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Italy: Harken Italy S.p.A Limido Comasco (CO), Italy +39 031 3523511 Industrial@harken - It

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0% found this document useful (0 votes)
124 views68 pages

Italy: Harken Italy S.p.A Limido Comasco (CO), Italy +39 031 3523511 Industrial@harken - It

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 68

OUR PHILOSOPHY:

SAFER, LIGHTER,
MORE EFFICIENT

Harken Industrial’s sailing heritage is key to our load handling The ease of handling and elegant simplicity also lends an
and rope access innovations. Other manufacturers typically incredible amount of flexibility to our products. Harken Industrial
increase load-bearing capacity and safety by adding more has designed pulleys for hauling aircraft, and a winch system for
and heavier materials. Redundancy increases this weight handling heavy loads at height to eliminate the need for a crane.
even more. Workers take risks and expend energy just Even our gas-powered Harken PowerSeat® ascender is light
to move, deploy, and operate oversized equipment. enough to carry for rescue applications, yet robust enough to
handle everyday utility maintenance with ease. We are always up
This strategy is impossible in sailing. Faster speeds and larger for a challenge, looking for ways to improve working conditions,
sails have exponentially increased the loads on modern yachts, and pushing ourselves as hard as we push our products.
but users still demand products that are safe, lightweight,
resistant to UV light and corrosive conditions, and easy to A Lasting Partnership
use. Friction reduction is critical when small teams need At Harken Industrial, we build more than products, we build
to move huge loads. Wire rope has almost disappeared relationships. When you partner with us you gain access to world-
from the modern yacht, now replaced with fiber ropes renowned service, two state-of-the-art manufacturing facilities in
that are 15 times stronger than steel wire by weight. the US and Italy, in-house testing facilities for loads up to 100 tons,
and professionals with decades of experience designing products
Harken Industrial’s kindred approach of taking the weight, friction,
that stand up to the harshest conditions. Our team offers sales and
and effort out of operations means equipment is more mobile,
support from 11 offices around the world and is backed by a wide
workers are safer and more agile, and companies can complete
distributor network. At Harken Industrial, we value our next project
jobs with smaller teams. Fiber rope is far easier to carry and far
with you as much as our first, so we dedicate ourselves to making
easier to handle for both humans and equipment. Lighter and
sure you are satisfied with both the process and the end product.
more efficient equipment reduces strain on anchor points and
improves alignment with loads. These advantages translate into Contact us today to create a solution together.
huge safety increases and major benefits to the bottom line for
industrial riggers, utility companies, and teams that work at height.

2
APPLICATIONS
TABLE OF
CONTENTS ROPE ACCESS / SAFETY COMMERCIAL
RESCUE AT HEIGHT ARBORIST MARINE
4 Materials & Properties
6 Testing & Manufacturing
7 Training & Support
8 Rope Travel Devices
Clutch Descender • •
Ninja Foot Ascender • •
PowerSeat Ascenders • • •
18 Powered & Manual Winches
LokHead Winches • • • •
LokHead Power Haulers (PowerSeat-Compact) • • •
Rigging Winches • • • •
High Capacity Drum Rigging Winches •
30 Rails & Trolleys
Access Rail • • •
Long Span Access Rail • • •
TR31 Tight Radius System •
Trolley & Rail Systems •
Adjustable Seat Rail Systems •
48 Pulleys
EN13157 Pulleys • • •
Purchase Systems • • •
Oceanic Cable Blocks •
56 Marine Rescue Systems
C-Hero Rescue Davit & Pole System •
C-Hero VR-12 Pole with Recovery Strap •
61 Accessories
Static Attachments • •
Ball Bearing Cam Cleats •
66 Professional Warranty
68 Contacts

3
MATERIALS
& PROPERTIES
Aluminum Carbo
6061-T6: an aluminum alloy that has excellent corrosion resistance Carbo® Air® pulleys feature lightweight, fiber-reinforced, nylon-resin
to air and salt water. It is an easily welded, tough alloy that sideplates with a 60% higher MWL than stainless-reinforced Classic
responds well to anodizing. pulleys. Lightweight fiber-reinforced Carbo-Cams are ideal for
applications where weight is critical. The Carbo name comes from
Bearings
an additive that gives pulleys their color and UV-resistance.
Bearing properties are functions of contact area, material type,
bearing cages, and whether the bearing rolls or slides. Carbon black
Carbon black is a color additive used in black Delrin ball bearings,
Types: Ball bearings: very low-friction; low/medium-load capacity. block sheaves, and sideplates to protect against UV exposure.

Roller bearings: low-friction; high-load capacity. Delrin is a registered trademark of E. I. du Pont


de Nemours and Company or its affiliates.
Torlon is a registered trademark of Solvay Advanced Polymers, L.C.C.
Sleeve bearings: medium/high-friction; extremely
high-load capacity.

Bearing efficiency (low-friction)


Materials: Stainless steel is stronger than Torlon® thermoplastic Caged
and Torlon is stronger than Delrin® acetal resin. Because Delrin® Torlon® Stainless
rollers
stainless is heavier and usually higher maintenance, Torlon is balls balls balls
Uncaged
used in most high-load applications. rollers

Contact Area: More contact between the bearing and the race
increases friction, but also increases load capacity. Balls are Sleeve
loaded on small points, cylindrical rollers are loaded along their bearing
length, and sleeve bearings are curved around the shaft so a
large portion is in contact. Unlike balls and cylinders, sleeves are Bearing load capacity
not prone to being flattened by extreme or static loads because
they already conform to the curvature of the shaft.

Motion (rolling, caged rolling, or sliding): Sliding bearings


(known as sleeve, plain, full-contact, bushing, or journal
bearings) are very high strength but have nothing to reduce Roller bearing Ball bearing
friction between contact areas. At most, they have a low-friction contact area contact area Caged rollers
sleeve between the surfaces. Rollers and balls avoid almost all of
this friction because they do not slide against the race, though they
can come in contact with each other. Caged roller bearings are
separated from each other to avoid this.
Caged bearings
Caged bearings are roller bearings held in a cage that keeps them
separated from each other and parallel to reduce friction. Caged
bearings are used in winches and Black Magic pulleys. CB trolley Black Magic sheave Uncaged rollers

Captive bearings
Captive bearings are ball bearings that are contained so they won’t
spill during product maintenance. Black Magic pulleys have ball
bearings held captive by the lip of the sheave. CB trolleys feature
ball bearings held captive by a wire guide.

Carbo Air pulley Carbo-Cam cleat

4
Clear-anodized Torlon® thermoplastic
Clear aluminum anodizing is an electrochemical process that Exceptionally strong crush/impact-resistant bearing material that
produces a corrosion-resistant finish. It also hardens the surface, withstands heavy long-term use and shock loading. Most Harken
making components less prone to scratches and dents. It is Industrial hardware that sees extreme loads uses greenish-brown
“clear” because the protective layer isn’t thick enough to change Torlon® bearings.
the color of the component (though dye can be added). More
UV-stabilized
rigorous anodizing, such as hardcoat, can give components a UV light photo-degrades composites by breaking their chemical
black or colored hue. bonds, leaving them weak, brittle, and discolored. This is common
in equipment with white bearings. All Harken Industrial composites
Delrin® acetal resin and bearings are naturally UV-resistant or use stabilizers like
Delrin® acetal resin excels in low to moderate-load applications. carbon black.
It is used for bearings, sheaves, and sideplates in smaller pulleys.
Delrin is a registered trademark of E. I. du Pont
Hardcoat-anodized de Nemours and Company or its affiliates.
Hardcoat aluminum anodizing is an electrochemical process Nylatron is a registered trademark of Quadrant EPP USA Inc.
Torlon is a registered trademark of Solvay Advanced Polymers, L.C.C.
that produces a corrosion-resistant finish with hardness
characteristics second only to diamonds. Harken Industrial’s
hardcoating process is twice as thick as black anodizing to
provide extra protection against scratches, dents, superficial
deformation, and corrosion.
Hard lube-anodized 6061-T6 Aluminum Anodizing Thickness
Hard Lube-anodized aluminum includes all the corrosion-
Clear Thickness range
resistant properties of hardcoat-anodized aluminum with the in inches
additional benefits of a PTFE coating for a smoother surface and Black
reduced friction.
Harken hardcoat
Nylatron® nylon Hard-Lube
Durable, lightweight composite material that has high mechanical
strength and stiffness, resists static electricity, and has excellent
.0002

.0005

.001

.015

.002
wear resistance.
PTFE-coated
PTFE-coating, along with anodizing, protects aluminum against
corrosion by sealing the surface from moisture. It also minimizes
friction and gives the component better wear resistance.
Stainless steel
17-4 PH Stainless Steel: this alloy is used in gears because
it is hardenable to extremely high strengths. 17-4 PH is more
Hardcoat-anodized Clear-anodized
corrosion-resistant than any other standard hardenable stainless Delrin®
steel.

316 Stainless Steel: this is a nonhardenable alloy with high


corrosion resistance in freshwater and saltwater.

Torlon® Not UV-stabilized UV-stabilized

5
TESTING &
MANUFACTURING
Working with Harken Industrial…
puts over 80,000 square meters of manufacturing capacity and a commitment to our own product testing
to work for you. Harken Industrial products are designed to perform and reduce your risk while on the job.

Testing Manufacturing
Harken Industrial prides itself on delivering products that Our manufacturing facilities in USA and Italy
offer unprecedented performance with appropriate safety total approximately 80,000 sq. m (250,000 sq. ft.)
margins. Prior to delivery, these products must be tested and produce a substantial majority of all the products
to meet regulatory standards set by product type. we sell. Here you’ll find industrial-scale metal stamping,
lathing, milling, cutting, and injection-molding machinery.
Harken Industrial has built comprehensive in-house testing We have advanced composite and carbon-fiber capabilities,
capabilities into both our major manufacturing facilities— welding expertise in stainless steel, aluminum, and titanium,
one in Pewaukee, Wisconsin, USA and one in Limido Comasco, and have invested in scalable hydraulics production. In
Italy. Using industry-standard software, we perform relevant addition, our U.S. industrial fabric cutting and sewing
product cycling tests for durability. We routinely load-capacity team creates seating for our human-suspension products,
test our industrial pulleys. We execute fall-arrest testing on and cuts prepreg carbon fiber for some high-performance
our human suspension working-at-height products to meet pulleys. Our product assembly, packaging, and shipping
applicable EN regulations today and ANSI in the future. functions are only steps from production for increased
speed and inventory efficiency. Our U.S. Headquarters
Our testing capabilities evolve as new products are developed.
and Harken Italy are ISO 9001:2015 Certified.
In response to the design of a new fiber rope captive winch with
a 686 kN working load, we built a 20-meter, 25,000 kg test bench
to test that winch, and winches we anticipate will have capacities
up to 100 tons.

6
TRAINING &
SUPPORT
Our Global Network…
provides service and support before and after each sale. We also provide training and consulting in
application, safety and equipment usage to help ensure jobs are done safely and efficiently.

Training The result is an experienced and informed team of


Harken Industrial™ ensures its products are correctly specified and product and training experts prepared to transfer
safely installed by an international network of trained distributors. knowledge and skills to our customers.
This team is regularly updated on new product capabilities,
capacities, and safety requirements. They are also involved in Service & support
solving installation challenges and product maintenance issues. The professionals on the Harken Industrial Customer Service
and Technical Support teams pride themselves on their
Elevated Safety (elevatedsafety.com), a Harken Industrial high levels of preparedness and experience. It takes almost
company, provides training and consulting services in industrial a full year before a Technical Support Specialist is allowed
rope access and rescue. Those services include training in to take the lead on a customer’s request unsupervised.
working at height, confined space access and rescue, fire
rescue and SPRAT certification. In addition to Elevated Safety, Beyond the human component in our support structure, you’ll
Harken Industrial has a growing network of official training find a rich assortment of product manuals/drawing files, and
partners around the world including Safety Work Services application templates on our website, harkenindustrial.com.
(safetyworkservices.com) in Peschiera Borromeo, Italy.

Product Certifications
PRODUCT CERTIFICATION APPLICATION

Access Rail CE EN795.2012 Type B certified (trolleys) and Type D compliant (rails) Fall arrest/Fall restraint
Long Span Access Rail CEN/TS16415:2013 compliant Human suspension
UNI11578:2015 certified

CLUTCH EN 12841:2006/C certified Lifting persons + Lifting objects


EN 341:2001/2A certified
EN 15151-1: 2012/8 certified
ANSI/ASSE Z359.4-2013
NFPA 1983 (2017 ED)

LokHead Winch Kit CE EN 13157:2009 certified Lifting persons + Lifting objects


CE EN 1496:2007 class B compliant

LokHead Winch Kit Fire/Rescue Meets the NFPA Standard on Life Safety Rope and Equipment Lifting persons + Lifting objects
for Emergency Services NFPA 1983 (2017 ED) “T”

PowerSeat CE 2006/42/CE Machine Directive certified Lifting persons + Lifting objects


LokHead Power Hauler (PowerSeat Compact) Independently verified by Bureau Veritas

Pulleys/Purchase Systems CE EN13157:2009 certified Lifting objects

Rigging Winch 200 CE EN 13157:2009 certified Lifting objects

Rigging Winch 500 CE EN 13157:2009 certified Lifting objects

Padeyes CE EN 795.2012 Type A compliant Fall arrest/Fall restraint


ANSI Z359.1 Human suspension

TR31 EN795.2012 Type D compliant Fall arrest/Fall restraint


ANSI Z359
OSHA compliant

7
ROPE
TRAVEL
DEVICES

Rope-access and load-handling


equipment from Harken Industrial has
been designed in collaboration with
field-experienced experts to improve
safety and enhance productivity.

8

THE CLUTCH HAS ALLOWED OUR TEAM TO financial expenditures in equipment and training
REPLACE THREE DEVICES WITH ONE by its ability time. CLUTCH’s ability to be used in both Rope
to lower and raise heavy loads along with its Access and Rescue has simplified and streamlined
comparatively smaller size. It has reduced our our training and operational programs.
— Mark Pfeifer, President & CEO, Ronin Safety & Rescue

9
A multi-purpose rope travel device engineered to assure rescuers and
access professionals are prepared for the most situations possible

CLUTCH reduces the effort required for hauling,


descent, ascent, and progress capture operations
The versatile CMC™ CLUTCH™ by Harken enables more rope operations with one
Industrial™ is a single wearable tool suited tool than anything we’ve ever evaluated.
for efficient hauling, controlled lowering,
The CLUTCH is the result of the design
smooth personal descent, easy ascending,
and product engineering collaboration
and reliable progress capture. Not only does
by two experts with a collective 90 year
it replace the hardware used in a traditional
history in rope management under heavy
raise/lower system for rescue operations,
loads; CMC, a company with roots in
it also serves as a personal descender with
rescue and rope access and Harken
the most efficient ascending capability
Industrial, a manufacturing company
of any product in its class. The CLUTCH
with roots in high-performance sailing.

