PARTS MANUAL

BN045169 Rev D (JUNE 2020)

ARTICULATED DUMP TRUCK

B40E PIN A840E12
SA SPEC B40E12

DISCLAIMER:
Due to BELL EQUIPMENT’S policy of continuous product improvement, the
information contained in this manual was correct up to the time of printing (issue
date of manual). Any changes after this date will only be included in the next
update of this manual.
The illustrations in this manual are pictorial and not necessarily true
representations of components. Photographs and illustrations may show optional
equipment.

Copyright © 2020

All rights reserved. No part of this publication may be reproduced, stored in a

retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying or otherwise, without prior written permission of
BELL EQUIPMENT COMPANY SA (PTY) LTD as the copyright holder.
 LOCATION OF OPERATIONS

Location Of Operations

Please visit www.bellequipment.com for the latest BELL EQUIPMENT operations listing.

SOUTH AFRICA, RICHARDS BAY (HEAD OFFICE)

Telephone + 27(0) 35 907 9431

Fax + 27(0) 35 797 4323

Email stephenj@bell.co.za

AFRICAN SERVICE CENTRES

SOUTH AFRICAN CENTRES ZAMBIA (KITWE & + 260 962 249 900
MAZUBUKA))
BLOEMFONTEIN + 27(0) 51 432 7855
ZAMBIA (SOLWEZI) + 260 (0) 218 821 439
CAPE TOWN + 27(0) 21 380 9000
ZIMBABWE + 263 4 447374/9
EAST LONDON + 27(0) 43 732 1415

EMPANGENI + 27(0) 35 907 2500

BELL EQUIPMENT INTERNATIONAL
GEORGE + 27(0) 44 878 0930
SOUTH EAST ASIA AND OCEANIA
JETPARK + 27(0) 11 928 9846
AUSTRALIA (PERTH) + 61 (0)8 935 52442
KIMBERLEY + 27(0) 53 841 0710
FIJI (SUVA) + 65 (0)9 66 27915
KURUMAN + 27(0) 53 712 3072

MIDDELBURG + 27(0) 13 246 8900/1 BELL EQUIPMENT DEUTSCHLAND GmbH

MTHATHA + 27(0) 47 531 4905/5045 Telephone + 49 (0) 6631 911 30

NELSPRUIT + 27(0) 13 755 2110 Fax + 49 (0) 6631 911 313

NEWCASTLE + 27 (0) 34 375 6190/1 Email center@de.bellequipment.

com
PIET RETIEF + 27(0) 17 826 1523

PIETERMARITZBURG + 27(0) 33 386 9319 BELL EQUIPMENT RUSSIA

Telephone + 7 495 287 8002

PORT ELIZABETH + 27(0) 41 486 3775
Email Alexey.Chukavin@ru.belle-
RUSTENBURG + 27(0) 14 592 1160
quipment.com
TZANEEN + 27(0) 15 307 1129/1180
BELL EQUIPMENT FRANCE
UMHLALI + 27(0) 32 947 0696
Telephone + 33 (0) 555 89 23 56
VRYHEID + 27(0) 34 981 5541
Fax + 33 (0) 555 89 23 24
WOLMARANSSTAD + 27(0) 53 712 3033
Email celine.gutierrez@fr.bellequip-
ment.com
AFRICAN SERVICE CENTRES
DRC + 243 82 857 9784 BELL EQUIPMENT UK
NAMIBIA (SWAKOPMUND) + 264 (0) 64 463115 Telephone + 44 (0) 1283 712 862
NAMIBIA (WINDHOEK) + 264 (0) 61 226 021/2/3 Fax + 44 (0) 1283 712 687
NAMIBIA (ORANJEMUND) + 264 (0) 63 239432/3 Email nickl@uk.bellequipment.com
SWAZILAND + 268 2518 7496/7

PARTS MANUAL ARTICULATED DUMP TRUCK III

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

IV ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 BULLETINS

Bulletins
Record the relevant information from the Service Bulletins into this manual as follows:
1. Ensure the manual number reflected in the bulletin is the same as the manual number on the
front page or in the footer of this manual
2. Carry out the instructions as detailed in the bulletin
3. Record the required information below
4. File the bulletins in numerical order in a suitable binder

REF NO. SUBJECT INSERTED BY DATE

PARTS MANUAL ARTICULATED DUMP TRUCK V

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 BULLETINS

REF NO. SUBJECT INSERTED BY DATE

VI ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 FEEDBACK FORM

Feedback Form

Should you, as user of this manual, have any suggestion for improving the manual, or you find any
errors or omissions, then we would like to know.
Please complete a copy of this form and hand it in to your BELL EQUIPMENT Product Support
Representative or post it directly to the BELL EQUIPMENT head office at the following address:
Technical Documentation Department
Bell Equipment Company SA (Pty) Ltd
Private Bag X20046
EMPANGENI
3880

Comments, suggestions or queries (please state page number):

Please circle YES or NO below:

Does the manual meet your needs? YES NO
Did you find the information accurate? YES NO
Did you find the information easy to read? YES NO
Did you find the information easy to retrieve? YES NO

OVERALL, how would you rate the quality of this manual?

Poor Fair Good Very Good Excellent
1 2 3 4 5 6 7 8 9 10

Machine
model:
PIN:
Your name: Job title:
Company
name:
Address: Tel:
Fax:
Email:

Thank you for your co-operation.

PARTS MANUAL ARTICULATED DUMP TRUCK VII

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

VIII ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 TABLE OF CONTENTS

TABLE OF CONTENTS
LOCATION OF OPERATIONS .........................................................................................................III
BULLETINS.................................................................................................................................... V
FEEDBACK FORM ....................................................................................................................... VII
INTRODUCTION .............................................................................................................................1
INTRODUCTION.......................................................................................................................3
FOREWORD......................................................................................................................3
MACHINE IDENTIFICATION ...............................................................................................3
MACHINE ORIENTATION ...................................................................................................3
WARRANTY.......................................................................................................................3
DISCLAIMER .....................................................................................................................3
CONTACT DETAILS ...........................................................................................................3
DEALER STAMP ................................................................................................................4
GENERAL INFORMATION ..............................................................................................................5
PARTS MANUAL OVERVIEW....................................................................................................7
PARTS MANUAL ORGANISATION......................................................................................7
HEADER AND FOOTER .....................................................................................................7
ILLUSTRATION AND PARTS LIST PAGE.............................................................................7
MACHINE DIMENSIONS...........................................................................................................9
SERIAL NUMBER PLATES...................................................................................................... 11
PIN CONFIGURATION ............................................................................................................13
LIST OF ABBREVIATIONS ......................................................................................................15
0100 WHEELS AND TYRES AND TRACKS....................................................................................17
WHEELSET CHOICE ASSY ....................................................................................................18
0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS ......................................................23
FRONT AXLE ASSY................................................................................................................24
FRONT AXLE BREATHER KIT.................................................................................................26
FRONT AXLE BRAKE PIPE KIT ...............................................................................................28
MIDDLE AXLE ASSY ..............................................................................................................30
MIDDLE AXLE BRAKE PIPE KIT..............................................................................................32
AXLE REAR............................................................................................................................34
MIDDLE & REAR AXLE BREATHER KIT ..................................................................................36
FRONT & MIDDLE AXLE FINAL DRIVE KIT .............................................................................38
REAR AXLE FINAL DRIVE KIT ................................................................................................40
GUARD KIT ............................................................................................................................42
FRONT & REAR DIFFERENTIAL ASSEMBLY ..........................................................................44
MIDDLE DIFFERENTIAL ASSEMBLY ......................................................................................48
FRONT AXLE PROPSHAFT ASSY ...........................................................................................52
FRONT PROPSHAFT BREAKDOWN.......................................................................................54
MIDDLE AXLE PROPSHAFT ASSY .........................................................................................56
MIDDLE PROPSHAFT BREAKDOWN......................................................................................58
MIDDEL PROPSHAFT BREAKDOWN......................................................................................60
REAR AXLE PROPSHAFT ASSY.............................................................................................62
REAR PROPSHAFT BREAKDOWN .........................................................................................64
THRU DRIVE ASSY ................................................................................................................66
YOKE ASSY ...........................................................................................................................68
YOKE .....................................................................................................................................70
FRONT SUSPENSION MOUNTING ASSY ...............................................................................72
REAR SUSPENSION MOUNTING ASSY .................................................................................74
DRAGLINK ASSY ...................................................................................................................76
STRAIGHT DRAGLINK ASSEMBLY .........................................................................................78
STRAIGHT DRAGLINK ASSEMBLY .........................................................................................80
STD FRONT SUSPENSION STRUT KIT (CHOICE) ..................................................................82
FRONT SUSPENSION COMFORT RIDE (CHOICE)..................................................................84

PARTS MANUAL ARTICULATED DUMP TRUCK IX

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 TABLE OF CONTENTS

SUSPENSION STRUT LHS .....................................................................................................86

SUSPENSION STRUT RHS ....................................................................................................88
FRONT COMFORT RIDE SUSPENSION..................................................................................90
FRONT SUSPENSION DAMPING VALVE ASSY.......................................................................92
SUSPENSION MANIFOLD ASSY ............................................................................................94
FRONT SUSPENSION COMFORT RIDE STRUT ASSY ............................................................96
COMFORT RIDE SUSPENSION STRUT LHS...........................................................................98
COMFORT RIDE SUSPENSION STRUT RHS ........................................................................ 100
NECKBUSH STRUT ASSY .................................................................................................... 102
PISTON ASSEMBLY ............................................................................................................ 104
PISTON ASSEMBLY ............................................................................................................. 106
COMFORT RIDE SUSPENSION ELEC ASSY......................................................................... 108
STD REAR SUSPENSION(CHOICE)...................................................................................... 110
COMFORT RIDE REAR SUSPENSION(CHOICE)................................................................... 112
WALKING BEAM................................................................................................................... 114
WALKING BEAM LHS ........................................................................................................... 116
WALKING BEAM RHS........................................................................................................... 118
0300 TRANSMISSION ................................................................................................................. 121
TRANSMISSION ASSY ......................................................................................................... 122
TRANSMISSION ASSY ......................................................................................................... 124
TRANSMISSION MAIN HOUSING ......................................................................................... 126
TRANSMISSION FILL TUBE.................................................................................................. 128
TRANSMISSION MAIN SHAFT .............................................................................................. 130
TRANSMISSION FLANGE..................................................................................................... 132
TRANSMISSION FRONT SUPPORT AND OIL PUMP ............................................................. 134
TRANSMISSION P1 PLANETARY ......................................................................................... 136
TRANSMISSION P2 PLANETARY ......................................................................................... 138
TRANSMISSION CONTROL VALVE PART 1........................................................................... 140
TRANSMISSION CONTROL VALVE PART 2........................................................................... 144
TRANSMISSION OIL COOLER.............................................................................................. 148
TRANSMISSION TORQUE CONVERTER .............................................................................. 150
TRANSMISSION FLEXPLATE & ADAPTER............................................................................ 152
TRANSMISSION ROTATING CLUTCH ................................................................................... 154
TRANSMISSION CONVERTER HOUSING............................................................................. 158
TRANSMISSION P3 PLANETARY & REAR COVER PG 1 ....................................................... 160
TRANSMISSION P3 PLANETARY & REAR COVER PG2 ........................................................ 164
REMOTE FILTER.................................................................................................................. 166
REMOTE FILTER.................................................................................................................. 168
TRANSMISSION COOLING PURGE FAN BRACKETS............................................................ 170
TRANSMISSION COOLER ASSY .......................................................................................... 172
COOLER TOC ...................................................................................................................... 174
TRANSMISSION BREATHER ASSY ...................................................................................... 176
0400 ENGINE.............................................................................................................................. 179
ENGINE ASSY ..................................................................................................................... 180
PROPSHAFT BREAKDOWN ................................................................................................. 182
ENGINE MISCELLANEOUS BRACKETS ............................................................................... 184
ENGINE, CRANKCASE ......................................................................................................... 186
ENGINE, TIMING CASE ........................................................................................................ 188
ENGINE, OIL PAN & DIPSTICK.............................................................................................. 190
ENGINE, CYLINDER HEAD & GASKET KIT ........................................................................... 192
ENGINE, CYLINDER HEAD COVER ...................................................................................... 196
ENGINE, CRANKSHAFT & FLYWHEEL ................................................................................. 198
ENGINE, CONNECTING ROD & PISTONS ............................................................................ 200
ENGINE, CAMSHAFT & TIMING PARTS ................................................................................ 202
ENGINE, HIGH PRESSURE PUMP........................................................................................ 204
ENGINE, FUEL LINES........................................................................................................... 208

X ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 TABLE OF CONTENTS

ENGINE, FUEL FILTER ......................................................................................................... 212

ENGINE, TURBO CHARGER ................................................................................................ 214
ENGINE, AIR COMPRESSOR ............................................................................................... 216
ENGINE, COMPRESSOR CONNECTION .............................................................................. 218
ENGINE, INTAKE MANIFOLD................................................................................................ 220
ENGINE, EXHAUST MANIFOLD............................................................................................ 222
ENGINE, EXHAUST GAS RECIRCULATION .......................................................................... 224
ENGINE, ELECTRICAL EQUIPMENT (PART1) ....................................................................... 228
ENGINE, ELECTRICAL EQUIPMENT(PART2)........................................................................ 230
ENGINE, STARTING MOTOR................................................................................................ 234
ENGINE, ALTERNATOR........................................................................................................ 236
ENGINE, ATTACHMENT PARTS FOR ALTERNATOR ............................................................. 238
ENGINE, OIL PUMP.............................................................................................................. 240
ENGINE, OIL FILTER & OIL COOLER .................................................................................... 242
ENGINE, OIL LINES.............................................................................................................. 244
ENGINE, WATER PUMP ....................................................................................................... 246
ENGINE, FAN ....................................................................................................................... 248
ENGINE SUPPORTS & ATTACHMENT PARTS ...................................................................... 250
ENGINE, PTO....................................................................................................................... 252
ENGINE, AIRCONDITIONER COMPRESSOR........................................................................ 254
ENGINE, EXHAUST GAS AFTERTREATMENT ...................................................................... 256
ENGINE PURGE FAN BRACKETS......................................................................................... 258
0500 ENGINE AUXILIARY SYSTEM............................................................................................. 261
RADIATOR ASSY ................................................................................................................. 262
ENGINE MOUNTING ASSY................................................................................................... 264
COOLER CAC ASSY ............................................................................................................ 266
TANK SURGE ASSY ............................................................................................................. 268
CAB AND COOLER HEAT SHIELD ........................................................................................ 270
ENGINE COOLER SHROUD ASSY ....................................................................................... 272
FAN SHROUD ...................................................................................................................... 274
KIT SCAVENGING ADAPTOR ............................................................................................... 276
COOLER CHARGE AIR ASSY ............................................................................................... 278
AIR CLEANER ASSY ............................................................................................................ 280
AIR CLEANER BREAKDOWN ............................................................................................... 282
EXHAUST MOUNTING ASSY................................................................................................ 284
EXHAUST SYSTEM ASSY .................................................................................................... 286
EXHAUST HEAT SHIELD ASSY ............................................................................................ 288
BIN HEATING ASSY ............................................................................................................. 290
NON BIN HEATING ASSY ..................................................................................................... 292
FUEL SYSTEM ASSY ........................................................................................................... 294
FUEL WATER FILTER UNIT................................................................................................... 296
FUEL SYSTEM BREATHER ASSY......................................................................................... 298
TANK FUEL ASSY ................................................................................................................ 300
TANK FUEL ASSY ................................................................................................................ 302
LID TANK FUEL .................................................................................................................... 304
DRAIN REMOTE (OPTION) ................................................................................................... 306
STANDARD OIL DRAIN (OPTION)......................................................................................... 308
0800 TRANSFER DRIVE (INCLUDES SPLITTERS) ...................................................................... 311
TRANSFER CASE ASSY....................................................................................................... 312
TRANSFER CASE COOLING ................................................................................................ 314
COOLER BOX ...................................................................................................................... 316
TRANSFER CASE BREATHER ASSY.................................................................................... 318
TRANSFER CASE MOUNTING ASSY.................................................................................... 320
TRANSFER CASE WITH MOUNTS........................................................................................ 322
TRANSFER CASE FRONT INPUT INSERT ............................................................................ 324
TRANSFER CASE REAR INPUT INSERT .............................................................................. 326

PARTS MANUAL ARTICULATED DUMP TRUCK XI

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 TABLE OF CONTENTS

TRANSFER CASE INPUT STAGE.......................................................................................... 328

TRANSFER CASE PTO IDLER INSERT ................................................................................. 330
TRANSFER CASE PUMP INSERT......................................................................................... 332
TRANSFER CASE IDLER SHAFT .......................................................................................... 334
TRANSFER CASE FLANGES ................................................................................................ 336
TRANSFER CASE BEARING HOUSING REAR ASSY ............................................................ 338
TRANSFER CASE REAR OUTPUT ASSY .............................................................................. 340
TRANSFER CASE PLANET CARRIER ASSY ......................................................................... 342
TRANSFER CASE OUTPUT GEAR ASSY.............................................................................. 344
TRANSFER CASE CLUTCH HOUSING ASSY........................................................................ 346
TRANSFER CASE FRONT OUTPUT ASSY ............................................................................ 348
TRANSFER CASE HOUSING ASSY ...................................................................................... 350
TRANSFER CASE INPUT ASSY ............................................................................................ 352
TRANSFER CASE FRONT SIDE ........................................................................................... 354
TRANSFER CASE FILTRATION SYSTEM .............................................................................. 356
TRANSFER CASE PROPSHAFT BREAKDOWN .................................................................... 358
0900 STEERING SYSTEM ........................................................................................................... 361
EMERGENCY STEERING PUMP ASSY ................................................................................. 362
EMERGENCY STEERING PUMP BREAKDOWN.................................................................... 364
EMERGENCY STEERING HOSE ASSY................................................................................. 366
EMERGENCY STEERING ASSY(CHOICE) ............................................................................ 368
EMERGENCY STEERING PUMP ASSY ................................................................................. 370
EMERGENCY STEERING PUMP BREAKDOWN.................................................................... 372
EMERGENCY STEERING PUMP HOSE ASSY ...................................................................... 374
STEERING COLUMN ASSY .................................................................................................. 376
STEERING COLUMN BREAKDOWN ..................................................................................... 378
STEERING ISOLATOR KIT.................................................................................................... 380
STEERING HOSE ASSY ....................................................................................................... 382
STEERING CYLINDER ATTACHMENT .................................................................................. 384
STEERING CYLINDER ......................................................................................................... 386
STEERING CONTROL VALVE ASSY ..................................................................................... 388
STEERING CONTROL VALVE BREAKDOWN ........................................................................ 390
1000 SERVICE BRAKES ............................................................................................................. 393
WDB PEDAL ASSY ............................................................................................................... 394
BRAKE PEDAL ..................................................................................................................... 396
WDB MANIFOLD .................................................................................................................. 398
WDB BRAKE CHARGE VALVE ASSY .................................................................................... 400
WET DISK BRAKE VALVE ..................................................................................................... 402
WDB FRONT HOSE ASSY .................................................................................................... 404
REAR BRAKE HOSE KIT ...................................................................................................... 406
WDB PUMP ASSEMBLY........................................................................................................ 408
SINGLE STAGE WDB PUMP ................................................................................................. 410
TWO STAGE WDB PUMP ..................................................................................................... 412
WDB HYDRAULIC TANK ASSY ............................................................................................. 414
RETURN FILTER .................................................................................................................. 416
WDB REAR HYDRAULIC HOSE ASSY .................................................................................. 418
BRAKE HOSE KIT FRONT .................................................................................................... 420
BRAKE PEDAL MOUNTING .................................................................................................. 422
WET DISK BRAKE KIT .......................................................................................................... 424
BRAKE WEAR INDICATOR ................................................................................................... 426
REAR RELAY VALVE ASSY................................................................................................... 428
RELAY VALVE FILTER BRACKET.......................................................................................... 430
WDB CHARGE FILTER ......................................................................................................... 432
FRONT ACCUMULATOR KIT................................................................................................. 434
REAR ACCUMULATOR KIT................................................................................................... 436
PARK BRAKE CALIPER ........................................................................................................ 438

XII ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 TABLE OF CONTENTS

PARK BRAKE CALIPER BREAKDOWN ................................................................................. 440

1300 MISCELLANEOUS VEHICLE .............................................................................................. 443
SERVICE KITS ..................................................................................................................... 444
ENGINE TOOLS (SHEET 1 OF 2) .......................................................................................... 448
ENGINE TOOLS (SHEET 2 OF 2) .......................................................................................... 450
TRANSFER CASE TOOLS .................................................................................................... 452
AXLES DIFFS AND FINAL DRIVES TOOLS ........................................................................... 454
SUSPENSION & DRIVELINE TOOLS..................................................................................... 456
HYDRAULICS TOOLS........................................................................................................... 458
FRAME AND OSCILLATION TOOLS ...................................................................................... 460
TYRE INFLATION KIT ........................................................................................................... 462
RECOMMENDED PAINTS AND PROCEDURES .................................................................... 464
DECALS AND SERIAL PLATES ............................................................................................. 466
DECALS AND SERIAL PLATES ............................................................................................. 468
DECALS AND SERIAL PLATES ............................................................................................. 470
DECALS AND SERIAL PLATES ............................................................................................. 472
DECALS AND SERIAL PLATES ............................................................................................. 474
DECALS AND SERIAL PLATES ............................................................................................. 476
RECOMMENDED LUBRICANTS ........................................................................................... 478
RECOMMENDED ADHESIVES ............................................................................................. 480
GREASE ASSY BASE........................................................................................................... 482
GREASE ASSY BIN .............................................................................................................. 484
AUTO GREASE ASSY .......................................................................................................... 486
MANUAL GREASE ASSY WITHOUT TAILGATE (CHOICE) ..................................................... 488
AUTO GREASE WITH TAILGATE (CHOICE) .......................................................................... 490
MANUAL GREASE WITH TAILGATE (CHOICE)...................................................................... 492
MANUAL GREASE ASSY...................................................................................................... 494
TAIL GATE GREASING ASSY................................................................................................ 496
GROENEVELD KIT ............................................................................................................... 498
TWIN PUMP AUTO GREASING ............................................................................................. 500
BLOCK 1 COMPLETE ........................................................................................................... 502
BLOCK 2 COMPLETE ........................................................................................................... 504
BLOCK 3 COMPLETE ........................................................................................................... 506
1600 VEHICLE ELECTRICAL SYSTEMS ..................................................................................... 509
BONNET ELEC ASSY ........................................................................................................... 510
HALOGEN LIGHT RH (CHOICE)............................................................................................ 512
HALOGEN LIGHT LH (CHOICE) ............................................................................................ 514
HALOGEN HEADLIGHT RH BREAKDOWN............................................................................ 516
HALOGEN HEADLIGHT LH BREAKDOWN ............................................................................ 518
LED LIGHT RH (CHOICE) ..................................................................................................... 520
LED LIGHT LH (CHOICE) ...................................................................................................... 522
LED HEADLIGHT RH BREAKDOWN ..................................................................................... 524
LED HEADLIGHT LH BREAKDOWN ...................................................................................... 526
HEADLIGHTS ....................................................................................................................... 528
NOSEBOX ELECTRICAL ASSY............................................................................................. 530
ISOLATOR ELECTRICAL ASSY (CHOICE) ............................................................................ 532
CAB ISOLATOR ELEC ASSY................................................................................................. 534
CHASSIS ISOLATOR ELECTRICAL ASSY ............................................................................. 536
CAB BATTERY BOX ELEC ASSY (CHOICE) .......................................................................... 538
CAB BATTERY BOX ELECTRICAL ASSY .............................................................................. 540
E-MODULE DC DC CONVERTER.......................................................................................... 542
ARTIC LIGHTS ..................................................................................................................... 544
CAB WORKLIGHT ELEC ASSY ............................................................................................. 546
CAB ELECTRICAL ASSY ...................................................................................................... 548
CAB HARNESS .................................................................................................................... 552
BRAKE EMERGENCY ELEC ASSY (OPTION) ....................................................................... 556

PARTS MANUAL ARTICULATED DUMP TRUCK XIII

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 TABLE OF CONTENTS

EMERGENCY BRAKE SWITCH............................................................................................. 558

ARTIC ELECTRICAL ASSY ................................................................................................... 560
ARTIC SENSOR ELECTRICAL ASSY .................................................................................... 562
CAB ENGINE ELECTRICAL ASSY......................................................................................... 564
MEMORY MODULE ELECTRICAL ASSY ............................................................................... 566
MEMORY MODULE ELEC ASSY BREAKDOWN .................................................................... 568
ENGINE ELECTRICAL ASSY ................................................................................................ 570
PNEUMATIC SENSORS ELECTRICAL ASSY ........................................................................ 572
REAR ELECTRICAL ASSY.................................................................................................... 574
REVERSE CAMERA ELECTRICAL ASSY .............................................................................. 576
REVERSE CAMERA KIT ....................................................................................................... 578
CAB BEACON ELECTRICAL ASSY ....................................................................................... 580
CAB LOADLIGHTS ELEC ASSY OPTION .............................................................................. 582
CAB LOADLIGHTS ELEC ASSY BREAKDOWN ..................................................................... 584
HYDRAULIC SENSORS ELECTRICAL ASSY......................................................................... 586
E-MODULE TRANSMISSION ................................................................................................ 588
TRANSMISSION ELECTRICAL ASSY.................................................................................... 590
FUEL HEATER ELECTRICAL ASSY (OPTION)....................................................................... 592
CHASSIS ENGINE ELEC ASSY............................................................................................. 594
FUEL SENDER UNIT ASSY................................................................................................... 596
ELECTRICAL CONNECTOR (PART 1) ................................................................................... 598
ELECTRICAL CONNECTORS (PART 2)................................................................................. 600
ELECTRICAL CONNECTOR (PART 3) ................................................................................... 602
ELECTRICAL CONNECTORS (PART 4)................................................................................. 604
ELECTRICAL CONNECTOR (PART 5) ................................................................................... 606
1700 FRAME, CHASSIS OR SUPPORTING STRUCTURE ............................................................ 609
FRONT CHASSIS ASSY ....................................................................................................... 610
FRONT BELLY COVER ASSY ............................................................................................... 612
ASSEMBLY OSCILLATION MALE .......................................................................................... 614
OSCILLATION MALE WITH ACTIVE STRAIN GAUGE KIT ...................................................... 616
ARTIC JOINT........................................................................................................................ 618
CHASSIS STEERING LOCK.................................................................................................. 620
STOP ARTICULATION ASSY................................................................................................. 622
REAR CHASSIS ASSY.......................................................................................................... 624
1800 OPERATOR'S STATION ...................................................................................................... 627
CAB FRAME......................................................................................................................... 628
STD WIPER AND MIRROR KIT (CHOICE) ............................................................................. 630
DELUX WIPER AND MIRROR KIT (CHOICE) ......................................................................... 632
CAB MOUNTING ASSY......................................................................................................... 634
SUPPORT DEVICE CAB KIT ................................................................................................. 636
SUPPORT DEVICE CAB-DO NOT USE IN MANUALS_SAFETY CRITICAL.............................. 638
CAB HEADLINING ................................................................................................................ 640
TRIM CAB ASSY INTERIOR.................................................................................................. 642
TRIM CAB ASSY EXTERNAL ................................................................................................ 644
CONTROL PANEL CONSOLE ............................................................................................... 646
DASHBOARD PANEL............................................................................................................ 648
ELECTRICAL CAB ASSY MOUNTING ................................................................................... 650
MOUNTING E-MODULES ADT.............................................................................................. 652
RADIO ASSEMBLY ............................................................................................................... 654
RADIO BLANKS TRIM........................................................................................................... 656
COOLER BOX ...................................................................................................................... 658
DOOR CAB ASSY OPERATOR ............................................................................................. 660
HANDLE DOOR CAB KIT ...................................................................................................... 662
WINDOWS ........................................................................................................................... 664
WINDOW SAFETY PUNCH ................................................................................................... 666
CAB ROLLERBLIND ASSY.................................................................................................... 668

XIV ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 TABLE OF CONTENTS

SHIELD CAB ASSY HEAT ..................................................................................................... 670

OPERATOR SEAT ASSY ....................................................................................................... 672
OPERATOR SEAT ................................................................................................................ 674
TRAINER SEAT ASSY........................................................................................................... 676
PANEL CAB ASSY EXTERNAL.............................................................................................. 678
ROOF ASSY ......................................................................................................................... 680
REAR CAB GUARD ASSY..................................................................................................... 682
STD WIPER & MIRROR KIT BREAKDOWN............................................................................ 684
DELUX WIPER KIT BREAKDOWN......................................................................................... 686
WIPER SYSTEM................................................................................................................... 688
WIPER KIT ........................................................................................................................... 690
CAB ASSY WIPER COVER ................................................................................................... 692
CAB WIPER COMMON PARTS ............................................................................................. 694
WINDOW WASHER BOTTLE ................................................................................................ 696
MIRROR ASSEMBLY ADT..................................................................................................... 698
MIRROR PIVOT MOUNTING................................................................................................. 700
SIDE MIRROR ASSEMBLY ................................................................................................... 702
MIRROR CAB ASSY MOUNTING .......................................................................................... 704
FIRE EXTINGUISHER........................................................................................................... 706
AIRCONDITIONER CAB DUCTING........................................................................................ 708
HVAC CAB UNIT................................................................................................................... 710
HVAC BREAKDOWN ............................................................................................................ 712
HVAC ADT KIT...................................................................................................................... 714
AIRCONDITIONER RECEIVER DRIER .................................................................................. 716
BATTERY CLAMP ASSY ....................................................................................................... 718
DOOR ASSY BATTERY BOX................................................................................................. 720
1900 SHEET METAL AND STYLING ............................................................................................ 723
LHS NOSEBOX ASSY........................................................................................................... 724
FRONT LID TOP NOSEBOX.................................................................................................. 726
REAR LID TOP NOSEBOX .................................................................................................... 728
BUMPER CORNER LHS ASSY.............................................................................................. 730
BUMPER CORNER RHS ASSY ............................................................................................. 732
BONNET .............................................................................................................................. 734
BONNET GRILLE.................................................................................................................. 736
BONNET ATTACHMENTS ..................................................................................................... 738
MUDGUARD ASSY............................................................................................................... 740
MUDGUARD ASSY LHS ....................................................................................................... 742
MUDGUARD ASSY RHS ....................................................................................................... 744
MUDFLAP ASSY................................................................................................................... 746
STEP ASSY RHS .................................................................................................................. 748
STEP ASSY LHS................................................................................................................... 750
HANDRAIL ASSY(OPTION)................................................................................................... 752
HANDRAIL ASSY.................................................................................................................. 754
2100 VEHICLE MAIN HYDRAULIC SYSTEM................................................................................ 757
HYDRAULIC TANK ASSY...................................................................................................... 758
HYDRAULIC FILTER RETURN .............................................................................................. 760
FILTER HP WITH HOSE ASSY (CHOICE) .............................................................................. 762
HIGH PRESSURE FILTER ASSY........................................................................................... 764
HIGH PRESSURE OIL FILTER UNIT...................................................................................... 766
HIGH PRESSURE FILTER HOSE ASSY................................................................................. 768
HYDRAULIC SUPPLY HOSE ASSY (CHOICE) ....................................................................... 770
HYDRAULIC CAB TILT PUMP ............................................................................................... 772
CAB LIFT CYLINDER KIT ...................................................................................................... 774
CAB TILT LIFT CYLINDER .................................................................................................... 776
HYDRAULIC CAB TILT HOSE ASSY...................................................................................... 778
MAIN HYD PUMP ASSY ........................................................................................................ 780

PARTS MANUAL ARTICULATED DUMP TRUCK XV

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 TABLE OF CONTENTS

HYDRAULIC PUMP BREAKDOWN........................................................................................ 782

MAIN HYD VALVE ASSY ....................................................................................................... 784
HYDRAULIC VALVE BREAKDOWN ....................................................................................... 786
BIN TIP VALVE SECTION...................................................................................................... 788
MAIN HYDRAULIC VALVE MOUNTING.................................................................................. 790
HYDRAULIC BRIDGE ASSY.................................................................................................. 792
HYDRAULIC SUCTION & RETURN HOSE ASSY ................................................................... 794
TEST HOSE ASSY................................................................................................................ 796
HYDRAULIC CLAMP MOUNTINGS ....................................................................................... 798
HYDRAULIC BIN TIP FRONT HOSE ASSY ............................................................................ 800
HYDRAULIC BIN TIP REAR HOSE ASSY .............................................................................. 802
TIP CYLINDER ATTACHMENT .............................................................................................. 804
TIP CYLINDER ..................................................................................................................... 806
HYD FAN MOTOR ASSY ....................................................................................................... 808
FAN MOTOR BREAKDOWN.................................................................................................. 810
HOSE HYD FAN ASSY.......................................................................................................... 812
2200 VEHICLE PNEUMATIC SYSTEM ......................................................................................... 815
PNEUMATIC VALVE ASSY .................................................................................................... 816
PNEUMATIC COOL COIL ASSY ............................................................................................ 818
REAR CHASSIS PNEUMATIC HOSE ASSY ........................................................................... 820
FRONT CHASSIS PNEUMATIC HOSE ASSY ......................................................................... 822
PNEUMATIC AIR DRIER ASSY ............................................................................................. 824
PNEUMATIC AIR DRYER KIT ................................................................................................ 826
REAR PNEUM RESERVOIR ASSY ........................................................................................ 828
PNEUM RESERVOIR ASSY .................................................................................................. 830
RESERVOIR......................................................................................................................... 832
3500 HAULAGE DEVICE (SCRAPER AND ADT).......................................................................... 835
BIN POLE ASSY ................................................................................................................... 836
BIN UP LOCK ....................................................................................................................... 838
BIN LINER ............................................................................................................................ 840
BIN POLE LOCK OUT PIN..................................................................................................... 842
BIN ASSY ............................................................................................................................. 844
TAILGATE............................................................................................................................. 846
BIN TAILGATE ...................................................................................................................... 848
GREEDY BOARD ................................................................................................................. 850
BIN MUDFLAP...................................................................................................................... 852
INDEX......................................................................................................................................... 855

XVI ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INTRODUCTION
♦ INTRODUCTION

PARTS MANUAL ARTICULATED DUMP TRUCK 1

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

2 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INTRODUCTION

INTRODUCTION

Foreword and maintain their equipment as described in this

manual. The warranty is explained on the warranty
certificate which you should have received from your
dealer.
Should the equipment be abused, or modified to
change its performance beyond the original factory
All specifications in this manual apply to a standard specifications, the warranty will become void and
machine as supplied by the factory and any modifica- field improvements may be denied.
tions done to the machine will result in different specifi-
cations and we as OEM cannot take responsibility for
this.
Disclaimer
This manual has been produced to assist you in the
ordering of parts for the maintenance of your BELL This manual has been produced by the Technical
EQUIPMENT machine. Documentation Department of BELL EQUIPMENT.
Every effort has been made to ensure that the infor-
To facilitate the ordering of parts, the following infor- mation in this manual was correct at the time of publi-
mation is required to determine the correct part for cation. BELL EQUIPMENT has a policy of
your BELL EQUIPMENT product. continuous product development, improvement and
1. The model number and PIN of your BELL design. BELL EQUIPMENT reserves the right to
EQUIPMENT product. change, amend and update the design of its product
at any time without prior notice. With this policy,
2. The serial number of the relevant assembly. changes may have occurred that are not included in
3. The part number. this manual.

4. The section, page and item number where the Whilst every endeavour has been made to provide
part appears in the parts manual. accurate and reliable information, BELL EQUIP-
MENT specifically disclaims any actual or implied
5. The quantity required. warranty and under no circumstances shall be liable
6. Your order number. for any loss, damage or injury to person or property
suffered, whether direct, or indirect or consequential,
7. The delivery address. arising from the use of this manual.
8. The method of delivery.
In particular and without detracting from the above,
Any other information which will assist us in getting the disclaimer also applies in the event of any specifi-
the parts to you with the least amount of trouble or cation, warning, or representation contained in this
delay should be given. This information will be noted manual being inadequate, inaccurate, or unintention-
and filed for future reference. ally misleading.

Machine Identification Contact Details

Product identification numbers (P.I.N.) can be found Please do not hesitate to contact your BELL EQUIP-
in the Machine Numbers section of the operator’s MENT Product Support Representative whenever
manual. you have a query on your BELL EQUIPMENT prod-
uct or this manual.
The contact details of the BELL EQUIPMENT opera-
Machine Orientation tions can be obtained from the following sources:

Right-hand and left-hand sides are determined by • The Location Of Operations, page III in this
facing in the direction of forward travel. manual.
• The BELL EQUIPMENT website at
www.bellequipment.com
Warranty
• The BELL EQUIPMENT head office (Richards
Warranty is provided as part of BELL EQUIP- Bay – South Africa) by phoning +27 (0) 35 907
MENT’S support program for customers who operate 9111 or emailing sales@bellequipment.com

PARTS MANUAL ARTICULATED DUMP TRUCK 3

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INTRODUCTION

INTRODUCTION

Dealer Stamp

4 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 GENERAL INFORMATION
♦ PARTS MANUAL OVERVIEW
♦ MACHINE DIMENSIONS
♦ SERIAL NUMBER PLATES
♦ PIN CONFIGURATION
♦ LIST OF ABBREVIATIONS

PARTS MANUAL ARTICULATED DUMP TRUCK 5

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

6 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 GENERAL INFORMATION

PARTS MANUAL OVERVIEW

Parts Manual Organisation

Front of manual:
• A list of BELL EQUIPMENT dealers as well as forms needing to be completed by the user.
• A table of contents containing a complete list of all information as it appears in the parts manual. Page num-
bers are provided for quick reference.
Body of manual:
• An introduction and general information about the parts manual and product.
• Illustration and parts list information, divided into functional groups.
Back of manual:
• An index containing a list of part names in alphabetical order and part numbers in numerical order. Page
numbers are provided for quick reference.

Header And Footer

The header contains page content information.
The footer contains manual information (manual type, number and month of release), product information
(product type and number) and page number.

Illustration And Parts List Page

This parts manual is composed of a left hand side page (illustration page), and a right hand side page (parts
list page).
• The illustration page contains a single illustration in an exploded view of the part, which will determine the
assembly/disassembly order of the part.
• Each part in an illustration is labeled using item numbers found on the parts list page. These item numbers
can be found in numerical order in the illustrations’ parts list in the ITEM column alongside the PART NO.
and PART NAME they represent.
When a PART NAME is indented in the parts list, it is part of (included in) the group or assembly under which it
is indented.

PARTS MANUAL ARTICULATED DUMP TRUCK 7

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

8 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 GENERAL INFORMATION

MACHINE DIMENSIONS

PARTS MANUAL ARTICULATED DUMP TRUCK 9

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

10 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 GENERAL INFORMATION

SERIAL NUMBER PLATES

CE & Machine
Specification Plate Engine
Specification
Plate
MANUFACTURED BY:
DaimlerChrysler
BELL EQUIPMENT CO.SA. (PTY) LTD.
RICHARDS BAY, SOUTH AFRICA Steuergerät PLD
MACHINE Parameterdaten ZGS
MODEL:
VIN NO: A 063 447 58 40 004
PIN NO:
CAB
SN:
Zertifizierungs-Nr
ENGINE
MODEL: OM926LA lll/1-03
SN:
GROSS POWER: kW Gerätekennung
TRANSMISSION Motornummer
MODEL:
SN:
TRANSFER CASE
926 915-00-688990
MODEL:
SN: Geratecode
FRONT DIFFERENTIAL
MODEL:
SN:
1044 1028 1050 1021
MID DIFFERENTIAL
MODEL:
SN:
10994 01088 00004
REAR DIFFERENTIAL
MODEL:
SN: 00000
AXLE LOADING: OFF ROAD
GVM kg

TARE kg V kg

GA1 (FR) kg A1 kg

GA2 (MID) kg A2 kg
GA3 (REAR) kg A3 kg
GCM kg D/T kg

176114

AEB XXXXXX XX XXXXXX

PIN Number
(On Left Hand Side of Truck)
Transfer Case
Specification Stamped
Onto The Transfer Case
XXXXX 047 15 10 2013

Transmission Specification
Plate

Drawing No:TD0010638

PARTS MANUAL ARTICULATED DUMP TRUCK 11

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

12 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 GENERAL INFORMATION

PIN CONFIGURATION

The principle means of identifying your BELL EQUIPMENT machine is by studying the PIN number. The
Product Identification Number (PIN) structure for the BELL EQUIPMENT machines is as follows: (As an
example, a D-Series B40D 6X6 ADT Mk VI manufactured in South Africa in 2008 has been used).
Example PIN: AEBA840DX06000001
Machine Descriptor Section Machine Indicator Section
World
Product Branding Product Series Check Year of Major Minor Sequential
Manufac-
Type Model Letter Manufac- Upgrade Upgrade Machine
ture Code
ture ID#
AEB A 8 40 E X 0 1 2 00001
i ii iii iv v vi vii viii ix x

i AEB The alphanumeric code designating the manufacturer. The South African code is
AEB and the German code is B93.
ii A An alpha code assigned to a specific type of machine, i.e. A = ADT.
iii 8 An alpha character assigned to the three major brands of products that Bell
manufactures, i.e. 8 = Bell, 9 = John Deere and 7 = Hitachi.
iv 40 The specific numeric model code designated to that specific machine configuration,
i.e. “40” Product Model together with the “A” Product Type code is for the 40ton ADT.
v D An alpha character assigned to the major series upgrade of the machine, i.e. ADT
D-Series.
vi X An alpha character based on the calculation of the remaining 16 characters in the
PIN. The purpose of the check letter character is to provide a means for verifying the
accuracy of the specific PIN.
vii 0 The year of manufacture. The Bell requirement is that this field be assigned a “0” at
all times.
viii 6 The major design upgrade designator (Major Mark Upgrade) per series of machine.
It is a sequential numeric character from 0-9.
ix 0 The minor design upgrade designator (Minor Mark Upgrade) linked to a major mark
upgrade. It is a sequential numeric character from 0-9.
x 00001 A sequentially generated numeric machine identification number.

PARTS MANUAL ARTICULATED DUMP TRUCK 13

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

14 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 GENERAL INFORMATION

LIST OF ABBREVIATIONS

A/R As Required M3 Cubic Metre

AC Alternating Current MAX Maximum

ADT Articulated Dump Truck MIN Minimum

AH Ampere Hours MPA Megapascal

AMP Ampere MTG Mounting

APPROX Approximately N Newton

ASSY Assembly NLA No Longer Available

BRG Bearing NM Newton Metre

BRT Bracket NO. Number

C/W Comes With/ Complete With NSI Non Stock Item

COMPL Complete °C Degree Celsius

CTD Control Traction Differential OBW On Board Weighing

CYL Cylinder OD Outside Diameter

DC Direct Current OSCILL Oscillation

DIA Diameter P/N Part Number
DIFF Differential PLT Plate
E.G.S. Electronic Gear Shifting PRESS Pressure

ENG Engine PSI Pound Per Square Inch

EXT Extension PTO Power Take Off

FT IB Foot Pound QTY Quantity

FWD Forward RAD Radiator

G Gram REV Revision
GR Grade RH Right Hand

HD Head RHS Right Hand Side

HEX Hexagonal SIB Service Information Bulletin

HZ Hertz SOCHD Socket Head

ID Internal Diameter SPLT Split

IN Inch STD Standard

INCL Including SUSP Suspension

ISO International Organization of Standards T/MISS Transmission

KG Kilogram TEMP Temperature

KM/H Kilometre Per Hour THRU Through to and Including

KPA Kilopascal TPMS Tyre Pressure Monitoring System

KW Kilowatt UNC Unified National Coarse

LB Pound V Volt
LED Light Emitting Diode VIN Vehicle Identification Number

LH Left Hand W Watt

LHS Left Hand Side W/O With Out

LUBE Lubrication WDB Wet Disc Brake
M Metre ZF Zahnradfabrik Passau Gmbh

PARTS MANUAL ARTICULATED DUMP TRUCK 15

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

16 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0100 WHEELS AND TYRES AND
TRACKS
♦ WHEELSET CHOICE ASSY

PARTS MANUAL ARTICULATED DUMP TRUCK 17

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0100 WHEELS AND TYRES AND TRACKS

WHEELSET CHOICE ASSY

18 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0100 WHEELS AND TYRES AND TRACKS

WHEELSET CHOICE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN034212 6 WHEELSET,875/65R29,G/Y,GP-4D
2 BN027712 1 WHEEL RIM,27X29X3
3 BN006964 1 O RING,29" RIM SEAL
4 200438 1 SPUD,TUBELESS
5 200437 1 VALVE,JUMBO 63MM SWIVEL
6 208310 1 TYRE,875/65R29,GP-4D

1 BN034216 6 WHEELSET,875/65R29,MICH,XAD
2 BN027712 1 WHEEL RIM,27X29X3
3 BN006964 1 O RING,29" RIM SEAL
4 200438 1 SPUD,TUBELESS
5 200437 1 VALVE,JUMBO 63MM SWIVEL
6 208154 1 TYRE,875/65R29,XAD,65-1

1 BN034217 6 WHEELSET,875/65R29,B/S,VTS
2 BN027712 1 WHEEL RIM,27X29X3
3 BN006964 1 O RING,29" RIM SEAL
4 200438 1 SPUD,TUBELESS
5 200437 1 VALVE,JUMBO 63MM SWIVEL
6 214503 1 TYRE,BRIDGSTONE VTS

1 BN034202 6 WHEELSET,29.5R25,G/Y,GP-4D
2 BN027711 1 WHEEL RIM,25X25X3.5
3 140228 1 O RING,19X25 TO 25X25
4 200438 1 SPUD,TUBELESS
5 200437 1 VALVE,JUMBO 63MM SWIVEL
6 BN006787 1 TYRE,GOODYEAR,GP4D

1 BN034204 6 WHEELSET,29.5R25,B/S,VLTS
2 BN027711 1 WHEEL RIM,25X25X3.5
3 140228 1 O RING,19X25 TO 25X25
4 200438 1 SPUD,TUBELESS
5 200437 1 VALVE,JUMBO 63MM SWIVEL
6 BN006789 1 TYRE,B/STONE,VLTS

1 BN034205 6 WHEELSET,29.5R25,G/Y,TL3A+
2 BN027711 1 WHEEL RIM,25X25X3.5
3 140228 1 O RING,19X25 TO 25X25
4 200438 1 SPUD,TUBELESS
5 200437 1 VALVE,JUMBO 63MM SWIVEL
6 217733 1 TYRE,29.5R25,TL3A+,G/Y

1 BN034208 6 WHEELSET,29.5R25,MICH,XADN+
2 BN027711 1 WHEEL RIM,25X25X3.5
3 140228 1 O RING,19X25 TO 25X25
4 200438 1 SPUD,TUBELESS
5 200437 1 VALVE,JUMBO 63MM SWIVEL
6 BN023053 1 TYRE,MICHELIN,XADN+

PARTS MANUAL ARTICULATED DUMP TRUCK 19

BN045169 REV D B40E
JUNE 2020 PIN A840E12
0100 WHEELS AND TYRES AND TRACKS

WHEELSET CHOICE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN034209 6 WHEELSET,29.5R25,B/S,VLT
2 BN027711 1 WHEEL RIM,25X25X3.5
3 140228 1 O RING,19X25 TO 25X25
4 200438 1 SPUD,TUBELESS
5 200437 1 VALVE,JUMBO 63MM SWIVEL
6 217247 1 TYRE,29.5R25,B/STONE,VLT,E3/L3

1 BN034211 6 WHEELSET,29.5R25,MICH,XSUPERT
2 BN027711 1 WHEEL RIM,25X25X3.5
3 140228 1 O RING,19X25 TO 25X25
4 200438 1 SPUD,TUBELESS
5 200437 1 VALVE,JUMBO 63MM SWIVEL
6 BN049547 1 TYRE,MICHELIN,XTRA DEFEND

20 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 PAGE LEFT BLANK INTENTIONALLY

PARTS MANUAL ARTICULATED DUMP TRUCK 21

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

22 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS
AND SUSPENSION SYSTEMS
♦ FRONT AXLE ASSY
♦ FRONT AXLE BREATHER KIT
♦ FRONT AXLE BRAKE PIPE KIT
♦ MIDDLE AXLE ASSY
♦ MIDDLE AXLE BRAKE PIPE KIT
♦ AXLE REAR
♦ MIDDLE & REAR AXLE BREATHER KIT
♦ FRONT & MIDDLE AXLE FINAL DRIVE KIT
♦ REAR AXLE FINAL DRIVE KIT
♦ GUARD KIT
♦ FRONT & REAR DIFFERENTIAL ASSEMBLY
♦ MIDDLE DIFFERENTIAL ASSEMBLY
♦ FRONT AXLE PROPSHAFT ASSY
♦ FRONT PROPSHAFT BREAKDOWN
♦ MIDDLE AXLE PROPSHAFT ASSY
♦ MIDDLE PROPSHAFT BREAKDOWN
♦ MIDDEL PROPSHAFT BREAKDOWN
♦ REAR AXLE PROPSHAFT ASSY
♦ REAR PROPSHAFT BREAKDOWN
♦ THRU DRIVE ASSY
♦ YOKE ASSY
♦ YOKE
♦ FRONT SUSPENSION MOUNTING ASSY
♦ REAR SUSPENSION MOUNTING ASSY
♦ DRAGLINK ASSY
♦ STRAIGHT DRAGLINK ASSEMBLY
♦ STRAIGHT DRAGLINK ASSEMBLY
♦ STD FRONT SUSPENSION STRUT KIT (CHOICE)
♦ FRONT SUSPENSION COMFORT RIDE (CHOICE)
♦ SUSPENSION STRUT LHS
♦ SUSPENSION STRUT RHS
♦ FRONT COMFORT RIDE SUSPENSION
♦ FRONT SUSPENSION DAMPING VALVE ASSY
♦ SUSPENSION MANIFOLD ASSY
♦ FRONT SUSPENSION COMFORT RIDE STRUT ASSY
♦ COMFORT RIDE SUSPENSION STRUT LHS
♦ COMFORT RIDE SUSPENSION STRUT RHS
♦ NECKBUSH STRUT ASSY
♦ PISTON ASSEMBLY
♦ PISTON ASSEMBLY
♦ COMFORT RIDE SUSPENSION ELEC ASSY
♦ STD REAR SUSPENSION(CHOICE)
♦ COMFORT RIDE REAR SUSPENSION(CHOICE)
♦ WALKING BEAM
♦ WALKING BEAM LHS
♦ WALKING BEAM RHS

PARTS MANUAL ARTICULATED DUMP TRUCK 23

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT AXLE ASSY

10

9
14

11
15

18
7

12
1

16
13 2 17

4
5
6

24 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT AXLE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN045248 1 AXLE ASSY FRONT
1 BN045211 1 AXLE BANJO,F,BW,B40
2 310074 1 DIFF HEAD,SC461,4.11,CTD BREAKDOWN, page 44
3 210038 1 AIR SHIFT,(D/L 2 SP)
4 100789 8 STUD
5 100790 8 WASHER,SPRING
6 100788 8 NUT,HEX
7 100726 4 SCREW,HEXHD TENSILOCK BL
8 NSI 1 WDB,PIPES KIT BREAKDOWN, page 28
9 NSI 2 FINAL DRIVE,KIT BREAKDOWN, page 38
10 BN026763 2 SHAFT,SIDE,42/36 L-1590
11 208547 2 SEAL,DUO-CONE,346X318X38
12 214791 1 SPACER,T/DRIVE-DIFF INPUT,B50D
13 BN032073 1 YOKE,ASSY
14 203375 1 PLT,AXLE SERIAL NUMBER
15 100978 4 RIVET,POP
16 BN032106 1 SPACER,YOKE,8.5
17 207626 1 PLUG,MAGNETIC
18 207660 1 PLUG

PARTS MANUAL ARTICULATED DUMP TRUCK 25

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT AXLE BREATHER KIT

6
4
1
4

26 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT AXLE BREATHER KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN016431 1 ADAPTER,BRAKE, BRTHR ASSY
2 121275 1 CONNECTOR,ELBOW,B/H,SPEC
3 210771 1 VALVE,RELIEF,DIESEL CAP,5PSI
4 100370 6 WASHER,FLAT
5 100089 3 SCREW,HEX HD
6 100314 3 NUT,LOCK
7 121241 1 CONNECTOR,8FJICS-8P/LOCK
8 BN027768 1 HOSE,PUSHLOCK
9 200062 2 CLAMP,HOSE

PARTS MANUAL ARTICULATED DUMP TRUCK 27

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT AXLE BRAKE PIPE KIT

27

20

22
19

2 21
1 12

25

30
29

28
4 26
13 31
14
13
18

16
3
7 31
17 9
5 6
23

24
15
11

10

28 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT AXLE BRAKE PIPE KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN045226 1 BRACKET,PIPES
2 BN045186 2 BRAKE,LWB BREAKDOWN, page 424
3 120653 1 CONNECTOR,TEE,BRANCH,B/H
4 BN033150 1 PIPE,COOLING,FRONT AXLE
5 121102 1 TEE,B/H,BRANCH
6 BN033205 1 PIPE,COOLING,FRONT AXLE
7 BN034668 1 PIPE,BRAKE,ACTUATION
8 BN034671 1 PIPE,BRAKE,ACTUATION
9 120051 1 CONNECTOR,STRT
10 120031 1 CONNECTOR,STRT
11 121443 1 CONNECTOR,ELBOW
12 BN027493 1 BRACKET,PIPES SUPPORT
13 120952 2 ELBOW, B/H
14 121172 1 CONNECTOR
15 203349 1 CLAMP
16 121241 1 CONNECTOR,STRT
17 BN027506 1 HOSE,BREATHER
18 BN027508 1 HOSE,AIR SHIFT
19 100148 2 WASHER,FLAT
20 100111 2 SCREW,HEX HD
21 100064 2 WASHER,FLAT
22 100085 2 SCREW,HEX HD
23 214555 2 GROMMET,RND,SPLIT
24 200871 2 CABLE TIE,200 x 4.8MM
25 BN045221 1 PIPE,COOLING,OUTLET,RH
26 BN044660 1 CONNECTOR,TEE,BRANCH,B/H
27 BN029829 1 CONNECTOR,STRT
28 121061 1 CONNECTOR,ELBOW
29 BN045204 1 CONNECTOR,ELBOW
30 BN045220 1 PIPE,COOLING,OUTLET,LH
31 200033 2 CLAMP,HOSE

PARTS MANUAL ARTICULATED DUMP TRUCK 29

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

MIDDLE AXLE ASSY

19
11 22
10 17
4 9
8 16
7

26 12
5

6 15
13
1814
20
33 11
10
8
9
32 34
31
2

30
35

23

24
25 36

28
3 29

21

30 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

MIDDLE AXLE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN045249 1 MIDDLE AXLE
1 NSI 1 WDB,PIPES KIT BREAKDOWN, page 32
2 BN045213 1 AXLE BANJO,M,BW,B40
3 310072 1 DIFF HEAD,TC461,4.11,CTD,TDS BREAKDOWN, page 48
4 NSI 2 FINAL DRIVE,KIT BREAKDOWN, page 38
5 BN026763 2 SHAFT,SIDE,42/36 L-1590
6 190853 1 COVER,T/D AXLE,M14
7 100591 4 DOWEL,TAPER
8 174318 11 SPACER,BOLTS REAR COVER
9 100449 13 STUD,STRETCH
10 100451 13 WASHER,SPRING
11 100450 13 NUT,HEX HD
12 100769 1 BOLT,HEXHD SAE8 BL
13 221171 1 PIN,DOWEL,CARRIER COVER
14 160814 1 SPACER,T/D DIFF BRG
15 150127 1 BEARING,CYL ROLLER
16 161295 1 SPACER,THRU DRIVE, BEARING
17 140725 1 SEAL,D/L VITON,B40
18 160813 1 SPACER,T/D DIFF YOKE
19 216357 1 YOKE,MECH
20 214791 1 SPACER,T/DRIVE-DIFF INPUT,B50D
21 190956 1 YOKE,8.5C
22 162455 1 WASHER,STEPPED
23 210038 1 AIR SHIFT,(D/L 2 SP)
24 100064 2 WASHER,FLAT
25 100364 2 SCREW,HEX HD
26 208547 2 SEAL,DUO-CONE,346X318X38
27 100789 8 STUD
28 100790 8 WASHER,SPRING
29 100788 8 NUT,HEX
30 100726 4 SCREW,HEXHD TENSILOCK BL
31 203375 1 PLT,AXLE SERIAL NUMBER
32 100978 4 RIVET,POP
33 120333 1 PLUG,HEX SOCKET
34 220014 1 PLUG
35 207660 1 PLUG
36 207626 1 PLUG,MAGNETIC

PARTS MANUAL ARTICULATED DUMP TRUCK 31

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

MIDDLE AXLE BRAKE PIPE KIT

14

13

1 26

11

8
10 4

12

18 3

27
6
22 5
7 9
27

15
19

25 23
21

20
24 16
17

32 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

MIDDLE AXLE BRAKE PIPE KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN045186 2 BRAKE,LWB BREAKDOWN, page 424
2 BN045227 1 BRACKET,PIPES
3 120653 1 CONNECTOR,TEE,BRANCH,B/H
4 121102 1 TEE,B/H,BRANCH
5 120952 2 ELBOW, B/H
6 121172 1 CONNECTOR
7 121241 1 CONNECTOR,STRT
8 120100 1 CONNECTOR,ELBOW
9 BN033219 1 PIPE,BRAKE,COOL,IN,R,M
10 BN033218 1 PIPE,BRAKE,COOL,IN,L,M
11 BN034849 1 PIPE,BRAKE,ACTUATION,R
12 BN034850 1 PIPE,BRAKE,ACTUATION,L
13 100148 2 WASHER,FLAT
14 100111 2 SCREW,HEX HD
15 120051 1 CONNECTOR,STRT
16 120031 1 CONNECTOR,STRT
17 121443 1 CONNECTOR,ELBOW
18 BN028580 1 HOSE,AIR SHIFT
19 BN028574 1 HOSE,BREATHER
20 214555 2 GROMMET,RND,SPLIT
21 200871 3 CABLE TIE,200 x 4.8MM
22 203215 1 GROMMET, RND
23 BN044660 1 CONNECTOR,TEE,BRANCH,B/H
24 BN045222 1 PIPE,COOLING,OUTLET,LH
25 BN045223 1 PIPE,COOLING,OUTLET,RH
26 BN029829 1 CONNECTOR,STRT
27 200033 2 CLAMP,HOSE

PARTS MANUAL ARTICULATED DUMP TRUCK 33

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

AXLE REAR

25 1
10
24

20 22
23
28
12
16 28
11 13 26
14

5 27
18
19
14
21
15
17
3

7 9
8
6

34 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

AXLE REAR

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN033588 1 REAR AXLE COMPLETE
1 BN042065 1 AXLE BANJO,R,B40
2 NSI 2 FINAL DRIVE,KIT,5.2:1 BREAKDOWN, page 40
3 310074 1 DIFF HEAD,SC461,4.11,CTD BREAKDOWN, page 44
4 BN026763 2 SHAFT,SIDE,42/36 L-1590
5 210038 1 AIR SHIFT,(D/L 2 SP)
6 100789 8 STUD
7 100790 8 WASHER,SPRING
8 100788 8 NUT,HEX
9 100726 4 SCREW,HEXHD TENSILOCK BL
10 BN039835 1 BRACKET,SUPPORT,HOSE
11 120952 2 ELBOW, B/H
12 121172 1 CONNECTOR
13 BN028574 1 HOSE,BREATHER
14 121241 2 CONNECTOR,STRT
15 214791 1 SPACER,T/DRIVE-DIFF INPUT,B50D
16 120051 1 CONNECTOR,STRT
17 190956 1 YOKE,8.5C BREAKDOWN, page 68
18 100064 2 WASHER,FLAT
19 100364 2 SCREW,HEX HD
20 BN028580 1 HOSE,AIR SHIFT
21 120372 1 CONNECTOR,ELBOW
22 203375 1 PLT,AXLE SERIAL NUMBER
23 100978 4 RIVET,POP
24 100148 2 WASHER,FLAT
25 100111 2 SCREW,HEX HD
26 207660 1 PLUG
27 207626 1 PLUG
28 200033 2 CLAMP,HOSE

PARTS MANUAL ARTICULATED DUMP TRUCK 35

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

MIDDLE & REAR AXLE BREATHER KIT

5
3

4 4
6
6

1
2

36 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

MIDDLE & REAR AXLE BREATHER KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 121241 2 CONNECTOR,
2 BN027439 1 HOSE,AXLE BRTHR KIT,M
3 210771 2 VALVE,RELIEF,DIESEL CAP,5PSI
4 200062 4 CLAMP,HOSE
5 BN027568 1 HOSE,AXLE BRTHR KIT,R
6 121275 2 CONNECTOR,ELBOW,B/H,SPEC

PARTS MANUAL ARTICULATED DUMP TRUCK 37

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT & MIDDLE AXLE FINAL DRIVE KIT

14
35
6

17
8
18 13
20

19 38
18
23 34
37
27
15 28 5
29
16 32

31
9 24
11
12 25
36
2

30 26
21
1
22
33

4
10

38 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT & MIDDLE AXLE FINAL DRIVE KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN033610 1 HUB,SPLINED
2 150110 1 CONE,BEARING,
3 150113 1 CUP,BEARING,
4 150112 1 CONE,BEARING,
5 101991 20 CAPSCREW,HEX SKT HD
6 160711 1 RING,GEAR,CARRIER-FLAME,HARDEN
7 201745 1 PIN:LOCK NUT,ROLLER
8 206607 1 RINGGEAR,5,2:1 20T ZF
9 161691 1 PLANET CARRIER,3 PIN
10 216104 1 CLIP,SPRING,EXTERNAL,
11 207676 1 PLUG,MAGNETIC,
12 207796 1 PLUG,
13 160360 4 PLT,LOCK
14 100149 8 SCREW,HEX HD
15 140262 3 O RING,PLANET PIN
16 160688 3 PIN, PLANET GEAR
17 201748 3 CIRCLIP,EXTERNAL,PLANET PIN F
18 160748 6 PLANET,THRUST
19 150198 3 BEARING, ASS, PLANET,
20 206606 3 GEAR,PLANET,HD,5,2:1 20T ,
21 101205 18 STUD,LOCK
22 100521 18 WASHER, WHEEL STUD F
23 100214 29 SCREW,HEX HD
24 BN033659 1 CARRIER,SEAL,OIL
25 140350 1 SEAL,OIL,D/L NBR,
26 161138 1 WASHER,THRUST,20 TON AXLE
27 206598 1 GEAR,SUN,HD,5,2:1 20T
28 161021 1 SPACER,CIRCLIP,S/S,
29 201747 1 CIRCLIP,EXTERNAL,SIDESHAFT F
30 150111 1 CUP,BEARING,
31 101997 12 CAPSCREW,HEX SKT HD
32 160194 1 PLUG,BRONZE THRUST
33 100510 18 NUT,WHEEL (COLLAR)
34 BN045784 1 NUT,LOCK
35 160190 4 PLATE,RETAINER
36 BN033238 1 AXLE,STUB
37 201744 1 CLIP,SPRING
38 190899 1 WASHER,LOCKNUT

PARTS MANUAL ARTICULATED DUMP TRUCK 39

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

REAR AXLE FINAL DRIVE KIT

10

27
37

38
3

17 35

28
2

29

20

19

18

8 6

23 7
24
26
25
16 24
13

15

11
14
9 12
31
21
30 32
22
33
34
36

40 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

REAR AXLE FINAL DRIVE KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN032914 1 HUB,MACHINED
2 150111 1 CUP,BEARING,48620
3 150110 1 CONE,BEARING,48684
4 BN033238 1 AXLE,STUB
5 150113 1 CUP,BEARING,67322
6 150112 1 CONE,BEARING,67390
7 160711 1 RING,GEAR,CARRIER-FLAME,HARDEN
8 206607 1 RINGGEAR,5,2:1 20T ZF,B40
9 161691 1 PLANET CARRIER,3 PIN
10 100467 20 CAPSCREW,HEX SKT HD
11 190899 1 WASHER,LOCKNUT
12 BN045784 1 NUT,LOCK
13 201745 1 PIN:LOCK NUT,ROLLER DIA8X14L
14 201744 1 CLIP,SPRING
15 207676 1 PLUG,MAGNETIC,M22X1.5
16 207796 1 PLUG,M22X1.5
17 BN033659 1 CARRIER,SEAL,OIL
18 160190 4 PLATE,RETAINER
19 160360 4 PLT,LOCK
20 100149 8 SCREW,HEX HD
21 140262 3 O RING,PLANET PIN
22 160688 3 PIN, PLANET GEAR MK2,B40
23 201748 3 CIRCLIP,EXTERNAL,PLANET PIN F
24 160748 6 PLANET,THRUST
25 150198 3 BEARING, ASS, PLANET,B40 F/D
26 206606 3 GEAR,PLANET,HD,5,2:1 20T ZF,
27 101205 18 STUD,LOCK
28 100521 18 WASHER,M22 WHEEL STUD F
29 100510 18 NUT,WHEEL (COLLAR)
30 100214 29 SCREW,HEX HD
31 161138 1 WASHER,THRUST,20 TON AXLE
32 206598 1 GEAR,SUN,HD,5,2:1 20T ZF,B40
33 161021 1 SPACER,CIRCLIP,S/S,B40
34 201747 1 CIRCLIP,EXTERNAL,SIDESHAFT F
35 101997 12 CAPSCREW,HEX SKT HD
36 160194 1 PLUG,BRONZE THRUST
37 140859 1 SEAL,CASSETTE,170X200X15/16,T3
38 161281 1 LABRINTH,20T SEAL CARRIER

PARTS MANUAL ARTICULATED DUMP TRUCK 41

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

GUARD KIT

10
10

7
1
7
10

6 5
7
9

8
7 10
11 1
9 4
7 7
7 6
9
10

8
2
11
7

42 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

GUARD KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN035213 2 GUARD,ASSY
2 BN035248 1 GUARD,ASSY,LH
3 BN035229 1 GUARD,ASSY,RH
4 BN042647 1 BRACKET,GUARD KIT,LH
5 BN042646 1 BRACKET,GUARD KIT,RH
6 BN042643 2 BRACKET,GUARD
7 100064 10 WASHER,FLAT
8 100010 4 WASHER,FLAT
9 100364 4 SCREW,HEX HD
10 100085 6 SCREW,HEX HD
11 100215 4 SCREW,HEX HD

PARTS MANUAL ARTICULATED DUMP TRUCK 43

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT & REAR DIFFERENTIAL ASSEMBLY

1 34 35

30 32 31 29
33 39
40
41 42

5 75

77 53 44 43
36 37,38

78

6
7

73 45
79 4
70 46
71 49 48
72 47
74
83 50
49
46
8
9 10 12 57
2 51 56
8 13
9 10
3 11
13 52
59
82 54
55 58

81 80 15
24 17
23
21 26
20 25
4
19
23 27 LH Side
28
RH Side 22 69 76

16
14
68

18 67
61 60
64
65 63 62

66 TD0000952B

44 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT & REAR DIFFERENTIAL ASSEMBLY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 310074 1 DIFFERENTIAL HEAD (Ratio 4,11:1)
2 NSI 1 CAP,BEARING COMES WITH DIFF CARRIER
3 NSI 1 CAP,BEARING COMES WITH DIFF CARRIER
4 221137 1 CROWN WHEEL & PINION (Ratio 4,11:1)
5 221133 1 PLUG
6 221157 1 SCREW
7 221158 1 NUT
8 221029 4 LOCKWIRE
9 221027 4 SCREW,CAP
10 221028 4 WASHER,FLAT
11 221030 1 LOCK,ADJUSTER
12 221031 1 PIN,COTTER
13 221032 2 BUSHING,DOWEL
14 221047 1 DIFF BEARING ADJUSTER
15 221046 1 DIFF BEARING ADJUSTER
16 221050 1 CUP,BEARING
17 221048 1 CUP,BEARING
18 221051 1 CONE,BEARING
19 221049 1 CONE,BEARING
20 BN037209 1 SPIDER
21 221090 16 BOLTS
22 221091 16 NUTS
23 221177 1 DIFF CASE ASSY
24 221054 12 SCREW,CAP
25 221093 1 GEAR,SIDE
26 221084 1 WASHER,THRUST SIDE GEAR
27 221086 4 PINION,SIDE
28 221087 4 WASHER,THRUST
29 220530 1 CUP,BEARING
30 221120 1 CUP,BEARING
31 150090 1 CONE,BEARING
32 221119 1 CONE,BEARING
33 220527 1 SHAFT,INPUT
34 220525 1 GEAR,HELICAL INPUT
35 220526 1 COVER,DIFF,CARRIER
36 221132 10 WASHER,LOCK
37 221130 1 SCREW,CAP,LONG
38 221129 9 SCREW,CAP,SHORT
39 221121 A/R SHIM,0.003"
39 221122 A/R SHIM,0.005"
39 221123 A/R SHIM,0.010"
39 221124 A/R SHIM,0.020"
40 220533 1 CUP,BEARING COVER
41 221173 1 SEAL,OIL
42 221175 1 WASHER
43 221176 1 NUT,INPUT SHAFT
44 222029 5 SCREW,CAP
45 221165 1 BEARING
46 221024 2 CONE,BEARING
47 221172 1 WASHER

PARTS MANUAL ARTICULATED DUMP TRUCK 45

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT & REAR DIFFERENTIAL ASSEMBLY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
48 220531 A/R SPACER,BEARING,0.198
48 221055 A/R SPACER,BEARING,0.179"
48 221056 A/R SPACER,BEARING,0.180"
48 221057 A/R SPACER,BEARING,0.181"
48 221058 A/R SPACER,BEARING,0.182"
48 221059 A/R SPACER,BEARING,0.183"
48 221060 A/R SPACER,BEARING,0.184"
48 221061 A/R SPACER,BEARING,0.185"
48 221062 A/R SPACER,BEARING,0.186"
48 221063 A/R SPACER,BEARING,0.187"
48 221064 A/R SPACER,BEARING,0.188"
48 221065 A/R SPACER,BEARING,0.189"
48 221066 A/R SPACER,BEARING,0.190"
48 221067 A/R SPACER,BEARING,0.191"
48 221068 A/R SPACER,BEARING,0.192"
48 221069 A/R SPACER,BEARING,0.193"
49 221074 2 CUP,BEARING
50 221140 A/R SHIM,0.003"
50 221141 A/R SHIM,0.005"
50 221142 A/R SHIM,0.010"
50 221143 A/R SHIM,0.020"
51 221147 1 HOUSING,PINION BEARING & CUP
52 100328 6 WASHERS
53 221171 2 PIN,DOWEL
54 220528 1 GEAR,HELICAL, PINION
55 221149 1 BEARING
56 221150 1 NUT
57 221152 1 RING,SNAP BEARING
58 221151 1 PIN,SPRING
59 221145 6 SCREW,CAP
60 221017 1 RING,SNAP,DRIVER
61 221016 1 DRIVER,PLATE,FRICTION
62 221014 13 PLATE,FRICTION,TANGED
63 221015 12 PLATE,FRICTION,SPLINED
64 221018 1 PLATE,PRESSURE
65 221019 1 RIN,SNAP,PLATE,PRESSURE
66 221020 12 SPRING,COMPRESSION
67 221021 1 CASE,DIFFERENTIAL CARRIER
68 221013 1 CLUTCH,SLIDING
69 221085 1 WASHER,THRUST SIDE GEAR
70 221044 2 WASHER,FLAT
71 221045 2 NUT,STUD
72 221040 1 FORK,SHIFT
73 221041 2 STUD,FORK SHIFT
74 200078 1 SEAL,SHIFT FORK SPRING
75 221094 1 DIFF CARRIER
76 221092 1 C/GEAR,SIDE & CURVIC, 36 SPLINE
77 221038 1 PLUG,EXPANSION,UPPER
78 221037 1 SHAFT,SHIFT FORK & O-RING ASSY

46 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT & REAR DIFFERENTIAL ASSEMBLY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
79 200536 1 PLUG,EXPANSION,LOWER
80 221033 1 CAP,ADJUSTER LOCK
81 221170 2 SCREW,CAP
82 221035 2 DOWEL,ADJUSTER
83 210038 1 ACTUATOR,AIR SHIFT

PARTS MANUAL ARTICULATED DUMP TRUCK 47

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

MIDDLE DIFFERENTIAL ASSEMBLY

34
70 35
30 32
31 29
33 39
40
41 42

5 76

78 53 44 43
36
37,38
79
6
7

72 45
80 4
74 46
75 49 48
71 47
73 50
84 49
46

8
9 10 57
2 13 12 56
8 51
9 10
3 11
13 52
59 54
83
55 58
15
24 17
82 81 23
21
20 25 26
4
19
23
27
28 LH Side
RH Side 22 69 77

16
14
68

18 67
61 60
64
65 63 62
66 TD0000953B

48 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

MIDDLE DIFFERENTIAL ASSEMBLY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 310072 1 DIFFERENTIAL ASSEMBLY (Ratio 4,11:1)
2 NSI 1 CAP, BEARING COMES WITH DIFF CARRIER
3 NSI 1 CAP, BEARING COMES WITH DIFF CARRIER
4 221137 1 CROWN WHEEL & PINION (Ratio 4,11:1)
5 221133 1 PLUG
6 221157 1 SCREW
7 221158 1 NUT
8 221029 4 LOCKWIRE
9 221027 4 SCREW, CAP, ADJUSTER
10 221028 4 WASHER, FLAT
11 221030 2 LOCK, ADJUSTER
12 221031 2 PIN, COTTER
13 221032 2 BUSHING, DOWEL
14 221047 1 ADJUSTER, DIFF, BEARING
15 221046 1 ADJUSTER, DIFF, BEARING
16 221050 1 CUP, BEARING
17 221048 1 CUP, BEARING
18 221051 1 CONE, BEARING
19 221049 1 CONE, BEARING
20 BN037209 1 SPIDER
21 221090 16 BOLT
22 221091 16 NUT
23 221177 1 DIFFERENTIAL CASE ASSY
24 221054 12 SCREW, CAP
25 221093 1 GEAR, SIDE
26 221084 2 WASHER
27 221086 4 PINION, SIDE
28 221087 4 WASHER, THRUST
29 220530 1 CUP, BEARING
30 221120 1 CUP, BEARING
31 150090 1 CONE, BEARING
32 221119 1 CONE, BEARING
33 220534 1 SHAFT, INPUT
34 220525 1 GEAR, HELICAL INPUT
35 220526 1 COVER, DIFF, CARRIER
36 221132 10 WASHER, LOCK
37 221130 1 SCREW, CAP, LONG
38 221129 9 SCREW, CAP, SHORT
39 221121 A/R SHIM, 0.003"
39 221122 A/R SHIM, 0.005"
39 221123 A/R SHIM, 0.010"
39 221124 A/R SHIM, 0.020"
40 220533 1 CUP, BEARING COVER
41 221173 1 SEAL, OIL
42 221175 1 WASHER
43 221176 1 NUT, INPUT SHAFT
44 222029 5 SCREW, CAP
45 221165 1 BEARING
46 221024 2 CONE, BEARING
47 221172 1 WASHER, SPACER

PARTS MANUAL ARTICULATED DUMP TRUCK 49

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

MIDDLE DIFFERENTIAL ASSEMBLY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
48 220531 A/R SPACER, BEARING, 0.198
48 221055 A/R SPACER, BEARING, 0.179
48 221056 A/R SPACER, BEARING, 0.180
48 221057 A/R SPACER, BEARING, 0.181
48 221058 A/R SPACER, BEARING, 0.182
48 221059 A/R SPACER, BEARING, 0.183
48 221060 A/R SPACER, BEARING, 0.184
48 221061 A/R SPACER, BEARING, 0.185
48 221062 A/R SPACER, BEARING, 0.186
48 221063 A/R SPACER, BEARING, 0.187
48 221064 A/R SPACER, BEARING, 0.188
48 221065 A/R SPACER, BEARING, 0.189
48 221066 A/R SPACER, BEARING, 0.190
48 221067 A/R SPACER, BEARING, 0.191
48 221068 A/R SPACER, BEARING, 0.192
48 221069 A/R SPACER, BEARING, 0.193
49 221074 2 CUP, BEARING
50 221140 A/R SHIM, 0.003
50 221141 A/R SHIM, 0.005
50 221142 A/R SHIM, 0.10"
50 221143 A/R SHIM, 0.20"
51 221147 1 HOUSING, PINION BEARING & CUP
52 100328 6 WASHER
53 221171 2 PIN, DOWEL
54 220528 1 GEAR, HELICAL
55 221149 1 BEARING
56 221150 1 NUT
57 221152 1 RING, SNAP, OUTER PINION BEARING
58 221151 1 PIN, SPRING, PINION NUT
59 221145 6 SCREW, CAP
60 221017 1 RING, SNAP, DRIVER
61 221016 1 DRIVER, PLATE, FRICTION
62 221014 13 PLATE, FRICTION, TANGED
63 221015 12 PLATE, FRICTION, SPLINED
64 221018 1 PLATE, PRESSURE
65 221019 1 RING, SNAP, PLATE, PRESSURE
66 221020 12 SPRING, COMPRESSION
67 221021 1 CASE, DIFFERENTIAL CARRIER
68 221013 1 SLIDING CLUTCH
69 221085 1 WASHER, THRUST
70 222989 1 NUT, FLANGED
71 221040 1 FORK, SHIFT
72 221041 1 STUD, FORK SHIFT
73 200078 1 SEAL, SHIFT FORK SPRING
74 221044 2 WASHER, FLAT
75 221045 2 NUT, STUD
76 220638 1 DIFF CARRIER
77 221092 1 C/GEAR, SIDE & CURVIC, 36 SPLINE
78 221038 1 PLUG, EXPANSION, UPPER

50 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

MIDDLE DIFFERENTIAL ASSEMBLY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
79 221037 1 SHAFT, SHIFT FORK & O-RING ASSY
80 200536 1 PLUG, EXPANSION, LOWER
81 221033 1 CAP, ADJUSTER LOCK
82 221170 2 SCREW, CAP
83 221035 2 DOWEL, ADJUSTER
84 210038 1 ACTUATOR, AIR SHIFT

PARTS MANUAL ARTICULATED DUMP TRUCK 51

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT AXLE PROPSHAFT ASSY

52 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT AXLE PROPSHAFT ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN039769 1 P/SHAFT BREAKDOWN, page 54
2 100720 8 BOLT,HEX HD

PARTS MANUAL ARTICULATED DUMP TRUCK 53

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT PROPSHAFT BREAKDOWN

54 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT PROPSHAFT BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN039769 1 FRONT PROPSHAFT
1 227283 2 ROLLER,8.5C

PARTS MANUAL ARTICULATED DUMP TRUCK 55

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

MIDDLE AXLE PROPSHAFT ASSY

1 4
2

56 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

MIDDLE AXLE PROPSHAFT ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 NSI 1 ASSY,THRU,DRIVE BREAKDOWN, page 66
2 100720 12 BOLT,HEX HD
3 100767 4 BOLT,HEXHD
4 BN039505 1 P/SHAFT BREAKDOWN, page 60
5 290912 1 P/SHAFT BREAKDOWN, page 58

PARTS MANUAL ARTICULATED DUMP TRUCK 57

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

MIDDLE PROPSHAFT BREAKDOWN

1
2

58 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

MIDDLE PROPSHAFT BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A 290912 1 PROPSHAFT
1 227285 2 CROSS & ROLLER
2 100720 8 BOLT,HEX HD

PARTS MANUAL ARTICULATED DUMP TRUCK 59

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

MIDDEL PROPSHAFT BREAKDOWN

60 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

MIDDEL PROPSHAFT BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN039505 1 PROPSHAFT
1 227283 2 CROSS & ROLLER
2 100720 8 BOLT,HEX HD

PARTS MANUAL ARTICULATED DUMP TRUCK 61

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

REAR AXLE PROPSHAFT ASSY

62 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

REAR AXLE PROPSHAFT ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 290922 1 PROPSHAFT BREAKDOWN, page 64
2 100720 8 BOLT,HEX HD

PARTS MANUAL ARTICULATED DUMP TRUCK 63

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

REAR PROPSHAFT BREAKDOWN

TD0010463

64 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

REAR PROPSHAFT BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A 290922 1 PROPSHAFT
1 100720 8 BOLT, HEX HD
2 227283 2 CROSS & ROLLER
3 121290 2 VALVE, AIR RELIEF
4 121289 2 CAP, DUST

PARTS MANUAL ARTICULATED DUMP TRUCK 65

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

THRU DRIVE ASSY

5
6
9
10

3
7
15
8 4 10
9 8
14
4
7

11

6 2
12
13

3 9

66 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

THRU DRIVE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 161569 1 RING,BRG RETAINER,T/DRIVE
2 186843 1 PLT,LOCK,MALE OSCIL
3 161584 2 COVER,BEARING,T/DRIVE
4 140581 2 SEAL,S/LIP-3 3/8X4 3/8X1/2NBR
5 166851 1 DRIVE SHAFT:THRU DRIVE
6 150081 2 BEARING,D.G.BALL
7 221175 2 WASHER,INPUT SHAFT NUT
8 221176 2 NUT,INPUT SHAFT
9 100148 16 WASHER,FLAT
10 100211 12 SCREW,HEX HD
11 100362 4 SCREW,HEX HD
12 100064 8 WASHER,FLAT
13 100089 8 SCREW,HEX HD
14 190959 1 YOKE,9C BREAKDOWN, page 70
15 190956 1 YOKE,8.5C BREAKDOWN, page 68

PARTS MANUAL ARTICULATED DUMP TRUCK 67

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

YOKE ASSY

68 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

YOKE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A 190956 1 YOKE
1 NSI 1 YOKE,MECH
2 208787 1 DEFLECTOR

PARTS MANUAL ARTICULATED DUMP TRUCK 69

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

YOKE

70 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

YOKE

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A 190959 1 YOKE
1 NSI 1 YOKE,9C
2 208787 1 DEFLECTOR

PARTS MANUAL ARTICULATED DUMP TRUCK 71

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT SUSPENSION MOUNTING ASSY

11

3
7
9

2
4

5
7
8 5

5
10

72 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT SUSPENSION MOUNTING ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN044261 1 BEARING,A-FRAME,ASSY
2 BN039359 1 ASSEMBLY,DRAGLINK,STRAIGHT BREAKDOWN, page 78
3 162832 3 SPACER,A-FRAME
4 162348 1 COVER,BEARING,HOUSING
5 100547 6 WASHER,FLAT
6 100123 8 CAPSCREW,HEX SKT HD
7 100777 4 NUT, HEXAGON
8 BN033168 2 BOLT, HEX HD
9 271903 6 SHIM
10 BN033167 2 BOLT, HEX HD
11 BN055061 1 SPACER,A-FRAME

PARTS MANUAL ARTICULATED DUMP TRUCK 73

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

REAR SUSPENSION MOUNTING ASSY

13
6

12

9
8

14

8
6
13
6

9
8
6
8 14
8
6
2 8
1 9
4
7
8
3

11
8

5 9

6
7
12
8
8

9
8
8
9 8
10 6

8
9

74 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

REAR SUSPENSION MOUNTING ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 101318 6 WASHER,FLAT
2 100171 6 SCREW,HEX HD
3 201762 4 BEARING,CONICAL SLEEVE
4 180992 2 PLUG,TAPER, WALKING BEAM,B40
5 101149 16 SCREW,HEX HD
6 BN033167 28 BOLT, HEX HD
7 BN033168 4 BOLT, HEX HD
8 100547 56 WASHER,FLAT
9 100777 28 NUT,HEX HD
10 BN041677 1 DRAGLINK,BANANA BREAKDOWN, page 76
11 BN039359 1 ASSEMBLY,DRAGLINK,STRAIGHT BREAKDOWN, page 78
12 BN039358 6 ASSEMBLY,DRAGLINK,STRAIGHT BREAKDOWN, page 80
13 161817 4 BOSS,NON-TAPPED
14 271903 4 SHIM

PARTS MANUAL ARTICULATED DUMP TRUCK 75

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

DRAGLINK ASSY

76 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

DRAGLINK ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN041677 1 DRAGLINK,BANANA
1 NSI 1 DRAGLINK,FAB,ASSY
2 BN024647 2 BEARING, SPHERICAL ASSY

PARTS MANUAL ARTICULATED DUMP TRUCK 77

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

STRAIGHT DRAGLINK ASSEMBLY

78 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

STRAIGHT DRAGLINK ASSEMBLY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN039359 1 ASSEMBLY,DRAGLINK,STRAIGHT
1 NSI 1 DRAGLINK,STRAIGHT
2 BN024647 2 BEARING, SPHERICAL ASSY

PARTS MANUAL ARTICULATED DUMP TRUCK 79

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

STRAIGHT DRAGLINK ASSEMBLY

80 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

STRAIGHT DRAGLINK ASSEMBLY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN039358 1 ASSEMBLY,DRAGLINK,STRAIGHT
1 NSI 1 DRAGLINK,STRAIGHT
2 BN024647 2 BEARING, SPHERICAL ASSY

PARTS MANUAL ARTICULATED DUMP TRUCK 81

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

STD FRONT SUSPENSION STRUT KIT (CHOICE)

2 10
8
7

5
2
12

3 1 5
4
3

2 1 2

9
11

2 3
6

3
2

82 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

STD FRONT SUSPENSION STRUT KIT (CHOICE)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 208635 2 MOULDED,RUBBER BUFFER
2 100547 12 WASHER,FLAT
3 100777 8 NUT,HEX HD
4 101355 4 BOLT, HEX HD
5 BN020417 4 NUT,NYLOC,FLANGE HD
6 BN033167 4 BOLT, HEX HD
7 BN040346 1 HOSE
8 121350 1 ELBOW
9 BN043799 4 WASHER,FLAT
10 120040 1 PLUG
11 BN038489 1 SUSP,STRUT,RHS BREAKDOWN, page 88
12 BN038488 1 SUSP,STRUT,LHS BREAKDOWN, page 86

PARTS MANUAL ARTICULATED DUMP TRUCK 83

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT SUSPENSION COMFORT RIDE (CHOICE)

84 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT SUSPENSION COMFORT RIDE (CHOICE)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 NSI 1 FRONT ADAPTIVE SUSPENSION BREAKDOWN, page 90
2 NSI 1 SUSPENSION,ASSY BREAKDOWN, page 96
3 NSI 1 SUSPENSION,ELEC ASSY(B40E) BREAKDOWN, page 108

PARTS MANUAL ARTICULATED DUMP TRUCK 85

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

SUSPENSION STRUT LHS

10

6
4

11
7
8

86 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

SUSPENSION STRUT LHS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN038488 1 SUSP,STRUT,LHS
1 BN038144 1 STRUT,BARREL,FAB ASSY
2 BN024647 2 BEARING, SPHERICAL ASSY
3 NSI 1 NECKBUSH,STRUT,ASSY BREAKDOWN, page 102
4 BN038156 1 ROD,FABRICATION,ASSEMBLY
5 NSI 1 PISTON,ASSEMBLY BREAKDOWN, page 104
6 BN009215 1 DAMPER,EOS
7 101081 6 WASHER,FLAT
8 100461 6 CAPSCREW,HEX SKT HD
9 210695 1 VALVE,HYDRAULIC
10 BN028897 1 STRUT, SLEEVE
11 200653 1 CABLE TIE

PARTS MANUAL ARTICULATED DUMP TRUCK 87

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

SUSPENSION STRUT RHS

2
1

8
11

10

88 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

SUSPENSION STRUT RHS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN038489 1 SUSP,STRUT,RHS
1 BN038144 1 STRUT,BARREL,FAB ASSY
2 BN024647 2 BEARING, SPHERICAL ASSY
3 NSI 1 NECKBUSH,STRUT,ASSY BREAKDOWN, page 102
4 BN038156 1 ROD,FABRICATION,ASSEMBLY
5 NSI 1 PISTON,ASSEMBLY BREAKDOWN, page 104
6 BN009215 1 DAMPER,EOS
7 101081 6 WASHER,FLAT
8 100461 6 CAPSCREW,HEX SKT HD
9 210695 1 VALVE,HYDRAULIC
10 BN028897 1 STRUT, SLEEVE
11 200653 1 CABLE TIE

PARTS MANUAL ARTICULATED DUMP TRUCK 89

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT COMFORT RIDE SUSPENSION

8
4
27
14
17
26
24

25
7
38
9

5
23 8 19 10
21
22
15
35 23
20
28 11
27 7
9
23
12
18
16 34 1
33 5
3

13

32 37
36 31
29
6
30

90 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT COMFORT RIDE SUSPENSION

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN028883 1 BRACKET,ACCUMULATOR
2 BN028738 2 SUSPENSION,ASSY BREAKDOWN, page 92
3 BN028886 1 BRACKET,ACCUMULATOR
4 217563 2 GROMMET,RND
5 121045 2 CONNECTOR,STRT
6 186105 2 BKT,CLAMP,ACC,SUSP
7 121256 2 CONNECTORS
8 121404 2 CONNECTOR,ELBOW
9 101121 2 WASHER,DOWTY
10 BN034531 1 HOSE
11 BN034532 1 HOSE
12 BN034533 1 HOSE
13 BN034534 1 HOSE
14 BN034538 1 HOSE
15 BN034535 1 HOSE
16 BN034536 1 HOSE
17 BN034537 1 HOSE
18 BN034530 1 HOSE
19 BN034539 1 HOSE
20 BN034540 1 HOSE
21 BN029290 2 VALVE,COVER
22 BN007366 1 VALVE,SHUTTLE,EXTERNAL
23 120933 3 CONNECTOR,STRT
24 121104 1 TEE,UNION
25 121031 1 TEE.UNION
26 203975 4 PROTECTORS
27 200653 20 CABLE TIE
28 206945 8 MOUNTING,RUBBER
29 100062 2 WASHER,FLAT
30 100658 2 BOLT,HEX HD
31 100370 8 WASHER,FLAT
32 BN020981 4 SCREW,FLANGE HD
33 BN020373 4 SCREW,FLANGE HD
34 BN020417 2 NUT,NYLOC,FLANGE HD
35 BN020382 2 BOLT,FLANGE HD
36 100506 8 CAPSCREW,HEX SKT HD
37 176909 2 SPACER,ACCUMULATOR
38 120031 1 CONNECTOR,STRT

PARTS MANUAL ARTICULATED DUMP TRUCK 91

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT SUSPENSION DAMPING VALVE ASSY

8 3

9
5

10

92 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT SUSPENSION DAMPING VALVE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN028738 1 SUSPENSION,ASSY
1 140131 1 O-RING
2 210818 1 ACCUM,F/T,PISTON
3 210817 1 ACCUM,F/T,PISTON
4 120607 2 FLANGE,HALF
5 100060 4 WASHER,SPRING
6 100946 4 CAPSCREW,HEX SKT HD
7 100044 4 WASHER,SPRING
8 100457 4 CAPSCREW,HEX SKT HD
9 140086 1 O-RING
10 BN041750 1 SUSPENSION,ASSY,MANIFOLD BREAKDOWN, page 94

PARTS MANUAL ARTICULATED DUMP TRUCK 93

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

SUSPENSION MANIFOLD ASSY

10

12

9
11

10

6
2

14
13
6
3

9
7
6
8

TD0011061-A

94 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

SUSPENSION MANIFOLD ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN041750 1 MANIFOLD ASSY, SUSPENSION
2 227372 1 BLOCK , MANIFOLD
3 227195 1 VALVE, CHECK
3 227199 1 KIT, SEAL
4 226965 1 ORIFICE
6 NSI 12 PLUG
7 226962 1 ORIFICE
8 227196 1 VALVE,CHECK
8 227197 1 KIT, SEAL
9 226966 2 ORIFICE
10 226967 2 COIL
11 226964 1 VALVE,PORTIONAL
11 227197 1 KIT, SEAL
12 226963 1 VALVE,PORTIONAL
12 227197 1 KIT, SEAL
13 226968 1 ORIFICE
14 BN004110 1 DAMPER, SPACER TUBE

PARTS MANUAL ARTICULATED DUMP TRUCK 95

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT SUSPENSION COMFORT RIDE STRUT ASSY

7
4

9 1

96 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

FRONT SUSPENSION COMFORT RIDE STRUT ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN043799 4 WASHER,FLAT
2 218996 2 MOULDED RUBBER BUFFER
3 BN033167 4 BOLT, HEX HD
4 100547 12 WASHER,FLAT
5 100777 8 NUT,HEX HD
6 101355 4 BOLT, HEX HD
7 BN020417 4 NUT,NYLOC,FLANGE HD
8 BN039128 1 SUSP,STRUT,RHS,CR BREAKDOWN, page 100
9 BN039129 1 SUSP,STRUT,LHS,CR BREAKDOWN, page 98

PARTS MANUAL ARTICULATED DUMP TRUCK 97

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

COMFORT RIDE SUSPENSION STRUT LHS

10

7 11
8

98 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

COMFORT RIDE SUSPENSION STRUT LHS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN039129 1 SUSP,STRUT,LHS,CR
1 BN038144 1 STRUT,BARREL,FAB ASSY
2 BN024647 2 BEARING, SPHERICAL ASSY
3 NSI 1 NECKBUSH,STRUT,ASSY BREAKDOWN, page 102
4 BN038159 1 ROD,FABRICATION,ASSEMBLY
5 NSI 1 PISTON,ASSEMBLY BREAKDOWN, page 104
6 BN009215 1 DAMPER,EOS
7 101081 6 WASHER,FLAT
8 100461 6 CAPSCREW,HEX SKT HD
9 120392 1 PLUG
10 BN028987 1 STRUT, SLEEVE
11 200653 1 CABLE TIE

PARTS MANUAL ARTICULATED DUMP TRUCK 99

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

COMFORT RIDE SUSPENSION STRUT RHS

11 4

6
9
3

7
8

10

100 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

COMFORT RIDE SUSPENSION STRUT RHS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN039128 1 SUSP,STRUT,RHS,CR
1 BN038144 1 STRUT,BARREL,FAB ASSY
2 BN024647 2 BEARING, SPHERICAL ASSY
3 NSI 1 NECKBUSH,STRUT,ASSY BREAKDOWN, page 102
4 BN038159 1 ROD,FABRICATION,ASSEMBLY
5 NSI 1 PISTON,ASSEMBLY BREAKDOWN, page 104
6 BN009215 1 DAMPER,EOS
7 101081 6 WASHER,FLAT
8 100461 6 CAPSCREW,HEX SKT HD
9 120392 1 PLUG
10 BN028905 1 STRUT, SLEEVE
11 200653 1 CABLE TIE

PARTS MANUAL ARTICULATED DUMP TRUCK 101

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

NECKBUSH STRUT ASSY

102 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

NECKBUSH STRUT ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A NSI 1 NECKBUSH,STRUT,ASSY
1 140406 1 RING,BACKUP
2 140686 1 SEAL, SECONDARY
3 BN028985 1 SEAL,WIPER
4 BN042615 1 NECKBUSH,STRUT,125
5 140827 2 WEAR BAND,NECKBUSH
6 BN034352 1 O-RING
7 BN034354 1 O-RING
8 BN034734 1 SEAL, PRIMARY

PARTS MANUAL ARTICULATED DUMP TRUCK 103

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

PISTON ASSEMBLY

104 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

PISTON ASSEMBLY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A NSI 1 PISTON,ASSEMBLY
1 BN038285 1 PISTON,ASSEMBLY
2 BN009208 2 WEAR BAND, PISTON

PARTS MANUAL ARTICULATED DUMP TRUCK 105

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

PISTON ASSEMBLY

1
3

106 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

PISTON ASSEMBLY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN038285 1 PISTON, ASSEMBLY
1 BN038277 1 PISTON
2 BN000853 1 MAGNET, ASSY
3 191331 3 ASSY,VALVE,PISTON

PARTS MANUAL ARTICULATED DUMP TRUCK 107

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

COMFORT RIDE SUSPENSION ELEC ASSY

4
1

16

12

11
3
5
13 10 7

9 15 2

8
9

14 10
12
2

14

13
11

108 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

COMFORT RIDE SUSPENSION ELEC ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN035200 1 HARNESS,SUSPENSION
2 200653 15 CABLE TIE
3 206945 4 MOUNTING,RUBBER
4 200653 16 CABLE TIE
5 BN039531 1 PLATE,BRACKET
6 BN039532 1 PLATE,BRACKET
7 208654 1 SENSOR,SUSPENSION HEIGHT
8 BN028153 2 BRACKET,SENSOR
9 BN028150 2 BRACKET,ARM
10 100250 4 CAPSCREW,CSK SOCHD
11 BN020414 2 NUT,NYLOC,FLANGE HD
12 BN021447 2 BOLT,FLANGE HD
13 BN029501 2 BOLT,FLANGE HD
14 BN020413 2 NUT,NYLOC,FLANGE HD
15 208654 1 SENSOR,SUSPENSION HEIGHT
16 203681 1 CLAMP,P-CLIP

PARTS MANUAL ARTICULATED DUMP TRUCK 109

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

STD REAR SUSPENSION(CHOICE)

3
4

5 1

110 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

STD REAR SUSPENSION(CHOICE)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN025676 2 WALKING BEAM,OBW BREAKDOWN, page 114
2 BN033798 4 PLATE,SPACER
3 BN025686 4 ASSY, BLOCK, SANDWICH LARGE E#
4 BN020420 16 NUT,NYLOC,FLANGE HD
5 100159 16 BOLT,HEX HD

PARTS MANUAL ARTICULATED DUMP TRUCK 111

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

COMFORT RIDE REAR SUSPENSION(CHOICE)

15
11

10
6

4
3

16
12

13 5
17

19

2
9

18
14
4

112 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

COMFORT RIDE REAR SUSPENSION(CHOICE)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN034983 1 WALKING BEAM,OBW,CR BREAKDOWN, page 116
2 BN033638 2 BLOCK,SANDWICH,OVAL
3 BN026152 2 PLATE,SHIM
4 170548 4 PLT,LOCK,AXLE,ADT
5 BN000918 2 CHAIN,LINK, 10MM,HERC ALLOY,19 LINKS
6 BN033799 2 PLATE,COVER
7 BN000138 4 PLATE,LOCATING
8 BN033798 2 PLATE,SPACER
9 BN025686 2 ASSY, BLOCK, SANDWICH LARGE E#
10 100062 8 WASHER,FLAT
11 BN021647 8 SCREW,FLANGE HD
12 100010 8 WASHER,FLAT
13 BN020420 8 NUT,NYLOC,FLANGE HD
14 BN028705 8 BOLT, FLANGE HD
15 BN034982 1 WALKING BEAM,OBW,CR BREAKDOWN, page 118
16 BN020419 8 NUT,NYLOC,FLANGE HD
17 BN020372 8 BOLT,FLANGE HD
18 BN039974 8 BOLT,HEX HD
19 BN045675 2 SPRING,CR BLOCK

PARTS MANUAL ARTICULATED DUMP TRUCK 113

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

WALKING BEAM

114 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

WALKING BEAM

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN025676 1 ,WALKING BEAM,OBW
1 BN026861 1 ASG,WALKING BEAM,KIT
2 NSI 1 WALKING BEAM,OBW

PARTS MANUAL ARTICULATED DUMP TRUCK 115

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

WALKING BEAM LHS

116 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

WALKING BEAM LHS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN034983 1 ,WALKING BEAM,OBW,CR
1 BN026861 1 ASG,WALKING BEAM,KIT
2 NSI 1 WALKING BEAM,COMFORT RIDE

PARTS MANUAL ARTICULATED DUMP TRUCK 117

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

WALKING BEAM RHS

118 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0200 AXLES, DIFFERENTIALS AND SUSPENSION SYSTEMS

WALKING BEAM RHS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN034982 1 WALKING BEAM,OBW,CR
1 BN026861 1 ASG,WALKING BEAM,KIT
2 NSI 1 WALKING BEAM,COMFORT RIDE

PARTS MANUAL ARTICULATED DUMP TRUCK 119

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

120 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION
♦ TRANSMISSION ASSY
♦ TRANSMISSION ASSY
♦ TRANSMISSION MAIN HOUSING
♦ TRANSMISSION FILL TUBE
♦ TRANSMISSION MAIN SHAFT
♦ TRANSMISSION FLANGE
♦ TRANSMISSION FRONT SUPPORT AND OIL PUMP
♦ TRANSMISSION P1 PLANETARY
♦ TRANSMISSION P2 PLANETARY
♦ TRANSMISSION CONTROL VALVE PART 1
♦ TRANSMISSION CONTROL VALVE PART 2
♦ TRANSMISSION OIL COOLER
♦ TRANSMISSION TORQUE CONVERTER
♦ TRANSMISSION FLEXPLATE & ADAPTER
♦ TRANSMISSION ROTATING CLUTCH
♦ TRANSMISSION CONVERTER HOUSING
♦ TRANSMISSION P3 PLANETARY & REAR COVER PG 1
♦ TRANSMISSION P3 PLANETARY & REAR COVER PG2
♦ REMOTE FILTER
♦ REMOTE FILTER
♦ TRANSMISSION COOLING PURGE FAN BRACKETS
♦ TRANSMISSION COOLER ASSY
♦ COOLER TOC
♦ TRANSMISSION BREATHER ASSY

PARTS MANUAL ARTICULATED DUMP TRUCK 121

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION ASSY

10
1
6
7

11

5 2
8

3
4
12

122 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

TRANSMISSION ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN023098 1 TRANSMISSION,MOD
2 AL161013 1 ADAPTER,FLEX PLATE
3 AL161010 4 PLATE,FLEX
4 AL161011 1 ADAPTER,HUB
5 AL161012 1 PLATE,WEAR
6 161877 12 BOSS.NON-TAPPED
7 161874 12 SPACER,STRETCH BOLT,M10
8 AL100046 12 BOLT
9 AL100168 12 BOLT
10 BN020384 12 BOLT,FLANGE HD
11 AL100163 2 SCREW, COUNTERSUNK
12 BN055188 1 PLUG,QUICK DRAIN

PARTS MANUAL ARTICULATED DUMP TRUCK 123

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION ASSY

5
7

1
4
3
2

124 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

TRANSMISSION ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 NSI 1 TRANSMISSION,AUTOMATIC
2 BN008812 1 WASHER,NORD-LOCK
3 100996 1 CAPSCREW,HEX DOMED CAP
4 174605 2 RING, P2/P3 INDEX, HD4560
5 178192 1 RING, P1 INDEX, HD4060/4560
6 184993 1 RING,P4 INDEX,4700 7SP
7 192016 6 SHIM,P4 GEAR PIN,4700

PARTS MANUAL ARTICULATED DUMP TRUCK 125

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION MAIN HOUSING

126 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

TRANSMISSION MAIN HOUSING

GROUP 01–833
I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
2 AL100136 14 BOLT, FLANGE HD, M10 X 1.5 X 100 MM
4 AL160950 1 BACKPLATE ASSEMBLY, CLUTCH
5 AL160830 3 PLATE, P1 THRUST
6 AL200297 1 GEAR, P1 PLANETARY RING
7 AL160564 5 PLATE, C3 CLUTCH FRICTION
8 AL160831 5 PLATE, C3 CLUTCH REACTION
9 AL160832 1 PLATE ASSEMBLY, C3 PISTON RETURN
10 AL160833 1 PISTON ASSEMBLY, C3 CLUTCH
12 AL160830 3 PLATE, P1 THRUST
13 AL160949 1 HOUSING, C3 CLUTCH
14 AL160831 6 PLATE, C4 CLUTCH REACTION
15 AL160564 5 PLATE, C4 CLUTCH FRICTION
16 AL160832 1 PLATE, C4 CLUTCH FRICTION
17 AL160833 1 PISTON ASSEMBLY, C4 CLUTCH
18 AL160837 1 HOUSING, C4 CLUTCH
19 AL160567 9 PLATE, C5 CLUTCH REACTION
20 AL160566 8 PLATE, C5 CLUTCH FRICTION
23 AL160867 1 HOUSING ASSEMBLY, MAIN
27 AL200426 1 SENSOR ASSEMBLY, SPEED
28 AL140001 1 O-RING, 15.4 MM ID
29 AL170002 1 BRACKET, SPEED SENSOR
30 AL160745 1 BOLT, M8 X 1.25 X 20 MM
32 AL100008 1 SCREW, NO. 14 X 1/2
33 AL100002 14 BOLT, M10 X 1.5 X 35 MM
34 AL160932 1 CAP, INTERNAL HARNESS CONNECTOR

PARTS MANUAL ARTICULATED DUMP TRUCK 127

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION FILL TUBE

128 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

TRANSMISSION FILL TUBE

GROUP 02–628
I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
3 AL140009 1 SEAL, FILL TUBE
4 AL200274 1 TUBE, OIL FILL
5 AL200523 1 INDICATOR, OIL LEVEL
6 AL170001 1 BRACKET, OIL FILL TUBE
7 AL100023 1 SCREW, TAPPING, M8 X 25 MM

PARTS MANUAL ARTICULATED DUMP TRUCK 129

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION MAIN SHAFT

130 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

TRANSMISSION MAIN SHAFT

Group 05-612

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 AL160732 AR Shim, Selective, 0.81 mm (0.03 inch)
2 AL160101 1 Bearing Assembly, Thrust
4 AL200003 1 Ring, Retaining, External, 54.6 mm
5 AL160737 1 Gear, P2 Sun
6 AL210084 1 Spacer, Bearing
7 AL200195 1 Gear, sun P3
8 AL210085 1 Shaft, Main

PARTS MANUAL ARTICULATED DUMP TRUCK 131

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION FLANGE

132 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

TRANSMISSION FLANGE

Group 08-802

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
18 AL161024 1 Cover, Shipping, Output
20 AL140119 1 O-ring, 88.5 mm ID
27 AL140030 1 O-ring, 12.3 mm ID
28 AL161025 1 Plate, Retaining
29 AL100048 1 Bolt, M14 x 2 x 70 mm

PARTS MANUAL ARTICULATED DUMP TRUCK 133

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION FRONT SUPPORT AND OIL PUMP

134 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

TRANSMISSION FRONT SUPPORT AND OIL PUMP

Group 10-609

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 AL100020 7 BOLT, M10 X 1.5 X 65 MM
2 AL100002 7 BOLT, M10 X 1.5 X 35 MM
4 AL140012 1 O-RING, 129.76 MM ID
SEAL ASSEMBLY, OIL, 110.27 MM OD. USED PRIOR TO
5 AL140013 1
S/N 6610154915
SEAL ASSEMBLY, OIL, 110.42 MM OD. USED STARTING
5 AL140094 1
WITH S/N 6610154915
6 AL100020 8 BOLT, M10 X 1.5 X 65 MM
7 AL200420 1 HOUSING ASSEMBLY, PUMP
8 AL160087 1 BUSHING, 89.12 MM ID
9 AL160088 1 HOUSING, PUMP
11 AL260119 1 GEAR SET, CYCLOIDAL.
12 AL160790 1 BUSHING.
13 AL160089 1 PLATE, WEAR
14 AL100004 14 BOLT, M10 X 1.5 X 25 MM
17 AL160093 1 SLEEVE, GROUND.
18 AL160095 1 SUPPORT ASSEMBLY, FRONT
19 AL160094 2 PIN, DOWEL, 10 X 32 MM
22 AL210092 1 SPRING, 11.46 ID X 49.08 MM
23 AL150060 1 BALL, 19.05 MM
24 AL160098 1 PIN, DOWEL, 6 X 34.5 MM.
25 AL260018 1 SEALRING KIT, EXTERNAL BUTT-JOINT, 99.0 MM OD.
26 AL150008 1 BEARING ASSEMBLY, ROLLER

PARTS MANUAL ARTICULATED DUMP TRUCK 135

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION P1 PLANETARY

136 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

TRANSMISSION P1 PLANETARY

Group 14-1005

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
2 AL161008 1 RING, RETAINING, INTERNAL, 256 MM OD
4 AL160043 1 RING, RETAINING, INTERNAL, 219 MM OD
5 AL160484 1 RING, P2 INDEXING.
5 178192 1 RING, P1 INDEXING.
6 AL160508 6 SPINDLE, P1 PLANETARY PINION.
7 AL260081 1 CARRIER AND BUSHING ASSEMBLY, P1
9 AL160570 1 BUSHING, P1 CARRIER
10 AL160069 12 WASHER, P1 PINION THRUST
11 AL260021 1 GEAR SET, P1 PINION. SET CONTAINS SIX GEARS.
12 AL150064 12 BEARING ASSEMBLY, ROLLER
13 AL160101 1 BEARING ASSEMBLY, THRUST
14 AL160103 1 RING GEAR, P2 PLANETARY

PARTS MANUAL ARTICULATED DUMP TRUCK 137

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION P2 PLANETARY

138 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

TRANSMISSION P2 PLANETARY

Group 15-522

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
2 AL161008 1 Ring, Retaining, Internal, 256 mm OD
4 AL160043 1 Ring, Retaining, Internal, 219 mm OD
5 AL160484 1 RING,P2 INDEXING
6 AL160740 1 Carrier And Bushing Assembly
8 AL160571 1 Bushing, 53 mm ID
9 AL160741 8 Washer, P2 Pinion Thrust
10 AL150066 8 Bearing Assembly, Roller
11 AL160742 1 Gear Set, P2 Pinion. Set Contains Four Gears
12 AL160743 4 Spindle, P2 Planetary Pinion.
13 AL160107 1 Bearing Assembly, Thrust
15 AL201005 1 Gear, P3 Planetary Ring.

PARTS MANUAL ARTICULATED DUMP TRUCK 139

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION CONTROL VALVE PART 1

140 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

TRANSMISSION CONTROL VALVE PART 1

Group 16-1824

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
2 AL260107 1 Filter Assembly Kit, Suction
3 AL200208 1 Gasket, Filter
4 AL200315 1 Filter And Seal Assembly, Suction
6 AL160824 1 Seal, Face
7 AL100118 3 Bolt, Flange Hd, M6 x 1.0 x 30 mm
8 AL200527 1 Wiring Harness, Internal
11 AL140091 1 Seal, Harness Standoff
12 AL140093 1 Sealring
16 AL200095 1 Sensor, Temperature, (OILT)
18 AL200181 1 Connector, 2-Way
19 AL200479 1 Terminal, Socket
20 AL200479 1 Terminal, Socket
21 AL200049 1 Lock, Secondary
23 AL200528 1 Lock, Secondary, TPA
24 AL200479 1 Terminal, Socket
25 AL200529 1 Connector, Plug, 3-Way
27 AL200031 A/R Terminal, Socket
28 AL200031 A/R Terminal, Socket
29 AL200307 1 Connector, 2-Way
30 AL200433 1 Plate, Harness Channel
32 AL200307 1 Connector Assembly, Two-Way Plug (PCS 4).
33 AL200031 A/R TERMINAL,FEMALE,
34 AL200031 A/R TERMINAL,FEMALE,
35 AL200434 1 ASSY,2-WAY PLUG CONNECTOR
36 AL200434 1 ASSY,2-WAY PLUG CONNECTOR
37 AL200434 1 ASSY,2-WAY PLUG CONNECTOR
38 AL200434 1 ASSY,2-WAY PLUG CONNECTOR
40 AL200046 A/R Terminal, Pin
41 AL200046 A/R Terminal, Pin
42 AL200045 1 Connector, Two-Way
43 AL200434 1 Connector Assembly, Two-Way Plug (TCC).
44 AL200434 1 Connector Assembly, Two-Way Plug (PCS 1).
45 AL200434 1 Connector Assembly, Two-Way Plug (PCS 2).
46 AL100108 3 Bolt, Shoulder, M6 x 1.0 x 45 mm
47 AL200436 1 Bracket, Solenoid, Right Side
48 AL100032 2 Bolt, Flange Hd, M6 x 1.0 x 45 mm
49 AL160064 3 Seal, Face
50 AL210070 2 Spring, Accumulator
51 AL160649 2 Plug, Accumulator
52 AL160649 2 Plug, Accumulator
53 AL210070 2 Spring, Accumulator
54 AL210091 1 Switch Assembly, Pressure
56 AL170017 1 Bracket, Solenoid, Left Side
57 AL100022 12 Bolt, Flange Hd, M6 x 1.0 x 95 mm
59 AL160841 1 Body Assembly, Solenoid Valve And Pin
61 AL160843 3 Pin, Dowel

PARTS MANUAL ARTICULATED DUMP TRUCK 141

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION CONTROL VALVE PART 1

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
62 AL200463 1 Solenoid, TCC, Variable Bleed, CENL.
63 AL140096 1 O-ring, 10.65 ID
64 AL140070 1 O-ring, 13.0 ID
65 AL160844 1 Valve, TCC
66 AL200438 1 Spring, TCC
67 AL200461 1 Solenoid, PCS 1, Variable Bleed, CENH.
68 AL140096 1 O-ring, 10.65 ID
69 AL140070 1 O-ring, 13.0 ID
70 AL160845 1 Valve, PCS 1
71 AL210090 1 SPRING,PCS 1 (BLACK/YELLOW) TRIM
72 AL200461 1 Solenoid, PCS 2, Variable Bleed, CENH.
73 AL140096 1 O-ring, 10.65 ID
74 AL140070 1 O-ring, 13.0 ID
75 AL160845 1 Valve, PCS 2
76 AL210090 1 SPRING,PCS 1 (BLACK/YELLOW) TRIM
77 AL160596 1 Clip, Spring Retaining
78 AL160846 1 Valve, Diagnostic
79 AL210090 1 SPRING,PCS 1 (BLACK/YELLOW)
80 AL200463 1 Solenoid, PCS 3, Variable Bleed, CENL.
81 AL140070 1 O-ring, 13.0 ID
82 AL140096 1 O-ring, 10.65 ID
83 AL160845 1 Valve, PCS 3
84 AL210090 1 SPRING,PCS 1 (BLACK/YELLOW) TRIM
85 AL200463 1 Solenoid, PCS 4, Variable Bleed, CENL.
86 AL140070 1 O-ring, 13.0 ID
87 AL140096 1 O-ring, 10.65 ID
88 AL160845 1 Valve, PCS 4
89 AL210090 1 SPRING,PCS 1 (BLACK/YELLOW) TRIM
90 AL200463 1 Solenoid, Main Mod, Variable Bleed, CENL.
91 AL140070 1 O-ring, 13.0 ID
92 AL140096 1 O-ring, 10.65 ID

142 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 PAGE LEFT BLANK INTENTIONALLY

PARTS MANUAL ARTICULATED DUMP TRUCK 143

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION CONTROL VALVE PART 2

144 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

TRANSMISSION CONTROL VALVE PART 2

Group 16-1824

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
93 AL200481 1 Plate, Solenoid Separator
94 AL100021 2 Bolt, Flange Hd, M6 x 1.0 x 60 mm
96 AL160065 1 Pin, Retaining, 5 x 43 mm
97 AL160124 1 Valve, Converter Flow
99 AL160115 1 Stop, Valve
100 AL160065 1 Pin, Retaining, 5 x 43 mm
101 AL161044 1 Valve, Lube Regulator
102 AL210007 1 Spring, 11.10 OD x 46.3 mm
103 AL160116 1 Stop, Valve
104 AL160065 1 Pin, Retaining, 5 x 43 mm
105 AL160848 1 Valve, Main Regulator
106 AL210008 1 Spring, 22 OD x 98.5 mm
107 AL160117 1 Stop, Valve
108 AL160849 1 Valve, Main Control
109 AL210074 1 Spring, 16.0 OD x 51.41 mm
110 AL160596 1 Clip, Spring Retaining
111 AL160128 1 Pin, Retaining, 2.5 x 40 mm
112 AL210082 1 Solenoid Assembly, Forward
113 AL140008 1 O-ring, 14 mm ID
114 AL140020 1 O-ring, 18.8 mm ID
115 AL161048 1 Body, Control Valve. Used Starting With S/N 6610244287.
115 AL260162 1 Body, Control Valve. Used Starting With S/N 6610244287.
116 AL160129 1 Pin, Spring, 5 x 55 mm
117 AL160851 1 Valve, C2 Latch
118 AL210081 1 Spring, 16.29 OD x 35.02 mm
119 AL160852 1 Stop, Valve
120 AL160065 1 Pin, Retaining, 5 x 43 mm
121 AL161045 1 Valve, Exhaust Backfill
122 AL210011 1 Spring, 7.8 OD x 29.2 mm
123 AL160120 1 Stop, Valve
124 AL160065 1 Pin, Retaining, 5 x 43 mm
125 AL160853 1 Valve, C1 Latch
126 AL210081 1 Spring, 16.29 OD x 35.02 mm
127 AL160852 1 Stop, Valve
128 AL160065 1 Pin, Retaining, 5 x 43 mm
129 AL160133 1 Valve, Converter Regulator
130 AL210013 1 Spring, 11. OD x 30.3 mm
131 AL160810 1 Stop, Valve. Used Only With AL160067 Retaining Pin.
131 AL160945 1 Stop, Valve. Used Only With AL160065 Retaining Pin.
Pin, Retaining, 3 x 43 mm. Used Only With AL160810 Valve
132 AL160067 1
Stop.AL160067
Pin, Retaining, 5 x 43 mm. Used Only With AL160945 Valve
132 AL160065 1
StopAL160065
133 AL100108 2 Bolt, Shoulder, M6 x 1 x 45
134 AL200466 1 Sensor Assembly, Oil Level
135 AL120035 2 Ferrule, One-Piece Viton

PARTS MANUAL ARTICULATED DUMP TRUCK 145

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION CONTROL VALVE PART 2

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
136 AL161027 1 Plate, Separator
137 AL200440 1 Gasket, Channel Plate
139 AL160123 2 Pin, Dowel, 10 x 50 mm
140 AL161028 1 Plate, Channel
141 AL120005 1 Plug Assembly, Oil Drain
142 AL140019 1 O-ring, 16.4 mm ID
143 AL120002 9 Plug Assembly, Pressure Tap
144 AL140003 1 O-ring, 8.9 mm ID
146 AL160139 2 Cover, Filter
147 AL200059 2 Gasket, Filter Cover
148 AL140097 2 O-ring, 85.3 mm ID
149 AL140116 2 O-RING,75.92MM
150 AL260130 1 KIT,FILTER,HI/CAPACITY 4"SUMP
151 AL160649 1 PLUG,ACCUMULATOR
152 AL210070 1 SPRING,ACCUMULATOR
153 AL170018 1 Bracket, Accumulator Retaining
154 AL100021 4 BOLT,M6X1.0X60
156 AL161029 1 C6 Clutch Body
157 AL210092 1 Spring, 10.75 OD x 16.71 mm
158 AL160071 1 Pin, Retaining, 2.5 OD x 30 mm
159 AL161030 1 Valve, C6 Enable
160 AL200531 1 Solenoid Assembly, C6, SS2.
161 AL140008 1 O-ring, 14.0 mm ID
162 AL140020 1 O-ring, 18.8 mm ID
163 AL161031 1 Plate, Solenoid Protective
164 AL100165 1 Nut, Push-On
165 AL210090 1 SPRING,PCS 1 (BLACK/YELLOW) TRIM
166 AL161032 1 Valve, C6 Clutch Trim
167 AL200463 1 SOLENOID,TCC,VARIABLE BLEED
168 AL140070 1 O,RING,SOLENOID
169 AL140096 1 O,RING,SOLENOID
170 AL170029 1 Bracket, Solenoid Retaining
171 AL100038 1 SCREW,HEX HEAD
172 AL200061 1 Gasket, Case
173 AL100139 9 Bolt, Flange Hd, M10 x 1.5 x 55 mm.
174 AL100136 34 Bolt, Flange Hd, M10 x 1.5 x 100 mm.