Unmatched preparedness More refined descents Efficiency that improves


and value The patented mechanical geometry performance
The CLUTCH combines the attributes inside CLUTCH and its ergonomic CLUTCH features a faceted
of more expensive multipurpose ratcheting sheave of stainless steel
devices with those of less sophisticated handle, combine for better control
that provides secure rope holding
wearable personal descenders. Rescue across the load range in descent. and audible progress capture. It
teams can carry less equipment also proves to be uncommonly
while assuring they’re prepared for efficient on ascent or haul.
even the most technical rescues.

10
CE Certified
The CMC CLUTCH by Harken Industrial is certified under EN 12841:2006/C, EN 341:2001/2A,
EN 15151-1: 2012/8, ANSI/ASSE Z359.4-2013 and NFPA 1983 (2017 ED).

FAST FACTS

The CLUTCH is certified


The only 10.5-11mm rope diameter compatible device
certified to NFPA 1983 (G-Rated), ANSI Z359.4 and EN
12841/C, 341/2A, and 15151/8 (up to 200m/240kg).

CLUTCH is also an ascender


It has been called the best ascending descender on
the market. Technicians report not having to change
out equipment in the middle of an operation.
Designed to be
intuitive—and safe CLUTCH incorporates advanced security features
CLUTCH is designed for efficient operation, Its opening side plate is secured with a patented, two-step
ease of use and optimal control. Its safety actuation. CLUTCH has a force-limiting sheave for
innovative double-latched side plate is overload protection. An Anti-panic function automatically locks
independent of the device‘s attachment the device during descent if the handle is pulled too far.
point and resists inadvertent opening.
Rescuers and access professionals can
change rope without disconnecting.

Rope Ø
Part Min Max Width Height Weight Maximum rated load
No. Description in mm in mm in mm in mm lb kg 2-person
Refer to manual for specific
IN401 CMC CLUTCH by Harken Industrial 13/32 10.5 7/16 11 4 13/32 112 8 1/32 204 1.85 0.84
load rating per standard

WARNINGS AND INSTRUCTIONS. You must carefully read, understand, and follow all of the warnings and instructions in the manual provided by
Harken Industrial in order to avoid an accident. Never, under any circumstances, exceed the maximum rated load.
11
FOOT ASCENDER

Speeds up arborist, rescue, and rope access operations

Climb rope quickly and easily

Climbing rope has never been easier. muscle group to ascend a rope easily
The Ninja™ foot ascender from Harken and quickly. The Ninja has a maximum
Industrial™ is lightweight and durable. rated load of 1.5 kN (330 lb) and can
The housing is aluminum and the rope- handle rope up to 13 mm (1/2"). The
holding dual cams are stainless steel. Ninja is the only foot ascender that
Foot ascenders use your body’s largest can be used on either foot.

Increased productivity Won’t damage your rope Innovative design


The Ninja is designed with The Ninja uses a transverse ribbed Dual cam system (based on Harken’s
springs that reduce rope drag to cam instead of teeth. Competitive marine Cam-Matic® ball bearing cleats)
the lowest of any available foot designs rely on aggressive barbs applies pressure to both sides of the
ascender. This means that there on their single cams, which rope simultaneously. This provides
is a smoother and easier take off can damage rope cover. more thorough and even force than
without having to counterweight competitive designs whose cams act
the rope or reach down to pull the on just one side of the rope against
rope through the unit. The result? a fixed wall on the other side. It also
Increased worker productivity. prevents accidental kick-outs.

Keep your Ninja clean and free-running by frequently flushing with fresh water. Periodically clean with mild detergent and water solution. Rotate cams to distribute soap solution evenly.

Rope Ø Max
Part Minimum Maximum Width Height Weight rated load Cam Housing
No. Description in mm in mm in mm in mm oz g lb kN material material
IN400 Ninja foot ascender 5/16 8 1/2 13 3.3 83 2.9 74 6.3 178 330 1.5 Stainless steel Aluminum

12
13
Taking the work out of working at height

Revolutionary device for working at height

The unique Harken Industrial™ PowerSeat® designed for use by rope-access and
ascender has revolutionized working at rescue operators working at height.
height, allowing the operator to ascend Strong and lightweight, these portable
quickly, stay in position longer, and ascenders allow workers to get to the job
work comfortably. The PowerSeat is the quickly and work comfortably for longer
best solution for completing a job on periods of time. Most importantly, safety
time. Harken Industrial PowerSeats are is greatly enhanced through a significant
comfortable sit-on powered ascenders reduction in fatigue.
and manual friction-brake descenders

Speed control Durability Brake


The unit is operated using a fail-safe Stainless steel load-carrying The braking system controls descent
deadman’s switch to control ascent gears and pins provide strength and provides workers protection
speed, up to 15 m/min (49.2 ft/min). and durability. Sealed gearbox against free falls. The encapsulating
and high-load roller bearings jaw cover protects fingers and
reduce friction under load. Roller clothing from catching in the winch.
bearings are corrosion resistant
and do not require lubrication.

14 PowerSeat is a registered trademark of Harken, Inc.


CE Certified
The Harken Industrial™ PowerSeat® is CE certified to the Machinery Directive and independently verified by Bureau Veritas.

FAQS

Q: Is the PowerSeat just a mechanical ascender?


A: The certification of the PowerSeat allows it to be used as a powered ascender for
access, as well as rigged to assist with hauling and pulling. For example, high
angle rescue (when attached to an appropriate anchor), or in conjunction with a
tripod for confined space/winching operations.

Q: Is the PowerSeat only rated for single person use?


A: Although ideal for one person, the PowerSeat can also be used in tandem rescue
situations to a maximum working load of 273 kg (600 lb) for gas, 300 kg (660 lb)
for electric and battery.
Ergonomic design
The PowerSeat is designed Q. What happens if I inadvertently exceed the working load of the PowerSeat?
to stay in an upright position, A. The gas PowerSeat engine is designed to stall when the working load is exceeded.
conserving worker energy. The electric PowerSeat has a cutoff to stop power to the winch. In both cases,
the seats are free to descend to release the load. The seats can be restarted
to continue use.

Q. What type of fuel does the gas PowerSeat use?


APPLICATIONS A. The gas PowerSeat runs on unleaded gasoline
with a pump octane rating of 86 or higher.
Simple to use and ideal
Q: How long does the fuel last in the gas PowerSeat?
for moving heavy loads
A: A full tank of fuel (0.6 L) allows approximately
The PowerSeat ascender is ideal for a
600 m (1968') climb distance at 273 kg (600 lb).
wide range of applications including
wind turbines, building exteriors,
Q: What is the ascent speed?
search and rescue scenarios — not
A: For the gas version, the rate of climb is 15 m per minute at 120 kg (42.2' per
only as a powered ascender but also
minute at 265 lb). 11 m (36.1') per minute at 273 kg (600 lb).
as a portable winch or hauler.
Q: What training is required? Can anyone use the PowerSeat?
• Rope access
A: Use of the PowerSeat must meet the regulations of the nation and industry in which
• Rescue operations it is used. It is restricted to those certified for temporary work at height with access
and positioning systems using ropes.
• Construction
Q. What battery does the PowerSeat battery
• Renewable energy have and how long does the charge last?
A. The PowerSeat battery has a 50.4V lithium-ion battery with a BMS (Battery
• Telecommunications Management System) to preserve its useful life. Certified IP54. In optimum
conditions this has a battery life of 550 m (1804.5') with a 125 kg (276 lb) load.
• Facilities management

• Architectural

• Vessel maintenance

• Utilities, oil & gas

• Theatrical

This is not PPE equipment.


Use in conjunction with a full fall-arrest system at all times.
WARNINGS AND INSTRUCTIONS. The user must follow the manufacturer’s instructions for each component of the system, which must be provided to the user.
The user must read and understand these instructions before using this equipment. Manufacturer’s instructions must be followed for proper use and maintenance.
Alterations or misuse of this equipment, or failure to follow these instructions, may result in serious injury or death.
15
Models

PWRS-G PWRS-E PWRS-B

Gasoline Electric Battery


Fuel efficient; 4-stroke mix 50.4V motor; 35 m long cable; 50.4V lithium-ion battery with BMS
of unleaded gasoline. 110/230V transformer; certified to IP54. battery management; certified to IP54.

© Martin Berner

Ascent speed
@ 265 lb/ @ 600 lb/ @ 661 lb/ Rope Ø Safe max
Part 120 kg load 273 kg load 300 kg load Weight Min Max rated load
No. Description ft/min m/min ft/min m/min ft/min m/min lb kg in mm in mm lb kN kg
PWRS-G Gas 0-49 0-15 0-36 0-11 32 14.5 3/8 10 1/2 12.7 600 2.7 273
110V: 43.3; 110V: 13.2; 110V: 34.4; 110V: 10.5;
PWRS-E Electric 42 19 3/8 10 1/2 12.7 660 3 300
230V: 44.3 230V: 13.5 230V: 34.4 230V: 10.5
PWRS-B Battery 44.3 13.5 35.4 10.8 42* 19* 3/8 10 1/2 12.7 660 3 300
*Plus 3.6 kg (7.9 lb) for battery

This is not PPE equipment. Use in conjunction with a full fall-arrest system at all times.
WARNINGS AND INSTRUCTIONS. The user must follow the manufacturer’s instructions for each component of the system, which must be provided to the user.
The user must read and understand these instructions before using this equipment. Manufacturer’s instructions must be followed for proper use and maintenance.
Alterations or misuse of this equipment, or failure to follow these instructions, may result in serious injury or death.
16
INSPECTION

RESCUE

17
MANUAL &
POWERED
WINCHES

Harken Industrial winches are


designed to withstand tough
conditions to make jobs easier.
Applications include: recovery,
load lifting, personnel-hoisting
and more.

18

THE LIGHTWEIGHT RIGGING WINCH 500 WAS the humid temperatures in the jungle. The
ABSOLUTELY INVALUABLE; it’s a superb piece versatility of the winch, with its ability to lower
of equipment and we really couldn’t have done and raise easily, made it the perfect option for us.
the abseil part of our journey without it. It was — Dave Ibbertson, Survival & Safety Consultant, Remote Trauma,
a UK-based company specializing in safety management in
essential that we could carry it with ease through isolated locations, describing operations in the Amazon rainforest

19
LOKHEAD
WINCH KITS
Remove the risk of accidental release

Self-tailing winch kits are perfect


for load hauling and rescue operations
The LokHead™ is a proven high-load, low- while safety features such as locking jaws
friction winch that is a perfect choice anywhere offer complete protection against free fall
a load needs to be lifted or lowered. Rigged or accidental release. The LokHead winch
to a tripod, it can be used for confined-space is available in two different certified kits:
rescue operations, for load moving/hauling, The Fire/Rescue kit, which meets the NFPA
and personnel hoisting. Its lightweight design Standard on Life Safety Rope and Equipment
and use of an unlimited length of fiber rope for Emergency Services (NFPA 1983), and the
make this self-tailing winch an ideal choice standard kit, which is compliant with EN1496
whether used permanently mounted or for Human Suspension and certified under
portable. The ergonomic design reduces EN13157 Machinery Directive for lifting goods
fatigue and optimizes operator strength, and equipment.

Lightweight Reliable Ergonomic


The LokHead winch and mounting The braking system controls descent Easy to rig and efficient, the LokHead
bracket can be incorporated into and provides workers protection makes the most of the operator’s
a rescue/lifting system without against free-falls. The encapsulating efforts. The winch offers two gears;
significantly increasing overall weight. jaw cover protects fingers and 13.5:1 for low load/high speed use and
clothing from catching in the winch. 39.90:1 for higher load applications.

20
CE Certified
Standard Kit is compliant with EN1496 for Human Suspension and
certified under EN13157 Machinery Directive for lifting goods and equipment.

Fire/Rescue Kit meets the NFPA Standard on Life Safety Rope and Equipment for Emergency Services NFPA 1983 (2017 ED) “T”.

FAQS

Q: What is the maximum


line operating length?
A: The LokHead winch is able to pull
an infinite length of rope. The end
of the rope does not need to be
installed onto the drum.

Q: Are the LokHead


winch kits certified?
Versatile Drive flexibility A: Yes. The Fire/Rescue kit
The winch is designed for use with The winch can be driven manually meets the NFPA Standard on
fiber rope 10–12.7 mm (3/8–1/2") in with the provided B10AL handle. Life Safety Rope and Equipment
diameter and unlimited rope length. Alternatively, use a compatible for Emergency Services (NFPA
power drill with the available power 1983), and the standard kit is
tool adapter (for lifting goods CE compliant with EN1496 for
or equipment only) to drive the Human Suspension and certified
winch. Not EN13157 compliant. under EN13157 Machinery
Directive for lifting goods
APPLICATIONS & MAINTENANCE and equipment.

Q: How do I attach the


Simple to use and ideal for diverse applications
The LokHead winch can be used anywhere a load needs to be lifted or LokHead winch?
lowered. Rigged to a tripod, it can be used in confined space rescue A: The LokHead winch can be
operations, for load moving/hauling, and personnel hoisting. mounted to a variety of structures
including the Harken Industrial
Care is easy TelluMount (see page 22) and
Can be flushed clean with fresh water. rated tripods using compatible
mounting brackets.
Annual maintenance
Contact a Harken Industrial Certified Service Center
for product maintenance and repair.

21
INLH500KIT.US INLH500KIT

FIRE/RESCUE KIT INCLUDES STANDARD KIT INCLUDES


(Meets NFPA certification Requirements) (CE certified)
LokHead winch with reversible plate LokHead winch with reversible plate
Winch handle Winch handle
Tripod adapter with counter plate Universal tripod adapter
Control lever Control lever
CMC Variable Anchor strap Anchor strap with connectors
2 CMC ProSeries® carabiners 2 carabiners
Waterproof case Waterproof case

OPTIONAL

Power tool adapter —


Power tool adapter
protect-connect Fits all standard chucks. Used
This special tool helps preserve the
for lifting goods or equipment
LokHead winch when it is used for long
only, not for human suspension.
duty cycles or when the winch is under 7431
Not EN13157 compliant.
intense loads. Not EN13157 compliant.
Winch handle
TelluMount INHDTOOL
A shorter handle that provides
When used in combination with
greater speed, but less power.
the LokHead winch kit the TelluMount
provides a myriad of rigging solutions,
either on the ground or other flat
surface, or mounted to a wall.
The TelluMount is made of durable
B8AL
aluminum and features holes in
a variety of sizes enabling it to be
mounted in many ways. It’s a perfect
tool for confined space operations
and other rope access operations.
INTMOUNT

Rope Ø Weight Maximum Maximum


Winch/plate working load working load
Part Min Max Kit only (goods/equipment) (human suspension)
No. Description in mm in mm lb kg lb kg lb kN kg lb kN kg
INLH500KIT LokHead winch standard kit (CE certified) 3/8 10 1/2 12.7 30 13.6 12.3 5.6 1102 4.9 500 529 2.4 240
INLH500KIT.US LokHead winch fire/rescue kit (Meets NFPA certification requirements) 3/8 10 1/2 12.7 32 14.5 14.2 6.4 1102 4.9 500 485 2.2 220

Maximum working load for lifting & pulling load applications: 500 kg/1102 lb;
Maximum working load for human suspension: INLH500KIT:240 kg/529 lb, NLH500KIT.US: 220 kg/485 lb
WARNINGS AND INSTRUCTIONS. You must carefully read, understand, and follow all of the warnings and instructions in the manual provided by
Harken Industrial in order to avoid an accident. Never, under any circumstances, exceed the maximum working load.
In accordance with Directive 2009/104/EC persons may be lifted only by means of work equipment and accessories provided for that purpose. Without prejudice
to Article 5 of Directive 89/391/EC, exceptionally, work equipment which is not specifically designed for the purpose of lifting persons may be used for that purpose,
provided appropriate action has been taken to ensure safety in accordance with national legislation and/or practice providing for appropriate supervision.
22
23
LOKHEAD

POWER HAULER (POWERSEAT-COMPACT)


Available in gas, electric and battery versions

Portable power for hauling and ascending

Harken Industrial™ Lokhead™ Power electric, and battery versions. The


Haulers are lightweight portable gasoline version of the Power Hauler can
winches that are used in powered be operated with ease and confidence in
hauling applications and as mechanical situations where engine emissions are
ascenders for working at height. not restricted. The battery and electric
When used as an ascender, the user Power Hauler can be operated in both
is suspended under the unit with full outdoor and indoor environments where
control from below. Available in gasoline, engine emissions are restricted.

Speed control Durability Brake


The unit is operated using a fail-safe Stainless steel load-carrying The braking system controls descent
deadman’s switch to control ascent gears and pins provide strength and provides workers protection
speed, up to 15 m/min (49.2 ft/min). and durability. Sealed gearbox against free falls. The encapsulating
and high-load roller bearings jaw cover protects fingers and
reduce friction under load. Roller clothing from catching in the winch.
bearings are corrosion resistant
and do not require lubrication.

24
CE Certified
The Harken Industrial™ Power Hauler (PWRS-G.COMPACT, PWRS-E.COMPACT, PWRS-B.COMPACT)
is CE certified under the 2006/42/EC Machinery Directive and independently verified by Bureau Veritas.

FAQS

Q: What is the maximum rope operating length?


A: The Power Hauler winch is able to pull an infinite length of rope.

Q: Is the Power Hauler just a mechanical ascender?


A: The Harken Industrial Power Hauler (PWRS-G.COMPACT, PWRS-E.COMPACT,
PWRS-B.COMPACT) is CE certified to the Machinery Directive and independently
verified by Bureau Veritas. This allows the Power Hauler to be used as a powered
ascender for access, as well as rigged to assist with hauling and pulling.
Automatic Cut-out
Power Hauler is tuned to stall when Q. Is the Power Hauler just for single-person use?
the working load is exceeded. A. The Power Hauler is ideal for single-person use, but it can be used in tandem
rescue operations to a maximum working load of 273 kg (600 lb) for gas and
300 kg (660 lb) for electric and battery versions.

Q: What type of fuel does the gas Power Hauler use?


A: The gas Power Hauler runs on unleaded gasoline with a pump octane of 86 or higher.

Q: How long does the fuel last in the gas Power Hauler?
A: A full tank of fuel (0.6 L) allows approximately 600 m (1968')
climb distance with a load of 273 kg (600 lb).

Q. What are the specifications for the Power Hauler battery,


and how long does the charge last?
A. The Power Hauler has a 50.4V lithium-ion battery with a BMS (Battery
Management System) to preserve its useful life. Certified IP54. In optimum
conditions this battery has a life of 550 m (1804.5') with a 125 kg load (275.6 lb).

PWRS-G.COMPACT PWRS-E.COMPACT PWRS-B.COMPACT

Ascent speed
@ 265 lb/ @ 600 lb/ @ 661 lb/ Rope Ø Safe
Part 120 kg load 273 kg load 300 kg load Weight Min Max working load
No. Description ft/min m/min ft/min m/min ft/min m/min lb kg in mm in mm lb kN kg
PWRS-G.COMPACT Compact gas 0-49 0-15 0-36 0-11 29.8 13.5 3/8 10 1/2 12.7 600 2.7 273
110V: 43.3; 110V: 13.2; 110V: 34.4; 110V: 10.5;
PWRS-E.COMPACT Compact electric 39 18 3/8 10 1/2 12.7 660 3 300
230V: 44.3 230V: 13.5 230V: 34.4 230V: 10.5
PWRS-B.COMPACT Compact battery 44.3 13.5 35.4 10.8 39* 18* 3/8 10 1/2 12.7 660 3 300
*Plus 3.6 kg (7.9 lb) for battery

This is not PPE equipment.


Use in conjunction with a full fall-arrest system at all times.
WARNINGS AND INSTRUCTIONS. The user must follow the manufacturer’s instructions for each component of the system, which must be provided to the user.
The user must read and understand these instructions before using this equipment. Manufacturer’s instructions must be followed for proper use and maintenance.
Alterations or misuse of this equipment, or failure to follow these instructions, may result in serious injury or death.
25
RIGGING
WINCH
A universal & adaptable lifting solution

A lightweight, CE certified, portable winch

The Rigging Winch provides the user with a lightweight, CE certified,


portable winch mounted to a robust adapter plate. Offered in two (2) sizes,
the single-speed 200 model weighs only 4 kg (8.8 lb) and has a maximum
working load of 2 kN (441 lb). The 2-speed 500 model weighs just 7 kg (15.4 lb).
Its maximum working load of 4.9 kN (1102 lb) maximizes operator pulling power
by up to 40 times. Multiple mounting options provide versatility when working in
challenging or remote environments.

Design Fiber rope Winch


The mounting plate is sculpted The winch is designed for use Winches feature 17-4 PH stainless
to remove excess weight and with fiber rope up to 12 mm steel load-carrying gears and pins
provides multiple attachment (1/2") in diameter, reducing for strength and durability. Packages
points without compromising weight and allowing alignment to include a universal mounting plate,
strength. The pigtail lead ensures the load. Smooth surfaces and 10" winch handle, and either the
correct alignment and loading of chafe-free design reduces rope single-speed Rigging Winch 200 or
the winch for maximum efficiency. wear. The unique drum design the two-speed Rigging Winch 500.
maximizes grip on the rope.

26
CE Certified
CE certified under EN13157 (Machinery Directive) with a maximum working load of 200 kg (441 lb)
for Rigging Winch 200 and 500 kg (1102 lb) for Rigging Winch 500.

FAQS

Q: What is the maximum rope operating length?


A: There is no maximum rope length for use with the Rigging Winches.
The end of the rope does not need to be installed onto the drum.

Q: Is the Rigging Winch suitable for human suspension?


A: In accordance with Directive 2009/104/EC persons may be lifted only by means
of work equipment and accessories provided for that purpose. Without prejudice
to Article 5 of Directive 89/391/EC, exceptionally, work equipment which is
not specifically designed for the purpose of lifting persons may be used for
that purpose, provided appropriate action has been taken to ensure safety in
accordance with national legislation and/or practice providing for appropriate
supervision.

Options Q: Is the kit supplied with the attachment fittings?


For use with multiple attachments, A: Because attachments and fittings are used differently depending
depending on the environment and on operational purpose, they are not included with the kit. This
industry: ratchet straps, M10 bolts, allows for more of a customized application of the kit. Harken
carabiners, and scaffold clamps. Industrial can provide advice on the best attachment solution.

APPLICATIONS

Simple to use and ideal


for diverse applications
• Access and rescue

• Confined space

• Wind turbine transition piece davits

• Commercial marine

• Telecoms

• Construction

• Utility masts INRW200 INRW500


Rigging Winch 200 Rigging Winch 500
• Stage and theatre rigging

Rope Ø
Part Min Max Weight Maximum working load
No. Description in mm in mm lb kg lb kN kg
INRW200* Rigging Winch 200 1/4 6 1/2 12 8.8 4 441 2 200
INRW500* Rigging Winch 500 5/16 8 1/2 12 15.4 7 1102 4.9 500
* Kit includes: Rigging winch, handle, mounting plate, and pigtail.

Maximum working load for lifting & pulling load applications: 200 kg (441 lb) for Rigging winch 200 and 500 kg (1102 lb) for Rigging winch 500.

WARNINGS AND INSTRUCTIONS. You must carefully read, understand, and follow all of the warnings and instructions in the manual provided by
Harken in order to avoid an accident. Never, under any circumstances, exceed the maximum working load.
27
HIGH CAPACITY DRUM
RIGGING WINCHES
Extra tall drum for 5 wraps of rope

A lightweight, CE certified, portable winch

The 500 and 750 High Capacity Drum quickly and safely, without tying knots.
Rigging Winches feature an extra tall Both models have two settings: one
drum to accommodate 5 wraps of rope, for more power and one for increased
for use by arborists and other industries speed. The 500 model provides a 13.50:1
where extra lifting or lowering capacity and a 39.90:1 mechanical advantage
is required. More wraps mean increased for ropes up to 12 mm (1/2"). The
rope to capstan contact area, which leads 750 model provides a 44:1 and a 22:1
to high efficiency when pulling. Rigging mechanical advantage for ropes up to
winches allow a single ground person to 22 mm (7/8").
lift, lower, and lock off tremendous loads

Powerful Fiber rope


The High Capacity Drum Rigging The winch is designed for use with
Winch 500 has a max working fiber rope up to 12 mm (1/2") in
load of 500 kg (1102 lb) and the the 500 model and 22 mm (7/8")
750 model has a max working in diameter in the 750 model.
load of 750 kg (1653 lb). Smooth surfaces and chafe-
free design reduces rope
wear. The unique drum design
maximizes grip on the rope.

28
FAQS

Q. Are the High Capacity Drum Rigging Winches in-stock items?


A. The High Capacity Drum Rigging Winch 500 is built to order (with a 3-week
lead time) and the High Capacity Drum Rigging Winch 750 is an in-stock item.

Q. What finishes are available for the High Capacity Drum Rigging Winches?
A. The High Capacity Drum Rigging Winch 500 comes standard in aluminium and
the 750 comes standard with a chrome drum. You may order other finishes upon
request, please contact Harken Industrial-Italy for details.

Durability Q. What is the maximum rope operating length?


Stainless steel load-carrying gears A. There is no maximum rope length for use with either High Capacity Drum Rigging
and pins provide strength and Winch model. The end of the rope does not need to be installed onto the drum.
durability. High-load roller bearings
reduce friction under load. The roller Q. Is the kit supplied with attachment fittings?
bearings are corrosion resistant A. Because attachments and fittings are used differently depending on
and do not require lubrication. operational purpose, they are not included with the kit. This allows for
more of a customized application of the kit. Harken Industrial can provide
advice on the best attachment solution.

Q. Can I service my own Rigging Winch?


A. Service and winch maintenance must be in accordance with
user intruction manual of the final assembled system.

46.2STGNP 40.2STGNP

Rope Ø Maximum
Part Min Max Weight working load*
No. Description in mm in mm lb kg lb kg
40.2STGNP High Capacity Drum Rigging Winch 500 5/16 8 1/2 12 11.7 5.3 1102 500
46.2STGNP High Capacity Drum Rigging Winch 750 3/8 10 7/8 22 20.1 9.12 1653 750
*Per CE certified 2006/42/EC Machinary Directory Standards.

Maximum working load for lifting & pulling load applications: 500 kg (1102 lb) for High Capacity Drum Rigging winch 500 and 750 kg (1653 lb) for Rigging winch 750.

WARNINGS AND INSTRUCTIONS. You must carefully read, understand, and follow all of the warnings and instructions in the manual provided by
Harken Industrial in order to avoid an accident. Never, under any circumstances, exceed the maximum rated load.
29
RAILS &
TROLLEYS

Harken Industrial™ rail and trolley


systems provide low-friction,
low-maintenance ways to move
loads along a fixed path.

30

While working on the Generali Tower in HARKEN INDUSTRIAL’S R27 LONG SPAN ACCESS
Milan, we requested that a rope-access and RAIL SYSTEM DELIVERED THE EASE OF ACCESS
fall-arrest system be incorporated into the REQUIRED WHILE BEING “INVISIBLE” AGAINST
building design that allowed both internal THE BUILDING’S SLEEK GLASS FAÇADE.
and external access for maintenance. — Sicurlive Group, Milan Italy

Sicurlive Group develops, produces and supplies certified fall-arrest


devices. They also install safety systems and provide technical training.

31
ACCESS
RAIL
Improving safety while working at height
ACCESS
RAIL Work at height with freedom of movement
Access Rail is designed for use as an adjustable anchorage point for rope access
and fall arrest. It provides the operator freedom of vertical and horizontal movement
ACCESS at height and also the ability to lock into position while working.

RAIL
ACCESS
RAIL
Design Durability Low maintenance ball bearings
Lightweight trolleys are constructed Trolleys and rails are available in black Torlon® ball bearings handle high loads,
of strong, one-piece solid aluminum. hardcoat or clear-anodized finishes reducing friction so the trolley moves
The adjustable pinstop allows for maximum corrosion protection. smoothly along the rail. Retaining clips
trolleys to be moved along the rail keep ball bearings captive when the
and locked into a new location. trolleys are removed for maintenance.

32 Torlon is a registered trademark of Solvay Advanced Polymers.


CE Certified
The Harken Industrial™ 27 mm Access Rail system can be used for human suspension. The rails are independently tested,
CE compliant under EN795.2012 Type D. The trolleys are independently tested, CE certified under EN795.2012 Type B.

FAQS

Q: Is the Harken Industrial Access Rail


1 2 3
covered by any industry legislation?
A: Yes. The rails are independently tested and
are EN795.2012 Type D compliant, meet
ANSI Z359, and are OSHA compliant. The
trolleys are independently tested and CE
certified under EN795.2012 Type B,
meet ANSI Z359, and are OSHA compliant.
Style
The Access Rail system can be Q: I already work with a rail system. Do I
mounted in 3 horizontal planes. A need additional training to work with
wheel toggle attachment can be the Harken Industrial Access Rail?
used for discrete over-edge parapet A: Skills learned while working with other rail
and inclined surface installations. systems are transferable. However, a short
WARNING! Avoid personal injury. The
training session to become familiar with
Access Rail System must be used with a full
the Harken Industrial system is required
body safety harness and/or working harness
to ensure safe installation and working
or chair that meets /ANSI EN813 and
practice. Harken Industrial offers an
OSHA support standards.
approved installer training course; contact
1 Backup trolley your local Harken Industrial office for more
Use a full-body safety harness attached by information.
lanyard or rope to access trolley with pinstop.
Full-body safety harness must meet /ANSI
Q: Can the Harken Industrial Access Rail
and OSHA support standards. be fitted retroactively?
A: Yes. The simplicity of the system means
2 Main trolley it can be installed on existing buildings.
Use a working harness or chair attached by
lanyard or rope to access trolley. Working Q: What benefits does the
harness or chair must meet /ANSI and Harken Industrial Access Rail
OSHA support standards. system offer me over others?
A: The construction and materials used in the
3 Tool service trolley Harken Industrial Access Rail have created
Add an optional trolley and coupler to a stronger system, with smoother linear
work as your tool service carrier. motion and precise positioning capabilities.
The Access Rail is made of anodized, one-
Access Rail systems by application piece aluminum components, ensuring
Harken Industrial manufactures several rail systems for industrial, architectural corrosion resistance, low maintenance,
and commercial marine applications. The following matrix offers a quick and a long working life.
method of selecting a rail type based on the work-at-height application.