146 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 PAGE LEFT BLANK INTENTIONALLY

PARTS MANUAL ARTICULATED DUMP TRUCK 147

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION OIL COOLER

148 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

TRANSMISSION OIL COOLER

Group 20-653

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 AL120039 2 Plug Assembly, Shipping
3 AL140107 1 O-ring, 29.7 mm ID
4 AL100169 10 Bolt, Flange Hd, M10 x 1.5 x 212 mm
5 AL161049 1 Cover, Cooler Port
6 AL200530 1 Gasket, Cooler Port Cover

PARTS MANUAL ARTICULATED DUMP TRUCK 149

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION TORQUE CONVERTER

150 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

TRANSMISSION TORQUE CONVERTER

Group 21-958

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
2 AL120026 1 PLUG, CONVERTER END
3 AL140022 1 O-RING, 34.6 MM ID
5 AL100034 36 NUT, M8 X 1.25 MM
7 AL160574 1 COVER ASSEMBLY WITH BUSHING
9 AL160144 1 BUSHING, 66.822 MM ID
10 AL140113 1 SEALRING, LOCKUP PISTON, 98.42 MM ID
11 AL160785 1 PISTON ASSEMBLY, LOCKUP
12 AL140114 1 SEALRING, LOCKUP PISTON, 325.68 MM ID
13 AL200299 1 DAMPER ASSEMBLY
14 AL160149 1 BACKPLATE, LOCKUP-CLUTCH
15 AL100036 44 BOLT, FLANGE HD, M8 X 1.25 X 25 MM
16 AL150011 1 BEARING ASSEMBLY, THRUST BEARING NO. 1
17 AL260026 1 TURBINE ASSEMBLY
18 AL160162 1 SEALRING, TURBINE HUB, 66.784 MM OD
19 AL150012 1 BEARING ASSEMBLY, THRUST BEARING NO. 2
20 AL160150 1 WASHER, TANGED, THRUST BEARING NO. 2
22 AL160151 1 RING, RETAINING, INTERNAL, 164.91 MM OD
23 AL160152 1 RETAINER, THRUST BEARING NO. 2
24 AL160153 1 WASHER, STATOR THRUST, FRONT
25 AL150013 1 RACE, STATOR
26 AL210014 12 SPRING, STATOR
27 AL160154 12 ROLLER, STATOR, 9.526 X 25.525 MM
28 AL260161 1 STATOR AND CAM ASSEMBLY
29 AL160158 AR SELECTIVE SHIM, CONVERTER, 0.27 MM (0.011 INCH)
29 AL160157 AR SELECTIVE SHIM, CONVERTER, 0.48 MM (0.019 INCH)
29 AL160156 AR SELECTIVE SHIM, CONVERTER, 0.711 MM (0.028 INCH)
30 AL160159 1 RACE, TANGED, THRUST BEARING NO. 3
31 AL160160 1 BEARING ASSEMBLY, THRUST BEARING NO. 3
32 AL140023 1 O-RING, 419.9 MM ID
33 AL160161 1 RACE, LIPPED, THRUST BEARING NO. 3
34 AL160748 1 PUMP ASSEMBLY, CONVERTER
36 AL100172 36 BOLT, T-HEAD, M8 X 1.25 X 19 MM

PARTS MANUAL ARTICULATED DUMP TRUCK 151

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION FLEXPLATE & ADAPTER

152 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

TRANSMISSION FLEXPLATE & ADAPTER

Group 24-905

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 AL210067 3 BRACKET, CONVERTER SHIPPING
2 AL100004 3 BOLT, M10 X 1.5 X 25 MM
23 AL100046 12 BOLT, SELF-LOCKING, M8 X 1.25 X 25 MM
26 AL161013 1 ADAPTER, FLEX PLATE

PARTS MANUAL ARTICULATED DUMP TRUCK 153

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION ROTATING CLUTCH

154 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

TRANSMISSION ROTATING CLUTCH

Group 25-545

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 AL100005 1 BOLT, M16 X 2 X 30
2 AL160063 AR SELECTIVE SHIM, TURBINE, 5.448 MM (0.214 INCH)
2 AL160062 AR SELECTIVE SHIM, TURBINE, 5.270 MM (0.207 INCH)
2 AL160061 AR SELECTIVE SHIM, TURBINE, 5.092 MM (0.200 INCH)
2 AL160060 AR SELECTIVE SHIM, TURBINE, 4.914 MM (0.193 INCH)
2 AL160059 AR SELECTIVE SHIM, TURBINE, 4.736 MM (0.186 INCH)
2 AL160058 AR SELECTIVE SHIM, TURBINE, 4.559 MM (0.179 INCH)
2 AL160057 AR SELECTIVE SHIM, TURBINE, 4.381 MM (0.172 INCH)
2 AL160056 AR SELECTIVE SHIM, TURBINE, 4.203 MM (0.165 INCH)
2 AL160055 AR SELECTIVE SHIM, TURBINE, 4.0 MM (0.157 INCH)
4 AL140002 1 O-RING, 25.4 MM ID
5 AL160793 1 SHAFT ASSEMBLY, TURBINE
8 AL160001 1 BUSHING, TURBINE SHAFT, 28 MM ID
10 AL160014 1 DRUM, ROTATING CLUTCH
11 AL150003 1 BEARING ASSEMBLY, THRUST
12 AL260008 1 HUB ASSEMBLY, ROTATING CLUTCH
13 AL160002 1 BUSHING, ROTATING CLUTCH HUB, 99 MM ID
15 AL150004 1 BEARING ASSEMBLY, THRUST
16 AL160044 1 RING, RETAINING, EXTERNAL, 60.07 MM ID
17 AL140110 1 SEALRING, C2 PISTON, 137.6 MM
18 AL140111 1 SEALRING, C1 PISTON, 109.6 MM.
19 AL160049 1 SEALRING, EXTERNAL LIP-TYPE, 262 MM
20 AL160028 1 PISTON, C2
21 AL260014 1 SPRING ASSEMBLY, C2 PISTON RETURN
22 AL160036 1 PLATE, C2 SPRING
23 AL160005 1 RING, RETAINING, INTERNAL, 337.4 MM OD
24 AL160046 1 SEALRING, C1 PISTON, 202.1 MM
25 AL160769 1 PISTON, C1
26 AL200215 1 SPRING ASSEMBLY, C1 PISTON RETURN
27 AL160770 1 PISTON, BLANCE, ROTATING CLUTCH
SEALRING, ROTATING CLUTCH BALANCE PISTON,
28 AL140115 1
239.9 MM.
29 AL160004 1 RING, RETAINING, EXTERNAL, 111 MM ID
30 AL160030 1 PLATE, C1 CLUTCH APPLY
31 AL160575 7 PLATE, C1 FRICTION.
32 AL160576 6 PLATE, C1 REACTION
33 AL160022 1 BACKPLATE, C1 CLUTCH
34 AL160004 1 RING, RETAINING, EXTERNAL, 111 MM ID
35 AL160768 1 HUB, C1 DRIVE
36 AL150005 1 BEARING ASSEMBLY, THRUST
37 AL160864 1 HUB, C2 DRIVE
38 AL150005 1 BEARING ASSEMBLY, THRUST
39 AL160577 7 PLATE, C2 REACTION
40 AL160578 7 PLATE, C2 FRICTION.
41 AL160033 1 BACKPLATE, C2 CLUTCH
42 AL160005 1 RING, RETAINING, INTERNAL, 337.4 MM OD
43 AL200009 1 GEAR ASSEMBLY, P1 SUN

PARTS MANUAL ARTICULATED DUMP TRUCK 155

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION ROTATING CLUTCH

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
44 AL150005 1 BEARING ASSEMBLY, THRUST
45 AL160005 1 RING, RETAINING, INTERNAL, 337.4 MM OD

156 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 PAGE LEFT BLANK INTENTIONALLY

PARTS MANUAL ARTICULATED DUMP TRUCK 157

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION CONVERTER HOUSING

158 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

TRANSMISSION CONVERTER HOUSING

Group 34-543

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
2 AL120037 1 VENT ASSEMBLY
3 AL160019 1 HOUSING, CONVERTER
4 AL200446 1 SENSOR ASSEMBLY, SPEED
5 AL140001 1 O-RING, 15.4 MM ID
6 AL170003 1 RETAINER, SPEED SENSOR
7 AL160745 1 BOLT, SELF-LOCKING, M8 X 1.25 X 20 MM
9 AL200007 1 GASKET, CONVERTER HOUSING
10 AL100002 25 BOLT, FLANGE HEAD, M10 X 1.5 X 35 MM

PARTS MANUAL ARTICULATED DUMP TRUCK 159

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION P3 PLANETARY & REAR COVER PG 1

160 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

TRANSMISSION P3 PLANETARY & REAR COVER PG 1

Group 39-859

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
2 AL160043 1 Ring, Retaining, Internal, 219 mm OD
3 AL160484 1 Ring, P3 Indexing
4 AL210083 1 Carrier, P3 Planetary
5 AL161034 1 Flange, P4 Shaft
6 AL161035 1 Ring, Shim Locating
7 AL160746 4 Spindle, P3 Planetary Pinion
8 AL210065 4 Washer, P3 Pinion Thrust
9 AL160506 1 Gear Set, P3 Pinion. Set Contains Four Gears.
10 AL150071 8 Bearing Assembly, Roller
11 AL100006 14 Bolt,, Flange Hd, M12 x 1.75 x 45 mm
12 AL170019 A/R Shim, Selective, 0.27 mm
12 AL170020 A/R Shim, Selective, 0.54 mm
12 AL170021 A/R Shim, Selective, 0.81 mm
12 AL170022 A/R Shim, Selective, 1.08 mm
12 AL170023 A/R Shim, Selective, 1.35 mm
12 AL170024 A/R Shim, Selective, 1.62 mm
12 AL170025 A/R Shim, Selective, 1.89 mm
12 AL170026 A/R Shim, Selective, 2.16 mm
12 AL170027 A/R Shim, Selective, 2.43 mm
13 AL200525 1 Gasket, Adapter Housing
16 AL161036 1 Ring, Retaining, External, 293.75 mm ID
17 AL210093 1 Spring Assembly, C6 Piston Return
18 AL161037 1 Piston, C6 Clutch
19 AL140120 1 Sealring, External, 334.37 mm ID.
20 AL140121 1 Sealring, Internal Lip-Type, 251.28 mm OD
21 AL260163 1 Adapter Housing Assembly
22 AL260164 1 Adapter Housing
23 AL120002 1 Plug Assembly, Pressure Tap
25 AL140003 1 O-ring, 8.9 mm ID
26 AL150068 1 Bearing Assembly, Ball
27 AL161038 9 Plate, C6 Clutch Reaction
28 AL161039 8 Plate, C6 Clutch Friction
29 AL161040 1 Backplate, C6
30 AL201001 1 Gear, P4 Sun
31 AL150069 1 Bearing Assembly, Thrust
33 AL161041 1 Ring, Retaining, Internal, 289.48 mm OD
34 AL160941 1 Ring, Retaining, Internal, 235 mm OD
35 AL161042 1 Ring, P4 Indexing
36 AL260135 1 Carrier And Bushing Assembly, P4 Planetary
38 AL170028 1 Bushing, P4 Carrier
39 AL160940 6 Spindle, P4 Planetary Pinion
40 AL160942 12 Washer, P4 Pinion Thrust
41 AL201002 6 Gear Set, P4 Pinion. Set Contains Six Gears.
42 AL150070 12 Bearing, Assembly, Roller
43 AL260165 1 Hub, C6 Clutch Drum
44 AL150003 1 Bearing Assembly, Thrust

PARTS MANUAL ARTICULATED DUMP TRUCK 161

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION P3 PLANETARY & REAR COVER PG 1

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
46 AL201003 1 Gear, P4 Ring
47 AL260166 1 Hub, P4 Ring Gear
48 AL161008 1 Ring, Retaining, Internal, 256 mm OD
50 AL120002 1 Plug Assembly, Pressure Tap
51 AL140003 1 O-ring, 8.9 mm ID

162 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 PAGE LEFT BLANK INTENTIONALLY

PARTS MANUAL ARTICULATED DUMP TRUCK 163

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION P3 PLANETARY & REAR COVER PG2

164 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

TRANSMISSION P3 PLANETARY & REAR COVER PG2

Group 39-859

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
53 AL200008 1 Gasket, Rear Cover
54 AL100006 14 Bolt, Flange Hd, M12 x 1.75 x 45 mm
55 AL100170 5 Bolt, Flange Hd, M12 x 1.75 x 228.0 mm
57 AL161050 1 Shaft Assembly, Output
58 AL160001 1 Bushing, 28 mm ID
60 AL150002 1 Bearing Assembly, Tapered Roller
62 AL160042 1 Ring, Retaining, External, 181 mm ID
63 AL260012 1 Spring And Retainer Assembly, C5 Piston Return
64 AL160029 1 PISTON,C5 CLUTCH-SIB 2008/1067
65 AL140112 1 Sealring, External, 315.2 mm ID. Color Coded Light Blue.
66 AL160050 1 Sealring, Internal Lip-Type, 214.06 mm OD
67 AL150006 1 Cup, Tapered Roller Bearing
68 AL200424 1 Plug Assembly, Rear Cover
70 AL120003 1 Plug, Tachograph, M18 x 1.5 mm
71 AL100011 1 Washer, M18
72 AL150006 1 Cup, Tapered Roller Bearing
73 AL200449 1 Sensor Assembly, Speed
74 AL140001 1 O-ring, 15.4 mm ID
75 AL170003 1 Retainer, Speed Sensor
76 AL160745 1 Bolt, Hexlock, M8 x 1.25 x 20 mm
77 AL150002 1 Bearing Assembly, Tapered Roller
79 AL100016 1 Belleville Washer
79 162168 1 Belleville Washer
80 AL160934 1 Nut, Output
81 AL140118 1 Seal Assembly, Output

PARTS MANUAL ARTICULATED DUMP TRUCK 165

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

REMOTE FILTER

13
14

12

8
1 2

22

25
7

15
14
24 22 13
5
23
12
3
17
4
5
16
25 6
19 1
14 21 2
20 22
16
18
25
24
9

22

23 11

10
25

19

166 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

REMOTE FILTER

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 120242 2 CONNECTOR,STRT
2 125065 2 CONNECTOR,ELBOW
3 BN038182 2 BRACKET,FILTER
4 BN038183 1 PLATE,ROUTING,BOTTOM
5 203682 6 CLAMP,P-CLIP
6 218920 2 CABLE,TIE
7 BN037075 1 HOSE
8 BN037075 1 HOSE
9 BN037078 1 HOSE
10 BN037077 1 HOSE
11 200653 1 CABLE TIE
12 BN020358 6 SCREW,FLANGE HD
13 BN020416 6 NUT,NYLOC,FLANGE HD
14 BN021444 9 SCREW,FLANGE HD
15 BN021190 2 SCREW,FLANGE HD
16 BN020376 6 SCREW,FLANGE HD
17 BN020389 1 BOLT,FLANGE HD
18 BN020414 1 NUT,NYLOC,FLANGE HD
19 BN020413 6 NUT,NYLOC,FLANGE HD
20 BN020417 1 NUT,NYLOC,FLANGE HD
21 160083 1 BUSH,STEEL
22 BN019172 1 FILTER,REMOTE,TRANSMISSION KIT BREAKDOWN, page 168
23 120033 2 CONNECTOR,STRT
24 120025 2 ELBOW
25 207117 4 CLAMP,PCLIP

PARTS MANUAL ARTICULATED DUMP TRUCK 167

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

REMOTE FILTER

3
1

6
5

14

12

11

10

TD0010095

168 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

REMOTE FILTER

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN019172 1 HOUSING ASSY, REMOTE FILTER
2 AL140116 2 O-RING,75.92MM
3 AL140097 2 O,RING,85.3 MM ID
4 AL200059 2 GASKET,FILTER COVER
5 AL161046 2 COVER,FILTER
6 AL140019 1 O RING,
7 AL161047 2 ASSY,HOUSING,REMOTE FILTER
8 NSI 1 FILTER HEAD ASSEMBLY
9 NSI 4 PLUG
10 AL260130 1 KIT,FILTER,HI/CAPACITY 4"SUMP
11 AL140122 1 O-RING,VITON,113.89 MM ID
12 NSI 1 HOUSING,FILTER
14 AL120038 1 ASSY,DRAIN PLUG

PARTS MANUAL ARTICULATED DUMP TRUCK 169

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION COOLING PURGE FAN BRACKETS

4
5
3

170 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

TRANSMISSION COOLING PURGE FAN BRACKETS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN033951 1 BRACKET,PURGE,FAN
2 121398 1 CONNECTOR,ELBOW,B/H
3 184572 1 PIPE,FAN,PURGING
4 121407 1 CONNECTOR
5 BN020360 2 SCREW,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 171

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION COOLER ASSY

5 9

8
8 2

1 6
6
5

10

4
3

172 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

TRANSMISSION COOLER ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN048655 1 BRACKET,COOLER,RHS
2 BN048654 1 BRACKET,COOLER,LHS
3 BN037090 1 COOLER,TOC
4 BN042413 2 CONNECTOR,ELBOW
5 BN042407 2 CONNECTOR,STRT
6 BN020981 6 SCREW,FLANGE HD
7 100211 4 SCREW,HEX HD
8 BN020417 4 NUT,NYLOC,FLANGE HD
9 BN037662 1 HOSE,TOC,INLET
10 BN037663 1 HOSE,TOC,OUTLET

PARTS MANUAL ARTICULATED DUMP TRUCK 173

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

COOLER TOC

174 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

COOLER TOC

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN037090 1 COOLER,TOC

PARTS MANUAL ARTICULATED DUMP TRUCK 175

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0300 TRANSMISSION

TRANSMISSION BREATHER ASSY

8
1
5

9 3

4
10

11
3

176 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0300 TRANSMISSION

TRANSMISSION BREATHER ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 121275 1 CONNECTOR,ELBOW,B/H,SPEC
2 BN009280 1 ADAPTOR
3 100530 2 WASHER,COPPER,14MM
4 120099 1 BANJO
5 BN025325 1 HOSE
6 162404 1 WASHER
7 223816 1 FILTER, FUEL
8 120765 1 BOLT,BANJO
9 200062 2 CLAMP,HOSE
10 203908 1 CLAMP,P-CLIP
11 100652 1 NUT,LOCK

PARTS MANUAL ARTICULATED DUMP TRUCK 177

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

178 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE
♦ ENGINE ASSY
♦ PROPSHAFT BREAKDOWN
♦ ENGINE MISCELLANEOUS BRACKETS
♦ ENGINE, CRANKCASE
♦ ENGINE, TIMING CASE
♦ ENGINE, OIL PAN & DIPSTICK
♦ ENGINE, CYLINDER HEAD & GASKET KIT
♦ ENGINE, CYLINDER HEAD COVER
♦ ENGINE, CRANKSHAFT & FLYWHEEL
♦ ENGINE, CONNECTING ROD & PISTONS
♦ ENGINE, CAMSHAFT & TIMING PARTS
♦ ENGINE, HIGH PRESSURE PUMP
♦ ENGINE, FUEL LINES
♦ ENGINE, FUEL FILTER
♦ ENGINE, TURBO CHARGER
♦ ENGINE, AIR COMPRESSOR
♦ ENGINE, COMPRESSOR CONNECTION
♦ ENGINE, INTAKE MANIFOLD
♦ ENGINE, EXHAUST MANIFOLD
♦ ENGINE, EXHAUST GAS RECIRCULATION
♦ ENGINE, ELECTRICAL EQUIPMENT (PART1)
♦ ENGINE, ELECTRICAL EQUIPMENT(PART2)
♦ ENGINE, STARTING MOTOR
♦ ENGINE, ALTERNATOR
♦ ENGINE, ATTACHMENT PARTS FOR ALTERNATOR
♦ ENGINE, OIL PUMP
♦ ENGINE, OIL FILTER & OIL COOLER
♦ ENGINE, OIL LINES
♦ ENGINE, WATER PUMP
♦ ENGINE, FAN
♦ ENGINE SUPPORTS & ATTACHMENT PARTS
♦ ENGINE, PTO
♦ ENGINE, AIRCONDITIONER COMPRESSOR
♦ ENGINE, EXHAUST GAS AFTERTREATMENT
♦ ENGINE PURGE FAN BRACKETS

PARTS MANUAL ARTICULATED DUMP TRUCK 179

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE ASSY

18

17

11
18

17

15 12
10

14

24
7

4 5 6
6 4 4
3

25
1 23
4
2 5
9

22
13
8 21
16

19
20

180 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN033827 1 ENGINE,OM471LA
2 BN028856 1 P/SHAFT,0710,D120,D120,0.113 BREAKDOWN, page 182
3 BN019892 1 COUPLING
4 100370 32 WASHER,FLAT
5 100657 16 NUT,LOCK
6 100945 16 SCREW,HEX HD
7 BN045608 1 GUARD,PTO PROPSHAFT
8 BN039160 1 PLATE,GUARD
9 BN039161 1 PLATE,GUARD
10 BN039281 1 COVER,PTO GUARD
11 BN045622 1 COVER,GUARD
12 BN045782 1 COVER,GUARD
13 BN020358 7 SCREW,FLANGE HD
14 BN021445 2 SCREW,FLANGE HD
15 BN020390 1 BOLT,FLANGE HD
16 BN020416 9 NUT,NYLOC,FLANGE HD
17 100062 4 WASHER,FLAT
18 100198 4 SCREW,HEX HD
19 AL161011 1 ADAPTER,HUB
20 AL161010 1 PLATE,FLEX
21 AL161012 1 PLATE,WEAR
22 AL100163 2 SCREW, COUNTERSUNK
23 DC101057 12 BOLT,M16X97LG
24 BN020718 1 NUT,CLEAVELOCK,FLANGE HD
25 BN020384 1 BOLT,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 181

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

PROPSHAFT BREAKDOWN

TD0010476

182 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

PROPSHAFT BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN028856 1 P/SHAFT,0710,D120,D120,0.113
2 221877 2 CROSS & ROLLER,HIGH TEMP
3 225525 2 YOKE

PARTS MANUAL ARTICULATED DUMP TRUCK 183

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE MISCELLANEOUS BRACKETS

184 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE MISCELLANEOUS BRACKETS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN035151 1 FLANGE,WDB,PUMP,COMP,REAR

PARTS MANUAL ARTICULATED DUMP TRUCK 185

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, CRANKCASE

172

170

174

173

140

120

35

60
280
290
260
40 240 250
300 130 215
30 200
180
230
190 220

270

TD0010388

186 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, CRANKCASE

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M

30 DC100855 14 SCREW,CRANKSHAFT BEARING CAP

35 DC120337 2 PLUG,EXPANSION

LONGITUDINAL OIL DUCT INLET

40 DC100858 2 PLUG,EXPANSION
PLUG AT FRONT & REAR
TRANSVERSE OIL DUCT PLUG,
60 DC100925 1 CAP,WELSH PLUG
REARINTAKE

120 DC100954 2 PIN,CYLINDRICAL TIMING CASE FIXING

130 DC100924 2 PIN,CYLINDRICAL FRONT COVER FIXING

140 DC100955 2 PIN,CYLINDRICAL CYLINDER HEAD FIXING

170 DC140297 6 RING,OIL SCRAPER CYLINDER LINER

172 DC140287 6 O-RING,TOP CYLINDER LINER SEALING TOP CYLINDER LINER SEALING

172 DC140285 1 O-RING,TOP CYLINDER LINER SEALING REPAIR SOLUTION FOR DC140287

BOTTOM CYLINDER LINER

173 DC140286 6 O-RING,BOTTOM CYLINDER LINER SEALING
SEALING

174 DC222768 6 LINER,CYLINDER

COOLANT DRAIN PLUG TO OIL

175 DC120227 1 PLUG,SCREW
MODULE FLANGE

180 DC222827 6 NOZZLE,OIL SPRAY PISTON COOLING

OIL SPRAY NOZZLE TO CYL.

190 DC100891 6 BOLT,HEX M8X20
CRANKCASE
CRANKSHAFT POSITION SENDER
200 DC222739 1 SENSOR,POSITION CRANKSHAFT
UNIT

215 DC140284 4 RING,SEAL

POSITION SENSOR AT TIMING

220 DC100901 2 BOLT,CAP M6X16
CASE

230 DC221743 1 SENDER,TEMP,OIL/WATER/FUEL COOLING WATER TEMPERATURE

240 DC140059 1 WASHER,SEALING

250 DC221742 1 SENDER,UNIT OIL PRESSURE OIL PRESSURE

260 DC140172 1 RING,SEAL

270 DC222749 1 COVER,CRANKCASE FRONT

280 DC140212 1 SEAL,OIL RADIAL FRONT FRONT

COVER TO CYL. CRANKCASE,

290 DC140310 1 SEAL,CRANKCASE COVER
FRONT
COVER TO CYL. CRANKCASE,
300 DC100907 8 BOLT,HEX M10X30
FRONT

PARTS MANUAL ARTICULATED DUMP TRUCK 187

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, TIMING CASE

145
155 100

80
130 90

176
20
172
174

70
40
30
140

170
110

10

50
60
120

187
183

250

204
260

204
192

219
210

222

214 217
180

234

231

TD0010389A

188 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, TIMING CASE

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
10 DC222770 1 CASE,TIMING
20 DC100900 2 BOLT,STUD M12X35 Starter Motor Mounting
30 DC100868 1 BOLT,STUD Starter Motor Mounting
40 DC100400 1 NUT,HEX Starter Motor Mounting
50 DC221254 1 COVER,INSPECTION HOLE LOCK Latch,Lower Service Opening
60 DC100385 2 BOLT,HEX Cover to Timing Case
70 DC222717 1 COVER,CLOSING Plug,Transmission Access Opening
80 DC222769 1 COVER,CLOSING Plug,Opening for Gear Drive Adjustment
90 DC140274 1 GASKET Plug,Opening for Gear Drive Adjustment
100 DC100369 2 SCREW,M08X30 W'COLLAR Plug,Opening for Gear Drive Adjustment
110 DC140276 1 SEAL,OIL RADIAL REAR At Timing Case
120 DC140299 1 GASKET,TIMING CASE Timing Case to Cyl Crankcase
130 DC100896 1 BOLT,HEX M14X1.5X110 Timing Case at Crankcase,Top
140 DC100488 2 BOLT,HEX M8X45 Timing Case at Crankcase,Top
145 DC100392 7 SCREW,M10X45 TOP Timing Case at Crankcase,Top
145 DC100392 2 SCREW,M10X45 BOTTOM Timing Case at Crankcase,Bottom
155 DC100895 2 BOLT,HEX M14X1.5X90 TOP Timing Case at Crankcase,Top
170 DC100895 5 BOLT,HEX M14X1.5X90 BOTTOM Timing Case at Crankcase,Bottom
172 DC222844 1 COVER,CLOSING Timing Case
174 DC140311 1 GASKET Cap on Timing Case
176 DC100538 2 SCREW,HEXHD M10X35 Cap on Timing Case
180 DC222842 1 SEPARATOR,OIL
183 DC222846 1 BRACKET,OIL SEPERATOR Oil Separator to Cyl. Crankcase
187 DC130331 1 LINE,VENT Oil Separator to Cyl. Crankcase
192 DC140334 1 O-RING Repair Solution
204 DC100884 2 SCREW,SPECIAL SHAPE Vent Line at Top
210 DC100885 7 SCREW,SPECIAL SHAPE Diaphragm Cover
214 DC140312 1 GASKET,DIAPHRAGM COVER Diaphragm Cover
217 DC222843 1 COVER,DIAPHRAGM Diaphragm Cover
219 DC100883 3 SCREW Housing to Housing Flange
222 DC140313 1 GASKET,OIL SEPARATOR Housing to Housing Flange
231 DC140314 1 SEAL,ELASTOMER-METAL Breather Line to Oil Separator
234 DC100538 4 SCREW,HEX Oil Separator to Cyl. Crankcase
250 DC222737 1 FITTING,VENT LINE Vent Tube to Crankcase
260 DC140290 1 RING,SEALING Vent Tube to Crankcase

PARTS MANUAL ARTICULATED DUMP TRUCK 189

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, OIL PAN & DIPSTICK

89

80

65
10
68

73
83

58

60

96 45
93

TD0010390

190 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, OIL PAN & DIPSTICK

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
10 DC222767 1 SUMP,OIL WITH GASKET
45 DC100861 1 SCREW,PLUG
58 DC222736 1 FITTING,SCREW-IN
60 DC140289 1 RING,SEALING
65 DC222745 1 SENSOR,OIL LEVEL
68 DC140289 1 RING,SEALING OIL LEVEL SENSOR
OIL PAN AT CRANKCASE & TIMING
73 DC100872 18 BOLT,HEX
CASE
OIL PAN AT CRANKCASE & TIMING
80 DC140298 1 GASKET,OIL PAN
CASE
83 DC100873 1 PLUG
LOCTITE,GASKET(HIGH TEMP) OIL PAN AT CRANKCASE AND TIMING
89 280111 1
CASE
93 DC220008 1 PLUG,SCREW
96 DC140338 1 RING,SEALING

PARTS MANUAL ARTICULATED DUMP TRUCK 191

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, CYLINDER HEAD & GASKET KIT

200 215
200 220
190 190
210 210
160 235
170
180
180
70 225
140 240
40 60
150 50

80 100

90

30
10

230

355

423
380
370 420 555
360 410
550
567 400 560
565
525 515

570
530
578
535

575

330 295 280 332

320 300
290

310

Td0010391

192 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, CYLINDER HEAD & GASKET KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
10 DC222765 1 HEAD,CYLINDER with valves With Valves
30 DC120195 1 PLUG,EXPANSION 40MM Plug,Water Jacket
30 DC100858 25 PLUG,EXPANSION Plug,Water Jacket
40 DC222841 6 COVER,CLOSING Plug,Water Jacket
50 DC140335 1 RING,SEALING Plug,Water Jacket
60 DC222860 6 SLEEVE,WATER SHIELD
70 DC140288 6 O-RING, Water Protection Sleeve
80 DC100925 2 CAP Breathing
80 DC100926 12 CAP Oil Passage Plug
90 DC100864 4 PLUG,FUEL DUCTS Plug,Fuel Ducts
100 DC100927 2 PIN,CYLINDER Positioning of Camshaft Frame
140 DC222790 12 VALVE,INTAKE
150 DC222788 12 VALVE,EXHAUST
160 DC222852 12 SPRING,VALVE Intake Valve
170 DC222853 12 SPRING,VALVE Exhaust Valve
180 DC100678 24 WASHER,VALVE SPRING
190 DC222851 24 CAP VALVE SPRING
200 DC222850 48 COLLAR,VALVE
210 DC140295 24 SEAL,VALVE,STEM Valve Stem Sealing
215 DC222845 1 COVER,CLOSING Gear Drive Plug
220 DC140331 1 O-RING Gear Drive Plug
225 DC100385 2 BOLT,HEX Gear Drive Plug
230 DC140301 1 GASKET,CYLINDER HEAD Cyl. Head to Cyl. Crankcase
235 DC100879 38 BOLT,CYLINDER HEAD Cyl. Head to Cyl. Crankcase
240 DC100892 2 BOLT,CYLINDER HEAD M10X100 Cyl. Head to Cyl. Crankcase
280 DC222792 1 HOUSING,CAMSHAFT Without Camshafts & Valve Assembly
290 DC100920 6 PIN,CYLINDER At Rocker Arm Bracket
295 DC222849 2 GUIDE,SPRING
300 DC100865 7 BOLT Rocker Arm Brackets at Camshaft Case
310 DC140300 1 GASKET,CIRCUMFERENTIAL Camshaft Housing to Cylinder Head
320 DC100866 14 BOLT Camshaft Housing to Cylinder Head
330 DC100867 7 BOLT Camshaft Housing to Cylinder Head
330 DC100865 2 BOLT Camshaft Housing to Cylinder Head
332 DC222879 5 COVER,CLOSING Camshaft Housing
355 DC222789 1 SHAFT,ROCKER Exhaust
360 DC222787 6 ARM,OUTLET ROCKER Exhaust
370 DC222847 6 ARM,OUTLET ROCKER Outlet,Engine Brake
380 DC222848 6 ARM,OUTLET ROCKER Outlet,Engine Brake
400 DC222856 6 PIN,BALL SCREW Exhaust
410 DC100916 6 NUT Exhaust
420 DC222793 6 RING,COMPENSATING Between the Rocker Arms
423 DC100871 7 BOLT,
570 DC222868 1 VALVE,SOLENOID Without Protective Cap
575 DC140332 1 O-RING,
578 DC140333 1 O-RING,
567 DC222854 6 VALVE,SPRING
515 DC222791 1 SHAFT,ROCKER Intake
525 DC222795 6 RING,COMPENSATING Between the Rocker Arms

PARTS MANUAL ARTICULATED DUMP TRUCK 193

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, CYLINDER HEAD & GASKET KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
530 DC222794 6 RING,COMPENSATING Between the Rocker Arms
535 DC222786 6 ARM,INTAKE ROCKER Intake
550 DC222855 7 TENSIONER, Intake
555 DC100871 7 BOLT,
560 DC100495 12 NUT,ADJUSTER Intake
565 DC222856 12 PIN,BALL SCREW Intake

194 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 PAGE LEFT BLANK INTENTIONALLY

PARTS MANUAL ARTICULATED DUMP TRUCK 195

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, CYLINDER HEAD COVER

36

30
33
10

20

70
55

60

TD0010392

196 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, CYLINDER HEAD COVER

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
10 DC223126 1 COVER,CYLINDER HEAD
20 DC140545 1 SEAL,F CYLHEAD COVER
CYLINDER HEAD COVER TO
30 DC101000 7 DECOUPLER,
CAMSHAFT FRAME
CYLINDER HEAD COVER TO
33 DC101001 12 DECOUPLER,
CAMSHAFT FRAME
36 DC222956 1 CAP,FILLER
55 DC223123 1 FRAME,REINFORCING WITH WIRING HARNESS
60 DC222893 1 SEAL,F CYLHEAD COVER
70 DC100958 7 BOLT,HEX HEAD

PARTS MANUAL ARTICULATED DUMP TRUCK 197

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, CRANKSHAFT & FLYWHEEL

105

130
93 110

10

35
30

40 120

TD0010393

198 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, CRANKSHAFT & FLYWHEEL

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
WITH CRANKSHAFT BEARING
10 DC222774 1 CRANKSHAFT SHELLS,CON ROD BEARING SHELLS &
THRUST PLATES
30 DC222782 1 SLINGER,OIL
35 DC222784 1 DAMPER,ROTARY VIBRATION
SPLASH RING & HUB OR DAMPER TO
40 DC100066 8 BOLT,DAMPER-CRANKSHAFT
CRANKSHAFT
93 DC222779 7 BEARING,MAIN STD
93 DC222772 7 BEARING,MAIN FITTING SIZE 0.25
93 DC222773 7 BEARING,MAIN FITTING SIZE 0.50
93 DC222775 7 BEARING,MAIN FITTING SIZE 0.75
93 DC222777 7 BEARING,MAIN FITTING SIZE 1.00
105 DC222778 6 BEARING,CON-ROD STD
110 DC222780 1 FLYWHEEL WITH RING GEAR
120 DC222783 1 GEAR,STARTER RING
FLYWHEEL & DRIVE PLATE AT
130 DC100869 12 BOLT,M16X87
CRANKSHAFT

PARTS MANUAL ARTICULATED DUMP TRUCK 199

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, CONNECTING ROD & PISTONS

80

40

60
70

10

30

TD0010394

200 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, CONNECTING ROD & PISTONS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
10 DC222771 6 ROD,CONNECTING
30 DC100880 12 BOLT,CONNECTING ROD
40 DC222781 6 PISTON,COMPLETE
60 DC222785 1 PIN,GUDGEON
70 DC140309 1 RING,RETAINING
80 DC222776 1 PISTON,RING SET

PARTS MANUAL ARTICULATED DUMP TRUCK 201

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, CAMSHAFT & TIMING PARTS

15
28

20

10

210

140
220

200 135
130

120
80

100
90

110

70

230

246

60 50 30
40
243

TD0010395

202 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, CAMSHAFT & TIMING PARTS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
10 DC223119 1 CAMSHAFT INTAKE
15 DC223023 1 WHEEL,IMPULSE
20 DC100987 3 BOLT INTAKE
28 DC223120 1 CAMSHAFT
30 DC223060 1 GEAR,IDLER "1"
INTERMEDIATE GEAR "1" AT CYL.
40 DC150250 1 JOURNAL,BEARING
CRANKCASE
INTERMEDIATE GEAR "1" AT CYL.
50 DC223061 1 CAP,BEARING
CRANKCASE
INTERMEDIATE GEAR "1" AT CYL.
60 DC101004 2 WASHER,THRUST
CRANKCASE
INTERMEDIATE GEAR "1" AT CYL.
70 DC100882 3 BOLT
CRANKCASE
80 DC223121 1 GEAR,IDLER "2"
INTERMEDIATE GEAR "2" AT CYL.
90 DC150253 1 JOURNAL,BEARING
CRANKCASE
INTERMEDIATE GEAR "2" AT CYL.
100 DC223063 1 CAP,BEARING
CRANKCASE
INTERMEDIATE GEAR "2" AT CYL.
110 DC101005 3 BOLT
CRANKCASE
120 DC223028 1 GEAR,IDLER "3"
INTERMEDIATE GEAR "3" AT CYL.
130 DC150251 1 JOURNAL,BEARING
CRANKCASE
INTERMEDIATE GEAR "3" AT CYL.
135 DC100991 1 PIN,CYLINDER
CRANKCASE
INTERMEDIATE GEAR "3" AT CYL#
140 DC101006 2 BOLT
CRANKCASE
200 DC223064 1 GEAR,IDLER "5"
INTERMEDIATE GEAR "5" AT CYL.
210 DC150252 1 JOURNAL,BEARING
HEAD
INTERMEDIATE GEAR "5" AT CYL.
220 DC101007 2 BOLT
HEAD
230 DC223065 1 GEAR,CRANKSHAFT
243 DC222837 1 GEAR,IDLER "4"
246 DC100882 4 BOLT

PARTS MANUAL ARTICULATED DUMP TRUCK 203

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, HIGH PRESSURE PUMP

80 90
16 60 50
30
17

14 70
110

22
130

10

100
12
25
120

21

28

220
140 200

270 280 140

181
170
210
198

142
141
260 147

143 145
181
144 147
147
196 193
170
194 144
250 150

192
191
180 160
186

TD0010396

204 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, HIGH PRESSURE PUMP

I
Q
T
PART NO T DESCRIPTION REMARKS
E
Y
M

10 DC222757 1 PUMP,HIGH PRESSURE FUEL WITH SEAL RING

12 DC222734 1 PUMP,FUEL FEED FUEL LOW-PRESSURE PUMP

14 DC222712 1 UNIT,FUEL METERING

16 DC100878 3 SCREW
17 DC140281 1 O-RING

21 DC100888 5 BOLT FASTENING, FUEL PUMP

22 DC140273 1 SEAL,ELASTOMER-MOLDED

25 DC222713 1 VALVE

28 DC222714 1 VALVE,OVERFLOW UEV

30 DC223068 1 GEAR,DRIVE FUEL PUMP

DRIVE-WHEEL AT FUEL HIGH-

50 DC100917 1 NUT
PRESSURE PUMP

60 DC223071 1 PLATE,TIMING

POSITIONING PULLEY AT DRIVE

70 DC100809 3 BOLT
WHEEL

100 DC100538 4 SCREW,HEX FUEL PUMP TO CRANKCASE

110 DC222858 1 BRACKET FUEL PUMP

120 DC100908 2 BOLT BRACKET TO CYL CRANKCASE
130 DC100919 2 NUT FUEL PUMP TO BRACKET

140 DC130315 2 LINE,HIGH-PRESSURE FUEL PUMP TO FUEL DISTRIBUTOR

141 DC222802 1 ACCUMULATOR,PRESSURE FUEL DISTRIBUTOR

142 DC222862 1 VALVE,PRESSURE LIMITING

143 DC222742 1 SENSOR,PRESSURE IN THE RAIL

FUEL DISTRIBUTOR AT CAMSHAFT

144 DC222752 2 BRACKET,TENSIONING
FRAME
FUEL DISTRIBUTOR AT CAMSHAFT
145 DC222753 1 BRACKET,TENSIONING
FRAME
FUEL DISTRIBUTOR AT CAMSHAFT
147 DC100859 6 BOLT,SPHERICAL COLLAR
FRAME
FUEL DISTRIBUTOR TO INJECTOR
150 DC130306 3 LINE,HIGH-PRESSURE
CYLINDER 4, 5 & 6

FUEL DISTRIBUTOR TO INJECTOR

160 DC130305 3 LINE,HIGH-PRESSURE
CYLINDER 1, 2 & 3

HIGH-PRESSURE LINE AT
170 DC140315 6 GASKET,
CAMSHAFT FRAME
HIGH-PRESSURE LINE AT
180 DC100545 12 BOLT,
CAMSHAFT FRAME
ORDER ADDITIONALLY - BOLT ITEM
181 DC222796 6 INJECTOR,F COMMON RAIL
196

186 DC140272 6 GASKET,

191 DC140279 6 O-RING, BLACK

192 DC140280 6 O-RING, GREEN

193 DC140278 6 O-RING,

PARTS MANUAL ARTICULATED DUMP TRUCK 205

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, HIGH PRESSURE PUMP

I
Q
T
PART NO T DESCRIPTION REMARKS
E
Y
M

194 DC222861 6 BRACKET,INJECTOR TENSIONING INJECTOR AT CYLINDER HEAD

196 DC100868 6 BOLT, INJECTOR AT CYLINDER HEAD

BRACKET TO PRESSURE
198 DC222797 1 BRACKET,
RESERVOIR TENSIONING BRACKET

200 DC100811 2 BOLT,M6X16

HIGH-PRESSURE LINE AT BRACKET

210 DC222857 2 BRACKET,
TO DC130315
HIGH-PRESSURE LINE AT BRACKET
210 DC222880 2 BRACKET,
TO DC130315
HIGH-PRESSURE LINE AT BRACKET
220 DC100899 2 BOLT,M6X12
TO DC130315
HIGH-PRESSURE LINE AT BRACKET
220 DC100811 2 BOLT,M6X16
TO DC130315
O-RINGS,SEAL & BOLT (INCLUDES
250 DC140293 1 KIT,INJECTOR SEALING
ITEMS 186,191,192,193,196)

260 DC222800 1 KIT,TS HIGH PRESSURE LINE

270 DC222798 3 KIT,TS INJECTOR FOR CYLINDERS 1-3

280 DC222799 3 KIT,TS INJECTOR FOR CYLINDERS 4-6

206 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 PAGE LEFT BLANK INTENTIONALLY

PARTS MANUAL ARTICULATED DUMP TRUCK 207

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, FUEL LINES

312
303

286
274
309
277
306

232 241
238

226
295 223
280 229
283
283 235

244
327 247 250
324
250
342
256
259
345
336 253
339 262
268
265
333
330
271
333
330

TD0010397

208 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, FUEL LINES

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
SEALING FLANGE AT HIGH-
223 DC222754 1 FLANGE,SEALING
PRESSURE PUMP
SEALING FLANGE AT HIGH-
226 DC221743 1 SENDER,TEMP,OIL/WATER/FUEL
PRESSURE PUMP
SEALING FLANGE AT HIGH-
229 DC140059 1 RING,SEALING
PRESSURE PUMP
SEALING FLANGE AT HIGH-
232 DC100911 4 BOLT
PRESSURE PUMP
SEALING FLANGE AT HIGH-
235 DC100507 3 SCREW,HEX
PRESSURE PUMP
SEALING FLANGE AT HIGH-
238 DC120173 1 PLUG,SCREW
PRESSURE PUMP
SEALING FLANGE AT HIGH-
241 DC140167 1 RING,SEAL
PRESSURE PUMP
FROM FUEL FILTER TO HIGH-
244 DC130313 1 LINE,FUEL
PRESSURE PUMP
FROM FUEL FILTER TO HIGH-
247 DC140316 4 RING,SEALING
PRESSURE PUMP
FROM FUEL FILTER TO HIGH-
250 DC100507 2 SCREW,HEX
PRESSURE PUMP
FROM FUEL FILTER TO HIGH-
253 DC130312 1 LINE,FUEL
PRESSURE PUMP
FROM FUEL FILTER TO HIGH-
256 DC140316 4 RING,SEALING
PRESSURE PUMP
FROM FUEL FILTER TO HIGH-
259 DC100507 2 SCREW,HEX
PRESSURE PUMP
FROM FUEL FILTER TO LOW-
262 DC130314 1 LINE,FUEL
PRESSURE PUMP
FROM FUEL FILTER TO LOW-
265 DC140317 4 RING,SEALING
PRESSURE PUMP
FLANGE,LOW-PRESSURE LINES TO
268 DC100507 3 SCREW,HEX
LOW-PRESSURE PUMP
FLANGE,LOW-PRESSURE LINES TO
271 DC100507 1 SCREW,HEX
FUEL FILTER MODULE
274 DC130309 1 LINE,FUEL RAIL TO FUEL FILTER
277 DC222863 1 LOCK,QUICK-RELEASE RAIL TO FUEL FILTER
280 DC120182 1 BOLT,BANJO RAIL TO FUEL FILTER
283 DC140059 1 RING,SEALING RAIL TO FUEL FILTER
286 DC130308 1 LINE,FUEL CYLINDER HEAD TO FUEL FILTER
CYLINDER HEAD INJECTOR NEEDLE
295 DC130310 1 LINE,FUEL
TO FUEL FILTER
FUEL RETURN LINES TO CYLINDER
303 DC222751 2 FITTING,CONNECTION
HEAD
FUEL RETURN LINES TO CYLINDER
306 DC222751 2 FITTING,CONNECTION
HEAD
309 DC222881 1 BRACKET FUEL RETURN LINE AT BRACKET
312 DC100744 1 BOLT FUEL RETURN LINE AT BRACKET
ENGINE CONTROL CONTROL UNIT
324 DC130311 1 LINE,FUEL
TO FUEL FILTER
ENGINE CONTROL CONTROL UNIT
327 DC100821 1 BOLT
TO FUEL FILTER
ENGINE CONTROL CONTROL UNIT
330 DC100893 2 BOLT,BANJO
TO FUEL FILTER
ENGINE CONTROL CONTROL UNIT
333 DC140150 4 RING,SEALING
TO FUEL FILTER
336 DC100384 1 CLAMP FUEL LINE TO BRACKET
339 DC100385 1 BOLT,HEX FUEL LINE TO BRACKET

PARTS MANUAL ARTICULATED DUMP TRUCK 209

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, FUEL LINES

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
342 DC222866 1 BRACKET HOLDER AT ENGINE CONTROL UNIT
345 DC100621 1 BOLT HOLDER AT ENGINE CONTROL UNIT

210 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 PAGE LEFT BLANK INTENTIONALLY

PARTS MANUAL ARTICULATED DUMP TRUCK 211

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, FUEL FILTER

274

311

292

256 296

317

295

253
259

262
277
314
277 265

268
280
306 286

285

TD0010398A

212 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, FUEL FILTER

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
253 DC222807 1 ASSY,FUEL FILTER MAHLE
256 DC222755 1 COVER,CLOSING
CONNECTIONS FOR AIR
259 DC222759 1 FITTING,CONNECTION
COMPRESSOR COOLANT LINES
CONNECTIONS FOR AIR
262 DC100898 2 BOLT
COMPRESSOR COOLANT LINES
265 DC222750 1 VALVE,SOLENOID MAINTENANCE VALVE
268 DC222764 1 CAP,PROTECTIVE
274 DC140283 1 O-RING
277 DC222758 2 VALVE,NON-RETURN
280 DC222803 1 BOWL,FILTER
285 DC222840 1 CAP,PROTECTIVE
286 DC100369 4 SCREW,W COLLAR FILTER BOWL TO FUEL FILTER
292 DC222756 1 PUMP,HAND FEED
295 DC222743 1 SENSOR,PRESSURE
296 DC222722 1 BALL
306 DC222897 1 KIT,FUEL FILTER FUEL FILTER AND MAIN FILTER
311 DC222520 1 FILTER,FUEL FUEL MAIN FILTER
314 DC100391 4 BOLT FUEL FILTER TO CRANKCASE
317 DC130334 1 PIPE,CONNECTING FUEL FILTER TO CRANKCASE

PARTS MANUAL ARTICULATED DUMP TRUCK 213

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, TURBO CHARGER

370
115

110

13

105
93

120
10

90
20
26
23
102
99 42

96
28
81
44
135

74
75
79
54 125
130

53

TD0010399

214 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, TURBO CHARGER

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
10 DC222810 1 TURBOCHARGER,
TURBOCHARGER TO EXHAUST
13 DC140302 1 SEAL,METAL
MANIFOLD
TURBOCHARGER TO EXHAUST
20 DC100867 4 STUD
MANIFOLD
TURBOCHARGER TO EXHAUST
23 DC100913 4 NUT,W FLANGE,BINDING
MANIFOLD
26 DC222809 1 BRACKET TURBOCHARGER
28 DC222808 1 PLATE,TURBOCHARGER BASE
BRACKET TO CYLINDER
42 DC100369 2 SCREW
CRANKCASE
44 DC100828 2 SCREW BRACKET TO BASE PLATE
44 DC100828 2 SCREW BRACKET TO TURBOCHARGER
53 DC222715 1 VALVE,PRESSURE CONTROL
54 DC100897 2 BOLT
74 DC120309 2 BOLT,BANJO
75 DC140167 4 RING,SEAL
79 DC100863 2 SCREW,RETAINING
81 DC100931 1 CLAMP
90 DC130339 1 HOSE,ACCORDION TURBOCHARGER
93 DC120344 1 COUPLING,QUICK-RELEASE AIR COMPRESSOR CONNECTION
96 DC222738 1 COUPLING,QUICK-RELEASE CYLINDER CRANKCASE BREATHING
99 200092 1 CLAMP
ACCORDION HOSE TO
102 DC100928 1 CLAMP
TURBOCHARGER
105 DC100929 1 CLAMP ACCORDION HOSE ON AIR CLEANER
110 DC222804 1 PLATE,SCREENING SHIELD AT TURBOCHARGER
115 DC100862 4 BOLT SHIELD AT TURBOCHARGER
EXHAUST PIPE AT EXHAUST GAS
120 DC100316 6 STUD
TURBOCHARGER
BRACKET TO CYLINDER
125 DC222806 1 BRACKET
CRANKCASE
BRACKET TO CYLINDER
130 DC100385 1 BOLT,HEX M8X16-FLANGED
CRANKCASE
135 DC222719 2 CLAMP,MOUNTING CABLE MOUNTING
TO TURBOCHARGER AIR INTAKE
370 DC222718 1 CAP
PIPE

PARTS MANUAL ARTICULATED DUMP TRUCK 215

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, AIR COMPRESSOR

15

100

50

30

90

130

TD0010400A

216 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, AIR COMPRESSOR

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
15 DC222816 1 COMPRESSOR,AIR
30 DC222864 1 GEAR,DRIVE COMPRESSOR AIR COMPRESSOR
50 DC100844 1 NUT,COMPRESSOR GEAR DRIVE WHEEL ON AIR COMPRESSOR
90 DC140241 1 O-RING AIR COMPRESSOR FLANGE
100 DC140219 1 GASKET AIR COMPRESSOR FLANGE
130 DC100800 4 BOLT

PARTS MANUAL ARTICULATED DUMP TRUCK 217

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, COMPRESSOR CONNECTION

253
223

227
229 235

227 225

250 248
227

232

268 244

226
241

243

238
265
270

205

185

175

TD0010401A

218 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, COMPRESSOR CONNECTION

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
FEED LINE: FROM CYLINDER
175 DC130332 1 LINE,COOLANT
CRANCASE TO AIR COMPRESSOR
FEED LINE: FROM CYLINDER
185 DC120313 1 FITTING
CRANCASE TO AIR COMPRESSOR
RETURN:FROM AIR COMPRESSOR
205 DC130405 1 LINE,COOLANT TO FUEL FILTER AND OIL COOLANT
MODULE
223 DC130319 1 LINE,SUCTION
225 DC222719 3 CLAMP,MOUNTING
226 DC140292 2 RING,SEALING
BRACKET TO CYLINDER
227 DC100385 1 BOLT,HEX
CRANKCASE
229 DC222815 1 BOX,RESONANCE
232 DC222716 2 SOCKET,BALL
235 DC100876 2 BOLT,W FLANGE
238 DC130318 1 LINE,SUCTION
241 DC100857 2 BOLT,BALL HEAD
244 DC222814 1 BRACKET
BRACKET TO CYLINDER HEAD
248 DC100810 1 BOLT
COVER
BRACKET TO CYLINDER HEAD
250 DC100918 1 NUT
COVER
253 DC100918 2 NUT,M9
265 DC101015 1 CLAMP FASTENING,COOLANT LINES
270 DC100819 2 BOLT, M8x20 FASTENING,COOLANT LINES

PARTS MANUAL ARTICULATED DUMP TRUCK 219

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, INTAKE MANIFOLD

265
250
20
16

10 13

60

50
16
40
50 30 100
13
233
80
220

236 90
230 95
270 200
156 240 197
159 73
162 179
70
193
153 165
76
146
280 143 182
191 171
140 145

150

TD0010402A

220 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, INTAKE MANIFOLD

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
10 DC222805 1 HOUSING,CHARGE AIR CHARGING AIR
13 DC100887 2 PLUG,SCREW
16 DC140054 2 WASHER,SEALING
CHARGING AIR ELBOW TO
20 DC140318 6 GASKET,
CYLINDER HEAD
CHARGING AIR ELBOW TO
30 DC100686 4 SCREW,COVER
CYLINDER HEAD
CHARGING AIR ELBOW TO
40 DC100881 9 BOLT
CYLINDER HEAD
CHARGING AIR ELBOW TO
50 DC222286 13 GASKET,SCREW TO COVER
CYLINDER HEAD
CHARGING AIR HOUSING TO
60 DC140321 1 GASKET,CHARGE AIR PIPE
CHARGE AIR ELBOW
70 DC130316 1 PIPE,CHARGE AIR
73 DC140320 1 GASKET
76 DC140319 1 GASKET
COLD CHARGE AIR PIPE AT CHARGE
80 DC100488 4 BOLT
AIR HOUSING
90 DC200021 1 SENSOR,CHARGE AIR PRESSURE/TEM CHARGE AIR PRESSURE B608
95 DC140199 1 RING,SEAL TO DC200021
COMBINATION SENSOR,PRESS,
100 100081 2 SCREW
TEMP SENSOR TO CHARGE AIR PIPE
140 DC222811 1 INTAKE,AIR
AIR INTAKE CONNECTION TO
143 DC100821 4 BOLT
CHARGE AIR PIPE
145 DC222882 1 FLANGE,INTERMEDIATE
146 DC222883 1 BRACKET
150 DC100369 2 SCREW
153 DC222812 1 BRACKET
156 DC100507 2 SCREW,HEX
159 DC222813 1 BRACKET
162 DC100819 2 BOLT
165 DC100671 3 SCREW
171 DC100723 2 SCREW,8X55
179 DC130322 1 LINE,EXHAUST GAS
FLANGED ELBOW TO
182 DC222482 6 NUT,LOCK
TURBOCHARGER
191 DC140305 1 GASKET EXHAUST LINE AT TURBOCHARGER
193 DC222865 1 COVER,CLOSING
197 DC140322 1 SEAL,METAL
200 DC100890 2 BOLT
220 DC130317 1 PIPE,CHARGE AIR CHARGE AIR PIPE HOT
HOT BOOST AIR PIPE ON EXHAUST
230 DC101017 1 CLAMP
TURBOCHARGER
233 DC130321 1 LINE,RECIRCULATION
236 DC100819 3 BOLT
HOT BOOST AIR PIPE ON EXHAUST
240 DC140291 1 RING,SEAL
TURBOCHARGER
CHARGE AIR AFTER AGR
250 DC222746 1 SENSOR,TEMPERATURE
ADMIXTURE
CHARGE AIR AFTER AGR
265 DC100810 1 BOLT
ADMIXTURE
270 DC222744 1 SENSOR,TEMPERATURE AIR HOSE B611
280 DC140294 1 RING,SEAL

PARTS MANUAL ARTICULATED DUMP TRUCK 221

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, EXHAUST MANIFOLD

63

66

68
50

66 20

67 50

13
23
50 23
20 30
47

30
10

45

TD0010403A

222 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, EXHAUST MANIFOLD

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
10 DC222821 1 MANIFOLD,EXHAUST CENTER
13 DC222817 1 VALVE RECIRCULATION
20 DC222822 2 MANIFOLD,EXHAUST LEFT & RIGHT
23 DC222825 2 MANIFOLD,EXHAUST LEFT & RIGHT
EXHAUST MANIFOLD END PIECES TO
30 DC100850 2 CLAMP,PIPE
EXHAUST MANIFOLD CENTER PIECE
45 DC140303 1 GASKET,EXH CYL1-3 CYLINDERS 1-3
47 DC140304 1 GASKET,EXH CYL4-6 CYLINDERS 4-6
EXHAUST MANIFOLD TO CYLINDER
50 DC100874 12 BOLT,W FLANGE
HEAD
63 DC222760 1 PLATE,SCREENING
66 DC100862 9 BOLT SHIELD AT EXHAUST MANIFOLD
AT EXHAUST MANIFOLD CYLINDERS
67 DC222819 1 SHIELD,HEAT CYL 1-2
1-2
AT EXHAUST MANIFOLD CYLINDERS
68 DC222820 1 SHIELD,HEAT CYL 5-6
5-6

PARTS MANUAL ARTICULATED DUMP TRUCK 223

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, EXHAUST GAS RECIRCULATION

540
330
374
342
376
372
530
343

344

340

410 335
420 480 360

450 420 378

490 470
385
460 420

410 430
380
420

710
723
730

730 805
730 810

670
700
740
660
751

750 760

751

663

TD0010404A

224 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, EXHAUST GAS RECIRCULATION

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
330 DC222824 1 COOLER,EXHAUST GAS
EXHAUST COOLER AT CYLINDER
335 DC140306 1 GASKET,EXHAUST COOLER CYL 1-3
HEAD CYLINDERS 1-3
EXHAUST COOLER AT CYLINDER
340 DC140307 1 GASKET,EXHAUST COOLER CYL 4-6
HEAD CYLINDERS 4-6
342 DC100366 6 SCREW,FLANGED M8X40
343 DC100906 6 BOLT,M8X180
344 DC100657 5 SCREW,M8X70
EXHAUST GAS COOLER AT
360 DC130333 1 PIPE,CONNECTING
COLLECTING PIPE
CRANKCASE VENTILATION
372 DC100877 1 UNION,BANJO
CONNECTION
CRANKCASE VENTILATION
374 DC120182 1 BOLT,BANJO
CONNECTION
CRANKCASE VENTILATION
376 DC140059 2 RING,SEALING
CONNECTION
FROM COOLANT COLLECTING PIPE
378 DC130337 1 LINE,COOLANT
TO OIL COOLANT MODULE
380 DC100671 4 SCREW,M8X60 FLANGED
385 DC130323 1 LINE,RECIRCULATION
410 DC130335 1 HOSE,MOLDED
410 DC130307 1 HOSE,EXHAUST GAS
CONNECTING HOUSING AT
420 DC100978 4 CLAMP EXHAUST GAS RECIRCULATION
LINE
COOLANT PIPE AT OIL COOLANT
430 DC130333 1 PIPE,CONNECTING
MODULE
450 DC222831 1 BEAM
CARRIER AT COLLECTING PIPE
460 DC100385 1 BOLT
AND CONNECTING HOUSING
470 DC200063 1 SENSOR,PRESSURE DIFFERENTIAL PRESSURE B621
480 DC223118 1 BRACKET,MOUNTING DIFFERENTIAL PRESSURE
PRESSURE GAUGE & SENSOR AT
490 DC101020 2 BOLT,HEX COLD EXHAUST GAS
RECIRCULATION LINE
EXHAUST GAS RECIRCULATION
530 DC130320 1 LINE,RECIRCULATION
VALVE TO EXHAUST GAS COOLER
540 DC222720 2 CLAMP,PIPE
660 DC222761 1 SERVOMOTOR
663 DC222747 1 CLAMP,MOUNTING
670 DC222818 1 LEVER,SERVOMOTOR
700 DC100819 3 BOLT
AT ACTUATOR MOTOR & EXHAUST
710 DC222823 1 TOWBAR,SERVOMOTOR
GAS RECIRCULATION VALVE
TOWBAR AT EXHAUST GAS
723 DC100856 1 BOLT,STUD
RECIRCULATION VALVE
730 DC100914 1 NUT,W FLANGE LEVER TO ACTUATOR MOTOR
730 DC100915 3 NUT,HEX LEVER TO ACTUATOR MOTOR
FROM ACTUATOR MOTOR TO
740 DC130328 1 LINE,COOLANT
EXHAUST COOLER
FROM CYLINDER CRANKCASE TO
750 DC130329 1 LINE,COOLANT
ACTUATOR MOTOR
FROM CYLINDER CRANKCASE TO
751 DC222721 2 FITTING,SCREW-IN
ACTUATOR MOTOR
760 DC222826 1 BRACKET
TO PLUG COOLING WATER INLET &
805 DC100870 2 PLUG,SCREW M10
OUTLET CONNECTIONS

PARTS MANUAL ARTICULATED DUMP TRUCK 225

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, EXHAUST GAS RECIRCULATION

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
EXHAUST GAS RECIRCULATION
810 DC140059 1 RING,SEALING POSITIONER TO EXHAUST GAS
RECIRCULATION HOUSING
TO PLUG COOLING WATER INLET &
810 DC140337 2 RING,SEALING
OUTLET CONNECTIONS

226 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 PAGE LEFT BLANK INTENTIONALLY

PARTS MANUAL ARTICULATED DUMP TRUCK 227

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, ELECTRICAL EQUIPMENT (PART1)

338

10
20 40

20 30

50
20

356
406

403 353

400

600

28
26
23

TD0010405

228 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, ELECTRICAL EQUIPMENT (PART1)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
PART NUMBER IS TO BE ORDERED
10 DC222596 1 UNIT,ENGINE CONTROL
WITH ENGINE SEARIAL NO
20 DC221771 8 RING,RUBBER Control Module on Crankcase
23 DC200024 1 SENSOR,POSITION Camshaft
26 DC140250 1 RING,SEAL
28 DC100993 1 BOLT,CAP
30 DC100366 4 BOLT Control Module on Crankcase
40 DC222567 1 CAP,COVER On Engine Control Unit For Connector
50 DC200072 1 HARNESS,ENGINE Engine Cable Harness
338 DC223125 1 DUCT,CABLE
353 DC223104 1 BRACKET
Fastening,Cable Shaft to Engine
356 DC100385 2 BOLT,HEX
Control Unit
400 DC200059 1 CONNECTOR,BIPOLAR
403 DC200031 1 SWITCH,PRESSURE
406 DC100819 1 BOLT,M8X20
600 DC222454 1 E-MODULE,CPC4

PARTS MANUAL ARTICULATED DUMP TRUCK 229

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, ELECTRICAL EQUIPMENT(PART2)

A4A 53 S600 B600A B601B B602 B604 B638 B606 B611B

225 B640 189 B605A B607 B615B
56
80 107 131
119
110 192 134
228 128
59 83
65
231 113

89
195 122
234 92 116 137
62 125
198 140

B608 B610A B617 B621B B622 B625 B626

180 143 168 156
95 80 162
68
86 147 171
77 98

71 183 159
186
74 101 89 150 174 165
92 177
104 153

Y629 Y616 Y621 Y627 Y628 Y636 293 Y642

267 278 213
305 255 265 Y644 278 Y624X
249 269
281 296 216
308 284

272 219
311 264 261 275 287 290 287 299 222
314 290 302

347 237 X601

Y616 X602
246 243
240

350 335 344

317

TD0010406

230 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, ELECTRICAL EQUIPMENT(PART2)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
53 DC222628 NB HOUSING,CONTROL CONTROL UNIT
56 DC222568 NB CAP,COVER CONTROL UNIT
59 DC223124 1 DUCT,CABLE CONTROL UNIT
62 DC222563 NB BUSHING,CONTACT CONTROL UNIT CONTROL UNIT
65 DC120326 NB PLUG,CONTROL UNIT CONTROL UNIT
65 DC140268 NB SEAL,SINGLE WIRE CONTROL UNIT
65 DC140269 NB SEAL,SINGLE WIRE CONTROL UNIT
68 DC200028 NB SOCKET,PLUG CHARGING AIR B608
71 DC222668 NB SPRING,CONTACT CHARGING AIR B608-II
74 DC140230 NB GASKET CHARGING AIR B608-II
74 DC140533 NB GASKET CHARGING AIR B608-II
77 DC200007 NB ADAPTER,CORRUGATED HOSE CHARGING AIR B608
CRANKSHAFT POSITION SENDER
80 DC222616 NB HOUSING,CLUTCH
UNIT B600A
CRANKSHAFT POSITION SENDER
83 DC200004 NB ADAPTER,CORRUGATED HOSE
UNIT B600A
86 DC200009 NB ADAPTER,CORRUGATED HOSE
89 DC200013 NB CONTACT,FEMALE B600A,B617
92 DC140229 NB GASKET
EXHAUST GAS TURBOCHARGER
95 DC200039 NB HOUSING,CLUTCH
B610
EXHAUST GAS TURBOCHARGER
98 DC200009 NB ADAPTER,CORRUGATED HOSE
B610
EXHAUST GAS TURBOCHARGER
101 DC200013 NB CONTACT,FEMALE
B610
EXHAUST GAS TURBOCHARGER
104 DC140229 NB GASKET
B610
WATER PUMP SPEED SENSOR
107 DC200040 NB CLUTCH
B601B,B640
CRANKSHAFT POSITION SENDER
110 DC200041 NB ADAPTER,CORRUGATED HOSE
UNIT B601B,B640
113 DC200013 NB CONTACT,FEMALE B601B-I,B640-I
116 DC140229 NB GASKET B601B,B640
COOLANT TEMPERATURE
119 DC222626 NB HOUSING,PLUG
SENSOR B606,B607
119 DC222626 NB HOUSING,PLUG INTAKE AIR B611B-I
122 DC222668 NB SPRING,CONTACT B606,B607,B611
125 DC140230 NB GASKET B606,B607,B611
CHARGE AIR TEMPERATURE
128 DC200006 NB ADAPTER,CORRUGATED HOSE
SENSOR B606
COOLANT TEMPERATURE
128 DC200005 NB ADAPTER,CORRUGATED HOSE
SENSOR B607
COOLANT TEMPERATURE
128 DC200042 NB ADAPTER,CORRUGATED HOSE
SENSOR B611
OIL PRESSURE SENSOR B604,
131 DC120311 NB CONNECTOR,FEMALE
B605,B638
FUEL PRESSURE SENSOR B604,
134 DC200010 NB ADAPTER,CORRUGATED HOSE
B605A,B638
FUEL PRESSURE SENSOR B604,
137 DC222668 NB SPRING,CONTACT
B605A,B638
FUEL PRESSURE SENSOR B604,
140 DC140230 NB GASKET
B605A,B638
143 DC200043 NB CLUTCH RAIL PRESSURE SENSOR B622
COOLANT TEMPERATURE
128 DC200005 NB ADAPTER,CORRUGATED HOSE
SENSOR B622

PARTS MANUAL ARTICULATED DUMP TRUCK 231

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, ELECTRICAL EQUIPMENT(PART2)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
150 DC222668 NB SPRING,CONTACT RAIL PRESSURE SENSOR B622
153 DC140230 NB GASKET RAIL PRESSURE SENSOR B622
156 DC200044 NB CLUTCH RAIL PRESSURE SENSOR B626
159 DC200051 NB ADAPTER,CORRUGATED HOSE RAIL PRESSURE SENSOR B626
162 DC200013 NB CONTACT,FEMALE RAIL PRESSURE SENSOR B626
165 DC140229 NB GASKET RAIL PRESSURE SENSOR B626
165 DC120281 NB GASKET,PLUG CONNECTOR RAIL PRESSURE SENSOR B626
168 DC200046 NB HOUSING,COUPLING RAIL PRESSURE SENSOR B625
171 DC200010 NB ADAPTER,CORRUGATED HOSE FUEL PRESSURE SENSOR B625
174 DC200013 NB CONTACT,FEMALE FUEL PRESSURE SENSOR B625
177 DC140229 NB GASKET FUEL PRESSURE SENSOR B625
177 DC120281 NB GASKET,PLUG CONNECTOR RAIL PRESSURE SENSOR B625
DIFFERENTIAL PRESSURE
180 DC200047 NB HOUSING,RECEPTACLE
SENSOR B621
DIFFERENTIAL PRESSURE
183 DC200048 NB CONNECTOR,PROTECTIVE CAP
SENSOR B621
DIFFERENTIAL PRESSURE
186 DC200049 NB CONTACT,FEMALE
SENSOR B621
189 DC222623 NB HOUSING,COUPLING FUEL TEMPERATURE B602
192 DC200006 NB ADAPTER,CORRUGATED HOSE FUEL TEMPERATURE B602
195 DC222668 NB BUSHING,CONTACT FUEL TEMPERATURE B602
198 DC140230 NB GASKET FUEL TEMPERATURE B602
213 DC200050 NB HOUSING,COUPLING Y642
216 DC200010 NB ADAPTER,CORRUGATED HOSE Y642
219 DC222668 NB SPRING,CONTACT Y642
222 DC140230 NB GASKET Y642
222 DC140533 NB GASKET Y642
225 DC222616 NB HOUSING,CLUTCH START/STOP S600
228 DC200004 NB ADAPTER,CORRUGATED HOSE START/STOP S600
231 DC200013 NB CONTACT,FEMALE START/STOP S600
234 DC140229 NB GASKET START/STOP S600
CONNECTING POINT,CYLINDER
237 DC200052 NB HOUSING,RECEPTACLE
HEAD CABLE SET X601,X602
CONNECTING POINT,CYLINDER
240 DC200053 NB CAP,COVER
HEAD CABLE SET X601,X602
CONNECTING POINT,CYLINDER
243 DC222563 NB BUSHING,CONTACT CONTROL UNIT
HEAD CABLE SET X601,X602
CONNECTING POINT,CYLINDER
246 DC140268 NB SEAL,SINGLE WIRE
HEAD CABLE SET X601,X602
CONNECTING POINT,CYLINDER
246 DC140269 NB SEAL,SINGLE WIRE CONTROL UNIT
HEAD CABLE SET X601,X602
249 DC120287 NB PLUG,FAN COUPLING FAN COUPLING Y616
255 DC222346 NB NUT FAN COUPLING Y616
261 DC200018 NB PIN,CONTACT FAN COUPLING Y616
264 DC140271 NB SEAL,WIRE FAN COUPLING Y616
264 DC221735 NB GASKET FAN COUPLING Y616
265 DC222099 NB BOOT FAN COUPLING Y616
265 DC200007 NB ADAPTER,CORRUGATED HOSE FAN COUPLING Y616
FUEL METERING SOLENOID
267 DC222620 NB HOUSING,CLUTCH
VALVE Y621
FUEL METERING SOLENOID
269 DC200007 NB ADAPTER,CORRUGATED HOSE
VALVE Y621
FUEL METERING SOLENOID
272 DC222668 NB SPRING,CONTACT
VALVE Y621

232 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, ELECTRICAL EQUIPMENT(PART2)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
FUEL METERING SOLENOID
275 DC140230 NB GASKET
VALVE Y621
FUEL METERING SOLENOID
278 DC222616 NB HOUSING,CLUTCH
VALVE Y627,Y628,Y644
COOLANT SOLENOID VALVE,
281 DC200056 NB ADAPTER,CORRUGATED HOSE
ADBLUE TANK HEATER Y627
FUEL METERING SOLENOID
284 DC200009 NB ADAPTER,CORRUGATED HOSE
VALVE Y628
287 DC200013 NB CONTACT,FEMALE Y628,Y627,Y644
290 DC140229 NB GASKET Y628,Y627,Y644
293 DC200028 NB SOCKET,PLUG Y636
296 DC200057 NB ADAPTER,CORRUGATED HOSE Y636
299 DC222668 NB SPRING,CONTACT Y636
302 DC140230 NB GASKET Y636
302 DC140533 NB GASKET Y636
305 DC200058 NB HOUSING,CLUTCH FUEL SHUT OFF VALVE Y629
308 DC200009 NB ADAPTER,CORRUGATED HOSE FUEL SHUT OFF VALVE Y629
311 DC200013 NB CONTACT,FEMALE FUEL SHUT OFF VALVE Y629
314 DC140229 NB GASKET, FUEL SHUT OFF VALVE Y629
317 DC120321 NB FITTING,T-TYPE
335 DC100994 NB CLIP,MOUNTING
INSTEAD OF OIL TEMPERATURE
344 DC221171 1 PLUG,SCREW
SENSOR
INSTEAD OF OIL TEMPERATURE
347 DC140059 1 WASHER,SEALING
SENSOR
FASTENING,CABLE SHAFT TO
350 DC100385 2 BOLT,HEX
ENGINE CONTROL UNIT
FASTENING,CENTER CABLE DUCT
350 DC100369 2 SCREW,
TO CRANKCASE
FASTENING,CABLE DUCT AT
350 DC100507 3 SCREW,HEX
CENTER TO OIL PAN

PARTS MANUAL ARTICULATED DUMP TRUCK 233

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, STARTING MOTOR

120

10

TD0010407

234 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, STARTING MOTOR

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
10 DC222741 1 STARTER MOTOR,24V,MITSUBISHI
120 DC100538 3 NUT,HEX M15 STARTING MOTOR TO TIMING CASE

PARTS MANUAL ARTICULATED DUMP TRUCK 235

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, ALTERNATOR

40

10

TD0010408

236 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, ALTERNATOR

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
10 DC222748 1 ALTERNATOR,REMY 28V/100A
40 DC100694 4 SCREW,M10X100 FLANGED ALTERNATOR TO SUPPORT

PARTS MANUAL ARTICULATED DUMP TRUCK 237

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, ATTACHMENT PARTS FOR ALTERNATOR

10

30

20

TD0010409A

238 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, ATTACHMENT PARTS FOR ALTERNATOR

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
10 DC222867 1 CARRIER,ALTERNATOR
20 DC100912 2 PIN,ROLL
30 DC100909 6 BOLT,M12X45 SUPPORT TO CYLINDER CRANKCASE

PARTS MANUAL ARTICULATED DUMP TRUCK 239

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, OIL PUMP

15

10

100

90

100
50
40
30

80

70

80

TD0010410

240 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, OIL PUMP

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
10 DC222829 1 PUMP,OIL WITH DRIVE GEAR
15 DC222869 1 GEAR,DRIVE
30 DC100821 3 BOLT,M8X35 OIL PUMP TO CRANKCASE
40 DC222885 1 MANIFOLD,OIL SUCTION OIL PUMP
50 DC140327 1 GASKET,OIL PUMP
70 DC130326 1 PIPE,OIL SUCTION OIL PUMP TO OIL INTAKE MANIFOLD
OIL SUCTION PIPE AT OIL PUMP AND
80 DC140324 2 GASKET
PIL INTAKE MANIFOLD
PIL PUMP TO OIL PRESSURE OIL
90 DC130327 1 PIPE,OIL-PRESSURE
INTAKE MANIFOLD
PRESSURE PIPE AT OIL PUMP AND
100 DC140325 2 GASKET
OIL INTAKE MANIFOLD

PARTS MANUAL ARTICULATED DUMP TRUCK 241

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, OIL FILTER & OIL COOLER

10 60

70
246

144 130

140

134
200
142
210 132
220 16

270

120
260

325
330 335

83 80 310
290 300
28 280
343
25
340

TD0010411

242 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, OIL FILTER & OIL COOLER

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
10 DC222884 1 MODULE,OIL-COOLANT WITH OIL COOLER
16 DC100886 1 PLUG,SCREW M52
25 DC220008 1 PLUG,SCREW M22
28 DC140255 1 RING,SEALING
60 DC222870 1 CAP,SCREW OIL FILTER
70 DC140275 1 RING,SEALING COVER TO FILTER HOUSING
TEMPERATURE GAUGE SENDER
80 DC221743 1 SENDER,TEMP,OIL/WATER/FUEL
UNIT
TEMPERATURE GAUGE SENDER
83 DC140059 1 RING,SEALING
UNIT
120 DC100860 1 PLUG,SCREW M27 OIL COOLANT MODULE PLUG
130 DC222889 1 CONNECTION,INLET
132 DC140330 1 GASKET
134 DC100369 2 SCREW
140 DC222890 1 NIPPLE,OUTLET
142 DC140296 1 O-RING
144 DC100369 3 SCREW,M08X30 W'COLLAR
200 DC222828 1 COOLER,OIL
210 DC140326 2 GASKET OIL COOLER ON HOUSING
220 DC100894 8 BOLT,HEX OIL COOLER ON HOUSING
246 DC222521 1 ELEMENT,OIL FILTER OIL FILTER ELEMENT
OIL COOLER,OIL FILTER ON
260 DC140323 1 GASKET
CYLINDER CRANKCASE
OIL COOLER,OIL FILTER ON
270 DC100673 6 SCREW,M10X60 FLANGED
CYLINDER CRANKCASE
OIL COOLER,OIL FILTER ON
280 DC100742 1 SCREW,FLANGED M10X160
CYLINDER CRANKCASE
290 DC100834 4 SCREW,M10X180
INITIAL FILLING VALVE AT OIL/
300 DC120216 1 PLUG,SCREW
COOLANT MODULE M33
310 DC140153 1 RING,SEALING OIL COOLANT MODULE PLUG
325 DC223109 1 COVER
330 DC140558 1 GASKET
335 DC100369 3 SCREW,M08X30 W'COLLAR
340 DC223110 1 THERMOSTAT,OIL OIL TEMPERATURE
343 DC140523 1 O-RING

PARTS MANUAL ARTICULATED DUMP TRUCK 243

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, OIL LINES

20

30

10

20
30

130

110
140

140
120

TD0010412

244 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, OIL LINES

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
OIL PRESSURE LINE FROM
10 DC130325 1 LINE,OIL PRESSURE CYLINDER CRANKCASE TO
TURBOCHARGER
OIL PRESSURE LINE FROM
20 DC120182 2 BOLT,BANJO CYLINDER CRANKCASE TO
TURBOCHARGER
OIL PRESSURE LINE FROM
30 DC140059 4 RING,SEALING CYLINDER CRANKCASE TO
TURBOCHARGER
OIL LINE FROM TURBOCHARGER TO
110 DC130324 1 LINE,OIL RETURN
CYLINDER CRANKCASE
120 DC140282 1 O-RING
OIL RETURN LINE TO EXHAUST GAS
130 DC221746 1 GASKET
TURBOCHARGER
OIL RETURN LINE TO EXHAUST GAS
140 DC100891 3 BOLT,HEX M8X20
TURBOCHARGER

PARTS MANUAL ARTICULATED DUMP TRUCK 245

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, WATER PUMP

20
30
70
50
40
80

60

10
101
102
109
110

100
142

139
109
105

103

98 136

89
92

103
83
86
95

213

314 210

308

317

301

311 233
305 289
298

236 286

295
283
280 260

TD0010413A

246 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, WATER PUMP

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
10 DC222871 1 PUMP,WATER WITH GASKET
20 DC140328 1 GASKET WATER PUMP AT COOLANT MODULE
30 DC100369 9 SCREW WATER PUMP AT COOLANT MODULE
40 DC222887 1 THERMOSTAT,COOLANT
THERMOSTAT AT OIL COOLANT
50 DC140329 1 GASKET
MODULE
THERMOSTAT AT OIL COOLANT
60 DC100413 4 SCREW
MODULE
70 DC222830 1 PULLEY,WATER PUMP WATER PUMP
80 DC100385 5 BOLT,HEX PULLY TO WATER PUMP
83 DC222317 1 VALVE,SOLENOID
86 DC120282 3 TUBE,SPACER
89 DC100774 3 SCREW
92 DC222888 1 BRACKET
95 DC222740 1 CONNECTION,PLUG
98 DC130338 1 HOSE,COOLANT
100 DC130330 1 LINE,COOLANT
100 DC130336 1 LINE,COOLANT
101 DC120211 1 BOLT,BANJO
102 DC140172 2 RING,SEAL
103 DC100930 2 CLAMP
105 DC100932 1 CLAMP
109 DC100819 2 BOLT
110 DC100643 1 CLAMP
136 DC222872 1 BRACKET,FAN
139 DC222876 1 PULLEY,BELY POLY-V
142 DC100668 4 SCREW,PULLEY M12X1 5X50X20
210 DC223073 1 BELT,V-RIBBED 2642MM FOR BASIC DRIVE
213 DC222839 1 BELT,V-RIBBED 1493MM FAN DRIVE
233 DC222873 1 TENSIONER,BELT FOR BASIC DRIVE
236 DC100673 3 SCREW
260 DC222874 2 PULLEY,GUIDE
280 DC100902 2 BOLT,CAP SHEAVE PULLEY TO BRACKET
283 DC222875 1 BRACKET
286 DC100352 2 SCREW,HEX
289 DC222891 1 RING,SPACER
295 DC222832 1 NIPPLE,OUTLET
298 DC140308 1 GASKET,
301 DC100366 2 SCREW,FLANGED
305 DC100667 2 BOLT,M8X90
308 DC222886 1 BRACKET
311 DC222735 2 BUSH,SPACER
314 DC100366 2 SCREW,FLANGED
317 DC222723 1 FITTING,SCREW-IN

PARTS MANUAL ARTICULATED DUMP TRUCK 247

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, FAN

18

21

14
11
16

TD0010414A

248 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, FAN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
5 DC222762 1 CLUTCH,VISCOUS
8 DC100383 6 NUT,FLANGED-M8 FAN COUPLING TO FAN BRACKET
11 DC222763 1 BRACKET,FAN FAN BRACKET
14 DC100849 1 CLAMP FAN BRACKET
16 DC100819 1 BOLT,M8X20 FAN BRACKET
18 DC222710 1 FAN,SHROUDED
21 DC100369 6 SCREW

PARTS MANUAL ARTICULATED DUMP TRUCK 249

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE SUPPORTS & ATTACHMENT PARTS

74 67
72

72

78

58 69

64

76

65
61

78

TD0010415

250 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE SUPPORTS & ATTACHMENT PARTS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
58 DC223117 1 MOUNTING,ENGINE
61 DC100392 6 SCREW
64 DC223115 1 EYE,SUSPENSION
65 DC101025 2 BOLT,HEX
67 DC222835 1 EYE,SUSPENSION RIGHT
69 DC222836 1 EYE,SUSPENSION LEFT
72 DC100787 4 SCREW
74 DC222834 1 MOUNTING,ENGINE RIGHT
76 DC222833 1 MOUNTING,ENGINE LEFT
78 DC100910 8 BOLT,M16X80

PARTS MANUAL ARTICULATED DUMP TRUCK 251

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, PTO

21

42

67

51

30

39

TD0010416A

252 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, PTO

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
5 DC222838 1 ASSY,POWER TAKE-OFF
21 DC140336 1 RING,RADIAL SHAFT SEALING
30 DC100889 3 BOLT
39 DC140241 2 O-RING
42 DC100392 5 SCREW,M10X45
51 DC140171 1 RING,SEAL
67 DC100875 1 BOLT

PARTS MANUAL ARTICULATED DUMP TRUCK 253

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, AIRCONDITIONER COMPRESSOR

12

TD0010417A

254 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, AIRCONDITIONER COMPRESSOR

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
5 DC222877 1 COMPRESSOR,REFRIGERANT
8 DC100903 6 WASHER
12 DC100566 3 SCREW,M8X110

PARTS MANUAL ARTICULATED DUMP TRUCK 255

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE, EXHAUST GAS AFTERTREATMENT

172

450
195

185

460

460
490

480

485
115

420
400

85
445

410

425

TD0010418A

256 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE, EXHAUST GAS AFTERTREATMENT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
85 DC222447 1 SENSOR,PT100 MIXER PIPE SCR-MIXING TUBE 3-PIN CODE C
UPSTREAM CATALYTIC CONVERTER
115 DC222449 1 SENSOR,NOX UPSTREAM
A70,CODE A
UPSTREAM CATALYTIC CONVERTER
115 DC222448 1 SENSOR,NOX DOWNSTREAM
A57,CODE B
172 DC222558 1 BRACKET,MOUNTING FASTENING,TEMPERATURE SENSOR
185 DC222556 1 BRACKET,ELECT CABLE MOUNTING ELECTRIC CABLE MOUNTING
CABLE SET BRACKET TO EXHAUST
195 DC100797 2 BOLT,CAP
AFTERTREATMENT
400 DC222689 1 UNIT,ADBLUE METERING ADBLUE
410 DC140218 1 GASKET METERING DEVICE
420 DC100995 3 SCREW MOUNTING FOR DOSING PUMP
425 DC223034 1 KIT,REPAIR ADBLUE UNIT
445 DC222451 1 PIPE,MIXER
450 DC223035 1 UNIT,AFTERTREATMENT CONTROL EXHAUST GAS AFTERTREATMENT
460 DC221771 8 RING,RUBBER CONTROL UNIT FIXTURE
480 DC222688 1 UNIT,ADBLUE HILITE SUPPLY
485 DC222538 1 INSERT,FILTER ADBLUE
490 DC223034 1 KIT,REPAIR ADBLUE UNIT

PARTS MANUAL ARTICULATED DUMP TRUCK 257

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0400 ENGINE

ENGINE PURGE FAN BRACKETS

258 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0400 ENGINE

ENGINE PURGE FAN BRACKETS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN041956 1 BRACKET
2 BN020414 3 NUT,NYLOC,FLANGE HD
3 BN020360 3 SCREW,FLANGE HD
4 216173 1 CLAMP,P-CLIP
5 184572 1 PIPE,FAN,PURGING
6 121407 1 CONNECTOR
7 121398 1 CONNECTOR,ELBOW,B/H
8 121350 1 ELBOW
9 100062 5 WASHER,FLAT

PARTS MANUAL ARTICULATED DUMP TRUCK 259

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

260 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY
SYSTEM
♦ RADIATOR ASSY
♦ ENGINE MOUNTING ASSY
♦ COOLER CAC ASSY
♦ TANK SURGE ASSY
♦ CAB AND COOLER HEAT SHIELD
♦ ENGINE COOLER SHROUD ASSY
♦ FAN SHROUD
♦ KIT SCAVENGING ADAPTOR
♦ COOLER CHARGE AIR ASSY
♦ AIR CLEANER ASSY
♦ AIR CLEANER BREAKDOWN
♦ EXHAUST MOUNTING ASSY
♦ EXHAUST SYSTEM ASSY
♦ EXHAUST HEAT SHIELD ASSY
♦ BIN HEATING ASSY
♦ NON BIN HEATING ASSY
♦ FUEL SYSTEM ASSY
♦ FUEL WATER FILTER UNIT
♦ FUEL SYSTEM BREATHER ASSY
♦ TANK FUEL ASSY
♦ TANK FUEL ASSY
♦ LID TANK FUEL
♦ DRAIN REMOTE (OPTION)
♦ STANDARD OIL DRAIN (OPTION)

PARTS MANUAL ARTICULATED DUMP TRUCK 261

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

RADIATOR ASSY

23

1
22

15
17 14
13
13
21

20 20
46 18
14 16 20

2 15
47
10
14
7 8 3
10 10
40 11 4 16 20 19
3
9 10
12
24
28 25 5
30 23 6
22
37
27 30
31 42

43
29
36 31 28 44
35
26
30
30
45
32 41
23 31
22 27
29

39
33 31
30

34
38
39
31
31
30

262 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

RADIATOR ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN020390 2 BOLT,FLANGE HD
2 BN020416 2 NUT,NYLOC,FLANGE HD
3 BN022604 2 CONNECTOR,QUICK
4 BN022606 1 CONNECTOR,QUICK,PLUG
5 216173 5 CLAMP,P-CLIP
6 BN021443 1 SCREW,FLANGE HD
7 BN020717 2 NUT,CLEAVELOCK,FLANGE HD
8 203926 4 GROMMET,RND
9 BN025488 1 HOSE
10 200033 4 CLAMP,HOSE
11 BN022603 1 CONNECTOR,QUICK
12 BN025489 1 HOSE
13 203681 2 CLAMP,P-CLIP
14 BN020360 8 SCREW,FLANGE HD
15 BN020414 6 NUT,NYLOC,FLANGE HD
16 BN022601 2 CONNECTOR,QUICK
17 BN027918 1 HOSE,FILL
18 BN039967 1 PIPE,FITTING,ASSY
19 BN028508 1 HOSE,FILL
20 200212 4 CLAMP,WD
21 BN039973 1 COVER,SURGE TANK
22 100062 8 WASHER,FLAT
23 100494 8 SCREW,HEX HD
24 BN022509 1 RADIATOR,ENGINE
25 BN022514 1 MOUNT,COOLER,BOT,RH
26 BN022515 1 MOUNT,COOLER,BOT,LH
27 BN022518 2 MOUNT,COOLER,RUBBER,BOT
28 BN022521 2 MOUNT,COOLER,WEDGE
29 BN027881 2 PLATE,SIDE
30 BN020358 14 SCREW,FLANGE HD
31 BN020718 16 NUT,CLEAVELOCK,FLANGE HD
32 BN022522 2 MOUNT,COOLER,RUBBER,TOP
33 BN030900 6 SHIM,RADIATOR
34 BN039522 2 PLATE,SPACER
35 BN020384 6 BOLT,FLANGE HD
36 BN021445 4 SCREW,FLANGE HD
37 BN023158 1 COOLER,CAC,ASSY BREAKDOWN, page 266
38 BN022587 2 WASHER
39 100364 4 SCREW,HEX HD
40 BN022773 1 HOSE,RAD,TOP
41 BN039516 1 PLATE,SUPPORT
42 BN023170 1 HOSE,RAD,ASSY,SUCT
43 BN029675 2 BOLT
44 BN028993 1 BRACKET,SURGE TANK
45 100064 4 WASHER,FLAT
46 BN028431 2 PLATE,MOUNT,ASSY
47 BN023221 1 TANK,SURGE,ASSY BREAKDOWN, page 268

PARTS MANUAL ARTICULATED DUMP TRUCK 263

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

ENGINE MOUNTING ASSY

12
8
5 11

17
10 16

1 14

13 2

9
3 18
7
3
8
5
4

19
7

15

19

20

264 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

ENGINE MOUNTING ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN027132 1 MOUNTING,TRANS,RH
2 BN027133 1 MOUNTING,TRANS,LH
3 BN027130 4 MOUNTING,RUBBER,FRONT
4 BN029502 2 MOUNTING,ENG,FRONT
5 BN027134 2 MOUNTING,ENG,TRANS
6 BN027117 4 PLATE,LOCKING
7 BN027119 14 SHIM
8 166688 24 BOSS,NON-TAPPED
9 BN022451 16 BOLT,FLANGE HD
10 100010 8 WASHER,FLAT
11 100379 8 SCREW,HEX HD
12 BN021192 8 BOLT,FLANGE HD
13 BN027845 4 BOLT,FLANGE HD
14 BN030124 4 BOLT,FLANGE HD
15 BN027842 24 SCREW,FLANGE HD
16 BN033668 1 BRACE,TRANS,MOUNT
17 BN020372 4 BOLT,FLANGE HD
18 BN020721 4 NUT,CLEAVELOCK,FLANGE HD
19 BN040005 4 SPACER
20 BN020419 8 NUT,NYLOC,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 265

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

COOLER CAC ASSY

266 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

COOLER CAC ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 NSI 1 COOLER,CHARGE AIR
2 BN022585 4 MOUNT,RUBBER,CAC
3 BN022586 2 SLEEVE,RUBBER MOUNT,CAC

PARTS MANUAL ARTICULATED DUMP TRUCK 267

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

TANK SURGE ASSY

3
2

268 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

TANK SURGE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN023221 1 TANK,SURGE ASSY
1 NSI 1 TANK,SURGE
2 BN023171 2 NUT,CAGE
3 BN022527 1 CAP,SURGE TANK
4 BN023219 1 SENDER,LEVEL

PARTS MANUAL ARTICULATED DUMP TRUCK 269

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

CAB AND COOLER HEAT SHIELD

11
3 2
10

6 1
7

11
5 8

12
10 9

12

8
4
3
8

270 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

CAB AND COOLER HEAT SHIELD

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN027849 1 SEAL, COOLER BOX
2 100543 2 WASHER, FLAT
3 BN021444 9 SCREW,FLANGE HD
4 BN035098 1 PLATE,SEAL,COOLER
5 BN035100 1 PLATE,SEAL,CATALYST
6 BN035099 1 SEAL,RUBBER
7 BN035101 1 PLATE,SEAL SUPPORT
8 101309 14 WASHER, FLAT
9 BN020360 7 SCREW,FLANGE HD
10 100358 22 WASHER, FLAT
11 BN020376 22 SCREW,FLANGE HD
12 BN020413 22 NUT,NYLOC,FLANGE HD
13 BN040154 1 PLATE,SEAL SUPPORT

PARTS MANUAL ARTICULATED DUMP TRUCK 271

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

ENGINE COOLER SHROUD ASSY

1 12

20 13

6
4
9
23
8

6
5 7
16
3
15
18
8
17
2
5
21 17
19
10
6
8
18
17
14

11

272 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

ENGINE COOLER SHROUD ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN027183 1 SEAL,COOLER,TOP
2 BN027185 1 SEAL,COOLER,BOTTOM
3 BN027186 1 SEAL,COOLER,LEFT
4 BN027187 1 SEAL,COOLER,RIGHT
5 101309 6 WASHER, FLAT
6 BN020360 12 SCREW,FLANGE HD
7 BN027416 1 SEAL,RUBBER,BOTTOM
8 MT2485 36 PLUG,CHRISTMAS TREE
9 BN027417 1 SEAL,RUBBER,PNEU
10 BN027688 1 FINGER GUARD
11 BN028585 1 FINGER GUARD,SIDE
12 BN029557 1 SEAL,RUBBER,HVAC,TOP
13 BN029560 1 SEAL,RUBBER,HVAC,BOTTOM
14 BN022528 6 RIVET,SCREW LOCKING
15 100062 2 WASHER,FLAT
16 100494 2 SCREW,HEX HD
17 100064 6 WASHER,FLAT
18 100086 4 SCREW,HEX HD
19 100284 2 NUT,HEXAGON
20 BN032579 1 SEALS,FOAM
21 BN027415 1 SEAL,RUBBER,BOTTOM
22 BN027415 1 SEAL,RUBBER,BOTTOM
23 BN028441 1 SHROUD,MODDED BREAKDOWN, page 274

PARTS MANUAL ARTICULATED DUMP TRUCK 273

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

FAN SHROUD

4
2

274 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

FAN SHROUD

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN028441 1 SHROUD,FAN
1 NSI 1 SHROUD,FAN
2 BN033693 1 KIT,SCAVENGING ADAPTOR BREAKDOWN, page 276
3 100061 8 WASHER,FLAT
4 100081 4 SCREW,HEX HD
5 101064 4 NUT,LOCK

PARTS MANUAL ARTICULATED DUMP TRUCK 275

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

KIT SCAVENGING ADAPTOR

276 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

KIT SCAVENGING ADAPTOR

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN033679 1 ADAPTOR,SCAVENGING
2 BN035224 1 PLATE,ADAPTOR

PARTS MANUAL ARTICULATED DUMP TRUCK 277

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

COOLER CHARGE AIR ASSY

278 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

COOLER CHARGE AIR ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN045052 1 HOSE,CHARGE AIR,HOT
2 BN044708 1 HOSE,CHARGE AIR,COLD
3 BN044709 4 CLAMP,T-BOLT

PARTS MANUAL ARTICULATED DUMP TRUCK 279

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

AIR CLEANER ASSY

14 24

4
14

14 18
12

17 12
11
2 10
22
11

11 21

6
13
11
15 11 20
3
25 23
19 11 1
7
11
3
16 26
19
15
9
15

15

280 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

AIR CLEANER ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN048015 1 BRACKET,AIR CLEANER,ASSY
2 BN040839 2 POWER CORE BREAKDOWN, page 282
3 BN003394 2 ELBOW,90,REDUCER,3"TO32MM
4 BN019600 2 ELBOW,90,6"
5 BN008790 8 CLIP,NUT,M8
6 BN026755 2 DUCT,MOUNTING
7 BN026756 1 DUCT,BODY
8 BN027683 1 HOSE,SCAVENGING
9 BN027684 1 HOSE,SCAVENGING
10 121316 1 CONNECTOR,STRT,SPEC
11 100062 34 WASHER,FLAT
12 BN020980 12 SCREW,FLANGE HD
13 BN021444 4 SCREW,FLANGE HD
14 208828 4 CLAMP,T-BOLT
15 200092 4 CLAMP, HOSE
16 207117 1 CLAMP,PCLIP
17 100198 8 SCREW,HEX HD
18 200085 1 CLAMP, HOSE
19 100626 9 NUT,LOCK
20 160897 4 BOSS,NON-TAPPED
21 100148 4 WASHER,FLAT
22 BN020384 4 BOLT,FLANGE HD
23 100569 1 SCREW,HEX HD
24 BN023052 1 PIPE,AIR INTAKE
25 BN032511 1 SEAL,DUCT
26 200653 1 CABLE TIE

PARTS MANUAL ARTICULATED DUMP TRUCK 281

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

AIR CLEANER BREAKDOWN

2 3

3
2

TD0010500

282 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

AIR CLEANER BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN040839 1 AIR CLEANER, POWERCORE
2 226779 2 ELEMENT, FILTER, PRIMARY
3 226780 2 ELEMENT, FILTER, SECONDARY

PARTS MANUAL ARTICULATED DUMP TRUCK 283

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

EXHAUST MOUNTING ASSY

9 17
13
4

8
18
5 2 10
6

10
5
15 3
10
20 6 7
15

21

15
14
15

15
15
3
24

15
23 14
12

22 19

11
25

11

16 1

284 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

EXHAUST MOUNTING ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN047936 1 FRAME,MUFFLER
2 BN026565 1 MOUNTING,PIPE,EXH,FRONT
3 BN027567 2 BRACKET,PIPE,EXHAUST
4 BN034763 1 MOUNTING,STACK
5 100670 2 CLAMP,U-BOLT
6 216960 2 CLAMP,5"
7 204037 1 CLAMP
8 101309 4 WASHER, FLAT
9 BN021444 4 SCREW,FLANGE HD
10 BN021445 6 SCREW,FLANGE HD
11 100359 8 WASHER, FLAT
12 BN020375 4 BOLT,FLANGE HD
13 100148 2 WASHER,FLAT
14 BN020390 4 BOLT,FLANGE HD
15 BN020718 14 NUT,CLEAVELOCK,FLANGE HD
16 BN020719 4 NUT,CLEAVELOCK,FLANGE HD
17 BN028857 1 CLAMP,V-BAND
18 BN029756 1 SEAL
19 BN034888 1 BRACKET
20 203533 1 CLAMP
21 203534 1 CLAMP,T-BOLT
22 BN020358 2 SCREW,FLANGE HD
23 BN020389 2 BOLT,FLANGE HD
24 BN020361 2 BOLT,FLANGE HD
25 BN020374 2 BOLT,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 285

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

EXHAUST SYSTEM ASSY

286 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

EXHAUST SYSTEM ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN034465 1 PIPE,TURBO
2 BN034469 1 PIPE,REAR
3 BN048329 1 MUFFLER,EXHAUST SYSTEM

PARTS MANUAL ARTICULATED DUMP TRUCK 287

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

EXHAUST HEAT SHIELD ASSY

6
4

6
7

1 7

6
5

7
11 6

8
13 2

7 3
9

8
10 9 8

12
6

288 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

EXHAUST HEAT SHIELD ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN034725 1 SHIELD,HEAT,SIDE
2 BN025479 1 BRACKET,BRACE
3 BN034720 1 SHIELD,HEAT,FRONT
4 BN034730 1 GUARD,ROCK
5 BN026503 1 SHIELD,HEAT,REAR
6 101309 40 WASHER, FLAT
7 BN021444 28 SCREW,FLANGE HD
8 BN020360 17 SCREW,FLANGE HD
9 BN020717 7 NUT,CLEAVELOCK,FLANGE HD
10 BN031076 1 SHIELD,HEAT,HYD
11 BN032520 1 GUARD,FINGER
12 BN030108 1 SHIELD,HEAT,FLEX
13 BN021647 2 SCREW,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 289

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

BIN HEATING ASSY

28

19

18

14 29
27

20 31 19

13 5
26
1
25 5
24
8
15
4

30 21

9
7
15
10

11

10
2

12 9

10

11

10
21
12
16

17

23
22

22

290 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

BIN HEATING ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN026502 1 CONNECT,FLANGE
2 BN026936 1 PIPE,BIN,HEATING
3 BN029372 1 BRACKET,MOUNT
4 BN002341 4 PIN,SPRING,GUIDE
5 BN020375 6 BOLT,FLANGE HD
6 BN027081 1 PLATE,MOUNTING
7 BN028703 2 PLATE,SPACER
8 201667 4 SPRING,BIN HEAT,SUSP,PLT,ADT
9 BN017436 4 WASHER,FLAT,PTFE
10 BN028581 4 STEP,WASHER
11 BN027681 2 SPRING,COMPRESSION
12 100973 2 NUT,STOVER
13 BN027425 1 PIPE,CONNECTION
14 BN027837 1 BRACKET,MOUNTING
15 BN014805 2 ROD,BIN,HEATING
16 100862 4 WASHER,FLAT
17 100210 4 SCREW,HEX HD
18 100670 1 CLAMP,U-BOLT
19 203534 2 CLAMP,T-BOLT
20 BN029362 1 COVER,SHIELD
21 BN021191 6 BOLT,FLANGE HD
22 BN020721 6 NUT,CLEAVELOCK,FLANGE HD
23 100536 4 WASHER,FLAT
24 161960 2 BOSS, NON-TAPPED
25 BN020719 2 NUT,CLEAVELOCK,FLANGE HD
26 BN020373 2 SCREW,FLANGE HD
27 BN020983 2 SCREW,FLANGE HD
28 BN035546 1 STACK
29 BN035528 1 CONNECTING,PIPE
30 BN041239 1 PIPE,BIN,HEATING
31 BN021647 4 SCREW,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 291

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

NON BIN HEATING ASSY

292 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

NON BIN HEATING ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN030340 1 COVER,REAR CHASSIS
2 101309 4 WASHER, FLAT
3 BN021444 4 SCREW,FLANGE HD
4 BN034470 1 STACK
5 100670 1 CLAMP,U-BOLT

PARTS MANUAL ARTICULATED DUMP TRUCK 293

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

FUEL SYSTEM ASSY

8
7

14 3

6 1

20

21
9

17
9 19
15
18

10

13
11

12

22
16
4

294 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

FUEL SYSTEM ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 207693 1 FILTER, FUEL BREAKDOWN, page 296
2 120974 1 CONNECTOR,STRT
3 120046 2 CONNECTOR,ELBOW
4 206945 3 MOUNTING,RUBBER
5 200653 3 CABLE TIE
6 120818 1 ELBOW
7 BN020416 4 NUT,NYLOC,FLANGE HD
8 BN020358 4 SCREW,FLANGE HD
9 BN029946 2 CONNECTOR,STRT
10 BN020360 1 SCREW,FLANGE HD
11 BN020414 1 NUT,NYLOC,FLANGE HD
12 BN034441 1 HOSE,DRAIN OFF
13 200062 1 CLAMP,HOSE
14 BN035036 1 HOSE,FUEL
15 BN035037 1 HOSE,FUEL
16 BN042917 1 HOSE,FUEL
17 120674 1 CONNECTOR,STRT,SPEC
18 121367 1 CONNECTOR,STRT
19 BN020376 4 SCREW,FLANGE HD
20 BN020413 4 NUT,NYLOC,FLANGE HD
21 201437 4 CLAMP,P-CLIP
22 203681 1 CLAMP,P-CLIP

PARTS MANUAL ARTICULATED DUMP TRUCK 295

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

FUEL WATER FILTER UNIT

296 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

FUEL WATER FILTER UNIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 207693 1 FILTER, UNIT, FUEL-WATER
2 207694 1 ELEMENT, FUEL FILTER
3 224670 1 BOWL, SEE-THRU
4 224667 1 VALVE, DRAIN SELF VENTING
5 218508 2 CLAMP, FUEL FILTER
6 226385 1 KIT, LID AND GASKET
7 226386 1 KIT, T-HANDLE AND O-RING
8 221597 1 KIT, SEAL, SERVICE

PARTS MANUAL ARTICULATED DUMP TRUCK 297

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

FUEL SYSTEM BREATHER ASSY

3 7

8 3
6

298 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

FUEL SYSTEM BREATHER ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 200653 2 CABLE TIE
2 220010 1 FILTER,ELEMENT
3 200061 2 CLAMP, HOSE
4 121549 1 CONNECTOR,STRT,B/H,SPEC
5 101318 1 WASHER,FLAT
6 125008 1 CONNECTOR,STRT
7 121443 1 CONNECTOR,ELBOW
8 BN050419 1 HOSE

PARTS MANUAL ARTICULATED DUMP TRUCK 299

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

TANK FUEL ASSY

1 12

12
8

11

10

300 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

TANK FUEL ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN020360 28 BOLT,FLANGE HD
2 BN033862 4 BOSS,NON-TAPPED
3 BN022451 4 BOLT,FLANGE HD
4 BN020419 4 NUT,NYLOC,FLANGE HD
5 214852 1 CAP,DIESEL FILLER
6 BN039697 1 TANK,FUEL,ASSY BREAKDOWN, page 302
7 BN030526 2 GASKET,NITRILE,RUBBER
8 BN030523 1 LID,TANK,FUEL,ASSY BREAKDOWN, page 304
9 BN028471 1 PLATE,LID,TANK,FUEL
10 120396 1 PLUG,CLOSURE HEX SOCKET
11 120682 1 CONNECTOR,PLUG
12 100548 28 WASHER,FLAT

PARTS MANUAL ARTICULATED DUMP TRUCK 301

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

TANK FUEL ASSY

302 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

TANK FUEL ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN039698 1 TANK,FUEL,WELDMENT
2 BN033555 1 MAT,NON-SLIP
3 BN033547 1 MAT,NON-SLIP

PARTS MANUAL ARTICULATED DUMP TRUCK 303

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

LID TANK FUEL

304 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

LID TANK FUEL

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN030524 1 LID,TANK,FUEL
2 BN016155 1 MAT,NON-SLIP

PARTS MANUAL ARTICULATED DUMP TRUCK 305

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

DRAIN REMOTE (OPTION)

14

15

7 8

12

10

11

6
1

4 13

306 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

DRAIN REMOTE (OPTION)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN040454 1 HOSE
2 BN040453 1 HOSE
3 120372 1 CONNECTOR,ELBOW
4 120974 1 CONNECTOR,STRT
5 BN037774 1 BRACKET
6 203764 3 CLAMP,P-CLIP
7 120023 2 CONNECTOR,STRT
8 120007 2 PLUG
9 200653 5 CABLE TIE
10 176544 1 PLATE,2 HOLE WASHER
11 BN028047 1 BOSS,NON-TAPPED
12 BN020376 1 SCREW,FLANGE HD
13 BN020413 1 NUT,NYLOC,FLANGE HD
14 BN020358 3 SCREW,FLANGE HD
15 BN020416 3 NUT,NYLOC,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 307

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0500 ENGINE AUXILIARY SYSTEM

STANDARD OIL DRAIN (OPTION)

308 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0500 ENGINE AUXILIARY SYSTEM

STANDARD OIL DRAIN (OPTION)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 120974 1 CONNECTOR,STRT
2 BN040452 1 HOSE
3 120372 1 CONNECTOR,ELBOW
4 BN055188 2 PLUG,QUICK DRAIN

PARTS MANUAL ARTICULATED DUMP TRUCK 309

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

310 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE
(INCLUDES SPLITTERS)
♦ TRANSFER CASE ASSY
♦ TRANSFER CASE COOLING
♦ COOLER BOX
♦ TRANSFER CASE BREATHER ASSY
♦ TRANSFER CASE MOUNTING ASSY
♦ TRANSFER CASE WITH MOUNTS
♦ TRANSFER CASE FRONT INPUT INSERT
♦ TRANSFER CASE REAR INPUT INSERT
♦ TRANSFER CASE INPUT STAGE
♦ TRANSFER CASE PTO IDLER INSERT
♦ TRANSFER CASE PUMP INSERT
♦ TRANSFER CASE IDLER SHAFT
♦ TRANSFER CASE FLANGES
♦ TRANSFER CASE BEARING HOUSING REAR ASSY
♦ TRANSFER CASE REAR OUTPUT ASSY
♦ TRANSFER CASE PLANET CARRIER ASSY
♦ TRANSFER CASE OUTPUT GEAR ASSY
♦ TRANSFER CASE CLUTCH HOUSING ASSY
♦ TRANSFER CASE FRONT OUTPUT ASSY
♦ TRANSFER CASE HOUSING ASSY
♦ TRANSFER CASE INPUT ASSY
♦ TRANSFER CASE FRONT SIDE
♦ TRANSFER CASE FILTRATION SYSTEM
♦ TRANSFER CASE PROPSHAFT BREAKDOWN

PARTS MANUAL ARTICULATED DUMP TRUCK 311

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE ASSY

2
7 1

12

10

11

12

312 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 NSI 1 T/CASE,18050,W/MOUNTS BREAKDOWN, page 322
2 BN041038 1 GUARD,PROPSHAFT,TOP,FRONT
3 BN028136 1 GUARD,PLATE,PROPSHAFT
4 BN041039 1 GUARD,PROPSHAFT,TOP,REAR
5 BN021191 2 BOLT,FLANGE HD
6 BN020364 6 SCREW,FLANGE HD
7 BN020419 8 NUT,NYLOC,FLANGE HD
8 BN038217 1 PROPSHAFT BREAKDOWN, page 358
9 BN027847 4 BOLT,FLANGE HD
10 100549 4 WASHER,FLAT
11 100721 4 BOLT,HEX HD
12 101360 8 NUT,STOVER CLASS10 DIN980 ZN

PARTS MANUAL ARTICULATED DUMP TRUCK 313

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE COOLING

13 7 12

3
2

15 6

11
7

10 2

1
14 4

6
5

314 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE COOLING

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 120330 2 CONNECTOR,ELBOW
2 120900 2 CONNECTOR,ELBOW,B/H
3 206945 2 MOUNTING,RUBBER
4 BN027583 1 COOLER, ASSY
5 BN021445 8 SCREW,FLANGE HD
6 BN020416 8 NUT,NYLOC,FLANGE HD
7 200653 7 CABLE TIE
8 BN020376 3 SCREW,FLANGE HD
9 BN034980 1 PIPE,TC COOLING
10 BN020414 4 NUT,NYLOC,FLANGE HD
11 BN021444 4 SCREW,FLANGE HD
12 BN042773 1 HOSE,COOLER,T/C
13 BN042772 1 HOSE,COOLER,T/C
14 BN042771 1 HOSE,COOLER
15 201439 3 CLAMP,P-CLIP

PARTS MANUAL ARTICULATED DUMP TRUCK 315

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

COOLER BOX

25
26
10
27
24

28
9

5
21
7
6
11 4 9

6 25
8 39

5 17

2 13
24
23 12
36
37 33

32
30
34
24

3 25
22
31 24

16 18

14
15
23

38 23
29 35
19

1 28

23
20

316 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

COOLER BOX

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN040275 1 BOX,COOLER
2 BN028893 1 SHROUD, FAN
3 214065 1 FAN SUCKER,DIA 725
4 BN024065 1 PLATE,MOUNT
5 BN027692 2 BRACKET, RH SPIDER
6 100064 16 WASHER,FLAT
7 100364 8 SCREW,HEX HD
8 100314 8 NUT,LOCK
9 162174 8 PLT, SPACER, RUBBER, MNT
10 BN027775 1 PLATE
11 BN024977 1 PLATE
12 BN025199 1 COVER
13 BN020980 6 SCREW,FLANGE HD
14 BN032167 4 SHIM,COOLERS
15 BN037687 2 BRACKET,COOLER,WDB
16 BN040276 1 MOUNT,GRILL
17 BN029271 1 LID
18 BN029273 1 COVER, REAR
19 BN037091 1 PLATE,COOLER BOX
20 BN029238 1 COVER
21 BN018528 8 ISOLATOR,MOUNT,ORBITROL
22 BN032633 1 COVER
23 BN021445 20 SCREW,FLANGE HD
24 BN020358 14 SCREW,FLANGE HD
25 BN020416 8 NUT,NYLOC,FLANGE HD
26 BN020374 4 BOLT,FLANGE HD
27 BN020382 2 BOLT,FLANGE HD
28 BN020417 6 NUT,NYLOC,FLANGE HD
29 BN020375 4 BOLT,FLANGE HD
30 BN050520 1 MOUNT, FAN
31 BN020360 6 SCREW,FLANGE HD
32 BN020414 6 NUT,NYLOC,FLANGE HD
33 BN035251 1 COVER,REAR,TOP
34 BN020981 6 SCREW,FLANGE HD
35 BN021307 6 SCREW,FLANGE HD
36 BN038862 1 SEAL,FOAM,COOLER BOX
37 BN038863 1 SEAL,FOAM,COOLER BOX
38 BN038864 1 SEAL,FOAM,COOLER BOX
39 BN021444 8 SCREW,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 317

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE BREATHER ASSY

9 1

10

318 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE BREATHER ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN027651 1 BRACKET, BREATHER
2 121275 1 CONNECTOR,ELBOW,B/H,SPEC
3 120161 1 CONNECTOR,STRT
4 162404 1 WASHER
5 223816 1 FILTER, FUEL
6 201439 3 CLAMP,P-CLIP
7 200062 2 CLAMP,HOSE
8 BN027678 1 HOSE
9 BN020980 2 SCREW,FLANGE HD
10 BN021190 3 SCREW,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 319

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE MOUNTING ASSY

6 8
4
7
5
8

2
7

6
1

10

11

2 12

320 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE MOUNTING ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN038651 2 MOUNTING,MACHINED
2 204483 12 MOUNTING,RUBBER
3 172234 6 SHIM
4 172232 6 SHIM
5 175075 6 SHIM
6 178542 6 SHIM
7 100532 12 WASHER,FLAT
8 100653 6 NUT,LOCK
9 101324 4 BOLT,HEX HD
10 BN019288 2 BOLT,HEXHD
11 100536 8 WASHER,FLAT
12 100128 8 SCREW,HEX HD

PARTS MANUAL ARTICULATED DUMP TRUCK 321

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE WITH MOUNTS

3
2

322 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE WITH MOUNTS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN027685 1 T/CASE,18050,W/O MOUNTS
2 224416 2 MTG,TOP,17000
3 100536 8 WASHER,FLAT
4 100131 8 BOLT,HEX HD

PARTS MANUAL ARTICULATED DUMP TRUCK 323

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE FRONT INPUT INSERT

TD0010435

324 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE FRONT INPUT INSERT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 226917 1 SEAL,
2 224211 1 INSERT,FRONT INPUT
3 224223 1 BEARING,CYLINDRICAL ROLLER
4 224231 1 O-RING,

PARTS MANUAL ARTICULATED DUMP TRUCK 325

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE REAR INPUT INSERT

TD0010436

326 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE REAR INPUT INSERT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 224231 1 O-RING,
2 224431 1 INSERT,REAR INPUT
3 224435 1 BEARING,CYLINDRICAL ROLLER
4 224253 1 PIN,SPRING
5 224433 1 LID,INPUT