Certifications
Industrial rail Fall Fall Rope access/ Work CEN/TS Static strength* Max span
type restraint arrest suspension positioning EN 795:2012 16415:2013 (kN) between brackets

0.2–0.3
R27       13 depending on
configuration

R27LS       22 3m

R32       22 0.3 m

TR31   12 1.3 m
*Static strength obtained by independent test.
33
R27 Components
SIMPLE TO USE AND IDEAL FOR DIVERSE APPLICATIONS

The 27 mm and 32 mm Access Rail systems have a wide range of applications and can be used in a variety of industries:
• Construction/steel frame and envelope projects • Architectural/building survey
• Renewable energy/blade cleaning • Vessel maintenance
• Facilities management/asset integrity inspections • Stage management, filming and rigging
• Fall arrest/rope access (when two trolleys are used)

IN9565.CLEAR
IN9561.CLEAR IN9606.CLEAR

IN1642.CLEAR

IN9608.CLEAR
IN1643.CLR

H-50547

IN1649

IN10567.CLEAR
IN1650.CLR

IN1651

IN10614.CLEAR IN10615.CLEAR

R27 Trolleys
Part Length Width Fits
No. Description in mm in mm rail
IN9606.CLEAR* 2-trolley 10 3/4 273 2 3/4 70 IN1643, IN1650, INR27.LS
IN10567.CLEAR* 2-trolley with wheel toggle 10 3/4 273 5 15/16 150 IN1643, IN1650
IN9565.CLEAR* Trolley with pinstop 5 3/16 132 2 3/4 70 IN1643, IN1650, INR27.LS
IN9608.CLEAR* Trolley 5 3/16 132 2 3/4 70 IN1643, IN1650, INR27.LS
IN10614.CLEAR* Trolley with wheel toggle & pinstop 5 3/16 132 5 15/16 150 IN1643, IN1650
IN10615.CLEAR* Trolley with wheel toggle 5 3/16 132 5 15/16 150 IN1643, IN1650
*To order black hardcoat-anodized, remove .CLEAR from end of part number.

R27 Rail & Accessories


Mounting
Part Length hole spacing Fasteners
No. Description ft/in m in mm in mm Endstop Splice link/rail
IN1643.3M.CLR* HL rail pinstop, clear 9' 10 1/16" 3 3 15/16 100 5/16 FH 8 FH IN1642.CLEAR*, IN9561.CLEAR* IN1649/—
IN1643.3.6M.CLR* HL rail pinstop, clear 11' 9 3/4" 3.6 3 15/16 100 5/16 FH 8 FH IN1642.CLEAR*, IN9561.CLEAR* IN1649/—
IN1643.6M.CLR* HL rail pinstop, clear 19' 8 1/4" 6 3 15/16 100 5/16 FH 8 FH IN1642.CLEAR*, IN9561.CLEAR* IN1649/—
IN1650.3M.CLR* Rail for SHCS fasteners, clear 9' 10 1/16" 3 3 15/16 100 5/16 SHCS 8 SHCS IN1642.CLEAR*, IN9561.CLEAR* IN1651/—
IN1650.3.6M.CLR* Rail for SHCS fasteners, clear 11' 9 3/4" 3.6 3 15/16 100 5/16 SHCS 8 SHCS IN1642.CLEAR*, IN9561.CLEAR* IN1651/—
IN10630.CLR* HL rail for 3.04 m, 80 mm hole space 9' 11 11/16" 3.04 3 5/32 80 5/16 8
Endstop with adjustable pin (sold
IN1642.CLEAR* individually) 2 5/16” 59 mm 5/16 FH 8 FH —/IN1643
IN9561.CLEAR* Endstops (sold in pairs) 2 1/4” 57 mm —/IN1650
IN1649 Splice link Purchase one splice link for each rail joint —/IN1643
IN1651 Splice link Purchase one splice link for each rail joint —/IN1650
H-50547 Coupler plate Purchase to connect tool trolley to access trolley
Use only endstops listed above. *To order black hardcoat-anodized, remove .CLEAR or .CLR from end of part number.
34
R32 Components

IN10459.CLR

IN151.CLEAR

IN3198

IN150.CLEAR

IN10448.CLEAR
IN3212.CLEAR

IN185.CLEAR

R32 Trolleys
Part Length Width Fits
No. Description in mm in mm rail
IN150.CLEAR* Single trolley with pinstop 7 3/8 192 3 11/32 85 IN10459.CLR
IN151.CLEAR* Single trolley 7 3/8 192 3 11/32 85 IN10459.CLR
IN10448.CLEAR* 2-trolley assembly/coupler 15 3/16 385 3 11/32 85 IN10459.CLR
*To order black hardcoat-anodized, remove .CLEAR from end of part number.

R32 Rail & Accessories


Mounting
Part Length hole spacing Fasteners
No. Description ft/in m in mm in mm Endstop Splice link
IN10459.CLR* Pinstop rail for countersunk fasteners 9' 10 1/16" 3 3 15/16 100 3/8 SHCS 10 SHCS IN3212, IN185 IN3198
IN3198 Splice link 3" 76 mm Purchase one splice link for each rail joint. IN10459
IN3212.CLEAR Removable endstop 2 9/16" 65 mm Purchase one endstop for each end of system rail.
IN185.CLEAR* 32 mm rail endstop 2 9/16" 65 mm Purchase one endstop for each end of system rail.
Use only endstops listed above. *To order black hardcoat-anodized, remove .CLEAR or .CLR from end of part number.

HARKEN INDUSTRIAL EXCEPTION: The Access Rail system may be used for human suspension.

WARNINGS AND INSTRUCTIONS. You must carefully read, understand, and follow all of the warnings and instructions in the manual
provided by Harken Industrial™ in order to avoid an accident. Never, under any circumstances, exceed the maximum rated load.
35
LONG-SPAN
ACCESS
RAIL
ACCESS
RAIL Long-span version of classic R27 rail system developed
Long-Span Access Rail (R27LS) was developed as an alternative
to its flagship R27 Classic Access Rail system. R27LS has a
civil, etc.) to create a rigid mobile anchor for fall protection and
rope access systems. The longer span between brackets reduces
more robust profile than the classic system, allowing it to handle installation costs: 3 m (9.84') span for fall protection; as much as

ACCESS
longer spans without compromising strength. Support brackets 1.5 m (4.90') for human suspension.

RAIL
are offered in a variety of styles for ease of installation, and for
mounting on surfaces of different types and configurations. Available standard in clear-anodized. A wide range of optional
Engineered for diverse applications, R27LS is used as specialty colors are available via request/special order.
a horizontal rail system in many fields (industrial, architectural, Ask your Harken Industrial™ rep for details.

ACCESS
RAIL
Proven trolley assembly Low-profile aluminum and Multiple users
Long-Span Access Rail uses stainless steel brackets R27LS is certified to support as
the proven R27 ball bearing Low-profile, corrosion-resistant many as four users on a single
trolley assembly for freedom brackets of extruded T6082 anodized- span for fall protection and two
of movement under load. aluminum or sandblasted stainless users for human suspension.
steel mount on a variety of surfaces.

36
CE Certified
The Harken Industrial™ 27 mm Long-Span Access Rail system can be used for human suspension. The rails are independently
tested, CE compliant under EN795.2012 Type D. The trolleys are independently tested, CE certified under EN795.2012 Type B.

R27 Long-span Access Rail & Turntables (Product images not to scale)

IN9606.CLEAR

INBRKT.1

INBRKT.AL
INBRKT.2

INLINK.AL
IN158.CLEAR

IN9608.CLEAR INPIN.LS
INBRKT.3

INSTOP.LS
IN1642.CLEAR

INBRKT.4

IN9565.CLEAR INR27.LS INLINK.LS

Trolleys
Part Length Width Fits
No. Description in mm in mm rail
IN158.CLEAR* 2-trolley without pinstop** 10 3/4 273 2 3/4 70 IN1643, IN1650, INR27.LS
IN9606.CLEAR* 2-trolley** 10 3/4 273 2 3/4 70 IN1643, IN1650, INR27.LS
IN9608.CLEAR* Trolley 5 3/16 132 2 3/4 70 IN1643, IN1650, INR27.LS
IN9565.CLEAR* Trolley with pinstop 5 3/16 132 2 3/4 70 IN1643, IN1650, INR27.LS
*To order black hardcoat-anodized, remove .CLEAR from end of part number. ** IN158 and IN9606 trolleys do not work with turntables.

Rail
Part Length Weight
No. Description Material ft/in m kg/m
INR27.LS Long-span rail, clear* Anodized aluminum 9' 10 1/16" 3 1.7
*Available standard in clear-anodized. A wide range of optional specialty colors are available via request/special order.
Ask your Harken Industrial rep for details.

Mounting Accessories
Part Fasteners
No. Description Material in mm Includes
INBRKT.1 Bracket “Ω”* Stainless steel 3/8 - 7/16 M10 - M12 1 bracket, 1 double-hole insert, 2 screws, 2 washers
INBRKT.2 Bracket “S”* Stainless steel 3/8 - 7/16 M10 - M12 1 bracket, 1 single-hole insert, 1 screw, 1 washer
INBRKT.3 Bracket “L”* Stainless steel 3/8 - 7/16 M10 - M12 1 bracket, 1 single-hole insert, 1 screw, 1 washer
INBRKT.4 Bracket “C”* Stainless steel 3/8 - 7/16 M10 - M12 1 bracket, 1 single-hole insert, 1 screw, 1 washer
INLINK.LS Structural connector Stainless steel 1 complete connector, 2 INPIN.LS
INBRKT.AL Low-profile bracket Anodized aluminum 3/8 - 7/16 M10 - M12 1 bracket, 2 stud screws
INLINK.AL Low-profile connector Anodized aluminum 3/8 - 7/16 M10 - M12 1 connector, 10 stud screws, 2 INPIN.LS
INSTOP.LS Fixed endstop Stainless steel 3/8 - 7/16 M10 - M12 1 endstop, 2 M6 self-threading screws
IN1642.CLEAR**‡ Endstop with adjustable pin (sold individually)
INPIN.LS Alignment pin Stainless steel 1 pin (order 2 INPIN.LS for each rail section)
H-50547 Coupler plate
*Mounting bracket centers: Fall Arrest: 3 meters (10'); Rope Access/Suspension: 1.5 meters (5').
**To mount this endstop, drill and tap a 10 mm hole on the rail.
‡To order black hardcoat-anodized, remove .CLEAR from end of part number.

HARKEN INDUSTRIAL EXCEPTION: The Access Rail system may be used for human suspension.

WARNINGS AND INSTRUCTIONS. You must carefully read, understand, and follow all of the warnings and instructions in the
manual provided by Harken Industrial in order to avoid an accident. Never, under any circumstances, exceed the maximum working load.
37
R27 Long-span Access Rail Turntables

Turntables
Turntables allow users to easily change trolley directions without disconnecting from the rail system.
INTURN1.LS allows 90° directional changes. INTURN2.LS is designed for ‘T’ rail layouts and 180° or 90°
directional changes. Both options are independently tested and compliant with EN795 – 2012 Class D.

Trolley directional change using turntable.

INTURN1.LS

INTURN2.LS

Part
No. Description Material Mounting accessories Includes
INTURN1.LS Turntable “L” Aluminum/stainless steel All R27 LS brackets 4 INPIN.LS
INTURN2.LS Turntable “T” Aluminum/stainless steel All R27 LS brackets 6 INPIN.LS
Double trolleys (IN9606.CLEAR) cannot be used with the turntable. Two single trolleys must be used.

HARKEN INDUSTRIAL™ EXCEPTION: The Access Rail system may be used for human suspension.

WARNINGS AND INSTRUCTIONS. You must carefully read, understand, and follow all of the warnings and instructions in the
manual provided by Harken Industrial in order to avoid an accident. Never, under any circumstances, exceed the maximum working load.
38
R27 LONG-SPAN ACCESS RAIL
FOR METAL ROOFS
Complete solution for mounting rail on corrugated metal roofs
Metal roofs are becoming more popular because of the low roofs provides a way to keep workers secure. The brackets can
costs to manufacture and maintain. The Harken Industrial™ be as much as 3 m (9.8') apart when using Harken Industrial’s
complete solution for attaching access rail to corrugated metal R27 Long Span Access Rails.

Roof construction specifications:


Standard steel sheet: minimum thickness 0.6 mm (0.024")
Steel sandwich panel: minimum thickness 0.4 mm (0.02")
Aluminum sandwich panel: minimum thickness 0.6 mm (0.024")

Maximum Maximum Maximum


3 m (9.8') 3 m (9.8') 3 m (9.8')

INBRKT.X5 INBRKT.X6 INBRKT.X6 INBRKT.X5

I
B B
min min

H H

B B
max max

Proven trolley assembly Durable, waterproof materials Customizable for


This system uses the proven R27 Sandblasted stainless steel brackets easy installation
ball bearing trolley assembly for are mounted with included silicone Bracket plates can be customized
freedom of movement under load. gaskets for a water-tight seal. to fit different roof profiles. Rivets
are included for easy installation.
Supply dimensions in diagram
above when you order.

Part
No. Description Material Fasteners Includes
SFS BULB-TITE®
INBRKT.X5 End bracket for metal roof Stainless steel 1 bracket, 45 rivets, silicon gaskets, and 1 single-hole insert
rivets 5.2 x 17.5 mm
SFS BULB-TITE®
INBRKT.X6 Middle bracket for metal roofs Stainless steel 1 bracket, 54 rivets, silicon gaskets, and 1 single-hole insert
rivets 5.2 x 17.5 mm
The R27LS is certified to support as many as four users on a single span. The rail can be installed with a span between brackets of up to 3 m (9.8').

CE Certified
The Harken Industrial 27 mm Long-Span Access Rail system can be used for human suspension. The rails are independently
tested, CE compliant under EN795.2012 Type D. The trolleys are independently tested, CE certified under EN795.2012 Type B.

39
TIGHT RADIUS SYSTEM
TR31
Work securely and safely
The TR31 Tight Radius rail and trolley system is designed to work as a
movable anchorage point for fall restraint applications. Straight rails can
be bent to accommodate directional changes up to a 350 mm (13.8")
radius. Machined corners up to 200 mm (7.9") radius bends are available
for both horizontal and vertical transitions.

Trolley design Rail design Brake trolley design


Trolleys are strong, tested to 1200 kg Rails are made of high-strength, Screwpin on trolley keeps it in
(2645 lb) and comply with 2 x MCA marine grade 6061-T6 aluminum position when not in use. Delrin low-
®

requirements. They are compact for and are anodized for maximum friction rollers require no lubrication.
minimal intrusion on narrow deck and protection. Designed for countersunk Rollers are fully supported on both
restricted work areas. Trolleys are M10 fasteners for flush mounting. ends for smooth movement.
multidirectional load capable. Anodized The rails can be used for vertical
for maximum corrosion resistance. and horizontal operating planes
Delrin low-friction rollers require no
®
with unsupported spans as
lubrication. Rollers are fully supported long as 1.3 m (4.3').
on both ends for smooth movement.

Delrin is a registered trademark of E. I. du Pont de Nemours and Company or its affiliates.


40
Compliant with EN795.2012 Type D, meets ANSI Z359. and is OSHA compliant

How does it work? Installation and maintenance


The TR31 continuous rail and trolley system The system can be installed either at initial
allows a fully-harnessed crew member, build or as a retrofit. Flush clean with fresh
safely tethered to the trolley, to move water and mild detergent. It is important to
freely along the rail during inspection and clean the trolley. Excessive build-up of grease,
maintenance, or when assisting in pilot dirt, and salt will affect trolley movement.
transfer. Rails can be either surface or
stanchion mounted and are designed so the
user never has to unhook and rehook the
Corners - Horizontal bend Corners - Vertical bend
tether as he moves around the deck.

90°

IN201.CLEAR IN202.CLEAR

IN210.CLEAR IN212.CLEAR

60°

IN204.CLEAR IN207.CLEAR

IN209.3M.CLEAR IN213.3M.CLEAR
45°

H-73945 IN205.CLEAR IN208.CLEAR

30°

IN211
IN203.CLEAR IN206.CLEAR
548
TR31 Trolleys
Part Length Width Weight
No. Description in mm in mm lb g
IN210.CLEAR* Trolley 2.63 66.8 2.06 52.32 0.56 254
IN212.CLEAR* Brake trolley 2.73 69.2 2.6 66.04 0.60 270
*To order black hardcoat-anodized, remove .CLEAR from end of part number.

TR31 Rail & Accessories


Part Bend radius Arc length** Weight Fasteners
No. Description Bend information mm ft/in m lb g mm
IN209.3M.CLEAR* Straight rail section Straight 200 9' 10 1/16" 3 8.47 3840 M10
IN213.3M.CLEAR* Straight rail section without holes Straight 200 9' 10 1/16" 3 8.49 3850
IN203.CLEAR* Corner rail Horizontal 30° 200 6 11/16" 0.17 0.57 260 M10
IN205.CLEAR* Corner rail Horizontal 45° 200 8 11/16" 0.22 0.77 350 M10
IN204.CLEAR* Corner rail Horizontal 60° 200 10 5/8" 0.27 0.98 440 M10
IN201.CLEAR* Corner rail Horizontal 90° 200 14 3/16" 0.36 1.39 630 M10
IN206.CLEAR* Corner rail Vertical 30° 200 7 1/16" 0.18 0.60 270 M10
IN208.CLEAR* Corner rail Vertical 45° 200 9 1/16" 0.23 0.81 370 M10
IN207.CLEAR* Corner rail Vertical 60° 200 11" 0.28 1.03 470 M10
IN202.CLEAR* Corner rail Vertical 90° 200 15 5/16" 0.39 1.46 660 M10
548 Endstop set (2.83"/71.8 mm) 0.13 60
IN211 Splice link with 10 mm holes 0.051 23
H-73945 Splice link with 10 mm threaded holes 0.053 24
*To order black hardcoat-anodized, remove .CLEAR from end of part number. ** Arc length is to the inside of the radius.

41
TROLLEY & RAIL
SYSTEMS
Smooth & simple systems for moving loads

Low-friction linear movement


Harken Industrial trolley and rail systems

Trolleys feature recirculating ball
provide a simple low-maintenance way to bearings housed in strong, lightweight,
move loads smoothly. Rails and trolleys corrosion-resistant aluminum for
provide a low-friction rolling solution under dependable, low-friction linear travel.
both compression and tension loads.

Low friction, smooth rolling Curved rail Multiple Mounting Options


Torlon® or Delrin® ball bearings reduce Rails can be bent to suit various These include shackle connectors and
friction to move loads easily, and require applications. Minor bends can be threaded holes for direct mounting.
no lubrication. Stainless wire guides keep made when the rail is installed.
ball bearings captive, allowing trolleys If the rail requires greater bend,
to be easily removed for maintenance. Harken Industrial can provide
horizontal, vertical, or compound
Harken Industrial trolleys are curves to specification. Contact
designed with an open-ball race Harken Industrial for more details.
for easy maintenance.The rail can
be bent to various radii, allowing
the trolley to run freely.

Torlon is a registered trademark of Solvay Advanced Polymers. Delrin is a registered trademark of E.I. du Pont de Nemours and Company or its affiliates.
42
Trolleys
Harken Industrial™ trolleys are available in a variety of sizes and
configurations. Use for adjustable seat rail systems, window-
washing apparatus, hoisting and moving stage equipment,
and material handling.

Trolleys come with shackles, toggles, or tapped holes for


connecting rope or pulleys. Pinstops available on some models.
Shackle Toggle Tapped holes

R13 R22 R27 R32

Max Breaking
Part Length Width Height Weight rated load load
No. Description in mm in mm in mm oz g kN kN
R13
2700 Trolley w/shackle 2 3/16 56 1 9/16 40 1 7/32 31 1.76 50 1.4 6.7
IN6707 Trolley w/2x M4 tapped holes 2 3/16 56 1 9/16 40 3/4 19 2.01 57 0.7 2.8
IN6707.HL High-load trolley w/2x M4 tapped holes 2 3/16 56 1 9/16 40 3/4 19 2.01 57 1.4 6.7
IN8187 Trolley w/2x 1/4-20 tapped holes 2 3/16 56 1 9/16 40 3/4 19 1.98 56 0.7 2.8
IN8187.HL High-load trolley w/2x 1/4-20 tapped holes 2 3/16 56 1 9/16 40 3/4 19 1.98 56 1.4 6.7
IN15069 Trolley w/3x imperial tapped holes 2 3/16 56 1 9/16 40 11/16 18 1.98 56 0.7 2.8
IN10569.HL High-load trolley w/3x imperial tapped holes 2 3/16 56 1 9/16 40 11/16 18 1.98 56 1.4 6.7
IN11067 Trolley w/6 mm threaded stud 2 3/16 56 1 9/16 40 1 7/8 48 2.33 66 0.7 2.8
R22
2726 Trolley w/shackle 2 7/8 73 2 1/4 57 1 11/16 43 4.64 132 2.2 8.9
2727 High-load trolley w/shackle 2 7/8 73 2 1/4 57 1 11/16 43 4.64 132 2.8 11.1
IN7986 Trolley w/2x 1/4-20 tapped holes 2 7/8 73 2 1/4 57 15/16 24 4.83 137 2.2 8.9
IN7986.HL High-load utility trolley 2 7/8 73 2 1/4 57 15/16 24 4.83 137 2.8 11.1
IN8473.HL High-load trolley w/2x M8 tapped holes 2 7/8 73 2 1/4 57 15/16 24 4.80 136 2.8 11.1
IN8418 Trolley w/2x M6 tapped holes 4 1/8 105 2 1/4 57 15/16 24 7.05 200 2.8 11.1
IN8306 Trolley w/2x 1/4-20 tapped holes and central threaded pinstop 2 7/8 73 2 1/4 57 2 15/16 75 5.86 166 2.8 11.1
IN9585 Trolley w/2x M6 tapped holes and pinstop 4 1/8 105 2 1/4 57 15/16 24 6.10 173 2.8 11.1
IN126 Slider trolley w/2x M6 tapped holes and threaded pinstop 3 5/16 84 1 1/4 33 2 1/2 65 3.92 111 2.5 10
IN10430 Trolley w/3x imperial tapped holes 2 7/8 73 2 1/4 57 15/16 24 4.55 129 2.8 11.1
IN143 Slider trolley w/2x M6 counter bored holes 3 5/16 84 1 1/4 33 3/4 19 3.35 95 2.5 10
IN146.SP1 Slider trolley w/2x M6 tapped holes 3 5/16 84 1 1/4 33 3/4 19 3.46 98 2.5 10
R27
T2701B Trolley w/shackle 4 1/4 108 2 3/4 70 2 50 11.04 313 5.6 22.2
T2701B.HL High-load trolley w/shackle 5 3/16 132 2 3/4 70 2 50 12.48 354 5.6 22.2
C8261 Non-CB trolley w/shackle 5 3/16 132 2 3/4 70 2 50 14.66 416 5.6 22.2
IN9819 Trolley w/3x M8 tapped holes 5 3/16 132 2 3/4 70 1 1/16 28 13.88 393 5.6 22.2
IN1625 Trolley w/6x tapped holes 5 3/16 132 2 3/4 70 1 1/16 28 10.4 294 5.6 22.2
IN152 Slider trolley w/3x M8 tapped holes 5 127 1 5/8 42 1 5/64 27 8.22 233 6.5 26
IN153 Slider trolley w/3x M8 tapped holes and pinstop 5 127 1 5/8 42 1 5/64 27 8.68 246 6.5 26
R32
T3201B Trolley w/shackle 5 3/8 136 3 11/32 85 2 5/8 73 20 567 7.8 31.1
T3201B.HL High-load trolley w/shackle 7 7/16 188 3 11/32 85 2 5/8 73 24 680 10 40
T3204B Trolley w/2 toggles 9 1/8 231 3 11/32 85 3 1/2 89 55 1559 11.1 44.5
IN104 Trolley w/plain top 9 1/8 231 3 11/32 85 3 1/2 89 38 1080 11.1 44.5
IN148 Trolley w/6x metric tapped holes 7 7/16 188 3 11/32 85 2 5/8 73 22 621 10 40
Clear-anodized trolleys available by special order. Add: ‘.CLEAR’ to end of part number.

Maximum rated loads are 4:1 coefficient ratio of the breaking load. Human suspension applications require 10:1 ratio.
WARNINGS AND INSTRUCTIONS: You must carefully read, understand, and follow the warnings and instructions in the manual provided by Harken Industrial
in order to avoid an accident. For applications where trolleys are in compression please consult with a Harken Industrial Representative. Never, under any
circumstances, exceed the rated load limit.
43
Rail
The rail is a simple, strong, low-maintenance system on which the load travels. Select size and length
of rail (sizes listed by width measurement of top of rail in millimeters). Choose low-beam rail if it will be
supported for the entire length. Choose high-beam rail for spanning unsupported spaces.

R13 R22 R27 R32


13 mm 22 mm 27 mm 32 mm
1/2" 7/8" 1 1/16" 1 1/4"

9 mm
3/8" 13 mm 14 mm R27
1/2" 9/16" R32
1602 19 mm
17 mm 3/4" 3159
11/16"
2707 373/2720/2751 25 mm
1"
30 mm
1 3/16"

13 mm 22 mm 27 mm 32 mm
1/2" 7/8" 1 1/16" 1 1/4"

20 mm
13/16" 2709 25 mm 2721
1"
R27HB 57 mm
42 mm
1 5/8" 2 1/4"
17 mm
11/16" R32HB

22 mm
7/8"
31 mm
1 7/32"

25 mm
1"
374
2725 42 mm
1 5/8"

Part Length Mounting hole spacing Fasteners


No. Description ft/in m in mm in mm
R13
2707.2M Low-beam metric rail 6' 7" 2 1 31/32 50 #8 FH 4 FH
2709.2M High-beam metric rail 6' 7" 2 3 15/16 100 #8 FH 4 FH
R22
2720.3M Low-beam metric rail 9' 10 1/16" 3 3 15/16 100 #10 FH 5 FH
2725.3.6M High-beam metric rail 11' 9 3/4" 3.6 3 15/16 100 #10 FH 5 FH
2721.3.6M High-beam variable hole spacing rail 11' 9 3/4" 3.6 Slide bolt Slide bolt 5 HH
373.6 Low-beam imperial rail 6' 1.83 4 102 #10 FH 5 FH
374.6 High-beam imperial rail 6' 1.83 4 102 #10 FH 5 FH
R27
R27.3M Low-beam pinstop metric rail 9' 10 1/16" 3 3 15/16 100 5/16 FH 8 FH
R27.3.6M Low-beam pinstop metric rail 11' 9 3/4" 3.6 3 15/16 100 5/16 FH 8 FH
R27.6M Low-beam pinstop metric rail 19' 8 1/4" 6 3 15/16 100 5/16 FH 8 FH
R27HB.3.6M High-beam variable hole spacing rail 11' 9 3/4" 3.6 Slide bolt Slide bolt 1/4 HH 6 HH
1602.8 Low-beam imperial rail 8' 2.44 4 102 1/4 FH 6 FH
R32
R32.3M Low-beam pinstop metric rail 9' 10 1/16" 3 3 15/16 100 3/8 FH 10 FH
R32.6M Low-beam pinstop metric rail 19' 8 1/4" 6 3 15/16 100 3/8 FH 10 FH
R32HB.3.6M High-beam variable hole spacing rail* 11' 9 3/4" 3.6 Slide bolt Slide bolt 5/16 HH 8 HH
3159.8 Low-beam imperial 8 2.44 4 102 5/16 FH 8 FH
*Contact Harken Industrial™.
44
FAQS

Q: Can Harken Industrial trolley


and rail systems be fitted
retroactively?
A. Yes. The simplicity of the systems
means they can be easily installed
at a later date.

Q: Are Harken Industrial trolley


Low-beam
and rail systems able to
accommodate a radius?
A: Yes. Trolley and rail systems
can accommodate a radius
bend. Contact Harken Industrial
for information.

Q: Are Harken Industrial rail and


trolley systems suitable for
High-beam
human suspension?
A: Only the R27 and the R32 Access
Rail systems are certified for human
suspension. Please see page 33.

Q: What other benefits are there


to Harken Industrial trolley
and rail systems?
A: Harken Industrial's strong,
APPLICATIONS lightweight trolleys and rails are
specifically designed to resist the
Simple to use and ideal corrosive effects of an outdoor
for moving heavy loads environment. Stainless steel wire
Harken Industrial™ trolley and rail systems guides hold ball bearings captive
can be used in a wide range of applications: when the trolley is removed from
• Construction the rail. An open-ball race makes
trolleys easy to clean with soap
• Film production and water.