PARTS MANUAL ARTICULATED DUMP TRUCK 327

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE INPUT STAGE

TD0010438

328 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE INPUT STAGE

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 228290 1 SHAFT,INPUT
2 227192 1 RING,THRUST
3 224435 1 BEARING,CYLINDRICAL ROLLER
4 NSI 1 INPUT INSERT REAR BREAKDOWN, page 326
5 278113 1 BEARING,MOD
6 225255 1 PLATE,RETAINER
7 100209 3 SCREW,HEX

PARTS MANUAL ARTICULATED DUMP TRUCK 329

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE PTO IDLER INSERT

TD0010440

330 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE PTO IDLER INSERT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 224210 1 INSERT,IDLER PTO
2 225261 1 BEARING,CYLINDRICAL ROLLER
3 224231 1 O-RING,

PARTS MANUAL ARTICULATED DUMP TRUCK 331

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE PUMP INSERT

TD0010441

332 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE PUMP INSERT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 224231 1 O-RING,
2 225261 1 BEARING,CYLINDRICAL ROLLER
3 101539 4 SCREW,CAP
4 228299 1 PUMP,OIL REVERSIBLE
5 278011 1 INSERT,PUMP
6 163141 1 PLUG,BLANKING
7 121897 1 FITTING,ELBOW

PARTS MANUAL ARTICULATED DUMP TRUCK 333

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE IDLER SHAFT

TD0010442

334 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE IDLER SHAFT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 NSI 1 IDLER INSERT PTO BREAKDOWN, page 330
2 228289 1 SHAFT,IDLER ASSY.
3 225261 1 BEARING,CYLINDRICAL ROLLER

PARTS MANUAL ARTICULATED DUMP TRUCK 335

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE FLANGES

2 3

TD0010443

336 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE FLANGES

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 224221 1 SHIELD,MUD
1 224221 1 SHIELD,MUD
2 278033 1 FLANGE,8.5C SHORT - 18050 BOX-FRONT
3 228294 1 FLANGE,9C ( 65 SPLINE DIA ) - 18050 BOX-REAR
4 228295 1 FLANGE, ( 65 SPLINE DIA ) - 18000/50 BOX-INPUT
1 224221 1 SHIELD,MUD

PARTS MANUAL ARTICULATED DUMP TRUCK 337

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE BEARING HOUSING REAR ASSY

TD0010444

338 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE BEARING HOUSING REAR ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 224224 1 BEARING,CYLINDRICAL ROLLER
2 224367 1 CIRCLIP,
3 141028 1 SEAL,LABYRINTH
4 224225 1 BEARING,FOUR POINT
5 228282 1 HOUSING,BEARING REAR

PARTS MANUAL ARTICULATED DUMP TRUCK 339

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE REAR OUTPUT ASSY

TD0010445

340 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE REAR OUTPUT ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 224232 1 O-RING,144.4X3
2 228288 1 SHAFT,REAR OUTPUT
3 NSI 1 BEARING HOUSING REAR BREAKDOWN, page 338
4 224225 1 BEARING,FOUR POINT QJ213
5 226917 1 SEAL,80X100X10 SL
6 NSI 1 FLANGES BREAKDOWN, page 336
7 224190 1 PLT,FLANGE,NEW 4 BOLT
8 224194 4 SCREW,CAP M12X30

PARTS MANUAL ARTICULATED DUMP TRUCK 341

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE PLANET CARRIER ASSY

12
8
9
2 10
9

11
10
9
8
3
7
5

3
2

TD0010448

342 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE PLANET CARRIER ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 225237 1 GEAR,RING
2 224253 4 PIN,SPRING
3 224240 3 WASHER,THRUST
4 225239 1 GEAR,SUN
5 224241 1 BUSH,
3 224240 3 WASHER,THRUST
2 224253 4 PIN,SPRING
6 278116 1 CARRIER,PLANET ( SHORT )
7 225233 3 PIN,PLANET
8 224458 3 WASHER,WEAR
9 224457 3 SPACER,
10 225260 72 BEARING,NEEDLE ROLLER NRO.B3.0X21.8
11 225238 3 GEAR,PLANET SET
9 224457 3 SPACER,
10 225260 72 BEARING,NEEDLE ROLLER .
9 224457 3 SPACER,
8 224458 3 WASHER,WEAR
12 224249 3 CIRCILP,SHAFT

PARTS MANUAL ARTICULATED DUMP TRUCK 343

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE OUTPUT GEAR ASSY

11

10

TD0010449

344 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE OUTPUT GEAR ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 141030 1 O-RING,
2 278040 1 BARRIER,OIL
3 224258 1 CIRCLIP,SHAFT
4 225263 1 BEARING,DEEP GROOVE BALL,
5 228280 1 HOUSING,BEARING FRONT
6 141029 1 O-RING,
7 224194 20 SCREW,CAP
8 NSI 1 PLANET CARRIER BREAKDOWN, page 342
9 224240 1 WASHER,THRUST WC
10 224253 1 PIN,SPRING
11 228291 1 GEAR,OUTPUT

PARTS MANUAL ARTICULATED DUMP TRUCK 345

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE CLUTCH HOUSING ASSY

17

16

15

14
13
12
8

11

7
10
6

TD0010450

346 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE CLUTCH HOUSING ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 224194 4 SCREW,CAP M12X30
2 224190 1 PLT,FLANGE,NEW 4 BOLT
3 NSI 1 FLANGES BREAKDOWN, page 336
4 226917 1 SEAL,80X100X10 SL
5 228281 1 HOUSING,CLUTCH
6 278051 1 O-RING,16X1.5
7 227981 1 SENSOR,SPEED GS101201
8 101536 1 SCREW,CAP M6X12
9 278045 1 BEARING,DEEP GROOVE BALL,6213 C3
10 224367 1 CIRCLIP,DIA 120 DIN472
11 278117 1 SHAFT,FRONT OUTPUT
12 150261 1 BEARING,NEEDLE ROLLER HK 3026
13 277886 1 CIRCLIP,SHAFT DIA 65
14 278046 1 BEARING,MOD 16013
15 278115 1 CLUTCH,IDL
16 278056 1 SCREW,CHEESE HEAD M3X4
17 278114 1 FORK,W/ASSY

PARTS MANUAL ARTICULATED DUMP TRUCK 347

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE FRONT OUTPUT ASSY

1
2

TD0010451

348 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE FRONT OUTPUT ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 278054 4 SCREW,CAP M6X30
2 278118 1 COVER,ACTUATOR 17500
1 278054 1 SCREW,CAP M6X30
3 278032 1 PISTON,
4 224200 1 SEAL,PISTON
5 224237 1 SPRING,COMPRESSION
6 NSI 1 CLUTCH HOUSING BREAKDOWN, page 346
7 224228 1 O-RING,9X2.5
8 NSI 1 OUTPUT GEAR BREAKDOWN, page 344

PARTS MANUAL ARTICULATED DUMP TRUCK 349

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE HOUSING ASSY

15
14
16
13

17
5
12

11

18

10
7

4
7

5
6

TD0010452

350 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE HOUSING ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 101538 4 SCREW,COUNTERSUNK
2 228286 1 CLAMPING,SEGMENT
3 228285 1 SHROUD,
4 228293 1 GEAR,INPUT
5 101541 1 WASHER,A
6 224254 1 PLUG,DRAIN MAGNETIC
7 278052 1 O-RING,
8 228284 1 PIPE,FEED,WELD ASSY.
9 224372 1 SCREW,HEX
7 278052 1 O-RING,
10 278048 1 CIRCLIP,SHAFT
11 121890 1 PLUG,
12 228298 1 SPREADER,
13 228279 1 HOUSING,ASSEMBLY
14 278058 1 SCREW,DOG POINT
15 101542 1 BOLT,EYE
16 224437 1 BREATHER,EXTENSTION
5 101541 1 WASHER,
17 224369 1 PLUG,FILLER M22X1.5
18 228283 1 GAUGE,LEVEL

PARTS MANUAL ARTICULATED DUMP TRUCK 351

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE INPUT ASSY

11

10

3
2
1

TD0010453

352 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE INPUT ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 224194 4 SCREW,CAP M12X30
2 224190 3 PLT,FLANGE,NEW 4 BOLT
3 NSI 1 FLANGES BREAKDOWN, page 336
4 224370 6 SCREW,HEX M10X22
5 NSI 1 INPUT INSERT FRONT BREAKDOWN, page 324
5 NSI 1 INPUT INSERT FRONT BREAKDOWN, page 324
6 227192 2 RING,THRUST
7 NSI 1 HOUSING BREAKDOWN, page 350
8 NSI 1 INPUT STAGE BREAKDOWN, page 328
9 224231 5 O-RING,135X2.5
10 NSI 1 CLUTCH HOUSING BREAKDOWN, page 346
11 101535 6 SCREW,HEX M10X30-8.8

PARTS MANUAL ARTICULATED DUMP TRUCK 353

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE FRONT SIDE

15

14

12

13

11 10

6
9

7 5

TD0010454

354 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE FRONT SIDE

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 101540 4 SCREW,HEX M12 X 16
2 228287 1 LID.PTO
3 140271 1 O RING,3A5D110A7N70
4 224370 8 SCREW,HEX M10X22
5 NSI 1 IDLER INSERT PTO BREAKDOWN, page 330
6 NSI 1 IDLER SHAFT BREAKDOWN, page 334
7 101535 8 SCREW,HEX M10X30-8.8
8 NSI 1 FRONT OUTPUT BREAKDOWN, page 348
9 224228 3 O-RING,9X2.5
10 228292 1 GEAR,IDLER
11 222219 1 FILTER,HEAD MACHINED
12 278066 3 SCREW,HEX M10X35-8.8
13 278068 1 BUSH,THREADED 1" X 12UNF
14 278063 1 FILTER,HEAD MACHINED
15 228296 1 PIPE,INLET ASSEMBLY

PARTS MANUAL ARTICULATED DUMP TRUCK 355

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE FILTRATION SYSTEM

2
4

TD0010455

356 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE FILTRATION SYSTEM

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 228297 1 PIPE,RETURN ASSEMBLY
2 224370 8 SCREW,HEX M10X22
3 NSI 1 REAR OUTPUT BREAKDOWN, page 340
4 224228 1 O-RING,9X2.5
2 224370 8 SCREW,HEX M10X22
5 NSI 1 PUMP INSERT BREAKDOWN, page 332
6 101537 6 SCREW,CAP M12X40
7 163142 2 CAP,TUBE
8 121897 2 FITTING,ELBOW M18 X 1.5

PARTS MANUAL ARTICULATED DUMP TRUCK 357

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE PROPSHAFT BREAKDOWN

358 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0800 TRANSFER DRIVE (INCLUDES SPLITTERS)

TRANSFER CASE PROPSHAFT BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN038217 1 PROPSHAFT
1 226750 2 CROSS & ROLLER,RE-LUBE
2 216666 2 NIPPLE, GREASE

PARTS MANUAL ARTICULATED DUMP TRUCK 359

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

360 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0900 STEERING SYSTEM
♦ EMERGENCY STEERING PUMP ASSY
♦ EMERGENCY STEERING PUMP BREAKDOWN
♦ EMERGENCY STEERING HOSE ASSY
♦ EMERGENCY STEERING ASSY(CHOICE)
♦ EMERGENCY STEERING PUMP ASSY
♦ EMERGENCY STEERING PUMP BREAKDOWN
♦ EMERGENCY STEERING PUMP HOSE ASSY
♦ STEERING COLUMN ASSY
♦ STEERING COLUMN BREAKDOWN
♦ STEERING ISOLATOR KIT
♦ STEERING HOSE ASSY
♦ STEERING CYLINDER ATTACHMENT
♦ STEERING CYLINDER
♦ STEERING CONTROL VALVE ASSY
♦ STEERING CONTROL VALVE BREAKDOWN

PARTS MANUAL ARTICULATED DUMP TRUCK 361

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0900 STEERING SYSTEM

EMERGENCY STEERING PUMP ASSY

2
3

12 5

11
7

14
6 1

10

13

362 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0900 STEERING SYSTEM

EMERGENCY STEERING PUMP ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN015859 1 PUMP,HYDRAULIC, PARKER BREAKDOWN, page 364
2 100424 2 WASHER,FLAT
3 100210 2 SCREW,HEX HD
4 120027 1 CONNECTOR,STRT
5 120315 1 CONNECTOR,ELBOW
6 BN019157 1 VALVE,CHECK
7 120237 2 FLANGE,HALF
8 121317 2 FLANGE,HALF
9 100143 4 SCREW,HEX HD
10 BN017603 1 CONNECTOR,ELBOW
11 121350 1 ELBOW
12 BN026329 1 CONNECTOR,ELBOW
13 100109 4 BOLT,HEX HD
14 120316 1 CONNECTOR

PARTS MANUAL ARTICULATED DUMP TRUCK 363

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0900 STEERING SYSTEM

EMERGENCY STEERING PUMP BREAKDOWN

364 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0900 STEERING SYSTEM

EMERGENCY STEERING PUMP BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN015859 1 PUMP, EMERGENCY STEERING
2 227790 1 COVER, END, C/W CHECK VALVE
3 NSI 4 CAPSCREW
4 NSI 1 O-RING
5 NSI 1 PIN
6 227768 2 BEARING, SHAFT
7 227764 1 GUIDE
8 227766 1 SPRING, GUIDE
9 227765 1 PISTON, GUIDE
10 227767 1 PISTON, CONTROL
11 NSI 3 O-RING
12 227777 1 BUSHING, END PLATE
13 227763 1 PLATE, PORT
14 227775 1 ROTATING GROUP KIT
15 227776 1 SEAT, BALL
16 227769 1 SHAFT, SPLINE
17 227770 1 CAM PLATE ASSY
18 227772 2 BEARING, CAM
19 227771 2 SCREW, BEARING RETAINER
20 NSI 1 HOUSING
21 227773 1 SEAL, SHAFT
22 NSI 1 CIRCLIP, INTERNAL
23 227774 1 LOAD SENSE
24 227759 1 SEAL KIT, PUMP
25 227757 1 SEAL KIT, LOAD SENSE

PARTS MANUAL ARTICULATED DUMP TRUCK 365

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0900 STEERING SYSTEM

EMERGENCY STEERING HOSE ASSY

2
5
6

366 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0900 STEERING SYSTEM

EMERGENCY STEERING HOSE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN025892 1 HOSE
2 BN025894 1 HOSE
3 BN025895 1 HOSE
4 RE56098 1 CLAMP,T-BOLT
5 217563 1 GROMMET,RND
6 200653 3 CABLE TIE

PARTS MANUAL ARTICULATED DUMP TRUCK 367

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0900 STEERING SYSTEM

EMERGENCY STEERING ASSY(CHOICE)

368 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0900 STEERING SYSTEM

EMERGENCY STEERING ASSY(CHOICE)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN027167 1 E-STEERING, REXROTH CHOICE
1 BN027168 1 PUMP,HYD,E-STEER,BD,ASSY BREAKDOWN, page 370
2 BN027169 1 HOSE , E-STEERING, ASSY BREAKDOWN, page 374

PARTS MANUAL ARTICULATED DUMP TRUCK 369

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0900 STEERING SYSTEM

EMERGENCY STEERING PUMP ASSY

7 5

370 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0900 STEERING SYSTEM

EMERGENCY STEERING PUMP ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 210778 1 PUMP,HYDRAULIC, REXROTH BREAKDOWN, page 372
2 100424 2 WASHER,FLAT
3 100210 2 SCREW,HEX HD
4 120027 1 CONNECTOR,STRT
5 120315 1 CONNECTOR,ELBOW
6 120915 1 ELBOW
7 125029 1 CONNECTOR,STRT
8 BN025330 1 VALVE,CHECK
9 120316 1 CONNECTOR

PARTS MANUAL ARTICULATED DUMP TRUCK 371

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0900 STEERING SYSTEM

EMERGENCY STEERING PUMP BREAKDOWN

372 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0900 STEERING SYSTEM

EMERGENCY STEERING PUMP BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 210778 1 PUMP, EMERGENCY STEERING
2 226291 1 ROTARY GROUP
3 226292 1 PLATE, DISTRIBUTION
4 223659 1 SHIM
5 223660 1 BEARING, TAPERED, ROLLER
6 222290 1 O-RING
7 223214 1 PIN, DOWEL
8 226293 1 PLATE, PORT
9 226294 4 SCREW, SOC HD
10 226295 1 PLATE, SWASH
11 226296 2 SHELL, CRADLE
12 222284 1 SPRING
13 226297 1 SHAFT, DRIVE
14 222286 1 BEARING, TAPERED, ROLLER
15 222289 1 SEAL, SHAFT
16 221366 1 CIRCLIP
17 226298 1 PLUG
18 222277 1 O-RING
19 223655 1 PISTON, CONTROL
20 222280 1 ROD, PISTON
21 226299 1 HOUSING, PUMP
22 221367 1 PLUG
23 218840 1 VALVE, PILOT
24 223674 4 WASHER, DOWTY
25 218842 3 O-RING
26 223220 1 PLUG
27 223219 4 SCREW, CAP
28 226379 2 VALVE, A10FM
29 226380 2 RING, BACKUP
30 226381 2 O-RING
31 226382 2 VALVE, ANTI-CAVITATION CHECK
32 226383 4 RING, BACKUP
33 226384 2 O-RING
34 226569 1 ORIFICE

PARTS MANUAL ARTICULATED DUMP TRUCK 373

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0900 STEERING SYSTEM

EMERGENCY STEERING PUMP HOSE ASSY

3
1

374 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0900 STEERING SYSTEM

EMERGENCY STEERING PUMP HOSE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN025892 1 HOSE
2 BN025894 1 HOSE
3 BN025895 1 HOSE
4 BN042790 1 CLAMP,T-BOLT
5 217563 1 GROMMET,RND
6 200653 3 CABLE TIE

PARTS MANUAL ARTICULATED DUMP TRUCK 375

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0900 STEERING SYSTEM

STEERING COLUMN ASSY

13
5
10
11

11

12
4

2
14

376 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0900 STEERING SYSTEM

STEERING COLUMN ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN022968 1 STEERING WHEEL,ADT E#
2 BN017586 1 COVER,STEERING COLUMN,ADT
3 BN017587 1 COVER,STEERING COLUMN,ADT
4 BN017588 1 COVER,STEERING COLUMN,ADT
5 BN017589 1 COVER,STEERING COLUMN,ADT
6 BN017958 1 CAP,STEERING WHEEL,ADT
7 BN017978 1 INSERT,CAP,STEERING WHEEL
8 BN021512 1 O-RING
9 BN020414 1 NUT,NYLOC,FLANGE HD
10 100830 6 SCREW,PNH TAPPING
11 100370 8 WASHER,FLAT
12 BN020416 4 NUT,NYLOC,FLANGE HD
13 100089 4 SCREW,HEX HD
14 BN007488 1 STEERING COLUMN,ADT BREAKDOWN, page 378

PARTS MANUAL ARTICULATED DUMP TRUCK 377

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0900 STEERING SYSTEM

STEERING COLUMN BREAKDOWN

5
3

16

15
14 13
7

19
20
10
18 17

9
20 19 10 8
11

12

21 11

TD0008655B

378 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0900 STEERING SYSTEM

STEERING COLUMN BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN007488 1 STEERING COLUMN
2 227953 1 NUT, STEERING WHEEL
3 227954 1 KIT, RUBBER BOOT INCLUDES ITEMS 4, 5, 6
4 NSI 1 CIRCLIP, EXTERNAL
5 NSI 1 RING HOLDER, RUBBER BOOT
6 NSI 1 BOOT, RUBBER
7 NSI 1 STEERING SHAFT, MAIN
8 227955 1 KIT, GAS STRUT INCLUDES ITEMS 9, 10 ,11, 12
9 NSI 1 GAS SPRING ASSEMBLY
10 NSI 2 SCREW
11 NSI 2 CIRCLIP, EXTERNAL
12 NSI 1 PIN
13 227956 1 KIT, ELASTIC JOINT INCLUDES ITEMS 14, 15, 16
14 NSI 1 ELASTIC JOINT
15 NSI 1 SCREW
16 NSI 1 NUT
17 227957 1 KIT,ARTICULATED JOINT INCLUDES ITEMS 18, 19 ,20
18 NSI 1 ARITULATED JOINT ASSEMBLY
19 NSI 1 SCREW
20 NSI 1 NUT
21 227958 1 KIT,PUMP ADAPTER, LOWER SHAFT

PARTS MANUAL ARTICULATED DUMP TRUCK 379

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0900 STEERING SYSTEM

STEERING ISOLATOR KIT

15 1
14
6

5
6
13

7 12
11

8
10
10
8
7 16
10
9 10

4
3

380 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0900 STEERING SYSTEM

STEERING ISOLATOR KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN016321 1 GASKET,ORBITROL,ADT
2 BN032749 1 MOUNTING,ORBITROL
3 140343 1 V RING
4 140833 3 O-RING
5 BN035406 1 PLATE,SEAL
6 100370 8 WASHER,FLAT
7 101094 6 WASHER,FLAT
8 BN018528 6 ISOLATOR,MOUNT,ORBITROL
9 BN020362 3 BOLT,FLANGE HD
10 161986 4 SPACER,SPRING
11 BN039002 1 PLATE,SEAL,CAB
12 140835 1 SEAL,OIL
13 100089 4 SCREW,HEX HD
14 100314 4 NUT,LOCK
15 BN032755 1 MOUNTING,STEERING COLUMN
16 BN038994 1 ADAPTER,STEERING,ISOLATOR

PARTS MANUAL ARTICULATED DUMP TRUCK 381

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0900 STEERING SYSTEM

STEERING HOSE ASSY

3
5
10
12

10
13
10
7
9
14
1
6
8
10

11

15 2

382 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0900 STEERING SYSTEM

STEERING HOSE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN034854 1 HOSE
2 BN034855 1 HOSE
3 BN034856 1 HOSE
4 BN034857 1 HOSE
5 BN034858 1 HOSE
6 BN040088 1 BRACKET,SUPPORT,HOSES
7 122281 2 CONNECTOR,TEE,BRANCH,B/H
8 BN021447 3 BOLT,FLANGE HD
9 BN020414 3 NUT,NYLOC,FLANGE HD
10 120032 4 CONNECTOR,STRT
11 BN037653 1 HOSE
12 BN037652 1 HOSE
13 BN037656 1 HOSE
14 BN037657 1 HOSE
15 120101 2 ELBOW

PARTS MANUAL ARTICULATED DUMP TRUCK 383

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0900 STEERING SYSTEM

STEERING CYLINDER ATTACHMENT

7
3

5
2

3
3

1
4

2 8

4 5

3 7

384 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0900 STEERING SYSTEM

STEERING CYLINDER ATTACHMENT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN033811 2 CYLINDER,STEERING B40E BREAKDOWN, page 386
2 BN038473 4 PIN,EXPANDING
3 160618 8 CONE,EXPANDING
4 188702 4 SPACER
5 160617 8 PLATE,CYLINDER
6 BN038671 4 BOLT,HEX HD
7 BN020419 4 NUT,NYLOC,FLANGE HD
8 140624 8 O-RING

PARTS MANUAL ARTICULATED DUMP TRUCK 385

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0900 STEERING SYSTEM

STEERING CYLINDER

18

2
1

18

2
19

7
4

19
3

5
12
6
13
15
14
11
17
16
11

8
9
8
10

386 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0900 STEERING SYSTEM

STEERING CYLINDER

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN033811 2 CYLINDER,STEERING B40E
1 BN033718 1 BARREL ASSY,STEERING CYL
2 150108 2 BEARING,SPHERICAL
3 BN045644 1 NECKBUSH,CYLINDER,STEER
4 BN033797 1 ROD,ASSY
5 162802 1 PISTON,CYLINDER
6 100341 1 NUT,CASTLE
7 100430 1 SPLITPIN,EX 290015
8 140619 2 WEAR BAND,PISTON
9 140618 1 SEAL,PISTON
10 140201 1 O-RING
11 140702 2 WEAR BAND,ROD
12 BN028959 1 SEAL,ROD
13 140634 1 U-SEAL
14 140474 1 SEAL,ROD
15 140482 1 O-RING
16 140416 1 RING,BACKUP
17 140115 1 O-RING
18 BN025650 2 CIRCLIP,INTERNAL
19 120196 4 PLUG,HEX SOCKET

PARTS MANUAL ARTICULATED DUMP TRUCK 387

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0900 STEERING SYSTEM

STEERING CONTROL VALVE ASSY

1
3

388 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0900 STEERING SYSTEM

STEERING CONTROL VALVE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN028948 1 VALVE,STEERING BREAKDOWN, page 390
2 BN009671 1 VALVE,CHECK
3 120026 4 CONNECTOR,STRT
4 BN020981 4 SCREW,FLANGE HD
5 BN038900 1 GUARD,ORBITROL
6 204572 1 CLAMP,T-BOLT

PARTS MANUAL ARTICULATED DUMP TRUCK 389

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 0900 STEERING SYSTEM

STEERING CONTROL VALVE BREAKDOWN

390 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 0900 STEERING SYSTEM

STEERING CONTROL VALVE BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN028948 1 VALVE, STEERING, EATON
2 NSI 1 HOUSING
3 226030 1 DRIVE
4 NSI 1 SPOOL CONTROL
5 226027 1 KIT, CENTERING SPRING
6 226032 1 RACE, BEARING
7 220158 1 THRUST BEARING, NEEDLE
8 226031 1 RACE, BEARING
9 226033 1 RETAINER, FRONT
10 226034 1 RING, RETAINING
11 NSI 1 PLUG
12 226026 1 KIT, SEAL
13 226029 2 VALVE, POWER LIMITER
14 NSI 2 PLUG, VALVE
15 NSI 1 PLATE, WEAR
16 226028 1 GEROTOR
17 NSI 1 CAP, END

PARTS MANUAL ARTICULATED DUMP TRUCK 391

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

392 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES
♦ WDB PEDAL ASSY
♦ BRAKE PEDAL
♦ WDB MANIFOLD
♦ WDB BRAKE CHARGE VALVE ASSY
♦ WET DISK BRAKE VALVE
♦ WDB FRONT HOSE ASSY
♦ REAR BRAKE HOSE KIT
♦ WDB PUMP ASSEMBLY
♦ SINGLE STAGE WDB PUMP
♦ TWO STAGE WDB PUMP
♦ WDB HYDRAULIC TANK ASSY
♦ RETURN FILTER
♦ WDB REAR HYDRAULIC HOSE ASSY
♦ BRAKE HOSE KIT FRONT
♦ BRAKE PEDAL MOUNTING
♦ WET DISK BRAKE KIT
♦ BRAKE WEAR INDICATOR
♦ REAR RELAY VALVE ASSY
♦ RELAY VALVE FILTER BRACKET
♦ WDB CHARGE FILTER
♦ FRONT ACCUMULATOR KIT
♦ REAR ACCUMULATOR KIT
♦ PARK BRAKE CALIPER
♦ PARK BRAKE CALIPER BREAKDOWN

PARTS MANUAL ARTICULATED DUMP TRUCK 393

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

WDB PEDAL ASSY

5
3
3

5
2

394 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

WDB PEDAL ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN046253 1 PEDAL,BRAKE BREAKDOWN, page 396
2 120057 2 CONNECTOR,STRT
3 120252 3 CONNECTOR,ELBOW
4 120397 1 PLUG
5 BN021647 3 SCREW,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 395

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

BRAKE PEDAL

396 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

BRAKE PEDAL

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN046253 1 BRAKE PEDAL,MICO
2 226821 1 PEDAL & BASE ASSEMBLY
3 NSI 1 PEDAL
4 NSI 1 BASE,PEDAL
5 NSI 2 SCREW,CAP
6 NSI 2 WASHER
7 226818 1 KIT,REPAIR,PEDAL & BASE
8 NSI 1 PIN
9 NSI 2 CIRCLIP
10 NSI 2 PIN,SPLIT
11 NSI 1 CAM
12 NSI 1 PIN
13 NSI 2 BUSH
14 NSI 2 CIRCLIP
15 226817 1 KIT,SWITCH/HARNESS REPAIR
16 NSI 2 PIN,SPLIT
17 NSI 1 SWITCH AND HARNESS
18 NSI 2 SCREW
19 NSI 2 SCREW
20 NSI 1 INSULATOR
21 NSI 1 BRACKET
22 NSI 1 BRACKET
23 NSI 2 NUT
24 NSI 2 WASHER,LOCK
25 NSI 1 CLAMP
26 NSI 1 SCREW,CAP
27 NSI 1 SPACER
28 NSI 1 STOP
29 226816 1 VALVE ASSEMBLY
30 NSI 1 HOUSING
31 226815 1 KIT,VALVE REPAIR
32 NSI 1 CUP
33 NSI 1 SEAL
34 NSI 1 O-RING
35 NSI 1 O-RING
36 NSI 1 O-RING
37 NSI 1 BOOT
38 NSI 2 WASHER
39 NSI 1 SPRING
40 NSI 1 PLUG,END
41 NSI 1 RETAINER
42 NSI 1 SPRING
43 NSI 1 SPOOL
44 NSI 1 SPOOL
45 NSI 1 RETAINER ASSEMBLY
46 NSI A/R SHIM
47 NSI 1 SPRING
48 NSI 1 SPRING
49 NSI 1 SPRING
50 NSI 1 PISTON

PARTS MANUAL ARTICULATED DUMP TRUCK 397

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

WDB MANIFOLD

3
8
6

398 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

WDB MANIFOLD

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN034487 1 VALVE,WDB,BRAKECHG,ASSY BREAKDOWN, page 400
2 BN034492 1 BRACKET,WDB,MOUNTING
3 100372 4 CAPSCREW,HEX SKT HD
4 100370 4 WASHER,FLAT
5 BN020382 2 BOLT,FLANGE HD
6 BN020417 2 NUT,NYLOC,FLANGE HD
7 100424 2 WASHER,FLAT
8 BN020980 1 SCREW,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 399

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

WDB BRAKE CHARGE VALVE ASSY

6
6

6
6 2

2
3
9

1
7

11

10
2
3

5
5

11 2
3

400 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

WDB BRAKE CHARGE VALVE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN034487 1 VALVE,WDB,BRAKECHARGE,ASSY
1 BN042779 1 VALVE,WDB,BRAKECHG BREAKDOWN, page 402
2 120031 6 CONNECTOR,STRT
3 120057 3 CONNECTOR,STRT
4 120033 1 CONNECTOR,STRT
5 120241 3 CONNECTOR,STRT
6 201737 4 CONNECTOR,TEST POINT,HYD
7 120397 1 PLUG
8 BN034489 1 CONNECTOR,STRT
9 120962 3 CONNECTOR,ELBOW
10 120372 1 CONNECTOR,ELBOW
11 121295 2 ELBOW

PARTS MANUAL ARTICULATED DUMP TRUCK 401

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

WET DISK BRAKE VALVE

7 6 10 14

20

17 11

15

16

19
5

18 12/13

2
TD0010984

402 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

WET DISK BRAKE VALVE

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN042779 1 VALVE,WDB,BRAKECHG
1 212185 1 VALVE,SHUTTLE
2 212186 1 VALVE,CHECK
3 212187 1 VALVE,CHECK
4 212188 1 VALVE,DIRECTIONAL/C 2POS/3 WAY
212189 1 COIL, 14WAT,24VDC
5 212190 1 VALVE,RELIEF
6 212186 1 CHECK VALVE
7 212186 1 CHECK VALVE
8 227879 1 SCREW,ORIFICE M6X6 D-2.0
9 BN034491 1 VALVE,EVB,BRAKE,RETARDER
10 212186 1 CHECK VALVE
11 121353 1 ORIFICE,SCREW-1,0
12 121903 1 PLUG,M6
13 121904 10 PLUG,
14 121905 1 PLUG,
15 212191 1 PLUG,
16 NSI 1 HOUSING,MANIFOLD
17 NSI 4 SCREW,
18 NSI 2 SCREW,
19 NSI 1 PLATE,NAME
20 NSI 1 EYE,LIFTING

PARTS MANUAL ARTICULATED DUMP TRUCK 403

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

WDB FRONT HOSE ASSY

26

14
27

2
7
2 1
22
1
6
1

1
8 24
9

3
21
17
23

10
19 19 25 16
18
28

4
29 28
2

2
29
5
11 29
29
12 15

13

20

404 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

WDB FRONT HOSE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 120222 4 FLANGE,HALF
2 100210 16 SCREW,HEX HD
3 BN029830 1 CONNECTOR,TEE,BRANCH
4 203975 3 PROTECTOR
5 200653 11 CABLE TIE
6 BN029829 1 CONNECTOR,STRT
7 BN036895 1 HOSE
8 120985 1 CONNECTOR,STRT
9 BN035052 1 HOSE
10 BN035053 1 HOSE
11 BN035050 1 HOSE
12 BN035049 1 HOSE
13 BN035047 1 HOSE
14 BN034404 1 CONNECTOR,STRT
15 BN035055 1 HOSE
16 120812 1 CONNECTOR,ELBOW
17 BN035056 1 HOSE
18 BN035057 1 HOSE
19 RE56098 4 CLAMP,T-BOLT
20 BN042790 1 CLAMP,WD,CONST-T
21 120306 1 CAP
22 BN013542 1 CONNECTOR,ELBOW
23 BN036807 1 PIPE,SUPPLY,COOLER,WDB
24 BN039074 1 HOSE
25 BN036937 1 HOSE
26 BN038376 1 HOSE
27 BN038375 1 HOSE
28 BN037210 2 CONNECTOR,ELBOW
29 120304 4 FLANGE,HALF

PARTS MANUAL ARTICULATED DUMP TRUCK 405

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

REAR BRAKE HOSE KIT

12
1

10
6

4 13

2
5
2
5
4 8
11

406 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

REAR BRAKE HOSE KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN024234 2 CLAMP,RUBBER
2 206945 13 MOUNTING,RUBBER
3 200051 2 CLAMP, HOSE
4 120313 2 CONNECTOR,STRT,B/H
5 121216 2 CONNECTOR,STRT,B/H
6 BN034081 1 HOSE
7 BN034082 1 HOSE
8 BN034083 1 HOSE
9 BN034084 1 HOSE
10 BN033772 1 HOSE
11 200653 18 CABLE TIE
12 BN037255 1 HOSE
13 BN039542 1 GROMMET,STRIP

PARTS MANUAL ARTICULATED DUMP TRUCK 407

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

WDB PUMP ASSEMBLY

10

8
7

4
18
15 9

5 20

19
16
22 21

14
2
12

4
17 11

3
3

4
4
17
4

22

13

4
5

408 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

WDB PUMP ASSEMBLY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN033947 1 PUMP,WDB,SINGLE BREAKDOWN, page 410
2 BN033946 1 PUMP,WDB,2STAGE BREAKDOWN, page 412
3 BN034450 2 CONNECTOR,FLANGE
4 100225 20 CAPSCREW,HEX SKT HD
5 120237 4 FLANGE,HALF
6 BN034141 1 CONNECTOR,FLANGE
7 121191 1 CONNECTOR,STRT
8 BN035120 1 PIPE,WDB,PUMP,SUCTION
9 BN034667 1 CONNECTOR,REDUCER
10 BN034673 1 WDB,PUMP,SUCTION,PIPE
11 BN034452 1 FLANGE,WDB,PUMP,PRESSURE
12 120355 1 CONNECTOR,STRT
13 BN034843 1 CONNECTOR,STRT
14 BN035121 1 BRACKET,WDB,PUMP,SUPPORT
15 BN020416 1 NUT,NYLOC,FLANGE HD
16 BN021444 2 SCREW,FLANGE HD
17 100370 4 WASHER,FLAT
18 BN039350 1 BRACKET,WDB,SUCTION,TUBES
19 200593 1 CLAMP,K-CLAMP
20 BN029501 2 BOLT,FLANGE HD
21 BN020413 2 NUT,NYLOC,FLANGE HD
22 BN050954 2 GASKET,PTO,DAIMLER

PARTS MANUAL ARTICULATED DUMP TRUCK 409

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

SINGLE STAGE WDB PUMP

410 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

SINGLE STAGE WDB PUMP

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN033947 1 SINGLE STAGE WDB PUMP
1* 141058 1 SEAL, LIP
2 163158 1 RING, SNAP
3 141056 1 KIT, SEAL INCLUDES ITEMS MARKED *
* NSI 2 SEAL, CHAN
* NSI 2 SEAL, BACK UP
* NSI 2 SEAL, SEC

PARTS MANUAL ARTICULATED DUMP TRUCK 411

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

TWO STAGE WDB PUMP

412 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

TWO STAGE WDB PUMP

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN033946 1 TWO STAGE WDB PUMP
1* 141058 1 SEAL, LIP
2 163158 1 RING, SNAP
3 141056 1 KIT, SEAL FRONT PUMP INCLUDES ITEMS MARKED *
4 141057 1 KIT, SEAL REAR PUMP INCLUDES ITEMS MARKED **
5 228430 1 SHAFT, CONNECTION
*/** NSI 2 SEAL, CHAN
*/** NSI 2 SEAL, BACK UP
*/** NSI 2 SEAL, SEC

PARTS MANUAL ARTICULATED DUMP TRUCK 413

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

WDB HYDRAULIC TANK ASSY

17

3
6
5

11
7

12

10
7

13

14
2

16
8
15

414 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

WDB HYDRAULIC TANK ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN027424 2 STRAINER,SUCTION
2 BN027423 1 FILTER,RETURN Break down, page 416
3 100370 4 WASHER,FLAT
4 100089 4 SCREW,HEX HD
5 BN033306 1 DIPSTICK,TANK,WDB
6 210881 1 FILTER,AIR,BREATHER,CP
7 120050 2 CONNECTOR,STRT
8 BN020111 1 PLUG,QUICK DRAIN
9 BN020276 1 STRAINER,SUCTION
10 210105 1 LEVEL,INDICATOR
11 120304 2 FLANGE,HALF
12 BN020373 4 SCREW,FLANGE HD
13 BN025863 1 HOSE
14 120033 1 CONNECTOR,STRT
15 BN029825 1 STRAINER,SUCTION
16 120109 1 CONNECTOR,TEE,RUN
17 BN041869 1 CONNECTOR,TANK,BRAKE,RETURN

PARTS MANUAL ARTICULATED DUMP TRUCK 415

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

RETURN FILTER

TD0010456A

416 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

RETURN FILTER

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN027423 1 HYD.FILTER RETURN
2 228253 1 ELEMENT
3 228428 1 INDICATOR
4 141054 1 KIT SEAL
5 NSI 1 O-RING
6 NSI 1 O-RING
7 NSI 1 O-RING

PARTS MANUAL ARTICULATED DUMP TRUCK 417

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

WDB REAR HYDRAULIC HOSE ASSY

12

11

12

3
5 14
9

7
8
4
10

13 4
2
6

418 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

WDB REAR HYDRAULIC HOSE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN029750 1 MOUNTING,CLAMP,RUBBER
2 BN037857 1 HOSE
3 BN037858 1 HOSE
4 BN033698 2 CONNECTOR,ELBOW,B/H
5 206945 2 MOUNTING,RUBBER
6 BN034403 1 CONNECTOR,STRT
7 BN025698 1 CLAMP,RUBBER
8 BN029755 1 RETAINER,CLAMP,RUBBER
9 BN021307 2 SCREW,FLANGE HD
10 BN020359 2 BOLT,FLANGE HD
11 BN017324 1 HOSE,PROTECT,SPIRAL
12 200653 10 CABLE TIE
13 203975 1 PROTECTOR
14 100064 2 WASHER,FLAT

PARTS MANUAL ARTICULATED DUMP TRUCK 419

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

BRAKE HOSE KIT FRONT

3
2

1
11

15
21 18 17
26 7 20 19
6 13
5
12
22 16
4
10

25
14

23

24
9

420 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

BRAKE HOSE KIT FRONT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN034992 1 HOSE
2 BN035026 1 HOSE
3 BN035019 1 HOSE
4 121104 1 TEE,UNION,8MJIC
5 BN027984 1 PLATE,ROUTE,HOSE
6 206945 2 MOUNTING,RUBBER
7 200653 16 CABLE TIE
8 203975 2 PROTECTOR
9 BN035018 1 HOSE
10 BN035016 1 HOSE
11 BN035011 1 HOSE
12 120365 1 CONNECTOR,TEE,RUN
13 BN039796 1 HOSE
14 BN034994 1 HOSE
15 120814 1 ELBOW,8MJIC-45-8FJICS
16 BN037310 1 HOSE
17 BN037311 1 HOSE
18 BN037312 1 HOSE
19 BN037314 1 HOSE
20 BN035006 1 HOSE
21 BN035009 1 HOSE
22 BN035023 1 HOSE
23 BN039330 1 HOSE
24 BN039331 1 HOSE
25 BN035008 1 HOSE
26 BN039795 1 HOSE

PARTS MANUAL ARTICULATED DUMP TRUCK 421

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

BRAKE PEDAL MOUNTING

422 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

BRAKE PEDAL MOUNTING

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 216255 1 GASKET,BRAKE PEDAL

PARTS MANUAL ARTICULATED DUMP TRUCK 423

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

WET DISK BRAKE KIT

25
17

19

1 21

14
22

16
18
15
12
24
12
6 7
13 4 8
3 26
23
5

2
20
9
27 10
11

424 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

WET DISK BRAKE KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN041097 1 HOUSING,LWB.SPLINE
2 BN045187 1 PLATE,MOUNTING,LWB
3 263395 1 KIT,PISTON,A/MARKET,LWB
4 140824 1 SEAL,U-TYPE,N70,D350,LWB
5 140685 1 SEAL,U-TYPE,N70,D390,LWB
6 183415 1 PLT,RETRACTION,WDB
7 120253 1 PLUG,6MORB,HEX HD
8 121066 1 CONNECTOR,STRT
9 207676 1 PLUG,MAGNETIC,M22X1.5
10 100530 1 WASHER,COPPER,14MM
11 101151 1 SCREW,HEX HD
12 201806 2 SCREW,BLEED
13 100364 3 SCREW,HEX HD
14 208471 3 SPRING, RETURN, BIG WDB
15 BN031746 1 REDUCER,SPECIAL,O-RING
16 145011 1 O-RING
17 BN041096 1 PLATE,MTG,LWB,SEAL
18 216494 8 DISC,FRICTION
19 208496 9 DISC,STATIONARY,4MM,WDB
20 101991 18 CAPSCREW,HEX SKT HD
21 122005 1 O-RING
22 161415 2 PIN,DOWEL
23 BN031851 1 BRAKE,ASSY,WEAR INDICATOR BREAKDOWN, page 426
24 120040 1 PLUG
25 100470 30 CAPSCREW, SOCHD 12.9 DIN912 OG
26 120336 1 PLUG,HEX
27 BN013543 1 CONNECTOR,STRT

PARTS MANUAL ARTICULATED DUMP TRUCK 425

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

BRAKE WEAR INDICATOR

426 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

BRAKE WEAR INDICATOR

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 120031 1 CONNECTOR,STRT
2 BN031852 1 PIN,WEAR INDICATOR
3 BN032189 2 O-RING
4 100626 1 NUT,LOCK
5 BN049759 1 CAP,WEAR INDICATOR

PARTS MANUAL ARTICULATED DUMP TRUCK 427

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

REAR RELAY VALVE ASSY

428 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

REAR RELAY VALVE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN047790 1 VALVE,BRAKE,RELAY
2 120031 1 CONNECTOR,STRT
3 120372 1 CONNECTOR,ELBOW
4 121360 2 CONNECTOR,STRT
5 BN020980 2 SCREW,FLANGE HD
6 BN044186 1 CONNECTOR,STRT,ORIFICE
7 120804 1 CONNECTOR,ELBOW

PARTS MANUAL ARTICULATED DUMP TRUCK 429

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

RELAY VALVE FILTER BRACKET

5 4

12

9
8 13

7
1
13
11

11

10

430 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

RELAY VALVE FILTER BRACKET

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 120031 1 CONNECTOR,STRT
2 120372 1 CONNECTOR,ELBOW
3 BN038937 1 FITTING,ELBOW
4 BN020980 2 SCREW,FLANGE HD
5 100148 4 WASHER,FLAT
6 100212 2 SCREW,HEX HD
7 100617 2 NUT,LOCK
8 BN047790 1 VALVE,BRAKE,RELAY
9 BN037092 1 BRACKET,RELAY,VALVE,FILTER
10 BN036852 1 FILTER,WDB,BRAKE,CHARGE BREAKDOWN, page 432
11 BN013042 2 CONNECTOR,STRT
12 BN021307 4 SCREW,FLANGE HD
13 121178 2 ELBOW

PARTS MANUAL ARTICULATED DUMP TRUCK 431

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

WDB CHARGE FILTER

5
3
6

TD0010632

432 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

WDB CHARGE FILTER

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN036852 1 WDB, CHARGE FILTER
1 228255 1 ELEMENT
2 228427 1 INDICATOR
3 141053 2 KIT, SEAL
4 NSI 1 O-RING
5 NSI 1 O-RING
6 NSI 1 BACK UP RING
7 NSI 1 O-RING

PARTS MANUAL ARTICULATED DUMP TRUCK 433

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

FRONT ACCUMULATOR KIT

4
6

1 5

434 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

FRONT ACCUMULATOR KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN050009 1 MANIFOLD,WELD,ASSY
2 120032 1 CONNECTOR,STRT
3 120045 1 PLUG
4 BN027980 4 ACCUMULATOR,DIAPHRAGM
5 BN020981 4 SCREW,FLANGE HD
6 122086 4 O-RING

PARTS MANUAL ARTICULATED DUMP TRUCK 435

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

REAR ACCUMULATOR KIT

6 4

7
8

5
6

436 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

REAR ACCUMULATOR KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 120032 1 CONNECTOR,STRT
2 BN027980 4 ACCUMULATOR,DIAPHRAGM
3 BN020981 2 SCREW,FLANGE HD
4 BN020358 2 SCREW,FLANGE HD
5 BN050009 1 MANIFOLD,WELD,ASSY
6 122086 4 O-RING
7 BN028001 2 WASHER,PROFILED
8 BN037212 1 CONNECTOR,STRT

PARTS MANUAL ARTICULATED DUMP TRUCK 437

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

PARK BRAKE CALIPER

11

10 9

6 7

3
5

12

13

438 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

PARK BRAKE CALIPER

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 176965 6 SHIM,PARK BRAKE
2 178023 2 MTG,PLT,PARK BRAKE
3 100532 8 WASHER,FLAT
4 100923 4 SCREW,HEXHD
5 100536 6 WASHER,FLAT
6 100379 6 SCREW,HEX HD
7 100822 4 SCREW,HEX HD
8 BN041663 1 GUARD
9 BN041662 1 COVER,INSPECTION HOLE
10 100062 2 WASHER,FLAT
11 100494 2 SCREW,HEX HD
12 BN002921 1 BRAKE,PARK BREAKDOWN, page 440
13 BN053489 1 DISC

PARTS MANUAL ARTICULATED DUMP TRUCK 439

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

PARK BRAKE CALIPER BREAKDOWN

440 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1000 SERVICE BRAKES

PARK BRAKE CALIPER BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN002921 1 PARK BRAKE ASSY
2 222240 1 CALIPER BODY
3 227031 1 SADDLE
4 222242 1 PLATE, END MERITOR BRAKE
5 226224 1 PADS, SET PARK BRAKE (SET CONSISTS OF 2 PADS)
6 227288 1 KIT, ANTI RATTLE SPRING INCLUDES ITEMS 10,11 & 20, 21
7 222606 2 SPACER
8 NSI 1 STABILISER BAR
9 223722 1 KIT, SLIDE PIN INCLUDES ITEMS 10-21
10 NSI 1 RETAINING PIN
11 NSI 1 LOCKING CLIP
12 NSI 2 PISTON SCREWS
13 NSI 2 ROLL PINS
14 NSI 2 PISTON SEAL ASSY
15 NSI 2 SLIDE PIN SEALS
16 NSI 2 SLIDE PIN BUSHING
17 NSI 2 SLIDE PIN COVER PLUGS
18 NSI 2 SLIDE PINS
19 NSI 2 SLIDE PIN CLAMP BOLTS
20 NSI 1 COPPER WASHER
21 NSI 1 BLANKING PLUG
22 223717 1 KIT, SEAL & GASKET INCLUDES ITEMS 14, 15, 17 & 19
23 225530 1 KIT, ADJUSTER SLEEVE & THRUST PLATE LH INCLUDES ITEMS 12-14 & 24-31
24 nsi 1 END COVER PLUG
25 NSI 2 CIRCLIPS
26 NSI 2 SPRINGS
27 NSI 1 ACTUATOR BLOCK
28 NSI 2 ADJUSTER SLEEVES GEARS
29 NSI 2 ADJUSTER SLEEVES
30 NSI 2 PISTONS
31 NSI 1 LOAD PLATE
INCLUDES ITEMS 10,11, 20,21, 33-40,
32 227070 1 KIT, ECCENTRIC SHAFT
43,44
33 NSI 1 SEAL ASSY
34 NSI 2 CAPSCREWS-COVER PLATE
35 NSI 1 SHAFT COVER-BEARING SEAL
36 NSI 1 BEARING
37 NSI 1 GASKET SEAL-TOP COVER
38 NSI 1 SPACER, WASHER
39 NSI 1 ECCENTRIC SHAFT
40 NSI 1 BEARING
41 223646 1 KIT, LEVER
42 223646 1 LEVER, MERITOR BRAKE
43 100083 1 SCREW, HEXHEAD
44 100312 1 NUT, NYLOC
45 225529 1 KIT, ADJUSTER RH INCLUDES ITEMS 20,21 & 46-53
46 NSI 1 ADJUSTER SCREW
47 NSI 2 DAMPING RING
48 NSI 1 COMPRESSION SPRING
49 NSI 1 ADJUSTER CASSETTE
50 NSI 1 BEVEL GEAR-TORQUE LIMITER
51 NSI 1 ADJUSTER GEAR SEGMENT

PARTS MANUAL ARTICULATED DUMP TRUCK 441

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1000 SERVICE BRAKES

PARK BRAKE CALIPER BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
52 NSI 4 RETAINING BOLT
53 NSI 2 COUNTERSUNK BOLT
54 NSI 1 GASKET SEAL
55 NSI 1 KIT, BEARING
56 228585 1 COVER,ICE COVER
57 272041 1 ACTUATOR ASSEMBLY
58 225522 1 PIN
59 225523 1 SPLIT PIN

442 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE
♦ SERVICE KITS
♦ ENGINE TOOLS (SHEET 1 OF 2)
♦ ENGINE TOOLS (SHEET 2 OF 2)
♦ TRANSFER CASE TOOLS
♦ AXLES DIFFS AND FINAL DRIVES TOOLS
♦ SUSPENSION & DRIVELINE TOOLS
♦ HYDRAULICS TOOLS
♦ FRAME AND OSCILLATION TOOLS
♦ TYRE INFLATION KIT
♦ RECOMMENDED PAINTS AND PROCEDURES
♦ DECALS AND SERIAL PLATES
♦ DECALS AND SERIAL PLATES
♦ DECALS AND SERIAL PLATES
♦ DECALS AND SERIAL PLATES
♦ DECALS AND SERIAL PLATES
♦ DECALS AND SERIAL PLATES
♦ RECOMMENDED LUBRICANTS
♦ RECOMMENDED ADHESIVES
♦ GREASE ASSY BASE
♦ GREASE ASSY BIN
♦ AUTO GREASE ASSY
♦ MANUAL GREASE ASSY WITHOUT TAILGATE (CHOICE)
♦ AUTO GREASE WITH TAILGATE (CHOICE)
♦ MANUAL GREASE WITH TAILGATE (CHOICE)
♦ MANUAL GREASE ASSY
♦ TAIL GATE GREASING ASSY
♦ GROENEVELD KIT
♦ TWIN PUMP AUTO GREASING
♦ BLOCK 1 COMPLETE
♦ BLOCK 2 COMPLETE
♦ BLOCK 3 COMPLETE

PARTS MANUAL ARTICULATED DUMP TRUCK 443

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

SERVICE KITS

444 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

SERVICE KITS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
364115 KIT,100HR SERVICE, B40-60E
AL260130 1 KIT,FILTER,4" SUMP
BN005771 1 GREASE,HIGH TEMP,NLGI 2 - 0.5KG
DC222520 1 ELEMENT,FUEL
207694 1 ELEMENT,FILTER 10MICRON
222219 1 ELEMENT,FILTER,10MICRON
227985 1 FILTER,AIR ASSY(AIR CON)
228253 1 FILTER,WDB RETURN
228254 1 ELEMEMT,FLTR,HYDRAULIC,5MICRO
228255 1 FILTER,BRAKE, HP CHARGE

364116 KIT, 500HR SERVICE, B40/45E

DC222896 1 ELEMENT,OIL FILTER
210881 2 BREATHER,3MIC,0.7BAR
227985 1 FILTER,AIR ASSY(AIR CON)

364117 KIT, 1000HR SERVICE, B40/45E

AL260130 1 KIT,FILTER,4" SUMP
DC222839 1 BELT,V-RIBBED, 1493MM
DC222893 1 GASKET,TAPPET COVER
DC222896 1 ELEMENT,OIL FILTER
DC222520 1 ELEMENT,FUEL
DC223073 1 BELT,V-RIBBED, 2642MM
207694 1 ELEMENT,FILTER 10MICRON
210881 2 BREATHER,3MIC,0.7BAR
222219 1 ELEMENT,FILTER,10MICRON
226000 1 FILTER:AIR DRYER
226779 2 POWERCORE,PRIMARY,AIR CLEANER
227985 1 FILTER,AIR ASSY(AIR CON)
228253 1 FILTER,WDB RETURN
228254 1 ELEMEMT,FLTR,HYDRAULIC,RETURN
228255 1 FILTER,BRAKE, HP CHARGE

364118 KIT, 2000HR SERVICE, B40/45E

AL260130 1 KIT,FILTER,4" SUMP
BN005771 1 GREASE,HIGH TEMP,NLGI 2 - 0.5KG
BN027424 2 STRAINER,SUCTION
BN029825 1 STRAINER,SUCTION
DC222839 1 BELT,V-RIBBED, 1493MM
DC222893 1 EGASKET,TAPPET COVER
DC222896 1 ELEMENT,OIL FILTER
DC222520 1 ELEMENT,FUEL
DC223073 1 BELT,V-RIBBED, 2642MM
207694 1 ELEMENT,FILTER 10MICRON
210881 2 BREATHER,3MIC,0.7BAR
222219 1 ELEMENT,FILTER,10MICRON
223816 3 FILTER,10 MIC,BREATHER
226000 1 FILTER:AIR DRYER
226779 2 POWERCORE,PRIMARY,AIR CLEANER

PARTS MANUAL ARTICULATED DUMP TRUCK 445

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

SERVICE KITS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
226780 2 POWERCORE,SECONDARY,AIR CLEANER
227985 1 FILTER,AIR ASSY(AIR CON)
228253 1 FILTER,WDB RETURN
228254 1 ELEMEMT,FLTR,HYDRAULIC,RETURN
228255 1 FILTER,BRAKE, HP CHARGE

364120 KIT, 4000HR SERVICE, B40/45E

AL260130 1 KIT,FILTER,4" SUMP
BN005771 1 GREASE,HIGH TEMP,NLGI 2 - 0.5KG
BN012672 2 FILTER,SUCTION
BN027424 2 STRAINER,SUCTION
BN029825 1 STRAINER,SUCTION
BN029825 1 STRAINER,SUCTION
DC222839 1 BELT,V-RIBBED, 1493MM
DC222893 1 GASKET,TAPPET COVER
DC222896 1 ELEMENT,OIL FILTER
DC222520 1 ELEMENT,FUEL
DC223073 1 BELT,V-RIBBED, 2642MM
207694 1 ELEMENT,FILTER 10MICRON
210881 2 BREATHER,3MIC,0.7BAR
222219 1 ELEMENT,FILTER,10MICRON
223816 3 FILTER,10 MIC,BREATHER
226000 1 FILTER:AIR DRYER
226779 2 POWERCORE,PRIMARY,AIR CLEANER
226780 2 POWERCORE,SECONDARY,AIR CLEANER
227985 1 FILTER,AIR ASSY(AIR CON)
228253 1 FILTER,WDB RETURN
228254 1 ELEMEMT,FLTR,HYDRAULIC,RETURN
228255 1 FILTER,BRAKE, HP CHARGE

446 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 PAGE LEFT BLANK INTENTIONALLY

PARTS MANUAL ARTICULATED DUMP TRUCK 447

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

ENGINE TOOLS (SHEET 1 OF 2)

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

17 18 19 20

TD0011799

448 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

ENGINE TOOLS (SHEET 1 OF 2)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 DC280178 1 TESTER,CHARGE AIR PRESSURE B18–B60
2 281383 1 TOOL,ENG,DC,CONNECTOR,INJECTOR B18–B60
3 DC280171 1 PULLER B18–B60
4 DC280096 1 TOOL,GAUGE CYL.PROTRUSION B18–B60
5 DC280155 1 TOOL,COMPRESSION-RECORDER MERC B18–B60
6 DC280162 1 TESTER,COOLING SYSTEM B18–B60
7 281322 1 TOOL,ENG,DC,DIAL GAUGE B18–B60
8 281390 1 TOOL,ENG,DC,CRANKING DEVICE B18–B60
9 DC280018 1 BUSH,TAPER F'SEAL FITTING B18–B60
10 281384 1 TOOL,ENG,DC,LIFTING DEVICE B18–B60
11 281330 1 TOOL,ENG,DC,PIN,MAGNETIC B18–B60
12 281388 1 TOOL,ENG,DC,DRIFT B18–B60
13 281340 1 TOOL,ENG,DC,HOLDER,DIAL GAUGE B18–B60
14 DC280127 1 TOOL,TUBE WRENCH INJ.LINES B18–B60
15 281300 1 TOOL,ENG,DC,TORX BIT SET B18–B60
16 281377 1 TOOL,ENG,DC,SCREWDRIVER BIT B18–B60
17 281379 1 TOOL,ENG,DC,PULLER B18–B60
18 281381 1 TOOL,ENG,DC,SCREWDRIVER BIT B18–B60
19 DC280033 1 TOOL,IMPACT PULLER INJ/NOZZLES B18–B60
20 281386 1 TOOL,ENG,DC,DRIFT B18–B60

PARTS MANUAL ARTICULATED DUMP TRUCK 449

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

ENGINE TOOLS (SHEET 2 OF 2)

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

TD0011800

450 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

ENGINE TOOLS (SHEET 2 OF 2)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 281366 1 TOOL,PISTON RING CLAMPING B18–B60
2 DC280147 1 TOOL,VALVE-LIFTER MERC B18–B60
3 DC280056 1 TOOL,BRACING B18–B60
4 DC280071 1 TOOL,PISTON RING CLAMPING B18–B60
5 280147 1 THROUGH DRIVE SEAL BEARING TOOL B18–B60
6 281389 1 TOOL,ENG,DC,BLOCKING DEVICE B18–B60
7 DC280160 1 TESTER,HARDNESS "SKLEROGRAPH" B18–B60
8 281398 1 TOOL,ENG,DC,DRIFT B18–B60
9 281378 1 TOOL,ENG,DC,ADITIONAL PIECE B18–B60
10 281398 1 TOOL,ENG,DC,DRIFT B18–B60
11 281318 1 TOOL,ENG,DC,PULLER B18–B60
12 DC280075 1 TOOL,PISTON RING PLIERS B18–B60
13 280630 1 TOOL, INCLINOMETER B18–B60
14 BN044943 1 TOOL,ADJUST,VALVE,CLEARANCE B35–B60
15 BN044944 1 TOOL.ADJUST,J BRAKE, CLEARANCE B35–B60
16 280696 1 LASER, ALIGNMENT, KIT B18–B60

PARTS MANUAL ARTICULATED DUMP TRUCK 451

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

TRANSFER CASE TOOLS

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15

TD0011801

452 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

TRANSFER CASE TOOLS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 281030 1 PRESSING FIXTURE
2 281008 1 PRESS TOOL
3 281018 1 PRESS FIXTURE
4 281002 1 SHIELD PUNCH
5 281003 1 HEATING PLUG
6 281004 1 SEAL PUNCH
7 281005 1 PRESS TOOL BEARING
8 281020 1 SUPPORT FIXTURE
9 281006 1 PIN INSERTING TOOL
10 281031 1 TORQUE FIXTURE
11 281026 1 JACKING SCREW M10 X 30
12 281024 1 SUPPORT FIXTURE
13 280533 1 PULLER,BEARING,T/CASE 9100
14 281027 1 EYE BOLT M10 X 2
15 281021 1 PRESS FIXTURE

PARTS MANUAL ARTICULATED DUMP TRUCK 453

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

AXLES DIFFS AND FINAL DRIVES TOOLS

1 2 3 4

5 6 7 8

9 10 11

TD0011802

454 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

AXLES DIFFS AND FINAL DRIVES TOOLS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 280272 1 TOOL,CASSETTE SEAL B18–B60
2 280010 1 SPANNER,BEARING ADJ-HUB NUT B18–B30
3 280173 1 TOOL, BEARING ADJUSTING, HUB B35–B60
4 BN048245 1 TOOL, BEARING ADJUSTING, HUB B60–Rear Axle
5 BN043027 1 THROUGH DRIVE ALIGNMENT KIT B18–B60
6 BN039748 1 PISTOL GRIP GREASE GUN B18–B60
7 BN040120 1 WDB MECHANICAL SEAL INSTALLATION TOOL B18–B60
8 280174 1 STUB AXLE GUIDE STUD B18–B60
9 280401 1 FLANGE HOLD TOOL B18–B60
10 280602 1 ASSY, BALL VALVE & PRESSURE GAUGE B18–B60
11 BN039275 1 HUB, LIFTING,DEVICE B35–B60

PARTS MANUAL ARTICULATED DUMP TRUCK 455

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

SUSPENSION & DRIVELINE TOOLS

1 2 3 4

Image not
available

5 6 7 8

TD0011803

456 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

SUSPENSION & DRIVELINE TOOLS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 121463 1 NITROGEN CHARGE KIT ADAPTER B18–B60
2 280257 1 NITROGEN CHARGE KIT B18–B60
3 BN040436 1 STRUT HEIGHT GAUGE B18–B45
4 280245 1 TOOLS PRESS SPHERICAL BEARING B18–B60
5 216281 1 HARNESS,DIAGNOSTIC B18–B60
6 214104 1 E-MODULE,UNICOMM B18–B60
7 216713 1 DESKTOP PROGRAMMING CABLE B18–B60
8 BN032341 1 HARNESS,DIAGNOSTIC, XENTRY B18–B60

PARTS MANUAL ARTICULATED DUMP TRUCK 457

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

HYDRAULICS TOOLS

1 2 3 4

5 6 7 8

9 10 11 12

TD0011804

458 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

HYDRAULICS TOOLS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 201873 1 ADAPTER B18–B60
2 206082 1 GAUGE (QUAD) PRESSURE B18–B60
3 240499 1 TEST PIPE (1.0M) B18–B60
4 240498 1 TEST PIPE (2.5M) B18–B60
5 BN045623 1 BRAKE ACCUMULATOR CHARGE KIT B35–B60
6 BN045794 1 ACCUMULATOR CHARGE REGULATOR B35–B60
7 280261 1 ADJUSTABLE C-SPANNER B18–B60
8 BN030058 1 QUICK DRAIN TOOL B18–B60
9 BN031347 1 HYDRAULIC STRAINER REPLACEMENT TOOL B18–B60
10 BN028522 1 BIN LIFT SOLENOID OVER RIDE TOOL B18–B60
11 281781 1 DIGITAL PRESSURE GAUGE B18–B60
12 BN042835 1 UNDER CAB LIFTING DEVICE B35–B60

PARTS MANUAL ARTICULATED DUMP TRUCK 459

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

FRAME AND OSCILLATION TOOLS

1 2 3 4

TD0011805

460 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

FRAME AND OSCILLATION TOOLS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 280082 1 CHAIN WRENCH-ADT OSC LOCK NUT
2 280081 1 CHAIN WRENCH
3 280547 1 NUT,TORQUE,MULTIPLIER OSCILL
4 280329 1 OSCILLATION TOOL
5 BN041876 1 BATTERY CHARGER

PARTS MANUAL ARTICULATED DUMP TRUCK 461

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

TYRE INFLATION KIT

462 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

TYRE INFLATION KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 267249 1 KIT, TYRE INFLATION
2 280071 1 GAUGE, INFLATOR, COMBI
3 120053 2 ADAPTOR, MALE NPTF, PUSHLOCK
4 200033 2 CLAMP, HOSE
5 120926 1 FITTING, HOSE ADPT, 1/4" BSP
6 130020 10m HOSE, PUSHLOCK 1/4"
7 200743 1 VALVE, REDUCER

PARTS MANUAL ARTICULATED DUMP TRUCK 463

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

RECOMMENDED PAINTS AND PROCEDURES

464 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

RECOMMENDED PAINTS AND PROCEDURES

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
WASHING AND DEGREASING
OR EQUIVALENT WATER-BASED
AQUA-SOLV DEGREASER (GR1)
DEGREASER
PRIMING
PRIME SURFACE AT A RECOMMENDED D.F.T (DRY FILM THICKNESS) OF 25–35 MICRONS
280637 PRIMER
280638 PRIMER HARDENER
BN052553 DTM, YELLOW (LTK 155) FOR THE INSIDE OF THE BIN
TOP COAT
COAT WITH TWO (2) COATS AT A RECOMMENDED D.F.T (DRY FILM THICKNESS) OF 30–40 MICRONS EACH
280639 INDUSTRIAL URETHANE
280640 URETHANE,CATALYST
280676 CHARCOAL URETHANE

PARTS MANUAL ARTICULATED DUMP TRUCK 465

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

DECALS AND SERIAL PLATES

TD0010855

466 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

DECALS AND SERIAL PLATES

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 271769 2 DECAL,RED,REF,CAB STAY,E#
2 271585 1 DECAL,STARTER MOTOR,E#
3 272505 1 DECAL,BIN UP LOCK,E#
4 271744 1 DECAL,SSM,STD.MK6
5 272366 2 DECAL,B40E,BRANDING
6 272501 1 DECAL,RSG,B50
7 271805 2 DECAL,BUILT WITH PRIDE,250MM

PARTS MANUAL ARTICULATED DUMP TRUCK 467

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

DECALS AND SERIAL PLATES

8
6
7

9 10

TD0010852

468 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

DECALS AND SERIAL PLATES

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 214927 1 DECAL,FLEETMATIC
2 272093 1 DECAL,STRWHEEL,CAP,E#
3 271432 2 DECAL,BELL BRANDING,BLK,270MM
4 271719 1 DECAL,LUBRICANT,ENGINE OIL CAP
5 271711 1 DECAL,BATTERY LOCK OUT,E#
6 271618 2 DECAL,GREASEPOINT,E#
7 271599 6 DECAL,TIEDOWN POINT,E#
8 271598 4 DECAL,LIFTING EYE POINT,E#
9 272520 1 DECAL,READ,OM,OVER RPM,LRG,E#
10 271624 1 DECAL,REFRIGERANT,ADT,D#

PARTS MANUAL ARTICULATED DUMP TRUCK 469

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

DECALS AND SERIAL PLATES

4 5

TD0010854

470 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

DECALS AND SERIAL PLATES

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 271591 4 DECAL,TOWING,PARK BRAKE
2 214850 1 DECAL,SOUND PRESSURE,76DB
3 272504 1 DECAL,HYDRAULIC,TEST POINTS
4 216424 1 DECAL,SOUND POWER LEVEL
5 271747 1 DECAL,TRANSFER CASE FLUID LEVEL
6 271586 1 DECAL,OVERHEAD POWERLINES
7 214601 2 DECAL,REFLECTOR

PARTS MANUAL ARTICULATED DUMP TRUCK 471

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

DECALS AND SERIAL PLATES

1 2

TD0010846

472 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

DECALS AND SERIAL PLATES

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 271609 1 DECAL,GREASE,BIN,E#
2 272658 2 DECAL,GREASE,MANUAL,BANK 1
3 271748 1 DECAL,GREASE BIN TAILGATE,E#
4 272659 2 DECAL,GREASE,MANUAL,BANK 2
5 272820 1 DECAL,FUSES LAYOUT,EN,E#
6 272519 1 DECAL,ROPS/FOPS,LRG,E#
7 270079 1 DECAL,LSF,ADT

PARTS MANUAL ARTICULATED DUMP TRUCK 473

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

DECALS AND SERIAL PLATES

1
2

3 4

6
5

TD0010848

474 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

DECALS AND SERIAL PLATES

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 271936 2 DECAL,GREASE500HR,LRG,D#,MK7.3
2 272453 1 DECAL,ELECTR ENG COOLANT CHECK
3 BN023955 1 DECAL,JUMP START
4 BN034107 1 DECAL,BATTERY DISCONNECT
5 272473 2 DECAL,PUNCH,SAFE T,WINDOW
6 272802 1 DECAL,BONNET LOCK-OUT,LRG E#
7 272907 1 DECAL,SPEED,DOWN,SLOPE,B40E
8 BN017686 1 DECAL,DON'T STEP

PARTS MANUAL ARTICULATED DUMP TRUCK 475

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

DECALS AND SERIAL PLATES

2 3
1

4
5 6

7 9
8

11
10

12 13

TD0010845

476 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

DECALS AND SERIAL PLATES

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 271573 1 DECAL,RADIATOR FAN,E#
2 271576 3 DECAL,CRUSH SUPPORT,E#
3 271580 1 DECAL,PROPSHAFT GUARDS,E#
4 271572 4 DECAL,HOT SURFACES,E#
5 271579 3 DECAL,VISIBILTY WARNING
6 271578 2 DECAL,ARTICULATION CRUSH,E#
7 271583 1 DECAL,SPRING PRESSURE
8 271833 4 DECAL,PRESSURE,E#
9 214827 1 DECAL,EMERGENCY EXIT,EXTRA
10 201886 1 DECAL,PDI/QUALITY
11 272510 1 DECAL,TYRE PRESSURE,40T,E#
12 271621 1 DECAL,CAB,L/PUMP LEVER
13 271710 1 DECAL,ENGINE LOCK OUT,E#

PARTS MANUAL ARTICULATED DUMP TRUCK 477

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

RECOMMENDED LUBRICANTS

478 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

RECOMMENDED LUBRICANTS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
ENGINE-M-BENZ
M-BENZ 228.5 APPROVED OILS TO BE
USED
BN005545 PREFERRED SEMI SYNTHETIC ENGINE OIL
REFER TO https://bevo.mercedes-benz.
com/bevolisten/228.5_en.html.
ENGINE COOLANT
EXTENDED LIFE COOLANT TO MEET M-
BN033240 PREFERRED EXTENDED LIFE COOLANT BENZ 326.5 (PREMIXED COOLANT) AND
M-BENZ 325.5 (NEAT CONCENTRATE)
TRANSMISSION AND TRANSFER CASE OIL
TES 295 APPROVED OILS TO BE USED

BN005548 PREFERRED OIL BELL SYN-ATF REFER TO http://www.allisontransmission.

com/parts-service/approved-fluids/on-
highway-fluids#TES295.
BN005574 PREFERRED GEAR OIL LIMITED SLIP 80W-90 Transfer Case B60D - B60E only
WET DISC BRAKE COOLING SYSTEM
BN038209 PREFERRED WDB COOLING OIL OILS TO MEET DEXRON III G
HYDRAULIC OIL
BN005605 PREFERRED HYDRAULIC OIL — VG 32 OILS TO MEET ISO 11158 HM
BN005602 PREFERRED HYDRAULIC OIL — VG 46
REFER TO OPERATOR'S MANUAL FOR
BN005597 PREFERRED HYDRAULIC OIL — VG 68 OPERATING AMBIENT TEMPERATURE
RANGE
GREASE
REFER TO OPERATOR'S MANUAL FOR
BN005600 PREFERRED GREASE SUPER HEAVY DUTY OPERATING AMBIENT TEMPERATURE
RANGE
REFER TO OPERATOR'S MANUAL FOR
BN005561 PREFERRED GREASE WHEEL BEARING OPERATING AMBIENT TEMPERATURE
RANGE
REFER TO OPERATOR'S MANUAL FOR
BN005771 PREFERRED GREASE HIGH TEMPERATURE OPERATING AMBIENT TEMPERATURE
RANGE
DRIVE AXLES-BELL
OILS TO MEET JOHN DEERE JDM J20C
BN005574 PREFERRED BELL SUPER GEAR OIL
BORATE TRACTOR FLUID MEETING API
GL 4+

PARTS MANUAL ARTICULATED DUMP TRUCK 479

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

RECOMMENDED ADHESIVES

480 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

RECOMMENDED ADHESIVES

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
280086 LOCTITE,572,WHITE THREAD SEAL
280088 LOCTITE,638 RETAINER
280089 LOCTITE,272 THREADLOCKER RED
280111 LOCTITE,5699 GASKET(HIGH TEMP)
280450 LOCTITE,767 ANTI-SEIZE
910122 LOCTITE,324/31 STRCTL.ADHESIVE
280492 SIKA ACTIVATOR
280493 SIKA
271792 SILICON REMOVER
280491 SIKA PRIMER

PARTS MANUAL ARTICULATED DUMP TRUCK 481

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

GREASE ASSY BASE

7
3

2
13

2
15 2

14 2

3
3 1

11
12

4
2

8
9

10

482 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

GREASE ASSY BASE

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 161057 1 BLOCK,GREASE NIPPLE,5-BANK
2 120148 7 CONNECTOR,STRT
3 120807 3 ELBOW
4 BN028180 1 PIPE, GREASE
5 BN028184 1 PIPE, GREASE
6 BN028185 1 PIPE, GREASE
7 120747 1 CONNECTOR,STRT
8 201420 3 CLAMP,P-CLIP
9 100061 3 WASHER,FLAT
10 100079 3 SCREW,HEX HD
11 100062 2 WASHER,FLAT
12 BN020369 2 BOLT,FLANGE HD
13 240410 1 HOSE
14 243690 1 HOSE
15 BN057493 1 PIPE,GREASE

PARTS MANUAL ARTICULATED DUMP TRUCK 483

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

GREASE ASSY BIN

7 6
5

10
9
3

14
7

13
11

12

3
1
10

11
12

484 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

GREASE ASSY BIN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN025247 1 COVER,HOSE
2 BN029637 1 COVER,HOSE
3 BN027617 2 COVER,HOSE
4 201439 2 CLAMP,P-CLIP
5 BN021443 2 SCREW,FLANGE HD
6 BN020413 2 NUT,NYLOC,FLANGE HD
7 120148 2 CONNECTOR,STRT
8 200653 16 CABLE TIE
9 BN020382 2 BOLT,FLANGE HD
10 BN022440 2 BOSS, NON-TAPPED
11 BN041798 2 BOSS,NON-TAPPED
12 BN021647 2 SCREW,FLANGE HD
13 BN040073 1 HOSE,GREASE
14 BN040073 1 HOSE,GREASE

PARTS MANUAL ARTICULATED DUMP TRUCK 485

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

AUTO GREASE ASSY

22

12 33
11
25

25
9
10
5
1 21
4
20

8
27
27 6

32 33
30

31

33
24
19

24 1 2 29 15
18
14
15 11 22 28

23 15
14 14
6 22 17
5
4
7 1 12
22 16 3
28

15 22
5
14
13

26

22

486 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

AUTO GREASE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 100062 9 WASHER,FLAT
2 BN020363 4 BOLT,FLANGE HD
3 BN039711 1 PLATE,COVER
4 BN020980 5 SCREW,FLANGE HD
5 120048 10 CONNECTOR,STRT
6 200653 23 CABLE TIE
7 206945 1 MOUNTING,RUBBER
8 203975 1 PROTECTOR
9 203680 8 P-CLIP,15MM
10 BN021443 8 SCREW,FLANGE HD
11 120807 4 ELBOW
12 BN004107 6 FITTING
13 160203 1 BOSS,NON-TAPPED
14 BN031081 18 FITTING,STRAIGHT,HOSE,END
15 BN031080 18 COLLAR,GREASE HOSE
16 BN042749 2 CONNECTOR,STRT
17 121216 2 CONNECTOR,STRT,B/H
18 121350 2 ELBOW
19 BN042542 1 CONNECTOR,ELBOW
20 217436 2 CLAMP,P-CLIP
21 BN021307 1 SCREW,FLANGE HD
22 BN027502 1 KIT,GROENEVELD BREAKDOWN, page 498
23 BN040003 2 HOSE,GREASE
24 BN033712 2 HOSE,GREASE
25 BN040004 2 HOSE,GREASE
26 BN033713 5 HOSE,GREASE
27 BN028129 2 HOSE,GREASE
28 BN028568 2 HOSE,GREASE
29 BN028578 1 HOSE,GREASE
30 BN035231 1 HOSE,GREASE
31 BN033715 1 HOSE,GREASE
32 BN033714 1 HOSE,GREASE
33 BN039536 2 HOSE,GREASE

PARTS MANUAL ARTICULATED DUMP TRUCK 487

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

MANUAL GREASE ASSY WITHOUT TAILGATE (CHOICE)

488 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

MANUAL GREASE ASSY WITHOUT TAILGATE (CHOICE)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN023332 1 GREASE, MANUAL ASSY BREAKDOWN, page 494
2 BN040300 1 DECAL,MANUAL GREASING

PARTS MANUAL ARTICULATED DUMP TRUCK 489

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

AUTO GREASE WITH TAILGATE (CHOICE)

4
3

490 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

AUTO GREASE WITH TAILGATE (CHOICE)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN023315 1 GREASE,ASSY,AUTO BREAKDOWN, page 486
2 BN027361 1 GREASE,ASSY, TAILGATE BREAKDOWN, page 496
3 208505 2 METERING UNIT NO 8
4 BN004107 2 FITTING

PARTS MANUAL ARTICULATED DUMP TRUCK 491

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

MANUAL GREASE WITH TAILGATE (CHOICE)

3 3

2 4

492 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

MANUAL GREASE WITH TAILGATE (CHOICE)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 120148 2 CONNECTOR,STRT
2 BN023332 1 GREASE, MANUAL ASSY BREAKDOWN, page 494
3 203990 2 NIPPLE,GREASE
4 BN040299 1 DECAL,MANUAL GREASING
5 BN027361 1 GREASE,ASSY, TAILGATE BREAKDOWN, page 496

PARTS MANUAL ARTICULATED DUMP TRUCK 493

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

MANUAL GREASE ASSY

10

14

5 11 29

4
13 4 6
6 9 5

32
2 21

12 28
3 12
12
8
12 24
12
23

5
4
7
21
20
22 17 18

4 5
7

27
20 5 4
30
7
5
19
4 6
26

25 16
21
35

15 37 23
25
31

38

31
1 15
36
35 34
33
20

39
40

494 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

MANUAL GREASE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 160723 1 MANIFOLD,GREASE NIPPLE
2 BN028688 1 BRACKET, GREASE
3 162017 1 MANIFOLD,GREASE NIPPLE
4 BN031081 18 FITTING,STRAIGHT,HOSE,END
5 BN031080 18 COLLAR,GREASE HOSE
6 226043 8 CONNECTOR,ELBOW
7 226042 10 CONNECTOR,STRT
8 BN028869 1 COVER
9 201419 1 CLAMP,P-CLIP
10 BN035591 1 HOSE,GREASE
11 BN035592 1 HOSE,GREASE
12 BN035619 5 HOSE,GREASE
13 BN028743 1 HOSE, COVER, SPIRAL
14 207117 1 CLAMP,PCLIP
15 120148 6 CONNECTOR,STRT
16 BN042542 1 CONNECTOR,ELBOW
17 BN035297 1 HOSE,GREASE
18 BN035298 1 HOSE,GREASE
19 BN035593 1 HOSE,GREASE
20 203990 15 NIPPLE,GREASE
21 BN021647 6 SCREW,FLANGE HD
22 207159 1 CAP,GREASE NIPPLE
23 203680 8 P-CLIP,15MM
24 BN021190 4 SCREW,FLANGE HD
25 120807 4 ELBOW
26 121350 2 ELBOW
27 BN035594 1 HOSE,GREASE
28 BN020376 1 SCREW,FLANGE HD
29 BN020413 1 NUT,NYLOC,FLANGE HD
30 207158 1 CAP,GREASE NIPPLE
31 121156 4 CONNECTOR,ELBOW
32 BN042749 2 CONNECTOR,STRT
33 BN039226 1 BRACKET,GREASE BLOCK,MANUAL
34 161869 1 BLOCK,GREASE,6-BANK,B40D
35 BN040061 2 HOSE,GREASE
36 BN021447 2 BOLT,FLANGE HD
37 BN021443 4 SCREW,FLANGE HD
38 BN021444 2 SCREW,FLANGE HD
39 BN020414 2 NUT,NYLOC,FLANGE HD
40 BN040079 1 CAP,6-GREASE NIPPLE

PARTS MANUAL ARTICULATED DUMP TRUCK 495

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

TAIL GATE GREASING ASSY

6 2

5 2
3
4

7
9

496 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

TAIL GATE GREASING ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN030076 1 COVER, RHS
2 120148 2 CONNECTOR,STRT
3 201439 4 CLAMP,P-CLIP
4 BN021443 4 SCREW,FLANGE HD
5 BN020413 4 NUT,NYLOC,FLANGE HD
6 BN030077 1 BRACKET
7 200653 4 CABLE TIE
8 BN040074 1 HOSE,GREASE
9 BN040074 1 HOSE,GREASE

PARTS MANUAL ARTICULATED DUMP TRUCK 497

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

GROENEVELD KIT

3 6

4
2
7

8
7

498 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

GROENEVELD KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN027502 1 KIT,GROENEVELD
2 212067 1 PUMP,TWIN GROENEVELD GREASING BREAKDOWN, page 500
3 226045 2 ELBOW,AUTO GREASER
4 BN027503 1 BLOCK 1,COMPLETE BREAKDOWN, page 502
5 BN027504 1 BLOCK 2,COMPLETE BREAKDOWN, page 504
6 BN040072 1 BLOCK,B3,COMPLETE 6 PORT BREAKDOWN, page 506
7 226043 8 CONNECTOR,ELBOW
8 226042 1 CONNECTOR,STRT

PARTS MANUAL ARTICULATED DUMP TRUCK 499

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

TWIN PUMP AUTO GREASING

500 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

TWIN PUMP AUTO GREASING

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A 212067 1 PUMP,TWIN GROENEVELD GREASING
1 227604 1 PIN,RESERVOIR GUIDE 4KG
2 227515 1 COVER,RESERVOIR C/W O-RING
3 227605 1 RESERVOIR,4L,GREASE,BELL BRAND
4 227516 1 O,RING,RESERVOIR BOTTOM
5 227606 1 PLATE,FOLLOWER 4KG
6 227518 1 SUPPORT
7 228191 1 HARNESS,AUTO GREASE
8 228193 1 BODY,PUMP
9 227520 2 OUTLET,GREASE M16X1,5
10 262947 1 KIT,FILTER,AUTO GREASE D#
11 227525 1 KIT,LOW LEVEL SWITCH
12 228192 1 MOTOR,PUMP UNIT
13 227523 1 KIT,PUMP COVER
14 227530 1 KIT,GASKET TWIN

PARTS MANUAL ARTICULATED DUMP TRUCK 501

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

BLOCK 1 COMPLETE

502 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

BLOCK 1 COMPLETE

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 208503 1 GREASE BANK
2 207745 1 METERING UNIT NO 9
3 226226 1 METERING UNIT NO 1
4 207742 4 METERING UNIT NO 4
5 208505 1 METERING UNIT NO 8

PARTS MANUAL ARTICULATED DUMP TRUCK 503

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

BLOCK 2 COMPLETE

504 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

BLOCK 2 COMPLETE

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 208503 1 GREASE BANK
2 226226 1 METERING UNIT NO 1
3 227799 1 SWITCH,PRESSURE,TWIN,TYCO
4 207746 2 UNIT,METERING NO 8.5
5 207737 2 SHUT OFF PLUG M22 X1 MS
6 227869 1 UNIT,METERING NO11

PARTS MANUAL ARTICULATED DUMP TRUCK 505

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1300 MISCELLANEOUS VEHICLE

BLOCK 3 COMPLETE

506 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1300 MISCELLANEOUS VEHICLE

BLOCK 3 COMPLETE

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN030915 1 BLOCK,TWIN,6-PORT,BRASS
2 277379 2 METERING UNIT NO 8,5
3 208505 2 METERING UNIT NO 8
4 207737 2 SHUT OFF PLUG M22 X1 MS
5 226207 2 SEALING RING
6 226208 2 THREADED PLUG G 1/4 MS
7 BN030919 2 WASHER,SERRATED,M6
8 BN030916 1 BRACKET,6-PORT BLOCK
9 100994 2 CAPSCREW,HEX SKT HD

PARTS MANUAL ARTICULATED DUMP TRUCK 507

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

508 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL
SYSTEMS
♦ BONNET ELEC ASSY
♦ HALOGEN LIGHT RH (CHOICE)
♦ HALOGEN LIGHT LH (CHOICE)
♦ HALOGEN HEADLIGHT RH BREAKDOWN
♦ HALOGEN HEADLIGHT LH BREAKDOWN
♦ LED LIGHT RH (CHOICE)
♦ LED LIGHT LH (CHOICE)
♦ LED HEADLIGHT RH BREAKDOWN
♦ LED HEADLIGHT LH BREAKDOWN
♦ HEADLIGHTS
♦ NOSEBOX ELECTRICAL ASSY
♦ ISOLATOR ELECTRICAL ASSY (CHOICE)
♦ CAB ISOLATOR ELEC ASSY
♦ CHASSIS ISOLATOR ELECTRICAL ASSY
♦ CAB BATTERY BOX ELEC ASSY (CHOICE)
♦ CAB BATTERY BOX ELECTRICAL ASSY
♦ E-MODULE DC DC CONVERTER
♦ ARTIC LIGHTS
♦ CAB WORKLIGHT ELEC ASSY
♦ CAB ELECTRICAL ASSY
♦ CAB HARNESS
♦ BRAKE EMERGENCY ELEC ASSY (OPTION)
♦ EMERGENCY BRAKE SWITCH
♦ ARTIC ELECTRICAL ASSY
♦ ARTIC SENSOR ELECTRICAL ASSY
♦ CAB ENGINE ELECTRICAL ASSY
♦ MEMORY MODULE ELECTRICAL ASSY
♦ MEMORY MODULE ELEC ASSY BREAKDOWN
♦ ENGINE ELECTRICAL ASSY
♦ PNEUMATIC SENSORS ELECTRICAL ASSY
♦ REAR ELECTRICAL ASSY
♦ REVERSE CAMERA ELECTRICAL ASSY
♦ REVERSE CAMERA KIT
♦ CAB BEACON ELECTRICAL ASSY
♦ CAB LOADLIGHTS ELEC ASSY OPTION
♦ CAB LOADLIGHTS ELEC ASSY BREAKDOWN
♦ HYDRAULIC SENSORS ELECTRICAL ASSY
♦ E-MODULE TRANSMISSION
♦ TRANSMISSION ELECTRICAL ASSY
♦ FUEL HEATER ELECTRICAL ASSY (OPTION)
♦ CHASSIS ENGINE ELEC ASSY
♦ FUEL SENDER UNIT ASSY
♦ ELECTRICAL CONNECTOR (PART 1)
♦ ELECTRICAL CONNECTORS (PART 2)
♦ ELECTRICAL CONNECTOR (PART 3)
♦ ELECTRICAL CONNECTORS (PART 4)
♦ ELECTRICAL CONNECTOR (PART 5)

PARTS MANUAL ARTICULATED DUMP TRUCK 509

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

BONNET ELEC ASSY

4
3

2
7

510 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

BONNET ELEC ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 203925 1 GROMMET,RND
2 200653 21 CABLE TIE
3 BN032001 2 PIN,BONNET ACTUATOR
4 BN032036 2 CIRCLIP,EXTERNAL,12MM
5 BN025352 1 SENSOR,TEMPERATURE
6 BN035718 1 HARNESS,BONNET
7 BN027868 1 ACTUATOR,LINEAR,24V,505-810

PARTS MANUAL ARTICULATED DUMP TRUCK 511

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

HALOGEN LIGHT RH (CHOICE)

512 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

HALOGEN LIGHT RH (CHOICE)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN034169 1 BEZEL,BONNET,ADT,LARGE,E#
2 BN034149 1 BEZEL,BONNET,ADT,LARGE,E#
3 BN043142 1 HEADLIGHT,HALOGEN,EU,ELEC ASSY BREAK DOWN, page 516

PARTS MANUAL ARTICULATED DUMP TRUCK 513

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

HALOGEN LIGHT LH (CHOICE)

514 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

HALOGEN LIGHT LH (CHOICE)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN034169 1 BEZEL,BONNET,ADT,LARGE,E#
2 BN034149 1 BEZEL,BONNET,ADT,LARGE,E#
3 BN043141 1 HEADLIGHT,HALOGEN,SA,ELEC ASSY BREAK DOWN, page 518

PARTS MANUAL ARTICULATED DUMP TRUCK 515

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

HALOGEN HEADLIGHT RH BREAKDOWN

1
4
3

516 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

HALOGEN HEADLIGHT RH BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN008765 2 INDICATOR,21W
2 101167 6 WASHER,SPRING
3 BN021306 6 SCREW,FLANGE HD
4 BN008764 2 HEADLIGHT,HIGH BEAM,H1,24V
5 BN020680 2 HEADLIGHT,LOW BEAM,H1,24V,RH

PARTS MANUAL ARTICULATED DUMP TRUCK 517

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

HALOGEN HEADLIGHT LH BREAKDOWN

1
4

518 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

HALOGEN HEADLIGHT LH BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN008765 2 INDICATOR,21W
2 101167 6 WASHER,SPRING
3 BN021306 6 SCREW,FLANGE HD
4 BN008764 2 HEADLIGHT,HIGH BEAM,H1,24V
5 BN008763 2 HEADLIGHT,LOW BEAM,H1,24V,LH BREAKDOWN, page 528

PARTS MANUAL ARTICULATED DUMP TRUCK 519

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

LED LIGHT RH (CHOICE)

520 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

LED LIGHT RH (CHOICE)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN039543 1 BEZEL,KIT,LED AFTERMARKET
2 BN042808 1 HEADLIGHT,LED,EU,ELEC ASSY BREAK DOWN, page 524

PARTS MANUAL ARTICULATED DUMP TRUCK 521

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

LED LIGHT LH (CHOICE)

522 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

LED LIGHT LH (CHOICE)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN039543 1 BEZEL,KIT,LED AFTERMARKET
2 BN042807 1 HEADLIGHT,LED,SA,ELEC ASSY BREAK DOWN, page 526

PARTS MANUAL ARTICULATED DUMP TRUCK 523

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

LED HEADLIGHT RH BREAKDOWN

524 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

LED HEADLIGHT RH BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN041792 1 HARNESS,BONNET,LED,LH
2 BN041793 1 HARNESS,BONNET,LED,RH
3 218350 2 GROMMET,ROUND
4 BN037411 2 HEADLIGHT,HIGH BEAM,LED
5 BN037414 2 HEADLIGHT,LOW BEAM,LED,RH

PARTS MANUAL ARTICULATED DUMP TRUCK 525

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

LED HEADLIGHT LH BREAKDOWN

526 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

LED HEADLIGHT LH BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN041792 1 HARNESS,BONNET,LED,LH
2 BN041793 1 HARNESS,BONNET,LED,RH
3 218350 2 GROMMET,ROUND
4 BN037411 2 HEADLIGHT,HIGH BEAM,LED
5 BN037413 2 HEADLIGHT,LOW BEAM,LED,LH

PARTS MANUAL ARTICULATED DUMP TRUCK 527

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

HEADLIGHTS

528 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

HEADLIGHTS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN020680 1 HEADLIGHT,LOW BEAM,H1,24V,RH INCLUDES ITEM 3 & 5
1 BN008763 1 HEADLIGHT,LOW BEAM,H1,24V,LH INCLUDES ITEM 3 & 5
2 BN008764 1 HEADLIGHT, HIGH BEAM, H1, 24V INCLUDES ITEMS 3, 4 & 5
3 227820 1 GLOBE, 24V, H1
4 227821 1 GLOBE, PARK LIGHT, 24V, 4W
5 228259 1 CLIP,HEADLIGHT MOUNTING

PARTS MANUAL ARTICULATED DUMP TRUCK 529

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

NOSEBOX ELECTRICAL ASSY

6 7

5 4

3
1

530 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

NOSEBOX ELECTRICAL ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN047437 1 HARNESS,NOSEBOX
2 200653 21 CABLE TIE
3 BN034598 1 MTG,NOSEBOX ROUTING
4 100548 4 WASHER,FLAT
5 BN020770 1 WASHER, HARDENED
6 BN021443 1 SCREW,FLANGE HD
7 BN020414 2 NUT,NYLOC,FLANGE HD
8 BN020360 2 SCREW,FLANGE HD
9 BN051206 2 PLATE,ROUTING

PARTS MANUAL ARTICULATED DUMP TRUCK 531

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

ISOLATOR ELECTRICAL ASSY (CHOICE)

532 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

ISOLATOR ELECTRICAL ASSY (CHOICE)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN033597 1 CAB,ISOLATOR,ELEC ASSY BREAKDOWN, page 534
2 BN039458 1 CHASSIS,ISOLATOR,ELEC ASSY BREAKDOWN, page 536

PARTS MANUAL ARTICULATED DUMP TRUCK 533

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

CAB ISOLATOR ELEC ASSY

3
2

1 3
3 12

2 2

2 4

2
5 2
7

6 13

2
7
8

11

10

534 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

CAB ISOLATOR ELEC ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN016120 1 MOUNTING,ISOLATORS,CAB
2 BN013060 13 WASHER.FLAT
3 BN021443 7 SCREW,FLANGE HD
4 BN013049 1 SWITCH,ISOLATOR
5 BN013049 1 SWITCH,ISOLATOR
6 BN020376 1 SCREW,FLANGE HD
7 BN020413 5 NUT,NYLOC,FLANGE HD
8 BN020790 1 CABLE,BATTERY
9 BN020792 1 CABLE,BATTERY
10 BN029334 1 CABLE,BATTERY
11 BN029335 1 CABLE,BATTERY
12 BN013079 1 HARNESS,CUT_ISOLATE
13 100312 1 NUT,LOCK

PARTS MANUAL ARTICULATED DUMP TRUCK 535

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

CHASSIS ISOLATOR ELECTRICAL ASSY

8
13

14
12

20

6 21
2
11
22
4

22

17

1 18 15

19

10

16

536 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

CHASSIS ISOLATOR ELECTRICAL ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN034304 1 MTG,REMOTE ISOLATOR SWITCHES
2 206441 2 HINGE,M5
3 BN013085 2 PLATE,LID
4 203926 1 GROMMET,RND
5 BN013077 1 SWITCH,DISCONNECT
6 101175 4 CAPSCREW,CSK,SOCHD
7 100615 4 WASHER,FLAT
8 101185 4 CAPSCREW,BUT,SOCHD
9 BN020412 4 NUT,NYLOC,FLANGE HD
10 BN020358 2 SCREW,FLANGE HD
11 214317 1 SWITCH,DISCONNECT
12 271710 1 DECAL,ENGINE LOCK OUT,E#
13 271711 1 DECAL,BATTERY LOCK OUT,E#
14 BN039459 1 HARNESS,CUT/ISOLATE
15 100370 2 WASHER,FLAT
16 BN034305 1 COVER,BOTTOM,REM ISOLATOR
17 BN020416 2 NUT,NYLOC,FLANGE HD
18 100358 2 WASHER, FLAT
19 BN021190 2 SCREW,FLANGE HD
20 206945 2 MOUNTING,RUBBER
21 200653 2 CABLE TIE
22 217430 2 GROMMET,RND

PARTS MANUAL ARTICULATED DUMP TRUCK 537

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

CAB BATTERY BOX ELEC ASSY (CHOICE)

538 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

CAB BATTERY BOX ELEC ASSY (CHOICE)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 216646 1 FASTNER,PLASTIC
2 BN021443 2 SCREW,FLANGE HD
3 BN033598 1 CABLE,BATTERY
4 BN033599 1 CABLE,BATTERY

PARTS MANUAL ARTICULATED DUMP TRUCK 539

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

CAB BATTERY BOX ELECTRICAL ASSY

7
7

11

15

3
13
2

9
10
6
4
4
5
12
14

540 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

CAB BATTERY BOX ELECTRICAL ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN002630 2 BATTERY,ABSORBED GLASS MAT
2 BN017659 1 TERMINAL,JUMP START
3 BN020174 1 COVER,DUST
4 100548 8 WASHER,FLAT
5 BN020414 4 NUT,NYLOC,FLANGE HD
6 BN020360 4 SCREW,FLANGE HD
7 203923 4 GROMMET,RND
8 200871 13 CABLE TIE,200 x 4.8MM
9 BN020528 1 STUD,NEG
10 BN020527 1 STUD,POS
11 BN029332 1 CABLE,BATTERY
12 BN033600 1 CABLE,BATTERY
13 BN002643 1 CABLE,BATTERY
14 BN020004 1 SWITCH,DISCONNECT
15 BN038971 1 CABLE,BATTERY

PARTS MANUAL ARTICULATED DUMP TRUCK 541

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

E-MODULE DC DC CONVERTER

2
3

542 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

E-MODULE DC DC CONVERTER

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN007395 1 E-MODULE,DC/DC CONVERTER
2 BN013060 1 WASHER.FLAT
3 100054 1 WASHER,SPRING
4 BN021190 1 SCREW,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 543

BN045169 REV D B40E
JUNE 2020 PIN A840E12
1600 VEHICLE ELECTRICAL SYSTEMS

ARTIC LIGHTS

HARNESS ROUTES
BEHIND MUDGUARD

10

2
4

11

7
1

3
6
9

544 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

ARTIC LIGHTS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 100065 4 WASHER,SPRING
2 200653 8 CABLE TIE
3 203926 2 GROMMET,RND
4 206945 2 MOUNTING,RUBBER
5 217430 4 GROMMET,RND
6 217719 2 LIGHT,FLOOD
7 BN020376 4 SCREW,FLANGE HD
8 BN020416 2 NUT,NYLOC,FLANGE HD
9 BN020981 2 SCREW,FLANGE HD
10 BN039852 2 HARNESS,ARTIC LIGHT
11 BN040307 2 PLATE,ROUTING,MUDGUARD

PARTS MANUAL ARTICULATED DUMP TRUCK 545

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

CAB WORKLIGHT ELEC ASSY

4
7

7
3
1
1 2

546 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

CAB WORKLIGHT ELEC ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 217719 4 LIGHT,FLOOD
2 BN032963 2 HARNESS,WORKLIGHT
3 101094 8 WASHER,FLAT
4 BN020390 4 BOLT,FLANGE HD
5 100370 4 WASHER,FLAT
6 BN020416 4 NUT,NYLOC,FLANGE HD
7 200871 4 CABLE TIE
8 BN020914 4 SPACER,PLASTIC,WORKLIGHTS

PARTS MANUAL ARTICULATED DUMP TRUCK 547

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

CAB ELECTRICAL ASSY

30

29
32
56 23
31

28 34
24
31

26
7 33
39 25
6
5 43
4
16
15 41 44
14
13 29 2
48
42 46
47
57
46 8
12 9 20
19

45
35
18
13 17
14
36 50 16
11 51
27 10

21

40
54
53
52
3 22
3
49
55
1

38
5

37

548 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

CAB ELECTRICAL ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 216017 1 ALARM,BUZZER
2 200653 4 CABLE TIE
3 200871 42 CABLE TIE,200 x 4.8MM
4 BN032858 1 E-MODULE,CCU3
5 100548 6 WASHER,FLAT
6 100065 3 WASHER,SPRING
7 BN021447 3 BOLT,FLANGE HD
8 BN019646 4 WASHER,FLAT
9 BN031059 4 CAPSCREW,HEX SKT HD
10 202729 1 LIGHTER,CIGARETTE
11 176435 1 WASHER
12 BN032253 1 PLATE,CAB,MTG,CPC4
13 BN013060 4 WASHER.FLAT
14 100054 4 WASHER,SPRING
15 BN021190 2 SCREW,FLANGE HD
16 BN013059 9 WASHER,FLAT
17 101167 5 WASHER,SPRING
18 101170 5 SCREW,PANHEAD
19 BN007398 1 SWITCH,DOOR
20 BN018481 1 NUT,HEX,HALF NUT
21 206291 1 GROMMET,RND
22 203923 1 GROMMET,RND
23 203264 7 GROMMET,RND,BLANK
24 203926 6 GROMMET,RND
25 206579 2 GROMMET,BLANK,RND,SS
26 BN016991 8 GROMMET,RND
27 203927 1 GROMMET
28 BN001690 1 HORN,ELECTRICAL
29 100358 5 WASHER, FLAT
30 100608 2 CAPSCREW,HEX DOMED CAP
31 100613 4 WASHER,FLAT
32 101035 2 CAPSCREW,HEX DOMED CAP
33 100811 2 NUT,NYLOC S/STEEL
34 206703 1 CONNECTOR,2WAY,RECEPTACLE,M
35 217625 1 SOLENOID,CONTINUOUS DUTY
36 BN021443 2 SCREW,FLANGE HD
37 BN024887 1 THROTTLE,FOOT ACTUATOR
38 BN020369 3 BOLT,FLANGE HD
39 206940 1 LIGHT,INTERIOR
40 216702 1 CLAMP,P-CLIP
41 BN010250 1 E-MODULE,SDC
42 BN020413 3 NUT,NYLOC,FLANGE HD
43 214637 1 E-MODULE,SSM
44 BN020412 4 NUT,NYLOC,FLANGE HD
45 BN017498 1 SWITCH,MUILT FUNCTION
46 217900 2 FRAME,SWITCH
47 217902 1 PLUG,SWITCH,FRAME,HOLE
48 BN029239 1 SWITCH,ROCKER
49 BN007392 1 SOCKET,USB

PARTS MANUAL ARTICULATED DUMP TRUCK 549

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

CAB ELECTRICAL ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
50 216037 1 SOCKET,ACCESSORY
51 BN039785 1 HARNESS,CAB
52 100370 1 WASHER,FLAT
53 101216 1 WASHER,SERRATED
54 BN020358 1 SCREW,FLANGE HD
55 BN044133 1 HARNESS,CAN,BRIDGE
56 BN045688 2 WASHER,FLAT
57 BN044042 1 E-MODULE,CDU2

550 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 PAGE LEFT BLANK INTENTIONALLY

PARTS MANUAL ARTICULATED DUMP TRUCK 551

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

CAB HARNESS

17

8 18
17
3 17

11 8
3

16

13 3 17
23
29 25 8 33
3
24
10
14 4
54 18
21 9 17 18
22 17
38
51 37
36
6 5
39 12 35

34 26
2
27 1130
44
3 48
47 4
17 40 41
19 3
46
45 43
15 17
20 7

8
28 22
50 42
31 53

1
49 18
7 3 4
32
52

552 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

CAB HARNESS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 216892 50 LOCK,FUSE
2 BN030652 5 DIODE,6A
3 206704 13 CONNECTOR,2WAY,PLUG,F
4 216852 5 CONNECTOR,2WAY,RECEP,BLANK
5 207473 5 CONNECTOR,31WAY,RECEPTACLE,F
6 206717 1 CONNECTOR,31WAY,RECEPTACLE,M
7 206735 2 CONNECTOR,2WAY,PLUG,F
8 206709 7 CONNECTOR,6WAY,PLUG,F
9 206712 2 CONNECTOR,8WAY,PLUG,F
10 218457 1 CONNECTOR,8WAY,RECEP,BLNK
11 206778 3 CONNECTOR,1 WAY,PLUG,F
12 217711 1 CONNECTOR,2WAY,PLUG,F
13 214315 1 CONNECTOR,BRIDGE
14 207502 1 CONNECTOR,21WAY,PLUG,F
15 207500 2 CONNECTOR,15WAY,PLUG,F
16 217730 1 CONNECTOR,8WAY,PLUG,F
17 206707 12 CONNECTOR,4WAY,PLUG,F
18 217706 4 CONNECTOR,4WAY,RECEP,BLANK
19 121296 1 CONNECTOR,16WAY,PLUG,F
20 BN021065 2 CONNECTOR,4WAY,PLUG,F
21 216400 2 MODULE,RELAY
22 216404 24 LOCK,DILLBLOCK
23 216403 2 MODULE,LEG
24 217717 3 RELAY,24V
25 216891 14 LOCK,RELAY
26 207274 1 CONNECTOR,12WAY,PLUG,F
27 218965 1 LUG,HEAVY DUTY
28 BN026766 1 CONNECTOR,6WAY,RECEP,BLANK
29 BN014026 1 CONNECTOR,80WAY,PLUG,F
30 216817 1 CONNECTOR,1WAY,PLUG,F
31 216358 7 CONNECTOR,3WAY,PLUG,F
32 BN028929 2 CONNECTOR,3WAY,RECEP,BLANK
33 BN039785 1 HARNESS,CAB
34 BN032965 2 CONNECTOR,40WAY,PLUG,F
35 BN015183 1 CONNECTOR,35WAY,PLUG,F
36 BN029234 1 CONNECTOR,21WAY,PLUG,F
37 BN029233 1 CONNECTOR,18WAY,PLUG,F
38 BN029232 1 CONNECTOR,18WAY,PLUG,F
39 207501 1 CONNECTOR,18WAY,PLUG,F
40 216789 1 CONNECTOR,9 WAY,PLUG,M
41 216402 2 MODULE,POWER TAP
42 216401 7 MODULE,FUSE
43 BN009212 3 MOUNTING,FLUSH,DILLBLOX
44 206350 25 FUSE,10A
45 207115 4 FUSE,25A
46 207116 8 FUSE,20A
47 207118 8 FUSE,15A
48 216945 1 FUSE,40A
49 216407 6 BUSBAR,7 FUSE

PARTS MANUAL ARTICULATED DUMP TRUCK 553

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

CAB HARNESS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
50 218750 1 CONNECTOR,6WAY,PLUG,F
51 217739 1 CONNECTOR,10WAY,PLUG,F
52 206690 1 CONNECTOR,3WAY,PLUG,F
53 216359 6 TERMINATOR,CAN
54 BN032966 2 CONNECTOR,81WAY,PLUG,F

554 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 PAGE LEFT BLANK INTENTIONALLY

PARTS MANUAL ARTICULATED DUMP TRUCK 555

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

BRAKE EMERGENCY ELEC ASSY (OPTION)

556 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

BRAKE EMERGENCY ELEC ASSY (OPTION)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 266021 1 BRAKE,EMERGENCY,ELEC ASSY BREAKDOWN, page 558

PARTS MANUAL ARTICULATED DUMP TRUCK 557

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

EMERGENCY BRAKE SWITCH

558 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

EMERGENCY BRAKE SWITCH

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 214317 1 SWITCH,DISCONNECT
2 214377 1 DECAL,EMERGENCY STOP
3 214418 1 HARNESS,STOP SWITCH

PARTS MANUAL ARTICULATED DUMP TRUCK 559

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

ARTIC ELECTRICAL ASSY

12
14
8

13

5 11
4

12
9
7

6 10

560 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

ARTIC ELECTRICAL ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 206945 13 MOUNTING,RUBBER
2 200653 13 CABLE TIE
3 203908 1 CLAMP,P-CLIP
4 100548 2 WASHER,FLAT
5 BN020414 2 NUT,NYLOC,FLANGE HD
6 BN020360 2 SCREW,FLANGE HD
7 207117 1 CLAMP,PCLIP
8 200653 14 CABLE TIE
9 217563 2 GROMMET,RND
10 216173 2 CLAMP,P-CLIP
11 217430 2 GROMMET,RND
12 214315 2 CONNECTOR,BRIDGE
13 216852 1 CONNECTOR,2WAY,RECEP,BLANK
14 BN039380 1 HARNESS,ARTIC

PARTS MANUAL ARTICULATED DUMP TRUCK 561

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

ARTIC SENSOR ELECTRICAL ASSY

8
5
6
7 5

13
11

14
15
1

9
15

10

12

562 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

ARTIC SENSOR ELECTRICAL ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN039524 1 PLATE, ARTIC SENSOR
2 BN008672 1 SENSOR,ROTARY
3 100548 3 WASHER,FLAT
4 101309 2 WASHER, FLAT
5 200779 2 TIE ROD END
6 207440 1 SHAFT ROTARY SENSOR B/JOINTS
7 100281 1 NUT,HEXAGON
8 BN039168 1 PLATE,ARTIC SENSOR
9 100063 2 WASHER,FLAT
10 100383 2 SCREW,HEX HD
11 BN020369 2 BOLT,FLANGE HD
12 BN020414 2 NUT,NYLOC,FLANGE HD
13 BN021444 2 SCREW,FLANGE HD
14 100878 1 WASHER, FLAT
15 BN020716 2 NUT,CLEAVELOCK,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 563

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

CAB ENGINE ELECTRICAL ASSY

564 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

CAB ENGINE ELECTRICAL ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 DC222454 1 E-MODULE,CPC4

PARTS MANUAL ARTICULATED DUMP TRUCK 565

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

MEMORY MODULE ELECTRICAL ASSY

566 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

MEMORY MODULE ELECTRICAL ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN013132 1 CAB,MEM MODULE,ELEC ASSY BREAKDOWN, page 568

PARTS MANUAL ARTICULATED DUMP TRUCK 567

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

MEMORY MODULE ELEC ASSY BREAKDOWN

7
7

3
8

568 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

MEMORY MODULE ELEC ASSY BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN023823 1 E-MODULE,MEMORY MODULE
2 BN007391 1 ANTENNA,IRIDIUM
3 BN000470 1 ANTENNA,GPS & GSM
4 BN013059 2 WASHER,FLAT
5 101167 2 WASHER,SPRING
6 BN021448 2 SCREW,FLANGE HD
7 200871 5 CABLE TIE
8 203927 1 GROMMET

PARTS MANUAL ARTICULATED DUMP TRUCK 569

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

ENGINE ELECTRICAL ASSY

26

4
7
25
3

14
28 21 8
35
27
24
20 22 12
9
21 38
11 13 14 36
33
6 18

31
16 2 15
19 26
13
29
17
14
34
23 13
21
24 31
5

32
21
30
37

10

570 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

ENGINE ELECTRICAL ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN026866 1 CABLE,BATTERY
2 BN033601 1 CABLE,BATTERY
3 BN034180 1 MTG,HARNESS & HVAC ROUTING
4 BN034523 1 PLATE,ROUTING
5 BN033406 1 PLATE,ROUTING
6 BN034413 1 MTG,HARNESS & HVAC ROUTING
7 BN034870 1 MTG,MILLENIUM BRIDGE ROUTING
8 BN039374 1 HARNESS,ENGINE
9 BN017685 1 SENSOR,PRESSURE,AIR
10 200653 20 CABLE TIE
11 BN010391 3 PLATE,ROUTING
12 BN020981 1 SCREW,FLANGE HD
13 BN020414 6 NUT,NYLOC,FLANGE HD
14 BN020413 3 NUT,NYLOC,FLANGE HD
15 BN020416 1 NUT,NYLOC,FLANGE HD
16 BN020365 1 BOLT,FLANGE HD
17 101194 1 WASHER, SERRATED
18 200653 27 CABLE TIE
19 206945 10 MOUNTING,RUBBER
20 201420 1 CLAMP,P-CLIP
21 100548 10 WASHER,FLAT
22 BN021647 4 SCREW,FLANGE HD
23 BN020770 4 WASHER, HARDENED
24 BN021443 5 SCREW,FLANGE HD
25 100060 1 WASHER,SPRING
26 BN021445 2 SCREW,FLANGE HD
27 201434 1 CLAMP,PCLIP
28 201439 1 CLAMP,P-CLIP
29 100064 1 WASHER,FLAT
30 BN020360 1 SCREW,FLANGE HD
31 100424 4 WASHER,FLAT
32 BN020417 2 NUT,NYLOC,FLANGE HD
33 BN020382 2 BOLT,FLANGE HD
34 BN038181 1 BRACKET,ROUTING,TOP
35 101216 1 WASHER,SERRATED
36 101217 1 WASHER
37 208771 1 GROMMET,RND
38 217430 1 GROMMET,RND

PARTS MANUAL ARTICULATED DUMP TRUCK 571

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

PNEUMATIC SENSORS ELECTRICAL ASSY

572 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

PNEUMATIC SENSORS ELECTRICAL ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN000725 1 SENSOR,PRESSURE
2 BN042300 3 SWITCH,PRESSURE

PARTS MANUAL ARTICULATED DUMP TRUCK 573

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

REAR ELECTRICAL ASSY

3
25

16

2
21
3
20 13 2
19 11 12
26 24
18 6

16 25
28 14
31 15
32
5 30
29 26

6
22
27 2
4 8
23 7
1

17 9

10

574 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

REAR ELECTRICAL ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN020413 3 NUT,NYLOC,FLANGE HD
2 100548 12 WASHER,FLAT
3 BN020360 10 SCREW,FLANGE HD
4 BN020414 2 NUT,NYLOC,FLANGE HD
5 200653 43 CABLE TIE
6 100370 4 WASHER,FLAT
7 216994 1 ALARM,SPEAKER,BACK UP
8 206945 21 MOUNTING,RUBBER
9 BN025352 1 SENSOR,TEMPERATURE
10 BN039378 1 HARNESS,REAR
11 BN018303 4 PLATE,MTG
12 100868 8 SPACER
13 BN018299 4 PLATE,GUARD
14 BN028189 1 MOUNTING,BIN POSITION SENSOR
15 BN008672 1 SENSOR,ROTARY
16 200779 2 TIE ROD END
17 208771 1 GROMMET,RND
18 BN012346 1 SHAFT,ROTARY SENSOR
19 100281 1 NUT,HEXAGON
20 100383 2 SCREW,HEX HD
21 216027 1 LIGHT,LED
22 BN034184 1 MOUNTING,BUA & ASG
23 BN025228 1 ASG,REAR CHASSIS,KIT
24 216028 1 LIGHT,LED
25 100811 2 NUT,NYLOC S/STEEL
26 BN020358 4 SCREW,FLANGE HD
27 BN021445 2 SCREW,FLANGE HD
28 BN040034 1 HARNESS,ARTIC JUMP
29 202094 1 GROMMET,RND-SS
30 BN020770 3 WASHER, HARDENED
31 BN020386 3 BOLT,FLANGE HD
32 217719 1 LIGHT,FLOOD
33 216028 1 LIGHT,LED
34 217719 1 LIGHT,FLOOD
35 216027 1 LIGHT,LED

PARTS MANUAL ARTICULATED DUMP TRUCK 575

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

REVERSE CAMERA ELECTRICAL ASSY

6 5

1
8

576 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

REVERSE CAMERA ELECTRICAL ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN013158 1 CAMERA,REV,KIT BREAKDOWN, page 578
2 191642 1 MOUNTING,REVERSE CAMERA
3 100063 2 WASHER,FLAT
4 BN020412 2 NUT,NYLOC,FLANGE HD
5 BN021306 2 SCREW,FLANGE HD
6 100064 2 WASHER,FLAT
7 BN020390 2 BOLT,FLANGE HD
8 200653 37 CABLE TIE
9 203215 1 GROMMET, RND

PARTS MANUAL ARTICULATED DUMP TRUCK 577

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

REVERSE CAMERA KIT

578 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

REVERSE CAMERA KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN009266 1 CAMERA,REVERSE
2 BN021074 1 CABLE,REVERSE CAMERA

PARTS MANUAL ARTICULATED DUMP TRUCK 579

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

CAB BEACON ELECTRICAL ASSY

580 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

CAB BEACON ELECTRICAL ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN013341 1 CAB BEACON ELECTRICAL ASSY
1 BN010248 1 PIPE,MOUNTING
2 218912 1 LIGHT,BEACON
3 BN013527 1 HARNESS,BEACON
4 BN010240 1 PLATE,MOUNTING,BEACON

PARTS MANUAL ARTICULATED DUMP TRUCK 581

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

CAB LOADLIGHTS ELEC ASSY OPTION

582 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

CAB LOADLIGHTS ELEC ASSY OPTION

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 NSI 1 CAB,LOADLIGHTS,ELEC ASSY BREAKDOWN, page 584

PARTS MANUAL ARTICULATED DUMP TRUCK 583

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

CAB LOADLIGHTS ELEC ASSY BREAKDOWN

1
2

7
4
8

9
3

584 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

CAB LOADLIGHTS ELEC ASSY BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN024265 1 LIGHT,OBW,LOAD
2 203926 1 GROMMET,RND
3 BN021296 1 PLATE,ROCK GUARD
4 BN024266 1 PLATE,LOADLIGHT,ASSY
5 BN020395 2 BOLT,FLANGE HD
6 BN020414 2 NUT,NYLOC,FLANGE HD
7 100548 2 WASHER,FLAT
8 100065 2 WASHER,SPRING
9 100275 2 NUT,WING

PARTS MANUAL ARTICULATED DUMP TRUCK 585

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

HYDRAULIC SENSORS ELECTRICAL ASSY

2
2

2
1
2 4

586 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

HYDRAULIC SENSORS ELECTRICAL ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN026908 3 SENSOR,TEMPERATURE
2 BN000728 4 SENSOR,PRESSURE
3 100570 3 WASHER, FLAT
4 BN028433 2 SENSOR,LEVEL,CAP

PARTS MANUAL ARTICULATED DUMP TRUCK 587

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

E-MODULE TRANSMISSION

2
1

588 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

E-MODULE TRANSMISSION

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN024797 1 E-MODULE,TCU,ALLN
2 BN013059 3 WASHER,FLAT
3 101167 3 WASHER,SPRING
4 BN020376 3 SCREW,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 589