• Renewable energy

• Architectural

• Facilities management

• Utilities, oil & gas

• Vessel maintenance

• Exercise

• Material handling

• Transportation

WARNINGS AND INSTRUCTIONS: You must carefully read, understand, and follow all of the warnings and instructions in the manual
provided by Harken Industrial in order to avoid an accident. Never, under any circumstances, exceed the maximum rated load.
45
ADJUSTABLE SEAT
RAIL SYSTEM
A better rail system for seat mounting
This system is specifically designed for the marine environment, giving
you a flexible cockpit layout with fast, hassle-free reconfiguration. These
systems meet HSC regulations. Trolleys can be fitted to dive tank racks,
weapons racks, deck boxes, etc.

Trolley design Rail design Delrin® insulating sliders


Trolleys are strong – 22 mm Rails are made of high-strength, Low-friction sliders require no
system tested to 20 kN (4496 lb) marine grade 6061-T6 aluminum lubrication because there’s no
and 27 mm system tested to 25 kN and are anodized for maximum metal-to-metal contact. The rollers
(5620 lb). They are compact protection. Pinstop holes provide provide smooth movement with
resulting in minimum intrusion on maximum flexibility for seat spacing. minimum rattle.
the cockpit sole. The trolleys are Countersunk fasteners for flush
fitted with pinstops for secure, quick mounting. The underside of the rail is
and easy adjustments. The black recessed to allow for mastic sealant.
hardcoat-anodized finish ensures
maximum corrosion resistance.

46 Delrin is a registered trademark of E.I. du Pont de Nemoursand Company or its affiliates.


IN120
IN121

IN153
IN152

How does it work?


Seats are mounted on four trolleys
that run on parallel rails. Two of
the trolleys have pinstops that
E2200 2722
fit into the holes in the rails. 2751
Two trolleys are free sliding.

To adjust the trolley location,


simply raise the two pinstops
and slide to a new location.
E2700 1621
R27

Trolleys
Part Length Width Weight Fits
No. Description in mm in mm lb g rail
22 mm
IN120 Slider trolley with pinstop 3.3 84 1.29 33 0.208 94.68 2751
IN121 Slider trolley with plain top 3.3 84 1.29 33 0.208 94.68 2751
27 mm
IN152 Slider trolley w/3x M8 tapped holes 5 127 1 5/8 42 0.51 233 R27
IN153 Slider trolley w/3x M8 tapped holes and pinstop 5 127 1 5/8 42 0.54 246 R27

Rail & Accessories


Part Length Mounting hole spacing* Fasteners
No. Description ft/in mm in mm in mm Endstop Trim cap Splice link
22 mm
2751.600MM Low-beam pinstop metric rail 1' 11 5/8" 0.6 3 15/16 100 #10 FH 5 FH 263/E2200 2722 2724
2751.1M Low-beam pinstop metric rail 3' 3 3/8" 1 3 15/16 100 #10 FH 5 FH 263/E2200 2722 2724
2751.1.5M Low-beam pinstop metric rail 4' 11 1/16" 1.5 3 15/16 100 #10 FH 5 FH 263/E2200 2722 2724
2751.2M Low-beam pinstop metric rail 6' 6 3/4" 2 3 15/16 100 #10 FH 5 FH 263/E2200 2722 2724
2751.3.6M Low-beam pinstop metric rail 11’ 9 3/4” 3.6 3 15/16 100 #10 FH 5 FH 263/E2200 2722 2724
2722 Trim cap set
E2200 Endstop set
27 mm
R27.1M Low-beam pinstop metric rail 3' 3 3/8" 1 3 15/16 100 5/16 FH 8 FH 1522/E2700 1621 1619
R27.1.2M Low-beam pinstop metric rail 3’ 11 1/4" 1.2 3 15/16 100 5/16 FH 8 FH 1522/E2700 1621 1619
R27.1.5M Low-beam pinstop metric rail 4’ 11 1/16” 1.5 3 15/16 100 5/16 FH 8 FH 1522/E2700 1621 1619
R27.1.8M Low-beam pinstop metric rail 5’ 10 13/16” 1.8 3 15/16 100 5/16 FH 8 FH 1522/E2700 1621 1619
R27.2M Low-beam pinstop metric rail 6' 6 3/4" 2 3 15/16 100 5/16 FH 8 FH 1522/E2700 1621 1619
R27.2.5M Low-beam pinstop metric rail 8' 2 7/16" 2.5 3 15/16 100 5/16 FH 8 FH 1522/E2700 1621 1619
R27.3M Low-beam pinstop metric rail 9' 10 1/16" 3 3 15/16 100 5/16 FH 8 FH 1522/E2700 1621 1619
1621 Trim cap set
E2700 Endstop set
*First mounting hole distance from end of track: 50 mm (1 31/32").

47
PULLEYS
& BLOCKS

Harken Industrial pulleys facilitate low-friction


pulling power for any fiber rope application.
Designed to be as lightweight and small as
possible for the load capacity, they are easy
to transport and install.

48

The Kangshung face of Mt. Everest is
revered as one of the most dangerous and
remote routes to climb. Harken pulleys
assisted in the first successful ascent.
the dynamic mechanism that facilitated
movement of the gear up and across the face.

On October 8, 1983, the team made the


8,848 m (29,028') ascent to the top of the
To get supplies and other equipment needed world — a feat never before accomplished
for the expedition across the crevice and up the from the eastern face. HARKEN PULLEYS
ledge, the climbing team created a winching MADE WHAT WAS WIDELY CONSIDERED
system in which Harken pulleys served as TO BE IMPOSSIBLE, POSSIBLE.
49
PULLEYS
Handle all sorts of load with ease

Harken Industrial™ has a solution for any pulling problem


Harken Industrial™ pulleys provide with options of single and double
low-friction pulling power for any sheaves featuring ratchets, swivels, and
fiber-rope application. Designed to be as beckets. All Harken Industrial pulleys are
lightweight and small as possible for the certified to EN13157 Machinery Directive
load capacity, they are easy to transport for lifting goods and equipment. If you
and install. Sheave diameters range don’t find a pulley that meets your needs
from 57 – 150 mm (2 1/4 – 5 15/16") here, contact us about our full range.

Carbo® Air® pulleys Classic Midrange Pulleys Black Magic® Air® pulleys
These high-strength, lightweight These robust pulleys are ideal for handling With high strength-to-weight ratios
pulleys are made of tough, reinforced high loads. Free-running Delrin® ball and free-rolling, high-load roller
composite. Free-running ball bearings bearings roll on flat races to allow fast bearings, Black Magic Air pulleys
run on curved races, efficiently haul and release under high or low loads. handle high dynamic and static
dispersing load for a higher strength- loads where friction is an issue.
for-size than flat races carry. Hexaratchet® versions grip loaded ropes,
relieving holding loads, while maintaining
quick ease and haul with complete
control. A switch on the side engages
and disengages the ratchet mechanism.

Delrin is a registered trademark of E.I. du Pont de Nemours and Company or its affiliates.

50
CE Certified
Certified under EN13157 Machinery Directive for lifting goods and equipment.

APPLICATIONS & MAINTENANCE


FAQS
Simple to use and ideal
Q: What are my options
for diverse applications
Harken pulleys can be used in rope-handling if I need a pulley that
applications across many industries: isn’t certified?
A: Harken Industrial can
• Load towing/securing CE certify additional pulleys
in response to demand.
• Theatrical If you need a pulley that
is not listed, please contact
• Cable laying info@harkenindustrial.com.
• Stunt work
Q: Can these pulleys be
used with wire rope?
Clearly labeled Maintenance is easy
A: Typically the answer is no.
Pulleys are engraved with part The simple construction requires no
Contact Harken Industrial
number, serial number, CE, EN test lubrication. Simply flush with fresh
to discuss your application.
number, and max rated load (MRL). water to keep bearings free rolling.
Q: What does Max
Rated Load mean?
A: This is the maximum load
for which the equipment
is designed by the
manufacturer as defined
by the certification standard.
Range
All Harken Industrial™ pulleys listed below are CE certified for use with fiber rope.

Max fiber
Part Sheave Ø Length Weight Shackle pin Ø rope Ø* Max rated load
No. Description in mm in mm lb g in mm in mm lb kN
Carbo
IN2660 Single Carbo swivel 2 15/16 75 5 3/8 137 0.43 195 1/4 6 9/16 14 224 1.25
IN2661 Single Carbo swivel w/becket 2 15/16 75 6 1/2 165 0.47 214 1/4 6 9/16 14 224 1.25
IN2662 Double Carbo swivel 2 15/16 75 6 152 0.88 402 5/16 8 9/16 14 562 2.5
Classic Midrange
IN1540 Single Midrange 3 76 6 1/8 156 0.81 367 5/16 8 9/16 14 1124 5
IN1544 Double Midrange 3 76 7 1/2 191 1.59 723 5/16 8 9/16 14 1573 7
IN1545 Double Midrange w/becket 3 76 8 1/2 216 1.65 751 5/16 8 9/16 14 1573 7
IN1549SSP Single Midrange Hexaratchet 3 76 6 1/8 156 0.88 397 5/16 8 9/16 14 1124 5
Black Magic
IN3226 Single Black Magic swivel 2 1/4 57 4 11/16 119 0.34 154 1/4 6 7/16 12 1124 5
IN3215 Single Black Magic swivel 2 1/4 57 4 11/16 119 0.34 152 1/4 6 7/16 12 1124 5
IN3217 Double Black Magic swivel 2 1/4 57 5 3/16 132 0.74 336 5/16 8 7/16 12 1574 7
IN3214 Single Black Magic loop** 2 1/4 57 3 76 0.2 92 7/16 12 674 3
IN3243 Single Black Magic swivel 2 15/16 75 5 1/8 129 0.74 335 5/16 8 9/16 14 1348 6
IN3231 Single Black Magic swivel 2 15/16 75 5 1/8 129 0.73 331 5/16 8 9/16 14 2248 10
IN3246 Single Black Magic swivel 3 15/16 100 8 203 1.37 623 3/8 10 5/8 16 3372 15
IN3256 Single Black Magic swivel 4 15/16 125 10 254 2.33 1058 1/2 12 3/4 19 4495 20
IN3255 Single Black Magic loop** 4 15/16 125 6 163 1.48 674 3/4 19 4495 20
IN3262 Single Black Magic swivel 5 15/16 150 12 305 4.05 1840 5/8 16 1 25 6969 31
*Max wire rope Ø is dependent on wire construction and application. Please contact Harken Industrial for information.
**Loop not included.

Rated loads are 4:1 coefficient ratio of the type test load.
WARNINGS AND INSTRUCTIONS. You must carefully read, understand, and follow all of the warnings and instructions in the,
manual provided by Harken Industrial in order to avoid an accident. Never, under any circumstances, exceed the maximum rated load.
51
PURCHASE
SYSTEMS
Making light work of heavy loads

Lightweight, compact, low-friction, certified


Harken Industrial™ purchase systems increase their own, or easily combined with an existing
operation strength, facilitating low-friction system for tensioning, deviation, or casualty
pulling power in a wide variety of pulling/ transfer. Purchase systems come fully rigged
lifting operations. Systems can be used on with tamper-evident terminations.

Low-friction sheave Ball bearing cam cleats Tamper evident


Delrin® ball bearings provide Harken Industrial ball bearing cam Purchase systems are supplied
low-friction, easy rope release cleats hold rope securely and release prereeved and fully assembled. The
under load. Ball bearings are UV- easily under load. Multiple rows of ball securing knot is sealed to prevent
stabilized for maximum protection. bearings reduce friction. The cam’s irreparable damage to the system.
V-shape guides rope for easy entry.

52 Delrin is a registered trademark of E. I. du Pont de Nemours and Company or its affiliates.


CE Certified
Certified under EN13157 Machinery Directive for lifting goods and equipment.

FAQS

Q: Why are Harken industrial


purchase systems unique?
A: Harken Industrial purchase systems
are CE certified under EN13157
(Machinery Directive).

Q: Are they suitable


Pre-stretched polyester rope Safety compliance for human suspension?
The purchase systems use polyester Harken Industrial™ purchase systems A: IN2624 purchase systems are
based rope in various sizes. The are serial numbered for full traceability. intended for non-live loads but can
polyester braided covers are UV The 443.DRPS is supplied with an be used to help transfer live loads
and abrasion resistant. individual proof test certificate. in rescue situations. The 443.DRPS
Diver Recovery and the 443.2141
MOB purchase systems can be
used for human suspension when
a safety factor of 10 is applied
APPLICATIONS & MAINTENANCE and used in conjunction with fall
protection, in accordance with
Simple to use in load-assist local standards and regulations.
applications
Harken Industrial purchase systems Q: Can I replace the rope
are used by emergency services and or parts within the system?
rescue personnel to help transfer loads A: Any modifications made to Harken
and individuals from working ropes to Industrial purchase systems will
alternates. The system is also used to result in the loss of certification.
transfer loads in deviation, and to take Modifications and repairs should
the load when lifting inanimate objects. only be done by Harken Industrial
or an approved service center.
Maintenance is easy
To clean, simply flush pulleys with fresh Q: What is the purchase systems’
water. As with all equipment, check range of travel?
regularly to make sure it is in good working A: Purchase systems are available
order. Check rope for chafe and wear. Make in different sizes from 1 m (3.3') and
sure tamper-evident seals are intact. up, please contact Harken Industrial
in the UK for a full list of size options.
IN2624 443.2141 443.DRPS
Q: What purchases are offered?
Contact Harken Industrial in the UK for purchase system sales/information. A: Harken Industrial offers purchase
systems with 4:1 or 6:1 mechanical
Max rated
load for SWL for advantage. They are both CE
goods/ human Individual certified under EN13157. Different
Range of equipment suspension proof-
Part travel (BL/4) (BL/10) tested configurations are available. Please
No. Description ft m lb kN lb kN lb kg contact Harken Industrial in the UK for
IN2624 CE 4:1 purchase system 6.5 2 445 2 more information.
443.DRPS.3M CE 6:1 diver recovery purchase system - 3 m throw* 9.8 3 937 4.25 375 1.7 660 300
443.DRPS.6M CE 6:1 diver recovery purchase system - 6 m throw* 19.6 6 937 4.25 375 1.7 660 300 Q: Does the system come with
443.DRPS.9M CE 6:1 diver recovery purchase system - 9 m throw* 29.5 9 937 4.25 375 1.7 660 300
443.2141.3M CE 6:1 MOB purchase system - 3 m throw* 9.8 3 900 4 375 1.7
attachments or accessories?
443.2141.6M CE 6:1 MOB purchase system - 6 m throw* 19.6 6 900 4 375 1.7 A: All listed purchase systems are
443.2141.9M CE 6:1 MOB purchase system - 9 m throw* 29.5 9 900 4 375 1.7 supplied with shackle connectors,
*Custom lengths available from 1 to 25 m (3.3 – 82'). Rope color may vary. accessories can be offered for some
solutions, please contact Harken
Industrial in the UK for more details.
Maximum rated load is calculated from a 4x safety factor from break load for load lifting and pulling
applications; marked in accordance with the Machinery Directive and EN13157:2004+A1:2009 Standard.
WARNINGS AND INSTRUCTIONS. You must carefully read, understand, and follow all of the warnings and instructions in the
manual provided by Harken Industrial in order to avoid an accident. Never, under any circumstances, exceed the maximum rated load. 53
OCEANIC
CABLE BLOCK
Safely leading data cable &
towed arrays overboard

Aligns the load for optimized cable tracking


Harken Industrial™ Oceanic Cable blocks are used on research vessels
to safely lead data cables and towed objects overboard. At only 19.3 kg
(42.5 lb), the 500 mm (20") sheave-diameter block is light enough to
align to the load, optimizing cable tracking.

Durability Design Large diameter sheave


Sideplates are constructed of hard- The block’s wide throat allows passage The block’s open center helps move
coat-anodized 6061-T6 aluminum of data cable terminals. The sheave’s the center of gravity toward the
for strength, durability, and corrosion durable, lightweight Nylatron® material shackle, improving the block’s ability
resistance. They are PTFE-coated for has high mechanical stiffness, resists to align with the load. The sheave’s
a smooth surface. static electricity, and has excellent wear groove detailing can be designed to
resistance. Helicoils add strength while suit specific data cable diameters.
plastic isolators are used to minimize
corrosion between aluminum and
stainless steel.

54 Nylatron is a registered trademark of Polymer Corporation


FAQS

Q: Is the Oceanic Cable block


compliant with any industry
bodies?
A: Yes. It is compliant with UNOLS
Research Vessel Safety Standard,
10th Edition—2015.

Q: Does Harken industrial provide a


Maximum Capability Document?
A: Yes. Please contact Harken
Industrial.
Bearings Options
Delrin® roller bearings are housed The block is designed to work with an Q: What linear speed can it handle?
in a center cage to keep them parallel optional magnetic Hall Effect Sensor. A: 60 m/min (196 ft/min).
for low-friction efficiency. The large-
diameter bearing cage reduces friction Q: What is the lifespan of the block?
and spreads the load. Captive Torlon® A: Harken Industrial recently serviced
ball bearings handle sideloads. some 10-year-old blocks. Regularly
flushing the blocks with fresh water
will help extend their life before
service is required.

Q: Do you offer sheaves for


APPLICATIONS & MAINTENANCE alternative cable diameters?
A: Yes. The sheave groove detailing
Oceanographic research Maintenance is easy can be designed to suit specific
The Oceanic Cable block is used by Woods Flushing the block with fresh water after cable diameters. Please email your
Hole Oceanographic Institute, University use will keep the dry-running bearings requirements for a quote.
of Rhode Island (USA), and University free rolling. If further maintenance is
of Alaska – Fairbanks oceanographic required, one hex wrench is all you need for
research departments, as well as disassembly. All the bearings are captive,
many other research organizations. so no need to worry about losing parts.

Cheek gap
Ø

Sheave Cheek gap Cable Root Max


Part Ø Ø Ø Weight Ø rated load
No. in mm in mm in mm lb kg in mm lb kN
IN9417 29.52 750 4 101.6 0.75 19 150 68 26.5 673.1 39500 175.7
IN8355 20 500 2.25 57 0.375 9.5 42 19 17.965 456.31 19000 84.5
IN8260 20 500 2.25 57 0.25 6 42 19 17.75 450.85 19000 84.5
IN6989.590 20 500 2.25 57 0.59 15 42 19 17.662 448.62 19000 84.5
IN6989 20 500 2.25 57 0.315 8 42 19 17.662 448.62 19000 84.5
IN12771.322 20 500 2.25 57 0.315 8 42 19 17.662 448.62 19000 84.5
IN11467.500 25.5 650 2.75 70 0.5 12 137 62.16 23 584.2 65000 290
IN11467.410 25.5 650 2.75 70 0.41 10.5 137 62.16 23 584.2 65000 290
IN11118.680 30.5 775 4 101.6 0.68 17 233 105.68 28 711.2 80000 355
IN11118.563 30.5 775 4 101.6 0.563 14 233 105.68 28 711.2 80000 355
Compliant with UNOLS Research Vessel Safety Standards, Appendix B * Freeze tolerant version

Delrin is a registered trademark of E. I. du Pont de Nemours and Company or its affiliates. | Torlon is a registered trademark of Solvay Advanced Polymers.

WARNINGS AND INSTRUCTIONS. The user must follow the manufacturer’s instructions for each component of the system. These instructions must be provided
to the user of this equipment. The user must read and understand these instructions before using this equipment. Manufacturer’s instructions must be followed for
proper use and maintenance of this equipment. Alterations or misuse of this equipment, or failure to follow these instructions, can result in serious injury or death.
55
MARINE
RESCUE
SYSTEMS

Harken Industrial manufactures


C-Hero®, portable man overboard
rescue systems. Designed for
workboats, they can be operated
by one or two crew members.

56

DECATUR MARINE FOUND THE C-HERO MAN OVERBOARD
RECOVERY SYSTEM TO MEET EXPLICIT IMO STANDARDS
concurrent with Subchapter M life-saving equipment protocols.
— Phil Carmichael, Technical Director, Decatur Marine

57
C-HERO
®

MOB RESCUE SYSTEM


Manufactured by Harken Industrial

Perform recoveries quickly and safely with this


portable davit and rescue pole system
Proven 3-minute underway man overboard enough to clear tires and fenders; the
recovery. The portable lightweight man worm gear controls the boom swing.
overboard lifting davit attaches to a bitt The flush-mount davit system (Part No.
on a tugboat or is flush mounted on a flat IN162) is designed for flat surfaces.
surface on a workboat or ferry. The Rescue The davit fits into a flush mount and is
Davit system has straps and brackets on pinned with two tethered pins. The straps
back of the unit to allow customization for and clamps, feet on the back, and side
The Bitt-Mount any bitt. The davit is light enough for one stabilizers all come off so it will fit into
Rescue Davit System
person to retrieve and carry into position. the mount. The flush mount davit system
It attaches in less than 30 seconds. One comes with a reduced boom size. A mount
small person on deck can hoist a 158.8 for each side of the vessel is recommended.
kg (350 pound) person aboard using the
The Flush-Mount included Radial winch. The boom is long Complete either system with the VR
Rescue Davit System 12 Rescue Pole, sold separately.

Attaches quickly Adjustable feet Includes winch


The bitt-mount system has and stabilizers Bitt-mount davit system comes with
adjustable straps with latch 15.2 cm x 7.6 cm x 61 cm a Harken Industrial 20STA Radial
clamps for tightening. Straps (6' x 3' x 24") aluminum tubing hold winch, with optional upgrade to
and brackets on back of the adjustable feet and stabilizers (not 35.2STA Radial 2-speed winch. The
unit allow customization for any required for flush mount version). 35.2STA comes standard on flush-
bitt. The flush-mount system mount davit system. Both systems
attaches with removable pins. include rope brake and handle.
58
ADDITIONAL FEATURES

• Rescue can be performed by one person

• Weight: Shown below by product

• Constructed of anodized marine grade


aluminum and stainless steel to stand
up to harsh marine environments

• 13.7 m (45') long, 10 mm lift line with


stopper ball and hook, 6 mm tension line
Long line to reach MOB Simple to operate
Boom is long enough to clear tires Worm gear and handle
and fenders. Line is 13.7 m (45') control boom swing.
long; 10 mm lift line with stopper
ball and hook, 6 mm tension line.

Approximate overall size


Part Height Width Depth Davit length Weight
No. Description in cm in cm in cm ft m lb kg
IN144.6FT Rescue bitt-mount davit 81 206 18.5 47 15 38 6'8" 2 38 17.2
IN161 Rescue flush-mount bracket 26.3 66.8 10 25.6 2 5.1 5.5 2.5
IN162 Rescue flush-mount davit and IN161 bracket 52 132 16 41 14.5 37 4'3" 1.3 38 17.2

VR-12 Rescue Pole

Sturdy construction Simple operation


Strap has a one-way slide-buckle “V” cleat holds the lift line
that will not back out. and keeps line out of the way.

• The pole is foam-filled fiberglass tubing with a strong 60 x 60 x 1.9 cm (2' x 2' x ¾")
aluminum hoop that allows a single crew member to rescue a fully dressed person weighing
up to 159 kg (350 lb). Can be easily and quickly re-rigged for additional rescues. The pole
allows MOB to be pulled close to the boat before deploying the strap. Up to 3.6 m (12') reach.

• Rescue strap automatically detaches from holding blocks and snaps when being
secured to the person by cinching the slide-buckle.

Foam wrap
Pole’s outer hoop is wrapped
in foam for victim comfort and
increased pole buoyancy. The hoop
is wrapped in a red UV protectant Part Pole length Pole Ø Weight
No. Description ft m in cm lb kg
reflective cover with SOLAS tape.
IN145 Vertical rescue pole 12 3.6 1.25 3.2 14.5 6.6

WARNINGS AND INSTRUCTIONS. You must carefully read, understand, and follow all of the warnings and instructions in the manual
provided by C-Hero in order to avoid an accident. Never, under any circumstances, exceed the maximum rated load.

59
VR-12 RESCUE POLE
WITH RECOVERY STRAP
No davit or winch required

The most affordable one-person rescue device for an unconscious MOB


On-deck crew members use the hand-held Rescue Pole with Recovery Strap has two 2.5
Rescue Pole to deploy the integral orange cm (1") web straps, with 10 alternating handles
Rescue Strap over the MOB’s head and under that fasten together so that one or two persons
the arms for a vertical recovery. Those crew can lift singly or together. This is a good system
members then perform the recovery while if you don’t have a lifting davit. It can be used for
remaining safe inside the bulwarks. The VR-12 up to 2.4 m (8') of freeboard with 1-2 persons.

For use by 1 or 2 persons Simple operation Foam wrap


The Recovery Strap features two Strap has a one-way slide-buckle Pole’s outer loop is wrapped
1" (2.5 cm) web straps with 10 that will not back out. in foam for victim comfort and
alternating handles that fasten together increased pole buoyancy. The loop
allowing one or two persons to lift “V” cleat holds the lift line is wrapped in a red UV protectant
the man overboard out of the water. and keeps line out of the way. reflective cover with SOLAS tape.

• The pole is foam-filled fiberglass tubing with a strong


60 x 60 x 1.9 cm (2' x 2' x ¾") aluminum hoop
that allows a single crew member to rescue a fully
dressed person weighing up to 159 kg (350 lb).
• The pole allows MOB to be pulled close to the boat
before deploying the strap. Up to 3.6 m (12') reach.
• Can be re-rigged easily and quickly to
Part Pole length Pole Ø Weight
No. Description ft m in cm lb kg
perform additional rescues.
IN147 Vertical Rescue Pole with Recovery Strap 12 3.6 1.25 3.2 17.5 7.9 • Fully upgradable for use with C-Hero® Rescue Davit.

WARNINGS AND INSTRUCTIONS. You must carefully read, understand, and follow all of the warnings and instructions in the manual provided by
C-Hero in order to avoid an accident. Never, under any circumstances, exceed the maximum rated load.

60
COMPLEMENTARY
HARDWARE

Harken Industrial offers a range of products


to help make jobs easier, including
permanent mount static attachments
and efficient rope cleats.

61
62
STATIC
ATTACHMENTS
Secure attachment and lashing points

Long-Lasting Strength and Durability

Harken Industrial’s experience with lightweight padeyes, to removable


rope handling on yachts has led to solutions. Other static attachments are
the development of a wide variety of available: eyestraps, fixed, removable,
attachment point products — from and folding padeyes.
simple eyestraps to high-strength,

IN689 IN647 IN688

Certification Material benefits Applications


EN795.2012 Class A, ANSI The IN647, IN688, and IN689 anchors Use as an anchorage device,
Z359.1 meets the requirements are 316 stainless. The IN627, IN629 allowing operators to work safely
for human suspension according and IN648 are 17-4 PH stainless. The at height. Padeyes are perfect for
to BS7985:2009, SPRAT and IN647 has a mirror finish and is highly mounting pulleys and can be used
IRATA guidelines, when used corrosion resistant. All are suitable for as attachment points where needed.
in pairs (except IN629). onshore and offshore installations.

Max Breaking Max


Part A B Fasteners rated load* load number
No. Description in mm in mm in mm kN kN of users
IN627 Round 2 1/4 57 1/4 FH 6 FH 8.75 35 2 B
IN629 Round 3 3/4 95 1/2 FH 12 FH 24 96 5
IN647 Round/polished 3 76 3/8 FH 10 FH 6 24 3 A
IN648 Round 3 76 3/8 FH 10 FH 17.5 70 3 A
IN688 Diamond 3 1/8 79 2 51 1/4 FH 6 FH 7.8 31 2
IN689 Diamond 3 7/8 98 2 5/16 59 5/16 FH 8 FH 15.75 63 3
*= Breaking Load/4
63
BALL BEARING
CAM CLEATS
Removes the risk of accidental release

Actual size Engage, hold, release rope easily under load


Large
Nothing beats Harken Industrial™ Stainless eyestraps, colored
Standard
ball bearing cam cleats for a secure Flairleads, fairleads, and cam cleats
Micro
grip. Cleat engages rope with a guide rope, with some releasing and
downward snap of the wrist, keeps recleating up to 90 degrees; adapter
it where you put it, and releases plates ensure optimal cleating
quickly — even under high loads. heights; wedge kits and risers
Ideal for material handling and improve cam angles.
for use in exercise equipment
and theatrical industries.

Composite
Stainless Steel
Aluminum

Protective tooth design Engage and release easily Materials for different
Each rope size is held securely by Cam cleats engage under maximum load ranges
the most number of teeth which tension, hold securely, and release Hard Lube-anodized aluminum
squeeze, rather than cut into the instantly under load. Multiple rows or stainless steel for high loads.
rope, greatly reducing wear. of UV-stabilized ball bearings Also available in lightweight,
reduce friction. The cam’s V-shape UV-stabilized composite for low-
guides rope for easy entry. load applications. Contact Harken
Industrial for more information.