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

TRANSMISSION ELECTRICAL ASSY

6
11

13
12 2
1

13
12

10

590 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

TRANSMISSION ELECTRICAL ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 203908 1 CLAMP,P-CLIP
2 BN034324 1 PLATE,ROUTING,TRANSMISSION
3 216173 1 CLAMP,P-CLIP
4 BN037952 1 HARNESS,TRANSMISSION
5 BN038296 1 HARNESS,REMOTE FILTRATION
6 200653 8 CABLE TIE
7 100370 2 WASHER,FLAT
8 BN020390 2 BOLT,FLANGE HD
9 101307 2 WASHER,FLAT
10 BN020416 2 NUT,NYLOC,FLANGE HD
11 206945 2 MOUNTING,RUBBER
12 100054 2 WASHER,SPRING
13 BN021444 2 SCREW,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 591

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

FUEL HEATER ELECTRICAL ASSY (OPTION)

592 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

FUEL HEATER ELECTRICAL ASSY (OPTION)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 207981 1 HEATER,FUEL

PARTS MANUAL ARTICULATED DUMP TRUCK 593

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

CHASSIS ENGINE ELEC ASSY

1 5

594 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

CHASSIS ENGINE ELEC ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 DC222453 1 E-MODULE,ACM
2 BN020369 4 BOLT,FLANGE HD
3 DC221771 8 RING,RUBBER
4 200871 1 CABLE TIE,200 x 4.8MM
5 DC222534 1 BRACKET,ELECT CABLE MTG

PARTS MANUAL ARTICULATED DUMP TRUCK 595

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

FUEL SENDER UNIT ASSY

596 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

FUEL SENDER UNIT ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN029945 1 PLATE,COVER
2 BN020980 2 SCREW,FLANGE HD
3 BN016641 1 SENDER,FUEL
4 200653 2 CABLE TIE

PARTS MANUAL ARTICULATED DUMP TRUCK 597

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

ELECTRICAL CONNECTOR (PART 1)

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

17 18 19 20

TD0010514-A

598 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

ELECTRICAL CONNECTOR (PART 1)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 216811 A/R LUG, 8MM
2 216816 A/R TERMINAL, PUSH ON, 4.8 MM, FEMALE
3 216817 A/R TERMINAL, SLIP- ON, 1 WAY
4 206778 A/R PLUG, SOCKET, 1 WAY
5 207926 A/R LUG, 8MM
6 216780 A/R PLUG, SOCKET, 2WAY
7 BN011517 A/R PLUG, SOCKET, 2 WAY
8 216812 A/R LUG, 6MM
9 216813 A/R LUG, 6MM
10 BN041099 A/R RECEPTACLE, 2 WAY
11 218950 A/R LUG, 4MM
12 BN029657 A/R PLUG, SOCKET, 2 WAY
13 218955 A/R LUG, 6MM
14 218956 A/R LUG, 6MM
15 218957 A/R LUG, 6MM
16 BN026356 A/R PLUG, SOCKET, 3 WAY
17 218962 A/R LUG, 10MM
18 218963 A/R LUG, 10MM
19 218965 A/R LUG, 12MM
20 216815 A/R TERMINAL , PUSH-ON, 3.0MM, FEMALE

PARTS MANUAL ARTICULATED DUMP TRUCK 599

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

ELECTRICAL CONNECTORS (PART 2)

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

17 18 19 20

TD0010515-A

600 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

ELECTRICAL CONNECTORS (PART 2)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 217076 A/R PLUG, SOCKET, 1 WAY
2 217077 A/R RECEPTACLE PIN, 1 WAY
3 208580 A/R PLUG, SOCKET, 2 WAY
4 217711 A/R PLUG, SOCKET, 2 WAY
5 BN028929 A/R RECEPTACLE, BLANK, 3 WAY
6 216856 A/R PLUG, SOCKET, 2 WAY
7 BN030106 A/R PLUG, SOCKET, 4 WAY
8 206703 A/R RECEPTACLE PIN, 2 WAY
9 206704 A/R RECEPTACLE PIN, 2 WAY
10 BN037541 A/R PLUG. SOCKET, 4 WAY
11 216852 A/R RECEPTACLE PIN, BLANKING PIN & WEDGE
12 214315 A/R RECEPTACLE PIN, 2 WAY, BRIDGE
13 202916 A/R SOCKET, 2 WAY, 90 DEG BAYONET
14 206735 A/R PLUG, SOCKET, 2 WAY
15 BN004614 A/R PLUG, SOCKET, 2 WAY
16 BN009838 A/R PLUG, SOCKET, 2 WAY
17 BN009839 A/R PLUG, SOCKET, 2 WAY
18 201529 A/R SOCKET, 4 WAY
19 BN026309 A/R PLUG, SOCKET, 4 WAY
20 BN014595 2 PLUG, SOCKET, 2 WAY

PARTS MANUAL ARTICULATED DUMP TRUCK 601

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

ELECTRICAL CONNECTOR (PART 3)

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

17 18 19 20

TD0010516-A

602 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

ELECTRICAL CONNECTOR (PART 3)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 206690 A/R PLUG, SOCKET, 3 WAY
2 206705 A/R RECEPTACLE, PIN, 3 WAY
3 216358 A/R PLUG, SOCKET, 3 WAY
4 216359 A/R TERMINAL
5 BN012001 A/R PLUG, SOCKET, 3 WAY
6 BN034590 A/R PLUG, SOCKET, 4 WAY
7 206706 A/R RECEPTACLE, PIN, 4 WAY
8 206707 A/R PLUG, SOCKET, 4 WAY
9 217706 A/R RECEPTACLE, 4 WAY
10 207830 A/R PLUG, SOCKET, 5 WAY
11 BN026766 A/R RECEPTACLE, PIN, 6 WAY
12 BN021065 A/R PLUG, SOCKET, 4 WAY
13 207273 A/R RECEPTACLE, PIN, 12 WAY
14 218750 A/R PLUG, SOCKET, 6 WAY
15 206708 A/R RECEPTACLE, PIN, 6 WAY
16 206709 A/R PLUG, SOCKET, 6 WAY
17 218753 A/R PLUG, BLANK, 12 WAY
18 BN016122 A/R PLUG, PIN, 7 WAY
19 206711 A/R RECEPTACLE, PIN, 8 WAY
20 206712 A/R PLUG, SOCKET, 8 WAY

PARTS MANUAL ARTICULATED DUMP TRUCK 603

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

ELECTRICAL CONNECTORS (PART 4)

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

17 18 19 20

TD0010517-A

604 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

ELECTRICAL CONNECTORS (PART 4)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 218457 A/R RECEPTACLE, BLANK, 8 WAY
2 218903 A/R PLUG, SOCKET, 23 WAY
3 206718 A/R PLUG, SOCKET, 31 WAY
4 217730 A/R PLUG, SOCKET, 8 WAY
5 BN012223 A/R PLUG, SOCKET, 8 WAY
6 216091 A/R PLUG, PIN, 31 WAY
7 216789 A/R PLUG, PIN, 9 WAY
8 217739 A/R PLUG, SOCKET, 10 WAY
9 216095 A/R RECEPTACLE, SOCKET, 31 WAY
10 207274 A/R PLUG, SOCKET, 12 WAY
11 207500 A/R PLUG, SOCKET, 15 WAY
12 121296 A/R PLUG, SOCKET, 16 WAY
13 216093 A/R RECEPTACLE, PIN, 31 WAY
14 207501 A/R PLUG, SOCKET, 18 WAY
15 216076 A/R PLUG, SOCKET, 20 WAY
16 207502 A/R PLUG, SOCKET, 21 WAY
17 BN032965 A/R PLUG, SOCKET, 40 WAY
18 BN032966 A/R PLUG, SOCKET, 81 WAY
19 206716 A/R RECEPTACLE, PIN, 23 WAY
20 BN029234 A/R PLUG, SOCKET, 21 WAY

PARTS MANUAL ARTICULATED DUMP TRUCK 605

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1600 VEHICLE ELECTRICAL SYSTEMS

ELECTRICAL CONNECTOR (PART 5)

1 2 3 4

5 6 7 8

9 10 11 12

13 14 15 16

17 18

TD0010518-A

606 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1600 VEHICLE ELECTRICAL SYSTEMS

ELECTRICAL CONNECTOR (PART 5)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 206717 A/R RECEPTACLE, PIN, 31 WAY
2 207473 A/R RECEPTACLE, SOCKET, 31 WAY
3 216096 A/R PLUG, PIN, 31 WAY, 90 DEG
4 216073 A/R HDP DEUTSCH, 31 WAY, PLUG, SOCKETS
5 BN015183 A/R PLUG, SOCKET, 35 WAY
6 BN014026 A/R PLUG, SOCKET, 80 WAY
7 BN029386 1 PLUG, SOCKET, 2 WAY
8 BN029230 1 PLUG, SOCKET, 3 WAY
9 BN029231 3 PLUG, SOCKET, 3 WAY
10 BN029639 1 PLUG, SOCKET, 3 WAY
11 BN029640 1 PLUG, SOCKET, 3 WAY
12 BN029229 1 PLUG, SOCKET, 4 WAY
13 BN029641 2 PLUG, SOCKET, 4 WAY
14 BN029228 1 PLUG, SOCKET, 8 WAY
15 BN029232 1 PLUG, SOCKET, 18 WAY
16 BN029233 1 PLUG, SOCKET, 18 WAY
17 BN029227 1 PLUG, SOCKET, 21 WAY
18 BN029226 1 PLUG, SOCKET, 120 WAY

PARTS MANUAL ARTICULATED DUMP TRUCK 607

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

608 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1700 FRAME, CHASSIS OR
SUPPORTING STRUCTURE
♦ FRONT CHASSIS ASSY
♦ FRONT BELLY COVER ASSY
♦ ASSEMBLY OSCILLATION MALE
♦ OSCILLATION MALE WITH ACTIVE STRAIN GAUGE KIT
♦ ARTIC JOINT
♦ CHASSIS STEERING LOCK
♦ STOP ARTICULATION ASSY
♦ REAR CHASSIS ASSY

PARTS MANUAL ARTICULATED DUMP TRUCK 609

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1700 FRAME, CHASSIS OR SUPPORTING STRUCTURE

FRONT CHASSIS ASSY

610 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1700 FRAME, CHASSIS OR SUPPORTING STRUCTURE

FRONT CHASSIS ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN038313 1 FRAME,CHASSIS,FRONT

PARTS MANUAL ARTICULATED DUMP TRUCK 611

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1700 FRAME, CHASSIS OR SUPPORTING STRUCTURE

FRONT BELLY COVER ASSY

17

4
12 8
2
6
18
4
9
9
15

4 21
9
15
3 1 9
4

16 8
5
7
20
2 2 3
6 14 2

8
1

19

2
9 11

10

13
7 4
15

21

612 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1700 FRAME, CHASSIS OR SUPPORTING STRUCTURE

FRONT BELLY COVER ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 100316 12 NUT,LOCK
2 BN020382 21 BOLT,FLANGE HD
3 BN021191 4 BOLT,FLANGE HD
4 BN020419 10 NUT,NYLOC,FLANGE HD
5 101318 2 WASHER,FLAT
6 BN020385 4 BOLT,FLANGE HD
7 100359 12 WASHER, FLAT
8 BN021018 7 WASHER, HARDENED
9 100010 10 WASHER,FLAT
10 100123 2 CAPSCREW,HEX SKT HD
11 BN020417 2 NUT,NYLOC,FLANGE HD
12 100724 2 BOLT,HEX HD
13 BN038057 1 COVER,BELLY,WELDMENT,FRONT
14 BN037855 1 COVER,BELLY,WELDMENT,FRONT
15 BN033175 6 HINGE,COVER,BELLY
16 BN038059 1 WELDMENT,BELLY PLATE,BEAM
17 BN037859 1 COVER,BELLY,WELDMENT,REAR
18 BN037943 1 COVER,BELLY,WELDMENT,REAR
19 BN037888 1 LATCH,DRAIN,COVER
20 BN038016 2 PLATE,LATCH,BELLY PLATE
21 BN020373 4 SCREW,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 613

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1700 FRAME, CHASSIS OR SUPPORTING STRUCTURE

ASSEMBLY OSCILLATION MALE

614 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1700 FRAME, CHASSIS OR SUPPORTING STRUCTURE

ASSEMBLY OSCILLATION MALE

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN025622 1 PLATE,RETAINER
2 BN020360 4 SCREW,FLANGE HD
3 BN025648 1 ASSEMBLY, OSCILLATION,MALE BREAKDOWN, page 616
4 190699 1 COVER,DUST,OSCIL JOINT

PARTS MANUAL ARTICULATED DUMP TRUCK 615

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1700 FRAME, CHASSIS OR SUPPORTING STRUCTURE

OSCILLATION MALE WITH ACTIVE STRAIN GAUGE KIT

616 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1700 FRAME, CHASSIS OR SUPPORTING STRUCTURE

OSCILLATION MALE WITH ACTIVE STRAIN GAUGE KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN025648 1 ASSEMBLY,OSCILLATION,MALE
1 BN023110 1 OSCILLATION,MALE
2 BN026859 1 ASG,MID CHASSIS,KIT

PARTS MANUAL ARTICULATED DUMP TRUCK 617

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1700 FRAME, CHASSIS OR SUPPORTING STRUCTURE

ARTIC JOINT

11

16 12

15
10

13
9
17

13 18 17

5 18

1
1

17

5 18

4
2

14
14
8
17

18

618 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1700 FRAME, CHASSIS OR SUPPORTING STRUCTURE

ARTIC JOINT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 150114 2 BEARING,SPHERICAL
2 BN028746 2 PLATE,M-OSC
3 140301 2 SEAL,OIL
4 BN028964 2 PLATE,M-OSC
5 140300 2 SEAL,OIL
6 170822 2 SHIM
7 BN029037 1 PIN,ARTIC
8 BN029045 1 PIN, ARTIC JOINT
9 BN029039 1 SLEEVE,ARTIC
10 BN029042 1 PLATE,M-OSC
11 217664 4 CAPSCREW,GR12.9 MODIFIED HEAD
12 100726 8 SCREW,HEXHD TENSILOCK BL
13 101273 12 CAPSCREW,SOCHD 12.9 DIN912 OG
14 100655 12 NUT,LOCK
15 BN029658 4 BUSH,RETAINING,PIN
16 BN020382 4 BOLT,FLANGE HD
17 BN025605 4 O-RING,ARTIC
18 161668 4 ADAPTOR,O-RING

PARTS MANUAL ARTICULATED DUMP TRUCK 619

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1700 FRAME, CHASSIS OR SUPPORTING STRUCTURE

CHASSIS STEERING LOCK

1
2
4
6 4

620 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1700 FRAME, CHASSIS OR SUPPORTING STRUCTURE

CHASSIS STEERING LOCK

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN029583 1 BAR,SAFETY
2 BN029578 1 PLATE,TAG,LOCK
3 BN029577 2 PIN,SAFETY BAR
4 100059 2 WASHER,FLAT
5 BN020382 1 BOLT,FLANGE HD
6 BN020417 1 NUT,NYLOC,FLANGE HD
7 201748 1 CIRCLIP,EXTERNAL,PLANET PIN F

PARTS MANUAL ARTICULATED DUMP TRUCK 621

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1700 FRAME, CHASSIS OR SUPPORTING STRUCTURE

STOP ARTICULATION ASSY

2
3

622 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1700 FRAME, CHASSIS OR SUPPORTING STRUCTURE

STOP ARTICULATION ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN013371 2 STOP,ARTICULATION
2 100548 6 WASHER,FLAT
3 BN020980 6 SCREW,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 623

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1700 FRAME, CHASSIS OR SUPPORTING STRUCTURE

REAR CHASSIS ASSY

5
9
4
4
6
4
7

10
11

11

1
3

3
1

624 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1700 FRAME, CHASSIS OR SUPPORTING STRUCTURE

REAR CHASSIS ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 162012 2 BUSH,OSCILLATION TUBE,B40D
2 140461 2 O RING,10A0D400A0N70
3 140776 2 SEAL,OSCILLATION,B40D
4 BN020981 10 SCREW,FLANGE HD
5 BN028527 2 PLATE,ROUTING,REAR
6 BN029160 1 BRACKET,CHASSIS,REAR
7 100064 2 WASHER,FLAT
8 BN041328 1 PLATE,ROUTING,REAR
9 BN041329 1 PLATE,ROUTING,REAR
10 BN023176 1 CHASSIS,REAR
11 BN021307 8 SCREW,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 625

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

626 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION
♦ CAB FRAME
♦ STD WIPER AND MIRROR KIT (CHOICE)
♦ DELUX WIPER AND MIRROR KIT (CHOICE)
♦ CAB MOUNTING ASSY
♦ SUPPORT DEVICE CAB KIT
♦ SUPPORT DEVICE CAB-DO NOT USE IN MANUALS_SAFETY CRITICAL
♦ CAB HEADLINING
♦ TRIM CAB ASSY INTERIOR
♦ TRIM CAB ASSY EXTERNAL
♦ CONTROL PANEL CONSOLE
♦ DASHBOARD PANEL
♦ ELECTRICAL CAB ASSY MOUNTING
♦ MOUNTING E-MODULES ADT
♦ RADIO ASSEMBLY
♦ RADIO BLANKS TRIM
♦ COOLER BOX
♦ DOOR CAB ASSY OPERATOR
♦ HANDLE DOOR CAB KIT
♦ WINDOWS
♦ WINDOW SAFETY PUNCH
♦ CAB ROLLERBLIND ASSY
♦ SHIELD CAB ASSY HEAT
♦ OPERATOR SEAT ASSY
♦ OPERATOR SEAT
♦ TRAINER SEAT ASSY
♦ PANEL CAB ASSY EXTERNAL
♦ ROOF ASSY
♦ REAR CAB GUARD ASSY
♦ STD WIPER & MIRROR KIT BREAKDOWN
♦ DELUX WIPER KIT BREAKDOWN
♦ WIPER SYSTEM
♦ WIPER KIT
♦ CAB ASSY WIPER COVER
♦ CAB WIPER COMMON PARTS
♦ WINDOW WASHER BOTTLE
♦ MIRROR ASSEMBLY ADT
♦ MIRROR PIVOT MOUNTING
♦ SIDE MIRROR ASSEMBLY
♦ MIRROR CAB ASSY MOUNTING
♦ FIRE EXTINGUISHER
♦ AIRCONDITIONER CAB DUCTING
♦ HVAC CAB UNIT
♦ HVAC BREAKDOWN
♦ HVAC ADT KIT
♦ AIRCONDITIONER RECEIVER DRIER
♦ BATTERY CLAMP ASSY
♦ DOOR ASSY BATTERY BOX

PARTS MANUAL ARTICULATED DUMP TRUCK 627

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

CAB FRAME

628 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

CAB FRAME

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN016991 2 GROMMET,RND
2 BN021510 1 TRIM,SEAL,B-PILLAR,ADT
3 NSI 1 FRAME,CAB,ROPS
4 207266 3 HEXSERT
5 206437 32 HEXSERT
6 206585 45 HEXSERT
7 207288 7 MOUNTING,BOND ON

PARTS MANUAL ARTICULATED DUMP TRUCK 629

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

STD WIPER AND MIRROR KIT (CHOICE)

630 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

STD WIPER AND MIRROR KIT (CHOICE)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN006876 1 WIPER,CAB ASSY,STANDARD BREAKDOWN, page 684
2 BN017865 1 TRIM,CAB,RADIO BLANKS BREAKDOWN, page 656

PARTS MANUAL ARTICULATED DUMP TRUCK 631

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

DELUX WIPER AND MIRROR KIT (CHOICE)

632 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

DELUX WIPER AND MIRROR KIT (CHOICE)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN010090 1 WIPER,CAB ASSY,DELUX BREAKDOWN, page 686
2 BN034080 1 CAB,WORKLIGHT,ELEC ASSY BREAKDOWN, page 546
3 BN040370 1 CAB,RADIO,ELEC ASSY BREAKDOWN, page 654

PARTS MANUAL ARTICULATED DUMP TRUCK 633

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

CAB MOUNTING ASSY

2
3
1

1 10

6
1

4
5

634 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

CAB MOUNTING ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 100536 12 WASHER,FLAT
2 BN021192 4 BOLT,FLANGE HD
3 BN021191 4 BOLT,FLANGE HD
4 BN020419 4 NUT,NYLOC,FLANGE HD
5 BN018321 2 WASHER,FLAT,CAB MOUNT
6 BN021193 2 BOLT,FLANGE HD
7 BN054502 2 RETAINER,CAB MOUNT
8 14M7277 2 NUT,HEX
9 BN003088 4 MOUNT,RUBBER
10 BN039066 2 MTG, RUBBER, CAB

PARTS MANUAL ARTICULATED DUMP TRUCK 635

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

SUPPORT DEVICE CAB KIT

636 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

SUPPORT DEVICE CAB KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN029553 1 SUPPORT DEVICE,CAB
2 100424 8 WASHER,FLAT
3 BN020417 4 NUT,NYLOC,FLANGE HD
4 BN020382 4 BOLT,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 637

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

SUPPORT DEVICE CAB-DO NOT USE IN MANUALS_SAFETY

CRITICAL

3 8

4
4

5
2

638 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

SUPPORT DEVICE CAB-DO NOT USE IN MANUALS_SAFETY

CRITICAL
I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN029682 1 FRAME
2 BN014803 1 BUMPSTOP
3 BN029758 1 CATCH
4 100423 4 WASHER,FLAT
5 BN020420 1 NUT,NYLOC,FLANGE HD
6 BN021193 1 BOLT,FLANGE HD
7 BN014572 1 LEVER
8 AA21292 1 SPRING,CLIP
9 BN014853 1 SPRING

PARTS MANUAL ARTICULATED DUMP TRUCK 639

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

CAB HEADLINING

640 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

CAB HEADLINING

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN021422 1 HEADLINER,REAR,ADT
2 BN009169 1 HEADLINER,FRONT,ADT
3 BN014588 1 TRIM,CAB,HEADLINER
4 216646 14 FASTENER,PLASTIC

PARTS MANUAL ARTICULATED DUMP TRUCK 641

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

TRIM CAB ASSY INTERIOR

8 2
20
3
17
18
12

18 17 3

7 22
24 17 11
3

18
19 14
19 18 18 1
4 5
18
6
12

13 19

21 9

10 23 15 16

25

642 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

TRIM CAB ASSY INTERIOR

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN009515 1 TRIM,CAB,ADT
2 BN009171 1 PANEL,CAB,ADT
3 206439 3 HANDLE,CAB INTERIOR
4 BN016990 1 GRIP,DASHBOARD,CUPHOLDER
5 BN021418 1 PANEL,TRIM,B PILLAR
6 BN015823 2 PLATE,CAB,ADT
7 BN013477 1 PANEL,COVER,HVAC HOSES
8 BN034055 2 PIN,CAB,COAT AND BEACON
9 BN034065 1 PANEL,CAB,STORAGE BOX
10 BN036379 1 TRIM,CAB,ADT,UTILITY BOX
11 216646 10 FASTNER,PLASTIC
12 100548 5 WASHER,FLAT
13 BN020360 3 SCREW,FLANGE HD
14 100837 3 CAPSCREW,HEX CSKH SKT HD
15 100358 3 WASHER, FLAT
16 100618 3 NUT,LOCK
17 100615 6 WASHER,FLAT
18 100835 22 CAPSCREW,HEX DOMED CAP
19 100947 16 WASHER,FLAT
20 BN021444 2 SCREW,FLANGE HD
21 BN034038 1 CAB,FOOTREST
22 BN021514 1 TRIM,DASHBOARD,MAT
23 BN042508 1 MAT,CAB FLOOR,E#
24 BN021000 1 COVER,CAB,E-MODULES
25 BN021419 1 CAB,DASHBOARD,LEFT

PARTS MANUAL ARTICULATED DUMP TRUCK 643

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

TRIM CAB ASSY EXTERNAL

644 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

TRIM CAB ASSY EXTERNAL

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN029889 1 TRIM,CAB,SKIRT,LEFT
2 BN032111 1 TRIM,CAB,LHS,FRONT
3 BN032113 1 TRIM,CAB,LHS,REAR
4 BN032110 1 SEAL,CAB,LHS,EXTRUSION

PARTS MANUAL ARTICULATED DUMP TRUCK 645

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

CONTROL PANEL CONSOLE

646 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

CONTROL PANEL CONSOLE

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN018551 1 PANEL,CONTROL,ADT
2 100947 4 WASHER,FLAT
3 100835 4 CAPSCREW,HEX DOMED CAP

PARTS MANUAL ARTICULATED DUMP TRUCK 647

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

DASHBOARD PANEL

648 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

DASHBOARD PANEL

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN010180 1 DASHBOARD,CAB,ADT
2 BN014630 1 BINNACLE,CAB,ADT
3 BN013460 1 PLATE,DASHBOARD
4 100615 2 WASHER,FLAT
5 100834 2 CAPSCREW,HEX DOMED CAP

PARTS MANUAL ARTICULATED DUMP TRUCK 649

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

ELECTRICAL CAB ASSY MOUNTING

28

27

29
9

22
9
23
22 28

14 27
23

3
16 29
15
13 5
26

24 18
1
12 19
2

13
14 4

7 8 14 15 15
13 17
17 23
21
6 20
24
18
25
16 13 2
10
11
1

650 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

ELECTRICAL CAB ASSY MOUNTING

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN018559 3 ISOLATOR,E-MODULES,CUP
2 BN018561 3 ISOLATOR,E-MODULES,CONE
3 BN021403 1 PLATE,FRAME,MOUNTING
4 BN000550 1 HANDLE,SSM,25 BUTTON
5 BN021411 1 PLATE,CAB,ADT
6 BN030222 1 PLATE,CAB,ADT
7 BN016318 1 GASKET,CONNECTOR PLATE
8 BN009551 1 CLAMP,HARNESS,CAB,ADT
9 BN009661 2 PLATE,ANTENNA MOUNT
10 BN021664 1 MOUNTING,DIAGNOSTICS,ADT
11 BN013432 1 PLATE,CAB,ADT
12 BN015993 1 MOUNTING,RELAY BANK,CAB,E#
13 100548 7 WASHER,FLAT
14 BN020414 4 NUT,NYLOC,FLANGE HD
15 BN013062 5 WASHER.FLAT
16 BN020360 4 SCREW,FLANGE HD
17 BN021444 3 SCREW,FLANGE HD
18 BN013060 5 WASHER.FLAT
19 100080 2 SCREW,HEX HD
20 BN021190 3 SCREW,FLANGE HD
21 BN020413 3 NUT,NYLOC,FLANGE HD
22 100358 4 WASHER, FLAT
23 BN021443 7 SCREW,FLANGE HD
24 BN013059 3 WASHER,FLAT
25 BN021306 1 SCREW,FLANGE HD
26 BN021448 2 SCREW,FLANGE HD
27 100536 2 WASHER,FLAT
28 BN021446 2 SCREW,FLANGE HD
29 145018 2 O-RING

PARTS MANUAL ARTICULATED DUMP TRUCK 651

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

MOUNTING E-MODULES ADT

652 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

MOUNTING E-MODULES ADT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN033708 1 MOUNTING,E-MODULES,ADT

PARTS MANUAL ARTICULATED DUMP TRUCK 653

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

RADIO ASSEMBLY

4 5

654 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

RADIO ASSEMBLY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN045960 1 RADIO,AM/FM
2 266978 1 SPEAKERS,ELEC ASSY
3 BN037385 1 ANTENNA,RADIO
4 BN013539 1 HARNESS,SPEAKER
5 101176 8 NUT,SPEED

PARTS MANUAL ARTICULATED DUMP TRUCK 655

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

RADIO BLANKS TRIM

2 3

656 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

RADIO BLANKS TRIM

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 217758 1 PLT,BLANKING,RADIO FACE
2 207968 2 COVER,SPEAKER,HOLE
3 BN018508 1 GROMMET,BLANK
4 100872 2 SCREW,PNH
5 100830 6 SCREW,PNH
6 101176 6 NUT,SPEED

PARTS MANUAL ARTICULATED DUMP TRUCK 657

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

COOLER BOX

13

14

3
6

15
1

15
10
12
2

4
7

11

658 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

COOLER BOX

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN017218 2 HINGE,CAB,COOLER BOX
2 BN014429 1 VENT,SWIVEL,ROUND,SMALL
3 203267 2 GROMMET,RND,BLANK
4 100835 3 CAPSCREW,HEX DOMED CAP
5 BN018476 12 WASHER,FLAT
6 BN018483 4 CAPSCREW,CSK,SOCHD
7 BN013060 2 WASHER,FLAT
8 BN013462 1 PANEL,ASSEMBLY,CAB
9 BN013474 1 SEAL,COOLER BOX,CAB
10 216525 1 VENT,SWIVEL,AURORA
11 100947 3 WASHER,FLAT
12 BN021443 2 SCREW,FLANGE HD
13 100873 4 CAPSCREW,HEX DOMED CAP
14 BN013471 1 LID,COOLER BOX,CAB
15 100811 8 NUT, NYLOC S/STEEL

PARTS MANUAL ARTICULATED DUMP TRUCK 659

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

DOOR CAB ASSY OPERATOR

5
21

20

20

12
20
11

22

19

10

24

3
1

2 14
13
13
16 8
15

4
9
12
23
17
18

660 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

DOOR CAB ASSY OPERATOR

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN029589 1 FRAME,DOOR,CAB,ACCESS
2 BN030417 1 GLASS,DOOR,ADT,LOWER
3 BN030684 1 GLASS,DOOR,ADT,TOP
4 BN030658 2 HINGE,DOOR,CAB,ADT
5 BN020827 1 SEAL,DOOR,ADT,E SERIES
6 BN020941 1 GASSTRUT,D,435,282,330
7 206439 1 HANDLE,CAB INTERIOR
8 BN030418 1 PIN,STRIKER,DOOR,ADT
9 BN033655 1 HANDLE,DOOR,CAB,KIT BREAKDOWN, page 662
10 BN033577 1 MOUNTING,COVER,DOOR LATCH
11 100615 2 WASHER,FLAT
12 100835 3 CAPSCREW,HEX DOMED CAP
13 100424 2 WASHER,FLAT
14 100316 1 NUT,LOCK
15 100625 1 WASHER,FLAT
16 101265 1 CAPSCREW,HEX DOMED CAP
17 100370 8 WASHER,FLAT
18 BN021307 8 SCREW,FLANGE HD
19 BN033631 2 CAPSCREW,HEX SKT CSK HD
20 100548 6 WASHER,FLAT
21 BN016125 2 BOLT,HEX HD
22 BN018480 2 NUT,HEX,DOMED CAP
23 100947 1 WASHER,FLAT
24 BN020414 2 NUT,NYLOC,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 661

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

HANDLE DOOR CAB KIT

5
4
1
9
7

10

8
6

662 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

HANDLE DOOR CAB KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN033576 1 COVER,LATCH,DOOR,CAB
2 BN033578 1 HANDLE,DOOR,CAB,ADT
3 BN033580 1 LATCH,CAB,DOOR,ADT
4 BN033589 1 WASHER,FLAT
5 BN033584 1 NUT,HEX HD
6 BN033581 1 SEAL,HANDLE,DOOR,LOWER
7 BN033582 1 SEAL,HANDLE,DOOR,TOP
8 BN033583 1 SPACER,DOOR HANDLE,LOWER
9 BN033585 1 SPACER,DOOR HANDLE,TOP
10 BN033579 2 KEY,CAB,DOOR,ADT

PARTS MANUAL ARTICULATED DUMP TRUCK 663

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

WINDOWS

1
3

664 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

WINDOWS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN007661 1 WINDOW,ADT,QUATER GLASS
2 BN007662 1 WINDOW,ADT,REAR
3 BN007845 1 WINDSHIELD,ADT,E#
4 BN033725 1 WINDOW,ADT,RHS,SLIDING
5 BN034461 1 LATCH,SLIDING WINDOW

PARTS MANUAL ARTICULATED DUMP TRUCK 665

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

WINDOW SAFETY PUNCH

666 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

WINDOW SAFETY PUNCH

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 272385 1 PUNCH, SAFE T, WINDOW
2 272473 1 DECAL, PUNCH, SAFE T, WINDOW

PARTS MANUAL ARTICULATED DUMP TRUCK 667

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

CAB ROLLERBLIND ASSY

668 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

CAB ROLLERBLIND ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN005342 1 ROLLERBLIND,CAB,ADT
2 100947 6 WASHER,FLAT
3 100835 6 CAPSCREW,HEX DOMED CAP

PARTS MANUAL ARTICULATED DUMP TRUCK 669

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

SHIELD CAB ASSY HEAT

6
4

670 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

SHIELD CAB ASSY HEAT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN031277 1 CURTAIN,CAB,ADT
2 BN013454 1 PLATE,CAB SEAL,FRONT
3 BN034946 1 SHIELD,HEAT,TILT CYLINDER
4 BN021443 10 SCREW,FLANGE HD
5 MT2485 4 PLUG,CHRISTMAS TREE
6 201054 1 CLAMP,HOSE

PARTS MANUAL ARTICULATED DUMP TRUCK 671

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

OPERATOR SEAT ASSY

7
1

6
2

672 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

OPERATOR SEAT ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN013690 1 SEATBOX,ISRI
2 100370 4 WASHER,FLAT
3 BN020358 4 SCREW,FLANGE HD
4 100083 6 SCREW,HEX HD
5 100548 6 WASHER,FLAT
6 BN020414 6 NUT,NYLOC,FLANGE HD
7 200871 1 CABLE TIE
8 BN017961 1 SEAT,OPERATOR,ADT E# BREAKDOWN, page 674

PARTS MANUAL ARTICULATED DUMP TRUCK 673

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

OPERATOR SEAT

1 24

28
23 25

15

11 5
8
12

14
9
11
16
21
10

16 12
27
20

13
26
19
22

18

19 17

TD0008993-C

674 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

OPERATOR SEAT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN017961 1 SEAT, OPERATOR
2 278077 1 BACKREST
3 278078 1 HEADREST, SEAT
4 278079 1 BELT, SEAT, 3-POINT
5 278080 1 SLIDERS, CUSHION, SEAT
6 278100 1 BUCKLE, BELT
7 278081 1 SIDECOVER, RH
8 278084 1 HANDLE, ADJUSTMENT, BACKREST
9 278085 1 SIDECOVER, LH
10 278086 1 VALVE, LH
11 278083 1 ADJUSTER, INCLINATION
12 278090 1 ADJUSTER, HEIGHT, LH SIDE
13 278091 1 LOWERING DEVICE, SEAT
14 278092 1 COVER, FRONT
15 278093 1 COVER, REAR
16 278089 1 LOCKING DEVICE, ISOLATOR
17 278082 1 SPRING, AIR
18 278094 1 VALVE, ADJUSTMENT, HEIGHT
19 278095 1 LOCK, HEIGHT
20 278087 1 BELLOWS,
21 278088 1 PIN, SECURING, BELLOWS
22 278096 1 LEVER, ADJUSTMENT, HORIZONTAL
23 278097 1 CUSHION, SEAT
24 278098 1 ARMREST, LH SIDE
25 278099 1 ARMREST, RH SIDE
26 227999 1 SHOCK ABSORBER, ADJUSTABLE
27 278307 1 ADJUSTER, SHOCK ABSORBER
28 278340 1 COVER, SEATBELT

PARTS MANUAL ARTICULATED DUMP TRUCK 675

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

TRAINER SEAT ASSY

3 1
6

10
4
2
9

4 8
3
12
7

11

676 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

TRAINER SEAT ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN026968 1 FRAME, SEAT, TRAINER
2 BN014618 1 SEAT,TRAINER
3 100548 13 WASHER,FLAT
4 BN020414 7 NUT,NYLOC,FLANGE HD
5 BN014619 1 SEAT,BACKREST,TRAINER
6 BN020360 6 SCREW,FLANGE HD
7 BN018080 4 WASHER,FLAT
8 BN018032 2 TUBE,TRAINER SEAT,HANDLE
9 BN018078 1 WASHER,FLAT
10 264103 1 SEATBELT,SEAT,TRAINER
11 BN020358 2 SCREW,FLANGE HD
12 BN020416 2 NUT,NYLOC,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 677

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

PANEL CAB ASSY EXTERNAL

1
5

678 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

PANEL CAB ASSY EXTERNAL

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN034379 1 PANEL,FIREWALL,ASSEMBLY
2 BN034387 1 PANEL,ASSEMBLY,CAB,REAR
3 BN034390 1 PANEL,ASSEMBLY,CAB
4 BN024858 1 PANEL,ASSY,HVAC,OUTER
5 BN016025 1 VACUATOR,CAB,DRIP TRAY

PARTS MANUAL ARTICULATED DUMP TRUCK 679

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

ROOF ASSY

680 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

ROOF ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN016862 1 ROOF,CAB,ADT,E SERIES
2 BN021513 1 PANEL,SPACER,ROOF,ADT

PARTS MANUAL ARTICULATED DUMP TRUCK 681

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

REAR CAB GUARD ASSY

8
7
2

7
8 9
7
1
4
7
9

682 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

REAR CAB GUARD ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN020646 1 GUARD,CAB,EURO
2 BN030458 1 PLATE,CAB,GUARD,DIRT
3 BN030748 1 PANEL,CAB,ADT
4 BN010023 2 PLATE,STRUT,STONEGUARD
5 100548 10 WASHER,FLAT
6 BN020360 10 SCREW,FLANGE HD
7 100370 10 WASHER,FLAT
8 BN020358 6 SCREW,FLANGE HD
9 BN020416 4 NUT,NYLOC,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 683

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

STD WIPER & MIRROR KIT BREAKDOWN

684 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

STD WIPER & MIRROR KIT BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 263441 1 KIT,WIPER,DOGA BREAKDOWN, page 690
2 203264 2 GROMMET,RND,BLANK
3 206579 1 GROMMET,BLANK
4 200871 3 CABLE TIE

PARTS MANUAL ARTICULATED DUMP TRUCK 685

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

DELUX WIPER KIT BREAKDOWN

2 4

6
5

686 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

DELUX WIPER KIT BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN010193 1 WIPER SYSTEM,DELUX BREAKDOWN, page 688
2 BN017675 1 SPACER,WIPER MOTOR,DELUXE
3 203264 1 GROMMET,RND,BLANK
4 203265 1 GROMMET,RND,BLANK
5 206579 1 GROMMET,BLANK
6 200871 3 CABLE TIE

PARTS MANUAL ARTICULATED DUMP TRUCK 687

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

WIPER SYSTEM

688 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

WIPER SYSTEM

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN010193 1 WIPER SYSTEM, DELUX, CAB
2 227978 1 MOTOR, WIPER
3 227979 1 ARM, WIPER
4 227980 1 BLADE, WIPER

PARTS MANUAL ARTICULATED DUMP TRUCK 689

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

WIPER KIT

690 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

WIPER KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 263441 1 KIT,WIPER,DOGA

PARTS MANUAL ARTICULATED DUMP TRUCK 691

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

CAB ASSY WIPER COVER

4
3

692 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

CAB ASSY WIPER COVER

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN034097 1 COVER,WIPER MOTOR,ADT
2 BN034073 1 STOPPER,RUBBER
3 100548 5 WASHER,FLAT
4 BN020360 5 SCREW,FLANGE HD
5 100370 2 WASHER,FLAT
6 BN020416 2 NUT,NYLOC,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 693

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

CAB WIPER COMMON PARTS

13

9
5

12

11

7
8

10

694 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

CAB WIPER COMMON PARTS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 217745 1 WASHER,BOTTLE AND PUMP,24V,5L BREAKDOWN, page 696
2 BN009735 1 PLATE,WASHER BOTTLE
3 BN016364 1 MOUNTING,WASHER BOTTLE
4 BN021444 2 SCREW,FLANGE HD
5 100358 4 WASHER, FLAT
6 BN020376 2 SCREW,FLANGE HD
7 BN013060 2 WASHER.FLAT
8 BN020413 2 NUT,NYLOC,FLANGE HD
9 BN020366 2 BOLT,FLANGE HD
10 201434 1 CLAMP,PCLIP
11 BN021222 1 HOSE
12 200871 2 CABLE TIE

PARTS MANUAL ARTICULATED DUMP TRUCK 695

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

WINDOW WASHER BOTTLE

696 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

WINDOW WASHER BOTTLE

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 217745 1 BOTTLE, WASHER
2 210986 1 PUMP, WASHER BOTTLE

PARTS MANUAL ARTICULATED DUMP TRUCK 697

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

MIRROR ASSEMBLY ADT

4
2

698 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

MIRROR ASSEMBLY ADT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN021515 1 MOUNT,MIRROR,WIDE ANGLE
2 BN020692 1 MIRROR,EXTERIOR
3 BN021518 1 PLATE,SPREADER,WIDE MIRROR
4 100370 4 WASHER,FLAT
5 BN021445 4 SCREW,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 699

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

MIRROR PIVOT MOUNTING

700 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

MIRROR PIVOT MOUNTING

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN020076 2 BEARING,PIVOT,MIRRORS
2 BN020080 1 PLATE,ARM,PIVOT,MIRRORS
3 BN020998 1 WASHER,PLASTIC
4 BN020079 1 WASHER,PROFILED
5 BN020078 1 SPRING,PIVOT,MIRRORS
6 BN030346 1 TUBE, RETAINER, BEARING
7 BN020092 1 ARM,PIVOT,TOP,ASSEMBLY
8 BN020091 1 MOUNTING,PIVOT,MIRRORS

PARTS MANUAL ARTICULATED DUMP TRUCK 701

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

SIDE MIRROR ASSEMBLY

5
10

9
3

1 10
8

702 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

SIDE MIRROR ASSEMBLY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN018418 2 MIRROR,ELECTRIC,24V,ADT
2 BN018419 2 MIRROR,WIDE,ADT
3 BN032961 1 HARNESS,MIRROR
4 BN032962 1 HARNESS,MIRROR
5 BN002465 1 HARNESS,MIRROR,RHS
6 BN002466 1 HARNESS,MIRROR,LHS
7 207031 1 SWITCH,ELEC MIRRORS
8 206708 2 CONNECTOR,6WAY
9 BN016991 2 GROMMET,RND
10 200871 2 CABLE TIE

PARTS MANUAL ARTICULATED DUMP TRUCK 703

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

MIRROR CAB ASSY MOUNTING

9
9

15 8
11 20
1716 17 19
10
16 2
18 13 14

6
1

18
20

19 14
20 19 3
4 19
20
19
19 20
13
21
8
9
18
16 15
10
9
17
18 1 12

16
21 19 5 20
17
7

704 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

MIRROR CAB ASSY MOUNTING

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN020093 2 PIVOT,ASSEMBLY,MIRRORS BREAKDOWN, page 700
2 BN024285 1 FRAME,MIRROR STRUCTURE
3 BN024287 1 FRAME,MIRROR STRUCTURE
4 BN024289 1 ARM,MIRRORS,BRACE
5 BN024291 1 ARM,MIRRORS,BRACE
6 BN008361 1 ARM,MIRROR,CAB,ADT
7 BN016366 1 ARM,MIRROR,CAB,ADT
8 BN018414 2 BUMPER,MIRROR ARM,ADT
9 200653 6 CABLE TIE
10 BN013435 4 PLATE,CAB,ADT
11 BN019232 1 INSERT,MIRROR ARM,RH
12 BN019230 1 INSERT,MIRROR ARM,LH
13 BN016991 2 GROMMET,RND
14 BN009782 2 SEAL,MIRROR ARM,ADT
15 BN020376 8 SCREW,FLANGE HD
16 100548 16 WASHER,FLAT
17 BN020369 10 BOLT,FLANGE HD
18 BN020414 10 NUT,NYLOC,FLANGE HD
19 100370 12 WASHER,FLAT
20 BN020358 10 SCREW,FLANGE HD
21 BN020416 2 NUT,NYLOC,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 705

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

FIRE EXTINGUISHER

3
4

706 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

FIRE EXTINGUISHER

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN013060 4 WASHER.FLAT
2 BN021427 1 PLATE,EXTINGUISHER,MTG
3 214598 1 FIRE EXTINGUISHER 1,5KG
4 BN021443 4 SCREW,FLANGE HD
5 BN020412 3 NUT,NYLOC,FLANGE HD
6 100873 3 CAPSCREW,HEX DOMED CAP

PARTS MANUAL ARTICULATED DUMP TRUCK 707

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

AIRCONDITIONER CAB DUCTING

5 4
4 5

708 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

AIRCONDITIONER CAB DUCTING

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN015755 1 DUCT,CAB,HVAC,ASSEMBLY
2 BN021021 1 DUCT,CAB,FLOOR
3 BN006891 1 CAB,ASSEMBLY
4 BN014429 2 VENT,SWIVEL,ROUND,SMALL
5 216525 3 VENT,SWIVEL,AURORA

PARTS MANUAL ARTICULATED DUMP TRUCK 709

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

HVAC CAB UNIT

10

3
7

4 7

11
6

710 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

HVAC CAB UNIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN039814 1 HVAC,UNIT,ADT,E# LARGE BREAKDOWN, page 712
2 BN016319 2 GASKET,HVAC,INLET
3 BN018233 2 GASKET,HVAC,OUTLET
4 BN016320 1 GASKET,HVAC,OUTLET
5 BN018234 1 GASKET,HVAC,OUTLET
6 BN018553 2 GASKET,HVAC,DRAIN
7 BN018507 2 MAT,HVAC,SUPPORT
8 100548 4 WASHER,FLAT
9 BN020360 4 SCREW,FLANGE HD
10 200871 1 CABLE TIE,200 x 4.8MM
11 BN030416 1 HOSE,PROTECTION,CAB

PARTS MANUAL ARTICULATED DUMP TRUCK 711

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

HVAC BREAKDOWN

18

1
6

15

3
16

4
9
11
7 5

10

13
8 14

12

17

15
TD0010595

712 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

HVAC BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN039814 1 HVAC UNIT
1 227982 1 BLOWER,24V
2 278161 2 KIT,DRAIN, NOT ILLUSTRATRED
3 227983 1 COIL,EVAPORATOR
4 227984 1 COIL,HEATER
5 227985 1 FILTER,AIR ASSY.
6 227986 3 MOTOR,ACTUATOR 12V
7 220635 1 VALVE,BLOCK
8 227969 1 MOTORIZED VALVE
9 220774 3 P-CLAMP
10 226006 1 HT.HOSE
11 220765 2 O-RING
12 226013 2 BUSHING
13 226007 2 RECEPTACLE,
14 226008 2 RETAINER,
15 226011 9 SPACER,NYLON
16 226844 1 COIL CLIP,PANEL
17 226009 2 STUD,BAIL STYLE RA
18 228334 1 WIRING HARNESS,

PARTS MANUAL ARTICULATED DUMP TRUCK 713

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

HVAC ADT KIT

36

32

25
15
15
30 14
15 15

16
10
30 16
29
35
24
16 15
22
21 16

15 37 23
15 17
26 28
10
20
15
10 18 25
39
2
7 16 27 34
38
33
29
12 15
13
8
31
12
13

19
10 11

1
12
13
9
2
4

6
3
4
5

714 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

HVAC ADT KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN029646 1 PLATE
2 BN029749 4 NUT,SQUARE
3 BN028047 2 BOSS,NON-TAPPED
4 100358 4 WASHER, FLAT
5 BN020376 2 SCREW,FLANGE HD
6 203927 2 GROMMET
7 BN029647 1 BRACKET,CONDENSER
8 BN021443 2 SCREW,FLANGE HD
9 BN020805 1 CONDENSER,HVAC,ADT
10 100548 6 WASHER,FLAT
11 100238 2 SCREW,HEX HD
12 BN020770 3 WASHER, HARDENED
13 BN021190 3 SCREW,FLANGE HD
14 BN028311 1 PLATE,ROUTING,HVAC
15 BN020360 13 SCREW,FLANGE HD
16 BN020414 8 NUT,NYLOC,FLANGE HD
17 BN018465 1 RECEIVER,DRIER BREAKDOWN, page 716
18 BN030257 1 ADAPTER,HVAC COMPRESSOR
19 BN033423 1 HOSE,HVAC
20 BN033424 1 HOSE,HVAC
21 BN034889 1 HOSE,HVAC
22 BN034890 1 HOSE,HVAC
23 BN033425 1 HOSE_HVAC HEATER
24 BN031335 1 CONNECTOR,QUICK
25 203923 3 GROMMET,RND
26 BN031315 1 HOSE,PROTECTION,SPIRAL
27 BN033425 1 HOSE_HVAC HEATER
28 207117 3 CLAMP,PCLIP
29 203681 4 CLAMP,P-CLIP
30 206467 2 CLAMP,P-CLIP
31 203975 1 PROTECTOR
32 BN024705 1 INSULATION,HOSES,HVAC
33 200653 8 CABLE TIE
34 BN038988 1 HOSE, COVER, SPIRAL
35 BN038966 1 HOSE, COVER, SPIRAL
36 200061 4 CLAMP, HOSE
37 BN035272 1 SPACER,PLATE
38 BN044441 2 O-RING
39 203908 1 CLAMP,P-CLIP

PARTS MANUAL ARTICULATED DUMP TRUCK 715

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

AIRCONDITIONER RECEIVER DRIER

716 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

AIRCONDITIONER RECEIVER DRIER

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN018465 1 RECEIVER DRIER
1 204043 1 RECEIVER DRIER
2 201054 2 CLAMP,HOSE
3 BN015748 1 SWITCH,PRESSURE
4 BN018466 1 MOUNTING,BRACKET

PARTS MANUAL ARTICULATED DUMP TRUCK 717

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

BATTERY CLAMP ASSY

2
4

6 3

718 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

BATTERY CLAMP ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN021124 2 PLATE,CAB,BATTERY,LOCATOR
2 BN021125 4 PLATE,CAB,BATTERIES,CLAMP
3 BN021123 2 PLATE,CAB,BATTERY,LOCATOR
4 BN020369 8 BOLT,FLANGE HD
5 BN020414 4 NUT,NYLOC,FLANGE HD
6 100804 4 CAPSCREW,HEX CSKH SKT HD

PARTS MANUAL ARTICULATED DUMP TRUCK 719

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1800 OPERATOR'S STATION

DOOR ASSY BATTERY BOX

2
1

3
4

720 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1800 OPERATOR'S STATION

DOOR ASSY BATTERY BOX

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN024875 1 COVER,CAB,BATTERIES
2 BN033340 1 DECAL,BATTERY COVER
3 100548 4 WASHER,FLAT
4 BN021511 4 BOLT,TORX

PARTS MANUAL ARTICULATED DUMP TRUCK 721

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

722 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1900 SHEET METAL AND
STYLING
♦ LHS NOSEBOX ASSY
♦ FRONT LID TOP NOSEBOX
♦ REAR LID TOP NOSEBOX
♦ BUMPER CORNER LHS ASSY
♦ BUMPER CORNER RHS ASSY
♦ BONNET
♦ BONNET GRILLE
♦ BONNET ATTACHMENTS
♦ MUDGUARD ASSY
♦ MUDGUARD ASSY LHS
♦ MUDGUARD ASSY RHS
♦ MUDFLAP ASSY
♦ STEP ASSY RHS
♦ STEP ASSY LHS
♦ HANDRAIL ASSY(OPTION)
♦ HANDRAIL ASSY

PARTS MANUAL ARTICULATED DUMP TRUCK 723

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1900 SHEET METAL AND STYLING

LHS NOSEBOX ASSY

9 12

11

12

11

8
12

4
12

10

2
11
5
12

1
11
12

15

13

14 11

12

724 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1900 SHEET METAL AND STYLING

LHS NOSEBOX ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN039728 1 NOSEBOX,LHS,WELDMENT
2 BN033450 1 GASKET,LID,HYDRAULIC TANK
3 BN033451 1 GASKET,LID,HYDRAULIC TANK
4 BN039708 1 LID,HYDRAULIC TANK
5 BN033462 1 LID,HYDRAULIC TANK
6 BN033644 1 LID,SIDE,NOSEBOX
7 BN033641 1 LID,SIDE,NOSEBOX
8 BN033774 1 LID,TOP,NOSEBOX BREAKDOWN, page 726
9 BN033786 1 LID,TOP,NOSEBOX BREAKDOWN, page 728
10 BN039791 1 PLATE,NOSEBOX
11 100548 29 WASHER,FLAT
12 BN020360 63 SCREW,FLANGE HD
13 BN033862 4 BOSS,NON-TAPPED
14 BN022451 4 BOLT,FLANGE HD
15 BN020419 4 NUT,NYLOC,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 725

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1900 SHEET METAL AND STYLING

FRONT LID TOP NOSEBOX

726 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1900 SHEET METAL AND STYLING

FRONT LID TOP NOSEBOX

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN033775 1 PLATE,NOSEBOX
2 BN047928 1 MAT,NON-SLIP

PARTS MANUAL ARTICULATED DUMP TRUCK 727

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1900 SHEET METAL AND STYLING

REAR LID TOP NOSEBOX

728 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1900 SHEET METAL AND STYLING

REAR LID TOP NOSEBOX

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN033790 1 PLATE,NOSEBOX
2 BN047927 1 MAT,NON-SLIP

PARTS MANUAL ARTICULATED DUMP TRUCK 729

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1900 SHEET METAL AND STYLING

BUMPER CORNER LHS ASSY

730 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1900 SHEET METAL AND STYLING

BUMPER CORNER LHS ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN027608 1 BUMPER,CORNER,LHS
2 BN020373 4 SCREW,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 731

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1900 SHEET METAL AND STYLING

BUMPER CORNER RHS ASSY

732 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1900 SHEET METAL AND STYLING

BUMPER CORNER RHS ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN027607 1 BUMPER,CORNER,RHS
2 BN020373 4 SCREW,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 733

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1900 SHEET METAL AND STYLING

BONNET

19
21

24 6
18
25
22

23
7
23
19
18
3 24
5
18 7
4
19
16

17

15

14

22
21
2

9
26
13
20

10

11
1
27

11

12

734 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1900 SHEET METAL AND STYLING

BONNET

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN021781 2 HINGE,BONNET,ADT
2 BN034124 1 BONNET,SHELL,ADT,LARGE
3 BN034159 1 SEAL,BONNET,ADT,LARGE,E#
4 BN034160 1 SEAL,BONNET,ADT,LARGE,E#
5 BN034150 1 SEAL,BONNET,ADT,LARGE,E#
6 BN034195 1 SEAL,BONNET,ADT,LARGE,E#
7 BN034269 2 SEAL,BONNET,ADT,LARGE,E#
8 BN034132 2 SEAL,BONNET,ADT,LARGE,E#
9 BN034145 2 PLATE,TAPPED,HINGE MOUNT
10 BN034218 2 PLATE,SPACER,BONNET HINGE
11 100424 12 WASHER,FLAT
12 BN020389 6 BOLT,FLANGE HD
13 BN034074 2 STOPPER,RUBBER,CIRC
14 100370 2 WASHER,FLAT
15 BN020416 2 NUT,NYLOC,FLANGE HD
16 BN034129 1 GRILLE,BONNET,ADT,LARGE,E#
17 BN034130 1 GRILLE,BONNET,ADT,LARGE,E#
18 BN013060 28 WASHER.FLAT
19 100080 28 SCREW,HEX HD
20 BN021093 1 BADGE,BELL
21 100358 6 WASHER, FLAT
22 100310 6 NUT,LOCK
23 BN034165 2 SEAL,BONNET,ADT,LARGE,E#
24 BN034166 4 PLATE,BONNET,ADT,LARGE,E#
25 BN034242 1 SEAL,BONNET,ADT,LARGE,E#
26 101070 6 CAPSCREW,HEX CSKH SKT HD
27 BN020417 6 NUT,NYLOC,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 735

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1900 SHEET METAL AND STYLING

BONNET GRILLE

736 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1900 SHEET METAL AND STYLING

BONNET GRILLE

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN034845 1 PLATE,GRILLE
2 100548 6 WASHER,FLAT
3 BN021444 6 SCREW,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 737

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1900 SHEET METAL AND STYLING

BONNET ATTACHMENTS

4 2

1 3
3

2 7
5

738 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1900 SHEET METAL AND STYLING

BONNET ATTACHMENTS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN028216 1 BOSS,NON-TAPPED
2 BN020375 2 BOLT,FLANGE HD
3 100424 2 WASHER,FLAT
4 BN020417 2 NUT,NYLOC,FLANGE HD
5 BN020389 1 BOLT,FLANGE HD
6 BN039668 1 STRAP,BONNET,ADT,E#
7 BN029142 1 BRACKET,BONNET,ADT

PARTS MANUAL ARTICULATED DUMP TRUCK 739

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1900 SHEET METAL AND STYLING

MUDGUARD ASSY

4
11

11

5
2

11
15
7 1
14
13
18
12

11
15

6
16
17
8 9

3
10

740 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1900 SHEET METAL AND STYLING

MUDGUARD ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN039800 1 MUDGUARD,ASSY BREAKDOWN, page 742
2 BN039802 1 MUDGUARD,ASSY BREAKDOWN, page 744
3 BN028770 1 EXTENSION
4 BN028781 1 EXTENSION
5 BN013530 2 COVER,M-GUARD
6 BN040416 1 PLATE,MUDGUARD
7 BN040389 1 PLATE,MUDGUARD
8 BN020390 8 BOLT,FLANGE HD
9 160203 8 BOSS,NON-TAPPED
10 BN020416 8 NUT,NYLOC,FLANGE HD
11 BN021647 8 SCREW,FLANGE HD
12 BN033862 4 BOSS,NON-TAPPED
13 BN022451 4 BOLT,FLANGE HD
14 BN020419 4 NUT,NYLOC,FLANGE HD
15 100548 4 WASHER,FLAT
16 BN021307 16 SCREW,FLANGE HD
17 101307 16 WASHER, FLAT
18 BN020358 2 SCREW,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 741

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1900 SHEET METAL AND STYLING

MUDGUARD ASSY LHS

742 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1900 SHEET METAL AND STYLING

MUDGUARD ASSY LHS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN039804 1 MUDGUARD
2 BN030917 1 MAT,NON-SLIP
3 206437 2 HEXSERT
4 BN034549 1 SEAL,RUBBER,CAB TOWER
5 MT2485 3 PLUG,CHRISTMAS TREE

PARTS MANUAL ARTICULATED DUMP TRUCK 743

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1900 SHEET METAL AND STYLING

MUDGUARD ASSY RHS

744 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1900 SHEET METAL AND STYLING

MUDGUARD ASSY RHS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN039805 1 MUDGUARD
2 BN030918 1 MAT,NON-SLIP
3 206437 2 HEXSERT

PARTS MANUAL ARTICULATED DUMP TRUCK 745

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1900 SHEET METAL AND STYLING

MUDFLAP ASSY

746 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1900 SHEET METAL AND STYLING

MUDFLAP ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN047500 2 MUDFLAP,CLAMPED
2 BN030922 2 PLATE,MUDFLAP
3 BN020369 8 BOLT,FLANGE HD
4 BN020414 8 NUT,NYLOC,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 747

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1900 SHEET METAL AND STYLING

STEP ASSY RHS

10

11

10

10
11
11

14
4
9 10

15

11

6 11
6
2 5
7
11

12 8

13

748 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1900 SHEET METAL AND STYLING

STEP ASSY RHS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN039953 2 STEP,MUDGUARD
2 BN040256 1 ARM
3 BN039951 1 STEP,MUDGUARD
4 BN039952 1 STEP,MUDGUARD
5 BN013632 4 SPACER
6 173964 8 PLATE,BACKING
7 206767 2 STRAP,STEP
8 BN017818 1 STEP
9 100536 4 WASHER,FLAT
10 BN020358 13 SCREW,FLANGE HD
11 BN020416 21 NUT,NYLOC,FLANGE HD
12 BN020384 4 BOLT,FLANGE HD
13 BN020390 4 BOLT,FLANGE HD
14 100131 4 BOLT,HEX HD
15 BN020419 4 NUT,NYLOC,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 749

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1900 SHEET METAL AND STYLING

STEP ASSY LHS

12

13

16

11
15

13 12

2
13
12

13 10
4

12

7
6 13
13
9 6

5
6

6
14

750 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1900 SHEET METAL AND STYLING

STEP ASSY LHS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN039951 1 STEP,MUDGUARD
2 BN039953 2 STEP,MUDGUARD
3 BN040261 1 ARM
4 BN039952 1 STEP,MUDGUARD
5 BN013632 4 SPACER
6 173964 9 PLATE,BACKING
7 206767 2 STRAP,STEP
8 BN017818 1 STEP
9 BN020384 4 BOLT,FLANGE HD
10 BN033099 1 GROMMET,RND
11 100536 4 WASHER,FLAT
12 BN020358 13 SCREW,FLANGE HD
13 BN020416 25 NUT,NYLOC,FLANGE HD
14 BN020390 4 BOLT,FLANGE HD
15 100131 4 BOLT,HEX HD
16 BN020419 4 NUT,NYLOC,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 751

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1900 SHEET METAL AND STYLING

HANDRAIL ASSY(OPTION)

2
1

752 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1900 SHEET METAL AND STYLING

HANDRAIL ASSY(OPTION)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN028801 1 HANDRAIL
2 BN028806 1 HANDRAIL
3 100370 12 WASHER,FLAT
4 100225 6 CAPSCREW,HEX SKT HD
5 BN020416 6 NUT,NYLOC,FLANGE HD
6 100506 6 CAPSCREW,HEX SKT HD

PARTS MANUAL ARTICULATED DUMP TRUCK 753

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 1900 SHEET METAL AND STYLING

HANDRAIL ASSY

4
2

9
7

11 3

1
7 10

10

754 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 1900 SHEET METAL AND STYLING

HANDRAIL ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN028782 1 HANDRAIL
2 BN028788 1 HANDRAIL
3 BN028791 1 HANDRAIL
4 BN028794 1 HANDRAIL
5 BN039608 1 HANDRAIL
6 BN039786 1 HANDRAIL
7 100370 28 WASHER,FLAT
8 160203 16 BOSS,NON-TAPPED
9 BN020358 12 SCREW,FLANGE HD
10 BN020416 28 NUT,NYLOC,FLANGE HD
11 100229 16 CAPSCREW,HEX SKT HD

PARTS MANUAL ARTICULATED DUMP TRUCK 755

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

756 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC
SYSTEM
♦ HYDRAULIC TANK ASSY
♦ HYDRAULIC FILTER RETURN
♦ FILTER HP WITH HOSE ASSY (CHOICE)
♦ HIGH PRESSURE FILTER ASSY
♦ HIGH PRESSURE OIL FILTER UNIT
♦ HIGH PRESSURE FILTER HOSE ASSY
♦ HYDRAULIC SUPPLY HOSE ASSY (CHOICE)
♦ HYDRAULIC CAB TILT PUMP
♦ CAB LIFT CYLINDER KIT
♦ CAB TILT LIFT CYLINDER
♦ HYDRAULIC CAB TILT HOSE ASSY
♦ MAIN HYD PUMP ASSY
♦ HYDRAULIC PUMP BREAKDOWN
♦ MAIN HYD VALVE ASSY
♦ HYDRAULIC VALVE BREAKDOWN
♦ BIN TIP VALVE SECTION
♦ MAIN HYDRAULIC VALVE MOUNTING
♦ HYDRAULIC BRIDGE ASSY
♦ HYDRAULIC SUCTION & RETURN HOSE ASSY
♦ TEST HOSE ASSY
♦ HYDRAULIC CLAMP MOUNTINGS
♦ HYDRAULIC BIN TIP FRONT HOSE ASSY
♦ HYDRAULIC BIN TIP REAR HOSE ASSY
♦ TIP CYLINDER ATTACHMENT
♦ TIP CYLINDER
♦ HYD FAN MOTOR ASSY
♦ FAN MOTOR BREAKDOWN
♦ HOSE HYD FAN ASSY

PARTS MANUAL ARTICULATED DUMP TRUCK 757

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC TANK ASSY

19

20
17
21

16

14

3
6

18
14
10 5

5
23

13

24
11

22
8

15
7

1
12

758 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC TANK ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN012672 2 STRAINER,SUCTION
2 BN027484 1 FILTER,RETURN BREAKDOWN, page 760
3 BN027531 1 CONNECTOR,STRT
4 100424 4 WASHER,FLAT
5 100212 8 SCREW,HEX HD
6 120222 2 FLANGE,HALF
7 120026 3 CONNECTOR,STRT
8 120040 1 PLUG
9 120049 1 CONNECTOR,STRT
10 BN033305 1 DIPSTICK,TANK,HYD
11 BN020276 1 STRAINER,SUCTION
12 BN020111 1 PLUG,QUICK DRAIN
13 210105 1 LEVEL,INDICATOR
14 120050 2 CONNECTOR,STRT
15 BN029825 1 STRAINER,SUCTION
16 BN031938 1 BRACKET,BREATHER,ASSEMBLY
17 210881 1 FILTER,AIR,BREATHER,CP
18 200653 1 CABLE TIE
19 BN020360 2 SCREW,FLANGE HD
20 100548 2 WASHER,FLAT
21 BN020414 2 NUT,NYLOC,FLANGE HD
22 120397 1 PLUG
23 BN025864 1 HOSE
24 BN040334 1 PINCHWELD

PARTS MANUAL ARTICULATED DUMP TRUCK 759

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC FILTER RETURN

5
6

TD0010633

760 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC FILTER RETURN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN027484 1 HYDRAULIC FILTER RETURN
1 228254 1 ELEMENT
2 228429 1 INDICATOR
3 141055 1 KIT,SEAL* INCL ITEMS MARKED WITH *
4 NSI* 1 O-RING*
5 NSI* 1 O-RING*
6 NSI* 1 O-RING*
7 NSI* 1 GASKET*

PARTS MANUAL ARTICULATED DUMP TRUCK 761

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

FILTER HP WITH HOSE ASSY (CHOICE)

2
1

762 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

FILTER HP WITH HOSE ASSY (CHOICE)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN033804 1 FILTER,HP,ASSY BREAKDOWN, page 764
2 BN025260 1 HOSE,HYD,HP,FILTER,ASSY BREAKDOWN, page 768

PARTS MANUAL ARTICULATED DUMP TRUCK 763

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HIGH PRESSURE FILTER ASSY

7 8

6
5

10

12
1
7

2
11
4

764 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HIGH PRESSURE FILTER ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 272034 1 FILTER,OIL,HIGH PRESSURE Break Down, page 766
2 120607 4 FLANGE,HALF
3 100710 8 BOLT,HEX HD
4 BN027491 2 CONNECTOR,ELBOW
5 BN033805 1 MOUNTING,FILTER,HP
6 100370 4 WASHER,FLAT
7 BN020358 8 SCREW,FLANGE HD
8 100424 4 WASHER,FLAT
9 BN020389 2 BOLT,FLANGE HD
10 BN020417 2 NUT,NYLOC,FLANGE HD
11 BN033808 1 GUARD,FILTER,HP
12 101307 4 WASHER,FLAT

PARTS MANUAL ARTICULATED DUMP TRUCK 765

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HIGH PRESSURE OIL FILTER UNIT

766 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HIGH PRESSURE OIL FILTER UNIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 272034 1 FILTER UNIT, OIL, HIGH PRESSURE
2 NSI 1 HOUSING
3 227758 1 ELEMENT, FILTER
4 NSI 1 O-RING
5 NSI 1 SEAL, BACK-UP
6 NSI 1 BOWL
7 228268 1 INDICATOR, CLOGGING
8 228271 1 HARNESS, CLOGGING HARNESS

PARTS MANUAL ARTICULATED DUMP TRUCK 767

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HIGH PRESSURE FILTER HOSE ASSY

14
7

9
10

11
1
15

16

13
17
19

20
2 6

18
3

12
4

768 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HIGH PRESSURE FILTER HOSE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 120423 1 CONNECTOR,TEE,RUN
2 121057 2 CONNECTOR,STRT,B/H
3 120310 2 NUT,LOCK,B/H
4 203681 3 CLAMP,P-CLIP
5 BN020369 3 BOLT,FLANGE HD
6 BN020414 3 NUT,NYLOC,FLANGE HD
7 BN025904 1 HOSE
8 BN025903 1 HOSE
9 BN029308 2 CONNECTOR,ELBOW
10 BN025901 1 HOSE
11 BN025902 1 HOSE
12 BN025905 1 HOSE
13 120876 1 CONNECTOR,ELBOW
14 BN033181 1 EDGE,PINCHWELD
15 120875 1 CONNECTOR,ELBOW
16 120874 1 CONNECTOR,ELBOW
17 121304 1 TEE,RUN
18 BN039969 1 HOSE
19 120985 1 CONNECTOR,STRT
20 200653 4 CABLE TIE

PARTS MANUAL ARTICULATED DUMP TRUCK 769

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC SUPPLY HOSE ASSY (CHOICE)

4
1

6 1

770 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC SUPPLY HOSE ASSY (CHOICE)

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 121304 2 TEE,RUN
2 BN025900 1 HOSE
3 BN025900 1 HOSE
4 120100 1 ELBOW
5 120812 1 CONNECTOR,ELBOW
6 120985 1 CONNECTOR,STRT
7 BN040366 1 HOSE

PARTS MANUAL ARTICULATED DUMP TRUCK 771

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC CAB TILT PUMP

772 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC CAB TILT PUMP

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN003359 1 PUMP,HAND
2 100064 2 WASHER,FLAT
3 100086 2 SCREW,HEX HD

PARTS MANUAL ARTICULATED DUMP TRUCK 773

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

CAB LIFT CYLINDER KIT

2
5

774 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

CAB LIFT CYLINDER KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN014345 1 CYLINDER,CAB LIFT BREAKDOWN, page 776
2 BN014442 4 SPACER,CYLINDER,CAB LIFT
3 100323 2 NUT,LOCK
4 100486 2 BOLT,HEX HD
5 100532 4 WASHER,FLAT
6 140174 4 O-RING

PARTS MANUAL ARTICULATED DUMP TRUCK 775

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

CAB TILT LIFT CYLINDER

11

14

15
13
12

16 2
7

4
10
6
5

776 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

CAB TILT LIFT CYLINDER

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN014345 1 CYLINDER,CAB LIFT
1 BN014336 1 BARREL,ASSY,CAB LIFT
2 BN014333 1 ROD,ASSY,CAB LIFT
3 160994 1 NECKBUSH
4 BN008631 1 PISTON,CABLIFT
5 NSI* 1 SEAL,PISTON
6 NSI* 1 O-RING
7 BN008462 1 BEARING,BALL
8 BN008699 1 RETAINER,VALVE,CABLIFT
9 100290 1 NUT,CASTLE
10 NSI* 1 SPLITPIN
11 160993 1 NECKBUSH,NUT
12 NSI* 1 O RING
13 NSI* 1 RING,BACK UP
14 NSI* 1 SEAL,WIPER
15 NSI* 1 SEAL,SINGLE ACTING
16 120292 2 PLUG
17 BN014389 1 SEAL KIT Not Illustrated. Seal kit consists of * parts

PARTS MANUAL ARTICULATED DUMP TRUCK 777

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC CAB TILT HOSE ASSY

4
7

778 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC CAB TILT HOSE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 217563 2 GROMMET,RND
2 200653 6 CABLE TIE
3 206945 3 MOUNTING,RUBBER
4 BN010489 1 VALVE,CHECK
5 120947 1 CONNECTOR,ELBOW
6 BN025897 1 HOSE
7 BN025896 1 HOSE
8 BN025898 1 SLEEVE,FIRE
9 120057 1 CONNECTOR,STRT

PARTS MANUAL ARTICULATED DUMP TRUCK 779

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYD PUMP ASSY

18

29
17
8

27
19 4
7
17
27

12 2
10 14
13

16

15
27

24
6
21 26

1 3
25
23
5
20

10 28
11 27
9

22

21

780 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYD PUMP ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN031288 1 PUMP,HYDRAULIC BREAKDOWN, page 782
2 120315 2 CONNECTOR,ELBOW
3 140731 2 O-RING
4 120029 2 CONNECTOR,STRT
5 120222 4 FLANGE,HALF
6 100228 8 CAPSCREW,HEX SKT HD
7 212029 2 VALVE,CHECK
8 120238 4 FLANGE,HALF
9 BN026016 1 RETAINER,PUMP,MAIN
10 100549 5 WASHER,FLAT
11 100482 4 BOLT,HEX HD
12 101360 1 NUT,STOVER CLASS10 DIN980 ZN
13 100424 2 WASHER,FLAT
14 BN020382 2 BOLT,FLANGE HD
15 BN038137 1 MOUNT,PUMP,FRONT
16 BN039426 1 MOUNTING,PUMP,REAR
17 101107 4 WASHER,PROFILED
18 100500 2 CAPSCREW,HEX SKT HD
19 100738 2 BOLT,HEXHD
20 101305 2 WASHER,FLAT
21 100973 4 NUT,STOVER
22 BN039470 2 WASHER
23 162216 2 SHIM
24 162215 2 SHIM,FLAT
25 BN039445 3 SHIM,8MM
26 BN039446 3 SHIM,1MM
27 271705 8 MOUNTING,RUBBER
28 207283 2 PIPE,SUCTION
29 101371 8 BOLT,HEX HD

PARTS MANUAL ARTICULATED DUMP TRUCK 781

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC PUMP BREAKDOWN

7
8
11

10
5

4 15

3
2
14
13

12

17
28
16
18

25

27
23
21

26

22 24

20

19

TD0010473A

782 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC PUMP BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN031288 1 PUMP,HYDRAULIC
1 212136 2 PUMP,HYDRAULIC
2 223245 1 RING,RETAINING - ( V-RING,SEEGER )
3 224689 1 SEAL,SHAFT-35X52X6
4 NSI 1 HOUSING,PUMP
5 NSI O-RING
6 227614 1 GASKET, ( A10-V DFR (10-100) )
7 101565 4 SCREW,SOCKET HEAD
8 228445 1 VALVE,CONTROL
9 228446 1 PISTON,CONTROL
10 141065 1 O-RING
11 101566 1 SCREW,LOCKING
12 141066 1 O-RING,
13 141067 1 RING,STOP
14 223239 1 BEARING,TAPERD-ROLLER
15 224683 1 SHAFT,DRIVE
16 163159 1 SPRING,
17 228447 1 SWASHPLATE,
18 228448 1 ROTATING GROUP - PUMP,TW HA10V 72 /5X
PLATE,CONTROL ( PLT,DISTRIBUTOR HA10V60/52R
19 222295 1
)222295
20 222273 1 SHIM,ADJUSTMENT-A10V45MF
21 222274 1 BEARING,TAPERD-ROLLER
22 228449 1 HUB,SPLINED
23 163160 1 PIN,CYLINDER
24 NSI 1 PLATE,PORT
25 101567 4 SCREW,SOCKET HEAD
26 141068 1 O-RING,
27 150265 1 BEARING-LINER - LHS
28 150266 1 BEARING-LINER - RHS

PARTS MANUAL ARTICULATED DUMP TRUCK 783

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYD VALVE ASSY

4
3
2

14
10

6 4

12
5

3 11
5 9
7
8
13

784 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYD VALVE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN039775 1 VALVE,HYD,MAIN BREAKDOWN, page 786
2 121294 1 ELBOW
3 120397 3 PLUG
4 201737 2 CONNECTOR,TEST POINT,HYD
5 120933 4 CONNECTOR,STRT
6 120822 1 CONNECTOR,ELBOW
7 120040 1 PLUG
8 120372 1 CONNECTOR,ELBOW
9 120241 1 CONNECTOR,STRT
10 120031 1 CONNECTOR,STRT
11 BN002540 1 CONNECTOR,ELBOW
12 120026 1 CONNECTOR,STRT
13 120875 1 CONNECTOR,ELBOW
14 120057 1 CONNECTOR,STRT

PARTS MANUAL ARTICULATED DUMP TRUCK 785

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC VALVE BREAKDOWN

A 22
11
10
29 35

38

19 28
17
30 1 12
15

24
25
21

34
33

32

27 26

36
5
37
16
18 6

20
31 39

14
8
13
9
3
2

4
TD0010461A

786 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC VALVE BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN039775 1 HYDRAULIC VALVE
1 227658 1 VALVE,RELIEF PLC182
2 228348 1 VALVE,PRESSURE
3 224400 1 ORIFICE,0.7
5 227792 1 VALVE,NEEDLE
6 228349 1 ORIFICE,SCREW M6X2.0
7 228350 1 VALVE,CHECK
227787 1 SLEEVE,CHECK VALVE
121901 1 PLUG,G1 1/4"
8 228350 1 VALVE,CHECK
227787 1 SLEEVE,CHECK VALVE
121901 1 PLUG,G1 1/4"
9 227896 1 VALVE,RELIEF PLD03
10 227253 1 VALVE,PRESSURE REDUCING 1MM
11 228351 1 POPPET,0.8
163143 1 SPRING,
121902 1 PLUG,1/4"
12 228352 1 VALVE,COMPENSTATING
13 228353 1 VALVE,SHUT OFF
163144 1 COIL,SHUT OFF
14 228354 1 VALVE,DIRECTIONAL CONTROL
163144 1 COIL,SHUT OFF
15 228355 1 VALVE,COMPENSTATING
16 228356 1 VALVE,PRESSURE REDUCING
17 226855 1 VALVE,SHUTTLE LS
18 226855 1 VALVE,SHUTTLE LS
19 121903 1 PLUG,M6
21 226855 1 VALVE,SHUTTLE LS
22 226855 1 VALVE,SHUTTLE LS
24 226853 1 SCREW,ORIFICE M6 0.6
25 227989 1 VALVE,CHECK
26 226853 1 SCREW,ORIFICE M6 0.6
27 227989 1 VALVE,CHECK
28 NSI 26 EXPANDER
29 121904 15 PLUG,UNF 7/16-20
30 120397 5 PLUG,6MORB,SKT HD
31 121905 5 PLUG,UNF 3/4-16
32 101546 1 KIT,TIE ROD,M12X160(3 PIECE)
33 NSI 3 KIT INCLUDES 3 X OF NUT,M6 M12
34 101351 3 WASHER
35 228431 1 VALVE,TIP SECTION BREAKDOWN, page 788
36 NSI 1 PLATE,
37 NSI 2 SCREW,
38 NSI 1 MANIFOLD BLOCK,
39 NSI 1 EYE BOLT,LIFTING

PARTS MANUAL ARTICULATED DUMP TRUCK 787

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

BIN TIP VALVE SECTION

788 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

BIN TIP VALVE SECTION

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 228431 1 VALVE, BIN TIP SECTION
2 228432 1 VALVE, PORT RELIEF, PORT A
3 140996 5 SEAL KIT, PORT RELIEF
4 212128 1 VALVE, PORT RELIEF, PORT B INCLUDES ITEM 3
5 228146 1 PLUG
6 140997 1 SEAL KIT
7 NSI 1 SPACER
8 228144 1 SPRING KIT
9 212130 1 CAP KIT - B
10 NSI 1 SEAL
11 226989 1 SPRING KIT, 6.5 - 20BAR
12 NSI 1 PLUG
13 NSI 2 SCREW, CAP
14 NSI 2 WASHER
15 212131 1 SEAL KIT, END CAP INCLUDES ITEM 10 & 12
16 212129 1 CAP KIT - A
17 NSI 2 SCREW, CAP
18 NSI 3 WASHER
19 NSI 2 SCREW, CAP
20 228139 2 VALVE, SOLENOID
21 NSI 1 SEALS
22 228141 5 ORIFICE, PILOT, 1.0
23 NSI 2 SCREW, CAP
24 140999 1 SEAL KIT, INTERSECTION
25 228148 1 BRACKET KIT INCLUDES ITEM 27 & 28
26 228149 1 STUD KIT
27 NSI 3 WASHER
28 NSI 3 NUT

PARTS MANUAL ARTICULATED DUMP TRUCK 789

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYDRAULIC VALVE MOUNTING

12
2

7 11

12
1

11

2
6

8 4

14

9
15

10 13

13

790 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

MAIN HYDRAULIC VALVE MOUNTING

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN039424 1 MOUNT,MANIFOLD
2 100424 4 WASHER,FLAT
3 BN020382 2 BOLT,FLANGE HD
4 BN020417 2 NUT,NYLOC,FLANGE HD
5 100370 2 WASHER,FLAT
6 BN020981 2 SCREW,FLANGE HD
7 BN021191 4 BOLT,FLANGE HD
8 BN020419 4 NUT,NYLOC,FLANGE HD
9 BN025725 1 CLAMP,RUBBER
10 BN025727 1 RETAINER,CLAMP,RUBBER
11 100062 4 WASHER,FLAT
12 100084 4 BOLT,HEX HD
13 BN020414 4 NUT,NYLOC,FLANGE HD
14 BN025698 1 CLAMP,RUBBER
15 BN029755 1 RETAINER,CLAMP,RUBBER

PARTS MANUAL ARTICULATED DUMP TRUCK 791

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC BRIDGE ASSY

16
13
15 14

15
15

5
4
3
8
1 2
7

12

4
7 10
7
9

11 7
4 9

792 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC BRIDGE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN029089 1 BRACKET,HYD,BRIDGE,ASSY
2 BN029092 2 CLAMP,RUBBER,BRIDGE,ASSY
3 BN003926 2 PLATE,CLAMP,HOSE BRIDGE
4 100062 8 WASHER,FLAT
5 100658 2 BOLT,HEX HD
6 100200 2 BOLT,HEX HD
7 100064 8 WASHER,FLAT
8 100092 2 BOLT,HEX HD
9 100657 4 NUT,LOCK
10 100364 2 SCREW,HEX HD
11 100652 4 NUT,LOCK
12 BN029247 2 PLATE,BRIDGE,SHIM
13 BN039084 1 PLATE,SHIELD,DRIP TRAY
14 BN005940 1 CLAMP
15 BN021444 3 SCREW,FLANGE HD
16 BN020414 1 NUT,NYLOC,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 793

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC SUCTION & RETURN HOSE ASSY

22
15
18

11

16

14

17
19

4
6
10

3 1
13 5
8

21 1

4
12 4 10

8
20

794 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC SUCTION & RETURN HOSE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 204028 4 CLAMP,EXH
2 BN027487 1 PIPE,SUCTION
3 BN027486 1 PIPE,SUCTION
4 208822 8 CLAMP,T-BOLT
5 BN029011 1 MOUNTING,PIPE,SUCTION
6 BN037654 3 CLAMP, RUBBER
7 BN029009 1 MOUNTING,PIPE,SUCTION
8 BN020373 2 SCREW,FLANGE HD
9 218920 4 CABLE-TIE
10 BN020414 4 NUT,NYLOC,FLANGE HD
11 BN025884 1 HOSE
12 BN025883 1 HOSE
13 218920 6 CABLE,TIE
14 200653 2 CABLE TIE
15 BN025877 1 HOSE
16 BN025881 1 HOSE
17 BN025878 1 HOSE
18 BN025879 1 HOSE
19 BN025880 1 HOSE
20 BN027489 1 ELBOW,RUBBER,SUCTION
21 BN029636 1 ELBOW,RUBBER,SUCTION
22 BN025882 1 HOSE

PARTS MANUAL ARTICULATED DUMP TRUCK 795

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

TEST HOSE ASSY

5 8 7

3 4
6

3
2

1 2

10

796 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

TEST HOSE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 173782 1 MANIFOLD,TEST POINTS
2 120933 3 CONNECTOR,STRT
3 201737 3 CONNECTOR,TEST POINT,HYD
4 100370 4 WASHER,FLAT
5 BN020384 2 BOLT,FLANGE HD
6 BN020416 2 NUT,NYLOC,FLANGE HD
7 BN025875 1 HOSE
8 BN025876 1 HOSE
9 200653 9 CABLE TIE
10 BN025882 1 HOSE

PARTS MANUAL ARTICULATED DUMP TRUCK 797

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC CLAMP MOUNTINGS

3
14 13

14

5
10

9
8

9
12

11
4
2
1
4
7

6 6
12

12

798 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC CLAMP MOUNTINGS

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN024273 3 PLATE,BRACKET
2 BN027500 3 CLAMP,RUBBER
3 BN028398 1 CLAMP,RUBBER
4 BN024309 4 PLATE,BRACKET
5 BN046859 1 COVER,HOSES
6 BN020981 6 SCREW,FLANGE HD
7 BN026029 1 CLAMP,RUBBER
8 101403 2 BOLT,HEX HD
9 100062 4 WASHER,FLAT
10 BN027516 2 BOLT,HEX HD
11 BN012848 2 BOLT,HEX HD
12 100626 6 NUT,LOCK
13 BN028396 1 PLATE,CLAMP
14 100658 2 BOLT,HEX HD

PARTS MANUAL ARTICULATED DUMP TRUCK 799

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC BIN TIP FRONT HOSE ASSY

18
12

15

13

14

20
4

19

8
21
16
17

10
7
3
7
8
9

6
2

11

800 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC BIN TIP FRONT HOSE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN028172 1 MOUNT,ARTIC,HOSES
2 BN037856 1 HOSE
3 BN025873 1 HOSE
4 BN039454 1 HOSE,PROTECT,SPIRAL
5 100424 8 WASHER,FLAT
6 BN020389 4 BOLT,FLANGE HD
7 BN028230 2 CLAMP,MOUNT,ARTIC,HOSES
8 100370 2 WASHER,FLAT
9 100091 1 SCREW,HEX HD
10 BN020416 1 NUT,NYLOC,FLANGE HD
11 BN020417 4 NUT,NYLOC,FLANGE HD
12 BN038365 1 BRACKET,ARTIC,JUMP,FRONT
13 207795 1 CLIP,RETAINING
14 100548 4 WASHER,FLAT
15 BN020360 4 SCREW,FLANGE HD
16 BN039296 1 CLAMP,RUBBER,ARTIC,JUMP
17 218920 7 CABLE-TIE
18 200653 1 CABLE TIE
19 BN041785 1 SPRING,TENSION
20 BN041786 1 CHAIN
21 BN041784 1 STRAP,ARTIC,JUMP,FRONT

PARTS MANUAL ARTICULATED DUMP TRUCK 801

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC BIN TIP REAR HOSE ASSY

25 16
16 13

13
21 17

20 15
22
16
2 16
24
13 25

23
16
13
5
19

18

17
4
15

13
14 1
3 9

12

7
8

11 10

802 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYDRAULIC BIN TIP REAR HOSE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN037744 1 MOUNTING,B/H,REAR,LH,HYD
2 BN037747 1 MOUNTING,REAR,RH,HYD
3 120026 2 CONNECTOR,STRT
4 BN025868 1 HOSE
5 BN025871 1 HOSE
6 120653 1 CONNECTOR,TEE,BRANCH,B/H
7 BN026967 1 CONNECTOR,TEE,BRANCH,B/H
8 BN027556 1 PIPE,TIP,BIN UP
9 BN027555 1 PIPE,TIP,BIN DOWN
10 BN025870 1 HOSE
11 BN025869 1 HOSE
12 BN028050 2 RETAINER,B/H,MTG,REAR
13 100548 12 WASHER,FLAT
14 BN021447 4 BOLT,FLANGE HD
15 BN028056 2 MOUNTING,B/H,PLATE,REAR
16 BN020360 12 SCREW,FLANGE HD
17 BN021445 4 SCREW,FLANGE HD
18 200591 1 CLAMP,K-CLAMP,SINGLE
19 201069 1 CLAMP,K-CLAMP
20 BN020770 4 WASHER, HARDENED
21 BN029501 2 BOLT,FLANGE HD
22 BN020387 2 BOLT,FLANGE HD
23 BN037750 1 COVER,CHASSIS,REAR
24 101309 4 WASHER, FLAT
25 BN030251 2 COVER,MTG,B/H,REAR

PARTS MANUAL ARTICULATED DUMP TRUCK 803

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

TIP CYLINDER ATTACHMENT

7
5
4

2 3

7
4

13
12
1
11

10

804 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

TIP CYLINDER ATTACHMENT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN034279 2 CYLINDER,TIP BREAKDOWN, page 806
2 150130 2 BEARING,SPHERICAL
3 162532 2 PIN
4 162533 4 SPACER
5 220119 4 CIRCLIP,INTERNAL
6 187681 4 LOCK,PLT,T/CYL,BIN,R/LESS
7 100532 4 WASHER,FLAT
8 101192 2 BOLT,HEX HD
9 100653 2 NUT,LOCK
10 162806 2 ASSY,PIN,TIP CYL,B40
11 187893 2 RETAINER,PIN
12 187894 2 LOCK,TAG
13 100111 3 SCREW,HEX HD

PARTS MANUAL ARTICULATED DUMP TRUCK 805

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

TIP CYLINDER

11

22

21

26
25

27 17
24
15
18
1 14
18
10
23
12
13
5

19

3 9
16
4 20
6
9
7

806 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

TIP CYLINDER

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN034281 1 BARREL,ASSY
2 BN034286 1 ROD,ASSY
3 120196 1 PLUG,HEX SOCKET
4 203990 1 NIPPLE,GREASE
5 120045 1 PLUG
6 161856 1 PISTON,125X52X48,SIMRIT
7 100407 1 NUT,HEX SLTD
8 100431 1 SPLITPIN,DIA 8X125
9 140423 2 WEAR BAND, PISTON
10 161001 1 N/BUSH,D85XD125X184LG,BOLT
11 120811 1 CONNECTOR,ELBOW
12 140411 1 RING,BACK UP
13 140169 1 O RING
14 140299 1 SEAL,ROD,85X100,5X6
15 140513 1 SEAL,ROD 85X100X13
16 140612 1 SEAL,PISTON,D125X104X7,8 SIMKO
17 140440 1 SEAL,WIPER
18 140698 2 W/BAND,ROD D85X20-T506
19 100965 11 CAPSCREW, SOCHD
20 140298 1 O-RING
21 BN052493 1 PIPE,OIL,LEAD
22 200088 2 CLAMP
23 150130 1 BEARING,SPHERICAL
24 220119 1 CIRCLIP,INTERNAL
25 BN044609 1 BOOT,CYLINDER,SPLIT
26 218920 1 CABLE-TIE
27 T105773 2 GUIDE,

PARTS MANUAL ARTICULATED DUMP TRUCK 807

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYD FAN MOTOR ASSY

10 5
9
3

3
11

6
12 12
7
13

808 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HYD FAN MOTOR ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN025755 1 MOUNTING,MOTOR,HYD,FAN
2 210766 1 MOTOR,HYDRAULIC BREAKDOWN, page 810
3 100424 8 WASHER,FLAT
4 160920 1 WASHER,SPECIAL
5 BN020770 16 WASHER, HARDENED
6 100604 1 NUT,HEX SLTD
7 100152 1 SPLITPIN,3.2X50
8 100870 8 CAPSCREW,HEX SKT HD
9 100310 8 NUT,LOCK
10 BN020382 4 BOLT,FLANGE HD
11 100655 4 NUT,LOCK
12 120031 2 CONNECTOR,STRT
13 120057 1 CONNECTOR,STRT

PARTS MANUAL ARTICULATED DUMP TRUCK 809

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

FAN MOTOR BREAKDOWN

3 2
6 20
5

4
18
19

17

15 16

13 14
12

11

10

9
8

TD0000122

810 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

FAN MOTOR BREAKDOWN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 210766 1 MOTOR,HYDRAULIC
2 226286 1 HOUSING
3 225404 1 KEY,SHAFT
4 223662 1 SHAFT,DRIVE
5 221366 1 CIRCLIP
6 225407 1 SEAL,SHAFT
7 223204 1 BEARING,TAPPERED ROLLER
8 225411 1 PIN,DOWEL
9 226288 1 PLATE,SWASH
10 225400 1 GROUP,ROTARY
11 225415 1 PLATE,DISTRIBUTION
12 225405 1 SHIM
13 225406 1 BEARING,TAPERED ROLLER
14 225408 1 O-RING
15 225410 1 PIN,DOWEL
16 226287 1 PLATE,PORT
17 225409 8 SCREW,SOC HD
18 225414 1 VALVE,CARTRIDGE
19 225413 1 VALVE,SEAT SLEEVE
20 225412 1 PLUG

PARTS MANUAL ARTICULATED DUMP TRUCK 811

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HOSE HYD FAN ASSY

14

12

4
9

15

5 12

16

10 13

1 7

11
2

812 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2100 VEHICLE MAIN HYDRAULIC SYSTEM

HOSE HYD FAN ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 206945 1 MOUNTING,RUBBER
2 204079 1 GROMMET
3 217430 1 GROMMET,RND
4 120900 3 CONNECTOR,ELBOW,B/H
5 203764 6 CLAMP,P-CLIP
6 BN025886 1 HOSE
7 BN025889 1 HOSE
8 BN025887 1 HOSE
9 BN025885 1 HOSE
10 BN025888 1 HOSE
11 200653 1 CABLE TIE
12 120330 2 CONNECTOR,ELBOW
13 BN020376 3 SCREW,FLANGE HD
14 BN025890 1 HOSE
15 BN025891 1 HOSE
16 BN020413 1 NUT,NYLOC,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 813

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

814 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2200 VEHICLE PNEUMATIC
SYSTEM
♦ PNEUMATIC VALVE ASSY
♦ PNEUMATIC COOL COIL ASSY
♦ REAR CHASSIS PNEUMATIC HOSE ASSY
♦ FRONT CHASSIS PNEUMATIC HOSE ASSY
♦ PNEUMATIC AIR DRIER ASSY
♦ PNEUMATIC AIR DRYER KIT
♦ REAR PNEUM RESERVOIR ASSY
♦ PNEUM RESERVOIR ASSY
♦ RESERVOIR

PARTS MANUAL ARTICULATED DUMP TRUCK 815

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2200 VEHICLE PNEUMATIC SYSTEM

PNEUMATIC VALVE ASSY

2
15
16
13

14

9
12 11
1 4
9 3
8
18
4 17
7
17
18
14
15 7
6

4
5
1 18
4 17

4 9
5
5 10
15
15
1 17
18

14

816 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2200 VEHICLE PNEUMATIC SYSTEM

PNEUMATIC VALVE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN002762 3 VALVE,PNEUMATIC
2 BN029339 1 PLATE,MTG,PNEUM VALVES
3 BN033934 1 BRACKET,SUPPORT,PNEUMATICS
4 BN002779 5 CONNECTOR,STRT
5 120946 3 CONNECTOR,TEE,RUN
6 120947 1 CONNECTOR,ELBOW
7 BN010192 2 CONNECTOR
8 BN004199 1 SEAL,PNEUMATIC
9 100062 6 WASHER,FLAT
10 100659 2 BOLT,HEX HD
11 100083 2 SCREW,HEX HD
12 100626 2 NUT,LOCK
13 122331 1 CONNECTOR,TEE,BRANCH
14 120056 3 FTG,JIC_FEM_SWIVL_STR-PUSHLOCK
15 BN001924 4 CONNECTOR,ELBOW
16 BN004201 1 CONNECTOR,PLUG
17 101404 4 WASHER
18 BN039282 4 CAPSCREW,BTN,HEAD

PARTS MANUAL ARTICULATED DUMP TRUCK 817

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2200 VEHICLE PNEUMATIC SYSTEM

PNEUMATIC COOL COIL ASSY

4
8 11

11
14
1

3 7

9
11 8 6

12
10
8 13 11 9
16

12

17
2 18
5 19

15

818 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2200 VEHICLE PNEUMATIC SYSTEM

PNEUMATIC COOL COIL ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN031511 1 PIPE,COOLING
2 BN030867 1 PIPE,COOLING
3 BN029523 1 BRACKET,PIPE,COOLING
4 BN029567 1 CLAMP,PIPE,COOLING
5 BN029564 1 BRACKET,PIPE,COOLING
6 120970 1 CONNECTOR,STRT
7 100524 1 WASHER,ALLUMINIUM,SEAL
8 201439 6 CLAMP,P-CLIP
9 120258 2 ELBOW
10 BN021445 2 SCREW,FLANGE HD
11 BN021443 7 SCREW,FLANGE HD
12 BN020413 4 NUT,NYLOC,FLANGE HD
13 120286 1 CONNECTOR,STRT
14 120818 1 ELBOW
15 BN021444 4 SCREW,FLANGE HD
16 BN035025 1 HOSE
17 BN020360 1 SCREW,FLANGE HD
18 203908 1 CLAMP,P-CLIP
19 BN020414 1 NUT,NYLOC,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 819

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2200 VEHICLE PNEUMATIC SYSTEM

REAR CHASSIS PNEUMATIC HOSE ASSY

15

14 6

16
16

9
16

10
1

16

16

2
9
12
1 16
9
16 5
11

1
16 1

3 13
11
16
16
1

8
16

820 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2200 VEHICLE PNEUMATIC SYSTEM

REAR CHASSIS PNEUMATIC HOSE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 120056 8 CONNECTOR,STRT
2 BN034619 1 HOSE
3 BN034641 1 HOSE
4 BN034621 1 HOSE
5 BN034640 1 HOSE
6 BN034623 1 HOSE
7 BN034624 1 HOSE
8 200653 2 CABLE TIE
9 121172 3 CONNECTOR
10 BN017181 1 BULKHEAD,BRANCH,TEE,6MJIC
11 121216 2 CONNECTOR,STRT,B/H
12 BN002779 1 CONNECTOR,STRT
13 BN001924 1 CONNECTOR,ELBOW
14 BN024234 2 CLAMP,RUBBER
15 200051 2 CLAMP, HOSE
16 200062 12 CLAMP,HOSE

PARTS MANUAL ARTICULATED DUMP TRUCK 821

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2200 VEHICLE PNEUMATIC SYSTEM

FRONT CHASSIS PNEUMATIC HOSE ASSY

31

2 29
27
23 17
28 17
18

17
13
17
20
14 17
25
26 17
19
16 15
21
4
17

22
20 18
19
32 3
7
30 6 11
8 5
12
19
19
18 10
1 24
9

26

822 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2200 VEHICLE PNEUMATIC SYSTEM

FRONT CHASSIS PNEUMATIC HOSE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN034636 1 HOSE
2 BN034637 1 HOSE
3 200653 18 CABLE TIE
4 203975 2 PROTECTOR
5 206945 5 MOUNTING,RUBBER
6 201437 1 CLAMP,P-CLIP
7 BN020376 1 SCREW,FLANGE HD
8 BN020413 1 NUT,NYLOC,FLANGE HD
9 BN034628 1 HOSE
10 BN034630 1 HOSE
11 BN034629 1 HOSE
12 BN034631 1 HOSE
13 BN034632 1 HOSE
14 BN034633 1 HOSE
15 BN034634 1 HOSE
16 BN034635 1 HOSE
17 120056 8 FTG,JIC_FEM_SWIVL_STR-PUSHLOCK
18 121442 3 CONNECTOR
19 121172 5 CONNECTOR
20 121031 2 TEE.UNION
21 121397 1 CONNECTOR,STRT
22 BN034638 1 HOSE
23 121181 1 CONNECTOR,STRT
24 120157 1 CONNECTOR,STRT
25 121198 1 CONNECTOR,STRT
26 BN004777 2 CONNECTOR,ELBOW
27 120494 1 CONNECTOR,STRT,F/F
28 121069 1 CONNECTOR. STRT
29 BN034625 1 HOSE
30 BN034625 1 HOSE
31 BN034626 1 HOSE
32 BN034627 1 HOSE

PARTS MANUAL ARTICULATED DUMP TRUCK 823

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2200 VEHICLE PNEUMATIC SYSTEM

PNEUMATIC AIR DRIER ASSY

13
6

6 3
4
7
12
2
9

10

8
11
6
5

824 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2200 VEHICLE PNEUMATIC SYSTEM

PNEUMATIC AIR DRIER ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN040781 1 RESERVOIR,AIR,5L
2 BN013793 1 PNEUMATIC,DRYER BREAKDOWN, page 826
3 121364 1 CONNECTOR,STRT
4 120157 1 CONNECTOR,STRT
5 140370 5 O RING
6 100590 5 G-RING
7 120399 3 PLUG,BLANKING M22
8 121365 2 CONNECTOR,STRT
9 140193 1 O-RING
10 100148 3 WASHER,FLAT
11 101225 3 SCREW,HEX HD
12 100588 1 G-RING
13 200318 1 CLAMP,MOUNTING

PARTS MANUAL ARTICULATED DUMP TRUCK 825

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2200 VEHICLE PNEUMATIC SYSTEM

PNEUMATIC AIR DRYER KIT

826 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2200 VEHICLE PNEUMATIC SYSTEM

PNEUMATIC AIR DRYER KIT

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN013793 1 VALVE, UNLOADER, AIR DRYER
2 226000 1 FILTER, AIR DRYER
3 221703 1 ELEMENT, HEATING, AIR DRYER
4 223714 1 KIT, REPAIR AIR DRYER UNLOADER includes items marked *
5 * 1 WASHER, RUBBER
6 * 1 O-RING
7 * 1 PLASTIC PISTON
8 * 1 O-RING
9 * 1 O-RING
10 * 1 SEAT, RUBBER
11 * 1 O-RING
12 * 1 O-RING
13 * 1 VALVE, POPPET
14 * 1 O-RING
15 * 2 O-RING
16 * 1 O-RING
17 * 1 SPACER, RUBBER
18 * 1 O-RING
19 * 1 O-RING
20 * 1 O-RING
21 * 1 WASHER, COPPER
22 * 1 O-RING, HEATING ELEMENT

PARTS MANUAL ARTICULATED DUMP TRUCK 827

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2200 VEHICLE PNEUMATIC SYSTEM

REAR PNEUM RESERVOIR ASSY

6 5

10
9

1
3

9
10

13

4
12

14

15

11

828 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2200 VEHICLE PNEUMATIC SYSTEM

REAR PNEUM RESERVOIR ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN028601 1 PLATE,RESERVOIR
2 BN002762 1 VALVE,PNEUMATIC
3 BN020395 2 BOLT,FLANGE HD
4 BN020414 2 NUT,NYLOC,FLANGE HD
5 BN002779 2 CONNECTOR,STRT
6 120946 1 CONNECTOR,TEE,RUN
7 BN010192 1 CONNECTOR
8 122331 1 CONNECTOR,TEE,BRANCH
9 101404 2 WASHER
10 BN039282 2 CAPSCREW,BTN,HEAD
11 200318 1 CLAMP,MOUNTING
12 BN038068 1 RESEVOIR BREAKDOWN, page 832
13 BN028001 2 WASHER,PROFILED
14 100064 2 WASHER,FLAT
15 100364 2 SCREW,HEX HD

PARTS MANUAL ARTICULATED DUMP TRUCK 829

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2200 VEHICLE PNEUMATIC SYSTEM

PNEUM RESERVOIR ASSY

5
4 3 1

830 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2200 VEHICLE PNEUMATIC SYSTEM

PNEUM RESERVOIR ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 206992 2 MTG,BAND,30L AIR RESERVOIR
2 BN017154 1 RESERVOIR,PNEU,20Ltr
3 140370 1 O RING
4 100590 1 G-RING
5 BN001780 1 CONNECTOR
6 122822 3 CONNECTOR,ELBOW

PARTS MANUAL ARTICULATED DUMP TRUCK 831

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 2200 VEHICLE PNEUMATIC SYSTEM

RESERVOIR

6
4

4
2
3

3
1
2

832 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 2200 VEHICLE PNEUMATIC SYSTEM

RESERVOIR

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
A BN038068 1 RESERVOIR
1 BN040781 1 RESERVOIR,AIR,5L
2 140370 3 O RING
3 100590 3 G-RING
4 120399 2 PLUG,BLANKING M22
5 120166 1 VALVE,DRAIN
6 122822 1 CONNECTOR,ELBOW

PARTS MANUAL ARTICULATED DUMP TRUCK 833

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

834 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 3500 HAULAGE DEVICE
(SCRAPER AND ADT)
♦ BIN POLE ASSY
♦ BIN UP LOCK
♦ BIN LINER
♦ BIN POLE LOCK OUT PIN
♦ BIN ASSY
♦ TAILGATE
♦ BIN TAILGATE
♦ GREEDY BOARD
♦ BIN MUDFLAP

PARTS MANUAL ARTICULATED DUMP TRUCK 835

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 3500 HAULAGE DEVICE (SCRAPER AND ADT)

BIN POLE ASSY

6 7

3
6
5 8

9
8
4
3

836 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 3500 HAULAGE DEVICE (SCRAPER AND ADT)

BIN POLE ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN028930 1 BIN POLE
2 161984 1 PIN,BIN POLE
3 170489 2 SAW CYL,WASHER
4 202686 1 GRIP,PTC 25MM PIPEX
5 100723 1 SCREW,HEX HD
6 100288 2 NUT,HEXAGON
7 BN020981 2 SCREW,FLANGE HD
8 176490 2 SHIM
9 178141 2 SHIM,BIN SUPPORT POLE

PARTS MANUAL ARTICULATED DUMP TRUCK 837

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 3500 HAULAGE DEVICE (SCRAPER AND ADT)

BIN UP LOCK

7 5

3 3

838 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 3500 HAULAGE DEVICE (SCRAPER AND ADT)

BIN UP LOCK

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN033630 1 RETAINER,PIN
2 BN032316 3 SPACER
3 BN020358 3 SCREW,FLANGE HD
4 BN033124 1 PLUNGER,INDEXING
5 BN043826 1 PIN,STEEL
6 101307 2 WASHER,FLAT
7 BN043352 1 CABLE, WIRE ROPE

PARTS MANUAL ARTICULATED DUMP TRUCK 839

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 3500 HAULAGE DEVICE (SCRAPER AND ADT)

BIN LINER

840 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 3500 HAULAGE DEVICE (SCRAPER AND ADT)

BIN LINER

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN028446 1 LINER,BIN

PARTS MANUAL ARTICULATED DUMP TRUCK 841

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 3500 HAULAGE DEVICE (SCRAPER AND ADT)

BIN POLE LOCK OUT PIN

842 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 3500 HAULAGE DEVICE (SCRAPER AND ADT)

BIN POLE LOCK OUT PIN

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN038278 1 PIN,LOCK OUT
2 AA21292 1 SPRING,CLIP

PARTS MANUAL ARTICULATED DUMP TRUCK 843

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 3500 HAULAGE DEVICE (SCRAPER AND ADT)

BIN ASSY

9 10

56 7
11
23 11
12
16
17 12
19 20
22 21 19 18 12 13
12
14
13

15

8
4 3 3 2 2 2

844 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 3500 HAULAGE DEVICE (SCRAPER AND ADT)

BIN ASSY

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN028456 1 BIN,STANDARD
2 187183 6 SHIM
3 187184 4 SHIM
4 BN017526 2 GUIDE,PLATE
5 101228 2 WASHER,PROFILED
6 100293 2 NUT,HEXAGON
7 100985 2 SCREW,HEX HD
8 BN020396 4 BOLT,FLANGE HD
9 166688 4 BOSS,NON-TAPPED
10 BN020419 4 NUT,NYLOC,FLANGE HD
11 162187 6 SHIM
12 162185 16 SHIM
13 BN037392 8 STOPPER,RUBBER
14 BN021445 16 SCREW,FLANGE HD
15 BN020981 16 SCREW,FLANGE HD
16 100532 1 WASHER,FLAT
17 100258 1 SCREW,HEX HD
18 160297 2 BUSH,BRONZE
19 140162 4 O-RING
20 160383 2 PIN,BIN PIVOT
21 160685 2 PLATE,PIN
22 BN020382 8 BOLT,FLANGE HD
23 BN033099 2 GROMMET,RND

PARTS MANUAL ARTICULATED DUMP TRUCK 845

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 3500 HAULAGE DEVICE (SCRAPER AND ADT)

TAILGATE

846 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 3500 HAULAGE DEVICE (SCRAPER AND ADT)

TAILGATE

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN039875 1 TAILGATE,ASSY BREAKDOWN, page 848

PARTS MANUAL ARTICULATED DUMP TRUCK 847

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 3500 HAULAGE DEVICE (SCRAPER AND ADT)

BIN TAILGATE

37

35 34

23 4 21
1 3 2
7 8
14
26 21
25 22 19
27
4
10 20
1 18
12 22 16
36 6 5
5 15
29 18 20
4
6 19
9
33 28
24 30
17 3
11 21
14

13 2
21
31
32

848 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 3500 HAULAGE DEVICE (SCRAPER AND ADT)

BIN TAILGATE

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 184265 4 WASHER,FLAT
2 BN039862 4 BEARING,SPHERICAL PLAIN
3 217246 4 CIRCLIP,INTERNAL,55 BORE
4 BN020373 8 SCREW,FLANGE HD
5 100197 4 CAPSCREW,HEX SKT HD
6 BN020414 4 NUT,NYLOC,FLANGE HD
7 184255 2 PLATE,T-GATE
8 BN020382 4 BOLT,FLANGE HD
9 BN039567 2 OUTRIGGER,TAILGATE
10 BN012722 2 PLATE,RETAINER,OUTRIGGER
11 BN012723 16 SPACER,OUTRIGGER
12 BN021191 8 BOLT,FLANGE HD
13 BN020721 8 NUT,CLEAVELOCK,FLANGE HD
14 BN039713 4 MOUNTING,LEAF,TAILGATE
15 BN012802 2 SPRING,LEAF
16 BN012803 2 RETAINER,LEAF
17 100536 4 WASHER,FLAT
18 BN012726 4 PLATE,SPACER
19 BN020372 8 BOLT,FLANGE HD
20 BN020419 8 NUT,NYLOC,FLANGE HD
21 BN039857 8 SPACER,PIN
22 BN039860 4 PIN
23 BN029884 2 MOUNTING,TAILGATE
24 BN039872 1 ARM,TAILGATE
25 161198 8 BOSS,NON-TAPPED
26 101318 8 WASHER,FLAT
27 100363 8 SCREW,HEX HD
28 150097 2 BEARING,SPHERICAL
29 201499 2 CIRCLIP,INTERNAL
30 BN012725 2 PLATE,CAP,PIVOT
31 BN029565 2 PLATE,CLAMP
32 BN020420 16 NUT,NYLOC,FLANGE HD
33 BN028705 16 BOLT, FLANGE HD
34 184267 2 PLATE,T-GATE
35 BN020719 4 NUT,CLEAVELOCK,FLANGE HD
36 BN029796 1 TAILGATE
37 BN039871 1 ARM,TAILGATE

PARTS MANUAL ARTICULATED DUMP TRUCK 849

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 3500 HAULAGE DEVICE (SCRAPER AND ADT)

GREEDY BOARD

850 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 3500 HAULAGE DEVICE (SCRAPER AND ADT)

GREEDY BOARD

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 BN031802 1 BOARD,GREEDY,200MM,ASSY

PARTS MANUAL ARTICULATED DUMP TRUCK 851

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 3500 HAULAGE DEVICE (SCRAPER AND ADT)

BIN MUDFLAP

4
2

1 1

852 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 3500 HAULAGE DEVICE (SCRAPER AND ADT)

BIN MUDFLAP

I
Q
T
PART NO. T DESCRIPTION REMARKS
E
Y
M
1 217021 2 MUDFLAP,BIN
2 BN030177 2 PLATE,RETAINER
3 BN020382 10 BOLT,FLANGE HD
4 BN020417 10 NUT,NYLOC,FLANGE HD

PARTS MANUAL ARTICULATED DUMP TRUCK 853

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 PAGE LEFT BLANK INTENTIONALLY

854 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

INDEX
100010 100198
WASHER,FLAT ................................. 43, 113, 265, 613 SCREW,HEX HD ......................................... 181, 281
100044 100200
WASHER,SPRING ...............................................93 BOLT,HEX HD................................................... 793
100054 100209
WASHER,SPRING ................................. 543, 549, 591 SCREW,HEX .................................................... 329
100059 100210
WASHER,FLAT ................................................. 621 SCREW,HEX HD ............................. 291, 363, 371, 405
100060 100211
WASHER,SPRING .........................................93, 571 SCREW,HEX HD ...........................................67, 173
100061 100212
WASHER,FLAT ........................................... 275, 483 SCREW,HEX HD ......................................... 431, 759
100062 100214
WASHER,FLAT ... 91, 113, 181, 259, 263, 273, 281, 439, 483, SCREW,HEX HD ............................................ 39, 41
487, 791, 793, 799, 817 100215
100063 SCREW,HEX HD .................................................43
WASHER,FLAT ........................................... 563, 577 100225
100064 CAPSCREW,HEX SKT HD .............................. 409, 753
WASHER,FLAT ... 29, 31, 35, 43, 67, 263, 273, 317, 419, 571, 100228
577, 625, 773, 793, 829 CAPSCREW,HEX SKT HD .................................... 781
100065 100229
WASHER,SPRING ................................. 545, 549, 585 CAPSCREW,HEX SKT HD .................................... 755
100079 100238
SCREW,HEX HD ............................................... 483 SCREW,HEX HD ............................................... 715
100080 100250
SCREW,HEX HD ......................................... 651, 735 CAPSCREW,CSK SOCHD .................................... 109
100081 100258
SCREW .......................................................... 221 SCREW,HEX HD ............................................... 845
SCREW,HEX HD ............................................... 275 100275
100083 NUT,WING....................................................... 585
SCREW, HEXHEAD ............................................ 441 100281
SCREW,HEX HD ......................................... 673, 817 NUT,HEXAGON........................................... 563, 575
100084 100284
BOLT,HEX HD................................................... 791 NUT,HEXAGON................................................. 273
100085 100288
SCREW,HEX HD ............................................ 29, 43 NUT,HEXAGON................................................. 837
100086 100290
SCREW,HEX HD ......................................... 273, 773 NUT,CASTLE.................................................... 777
100089 100293
SCREW,HEX HD ...........................27, 67, 377, 381, 415 NUT,HEXAGON................................................. 845
100091 100310
SCREW,HEX HD ............................................... 801 NUT,LOCK................................................. 735, 809
100092 100312
BOLT,HEX HD................................................... 793 NUT, NYLOC .................................................... 441
100109 NUT,LOCK....................................................... 535
BOLT,HEX HD................................................... 363 100314
100111 NUT,LOCK............................................. 27, 317, 381
SCREW,HEX HD .................................. 29, 33, 35, 805 100316
100123 NUT,LOCK................................................. 613, 661
CAPSCREW,HEX SKT HD ................................73, 613 100323
100128 NUT,LOCK....................................................... 775
SCREW,HEX HD ............................................... 321 100328
100131 WASHER ..........................................................50
BOLT,HEX HD....................................... 323, 749, 751 WASHERS.........................................................46
100143 100341
SCREW,HEX HD ............................................... 363 NUT,CASTLE.................................................... 387
100148 100358
WASHER,FLAT .............. 29, 33, 35, 67, 281, 285, 431, 825 WASHER, FLAT........ 271, 537, 549, 643, 651, 695, 715, 735
100149 100359
SCREW,HEX HD ............................................ 39, 41 WASHER, FLAT........................................... 285, 613
100152 100362
SPLITPIN,3.2X50 ............................................... 809 SCREW,HEX HD .................................................67
100159 100363
BOLT,HEX HD................................................... 111 SCREW,HEX HD ............................................... 849
100171 100364
SCREW,HEX HD .................................................75 SCREW,HEX HD ...........31, 35, 43, 263, 317, 425, 793, 829
100197 100370
CAPSCREW,HEX SKT HD .................................... 849

PARTS MANUAL ARTICULATED DUMP TRUCK 855

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

WASHER,FLAT .... 27, 91, 181, 377, 381, 399, 409, 415, 537, 100588
547, 550, 575, 591, 661, 673, 683, 693, 699, 705, 735, 753, G-RING .......................................................... 825
755, 765, 791, 797, 801 100590
100372 G-RING .............................................. 825, 831, 833
CAPSCREW,HEX SKT HD .................................... 399 100591
100379 DOWEL,TAPER...................................................31
SCREW,HEX HD ......................................... 265, 439 100604
100383 NUT,HEX SLTD ................................................. 809
SCREW,HEX HD ......................................... 563, 575 100608
100407 CAPSCREW,HEX DOMED CAP.............................. 549
NUT,HEX SLTD ................................................. 807 100613
100423 WASHER,FLAT ................................................. 549
WASHER,FLAT ................................................. 639 100615
100424 WASHER,FLAT ............................... 537, 643, 649, 661
WASHER,FLAT ....... 363, 371, 399, 571, 637, 661, 735, 739, 100617
759, 765, 781, 791, 801, 809 NUT,LOCK....................................................... 431
100430 100618
SPLITPIN,EX 290015 .......................................... 387 NUT,LOCK....................................................... 643
100431 100625
SPLITPIN,DIA 8X125........................................... 807 WASHER,FLAT ................................................. 661
100449 100626
STUD,STRETCH .................................................31 NUT,LOCK..................................... 281, 427, 799, 817
100450 100652
NUT,HEX HD ......................................................31 NUT,LOCK................................................. 177, 793
100451 100653
WASHER,SPRING ...............................................31 NUT,LOCK................................................. 321, 805
100457 100655
CAPSCREW,HEX SKT HD ......................................93 NUT,LOCK................................................. 619, 809
100461 100657
CAPSCREW,HEX SKT HD ....................... 87, 89, 99, 101 NUT,LOCK................................................. 181, 793
100467 100658
CAPSCREW,HEX SKT HD ......................................41 BOLT,HEX HD......................................... 91, 793, 799
100470 100659
CAPSCREW, SOCHD 12.9 DIN912 OG ..................... 425 BOLT,HEX HD................................................... 817
100482 100670
BOLT,HEX HD................................................... 781 CLAMP,U-BOLT ..................................... 285, 291, 293
100486 100710
BOLT,HEX HD................................................... 775 BOLT,HEX HD................................................... 765
100494 100720
SCREW,HEX HD ................................... 263, 273, 439 BOLT, HEX HD ....................................................65
100500 BOLT,HEX HD................................... 53, 57, 59, 61, 63
CAPSCREW,HEX SKT HD .................................... 781 100721
100506 BOLT,HEX HD................................................... 313
CAPSCREW,HEX SKT HD ................................91, 753 100723
100510 SCREW,HEX HD ............................................... 837
NUT,WHEEL (COLLAR) .................................... 39, 41 100724
100521 BOLT,HEX HD................................................... 613
WASHER, WHEEL STUD F .....................................39 100726
WASHER,M22 WHEEL STUD F ................................41 SCREW,HEXHD TENSILOCK BL ............... 25, 31, 35, 619
100524 100738
WASHER,ALLUMINIUM,SEAL................................ 819 BOLT,HEXHD ................................................... 781
100530 100767
WASHER,COPPER,14MM .............................. 177, 425 BOLT,HEXHD .....................................................57
100532 100769
WASHER,FLAT ..........................321, 439, 775, 805, 845 BOLT,HEXHD SAE8 BL ..........................................31
100536 100777
WASHER,FLAT .. 291, 321, 323, 439, 635, 651, 749, 751, 849 NUT, HEXAGON ..................................................73
100543 NUT,HEX HD ............................................. 75, 83, 97
WASHER, FLAT................................................. 271 100788
100547 NUT,HEX. ................................................. 25, 31, 35
WASHER,FLAT ..................................... 73, 75, 83, 97 100789
100548 STUD...................................................... 25, 31, 35
WASHER,FLAT ....... 301, 531, 541, 549, 561, 563, 571, 575, 100790
585, 623, 643, 651, 661, 673, 677, 683, 693, 705, 711, 715, WASHER,SPRING ...................................... 25, 31, 35
721, 725, 737, 741, 759, 801, 803 100804
100549 CAPSCREW,HEX CSKH SKT HD ............................ 719
WASHER,FLAT ........................................... 313, 781 100811
100569 NUT, NYLOC S/STEEL. ........................................ 659
SCREW,HEX HD ............................................... 281 NUT,NYLOC S/STEEL ................................... 549, 575
100570 100822
WASHER, FLAT................................................. 587 SCREW,HEX HD ............................................... 439