Rope Ø
Part Min Max Fasteners Max rated load Breaking load
No. Description in mm in mm in mm lb kN lb kN
468 Micro aluminum cleat 3/32 2 1/4 6 #8 RH 4 RH 150 0.7 400 1.8
150 Standard aluminum cleat 1/8 3 1/2 12 #10 FH 5 FH 200 0.9 750 3.3
280 Large aluminum cleat 1/4 6 5/8 16 1/4 FH 6 FH 500 2.2 1000 4.5
491 Large stainless steel cleat 1/4 6 5/8 16 1/4 FH 6 FH 500 2.2 1000 4.5

64
65
WORLD WIDE LIMITED
PROFESSIONAL CUSTOMER WARRANTY
COVERAGE. HARKEN warrants the original purchaser that each HARKEN Applications is warranted for ten (10) years
product, when properly installed, used and maintained, will be free from defects
11. 32 mm Access Rail is warranted for ten (10) years
in material and workmanship under normal conditions of use, from the date of
receipt of the product by the final customer. HARKEN products are covered by 12. Tight Radius is warranted for twelve (12) months
two different kinds of warranties, on the basis of the purchaser and use made The limited PROFESSIONAL CUSTOMER WARRANTY covers any original
of them. defects in material or workmanship manifested within 12 months from the
The Private Customer Warranty date of receipt of the product by the professional customer. The same coverage
for Access and Tight Radius rail and trolley in non-marine applications such
The Professional Customer Warranty
constructions has a longer term of 10 years. The same coverage for Access and
THE LIMITED PRIVATE CUSTOMER WARRANTY. This limited warranty applies Tight Radius rail and trolley in marine use and corrosive applications is limited
to all Harken products purchased for final use by private individuals only and to the aforementioned 12 months term.
not for commercial or professional purposes. The Owner’s sole and exclusive
NOT COVERED. Neither the limited PRIVATE CUSTOMER WARRANTY nor the
remedy under this limited PRIVATE CUSTOMER WARRANTY for original
limited PROFESSIONAL CUSTOMER WARRANTY does not apply to, nor shall
defects in materials or workmanship of a HARKEN product shall be the repair or
Harken have any liability or responsibility for, damages or expenses relating to
replacement, at HARKEN’s sole discretion, of the defective part or component,
defects caused by misuse, abuse, failure to install, use, maintain or store the
with no charge for the owner of the product.
Harken product as specified in the warranty booklet, service booklet, manuals,
THE LIMITED PROFESSIONAL CUSTOMER WARRANTY. This limited warranty catalogue or other literature available from Harken.
applies to all Harken products purchased for final use by or on behalf of any
Neither the limited PRIVATE CUSTOMER WARRANTY nor the limited
entity (such as by corporations, partnerships, etc.) or private customers using
PROFESSIONAL CUSTOMER WARRANTY applies to, and neither HARKEN
the product for professional or commercial purposes and is expressly in lieu of
shall have any liability or responsibility in respect of, damages or expenses
all other condition and warranties, express or implied, and all other obligations
relating to:
whatsoever of Harken whether in contract or in tort or otherwise, for any defect,
deficiency, failure, malfunctioning of any Harken product, including any part • defects in material or workmanship that did
thereof except as expressly provided in this Warranty. not exist when the product was first delivered;
The Owner’s sole and exclusive remedy under this limited PROFESSIONAL • defects in material or workmanship that become
CUSTOMER WARRANTY for original defects in materials or workmanship of a manifested beyond the warranty period;
Harken product shall be the repair or replacement, at Harken sole discretion, of • defects which are not reported to Harken within sixty (60) days of discovery;
the defective part or component, in accordance with the terms of this warranty.
• a product that has been altered or modified from factory specifications;
WARRANTOR. For products originally sold in the United States, the limited
warranty for products is provided by Harken, Inc. For products originally sold in • damage or deterioration of cosmetic surface finishes, including cracking,
the rest of the world, the limited warranty for the products is provided by the crazing, discoloration or fading;
Harken Industrial dealer who sold the product. See procedure below. Harken • accidents, misuse, abuse, abnormal use, improper use, lack of reasonable
Industrial is a division of Harken Inc. or proper maintenance or storage;
OWNER – NON-TRANSFERABLE WARRANTY. This warranty is provided by • installation, wiring, service or repairs improperly performed or replacement
Harken with only the original purchaser of the product only and does not extend parts or accessories not conforming to Harken’s specifications;
to any third party. The rights of the original purchaser under this warranty may
not be assigned or otherwise transferred to any third party. • use exceeding the recommended and permitted limits or loads of
the product and/or the product on which the product is installed;
WARRANTY TERM. The limited PRIVATE CUSTOMER WARRANTY covers any
original defects in material or workmanship manifested within five (5) years of • normal wear or deterioration occasioned by the use of the product
the date of receipt of the product by the final customer. However, the warranty or its exposure to the elements;
terms under the limited PRIVATE CUSTOMER WARRANTY for the following • ropes, lines, LOUPS™, buckles and webbing;
products are as indicated below by the date of receipt of the product by the final
customer: • clear coat finishes on carbon fiber;

1. Jib Reefing and Furling systems are warranted for seven (7) years. Hydraulic • loss of time, loss of use, inconvenience, travel expense, costs related
and Electric Furling systems are warranted for five (5) years. Electric furling to procuring any substitute product, transportation costs, any incidental
motor, switches, control boxes, and breakers are warranted for two (2) years. or consequential damages arising out of the non-use of the product, or
compensation for inconvenience or loss of use while the product is being
2. Reflex furler for asymmetric and code zero sails, associated adapters, cable repaired or otherwise not available, or other matters not specifically
terminals/clamps, and fairlead kits, are warranted for three (3) years. Reflex covered hereunder;
torsion cable is warranted for one (1) year.
• the costs to remove, store, disassemble or re-install the product;
3. Carbo Racing Foils are warranted for three (3) years.
• the costs or expenses associated with transporting the product to and from
4. Winches and handles, cylinders, valves, pumps, reservoirs, control panels HARKEN or a HARKEN dealer removal, storage and replacing of the product
are warranted for three (3) years. Electric/hydraulic winch motors, captive on which the product has been installed, even where this is necessary to carry
reel winches, hydraulic power units, switches, control boxes, and breakers out the warranty service.
are warranted for two (2) years.
The limited PROFESSIONAL CUSTOMER WARRANTY does not cover, nor shall
5. Custom products, pedestals, gearboxes, push buttons, drive shafts, carbon Harken have any liability or responsibility in respect of, damages or expenses
fiber products, and/or high performance applications of standard catalog relating to, the following products and/or components:
products for extraordinary use applications are warranted for two (2) years.
• pawls and pawl springs in winches;
6. Ropeye® products: contact Ropeye.com for warranty terms.
• components and gears in titanium;
7. Spinlock® products: contact Spinlock.com for warranty terms.
• washers and spacers;
8. Battery for PowerSeat is warranted for two (2) years if properly used as per
the indications mentioned in the manual • winch drum grip;

9. 27mm Access Rail, Marine Applications is warranted for twelve (12) months • ball bearings, roller bearings, thrust bearings;

10. 27mm Access Rail, Non-Marine Built Environment • winch handles.


66
PROCEDURE. In the event of a defect covered by this limited warranty, authorized to modify, extend or enlarge this warranty that may
the Owner shall contact one of Harken worldwide Distributors (see www. be extended, altered or varied by written instrument by Harken only.
harkenindustrial.com or www.harken.com). If the product was originally
APPLICABLE LAW. This warranty is governed by the laws of the State of
purchased in European Union the Owner shall promptly contact the dealer
Wisconsin for all products originally sold outside the European Union. For
that sold the product. To obtain warranty service for your Harken product,
the products sold within the European Union this warranty is governed by the
your specific and detailed claim must be reported to and received by Harken, in
laws of the Member State where the product was originally sold. The exclusive
writing, in accordance with the terms of this warranty and within the applicable
jurisdiction and venue for any court action commenced by you under or relating
warranty period. Claimant must specify name, address, phone number, original
to this limited warranty or any implied warranty(ies) shall be decided in the
sales receipt, pictures with a description of the application of the product, and
Courts of Waukesha County, Wisconsin or in the competent European Union
an explanation of the defect and conditions under which the product was used.
State Member Court if the product was originally sold in European Union.
The Owner is responsible for all expenses associated with transporting the
Owner is informed that in the event Harken prevails in any court action, the
product to and from Harken or a Harken dealer. If the examination of the
claimant shall reimburse Harken for the expenses, including attorney fees
product and the warranty claim reveals that the defect is not covered by this
and expenses of litigation, reasonably incurred by Harken in defending
warranty, you will be contacted and advised of the cost of repair of your
against such claim.
product. If you accept this estimate, the product will be repaired outside
of this warranty. OTHER RIGHTS. Claimant’s acceptance of delivery of the warranted Harken
product constitutes acceptance of the terms of this limited warranty. This
DAMAGES OR OTHER COSTS. Except as expressly provided by this warranty,
warranty gives specific legal rights, and the claimant may also have other
HARKEN SHALL NOT BE RESPONSIBLE FOR ANY INCIDENTAL OR
rights under the laws of the jurisdiction involved.
CONSEQUENTIAL DAMAGES OR OTHER COSTS, WHETHER THE CLAIM IS
BASED IN CONTRACT, TORT OR OTHERWISE, including but not limited to any ENTIRE AGREEMENT. This document contains the entire warranty given
costs, taxes, fees, levies or other expenses imposed by any location in which by Harken in respect of your product and supersedes any and all oral or
the product was originally sold. The foregoing statements of warranty are express warranties, statements or undertakings that may previously have
exclusive and in lieu of all other remedies. Some jurisdictions do not allow the been made. Any and all warranties not contained in this warranty are specifically
exclusion or limitation of incidental or consequential damages, so this limitation excluded. There are no terms, promises, conditions or warranties regarding
or exclusion may not apply to you. your product other than those contained herein. Harken specifically does not
authorize any person to extend the time or scope of this warranty or to create
DISCLAIMER. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS
or assume for Harken any other obligation or liability with respect to Harken
FOR A PARTICULAR PURPOSE AND ALL IMPLIED WARRANTIES ARISING
Industrial products.
FROM A COURSE OF DEALING, USAGE OF TRADE, BY STATUTE OR
OTHERWISE, IS HEREBY STRICTLY LIMITED TO THE TERM OF THIS
WRITTEN LIMITED WARRANTY. This Agreement is complete and shall be the
sole and exclusive remedy available to the Owner with respect to this product.
In the event of any alleged breach of any warranty or any legal action brought
by the purchaser based on alleged negligence or other tortious conduct by
Harken, the Owner’s sole and exclusive remedy will be repair or replacement of
defective materials as stated above. No dealer and no other agent of Harken is

GENERAL WARNINGS 3. Never, under any circumstances, exceed the capacity or Maximum
Working Load (MWL) of any piece of equipment. The maximum
working load may be found in our catalog, on our website, or

& INSTRUCTIONS through our Technical Service department. Loads above the MWL
can cause the equipment to suddenly fail unexpectedly.
4. Harken equipment is used in a wide variety of applications including
Industrial products make work easier and can save valuable time. a line of products dedicated solely to the sport of sailing. The sport of
However, there are inherent risks in using industrial products sailing has very different loading requirements compared to industrial
and related equipment that must be respected in order to avoid applications. Equipment is shown and described in a separate sailing
an accident, damage to property, personal injury, or death. related catalog and website. Always use the industrial catalog and website
WARNINGS AND INSTRUCTIONS: You must carefully read, understand, for specifications and correct safety factors for non-sailing applications.
and follow all warnings and instructions provided by Harken Industrial Contact Harken Industrial if you have any questions about this distinction.
in order to avoid an accident. These warnings and instructions 5. Do not use Harken equipment for human suspension unless
are found on the equipment, in packaging, in our brochures, on product is specifically certified and labeled for such use.
our website, or through our customer service department. Consult Harken Industrial technical service if you have any
TRAINING AND EXPERIENCE: Even though Harken Industrial equipment questions regarding suitability for human suspension.
appears simple and easy to operate (as intended by our design), our equipment 6. Make certain that all related fasteners, connections, tethers, and
should never be used unless you have a sufficient level of training and anchorage points follow industry regulations and match or exceed
experience with load handling, or general experience in industries such as work maximum working loads of Harken Industrial equipment.
at height, rescue, or fall restraint, and with the equipment in particular. The
amount of training and experience depends on a number of factors: associated 7. Keep fingers, hands, hair, loose clothing, gloves,
equipment, regulations, the weather conditions, and the task you are trying to and tools away from moving parts.
complete. If you have any doubt about your training or experience, do not use 8. Before manipulating any piece of equipment, be sure that all
the equipment. Please contact Harken Industrial or seek additional training. persons and objects are clear of moving components.
AVOID ACCIDENT OR INJURY: Regardless of your skill level, in order 9. Always follow a regular and formal procedure for inspecting
to avoid an accident, damage to property, personal injury, or death: and replacing equipment and related fastenings. Document
1. Loads on equipment can be significant, and shock loading can quickly all inspections. Follow instructions in the product manual
multiply that load to extremely high levels. All persons selecting, for “removing from service after shock loading.”
installing, using, or maintaining Harken Industrial equipment and 10. Follow maintenance procedures specified in the manual to
related fastenings must be aware and cautious of such loads. keep your equipment in optimum working order.
2. Select appropriate Harken Industrial equipment by careful analysis 11. Be sure all products and related safety equipment and
of published loading and relevant loading factors. Consult with a electronics are in good working order before using.
structural engineer to confirm your choice. Always follow current
12. Always have a rescue plan in place and the means to implement it
regulations for your industry, and use formal risk assessment for
for operators working in human suspension or working at height.
your project. See Safer Working Practice at www.harkenindustrial.
Communicate that plan to users, authorized personnel, and rescuers.
com. If you prefer, contact Harken Industrial directly.
67
REGIONAL SALES AND OPERATIONS

USA ITALY
Harken USA - Corporate Headquarters Harken Italy S.p.A
Pewaukee, Wisconsin Limido Comasco (CO), Italy
+1 262 691 3320 +39 031 3523511
infoUSA@harkenindustrial.com industrial@harken.it

UK
Harken UK Ltd.
Lymington, Hampshire
+44 01590 689122
info@harkenindustrial.com

HARKEN INDUSTRIAL-OWNED DISTRIBUTORS

AUSTRALIA POLAND
Harken Australia Pty, Ltd. Harken Polska Sp. z o.o.
+61 2 8978 8666 +48 22 561 93 93
info@harken.com.au polska@harken.pl

FRANCE SWEDEN
Harken France Harken Sweden AB
+33 5 46 44 51 20 +46 8 222200
pierre@harken.fr harken@harken.se

NEW ZEALAND
Harken New Zealand Ltd
+69 9 303 3744
info@harken.co.nz

HARKEN INDUSTRIAL-OWNED TRAINING RESOURCES

ELEVATED SAFETY
4044 N Lincoln Ave, Suite 301
Chicago, IL 60618
+1 866 819 2194
info@elevatedsafety.com

For an up-to-date listing of independent Harken Industrial Distributors,


Dealers and Certified Installers, please visit harkenindustrial.com.

ON THE COVER
Harken Industrial and Elevated Safety employees working along
side our teammates from Defiant Marine, were in the first wave
of responders contributing to the successful rescue of four
merchant sailors from the 656-foot freighter Golden Ray which
foundered off Brunswick, Georgia on September 8, 2019.

5200.2020
9/19

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