856 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

100830 101194
SCREW,PNH .................................................... 657 WASHER, SERRATED......................................... 571
SCREW,PNH TAPPING........................................ 377 101205
100834 STUD,LOCK.................................................. 39, 41
CAPSCREW,HEX DOMED CAP.............................. 649 101216
100835 WASHER,SERRATED ................................... 550, 571
CAPSCREW,HEX DOMED CAP.......643, 647, 659, 661, 669 101217
100837 WASHER ........................................................ 571
CAPSCREW,HEX CSKH SKT HD ............................ 643 101225
100862 SCREW,HEX HD ............................................... 825
WASHER,FLAT ................................................. 291 101228
100868 WASHER,PROFILED .......................................... 845
SPACER ......................................................... 575 101265
100870 CAPSCREW,HEX DOMED CAP.............................. 661
CAPSCREW,HEX SKT HD .................................... 809 101273
100872 CAPSCREW,SOCHD 12.9 DIN912 OG ...................... 619
SCREW,PNH .................................................... 657 101305
100873 WASHER,FLAT ................................................. 781
CAPSCREW,HEX DOMED CAP........................ 659, 707 101307
100878 WASHER, FLAT................................................. 741
WASHER, FLAT................................................. 563 WASHER,FLAT ..................................... 591, 765, 839
100923 101309
SCREW,HEXHD ................................................ 439 WASHER, FLAT.............. 271, 273, 285, 289, 293, 563, 803
100945 101318
SCREW,HEX HD ............................................... 181 WASHER,FLAT ................................. 75, 299, 613, 849
100946 101324
CAPSCREW,HEX SKT HD ......................................93 BOLT,HEX HD................................................... 321
100947 101351
WASHER,FLAT ..........................643, 647, 659, 661, 669 WASHER ........................................................ 787
100965 101355
CAPSCREW, SOCHD.......................................... 807 BOLT, HEX HD ............................................... 83, 97
100973 101360
NUT,STOVER ............................................. 291, 781 NUT,STOVER CLASS10 DIN980 ZN ................... 313, 781
100978 101371
RIVET,POP ............................................... 25, 31, 35 BOLT,HEX HD................................................... 781
100985 101403
SCREW,HEX HD ............................................... 845 BOLT,HEX HD................................................... 799
100994 101404
CAPSCREW,HEX SKT HD .................................... 507 WASHER .................................................. 817, 829
100996 101535
CAPSCREW,HEX DOMED CAP.............................. 125 SCREW,HEX M10X30-8.8............................... 353, 355
101035 101536
CAPSCREW,HEX DOMED CAP.............................. 549 SCREW,CAP M6X12 ........................................... 347
101064 101537
NUT,LOCK....................................................... 275 SCREW,CAP M12X40 ......................................... 357
101070 101538
CAPSCREW,HEX CSKH SKT HD ............................ 735 SCREW,COUNTERSUNK ..................................... 351
101081 101539
WASHER,FLAT .................................... 87, 89, 99, 101 SCREW,CAP .................................................... 333
101094 101540
WASHER,FLAT ........................................... 381, 547 SCREW,HEX M12 X 16 ........................................ 355
101107 101541
WASHER,PROFILED .......................................... 781 WASHER,........................................................ 351
101121 WASHER,A ...................................................... 351
WASHER,DOWTY................................................91 101542
101149 BOLT,EYE ....................................................... 351
SCREW,HEX HD .................................................75 101546
101151 KIT,TIE ROD,M12X160(3 PIECE). ............................ 787
SCREW,HEX HD ............................................... 425 101565
101167 SCREW,SOCKET HEAD ...................................... 783
WASHER,SPRING ......................517, 519, 549, 569, 589 101566
101170 SCREW,LOCKING ............................................. 783
SCREW,PANHEAD............................................. 549 101567
101175 SCREW,SOCKET HEAD ...................................... 783
CAPSCREW,CSK,SOCHD .................................... 537 101991
101176 CAPSCREW,HEX SKT HD ................................39, 425
NUT,SPEED ............................................... 655, 657 101997
101185 CAPSCREW,HEX SKT HD ................................. 39, 41
CAPSCREW,BUT,SOCHD. .................................... 537 120007
101192 PLUG............................................................. 307
BOLT,HEX HD................................................... 805 120023

PARTS MANUAL ARTICULATED DUMP TRUCK 857

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

CONNECTOR,STRT ........................................... 307 ELBOW .......................................................... 819

120025 120286
ELBOW .......................................................... 167 CONNECTOR,STRT ........................................... 819
120026 120292
CONNECTOR,STRT ......................... 389, 759, 785, 803 PLUG............................................................. 777
120027 120304
CONNECTOR,STRT ..................................... 363, 371 FLANGE,HALF............................................ 405, 415
120029 120306
CONNECTOR,STRT ........................................... 781 CAP .............................................................. 405
120031 120310
CONNECTOR,STRT ......29, 33, 91, 401, 427, 429, 431, 785, NUT,LOCK,B/H.................................................. 769
809 120313
120032 CONNECTOR,STRT,B/H ...................................... 407
CONNECTOR,STRT ............................... 383, 435, 437 120315
120033 CONNECTOR,ELBOW ............................ 363, 371, 781
CONNECTOR,STRT ............................... 167, 401, 415 120316
120040 CONNECTOR ............................................. 363, 371
PLUG............................................. 83, 425, 759, 785 120330
120045 CONNECTOR,ELBOW .................................. 315, 813
PLUG....................................................... 435, 807 120333
120046 PLUG,HEX SOCKET .............................................31
CONNECTOR,ELBOW ........................................ 295 120336
120048 PLUG,HEX ...................................................... 425
CONNECTOR,STRT ........................................... 487 120355
120049 CONNECTOR,STRT ........................................... 409
CONNECTOR,STRT ........................................... 759 120365
120050 CONNECTOR,TEE,RUN ...................................... 421
CONNECTOR,STRT ..................................... 415, 759 120372
120051 CONNECTOR,ELBOW ...... 35, 307, 309, 401, 429, 431, 785
CONNECTOR,STRT .................................... 29, 33, 35 120392
120053 PLUG.........................................................99, 101
ADAPTOR, MALE NPTF, PUSHLOCK ....................... 463 120396
120056 PLUG,CLOSURE HEX SOCKET ............................. 301
CONNECTOR,STRT ........................................... 821 120397
FTG,JIC_FEM_SWIVL_STR-PUSHLOCK............. 817, 823 PLUG........................................... 395, 401, 759, 785
120057 PLUG,6MORB,SKT HD ........................................ 787
CONNECTOR,STRT ....................395, 401, 779, 785, 809 120399
120099 PLUG,BLANKING M22................................... 825, 833
BANJO ........................................................... 177 120423
120100 CONNECTOR,TEE,RUN ...................................... 769
CONNECTOR,ELBOW ..........................................33 120494
ELBOW .......................................................... 771 CONNECTOR,STRT,F/F....................................... 823
120101 120607
ELBOW .......................................................... 383 FLANGE,HALF..............................................93, 765
120109 120653
CONNECTOR,TEE,RUN ...................................... 415 CONNECTOR,TEE,BRANCH,B/H................... 29, 33, 803
120148 120674
CONNECTOR,STRT ....................483, 485, 493, 495, 497 CONNECTOR,STRT,SPEC ................................... 295
120157 120682
CONNECTOR,STRT ..................................... 823, 825 CONNECTOR,PLUG ........................................... 301
120161 120747
CONNECTOR,STRT ........................................... 319 CONNECTOR,STRT ........................................... 483
120166 120765
VALVE,DRAIN................................................... 833 BOLT,BANJO .................................................... 177
120196 120804
PLUG,HEX SOCKET ..................................... 387, 807 CONNECTOR,ELBOW ........................................ 429
120222 120807
FLANGE,HALF...................................... 405, 759, 781 ELBOW .............................................. 483, 487, 495
120237 120811
FLANGE,HALF............................................ 363, 409 CONNECTOR,ELBOW ........................................ 807
120238 120812
FLANGE,HALF.................................................. 781 CONNECTOR,ELBOW .................................. 405, 771
120241 120814
CONNECTOR,STRT ..................................... 401, 785 ELBOW,8MJIC-45-8FJICS .................................... 421
120242 120818
CONNECTOR,STRT ........................................... 167 ELBOW .................................................... 295, 819
120252 120822
CONNECTOR,ELBOW ........................................ 395 CONNECTOR,ELBOW ........................................ 785
120253 120874
PLUG,6MORB,HEX HD........................................ 425 CONNECTOR,ELBOW ........................................ 769
120258 120875

858 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

CONNECTOR,ELBOW .................................. 769, 785 ELBOW .......................................................... 401

120876 121296
CONNECTOR,ELBOW ........................................ 769 CONNECTOR,16WAY,PLUG,F ............................... 553
120900 PLUG, SOCKET, 16 WAY ...................................... 605
CONNECTOR,ELBOW,B/H ............................. 315, 813 121304
120915 TEE,RUN .................................................. 769, 771
ELBOW .......................................................... 371 121316
120926 CONNECTOR,STRT,SPEC ................................... 281
FITTING, HOSE ADPT, 1/4" BSP ............................. 463 121317
120933 FLANGE,HALF.................................................. 363
CONNECTOR,STRT ................................. 91, 785, 797 121350
120946 ELBOW .................................... 83, 259, 363, 487, 495
CONNECTOR,TEE,RUN ................................ 817, 829 121353
120947 ORIFICE,SCREW-1,0 .......................................... 403
CONNECTOR,ELBOW .................................. 779, 817 121360
120952 CONNECTOR,STRT ........................................... 429
ELBOW, B/H.............................................. 29, 33, 35 121364
120962 CONNECTOR,STRT ........................................... 825
CONNECTOR,ELBOW ........................................ 401 121365
120970 CONNECTOR,STRT ........................................... 825
CONNECTOR,STRT ........................................... 819 121367
120974 CONNECTOR,STRT ........................................... 295
CONNECTOR,STRT ............................... 295, 307, 309 121397
120985 CONNECTOR,STRT ........................................... 823
CONNECTOR,STRT ............................... 405, 769, 771 121398
121031 CONNECTOR,ELBOW,B/H ............................. 171, 259
TEE.UNION .................................................91, 823 121404
121045 CONNECTOR,ELBOW ..........................................91
CONNECTOR,STRT .............................................91 121407
121057 CONNECTOR ............................................. 171, 259
CONNECTOR,STRT,B/H ...................................... 769 121442
121061 CONNECTOR ................................................... 823
CONNECTOR,ELBOW ..........................................29 121443
121066 CONNECTOR,ELBOW ............................... 29, 33, 299
CONNECTOR,STRT ........................................... 425 121463
121069 NITROGEN CHARGE KIT ADAPTER ........................ 457
CONNECTOR. STRT .......................................... 823 121549
121102 CONNECTOR,STRT,B/H,SPEC .............................. 299
TEE,B/H,BRANCH........................................... 29, 33 121890
121104 PLUG, ............................................................ 351
TEE,UNION .......................................................91 121897
TEE,UNION,8MJIC ............................................. 421 FITTING,ELBOW ............................................... 333
121156 FITTING,ELBOW M18 X 1.5................................... 357
CONNECTOR,ELBOW ........................................ 495 121901
121172 PLUG,G1 1/4" ................................................... 787
CONNECTOR ................................ 29, 33, 35, 821, 823 121902
121178 PLUG,1/4" ....................................................... 787
ELBOW .......................................................... 431 121903
121181 PLUG,M6 .................................................. 403, 787
CONNECTOR,STRT ........................................... 823 121904
121191 PLUG, ............................................................ 403
CONNECTOR,STRT ........................................... 409 PLUG,UNF 7/16-20 ............................................. 787
121198 121905
CONNECTOR,STRT ........................................... 823 PLUG, ............................................................ 403
121216 PLUG,UNF 3/4-16 .............................................. 787
CONNECTOR,STRT,B/H .......................... 407, 487, 821 122005
121241 O-RING .......................................................... 425
CONNECTOR, ....................................................37 122086
CONNECTOR,8FJICS-8P/LOCK ...............................27 O-RING .................................................... 435, 437
CONNECTOR,STRT .................................... 29, 33, 35 122281
121256 CONNECTOR,TEE,BRANCH,B/H............................ 383
CONNECTORS ...................................................91 122331
121275 CONNECTOR,TEE,BRANCH ........................... 817, 829
CONNECTOR,ELBOW,B/H,SPEC ............ 27, 37, 177, 319 122822
121289 CONNECTOR,ELBOW .................................. 831, 833
CAP DUST.........................................................65 125008
121290 CONNECTOR,STRT ........................................... 299
VALVE, AIR RELIEF ..............................................65 125029
121294 CONNECTOR,STRT ........................................... 371
ELBOW .......................................................... 785 125065
121295 CONNECTOR,ELBOW ........................................ 167

PARTS MANUAL ARTICULATED DUMP TRUCK 859

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

130020 SEAL, SECONDARY ........................................... 103

HOSE, PUSHLOCK 1/4" ....................................... 463 140698
140086 W/BAND,ROD D85X20-T506 ................................. 807
O-RING ............................................................93 140702
140115 WEAR BAND,ROD ............................................. 387
O-RING .......................................................... 387 140725
140131 SEAL,D/L VITON,B40 ............................................31
O-RING ............................................................93 140731
140162 O-RING .......................................................... 781
O-RING .......................................................... 845 140776
140169 SEAL,OSCILLATION,B40D.................................... 625
O RING........................................................... 807 140824
140174 SEAL,U-TYPE,N70,D350,LWB................................ 425
O-RING .......................................................... 775 140827
140193 WEAR BAND,NECKBUSH .................................... 103
O-RING .......................................................... 825 140833
140201 O-RING .......................................................... 381
O-RING .......................................................... 387 140835
140228 SEAL,OIL ........................................................ 381
O RING, ....................................................... 19–20 140859
140262 SEAL,CASSETTE,170X200X15/16,T3.........................41
O RING,PLANET PIN ....................................... 39, 41 140996
140271 SEAL KIT, PORT RELIEF ...................................... 789
O RING,3A5D110A7N70....................................... 355 140997
140298 SEAL KIT ........................................................ 789
O-RING .......................................................... 807 140999
140299 SEAL KIT, INTERSECTION ................................... 789
SEAL,ROD,85X100,5X6 ....................................... 807 141028
140300 SEAL,LABYRINTH ............................................. 339
SEAL,OIL ........................................................ 619 141029
140301 O-RING,.......................................................... 345
SEAL,OIL ........................................................ 619 141030
140343 O-RING,.......................................................... 345
V RING ........................................................... 381 141053
140350 KIT, SEAL ........................................................ 433
SEAL,OIL,D/L NBR, ..............................................39 141054
140370 KIT SEAL ........................................................ 417
O RING............................................... 825, 831, 833 141055
140406 KIT,SEAL* ....................................................... 761
RING,BACKUP.................................................. 103 141056
140411 KIT, SEAL ........................................................ 411
RING,BACK UP ................................................. 807 KIT, SEAL FRONT PUMP...................................... 413
140416 141057
RING,BACKUP.................................................. 387 KIT, SEAL REAR PUMP ....................................... 413
140423 141058
WEAR BAND, PISTON......................................... 807 SEAL, LIP.................................................. 411, 413
140440 141065
SEAL,WIPER.................................................... 807 O-RING .......................................................... 783
140461 141066
O RING,10A0D400A0N70 ..................................... 625 O-RING,.......................................................... 783
140474 141067
SEAL,ROD ...................................................... 387 RING,STOP ..................................................... 783
140482 141068
O-RING .......................................................... 387 O-RING,.......................................................... 783
140513 145011
SEAL,ROD 85X100X13 ........................................ 807 O-RING .......................................................... 425
140581 145018
SEAL,S/LIP-3 3/8X4 3/8X1/2NBR ..............................67 O-RING .......................................................... 651
140612 14M7277
SEAL,PISTON,D125X104X7,8 SIMKO ...................... 807 NUT,HEX. ........................................................ 635
140618 150081
SEAL,PISTON................................................... 387 BEARING,D.G.BALL .............................................67
140619 150090
WEAR BAND,PISTON ......................................... 387 CONE, BEARING .................................................49
140624 CONE,BEARING..................................................45
O-RING .......................................................... 385 150097
140634 BEARING,SPHERICAL ........................................ 849
U-SEAL .......................................................... 387 150108
140685 BEARING,SPHERICAL ........................................ 387
SEAL,U-TYPE,N70,D390,LWB................................ 425 150110
140686 CONE,BEARING,.................................................39

860 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

CONE,BEARING,48684 .........................................41 161057

150111 BLOCK,GREASE NIPPLE,5-BANK........................... 483
CUP,BEARING, ...................................................39 161138
CUP,BEARING,48620 ............................................41 WASHER,THRUST,20 TON AXLE......................... 39, 41
150112 161198
CONE,BEARING,.................................................39 BOSS,NON-TAPPED. .......................................... 849
CONE,BEARING,67390 .........................................41 161281
150113 LABRINTH,20T SEAL CARRIER ...............................41
CUP,BEARING, ...................................................39 161295
CUP,BEARING,67322 ............................................41 SPACER,THRU DRIVE, BEARING .............................31
150114 161415
BEARING,SPHERICAL ........................................ 619 PIN,DOWEL ..................................................... 425
150127 161569
BEARING,CYL ROLLER.........................................31 RING,BRG RETAINER,T/DRIVE................................67
150130 161584
BEARING,SPHERICAL .................................. 805, 807 COVER,BEARING,T/DRIVE ....................................67
150198 161668
BEARING, ASS, PLANET, .......................................39 ADAPTOR,O-RING............................................. 619
BEARING, ASS, PLANET,B40 F/D .............................41 161691
150261 PLANET CARRIER,3 PIN................................... 39, 41
BEARING,NEEDLE ROLLER HK 3026 ...................... 347 161817
150265 BOSS,NON-TAPPED. ............................................75
BEARING-LINER - LHS ........................................ 783 161856
150266 PISTON,125X52X48,SIMRIT.................................. 807
BEARING-LINER - RHS ....................................... 783 161869
160083 BLOCK,GREASE,6-BANK,B40D ............................. 495
BUSH,STEEL ................................................... 167 161874
160190 SPACER,STRETCH BOLT,M10 ............................... 123
PLATE,RETAINER........................................... 39, 41 161877
160194 BOSS.NON-TAPPED. .......................................... 123
PLUG,BRONZE THRUST .................................. 39, 41 161960
160203 BOSS, NON-TAPPED .......................................... 291
BOSS,NON-TAPPED. .............................. 487, 741, 755 161984
160297 PIN,BIN POLE. .................................................. 837
BUSH,BRONZE................................................. 845 161986
160360 SPACER,SPRING .............................................. 381
PLT,LOCK..................................................... 39, 41 162012
160383 BUSH,OSCILLATION TUBE,B40D ........................... 625
PIN,BIN PIVOT.................................................. 845 162017
160617 MANIFOLD,GREASE NIPPLE ................................ 495
PLATE,CYLINDER ............................................. 385 162168
160618 BELLEVILLE WASHER ........................................ 165
CONE,EXPANDING ............................................ 385 162174
160685 PLT, SPACER, RUBBER, MNT................................ 317
PLATE,PIN. ...................................................... 845 162185
160688 SHIM ............................................................. 845
PIN, PLANET GEAR. .............................................39 162187
PIN, PLANET GEAR MK2,B40 ..................................41 SHIM ............................................................. 845
160711 162215
RING,GEAR,CARRIER-FLAME,HARDEN ............... 39, 41 SHIM,FLAT ...................................................... 781
160723 162216
MANIFOLD,GREASE NIPPLE ................................ 495 SHIM ............................................................. 781
160748 162348
PLANET,THRUST ........................................... 39, 41 COVER,BEARING,HOUSING...................................73
160813 162404
SPACER,T/D DIFF YOKE .......................................31 WASHER .................................................. 177, 319
160814 162455
SPACER,T/D DIFF BRG .........................................31 WASHER,STEPPED .............................................31
160897 162532
BOSS,NON-TAPPED. .......................................... 281 PIN. ............................................................... 805
160920 162533
WASHER,SPECIAL ............................................ 809 SPACER ......................................................... 805
160993 162802
NECKBUSH,NUT ............................................... 777 PISTON,CYLINDER ............................................ 387
160994 162806
NECKBUSH ..................................................... 777 ASSY,PIN,TIP CYL,B40 ........................................ 805
161001 162832
N/BUSH,D85XD125X184LG,BOLT ........................... 807 SPACER,A-FRAME ..............................................73
161021 163141
SPACER,CIRCLIP,S/S, ..........................................39 PLUG,BLANKING .............................................. 333
SPACER,CIRCLIP,S/S,B40......................................41 163142

PARTS MANUAL ARTICULATED DUMP TRUCK 861

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

CAP,TUBE ....................................................... 357 PLT,LOCK,MALE OSCIL .........................................67

163143 187183
SPRING, ......................................................... 787 SHIM ............................................................. 845
163144 187184
COIL,SHUT OFF ................................................ 787 SHIM ............................................................. 845
163158 187681
RING, SNAP............................................... 411, 413 LOCK,PLT,T/CYL,BIN,R/LESS ................................ 805
163159 187893
SPRING, ......................................................... 783 RETAINER,PIN ................................................. 805
163160 187894
PIN,CYLINDER ................................................. 783 LOCK,TAG....................................................... 805
166688 188702
BOSS,NON-TAPPED. .................................... 265, 845 SPACER ......................................................... 385
166851 190699
DRIVE SHAFT:THRU DRIVE....................................67 COVER,DUST,OSCIL JOINT.................................. 615
170489 190853
SAW CYL,WASHER............................................ 837 COVER,T/D AXLE,M14 ..........................................31
170548 190899
PLT,LOCK,AXLE,ADT .......................................... 113 WASHER,LOCKNUT ........................................ 39, 41
170822 190956
SHIM ............................................................. 619 YOKE...............................................................69
172232 YOKE,8.5C ............................................... 31, 35, 67
SHIM ............................................................. 321 190959
172234 YOKE...............................................................71
SHIM ............................................................. 321 YOKE,9C ..........................................................67
173782 191331
MANIFOLD,TEST POINTS .................................... 797 ASSY,VALVE,PISTON.......................................... 107
173964 191642
PLATE,BACKING ......................................... 749, 751 MOUNTING,REVERSE CAMERA ............................ 577
174318 192016
SPACER,BOLTS REAR COVER................................31 SHIM,P4 GEAR PIN,4700 ..................................... 125
174605 200033
RING, P2/P3 INDEX, HD4560................................. 125 CLAMP, HOSE .................................................. 463
175075 CLAMP,HOSE ...................................... 29, 33, 35, 263
SHIM ............................................................. 321 200051
176435 CLAMP, HOSE ............................................ 407, 821
WASHER ........................................................ 549 200061
176490 CLAMP, HOSE ............................................ 299, 715
SHIM ............................................................. 837 200062
176544 CLAMP,HOSE .........................27, 37, 177, 295, 319, 821
PLATE,2 HOLE WASHER ..................................... 307 200078
176909 SEAL, SHIFT FORK SPRING ...................................50
SPACER,ACCUMULATOR ......................................91 SEAL,SHIFT FORK SPRING....................................46
176965 200085
SHIM,PARK BRAKE ............................................ 439 CLAMP, HOSE .................................................. 281
178023 200088
MTG,PLT,PARK BRAKE ....................................... 439 CLAMP ........................................................... 807
178141 200092
SHIM,BIN SUPPORT POLE ................................... 837 CLAMP ........................................................... 215
178192 CLAMP, HOSE .................................................. 281
RING, P1 INDEX, HD4060/4560 .............................. 125 200212
RING, P1 INDEXING. .......................................... 137 CLAMP,WD ...................................................... 263
178542 200318
SHIM ............................................................. 321 CLAMP,MOUNTING ...................................... 825, 829
180992 200437
PLUG,TAPER, WALKING BEAM,B40 ..........................75 VALVE,JUMBO............................................... 19–21
183415 200438
PLT,RETRACTION,WDB....................................... 425 SPUD,TUBELESS ........................................... 19–21
184255 200536
PLATE,T-GATE. ................................................. 849 PLUG, EXPANSION, LOWER...................................51
184265 PLUG,EXPANSION,LOWER ....................................47
WASHER,FLAT ................................................. 849 200591
184267 CLAMP,K-CLAMP,SINGLE .................................... 803
PLATE,T-GATE. ................................................. 849 200593
184572 CLAMP,K-CLAMP. .............................................. 409
PIPE,FAN,PURGING..................................... 171, 259 200653
184993 CABLE TIE .......87, 89, 91, 99, 101, 109, 167, 281, 295, 299,
RING,P4 INDEX,4700 7SP .................................... 125 307, 315, 367, 375, 405, 407, 419, 421, 485, 487, 497, 511,
186105 531, 537, 545, 549, 561, 571, 575, 577, 591, 597, 705, 715,
BKT,CLAMP,ACC,SUSP .........................................91 759, 769, 779, 795, 797, 801, 813, 821, 823
186843 200743

862 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

VALVE, REDUCER ............................................. 463 203681

200779 CLAMP,P-CLIP ...........................109, 263, 295, 715, 769
TIE ROD END ............................................. 563, 575 203682
200871 CLAMP,P-CLIP .................................................. 167
CABLE TIE ................... 547, 569, 673, 685, 687, 695, 703 203693
CABLE TIE,200 X 4.8MM ............ 29, 33, 541, 549, 595, 711 FLANGE,25X3.5.5 PIECE RIM............................. 19–20
201054 203764
CLAMP,HOSE ............................................. 671, 717 CLAMP,P-CLIP ............................................ 307, 813
201069 203908
CLAMP,K-CLAMP. .............................................. 803 CLAMP,P-CLIP ...........................177, 561, 591, 715, 819
201419 203923
CLAMP,P-CLIP .................................................. 495 GROMMET,RND .................................... 541, 549, 715
201420 203925
CLAMP,P-CLIP ............................................ 483, 571 GROMMET,RND ................................................ 511
201434 203926
CLAMP,PCLIP............................................. 571, 695 GROMMET,RND .........................263, 537, 545, 549, 585
201437 203927
CLAMP,P-CLIP ............................................ 295, 823 GROMMET .......................................... 549, 569, 715
201439 203975
CLAMP,P-CLIP ..................... 315, 319, 485, 497, 571, 819 PROTECTOR ...................... 405, 419, 421, 487, 715, 823
201499 PROTECTORS ...................................................91
CIRCLIP,INTERNAL ............................................ 849 203990
201529 NIPPLE,GREASE................................... 493, 495, 807
SOCKET, 4 WAY ................................................ 601 204028
201667 CLAMP,EXH ..................................................... 795
SPRING,BIN HEAT,SUSP,PLT,ADT .......................... 291 204037
201737 CLAMP ........................................................... 285
CONNECTOR,TEST POINT,HYD ................ 401, 785, 797 204043
201744 RECEIVER DRIER ............................................. 717
CLIP,SPRING ................................................ 39, 41 204079
201745 GROMMET ...................................................... 813
PIN:LOCK NUT,ROLLER ........................................39 204483
PIN:LOCK NUT,ROLLER DIA8X14L ...........................41 MOUNTING,RUBBER.......................................... 321
201747 204572
CIRCLIP,EXTERNAL,SIDESHAFT F ...................... 39, 41 CLAMP,T-BOLT ................................................. 389
201748 206082
CIRCLIP,EXTERNAL,PLANET PIN F ............... 39, 41, 621 GAUGE (QUAD) PRESSURE ................................. 459
201762 206291
BEARING,CONICAL SLEEVE ..................................75 GROMMET,RND ................................................ 549
201806 206350
SCREW,BLEED................................................. 425 FUSE,10A ....................................................... 553
201873 206437
ADAPTER ....................................................... 459 HEXSERT ........................................... 629, 743, 745
201886 206439
DECAL,PDI/QUALITY.......................................... 477 HANDLE,CAB INTERIOR. ............................... 643, 661
202094 206441
GROMMET,RND-SS ........................................... 575 HINGE,M5 ....................................................... 537
202686 206467
GRIP,PTC 25MM PIPEX ....................................... 837 CLAMP,P-CLIP .................................................. 715
202729 206579
LIGHTER,CIGARETTE ........................................ 549 GROMMET,BLANK ....................................... 685, 687
202916 GROMMET,BLANK,RND,SS .................................. 549
SOCKET, 2 WAY, 90 DEG BAYONET ........................ 601 206585
203215 HEXSERT ....................................................... 629
GROMMET, RND ...........................................33, 577 206598
203264 GEAR,SUN,HD,5,2:1 20T........................................39
GROMMET,RND,BLANK .......................... 549, 685, 687 GEAR,SUN,HD,5,2:1 20T ZF,B40 ..............................41
203265 206606
GROMMET,RND,BLANK ...................................... 687 GEAR,PLANET,HD,5,2:1 20T , ..................................39
203267 GEAR,PLANET,HD,5,2:1 20T ZF,...............................41
GROMMET,RND,BLANK ...................................... 659 206607
203349 RINGGEAR,5,2:1 20T ZF, .......................................39
CLAMP .............................................................29 RINGGEAR,5,2:1 20T ZF,B40...................................41
203375 206690
PLT,AXLE SERIAL NUMBER........................... 25, 31, 35 CONNECTOR,3WAY,PLUG,F................................. 554
203533 PLUG, SOCKET, 3 WAY ....................................... 603
CLAMP ........................................................... 285 206703
203534 CONNECTOR,2WAY,RECEPTACLE,M ...................... 549
CLAMP,T-BOLT ........................................... 285, 291 RECEPTACLE PIN, 2 WAY .................................... 601
203680 206704
P-CLIP,15MM.............................................. 487, 495 CONNECTOR,2WAY,PLUG,F................................. 553

PARTS MANUAL ARTICULATED DUMP TRUCK 863

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

RECEPTACLE PIN, 2 WAY .................................... 601 207500

206705 CONNECTOR,15WAY,PLUG,F ............................... 553
RECEPTACLE, PIN, 3 WAY ................................... 603 PLUG, SOCKET, 15 WAY ...................................... 605
206706 207501
RECEPTACLE, PIN, 4 WAY ................................... 603 CONNECTOR,18WAY,PLUG,F ............................... 553
206707 PLUG, SOCKET, 18 WAY ...................................... 605
CONNECTOR,4WAY,PLUG,F................................. 553 207502
PLUG, SOCKET, 4 WAY ....................................... 603 CONNECTOR,21WAY,PLUG,F ............................... 553
206708 PLUG, SOCKET, 21 WAY ...................................... 605
CONNECTOR,6WAY ........................................... 703 207626
RECEPTACLE, PIN, 6 WAY ................................... 603 PLUG...............................................................35
206709 PLUG,MAGNETIC ........................................... 25, 31
CONNECTOR,6WAY,PLUG,F................................. 553 207660
PLUG, SOCKET, 6 WAY ....................................... 603 PLUG...................................................... 25, 31, 35
206711 207676
RECEPTACLE, PIN, 8 WAY ................................... 603 PLUG,MAGNETIC, ...............................................39
206712 PLUG,MAGNETIC,M22X1.5 ..............................41, 425
CONNECTOR,8WAY,PLUG,F................................. 553 207693
PLUG, SOCKET, 8 WAY ....................................... 603 FILTER, FUEL................................................... 295
206716 FILTER, UNIT, FUEL-WATER ................................. 297
RECEPTACLE, PIN, 23 WAY.................................. 605 207694
206717 ELEMENT, FUEL FILTER...................................... 297
CONNECTOR,31WAY,RECEPTACLE,M .................... 553 ELEMENT,FILTER 10MICRON ......................... 445–446
RECEPTACLE, PIN, 31 WAY.................................. 607 207737
206718 SHUT OFF PLUG M22 X1 MS .......................... 505, 507
PLUG, SOCKET, 31 WAY ...................................... 605 207742
206735 METERING UNIT NO 4 ........................................ 503
CONNECTOR,2WAY,PLUG,F................................. 553 207745
PLUG, SOCKET, 2 WAY ....................................... 601 METERING UNIT NO 9 ........................................ 503
206767 207746
STRAP,STEP.............................................. 749, 751 UNIT,METERING NO 8.5 ...................................... 505
206778 207795
CONNECTOR,1 WAY,PLUG,F ................................ 553 CLIP,RETAINING ............................................... 801
PLUG, SOCKET, 1 WAY ....................................... 599 207796
206940 PLUG, ..............................................................39
LIGHT,INTERIOR ............................................... 549 PLUG,M22X1.5 ...................................................41
206945 207830
MOUNTING,RUBBER........91, 109, 295, 315, 407, 419, 421, PLUG, SOCKET, 5 WAY ....................................... 603
487, 537, 545, 561, 571, 575, 591, 779, 813, 823 207926
206992 LUG, 8MM ....................................................... 599
MTG,BAND,30L AIR RESERVOIR ........................... 831 207968
207031 COVER,SPEAKER,HOLE ..................................... 657
SWITCH,ELEC MIRRORS .................................... 703 207981
207115 HEATER,FUEL .................................................. 593
FUSE,25A ....................................................... 553 208154
207116 TYRE,875/65R29,XAD,65-1.....................................20
FUSE,20A ....................................................... 553 208310
207117 TYRE,875/65R29,GP-4D ........................................20
CLAMP,PCLIP............................167, 281, 495, 561, 715 208471
207118 SPRING, RETURN, BIG WDB ................................ 425
FUSE,15A ....................................................... 553 208496
207158 DISC,STATIONARY,4MM,WDB ............................... 425
CAP,GREASE NIPPLE ......................................... 495 208503
207159 GREASE BANK ........................................... 503, 505
CAP,GREASE NIPPLE ......................................... 495 208505
207266 METERING UNIT NO 8 ............................ 491, 503, 507
HEXSERT ....................................................... 629 208547
207273 SEAL,DUO-CONE,346X318X38........................... 25, 31
RECEPTACLE, PIN, 12 WAY.................................. 603 208580
207274 PLUG, SOCKET, 2 WAY ....................................... 601
CONNECTOR,12WAY,PLUG,F ............................... 553 208635
PLUG, SOCKET, 12 WAY ...................................... 605 MOULDED,RUBBER BUFFER .................................83
207283 208654
PIPE,SUCTION ................................................. 781 SENSOR,SUSPENSION HEIGHT............................ 109
207288 208771
MOUNTING,BOND ON ........................................ 629 GROMMET,RND .......................................... 571, 575
207440 208787
SHAFT ROTARY SENSOR B/JOINTS ....................... 563 DEFLECTOR ................................................. 69, 71
207473 208822
CONNECTOR,31WAY,RECEPTACLE,F ..................... 553 CLAMP,T-BOLT ................................................. 795
RECEPTACLE, SOCKET, 31 WAY ........................... 607 208828

864 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

CLAMP,T-BOLT ................................................. 281 214598

210038 FIRE EXTINGUISHER 1,5KG ................................. 707
ACTUATOR, AIR SHIFT .........................................51 214601
ACTUATOR,AIR SHIFT ..........................................47 DECAL,REFLECTOR .......................................... 471
AIR SHIFT,(D/L 2 SP) ................................... 25, 31, 35 214637
210105 E-MODULE,SSM ............................................... 549
LEVEL,INDICATOR ...................................... 415, 759 214791
210695 SPACER,T/DRIVE-DIFF INPUT,B50D ................ 25, 31, 35
VALVE,HYDRAULIC......................................... 87, 89 214827
210766 DECAL,EMERGENCY EXIT,EXTRA ......................... 477
MOTOR,HYDRAULIC .................................... 809, 811 214850
210771 DECAL,SOUND PRESSURE,76DB .......................... 471
VALVE,RELIEF,DIESEL CAP,5PSI ........................ 27, 37 214852
210778 CAP,DIESEL FILLER ........................................... 301
PUMP, EMERGENCY STEERING............................ 373 214927
PUMP,HYDRAULIC, REXROTH .............................. 371 DECAL,FLEETMATIC .......................................... 469
210817 216017
ACCUM,F/T,PISTON .............................................93 ALARM,BUZZER ............................................... 549
210818 216027
ACCUM,F/T,PISTON .............................................93 LIGHT,LED ...................................................... 575
210881 216028
BREATHER,3MIC,0.7BAR............................... 445–446 LIGHT,LED ...................................................... 575
FILTER,AIR,BREATHER,CP ............................ 415, 759 216037
210986 SOCKET,ACCESSORY ........................................ 550
PUMP, WASHER BOTTLE. .................................... 697 216073
212029 HDP DEUTSCH, 31 WAY, PLUG, SOCKETS ............... 607
VALVE,CHECK.................................................. 781 216076
212067 PLUG, SOCKET, 20 WAY ...................................... 605
PUMP,TWIN GROENEVELD GREASING ............. 499, 501 216091
212128 PLUG, PIN, 31 WAY ............................................ 605
VALVE, PORT RELIEF, PORT B .............................. 789 216093
212129 RECEPTACLE, PIN, 31 WAY.................................. 605
CAP KIT - A ...................................................... 789 216095
212130 RECEPTACLE, SOCKET, 31 WAY ........................... 605
CAP KIT - B ...................................................... 789 216096
212131 PLUG, PIN, 31 WAY, 90 DEG.................................. 607
SEAL KIT, END CAP ........................................... 789 216104
212136 CLIP,SPRING,EXTERNAL, ......................................39
PUMP,HYDRAULIC ............................................ 783 216173
212185 CLAMP,P-CLIP ................................ 259, 263, 561, 591
VALVE,SHUTTLE ............................................... 403 216255
212186 GASKET,BRAKE PEDAL ...................................... 423
CHECK VALVE.................................................. 403 216281
VALVE,CHECK.................................................. 403 HARNESS,DIAGNOSTIC...................................... 457
212187 216357
VALVE,CHECK.................................................. 403 YOKE,MECH ......................................................31
212188 216358
VALVE,DIRECTIONAL/C 2POS/3 WAY ...................... 403 CONNECTOR,3WAY,PLUG,F................................. 553
212189 PLUG, SOCKET, 3 WAY ....................................... 603
COIL, 14WAT,24VDC........................................... 403 216359
212190 TERMINAL ...................................................... 603
VALVE,RELIEF.................................................. 403 TERMINATOR,CAN ............................................ 554
212191 216400
PLUG, ............................................................ 403 MODULE,RELAY ............................................... 553
214065 216401
FAN SUCKER,DIA 725......................................... 317 MODULE,FUSE................................................. 553
214104 216402
E-MODULE,UNICOMM ........................................ 457 MODULE,POWER TAP ........................................ 553
214315 216403
CONNECTOR,BRIDGE .................................. 553, 561 MODULE,LEG .................................................. 553
RECEPTACLE PIN, 2 WAY, BRIDGE......................... 601 216404
214317 LOCK,DILLBLOCK ............................................. 553
SWITCH,DISCONNECT ................................. 537, 559 216407
214377 BUSBAR,7 FUSE ............................................... 553
DECAL,EMERGENCY STOP ................................. 559 216424
214418 DECAL,SOUND POWER LEVEL ............................. 471
HARNESS,STOP SWITCH .................................... 559 216494
214503 DISC,FRICTION ................................................ 425
TYRE,BRIDGSTONE VTS.......................................21 216525
214555 VENT,SWIVEL,AURORA ................................ 659, 709
GROMMET,RND,SPLIT..................................... 29, 33 216646

PARTS MANUAL ARTICULATED DUMP TRUCK 865

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

FASTENER,PLASTIC .......................................... 641 217730

FASTNER,PLASTIC ...................................... 539, 643 CONNECTOR,8WAY,PLUG,F................................. 553
216666 PLUG, SOCKET, 8 WAY ....................................... 605
NIPPLE, GREASE .............................................. 359 217733
216702 TYRE,29.5R25,TL3A+,G/Y ......................................19
CLAMP,P-CLIP .................................................. 549 217739
216713 CONNECTOR,10WAY,PLUG,F ............................... 554
DESKTOP PROGRAMMING CABLE ........................ 457 PLUG, SOCKET, 10 WAY ...................................... 605
216780 217745
PLUG, SOCKET,2WAY......................................... 599 BOTTLE, WASHER............................................. 697
216789 WASHER,BOTTLE AND PUMP,24V,5L ...................... 695
CONNECTOR,9 WAY,PLUG,M ............................... 553 217758
PLUG, PIN, 9 WAY ............................................. 605 PLT,BLANKING,RADIO FACE ................................ 657
216811 217900
LUG, 8MM ....................................................... 599 FRAME,SWITCH ............................................... 549
216812 217902
LUG, 6MM ....................................................... 599 PLUG,SWITCH,FRAME,HOLE ............................... 549
216813 218350
LUG, 6MM ....................................................... 599 GROMMET,ROUND ...................................... 525, 527
216815 218457
TERMINAL , PUSH-ON, 3.0MM, FEMALE .................. 599 CONNECTOR,8WAY,RECEP,BLNK .......................... 553
216816 RECEPTACLE, BLANK, 8 WAY ............................... 605
TERMINAL, PUSH ON, 4.8 MM, FEMALE................... 599 218508
216817 CLAMP, FUEL FILTER ......................................... 297
CONNECTOR,1WAY,PLUG,F................................. 553 218750
TERMINAL, SLIP- ON, 1 WAY ................................ 599 CONNECTOR,6WAY,PLUG,F................................. 554
216852 PLUG, SOCKET, 6 WAY ....................................... 603
CONNECTOR,2WAY,RECEP,BLANK .................. 553, 561 218753
RECEPTACLE PIN, BLANKING PIN & WEDGE ............ 601 PLUG, BLANK, 12 WAY........................................ 603
216856 218840
PLUG, SOCKET, 2 WAY ....................................... 601 VALVE, PILOT................................................... 373
216891 218842
LOCK,RELAY ................................................... 553 O-RING .......................................................... 373
216892 218903
LOCK,FUSE ..................................................... 553 PLUG, SOCKET, 23 WAY ...................................... 605
216945 218912
FUSE,40A ....................................................... 553 LIGHT,BEACON ................................................ 581
216960 218920
CLAMP,5" ........................................................ 285 CABLE-TIE .......................................... 795, 801, 807
216994 CABLE,TIE ................................................ 167, 795
ALARM,SPEAKER,BACK UP ................................. 575 218950
217021 LUG, 4MM ....................................................... 599
MUDFLAP,BIN .................................................. 853 218955
217076 LUG, 6MM ....................................................... 599
PLUG, SOCKET, 1 WAY ....................................... 601 218956
217077 LUG, 6MM ....................................................... 599
RECEPTACLE PIN, 1 WAY .................................... 601 218957
217246 LUG, 6MM ....................................................... 599
CIRCLIP,INTERNAL,55 BORE ................................ 849 218962
217247 LUG, 10MM...................................................... 599
TYRE,29.5R25,B/STONE,VLT,E3/L3...........................20 218963
217430 LUG, 10MM...................................................... 599
GROMMET,RND .........................537, 545, 561, 571, 813 218965
217436 LUG, 12MM...................................................... 599
CLAMP,P-CLIP .................................................. 487 LUG,HEAVY DUTY ............................................. 553
217563 218996
GROMMET,RND .......................... 91, 367, 375, 561, 779 MOULDED RUBBER BUFFER. .................................97
217625 220010
SOLENOID,CONTINUOUS DUTY............................ 549 FILTER,ELEMENT.............................................. 299
217664 220014
CAPSCREW,GR12.9 MODIFIED HEAD ..................... 619 PLUG...............................................................31
217706 220119
CONNECTOR,4WAY,RECEP,BLANK ........................ 553 CIRCLIP,INTERNAL ...................................... 805, 807
RECEPTACLE, 4 WAY ......................................... 603 220158
217711 THRUST BEARING, NEEDLE ................................ 391
CONNECTOR,2WAY,PLUG,F................................. 553 220525
PLUG, SOCKET, 2 WAY ....................................... 601 GEAR, HELICAL INPUT .........................................49
217717 GEAR,HELICAL INPUT ..........................................45
RELAY,24V ...................................................... 553 220526
217719 COVER, DIFF, CARRIER ........................................49
LIGHT,FLOOD ...................................... 545, 547, 575 COVER,DIFF,CARRIER .........................................45

866 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

220527 221033
SHAFT,INPUT.....................................................45 CAP, ADJUSTER LOCK .........................................51
220528 CAP,ADJUSTER LOCK ..........................................47
GEAR, HELICAL ..................................................50 221035
GEAR,HELICAL, PINION ........................................46 DOWEL, ADJUSTER.............................................51
220530 DOWEL,ADJUSTER .............................................47
CUP, BEARING ...................................................49 221037
CUP,BEARING ....................................................45 SHAFT, SHIFT FORK & O-RING ASSY ........................51
220531 SHAFT,SHIFT FORK & O-RING ASSY ........................46
SPACER, BEARING, 0.198......................................50 221038
SPACER,BEARING,0.198 .......................................46 PLUG, EXPANSION, UPPER ...................................50
220533 PLUG,EXPANSION,UPPER.....................................46
CUP, BEARING COVER .........................................49 221040
CUP,BEARING COVER ..........................................45 FORK, SHIFT .....................................................50
220534 FORK,SHIFT ......................................................46
SHAFT, INPUT ....................................................49 221041
220635 STUD, FORK SHIFT. .............................................50
VALVE,BLOCK .................................................. 713 STUD,FORK SHIFT ..............................................46
220638 221044
DIFF CARRIER ...................................................50 WASHER, FLAT...................................................50
220765 WASHER,FLAT ...................................................46
O-RING .......................................................... 713 221045
220774 NUT, STUD ........................................................50
P-CLAMP ........................................................ 713 NUT,STUD.........................................................46
221013 221046
CLUTCH,SLIDING................................................46 ADJUSTER, DIFF, BEARING ...................................49
SLIDING CLUTCH ................................................50 DIFF BEARING ADJUSTER.....................................45
221014 221047
PLATE, FRICTION, TANGED ...................................50 ADJUSTER, DIFF, BEARING ...................................49
PLATE,FRICTION,TANGED.....................................46 DIFF BEARING ADJUSTER.....................................45
221015 221048
PLATE, FRICTION, SPLINED ...................................50 CUP, BEARING ...................................................49
PLATE,FRICTION,SPLINED ....................................46 CUP,BEARING ....................................................45
221016 221049
DRIVER, PLATE, FRICTION ....................................50 CONE, BEARING .................................................49
DRIVER,PLATE,FRICTION......................................46 CONE,BEARING..................................................45
221017 221050
RING, SNAP, DRIVER ...........................................50 CUP, BEARING ...................................................49
RING,SNAP,DRIVER .............................................46 CUP,BEARING ....................................................45
221018 221051
PLATE, PRESSURE..............................................50 CONE, BEARING .................................................49
PLATE,PRESSURE ..............................................46 CONE,BEARING..................................................45
221019 221054
RIN,SNAP,PLATE,PRESSURE .................................46 SCREW, CAP .....................................................49
RING, SNAP, PLATE, PRESSURE .............................50 SCREW,CAP ......................................................45
221020 221055
SPRING, COMPRESSION ......................................50 SPACER, BEARING, 0.179......................................50
SPRING,COMPRESSION .......................................46 SPACER,BEARING,0.179" ......................................46
221021 221056
CASE, DIFFERENTIAL CARRIER..............................50 SPACER, BEARING, 0.180......................................50
CASE,DIFFERENTIAL CARRIER ..............................46 SPACER,BEARING,0.180" ......................................46
221024 221057
CONE, BEARING .................................................49 SPACER, BEARING, 0.181......................................50
CONE,BEARING..................................................45 SPACER,BEARING,0.181" ......................................46
221027 221058
SCREW, CAP, ADJUSTER ......................................49 SPACER, BEARING, 0.182......................................50
SCREW,CAP ......................................................45 SPACER,BEARING,0.182" ......................................46
221028 221059
WASHER, FLAT...................................................49 SPACER, BEARING, 0.183......................................50
WASHER,FLAT ...................................................45 SPACER,BEARING,0.183" ......................................46
221029 221060
LOCKWIRE................................................... 45, 49 SPACER, BEARING, 0.184......................................50
221030 SPACER,BEARING,0.184" ......................................46
LOCK, ADJUSTER ...............................................49 221061
LOCK,ADJUSTER ................................................45 SPACER, BEARING, 0.185......................................50
221031 SPACER,BEARING,0.185" ......................................46
PIN, COTTER .....................................................49 221062
PIN,COTTER ......................................................45 SPACER, BEARING, 0.186......................................50
221032 SPACER,BEARING,0.186" ......................................46
BUSHING, DOWEL...............................................49 221063
BUSHING,DOWEL ...............................................45 SPACER, BEARING, 0.187......................................50

PARTS MANUAL ARTICULATED DUMP TRUCK 867

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

SPACER,BEARING,0.187" ......................................46 SCREW,CAP,LONG ..............................................45

221064 221132
SPACER, BEARING, 0.188......................................50 WASHER, LOCK..................................................49
SPACER,BEARING,0.188" ......................................46 WASHER,LOCK ..................................................45
221065 221133
SPACER, BEARING, 0.189......................................50 PLUG.......................................................... 45, 49
SPACER,BEARING,0.189" ......................................46 221137
221066 CROWN WHEEL & PINION (RATIO 4,11:1) .............. 45, 49
SPACER, BEARING, 0.190......................................50 221140
SPACER,BEARING,0.190" ......................................46 SHIM, 0.003 .......................................................50
221067 SHIM,0.003" .......................................................46
SPACER, BEARING, 0.191......................................50 221141
SPACER,BEARING,0.191" ......................................46 SHIM, 0.005 .......................................................50
221068 SHIM,0.005" .......................................................46
SPACER, BEARING, 0.192......................................50 221142
SPACER,BEARING,0.192" ......................................46 SHIM, 0.10"........................................................50
221069 SHIM,0.010" .......................................................46
SPACER, BEARING, 0.193......................................50 221143
SPACER,BEARING,0.193" ......................................46 SHIM, 0.20"........................................................50
221074 SHIM,0.020" .......................................................46
CUP, BEARING ...................................................50 221145
CUP,BEARING ....................................................46 SCREW, CAP .....................................................50
221084 SCREW,CAP ......................................................46
WASHER ..........................................................49 221147
WASHER,THRUST SIDE GEAR................................45 HOUSING, PINION BEARING & CUP. .........................50
221085 HOUSING,PINION BEARING & CUP ..........................46
WASHER, THRUST ..............................................50 221149
WASHER,THRUST SIDE GEAR................................46 BEARING ..................................................... 46, 50
221086 221150
PINION, SIDE .....................................................49 NUT ........................................................... 46, 50
PINION,SIDE ......................................................45 221151
221087 PIN, SPRING, PINION NUT .....................................50
WASHER, THRUST ..............................................49 PIN,SPRING.......................................................46
WASHER,THRUST ...............................................45 221152
221090 RING, SNAP, OUTER PINION BEARING......................50
BOLT ...............................................................49 RING,SNAP BEARING...........................................46
BOLTS .............................................................45 221157
221091 SCREW ....................................................... 45, 49
NUT ................................................................49 221158
NUTS...............................................................45 NUT ........................................................... 45, 49
221092 221165
C/GEAR, SIDE & CURVIC, 36 SPLINE ........................50 BEARING ..................................................... 45, 49
C/GEAR,SIDE & CURVIC, 36 SPLINE .........................46 221170
221093 SCREW, CAP .....................................................51
GEAR, SIDE .......................................................49 SCREW,CAP ......................................................47
GEAR,SIDE .......................................................45 221171
221094 PIN, DOWEL ......................................................50
DIFF CARRIER ...................................................46 PIN,DOWEL .......................................................46
221119 PIN,DOWEL,CARRIER COVER ................................31
CONE, BEARING .................................................49 221172
CONE,BEARING..................................................45 WASHER ..........................................................45
221120 WASHER, SPACER ..............................................49
CUP, BEARING ...................................................49 221173
CUP,BEARING ....................................................45 SEAL, OIL .........................................................49
221121 SEAL,OIL ..........................................................45
SHIM, 0.003" ......................................................49 221175
SHIM,0.003" .......................................................45 WASHER ..................................................... 45, 49
221122 WASHER,INPUT SHAFT NUT ..................................67
SHIM, 0.005" ......................................................49 221176
SHIM,0.005" .......................................................45 NUT, INPUT SHAFT ..............................................49
221123 NUT,INPUT SHAFT.......................................... 45, 67
SHIM, 0.010" ......................................................49 221177
SHIM,0.010" .......................................................45 DIFF CASE ASSY ................................................45
221124 DIFFERENTIAL CASE ASSY ...................................49
SHIM, 0.020" ......................................................49 221366
SHIM,0.020" .......................................................45 CIRCLIP ................................................... 373, 811
221129 221367
SCREW, CAP, SHORT ...........................................49 PLUG............................................................. 373
SCREW,CAP,SHORT ............................................45 221597
221130 KIT, SEAL, SERVICE ........................................... 297
SCREW, CAP, LONG.............................................49 221703

868 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

ELEMENT, HEATING, AIR DRYER........................... 827 PLT,FLANGE,NEW 4 BOLT........................ 341, 347, 353
221877 224194
CROSS & ROLLER,HIGH TEMP ............................. 183 SCREW,CAP .................................................... 345
222029 SCREW,CAP M12X30 ............................. 341, 347, 353
SCREW, CAP .....................................................49 224200
SCREW,CAP ......................................................45 SEAL,PISTON................................................... 349
222219 224210
ELEMENT,FILTER,10MICRON ......................... 445–446 INSERT,IDLER PTO............................................ 331
FILTER,HEAD MACHINED .................................... 355 224211
222240 INSERT,FRONT INPUT ........................................ 325
CALIPER BODY ................................................ 441 224221
222242 SHIELD,MUD.................................................... 337
PLATE, END MERITOR BRAKE .............................. 441 224223
222273 BEARING,CYLINDRICAL ROLLER .......................... 325
SHIM,ADJUSTMENT-A10V45MF. ............................ 783 224224
222274 BEARING,CYLINDRICAL ROLLER .......................... 339
BEARING,TAPERD-ROLLER ................................. 783 224225
222277 BEARING,FOUR POINT ....................................... 339
O-RING .......................................................... 373 BEARING,FOUR POINT QJ213 .............................. 341
222280 224228
ROD, PISTON................................................... 373 O-RING,9X2.5....................................... 349, 355, 357
222284 224231
SPRING.......................................................... 373 O-RING,.............................................. 325, 327, 333
222286 O-RING,1 ........................................................ 331
BEARING, TAPERED, ROLLER .............................. 373 O-RING,135X2.5................................................ 353
222289 224232
SEAL, SHAFT ................................................... 373 O-RING,144.4X3................................................ 341
222290 224237
O-RING .......................................................... 373 SPRING,COMPRESSION ..................................... 349
222295 224240
PLATE,CONTROL ( PLT,DISTRIBUTOR HA10V60/52R WASHER,THRUST ............................................. 343
).................................................................. 783 WASHER,THRUST WC........................................ 345
222606 224241
SPACER ......................................................... 441 BUSH, ............................................................ 343
222989 224249
NUT, FLANGED...................................................50 CIRCILP,SHAFT ................................................ 343
223204 224253
BEARING, TAPPERED ROLLER ............................. 811 PIN,SPRING......................................... 327, 343, 345
223214 224254
PIN, DOWEL .................................................... 373 PLUG,DRAIN MAGNETIC ..................................... 351
223219 224258
SCREW, CAP ................................................... 373 CIRCLIP,SHAFT ................................................ 345
223220 224367
PLUG............................................................. 373 CIRCLIP, ......................................................... 339
223239 CIRCLIP,DIA 120 DIN472 ...................................... 347
BEARING,TAPERD-ROLLER ................................. 783 224369
223245 PLUG,FILLER ................................................... 351
RING,RETAINING - ( V-RING,SEEGER ) .................... 783 224370
223646 SCREW,HEX M10X22 ............................. 353, 355, 357
KIT, LEVER ...................................................... 441 224372
LEVER, MERITOR BRAKE .................................... 441 SCREW,HEX .................................................... 351
223655 224400
PISTON, CONTROL............................................ 373 ORIFICE,0.7..................................................... 787
223659 224416
SHIM ............................................................. 373 MTG,TOP,17000 ................................................ 323
223660 224431
BEARING, TAPERED, ROLLER .............................. 373 INSERT,REAR INPUT.......................................... 327
223662 224433
SHAFT,DRIVE................................................... 811 LID,INPUT ....................................................... 327
223674 224435
WASHER, DOWTY ............................................. 373 BEARING,CYLINDRICAL ROLLER .................... 327, 329
223714 224437
KIT, REPAIR AIR DRYER UNLOADER ...................... 827 BREATHER,EXTENSTION .................................... 351
223717 224457
KIT, SEAL & GASKET .......................................... 441 SPACER, ........................................................ 343
223722 224458
KIT, SLIDE PIN .................................................. 441 WASHER,WEAR................................................ 343
223816 224667
FILTER, FUEL............................................. 177, 319 VALVE, DRAIN SELF VENTING .............................. 297
FILTER,10 MIC,BREATHER............................. 445–446 224670
224190 BOWL, SEE-THRU ............................................. 297

PARTS MANUAL ARTICULATED DUMP TRUCK 869

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

224683 BUSHING ........................................................ 713

SHAFT,DRIVE................................................... 783 226026
224689 KIT, SEAL ........................................................ 391
SEAL,SHAFT-35X52X6 ........................................ 783 226027
225233 KIT, CENTERING SPRING .................................... 391
PIN,PLANET .................................................... 343 226028
225237 GEROTOR. ...................................................... 391
GEAR,RING ..................................................... 343 226029
225238 VALVE, POWER LIMITER ..................................... 391
GEAR,PLANET SET ........................................... 343 226030
225239 DRIVE ............................................................ 391
GEAR,SUN ...................................................... 343 226031
225255 RACE, BEARING ............................................... 391
PLATE,RETAINER.............................................. 329 226032
225260 RACE, BEARING ............................................... 391
BEARING,NEEDLE ROLLER ................................. 343 226033
BEARING,NEEDLE ROLLER NRO.B3.0X21.8 ............. 343 RETAINER, FRONT ............................................ 391
225261 226034
BEARING,CYLINDRICAL ROLLER .............. 331, 333, 335 RING, RETAINING.............................................. 391
225263 226042
BEARING,DEEP GROOVE BALL,............................ 345 CONNECTOR,STRT ..................................... 495, 499
225400 226043
GROUP,ROTARY ............................................... 811 CONNECTOR,ELBOW .................................. 495, 499
225404 226045
KEY,SHAFT ..................................................... 811 ELBOW,AUTO GREASER..................................... 499
225405 226116
SHIM ............................................................. 811 BAND,BEAD SEAT .......................................... 19–20
225406 226117
BEARING,TAPERED ROLLER ............................... 811 RING,LOCK .................................................. 19–20
225407 226207
SEAL,SHAFT.................................................... 811 SEALING RING ................................................. 507
225408 226208
O-RING .......................................................... 811 THREADED PLUG G 1/4 MS.................................. 507
225409 226224
SCREW, SOC HD .............................................. 811 PADS, SET PARK BRAKE ..................................... 441
225410 226226
PIN,DOWEL ..................................................... 811 METERING UNIT NO 1 .................................. 503, 505
225411 226279
PIN, DOWEL .................................................... 811 RING,TAPER ................................................. 20–21
225412 226280
PLUG............................................................. 811 FLANGE,RIM................................................. 20–21
225413 226281
VALVE, SEAT SLEEVE. ........................................ 811 RING,LOCK .................................................. 20–21
225414 226286
VALVE,CARTRIDGE ........................................... 811 HOUSING........................................................ 811
225415 226287
PLATE,DISTRIBUTION ........................................ 811 PLATE,PORT.................................................... 811
225522 226288
PIN. ............................................................... 442 PLATE,SWASH ................................................. 811
225523 226291
SPLIT PIN ....................................................... 442 ROTARY GROUP............................................... 373
225525 226292
YOKE............................................................. 183 PLATE, DISTRIBUTION ....................................... 373
225529 226293
KIT, ADJUSTER RH ............................................ 441 PLATE, PORT ................................................... 373
225530 226294
KIT, ADJUSTER SLEEVE & THRUST PLATE LH........... 441 SCREW, SOC HD .............................................. 373
226000 226295
FILTER, AIR DRYER ........................................... 827 PLATE, SWASH................................................. 373
FILTER:AIR DRYER ...................................... 445–446 226296
226006 SHELL, CRADLE ............................................... 373
HT.HOSE ........................................................ 713 226297
226007 SHAFT, DRIVE .................................................. 373
RECEPTACLE,.................................................. 713 226298
226008 PLUG............................................................. 373
RETAINER, ...................................................... 713 226299
226009 HOUSING, PUMP .............................................. 373
STUD,BAIL STYLE RA......................................... 713 226379
226011 VALVE, A10FM.................................................. 373
SPACER,NYLON ............................................... 713 226380
226013 RING, BACKUP ................................................. 373

870 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

226381 227199
O-RING .......................................................... 373 KIT, SEAL ..........................................................95
226382 227253
VALVE, ANTI-CAVITATION CHECK .......................... 373 VALVE,PRESSURE REDUCING 1MM ....................... 787
226383 227283
RING, BACKUP ................................................. 373 CROSS & ROLLER.......................................... 61, 65
226384 ROLLER,8.5C .....................................................55
O-RING .......................................................... 373 227285
226385 CROSS & ROLLER...............................................59
KIT, LID AND GASKET......................................... 297 227288
226386 KIT, ANTI RATTLE SPRING ................................... 441
KIT, T-HANDLE AND O-RING ................................. 297 227372
226569 BLOCK , MANIFOLD .............................................95
ORIFICE ......................................................... 373 227515
226750 COVER,RESERVOIR C/W O-RING .......................... 501
CROSS & ROLLER,RE-LUBE ................................ 359 227516
226779 O,RING,RESERVOIR BOTTOM .............................. 501
ELEMENT, FILTER, PRIMARY................................ 283 227518
POWERCORE,PRIMARY,AIR CLEANER ............. 445–446 SUPPORT ....................................................... 501
226780 227520
ELEMENT, FILTER, SECONDARY ........................... 283 OUTLET,GREASE M16X1,5. .................................. 501
POWERCORE,SECONDARY,AIR CLEANER .............. 446 227523
226815 KIT,PUMP COVER ............................................. 501
KIT,VALVE REPAIR............................................. 397 227525
226816 KIT,LOW LEVEL SWITCH ..................................... 501
VALVE ASSEMBLY ............................................. 397 227530
226817 KIT,GASKET TWIN ............................................. 501
KIT,SWITCH/HARNESS REPAIR ............................. 397 227604
226818 PIN,RESERVOIR GUIDE 4KG ................................ 501
KIT,REPAIR,PEDAL & BASE .................................. 397 227605
226821 RESERVOIR,4L,GREASE,BELL BRAND ................... 501
PEDAL & BASE ASSEMBLY .................................. 397 227606
226844 PLATE,FOLLOWER 4KG ...................................... 501
COIL CLIP,PANEL .............................................. 713 227614
226853 GASKET, ( A10-V DFR (10-100) )............................. 783
SCREW,ORIFICE M6 0.6 ...................................... 787 227658
226855 VALVE,RELIEF PLC182 ....................................... 787
VALVE,SHUTTLE LS ........................................... 787 227757
226917 SEAL KIT, LOAD SENSE ...................................... 365
SEAL, ............................................................ 325 227758
SEAL,80X100X10 SL..................................... 341, 347 ELEMENT, FILTER ............................................. 767
226962 227759
ORIFICE ...........................................................95 SEAL KIT, PUMP ............................................... 365
226963 227763
VALVE,PORTIONAL..............................................95 PLATE, PORT ................................................... 365
226964 227764
VALVE,PORTIONAL..............................................95 GUIDE. ........................................................... 365
226965 227765
ORIFICE ...........................................................95 PISTON, GUIDE ................................................ 365
226966 227766
ORIFICE ...........................................................95 SPRING, GUIDE ................................................ 365
226967 227767
COIL................................................................95 PISTON, CONTROL............................................ 365
226968 227768
ORIFICE ...........................................................95 BEARING, SHAFT .............................................. 365
226989 227769
SPRING KIT, 6.5 - 20BAR ..................................... 789 SHAFT, SPLINE................................................. 365
227031 227770
SADDLE ......................................................... 441 CAM PLATE ASSY ............................................. 365
227070 227771
KIT, ECCENTRIC SHAFT...................................... 441 SCREW, BEARING RETAINER ............................... 365
227104 227772
DRIVER,CURVED ........................................... 19–21 BEARING, CAM................................................. 365
227192 227773
RING,THRUST............................................ 329, 353 SEAL, SHAFT ................................................... 365
227195 227774
VALVE, CHECK ...................................................95 LOAD SENSE ................................................... 365
227196 227775
VALVE,CHECK....................................................95 ROTATING GROUP KIT ....................................... 365
227197 227776
KIT, SEAL ..........................................................95 SEAT, BALL...................................................... 365

PARTS MANUAL ARTICULATED DUMP TRUCK 871

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

227777 228192
BUSHING, END PLATE ........................................ 365 MOTOR,PUMP UNIT........................................... 501
227787 228193
SLEEVE,CHECK VALVE....................................... 787 BODY,PUMP .................................................... 501
227790 228253
COVER, END, C/W CHECK VALVE .......................... 365 ELEMENT ....................................................... 417
227792 FILTER,WDB RETURN .................................. 445–446
VALVE,NEEDLE ................................................ 787 228254
227799 ELEMEMT,FLTR,HYDRAULIC,5MICRO ..................... 445
SWITCH,PRESSURE,TWIN,TYCO .......................... 505 ELEMEMT,FLTR,HYDRAULIC,RETURN .............. 445–446
227820 ELEMENT ....................................................... 761
GLOBE, 24V, H1 ................................................ 529 228255
227821 ELEMENT ....................................................... 433
GLOBE, PARK LIGHT, 24V, 4W............................... 529 FILTER,BRAKE, HP CHARGE .......................... 445–446
227869 228259
UNIT,METERING NO11........................................ 505 CLIP,HEADLIGHT MOUNTING ............................... 529
227879 228268
SCREW,ORIFICE M6X6 D-2.0 ................................ 403 INDICATOR, CLOGGING...................................... 767
227896 228271
VALVE,RELIEF PLD03 ......................................... 787 HARNESS, CLOGGING HARNESS.......................... 767
227953 228279
NUT, STEERING WHEEL...................................... 379 HOUSING,ASSEMBLY......................................... 351
227954 228280
KIT, RUBBER BOOT ........................................... 379 HOUSING,BEARING FRONT ................................. 345
227955 228281
IT, GAS STRUT ................................................. 379 HOUSING,CLUTCH ............................................ 347
227956 228282
KIT, ELASTIC JOINT ........................................... 379 HOUSING,BEARING REAR................................... 339
227957 228283
KIT,ARTICULATED JOINT..................................... 379 GAUGE,LEVEL ................................................. 351
227958 228284
KIT,PUMP ADAPTER, LOWER SHAFT ...................... 379 PIPE,FEED,WELD ASSY. ..................................... 351
227969 228285
MOTORIZED VALVE ........................................... 713 SHROUD,........................................................ 351
227978 228286
WOTOR, WIPER................................................ 689 CLAMPING,SEGMENT ........................................ 351
227979 228287
ARM, WIPER .................................................... 689 LID.PTO.......................................................... 355
227980 228288
BLADE, WIPER ................................................. 689 SHAFT,REAR OUTPUT........................................ 341
227981 228289
SENSOR,SPEED GS101201.................................. 347 SHAFT,IDLER ASSY............................................ 335
227982 228290
BLOWER,24V ................................................... 713 SHAFT,INPUT................................................... 329
227983 228291
COIL,EVAPORATOR ........................................... 713 GEAR,OUTPUT................................................. 345
227984 228292
COIL,HEATER .................................................. 713 GEAR,IDLER .................................................... 355
227985 228293
FILTER,AIR ASSY............................................... 713 GEAR,INPUT.................................................... 351
FILTER,AIR ASSY(AIR CON) ........................... 445–446 228294
227986 FLANGE,9C ( 65 SPLINE DIA ) - 18050 BOX-REAR ....... 337
MOTOR,ACTUATOR 12V ..................................... 713 228295
227989 FLANGE,( 65 SPLINE DIA ) - 18000/50 BOX-INPUT....... 337
VALVE,CHECK.................................................. 787 228296
227999 PIPE,INLET ASSEMBLY ....................................... 355
SHOCK ABSORBER, ADJUSTABLE......................... 675 228297
228139 PIPE,RETURN ASSEMBLY ................................... 357
VALVE, SOLENOID............................................. 789 228298
228141 SPREADER,..................................................... 351
ORIFICE, PILOT, 1.0 ........................................... 789 228299
228144 PUMP,OIL REVERSIBLE ...................................... 333
SPRING KIT ..................................................... 789 228334
228146 WIRING HARNESS,............................................ 713
PLUG............................................................. 789 228348
228148 VALVE,PRESSURE ............................................ 787
BRACKET KIT................................................... 789 228349
228149 ORIFICE,SCREW M6X2.0..................................... 787
STUD KIT ........................................................ 789 228350
228191 VALVE,CHECK.................................................. 787
HARNESS,AUTO GREASE ................................... 501 228351

872 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

POPPET,0.8 ..................................................... 787 DECAL,VISIBILTY WARNING................................. 477

228352 271580
VALVE,COMPENSTATING .................................... 787 DECAL,PROPSHAFT GUARDS,E# .......................... 477
228353 271583
VALVE,SHUT OFF .............................................. 787 DECAL,SPRING PRESSURE................................. 477
228354 271585
VALVE,DIRECTIONAL CONTROL ........................... 787 DECAL,STARTER MOTOR,E#. ............................... 467
228355 271586
VALVE,COMPENSTATING .................................... 787 DECAL,OVERHEAD POWERLINES ......................... 471
228356 271591
VALVE,PRESSURE REDUCING ............................. 787 DECAL,TOWING,PARK BRAKE .............................. 471
228427 271598
INDICATOR...................................................... 433 DECAL,LIFTING EYE POINT,E#.............................. 469
228428 271599
INDICATOR...................................................... 417 DECAL,TIEDOWN POINT,E# ................................. 469
228429 271609
INDICATOR...................................................... 761 DECAL,GREASE,BIN,E# ...................................... 473
228430 271618
SHAFT, CONNECTION ........................................ 413 DECAL,GREASEPOINT,E# ................................... 469
228431 271621
VALVE, BIN TIP SECTION..................................... 789 DECAL,CAB,L/PUMP LEVER................................. 477
VALVE,TIP SECTION .......................................... 787 271624
228432 DECAL,REFRIGERANT,ADT,D#.............................. 469
VALVE, PORT RELIEF, PORT A .............................. 789 271705
228445 MOUNTING,RUBBER.......................................... 781
VALVE,CONTROL .............................................. 783 271710
228446 DECAL,ENGINE LOCK OUT,E# ........................ 477, 537
PISTON,CONTROL ............................................ 783 271711
228447 DECAL,BATTERY LOCK OUT,E# ...................... 469, 537
SWASHPLATE, ................................................. 783 271719
228448 DECAL,LUBRICANT,ENGINE OIL CAP ..................... 469
ROTATING GROUP - PUMP,TW HA10V 72 /5X ............ 783 271744
228449 DECAL,SSM,STD.MK6 ........................................ 467
HUB,SPLINED .................................................. 783 271747
228585 DECAL,TRANSFER CASE FLUID LEVEL................... 471
COVER,ICE COVER ........................................... 442 271748
240410 DECAL,GREASE BIN TAILGATE,E# ......................... 473
HOSE ............................................................ 483 271769
240498 DECAL,RED,REF,CAB STAY,E#.............................. 467
TEST PIPE (2.5M) .............................................. 459 271792
240499 SILICON REMOVER ........................................... 481
TEST PIPE (1.0M) .............................................. 459 271805
243690 DECAL,BUILT WITH PRIDE,250MM ......................... 467
HOSE ............................................................ 483 271833
262947 DECAL,PRESSURE,E#........................................ 477
KIT,FILTER,AUTO GREASE D# .............................. 501 271903
263395 SHIM .......................................................... 73, 75
KIT,PISTON,A/MARKET,LWB ................................. 425 271936
263441 DECAL,GREASE500HR,LRG,D#,MK7.3 .................... 475
KIT,WIPER,DOGA ........................................ 685, 691 272034
264103 FILTER UNIT, OIL, HIGH PRESSURE ....................... 767
SEATBELT,SEAT,TRAINER ................................... 677 FILTER,OIL,HIGH PRESSURE ............................... 765
266021 272041
BRAKE,EMERGENCY,ELEC ASSY .......................... 557 ACTUATOR ASSEMBLY....................................... 442
266978 272093
SPEAKERS,ELEC ASSY ...................................... 655 DECAL,STRWHEEL,CAP,E#.................................. 469
267249 272366
KIT, TYRE INFLATION ......................................... 463 DECAL,B40E,BRANDING ..................................... 467
270079 272385
DECAL,LSF,ADT................................................ 473 PUNCH, SAFE T, WINDOW ................................... 667
271432 272453
DECAL,BELL BRANDING,BLK,270MM...................... 469 DECAL,ELECTR ENG COOLANT CHECK .................. 475
271572 272473
DECAL,HOT SURFACES,E#.................................. 477 DECAL, PUNCH, SAFE T, WINDOW......................... 667
271573 DECAL,PUNCH,SAFE T,WINDOW........................... 475
DECAL,RADIATOR FAN,E# ................................... 477 272501
271576 DECAL,RSG,B50 ............................................... 467
DECAL,CRUSH SUPPORT,E#................................ 477 272504
271578 DECAL,HYDRAULIC,TEST POINTS ......................... 471
DECAL,ARTICULATION CRUSH,E# ......................... 477 272505
271579 DECAL,BIN UP LOCK,E#...................................... 467

PARTS MANUAL ARTICULATED DUMP TRUCK 873

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

272510 BELLOWS, ...................................................... 675

DECAL,TYRE PRESSURE,40T,E# ........................... 477 278088
272519 PIN, SECURING, BELLOWS.................................. 675
DECAL,ROPS/FOPS,LRG,E#. ................................ 473 278089
272520 LOCKING DEVICE, ISOLATOR............................... 675
DECAL,READ,OM,OVER RPM,LRG,E# ..................... 469 278090
272658 ADJUSTER, HEIGHT, LH SIDE ............................... 675
DECAL,GREASE,MANUAL,BANK 1 ......................... 473 278091
272659 LOWERING DEVICE, SEAT................................... 675
DECAL,GREASE,MANUAL,BANK 2 ......................... 473 278092
272802 COVER, FRONT ................................................ 675
DECAL,BONNET LOCK-OUT,LRG E# ....................... 475 278093
272820 COVER, REAR.................................................. 675
DECAL,FUSES LAYOUT,EN,E# .............................. 473 278094
272907 VALVE, ADJUSTMENT, HEIGHT ............................. 675
DECAL,SPEED,DOWN,SLOPE,B40E ....................... 475 278095
277379 LOCK, HEIGHT ................................................. 675
METERING UNIT NO 8,5 ...................................... 507 278096
277886 LEVER, ADJUSTMENT, HORIZONTAL ...................... 675
CIRCLIP,SHAFT DIA 65........................................ 347 278097
278011 CUSHION, SEAT ............................................... 675
INSERT,PUMP .................................................. 333 278098
278032 ARMREST, LH SIDE ........................................... 675
PISTON, ......................................................... 349 278099
278033 ARMREST, RH SIDE ........................................... 675
FLANGE,8.5C SHORT - 18050 BOX-FRONT ............... 337 278100
278040 BUCKLE, BELT ................................................. 675
BARRIER,OIL ................................................... 345 278113
278045 BEARING,MOD ................................................. 329
BEARING,DEEP GROOVE BALL,6213 C3.................. 347 278114
278046 FORK,W/ASSY ................................................. 347
BEARING,MOD 16013 ......................................... 347 278115
278048 CLUTCH,IDL .................................................... 347
CIRCLIP,SHAFT ................................................ 351 278116
278051 CARRIER,PLANET ( SHORT ) ................................ 343
O-RING,16X1.5 ................................................. 347 278117
278052 SHAFT,FRONT OUTPUT ...................................... 347
O-RING,.......................................................... 351 278118
278054 COVER,ACTUATOR 17500 ................................... 349
SCREW,CAP M6X30 ........................................... 349 278161
278056 KIT,DRAIN, ...................................................... 713
SCREW,CHEESE HEAD M3X4............................... 347 278307
278058 ADJUSTER, SHOCK ABSORBER. ........................... 675
SCREW,DOG POINT........................................... 351 278340
278063 COVER, SEATBELT ............................................ 675
FILTER,HEAD MACHINED .................................... 355 280010
278066 SPANNER,BEARING ADJ-HUB NUT ........................ 455
SCREW,HEX M10X35-8.8..................................... 355 280071
278068 GAUGE, INFLATOR, COMBI .................................. 463
BUSH,THREADED 1" X 12UNF .............................. 355 280081
278077 CHAIN WRENCH ............................................... 461
BACKREST...................................................... 675 280082
278078 CHAIN WRENCH-ADT OSC LOCK NUT .................... 461
HEADREST, SEAT.............................................. 675 280086
278079 LOCTITE,572,WHITE THREAD SEAL ....................... 481
BELT, SEAT, 3-POINT .......................................... 675 280088
278080 LOCTITE,638 RETAINER...................................... 481
SLIDERS, CUSHION, SEAT................................... 675 280089
278081 LOCTITE,272 THREADLOCKER RED....................... 481
SIDECOVER, RH ............................................... 675 280111
278082 LOCTITE,5699 GASKET(HIGH TEMP) ...................... 481
SPRING, AIR .................................................... 675 LOCTITE,GASKET(HIGH TEMP)............................. 191
278083 280147
ADJUSTER, INCLINATION .................................... 675 THROUGH DRIVE SEAL BEARING TOOL.................. 451
278084 280173
HANDLE, ADJUSTMENT, BACKREST ...................... 675 TOOL, BEARING ADJUSTING, HUB. ........................ 455
278085 280174
SIDECOVER, LH ............................................... 675 STUB AXLE GUIDE STUD .................................... 455
278086 280245
VALVE, LH ....................................................... 675 TOOLS PRESS SPHERICAL BEARING ..................... 457
278087 280257

874 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

NITROGEN CHARGE KIT ..................................... 457 281330

280261 TOOL,ENG,DC,PIN,MAGNETIC.............................. 449
ADJUSTABLE C-SPANNER ................................... 459 281340
280272 TOOL,ENG,DC,HOLDER,DIAL GAUGE ..................... 449
TOOL,CASSETTE SEAL ...................................... 455 281366
280329 TOOL,PISTON RING CLAMPING ............................ 451
OSCILLATION TOOL........................................... 461 281377
280401 TOOL,ENG,DC,SCREWDRIVER BIT ........................ 449
FLANGE HOLD TOOL ......................................... 455 281378
280450 TOOL,ENG,DC,ADITIONAL PIECE .......................... 451
LOCTITE,767 ANTI-SEIZE .................................... 481 281379
280491 TOOL,ENG,DC,PULLER. ...................................... 449
SIKA PRIMER ................................................... 481 281381
280492 TOOL,ENG,DC,SCREWDRIVER BIT ........................ 449
SIKA ACTIVATOR .............................................. 481 281383
280493 TOOL,ENG,DC,CONNECTOR,INJECTOR.................. 449
SIKA .............................................................. 481 281384
280533 TOOL,ENG,DC,LIFTING DEVICE ............................ 449
PULLER,BEARING,T/CASE 9100 ............................ 453 281386
280547 TOOL,ENG,DC,DRIFT ......................................... 449
NUT,TORQUE,MULTIPLIER OSCILL ........................ 461 281388
280602 TOOL,ENG,DC,DRIFT ......................................... 449
ASSY, BALL VALVE & PRESSURE GAUGE ................ 455 281389
280630 TOOL,ENG,DC,BLOCKING DEVICE. ........................ 451
TOOL, INCLINOMETER ....................................... 451 281390
280637 TOOL,ENG,DC,CRANKING DEVICE ........................ 449
PRIMER.......................................................... 465 281398
280638 TOOL,ENG,DC,DRIFT ......................................... 451
PRIMER HARDENER .......................................... 465 281781
280639 DIGITAL PRESSURE GAUGE ................................ 459
INDUSTRIAL URETHANE..................................... 465 290912
280640 P/SHAFT...........................................................57
URETHANE,CATALYST ....................................... 465 PROPSHAFT......................................................59
280676 290922
CHARCOAL URETHANE ...................................... 465 PROPSHAFT................................................. 63, 65
280696 310072
LASER, ALIGNMENT, KIT ..................................... 451 DIFF HEAD,TC461,4.11,CTD,TDS .............................31
281002 DIFFERENTIAL ASSEMBLY (RATIO 4,11:1) ..................49
SHIELD PUNCH ................................................ 453 310074
281003 DIFF HEAD,SC461,4.11,CTD .............................. 25, 35
HEATING PLUG ................................................ 453 DIFFERENTIAL HEAD (RATIO 4,11:1).........................45
281004 364115
SEAL PUNCH ................................................... 453 KIT,100HR SERVICE, B40-60E ............................... 445
281005 364116
PRESS TOOL BEARING ...................................... 453 KIT, 500HR SERVICE, B40/45E .............................. 445
281006 364117
PIN INSERTING TOOL ........................................ 453 KIT, 1000HR SERVICE, B40/45E ............................. 445
281008 364118
PRESS TOOL ................................................... 453 KIT, 2000HR SERVICE, B40/45E ............................. 445
281018 364120
PRESS FIXTURE ............................................... 453 KIT, 4000HR SERVICE, B40/45E ............................. 446
281020 910122
SUPPORT FIXTURE ........................................... 453 LOCTITE,324/31 STRCTL.ADHESIVE....................... 481
281021
PRESS FIXTURE ............................................... 453
281024
SUPPORT FIXTURE ........................................... 453 A
281026 AA21292
JACKING SCREW M10 X 30 .................................. 453 SPRING,CLIP ............................................. 639, 843
281027 ACCUM,F/T,PISTON
EYE BOLT M10 X 2............................................. 453 210817 .............................................................93
281030 210818 .............................................................93
PRESSING FIXTURE .......................................... 453 ACCUMULATOR CHARGE REGULATOR
281031 BN045794 ....................................................... 459
TORQUE FIXTURE............................................. 453 ACCUMULATOR,DIAPHRAGM
281300 BN027980 ................................................. 435, 437
TOOL,ENG,DC,TORX BIT SET ............................... 449 ACCUMULATOR,PRESSURE
281318 DC222802 ....................................................... 205
TOOL,ENG,DC,PULLER. ...................................... 451 ACTUATOR ASSEMBLY
281322 272041 ........................................................... 442
TOOL,ENG,DC,DIAL GAUGE................................. 449 ACTUATOR BLOCK

PARTS MANUAL ARTICULATED DUMP TRUCK 875

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

NSI. ............................................................... 441 BOLT, FLANGE HEAD, M10 X 1.5 X 35 MM................. 159
ACTUATOR, AIR SHIFT BOLT, M10 X 1.5 X 35 MM ............................... 127, 135
210038 .............................................................51 AL100004
ACTUATOR,AIR SHIFT BOLT, M10 X 1.5 X 25 MM ............................... 135, 153
210038 .............................................................47 AL100005
ACTUATOR,LINEAR,24V,505-810 BOLT, M16 X 2 X 30 ............................................ 155
BN027868 ....................................................... 511 AL100006
ADAPTER BOLT, FLANGE HD, M12 X 1.75 X 45 MM ................... 165
201873 ........................................................... 459 BOLT,, FLANGE HD, M12 X 1.75 X 45 MM .................. 161
ADAPTER HOUSING AL100008
AL260164 ........................................................ 161 SCREW, NO. 14 X 1/2.......................................... 127
ADAPTER HOUSING ASSEMBLY AL100011
AL260163 ........................................................ 161 WASHER, M18.................................................. 165
ADAPTER, FLEX PLATE AL100016
AL161013 ........................................................ 153 BELLEVILLE WASHER ........................................ 165
ADAPTER,BRAKE, BRTHR ASSY AL100020
BN016431 .........................................................27 BOLT, M10 X 1.5 X 65 MM ..................................... 135
ADAPTER,CORRUGATED HOSE AL100021
DC200004 ................................................. 231–232 BOLT, FLANGE HD, M6 X 1.0 X 60 MM...................... 145
DC200005 ....................................................... 231 BOLT,M6X1.0X60 ............................................... 146
DC200006 ................................................. 231–232 AL100022
DC200007 ................................................. 231–232 BOLT, FLANGE HD, M6 X 1.0 X 95 MM...................... 141
DC200009 ................................................. 231, 233 AL100023
DC200010 ................................................. 231–232 SCREW, TAPPING, M8 X 25 MM ............................. 129
DC200041 ....................................................... 231 AL100032
DC200042 ....................................................... 231 BOLT, FLANGE HD, M6 X 1.0 X 45 MM...................... 141
DC200051 ....................................................... 232 AL100034
DC200056 ....................................................... 233 NUT, M8 X 1.25 MM ............................................ 151
DC200057 ....................................................... 233 AL100036
ADAPTER,FLEX PLATE BOLT, FLANGE HD, M8 X 1.25 X 25 MM .................... 151
AL161013 ........................................................ 123 AL100038
ADAPTER,HUB SCREW,HEX HEAD ............................................ 146
AL161011 .................................................. 123, 181 AL100046
ADAPTER,HVAC COMPRESSOR BOLT ............................................................. 123
BN030257 ....................................................... 715 BOLT, SELF-LOCKING, M8 X 1.25 X 25 MM ................ 153
ADAPTER,STEERING,ISOLATOR AL100048
BN038994 ....................................................... 381 BOLT, M14 X 2 X 70 MM ....................................... 133
ADAPTOR AL100108
BN009280 ....................................................... 177 BOLT, SHOULDER, M6 X 1 X 45 ............................. 145
ADAPTOR, MALE NPTF, PUSHLOCK BOLT, SHOULDER, M6 X 1.0 X 45 MM ...................... 141
120053 ........................................................... 463 AL100118
ADAPTOR,O-RING BOLT, FLANGE HD, M6 X 1.0 X 30 MM...................... 141
161668 ........................................................... 619 AL100136
ADAPTOR,SCAVENGING BOLT, FLANGE HD, M10 X 1.5 X 100 MM ................... 127
BN033679 ....................................................... 277 BOLT, FLANGE HD, M10 X 1.5 X 100 MM. .................. 146
ADJUSTABLE C-SPANNER AL100139
280261 ........................................................... 459 BOLT, FLANGE HD, M10 X 1.5 X 55 MM..................... 146
ADJUSTER CASSETTE AL100163
NSI. ............................................................... 441 SCREW, COUNTERSUNK .............................. 123, 181
ADJUSTER GEAR SEGMENT AL100165
NSI. ............................................................... 441 NUT, PUSH-ON ................................................. 146
ADJUSTER SCREW AL100168
NSI. ............................................................... 441 BOLT ............................................................. 123
ADJUSTER SLEEVES AL100169
NSI. ............................................................... 441 BOLT, FLANGE HD, M10 X 1.5 X 212 MM ................... 149
ADJUSTER SLEEVES GEARS AL100170
NSI. ............................................................... 441 BOLT, FLANGE HD, M12 X 1.75 X 228.0 MM ............... 165
ADJUSTER, DIFF, BEARING AL100172
221046 .............................................................49 BOLT, T-HEAD, M8 X 1.25 X 19 MM.......................... 151
221047 .............................................................49 AL120002
ADJUSTER, HEIGHT, LH SIDE PLUG ASSEMBLY, PRESSURE TAP ............ 146, 161–162
278090 ........................................................... 675 AL120003
ADJUSTER, INCLINATION PLUG, TACHOGRAPH, M18 X 1.5 MM ...................... 165
278083 ........................................................... 675 AL120005
ADJUSTER, SHOCK ABSORBER PLUG ASSEMBLY, OIL DRAIN. ............................... 146
278307 ........................................................... 675 AL120026
AIR CLEANER, POWERCORE PLUG, CONVERTER END .................................... 151
BN040839 ....................................................... 283 AL120035
AIR SHIFT,(D/L 2 SP) FERRULE, ONE-PIECE VITON............................... 145
210038 .................................................... 25, 31, 35 AL120037
AL100002 VENT ASSEMBLY .............................................. 159

876 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

AL120038 AL140121
ASSY,DRAIN PLUG ............................................ 169 SEALRING, INTERNAL LIP-TYPE, 251.28 MM OD ........ 161
AL120039 AL140122
PLUG ASSEMBLY, SHIPPING ................................ 149 O-RING,VITON,113.89 MM ID ................................ 169
AL140001 AL150002
O-RING, 15.4 MM ID ............................... 127, 159, 165 BEARING ASSEMBLY, TAPERED ROLLER ................ 165
AL140002 AL150003
O-RING, 25.4 MM ID ........................................... 155 BEARING ASSEMBLY, THRUST ....................... 155, 161
AL140003 AL150004
O-RING, 8.9 MM ID ................................. 146, 161–162 BEARING ASSEMBLY, THRUST ............................. 155
AL140008 AL150005
O-RING, 14 MM ID. ............................................. 145 BEARING ASSEMBLY, THRUST ....................... 155–156
O-RING, 14.0 MM ID ........................................... 146 AL150006
AL140009 CUP, TAPERED ROLLER BEARING ......................... 165
SEAL, FILL TUBE ............................................... 129 AL150008
AL140012 BEARING ASSEMBLY, ROLLER ............................. 135
O-RING, 129.76 MM ID ........................................ 135 AL150011
AL140013 BEARING ASSEMBLY, THRUST BEARING NO. 1 ......... 151
SEAL ASSEMBLY, OIL, 110.27 MM OD. USED PRIOR TO S/ AL150012
N 6610154915 ................................................. 135 BEARING ASSEMBLY, THRUST BEARING NO. 2 ......... 151
AL140019 AL150013
O RING, .......................................................... 169 RACE, STATOR................................................. 151
O-RING, 16.4 MM ID ........................................... 146 AL150060
AL140020 BALL, 19.05 MM ................................................ 135
O-RING, 18.8 MM ID ..................................... 145–146 AL150064
AL140022 BEARING ASSEMBLY, ROLLER ............................. 137
O-RING, 34.6 MM ID ........................................... 151 AL150066
AL140023 BEARING ASSEMBLY, ROLLER ............................. 139
O-RING, 419.9 MM ID .......................................... 151 AL150068
AL140030 BEARING ASSEMBLY, BALL. ................................. 161
O-RING, 12.3 MM ID ........................................... 133 AL150069
AL140070 BEARING ASSEMBLY, THRUST ............................. 161
O-RING, 13.0 ID ................................................ 142 AL150070
O,RING,SOLENOID ............................................ 146 BEARING, ASSEMBLY, ROLLER............................. 161
AL140091 AL150071
SEAL, HARNESS STANDOFF ................................ 141 BEARING ASSEMBLY, ROLLER ............................. 161
AL140093 AL160001
SEALRING ...................................................... 141 BUSHING, 28 MM ID ........................................... 165
AL140094 BUSHING, TURBINE SHAFT, 28 MM ID..................... 155
SEAL ASSEMBLY, OIL, 110.42 MM OD. USED STARTING AL160002
WITH S/N 6610154915 ....................................... 135 BUSHING, ROTATING CLUTCH HUB, 99 MM ID .......... 155
AL140096 AL160004
O-RING, 10.65 ID ............................................... 142 RING, RETAINING, EXTERNAL, 111 MM ID ................ 155
O,RING,SOLENOID ............................................ 146 AL160005
AL140097 RING, RETAINING, INTERNAL, 337.4 MM OD ....... 155–156
O-RING, 85.3 MM ID ........................................... 146 AL160014
O,RING,85.3 MM ID ............................................ 169 DRUM, ROTATING CLUTCH.................................. 155
AL140107 AL160019
O-RING, 29.7 MM ID ........................................... 149 HOUSING, CONVERTER ..................................... 159
AL140110 AL160022
SEALRING, C2 PISTON, 137.6 MM .......................... 155 BACKPLATE, C1 CLUTCH .................................... 155
AL140111 AL160028
SEALRING, C1 PISTON, 109.6 MM. ......................... 155 PISTON, C2 ..................................................... 155
AL140112 AL160029
SEALRING, EXTERNAL, 315.2 MM ID. COLOR CODED PISTON,C5 CLUTCH-SIB 2008/1067 ........................ 165
LIGHT BLUE. .................................................. 165 AL160030
AL140113 PLATE, C1 CLUTCH APPLY .................................. 155
SEALRING, LOCKUP PISTON, 98.42 MM ID ............... 151 AL160033
AL140114 BACKPLATE, C2 CLUTCH .................................... 155
SEALRING, LOCKUP PISTON, 325.68 MM ID. ............. 151 AL160036
AL140115 PLATE, C2 SPRING ............................................ 155
SEALRING, ROTATING CLUTCH BALANCE PISTON, 239.9 AL160042
MM. ............................................................. 155 RING, RETAINING, EXTERNAL, 181 MM ID ................ 165
AL140116 AL160043
O-RING,75.92MM ........................................ 146, 169 RING, RETAINING, INTERNAL, 219 MM OD ... 137, 139, 161
AL140118 AL160044
SEAL ASSEMBLY, OUTPUT .................................. 165 RING, RETAINING, EXTERNAL, 60.07 MM ID.............. 155
AL140119 AL160046
O-RING, 88.5 MM ID ........................................... 133 SEALRING, C1 PISTON, 202.1 MM .......................... 155
AL140120 AL160049
SEALRING, EXTERNAL, 334.37 MM ID. .................... 161 SEALRING, EXTERNAL LIP-TYPE, 262 MM................ 155

PARTS MANUAL ARTICULATED DUMP TRUCK 877

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

AL160050 AL160139
SEALRING, INTERNAL LIP-TYPE, 214.06 MM OD ........ 165 COVER, FILTER ................................................ 146
AL160055 AL160144
SELECTIVE SHIM, TURBINE, 4.0 MM (0.157 INCH) ...... 155 BUSHING, 66.822 MM ID ...................................... 151
AL160056 AL160149
SELECTIVE SHIM, TURBINE, 4.203 MM (0.165 INCH) ... 155 BACKPLATE, LOCKUP-CLUTCH ............................ 151
AL160057 AL160150
SELECTIVE SHIM, TURBINE, 4.381 MM (0.172 INCH) ... 155 WASHER, TANGED, THRUST BEARING NO. 2............ 151
AL160058 AL160151
SELECTIVE SHIM, TURBINE, 4.559 MM (0.179 INCH) ... 155 RING, RETAINING, INTERNAL, 164.91 MM OD............ 151
AL160059 AL160152
SELECTIVE SHIM, TURBINE, 4.736 MM (0.186 INCH) ... 155 RETAINER, THRUST BEARING NO. 2 ...................... 151
AL160060 AL160153
SELECTIVE SHIM, TURBINE, 4.914 MM (0.193 INCH) ... 155 WASHER, STATOR THRUST, FRONT ....................... 151
AL160061 AL160154
SELECTIVE SHIM, TURBINE, 5.092 MM (0.200 INCH) ... 155 ROLLER, STATOR, 9.526 X 25.525 MM ..................... 151
AL160062 AL160156
SELECTIVE SHIM, TURBINE, 5.270 MM (0.207 INCH) ... 155 SELECTIVE SHIM, CONVERTER, 0.711 MM (0.028
AL160063 INCH) ........................................................... 151
SELECTIVE SHIM, TURBINE, 5.448 MM (0.214 INCH) ... 155 AL160157
AL160064 SELECTIVE SHIM, CONVERTER, 0.48 MM (0.019
SEAL, FACE..................................................... 141 INCH) ........................................................... 151
AL160065 AL160158
PIN, RETAINING, 5 X 43 MM.................................. 145 SELECTIVE SHIM, CONVERTER, 0.27 MM (0.011
PIN, RETAINING, 5 X 43 MM. USED ONLY WITH AL160945 INCH) ........................................................... 151
VALVE STOP................................................... 145 AL160159
AL160067 RACE, TANGED, THRUST BEARING NO. 3 ................ 151
PIN, RETAINING, 3 X 43 MM. USED ONLY WITH AL160810 AL160160
VALVE STOP. .................................................. 145 BEARING ASSEMBLY, THRUST BEARING NO. 3 ......... 151
AL160069 AL160161
WASHER, P1 PINION THRUST .............................. 137 RACE, LIPPED, THRUST BEARING NO. 3 ................. 151
AL160071 AL160162
PIN, RETAINING, 2.5 OD X 30 MM ........................... 146 SEALRING, TURBINE HUB, 66.784 MM OD................ 151
AL160087 AL160484
BUSHING, 89.12 MM ID ....................................... 135 RING, P2 INDEXING. .......................................... 137
AL160088 RING, P3 INDEXING ........................................... 161
HOUSING, PUMP .............................................. 135 RING,P2 INDEXING............................................ 139
AL160089 AL160506
PLATE, WEAR .................................................. 135 GEAR SET, P3 PINION. SET CONTAINS FOUR
AL160093 GEARS.......................................................... 161
SLEEVE, GROUND............................................. 135 AL160508
AL160094 SPINDLE, P1 PLANETARY PINION. ......................... 137
PIN, DOWEL, 10 X 32 MM..................................... 135 AL160564
AL160095 PLATE, C3 CLUTCH FRICTION .............................. 127
SUPPORT ASSEMBLY, FRONT .............................. 135 PLATE, C4 CLUTCH FRICTION .............................. 127
AL160098 AL160566
PIN, DOWEL, 6 X 34.5 MM. ................................... 135 PLATE, C5 CLUTCH FRICTION .............................. 127
AL160101 AL160567
BEARING ASSEMBLY, THRUST ....................... 131, 137 PLATE, C5 CLUTCH REACTION ............................. 127
AL160103 AL160570
RING GEAR, P2 PLANETARY ................................ 137 BUSHING, P1 CARRIER ...................................... 137
AL160107 AL160571
BEARING ASSEMBLY, THRUST ............................. 139 BUSHING, 53 MM ID ........................................... 139
AL160115 AL160574
STOP, VALVE ................................................... 145 COVER ASSEMBLY WITH BUSHING ....................... 151
AL160116 AL160575
STOP, VALVE ................................................... 145 PLATE, C1 FRICTION. ......................................... 155
AL160117 AL160576
STOP, VALVE ................................................... 145 PLATE, C1 REACTION ........................................ 155
AL160120 AL160577
STOP, VALVE ................................................... 145 PLATE, C2 REACTION ........................................ 155
AL160123 AL160578
PIN, DOWEL, 10 X 50 MM..................................... 146 PLATE, C2 FRICTION. ......................................... 155
AL160124 AL160596
VALVE, CONVERTER FLOW ................................. 145 CLIP, SPRING RETAINING.............................. 142, 145
AL160128 AL160649
PIN, RETAINING, 2.5 X 40 MM ............................... 145 PLUG, ACCUMULATOR ....................................... 141
AL160129 PLUG,ACCUMULATOR........................................ 146
PIN, SPRING, 5 X 55 MM ...................................... 145 AL160732
AL160133 SHIM, SELECTIVE, 0.81 MM (0.03 INCH)................... 131
VALVE, CONVERTER REGULATOR......................... 145 AL160737

878 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

GEAR, P2 SUN ................................................. 131 AL160864

AL160740 HUB, C2 DRIVE................................................. 155
CARRIER AND BUSHING ASSEMBLY ...................... 139 AL160867
AL160741 HOUSING ASSEMBLY, MAIN ................................. 127
WASHER, P2 PINION THRUST .............................. 139 AL160932
AL160742 CAP, INTERNAL HARNESS CONNECTOR ................. 127
GEAR SET, P2 PINION. SET CONTAINS FOUR AL160934
GEARS ......................................................... 139 NUT, OUTPUT .................................................. 165
AL160743 AL160940
SPINDLE, P2 PLANETARY PINION. ......................... 139 SPINDLE, P4 PLANETARY PINION.......................... 161
AL160745 AL160941
BOLT, HEXLOCK, M8 X 1.25 X 20 MM....................... 165 RING, RETAINING, INTERNAL, 235 MM OD ............... 161
BOLT, M8 X 1.25 X 20 MM ..................................... 127 AL160942
BOLT, SELF-LOCKING, M8 X 1.25 X 20 MM ................ 159 WASHER, P4 PINION THRUST .............................. 161
AL160746 AL160945
SPINDLE, P3 PLANETARY PINION.......................... 161 STOP, VALVE. USED ONLY WITH AL160065 RETAINING
AL160748 PIN. ............................................................. 145
PUMP ASSEMBLY, CONVERTER ............................ 151 AL160949
AL160768 HOUSING, C3 CLUTCH ....................................... 127
HUB, C1 DRIVE................................................. 155 AL160950
AL160769 BACKPLATE ASSEMBLY, CLUTCH.......................... 127
PISTON, C1 ..................................................... 155 AL161008
AL160770 RING, RETAINING, INTERNAL, 256 MM OD ... 137, 139, 162
PISTON, BLANCE, ROTATING CLUTCH.................... 155 AL161010
AL160785 PLATE,FLEX .............................................. 123, 181
PISTON ASSEMBLY, LOCKUP ............................... 151 AL161011
AL160790 ADAPTER,HUB ........................................... 123, 181
BUSHING. ....................................................... 135 AL161012
AL160793 PLATE,WEAR ............................................. 123, 181
SHAFT ASSEMBLY, TURBINE ................................ 155 AL161013
AL160810 ADAPTER, FLEX PLATE ...................................... 153
STOP, VALVE. USED ONLY WITH AL160067 RETAINING ADAPTER,FLEX PLATE ....................................... 123
PIN. ............................................................. 145 AL161024
AL160824 COVER, SHIPPING, OUTPUT ................................ 133
SEAL, FACE..................................................... 141 AL161025
AL160830 PLATE, RETAINING ............................................ 133
PLATE, P1 THRUST............................................ 127 AL161027
AL160831 PLATE, SEPARATOR .......................................... 146
PLATE, C3 CLUTCH REACTION ............................. 127 AL161028
PLATE, C4 CLUTCH REACTION ............................. 127 PLATE, CHANNEL.............................................. 146
AL160832 AL161029
PLATE ASSEMBLY, C3 PISTON RETURN .................. 127 C6 CLUTCH BODY ............................................. 146
PLATE, C4 CLUTCH FRICTION .............................. 127 AL161030
AL160833 VALVE, C6 ENABLE............................................ 146
PISTON ASSEMBLY, C3 CLUTCH ........................... 127 AL161031
PISTON ASSEMBLY, C4 CLUTCH ........................... 127 PLATE, SOLENOID PROTECTIVE ........................... 146
AL160837 AL161032
HOUSING, C4 CLUTCH ....................................... 127 VALVE, C6 CLUTCH TRIM .................................... 146
AL160841 AL161034
BODY ASSEMBLY, SOLENOID VALVE AND PIN........... 141 FLANGE, P4 SHAFT ........................................... 161
AL160843 AL161035
PIN, DOWEL .................................................... 141 RING, SHIM LOCATING ....................................... 161
AL160844 AL161036
VALVE, TCC ..................................................... 142 RING, RETAINING, EXTERNAL, 293.75 MM ID ............ 161
AL160845 AL161037
VALVE, PCS 1................................................... 142 PISTON, C6 CLUTCH.......................................... 161
VALVE, PCS 2................................................... 142 AL161038
VALVE, PCS 3................................................... 142 PLATE, C6 CLUTCH REACTION ............................. 161
VALVE, PCS 4................................................... 142 AL161039
AL160846 PLATE, C6 CLUTCH FRICTION .............................. 161
VALVE, DIAGNOSTIC.......................................... 142 AL161040
AL160848 BACKPLATE, C6................................................ 161
VALVE, MAIN REGULATOR................................... 145 AL161041
AL160849 RING, RETAINING, INTERNAL, 289.48 MM OD............ 161
VALVE, MAIN CONTROL ...................................... 145 AL161042
AL160851 RING, P4 INDEXING ........................................... 161
VALVE, C2 LATCH.............................................. 145 AL161044
AL160852 VALVE, LUBE REGULATOR .................................. 145
STOP, VALVE ................................................... 145 AL161045
AL160853 VALVE, EXHAUST BACKFILL ................................ 145
VALVE, C1 LATCH.............................................. 145 AL161046

PARTS MANUAL ARTICULATED DUMP TRUCK 879

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

COVER,FILTER................................................. 169 GASKET, FILTER ............................................... 141

AL161047 AL200215
ASSY,HOUSING,REMOTE FILTER .......................... 169 SPRING ASSEMBLY, C1 PISTON RETURN ................ 155
AL161048 AL200274
BODY, CONTROL VALVE. USED STARTING WITH S/N TUBE, OIL FILL ................................................. 129
6610244287. ................................................... 145 AL200297
AL161049 GEAR, P1 PLANETARY RING ................................ 127
COVER, COOLER PORT...................................... 149 AL200299
AL161050 DAMPER ASSEMBLY.......................................... 151
SHAFT ASSEMBLY, OUTPUT. ................................ 165 AL200307
AL170001 CONNECTOR ASSEMBLY, TWO-WAY PLUG (PCS 4). ... 141
BRACKET, OIL FILL TUBE .................................... 129 CONNECTOR, 2-WAY ......................................... 141
AL170002 AL200315
BRACKET, SPEED SENSOR ................................. 127 FILTER AND SEAL ASSEMBLY, SUCTION ................. 141
AL170003 AL200420
RETAINER, SPEED SENSOR .......................... 159, 165 HOUSING ASSEMBLY, PUMP ................................ 135
AL170017 AL200424
BRACKET, SOLENOID, LEFT SIDE.......................... 141 PLUG ASSEMBLY, REAR COVER ........................... 165
AL170018 AL200426
BRACKET, ACCUMULATOR RETAINING ................... 146 SENSOR ASSEMBLY, SPEED................................ 127
AL170019 AL200433
SHIM, SELECTIVE, 0.27 MM.................................. 161 PLATE, HARNESS CHANNEL ................................ 141
AL170020 AL200434
SHIM, SELECTIVE, 0.54 MM.................................. 161 ASSY,2-WAY PLUG CONNECTOR........................... 141
AL170021 CONNECTOR ASSEMBLY, TWO-WAY PLUG (PCS 1). ... 141
SHIM, SELECTIVE, 0.81 MM.................................. 161 CONNECTOR ASSEMBLY, TWO-WAY PLUG (PCS 2). ... 141
AL170022 CONNECTOR ASSEMBLY, TWO-WAY PLUG (TCC). ..... 141
SHIM, SELECTIVE, 1.08 MM.................................. 161 AL200436
AL170023 BRACKET, SOLENOID, RIGHT SIDE ........................ 141
SHIM, SELECTIVE, 1.35 MM.................................. 161 AL200438
AL170024 SPRING, TCC ................................................... 142
SHIM, SELECTIVE, 1.62 MM.................................. 161 AL200440
AL170025 GASKET, CHANNEL PLATE .................................. 146
SHIM, SELECTIVE, 1.89 MM.................................. 161 AL200446
AL170026 SENSOR ASSEMBLY, SPEED................................ 159
SHIM, SELECTIVE, 2.16 MM.................................. 161 AL200449
AL170027 SENSOR ASSEMBLY, SPEED................................ 165
SHIM, SELECTIVE, 2.43 MM.................................. 161 AL200461
AL170028 SOLENOID, PCS 1, VARIABLE BLEED, CENH............. 142
BUSHING, P4 CARRIER ...................................... 161 SOLENOID, PCS 2, VARIABLE BLEED, CENH............. 142
AL170029 AL200463
BRACKET, SOLENOID RETAINING ......................... 146 SOLENOID, MAIN MOD, VARIABLE BLEED, CENL. ...... 142
AL200003 SOLENOID, PCS 3, VARIABLE BLEED, CENL. ............ 142
RING, RETAINING, EXTERNAL, 54.6 MM .................. 131 SOLENOID, PCS 4, VARIABLE BLEED, CENL. ............ 142
AL200007 SOLENOID, TCC, VARIABLE BLEED, CENL. .............. 142
GASKET, CONVERTER HOUSING .......................... 159 SOLENOID,TCC,VARIABLE BLEED ......................... 146
AL200008 AL200466
GASKET, REAR COVER ...................................... 165 SENSOR ASSEMBLY, OIL LEVEL. ........................... 145
AL200009 AL200479
GEAR ASSEMBLY, P1 SUN ................................... 155 TERMINAL, SOCKET .......................................... 141
AL200031 AL200481
TERMINAL, SOCKET .......................................... 141 PLATE, SOLENOID SEPARATOR ............................ 145
TERMINAL,FEMALE, .......................................... 141 AL200523
AL200045 INDICATOR, OIL LEVEL ....................................... 129
CONNECTOR, TWO-WAY .................................... 141 AL200525
AL200046 GASKET, ADAPTER HOUSING .............................. 161
TERMINAL, PIN................................................. 141 AL200527
AL200049 WIRING HARNESS, INTERNAL .............................. 141
LOCK, SECONDARY .......................................... 141 AL200528
AL200059 LOCK, SECONDARY, TPA .................................... 141
GASKET, FILTER COVER ..................................... 146 AL200529
GASKET,FILTER COVER...................................... 169 CONNECTOR, PLUG, 3-WAY................................. 141
AL200061 AL200530
GASKET, CASE ................................................. 146 GASKET, COOLER PORT COVER........................... 149
AL200095 AL200531
SENSOR, TEMPERATURE, (OILT) .......................... 141 SOLENOID ASSEMBLY, C6, SS2............................. 146
AL200181 AL201001
CONNECTOR, 2-WAY ......................................... 141 GEAR, P4 SUN ................................................. 161
AL200195 AL201002
GEAR, SUN P3 ................................................. 131 GEAR SET, P4 PINION. SET CONTAINS SIX GEARS..... 161
AL200208 AL201003

880 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

GEAR, P4 RING ................................................ 162 BODY, CONTROL VALVE. USED STARTING WITH S/N
AL201005 6610244287. ................................................... 145
GEAR, P3 PLANETARY RING. ............................... 139 AL260163
AL210007 ADAPTER HOUSING ASSEMBLY ........................... 161
SPRING, 11.10 OD X 46.3 MM ................................ 145 AL260164
AL210008 ADAPTER HOUSING .......................................... 161
SPRING, 22 OD X 98.5 MM ................................... 145 AL260165
AL210011 HUB, C6 CLUTCH DRUM ..................................... 161
SPRING, 7.8 OD X 29.2 MM................................... 145 AL260166
AL210013 HUB, P4 RING GEAR .......................................... 162
SPRING, 11. OD X 30.3 MM................................... 145 ALARM,BUZZER
AL210014 216017 ........................................................... 549
SPRING, STATOR .............................................. 151 ALARM,SPEAKER,BACK UP
AL210065 216994 ........................................................... 575
WASHER, P3 PINION THRUST .............................. 161 ALTERNATOR,REMY 28V/100A
AL210067 DC222748 ....................................................... 237
BRACKET, CONVERTER SHIPPING ........................ 153 ANTENNA,GPS & GSM
AL210070 BN000470 ....................................................... 569
SPRING, ACCUMULATOR .................................... 141 ANTENNA,IRIDIUM
SPRING,ACCUMULATOR..................................... 146 BN007391 ....................................................... 569
AL210074 ANTENNA,RADIO
SPRING, 16.0 OD X 51.41 MM................................ 145 BN037385 ....................................................... 655
AL210081 AQUA-SOLV DEGREASER (GR1) .............................. 465
SPRING, 16.29 OD X 35.02 MM .............................. 145 ARITULATED JOINT ASSEMBLY
AL210082 NSI. ............................................................... 379
SOLENOID ASSEMBLY, FORWARD......................... 145 ARM
AL210083 BN040256 ....................................................... 749
CARRIER, P3 PLANETARY ................................... 161 BN040261 ....................................................... 751
AL210084 ARM, WIPER
SPACER, BEARING ............................................ 131 227979 ........................................................... 689
AL210085 ARM,INTAKE ROCKER
SHAFT, MAIN ................................................... 131 DC222786 ....................................................... 194
AL210090 ARM,MIRROR,CAB,ADT
SPRING,PCS 1 (BLACK/YELLOW) .......................... 142 BN008361 ....................................................... 705
SPRING,PCS 1 (BLACK/YELLOW) TRIM ............. 142, 146 BN016366 ....................................................... 705
AL210091 ARM,MIRRORS,BRACE
SWITCH ASSEMBLY, PRESSURE ........................... 141 BN024289 ....................................................... 705
AL210092 BN024291 ....................................................... 705
SPRING, 10.75 OD X 16.71 MM .............................. 146 ARM,OUTLET ROCKER
SPRING, 11.46 ID X 49.08 MM................................ 135 DC222787 ....................................................... 193
AL210093 DC222847 ....................................................... 193
SPRING ASSEMBLY, C6 PISTON RETURN ................ 161 DC222848 ....................................................... 193
AL260008 ARM,PIVOT,TOP,ASSEMBLY
HUB ASSEMBLY, ROTATING CLUTCH. ..................... 155 BN020092 ....................................................... 701
AL260012 ARM,TAILGATE
SPRING AND RETAINER ASSEMBLY, C5 PISTON BN039871 ....................................................... 849
RETURN. ....................................................... 165 BN039872 ....................................................... 849
AL260014 ARMREST, LH SIDE
SPRING ASSEMBLY, C2 PISTON RETURN ................ 155 278098 ........................................................... 675
AL260018 ARMREST, RH SIDE
SEALRING KIT, EXTERNAL BUTT-JOINT, 99.0 MM 278099 ........................................................... 675
OD. .............................................................. 135 ASG,MID CHASSIS,KIT
AL260021 BN026859 ....................................................... 617
GEAR SET, P1 PINION. SET CONTAINS SIX GEARS..... 137 ASG,REAR CHASSIS,KIT
AL260026 BN025228 ....................................................... 575
TURBINE ASSEMBLY ......................................... 151 ASG,WALKING BEAM,KIT
AL260081 BN026861 ............................................ 115, 117, 119
CARRIER AND BUSHING ASSEMBLY, P1.................. 137 ASSEMBLY, OSCILLATION,MALE
AL260107 BN025648 ....................................................... 615
FILTER ASSEMBLY KIT, SUCTION .......................... 141 ASSEMBLY,DRAGLINK,STRAIGHT
AL260119 BN039358 .................................................... 75, 81
GEAR SET, CYCLOIDAL....................................... 135 BN039359 ................................................ 73, 75, 79
AL260130 ASSEMBLY,OSCILLATION,MALE
KIT,FILTER,4" SUMP ..................................... 445–446 BN025648 ....................................................... 617
KIT,FILTER,HI/CAPACITY 4"SUMP .................... 146, 169 ASSY, BALL VALVE & PRESSURE GAUGE
AL260135 280602 ........................................................... 455
CARRIER AND BUSHING ASSEMBLY, P4 ASSY, BLOCK, SANDWICH LARGE E#
PLANETARY ................................................... 161 BN025686 ..................................................111, 113
AL260161 ASSY,2-WAY PLUG CONNECTOR
STATOR AND CAM ASSEMBLY .............................. 151 AL200434 ........................................................ 141
AL260162 ASSY,DRAIN PLUG

PARTS MANUAL ARTICULATED DUMP TRUCK 881

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

AL120038 ........................................................ 169 221165 ........................................................ 45, 49

ASSY,FUEL FILTER NSI. ............................................................... 441
DC222807 ....................................................... 213 BEARING ASSEMBLY, BALL
ASSY,HOUSING,REMOTE FILTER AL150068 ........................................................ 161
AL161047 ........................................................ 169 BEARING ASSEMBLY, ROLLER
ASSY,PIN,TIP CYL,B40 AL150008 ........................................................ 135
162806 ........................................................... 805 AL150064 ........................................................ 137
ASSY,POWER TAKE-OFF AL150066 ........................................................ 139
DC222838 ....................................................... 253 AL150071 ........................................................ 161
ASSY,THRU,DRIVE BEARING ASSEMBLY, TAPERED ROLLER
NSI. .................................................................57 AL150002 ........................................................ 165
ASSY,VALVE,PISTON BEARING ASSEMBLY, THRUST
191331 ........................................................... 107 AL150003 .................................................. 155, 161
AXLE ASSY FRONT AL150004 ........................................................ 155
BN045248 .........................................................25 AL150005 .................................................. 155–156
AXLE BANJO,F,BW,B40 AL150069 ........................................................ 161
BN045211..........................................................25 AL160101 .................................................. 131, 137
AXLE BANJO,M,BW,B40 AL160107 ........................................................ 139
BN045213 .........................................................31 BEARING ASSEMBLY, THRUST BEARING NO. 1
AXLE BANJO,R,B40 AL150011 ........................................................ 151
BN042065 .........................................................35 BEARING ASSEMBLY, THRUST BEARING NO. 2
AXLE,STUB AL150012 ........................................................ 151
BN033238 .................................................... 39, 41 BEARING ASSEMBLY, THRUST BEARING NO. 3
AL160160 ........................................................ 151
BEARING HOUSING REAR
NSI. ............................................................... 341
B BEARING-LINER - LHS
BACK UP RING 150265 ........................................................... 783
NSI. ............................................................... 433 BEARING-LINER - RHS
BACKPLATE ASSEMBLY, CLUTCH 150266 ........................................................... 783
AL160950 ........................................................ 127 BEARING, ASS, PLANET,
BACKPLATE, C1 CLUTCH 150198 .............................................................39
AL160022 ........................................................ 155 BEARING, ASS, PLANET,B40 F/D
BACKPLATE, C2 CLUTCH 150198 .............................................................41
AL160033 ........................................................ 155 BEARING, ASSEMBLY, ROLLER
BACKPLATE, C6 AL150070 ........................................................ 161
AL161040 ........................................................ 161 BEARING, CAM
BACKPLATE, LOCKUP-CLUTCH 227772 ........................................................... 365
AL160149 ........................................................ 151 BEARING, SHAFT
BACKREST 227768 ........................................................... 365
278077 ........................................................... 675 BEARING, SPHERICAL ASSY
BADGE,BELL BN024647 ............................. 77, 79, 81, 87, 89, 99, 101
BN021093 ....................................................... 735 BEARING, TAPERED, ROLLER
BALL 222286 ........................................................... 373
DC222722 ....................................................... 213 223660 ........................................................... 373
BALL, 19.05 MM BEARING,A-FRAME,ASSY
AL150060 ........................................................ 135 BN044261 .........................................................73
BAND,BEAD SEAT BEARING,BALL
226116 ........................................................ 19–20 BN008462 ....................................................... 777
BANJO BEARING,CON-ROD STD
120099 ........................................................... 177 DC222778 ....................................................... 199
BAR,SAFETY BEARING,CONICAL SLEEVE
BN029583 ....................................................... 621 201762 .............................................................75
BARREL ASSY,STEERING CYL BEARING,CYL ROLLER
BN033718 ....................................................... 387 150127 .............................................................31
BARREL,ASSY BEARING,CYLINDRICAL ROLLER
BN034281 ....................................................... 807 224223 ........................................................... 325
BARREL,ASSY,CAB LIFT 224224 ........................................................... 339
BN014336 ....................................................... 777 224435 ..................................................... 327, 329
BARRIER,OIL 225261 ............................................... 331, 333, 335
278040 ........................................................... 345 BEARING,D.G.BALL
BASE,PEDAL 150081 .............................................................67
NSI. ............................................................... 397 BEARING,DEEP GROOVE BALL,
BATTERY CHARGER 225263 ........................................................... 345
BN041876 ....................................................... 461 BEARING,DEEP GROOVE BALL,6213 C3
BATTERY,ABSORBED GLASS MAT 278045 ........................................................... 347
BN002630 ....................................................... 541 BEARING,FOUR POINT
BEAM 224225 ........................................................... 339
DC222831 ....................................................... 225 BEARING,FOUR POINT QJ213
BEARING 224225 ........................................................... 341
221149 ........................................................ 46, 50 BEARING,MAIN FITTING SIZE 0.25

882 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

DC222772 ....................................................... 199 BLOCK , MANIFOLD

BEARING,MAIN FITTING SIZE 0.50 227372 .............................................................95
DC222773 ....................................................... 199 BLOCK 1,COMPLETE
BEARING,MAIN FITTING SIZE 0.75 BN027503 ....................................................... 499
DC222775 ....................................................... 199 BLOCK 2,COMPLETE
BEARING,MAIN FITTING SIZE 1.00 BN027504 ....................................................... 499
DC222777 ....................................................... 199 BLOCK,B3,COMPLETE 6 PORT
BEARING,MAIN STD BN040072 ....................................................... 499
DC222779 ....................................................... 199 BLOCK,GREASE NIPPLE,5-BANK
BEARING,MOD 161057 ........................................................... 483
278113 ........................................................... 329 BLOCK,GREASE,6-BANK,B40D
BEARING,MOD 16013 161869 ........................................................... 495
278046 ........................................................... 347 BLOCK,SANDWICH,OVAL
BEARING,NEEDLE ROLLER . BN033638 ....................................................... 113
225260 ........................................................... 343 BLOCK,TWIN,6-PORT,BRASS
BEARING,NEEDLE ROLLER HK 3026 BN030915 ....................................................... 507
150261 ........................................................... 347 BLOWER,24V
BEARING,NEEDLE ROLLER NRO.B3.0X21.8 227982 ........................................................... 713
225260 ........................................................... 343 BN000138
BEARING,PIVOT,MIRRORS PLATE,LOCATING.............................................. 113
BN020076 ....................................................... 701 BN000470
BEARING,SPHERICAL ANTENNA,GPS & GSM........................................ 569
150097 ........................................................... 849 BN000550
150108 ........................................................... 387 HANDLE,SSM,25 BUTTON ................................... 651
150114 ........................................................... 619 BN000725
150130 ..................................................... 805, 807 SENSOR,PRESSURE ......................................... 573
BEARING,SPHERICAL PLAIN BN000728
BN039862 ....................................................... 849 SENSOR,PRESSURE ......................................... 587
BEARING,TAPERD-ROLLER BN000853
222274 ........................................................... 783 MAGNET, ASSY ................................................ 107
223239 ........................................................... 783 BN000918
BEARING,TAPERED ROLLER CHAIN,LINK, 10MM,HERC ALLOY,19 LINKS ............... 113
225406 ........................................................... 811 BN001690
BEARING,TAPPERED ROLLER HORN,ELECTRICAL ........................................... 549
223204 ........................................................... 811 BN001780
BELLEVILLE WASHER CONNECTOR ................................................... 831
162168 ........................................................... 165 BN001924
AL100016 ........................................................ 165 CONNECTOR,ELBOW .................................. 817, 821
BELLOWS, BN002341
278087 ........................................................... 675 PIN,SPRING,GUIDE ........................................... 291
BELT, SEAT, 3-POINT BN002465
278079 ........................................................... 675 HARNESS,MIRROR,RHS ..................................... 703
BELT,V-RIBBED 1493MM BN002466
DC222839 ....................................................... 247 HARNESS,MIRROR,LHS...................................... 703
BELT,V-RIBBED 2642MM BN002540
DC223073 ....................................................... 247 CONNECTOR,ELBOW ........................................ 785
BELT,V-RIBBED, 1493MM BN002630
DC222839 ................................................. 445–446 BATTERY,ABSORBED GLASS MAT ......................... 541
BELT,V-RIBBED, 2642MM BN002643
DC223073 ................................................. 445–446 CABLE,BATTERY .............................................. 541
BEVEL GEAR-TORQUE LIMITER BN002762
NSI. ............................................................... 441 VALVE,PNEUMATIC...................................... 817, 829
BEZEL,BONNET,ADT,LARGE,E# BN002779
BN034149 ................................................. 513, 515 CONNECTOR,STRT ............................... 817, 821, 829
BN034169 ................................................. 513, 515 BN002921
BEZEL,KIT,LED AFTERMARKET BRAKE,PARK ................................................... 439
BN039543 ................................................. 521, 523 PARK BRAKE ASSY ........................................... 441
BIN LIFT SOLENOID OVER RIDE TOOL BN003088
BN028522 ....................................................... 459 MOUNT,RUBBER............................................... 635
BIN POLE BN003359
BN028930 ....................................................... 837 PUMP,HAND .................................................... 773
BIN,STANDARD BN003394
BN028456 ....................................................... 845 ELBOW,90,REDUCER,3"TO32MM........................... 281
BINNACLE,CAB,ADT BN003926
BN014630 ....................................................... 649 PLATE,CLAMP,HOSE BRIDGE ............................... 793
BKT,CLAMP,ACC,SUSP BN004107
186105 .............................................................91 FITTING.................................................... 487, 491
BLADE, WIPER BN004110
227980 ........................................................... 689 DAMPER, SPACER TUBE.......................................95
BLANKING PLUG BN004199
NSI. ............................................................... 441 SEAL,PNEUMATIC ............................................. 817

PARTS MANUAL ARTICULATED DUMP TRUCK 883

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

BN004201 BN008764
CONNECTOR,PLUG ........................................... 817 HEADLIGHT, HIGH BEAM, H1, 24V.......................... 529
BN004614 HEADLIGHT,HIGH BEAM,H1,24V...................... 517, 519
PLUG, SOCKET, 2 WAY ....................................... 601 BN008765
BN004777 INDICATOR,21W ......................................... 517, 519
CONNECTOR,ELBOW ........................................ 823 BN008790
BN005342 CLIP,NUT,M8 .................................................... 281
ROLLERBLIND,CAB,ADT ..................................... 669 BN008812
BN005545 WASHER,NORD-LOCK........................................ 125
PREFERRED SEMI SYNTHETIC ENGINE OIL............. 479 BN009169
BN005548 HEADLINER,FRONT,ADT ..................................... 641
PREFERRED OIL BELL SYN-ATF ........................... 479 BN009171
BN005561 PANEL,CAB,ADT ............................................... 643
PREFERRED GREASE WHEEL BEARING ................. 479 BN009208
BN005574 WEAR BAND, PISTON......................................... 105
PREFERRED BELL SUPER GEAR OIL ..................... 479 BN009212
PREFERRED GEAR OIL LIMITED SLIP 80W-90........... 479 MOUNTING,FLUSH,DILLBLOX .............................. 553
BN005597 BN009215
PREFERRED HYDRAULIC OIL — VG 68 ................... 479 DAMPER,EOS ..................................... 87, 89, 99, 101
BN005600 BN009266
PREFERRED GREASE SUPER HEAVY DUTY ............ 479 CAMERA,REVERSE ........................................... 579
BN005602 BN009280
PREFERRED HYDRAULIC OIL — VG 46 ................... 479 ADAPTOR ....................................................... 177
BN005605 BN009515
PREFERRED HYDRAULIC OIL — VG 32 ................... 479 TRIM,CAB,ADT ................................................. 643
BN005771 BN009551
GREASE,HIGH TEMP,NLGI 2 - 0.5KG ................. 445–446 CLAMP,HARNESS,CAB,ADT ................................. 651
PREFERRED GREASE HIGH TEMPERATURE ............ 479 BN009661
BN005940 PLATE,ANTENNA MOUNT .................................... 651
CLAMP ........................................................... 793 BN009671
BN006787 VALVE,CHECK.................................................. 389
TYRE,GOODYEAR,GP4D.......................................19 BN009735
BN006789 PLATE,WASHER BOTTLE .................................... 695
TYRE,B/STONE,VLTS ...........................................19 BN009782
BN006876 SEAL,MIRROR ARM,ADT ..................................... 705
WIPER,CAB ASSY,STANDARD .............................. 631 BN009838
BN006891 PLUG, SOCKET, 2 WAY ....................................... 601
CAB,ASSEMBLY................................................ 709 BN009839
BN006964 PLUG, SOCKET, 2 WAY ....................................... 601
O RING, ....................................................... 20–21 BN010023
BN007366 PLATE,STRUT,STONEGUARD ............................... 683
VALVE,SHUTTLE,EXTERNAL ..................................91 BN010090
BN007391 WIPER,CAB ASSY,DELUX .................................... 633
ANTENNA,IRIDIUM ............................................ 569 BN010180
BN007392 DASHBOARD,CAB,ADT ....................................... 649
SOCKET,USB ................................................... 549 BN010192
BN007395 CONNECTOR ............................................. 817, 829
E-MODULE,DC/DC CONVERTER ........................... 543 BN010193
BN007398 WIPER SYSTEM, DELUX, CAB .............................. 689
SWITCH,DOOR................................................. 549 WIPER SYSTEM,DELUX ...................................... 687
BN007488 BN010240
STEERING COLUMN .......................................... 379 PLATE,MOUNTING,BEACON ................................ 581
STEERING COLUMN,ADT .................................... 377 BN010248
BN007661 PIPE,MOUNTING............................................... 581
WINDOW,ADT,QUATER GLASS ............................. 665 BN010250
BN007662 E-MODULE,SDC. ............................................... 549
WINDOW,ADT,REAR .......................................... 665 BN010391
BN007845 PLATE,ROUTING............................................... 571
WINDSHIELD,ADT,E# ......................................... 665 BN010489
BN008361 VALVE,CHECK.................................................. 779
ARM,MIRROR,CAB,ADT ...................................... 705 BN011517
BN008462 PLUG, SOCKET, 2 WAY ....................................... 599
BEARING,BALL................................................. 777 BN012001
BN008631 PLUG, SOCKET, 3 WAY ....................................... 603
PISTON,CABLIFT .............................................. 777 BN012223
BN008672 PLUG, SOCKET, 8 WAY ....................................... 605
SENSOR,ROTARY ....................................... 563, 575 BN012346
BN008699 SHAFT,ROTARY SENSOR .................................... 575
RETAINER,VALVE,CABLIFT .................................. 777 BN012672
BN008763 FILTER,SUCTION .............................................. 446
HEADLIGHT,LOW BEAM,H1,24V,LH .................. 519, 529 STRAINER,SUCTION.......................................... 759

884 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

BN012722 VALVE, UNLOADER, AIR DRYER............................ 827

PLATE,RETAINER,OUTRIGGER ............................. 849 BN014026
BN012723 CONNECTOR,80WAY,PLUG,F ............................... 553
SPACER,OUTRIGGER ........................................ 849 PLUG, SOCKET, 80 WAY ...................................... 607
BN012725 BN014333
PLATE,CAP,PIVOT ............................................. 849 ROD,ASSY,CAB LIFT .......................................... 777
BN012726 BN014336
PLATE,SPACER ................................................ 849 BARREL,ASSY,CAB LIFT ..................................... 777
BN012802 BN014345
SPRING,LEAF .................................................. 849 CYLINDER,CAB LIFT .................................... 775, 777
BN012803 BN014389
RETAINER,LEAF ............................................... 849 SEAL KIT ........................................................ 777
BN012848 BN014429
BOLT,HEX HD................................................... 799 VENT,SWIVEL,ROUND,SMALL ........................ 659, 709
BN013042 BN014442
CONNECTOR,STRT ........................................... 431 SPACER,CYLINDER,CAB LIFT............................... 775
BN013049 BN014572
SWITCH,ISOLATOR ........................................... 535 LEVER ........................................................... 639
BN013059 BN014588
WASHER,FLAT ............................... 549, 569, 589, 651 TRIM,CAB,HEADLINER ....................................... 641
BN013060 BN014595
WASHER,FLAT ................................................. 659 PLUG, SOCKET, 2 WAY ....................................... 601
WASHER.FLAT .............. 535, 543, 549, 651, 695, 707, 735 BN014618
BN013062 SEAT,TRAINER ................................................. 677
WASHER.FLAT ................................................. 651 BN014619
BN013077 SEAT,BACKREST,TRAINER .................................. 677
SWITCH,DISCONNECT ....................................... 537 BN014630
BN013079 BINNACLE,CAB,ADT .......................................... 649
HARNESS,CUT_ISOLATE .................................... 535 BN014803
BN013085 BUMPSTOP ..................................................... 639
PLATE,LID ....................................................... 537 BN014805
BN013132 ROD,BIN,HEATING ............................................ 291
CAB,MEM MODULE,ELEC ASSY ............................ 567 BN014853
BN013158 SPRING.......................................................... 639
CAMERA,REV,KIT.............................................. 577 BN015183
BN013341 CONNECTOR,35WAY,PLUG,F ............................... 553
CAB BEACON ELECTRICAL ASSY.......................... 581 PLUG, SOCKET, 35 WAY ...................................... 607
BN013371 BN015748
STOP,ARTICULATION ......................................... 623 SWITCH,PRESSURE .......................................... 717
BN013432 BN015755
PLATE,CAB,ADT ............................................... 651 DUCT,CAB,HVAC,ASSEMBLY................................ 709
BN013435 BN015823
PLATE,CAB,ADT ............................................... 705 PLATE,CAB,ADT ............................................... 643
BN013454 BN015859
PLATE,CAB SEAL,FRONT .................................... 671 PUMP, EMERGENCY STEERING............................ 365
BN013460 PUMP,HYDRAULIC, PARKER ................................ 363
PLATE,DASHBOARD .......................................... 649 BN015993
BN013462 MOUNTING,RELAY BANK,CAB,E# .......................... 651
PANEL,ASSEMBLY,CAB....................................... 659 BN016025
BN013471 VACUATOR,CAB,DRIP TRAY................................. 679
LID,COOLER BOX,CAB ....................................... 659 BN016120
BN013474 MOUNTING,ISOLATORS,CAB ............................... 535
SEAL,COOLER BOX,CAB..................................... 659 BN016122
BN013477 PLUG, PIN, 7 WAY ............................................. 603
PANEL,COVER,HVAC HOSES ............................... 643 BN016125
BN013527 BOLT,HEX HD................................................... 661
HARNESS,BEACON ........................................... 581 BN016155
BN013530 MAT,NON-SLIP ................................................. 305
COVER,M-GUARD ............................................. 741 BN016318
BN013539 GASKET,CONNECTOR PLATE............................... 651
HARNESS,SPEAKER.......................................... 655 BN016319
BN013542 GASKET,HVAC,INLET ......................................... 711
CONNECTOR,ELBOW ........................................ 405 BN016320
BN013543 GASKET,HVAC,OUTLET ...................................... 711
CONNECTOR,STRT ........................................... 425 BN016321
BN013632 GASKET,ORBITROL,ADT ..................................... 381
SPACER ................................................... 749, 751 BN016364
BN013690 MOUNTING,WASHER BOTTLE .............................. 695
SEATBOX,ISRI.................................................. 673 BN016366
BN013793 ARM,MIRROR,CAB,ADT ...................................... 705
PNEUMATIC,DRYER .......................................... 825 BN016431

PARTS MANUAL ARTICULATED DUMP TRUCK 885

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

ADAPTER,BRAKE, BRTHR ASSY .............................27 MIRROR,ELECTRIC,24V,ADT ................................ 703

BN016641 BN018419
SENDER,FUEL ................................................. 597 MIRROR,WIDE,ADT ........................................... 703
BN016862 BN018465
ROOF,CAB,ADT,E SERIES.................................... 681 RECEIVER DRIER ............................................. 717
BN016990 RECEIVER,DRIER ............................................. 715
GRIP,DASHBOARD,CUPHOLDER........................... 643 BN018466
BN016991 MOUNTING,BRACKET ........................................ 717
GROMMET,RND .............................. 549, 629, 703, 705 BN018476
BN017154 WASHER,FLAT ................................................. 659
RESERVOIR,PNEU,20LTR.................................... 831 BN018480
BN017181 NUT,HEX,DOMED CAP........................................ 661
BULKHEAD,BRANCH,TEE,6MJIC ........................... 821 BN018481
BN017218 NUT,HEX,HALF NUT ........................................... 549
HINGE,CAB,COOLER BOX ................................... 659 BN018483
BN017324 CAPSCREW,CSK,SOCHD .................................... 659
HOSE,PROTECT,SPIRAL ..................................... 419 BN018507
BN017436 MAT,HVAC,SUPPORT ......................................... 711
WASHER,FLAT,PTFE .......................................... 291 BN018508
BN017498 GROMMET,BLANK ............................................. 657
SWITCH,MUILT FUNCTION .................................. 549 BN018528
BN017526 ISOLATOR,MOUNT,ORBITROL ........................ 317, 381
GUIDE,PLATE. .................................................. 845 BN018551
BN017586 PANEL,CONTROL,ADT........................................ 647
COVER,STEERING COLUMN,ADT .......................... 377 BN018553
BN017587 GASKET,HVAC,DRAIN ........................................ 711
COVER,STEERING COLUMN,ADT .......................... 377 BN018559
BN017588 ISOLATOR,E-MODULES,CUP................................ 651
COVER,STEERING COLUMN,ADT .......................... 377 BN018561
BN017589 ISOLATOR,E-MODULES,CONE.............................. 651
COVER,STEERING COLUMN,ADT .......................... 377 BN019157
BN017603 VALVE,CHECK.................................................. 363
CONNECTOR,ELBOW ........................................ 363 BN019172
BN017659 FILTER,REMOTE,TRANSMISSION KIT ..................... 167
TERMINAL,JUMP START ..................................... 541 HOUSING ASSY, REMOTE FILTER.......................... 169
BN017675 BN019230
SPACER,WIPER MOTOR,DELUXE.......................... 687 INSERT,MIRROR ARM,LH .................................... 705
BN017685 BN019232
SENSOR,PRESSURE,AIR .................................... 571 INSERT,MIRROR ARM,RH.................................... 705
BN017686 BN019288
DECAL,DON'T STEP........................................... 475 BOLT,HEXHD ................................................... 321
BN017818 BN019600
STEP ....................................................... 749, 751 ELBOW,90,6".................................................... 281
BN017865 BN019646
TRIM,CAB,RADIO BLANKS ................................... 631 WASHER,FLAT ................................................. 549
BN017958 BN019892
CAP,STEERING WHEEL,ADT ................................ 377 COUPLING ...................................................... 181
BN017961 BN020004
SEAT, OPERATOR ............................................. 675 SWITCH,DISCONNECT ....................................... 541
SEAT,OPERATOR,ADT E# .................................... 673 BN020076
BN017978 BEARING,PIVOT,MIRRORS .................................. 701
INSERT,CAP,STEERING WHEEL ............................ 377 BN020078
BN018032 SPRING,PIVOT,MIRRORS .................................... 701
TUBE,TRAINER SEAT,HANDLE.............................. 677 BN020079
BN018078 WASHER,PROFILED .......................................... 701
WASHER,FLAT ................................................. 677 BN020080
BN018080 PLATE,ARM,PIVOT,MIRRORS ............................... 701
WASHER,FLAT ................................................. 677 BN020091
BN018233 MOUNTING,PIVOT,MIRRORS................................ 701
GASKET,HVAC,OUTLET ...................................... 711 BN020092
BN018234 ARM,PIVOT,TOP,ASSEMBLY ................................. 701
GASKET,HVAC,OUTLET ...................................... 711 BN020093
BN018299 PIVOT,ASSEMBLY,MIRRORS ................................ 705
PLATE,GUARD ................................................. 575 BN020111
BN018303 PLUG,QUICK DRAIN..................................... 415, 759
PLATE,MTG ..................................................... 575 BN020174
BN018321 COVER,DUST .................................................. 541
WASHER,FLAT,CAB MOUNT ................................. 635 BN020276
BN018414 STRAINER,SUCTION.................................... 415, 759
BUMPER,MIRROR ARM,ADT ................................ 705 BN020358
BN018418

886 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

SCREW,FLANGE HD ...... 167, 181, 263, 285, 295, 307, 317, NUT,NYLOC,FLANGE HD ......83, 91, 97, 167, 173, 317, 399,
437, 537, 550, 575, 673, 677, 683, 705, 741, 749, 751, 755, 571, 613, 621, 637, 735, 739, 765, 791, 801, 853
765, 839 BN020419
BN020359 NUT,NYLOC,FLANGE HD ....... 113, 265, 301, 313, 385, 613,
BOLT,FLANGE HD. ............................................. 419 635, 725, 741, 749, 751, 791, 845, 849
BN020360 BN020420
BOLT,FLANGE HD. ............................................. 301 NUT,NYLOC,FLANGE HD .................... 111, 113, 639, 849
SCREW,FLANGE HD ...... 171, 259, 263, 271, 273, 289, 295, BN020527
317, 531, 541, 561, 571, 575, 615, 643, 651, 677, 683, 693, STUD,POS ...................................................... 541
711, 715, 725, 759, 801, 803, 819 BN020528
BN020361 STUD,NEG ...................................................... 541
BOLT,FLANGE HD. ............................................. 285 BN020646
BN020362 GUARD,CAB,EURO............................................ 683
BOLT,FLANGE HD. ............................................. 381 BN020680
BN020363 HEADLIGHT,LOW BEAM,H1,24V,RH .................. 517, 529
BOLT,FLANGE HD. ............................................. 487 BN020692
BN020364 MIRROR,EXTERIOR ........................................... 699
SCREW,FLANGE HD .......................................... 313 BN020716
BN020365 NUT,CLEAVELOCK,FLANGE HD............................. 563
BOLT,FLANGE HD. ............................................. 571 BN020717
BN020366 NUT,CLEAVELOCK,FLANGE HD....................... 263, 289
BOLT,FLANGE HD. ............................................. 695 BN020718
BN020369 NUT,CLEAVELOCK,FLANGE HD................. 181, 263, 285
BOLT,FLANGE HD. .... 483, 549, 563, 595, 705, 719, 747, 769 BN020719
BN020372 NUT,CLEAVELOCK,FLANGE HD................. 285, 291, 849
BOLT,FLANGE HD. ..................................113, 265, 849 BN020721
BN020373 NUT,CLEAVELOCK,FLANGE HD................. 265, 291, 849
SCREW,FLANGE HD ...91, 291, 415, 613, 731, 733, 795, 849 BN020770
BN020374 WASHER, HARDENED ........... 531, 571, 575, 715, 803, 809
BOLT,FLANGE HD. ....................................... 285, 317 BN020790
BN020375 CABLE,BATTERY .............................................. 535
BOLT,FLANGE HD. ........................... 285, 291, 317, 739 BN020792
BN020376 CABLE,BATTERY .............................................. 535
SCREW,FLANGE HD ...... 167, 271, 295, 307, 315, 495, 535, BN020805
545, 589, 695, 705, 715, 813, 823 CONDENSER,HVAC,ADT ..................................... 715
BN020382 BN020827
BOLT,FLANGE HD. ..... 91, 317, 399, 485, 571, 613, 619, 621, SEAL,DOOR,ADT,E SERIES.................................. 661
637, 781, 791, 809, 845, 849, 853 BN020914
BN020384 SPACER,PLASTIC,WORKLIGHTS........................... 547
BOLT,FLANGE HD. .......... 123, 181, 263, 281, 749, 751, 797 BN020941
BN020385 GASSTRUT,D,435,282,330 ................................... 661
BOLT,FLANGE HD. ............................................. 613 BN020980
BN020386 SCREW,FLANGE HD ...... 281, 317, 319, 399, 429, 431, 487,
BOLT,FLANGE HD. ............................................. 575 597, 623
BN020387 BN020981
BOLT,FLANGE HD. ............................................. 803 SCREW,FLANGE HD ........91, 173, 317, 389, 435, 437, 545,
BN020389 571, 625, 791, 799, 837, 845
BOLT,FLANGE HD. ................ 167, 285, 735, 739, 765, 801 BN020983
BN020390 SCREW,FLANGE HD .......................................... 291
BOLT,FLANGE HD. ... 181, 263, 285, 547, 577, 591, 741, 749, BN020998
751 WASHER,PLASTIC ............................................ 701
BN020395 BN021000
BOLT,FLANGE HD. ....................................... 585, 829 COVER,CAB,E-MODULES.................................... 643
BN020396 BN021018
BOLT,FLANGE HD. ............................................. 845 WASHER, HARDENED ........................................ 613
BN020412 BN021021
NUT,NYLOC,FLANGE HD ................... 537, 549, 577, 707 DUCT,CAB,FLOOR............................................. 709
BN020413 BN021065
NUT,NYLOC,FLANGE HD ....... 109, 167, 271, 295, 307, 409, CONNECTOR,4WAY,PLUG,F................................. 553
485, 495, 497, 535, 549, 571, 575, 651, 695, 813, 819, 823 PLUG, SOCKET, 4 WAY ....................................... 603
BN020414 BN021074
NUT,NYLOC,FLANGE HD ....... 109, 167, 259, 263, 295, 315, CABLE,REVERSE CAMERA.................................. 579
317, 377, 383, 495, 531, 541, 561, 563, 571, 575, 585, 651, BN021093
661, 673, 677, 705, 715, 719, 747, 759, 769, 791, 793, 795, BADGE,BELL ................................................... 735
819, 829, 849 BN021123
BN020416 PLATE,CAB,BATTERY,LOCATOR............................ 719
NUT,NYLOC,FLANGE HD ....... 167, 181, 263, 295, 307, 315, BN021124
317, 377, 409, 537, 545, 547, 571, 591, 677, 683, 693, 705, PLATE,CAB,BATTERY,LOCATOR............................ 719
735, 741, 749, 751, 753, 755, 797, 801 BN021125
BN020417 PLATE,CAB,BATTERIES,CLAMP ............................ 719
BN021190

PARTS MANUAL ARTICULATED DUMP TRUCK 887

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

SCREW,FLANGE HD ...... 167, 319, 495, 537, 543, 549, 651, MOUNT,COOLER,BOT,RH .................................... 263
715 BN022515
BN021191 MOUNT,COOLER,BOT,LH .................................... 263
BOLT,FLANGE HD. ................ 291, 313, 613, 635, 791, 849 BN022518
BN021192 MOUNT,COOLER,RUBBER,BOT ............................ 263
BOLT,FLANGE HD. ....................................... 265, 635 BN022521
BN021193 MOUNT,COOLER,WEDGE.................................... 263
BOLT,FLANGE HD. ....................................... 635, 639 BN022522
BN021222 MOUNT,COOLER,RUBBER,TOP ............................ 263
HOSE ............................................................ 695 BN022527
BN021296 CAP,SURGE TANK ............................................. 269
PLATE,ROCK GUARD ......................................... 585 BN022528
BN021306 RIVET,SCREW LOCKING ..................................... 273
SCREW,FLANGE HD ........................ 517, 519, 577, 651 BN022585
BN021307 MOUNT,RUBBER,CAC ........................................ 267
SCREW,FLANGE HD ....... 317, 419, 431, 487, 625, 661, 741 BN022586
BN021403 SLEEVE,RUBBER MOUNT,CAC ............................. 267
PLATE,FRAME,MOUNTING .................................. 651 BN022587
BN021411 WASHER ........................................................ 263
PLATE,CAB,ADT ............................................... 651 BN022601
BN021418 CONNECTOR,QUICK.......................................... 263
PANEL,TRIM,B PILLAR ........................................ 643 BN022603
BN021419 CONNECTOR,QUICK.......................................... 263
CAB,DASHBOARD,LEFT...................................... 643 BN022604
BN021422 CONNECTOR,QUICK.......................................... 263
HEADLINER,REAR,ADT ...................................... 641 BN022606
BN021427 CONNECTOR,QUICK,PLUG.................................. 263
PLATE,EXTINGUISHER,MTG ................................ 707 BN022773
BN021443 HOSE,RAD,TOP ................................................ 263
SCREW,FLANGE HD ...... 263, 485, 487, 495, 497, 531, 535, BN022968
539, 549, 571, 651, 659, 671, 707, 715, 819 STEERING WHEEL,ADT E# .................................. 377
BN021444 BN023052
SCREW,FLANGE HD ...... 167, 271, 281, 285, 289, 293, 315, PIPE,AIR INTAKE............................................... 281
317, 409, 495, 563, 591, 643, 651, 695, 737, 793, 819 BN023053
BN021445 TYRE,MICHELIN,XADN+........................................19
SCREW,FLANGE HD ...... 181, 263, 285, 315, 317, 571, 575, BN023098
699, 803, 819, 845 TRANSMISSION,MOD......................................... 123
BN021446 BN023110
SCREW,FLANGE HD .......................................... 651 OSCILLATION,MALE. .......................................... 617
BN021447 BN023158
BOLT,FLANGE HD. ......................109, 383, 495, 549, 803 COOLER,CAC,ASSY .......................................... 263
BN021448 BN023170
SCREW,FLANGE HD .................................... 569, 651 HOSE,RAD,ASSY,SUCT. ...................................... 263
BN021510 BN023171
TRIM,SEAL,B-PILLAR,ADT ................................... 629 NUT,CAGE ...................................................... 269
BN021511 BN023176
BOLT,TORX ..................................................... 721 CHASSIS,REAR ................................................ 625
BN021512 BN023219
O-RING .......................................................... 377 SENDER,LEVEL ................................................ 269
BN021513 BN023221
PANEL,SPACER,ROOF,ADT.................................. 681 TANK,SURGE ASSY ........................................... 269
BN021514 TANK,SURGE,ASSY ........................................... 263
TRIM,DASHBOARD,MAT...................................... 643 BN023315
BN021515 GREASE,ASSY,AUTO ......................................... 491
MOUNT,MIRROR,WIDE ANGLE.............................. 699 BN023332
BN021518 GREASE, MANUAL ASSY. .............................. 489, 493
PLATE,SPREADER,WIDE MIRROR ......................... 699 BN023823
BN021647 E-MODULE,MEMORY MODULE ............................. 569
SCREW,FLANGE HD ...... 113, 289, 291, 395, 485, 495, 571, BN023955
741 DECAL,JUMP START .......................................... 475
BN021664 BN024065
MOUNTING,DIAGNOSTICS,ADT ............................ 651 PLATE,MOUNT ................................................. 317
BN021781 BN024234
HINGE,BONNET,ADT .......................................... 735 CLAMP,RUBBER ......................................... 407, 821
BN022440 BN024265
BOSS, NON-TAPPED .......................................... 485 LIGHT,OBW,LOAD ............................................. 585
BN022451 BN024266
BOLT,FLANGE HD. ........................... 265, 301, 725, 741 PLATE,LOADLIGHT,ASSY .................................... 585
BN022509 BN024273
RADIATOR,ENGINE ........................................... 263 PLATE,BRACKET .............................................. 799
BN022514 BN024285

888 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

FRAME,MIRROR STRUCTURE .............................. 705 HOSE ............................................................ 803

BN024287 BN025870
FRAME,MIRROR STRUCTURE .............................. 705 HOSE ............................................................ 803
BN024289 BN025871
ARM,MIRRORS,BRACE ....................................... 705 HOSE ............................................................ 803
BN024291 BN025873
ARM,MIRRORS,BRACE ....................................... 705 HOSE ............................................................ 801
BN024309 BN025875
PLATE,BRACKET .............................................. 799 HOSE ............................................................ 797
BN024647 BN025876
BEARING, SPHERICAL ASSY...... 77, 79, 81, 87, 89, 99, 101 HOSE ............................................................ 797
BN024705 BN025877
INSULATION,HOSES,HVAC .................................. 715 HOSE ............................................................ 795
BN024797 BN025878
E-MODULE,TCU,ALLN ........................................ 589 HOSE ............................................................ 795
BN024858 BN025879
PANEL,ASSY,HVAC,OUTER .................................. 679 HOSE ............................................................ 795
BN024875 BN025880
COVER,CAB,BATTERIES ..................................... 721 HOSE ............................................................ 795
BN024887 BN025881
THROTTLE,FOOT ACTUATOR ............................... 549 HOSE ............................................................ 795
BN024977 BN025882
PLATE............................................................ 317 HOSE ...................................................... 795, 797
BN025199 BN025883
COVER .......................................................... 317 HOSE ............................................................ 795
BN025228 BN025884
ASG,REAR CHASSIS,KIT ..................................... 575 HOSE ............................................................ 795
BN025247 BN025885
COVER,HOSE .................................................. 485 HOSE ............................................................ 813
BN025260 BN025886
HOSE,HYD,HP,FILTER,ASSY ................................ 763 HOSE ............................................................ 813
BN025325 BN025887
HOSE ............................................................ 177 HOSE ............................................................ 813
BN025330 BN025888
VALVE,CHECK.................................................. 371 HOSE ............................................................ 813
BN025352 BN025889
SENSOR,TEMPERATURE .............................. 511, 575 HOSE ............................................................ 813
BN025479 BN025890
BRACKET,BRACE.............................................. 289 HOSE ............................................................ 813
BN025488 BN025891
HOSE ............................................................ 263 HOSE ............................................................ 813
BN025489 BN025892
HOSE ............................................................ 263 HOSE ...................................................... 367, 375
BN025605 BN025894
O-RING,ARTIC.................................................. 619 HOSE ...................................................... 367, 375
BN025622 BN025895
PLATE,RETAINER.............................................. 615 HOSE ...................................................... 367, 375
BN025648 BN025896
ASSEMBLY, OSCILLATION,MALE ........................... 615 HOSE ............................................................ 779
ASSEMBLY,OSCILLATION,MALE ............................ 617 BN025897
BN025650 HOSE ............................................................ 779
CIRCLIP,INTERNAL ............................................ 387 BN025898
BN025676 SLEEVE,FIRE................................................... 779
WALKING BEAM,OBW ...................................111, 115 BN025900
BN025686 HOSE ............................................................ 771
ASSY, BLOCK, SANDWICH LARGE E# ................111, 113 BN025901
BN025698 HOSE ............................................................ 769
CLAMP,RUBBER ......................................... 419, 791 BN025902
BN025725 HOSE ............................................................ 769
CLAMP,RUBBER ............................................... 791 BN025903
BN025727 HOSE ............................................................ 769
RETAINER,CLAMP,RUBBER ................................. 791 BN025904
BN025755 HOSE ............................................................ 769
MOUNTING,MOTOR,HYD,FAN............................... 809 BN025905
BN025863 HOSE ............................................................ 769
HOSE ............................................................ 415 BN026016
BN025864 RETAINER,PUMP,MAIN ....................................... 781
HOSE ............................................................ 759 BN026029
BN025868 CLAMP,RUBBER ............................................... 799
HOSE ............................................................ 803 BN026152
BN025869 PLATE,SHIM .................................................... 113

PARTS MANUAL ARTICULATED DUMP TRUCK 889

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

BN026309 BN027423
PLUG, SOCKET, 4 WAY ....................................... 601 FILTER,RETURN ............................................... 415
BN026329 HYD.FILTER RETURN ......................................... 417
CONNECTOR,ELBOW ........................................ 363 BN027424
BN026356 STRAINER,SUCTION.............................. 415, 445–446
PLUG, SOCKET, 3 WAY ....................................... 599 BN027425
BN026502 PIPE,CONNECTION ........................................... 291
CONNECT,FLANGE............................................ 291 BN027439
BN026503 HOSE,AXLE BRTHR KIT,M. .....................................37
SHIELD,HEAT,REAR ........................................... 289 BN027484
BN026565 FILTER,RETURN ............................................... 759
MOUNTING,PIPE,EXH,FRONT .............................. 285 HYDRAULIC FILTER RETURN ............................... 761
BN026755 BN027486
DUCT,MOUNTING.............................................. 281 PIPE,SUCTION ................................................. 795
BN026756 BN027487
DUCT,BODY..................................................... 281 PIPE,SUCTION ................................................. 795
BN026763 BN027489
SHAFT,SIDE,42/36 L-1590 ............................. 25, 31, 35 ELBOW,RUBBER,SUCTION .................................. 795
BN026766 BN027491
CONNECTOR,6WAY,RECEP,BLANK ........................ 553 CONNECTOR,ELBOW ........................................ 765
RECEPTACLE, PIN, 6 WAY ................................... 603 BN027493
BN026859 BRACKET,PIPES SUPPORT....................................29
ASG,MID CHASSIS,KIT ....................................... 617 BN027500
BN026861 CLAMP,RUBBER ............................................... 799
ASG,WALKING BEAM,KIT ......................... 115, 117, 119 BN027502
BN026866 KIT,GROENEVELD ....................................... 487, 499
CABLE,BATTERY .............................................. 571 BN027503
BN026908 BLOCK 1,COMPLETE ......................................... 499
SENSOR,TEMPERATURE .................................... 587 BN027504
BN026936 BLOCK 2,COMPLETE ......................................... 499
PIPE,BIN,HEATING ............................................ 291 BN027506
BN026967 HOSE,BREATHER ...............................................29
CONNECTOR,TEE,BRANCH,B/H............................ 803 BN027508
BN026968 HOSE,AIR SHIFT .................................................29
FRAME, SEAT, TRAINER...................................... 677 BN027516
BN027081 BOLT,HEX HD................................................... 799
PLATE,MOUNTING ............................................ 291 BN027531
BN027117 CONNECTOR,STRT ........................................... 759
PLATE,LOCKING ............................................... 265 BN027555
BN027119 PIPE,TIP,BIN DOWN ........................................... 803
SHIM ............................................................. 265 BN027556
BN027130 PIPE,TIP,BIN UP ................................................ 803
MOUNTING,RUBBER,FRONT................................ 265 BN027567
BN027132 BRACKET,PIPE,EXHAUST ................................... 285
MOUNTING,TRANS,RH ....................................... 265 BN027568
BN027133 HOSE,AXLE BRTHR KIT,R ......................................37
MOUNTING,TRANS,LH. ....................................... 265 BN027583
BN027134 COOLER, ASSY ................................................ 315
MOUNTING,ENG,TRANS ..................................... 265 BN027607
BN027167 BUMPER,CORNER,RHS ...................................... 733
E-STEERING, REXROTH CHOICE .......................... 369 BN027608
BN027168 BUMPER,CORNER,LHS ...................................... 731
PUMP,HYD,E-STEER,BD,ASSY.............................. 369 BN027617
BN027169 COVER,HOSE .................................................. 485
HOSE , E-STEERING, ASSY.................................. 369 BN027651
BN027183 BRACKET, BREATHER ........................................ 319
SEAL,COOLER,TOP ........................................... 273 BN027678
BN027185 HOSE ............................................................ 319
SEAL,COOLER,BOTTOM ..................................... 273 BN027681
BN027186 SPRING,COMPRESSION ..................................... 291
SEAL,COOLER,LEFT .......................................... 273 BN027683
BN027187 HOSE,SCAVENGING .......................................... 281
SEAL,COOLER,RIGHT ........................................ 273 BN027684
BN027361 HOSE,SCAVENGING .......................................... 281
GREASE,ASSY, TAILGATE ............................. 491, 493 BN027685
BN027415 T/CASE,18050,W/O MOUNTS ................................ 323
SEAL,RUBBER,BOTTOM ..................................... 273 BN027688
BN027416 FINGER GUARD................................................ 273
SEAL,RUBBER,BOTTOM ..................................... 273 BN027692
BN027417 BRACKET, RH SPIDER ........................................ 317
SEAL,RUBBER,PNEU ......................................... 273 BN027711

890 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

WHEEL RIM,25X25X3.5 .................................... 19–20 LINER,BIN ....................................................... 841

BN027712 BN028455
WHEEL RIM,27X29X3 ...................................... 20–21 RIM,BASE .................................................... 19–20
BN027768 BN028456
HOSE,PUSHLOCK ...............................................27 BIN,STANDARD ................................................ 845
BN027775 BN028471
PLATE............................................................ 317 PLATE,LID,TANK,FUEL........................................ 301
BN027837 BN028489
BRACKET,MOUNTING ........................................ 291 RIM,BASE .................................................... 20–21
BN027842 BN028508
SCREW,FLANGE HD .......................................... 265 HOSE,FILL ...................................................... 263
BN027845 BN028522
BOLT,FLANGE HD. ............................................. 265 BIN LIFT SOLENOID OVER RIDE TOOL.................... 459
BN027847 BN028527
BOLT,FLANGE HD. ............................................. 313 PLATE,ROUTING,REAR. ...................................... 625
BN027849 BN028568
SEAL, COOLER BOX .......................................... 271 HOSE,GREASE................................................. 487
BN027868 BN028574
ACTUATOR,LINEAR,24V,505-810 ........................... 511 HOSE,BREATHER .......................................... 33, 35
BN027881 BN028578
PLATE,SIDE..................................................... 263 HOSE,GREASE................................................. 487
BN027918 BN028580
HOSE,FILL ...................................................... 263 HOSE,AIR SHIFT ............................................ 33, 35
BN027980 BN028581
ACCUMULATOR,DIAPHRAGM......................... 435, 437 STEP,WASHER ................................................. 291
BN027984 BN028585
PLATE,ROUTE,HOSE ......................................... 421 FINGER GUARD,SIDE......................................... 273
BN028001 BN028601
WASHER,PROFILED .................................... 437, 829 PLATE,RESERVOIR ........................................... 829
BN028047 BN028688
BOSS,NON-TAPPED. .................................... 307, 715 BRACKET, GREASE ........................................... 495
BN028050 BN028703
RETAINER,B/H,MTG,REAR................................... 803 PLATE,SPACER ................................................ 291
BN028056 BN028705
MOUNTING,B/H,PLATE,REAR ............................... 803 BOLT, FLANGE HD ....................................... 113, 849
BN028129 BN028738
HOSE,GREASE................................................. 487 SUSPENSION,ASSY........................................ 91, 93
BN028136 BN028743
GUARD,PLATE,PROPSHAFT ................................ 313 HOSE, COVER, SPIRAL....................................... 495
BN028150 BN028746
BRACKET,ARM ................................................. 109 PLATE,M-OSC .................................................. 619
BN028153 BN028770
BRACKET,SENSOR............................................ 109 EXTENSION..................................................... 741
BN028172 BN028781
MOUNT,ARTIC,HOSES........................................ 801 EXTENSION..................................................... 741
BN028180 BN028782
PIPE, GREASE ................................................. 483 HANDRAIL ...................................................... 755
BN028184 BN028788
PIPE, GREASE ................................................. 483 HANDRAIL ...................................................... 755
BN028185 BN028791
PIPE, GREASE ................................................. 483 HANDRAIL ...................................................... 755
BN028189 BN028794
MOUNTING,BIN POSITION SENSOR ....................... 575 HANDRAIL ...................................................... 755
BN028216 BN028801
BOSS,NON-TAPPED. .......................................... 739 HANDRAIL ...................................................... 753
BN028230 BN028806
CLAMP,MOUNT,ARTIC,HOSES .............................. 801 HANDRAIL ...................................................... 753
BN028311 BN028856
PLATE,ROUTING,HVAC....................................... 715 P/SHAFT,0710,D120,D120,0.113 ....................... 181, 183
BN028396 BN028857
PLATE,CLAMP .................................................. 799 CLAMP,V-BAND ................................................ 285
BN028398 BN028869
CLAMP,RUBBER ............................................... 799 COVER .......................................................... 495
BN028431 BN028883
PLATE,MOUNT,ASSY.......................................... 263 BRACKET,ACCUMULATOR.....................................91
BN028433 BN028886
SENSOR,LEVEL,CAP ......................................... 587 BRACKET,ACCUMULATOR.....................................91
BN028441 BN028893
SHROUD,FAN .................................................. 275 SHROUD, FAN .................................................. 317
SHROUD,MODDED ............................................ 273 BN028897
BN028446 STRUT, SLEEVE............................................. 87, 89

PARTS MANUAL ARTICULATED DUMP TRUCK 891

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

BN028905 BN029290
STRUT, SLEEVE................................................ 101 VALVE,COVER. ...................................................91
BN028929 BN029308
CONNECTOR,3WAY,RECEP,BLANK ........................ 553 CONNECTOR,ELBOW ........................................ 769
RECEPTACLE, BLANK, 3 WAY ............................... 601 BN029332
BN028930 CABLE,BATTERY .............................................. 541
BIN POLE........................................................ 837 BN029334
BN028948 CABLE,BATTERY .............................................. 535
VALVE, STEERING, EATON .................................. 391 BN029335
VALVE,STEERING ............................................. 389 CABLE,BATTERY .............................................. 535
BN028959 BN029339
SEAL,ROD ...................................................... 387 PLATE,MTG,PNEUM VALVES ................................ 817
BN028964 BN029362
PLATE,M-OSC .................................................. 619 COVER,SHIELD ................................................ 291
BN028985 BN029372
SEAL,WIPER.................................................... 103 BRACKET,MOUNT ............................................. 291
BN028987 BN029386
STRUT, SLEEVE..................................................99 PLUG, SOCKET, 2 WAY ....................................... 607
BN028993 BN029501
BRACKET,SURGE TANK ...................................... 263 BOLT,FLANGE HD. ................................. 109, 409, 803
BN029009 BN029502
MOUNTING,PIPE,SUCTION .................................. 795 MOUNTING,ENG,FRONT ..................................... 265
BN029011 BN029523
MOUNTING,PIPE,SUCTION .................................. 795 BRACKET,PIPE,COOLING .................................... 819
BN029037 BN029553
PIN,ARTIC....................................................... 619 SUPPORT DEVICE,CAB ...................................... 637
BN029039 BN029557
SLEEVE,ARTIC ................................................. 619 SEAL,RUBBER,HVAC,TOP ................................... 273
BN029042 BN029560
PLATE,M-OSC .................................................. 619 SEAL,RUBBER,HVAC,BOTTOM ............................. 273
BN029045 BN029564
PIN, ARTIC JOINT.............................................. 619 BRACKET,PIPE,COOLING .................................... 819
BN029089 BN029565
BRACKET,HYD,BRIDGE,ASSY .............................. 793 PLATE,CLAMP .................................................. 849
BN029092 BN029567
CLAMP,RUBBER,BRIDGE,ASSY ............................ 793 CLAMP,PIPE,COOLING ....................................... 819
BN029142 BN029577
BRACKET,BONNET,ADT ...................................... 739 PIN,SAFETY BAR .............................................. 621
BN029160 BN029578
BRACKET,CHASSIS,REAR ................................... 625 PLATE,TAG,LOCK.............................................. 621
BN029226 BN029583
PLUG, SOCKET, 120 WAY .................................... 607 BAR,SAFETY ................................................... 621
BN029227 BN029589
PLUG, SOCKET, 21 WAY ...................................... 607 FRAME,DOOR,CAB,ACCESS ................................ 661
BN029228 BN029636
PLUG, SOCKET, 8 WAY ....................................... 607 ELBOW,RUBBER,SUCTION .................................. 795
BN029229 BN029637
PLUG, SOCKET, 4 WAY ....................................... 607 COVER,HOSE .................................................. 485
BN029230 BN029639
PLUG, SOCKET, 3 WAY ....................................... 607 PLUG, SOCKET, 3 WAY ....................................... 607
BN029231 BN029640
PLUG, SOCKET, 3 WAY ....................................... 607 PLUG, SOCKET, 3 WAY ....................................... 607
BN029232 BN029641
CONNECTOR,18WAY,PLUG,F ............................... 553 PLUG, SOCKET, 4 WAY ....................................... 607
PLUG, SOCKET, 18 WAY ...................................... 607 BN029646
BN029233 PLATE............................................................ 715
CONNECTOR,18WAY,PLUG,F ............................... 553 BN029647
PLUG, SOCKET, 18 WAY ...................................... 607 BRACKET,CONDENSER ...................................... 715
BN029234 BN029657
CONNECTOR,21WAY,PLUG,F ............................... 553 PLUG, SOCKET, 2 WAY ....................................... 599
PLUG, SOCKET, 21 WAY ...................................... 605 BN029658
BN029238 BUSH,RETAINING,PIN ........................................ 619
COVER .......................................................... 317 BN029675
BN029239 BOLT ............................................................. 263
SWITCH,ROCKER ............................................. 549 BN029682
BN029247 FRAME........................................................... 639
PLATE,BRIDGE,SHIM ......................................... 793 BN029749
BN029271 NUT,SQUARE................................................... 715
LID ................................................................ 317 BN029750
BN029273 MOUNTING,CLAMP,RUBBER ................................ 419
COVER, REAR.................................................. 317 BN029755

892 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

RETAINER,CLAMP,RUBBER ........................... 419, 791 BN030915

BN029756 BLOCK,TWIN,6-PORT,BRASS ............................... 507
SEAL ............................................................. 285 BN030916
BN029758 BRACKET,6-PORT BLOCK ................................... 507
CATCH ........................................................... 639 BN030917
BN029796 MAT,NON-SLIP ................................................. 743
TAILGATE ....................................................... 849 BN030918
BN029825 MAT,NON-SLIP ................................................. 745
STRAINER,SUCTION........................ 415, 445–446, 759 BN030919
BN029829 WASHER,SERRATED,M6 ..................................... 507
CONNECTOR,STRT .................................. 29, 33, 405 BN030922
BN029830 PLATE,MUDFLAP .............................................. 747
CONNECTOR,TEE,BRANCH ................................. 405 BN031059
BN029884 CAPSCREW,HEX SKT HD .................................... 549
MOUNTING,TAILGATE ........................................ 849 BN031076
BN029889 SHIELD,HEAT,HYD............................................. 289
TRIM,CAB,SKIRT,LEFT........................................ 645 BN031080
BN029945 COLLAR,GREASE HOSE ............................... 487, 495
PLATE,COVER ................................................. 597 BN031081
BN029946 FITTING,STRAIGHT,HOSE,END ....................... 487, 495
CONNECTOR,STRT ........................................... 295 BN031277
BN030058 CURTAIN,CAB,ADT ............................................ 671
QUICK DRAIN TOOL........................................... 459 BN031288
BN030076 PUMP,HYDRAULIC ...................................... 781, 783
COVER, RHS ................................................... 497 BN031315
BN030077 HOSE,PROTECTION,SPIRAL ................................ 715
BRACKET ....................................................... 497 BN031335
BN030106 CONNECTOR,QUICK.......................................... 715
PLUG, SOCKET, 4 WAY ....................................... 601 BN031347
BN030108 HYDRAULIC STRAINER REPLACEMENT TOOL .......... 459
SHIELD,HEAT,FLEX. ........................................... 289 BN031511
BN030124 PIPE,COOLING ................................................. 819
BOLT,FLANGE HD. ............................................. 265 BN031746
BN030177 REDUCER,SPECIAL,O-RING ................................ 425
PLATE,RETAINER.............................................. 853 BN031802
BN030222 BOARD,GREEDY,200MM,ASSY ............................. 851
PLATE,CAB,ADT ............................................... 651 BN031851
BN030251 BRAKE,ASSY,WEAR INDICATOR. ........................... 425
COVER,MTG,B/H,REAR ...................................... 803 BN031852
BN030257 PIN,WEAR INDICATOR........................................ 427
ADAPTER,HVAC COMPRESSOR ........................... 715 BN031938
BN030340 BRACKET,BREATHER,ASSEMBLY.......................... 759
COVER,REAR CHASSIS ...................................... 293 BN032001
BN030346 PIN,BONNET ACTUATOR..................................... 511
TUBE, RETAINER, BEARING................................. 701 BN032036
BN030416 CIRCLIP,EXTERNAL,12MM ................................... 511
HOSE,PROTECTION,CAB .................................... 711 BN032073
BN030417 YOKE,ASSY.......................................................25
GLASS,DOOR,ADT,LOWER .................................. 661 BN032106
BN030418 SPACER,YOKE,8.5...............................................25
PIN,STRIKER,DOOR,ADT .................................... 661 BN032110
BN030458 SEAL,CAB,LHS,EXTRUSION................................. 645
PLATE,CAB,GUARD,DIRT .................................... 683 BN032111
BN030523 TRIM,CAB,LHS,FRONT ....................................... 645
LID,TANK,FUEL,ASSY......................................... 301 BN032113
BN030524 TRIM,CAB,LHS,REAR ......................................... 645
LID,TANK,FUEL................................................. 305 BN032167
BN030526 SHIM,COOLERS................................................ 317
GASKET,NITRILE,RUBBER................................... 301 BN032189
BN030652 O-RING .......................................................... 427
DIODE,6A........................................................ 553 BN032253
BN030658 PLATE,CAB,MTG,CPC4 ....................................... 549
HINGE,DOOR,CAB,ADT ...................................... 661 BN032316
BN030684 SPACER ......................................................... 839
GLASS,DOOR,ADT,TOP ...................................... 661 BN032341
BN030748 HARNESS,DIAGNOSTIC, XENTRY. ......................... 457
PANEL,CAB,ADT ............................................... 683 BN032511
BN030867 SEAL,DUCT ..................................................... 281
PIPE,COOLING ................................................. 819 BN032520
BN030900 GUARD,FINGER................................................ 289
SHIM,RADIATOR ............................................... 263 BN032579

PARTS MANUAL ARTICULATED DUMP TRUCK 893

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

SEALS,FOAM ................................................... 273 BN033576

BN032633 COVER,LATCH,DOOR,CAB .................................. 663
COVER .......................................................... 317 BN033577
BN032749 MOUNTING,COVER,DOOR LATCH ......................... 661
MOUNTING,ORBITROL ....................................... 381 BN033578
BN032755 HANDLE,DOOR,CAB,ADT .................................... 663
MOUNTING,STEERING COLUMN ........................... 381 BN033579
BN032858 KEY,CAB,DOOR,ADT .......................................... 663
E-MODULE,CCU3 .............................................. 549 BN033580
BN032914 LATCH,CAB,DOOR,ADT ...................................... 663
HUB,MACHINED .................................................41 BN033581
BN032961 SEAL,HANDLE,DOOR,LOWER .............................. 663
HARNESS,MIRROR. ........................................... 703 BN033582
BN032962 SEAL,HANDLE,DOOR,TOP................................... 663
HARNESS,MIRROR. ........................................... 703 BN033583
BN032963 SPACER,DOOR HANDLE,LOWER .......................... 663
HARNESS,WORKLIGHT ...................................... 547 BN033584
BN032965 NUT,HEX HD .................................................... 663
CONNECTOR,40WAY,PLUG,F ............................... 553 BN033585
PLUG, SOCKET, 40 WAY ...................................... 605 SPACER,DOOR HANDLE,TOP............................... 663
BN032966 BN033588
CONNECTOR,81WAY,PLUG,F ............................... 554 REAR AXLE COMPLETE........................................35
PLUG, SOCKET, 81 WAY ...................................... 605 BN033589
BN033099 WASHER,FLAT ................................................. 663
GROMMET,RND .......................................... 751, 845 BN033597
BN033124 CAB,ISOLATOR,ELEC ASSY ................................. 533
PLUNGER,INDEXING ......................................... 839 BN033598
BN033150 CABLE,BATTERY .............................................. 539
PIPE,COOLING,FRONT AXLE..................................29 BN033599
BN033167 CABLE,BATTERY .............................................. 539
BOLT, HEX HD ...................................... 73, 75, 83, 97 BN033600
BN033168 CABLE,BATTERY .............................................. 541
BOLT, HEX HD ............................................... 73, 75 BN033601
BN033175 CABLE,BATTERY .............................................. 571
HINGE,COVER,BELLY ........................................ 613 BN033610
BN033181 HUB,SPLINED ....................................................39
EDGE,PINCHWELD............................................ 769 BN033630
BN033205 RETAINER,PIN ................................................. 839
PIPE,COOLING,FRONT AXLE..................................29 BN033631
BN033218 CAPSCREW,HEX SKT CSK HD .............................. 661
PIPE,BRAKE,COOL,IN,L,M .....................................33 BN033638
BN033219 BLOCK,SANDWICH,OVAL .................................... 113
PIPE,BRAKE,COOL,IN,R,M.....................................33 BN033641
BN033238 LID,SIDE,NOSEBOX ........................................... 725
AXLE,STUB .................................................. 39, 41 BN033644
BN033240 LID,SIDE,NOSEBOX ........................................... 725
PREFERRED EXTENDED LIFE COOLANT ................ 479 BN033655
BN033305 HANDLE,DOOR,CAB,KIT ..................................... 661
DIPSTICK,TANK,HYD.......................................... 759 BN033659
BN033306 CARRIER,SEAL,OIL ........................................ 39, 41
DIPSTICK,TANK,WDB ......................................... 415 BN033668
BN033340 BRACE,TRANS,MOUNT ...................................... 265
DECAL,BATTERY COVER .................................... 721 BN033679
BN033406 ADAPTOR,SCAVENGING..................................... 277
PLATE,ROUTING............................................... 571 BN033693
BN033423 KIT,SCAVENGING ADAPTOR ................................ 275
HOSE,HVAC .................................................... 715 BN033698
BN033424 CONNECTOR,ELBOW,B/H ................................... 419
HOSE,HVAC .................................................... 715 BN033708
BN033425 MOUNTING,,E-MODULES,ADT .............................. 653
HOSE_HVAC HEATER ........................................ 715 BN033712
BN033450 HOSE,GREASE................................................. 487
GASKET,LID,HYDRAULIC TANK ............................. 725 BN033713
BN033451 HOSE,GREASE................................................. 487
GASKET,LID,HYDRAULIC TANK ............................. 725 BN033714
BN033462 HOSE,GREASE................................................. 487
LID,HYDRAULIC TANK ........................................ 725 BN033715
BN033547 HOSE,GREASE................................................. 487
MAT,NON-SLIP ................................................. 303 BN033718
BN033555 BARREL ASSY,STEERING CYL.............................. 387
MAT,NON-SLIP ................................................. 303 BN033725

894 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

WINDOW,ADT,RHS,SLIDING ................................. 665 BN034141

BN033772 CONNECTOR,FLANGE ....................................... 409
HOSE ............................................................ 407 BN034145
BN033774 PLATE,TAPPED,HINGE MOUNT ............................. 735
LID,TOP,NOSEBOX ............................................ 725 BN034149
BN033775 BEZEL,BONNET,ADT,LARGE,E# ...................... 513, 515
PLATE,NOSEBOX .............................................. 727 BN034150
BN033786 SEAL,BONNET,ADT,LARGE,E# .............................. 735
LID,TOP,NOSEBOX ............................................ 725 BN034159
BN033790 SEAL,BONNET,ADT,LARGE,E# .............................. 735
PLATE,NOSEBOX .............................................. 729 BN034160
BN033797 SEAL,BONNET,ADT,LARGE,E# .............................. 735
ROD,ASSY ...................................................... 387 BN034165
BN033798 SEAL,BONNET,ADT,LARGE,E# .............................. 735
PLATE,SPACER ...........................................111, 113 BN034166
BN033799 PLATE,BONNET,ADT,LARGE,E#............................. 735
PLATE,COVER ................................................. 113 BN034169
BN033804 BEZEL,BONNET,ADT,LARGE,E# ...................... 513, 515
FILTER,HP,ASSY ............................................... 763 BN034180
BN033805 MTG,HARNESS & HVAC ROUTING ......................... 571
MOUNTING,FILTER,HP ....................................... 765 BN034184
BN033808 MOUNTING,BUA & ASG ...................................... 575
GUARD,FILTER,HP ............................................ 765 BN034195
BN033811 SEAL,BONNET,ADT,LARGE,E# .............................. 735
CYLINDER,STEERING B40E ........................... 385, 387 BN034202
BN033827 WHEELSET,29.5R25,G/Y,GP-4D ...............................19
ENGINE,OM471LA ............................................. 181 BN034204
BN033862 WHEELSET,29.5R25,B/S,VLTS ................................19
BOSS,NON-TAPPED. .............................. 301, 725, 741 BN034205
BN033934 WHEELSET,29.5R25,G/Y,TL3A+ ...............................19
BRACKET,SUPPORT,PNEUMATICS ........................ 817 BN034208
BN033946 WHEELSET,29.5R25,MICH,XADN+ ...........................19
PUMP,WDB,2STAGE........................................... 409 BN034209
TWO STAGE WDB PUMP ..................................... 413 WHEELSET,29.5R25,B/S,VLT ..................................20
BN033947 BN034211
PUMP,WDB,SINGLE ........................................... 409 WHEELSET,29.5R25,MICH,XSUPERT ........................20
SINGLE STAGE WDB PUMP ................................. 411 BN034212
BN033951 WHEELSET,875/65R29,G/Y,GP-4D ............................20
BRACKET,PURGE,FAN ....................................... 171 BN034216
BN034038 WHEELSET,875/65R29,MICH,XAD ............................20
CAB,FOOTREST ............................................... 643 BN034217
BN034055 WHEELSET,875/65R29,B/S,VTS ...............................21
PIN,CAB,COAT AND BEACON ............................... 643 BN034218
BN034065 PLATE,SPACER,BONNET HINGE ........................... 735
PANEL,CAB,STORAGE BOX ................................. 643 BN034242
BN034073 SEAL,BONNET,ADT,LARGE,E# .............................. 735
STOPPER,RUBBER ........................................... 693 BN034269
BN034074 SEAL,BONNET,ADT,LARGE,E# .............................. 735
STOPPER,RUBBER,CIRC .................................... 735 BN034279
BN034080 CYLINDER,TIP.................................................. 805
CAB,WORKLIGHT,ELEC ASSY .............................. 633 BN034281
BN034081 BARREL,ASSY ................................................. 807
HOSE ............................................................ 407 BN034286
BN034082 ROD,ASSY ...................................................... 807
HOSE ............................................................ 407 BN034304
BN034083 MTG,REMOTE ISOLATOR SWITCHES ..................... 537
HOSE ............................................................ 407 BN034305
BN034084 COVER,BOTTOM,REM ISOLATOR.......................... 537
HOSE ............................................................ 407 BN034324
BN034097 PLATE,ROUTING,TRANSMISSION.......................... 591
COVER,WIPER MOTOR,ADT ................................ 693 BN034352
BN034107 O-RING .......................................................... 103
DECAL,BATTERY DISCONNECT ............................ 475 BN034354
BN034124 O-RING .......................................................... 103
BONNET,SHELL,ADT,LARGE ................................ 735 BN034379
BN034129 PANEL,FIREWALL,ASSEMBLY .............................. 679
GRILLE,BONNET,ADT,LARGE,E# ........................... 735 BN034387
BN034130 PANEL,ASSEMBLY,CAB,REAR .............................. 679
GRILLE,BONNET,ADT,LARGE,E# ........................... 735 BN034390
BN034132 PANEL,ASSEMBLY,CAB....................................... 679
SEAL,BONNET,ADT,LARGE,E# .............................. 735 BN034403

PARTS MANUAL ARTICULATED DUMP TRUCK 895

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

CONNECTOR,STRT ........................................... 419 HOSE ............................................................ 823

BN034404 BN034628
CONNECTOR,STRT ........................................... 405 HOSE ............................................................ 823
BN034413 BN034629
MTG,HARNESS & HVAC ROUTING ......................... 571 HOSE ............................................................ 823
BN034441 BN034630
HOSE,DRAIN OFF ............................................. 295 HOSE ............................................................ 823
BN034450 BN034631
CONNECTOR,FLANGE ....................................... 409 HOSE ............................................................ 823
BN034452 BN034632
FLANGE,WDB,PUMP,PRESSURE ........................... 409 HOSE ............................................................ 823
BN034461 BN034633
LATCH,SLIDING WINDOW.................................... 665 HOSE ............................................................ 823
BN034465 BN034634
PIPE,TURBO .................................................... 287 HOSE ............................................................ 823
BN034469 BN034635
PIPE,REAR...................................................... 287 HOSE ............................................................ 823
BN034470 BN034636
STACK ........................................................... 293 HOSE ............................................................ 823
BN034487 BN034637
VALVE,WDB,BRAKECHARGE,ASSY........................ 401 HOSE ............................................................ 823
VALVE,WDB,BRAKECHG,ASSY ............................. 399 BN034638
BN034489 HOSE ............................................................ 823
CONNECTOR,STRT ........................................... 401 BN034640
BN034491 HOSE ............................................................ 821
VALVE,EVB,BRAKE,RETARDER............................. 403 BN034641
BN034492 HOSE ............................................................ 821
BRACKET,WDB,MOUNTING ................................. 399 BN034667
BN034523 CONNECTOR,REDUCER ..................................... 409
PLATE,ROUTING............................................... 571 BN034668
BN034530 PIPE,BRAKE,ACTUATION ......................................29
HOSE ..............................................................91 BN034671
BN034531 PIPE,BRAKE,ACTUATION ......................................29
HOSE ..............................................................91 BN034673
BN034532 WDB,PUMP,SUCTION,PIPE .................................. 409
HOSE ..............................................................91 BN034720
BN034533 SHIELD,HEAT,FRONT ......................................... 289
HOSE ..............................................................91 BN034725
BN034534 SHIELD,HEAT,SIDE ............................................ 289
HOSE ..............................................................91 BN034730
BN034535 GUARD,ROCK .................................................. 289
HOSE ..............................................................91 BN034734
BN034536 SEAL, PRIMARY................................................ 103
HOSE ..............................................................91 BN034763
BN034537 MOUNTING,STACK ............................................ 285
HOSE ..............................................................91 BN034843
BN034538 CONNECTOR,STRT ........................................... 409
HOSE ..............................................................91 BN034845
BN034539 PLATE,GRILLE ................................................. 737
HOSE ..............................................................91 BN034849
BN034540 PIPE,BRAKE,ACTUATION,R ...................................33
HOSE ..............................................................91 BN034850
BN034549 PIPE,BRAKE,ACTUATION,L ....................................33
SEAL,RUBBER,CAB TOWER................................. 743 BN034854
BN034590 HOSE ............................................................ 383
PLUG, SOCKET, 4 WAY ....................................... 603 BN034855
BN034598 HOSE ............................................................ 383
MTG,NOSEBOX ROUTING ................................... 531 BN034856
BN034619 HOSE ............................................................ 383
HOSE ............................................................ 821 BN034857
BN034621 HOSE ............................................................ 383
HOSE ............................................................ 821 BN034858
BN034623 HOSE ............................................................ 383
HOSE ............................................................ 821 BN034870
BN034624 MTG,MILLENIUM BRIDGE ROUTING ....................... 571
HOSE ............................................................ 821 BN034888
BN034625 BRACKET ....................................................... 285
HOSE ............................................................ 823 BN034889
BN034626 HOSE,HVAC .................................................... 715
HOSE ............................................................ 823 BN034890
BN034627 HOSE,HVAC .................................................... 715

896 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

BN034946 PLATE,ADAPTOR .............................................. 277

SHIELD,HEAT,TILT CYLINDER ............................... 671 BN035229
BN034980 GUARD,ASSY,RH ................................................43
PIPE,TC COOLING............................................. 315 BN035231
BN034982 HOSE,GREASE................................................. 487
WALKING BEAM,OBW,CR ...............................113, 119 BN035248
BN034983 GUARD,ASSY,LH.................................................43
WALKING BEAM,OBW,CR ...............................113, 117 BN035251
BN034992 COVER,REAR,TOP ............................................ 317
HOSE ............................................................ 421 BN035272
BN034994 SPACER,PLATE ................................................ 715
HOSE ............................................................ 421 BN035297
BN035006 HOSE,GREASE................................................. 495
HOSE ............................................................ 421 BN035298
BN035008 HOSE,GREASE................................................. 495
HOSE ............................................................ 421 BN035406
BN035009 PLATE,SEAL .................................................... 381
HOSE ............................................................ 421 BN035528
BN035011 CONNECTING,PIPE ........................................... 291
HOSE ............................................................ 421 BN035546
BN035016 STACK ........................................................... 291
HOSE ............................................................ 421 BN035591
BN035018 HOSE,GREASE................................................. 495
HOSE ............................................................ 421 BN035592
BN035019 HOSE,GREASE................................................. 495
HOSE ............................................................ 421 BN035593
BN035023 HOSE,GREASE................................................. 495
HOSE ............................................................ 421 BN035594
BN035025 HOSE,GREASE................................................. 495
HOSE ............................................................ 819 BN035619
BN035026 HOSE,GREASE................................................. 495
HOSE ............................................................ 421 BN035718
BN035036 HARNESS,BONNET ........................................... 511
HOSE,FUEL ..................................................... 295 BN036379
BN035037 TRIM,CAB,ADT,UTILITY BOX ................................ 643
HOSE,FUEL ..................................................... 295 BN036807
BN035047 PIPE,SUPPLY,COOLER,WDB ................................ 405
HOSE ............................................................ 405 BN036852
BN035049 FILTER,WDB,BRAKE,CHARGE .............................. 431
HOSE ............................................................ 405 WDB, CHARGE FILTER ....................................... 433
BN035050 BN036895
HOSE ............................................................ 405 HOSE ............................................................ 405
BN035052 BN036937
HOSE ............................................................ 405 HOSE ............................................................ 405
BN035053 BN037075
HOSE ............................................................ 405 HOSE ............................................................ 167
BN035055 BN037077
HOSE ............................................................ 405 HOSE ............................................................ 167
BN035056 BN037078
HOSE ............................................................ 405 HOSE ............................................................ 167
BN035057 BN037090
HOSE ............................................................ 405 COOLER,TOC ............................................ 173, 175
BN035098 BN037091
PLATE,SEAL,COOLER ........................................ 271 PLATE,COOLER BOX ......................................... 317
BN035099 BN037092
SEAL,RUBBER ................................................. 271 BRACKET,RELAY,VALVE,FILTER ............................ 431
BN035100 BN037209
PLATE,SEAL,CATALYST ...................................... 271 SPIDER ....................................................... 45, 49
BN035101 BN037210
PLATE,SEAL SUPPORT....................................... 271 CONNECTOR,ELBOW ........................................ 405
BN035120 BN037212
PIPE,WDB,PUMP,SUCTION .................................. 409 CONNECTOR,STRT ........................................... 437
BN035121 BN037255
BRACKET,WDB,PUMP,SUPPORT ........................... 409 HOSE ............................................................ 407
BN035151 BN037310
FLANGE,WDB,PUMP,COMP,REAR.......................... 185 HOSE ............................................................ 421
BN035200 BN037311
HARNESS,SUSPENSION ..................................... 109 HOSE ............................................................ 421
BN035213 BN037312
GUARD,ASSY ....................................................43 HOSE ............................................................ 421
BN035224 BN037314

PARTS MANUAL ARTICULATED DUMP TRUCK 897

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

HOSE ............................................................ 421 BRACKET,ROUTING,TOP .................................... 571

BN037385 BN038182
ANTENNA,RADIO .............................................. 655 BRACKET,FILTER .............................................. 167
BN037392 BN038183
STOPPER,RUBBER ........................................... 845 PLATE,ROUTING,BOTTOM. .................................. 167
BN037411 BN038209
HEADLIGHT,HIGH BEAM,LED ......................... 525, 527 PREFERRED WDB COOLING OIL........................... 479
BN037413 BN038217
HEADLIGHT,LOW BEAM,LED,LH ............................ 527 PROPSHAFT.............................................. 313, 359
BN037414 BN038277
HEADLIGHT,LOW BEAM,LED,RH ........................... 525 PISTON .......................................................... 107
BN037541 BN038278
PLUG, SOCKET, 4 WAY ....................................... 601 PIN,LOCK OUT ................................................. 843
BN037652 BN038285
HOSE ............................................................ 383 PISTON, ASSEMBLY .......................................... 107
BN037653 PISTON,ASSEMBLY ........................................... 105
HOSE ............................................................ 383 BN038296
BN037654 HARNESS,REMOTE FILTRATION ........................... 591
CLAMP, RUBBER............................................... 795 BN038313
BN037656 FRAME,CHASSIS,FRONT .................................... 611
HOSE ............................................................ 383 BN038365
BN037657 BRACKET,ARTIC,JUMP,FRONT ............................. 801
HOSE ............................................................ 383 BN038375
BN037662 HOSE ............................................................ 405
HOSE,TOC,INLET .............................................. 173 BN038376
BN037663 HOSE ............................................................ 405
HOSE,TOC,OUTLET ........................................... 173 BN038473
BN037687 PIN,EXPANDING ............................................... 385
BRACKET,COOLER,WDB..................................... 317 BN038488
BN037744 SUSP,STRUT,LHS........................................... 83, 87
MOUNTING,B/H,REAR,LH,HYD.............................. 803 BN038489
BN037747 SUSP,STRUT,RHS .......................................... 83, 89
MOUNTING,REAR,RH,HYD .................................. 803 BN038651
BN037750 MOUNTING,MACHINED ...................................... 321
COVER,CHASSIS,REAR ...................................... 803 BN038671
BN037774 BOLT,HEX HD................................................... 385
BRACKET ....................................................... 307 BN038862
BN037855 SEAL,FOAM,COOLER BOX .................................. 317
COVER,BELLY,WELDMENT,FRONT ........................ 613 BN038863
BN037856 SEAL,FOAM,COOLER BOX .................................. 317
HOSE ............................................................ 801 BN038864
BN037857 SEAL,FOAM,COOLER BOX .................................. 317
HOSE ............................................................ 419 BN038900
BN037858 GUARD,ORBITROL ............................................ 389
HOSE ............................................................ 419 BN038937
BN037859 FITTING,ELBOW ............................................... 431
COVER,BELLY,WELDMENT,REAR .......................... 613 BN038966
BN037888 HOSE, COVER, SPIRAL....................................... 715
LATCH,DRAIN,COVER ........................................ 613 BN038971
BN037943 CABLE,BATTERY .............................................. 541
COVER,BELLY,WELDMENT,REAR .......................... 613 BN038988
BN037952 HOSE, COVER, SPIRAL....................................... 715
HARNESS,TRANSMISSION .................................. 591 BN038994
BN038016 ADAPTER,STEERING,ISOLATOR ........................... 381
PLATE,LATCH,BELLY PLATE................................. 613 BN039002
BN038057 PLATE,SEAL,CAB .............................................. 381
COVER,BELLY,WELDMENT,FRONT ........................ 613 BN039066
BN038059 MTG, RUBBER, CAB........................................... 635
WELDMENT,BELLY PLATE,BEAM ........................... 613 BN039074
BN038068 HOSE ............................................................ 405
RESERVOIR .................................................... 833 BN039084
RESEVOIR ...................................................... 829 PLATE,SHIELD,DRIP TRAY................................... 793
BN038137 BN039128
MOUNT,PUMP,FRONT ........................................ 781 SUSP,STRUT,RHS,CR.....................................97, 101
BN038144 BN039129
STRUT,BARREL,FAB ASSY ..................... 87, 89, 99, 101 SUSP,STRUT,LHS,CR ...................................... 97, 99
BN038156 BN039160
ROD,FABRICATION,ASSEMBLY .......................... 87, 89 PLATE,GUARD ................................................. 181
BN038159 BN039161
ROD,FABRICATION,ASSEMBLY .........................99, 101 PLATE,GUARD ................................................. 181
BN038181 BN039168

898 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

PLATE,ARTIC SENSOR ....................................... 563 TANK,FUEL,WELDMENT ..................................... 303

BN039226 BN039708
BRACKET,GREASE BLOCK,MANUAL ...................... 495 LID,HYDRAULIC TANK ........................................ 725
BN039275 BN039711
HUB, LIFTING,DEVICE ........................................ 455 PLATE,COVER ................................................. 487
BN039281 BN039713
COVER,PTO GUARD .......................................... 181 MOUNTING,LEAF,TAILGATE ................................. 849
BN039282 BN039728
CAPSCREW,BTN,HEAD ................................ 817, 829 NOSEBOX,LHS,WELDMENT ................................. 725
BN039296 BN039748
CLAMP,RUBBER,ARTIC,JUMP. .............................. 801 PISTOL GRIP GREASE GUN ................................. 455
BN039330 BN039769
HOSE ............................................................ 421 FRONT PROPSHAFT ............................................55
BN039331 P/SHAFT...........................................................53
HOSE ............................................................ 421 BN039775
BN039350 HYDRAULIC VALVE............................................ 787
BRACKET,WDB,SUCTION,TUBES .......................... 409 VALVE,HYD,MAIN .............................................. 785
BN039358 BN039785
ASSEMBLY,DRAGLINK,STRAIGHT. ...................... 75, 81 HARNESS,CAB ........................................... 550, 553
BN039359 BN039786
ASSEMBLY,DRAGLINK,STRAIGHT. .................. 73, 75, 79 HANDRAIL ...................................................... 755
BN039374 BN039791
HARNESS,ENGINE ............................................ 571 PLATE,NOSEBOX .............................................. 725
BN039378 BN039795
HARNESS,REAR ............................................... 575 HOSE ............................................................ 421
BN039380 BN039796
HARNESS,ARTIC .............................................. 561 HOSE ............................................................ 421
BN039424 BN039800
MOUNT,MANIFOLD ............................................ 791 MUDGUARD,ASSY ............................................ 741
BN039426 BN039802
MOUNTING,PUMP,REAR ..................................... 781 MUDGUARD,ASSY ............................................ 741
BN039445 BN039804
SHIM,8MM....................................................... 781 MUDGUARD .................................................... 743
BN039446 BN039805
SHIM,1MM....................................................... 781 MUDGUARD .................................................... 745
BN039454 BN039814
HOSE,PROTECT,SPIRAL ..................................... 801 HVAC UNIT ...................................................... 713
BN039458 HVAC,UNIT,ADT,E# LARGE................................... 711
CHASSIS,ISOLATOR,ELEC ASSY ........................... 533 BN039835
BN039459 BRACKET,SUPPORT,HOSE ....................................35
HARNESS,CUT/ISOLATE ..................................... 537 BN039852
BN039470 HARNESS,ARTIC LIGHT ...................................... 545
WASHER ........................................................ 781 BN039857
BN039505 SPACER,PIN .................................................... 849
P/SHAFT...........................................................57 BN039860
PROPSHAFT......................................................61 PIN. ............................................................... 849
BN039516 BN039862
PLATE,SUPPORT .............................................. 263 BEARING,SPHERICAL PLAIN................................ 849
BN039522 BN039871
PLATE,SPACER ................................................ 263 ARM,TAILGATE ................................................. 849
BN039524 BN039872
PLATE, ARTIC SENSOR ...................................... 563 ARM,TAILGATE ................................................. 849
BN039531 BN039875
PLATE,BRACKET .............................................. 109 TAILGATE,ASSY................................................ 847
BN039532 BN039951
PLATE,BRACKET .............................................. 109 STEP,MUDGUARD ....................................... 749, 751
BN039536 BN039952
HOSE,GREASE................................................. 487 STEP,MUDGUARD ....................................... 749, 751
BN039542 BN039953
GROMMET,STRIP.............................................. 407 STEP,MUDGUARD ....................................... 749, 751
BN039543 BN039967
BEZEL,KIT,LED AFTERMARKET ...................... 521, 523 PIPE,FITTING,ASSY ........................................... 263
BN039567 BN039969
OUTRIGGER,TAILGATE....................................... 849 HOSE ............................................................ 769
BN039608 BN039973
HANDRAIL ...................................................... 755 COVER,SURGE TANK......................................... 263
BN039668 BN039974
STRAP,BONNET,ADT,E# ...................................... 739 BOLT,HEX HD................................................... 113
BN039697 BN040003
TANK,FUEL,ASSY.............................................. 301 HOSE,GREASE................................................. 487
BN039698 BN040004

PARTS MANUAL ARTICULATED DUMP TRUCK 899

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

HOSE,GREASE................................................. 487 PIPE,BIN,HEATING ............................................ 291

BN040005 BN041328
SPACER ......................................................... 265 PLATE,ROUTING,REAR. ...................................... 625
BN040034 BN041329
HARNESS,ARTIC JUMP ...................................... 575 PLATE,ROUTING,REAR. ...................................... 625
BN040061 BN041662
HOSE,GREASE................................................. 495 COVER,INSPECTION HOLE. ................................. 439
BN040072 BN041663
BLOCK,B3,COMPLETE 6 PORT ............................. 499 GUARD .......................................................... 439
BN040073 BN041677
HOSE,GREASE................................................. 485 DRAGLINK,BANANA........................................ 75, 77
BN040074 BN041750
HOSE,GREASE................................................. 497 MANIFOLD ASSY, SUSPENSION ..............................95
BN040079 SUSPENSION,ASSY,MANIFOLD ..............................93
CAP,6-GREASE NIPPLE ...................................... 495 BN041784
BN040088 STRAP,ARTIC,JUMP,FRONT ................................. 801
BRACKET,SUPPORT,HOSES ................................ 383 BN041785
BN040120 SPRING,TENSION ............................................. 801
WDB MECHANICAL SEAL INSTALLATION TOOL ......... 455 BN041786
BN040154 CHAIN............................................................ 801
PLATE,SEAL SUPPORT....................................... 271 BN041792
BN040256 HARNESS,BONNET,LED,LH ........................... 525, 527
ARM .............................................................. 749 BN041793
BN040261 HARNESS,BONNET,LED,RH ........................... 525, 527
ARM .............................................................. 751 BN041798
BN040275 BOSS,NON-TAPPED. .......................................... 485
BOX,COOLER .................................................. 317 BN041869
BN040276 CONNECTOR,TANK,BRAKE,RETURN. ..................... 415
MOUNT,GRILL .................................................. 317 BN041876
BN040299 BATTERY CHARGER .......................................... 461
DECAL,MANUAL GREASING ................................ 493 BN041956
BN040300 BRACKET ....................................................... 259
DECAL,MANUAL GREASING ................................ 489 BN042065
BN040307 AXLE BANJO,R,B40 .............................................35
PLATE,ROUTING,MUDGUARD .............................. 545 BN042300
BN040334 SWITCH,PRESSURE .......................................... 573
PINCHWELD .................................................... 759 BN042407
BN040346 CONNECTOR,STRT ........................................... 173
HOSE ..............................................................83 BN042413
BN040366 CONNECTOR,ELBOW ........................................ 173
HOSE ............................................................ 771 BN042508
BN040370 MAT,CAB FLOOR,E#........................................... 643
CAB,RADIO,ELEC ASSY ...................................... 633 BN042542
BN040389 CONNECTOR,ELBOW .................................. 487, 495
PLATE,MUDGUARD ........................................... 741 BN042615
BN040416 NECKBUSH,STRUT,125....................................... 103
PLATE,MUDGUARD ........................................... 741 BN042643
BN040436 BRACKET,GUARD ...............................................43
STRUT HEIGHT GAUGE ...................................... 457 BN042646
BN040452 BRACKET,GUARD KIT,RH ......................................43
HOSE ............................................................ 309 BN042647
BN040453 BRACKET,GUARD KIT,LH.......................................43
HOSE ............................................................ 307 BN042749
BN040454 CONNECTOR,STRT ..................................... 487, 495
HOSE ............................................................ 307 BN042771
BN040781 HOSE,COOLER ................................................ 315
RESERVOIR,AIR,5L ..................................... 825, 833 BN042772
BN040839 HOSE,COOLER,T/C ........................................... 315
AIR CLEANER, POWERCORE ............................... 283 BN042773
POWER CORE. ................................................. 281 HOSE,COOLER,T/C ........................................... 315
BN041038 BN042779
GUARD,PROPSHAFT,TOP,FRONT .......................... 313 VALVE,WDB,BRAKECHG ............................... 401, 403
BN041039 BN042790
GUARD,PROPSHAFT,TOP,REAR............................ 313 CLAMP,T-BOLT ................................................. 375
BN041096 CLAMP,WD,CONST-T ......................................... 405
PLATE,MTG,LWB,SEAL ....................................... 425 BN042807
BN041097 HEADLIGHT,LED,SA,ELEC ASSY ........................... 523
HOUSING,LWB.SPLINE ....................................... 425 BN042808
BN041099 HEADLIGHT,LED,EU,ELEC ASSY ........................... 521
RECEPTACLE, 2 WAY ......................................... 599 BN042835
BN041239 UNDER CAB LIFTING DEVICE ............................... 459

900 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

BN042917 NECKBUSH,CYLINDER,STEER ............................. 387

HOSE,FUEL ..................................................... 295 BN045675
BN043027 SPRING,CR BLOCK ........................................... 113
THROUGH DRIVE ALIGNMENT KIT......................... 455 BN045688
BN043141 WASHER,FLAT ................................................. 550
HEADLIGHT,HALOGEN,SA,ELEC ASSY ................... 515 BN045782
BN043142 COVER,GUARD ................................................ 181
HEADLIGHT,HALOGEN,EU,ELEC ASSY ................... 513 BN045784
BN043352 NUT,LOCK.................................................... 39, 41
CABLE, WIRE ROPE........................................... 839 BN045794
BN043799 ACCUMULATOR CHARGE REGULATOR .................. 459
WASHER,FLAT .............................................. 83, 97 BN045960
BN043826 RADIO,AM/FM .................................................. 655
PIN,STEEL ...................................................... 839 BN046253
BN044042 BRAKE PEDAL,MICO .......................................... 397
E-MODULE,CDU2 .............................................. 550 PEDAL,BRAKE ................................................. 395
BN044133 BN046859
HARNESS,CAN,BRIDGE...................................... 550 COVER,HOSES ................................................ 799
BN044186 BN047437
CONNECTOR,STRT,ORIFICE ................................ 429 HARNESS,NOSEBOX ......................................... 531
BN044261 BN047500
BEARING,A-FRAME,ASSY .....................................73 MUDFLAP,CLAMPED .......................................... 747
BN044441 BN047790
O-RING .......................................................... 715 VALVE,BRAKE,RELAY................................... 429, 431
BN044609 BN047927
BOOT,CYLINDER,SPLIT ...................................... 807 MAT,NON-SLIP ................................................. 729
BN044660 BN047928
CONNECTOR,TEE,BRANCH,B/H......................... 29, 33 MAT,NON-SLIP ................................................. 727
BN044708 BN047936
HOSE,CHARGE AIR,COLD ................................... 279 FRAME,MUFFLER ............................................. 285
BN044709 BN048015
CLAMP,T-BOLT ................................................. 279 BRACKET,AIR CLEANER,ASSY ............................. 281
BN044943 BN048245
TOOL,ADJUST,VALVE,CLEARANCE ........................ 451 TOOL, BEARING ADJUSTING, HUB. ........................ 455
BN044944 BN048329
TOOL.ADJUST,J BRAKE, CLEARANCE .................... 451 MUFFLER,EXHAUST SYSTEM .............................. 287
BN045052 BN048654
HOSE,CHARGE AIR,HOT..................................... 279 BRACKET,COOLER,LHS...................................... 173
BN045186 BN048655
BRAKE,LWB.................................................. 29, 33 BRACKET,COOLER,RHS ..................................... 173
BN045187 BN049547
PLATE,MOUNTING,LWB ...................................... 425 TYRE,MICHELIN,XTRA DEFEND ..............................20
BN045204 BN049759
CONNECTOR,ELBOW ..........................................29 CAP,WEAR INDICATOR ....................................... 427
BN045211 BN050009
AXLE BANJO,F,BW,B40 .........................................25 MANIFOLD,WELD,ASSY ................................ 435, 437
BN045213 BN050419
AXLE BANJO,M,BW,B40 ........................................31 HOSE ............................................................ 299
BN045220 BN050520
PIPE,COOLING,OUTLET,LH....................................29 MOUNT, FAN .................................................... 317
BN045221 BN050954
PIPE,COOLING,OUTLET,RH ...................................29 GASKET,PTO,DAIMLER....................................... 409
BN045222 BN051206
PIPE,COOLING,OUTLET,LH....................................33 PLATE,ROUTING............................................... 531
BN045223 BN052493
PIPE,COOLING,OUTLET,RH ...................................33 PIPE,OIL,LEAD ................................................. 807
BN045226 BN052553
BRACKET,PIPES .................................................29 DTM, YELLOW (LTK 155) ..................................... 465
BN045227 BN053489
BRACKET,PIPES .................................................33 DISC.............................................................. 439
BN045248 BN054502
AXLE ASSY, FRONT .............................................25 RETAINER,CAB MOUNT ...................................... 635
BN045249 BN055061
MIDDLE AXLE ....................................................31 SPACER,A-FRAME ..............................................73
BN045608 BN055188
GUARD,PTO PROPSHAFT ................................... 181 PLUG,QUICK DRAIN..................................... 123, 309
BN045622 BN057493
COVER,GUARD ................................................ 181 PIPE,GREASE .................................................. 483
BN045623 BOARD,GREEDY,200MM,ASSY
BRAKE ACCUMULATOR CHARGE KIT ..................... 459 BN031802 ....................................................... 851
BN045644 BODY ASSEMBLY, SOLENOID VALVE AND PIN

PARTS MANUAL ARTICULATED DUMP TRUCK 901

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

AL160841 ........................................................ 141 BOLT, HEX HD

BODY, CONTROL VALVE. USED STARTING WITH S/N 100720 .............................................................65
6610244287. 101355 ........................................................ 83, 97
AL161048 ........................................................ 145 BN033167 ........................................... 73, 75, 83, 97
AL260162 ........................................................ 145 BN033168 .................................................... 73, 75
BODY,PUMP BOLT, HEXLOCK, M8 X 1.25 X 20 MM
228193 ........................................................... 501 AL160745 ........................................................ 165
BOLT BOLT, M10 X 1.5 X 25 MM
221090 .............................................................49 AL100004 .................................................. 135, 153
AL100046 ........................................................ 123 BOLT, M10 X 1.5 X 35 MM
AL100168 ........................................................ 123 AL100002 .................................................. 127, 135
BN029675 ....................................................... 263 BOLT, M10 X 1.5 X 65 MM
DC100366 ....................................................... 229 AL100020 ........................................................ 135
DC100385 ....................................................... 225 BOLT, M14 X 2 X 70 MM
DC100391 ....................................................... 213 AL100048 ........................................................ 133
DC100488 ....................................................... 221 BOLT, M16 X 2 X 30
DC100621 ....................................................... 210 AL100005 ........................................................ 155
DC100744 ....................................................... 209 BOLT, M8 X 1.25 X 20 MM
DC100800 ....................................................... 217 AL160745 ........................................................ 127
DC100809 ....................................................... 205 BOLT, M8X20
DC100810 ................................................. 219, 221 DC100819 ....................................................... 219
DC100819 ........................................... 221, 225, 247 BOLT, SELF-LOCKING, M8 X 1.25 X 20 MM
DC100821 ................................................. 209, 221 AL160745 ........................................................ 159
DC100862 ................................................. 215, 223 BOLT, SELF-LOCKING, M8 X 1.25 X 25 MM
DC100865 ....................................................... 193 AL100046 ........................................................ 153
DC100866 ....................................................... 193 BOLT, SHOULDER, M6 X 1 X 45
DC100867 ....................................................... 193 AL100108 ........................................................ 145
DC100875 ....................................................... 253 BOLT, SHOULDER, M6 X 1.0 X 45 MM
DC100881 ....................................................... 221 AL100108 ........................................................ 141
DC100882 ....................................................... 203 BOLT, T-HEAD, M8 X 1.25 X 19 MM
DC100888 ....................................................... 205 AL100172 ........................................................ 151
DC100889 ....................................................... 253 BOLT,, FLANGE HD, M12 X 1.75 X 45 MM
DC100890 ....................................................... 221 AL100006 ........................................................ 161
DC100897 ....................................................... 215 BOLT,BALL HEAD
DC100898 ....................................................... 213 DC100857 ....................................................... 219
DC100908 ....................................................... 205 BOLT,BANJO
DC100911 ....................................................... 209 120765 ........................................................... 177
DC100987 ....................................................... 203 DC100893 ....................................................... 209
DC101005 ....................................................... 203 DC120182 ........................................... 209, 225, 245
DC101006 ....................................................... 203 DC120211 ....................................................... 247
DC101007 ....................................................... 203 DC120309 ....................................................... 215
BOLT, BOLT,CAP
DC100545 ....................................................... 205 DC100797 ....................................................... 257
DC100868 ....................................................... 206 DC100902 ....................................................... 247
DC100871 ................................................. 193–194 DC100993 ....................................................... 229
BOLT, FLANGE HD BOLT,CAP M6X16
BN028705 ................................................. 113, 849 DC100901 ....................................................... 187
BOLT, FLANGE HD, M10 X 1.5 X 100 MM BOLT,CONNECTING ROD
AL100136 ........................................................ 127 DC100880 ....................................................... 201
BOLT, FLANGE HD, M10 X 1.5 X 100 MM. BOLT,CYLINDER HEAD
AL100136 ........................................................ 146 DC100879 ....................................................... 193
BOLT, FLANGE HD, M10 X 1.5 X 212 MM BOLT,CYLINDER HEAD M10X100
AL100169 ........................................................ 149 DC100892 ....................................................... 193
BOLT, FLANGE HD, M10 X 1.5 X 55 MM. BOLT,DAMPER-CRANKSHAFT
AL100139 ........................................................ 146 DC100066 ....................................................... 199
BOLT, FLANGE HD, M12 X 1.75 X 228.0 MM BOLT,EYE
AL100170 ........................................................ 165 101542 ........................................................... 351
BOLT, FLANGE HD, M12 X 1.75 X 45 MM BOLT,FLANGE HD
AL100006 ........................................................ 165 BN020359 ....................................................... 419
BOLT, FLANGE HD, M6 X 1.0 X 30 MM BN020360 ....................................................... 301
AL100118 ........................................................ 141 BN020361 ....................................................... 285
BOLT, FLANGE HD, M6 X 1.0 X 45 MM BN020362 ....................................................... 381
AL100032 ........................................................ 141 BN020363 ....................................................... 487
BOLT, FLANGE HD, M6 X 1.0 X 60 MM BN020365 ....................................................... 571
AL100021 ........................................................ 145 BN020366 ....................................................... 695
BOLT, FLANGE HD, M6 X 1.0 X 95 MM BN020369 .............. 483, 549, 563, 595, 705, 719, 747, 769
AL100022 ........................................................ 141 BN020372 ............................................113, 265, 849
BOLT, FLANGE HD, M8 X 1.25 X 25 MM BN020374 ................................................. 285, 317
AL100036 ........................................................ 151 BN020375 ..................................... 285, 291, 317, 739
BOLT, FLANGE HEAD, M10 X 1.5 X 35 MM BN020382 ... 91, 317, 399, 485, 571, 613, 619, 621, 637, 781,
AL100002 ........................................................ 159 791, 809, 845, 849, 853

902 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

BN020384 .................... 123, 181, 263, 281, 749, 751, 797 BOLT,M16X80
BN020385 ....................................................... 613 DC100910 ....................................................... 251
BN020386 ....................................................... 575 BOLT,M16X87
BN020387 ....................................................... 803 DC100869 ....................................................... 199
BN020389 .......................... 167, 285, 735, 739, 765, 801 BOLT,M16X97LG
BN020390 ........ 181, 263, 285, 547, 577, 591, 741, 749, 751 DC101057 ....................................................... 181
BN020395 ................................................. 585, 829 BOLT,M6X1.0X60
BN020396 ....................................................... 845 AL100021 ........................................................ 146
BN021191........................... 291, 313, 613, 635, 791, 849 BOLT,M6X12
BN021192.................................................. 265, 635 DC100899 ....................................................... 206
BN021193.................................................. 635, 639 BOLT,M6X16
BN021447 ................................109, 383, 495, 549, 803 DC100811 ....................................................... 206
BN022451 ..................................... 265, 301, 725, 741 BOLT,M8X180
BN027845 ....................................................... 265 DC100906 ....................................................... 225
BN027847 ....................................................... 313 BOLT,M8X20
BN029501 ........................................... 109, 409, 803 DC100819 ................................................. 229, 249
BN030124 ....................................................... 265 BOLT,M8X35
BOLT,HEX DC100821 ....................................................... 241
DC100385 .................... 189, 193, 209, 219, 229, 233, 247 BOLT,M8X90
DC100872 ....................................................... 191 DC100667 ....................................................... 247
DC100894 ....................................................... 243 BOLT,SPHERICAL COLLAR
DC101020 ....................................................... 225 DC100859 ....................................................... 205
DC101025 ....................................................... 251 BOLT,STUD
BOLT,HEX HD DC100856 ....................................................... 225
100084 ........................................................... 791 DC100868 ....................................................... 189
100092 ........................................................... 793 BOLT,STUD M12X35
100109 ........................................................... 363 DC100900 ....................................................... 189
100131 ............................................... 323, 749, 751 BOLT,TORX
100159 ........................................................... 111 BN021511........................................................ 721
100200 ........................................................... 793 BOLT,W FLANGE
100482 ........................................................... 781 DC100874 ....................................................... 223
100486 ........................................................... 775 DC100876 ....................................................... 219
100658 ................................................. 91, 793, 799 BOLTS
100659 ........................................................... 817 221090 .............................................................45
100710 ........................................................... 765 BONNET,SHELL,ADT,LARGE
100720 ........................................... 53, 57, 59, 61, 63 BN034124 ....................................................... 735
100721 ........................................................... 313 BOOT
100724 ........................................................... 613 DC222099 ....................................................... 232
101192 ........................................................... 805 NSI. ............................................................... 397
101324 ........................................................... 321 BOOT, RUBBER
101371 ........................................................... 781 NSI. ............................................................... 379
101403 ........................................................... 799 BOOT,CYLINDER,SPLIT
BN012848 ....................................................... 799 BN044609 ....................................................... 807
BN016125 ....................................................... 661 BOSS, NON-TAPPED
BN027516 ....................................................... 799 161960 ........................................................... 291
BN038671 ....................................................... 385 BN022440 ....................................................... 485
BN039974 ....................................................... 113 BOSS,NON-TAPPED
BOLT,HEX HEAD 160203 ............................................... 487, 741, 755
DC100958 ....................................................... 197 160897 ........................................................... 281
BOLT,HEX M10X30 161198 ........................................................... 849
DC100907 ....................................................... 187 161817 .............................................................75
BOLT,HEX M14X1.5X110 166688 ..................................................... 265, 845
DC100896 ....................................................... 189 BN028047 ................................................. 307, 715
BOLT,HEX M14X1.5X90 BOTTOM BN028216 ....................................................... 739
DC100895 ....................................................... 189 BN033862 ........................................... 301, 725, 741
BOLT,HEX M14X1.5X90 TOP BN041798 ....................................................... 485
DC100895 ....................................................... 189 BOSS.NON-TAPPED
BOLT,HEX M8X16-FLANGED 161877 ........................................................... 123
DC100385 ....................................................... 215 BOTTLE, WASHER
BOLT,HEX M8X20 217745 ........................................................... 697
DC100891 ................................................. 187, 245 BOWL
BOLT,HEX M8X45 NSI. ............................................................... 767
DC100488 ....................................................... 189 BOWL, SEE-THRU
BOLT,HEXHD 224670 ........................................................... 297
100738 ........................................................... 781 BOWL,FILTER
100767 .............................................................57 DC222803 ....................................................... 213
BN019288 ....................................................... 321 BOX,COOLER
BOLT,HEXHD SAE8 BL BN040275 ....................................................... 317
100769 .............................................................31 BOX,RESONANCE
BOLT,M12X45 DC222815 ....................................................... 219
DC100909 ....................................................... 239 BRACE,TRANS,MOUNT

PARTS MANUAL ARTICULATED DUMP TRUCK 903

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

BN033668 ....................................................... 265 BN048655 ....................................................... 173

BRACKET BRACKET,COOLER,WDB
BN030077 ....................................................... 497 BN037687 ....................................................... 317
BN034888 ....................................................... 285 BRACKET,ELECT CABLE MOUNTING
BN037774 ....................................................... 307 DC222556 ....................................................... 257
BN041956 ....................................................... 259 BRACKET,ELECT CABLE MTG
DC222806 ....................................................... 215 DC222534 ....................................................... 595
DC222809 ....................................................... 215 BRACKET,FAN
DC222812 ....................................................... 221 DC222763 ....................................................... 249
DC222813 ....................................................... 221 DC222872 ....................................................... 247
DC222814 ....................................................... 219 BRACKET,FILTER
DC222826 ....................................................... 225 BN038182 ....................................................... 167
DC222858 ....................................................... 205 BRACKET,GREASE BLOCK,MANUAL
DC222866 ....................................................... 210 BN039226 ....................................................... 495
DC222875 ....................................................... 247 BRACKET,GUARD
DC222881 ....................................................... 209 BN042643 .........................................................43
DC222883 ....................................................... 221 BRACKET,GUARD KIT,LH
DC222886 ....................................................... 247 BN042647 .........................................................43
DC222888 ....................................................... 247 BRACKET,GUARD KIT,RH
DC223104 ....................................................... 229 BN042646 .........................................................43
NSI. ............................................................... 397 BRACKET,HYD,BRIDGE,ASSY
BRACKET KIT BN029089 ....................................................... 793
228148 ........................................................... 789 BRACKET,INJECTOR TENSIONING
BRACKET, DC222861 ....................................................... 206
DC222797 ....................................................... 206 BRACKET,MOUNT
DC222857 ....................................................... 206 BN029372 ....................................................... 291
DC222880 ....................................................... 206 BRACKET,MOUNTING
BRACKET, ACCUMULATOR RETAINING BN027837 ....................................................... 291
AL170018 ........................................................ 146 DC222558 ....................................................... 257
BRACKET, BREATHER DC223118 ....................................................... 225
BN027651 ....................................................... 319 BRACKET,OIL SEPERATOR
BRACKET, CONVERTER SHIPPING DC222846 ....................................................... 189
AL210067 ........................................................ 153 BRACKET,PIPE,COOLING
BRACKET, GREASE BN029523 ....................................................... 819
BN028688 ....................................................... 495 BN029564 ....................................................... 819
BRACKET, OIL FILL TUBE BRACKET,PIPE,EXHAUST
AL170001 ........................................................ 129 BN027567 ....................................................... 285
BRACKET, RH SPIDER BRACKET,PIPES
BN027692 ....................................................... 317 BN045226 .........................................................29
BRACKET, SOLENOID RETAINING BN045227 .........................................................33
AL170029 ........................................................ 146 BRACKET,PIPES SUPPORT
BRACKET, SOLENOID, LEFT SIDE BN027493 .........................................................29
AL170017 ........................................................ 141 BRACKET,PURGE,FAN
BRACKET, SOLENOID, RIGHT SIDE BN033951 ....................................................... 171
AL200436 ........................................................ 141 BRACKET,RELAY,VALVE,FILTER
BRACKET, SPEED SENSOR BN037092 ....................................................... 431
AL170002 ........................................................ 127 BRACKET,ROUTING,TOP
BRACKET,6-PORT BLOCK BN038181 ....................................................... 571
BN030916 ....................................................... 507 BRACKET,SENSOR
BRACKET,ACCUMULATOR BN028153 ....................................................... 109
BN028883 .........................................................91 BRACKET,SUPPORT,HOSE
BN028886 .........................................................91 BN039835 .........................................................35
BRACKET,AIR CLEANER,ASSY BRACKET,SUPPORT,HOSES
BN048015 ....................................................... 281 BN040088 ....................................................... 383
BRACKET,ARM BRACKET,SUPPORT,PNEUMATICS
BN028150 ....................................................... 109 BN033934 ....................................................... 817
BRACKET,ARTIC,JUMP,FRONT BRACKET,SURGE TANK
BN038365 ....................................................... 801 BN028993 ....................................................... 263
BRACKET,BONNET,ADT BRACKET,TENSIONING
BN029142 ....................................................... 739 DC222752 ....................................................... 205
BRACKET,BRACE DC222753 ....................................................... 205
BN025479 ....................................................... 289 BRACKET,WDB,MOUNTING
BRACKET,BREATHER,ASSEMBLY BN034492 ....................................................... 399
BN031938 ....................................................... 759 BRACKET,WDB,PUMP,SUPPORT
BRACKET,CHASSIS,REAR BN035121 ....................................................... 409
BN029160 ....................................................... 625 BRACKET,WDB,SUCTION,TUBES
BRACKET,CONDENSER BN039350 ....................................................... 409
BN029647 ....................................................... 715 BRAKE ACCUMULATOR CHARGE KIT
BRACKET,COOLER,LHS BN045623 ....................................................... 459
BN048654 ....................................................... 173 BRAKE PEDAL,MICO
BRACKET,COOLER,RHS BN046253 ....................................................... 397

904 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

BRAKE,ASSY,WEAR INDICATOR 221032 .............................................................45

BN031851 ....................................................... 425 BUSHING.
BRAKE,EMERGENCY,ELEC ASSY AL160790 ........................................................ 135
266021 ........................................................... 557
BRAKE,LWB
BN045186 .................................................... 29, 33
BRAKE,PARK C
BN002921 ....................................................... 439 C/GEAR, SIDE & CURVIC, 36 SPLINE
BREATHER,3MIC,0.7BAR 221092 .............................................................50
210881 ..................................................... 445–446 C/GEAR,SIDE & CURVIC, 36 SPLINE
BREATHER,EXTENSTION 221092 .............................................................46
224437 ........................................................... 351 C6 CLUTCH BODY
BUCKLE, BELT AL161029 ........................................................ 146
278100 ........................................................... 675 CAB BEACON ELECTRICAL ASSY
BULKHEAD,BRANCH,TEE,6MJIC BN013341 ....................................................... 581
BN017181 ....................................................... 821 CAB,ASSEMBLY
BUMPER,CORNER,LHS BN006891 ....................................................... 709
BN027608 ....................................................... 731 CAB,DASHBOARD,LEFT
BUMPER,CORNER,RHS BN021419 ....................................................... 643
BN027607 ....................................................... 733 CAB,FOOTREST
BUMPER,MIRROR ARM,ADT BN034038 ....................................................... 643
BN018414 ....................................................... 705 CAB,ISOLATOR,ELEC ASSY
BUMPSTOP BN033597 ....................................................... 533
BN014803 ....................................................... 639 CAB,LOADLIGHTS,ELEC ASSY
BUSBAR,7 FUSE NSI. ............................................................... 583
216407 ........................................................... 553 CAB,MEM MODULE,ELEC ASSY
BUSH BN013132 ....................................................... 567
NSI. ............................................................... 397 CAB,RADIO,ELEC ASSY
BUSH, BN040370 ....................................................... 633
224241 ........................................................... 343 CAB,WORKLIGHT,ELEC ASSY
BUSH,BRONZE BN034080 ....................................................... 633
160297 ........................................................... 845 CABLE TIE
BUSH,OSCILLATION TUBE,B40D 200653 ......87, 89, 91, 99, 101, 109, 167, 281, 295, 299, 307,
162012 ........................................................... 625 315, 367, 375, 405, 407, 419, 421, 485, 487, 497, 511, 531,
BUSH,RETAINING,PIN 537, 545, 549, 561, 571, 575, 577, 591, 597, 705, 715, 759,
BN029658 ....................................................... 619 769, 779, 795, 797, 801, 813, 821, 823
BUSH,SPACER 200871 ........................ 547, 569, 673, 685, 687, 695, 703
DC222735 ....................................................... 247 CABLE TIE,200 X 4.8MM
BUSH,STEEL 200871 ................................. 29, 33, 541, 549, 595, 711
160083 ........................................................... 167 CABLE-TIE
BUSH,TAPER F'SEAL FITTING 218920 ............................................... 795, 801, 807
DC280018 ....................................................... 449 CABLE, WIRE ROPE
BUSH,THREADED 1" X 12UNF BN043352 ....................................................... 839
278068 ........................................................... 355 CABLE,BATTERY
BUSHING BN002643 ....................................................... 541
226013 ........................................................... 713 BN020790 ....................................................... 535
BUSHING, 28 MM ID BN020792 ....................................................... 535
AL160001 ........................................................ 165 BN026866 ....................................................... 571
BUSHING, 53 MM ID BN029332 ....................................................... 541
AL160571 ........................................................ 139 BN029334 ....................................................... 535
BUSHING, 66.822 MM ID BN029335 ....................................................... 535
AL160144 ........................................................ 151 BN033598 ....................................................... 539
BUSHING, 89.12 MM ID BN033599 ....................................................... 539
AL160087 ........................................................ 135 BN033600 ....................................................... 541
BUSHING, DOWEL BN033601 ....................................................... 571
221032 .............................................................49 BN038971 ....................................................... 541
BUSHING, END PLATE CABLE,REVERSE CAMERA
227777 ........................................................... 365 BN021074 ....................................................... 579
BUSHING, P1 CARRIER CABLE,TIE
AL160570 ........................................................ 137 218920 ..................................................... 167, 795
BUSHING, P4 CARRIER CALIPER BODY
AL170028 ........................................................ 161 222240 ........................................................... 441
BUSHING, ROTATING CLUTCH HUB, 99 MM ID CAM
AL160002 ........................................................ 155 NSI. ............................................................... 397
BUSHING, TURBINE SHAFT, 28 MM ID CAM PLATE ASSY
AL160001 ........................................................ 155 227770 ........................................................... 365
BUSHING,CONTACT CAMERA,REV,KIT
DC222668 ....................................................... 232 BN013158 ....................................................... 577
BUSHING,CONTACT CONTROL UNIT CAMERA,REVERSE
DC222563 ................................................. 231–232 BN009266 ....................................................... 579
BUSHING,DOWEL CAMSHAFT

PARTS MANUAL ARTICULATED DUMP TRUCK 905

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

DC223119 ....................................................... 203 BN018483 ....................................................... 659

DC223120 ....................................................... 203 CAPSCREW,GR12.9 MODIFIED HEAD
CAP 217664 ........................................................... 619
120306 ........................................................... 405 CAPSCREW,HEX CSKH SKT HD
DC100925 ....................................................... 193 100804 ........................................................... 719
DC100926 ....................................................... 193 100837 ........................................................... 643
DC222718 ....................................................... 215 101070 ........................................................... 735
CAP KIT - A CAPSCREW,HEX DOMED CAP
212129 ........................................................... 789 100608 ........................................................... 549
CAP KIT - B 100834 ........................................................... 649
212130 ........................................................... 789 100835 ....................................643, 647, 659, 661, 669
CAP VALVE SPRING 100873 ..................................................... 659, 707
DC222851 ....................................................... 193 100996 ........................................................... 125
CAP, ADJUSTER LOCK 101035 ........................................................... 549
221033 .............................................................51 101265 ........................................................... 661
CAP, BEARING CAPSCREW,HEX SKT CSK HD
NSI. .................................................................49 BN033631 ....................................................... 661
CAP, DUST CAPSCREW,HEX SKT HD
121289 .............................................................65 100123 .......................................................73, 613
CAP, END 100197 ........................................................... 849
NSI. ............................................................... 391 100225 ..................................................... 409, 753
CAP, INTERNAL HARNESS CONNECTOR 100228 ........................................................... 781
AL160932 ........................................................ 127 100229 ........................................................... 755
CAP,6-GREASE NIPPLE 100372 ........................................................... 399
BN040079 ....................................................... 495 100457 .............................................................93
CAP,ADJUSTER LOCK 100461 .............................................. 87, 89, 99, 101
221033 .............................................................47 100467 .............................................................41
CAP,BEARING 100500 ........................................................... 781
DC223061 ....................................................... 203 100506 .......................................................91, 753
DC223063 ....................................................... 203 100870 ........................................................... 809
NSI. .................................................................45 100946 .............................................................93
CAP,COVER 100994 ........................................................... 507
DC200053 ....................................................... 232 101991 .......................................................39, 425
DC222567 ....................................................... 229 101997 ........................................................ 39, 41
DC222568 ....................................................... 231 BN031059 ....................................................... 549
CAP,DIESEL FILLER CAPSCREW,SOCHD 12.9 DIN912 OG
214852 ........................................................... 301 101273 ........................................................... 619
CAP,FILLER CAPSCREWS-COVER PLATE
DC222956 ....................................................... 197 NSI. ............................................................... 441
CAP,GREASE NIPPLE CARRIER AND BUSHING ASSEMBLY
207158 ........................................................... 495 AL160740 ........................................................ 139
207159 ........................................................... 495 CARRIER AND BUSHING ASSEMBLY, P1
CAP,PROTECTIVE AL260081 ........................................................ 137
DC222764 ....................................................... 213 CARRIER AND BUSHING ASSEMBLY, P4 PLANETARY
DC222840 ....................................................... 213 AL260135 ........................................................ 161
CAP,SCREW OIL FILTER CARRIER, P3 PLANETARY
DC222870 ....................................................... 243 AL210083 ........................................................ 161
CAP,STEERING WHEEL,ADT CARRIER,ALTERNATOR
BN017958 ....................................................... 377 DC222867 ....................................................... 239
CAP,SURGE TANK CARRIER,PLANET ( SHORT )
BN022527 ....................................................... 269 278116 ........................................................... 343
CAP,TUBE CARRIER,SEAL,OIL
163142 ........................................................... 357 BN033659 .................................................... 39, 41
CAP,WEAR INDICATOR CASE, DIFFERENTIAL CARRIER
BN049759 ....................................................... 427 221021 .............................................................50
CAP,WELSH PLUG CASE,DIFFERENTIAL CARRIER
DC100925 ....................................................... 187 221021 .............................................................46
CAPSCREW CASE,TIMING
NSI. ............................................................... 365 DC222770 ....................................................... 189
CAPSCREW, SOCHD CATCH
100965 ........................................................... 807 BN029758 ....................................................... 639
CAPSCREW, SOCHD 12.9 DIN912 OG CHAIN
100470 ........................................................... 425 BN041786 ....................................................... 801
CAPSCREW,BTN,HEAD CHAIN WRENCH
BN039282 ................................................. 817, 829 280081 ........................................................... 461
CAPSCREW,BUT,SOCHD CHAIN WRENCH-ADT OSC LOCK NUT
101185 ........................................................... 537 280082 ........................................................... 461
CAPSCREW,CSK SOCHD CHAIN,LINK, 10MM,HERC ALLOY,19 LINKS
100250 ........................................................... 109 BN000918 ....................................................... 113
CAPSCREW,CSK,SOCHD CHARCOAL URETHANE
101175 ........................................................... 537 280676 ........................................................... 465

906 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

CHASSIS,ISOLATOR,ELEC ASSY CLAMP,HARNESS,CAB,ADT

BN039458 ....................................................... 533 BN009551 ....................................................... 651
CHASSIS,REAR CLAMP,HOSE
BN023176 ....................................................... 625 200033 .............................................. 29, 33, 35, 263
CHECK VALVE 200062 .................................27, 37, 177, 295, 319, 821
212186 ........................................................... 403 201054 ..................................................... 671, 717
CIRCILP,SHAFT CLAMP,K-CLAMP
224249 ........................................................... 343 200593 ........................................................... 409
CIRCLIP 201069 ........................................................... 803
221366 ..................................................... 373, 811 CLAMP,K-CLAMP,SINGLE
NSI. ............................................................... 397 200591 ........................................................... 803
CIRCLIP, CLAMP,MOUNT,ARTIC,HOSES
224367 ........................................................... 339 BN028230 ....................................................... 801
CIRCLIP, EXTERNAL CLAMP,MOUNTING
NSI. ............................................................... 379 200318 ..................................................... 825, 829
CIRCLIP, INTERNAL DC222719 ................................................. 215, 219
NSI. ............................................................... 365 DC222747 ....................................................... 225
CIRCLIP,DIA 120 DIN472 CLAMP,P-CLIP
224367 ........................................................... 347 201419 ........................................................... 495
CIRCLIP,EXTERNAL,12MM 201420 ..................................................... 483, 571
BN032036 ....................................................... 511 201437 ..................................................... 295, 823
CIRCLIP,EXTERNAL,PLANET PIN F 201439 .............................. 315, 319, 485, 497, 571, 819
201748 .................................................. 39, 41, 621 203681 ....................................109, 263, 295, 715, 769
CIRCLIP,EXTERNAL,SIDESHAFT F 203682 ........................................................... 167
201747 ........................................................ 39, 41 203764 ..................................................... 307, 813
CIRCLIP,INTERNAL 203908 ....................................177, 561, 591, 715, 819
201499 ........................................................... 849 206467 ........................................................... 715
220119 ..................................................... 805, 807 216173 ......................................... 259, 263, 561, 591
BN025650 ....................................................... 387 216702 ........................................................... 549
CIRCLIP,INTERNAL,55 BORE 217436 ........................................................... 487
217246 ........................................................... 849 CLAMP,PCLIP
CIRCLIP,SHAFT 201434 ..................................................... 571, 695
224258 ........................................................... 345 207117 ....................................167, 281, 495, 561, 715
278048 ........................................................... 351 CLAMP,PIPE
CIRCLIP,SHAFT DIA 65 DC100850 ....................................................... 223
277886 ........................................................... 347 DC222720 ....................................................... 225
CIRCLIPS CLAMP,PIPE,COOLING
NSI. ............................................................... 441 BN029567 ....................................................... 819
CLAMP CLAMP,RUBBER
200088 ........................................................... 807 BN024234 ................................................. 407, 821
200092 ........................................................... 215 BN025698 ................................................. 419, 791
203349 .............................................................29 BN025725 ....................................................... 791
203533 ........................................................... 285 BN026029 ....................................................... 799
204037 ........................................................... 285 BN027500 ....................................................... 799
BN005940 ....................................................... 793 BN028398 ....................................................... 799
DC100384 ....................................................... 209 CLAMP,RUBBER,ARTIC,JUMP
DC100643 ....................................................... 247 BN039296 ....................................................... 801
DC100849 ....................................................... 249 CLAMP,RUBBER,BRIDGE,ASSY
DC100928 ....................................................... 215 BN029092 ....................................................... 793
DC100929 ....................................................... 215 CLAMP,T-BOLT
DC100930 ....................................................... 247 203534 ..................................................... 285, 291
DC100931 ....................................................... 215 204572 ........................................................... 389
DC100932 ....................................................... 247 208822 ........................................................... 795
DC100978 ....................................................... 225 208828 ........................................................... 281
DC101015 ....................................................... 219 BN042790 ....................................................... 375
DC101017 ....................................................... 221 BN044709 ....................................................... 279
NSI. ............................................................... 397 RE56098 ................................................... 367, 405
CLAMP, FUEL FILTER CLAMP,U-BOLT
218508 ........................................................... 297 100670 ............................................... 285, 291, 293
CLAMP, HOSE CLAMP,V-BAND
200033 ........................................................... 463 BN028857 ....................................................... 285
200051 ..................................................... 407, 821 CLAMP,WD
200061 ..................................................... 299, 715 200212 ........................................................... 263
200085 ........................................................... 281 CLAMP,WD,CONST-T
200092 ........................................................... 281 BN042790 ....................................................... 405
CLAMP, RUBBER CLAMPING,SEGMENT
BN037654 ....................................................... 795 228286 ........................................................... 351
CLAMP,5" CLIP, SPRING RETAINING
216960 ........................................................... 285 AL160596 .................................................. 142, 145
CLAMP,EXH CLIP,HEADLIGHT MOUNTING
204028 ........................................................... 795 228259 ........................................................... 529

PARTS MANUAL ARTICULATED DUMP TRUCK 907

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

CLIP,MOUNTING CONNECTION,INLET
DC100994 ....................................................... 233 DC222889 ....................................................... 243
CLIP,NUT,M8 CONNECTION,PLUG
BN008790 ....................................................... 281 DC222740 ....................................................... 247
CLIP,RETAINING CONNECTOR
207795 ........................................................... 801 120316 ..................................................... 363, 371
CLIP,SPRING 121172 ........................................ 29, 33, 35, 821, 823
201744 ........................................................ 39, 41 121407 ..................................................... 171, 259
CLIP,SPRING,EXTERNAL, 121442 ........................................................... 823
216104 .............................................................39 BN001780 ....................................................... 831
CLUTCH BN010192 ................................................. 817, 829
DC200040 ....................................................... 231 CONNECTOR ASSEMBLY, TWO-WAY PLUG (PCS 1).
DC200043 ....................................................... 231 AL200434 ........................................................ 141
DC200044 ....................................................... 232 CONNECTOR ASSEMBLY, TWO-WAY PLUG (PCS 2).
CLUTCH HOUSING AL200434 ........................................................ 141
NSI. ......................................................... 349, 353 CONNECTOR ASSEMBLY, TWO-WAY PLUG (PCS 4).
CLUTCH,IDL AL200307 ........................................................ 141
278115 ........................................................... 347 CONNECTOR ASSEMBLY, TWO-WAY PLUG (TCC).
CLUTCH,SLIDING AL200434 ........................................................ 141
221013 .............................................................46 CONNECTOR,
CLUTCH,VISCOUS 121241 .............................................................37
DC222762 ....................................................... 249 CONNECTOR, 2-WAY
COIL AL200181 ........................................................ 141
226967 .............................................................95 AL200307 ........................................................ 141
COIL CLIP,PANEL CONNECTOR, PLUG, 3-WAY
226844 ........................................................... 713 AL200529 ........................................................ 141
COIL, 14WAT,24VDC CONNECTOR, TWO-WAY
212189 ........................................................... 403 AL200045 ........................................................ 141
COIL,EVAPORATOR CONNECTOR,1 WAY,PLUG,F
227983 ........................................................... 713 206778 ........................................................... 553
COIL,HEATER CONNECTOR,10WAY,PLUG,F
227984 ........................................................... 713 217739 ........................................................... 554
COIL,SHUT OFF CONNECTOR,12WAY,PLUG,F
163144 ........................................................... 787 207274 ........................................................... 553
COLLAR,GREASE HOSE CONNECTOR,15WAY,PLUG,F
BN031080 ................................................. 487, 495 207500 ........................................................... 553
COLLAR,VALVE CONNECTOR,16WAY,PLUG,F
DC222850 ....................................................... 193 121296 ........................................................... 553
COMPRESSION SPRING CONNECTOR,18WAY,PLUG,F
NSI. ............................................................... 441 207501 ........................................................... 553
COMPRESSOR,AIR BN029232 ....................................................... 553
DC222816 ....................................................... 217 BN029233 ....................................................... 553
COMPRESSOR,REFRIGERANT CONNECTOR,1WAY,PLUG,F
DC222877 ....................................................... 255 216817 ........................................................... 553
CONDENSER,HVAC,ADT CONNECTOR,21WAY,PLUG,F
BN020805 ....................................................... 715 207502 ........................................................... 553
CONE, BEARING BN029234 ....................................................... 553
150090 .............................................................49 CONNECTOR,2WAY,PLUG,F
221024 .............................................................49 206704 ........................................................... 553
221049 .............................................................49 206735 ........................................................... 553
221051 .............................................................49 217711 ........................................................... 553
221119 .............................................................49 CONNECTOR,2WAY,RECEP,BLANK
CONE,BEARING 216852 ..................................................... 553, 561
150090 .............................................................45 CONNECTOR,2WAY,RECEPTACLE,M
221024 .............................................................45 206703 ........................................................... 549
221049 .............................................................45 CONNECTOR,31WAY,RECEPTACLE,F
221051 .............................................................45 207473 ........................................................... 553
221119 .............................................................45 CONNECTOR,31WAY,RECEPTACLE,M
CONE,BEARING, 206717 ........................................................... 553
150110 .............................................................39 CONNECTOR,35WAY,PLUG,F
150112 .............................................................39 BN015183 ....................................................... 553
CONE,BEARING,48684 CONNECTOR,3WAY,PLUG,F
150110 .............................................................41 206690 ........................................................... 554
CONE,BEARING,67390 216358 ........................................................... 553
150112 .............................................................41 CONNECTOR,3WAY,RECEP,BLANK
CONE,EXPANDING BN028929 ....................................................... 553
160618 ........................................................... 385 CONNECTOR,40WAY,PLUG,F
CONNECT,FLANGE BN032965 ....................................................... 553
BN026502 ....................................................... 291 CONNECTOR,4WAY,PLUG,F
CONNECTING,PIPE 206707 ........................................................... 553
BN035528 ....................................................... 291 BN021065 ....................................................... 553

908 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

CONNECTOR,4WAY,RECEP,BLANK BN034450 ....................................................... 409

217706 ........................................................... 553 CONNECTOR,PLUG
CONNECTOR,6WAY 120682 ........................................................... 301
206708 ........................................................... 703 BN004201 ....................................................... 817
CONNECTOR,6WAY,PLUG,F CONNECTOR,PROTECTIVE CAP
206709 ........................................................... 553 DC200048 ....................................................... 232
218750 ........................................................... 554 CONNECTOR,QUICK
CONNECTOR,6WAY,RECEP,BLANK BN022601 ....................................................... 263
BN026766 ....................................................... 553 BN022603 ....................................................... 263
CONNECTOR,80WAY,PLUG,F BN022604 ....................................................... 263
BN014026 ....................................................... 553 BN031335 ....................................................... 715
CONNECTOR,81WAY,PLUG,F CONNECTOR,QUICK,PLUG
BN032966 ....................................................... 554 BN022606 ....................................................... 263
CONNECTOR,8FJICS-8P/LOCK CONNECTOR,REDUCER
121241 .............................................................27 BN034667 ....................................................... 409
CONNECTOR,8WAY,PLUG,F CONNECTOR,STRT
206712 ........................................................... 553 120023 ........................................................... 307
217730 ........................................................... 553 120026 ......................................... 389, 759, 785, 803
CONNECTOR,8WAY,RECEP,BLNK 120027 ..................................................... 363, 371
218457 ........................................................... 553 120029 ........................................................... 781
CONNECTOR,9 WAY,PLUG,M 120031 .................29, 33, 91, 401, 427, 429, 431, 785, 809
216789 ........................................................... 553 120032 ............................................... 383, 435, 437
CONNECTOR,BIPOLAR 120033 ............................................... 167, 401, 415
DC200059 ....................................................... 229 120048 ........................................................... 487
CONNECTOR,BRIDGE 120049 ........................................................... 759
214315 ..................................................... 553, 561 120050 ..................................................... 415, 759
CONNECTOR,ELBOW 120051 .................................................... 29, 33, 35
120046 ........................................................... 295 120056 ........................................................... 821
120100 .............................................................33 120057 ....................................395, 401, 779, 785, 809
120252 ........................................................... 395 120148 ....................................483, 485, 493, 495, 497
120315 ............................................... 363, 371, 781 120157 ..................................................... 823, 825
120330 ..................................................... 315, 813 120161 ........................................................... 319
120372 ......................... 35, 307, 309, 401, 429, 431, 785 120241 ..................................................... 401, 785
120804 ........................................................... 429 120242 ........................................................... 167
120811 ........................................................... 807 120286 ........................................................... 819
120812 ..................................................... 405, 771 120355 ........................................................... 409
120822 ........................................................... 785 120747 ........................................................... 483
120874 ........................................................... 769 120933 ................................................. 91, 785, 797
120875 ..................................................... 769, 785 120970 ........................................................... 819
120876 ........................................................... 769 120974 ............................................... 295, 307, 309
120947 ..................................................... 779, 817 120985 ............................................... 405, 769, 771
120962 ........................................................... 401 121045 .............................................................91
121061 .............................................................29 121066 ........................................................... 425
121156 ........................................................... 495 121181 ........................................................... 823
121404 .............................................................91 121191 ........................................................... 409
121443 .................................................. 29, 33, 299 121198 ........................................................... 823
122822 ..................................................... 831, 833 121241 .................................................... 29, 33, 35
125065 ........................................................... 167 121360 ........................................................... 429
226043 ..................................................... 495, 499 121364 ........................................................... 825
BN001924 ................................................. 817, 821 121365 ........................................................... 825
BN002540 ....................................................... 785 121367 ........................................................... 295
BN004777 ....................................................... 823 121397 ........................................................... 823
BN013542 ....................................................... 405 125008 ........................................................... 299
BN017603 ....................................................... 363 125029 ........................................................... 371
BN026329 ....................................................... 363 226042 ..................................................... 495, 499
BN027491 ....................................................... 765 BN002779 ........................................... 817, 821, 829
BN029308 ....................................................... 769 BN013042 ....................................................... 431
BN037210 ....................................................... 405 BN013543 ....................................................... 425
BN042413 ....................................................... 173 BN027531 ....................................................... 759
BN042542 ................................................. 487, 495 BN029829 .............................................. 29, 33, 405
BN045204 .........................................................29 BN029946 ....................................................... 295
CONNECTOR,ELBOW,B/H BN034403 ....................................................... 419
120900 ..................................................... 315, 813 BN034404 ....................................................... 405
121398 ..................................................... 171, 259 BN034489 ....................................................... 401
BN033698 ....................................................... 419 BN034843 ....................................................... 409
CONNECTOR,ELBOW,B/H,SPEC BN037212 ....................................................... 437
121275 ............................................ 27, 37, 177, 319 BN042407 ....................................................... 173
CONNECTOR,FEMALE BN042749 ................................................. 487, 495
DC120311 ....................................................... 231 CONNECTOR,STRT,B/H
CONNECTOR,FLANGE 120313 ........................................................... 407
BN034141 ....................................................... 409 121057 ........................................................... 769

PARTS MANUAL ARTICULATED DUMP TRUCK 909

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

121216 ............................................... 407, 487, 821 COVER, FRONT

CONNECTOR,STRT,B/H,SPEC 278092 ........................................................... 675
121549 ........................................................... 299 COVER, REAR
CONNECTOR,STRT,F/F 278093 ........................................................... 675
120494 ........................................................... 823 BN029273 ....................................................... 317
CONNECTOR,STRT,ORIFICE COVER, RHS
BN044186 ....................................................... 429 BN030076 ....................................................... 497
CONNECTOR,STRT,SPEC COVER, SEATBELT
120674 ........................................................... 295 278340 ........................................................... 675
121316 ........................................................... 281 COVER, SHIPPING, OUTPUT
CONNECTOR,TANK,BRAKE,RETURN AL161024 ........................................................ 133
BN041869 ....................................................... 415 COVER,ACTUATOR 17500
CONNECTOR,TEE,BRANCH 278118 ........................................................... 349
122331 ..................................................... 817, 829 COVER,BEARING,HOUSING
BN029830 ....................................................... 405 162348 .............................................................73
CONNECTOR,TEE,BRANCH,B/H COVER,BEARING,T/DRIVE
120653 .................................................. 29, 33, 803 161584 .............................................................67
122281 ........................................................... 383 COVER,BELLY,WELDMENT,FRONT
BN026967 ....................................................... 803 BN037855 ....................................................... 613
BN044660 .................................................... 29, 33 BN038057 ....................................................... 613
CONNECTOR,TEE,RUN COVER,BELLY,WELDMENT,REAR
120109 ........................................................... 415 BN037859 ....................................................... 613
120365 ........................................................... 421 BN037943 ....................................................... 613
120423 ........................................................... 769 COVER,BOTTOM,REM ISOLATOR
120946 ..................................................... 817, 829 BN034305 ....................................................... 537
CONNECTOR,TEST POINT,HYD COVER,CAB,BATTERIES
201737 ............................................... 401, 785, 797 BN024875 ....................................................... 721
CONNECTOR. STRT COVER,CAB,E-MODULES
121069 ........................................................... 823 BN021000 ....................................................... 643
CONNECTORS COVER,CHASSIS,REAR
121256 .............................................................91 BN037750 ....................................................... 803
CONTACT,FEMALE COVER,CLOSING
DC200013 ................................................. 231–233 DC222717 ....................................................... 189
DC200049 ....................................................... 232 DC222755 ....................................................... 213
COOLER, ASSY DC222769 ....................................................... 189
BN027583 ....................................................... 315 DC222841 ....................................................... 193
COOLER,CAC,ASSY DC222844 ....................................................... 189
BN023158 ....................................................... 263 DC222845 ....................................................... 193
COOLER,CHARGE AIR DC222865 ....................................................... 221
NSI. ............................................................... 267 DC222879 ....................................................... 193
COOLER,EXHAUST GAS COVER,CRANKCASE
DC222824 ....................................................... 225 DC222749 ....................................................... 187
COOLER,OIL COVER,CYLINDER HEAD
DC222828 ....................................................... 243 DC223126 ....................................................... 197
COOLER,TOC COVER,DIAPHRAGM
BN037090 ................................................. 173, 175 DC222843 ....................................................... 189
COPPER WASHER COVER,DIFF,CARRIER
NSI. ............................................................... 441 220526 .............................................................45
COUNTERSUNK BOLT COVER,DUST
NSI. ............................................................... 442 BN020174 ....................................................... 541
COUPLING COVER,DUST,OSCIL JOINT
BN019892 ....................................................... 181 190699 ........................................................... 615
COUPLING,QUICK-RELEASE COVER,FILTER
DC120344 ....................................................... 215 AL161046 ........................................................ 169
DC222738 ....................................................... 215 COVER,GUARD
COVER BN045622 ....................................................... 181
BN025199 ....................................................... 317 BN045782 ....................................................... 181
BN028869 ....................................................... 495 COVER,HOSE
BN029238 ....................................................... 317 BN025247 ....................................................... 485
BN032633 ....................................................... 317 BN027617 ....................................................... 485
DC223109 ....................................................... 243 BN029637 ....................................................... 485
COVER ASSEMBLY WITH BUSHING COVER,HOSES
AL160574 ........................................................ 151 BN046859 ....................................................... 799
COVER, COOLER PORT COVER,ICE COVER
AL161049 ........................................................ 149 228585 ........................................................... 442
COVER, DIFF, CARRIER COVER,INSPECTION HOLE
220526 .............................................................49 BN041662 ....................................................... 439
COVER, END, C/W CHECK VALVE COVER,INSPECTION HOLE LOCK
227790 ........................................................... 365 DC221254 ....................................................... 189
COVER, FILTER COVER,LATCH,DOOR,CAB
AL160139 ........................................................ 146 BN033576 ....................................................... 663

910 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

COVER,M-GUARD CYLINDER,STEERING B40E

BN013530 ....................................................... 741 BN033811.................................................. 385, 387
COVER,MTG,B/H,REAR CYLINDER,TIP
BN030251 ....................................................... 803 BN034279 ....................................................... 805
COVER,PTO GUARD
BN039281 ....................................................... 181
COVER,REAR CHASSIS
BN030340 ....................................................... 293 D
COVER,REAR,TOP DAMPER ASSEMBLY
BN035251 ....................................................... 317 AL200299 ........................................................ 151
COVER,RESERVOIR C/W O-RING DAMPER, SPACER TUBE
227515 ........................................................... 501 BN004110..........................................................95
COVER,SHIELD DAMPER,EOS
BN029362 ....................................................... 291 BN009215 .......................................... 87, 89, 99, 101
COVER,SPEAKER,HOLE DAMPER,ROTARY VIBRATION
207968 ........................................................... 657 DC222784 ....................................................... 199
COVER,STEERING COLUMN,ADT DAMPING RING
BN017586 ....................................................... 377 NSI. ............................................................... 441
BN017587 ....................................................... 377 DASHBOARD,CAB,ADT
BN017588 ....................................................... 377 BN010180 ....................................................... 649
BN017589 ....................................................... 377 DC100066
COVER,SURGE TANK BOLT,DAMPER-CRANKSHAFT .............................. 199
BN039973 ....................................................... 263 DC100316
COVER,T/D AXLE,M14 STUD............................................................. 215
190853 .............................................................31 DC100352
COVER,WIPER MOTOR,ADT SCREW,HEX .................................................... 247
BN034097 ....................................................... 693 DC100366
CRANKSHAFT BOLT ............................................................. 229
DC222774 ....................................................... 199 SCREW,FLANGED ............................................. 247
CROSS & ROLLER SCREW,FLANGED M8X40.................................... 225
227283 ........................................................ 61, 65 DC100369
227285 .............................................................59 SCREW ...................................215, 221, 243, 247, 249
CROSS & ROLLER,HIGH TEMP SCREW, ......................................................... 233
221877 ........................................................... 183 SCREW,M08X30 W'COLLAR ........................... 189, 243
CROSS & ROLLER,RE-LUBE SCREW,W COLLAR............................................ 213
226750 ........................................................... 359 DC100383
CROWN WHEEL & PINION (RATIO 4,11:1) NUT,FLANGED-M8 ............................................. 249
221137 ........................................................ 45, 49 DC100384
CUP CLAMP ........................................................... 209
NSI. ............................................................... 397 DC100385
CUP, BEARING BOLT ............................................................. 225
220530 .............................................................49 BOLT,HEX .................... 189, 193, 209, 219, 229, 233, 247
221048 .............................................................49 BOLT,HEX M8X16-FLANGED................................. 215
221050 .............................................................49 DC100391
221074 .............................................................50 BOLT ............................................................. 213
221120 .............................................................49 DC100392
CUP, BEARING COVER SCREW .......................................................... 251
220533 .............................................................49 SCREW,M10X45................................................ 253
CUP, TAPERED ROLLER BEARING SCREW,M10X45 BOTTOM ................................... 189
AL150006 ........................................................ 165 SCREW,M10X45 TOP ......................................... 189
CUP,BEARING DC100400
220530 .............................................................45 NUT,HEX. ........................................................ 189
221048 .............................................................45 DC100413
221050 .............................................................45 SCREW .......................................................... 247
221074 .............................................................46 DC100488
221120 .............................................................45 BOLT ............................................................. 221
CUP,BEARING COVER BOLT,HEX M8X45 .............................................. 189
220533 .............................................................45 DC100495
CUP,BEARING, NUT,ADJUSTER ................................................ 194
150111 .............................................................39 DC100507
150113 .............................................................39 SCREW,HEX ........................................ 209, 221, 233
CUP,BEARING,48620 DC100538
150111 .............................................................41 NUT,HEX M15................................................... 235
CUP,BEARING,67322 SCREW,HEX .............................................. 189, 205
150113 .............................................................41 SCREW,HEXHD M10X35...................................... 189
CURTAIN,CAB,ADT DC100545
BN031277 ....................................................... 671 BOLT,............................................................. 205
CUSHION, SEAT DC100566
278097 ........................................................... 675 SCREW,M8X110................................................ 255
CYLINDER,CAB LIFT DC100621
BN014345 ................................................. 775, 777 BOLT ............................................................. 210

PARTS MANUAL ARTICULATED DUMP TRUCK 911

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

DC100643 DC100862
CLAMP ........................................................... 247 BOLT ....................................................... 215, 223
DC100657 DC100863
SCREW,M8X70 ................................................. 225 SCREW,RETAINING ........................................... 215
DC100667 DC100864
BOLT,M8X90 .................................................... 247 PLUG,FUEL DUCTS ........................................... 193
DC100668 DC100865
SCREW,PULLEY M12X1 5X50X20 .......................... 247 BOLT ............................................................. 193
DC100671 DC100866
SCREW .......................................................... 221 BOLT ............................................................. 193
SCREW,M8X60 FLANGED.................................... 225 DC100867
DC100673 BOLT ............................................................. 193
SCREW .......................................................... 247 STUD............................................................. 215
SCREW,M10X60 FLANGED .................................. 243 DC100868
DC100678 BOLT,............................................................. 206
WASHER,VALVE SPRING..................................... 193 BOLT,STUD ..................................................... 189
DC100686 DC100869
SCREW,COVER ................................................ 221 BOLT,M16X87 ................................................... 199
DC100694 DC100870
SCREW,M10X100 FLANGED................................. 237 PLUG,SCREW M10 ............................................ 225
DC100723 DC100871
SCREW,8X55 ................................................... 221 BOLT,....................................................... 193–194
DC100742 DC100872
SCREW,FLANGED M10X160................................. 243 BOLT,HEX ....................................................... 191
DC100744 DC100873
BOLT ............................................................. 209 PLUG............................................................. 191
DC100774 DC100874
SCREW .......................................................... 247 BOLT,W FLANGE ............................................... 223
DC100787 DC100875
SCREW .......................................................... 251 BOLT ............................................................. 253
DC100797 DC100876
BOLT,CAP ....................................................... 257 BOLT,W FLANGE ............................................... 219
DC100800 DC100877
BOLT ............................................................. 217 UNION,BANJO.................................................. 225
DC100809 DC100878
BOLT ............................................................. 205 SCREW .......................................................... 205
DC100810 DC100879
BOLT ....................................................... 219, 221 BOLT,CYLINDER HEAD ....................................... 193
DC100811 DC100880
BOLT,M6X16 .................................................... 206 BOLT,CONNECTING ROD .................................... 201
DC100819 DC100881
BOLT ................................................. 221, 225, 247 BOLT ............................................................. 221
BOLT, M8X20.................................................... 219 DC100882
BOLT,M8X20 .............................................. 229, 249 BOLT ............................................................. 203
DC100821 DC100883
BOLT ....................................................... 209, 221 SCREW .......................................................... 189
BOLT,M8X35 .................................................... 241 DC100884
DC100828 SCREW,SPECIAL SHAPE .................................... 189
SCREW .......................................................... 215 DC100885
DC100834 SCREW,SPECIAL SHAPE .................................... 189
SCREW,M10X180 .............................................. 243 DC100886
DC100844 PLUG,SCREW M52 ............................................ 243
NUT,COMPRESSOR GEAR. .................................. 217 DC100887
DC100849 PLUG,SCREW .................................................. 221
CLAMP ........................................................... 249 DC100888
DC100850 BOLT ............................................................. 205
CLAMP,PIPE .................................................... 223 DC100889
DC100855 BOLT ............................................................. 253
SCREW,CRANKSHAFT BEARING CAP. .................... 187 DC100890
DC100856 BOLT ............................................................. 221
BOLT,STUD ..................................................... 225 DC100891
DC100857 BOLT,HEX M8X20 ........................................ 187, 245
BOLT,BALL HEAD .............................................. 219 DC100892
DC100858 BOLT,CYLINDER HEAD M10X100 ........................... 193
PLUG,EXPANSION....................................... 187, 193 DC100893
DC100859 BOLT,BANJO .................................................... 209
BOLT,SPHERICAL COLLAR .................................. 205 DC100894
DC100860 BOLT,HEX ....................................................... 243
PLUG,SCREW M27 ............................................ 243 DC100895
DC100861 BOLT,HEX M14X1.5X90 BOTTOM ........................... 189
SCREW,PLUG .................................................. 191 BOLT,HEX M14X1.5X90 TOP ................................. 189

912 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

DC100896 BOLT,HEX HEAD ............................................... 197

BOLT,HEX M14X1.5X110 ...................................... 189 DC100978
DC100897 CLAMP ........................................................... 225
BOLT ............................................................. 215 DC100987
DC100898 BOLT ............................................................. 203
BOLT ............................................................. 213 DC100991
DC100899 PIN,CYLINDER ................................................. 203
BOLT,M6X12 .................................................... 206 DC100993
DC100900 BOLT,CAP ....................................................... 229
BOLT,STUD M12X35 ........................................... 189 DC100994
DC100901 CLIP,MOUNTING ............................................... 233
BOLT,CAP M6X16 .............................................. 187 DC100995
DC100902 SCREW .......................................................... 257
BOLT,CAP ....................................................... 247 DC101000
DC100903 DECOUPLER,................................................... 197
WASHER ........................................................ 255 DC101001
DC100906 DECOUPLER,................................................... 197
BOLT,M8X180 ................................................... 225 DC101004
DC100907 WASHER,THRUST ............................................. 203
BOLT,HEX M10X30............................................. 187 DC101005
DC100908 BOLT ............................................................. 203
BOLT ............................................................. 205 DC101006
DC100909 BOLT ............................................................. 203
BOLT,M12X45 ................................................... 239 DC101007
DC100910 BOLT ............................................................. 203
BOLT,M16X80 ................................................... 251 DC101015
DC100911 CLAMP ........................................................... 219
BOLT ............................................................. 209 DC101017
DC100912 CLAMP ........................................................... 221
PIN,ROLL ........................................................ 239 DC101020
DC100913 BOLT,HEX ....................................................... 225
NUT,W FLANGE,BINDING .................................... 215 DC101025
DC100914 BOLT,HEX ....................................................... 251
NUT,W FLANGE ................................................ 225 DC101057
DC100915 BOLT,M16X97LG ............................................... 181
NUT,HEX. ........................................................ 225 DC120173
DC100916 PLUG,SCREW .................................................. 209
NUT .............................................................. 193 DC120182
DC100917 BOLT,BANJO ........................................ 209, 225, 245
NUT .............................................................. 205 DC120195
DC100918 PLUG,EXPANSION 40MM. .................................... 193
NUT .............................................................. 219 DC120211
NUT,M9 .......................................................... 219 BOLT,BANJO .................................................... 247
DC100919 DC120216
NUT .............................................................. 205 PLUG,SCREW .................................................. 243
DC100920 DC120227
PIN,CYLINDER ................................................. 193 PLUG,SCREW .................................................. 187
DC100924 DC120281
PIN,CYLINDRICAL ............................................. 187 GASKET,PLUG CONNECTOR................................ 232
DC100925 DC120282
CAP .............................................................. 193 TUBE,SPACER ................................................. 247
CAP,WELSH PLUG............................................. 187 DC120287
DC100926 PLUG,FAN COUPLING ........................................ 232
CAP .............................................................. 193 DC120309
DC100927 BOLT,BANJO .................................................... 215
PIN,CYLINDER ................................................. 193 DC120311
DC100928 CONNECTOR,FEMALE ....................................... 231
CLAMP ........................................................... 215 DC120313
DC100929 FITTING.......................................................... 219
CLAMP ........................................................... 215 DC120321
DC100930 FITTING,T-TYPE................................................ 233
CLAMP ........................................................... 247 DC120326
DC100931 PLUG,CONTROL UNIT ........................................ 231
CLAMP ........................................................... 215 DC120337
DC100932 PLUG,EXPANSION............................................. 187
CLAMP ........................................................... 247 DC120344
DC100954 COUPLING,QUICK-RELEASE................................ 215
PIN,CYLINDRICAL ............................................. 187 DC130305
DC100955 LINE,HIGH-PRESSURE ....................................... 205
PIN,CYLINDRICAL ............................................. 187 DC130306
DC100958 LINE,HIGH-PRESSURE ....................................... 205

PARTS MANUAL ARTICULATED DUMP TRUCK 913

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

DC130307 RING,SEALING ..........................209, 225–226, 243, 245

HOSE,EXHAUST GAS ......................................... 225 WASHER,SEALING ...................................... 187, 233
DC130308 DC140150
LINE,FUEL ...................................................... 209 RING,SEALING ................................................. 209
DC130309 DC140153
LINE,FUEL ...................................................... 209 RING,SEALING ................................................. 243
DC130310 DC140167
LINE,FUEL ...................................................... 209 RING,SEAL................................................ 209, 215
DC130311 DC140171
LINE,FUEL ...................................................... 209 RING,SEAL...................................................... 253
DC130312 DC140172
LINE,FUEL ...................................................... 209 RING,SEAL................................................ 187, 247
DC130313 DC140199
LINE,FUEL ...................................................... 209 RING,SEAL...................................................... 221
DC130314 DC140212
LINE,FUEL ...................................................... 209 SEAL,OIL RADIAL FRONT .................................... 187
DC130315 DC140218
LINE,HIGH-PRESSURE ....................................... 205 GASKET ......................................................... 257
DC130316 DC140219
PIPE,CHARGE AIR............................................. 221 GASKET ......................................................... 217
DC130317 DC140229
PIPE,CHARGE AIR............................................. 221 GASKET ................................................... 231–233
DC130318 GASKET,......................................................... 233
LINE,SUCTION ................................................. 219 DC140230
DC130319 GASKET ................................................... 231–233
LINE,SUCTION ................................................. 219 DC140241
DC130320 O-RING .................................................... 217, 253
LINE,RECIRCULATION........................................ 225 DC140250
DC130321 RING,SEAL...................................................... 229
LINE,RECIRCULATION........................................ 221 DC140255
DC130322 RING,SEALING ................................................. 243
LINE,EXHAUST GAS .......................................... 221 DC140268
DC130323 SEAL,SINGLE WIRE ..................................... 231–232
LINE,RECIRCULATION........................................ 225 DC140269
DC130324 SEAL,SINGLE WIRE ........................................... 231
LINE,OIL RETURN ............................................. 245 SEAL,SINGLE WIRE CONTROL UNIT ...................... 232
DC130325 DC140271
LINE,OIL PRESSURE.......................................... 245 SEAL,WIRE ..................................................... 232
DC130326 DC140272
PIPE,OIL SUCTION ............................................ 241 GASKET,......................................................... 205
DC130327 DC140273
PIPE,OIL-PRESSURE ......................................... 241 SEAL,ELASTOMER-MOLDED................................ 205
DC130328 DC140274
LINE,COOLANT ................................................ 225 GASKET ......................................................... 189
DC130329 DC140275
LINE,COOLANT ................................................ 225 RING,SEALING ................................................. 243
DC130330 DC140276
LINE,COOLANT ................................................ 247 SEAL,OIL RADIAL REAR...................................... 189
DC130331 DC140278
LINE,VENT ...................................................... 189 O-RING,.......................................................... 205
DC130332 DC140279
LINE,COOLANT ................................................ 219 O-RING,.......................................................... 205
DC130333 DC140280
PIPE,CONNECTING ........................................... 225 O-RING,.......................................................... 205
DC130334 DC140281
PIPE,CONNECTING ........................................... 213 O-RING .......................................................... 205
DC130335 DC140282
HOSE,MOLDED ................................................ 225 O-RING .......................................................... 245
DC130336 DC140283
LINE,COOLANT ................................................ 247 O-RING .......................................................... 213
DC130337 DC140284
LINE,COOLANT ................................................ 225 RING,SEAL...................................................... 187
DC130338 DC140285
HOSE,COOLANT............................................... 247 O-RING,TOP CYLINDER LINER SEALING ................. 187
DC130339 DC140286
HOSE,ACCORDION ........................................... 215 O-RING,BOTTOM CYLINDER LINER SEALING ........... 187
DC130405 DC140287
LINE,COOLANT ................................................ 219 O-RING,TOP CYLINDER LINER SEALING ................. 187
DC140054 DC140288
WASHER,SEALING ............................................ 221 O-RING,.......................................................... 193
DC140059 DC140289

914 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

RING,SEALING ................................................. 191 DC140325

DC140290 GASKET ......................................................... 241
RING,SEALING ................................................. 189 DC140326
DC140291 GASKET ......................................................... 243
RING,SEAL...................................................... 221 DC140327
DC140292 GASKET,OIL PUMP ............................................ 241
RING,SEALING ................................................. 219 DC140328
DC140293 GASKET ......................................................... 247
KIT,INJECTOR SEALING ...................................... 206 DC140329
DC140294 GASKET ......................................................... 247
RING,SEAL...................................................... 221 DC140330
DC140295 GASKET ......................................................... 243
SEAL,VALVE,STEM ............................................ 193 DC140331
DC140296 O-RING .......................................................... 193
O-RING .......................................................... 243 DC140332
DC140297 O-RING,.......................................................... 193
RING,OIL SCRAPER........................................... 187 DC140333
DC140298 O-RING,.......................................................... 193
GASKET,OIL PAN .............................................. 191 DC140334
DC140299 O-RING .......................................................... 189
GASKET,TIMING CASE ....................................... 189 DC140335
DC140300 RING,SEALING ................................................. 193
GASKET,CIRCUMFERENTIAL ............................... 193 DC140336
DC140301 RING,RADIAL SHAFT SEALING ............................. 253
GASKET,CYLINDER HEAD ................................... 193 DC140337
DC140302 RING,SEALING ................................................. 226
SEAL,METAL.................................................... 215 DC140338
DC140303 RING,SEALING ................................................. 191
GASKET,EXH CYL1-3 ......................................... 223 DC140523
DC140304 O-RING .......................................................... 243
GASKET,EXH CYL4-6 ......................................... 223 DC140533
DC140305 GASKET ................................................... 231–233
GASKET ......................................................... 221 DC140545
DC140306 SEAL,F CYLHEAD COVER ................................... 197
GASKET,EXHAUST COOLER CYL 1-3 ...................... 225 DC140558
DC140307 GASKET ......................................................... 243
GASKET,EXHAUST COOLER CYL 4-6 ...................... 225 DC150250
DC140308 JOURNAL,BEARING........................................... 203
GASKET,......................................................... 247 DC150251
DC140309 JOURNAL,BEARING........................................... 203
RING,RETAINING .............................................. 201 DC150252
DC140310 JOURNAL,BEARING........................................... 203
SEAL,CRANKCASE COVER.................................. 187 DC150253
DC140311 JOURNAL,BEARING........................................... 203
GASKET ......................................................... 189 DC200004
DC140312 ADAPTER,CORRUGATED HOSE...................... 231–232
GASKET,DIAPHRAGM COVER .............................. 189 DC200005
DC140313 ADAPTER,CORRUGATED HOSE............................ 231
GASKET,OIL SEPARATOR.................................... 189 DC200006
DC140314 ADAPTER,CORRUGATED HOSE...................... 231–232
SEAL,ELASTOMER-METAL .................................. 189 DC200007
DC140315 ADAPTER,CORRUGATED HOSE...................... 231–232
GASKET,......................................................... 205 DC200009
DC140316 ADAPTER,CORRUGATED HOSE...................... 231, 233
RING,SEALING ................................................. 209 DC200010
DC140317 ADAPTER,CORRUGATED HOSE...................... 231–232
RING,SEALING ................................................. 209 DC200013
DC140318 CONTACT,FEMALE ...................................... 231–233
GASKET,......................................................... 221 DC200018
DC140319 PIN,CONTACT .................................................. 232
GASKET ......................................................... 221 DC200021
DC140320 SENSOR,CHARGE AIR PRESSURE/TEM.................. 221
GASKET ......................................................... 221 DC200024
DC140321 SENSOR,POSITION ........................................... 229
GASKET,CHARGE AIR PIPE ................................. 221 DC200028
DC140322 SOCKET,PLUG ........................................... 231, 233
SEAL,METAL.................................................... 221 DC200031
DC140323 SWITCH,PRESSURE .......................................... 229
GASKET ......................................................... 243 DC200039
DC140324 HOUSING,CLUTCH ............................................ 231
GASKET ......................................................... 241 DC200040

PARTS MANUAL ARTICULATED DUMP TRUCK 915

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

CLUTCH ......................................................... 231 E-MODULE,ACM ............................................... 595

DC200041 DC222454
ADAPTER,CORRUGATED HOSE............................ 231 E-MODULE,CPC4 ........................................ 229, 565
DC200042 DC222482
ADAPTER,CORRUGATED HOSE............................ 231 NUT,LOCK....................................................... 221
DC200043 DC222520
CLUTCH ......................................................... 231 ELEMENT,FUEL .......................................... 445–446
DC200044 FILTER,FUEL ................................................... 213
CLUTCH ......................................................... 232 DC222521
DC200046 ELEMENT,OIL FILTER ......................................... 243
HOUSING,COUPLING ......................................... 232 DC222534
DC200047 BRACKET,ELECT CABLE MTG .............................. 595
HOUSING,RECEPTACLE ..................................... 232 DC222538
DC200048 INSERT,FILTER ADBLUE ..................................... 257
CONNECTOR,PROTECTIVE CAP ........................... 232 DC222556
DC200049 BRACKET,ELECT CABLE MOUNTING...................... 257
CONTACT,FEMALE ............................................ 232 DC222558
DC200050 BRACKET,MOUNTING ........................................ 257
HOUSING,COUPLING ......................................... 232 DC222563
DC200051 BUSHING,CONTACT CONTROL UNIT ................ 231–232
ADAPTER,CORRUGATED HOSE............................ 232 DC222567
DC200052 CAP,COVER..................................................... 229
HOUSING,RECEPTACLE ..................................... 232 DC222568
DC200053 CAP,COVER..................................................... 231
CAP,COVER..................................................... 232 DC222596
DC200056 UNIT,ENGINE CONTROL ..................................... 229
ADAPTER,CORRUGATED HOSE............................ 233 DC222616
DC200057 HOUSING,CLUTCH ...................................... 231–233
ADAPTER,CORRUGATED HOSE............................ 233 DC222620
DC200058 HOUSING,CLUTCH ............................................ 232
HOUSING,CLUTCH ............................................ 233 DC222623
DC200059 HOUSING,COUPLING ......................................... 232
CONNECTOR,BIPOLAR. ...................................... 229 DC222626
DC200063 HOUSING,PLUG................................................ 231
SENSOR,PRESSURE ......................................... 225 DC222628
DC200072 HOUSING,CONTROL.......................................... 231
HARNESS,ENGINE ............................................ 229 DC222668
DC220008 BUSHING,CONTACT .......................................... 232
PLUG,SCREW .................................................. 191 SPRING,CONTACT ...................................... 231–233
PLUG,SCREW M22 ............................................ 243 DC222688
DC221171 UNIT,ADBLUE HILITE SUPPLY............................... 257
PLUG,SCREW .................................................. 233 DC222689
DC221254 UNIT,ADBLUE METERING .................................... 257
COVER,INSPECTION HOLE LOCK.......................... 189 DC222710
DC221735 FAN,SHROUDED ............................................... 249
GASKET ......................................................... 232 DC222712
DC221742 UNIT,FUEL METERING........................................ 205
SENDER,UNIT OIL PRESSURE.............................. 187 DC222713
DC221743 VALVE............................................................ 205
SENDER,TEMP,OIL/WATER/FUEL .............. 187, 209, 243 DC222714
DC221746 VALVE,OVERFLOW............................................ 205
GASKET ......................................................... 245 DC222715
DC221771 VALVE,PRESSURE CONTROL............................... 215
RING,RUBBER ..................................... 229, 257, 595 DC222716
DC222099 SOCKET,BALL .................................................. 219
BOOT ............................................................ 232 DC222717
DC222286 COVER,CLOSING.............................................. 189
GASKET,SCREW TO COVER ................................ 221 DC222718
DC222317 CAP .............................................................. 215
VALVE,SOLENOID ............................................. 247 DC222719
DC222346 CLAMP,MOUNTING ...................................... 215, 219
NUT .............................................................. 232 DC222720
DC222447 CLAMP,PIPE .................................................... 225
SENSOR,PT100 MIXER PIPE ................................ 257 DC222721
DC222448 FITTING,SCREW-IN ........................................... 225
SENSOR,NOX DOWNSTREAM .............................. 257 DC222722
DC222449 BALL ............................................................. 213
SENSOR,NOX UPSTREAM................................... 257 DC222723
DC222451 FITTING,SCREW-IN ........................................... 247
PIPE,MIXER..................................................... 257 DC222734
DC222453 PUMP,FUEL FEED ............................................. 205

916 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

DC222735 ROD,CONNECTING ........................................... 201

BUSH,SPACER ................................................. 247 DC222772
DC222736 BEARING,MAIN FITTING SIZE 0.25 ......................... 199
FITTING,SCREW-IN ........................................... 191 DC222773
DC222737 BEARING,MAIN FITTING SIZE 0.50 ......................... 199
FITTING,VENT LINE ........................................... 189 DC222774
DC222738 CRANKSHAFT .................................................. 199
COUPLING,QUICK-RELEASE................................ 215 DC222775
DC222739 BEARING,MAIN FITTING SIZE 0.75 ......................... 199
SENSOR,POSITION CRANKSHAFT ........................ 187 DC222776
DC222740 PISTON,RING SET ............................................. 201
CONNECTION,PLUG .......................................... 247 DC222777
DC222741 BEARING,MAIN FITTING SIZE 1.00 ......................... 199
STARTER MOTOR,24V,MITSUBISHI ........................ 235 DC222778
DC222742 BEARING,CON-ROD STD .................................... 199
SENSOR,PRESSURE ......................................... 205 DC222779
DC222743 BEARING,MAIN STD........................................... 199
SENSOR,PRESSURE ......................................... 213 DC222780
DC222744 FLYWHEEL ...................................................... 199
SENSOR,TEMPERATURE .................................... 221 DC222781
DC222745 PISTON,COMPLETE........................................... 201
SENSOR,OIL LEVEL........................................... 191 DC222782
DC222746 SLINGER,OIL ................................................... 199
SENSOR,TEMPERATURE .................................... 221 DC222783
DC222747 GEAR,STARTER RING ........................................ 199
CLAMP,MOUNTING ............................................ 225 DC222784
DC222748 DAMPER,ROTARY VIBRATION .............................. 199
ALTERNATOR,REMY 28V/100A.............................. 237 DC222785
DC222749 PIN,GUDGEON ................................................. 201
COVER,CRANKCASE ......................................... 187 DC222786
DC222750 ARM,INTAKE ROCKER ........................................ 194
VALVE,SOLENOID ............................................. 213 DC222787
DC222751 ARM,OUTLET ROCKER....................................... 193
FITTING,CONNECTION ....................................... 209 DC222788
DC222752 VALVE,EXHAUST .............................................. 193
BRACKET,TENSIONING ...................................... 205 DC222789
DC222753 SHAFT,ROCKER ............................................... 193
BRACKET,TENSIONING ...................................... 205 DC222790
DC222754 VALVE,INTAKE.................................................. 193
FLANGE,SEALING ............................................. 209 DC222791
DC222755 SHAFT,ROCKER ............................................... 193
COVER,CLOSING.............................................. 213 DC222792
DC222756 HOUSING,CAMSHAFT ........................................ 193
PUMP,HAND FEED............................................. 213 DC222793
DC222757 RING,COMPENSATING ....................................... 193
PUMP,HIGH PRESSURE FUEL .............................. 205 DC222794
DC222758 RING,COMPENSATING ....................................... 194
VALVE,NON-RETURN ......................................... 213 DC222795
DC222759 RING,COMPENSATING ....................................... 193
FITTING,CONNECTION ....................................... 213 DC222796
DC222760 INJECTOR,F COMMON RAIL................................. 205
PLATE,SCREENING ........................................... 223 DC222797
DC222761 BRACKET, ....................................................... 206
SERVOMOTOR................................................. 225 DC222798
DC222762 KIT,TS INJECTOR .............................................. 206
CLUTCH,VISCOUS ............................................ 249 DC222799
DC222763 KIT,TS INJECTOR .............................................. 206
BRACKET,FAN.................................................. 249 DC222800
DC222764 KIT,TS HIGH PRESSURE LINE............................... 206
CAP,PROTECTIVE ............................................. 213 DC222802
DC222765 ACCUMULATOR,PRESSURE ................................ 205
HEAD,CYLINDER WITH VALVES ............................ 193 DC222803
DC222767 BOWL,FILTER .................................................. 213
SUMP,OIL........................................................ 191 DC222804
DC222768 PLATE,SCREENING ........................................... 215
LINER,CYLINDER .............................................. 187 DC222805
DC222769 HOUSING,CHARGE AIR ...................................... 221
COVER,CLOSING.............................................. 189 DC222806
DC222770 BRACKET ....................................................... 215
CASE,TIMING................................................... 189 DC222807
DC222771 ASSY,FUEL FILTER ............................................ 213

PARTS MANUAL ARTICULATED DUMP TRUCK 917

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

DC222808 DC222843
PLATE,TURBOCHARGER BASE. ............................ 215 COVER,DIAPHRAGM.......................................... 189
DC222809 DC222844
BRACKET ....................................................... 215 COVER,CLOSING.............................................. 189
DC222810 DC222845
TURBOCHARGER,............................................. 215 COVER,CLOSING.............................................. 193
DC222811 DC222846
INTAKE,AIR ..................................................... 221 BRACKET,OIL SEPERATOR.................................. 189
DC222812 DC222847
BRACKET ....................................................... 221 ARM,OUTLET ROCKER....................................... 193
DC222813 DC222848
BRACKET ....................................................... 221 ARM,OUTLET ROCKER....................................... 193
DC222814 DC222849
BRACKET ....................................................... 219 GUIDE,SPRING................................................. 193
DC222815 DC222850
BOX,RESONANCE............................................. 219 COLLAR,VALVE ................................................ 193
DC222816 DC222851
COMPRESSOR,AIR............................................ 217 CAP VALVE SPRING........................................... 193
DC222817 DC222852
VALVE RECIRCULATION...................................... 223 SPRING,VALVE ................................................. 193
DC222818 DC222853
LEVER,SERVOMOTOR ....................................... 225 SPRING,VALVE ................................................. 193
DC222819 DC222854
SHIELD,HEAT CYL 1-2 ........................................ 223 VALVE,SPRING ................................................. 193
DC222820 DC222855
SHIELD,HEAT CYL 5-6 ........................................ 223 TENSIONER,.................................................... 194
DC222821 DC222856
MANIFOLD,EXHAUST ......................................... 223 PIN,BALL SCREW........................................ 193–194
DC222822 DC222857
MANIFOLD,EXHAUST ......................................... 223 BRACKET, ....................................................... 206
DC222823 DC222858
TOWBAR,SERVOMOTOR .................................... 225 BRACKET ....................................................... 205
DC222824 DC222860
COOLER,EXHAUST GAS ..................................... 225 SLEEVE,WATER SHIELD ..................................... 193
DC222825 DC222861
MANIFOLD,EXHAUST ......................................... 223 BRACKET,INJECTOR TENSIONING ........................ 206
DC222826 DC222862
BRACKET ....................................................... 225 VALVE,PRESSURE LIMITING ................................ 205
DC222827 DC222863
NOZZLE,OIL SPRAY ........................................... 187 LOCK,QUICK-RELEASE ...................................... 209
DC222828 DC222864
COOLER,OIL.................................................... 243 GEAR,DRIVE COMPRESSOR................................ 217
DC222829 DC222865
PUMP,OIL........................................................ 241 COVER,CLOSING.............................................. 221
DC222830 DC222866
PULLEY,WATER PUMP........................................ 247 BRACKET ....................................................... 210
DC222831 DC222867
BEAM ............................................................ 225 CARRIER,ALTERNATOR...................................... 239
DC222832 DC222868
NIPPLE,OUTLET ............................................... 247 VALVE,SOLENOID ............................................. 193
DC222833 DC222869
MOUNTING,ENGINE LEFT ................................... 251 GEAR,DRIVE.................................................... 241
DC222834 DC222870
MOUNTING,ENGINE RIGHT. ................................. 251 CAP,SCREW OIL FILTER. ..................................... 243
DC222835 DC222871
EYE,SUSPENSION RIGHT ................................... 251 PUMP,WATER................................................... 247
DC222836 DC222872
EYE,SUSPENSION LEFT ..................................... 251 BRACKET,FAN.................................................. 247
DC222837 DC222873
GEAR,IDLER .................................................... 203 TENSIONER,BELT ............................................. 247
DC222838 DC222874
ASSY,POWER TAKE-OFF..................................... 253 PULLEY,GUIDE ................................................. 247
DC222839 DC222875
BELT,V-RIBBED 1493MM...................................... 247 BRACKET ....................................................... 247
BELT,V-RIBBED, 1493MM ............................... 445–446 DC222876
DC222840 PULLEY,BELY POLY-V......................................... 247
CAP,PROTECTIVE ............................................. 213 DC222877
DC222841 COMPRESSOR,REFRIGERANT ............................. 255
COVER,CLOSING.............................................. 193 DC222879
DC222842 COVER,CLOSING.............................................. 193
SEPARATOR,OIL ............................................... 189 DC222880

918 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

BRACKET, ....................................................... 206 DC223120

DC222881 CAMSHAFT ..................................................... 203
BRACKET ....................................................... 209 DC223121
DC222882 GEAR,IDLER .................................................... 203
FLANGE,INTERMEDIATE ..................................... 221 DC223123
DC222883 FRAME,REINFORCING ....................................... 197
BRACKET ....................................................... 221 DC223124
DC222884 DUCT,CABLE ................................................... 231
MODULE,OIL-COOLANT...................................... 243 DC223125
DC222885 DUCT,CABLE ................................................... 229
MANIFOLD,OIL SUCTION .................................... 241 DC223126
DC222886 COVER,CYLINDER HEAD .................................... 197
BRACKET ....................................................... 247 DC280018
DC222887 BUSH,TAPER F'SEAL FITTING .............................. 449
THERMOSTAT,COOLANT..................................... 247 DC280033
DC222888 TOOL,IMPACT PULLER INJ/NOZZLES ..................... 449
BRACKET ....................................................... 247 DC280056
DC222889 TOOL,BRACING ................................................ 451
CONNECTION,INLET.......................................... 243 DC280071
DC222890 TOOL,PISTON RING CLAMPING ............................ 451
NIPPLE,OUTLET ............................................... 243 DC280075
DC222891 TOOL,PISTON RING PLIERS................................. 451
RING,SPACER .................................................. 247 DC280096
DC222893 TOOL,GAUGE CYL.PROTRUSION .......................... 449
GASKET,TAPPET COVER .............................. 445–446 DC280127
SEAL,F CYLHEAD COVER ................................... 197 TOOL,TUBE WRENCH INJ.LINES ........................... 449
DC222896 DC280147
ELEMENT,OIL FILTER ................................... 445–446 TOOL,VALVE-LIFTER MERC ................................. 451
DC222897 DC280155
KIT,FUEL FILTER ............................................... 213 TOOL,COMPRESSION-RECORDER MERC ............... 449
DC222956 DC280160
CAP,FILLER ..................................................... 197 TESTER,HARDNESS "SKLEROGRAPH" ................... 451
DC223023 DC280162
WHEEL,IMPULSE .............................................. 203 TESTER,COOLING SYSTEM................................. 449
DC223028 DC280171
GEAR,IDLER .................................................... 203 PULLER.......................................................... 449
DC223034 DC280178
KIT,REPAIR ADBLUE UNIT ................................... 257 TESTER,CHARGE AIR PRESSURE ......................... 449
DC223035 DECAL, PUNCH, SAFE T, WINDOW
UNIT,AFTERTREATMENT CONTROL ....................... 257 272473 ........................................................... 667
DC223060 DECAL,ARTICULATION CRUSH,E#
GEAR,IDLER .................................................... 203 271578 ........................................................... 477
DC223061 DECAL,B40E,BRANDING
CAP,BEARING .................................................. 203 272366 ........................................................... 467
DC223063 DECAL,BATTERY COVER
CAP,BEARING .................................................. 203 BN033340 ....................................................... 721
DC223064 DECAL,BATTERY DISCONNECT
GEAR,IDLER .................................................... 203 BN034107 ....................................................... 475
DC223065 DECAL,BATTERY LOCK OUT,E#
GEAR,CRANKSHAFT.......................................... 203 271711 ..................................................... 469, 537
DC223068 DECAL,BELL BRANDING,BLK,270MM
GEAR,DRIVE.................................................... 205 271432 ........................................................... 469
DC223071 DECAL,BIN UP LOCK,E#
PLATE,TIMING.................................................. 205 272505 ........................................................... 467
DC223073 DECAL,BONNET LOCK-OUT,LRG E#
BELT,V-RIBBED 2642MM...................................... 247 272802 ........................................................... 475
BELT,V-RIBBED, 2642MM ............................... 445–446 DECAL,BUILT WITH PRIDE,250MM
DC223104 271805 ........................................................... 467
BRACKET ....................................................... 229 DECAL,CAB,L/PUMP LEVER
DC223109 271621 ........................................................... 477
COVER .......................................................... 243 DECAL,CRUSH SUPPORT,E#
DC223110 271576 ........................................................... 477
THERMOSTAT,OIL ............................................. 243 DECAL,DON'T STEP
DC223115 BN017686 ....................................................... 475
EYE,SUSPENSION ............................................ 251 DECAL,ELECTR ENG COOLANT CHECK
DC223117 272453 ........................................................... 475
MOUNTING,ENGINE .......................................... 251 DECAL,EMERGENCY EXIT,EXTRA
DC223118 214827 ........................................................... 477
BRACKET,MOUNTING ........................................ 225 DECAL,EMERGENCY STOP
DC223119 214377 ........................................................... 559
CAMSHAFT ..................................................... 203 DECAL,ENGINE LOCK OUT,E#

PARTS MANUAL ARTICULATED DUMP TRUCK 919

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

271710 ..................................................... 477, 537 271599 ........................................................... 469

DECAL,FLEETMATIC DECAL,TOWING,PARK BRAKE
214927 ........................................................... 469 271591 ........................................................... 471
DECAL,FUSES LAYOUT,EN,E# DECAL,TRANSFER CASE FLUID LEVEL
272820 ........................................................... 473 271747 ........................................................... 471
DECAL,GREASE BIN TAILGATE,E# DECAL,TYRE PRESSURE,40T,E#
271748 ........................................................... 473 272510 ........................................................... 477
DECAL,GREASE,BIN,E# DECAL,VISIBILTY WARNING
271609 ........................................................... 473 271579 ........................................................... 477
DECAL,GREASE,MANUAL,BANK 1 DECOUPLER,
272658 ........................................................... 473 DC101000 ....................................................... 197
DECAL,GREASE,MANUAL,BANK 2 DC101001 ....................................................... 197
272659 ........................................................... 473 DEFLECTOR
DECAL,GREASE500HR,LRG,D#,MK7.3 208787 ........................................................ 69, 71
271936 ........................................................... 475 DESKTOP PROGRAMMING CABLE
DECAL,GREASEPOINT,E# 216713 ........................................................... 457
271618 ........................................................... 469 DIFF BEARING ADJUSTER
DECAL,HOT SURFACES,E# 221046 .............................................................45
271572 ........................................................... 477 221047 .............................................................45
DECAL,HYDRAULIC,TEST POINTS DIFF CARRIER
272504 ........................................................... 471 220638 .............................................................50
DECAL,JUMP START 221094 .............................................................46
BN023955 ....................................................... 475 DIFF CASE ASSY
DECAL,LIFTING EYE POINT,E# 221177 .............................................................45
271598 ........................................................... 469 DIFF HEAD,SC461,4.11,CTD
DECAL,LSF,ADT 310074 ........................................................ 25, 35
270079 ........................................................... 473 DIFF HEAD,TC461,4.11,CTD,TDS
DECAL,LUBRICANT,ENGINE OIL CAP 310072 .............................................................31
271719 ........................................................... 469 DIFFERENTIAL ASSEMBLY (RATIO 4,11:1)
DECAL,MANUAL GREASING 310072 .............................................................49
BN040299 ....................................................... 493 DIFFERENTIAL CASE ASSY
BN040300 ....................................................... 489 221177 .............................................................49
DECAL,OVERHEAD POWERLINES DIFFERENTIAL HEAD (RATIO 4,11:1)
271586 ........................................................... 471 310074 .............................................................45
DECAL,PDI/QUALITY DIGITAL PRESSURE GAUGE
201886 ........................................................... 477 281781 ........................................................... 459
DECAL,PRESSURE,E# DIODE,6A
271833 ........................................................... 477 BN030652 ....................................................... 553
DECAL,PROPSHAFT GUARDS,E# DIPSTICK,TANK,HYD
271580 ........................................................... 477 BN033305 ....................................................... 759
DECAL,PUNCH,SAFE T,WINDOW DIPSTICK,TANK,WDB
272473 ........................................................... 475 BN033306 ....................................................... 415
DECAL,RADIATOR FAN,E# DISC
271573 ........................................................... 477 BN053489 ....................................................... 439
DECAL,READ,OM,OVER RPM,LRG,E# DISC,FRICTION
272520 ........................................................... 469 216494 ........................................................... 425
DECAL,RED,REF,CAB STAY,E# DISC,STATIONARY,4MM,WDB
271769 ........................................................... 467 208496 ........................................................... 425
DECAL,REFLECTOR DOWEL, ADJUSTER
214601 ........................................................... 471 221035 .............................................................51
DECAL,REFRIGERANT,ADT,D# DOWEL,ADJUSTER
271624 ........................................................... 469 221035 .............................................................47
DECAL,ROPS/FOPS,LRG,E# DOWEL,TAPER
272519 ........................................................... 473 100591 .............................................................31
DECAL,RSG,B50 DRAGLINK,BANANA
272501 ........................................................... 467 BN041677 .................................................... 75, 77
DECAL,SOUND POWER LEVEL DRAGLINK,FAB,ASSY
216424 ........................................................... 471 NSI. .................................................................77
DECAL,SOUND PRESSURE,76DB DRAGLINK,STRAIGHT
214850 ........................................................... 471 NSI. ............................................................ 79, 81
DECAL,SPEED,DOWN,SLOPE,B40E DRIVE
272907 ........................................................... 475 226030 ........................................................... 391
DECAL,SPRING PRESSURE DRIVE SHAFT:THRU DRIVE
271583 ........................................................... 477 166851 .............................................................67
DECAL,SSM,STD.MK6 DRIVER, PLATE, FRICTION
271744 ........................................................... 467 221016 .............................................................50
DECAL,STARTER MOTOR,E# DRIVER,CURVED
271585 ........................................................... 467 227104 ........................................................ 19–21
DECAL,STRWHEEL,CAP,E# DRIVER,PLATE,FRICTION
272093 ........................................................... 469 221016 .............................................................46
DECAL,TIEDOWN POINT,E# DRUM, ROTATING CLUTCH

920 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

AL160014 ........................................................ 155 BN027489 ....................................................... 795

DTM, YELLOW (LTK 155) BN029636 ....................................................... 795
BN0525539 ...................................................... 465 ELEMEMT,FLTR,HYDRAULIC,5MICRO
DUCT,BODY 228254 ........................................................... 445
BN026756 ....................................................... 281 ELEMEMT,FLTR,HYDRAULIC,RETURN
DUCT,CAB,FLOOR 228254 ..................................................... 445–446
BN021021 ....................................................... 709 ELEMENT
DUCT,CAB,HVAC,ASSEMBLY 228253 ........................................................... 417
BN015755 ....................................................... 709 228254 ........................................................... 761
DUCT,CABLE 228255 ........................................................... 433
DC223124 ....................................................... 231 ELEMENT, FILTER
DC223125 ....................................................... 229 227758 ........................................................... 767
DUCT,MOUNTING ELEMENT, FILTER, PRIMARY
BN026755 ....................................................... 281 226779 ........................................................... 283
ELEMENT, FILTER, SECONDARY
226780 ........................................................... 283
ELEMENT, FUEL FILTER
E 207694 ........................................................... 297
E-MODULE,ACM ELEMENT, HEATING, AIR DRYER
DC222453 ....................................................... 595 221703 ........................................................... 827
E-MODULE,CCU3 ELEMENT,FILTER 10MICRON
BN032858 ....................................................... 549 207694 ..................................................... 445–446
E-MODULE,CDU2 ELEMENT,FILTER,10MICRON
BN044042 ....................................................... 550 222219 ..................................................... 445–446
E-MODULE,CPC4 ELEMENT,FUEL
DC222454 ................................................. 229, 565 DC222520 ................................................. 445–446
E-MODULE,DC/DC CONVERTER ELEMENT,OIL FILTER
BN007395 ....................................................... 543 DC222521 ....................................................... 243
E-MODULE,MEMORY MODULE DC222896 ................................................. 445–446
BN023823 ....................................................... 569 END COVER PLUG
E-MODULE,SDC NSI. ............................................................... 441
BN010250 ....................................................... 549 ENGINE,OM471LA
E-MODULE,SSM BN033827 ....................................................... 181
214637 ........................................................... 549 EXPANDER
E-MODULE,TCU,ALLN NSI. ............................................................... 787
BN024797 ....................................................... 589 EXTENSION
E-MODULE,UNICOMM BN028770 ....................................................... 741
214104 ........................................................... 457 BN028781 ....................................................... 741
E-STEERING, REXROTH CHOICE EYE BOLT M10 X 2
BN027167 ....................................................... 369 281027 ........................................................... 453
ECCENTRIC SHAFT EYE BOLT,LIFTING
NSI. ............................................................... 441 NSI. ............................................................... 787
EDGE,PINCHWELD EYE,LIFTING
BN033181 ....................................................... 769 NSI. ............................................................... 403
EGASKET,TAPPET COVER EYE,SUSPENSION
DC222893 ....................................................... 445 DC223115 ....................................................... 251
ELASTIC JOINT EYE,SUSPENSION LEFT
NSI. ............................................................... 379 DC222836 ....................................................... 251
ELBOW EYE,SUSPENSION RIGHT
120025 ........................................................... 167 DC222835 ....................................................... 251
120100 ........................................................... 771
120101 ........................................................... 383
120258 ........................................................... 819
120807 ............................................... 483, 487, 495
F
120818 ..................................................... 295, 819 FAN SUCKER,DIA 725
120915 ........................................................... 371 214065 ........................................................... 317
121178 ........................................................... 431 FAN,SHROUDED
121294 ........................................................... 785 DC222710 ....................................................... 249
121295 ........................................................... 401 FASTENER,PLASTIC
121350 ..................................... 83, 259, 363, 487, 495 216646 ........................................................... 641
ELBOW, B/H FASTNER,PLASTIC
120952 .................................................... 29, 33, 35 216646 ..................................................... 539, 643
ELBOW,8MJIC-45-8FJICS FERRULE, ONE-PIECE VITON
120814 ........................................................... 421 AL120035 ........................................................ 145
ELBOW,90,6" FILTER AND SEAL ASSEMBLY, SUCTION
BN019600 ....................................................... 281 AL200315 ........................................................ 141
ELBOW,90,REDUCER,3"TO32MM FILTER ASSEMBLY KIT, SUCTION
BN003394 ....................................................... 281 AL260107 ........................................................ 141
ELBOW,AUTO GREASER FILTER HEAD ASSEMBLY
226045 ........................................................... 499 NSI. ............................................................... 169
ELBOW,RUBBER,SUCTION FILTER UNIT, OIL, HIGH PRESSURE

PARTS MANUAL ARTICULATED DUMP TRUCK 921

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

272034 ........................................................... 767 FITTING,T-TYPE

FILTER, AIR DRYER DC120321 ....................................................... 233
226000 ........................................................... 827 FITTING,VENT LINE
FILTER, FUEL DC222737 ....................................................... 189
207693 ........................................................... 295 FLANGE HOLD TOOL
223816 ..................................................... 177, 319 280401 ........................................................... 455
FILTER, UNIT, FUEL-WATER FLANGE, ( 65 SPLINE DIA ) - 18000/50 BOX-INPUT
207693 ........................................................... 297 228295 ........................................................... 337
FILTER,10 MIC,BREATHER FLANGE, P4 SHAFT
223816 ..................................................... 445–446 AL161034 ........................................................ 161
FILTER,AIR ASSY. FLANGE,25X3.5.5 PIECE RIM
227985 ........................................................... 713 203693 ........................................................ 19–20
FILTER,AIR ASSY(AIR CON) FLANGE,8.5C SHORT - 18050 BOX-FRONT
227985 ..................................................... 445–446 278033 ........................................................... 337
FILTER,AIR,BREATHER,CP FLANGE,9C ( 65 SPLINE DIA ) - 18050 BOX-REAR
210881 ..................................................... 415, 759 228294 ........................................................... 337
FILTER,BRAKE, HP CHARGE FLANGE,HALF
228255 ..................................................... 445–446 120222 ............................................... 405, 759, 781
FILTER,ELEMENT 120237 ..................................................... 363, 409
220010 ........................................................... 299 120238 ........................................................... 781
FILTER,FUEL 120304 ..................................................... 405, 415
DC222520 ....................................................... 213 120607 .......................................................93, 765
FILTER,HEAD MACHINED 121317 ........................................................... 363
222219 ........................................................... 355 FLANGE,INTERMEDIATE
278063 ........................................................... 355 DC222882 ....................................................... 221
FILTER,HP,ASSY FLANGE,RIM
BN033804 ....................................................... 763 226280 ........................................................ 20–21
FILTER,OIL,HIGH PRESSURE FLANGE,SEALING
272034 ........................................................... 765 DC222754 ....................................................... 209
FILTER,REMOTE,TRANSMISSION KIT FLANGE,WDB,PUMP,COMP,REAR
BN019172 ....................................................... 167 BN035151 ....................................................... 185
FILTER,RETURN FLANGE,WDB,PUMP,PRESSURE
BN027423 ....................................................... 415 BN034452 ....................................................... 409
BN027484 ....................................................... 759 FLANGES
FILTER,SUCTION NSI. ................................................... 341, 347, 353
BN012672 ....................................................... 446 FLYWHEEL
FILTER,WDB RETURN DC222780 ....................................................... 199
228253 ..................................................... 445–446 FORK, SHIFT
FILTER,WDB,BRAKE,CHARGE 221040 .............................................................50
BN036852 ....................................................... 431 FORK,SHIFT
FILTER:AIR DRYER 221040 .............................................................46
226000 ..................................................... 445–446 FORK,W/ASSY
FINAL DRIVE,KIT 278114 ........................................................... 347
NSI. ............................................................ 25, 31 FRAME
FINAL DRIVE,KIT,5.2:1 BN029682 ....................................................... 639
NSI. .................................................................35 FRAME, SEAT, TRAINER
FINGER GUARD BN026968 ....................................................... 677
BN027688 ....................................................... 273 FRAME,CAB,ROPS
FINGER GUARD,SIDE NSI. ............................................................... 629
BN028585 ....................................................... 273 FRAME,CHASSIS,FRONT
FIRE EXTINGUISHER 1,5KG BN038313 ....................................................... 611
214598 ........................................................... 707 FRAME,DOOR,CAB,ACCESS
FITTING BN029589 ....................................................... 661
BN004107 ................................................. 487, 491 FRAME,MIRROR STRUCTURE
DC120313 ....................................................... 219 BN024285 ....................................................... 705
FITTING, HOSE ADPT, 1/4" BSP BN024287 ....................................................... 705
120926 ........................................................... 463 FRAME,MUFFLER
FITTING,CONNECTION BN047936 ....................................................... 285
DC222751 ....................................................... 209 FRAME,REINFORCING
DC222759 ....................................................... 213 DC223123 ....................................................... 197
FITTING,ELBOW FRAME,SWITCH
121897 ........................................................... 333 217900 ........................................................... 549
BN038937 ....................................................... 431 FRONT ADAPTIVE SUSPENSION
FITTING,ELBOW M18 X 1.5 NSI. .................................................................85
121897 ........................................................... 357 FRONT OUTPUT
FITTING,SCREW-IN NSI. ............................................................... 355
DC222721 ....................................................... 225 FRONT PROPSHAFT
DC222723 ....................................................... 247 BN039769 .........................................................55
DC222736 ....................................................... 191 FTG,JIC_FEM_SWIVL_STR-PUSHLOCK
FITTING,STRAIGHT,HOSE,END 120056 ..................................................... 817, 823
BN031081 ................................................. 487, 495 FUSE,10A

922 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

206350 ........................................................... 553 GASKET,CIRCUMFERENTIAL

FUSE,15A DC140300 ....................................................... 193
207118 ........................................................... 553 GASKET,CONNECTOR PLATE
FUSE,20A BN016318 ....................................................... 651
207116 ........................................................... 553 GASKET,CYLINDER HEAD
FUSE,25A DC140301 ....................................................... 193
207115 ........................................................... 553 GASKET,DIAPHRAGM COVER
FUSE,40A DC140312 ....................................................... 189
216945 ........................................................... 553 GASKET,EXH CYL1-3
DC140303 ....................................................... 223
GASKET,EXH CYL4-6
DC140304 ....................................................... 223
G GASKET,EXHAUST COOLER CYL 1-3
G-RING DC140306 ....................................................... 225
100588 ........................................................... 825 GASKET,EXHAUST COOLER CYL 4-6
100590 ............................................... 825, 831, 833 DC140307 ....................................................... 225
GAS SPRING ASSEMBLY GASKET,FILTER COVER
NSI. ............................................................... 379 AL200059 ........................................................ 169
GASKET GASKET,HVAC,DRAIN
DC140218 ....................................................... 257 BN018553 ....................................................... 711
DC140219 ....................................................... 217 GASKET,HVAC,INLET
DC140229 ................................................. 231–233 BN016319 ....................................................... 711
DC140230 ................................................. 231–233 GASKET,HVAC,OUTLET
DC140274 ....................................................... 189 BN016320 ....................................................... 711
DC140305 ....................................................... 221 BN018233 ....................................................... 711
DC140311 ....................................................... 189 BN018234 ....................................................... 711
DC140319 ....................................................... 221 GASKET,LID,HYDRAULIC TANK
DC140320 ....................................................... 221 BN033450 ....................................................... 725
DC140323 ....................................................... 243 BN033451 ....................................................... 725
DC140324 ....................................................... 241 GASKET,NITRILE,RUBBER
DC140325 ....................................................... 241 BN030526 ....................................................... 301
DC140326 ....................................................... 243 GASKET,OIL PAN
DC140328 ....................................................... 247 DC140298 ....................................................... 191
DC140329 ....................................................... 247 GASKET,OIL PUMP
DC140330 ....................................................... 243 DC140327 ....................................................... 241
DC140533 ................................................. 231–233 GASKET,OIL SEPARATOR
DC140558 ....................................................... 243 DC140313 ....................................................... 189
DC221735 ....................................................... 232 GASKET,ORBITROL,ADT
DC221746 ....................................................... 245 BN016321 ....................................................... 381
GASKET SEAL GASKET,PLUG CONNECTOR
NSI. ............................................................... 442 DC120281 ....................................................... 232
GASKET SEAL-TOP COVER GASKET,PTO,DAIMLER
NSI. ............................................................... 441 BN050954 ....................................................... 409
GASKET, GASKET,SCREW TO COVER
DC140229 ....................................................... 233 DC222286 ....................................................... 221
DC140272 ....................................................... 205 GASKET,TAPPET COVER
DC140308 ....................................................... 247 DC222893 ................................................. 445–446
DC140315 ....................................................... 205 GASKET,TIMING CASE
DC140318 ....................................................... 221 DC140299 ....................................................... 189
GASKET, ( A10-V DFR (10-100) ) GASKET*
227614 ........................................................... 783 NSI* .............................................................. 761
GASKET, ADAPTER HOUSING GASSTRUT,D,435,282,330
AL200525 ........................................................ 161 BN020941 ....................................................... 661
GASKET, CASE GAUGE (QUAD) PRESSURE
AL200061 ........................................................ 146 206082 ........................................................... 459
GASKET, CHANNEL PLATE GAUGE, INFLATOR, COMBI
AL200440 ........................................................ 146 280071 ........................................................... 463
GASKET, CONVERTER HOUSING GAUGE,LEVEL
AL200007 ........................................................ 159 228283 ........................................................... 351
GASKET, COOLER PORT COVER GEAR ASSEMBLY, P1 SUN
AL200530 ........................................................ 149 AL200009 ........................................................ 155
GASKET, FILTER GEAR SET, CYCLOIDAL.
AL200208 ........................................................ 141 AL260119 ........................................................ 135
GASKET, FILTER COVER GEAR SET, P1 PINION. SET CONTAINS SIX GEARS.
AL200059 ........................................................ 146 AL260021 ........................................................ 137
GASKET, REAR COVER GEAR SET, P2 PINION. SET CONTAINS FOUR GEARS
AL200008 ........................................................ 165 AL160742 ........................................................ 139
GASKET,BRAKE PEDAL GEAR SET, P3 PINION. SET CONTAINS FOUR GEARS.
216255 ........................................................... 423 AL160506 ........................................................ 161
GASKET,CHARGE AIR PIPE GEAR SET, P4 PINION. SET CONTAINS SIX GEARS.
DC140321 ....................................................... 221 AL201002 ........................................................ 161

PARTS MANUAL ARTICULATED DUMP TRUCK 923

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

GEAR, HELICAL BN023332 ................................................. 489, 493

220528 .............................................................50 GREASE,ASSY, TAILGATE
GEAR, HELICAL INPUT BN027361 ................................................. 491, 493
220525 .............................................................49 GREASE,ASSY,AUTO
GEAR, P1 PLANETARY RING BN023315 ....................................................... 491
AL200297 ........................................................ 127 GREASE,HIGH TEMP,NLGI 2 - 0.5KG
GEAR, P2 SUN BN005771 ................................................. 445–446
AL160737 ........................................................ 131 GRILLE,BONNET,ADT,LARGE,E#
GEAR, P3 PLANETARY RING. BN034129 ....................................................... 735
AL201005 ........................................................ 139 BN034130 ....................................................... 735
GEAR, P4 RING GRIP,DASHBOARD,CUPHOLDER
AL201003 ........................................................ 162 BN016990 ....................................................... 643
GEAR, P4 SUN GRIP,PTC 25MM PIPEX
AL201001 ........................................................ 161 202686 ........................................................... 837
GEAR, SIDE GROMMET
221093 .............................................................49 203927 ............................................... 549, 569, 715
GEAR, SUN P3 204079 ........................................................... 813
AL200195 ........................................................ 131 GROMMET, RND
GEAR,CRANKSHAFT 203215 .......................................................33, 577
DC223065 ....................................................... 203 GROMMET,BLANK
GEAR,DRIVE 206579 ..................................................... 685, 687
DC222869 ....................................................... 241 BN018508 ....................................................... 657
DC223068 ....................................................... 205 GROMMET,BLANK,RND,SS
GEAR,DRIVE COMPRESSOR 206579 ........................................................... 549
DC222864 ....................................................... 217 GROMMET,RND
GEAR,HELICAL INPUT 203923 ............................................... 541, 549, 715
220525 .............................................................45 203925 ........................................................... 511
GEAR,HELICAL, PINION 203926 ....................................263, 537, 545, 549, 585
220528 .............................................................46 206291 ........................................................... 549
GEAR,IDLER 208771 ..................................................... 571, 575
228292 ........................................................... 355 217430 ....................................537, 545, 561, 571, 813
DC222837 ....................................................... 203 217563 ..................................... 91, 367, 375, 561, 779
DC223028 ....................................................... 203 BN016991 ..................................... 549, 629, 703, 705
DC223060 ....................................................... 203 BN033099 ................................................. 751, 845
DC223064 ....................................................... 203 GROMMET,RND-SS
DC223121 ....................................................... 203 202094 ........................................................... 575
GEAR,INPUT GROMMET,RND,BLANK
228293 ........................................................... 351 203264 ............................................... 549, 685, 687
GEAR,OUTPUT 203265 ........................................................... 687
228291 ........................................................... 345 203267 ........................................................... 659
GEAR,PLANET SET GROMMET,RND,SPLIT
225238 ........................................................... 343 214555 ........................................................ 29, 33
GEAR,PLANET,HD,5,2:1 20T , GROMMET,ROUND
206606 .............................................................39 218350 ..................................................... 525, 527
GEAR,PLANET,HD,5,2:1 20T ZF, GROMMET,STRIP
206606 .............................................................41 BN039542 ....................................................... 407
GEAR,RING GROUP,ROTARY
225237 ........................................................... 343 225400 ........................................................... 811
GEAR,SIDE GUARD
221093 .............................................................45 BN041663 ....................................................... 439
GEAR,STARTER RING GUARD,ASSY
DC222783 ....................................................... 199 BN035213 .........................................................43
GEAR,SUN GUARD,ASSY,LH
225239 ........................................................... 343 BN035248 .........................................................43
GEAR,SUN,HD,5,2:1 20T GUARD,ASSY,RH
206598 .............................................................39 BN035229 .........................................................43
GEAR,SUN,HD,5,2:1 20T ZF,B40 GUARD,CAB,EURO
206598 .............................................................41 BN020646 ....................................................... 683
GEROTOR GUARD,FILTER,HP
226028 ........................................................... 391 BN033808 ....................................................... 765
GLASS,DOOR,ADT,LOWER GUARD,FINGER
BN030417 ....................................................... 661 BN032520 ....................................................... 289
GLASS,DOOR,ADT,TOP GUARD,ORBITROL
BN030684 ....................................................... 661 BN038900 ....................................................... 389
GLOBE, 24V, H1 GUARD,PLATE,PROPSHAFT
227820 ........................................................... 529 BN028136 ....................................................... 313
GLOBE, PARK LIGHT, 24V, 4W GUARD,PROPSHAFT,TOP,FRONT
227821 ........................................................... 529 BN041038 ....................................................... 313
GREASE BANK GUARD,PROPSHAFT,TOP,REAR
208503 ..................................................... 503, 505 BN041039 ....................................................... 313
GREASE, MANUAL ASSY GUARD,PTO PROPSHAFT

924 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

BN045608 ....................................................... 181 BN002466 ....................................................... 703

GUARD,ROCK HARNESS,MIRROR,RHS
BN034730 ....................................................... 289 BN002465 ....................................................... 703
GUIDE HARNESS,NOSEBOX
227764 ........................................................... 365 BN047437 ....................................................... 531
GUIDE, HARNESS,REAR
T105773 ......................................................... 807 BN039378 ....................................................... 575
GUIDE,PLATE HARNESS,REMOTE FILTRATION
BN017526 ....................................................... 845 BN038296 ....................................................... 591
GUIDE,SPRING HARNESS,SPEAKER
DC222849 ....................................................... 193 BN013539 ....................................................... 655
HARNESS,STOP SWITCH
214418 ........................................................... 559
HARNESS,SUSPENSION
H BN035200 ....................................................... 109
HANDLE, ADJUSTMENT, BACKREST HARNESS,TRANSMISSION
278084 ........................................................... 675 BN037952 ....................................................... 591
HANDLE,CAB INTERIOR HARNESS,WORKLIGHT
206439 ..................................................... 643, 661 BN032963 ....................................................... 547
HANDLE,DOOR,CAB,ADT HDP DEUTSCH, 31 WAY, PLUG, SOCKETS
BN033578 ....................................................... 663 216073 ........................................................... 607
HANDLE,DOOR,CAB,KIT HEAD,CYLINDER WITH VALVES
BN033655 ....................................................... 661 DC222765 ....................................................... 193
HANDLE,SSM,25 BUTTON HEADLIGHT, HIGH BEAM, H1, 24V
BN000550 ....................................................... 651 BN008764 ....................................................... 529
HANDRAIL HEADLIGHT,HALOGEN,EU,ELEC ASSY
BN028782 ....................................................... 755 BN043142 ....................................................... 513
BN028788 ....................................................... 755 HEADLIGHT,HALOGEN,SA,ELEC ASSY
BN028791 ....................................................... 755 BN043141 ....................................................... 515
BN028794 ....................................................... 755 HEADLIGHT,HIGH BEAM,H1,24V
BN028801 ....................................................... 753 BN008764 ................................................. 517, 519
BN028806 ....................................................... 753 HEADLIGHT,HIGH BEAM,LED
BN039608 ....................................................... 755 BN037411.................................................. 525, 527
BN039786 ....................................................... 755 HEADLIGHT,LED,EU,ELEC ASSY
HARNESS, CLOGGING HARNESS BN042808 ....................................................... 521
228271 ........................................................... 767 HEADLIGHT,LED,SA,ELEC ASSY
HARNESS,ARTIC BN042807 ....................................................... 523
BN039380 ....................................................... 561 HEADLIGHT,LOW BEAM,H1,24V,LH
HARNESS,ARTIC JUMP BN008763 ................................................. 519, 529
BN040034 ....................................................... 575 HEADLIGHT,LOW BEAM,H1,24V,RH
HARNESS,ARTIC LIGHT BN020680 ................................................. 517, 529
BN039852 ....................................................... 545 HEADLIGHT,LOW BEAM,LED,LH
HARNESS,AUTO GREASE BN037413 ....................................................... 527
228191 ........................................................... 501 HEADLIGHT,LOW BEAM,LED,RH
HARNESS,BEACON BN037414 ....................................................... 525
BN013527 ....................................................... 581 HEADLINER,FRONT,ADT
HARNESS,BONNET BN009169 ....................................................... 641
BN035718 ....................................................... 511 HEADLINER,REAR,ADT
HARNESS,BONNET,LED,LH BN021422 ....................................................... 641
BN041792 ................................................. 525, 527 HEADREST, SEAT
HARNESS,BONNET,LED,RH 278078 ........................................................... 675
BN041793 ................................................. 525, 527 HEATER,FUEL
HARNESS,CAB 207981 ........................................................... 593
BN039785 ................................................. 550, 553 HEATING PLUG
HARNESS,CAN,BRIDGE 281003 ........................................................... 453
BN044133 ....................................................... 550 HEXSERT
HARNESS,CUT_ISOLATE 206437 ............................................... 629, 743, 745
BN013079 ....................................................... 535 206585 ........................................................... 629
HARNESS,CUT/ISOLATE 207266 ........................................................... 629
BN039459 ....................................................... 537 HINGE,BONNET,ADT
HARNESS,DIAGNOSTIC BN021781 ....................................................... 735
216281 ........................................................... 457 HINGE,CAB,COOLER BOX
HARNESS,DIAGNOSTIC, XENTRY BN017218 ....................................................... 659
BN032341 ....................................................... 457 HINGE,COVER,BELLY
HARNESS,ENGINE BN033175 ....................................................... 613
BN039374 ....................................................... 571 HINGE,DOOR,CAB,ADT
DC200072 ....................................................... 229 BN030658 ....................................................... 661
HARNESS,MIRROR HINGE,M5
BN032961 ....................................................... 703 206441 ........................................................... 537
BN032962 ....................................................... 703 HORN,ELECTRICAL
HARNESS,MIRROR,LHS BN001690 ....................................................... 549

PARTS MANUAL ARTICULATED DUMP TRUCK 925

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

HOSE BN034633 ....................................................... 823

240410 ........................................................... 483 BN034634 ....................................................... 823
243690 ........................................................... 483 BN034635 ....................................................... 823
BN021222 ....................................................... 695 BN034636 ....................................................... 823
BN025325 ....................................................... 177 BN034637 ....................................................... 823
BN025488 ....................................................... 263 BN034638 ....................................................... 823
BN025489 ....................................................... 263 BN034640 ....................................................... 821
BN025863 ....................................................... 415 BN034641 ....................................................... 821
BN025864 ....................................................... 759 BN034854 ....................................................... 383
BN025868 ....................................................... 803 BN034855 ....................................................... 383
BN025869 ....................................................... 803 BN034856 ....................................................... 383
BN025870 ....................................................... 803 BN034857 ....................................................... 383
BN025871 ....................................................... 803 BN034858 ....................................................... 383
BN025873 ....................................................... 801 BN034992 ....................................................... 421
BN025875 ....................................................... 797 BN034994 ....................................................... 421
BN025876 ....................................................... 797 BN035006 ....................................................... 421
BN025877 ....................................................... 795 BN035008 ....................................................... 421
BN025878 ....................................................... 795 BN035009 ....................................................... 421
BN025879 ....................................................... 795 BN035011........................................................ 421
BN025880 ....................................................... 795 BN035016 ....................................................... 421
BN025881 ....................................................... 795 BN035018 ....................................................... 421
BN025882 ................................................. 795, 797 BN035019 ....................................................... 421
BN025883 ....................................................... 795 BN035023 ....................................................... 421
BN025884 ....................................................... 795 BN035025 ....................................................... 819
BN025885 ....................................................... 813 BN035026 ....................................................... 421
BN025886 ....................................................... 813 BN035047 ....................................................... 405
BN025887 ....................................................... 813 BN035049 ....................................................... 405
BN025888 ....................................................... 813 BN035050 ....................................................... 405
BN025889 ....................................................... 813 BN035052 ....................................................... 405
BN025890 ....................................................... 813 BN035053 ....................................................... 405
BN025891 ....................................................... 813 BN035055 ....................................................... 405
BN025892 ................................................. 367, 375 BN035056 ....................................................... 405
BN025894 ................................................. 367, 375 BN035057 ....................................................... 405
BN025895 ................................................. 367, 375 BN036895 ....................................................... 405
BN025896 ....................................................... 779 BN036937 ....................................................... 405
BN025897 ....................................................... 779 BN037075 ....................................................... 167
BN025900 ....................................................... 771 BN037077 ....................................................... 167
BN025901 ....................................................... 769 BN037078 ....................................................... 167
BN025902 ....................................................... 769 BN037255 ....................................................... 407
BN025903 ....................................................... 769 BN037310 ....................................................... 421
BN025904 ....................................................... 769 BN037311........................................................ 421
BN025905 ....................................................... 769 BN037312 ....................................................... 421
BN027678 ....................................................... 319 BN037314 ....................................................... 421
BN033772 ....................................................... 407 BN037652 ....................................................... 383
BN034081 ....................................................... 407 BN037653 ....................................................... 383
BN034082 ....................................................... 407 BN037656 ....................................................... 383
BN034083 ....................................................... 407 BN037657 ....................................................... 383
BN034084 ....................................................... 407 BN037856 ....................................................... 801
BN034530 .........................................................91 BN037857 ....................................................... 419
BN034531 .........................................................91 BN037858 ....................................................... 419
BN034532 .........................................................91 BN038375 ....................................................... 405
BN034533 .........................................................91 BN038376 ....................................................... 405
BN034534 .........................................................91 BN039074 ....................................................... 405
BN034535 .........................................................91 BN039330 ....................................................... 421
BN034536 .........................................................91 BN039331 ....................................................... 421
BN034537 .........................................................91 BN039795 ....................................................... 421
BN034538 .........................................................91 BN039796 ....................................................... 421
BN034539 .........................................................91 BN039969 ....................................................... 769
BN034540 .........................................................91 BN040346 .........................................................83
BN034619 ....................................................... 821 BN040366 ....................................................... 771
BN034621 ....................................................... 821 BN040452 ....................................................... 309
BN034623 ....................................................... 821 BN040453 ....................................................... 307
BN034624 ....................................................... 821 BN040454 ....................................................... 307
BN034625 ....................................................... 823 BN050419 ....................................................... 299
BN034626 ....................................................... 823 HOSE , E-STEERING, ASSY
BN034627 ....................................................... 823 BN027169 ....................................................... 369
BN034628 ....................................................... 823 HOSE_HVAC HEATER
BN034629 ....................................................... 823 BN033425 ....................................................... 715
BN034630 ....................................................... 823 HOSE, COVER, SPIRAL
BN034631 ....................................................... 823 BN028743 ....................................................... 495
BN034632 ....................................................... 823 BN038966 ....................................................... 715

926 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

BN038988 ....................................................... 715 HOSE,PROTECTION,CAB

HOSE, PUSHLOCK 1/4" BN030416 ....................................................... 711
130020 ........................................................... 463 HOSE,PROTECTION,SPIRAL
HOSE,ACCORDION BN031315 ....................................................... 715
DC130339 ....................................................... 215 HOSE,PUSHLOCK
HOSE,AIR SHIFT BN027768 .........................................................27
BN027508 .........................................................29 HOSE,RAD,ASSY,SUCT
BN028580 .................................................... 33, 35 BN023170 ....................................................... 263
HOSE,AXLE BRTHR KIT,M HOSE,RAD,TOP
BN027439 .........................................................37 BN022773 ....................................................... 263
HOSE,AXLE BRTHR KIT,R HOSE,SCAVENGING
BN027568 .........................................................37 BN027683 ....................................................... 281
HOSE,BREATHER BN027684 ....................................................... 281
BN027506 .........................................................29 HOSE,TOC,INLET
BN028574 .................................................... 33, 35 BN037662 ....................................................... 173
HOSE,CHARGE AIR,COLD HOSE,TOC,OUTLET
BN044708 ....................................................... 279 BN037663 ....................................................... 173
HOSE,CHARGE AIR,HOT HOUSING
BN045052 ....................................................... 279 226286 ........................................................... 811
HOSE,COOLANT NSI. ........................................353, 365, 391, 397, 767
DC130338 ....................................................... 247 HOUSING ASSEMBLY, MAIN
HOSE,COOLER AL160867 ........................................................ 127
BN042771 ....................................................... 315 HOUSING ASSEMBLY, PUMP
HOSE,COOLER,T/C AL200420 ........................................................ 135
BN042772 ....................................................... 315 HOUSING ASSY, REMOTE FILTER
BN042773 ....................................................... 315 BN019172 ....................................................... 169
HOSE,DRAIN OFF HOUSING, C3 CLUTCH
BN034441 ....................................................... 295 AL160949 ........................................................ 127
HOSE,EXHAUST GAS HOUSING, C4 CLUTCH
DC130307 ....................................................... 225 AL160837 ........................................................ 127
HOSE,FILL HOUSING, CONVERTER
BN027918 ....................................................... 263 AL160019 ........................................................ 159
BN028508 ....................................................... 263 HOUSING, PINION BEARING & CUP
HOSE,FUEL 221147 .............................................................50
BN035036 ....................................................... 295 HOUSING, PUMP
BN035037 ....................................................... 295 AL160088 ........................................................ 135
BN042917 ....................................................... 295 HOUSING, PUMP
HOSE,GREASE 226299 ........................................................... 373
BN028129 ....................................................... 487 HOUSING,ASSEMBLY
BN028568 ....................................................... 487 228279 ........................................................... 351
BN028578 ....................................................... 487 HOUSING,BEARING FRONT
BN033712 ....................................................... 487 228280 ........................................................... 345
BN033713 ....................................................... 487 HOUSING,BEARING REAR
BN033714 ....................................................... 487 228282 ........................................................... 339
BN033715 ....................................................... 487 HOUSING,CAMSHAFT
BN035231 ....................................................... 487 DC222792 ....................................................... 193
BN035297 ....................................................... 495 HOUSING,CHARGE AIR
BN035298 ....................................................... 495 DC222805 ....................................................... 221
BN035591 ....................................................... 495 HOUSING,CLUTCH
BN035592 ....................................................... 495 228281 ........................................................... 347
BN035593 ....................................................... 495 DC200039 ....................................................... 231
BN035594 ....................................................... 495 DC200058 ....................................................... 233
BN035619 ....................................................... 495 DC222616 ................................................. 231–233
BN039536 ....................................................... 487 DC222620 ....................................................... 232
BN040003 ....................................................... 487 HOUSING,CONTROL
BN040004 ....................................................... 487 DC222628 ....................................................... 231
BN040061 ....................................................... 495 HOUSING,COUPLING
BN040073 ....................................................... 485 DC200046 ....................................................... 232
BN040074 ....................................................... 497 DC200050 ....................................................... 232
HOSE,HVAC DC222623 ....................................................... 232
BN033423 ....................................................... 715 HOUSING,FILTER
BN033424 ....................................................... 715 NSI. ............................................................... 169
BN034889 ....................................................... 715 HOUSING,LWB.SPLINE
BN034890 ....................................................... 715 BN041097 ....................................................... 425
HOSE,HYD,HP,FILTER,ASSY HOUSING,MANIFOLD
BN025260 ....................................................... 763 NSI. ............................................................... 403
HOSE,MOLDED HOUSING,PINION BEARING & CUP
DC130335 ....................................................... 225 221147 .............................................................46
HOSE,PROTECT,SPIRAL HOUSING,PLUG
BN017324 ....................................................... 419 DC222626 ....................................................... 231
BN039454 ....................................................... 801 HOUSING,PUMP

PARTS MANUAL ARTICULATED DUMP TRUCK 927

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

NSI. ............................................................... 783 INSERT,MIRROR ARM,LH

HOUSING,RECEPTACLE BN019230 ....................................................... 705
DC200047 ....................................................... 232 INSERT,MIRROR ARM,RH
DC200052 ....................................................... 232 BN019232 ....................................................... 705
HT.HOSE INSERT,PUMP
226006 ........................................................... 713 278011 ........................................................... 333
HUB ASSEMBLY, ROTATING CLUTCH INSERT,REAR INPUT
AL260008 ........................................................ 155 224431 ........................................................... 327
HUB, C1 DRIVE INSULATION,HOSES,HVAC
AL160768 ........................................................ 155 BN024705 ....................................................... 715
HUB, C2 DRIVE INSULATOR
AL160864 ........................................................ 155 NSI. ............................................................... 397
HUB, C6 CLUTCH DRUM INTAKE,AIR
AL260165 ........................................................ 161 DC222811 ....................................................... 221
HUB, LIFTING,DEVICE ISOLATOR,E-MODULES,CONE
BN039275 ....................................................... 455 BN018561 ....................................................... 651
HUB, P4 RING GEAR ISOLATOR,E-MODULES,CUP
AL260166 ........................................................ 162 BN018559 ....................................................... 651
HUB,MACHINED ISOLATOR,MOUNT,ORBITROL
BN032914 .........................................................41 BN018528 ................................................. 317, 381
HUB,SPLINED
228449 ........................................................... 783
BN033610 .........................................................39
HVAC UNIT J
BN039814 ....................................................... 713 JACKING SCREW M10 X 30
HVAC,UNIT,ADT,E# LARGE 281026 ........................................................... 453
BN039814 ....................................................... 711 JOURNAL,BEARING
HYD.FILTER RETURN DC150250 ....................................................... 203
BN027423 ....................................................... 417 DC150251 ....................................................... 203
HYDRAULIC FILTER RETURN DC150252 ....................................................... 203
BN027484 ....................................................... 761 DC150253 ....................................................... 203
HYDRAULIC STRAINER REPLACEMENT TOOL
BN031347 ....................................................... 459
HYDRAULIC VALVE
BN039775 ....................................................... 787 K
KEY,CAB,DOOR,ADT
BN033579 ....................................................... 663
I KEY,SHAFT
225404 ........................................................... 811
IDLER INSERT PTO KIT INCLUDES 3 X OF NUT,M6 M12
NSI. ......................................................... 335, 355 NSI. ............................................................... 787
IDLER SHAFT KIT SEAL
NSI. ............................................................... 355 141054 ........................................................... 417
INDICATOR KIT, 1000HR SERVICE, B40/45E
228427 ........................................................... 433 364117 ........................................................... 445
228428 ........................................................... 417 KIT, 2000HR SERVICE, B40/45E
228429 ........................................................... 761 364118 ........................................................... 445
INDICATOR, CLOGGING KIT, 4000HR SERVICE, B40/45E
228268 ........................................................... 767 364120 ........................................................... 446
INDICATOR, OIL LEVEL KIT, 500HR SERVICE, B40/45E
AL200523 ........................................................ 129 364116 ........................................................... 445
INDICATOR,21W KIT, ADJUSTER RH
BN008765 ................................................. 517, 519 225529 ........................................................... 441
INDUSTRIAL URETHANE KIT, ADJUSTER SLEEVE & THRUST PLATE LH
280639 ........................................................... 465 225530 ........................................................... 441
INJECTOR,F COMMON RAIL KIT, ANTI RATTLE SPRING
DC222796 ....................................................... 205 227288 ........................................................... 441
INPUT INSERT FRONT KIT, BEARING
NSI. ............................................................... 353 NSI. ............................................................... 442
INPUT INSERT REAR KIT, CENTERING SPRING
NSI. ............................................................... 329 226027 ........................................................... 391
INPUT STAGE KIT, ECCENTRIC SHAFT
NSI. ............................................................... 353 227070 ........................................................... 441
INSERT,CAP,STEERING WHEEL KIT, ELASTIC JOINT
BN017978 ....................................................... 377 227956 ........................................................... 379
INSERT,FILTER ADBLUE KIT, GAS STRUT
DC222538 ....................................................... 257 227955 ........................................................... 379
INSERT,FRONT INPUT KIT, LEVER
224211 ........................................................... 325 223646 ........................................................... 441
INSERT,IDLER PTO KIT, LID AND GASKET
224210 ........................................................... 331 226385 ........................................................... 297

928 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

KIT, REPAIR AIR DRYER UNLOADER KIT,WIPER,DOGA

223714 ........................................................... 827 263441 ..................................................... 685, 691
KIT, RUBBER BOOT
227954 ........................................................... 379
KIT, SEAL
141053 ........................................................... 433 L
141056 ........................................................... 411 LABRINTH,20T SEAL CARRIER
226026 ........................................................... 391 161281 .............................................................41
227197 .............................................................95 LASER, ALIGNMENT, KIT
227199 .............................................................95 280696 ........................................................... 451
KIT, SEAL & GASKET LATCH,CAB,DOOR,ADT
223717 ........................................................... 441 BN033580 ....................................................... 663
KIT, SEAL FRONT PUMP LATCH,DRAIN,COVER
141056 ........................................................... 413 BN037888 ....................................................... 613
KIT, SEAL REAR PUMP LATCH,SLIDING WINDOW
141057 ........................................................... 413 BN034461 ....................................................... 665
KIT, SEAL, SERVICE LEVEL,INDICATOR
221597 ........................................................... 297 210105 ..................................................... 415, 759
KIT, SLIDE PIN LEVER
223722 ........................................................... 441 BN014572 ....................................................... 639
KIT, T-HANDLE AND O-RING LEVER, ADJUSTMENT, HORIZONTAL
226386 ........................................................... 297 278096 ........................................................... 675
KIT, TYRE INFLATION LEVER, MERITOR BRAKE
267249 ........................................................... 463 223646 ........................................................... 441
KIT,100HR SERVICE, B40-60E LEVER,SERVOMOTOR
364115 ........................................................... 445 DC222818 ....................................................... 225
KIT,ARTICULATED JOINT LID
227957 ........................................................... 379 BN029271 ....................................................... 317
KIT,DRAIN, LID,COOLER BOX,CAB
278161 ........................................................... 713 BN013471 ....................................................... 659
KIT,FILTER,4" SUMP LID,HYDRAULIC TANK
AL260130 .................................................. 445–446 BN033462 ....................................................... 725
KIT,FILTER,AUTO GREASE D# BN039708 ....................................................... 725
262947 ........................................................... 501 LID,INPUT
KIT,FILTER,HI/CAPACITY 4"SUMP 224433 ........................................................... 327
AL260130 .................................................. 146, 169 LID,SIDE,NOSEBOX
KIT,FUEL FILTER BN033641 ....................................................... 725
DC222897 ....................................................... 213 BN033644 ....................................................... 725
KIT,GASKET TWIN LID,TANK,FUEL
227530 ........................................................... 501 BN030524 ....................................................... 305
KIT,GROENEVELD LID,TANK,FUEL,ASSY
BN027502 ................................................. 487, 499 BN030523 ....................................................... 301
KIT,INJECTOR SEALING LID,TOP,NOSEBOX
DC140293 ....................................................... 206 BN033774 ....................................................... 725
KIT,LOW LEVEL SWITCH BN033786 ....................................................... 725
227525 ........................................................... 501 LID.PTO
KIT,PISTON,A/MARKET,LWB 228287 ........................................................... 355
263395 ........................................................... 425 LIGHT,BEACON
KIT,PUMP ADAPTER, LOWER SHAFT 218912 ........................................................... 581
227958 ........................................................... 379 LIGHT,FLOOD
KIT,PUMP COVER 217719 ............................................... 545, 547, 575
227523 ........................................................... 501 LIGHT,INTERIOR
KIT,REPAIR ADBLUE UNIT 206940 ........................................................... 549
DC223034 ....................................................... 257 LIGHT,LED
KIT,REPAIR,PEDAL & BASE 216027 ........................................................... 575
226818 ........................................................... 397 216028 ........................................................... 575
KIT,SCAVENGING ADAPTOR LIGHT,OBW,LOAD
BN033693 ....................................................... 275 BN024265 ....................................................... 585
KIT,SEAL* LIGHTER,CIGARETTE
141055 ........................................................... 761 202729 ........................................................... 549
KIT,SWITCH/HARNESS REPAIR LINE,COOLANT
226817 ........................................................... 397 DC130328 ....................................................... 225
KIT,TIE ROD,M12X160(3 PIECE) DC130329 ....................................................... 225
101546 ........................................................... 787 DC130330 ....................................................... 247
KIT,TS HIGH PRESSURE LINE DC130332 ....................................................... 219
DC222800 ....................................................... 206 DC130336 ....................................................... 247
KIT,TS INJECTOR DC130337 ....................................................... 225
DC222798 ....................................................... 206 DC130405 ....................................................... 219
DC222799 ....................................................... 206 LINE,EXHAUST GAS
KIT,VALVE REPAIR DC130322 ....................................................... 221
226815 ........................................................... 397 LINE,FUEL

PARTS MANUAL ARTICULATED DUMP TRUCK 929

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

DC130308 ....................................................... 209 280450 ........................................................... 481

DC130309 ....................................................... 209 LOCTITE,GASKET(HIGH TEMP)
DC130310 ....................................................... 209 280111 ........................................................... 191
DC130311 ....................................................... 209 LOWERING DEVICE, SEAT
DC130312 ....................................................... 209 278091 ........................................................... 675
DC130313 ....................................................... 209 LUG, 10MM
DC130314 ....................................................... 209 218962 ........................................................... 599
LINE,HIGH-PRESSURE 218963 ........................................................... 599
DC130305 ....................................................... 205 LUG, 12MM
DC130306 ....................................................... 205 218965 ........................................................... 599
DC130315 ....................................................... 205 LUG, 4MM
LINE,OIL PRESSURE 218950 ........................................................... 599
DC130325 ....................................................... 245 LUG, 6MM
LINE,OIL RETURN 216812 ........................................................... 599
DC130324 ....................................................... 245 216813 ........................................................... 599
LINE,RECIRCULATION 218955 ........................................................... 599
DC130320 ....................................................... 225 218956 ........................................................... 599
DC130321 ....................................................... 221 218957 ........................................................... 599
DC130323 ....................................................... 225 LUG, 8MM
LINE,SUCTION 207926 ........................................................... 599
DC130318 ....................................................... 219 216811 ........................................................... 599
DC130319 ....................................................... 219 LUG,HEAVY DUTY
LINE,VENT 218965 ........................................................... 553
DC130331 ....................................................... 189
LINER,BIN
BN028446 ....................................................... 841
LINER,CYLINDER M
DC222768 ....................................................... 187 MAGNET, ASSY
LOAD PLATE BN000853 ....................................................... 107
NSI. ............................................................... 441 MANIFOLD ASSY, SUSPENSION
LOAD SENSE BN041750 .........................................................95
227774 ........................................................... 365 MANIFOLD BLOCK,
LOCK, ADJUSTER NSI. ............................................................... 787
221030 .............................................................49 MANIFOLD,EXHAUST
LOCK, HEIGHT DC222821 ....................................................... 223
278095 ........................................................... 675 DC222822 ....................................................... 223
LOCK, SECONDARY DC222825 ....................................................... 223
AL200049 ........................................................ 141 MANIFOLD,GREASE NIPPLE
LOCK, SECONDARY, TPA 160723 ........................................................... 495
AL200528 ........................................................ 141 162017 ........................................................... 495
LOCK,ADJUSTER MANIFOLD,OIL SUCTION
221030 .............................................................45 DC222885 ....................................................... 241
LOCK,DILLBLOCK MANIFOLD,TEST POINTS
216404 ........................................................... 553 173782 ........................................................... 797
LOCK,FUSE MANIFOLD,WELD,ASSY
216892 ........................................................... 553 BN050009 ................................................. 435, 437
LOCK,PLT,T/CYL,BIN,R/LESS MAT,CAB FLOOR,E#
187681 ........................................................... 805 BN042508 ....................................................... 643
LOCK,QUICK-RELEASE MAT,HVAC,SUPPORT
DC222863 ....................................................... 209 BN018507 ....................................................... 711
LOCK,RELAY MAT,NON-SLIP
216891 ........................................................... 553 BN016155 ....................................................... 305
LOCK,TAG BN030917 ....................................................... 743
187894 ........................................................... 805 BN030918 ....................................................... 745
LOCKING CLIP BN033547 ....................................................... 303
NSI. ............................................................... 441 BN033555 ....................................................... 303
LOCKING DEVICE, ISOLATOR BN047927 ....................................................... 729
278089 ........................................................... 675 BN047928 ....................................................... 727
LOCKWIRE METERING UNIT NO 1
221029 ........................................................ 45, 49 226226 ..................................................... 503, 505
LOCTITE,272 THREADLOCKER RED METERING UNIT NO 4
280089 ........................................................... 481 207742 ........................................................... 503
LOCTITE,324/31 STRCTL.ADHESIVE METERING UNIT NO 8
910122 ........................................................... 481 208505 ............................................... 491, 503, 507
LOCTITE,5699 GASKET(HIGH TEMP) METERING UNIT NO 8,5
280111 ........................................................... 481 277379 ........................................................... 507
LOCTITE,572,WHITE THREAD SEAL METERING UNIT NO 9
280086 ........................................................... 481 207745 ........................................................... 503
LOCTITE,638 RETAINER MIDDLE AXLE
280088 ........................................................... 481 BN045249 .........................................................31
LOCTITE,767 ANTI-SEIZE MIRROR,ELECTRIC,24V,ADT

930 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

BN018418 ....................................................... 703 MOUNTING,DIAGNOSTICS,ADT

MIRROR,EXTERIOR BN021664 ....................................................... 651
BN020692 ....................................................... 699 MOUNTING,E-MODULES,ADT
MIRROR,WIDE,ADT BN033708 ....................................................... 653
BN018419 ....................................................... 703 MOUNTING,ENG,FRONT
MODULE,FUSE BN029502 ....................................................... 265
216401 ........................................................... 553 MOUNTING,ENG,TRANS
MODULE,LEG BN027134 ....................................................... 265
216403 ........................................................... 553 MOUNTING,ENGINE
MODULE,OIL-COOLANT DC223117 ....................................................... 251
DC222884 ....................................................... 243 MOUNTING,ENGINE LEFT
MODULE,POWER TAP DC222833 ....................................................... 251
216402 ........................................................... 553 MOUNTING,ENGINE RIGHT
MODULE,RELAY DC222834 ....................................................... 251
216400 ........................................................... 553 MOUNTING,FILTER,HP
MOTOR, WIPER BN033805 ....................................................... 765
227978 ........................................................... 689 MOUNTING,FLUSH,DILLBLOX
MOTOR,ACTUATOR 12V BN009212 ....................................................... 553
227986 ........................................................... 713 MOUNTING,ISOLATORS,CAB
MOTOR,HYDRAULIC BN016120 ....................................................... 535
210766 ..................................................... 809, 811 MOUNTING,LEAF,TAILGATE
MOTOR,PUMP UNIT BN039713 ....................................................... 849
228192 ........................................................... 501 MOUNTING,MACHINED
MOTORIZED VALVE BN038651 ....................................................... 321
227969 ........................................................... 713 MOUNTING,MOTOR,HYD,FAN
MOULDED RUBBER BUFFER BN025755 ....................................................... 809
218996 .............................................................97 MOUNTING,ORBITROL
MOULDED,RUBBER BUFFER BN032749 ....................................................... 381
208635 .............................................................83 MOUNTING,PIPE,EXH,FRONT
MOUNT, FAN BN026565 ....................................................... 285
BN050520 ....................................................... 317 MOUNTING,PIPE,SUCTION
MOUNT,ARTIC,HOSES BN029009 ....................................................... 795
BN028172 ....................................................... 801 BN029011........................................................ 795
MOUNT,COOLER,BOT,LH MOUNTING,PIVOT,MIRRORS
BN022515 ....................................................... 263 BN020091 ....................................................... 701
MOUNT,COOLER,BOT,RH MOUNTING,PUMP,REAR
BN022514 ....................................................... 263 BN039426 ....................................................... 781
MOUNT,COOLER,RUBBER,BOT MOUNTING,REAR,RH,HYD
BN022518 ....................................................... 263 BN037747 ....................................................... 803
MOUNT,COOLER,RUBBER,TOP MOUNTING,RELAY BANK,CAB,E#
BN022522 ....................................................... 263 BN015993 ....................................................... 651
MOUNT,COOLER,WEDGE MOUNTING,REVERSE CAMERA
BN022521 ....................................................... 263 191642 ........................................................... 577
MOUNT,GRILL MOUNTING,RUBBER
BN040276 ....................................................... 317 204483 ........................................................... 321
MOUNT,MANIFOLD 206945 ....... 91, 109, 295, 315, 407, 419, 421, 487, 537, 545,
BN039424 ....................................................... 791 561, 571, 575, 591, 779, 813, 823
MOUNT,MIRROR,WIDE ANGLE 271705 ........................................................... 781
BN021515 ....................................................... 699 MOUNTING,RUBBER,FRONT
MOUNT,PUMP,FRONT BN027130 ....................................................... 265
BN038137 ....................................................... 781 MOUNTING,STACK
MOUNT,RUBBER BN034763 ....................................................... 285
BN003088 ....................................................... 635 MOUNTING,STEERING COLUMN
MOUNT,RUBBER,CAC BN032755 ....................................................... 381
BN022585 ....................................................... 267 MOUNTING,TAILGATE
MOUNTING,B/H,PLATE,REAR BN029884 ....................................................... 849
BN028056 ....................................................... 803 MOUNTING,TRANS,LH
MOUNTING,B/H,REAR,LH,HYD BN027133 ....................................................... 265
BN037744 ....................................................... 803 MOUNTING,TRANS,RH
MOUNTING,BIN POSITION SENSOR BN027132 ....................................................... 265
BN028189 ....................................................... 575 MOUNTING,WASHER BOTTLE
MOUNTING,BOND ON BN016364 ....................................................... 695
207288 ........................................................... 629 MT2485
MOUNTING,BRACKET PLUG,CHRISTMAS TREE ........................ 273, 671, 743
BN018466 ....................................................... 717 MTG, RUBBER, CAB
MOUNTING,BUA & ASG BN039066 ....................................................... 635
BN034184 ....................................................... 575 MTG,BAND,30L AIR RESERVOIR
MOUNTING,CLAMP,RUBBER 206992 ........................................................... 831
BN029750 ....................................................... 419 MTG,HARNESS & HVAC ROUTING
MOUNTING,COVER,DOOR LATCH BN034180 ....................................................... 571
BN033577 ....................................................... 661 BN034413 ....................................................... 571

PARTS MANUAL ARTICULATED DUMP TRUCK 931

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

MTG,MILLENIUM BRIDGE ROUTING BOOT, RUBBER ................................................ 379

BN034870 ....................................................... 571 BOWL ............................................................ 767
MTG,NOSEBOX ROUTING BRACKET ....................................................... 397
BN034598 ....................................................... 531 BUSH............................................................. 397
MTG,PLT,PARK BRAKE CAB,LOADLIGHTS,ELEC ASSY ............................. 583
178023 ........................................................... 439 CAM .............................................................. 397
MTG,REMOTE ISOLATOR SWITCHES CAP, BEARING ...................................................49
BN034304 ....................................................... 537 CAP, END ........................................................ 391
MTG,TOP,17000 CAP,BEARING ....................................................45
224416 ........................................................... 323 CAPSCREW..................................................... 365
MUDFLAP,BIN CAPSCREWS-COVER PLATE ............................... 441
217021 ........................................................... 853 CIRCLIP ......................................................... 397
MUDFLAP,CLAMPED CIRCLIP, EXTERNAL .......................................... 379
BN047500 ....................................................... 747 CIRCLIP, INTERNAL ........................................... 365
MUDGUARD CIRCLIPS........................................................ 441
BN039804 ....................................................... 743 CLAMP ........................................................... 397
BN039805 ....................................................... 745 CLUTCH HOUSING ...................................... 349, 353
MUDGUARD,ASSY COMPRESSION SPRING ..................................... 441
BN039800 ....................................................... 741 COOLER,CHARGE AIR ....................................... 267
BN039802 ....................................................... 741 COPPER WASHER ............................................ 441
MUFFLER,EXHAUST SYSTEM COUNTERSUNK BOLT ........................................ 442
BN048329 ....................................................... 287 CUP .............................................................. 397
DAMPING RING ................................................ 441
DRAGLINK,FAB,ASSY...........................................77
DRAGLINK,STRAIGHT ..................................... 79, 81
N ECCENTRIC SHAFT ........................................... 441
N/BUSH,D85XD125X184LG,BOLT ELASTIC JOINT ................................................ 379
161001 ........................................................... 807 EXPANDER ..................................................... 787
NECKBUSH EYE BOLT,LIFTING............................................. 787
160994 ........................................................... 777 EYE,LIFTING.................................................... 403
NECKBUSH,CYLINDER,STEER FILTER HEAD ASSEMBLY .................................... 169
BN045644 ....................................................... 387 FINAL DRIVE,KIT............................................ 25, 31
NECKBUSH,NUT FINAL DRIVE,KIT,5.2:1 ..........................................35
160993 ........................................................... 777 FLANGES............................................ 341, 347, 353
NECKBUSH,STRUT,125 FRAME,CAB,ROPS ............................................ 629
BN042615 ....................................................... 103 FRONT ADAPTIVE SUSPENSION .............................85
NECKBUSH,STRUT,ASSY FRONT OUTPUT ............................................... 355
NSI. ............................................ 87, 89, 99, 101, 103 GAS SPRING ASSEMBLY..................................... 379
NIPPLE, GREASE GASKET SEAL.................................................. 442
216666 ........................................................... 359 GASKET SEAL-TOP COVER ................................. 441
NIPPLE,GREASE HOUSING.................................353, 365, 391, 397, 767
203990 ............................................... 493, 495, 807 HOUSING,FILTER .............................................. 169
NIPPLE,OUTLET HOUSING,MANIFOLD ......................................... 403
DC222832 ....................................................... 247 HOUSING,PUMP ............................................... 783
DC222890 ....................................................... 243 IDLER INSERT PTO...................................... 335, 355
NITROGEN CHARGE KIT IDLER SHAFT................................................... 355
280257 ........................................................... 457 INPUT INSERT FRONT........................................ 353
NITROGEN CHARGE KIT ADAPTER INPUT INSERT REAR ......................................... 329
121463 ........................................................... 457 INPUT STAGE .................................................. 353
NOSEBOX,LHS,WELDMENT INSULATOR ..................................................... 397
BN039728 ....................................................... 725 KIT INCLUDES 3 X OF NUT,M6 M12. ........................ 787
NOZZLE,OIL SPRAY KIT, BEARING................................................... 442
DC222827 ....................................................... 187 LOAD PLATE .................................................... 441
NSI LOCKING CLIP ................................................. 441
END COVER PLUG ............................................ 441 MANIFOLD BLOCK,............................................ 787
NSI NECKBUSH,STRUT,ASSY ................. 87, 89, 99, 101, 103
ACTUATOR BLOCK ............................................ 441 NUT .................................................. 379, 397, 789
ADJUSTER CASSETTE ....................................... 441 O-RING ............................. 365, 397, 417, 433, 767, 783
ADJUSTER GEAR SEGMENT ................................ 441 OUTPUT GEAR ................................................. 349
ADJUSTER SCREW ........................................... 441 PEDAL ........................................................... 397
ADJUSTER SLEEVES ......................................... 441 PIN. ................................................... 365, 379, 397
ADJUSTER SLEEVES GEARS ............................... 441 PIN,SPLIT ....................................................... 397
ARITULATED JOINT ASSEMBLY............................. 379 PISTON .......................................................... 397
ASSY,THRU,DRIVE ..............................................57 PISTON SCREWS.............................................. 441
BACK UP RING ................................................. 433 PISTON SEAL ASSY ........................................... 441
BASE,PEDAL ................................................... 397 PISTON,ASSEMBLY ........................ 87, 89, 99, 101, 105
BEARING ........................................................ 441 PISTONS ........................................................ 441
BEARING HOUSING REAR ................................... 341 PLANET CARRIER ............................................. 345
BEVEL GEAR-TORQUE LIMITER............................ 441 PLATE, ........................................................... 787
BLANKING PLUG............................................... 441 PLATE, WEAR .................................................. 391
BOOT ............................................................ 397 PLATE,NAME ................................................... 403

932 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

PLATE,PORT.................................................... 783 DC100919 ....................................................... 205

PLUG............................................................. 169 DC222346 ....................................................... 232
PLUG................................................... 95, 391, 789 NSI. ................................................... 379, 397, 789
PLUG, VALVE ................................................... 391 NUT, FLANGED
PLUG,END ...................................................... 397 222989 .............................................................50
PUMP INSERT .................................................. 357 NUT, HEXAGON
REAR OUTPUT ................................................. 357 100777 .............................................................73
RETAINER....................................................... 397 NUT, INPUT SHAFT
RETAINER ASSEMBLY ........................................ 397 221176 .............................................................49
RETAINING BOLT .............................................. 442 NUT, M8 X 1.25 MM
RETAINING PIN. ................................................ 441 AL100034 ........................................................ 151
RING HOLDER, RUBBER BOOT ............................. 379 NUT, NYLOC
ROLL PINS ...................................................... 441 100312 ........................................................... 441
SCREW .................................................... 379, 397 NUT, NYLOC S/STEEL
SCREW, ................................................... 403, 787 100811 ........................................................... 659
SCREW, CAP ................................................... 789 NUT, OUTPUT
SCREW,CAP .................................................... 397 AL160934 ........................................................ 165
SEAL ....................................................... 397, 789 NUT, PUSH-ON
SEAL ASSY ..................................................... 441 AL100165 ........................................................ 146
SEAL, BACK UP .......................................... 411, 413 NUT, STEERING WHEEL
SEAL, BACK-UP ................................................ 767 227953 ........................................................... 379
SEAL, CHAN .............................................. 411, 413 NUT, STUD
SEAL, SEC ................................................ 411, 413 221045 .............................................................50
SEALS ........................................................... 789 NUT,ADJUSTER
SHAFT COVER-BEARING SEAL............................. 441 DC100495 ....................................................... 194
SHIM ............................................................. 397 NUT,CAGE
SHROUD,FAN .................................................. 275 BN023171 ....................................................... 269
SLIDE PIN BUSHING .......................................... 441 NUT,CASTLE
SLIDE PIN CLAMP BOLTS .................................... 441 100290 ........................................................... 777
SLIDE PIN COVER PLUGS ................................... 441 100341 ........................................................... 387
SLIDE PIN SEALS .............................................. 441 NUT,CLEAVELOCK,FLANGE HD
SLIDE PINS ..................................................... 441 BN020716 ....................................................... 563
SPACER ................................................... 397, 789 BN020717 ................................................. 263, 289
SPACER, WASHER ............................................ 441 BN020718 ........................................... 181, 263, 285
SPOOL ........................................................... 397 BN020719 ........................................... 285, 291, 849
SPOOL CONTROL ............................................. 391 BN020721 ........................................... 265, 291, 849
SPRING.......................................................... 397 NUT,COMPRESSOR GEAR
SPRINGS ........................................................ 441 DC100844 ....................................................... 217
STABILISER BAR............................................... 441 NUT,FLANGED-M8
STEERING SHAFT, MAIN ..................................... 379 DC100383 ....................................................... 249
STOP............................................................. 397 NUT,HEX
SUSPENSION,ASSY.............................................85 100788 .................................................... 25, 31, 35
SUSPENSION,ELEC ASSY(B40E).............................85 14M7277 ......................................................... 635
SWITCH AND HARNESS...................................... 397 DC100400 ....................................................... 189
T/CASE,18050,W/MOUNTS................................... 313 DC100915 ....................................................... 225
TANK,SURGE ................................................... 269 NUT,HEX HD
TRANSMISSION,AUTOMATIC ............................... 125 100450 .............................................................31
WALKING BEAM,COMFORT RIDE .....................117, 119 100777 .................................................... 75, 83, 97
WALKING BEAM,OBW ........................................ 115 BN033584 ....................................................... 663
WASHER .................................................. 397, 789 NUT,HEX M15
WASHER,LOCK ................................................ 397 DC100538 ....................................................... 235
WDB,PIPES KIT ............................................. 25, 31 NUT,HEX SLTD
YOKE,9C ..........................................................71 100407 ........................................................... 807
YOKE,MECH ......................................................69 100604 ........................................................... 809
NSI* NUT,HEX,DOMED CAP
GASKET* ........................................................ 761 BN018480 ....................................................... 661
O RING........................................................... 777 NUT,HEX,HALF NUT
O-RING .......................................................... 777 BN018481 ....................................................... 549
O-RING* ......................................................... 761 NUT,HEXAGON
RING,BACK UP ................................................. 777 100281 ..................................................... 563, 575
SEAL,PISTON................................................... 777 100284 ........................................................... 273
SEAL,SINGLE ACTING ........................................ 777 100288 ........................................................... 837
SEAL,WIPER.................................................... 777 100293 ........................................................... 845
SPLITPIN ........................................................ 777 NUT,INPUT SHAFT
NUT 221176 ........................................................ 45, 67
221091 .............................................................49 NUT,LOCK
221150 ........................................................ 46, 50 100310 ..................................................... 735, 809
221158 ........................................................ 45, 49 100312 ........................................................... 535
DC100916 ....................................................... 193 100314 ................................................. 27, 317, 381
DC100917 ....................................................... 205 100316 ..................................................... 613, 661
DC100918 ....................................................... 219 100323 ........................................................... 775

PARTS MANUAL ARTICULATED DUMP TRUCK 933

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

100617 ........................................................... 431 140262 .................................................. 39, 41, 827

100618 ........................................................... 643 O-RING
100626 ......................................... 281, 427, 799, 817 122005 ........................................................... 425
100652 ..................................................... 177, 793 122086 ..................................................... 435, 437
100653 ..................................................... 321, 805 140086 .............................................................93
100655 ..................................................... 619, 809 140115 ........................................................... 387
100657 ..................................................... 181, 793 140131 .............................................................93
101064 ........................................................... 275 140162 ........................................................... 845
BN045784 .................................................... 39, 41 140174 ........................................................... 775
DC222482 ....................................................... 221 140193 ........................................................... 825
NUT,LOCK,B/H 140201 ........................................................... 387
120310 ........................................................... 769 140298 ........................................................... 807
NUT,M9 140482 ........................................................... 387
DC100918 ....................................................... 219 140624 ........................................................... 385
NUT,NYLOC S/STEEL 140731 ........................................................... 781
100811 ..................................................... 549, 575 140833 ........................................................... 381
NUT,NYLOC,FLANGE HD 141065 ........................................................... 783
BN020412 ..................................... 537, 549, 577, 707 145011 ........................................................... 425
BN020413 ....... 109, 167, 271, 295, 307, 409, 485, 495, 497, 145018 ........................................................... 651
535, 549, 571, 575, 651, 695, 813, 819, 823 218842 ........................................................... 373
BN020414 ....... 109, 167, 259, 263, 295, 315, 317, 377, 383, 220765 ........................................................... 713
495, 531, 541, 561, 563, 571, 575, 585, 651, 661, 673, 677, 222277 ........................................................... 373
705, 715, 719, 747, 759, 769, 791, 793, 795, 819, 829, 849 222290 ........................................................... 373
BN020416 ....... 167, 181, 263, 295, 307, 315, 317, 377, 409, 225408 ........................................................... 811
537, 545, 547, 571, 591, 677, 683, 693, 705, 735, 741, 749, 226381 ........................................................... 373
751, 753, 755, 797, 801 226384 ........................................................... 373
BN020417 ...... 83, 91, 97, 167, 173, 317, 399, 571, 613, 621, BN021512 ....................................................... 377
637, 735, 739, 765, 791, 801, 853 BN032189 ....................................................... 427
BN020419 .. 113, 265, 301, 313, 385, 613, 635, 725, 741, 749, BN034352 ....................................................... 103
751, 791, 845, 849 BN034354 ....................................................... 103
BN020420 ...................................... 111, 113, 639, 849 BN044441 ....................................................... 715
NUT,SPEED DC140241 ................................................. 217, 253
101176 ..................................................... 655, 657 DC140281 ....................................................... 205
NUT,SQUARE DC140282 ....................................................... 245
BN029749 ....................................................... 715 DC140283 ....................................................... 213
NUT,STOVER DC140296 ....................................................... 243
100973 ..................................................... 291, 781 DC140331 ....................................................... 193
NUT,STOVER CLASS10 DIN980 ZN DC140334 ....................................................... 189
101360 ..................................................... 313, 781 DC140523 ....................................................... 243
NUT,STUD NSI. .................................. 365, 397, 417, 433, 767, 783
221045 .............................................................46 NSI* .............................................................. 777
NUT,TORQUE,MULTIPLIER OSCILL O-RING,
280547 ........................................................... 461 141029 ........................................................... 345
NUT,W FLANGE 141030 ........................................................... 345
DC100914 ....................................................... 225 141066 ........................................................... 783
NUT,W FLANGE,BINDING 141068 ........................................................... 783
DC100913 ....................................................... 215 224231 ......................................... 325, 327, 331, 333
NUT,WHEEL (COLLAR) 278052 ........................................................... 351
100510 ........................................................ 39, 41 DC140278 ....................................................... 205
NUT,WING DC140279 ....................................................... 205
100275 ........................................................... 585 DC140280 ....................................................... 205
NUTS DC140288 ....................................................... 193
221091 .............................................................45 DC140332 ....................................................... 193
DC140333 ....................................................... 193
O-RING, 10.65 ID
AL140096 ........................................................ 142
O O-RING, 12.3 MM ID
O RING AL140030 ........................................................ 133
140169 ........................................................... 807 O-RING, 129.76 MM ID
140228 .............................................................20 AL140012 ........................................................ 135
140370 ............................................... 825, 831, 833 O-RING, 13.0 ID
NSI* .............................................................. 777 AL140070 ........................................................ 142
O RING, O-RING, 14 MM ID
140228 ........................................................ 19–20 AL140008 ........................................................ 145
AL140019 ........................................................ 169 O-RING, 14.0 MM ID
BN006964 .................................................... 20–21 AL140008 ........................................................ 146
O RING,10A0D400A0N70 O-RING, 15.4 MM ID
140461 ........................................................... 625 AL140001 ............................................ 127, 159, 165
O RING,3A5D110A7N70 O-RING, 16.4 MM ID
140271 ........................................................... 355 AL140019 ........................................................ 146
O RING,PLANET PIN O-RING, 18.8 MM ID

934 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

AL140020 .................................................. 145–146 P

O-RING, 25.4 MM ID
AL140002 ........................................................ 155 P-CLAMP
O-RING, 29.7 MM ID 220774 ........................................................... 713
AL140107 ........................................................ 149 P-CLIP,15MM
O-RING, 34.6 MM ID 203680 ..................................................... 487, 495
AL140022 ........................................................ 151 P/SHAFT
O-RING, 419.9 MM ID 290912 .............................................................57
AL140023 ........................................................ 151 BN039505 .........................................................57
O-RING, 8.9 MM ID BN039769 .........................................................53
AL140003 ............................................ 146, 161–162 P/SHAFT,0710,D120,D120,0.113
O-RING, 85.3 MM ID BN028856 ................................................. 181, 183
AL140097 ........................................................ 146 PADS, SET PARK BRAKE
O-RING, 88.5 MM ID 226224 ........................................................... 441
AL140119 .................................................. 133, 827 PANEL,ASSEMBLY,CAB
O-RING, HEATING ELEMENT BN013462 ....................................................... 659
O-RING,135X2.5 BN034390 ....................................................... 679
224231 ........................................................... 353 PANEL,ASSEMBLY,CAB,REAR
O-RING,144.4X3 BN034387 ....................................................... 679
224232 ........................................................... 341 PANEL,ASSY,HVAC,OUTER
O-RING,16X1.5 BN024858 ....................................................... 679
278051 ........................................................... 347 PANEL,CAB,ADT
O-RING,75.92MM BN009171 ....................................................... 643
AL140116 .................................................. 146, 169 BN030748 ....................................................... 683
O-RING,9X2.5 PANEL,CAB,STORAGE BOX
224228 ............................................... 349, 355, 357 BN034065 ....................................................... 643
O-RING,ARTIC PANEL,CONTROL,ADT
BN025605 ....................................................... 619 BN018551 ....................................................... 647
O-RING,BOTTOM CYLINDER LINER SEALING PANEL,COVER,HVAC HOSES
DC140286 ....................................................... 187 BN013477 ....................................................... 643
O-RING,TOP CYLINDER LINER SEALING PANEL,FIREWALL,ASSEMBLY
DC140285 ....................................................... 187 BN034379 ....................................................... 679
DC140287 ....................................................... 187 PANEL,SPACER,ROOF,ADT
O-RING,VITON,113.89 MM ID BN021513 ....................................................... 681
AL140122 ........................................................ 169 PANEL,TRIM,B PILLAR
O-RING* BN021418 ....................................................... 643
NSI* .............................................................. 761 PARK BRAKE ASSY
O,RING,85.3 MM ID BN002921 ....................................................... 441
AL140097 ........................................................ 169 PEDAL
O,RING,RESERVOIR BOTTOM NSI. ............................................................... 397
227516 ........................................................... 501 PEDAL & BASE ASSEMBLY
O,RING,SOLENOID 226821 ........................................................... 397
AL140070 ........................................................ 146 PEDAL,BRAKE
AL140096 ........................................................ 146 BN046253 ....................................................... 395
ORIFICE PIN
226569 ........................................................... 373 162532 ........................................................... 805
226962 .............................................................95 225522 ........................................................... 442
226965 .............................................................95 BN039860 ....................................................... 849
226966 .............................................................95 NSI. ................................................... 365, 379, 397
226968 .............................................................95 PIN INSERTING TOOL
ORIFICE, PILOT, 1.0 281006 ........................................................... 453
228141 ........................................................... 789 PIN, ARTIC JOINT
ORIFICE,0.7 BN029045 ....................................................... 619
224400 ........................................................... 787 PIN, COTTER
ORIFICE,SCREW M6X2.0 221031 .............................................................49
228349 ........................................................... 787 PIN, DOWEL
ORIFICE,SCREW-1,0 AL160843 ........................................................ 141
121353 ........................................................... 403 PIN, DOWEL
OSCILLATION TOOL 221171 .............................................................50
280329 ........................................................... 461 223214 ........................................................... 373
OSCILLATION,MALE PIN, DOWEL, 10 X 32 MM
BN023110........................................................ 617 AL160094 ........................................................ 135
OUTLET,GREASE M16X1,5 PIN, DOWEL, 10 X 50 MM
227520 ........................................................... 501 AL160123 ........................................................ 146
OUTPUT GEAR PIN, DOWEL, 6 X 34.5 MM.
NSI. ............................................................... 349 AL160098 ........................................................ 135
OUTRIGGER,TAILGATE PIN, PLANET GEAR
BN039567 ....................................................... 849 160688 .............................................................39
PIN, PLANET GEAR MK2,B40
160688 .............................................................41
PIN, RETAINING, 2.5 OD X 30 MM
AL160071 ........................................................ 146

PARTS MANUAL ARTICULATED DUMP TRUCK 935

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

PIN, RETAINING, 2.5 X 40 MM PIN,STRIKER,DOOR,ADT

AL160128 ........................................................ 145 BN030418 ....................................................... 661
PIN, RETAINING, 3 X 43 MM. USED ONLY WITH AL160810 PIN,WEAR INDICATOR
VALVE STOP. BN031852 ....................................................... 427
AL160067 ........................................................ 145 PIN:LOCK NUT,ROLLER
PIN, RETAINING, 5 X 43 MM 201745 .............................................................39
AL160065 ........................................................ 145 PIN:LOCK NUT,ROLLER DIA8X14L
PIN, RETAINING, 5 X 43 MM. USED ONLY WITH AL160945 201745 .............................................................41
VALVE STOP PINCHWELD
AL160065 ........................................................ 145 BN040334 ....................................................... 759
PIN, SECURING, BELLOWS PINION, SIDE
278088 ........................................................... 675 221086 .............................................................49
PIN, SPRING, 5 X 55 MM PINION,SIDE
AL160129 ........................................................ 145 221086 .............................................................45
PIN, SPRING, PINION NUT PIPE, GREASE
221151 .............................................................50 BN028180 ....................................................... 483
PIN,ARTIC BN028184 ....................................................... 483
BN029037 ....................................................... 619 BN028185 ....................................................... 483
PIN,BALL SCREW PIPE,AIR INTAKE
DC222856 ................................................. 193–194 BN023052 ....................................................... 281
PIN,BIN PIVOT PIPE,BIN,HEATING
160383 ........................................................... 845 BN026936 ....................................................... 291
PIN,BIN POLE BN041239 ....................................................... 291
161984 ........................................................... 837 PIPE,BRAKE,ACTUATION
PIN,BONNET ACTUATOR BN034668 .........................................................29
BN032001 ....................................................... 511 BN034671 .........................................................29
PIN,CAB,COAT AND BEACON PIPE,BRAKE,ACTUATION,L
BN034055 ....................................................... 643 BN034850 .........................................................33
PIN,CONTACT PIPE,BRAKE,ACTUATION,R
DC200018 ....................................................... 232 BN034849 .........................................................33
PIN,COTTER PIPE,BRAKE,COOL,IN,L,M
221031 .............................................................45 BN033218 .........................................................33
PIN,CYLINDER PIPE,BRAKE,COOL,IN,R,M
163160 ........................................................... 783 BN033219 .........................................................33
DC100920 ....................................................... 193 PIPE,CHARGE AIR
DC100927 ....................................................... 193 DC130316 ....................................................... 221
DC100991 ....................................................... 203 DC130317 ....................................................... 221
PIN,CYLINDRICAL PIPE,CONNECTING
DC100924 ....................................................... 187 DC130333 ....................................................... 225
DC100954 ....................................................... 187 DC130334 ....................................................... 213
DC100955 ....................................................... 187 PIPE,CONNECTION
PIN,DOWEL BN027425 ....................................................... 291
161415 ........................................................... 425 PIPE,COOLING
221171 .............................................................46 BN030867 ....................................................... 819
225410 ........................................................... 811 BN031511........................................................ 819
225411 ........................................................... 811 PIPE,COOLING,FRONT AXLE
PIN,DOWEL,CARRIER COVER BN033150 .........................................................29
221171 .............................................................31 BN033205 .........................................................29
PIN,EXPANDING PIPE,COOLING,OUTLET,LH
BN038473 ....................................................... 385 BN045220 .........................................................29
PIN,GUDGEON BN045222 .........................................................33
DC222785 ....................................................... 201 PIPE,COOLING,OUTLET,RH
PIN,LOCK OUT BN045221 .........................................................29
BN038278 ....................................................... 843 BN045223 .........................................................33
PIN,PLANET PIPE,FAN,PURGING
225233 ........................................................... 343 184572 ..................................................... 171, 259
PIN,RESERVOIR GUIDE 4KG PIPE,FEED,WELD ASSY.
227604 ........................................................... 501 228284 ........................................................... 351
PIN,ROLL PIPE,FITTING,ASSY
DC100912 ....................................................... 239 BN039967 ....................................................... 263
PIN,SAFETY BAR PIPE,GREASE
BN029577 ....................................................... 621 BN057493 ....................................................... 483
PIN,SPLIT PIPE,INLET ASSEMBLY
NSI. ............................................................... 397 228296 ........................................................... 355
PIN,SPRING PIPE,MIXER
221151 .............................................................46 DC222451 ....................................................... 257
224253 ............................................... 327, 343, 345 PIPE,MOUNTING
PIN,SPRING,GUIDE BN010248 ....................................................... 581
BN002341 ....................................................... 291 PIPE,OIL SUCTION
PIN,STEEL DC130326 ....................................................... 241
BN043826 ....................................................... 839 PIPE,OIL-PRESSURE

936 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

DC130327 ....................................................... 241 DC222776 ....................................................... 201

PIPE,OIL,LEAD PISTONS
BN052493 ....................................................... 807 NSI. ............................................................... 441
PIPE,REAR PIVOT,ASSEMBLY,MIRRORS
BN034469 ....................................................... 287 BN020093 ....................................................... 705
PIPE,RETURN ASSEMBLY PLANET CARRIER
228297 ........................................................... 357 NSI. ............................................................... 345
PIPE,SUCTION PLANET CARRIER,3 PIN
207283 ........................................................... 781 161691 ........................................................ 39, 41
BN027486 ....................................................... 795 PLANET,THRUST
BN027487 ....................................................... 795 160748 .................................................. 39, 41, 827
PIPE,SUPPLY,COOLER,WDB PLASTIC PISTON
BN036807 ....................................................... 405 PLATE
PIPE,TC COOLING BN024977 ....................................................... 317
BN034980 ....................................................... 315 BN027775 ....................................................... 317
PIPE,TIP,BIN DOWN BN029646 ....................................................... 715
BN027555 ....................................................... 803 PLATE ASSEMBLY, C3 PISTON RETURN
PIPE,TIP,BIN UP AL160832 ........................................................ 127
BN027556 ....................................................... 803 PLATE,
PIPE,TURBO NSI. ............................................................... 787
BN034465 ....................................................... 287 PLATE, ARTIC SENSOR
PIPE,WDB,PUMP,SUCTION BN039524 ....................................................... 563
BN035120 ....................................................... 409 PLATE, C1 CLUTCH APPLY
PISTOL GRIP GREASE GUN AL160030 ........................................................ 155
BN039748 ....................................................... 455 PLATE, C1 FRICTION.
PISTON AL160575 ........................................................ 155
BN038277 ....................................................... 107 PLATE, C1 REACTION
NSI. ............................................................... 397 AL160576 ........................................................ 155
PISTON ASSEMBLY, C3 CLUTCH PLATE, C2 FRICTION.
AL160833 ........................................................ 127 AL160578 ........................................................ 155
PISTON ASSEMBLY, C4 CLUTCH PLATE, C2 REACTION
AL160833 ........................................................ 127 AL160577 ........................................................ 155
PISTON ASSEMBLY, LOCKUP PLATE, C2 SPRING
AL160785 ........................................................ 151 AL160036 ........................................................ 155
PISTON SCREWS PLATE, C3 CLUTCH FRICTION
NSI. ............................................................... 441 AL160564 ........................................................ 127
PISTON SEAL ASSY PLATE, C3 CLUTCH REACTION
NSI. ............................................................... 441 AL160831 ........................................................ 127
PISTON, PLATE, C4 CLUTCH FRICTION
278032 ........................................................... 349 AL160564 ........................................................ 127
PISTON, ASSEMBLY AL160832 ........................................................ 127
BN038285 ....................................................... 107 PLATE, C4 CLUTCH REACTION
PISTON, BLANCE, ROTATING CLUTCH AL160831 ........................................................ 127
AL160770 ........................................................ 155 PLATE, C5 CLUTCH FRICTION
PISTON, C1 AL160566 ........................................................ 127
AL160769 ........................................................ 155 PLATE, C5 CLUTCH REACTION
PISTON, C2 AL160567 ........................................................ 127
AL160028 ........................................................ 155 PLATE, C6 CLUTCH FRICTION
PISTON, C6 CLUTCH AL161039 ........................................................ 161
AL161037 ........................................................ 161 PLATE, C6 CLUTCH REACTION
PISTON, CONTROL AL161038 ........................................................ 161
223655 ........................................................... 373 PLATE, CHANNEL
227767 ........................................................... 365 AL161028 ........................................................ 146
PISTON, GUIDE PLATE, DISTRIBUTION
227765 ........................................................... 365 226292 ........................................................... 373
PISTON,125X52X48,SIMRIT PLATE, END MERITOR BRAKE
161856 ........................................................... 807 222242 ........................................................... 441
PISTON,ASSEMBLY PLATE, FRICTION, SPLINED
BN038285 ....................................................... 105 221015 .............................................................50
NSI. ............................................ 87, 89, 99, 101, 105 PLATE, FRICTION, TANGED
PISTON,C5 CLUTCH-SIB 2008/1067 221014 .............................................................50
AL160029 ........................................................ 165 PLATE, HARNESS CHANNEL
PISTON,CABLIFT AL200433 ........................................................ 141
BN008631 ....................................................... 777 PLATE, P1 THRUST
PISTON,COMPLETE AL160830 ........................................................ 127
DC222781 ....................................................... 201 PLATE, PORT
PISTON,CONTROL 226293 ........................................................... 373
228446 ........................................................... 783 227763 ........................................................... 365
PISTON,CYLINDER PLATE, PRESSURE
162802 ........................................................... 387 221018 .............................................................50
PISTON,RING SET PLATE, RETAINING

PARTS MANUAL ARTICULATED DUMP TRUCK 937

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

AL161025 ........................................................ 133 225415 ........................................................... 811

PLATE, SEPARATOR PLATE,EXTINGUISHER,MTG
AL161027 ........................................................ 146 BN021427 ....................................................... 707
PLATE, SOLENOID PROTECTIVE PLATE,FLEX
AL161031 ........................................................ 146 AL161010 .................................................. 123, 181
PLATE, SOLENOID SEPARATOR PLATE,FOLLOWER 4KG
AL200481 ........................................................ 145 227606 ........................................................... 501
PLATE, SWASH PLATE,FRAME,MOUNTING
226295 ........................................................... 373 BN021403 ....................................................... 651
PLATE, WEAR PLATE,FRICTION,SPLINED
AL160089 ........................................................ 135 221015 .............................................................46
PLATE, WEAR PLATE,FRICTION,TANGED
NSI. ............................................................... 391 221014 .............................................................46
PLATE,2 HOLE WASHER PLATE,GRILLE
176544 ........................................................... 307 BN034845 ....................................................... 737
PLATE,ADAPTOR PLATE,GUARD
BN035224 ....................................................... 277 BN018299 ....................................................... 575
PLATE,ANTENNA MOUNT BN039160 ....................................................... 181
BN009661 ....................................................... 651 BN039161 ....................................................... 181
PLATE,ARM,PIVOT,MIRRORS PLATE,LATCH,BELLY PLATE
BN020080 ....................................................... 701 BN038016 ....................................................... 613
PLATE,ARTIC SENSOR PLATE,LID
BN039168 ....................................................... 563 BN013085 ....................................................... 537
PLATE,BACKING PLATE,LID,TANK,FUEL
173964 ..................................................... 749, 751 BN028471 ....................................................... 301
PLATE,BONNET,ADT,LARGE,E# PLATE,LOADLIGHT,ASSY
BN034166 ....................................................... 735 BN024266 ....................................................... 585
PLATE,BRACKET PLATE,LOCATING
BN024273 ....................................................... 799 BN000138 ....................................................... 113
BN024309 ....................................................... 799 PLATE,LOCKING
BN039531 ....................................................... 109 BN027117........................................................ 265
BN039532 ....................................................... 109 PLATE,M-OSC
PLATE,BRIDGE,SHIM BN028746 ....................................................... 619
BN029247 ....................................................... 793 BN028964 ....................................................... 619
PLATE,CAB SEAL,FRONT BN029042 ....................................................... 619
BN013454 ....................................................... 671 PLATE,MOUNT
PLATE,CAB,ADT BN024065 ....................................................... 317
BN013432 ....................................................... 651 PLATE,MOUNT,ASSY
BN013435 ....................................................... 705 BN028431 ....................................................... 263
BN015823 ....................................................... 643 PLATE,MOUNTING
BN021411........................................................ 651 BN027081 ....................................................... 291
BN030222 ....................................................... 651 PLATE,MOUNTING,BEACON
PLATE,CAB,BATTERIES,CLAMP BN010240 ....................................................... 581
BN021125........................................................ 719 PLATE,MOUNTING,LWB
PLATE,CAB,BATTERY,LOCATOR BN045187 ....................................................... 425
BN021123........................................................ 719 PLATE,MTG
BN021124........................................................ 719 BN018303 ....................................................... 575
PLATE,CAB,GUARD,DIRT PLATE,MTG,LWB,SEAL
BN030458 ....................................................... 683 BN041096 ....................................................... 425
PLATE,CAB,MTG,CPC4 PLATE,MTG,PNEUM VALVES
BN032253 ....................................................... 549 BN029339 ....................................................... 817
PLATE,CAP,PIVOT PLATE,MUDFLAP
BN012725 ....................................................... 849 BN030922 ....................................................... 747
PLATE,CLAMP PLATE,MUDGUARD
BN028396 ....................................................... 799 BN040389 ....................................................... 741
BN029565 ....................................................... 849 BN040416 ....................................................... 741
PLATE,CLAMP,HOSE BRIDGE PLATE,NAME
BN003926 ....................................................... 793 NSI. ............................................................... 403
PLATE,CONTROL ( PLT,DISTRIBUTOR HA10V60/52R ) PLATE,NOSEBOX
222295 ........................................................... 783 BN033775 ....................................................... 727
PLATE,COOLER BOX BN033790 ....................................................... 729
BN037091 ....................................................... 317 BN039791 ....................................................... 725
PLATE,COVER PLATE,PIN
BN029945 ....................................................... 597 160685 ........................................................... 845
BN033799 ....................................................... 113 PLATE,PORT
BN039711........................................................ 487 226287 ........................................................... 811
PLATE,CYLINDER NSI. ............................................................... 783
160617 ........................................................... 385 PLATE,PRESSURE
PLATE,DASHBOARD 221018 .............................................................46
BN013460 ....................................................... 649 PLATE,RESERVOIR
PLATE,DISTRIBUTION BN028601 ....................................................... 829

938 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

PLATE,RETAINER DC223071 ....................................................... 205

160190 ........................................................ 39, 41 PLATE,TURBOCHARGER BASE
225255 ........................................................... 329 DC222808 ....................................................... 215
BN025622 ....................................................... 615 PLATE,WASHER BOTTLE
BN030177 ....................................................... 853 BN009735 ....................................................... 695
PLATE,RETAINER,OUTRIGGER PLATE,WEAR
BN012722 ....................................................... 849 AL161012 .................................................. 123, 181
PLATE,ROCK GUARD PLT, SPACER, RUBBER, MNT
BN021296 ....................................................... 585 162174 ........................................................... 317
PLATE,ROUTE,HOSE PLT,AXLE SERIAL NUMBER
BN027984 ....................................................... 421 203375 .................................................... 25, 31, 35
PLATE,ROUTING PLT,BLANKING,RADIO FACE
BN010391 ....................................................... 571 217758 ........................................................... 657
BN033406 ....................................................... 571 PLT,FLANGE,NEW 4 BOLT
BN034523 ....................................................... 571 224190 ............................................... 341, 347, 353
BN051206 ....................................................... 531 PLT,LOCK
PLATE,ROUTING,BOTTOM 160360 ........................................................ 39, 41
BN038183 ....................................................... 167 PLT,LOCK,AXLE,ADT
PLATE,ROUTING,HVAC 170548 ........................................................... 113
BN028311........................................................ 715 PLT,LOCK,MALE OSCIL
PLATE,ROUTING,MUDGUARD 186843 .............................................................67
BN040307 ....................................................... 545 PLT,RETRACTION,WDB
PLATE,ROUTING,REAR 183415 ........................................................... 425
BN028527 ....................................................... 625 PLUG
BN041328 ....................................................... 625 NSI. ............................................................... 169
BN041329 ....................................................... 625 PLUG
PLATE,ROUTING,TRANSMISSION 120007 ........................................................... 307
BN034324 ....................................................... 591 120040 ........................................... 83, 425, 759, 785
PLATE,SCREENING 120045 ..................................................... 435, 807
DC222760 ....................................................... 223 120292 ........................................................... 777
DC222804 ....................................................... 215 120392 .......................................................99, 101
PLATE,SEAL 120397 ......................................... 395, 401, 759, 785
BN035406 ....................................................... 381 207626 .............................................................35
PLATE,SEAL SUPPORT 207660 .................................................... 25, 31, 35
BN035101 ....................................................... 271 220014 .............................................................31
BN040154 ....................................................... 271 221133 ........................................................ 45, 49
PLATE,SEAL,CAB 221367 ........................................................... 373
BN039002 ....................................................... 381 223220 ........................................................... 373
PLATE,SEAL,CATALYST 225412 ........................................................... 811
BN035100 ....................................................... 271 226298 ........................................................... 373
PLATE,SEAL,COOLER 228146 ........................................................... 789
BN035098 ....................................................... 271 DC100873 ....................................................... 191
PLATE,SHIELD,DRIP TRAY NSI. ..................................................... 95, 391, 789
BN039084 ....................................................... 793 PLUG ASSEMBLY, OIL DRAIN
PLATE,SHIM AL120005 ........................................................ 146
BN026152 ....................................................... 113 PLUG ASSEMBLY, PRESSURE TAP
PLATE,SIDE AL120002 ............................................ 146, 161–162
BN027881 ....................................................... 263 PLUG ASSEMBLY, REAR COVER
PLATE,SPACER AL200424 ........................................................ 165
BN012726 ....................................................... 849 PLUG ASSEMBLY, SHIPPING
BN028703 ....................................................... 291 AL120039 ........................................................ 149
BN033798 ..................................................111, 113 PLUG,
BN039522 ....................................................... 263 121890 ........................................................... 351
PLATE,SPACER,BONNET HINGE 121904 ........................................................... 403
BN034218 ....................................................... 735 121905 ........................................................... 403
PLATE,SPREADER,WIDE MIRROR 207796 .............................................................39
BN021518 ....................................................... 699 212191 ........................................................... 403
PLATE,STRUT,STONEGUARD PLUG, ACCUMULATOR
BN010023 ....................................................... 683 AL160649 ........................................................ 141
PLATE,SUPPORT PLUG, BLANK, 12 WAY
BN039516 ....................................................... 263 218753 ........................................................... 603
PLATE,SWASH PLUG, CONVERTER END
226288 ........................................................... 811 AL120026 ........................................................ 151
PLATE,T-GATE PLUG, EXPANSION, LOWER
184255 ........................................................... 849 200536 .............................................................51
184267 ........................................................... 849 PLUG, EXPANSION, UPPER
PLATE,TAG,LOCK 221038 .............................................................50
BN029578 ....................................................... 621 PLUG, PIN, 31 WAY
PLATE,TAPPED,HINGE MOUNT 216091 ........................................................... 605
BN034145 ....................................................... 735 PLUG, PIN, 31 WAY, 90 DEG
PLATE,TIMING 216096 ........................................................... 607

PARTS MANUAL ARTICULATED DUMP TRUCK 939

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

PLUG, PIN, 7 WAY PLUG, SOCKET, 8 WAY

BN016122 ....................................................... 603 206712 ........................................................... 603
PLUG, PIN, 9 WAY 217730 ........................................................... 605
216789 ........................................................... 605 BN012223 ....................................................... 605
PLUG, SOCKET, 1 WAY BN029228 ....................................................... 607
206778 ........................................................... 599 PLUG, SOCKET, 80 WAY
217076 ........................................................... 601 BN014026 ....................................................... 607
PLUG, SOCKET, 10 WAY PLUG, SOCKET, 81 WAY
217739 ........................................................... 605 BN032966 ....................................................... 605
PLUG, SOCKET, 12 WAY PLUG, TACHOGRAPH, M18 X 1.5 MM
207274 ........................................................... 605 AL120003 ........................................................ 165
PLUG, SOCKET, 120 WAY PLUG, VALVE
BN029226 ....................................................... 607 NSI. ............................................................... 391
PLUG, SOCKET, 15 WAY PLUG,1/4"
207500 ........................................................... 605 121902 ........................................................... 787
PLUG, SOCKET, 16 WAY PLUG,6MORB,HEX HD
121296 ........................................................... 605 120253 ........................................................... 425
PLUG, SOCKET, 18 WAY PLUG,6MORB,SKT HD
207501 ........................................................... 605 120397 ........................................................... 787
BN029232 ....................................................... 607 PLUG,ACCUMULATOR
BN029233 ....................................................... 607 AL160649 ........................................................ 146
PLUG, SOCKET, 2 WAY PLUG,BLANKING
206735 ........................................................... 601 163141 ........................................................... 333
208580 ........................................................... 601 PLUG,BLANKING M22
216856 ........................................................... 601 120399 ..................................................... 825, 833
217711 ........................................................... 601 PLUG,BRONZE THRUST
BN004614 ....................................................... 601 160194 ........................................................ 39, 41
BN009838 ....................................................... 601 PLUG,CHRISTMAS TREE
BN009839 ....................................................... 601 MT2485 .............................................. 273, 671, 743
BN011517........................................................ 599 PLUG,CLOSURE HEX SOCKET
BN014595 ....................................................... 601 120396 ........................................................... 301
BN029386 ....................................................... 607 PLUG,CONTROL UNIT
BN029657 ....................................................... 599 DC120326 ....................................................... 231
PLUG, SOCKET, 20 WAY PLUG,DRAIN MAGNETIC
216076 ........................................................... 605 224254 ........................................................... 351
PLUG, SOCKET, 21 WAY PLUG,END
207502 ........................................................... 605 NSI. ............................................................... 397
BN029227 ....................................................... 607 PLUG,EXPANSION
BN029234 ....................................................... 605 DC100858 ................................................. 187, 193
PLUG, SOCKET, 23 WAY DC120337 ....................................................... 187
218903 ........................................................... 605 PLUG,EXPANSION 40MM
PLUG, SOCKET, 2WAY DC120195 ....................................................... 193
216780 ........................................................... 599 PLUG,EXPANSION,LOWER
PLUG, SOCKET, 3 WAY 200536 .............................................................47
206690 ........................................................... 603 PLUG,EXPANSION,UPPER
216358 ........................................................... 603 221038 .............................................................46
BN012001 ....................................................... 603 PLUG,FAN COUPLING
BN026356 ....................................................... 599 DC120287 ....................................................... 232
BN029230 ....................................................... 607 PLUG,FILLER M22X1.5
BN029231 ....................................................... 607 224369 ........................................................... 351
BN029639 ....................................................... 607 PLUG,FUEL DUCTS
BN029640 ....................................................... 607 DC100864 ....................................................... 193
PLUG, SOCKET, 31 WAY PLUG,G1 1/4"
206718 ........................................................... 605 121901 ........................................................... 787
PLUG, SOCKET, 35 WAY PLUG,HEX
BN015183 ....................................................... 607 120336 ........................................................... 425
PLUG, SOCKET, 4 WAY PLUG,HEX SOCKET
206707 ........................................................... 603 120196 ..................................................... 387, 807
BN021065 ....................................................... 603 120333 .............................................................31
BN026309 ....................................................... 601 PLUG,M22X1.5
BN029229 ....................................................... 607 207796 .............................................................41
BN029641 ....................................................... 607 PLUG,M6
BN030106 ....................................................... 601 121903 ..................................................... 403, 787
BN034590 ....................................................... 603 PLUG,MAGNETIC
PLUG, SOCKET, 40 WAY 207626 ........................................................ 25, 31
BN032965 ....................................................... 605 PLUG,MAGNETIC,
PLUG, SOCKET, 5 WAY 207676 .............................................................39
207830 ........................................................... 603 PLUG,MAGNETIC,M22X1.5
PLUG, SOCKET, 6 WAY 207676 .......................................................41, 425
206709 ........................................................... 603 PLUG,QUICK DRAIN
218750 ........................................................... 603 BN020111.................................................. 415, 759

940 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

BN055188 ................................................. 123, 309 PRIMER

PLUG,SCREW 280637 ........................................................... 465
DC100887 ....................................................... 221 PRIMER HARDENER
DC120173 ....................................................... 209 280638 ........................................................... 465
DC120216 ....................................................... 243 PROPSHAFT
DC120227 ....................................................... 187 290912 .............................................................59
DC220008 ....................................................... 191 290922 ........................................................ 63, 65
DC221171 ....................................................... 233 BN038217 ................................................. 313, 359
PLUG,SCREW M10 BN039505 .........................................................61
DC100870 ....................................................... 225 PROTECTOR
PLUG,SCREW M22 203975 .............................. 405, 419, 421, 487, 715, 823
DC220008 ....................................................... 243 PROTECTORS
PLUG,SCREW M27 203975 .............................................................91
DC100860 ....................................................... 243 PULLER
PLUG,SCREW M52 DC280171 ....................................................... 449
DC100886 ....................................................... 243 PULLER,BEARING,T/CASE 9100
PLUG,SWITCH,FRAME,HOLE 280533 ........................................................... 453
217902 ........................................................... 549 PULLEY,BELY POLY-V
PLUG,TAPER, WALKING BEAM,B40 DC222876 ....................................................... 247
180992 .............................................................75 PULLEY,GUIDE
PLUG,UNF 3/4-16 DC222874 ....................................................... 247
121905 ........................................................... 787 PULLEY,WATER PUMP
PLUG,UNF 7/16-20 DC222830 ....................................................... 247
121904 ........................................................... 787 PUMP ASSEMBLY, CONVERTER
PLUG. SOCKET, 4 WAY AL160748 ........................................................ 151
BN037541 ....................................................... 601 PUMP INSERT
PLUNGER,INDEXING NSI. ............................................................... 357
BN033124 ....................................................... 839 PUMP, EMERGENCY STEERING
PNEUMATIC,DRYER 210778 ........................................................... 373
BN013793 ....................................................... 825 BN015859 ....................................................... 365
POPPET,0.8 PUMP, WASHER BOTTLE
228351 ........................................................... 787 210986 ........................................................... 697
POWER CORE PUMP,FUEL FEED
BN040839 ....................................................... 281 DC222734 ....................................................... 205
POWERCORE,PRIMARY,AIR CLEANER PUMP,HAND
226779 ..................................................... 445–446 BN003359 ....................................................... 773
POWERCORE,SECONDARY,AIR CLEANER PUMP,HAND FEED
226780 ........................................................... 446 DC222756 ....................................................... 213
PREFERRED BELL SUPER GEAR OIL PUMP,HIGH PRESSURE FUEL
BN005574 ....................................................... 479 DC222757 ....................................................... 205
PREFERRED EXTENDED LIFE COOLANT PUMP,HYD,E-STEER,BD,ASSY
BN033240 ....................................................... 479 BN027168 ....................................................... 369
PREFERRED GEAR OIL LIMITED SLIP 80W-90 PUMP,HYDRAULIC
BN005574 ....................................................... 479 212136 ........................................................... 783
PREFERRED GREASE HIGH TEMPERATURE BN031288 ................................................. 781, 783
BN005771 ....................................................... 479 PUMP,HYDRAULIC, PARKER
PREFERRED GREASE SUPER HEAVY DUTY BN015859 ....................................................... 363
BN005600 ....................................................... 479 PUMP,HYDRAULIC, REXROTH
PREFERRED GREASE WHEEL BEARING 210778 ........................................................... 371
BN005561 ....................................................... 479 PUMP,OIL
PREFERRED HYDRAULIC OIL — VG 32 DC222829 ....................................................... 241
BN005605 ....................................................... 479 PUMP,OIL REVERSIBLE
PREFERRED HYDRAULIC OIL — VG 46 228299 ........................................................... 333
BN005602 ....................................................... 479 PUMP,TWIN GROENEVELD GREASING
PREFERRED HYDRAULIC OIL — VG 68 212067 ..................................................... 499, 501
BN005597 ....................................................... 479 PUMP,WATER
PREFERRED OIL BELL SYN-ATF DC222871 ....................................................... 247
BN005548 ....................................................... 479 PUMP,WDB,2STAGE
PREFERRED SEMI SYNTHETIC ENGINE OIL BN033946 ....................................................... 409
BN005545 ....................................................... 479 PUMP,WDB,SINGLE
PREFERRED WDB COOLING OIL BN033947 ....................................................... 409
BN038209 ....................................................... 479 PUNCH, SAFE T, WINDOW
PRESS FIXTURE 272385 ........................................................... 667
281018 ........................................................... 453
281021 ........................................................... 453
PRESS TOOL
281008 ........................................................... 453 Q
PRESS TOOL BEARING QUICK DRAIN TOOL
281005 ........................................................... 453 BN030058 ....................................................... 459
PRESSING FIXTURE
281030 ........................................................... 453

PARTS MANUAL ARTICULATED DUMP TRUCK 941

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

R RESERVOIR,AIR,5L
BN040781 ................................................. 825, 833
RACE, BEARING RESERVOIR,PNEU,20LTR
226031 ........................................................... 391 BN017154 ....................................................... 831
226032 ........................................................... 391 RESEVOIR
RACE, LIPPED, THRUST BEARING NO. 3 BN038068 ....................................................... 829
AL160161 ........................................................ 151 RETAINER
RACE, STATOR NSI. ............................................................... 397
AL150013 ........................................................ 151 RETAINER ASSEMBLY
RACE, TANGED, THRUST BEARING NO. 3 NSI. ............................................................... 397
AL160159 ........................................................ 151 RETAINER,
RADIATOR,ENGINE 226008 ........................................................... 713
BN022509 ....................................................... 263 RETAINER, FRONT
RADIO,AM/FM 226033 ........................................................... 391
BN045960 ....................................................... 655 RETAINER, SPEED SENSOR
RE56098 AL170003 .................................................. 159, 165
CLAMP,T-BOLT ........................................... 367, 405 RETAINER, THRUST BEARING NO. 2
REAR AXLE COMPLETE AL160152 ........................................................ 151
BN033588 .........................................................35 RETAINER,B/H,MTG,REAR
REAR OUTPUT BN028050 ....................................................... 803
NSI. ............................................................... 357 RETAINER,CAB MOUNT
RECEIVER DRIER BN054502 ....................................................... 635
204043 ........................................................... 717 RETAINER,CLAMP,RUBBER
BN018465 ....................................................... 717 BN025727 ....................................................... 791
RECEIVER,DRIER BN029755 ................................................. 419, 791
BN018465 ....................................................... 715 RETAINER,LEAF
RECEPTACLE PIN, 1 WAY BN012803 ....................................................... 849
217077 ........................................................... 601 RETAINER,PIN
RECEPTACLE PIN, 2 WAY 187893 ........................................................... 805
206703 ........................................................... 601 BN033630 ....................................................... 839
206704 ........................................................... 601 RETAINER,PUMP,MAIN
RECEPTACLE PIN, 2 WAY, BRIDGE BN026016 ....................................................... 781
214315 ........................................................... 601 RETAINER,VALVE,CABLIFT
RECEPTACLE PIN, BLANKING PIN & WEDGE BN008699 ....................................................... 777
216852 ........................................................... 601 RETAINING BOLT
RECEPTACLE, NSI. ............................................................... 442
226007 ........................................................... 713 RETAINING PIN
RECEPTACLE, 2 WAY NSI. ............................................................... 441
BN041099 ....................................................... 599 RIM,BASE
RECEPTACLE, 4 WAY BN028455 .................................................... 19–20
217706 ........................................................... 603 BN028489 .................................................... 20–21
RECEPTACLE, BLANK, 3 WAY RIN,SNAP,PLATE,PRESSURE
BN028929 ....................................................... 601 221019 .............................................................46
RECEPTACLE, BLANK, 8 WAY RING GEAR, P2 PLANETARY
218457 ........................................................... 605 AL160103 ........................................................ 137
RECEPTACLE, PIN, 12 WAY RING HOLDER, RUBBER BOOT
207273 ........................................................... 603 NSI. ............................................................... 379
RECEPTACLE, PIN, 23 WAY RING, BACKUP
206716 ........................................................... 605 226380 ........................................................... 373
RECEPTACLE, PIN, 3 WAY 226383 ........................................................... 373
206705 ........................................................... 603 RING, P1 INDEX, HD4060/4560
RECEPTACLE, PIN, 31 WAY 178192 ........................................................... 125
206717 ........................................................... 607 RING, P1 INDEXING.
216093 ........................................................... 605 178192 ........................................................... 137
RECEPTACLE, PIN, 4 WAY RING, P2 INDEXING.
206706 ........................................................... 603 AL160484 ........................................................ 137
RECEPTACLE, PIN, 6 WAY RING, P2/P3 INDEX, HD4560
206708 ........................................................... 603 174605 ........................................................... 125
BN026766 ....................................................... 603 RING, P3 INDEXING
RECEPTACLE, PIN, 8 WAY AL160484 ........................................................ 161
206711 ........................................................... 603 RING, P4 INDEXING
RECEPTACLE, SOCKET, 31 WAY AL161042 ........................................................ 161
207473 ........................................................... 607 RING, RETAINING
216095 ........................................................... 605 226034 ........................................................... 391
REDUCER,SPECIAL,O-RING RING, RETAINING, EXTERNAL, 111 MM ID
BN031746 ....................................................... 425 AL160004 ........................................................ 155
RELAY,24V RING, RETAINING, EXTERNAL, 181 MM ID
217717 ........................................................... 553 AL160042 ........................................................ 165
RESERVOIR RING, RETAINING, EXTERNAL, 293.75 MM ID
BN038068 ....................................................... 833 AL161036 ........................................................ 161
RESERVOIR,4L,GREASE,BELL BRAND RING, RETAINING, EXTERNAL, 54.6 MM
227605 ........................................................... 501

942 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

AL200003 ........................................................ 131 DC140289 ....................................................... 191

RING, RETAINING, EXTERNAL, 60.07 MM ID DC140290 ....................................................... 189
AL160044 ........................................................ 155 DC140292 ....................................................... 219
RING, RETAINING, INTERNAL, 164.91 MM OD DC140316 ....................................................... 209
AL160151 ........................................................ 151 DC140317 ....................................................... 209
RING, RETAINING, INTERNAL, 219 MM OD DC140335 ....................................................... 193
AL160043 ............................................ 137, 139, 161 DC140337 ....................................................... 226
RING, RETAINING, INTERNAL, 235 MM OD DC140338 ....................................................... 191
AL160941 ........................................................ 161 RING,SNAP BEARING
RING, RETAINING, INTERNAL, 256 MM OD 221152 .............................................................46
AL161008 ............................................ 137, 139, 162 RING,SNAP,DRIVER
RING, RETAINING, INTERNAL, 289.48 MM OD 221017 .............................................................46
AL161041 ........................................................ 161 RING,SPACER
RING, RETAINING, INTERNAL, 337.4 MM OD DC222891 ....................................................... 247
AL160005 .................................................. 155–156 RING,STOP
RING, SHIM LOCATING 141067 ........................................................... 783
AL161035 ........................................................ 161 RING,TAPER
RING, SNAP 226279 ........................................................ 20–21
163158 ..................................................... 411, 413 RING,THRUST
RING, SNAP, DRIVER 227192 ..................................................... 329, 353
221017 .............................................................50 RINGGEAR,5,2:1 20T ZF
RING, SNAP, OUTER PINION BEARING 206607 .............................................................39
221152 .............................................................50 RINGGEAR,5,2:1 20T ZF,B40
RING, SNAP, PLATE, PRESSURE 206607 .............................................................41
221019 .............................................................50 RIVET,POP
RING,BACK UP 100978 .................................................... 25, 31, 35
140411 ........................................................... 807 RIVET,SCREW LOCKING
NSI* .............................................................. 777 BN022528 ....................................................... 273
RING,BACKUP ROD, PISTON
140406 ........................................................... 103 222280 ........................................................... 373
140416 ........................................................... 387 ROD,ASSY
RING,BRG RETAINER,T/DRIVE BN033797 ....................................................... 387
161569 .............................................................67 BN034286 ....................................................... 807
RING,COMPENSATING ROD,ASSY,CAB LIFT
DC222793 ....................................................... 193 BN014333 ....................................................... 777
DC222794 ....................................................... 194 ROD,BIN,HEATING
DC222795 ....................................................... 193 BN014805 ....................................................... 291
RING,GEAR,CARRIER-FLAME,HARDEN ROD,CONNECTING
160711 ........................................................ 39, 41 DC222771 ....................................................... 201
RING,LOCK ROD,FABRICATION,ASSEMBLY
226117 ........................................................ 19–20 BN038156 .................................................... 87, 89
226281 ........................................................ 20–21 BN038159 ...................................................99, 101
RING,OIL SCRAPER ROLL PINS
DC140297 ....................................................... 187 NSI. ............................................................... 441
RING,P2 INDEXING ROLLER, STATOR, 9.526 X 25.525 MM
AL160484 ........................................................ 139 AL160154 ........................................................ 151
RING,P4 INDEX,4700 7SP ROLLER,8.5C
184993 ........................................................... 125 227283 .............................................................55
RING,RADIAL SHAFT SEALING ROLLERBLIND,CAB,ADT
DC140336 ....................................................... 253 BN005342 ....................................................... 669
RING,RETAINING ROOF,CAB,ADT,E SERIES
DC140309 ....................................................... 201 BN016862 ....................................................... 681
RING,RETAINING - ( V-RING,SEEGER ) ROTARY GROUP
223245 ........................................................... 783 226291 ........................................................... 373
RING,RUBBER ROTATING GROUP - PUMP,TW HA10V 72 /5X
DC221771 ........................................... 229, 257, 595 228448 ........................................................... 783
RING,SEAL ROTATING GROUP KIT
DC140167 ................................................. 209, 215 227775 ........................................................... 365
DC140171 ....................................................... 253
DC140172 ................................................. 187, 247
DC140199 ....................................................... 221
DC140250 ....................................................... 229 S
DC140284 ....................................................... 187 SADDLE
DC140291 ....................................................... 221 227031 ........................................................... 441
DC140294 ....................................................... 221 SAW CYL,WASHER
RING,SEALING 170489 ........................................................... 837
DC140059 ................................209, 225–226, 243, 245 SCREW
DC140150 ....................................................... 209 100081 ........................................................... 221
DC140153 ....................................................... 243 221157 ........................................................ 45, 49
DC140255 ....................................................... 243 DC100369 ................................215, 221, 243, 247, 249
DC140275 ....................................................... 243 DC100392 ....................................................... 251

PARTS MANUAL ARTICULATED DUMP TRUCK 943

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

DC100413 ....................................................... 247 SCREW,DOG POINT

DC100671 ....................................................... 221 278058 ........................................................... 351
DC100673 ....................................................... 247 SCREW,FLANGE HD
DC100774 ....................................................... 247 BN020358 ....... 167, 181, 263, 285, 295, 307, 317, 437, 537,
DC100787 ....................................................... 251 550, 575, 673, 677, 683, 705, 741, 749, 751, 755, 765, 839
DC100828 ....................................................... 215 BN020360 ....... 171, 259, 263, 271, 273, 289, 295, 317, 531,
DC100878 ....................................................... 205 541, 561, 571, 575, 615, 643, 651, 677, 683, 693, 711, 715,
DC100883 ....................................................... 189 725, 759, 801, 803, 819
DC100995 ....................................................... 257 BN020364 ....................................................... 313
NSI. ......................................................... 379, 397 BN020373 ................91, 291, 415, 613, 731, 733, 795, 849
SCREW, BN020376 ....... 167, 271, 295, 307, 315, 495, 535, 545, 589,
DC100369 ....................................................... 233 695, 705, 715, 813, 823
NSI. ......................................................... 403, 787 BN020980 ........ 281, 317, 319, 399, 429, 431, 487, 597, 623
SCREW, BEARING RETAINER BN020981 ... 91, 173, 317, 389, 435, 437, 545, 571, 625, 791,
227771 ........................................................... 365 799, 837, 845
SCREW, CAP BN020983 ....................................................... 291
221054 .............................................................49 BN021190............... 167, 319, 495, 537, 543, 549, 651, 715
221145 .............................................................50 BN021306 ..................................... 517, 519, 577, 651
221170 .............................................................51 BN021307 .................... 317, 419, 431, 487, 625, 661, 741
222029 .............................................................49 BN021443 ....... 263, 485, 487, 495, 497, 531, 535, 539, 549,
223219 ........................................................... 373 571, 651, 659, 671, 707, 715, 819
NSI. ............................................................... 789 BN021444 ....... 167, 271, 281, 285, 289, 293, 315, 317, 409,
SCREW, CAP, ADJUSTER 495, 563, 591, 643, 651, 695, 737, 793, 819
221027 .............................................................49 BN021445 ....... 181, 263, 285, 315, 317, 571, 575, 699, 803,
SCREW, CAP, LONG 819, 845
221130 .............................................................49 BN021446 ....................................................... 651
SCREW, CAP, SHORT BN021448 ................................................. 569, 651
221129 .............................................................49 BN021647 .............. 113, 289, 291, 395, 485, 495, 571, 741
SCREW, COUNTERSUNK BN027842 ....................................................... 265
AL100163 .................................................. 123, 181 SCREW,FLANGED
SCREW, HEXHEAD DC100366 ....................................................... 247
100083 ........................................................... 441 SCREW,FLANGED M10X160
SCREW, NO. 14 X 1/2 DC100742 ....................................................... 243
AL100008 ........................................................ 127 SCREW,FLANGED M8X40
SCREW, SOC HD DC100366 ....................................................... 225
226294 ........................................................... 373 SCREW,HEX
SCREW, TAPPING, M8 X 25 MM 100209 ........................................................... 329
AL100023 ........................................................ 129 224372 ........................................................... 351
SCREW,8X55 DC100352 ....................................................... 247
DC100723 ....................................................... 221 DC100507 ........................................... 209, 221, 233
SCREW,BLEED DC100538 ................................................. 189, 205
201806 ........................................................... 425 SCREW,HEX HD
SCREW,CAP 100079 ........................................................... 483
101539 ........................................................... 333 100080 ..................................................... 651, 735
221027 .............................................................45 100081 ........................................................... 275
221054 .............................................................45 100083 ..................................................... 673, 817
221145 .............................................................46 100085 ........................................................ 29, 43
221170 .............................................................47 100086 ..................................................... 273, 773
222029 .............................................................45 100089 .......................................27, 67, 377, 381, 415
224194 ........................................................... 345 100091 ........................................................... 801
NSI. ............................................................... 397 100111 .............................................. 29, 33, 35, 805
SCREW,CAP M12X30 100128 ........................................................... 321
224194 ............................................... 341, 347, 353 100143 ........................................................... 363
SCREW,CAP M12X40 100149 ........................................................ 39, 41
101537 ........................................................... 357 100171 .............................................................75
SCREW,CAP M6X12 100198 ..................................................... 181, 281
101536 ........................................................... 347 100210 ......................................... 291, 363, 371, 405
SCREW,CAP M6X30 100211 .......................................................67, 173
278054 ........................................................... 349 100212 ..................................................... 431, 759
SCREW,CAP,LONG 100214 ........................................................ 39, 41
221130 .............................................................45 100215 .............................................................43
SCREW,CAP,SHORT 100238 ........................................................... 715
221129 .............................................................45 100258 ........................................................... 845
SCREW,CHEESE HEAD M3X4 100362 .............................................................67
278056 ........................................................... 347 100363 ........................................................... 849
SCREW,COUNTERSUNK 100364 .......................31, 35, 43, 263, 317, 425, 793, 829
101538 ........................................................... 351 100379 ..................................................... 265, 439
SCREW,COVER 100383 ..................................................... 563, 575
DC100686 ....................................................... 221 100494 ............................................... 263, 273, 439
SCREW,CRANKSHAFT BEARING CAP 100569 ........................................................... 281
DC100855 ....................................................... 187 100723 ........................................................... 837

944 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

100822 ........................................................... 439 SEAL

100945 ........................................................... 181 BN029756 ....................................................... 285
100985 ........................................................... 845 NSI. ......................................................... 397, 789
101149 .............................................................75 SEAL ASSEMBLY, OIL, 110.27 MM OD. USED PRIOR TO S/N
101151 ........................................................... 425 6610154915
101225 ........................................................... 825 AL140013 ........................................................ 135
SCREW,HEX HEAD SEAL ASSEMBLY, OIL, 110.42 MM OD. USED STARTING
AL100038 ........................................................ 146 WITH S/N 6610154915
SCREW,HEX M10X22 AL140094 ........................................................ 135
224370 ............................................... 353, 355, 357 SEAL ASSEMBLY, OUTPUT
SCREW,HEX M10X30-8.8 AL140118 ........................................................ 165
101535 ..................................................... 353, 355 SEAL ASSY
SCREW,HEX M10X35-8.8 NSI. ............................................................... 441
278066 ........................................................... 355 SEAL KIT
SCREW,HEX M12 X 16 140997 ........................................................... 789
101540 ........................................................... 355 BN014389 ....................................................... 777
SCREW,HEXHD SEAL KIT, END CAP
100923 ........................................................... 439 212131 ........................................................... 789
SCREW,HEXHD M10X35 SEAL KIT, INTERSECTION
DC100538 ....................................................... 189 140999 ........................................................... 789
SCREW,HEXHD TENSILOCK BL SEAL KIT, LOAD SENSE
100726 .............................................. 25, 31, 35, 619 227757 ........................................................... 365
SCREW,LOCKING SEAL KIT, PORT RELIEF
101566 ........................................................... 783 140996 ........................................................... 789
SCREW,M08X30 W'COLLAR SEAL KIT, PUMP
DC100369 ................................................. 189, 243 227759 ........................................................... 365
SCREW,M10X100 FLANGED SEAL PUNCH
DC100694 ....................................................... 237 281004 ........................................................... 453
SCREW,M10X180 SEAL,
DC100834 ....................................................... 243 226917 ........................................................... 325
SCREW,M10X45 SEAL, BACK UP
DC100392 ....................................................... 253 NSI. ......................................................... 411, 413
SCREW,M10X45 BOTTOM SEAL, BACK-UP
DC100392 ....................................................... 189 NSI. ............................................................... 767
SCREW,M10X45 TOP SEAL, CHAN
DC100392 ....................................................... 189 NSI. ......................................................... 411, 413
SCREW,M10X60 FLANGED SEAL, COOLER BOX
DC100673 ....................................................... 243 BN027849 ....................................................... 271
SCREW,M8X110 SEAL, FACE
DC100566 ....................................................... 255 AL160064 ........................................................ 141
SCREW,M8X60 FLANGED AL160824 ........................................................ 141
DC100671 ....................................................... 225 SEAL, FILL TUBE
SCREW,M8X70 AL140009 ........................................................ 129
DC100657 ....................................................... 225 SEAL, HARNESS STANDOFF
SCREW,ORIFICE M6 0.6 AL140091 ........................................................ 141
226853 ........................................................... 787 SEAL, LIP
SCREW,ORIFICE M6X6 D-2.0 141058 ..................................................... 411, 413
227879 ........................................................... 403 SEAL, OIL
SCREW,PANHEAD 221173 .............................................................49
101170 ........................................................... 549 SEAL, PRIMARY
SCREW,PLUG BN034734 ....................................................... 103
DC100861 ....................................................... 191 SEAL, SEC
SCREW,PNH NSI. ......................................................... 411, 413
100830 ........................................................... 657 SEAL, SECONDARY
100872 ........................................................... 657 140686 ........................................................... 103
SCREW,PNH TAPPING SEAL, SHAFT
100830 ........................................................... 377 222289 ........................................................... 373
SCREW,PULLEY M12X1 5X50X20 227773 ........................................................... 365
DC100668 ....................................................... 247 SEAL, SHIFT FORK SPRING
SCREW,RETAINING 200078 .............................................................50
DC100863 ....................................................... 215 SEAL,80X100X10 SL
SCREW,SOC HD 226917 ..................................................... 341, 347
225409 ........................................................... 811 SEAL,BONNET,ADT,LARGE,E#
SCREW,SOCKET HEAD BN034132 ....................................................... 735
101565 ........................................................... 783 BN034150 ....................................................... 735
101567 ........................................................... 783 BN034159 ....................................................... 735
SCREW,SPECIAL SHAPE BN034160 ....................................................... 735
DC100884 ....................................................... 189 BN034165 ....................................................... 735
DC100885 ....................................................... 189 BN034195 ....................................................... 735
SCREW,W COLLAR BN034242 ....................................................... 735
DC100369 ....................................................... 213 BN034269 ....................................................... 735

PARTS MANUAL ARTICULATED DUMP TRUCK 945

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

SEAL,CAB,LHS,EXTRUSION 140513 ........................................................... 807

BN032110........................................................ 645 SEAL,ROD,85X100,5X6
SEAL,CASSETTE,170X200X15/16,T3 140299 ........................................................... 807
140859 .............................................................41 SEAL,RUBBER
SEAL,COOLER BOX,CAB BN035099 ....................................................... 271
BN013474 ....................................................... 659 SEAL,RUBBER,BOTTOM
SEAL,COOLER,BOTTOM BN027415 ....................................................... 273
BN027185 ....................................................... 273 BN027416 ....................................................... 273
SEAL,COOLER,LEFT SEAL,RUBBER,CAB TOWER
BN027186 ....................................................... 273 BN034549 ....................................................... 743
SEAL,COOLER,RIGHT SEAL,RUBBER,HVAC,BOTTOM
BN027187 ....................................................... 273 BN029560 ....................................................... 273
SEAL,COOLER,TOP SEAL,RUBBER,HVAC,TOP
BN027183 ....................................................... 273 BN029557 ....................................................... 273
SEAL,CRANKCASE COVER SEAL,RUBBER,PNEU
DC140310 ....................................................... 187 BN027417 ....................................................... 273
SEAL,D/L VITON,B40 SEAL,S/LIP-3 3/8X4 3/8X1/2NBR
140725 .............................................................31 140581 .............................................................67
SEAL,DOOR,ADT,E SERIES SEAL,SHAFT
BN020827 ....................................................... 661 225407 ........................................................... 811
SEAL,DUCT SEAL,SHAFT-35X52X6
BN032511........................................................ 281 224689 ........................................................... 783
SEAL,DUO-CONE,346X318X38 SEAL,SHIFT FORK SPRING
208547 ........................................................ 25, 31 200078 .............................................................46
SEAL,ELASTOMER-METAL SEAL,SINGLE ACTING
DC140314 ....................................................... 189 NSI* .............................................................. 777
SEAL,ELASTOMER-MOLDED SEAL,SINGLE WIRE
DC140273 ....................................................... 205 DC140268 ................................................. 231–232
SEAL,F CYLHEAD COVER DC140269 ....................................................... 231
DC140545 ....................................................... 197 SEAL,SINGLE WIRE CONTROL UNIT
DC222893 ....................................................... 197 DC140269 ....................................................... 232
SEAL,FOAM,COOLER BOX SEAL,U-TYPE,N70,D350,LWB
BN038862 ....................................................... 317 140824 ........................................................... 425
BN038863 ....................................................... 317 SEAL,U-TYPE,N70,D390,LWB
BN038864 ....................................................... 317 140685 ........................................................... 425
SEAL,HANDLE,DOOR,LOWER SEAL,VALVE,STEM
BN033581 ....................................................... 663 DC140295 ....................................................... 193
SEAL,HANDLE,DOOR,TOP SEAL,WIPER
BN033582 ....................................................... 663 140440 ........................................................... 807
SEAL,LABYRINTH BN028985 ....................................................... 103
141028 ........................................................... 339 NSI* .............................................................. 777
SEAL,METAL SEAL,WIRE
DC140302 ....................................................... 215 DC140271 ....................................................... 232
DC140322 ....................................................... 221 SEALING RING
SEAL,MIRROR ARM,ADT 226207 ........................................................... 507
BN009782 ....................................................... 705 SEALRING
SEAL,OIL AL140093 ........................................................ 141
140300 ........................................................... 619 SEALRING KIT, EXTERNAL BUTT-JOINT, 99.0 MM OD.
140301 ........................................................... 619 AL260018 ........................................................ 135
140835 ........................................................... 381 SEALRING, C1 PISTON, 109.6 MM.
221173 .............................................................45 AL140111 ........................................................ 155
SEAL,OIL RADIAL FRONT SEALRING, C1 PISTON, 202.1 MM
DC140212 ....................................................... 187 AL160046 ........................................................ 155
SEAL,OIL RADIAL REAR SEALRING, C2 PISTON, 137.6 MM
DC140276 ....................................................... 189 AL140110 ........................................................ 155
SEAL,OIL,D/L NBR, SEALRING, EXTERNAL LIP-TYPE, 262 MM
140350 .............................................................39 AL160049 ........................................................ 155
SEAL,OSCILLATION,B40D SEALRING, EXTERNAL, 315.2 MM ID. COLOR CODED LIGHT
140776 ........................................................... 625 BLUE.
SEAL,PISTON AL140112 ........................................................ 165
140618 ........................................................... 387 SEALRING, EXTERNAL, 334.37 MM ID.
224200 ........................................................... 349 AL140120 ........................................................ 161
NSI* .............................................................. 777 SEALRING, INTERNAL LIP-TYPE, 214.06 MM OD
SEAL,PISTON,D125X104X7,8 SIMKO AL160050 ........................................................ 165
140612 ........................................................... 807 SEALRING, INTERNAL LIP-TYPE, 251.28 MM OD
SEAL,PNEUMATIC AL140121 ........................................................ 161
BN004199 ....................................................... 817 SEALRING, LOCKUP PISTON, 325.68 MM ID
SEAL,ROD AL140114 ........................................................ 151
140474 ........................................................... 387 SEALRING, LOCKUP PISTON, 98.42 MM ID
BN028959 ....................................................... 387 AL140113 ........................................................ 151
SEAL,ROD 85X100X13

946 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

SEALRING, ROTATING CLUTCH BALANCE PISTON, 239.9 DC222449 ....................................................... 257

MM. SENSOR,OIL LEVEL
AL140115 ........................................................ 155 DC222745 ....................................................... 191
SEALRING, TURBINE HUB, 66.784 MM OD SENSOR,POSITION
AL160162 ........................................................ 151 DC200024 ....................................................... 229
SEALS SENSOR,POSITION CRANKSHAFT
NSI. ............................................................... 789 DC222739 ....................................................... 187
SEALS,FOAM SENSOR,PRESSURE
BN032579 ....................................................... 273 BN000725 ....................................................... 573
SEAT, BALL BN000728 ....................................................... 587
227776 ........................................................... 365 DC200063 ....................................................... 225
SEAT, OPERATOR DC222742 ....................................................... 205
BN017961 ................................................. 675, 827 DC222743 ....................................................... 213
SEAT, RUBBER SENSOR,PRESSURE,AIR
SEAT,BACKREST,TRAINER BN017685 ....................................................... 571
BN014619 ....................................................... 677 SENSOR,PT100 MIXER PIPE
SEAT,OPERATOR,ADT E# DC222447 ....................................................... 257
BN017961 ....................................................... 673 SENSOR,ROTARY
SEAT,TRAINER BN008672 ................................................. 563, 575
BN014618 ....................................................... 677 SENSOR,SPEED GS101201
SEATBELT,SEAT,TRAINER 227981 ........................................................... 347
264103 ........................................................... 677 SENSOR,SUSPENSION HEIGHT
SEATBOX,ISRI 208654 ........................................................... 109
BN013690 ....................................................... 673 SENSOR,TEMPERATURE
SELECTIVE SHIM, CONVERTER, 0.27 MM (0.011 INCH) BN025352 ................................................. 511, 575
AL160158 ........................................................ 151 BN026908 ....................................................... 587
SELECTIVE SHIM, CONVERTER, 0.48 MM (0.019 INCH) DC222744 ....................................................... 221
AL160157 ........................................................ 151 DC222746 ....................................................... 221
SELECTIVE SHIM, CONVERTER, 0.711 MM (0.028 INCH) SEPARATOR,OIL
AL160156 ........................................................ 151 DC222842 ....................................................... 189
SELECTIVE SHIM, TURBINE, 4.0 MM (0.157 INCH) SERVOMOTOR
AL160055 ........................................................ 155 DC222761 ....................................................... 225
SELECTIVE SHIM, TURBINE, 4.203 MM (0.165 INCH) SHAFT ASSEMBLY, OUTPUT
AL160056 ........................................................ 155 AL161050 ........................................................ 165
SELECTIVE SHIM, TURBINE, 4.381 MM (0.172 INCH) SHAFT ASSEMBLY, TURBINE
AL160057 ........................................................ 155 AL160793 ........................................................ 155
SELECTIVE SHIM, TURBINE, 4.559 MM (0.179 INCH) SHAFT COVER-BEARING SEAL
AL160058 ........................................................ 155 NSI. ............................................................... 441
SELECTIVE SHIM, TURBINE, 4.736 MM (0.186 INCH) SHAFT ROTARY SENSOR B/JOINTS
AL160059 ........................................................ 155 207440 ........................................................... 563
SELECTIVE SHIM, TURBINE, 4.914 MM (0.193 INCH) SHAFT, CONNECTION
AL160060 ........................................................ 155 228430 ........................................................... 413
SELECTIVE SHIM, TURBINE, 5.092 MM (0.200 INCH) SHAFT, DRIVE
AL160061 ........................................................ 155 226297 ........................................................... 373
SELECTIVE SHIM, TURBINE, 5.270 MM (0.207 INCH) SHAFT, INPUT
AL160062 ........................................................ 155 220534 .............................................................49
SELECTIVE SHIM, TURBINE, 5.448 MM (0.214 INCH) SHAFT, MAIN
AL160063 ........................................................ 155 AL210085 ........................................................ 131
SENDER,FUEL SHAFT, SHIFT FORK & O-RING ASSY
BN016641 ....................................................... 597 221037 .............................................................51
SENDER,LEVEL SHAFT, SPLINE
BN023219 ....................................................... 269 227769 ........................................................... 365
SENDER,TEMP,OIL/WATER/FUEL SHAFT,DRIVE
DC221743 ........................................... 187, 209, 243 223662 ........................................................... 811
SENDER,UNIT OIL PRESSURE 224683 ........................................................... 783
DC221742 ....................................................... 187 SHAFT,FRONT OUTPUT
SENSOR ASSEMBLY, OIL LEVEL 278117 ........................................................... 347
AL200466 ........................................................ 145 SHAFT,IDLER ASSY.
SENSOR ASSEMBLY, SPEED 228289 ........................................................... 335
AL200426 ........................................................ 127 SHAFT,INPUT
AL200446 ........................................................ 159 220527 .............................................................45
AL200449 ........................................................ 165 228290 ........................................................... 329
SENSOR, TEMPERATURE, (OILT) SHAFT,REAR OUTPUT
AL200095 ........................................................ 141 228288 ........................................................... 341
SENSOR,CHARGE AIR PRESSURE/TEM SHAFT,ROCKER
DC200021 ....................................................... 221 DC222789 ....................................................... 193
SENSOR,LEVEL,CAP DC222791 ....................................................... 193
BN028433 ....................................................... 587 SHAFT,ROTARY SENSOR
SENSOR,NOX DOWNSTREAM BN012346 ....................................................... 575
DC222448 ....................................................... 257 SHAFT,SHIFT FORK & O-RING ASSY
SENSOR,NOX UPSTREAM 221037 .............................................................46

PARTS MANUAL ARTICULATED DUMP TRUCK 947

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

SHAFT,SIDE,42/36 L-1590 SHIM, SELECTIVE, 1.89 MM

BN026763 ................................................ 25, 31, 35 AL170025 ........................................................ 161
SHELL, CRADLE SHIM, SELECTIVE, 2.16 MM
226296 ........................................................... 373 AL170026 ........................................................ 161
SHIELD PUNCH SHIM, SELECTIVE, 2.43 MM
281002 ........................................................... 453 AL170027 ........................................................ 161
SHIELD,HEAT CYL 1-2 SHIM,0.003"
DC222819 ....................................................... 223 221121 .............................................................45
SHIELD,HEAT CYL 5-6 221140 .............................................................46
DC222820 ....................................................... 223 SHIM,0.005"
SHIELD,HEAT,FLEX 221122 .............................................................45
BN030108 ....................................................... 289 221141 .............................................................46
SHIELD,HEAT,FRONT SHIM,0.010"
BN034720 ....................................................... 289 221123 .............................................................45
SHIELD,HEAT,HYD 221142 .............................................................46
BN031076 ....................................................... 289 SHIM,0.020"
SHIELD,HEAT,REAR 221124 .............................................................45
BN026503 ....................................................... 289 221143 .............................................................46
SHIELD,HEAT,SIDE SHIM,1MM
BN034725 ....................................................... 289 BN039446 ....................................................... 781
SHIELD,HEAT,TILT CYLINDER SHIM,8MM
BN034946 ....................................................... 671 BN039445 ....................................................... 781
SHIELD,MUD SHIM,ADJUSTMENT-A10V45MF
224221 ........................................................... 337 222273 ........................................................... 783
SHIM SHIM,BIN SUPPORT POLE
162185 ........................................................... 845 178141 ........................................................... 837
162187 ........................................................... 845 SHIM,COOLERS
162216 ........................................................... 781 BN032167 ....................................................... 317
170822 ........................................................... 619 SHIM,FLAT
172232 ........................................................... 321 162215 ........................................................... 781
172234 ........................................................... 321 SHIM,P4 GEAR PIN,4700
175075 ........................................................... 321 192016 ........................................................... 125
176490 ........................................................... 837 SHIM,PARK BRAKE
178542 ........................................................... 321 176965 ........................................................... 439
187183 ........................................................... 845 SHIM,RADIATOR
187184 ........................................................... 845 BN030900 ....................................................... 263
223659 ........................................................... 373 SHOCK ABSORBER, ADJUSTABLE
225405 ........................................................... 811 227999 ........................................................... 675
271903 ........................................................ 73, 75 SHROUD,
BN027119........................................................ 265 228285 ........................................................... 351
NSI. ............................................................... 397 SHROUD, FAN
SHIM, 0.003 BN028893 ....................................................... 317
221140 .............................................................50 SHROUD,FAN
SHIM, 0.003" BN028441 ....................................................... 275
221121 .............................................................49 NSI. ............................................................... 275
SHIM, 0.005 SHROUD,MODDED
221141 .............................................................50 BN028441 ....................................................... 273
SHIM, 0.005" SHUT OFF PLUG M22 X1 MS
221122 .............................................................49 207737 ..................................................... 505, 507
SHIM, 0.010" SIDECOVER, LH
221123 .............................................................49 278085 ........................................................... 675
SHIM, 0.020" SIDECOVER, RH
221124 .............................................................49 278081 ........................................................... 675
SHIM, 0.10" SIKA
221142 .............................................................50 280493 ........................................................... 481
SHIM, 0.20" SIKA ACTIVATOR
221143 .............................................................50 280492 ........................................................... 481
SHIM, SELECTIVE, 0.27 MM SIKA PRIMER
AL170019 ........................................................ 161 280491 ........................................................... 481
SHIM, SELECTIVE, 0.54 MM SILICON REMOVER
AL170020 ........................................................ 161 271792 ........................................................... 481
SHIM, SELECTIVE, 0.81 MM SINGLE STAGE WDB PUMP
AL170021 ........................................................ 161 BN033947 ....................................................... 411
SHIM, SELECTIVE, 0.81 MM (0.03 INCH) SLEEVE, GROUND.
AL160732 ........................................................ 131 AL160093 ........................................................ 135
SHIM, SELECTIVE, 1.08 MM SLEEVE,ARTIC
AL170022 ........................................................ 161 BN029039 ....................................................... 619
SHIM, SELECTIVE, 1.35 MM SLEEVE,CHECK VALVE
AL170023 ........................................................ 161 227787 ........................................................... 787
SHIM, SELECTIVE, 1.62 MM SLEEVE,FIRE
AL170024 ........................................................ 161 BN025898 ....................................................... 779

948 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

SLEEVE,RUBBER MOUNT,CAC SPACER, BEARING, 0.182

BN022586 ....................................................... 267 221058 .............................................................50
SLEEVE,WATER SHIELD SPACER, BEARING, 0.183
DC222860 ....................................................... 193 221059 .............................................................50
SLIDE PIN BUSHING SPACER, BEARING, 0.184
NSI. ............................................................... 441 221060 .............................................................50
SLIDE PIN CLAMP BOLTS SPACER, BEARING, 0.185
NSI. ............................................................... 441 221061 .............................................................50
SLIDE PIN COVER PLUGS SPACER, BEARING, 0.186
NSI. ............................................................... 441 221062 .............................................................50
SLIDE PIN SEALS SPACER, BEARING, 0.187
NSI. ............................................................... 441 221063 .............................................................50
SLIDE PINS SPACER, BEARING, 0.188
NSI. ............................................................... 441 221064 .............................................................50
SLIDERS, CUSHION, SEAT SPACER, BEARING, 0.189
278080 ........................................................... 675 221065 .............................................................50
SLIDING CLUTCH SPACER, BEARING, 0.190
221013 .............................................................50 221066 .............................................................50
SLINGER,OIL SPACER, BEARING, 0.191
DC222782 ....................................................... 199 221067 .............................................................50
SOCKET, 2 WAY, 90 DEG BAYONET SPACER, BEARING, 0.192
202916 ........................................................... 601 221068 .............................................................50
SOCKET, 4 WAY SPACER, BEARING, 0.193
201529 ........................................................... 601 221069 .............................................................50
SOCKET,ACCESSORY SPACER, BEARING, 0.198
216037 ........................................................... 550 220531 .......................................................50, 827
SOCKET,BALL SPACER, RUBBER
DC222716 ....................................................... 219 SPACER, WASHER
SOCKET,PLUG NSI. ............................................................... 441
DC200028 ................................................. 231, 233 SPACER,A-FRAME
SOCKET,USB 162832 .............................................................73
BN007392 ....................................................... 549 BN055061 .........................................................73
SOLENOID ASSEMBLY, C6, SS2. SPACER,ACCUMULATOR
AL200531 ........................................................ 146 176909 .............................................................91
SOLENOID ASSEMBLY, FORWARD SPACER,BEARING,0.179"
AL210082 ........................................................ 145 221055 .............................................................46
SOLENOID, MAIN MOD, VARIABLE BLEED, CENL. SPACER,BEARING,0.180"
AL200463 ........................................................ 142 221056 .............................................................46
SOLENOID, PCS 1, VARIABLE BLEED, CENH. SPACER,BEARING,0.181"
AL200461 ........................................................ 142 221057 .............................................................46
SOLENOID, PCS 2, VARIABLE BLEED, CENH. SPACER,BEARING,0.182"
AL200461 ........................................................ 142 221058 .............................................................46
SOLENOID, PCS 3, VARIABLE BLEED, CENL. SPACER,BEARING,0.183"
AL200463 ........................................................ 142 221059 .............................................................46
SOLENOID, PCS 4, VARIABLE BLEED, CENL. SPACER,BEARING,0.184"
AL200463 ........................................................ 142 221060 .............................................................46
SOLENOID, TCC, VARIABLE BLEED, CENL. SPACER,BEARING,0.185"
AL200463 ........................................................ 142 221061 .............................................................46
SOLENOID,CONTINUOUS DUTY SPACER,BEARING,0.186"
217625 ........................................................... 549 221062 .............................................................46
SOLENOID,TCC,VARIABLE BLEED SPACER,BEARING,0.187"
AL200463 ........................................................ 146 221063 .............................................................46
SPACER SPACER,BEARING,0.188"
100868 ........................................................... 575 221064 .............................................................46
162533 ........................................................... 805 SPACER,BEARING,0.189"
188702 ........................................................... 385 221065 .............................................................46
222606 ........................................................... 441 SPACER,BEARING,0.190"
BN013632 ................................................. 749, 751 221066 .............................................................46
BN032316 ....................................................... 839 SPACER,BEARING,0.191"
BN040005 ....................................................... 265 221067 .............................................................46
NSI. ......................................................... 397, 789 SPACER,BEARING,0.192"
SPACER, 221068 .............................................................46
224457 ........................................................... 343 SPACER,BEARING,0.193"
SPACER, BEARING 221069 .............................................................46
AL210084 ........................................................ 131 SPACER,BEARING,0.198
SPACER, BEARING, 0.179 220531 .............................................................46
221055 .............................................................50 SPACER,BOLTS REAR COVER
SPACER, BEARING, 0.180 174318 .............................................................31
221056 .............................................................50 SPACER,CIRCLIP,S/S,
SPACER, BEARING, 0.181 161021 .............................................................39
221057 .............................................................50 SPACER,CIRCLIP,S/S,B40

PARTS MANUAL ARTICULATED DUMP TRUCK 949

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

161021 .............................................................41 SPRING ASSEMBLY, C2 PISTON RETURN

SPACER,CYLINDER,CAB LIFT AL260014 ........................................................ 155
BN014442 ....................................................... 775 SPRING ASSEMBLY, C6 PISTON RETURN
SPACER,DOOR HANDLE,LOWER AL210093 ........................................................ 161
BN033583 ....................................................... 663 SPRING KIT
SPACER,DOOR HANDLE,TOP 228144 ........................................................... 789
BN033585 ....................................................... 663 SPRING KIT, 6.5 - 20BAR
SPACER,NYLON 226989 ........................................................... 789
226011 ........................................................... 713 SPRING,
SPACER,OUTRIGGER 163143 ........................................................... 787
BN012723 ....................................................... 849 163159 ........................................................... 783
SPACER,PIN SPRING, 10.75 OD X 16.71 MM
BN039857 ....................................................... 849 AL210092 ........................................................ 146
SPACER,PLASTIC,WORKLIGHTS SPRING, 11. OD X 30.3 MM
BN020914 ....................................................... 547 AL210013 ........................................................ 145
SPACER,PLATE SPRING, 11.10 OD X 46.3 MM
BN035272 ....................................................... 715 AL210007 ........................................................ 145
SPACER,SPRING SPRING, 11.46 ID X 49.08 MM
161986 ........................................................... 381 AL210092 ........................................................ 135
SPACER,STRETCH BOLT,M10 SPRING, 16.0 OD X 51.41 MM
161874 ........................................................... 123 AL210074 ........................................................ 145
SPACER,T/D DIFF BRG SPRING, 16.29 OD X 35.02 MM
160814 .............................................................31 AL210081 ........................................................ 145
SPACER,T/D DIFF YOKE SPRING, 22 OD X 98.5 MM
160813 .............................................................31 AL210008 ........................................................ 145
SPACER,T/DRIVE-DIFF INPUT,B50D SPRING, 7.8 OD X 29.2 MM
214791 .................................................... 25, 31, 35 AL210011 ........................................................ 145
SPACER,THRU DRIVE, BEARING SPRING, ACCUMULATOR
161295 .............................................................31 AL210070 ........................................................ 141
SPACER,WIPER MOTOR,DELUXE SPRING, AIR
BN017675 ....................................................... 687 278082 ........................................................... 675
SPACER,YOKE,8.5 SPRING, COMPRESSION
BN032106 .........................................................25 221020 .............................................................50
SPANNER,BEARING ADJ-HUB NUT SPRING, GUIDE
280010 ........................................................... 455 227766 ........................................................... 365
SPEAKERS,ELEC ASSY SPRING, RETURN, BIG WDB
266978 ........................................................... 655 208471 ........................................................... 425
SPIDER SPRING, STATOR
BN037209 .................................................... 45, 49 AL210014 ........................................................ 151
SPINDLE, P1 PLANETARY PINION. SPRING, TCC
AL160508 ........................................................ 137 AL200438 ........................................................ 142
SPINDLE, P2 PLANETARY PINION. SPRING,ACCUMULATOR
AL160743 ........................................................ 139 AL210070 ........................................................ 146
SPINDLE, P3 PLANETARY PINION SPRING,BIN HEAT,SUSP,PLT,ADT
AL160746 ........................................................ 161 201667 ........................................................... 291
SPINDLE, P4 PLANETARY PINION SPRING,CLIP
AL160940 ........................................................ 161 AA21292 ................................................... 639, 843
SPLIT PIN SPRING,COMPRESSION
225523 ........................................................... 442 221020 .............................................................46
SPLITPIN 224237 ........................................................... 349
NSI* .............................................................. 777 BN027681 ....................................................... 291
SPLITPIN,3.2X50 SPRING,CONTACT
100152 ........................................................... 809 DC222668 ................................................. 231–233
SPLITPIN,DIA 8X125 SPRING,CR BLOCK
100431 ........................................................... 807 BN045675 ....................................................... 113
SPLITPIN,EX 290015 SPRING,LEAF
100430 ........................................................... 387 BN012802 ....................................................... 849
SPOOL SPRING,PCS 1 (BLACK/YELLOW)
NSI. ............................................................... 397 AL210090 ........................................................ 142
SPOOL CONTROL SPRING,PCS 1 (BLACK/YELLOW) TRIM
NSI. ............................................................... 391 AL210090 .................................................. 142, 146
SPREADER, SPRING,PIVOT,MIRRORS
228298 ........................................................... 351 BN020078 ....................................................... 701
SPRING SPRING,TENSION
222284 ........................................................... 373 BN041785 ....................................................... 801
BN014853 ....................................................... 639 SPRING,VALVE
NSI. ............................................................... 397 DC222852 ....................................................... 193
SPRING AND RETAINER ASSEMBLY, C5 PISTON RETURN DC222853 ....................................................... 193
AL260012 ........................................................ 165 SPRINGS
SPRING ASSEMBLY, C1 PISTON RETURN NSI. ............................................................... 441
AL200215 ........................................................ 155 SPUD,TUBELESS

950 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

200438 ........................................................ 19–21 228149 ........................................................... 789

STABILISER BAR STUD, FORK SHIFT
NSI. ............................................................... 441 221041 .............................................................50
STACK STUD,BAIL STYLE RA
BN034470 ....................................................... 293 226009 ........................................................... 713
BN035546 ....................................................... 291 STUD,FORK SHIFT
STARTER MOTOR,24V,MITSUBISHI 221041 .............................................................46
DC222741 ....................................................... 235 STUD,LOCK
STATOR AND CAM ASSEMBLY 101205 ........................................................ 39, 41
AL260161 ........................................................ 151 STUD,NEG
STEERING COLUMN BN020528 ....................................................... 541
BN007488 ....................................................... 379 STUD,POS
STEERING COLUMN,ADT BN020527 ....................................................... 541
BN007488 ....................................................... 377 STUD,STRETCH
STEERING SHAFT, MAIN 100449 .............................................................31
NSI. ............................................................... 379 SUMP,OIL
STEERING WHEEL,ADT E# DC222767 ....................................................... 191
BN022968 ....................................................... 377 SUPPORT
STEP 227518 ........................................................... 501
BN017818 ................................................. 749, 751 SUPPORT ASSEMBLY, FRONT
STEP,MUDGUARD AL160095 ........................................................ 135
BN039951 ................................................. 749, 751 SUPPORT DEVICE,CAB
BN039952 ................................................. 749, 751 BN029553 ....................................................... 637
BN039953 ................................................. 749, 751 SUPPORT FIXTURE
STEP,WASHER 281020 ........................................................... 453
BN028581 ....................................................... 291 281024 ........................................................... 453
STOP SUSP,STRUT,LHS
NSI. ............................................................... 397 BN038488 .................................................... 83, 87
STOP, VALVE SUSP,STRUT,LHS,CR
AL160115 ........................................................ 145 BN039129 .................................................... 97, 99
AL160116 ........................................................ 145 SUSP,STRUT,RHS
AL160117 ........................................................ 145 BN038489 .................................................... 83, 89
AL160120 ........................................................ 145 SUSP,STRUT,RHS,CR
AL160852 ........................................................ 145 BN039128 ...................................................97, 101
STOP, VALVE. USED ONLY WITH AL160065 RETAINING PIN. SUSPENSION,ASSY
AL160945 ........................................................ 145 BN028738 .................................................... 91, 93
STOP, VALVE. USED ONLY WITH AL160067 RETAINING PIN. NSI. .................................................................85
AL160810 ........................................................ 145 SUSPENSION,ASSY,MANIFOLD
STOP,ARTICULATION BN041750 .........................................................93
BN013371 ....................................................... 623 SUSPENSION,ELEC ASSY(B40E)
STOPPER,RUBBER NSI. .................................................................85
BN034073 ....................................................... 693 SWASHPLATE,
BN037392 ....................................................... 845 228447 ........................................................... 783
STOPPER,RUBBER,CIRC SWITCH AND HARNESS
BN034074 ....................................................... 735 NSI. ............................................................... 397
STRAINER,SUCTION SWITCH ASSEMBLY, PRESSURE
BN012672 ....................................................... 759 AL210091 ........................................................ 141
BN020276 ................................................. 415, 759 SWITCH,DISCONNECT
BN027424 ........................................... 415, 445–446 214317 ..................................................... 537, 559
BN029825 ..................................... 415, 445–446, 759 BN013077 ....................................................... 537
STRAP,ARTIC,JUMP,FRONT BN020004 ....................................................... 541
BN041784 ....................................................... 801 SWITCH,DOOR
STRAP,BONNET,ADT,E# BN007398 ....................................................... 549
BN039668 ....................................................... 739 SWITCH,ELEC MIRRORS
STRAP,STEP 207031 ........................................................... 703
206767 ..................................................... 749, 751 SWITCH,ISOLATOR
STRUT HEIGHT GAUGE BN013049 ....................................................... 535
BN040436 ....................................................... 457 SWITCH,MUILT FUNCTION
STRUT, SLEEVE BN017498 ....................................................... 549
BN028897 .................................................... 87, 89 SWITCH,PRESSURE
BN028905 ....................................................... 101 BN015748 ....................................................... 717
BN028987 .........................................................99 BN042300 ....................................................... 573
STRUT,BARREL,FAB ASSY DC200031 ....................................................... 229
BN038144 .......................................... 87, 89, 99, 101 SWITCH,PRESSURE,TWIN,TYCO
STUB AXLE GUIDE STUD 227799 ........................................................... 505
280174 ........................................................... 455 SWITCH,ROCKER
STUD BN029239 ....................................................... 549
100789 .................................................... 25, 31, 35
DC100316 ....................................................... 215
DC100867 ....................................................... 215
STUD KIT

PARTS MANUAL ARTICULATED DUMP TRUCK 951

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

T THROTTLE,FOOT ACTUATOR
BN024887 ....................................................... 549
T/CASE,18050,W/MOUNTS THROUGH DRIVE ALIGNMENT KIT
NSI. ............................................................... 313 BN043027 ....................................................... 455
T/CASE,18050,W/O MOUNTS THROUGH DRIVE SEAL BEARING TOOL
BN027685 ....................................................... 323 280147 ........................................................... 451
T105773 THRUST BEARING, NEEDLE
GUIDE, ........................................................... 807 220158 ........................................................... 391
TAILGATE TIE ROD END
BN029796 ....................................................... 849 200779 ..................................................... 563, 575
TAILGATE,ASSY TOOL, BEARING ADJUSTING, HUB
BN039875 ....................................................... 847 280173 ........................................................... 455
TANK,FUEL,ASSY BN048245 ....................................................... 455
BN039697 ....................................................... 301 TOOL, INCLINOMETER
TANK,FUEL,WELDMENT 280630 ........................................................... 451
BN039698 ....................................................... 303 TOOL,ADJUST,VALVE,CLEARANCE
TANK,SURGE BN044943 ....................................................... 451
NSI. ............................................................... 269 TOOL,BRACING
TANK,SURGE ASSY DC280056 ....................................................... 451
BN023221 ....................................................... 269 TOOL,CASSETTE SEAL
TANK,SURGE,ASSY 280272 ........................................................... 455
BN023221 ....................................................... 263 TOOL,COMPRESSION-RECORDER MERC
TEE,B/H,BRANCH DC280155 ....................................................... 449
121102 ........................................................ 29, 33 TOOL,ENG,DC,ADITIONAL PIECE
TEE,RUN 281378 ........................................................... 451
121304 ..................................................... 769, 771 TOOL,ENG,DC,BLOCKING DEVICE
TEE,UNION 281389 ........................................................... 451
121104 .............................................................91 TOOL,ENG,DC,CONNECTOR,INJECTOR
TEE,UNION,8MJIC 281383 ........................................................... 449
121104 ........................................................... 421 TOOL,ENG,DC,CRANKING DEVICE
TEE.UNION 281390 ........................................................... 449
121031 .......................................................91, 823 TOOL,ENG,DC,DIAL GAUGE
TENSIONER, 281322 ........................................................... 449
DC222855 ....................................................... 194 TOOL,ENG,DC,DRIFT
TENSIONER,BELT 281386 ........................................................... 449
DC222873 ....................................................... 247 281388 ........................................................... 449
TERMINAL 281398 ........................................................... 451
216359 ........................................................... 603 TOOL,ENG,DC,HOLDER,DIAL GAUGE
TERMINAL , PUSH-ON, 3.0MM, FEMALE 281340 ........................................................... 449
216815 ........................................................... 599 TOOL,ENG,DC,LIFTING DEVICE
TERMINAL, PIN 281384 ........................................................... 449
AL200046 ........................................................ 141 TOOL,ENG,DC,PIN,MAGNETIC
TERMINAL, PUSH ON, 4.8 MM, FEMALE 281330 ........................................................... 449
216816 ........................................................... 599 TOOL,ENG,DC,PULLER
TERMINAL, SLIP- ON, 1 WAY 281318 ........................................................... 451
216817 ........................................................... 599 281379 ........................................................... 449
TERMINAL, SOCKET TOOL,ENG,DC,SCREWDRIVER BIT
AL200031 ........................................................ 141 281377 ........................................................... 449
AL200479 ........................................................ 141 281381 ........................................................... 449
TERMINAL,FEMALE, TOOL,ENG,DC,TORX BIT SET
AL200031 ........................................................ 141 281300 ........................................................... 449
TERMINAL,JUMP START TOOL,GAUGE CYL.PROTRUSION
BN017659 ....................................................... 541 DC280096 ....................................................... 449
TERMINATOR,CAN TOOL,IMPACT PULLER INJ/NOZZLES
216359 ........................................................... 554 DC280033 ....................................................... 449
TEST PIPE (1.0M) TOOL,PISTON RING CLAMPING
240499 ........................................................... 459 281366 ........................................................... 451
TEST PIPE (2.5M) DC280071 ....................................................... 451
240498 ........................................................... 459 TOOL,PISTON RING PLIERS
TESTER,CHARGE AIR PRESSURE DC280075 ....................................................... 451
DC280178 ....................................................... 449 TOOL,TUBE WRENCH INJ.LINES
TESTER,COOLING SYSTEM DC280127 ....................................................... 449
DC280162 ....................................................... 449 TOOL,VALVE-LIFTER MERC
TESTER,HARDNESS "SKLEROGRAPH" DC280147 ....................................................... 451
DC280160 ....................................................... 451 TOOL.ADJUST,J BRAKE, CLEARANCE
THERMOSTAT,COOLANT BN044944 ....................................................... 451
DC222887 ....................................................... 247 TOOLS PRESS SPHERICAL BEARING
THERMOSTAT,OIL 280245 ........................................................... 457
DC223110 ....................................................... 243 TORQUE FIXTURE
THREADED PLUG G 1/4 MS 281031 ........................................................... 453
226208 ........................................................... 507 TOWBAR,SERVOMOTOR

952 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

DC222823 ....................................................... 225 UNIT,ENGINE CONTROL

TRANSMISSION,AUTOMATIC DC222596 ....................................................... 229
NSI. ............................................................... 125 UNIT,FUEL METERING
TRANSMISSION,MOD DC222712 ....................................................... 205
BN023098 ....................................................... 123 UNIT,METERING NO 8.5
TRIM,CAB,ADT 207746 ........................................................... 505
BN009515 ....................................................... 643 UNIT,METERING NO11
TRIM,CAB,ADT,UTILITY BOX 227869 ........................................................... 505
BN036379 ....................................................... 643 URETHANE,CATALYST
TRIM,CAB,HEADLINER 280640 ........................................................... 465
BN014588 ....................................................... 641
TRIM,CAB,LHS,FRONT
BN032111........................................................ 645
TRIM,CAB,LHS,REAR V
BN032113........................................................ 645 V RING
TRIM,CAB,RADIO BLANKS 140343 ........................................................... 381
BN017865 ....................................................... 631 VACUATOR,CAB,DRIP TRAY
TRIM,CAB,SKIRT,LEFT BN016025 ....................................................... 679
BN029889 ....................................................... 645 VALVE
TRIM,DASHBOARD,MAT DC222713 ....................................................... 205
BN021514 ....................................................... 643 VALVE ASSEMBLY
TRIM,SEAL,B-PILLAR,ADT 226816 ........................................................... 397
BN021510 ....................................................... 629 VALVE RECIRCULATION
TUBE, OIL FILL DC222817 ....................................................... 223
AL200274 ........................................................ 129 VALVE, A10FM
TUBE, RETAINER, BEARING 226379 ........................................................... 373
BN030346 ....................................................... 701 VALVE, ADJUSTMENT, HEIGHT
TUBE,SPACER 278094 ........................................................... 675
DC120282 ....................................................... 247 VALVE, AIR RELIEF
TUBE,TRAINER SEAT,HANDLE 121290 .............................................................65
BN018032 ....................................................... 677 VALVE, ANTI-CAVITATION CHECK
TURBINE ASSEMBLY 226382 ........................................................... 373
AL260026 ........................................................ 151 VALVE, BIN TIP SECTION
TURBOCHARGER, 228431 ........................................................... 789
DC222810 ....................................................... 215 VALVE, C1 LATCH
TWO STAGE WDB PUMP AL160853 ........................................................ 145
BN033946 ....................................................... 413 VALVE, C2 LATCH
TYRE,29.5R25,B/STONE,VLT,E3/L3 AL160851 ........................................................ 145
217247 .............................................................20 VALVE, C6 CLUTCH TRIM
TYRE,29.5R25,TL3A+,G/Y AL161032 ........................................................ 146
217733 .............................................................19 VALVE, C6 ENABLE
TYRE,875/65R29,GP-4D AL161030 ........................................................ 146
208310 .............................................................20 VALVE, CHECK
TYRE,875/65R29,XAD,65-1 227195 .............................................................95
208154 .............................................................20 VALVE, CONVERTER FLOW
TYRE,B/STONE,VLTS AL160124 ........................................................ 145
BN006789 .........................................................19 VALVE, CONVERTER REGULATOR
TYRE,BRIDGSTONE VTS AL160133 ........................................................ 145
214503 .............................................................21 VALVE, DIAGNOSTIC
TYRE,GOODYEAR,GP4D AL160846 ........................................................ 142
BN006787 .........................................................19 VALVE, DRAIN SELF VENTING
TYRE,MICHELIN,XADN+ 224667 ........................................................... 297
BN023053 .........................................................19 VALVE, EXHAUST BACKFILL
TYRE,MICHELIN,XTRA DEFEND AL161045 ........................................................ 145
BN049547 .........................................................20 VALVE, LH
278086 ........................................................... 675
VALVE, LUBE REGULATOR
U AL161044 ........................................................ 145
VALVE, MAIN CONTROL
U-SEAL AL160849 ........................................................ 145
140634 ........................................................... 387 VALVE, MAIN REGULATOR
UNDER CAB LIFTING DEVICE AL160848 ........................................................ 145
BN042835 ....................................................... 459 VALVE, PCS 1
UNION,BANJO AL160845 ........................................................ 142
DC100877 ....................................................... 225 VALVE, PCS 2
UNIT,ADBLUE HILITE SUPPLY AL160845 ........................................................ 142
DC222688 ....................................................... 257 VALVE, PCS 3
UNIT,ADBLUE METERING AL160845 ........................................................ 142
DC222689 ....................................................... 257 VALVE, PCS 4
UNIT,AFTERTREATMENT CONTROL AL160845 ........................................................ 142
DC223035 ....................................................... 257 VALVE, PILOT

PARTS MANUAL ARTICULATED DUMP TRUCK 953

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

218840 ..................................................... 373, 827 VALVE,PRESSURE

VALVE, POPPET 228348 ........................................................... 787
VALVE, PORT RELIEF, PORT A VALVE,PRESSURE CONTROL
228432 ........................................................... 789 DC222715 ....................................................... 215
VALVE, PORT RELIEF, PORT B VALVE,PRESSURE LIMITING
212128 ........................................................... 789 DC222862 ....................................................... 205
VALVE, POWER LIMITER VALVE,PRESSURE REDUCING
226029 ........................................................... 391 228356 ........................................................... 787
VALVE, REDUCER VALVE,PRESSURE REDUCING 1MM
200743 ........................................................... 463 227253 ........................................................... 787
VALVE, SOLENOID VALVE,RELIEF
228139 ........................................................... 789 212190 ........................................................... 403
VALVE, STEERING, EATON VALVE,RELIEF PLC182
BN028948 ....................................................... 391 227658 ........................................................... 787
VALVE, TCC VALVE,RELIEF PLD03
AL160844 ........................................................ 142 227896 ........................................................... 787
VALVE, UNLOADER, AIR DRYER VALVE,RELIEF,DIESEL CAP,5PSI
BN013793 ....................................................... 827 210771 ........................................................ 27, 37
VALVE,BLOCK VALVE,SEAT SLEEVE
220635 ........................................................... 713 225413 ........................................................... 811
VALVE,BRAKE,RELAY VALVE,SHUT OFF
BN047790 ................................................. 429, 431 228353 ........................................................... 787
VALVE,CARTRIDGE VALVE,SHUTTLE
225414 ........................................................... 811 212185 ........................................................... 403
VALVE,CHECK VALVE,SHUTTLE LS
212029 ........................................................... 781 226855 ........................................................... 787
212186 ........................................................... 403 VALVE,SHUTTLE,EXTERNAL
212187 ........................................................... 403 BN007366 .........................................................91
227196 .............................................................95 VALVE,SOLENOID
227989 ........................................................... 787 DC222317 ....................................................... 247
228350 ........................................................... 787 DC222750 ....................................................... 213
BN009671 ....................................................... 389 DC222868 ....................................................... 193
BN010489 ....................................................... 779 VALVE,SPRING
BN019157 ....................................................... 363 DC222854 ....................................................... 193
BN025330 ....................................................... 371 VALVE,STEERING
VALVE,COMPENSTATING BN028948 ....................................................... 389
228352 ........................................................... 787 VALVE,TIP SECTION
228355 ........................................................... 787 228431 ........................................................... 787
VALVE,CONTROL VALVE,WDB,BRAKECHARGE,ASSY
228445 ........................................................... 783 BN034487 ....................................................... 401
VALVE,COVER VALVE,WDB,BRAKECHG
BN029290 .........................................................91 BN042779 ................................................. 401, 403
VALVE,DIRECTIONAL CONTROL VALVE,WDB,BRAKECHG,ASSY
228354 ........................................................... 787 BN034487 ....................................................... 399
VALVE,DIRECTIONAL/C 2POS/3 WAY VENT ASSEMBLY
212188 ........................................................... 403 AL120037 ........................................................ 159
VALVE,DRAIN VENT,SWIVEL,AURORA
120166 ........................................................... 833 216525 ..................................................... 659, 709
VALVE,EVB,BRAKE,RETARDER VENT,SWIVEL,ROUND,SMALL
BN034491 ....................................................... 403 BN014429 ................................................. 659, 709
VALVE,EXHAUST
DC222788 ....................................................... 193
VALVE,HYD,MAIN
BN039775 ....................................................... 785 W
VALVE,HYDRAULIC W/BAND,ROD D85X20-T506
210695 ........................................................ 87, 89 140698 ........................................................... 807
VALVE,INTAKE WALKING BEAM,COMFORT RIDE
DC222790 ....................................................... 193 NSI. ..........................................................117, 119
VALVE,JUMBO WALKING BEAM,OBW
200437 ........................................................ 19–21 BN025676 ..................................................111, 115
VALVE,NEEDLE NSI. ............................................................... 115
227792 ........................................................... 787 WALKING BEAM,OBW,CR
VALVE,NON-RETURN BN034982 ..................................................113, 119
DC222758 ....................................................... 213 BN034983 ..................................................113, 117
VALVE,OVERFLOW WASHER
DC222714 ....................................................... 205 100328 .............................................................50
VALVE,PNEUMATIC 101217 ........................................................... 571
BN002762 ................................................. 817, 829 101351 ........................................................... 787
VALVE,PORTIONAL 101404 ..................................................... 817, 829
226963 .............................................................95 162404 ..................................................... 177, 319
226964 .............................................................95 176435 ........................................................... 549

954 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
 INDEX

221084 .............................................................49 100370 ...27, 91, 181, 377, 381, 399, 409, 415, 537, 547, 550,
221172 .............................................................45 575, 591, 661, 673, 683, 693, 699, 705, 735, 753, 755, 765,
221175 ........................................................ 45, 49 791, 797, 801
BN022587 ....................................................... 263 100423 ........................................................... 639
BN039470 ....................................................... 781 100424 ......363, 371, 399, 571, 637, 661, 735, 739, 759, 765,
DC100903 ....................................................... 255 781, 791, 801, 809
NSI. ......................................................... 397, 789 100532 ....................................321, 439, 775, 805, 845
WASHER, 100536 ............ 291, 321, 323, 439, 635, 651, 749, 751, 849
101541 ..................................................... 351, 827 100547 ............................................... 73, 75, 83, 97
WASHER, COPPER 100548 ......301, 531, 541, 549, 561, 563, 571, 575, 585, 623,
WASHER, DOWTY 643, 651, 661, 673, 677, 683, 693, 705, 711, 715, 721, 725,
223674 ........................................................... 373 737, 741, 759, 801, 803
WASHER, FLAT 100549 ..................................................... 313, 781
100358 .................. 271, 537, 549, 643, 651, 695, 715, 735 100613 ........................................................... 549
100359 ..................................................... 285, 613 100615 ......................................... 537, 643, 649, 661
100543 ........................................................... 271 100625 ........................................................... 661
100570 ........................................................... 587 100862 ........................................................... 291
100878 ........................................................... 563 100947 ....................................643, 647, 659, 661, 669
101307 ........................................................... 741 101081 .............................................. 87, 89, 99, 101
101309 ........................ 271, 273, 285, 289, 293, 563, 803 101094 ..................................................... 381, 547
221028 .............................................................49 101305 ........................................................... 781
221044 .............................................................50 101307 ............................................... 591, 765, 839
WASHER, HARDENED 101318 ........................................... 75, 299, 613, 849
BN020770 .......................... 531, 571, 575, 715, 803, 809 184265 ........................................................... 849
BN021018 ....................................................... 613 221028 .............................................................45
WASHER, LOCK 221044 .............................................................46
221132 .............................................................49 BN013059 ..................................... 549, 569, 589, 651
WASHER, M18 BN013060 ....................................................... 659
AL100011 ........................................................ 165 BN018078 ....................................................... 677
WASHER, P1 PINION THRUST BN018080 ....................................................... 677
AL160069 ........................................................ 137 BN018476 ....................................................... 659
WASHER, P2 PINION THRUST BN019646 ....................................................... 549
AL160741 ........................................................ 139 BN033589 ....................................................... 663
WASHER, P3 PINION THRUST BN043799 .................................................... 83, 97
AL210065 ........................................................ 161 BN045688 ....................................................... 550
WASHER, P4 PINION THRUST WASHER,FLAT,CAB MOUNT
AL160942 .................................................. 161, 827 BN018321 ....................................................... 635
WASHER, RUBBER WASHER,FLAT,PTFE
WASHER, SERRATED BN017436 ....................................................... 291
101194 ........................................................... 571 WASHER,INPUT SHAFT NUT
WASHER, SPACER 221175 .............................................................67
221172 .............................................................49 WASHER,LOCK
WASHER, STATOR THRUST, FRONT 221132 .............................................................45
AL160153 ........................................................ 151 NSI. ............................................................... 397
WASHER, TANGED, THRUST BEARING NO. 2 WASHER,LOCKNUT
AL160150 ........................................................ 151 190899 ........................................................ 39, 41
WASHER, THRUST WASHER,M22 WHEEL STUD F
221085 .............................................................50 100521 .............................................................41
221087 .............................................................49 WASHER,NORD-LOCK
WASHER, WHEEL STUD F BN008812 ....................................................... 125
100521 .............................................................39 WASHER,PLASTIC
WASHER,A BN020998 ....................................................... 701
101541 ........................................................... 351 WASHER,PROFILED
WASHER,ALLUMINIUM,SEAL 101107 ........................................................... 781
100524 ........................................................... 819 101228 ........................................................... 845
WASHER,BOTTLE AND PUMP,24V,5L BN020079 ....................................................... 701
217745 ........................................................... 695 BN028001 ................................................. 437, 829
WASHER,COPPER,14MM WASHER,SEALING
100530 ..................................................... 177, 425 DC140054 ....................................................... 221
WASHER,DOWTY DC140059 ................................................. 187, 233
101121 .............................................................91 WASHER,SERRATED
WASHER,FLAT 101216 ..................................................... 550, 571
100010 ........................................... 43, 113, 265, 613 WASHER,SERRATED,M6
100059 ........................................................... 621 BN030919 ....................................................... 507
100061 ..................................................... 275, 483 WASHER,SPECIAL
100062 ....... 91, 113, 181, 259, 263, 273, 281, 439, 483, 487, 160920 ........................................................... 809
791, 793, 799, 817 WASHER,SPRING
100063 ..................................................... 563, 577 100044 .............................................................93
100064 ....... 29, 31, 35, 43, 67, 263, 273, 317, 419, 571, 577, 100054 ............................................... 543, 549, 591
625, 773, 793, 829 100060 .......................................................93, 571
100148 ........................ 29, 33, 35, 67, 281, 285, 431, 825 100065 ............................................... 545, 549, 585

PARTS MANUAL ARTICULATED DUMP TRUCK 955

BN045169 REV D B40E
JUNE 2020 PIN A840E12
 INDEX

100451 .............................................................31 WHEELSET,29.5R25,G/Y,GP-4D

100790 .................................................... 25, 31, 35 BN034202 .........................................................19
101167 ....................................517, 519, 549, 569, 589 WHEELSET,29.5R25,G/Y,TL3A+
WASHER,STEPPED BN034205 .........................................................19
162455 .............................................................31 WHEELSET,29.5R25,MICH,XADN+
WASHER,THRUST BN034208 .........................................................19
221087 .............................................................45 WHEELSET,29.5R25,MICH,XSUPERT
224240 ........................................................... 343 BN034211..........................................................20
DC101004 ....................................................... 203 WHEELSET,875/65R29,B/S,VTS
WASHER,THRUST SIDE GEAR BN034217 .........................................................21
221084 .............................................................45 WHEELSET,875/65R29,G/Y,GP-4D
221085 .............................................................46 BN034212 .........................................................20
WASHER,THRUST WC WHEELSET,875/65R29,MICH,XAD
224240 ........................................................... 345 BN034216 .........................................................20
WASHER,THRUST,20 TON AXLE WINDOW,ADT,QUATER GLASS
161138 ........................................................ 39, 41 BN007661 ....................................................... 665
WASHER,VALVE SPRING WINDOW,ADT,REAR
DC100678 ....................................................... 193 BN007662 ....................................................... 665
WASHER,WEAR WINDOW,ADT,RHS,SLIDING
224458 ........................................................... 343 BN033725 ....................................................... 665
WASHER.FLAT WINDSHIELD,ADT,E#
BN013060 .................... 535, 543, 549, 651, 695, 707, 735 BN007845 ....................................................... 665
BN013062 ....................................................... 651 WIPER SYSTEM, DELUX, CAB
WASHERS BN010193 ....................................................... 689
100328 .............................................................46 WIPER SYSTEM,DELUX
WDB MECHANICAL SEAL INSTALLATION TOOL BN010193 ....................................................... 687
BN040120 ....................................................... 455 WIPER,CAB ASSY,DELUX
WDB, CHARGE FILTER BN010090 ....................................................... 633
BN036852 ....................................................... 433 WIPER,CAB ASSY,STANDARD
WDB,PIPES KIT BN006876 ....................................................... 631
NSI. ............................................................ 25, 31 WIRING HARNESS,
WDB,PUMP,SUCTION,PIPE 228334 ........................................................... 713
BN034673 ....................................................... 409 WIRING HARNESS, INTERNAL
WEAR BAND, PISTON AL200527 ........................................................ 141
140423 ........................................................... 807
BN009208 ....................................................... 105
WEAR BAND,NECKBUSH
140827 ........................................................... 103 Y
WEAR BAND,PISTON YOKE
140619 ........................................................... 387 190956 .............................................................69
WEAR BAND,ROD 190959 .............................................................71
140702 ........................................................... 387 225525 ........................................................... 183
WELDMENT,BELLY PLATE,BEAM YOKE,8.5C
BN038059 ....................................................... 613 190956 .................................................... 31, 35, 67
WHEEL RIM,25X25X3.5 YOKE,9C
BN027711..................................................... 19–20 190959 .............................................................67
WHEEL RIM,27X29X3 NSI. .................................................................71
BN027712 .................................................... 20–21 YOKE,ASSY
WHEEL,IMPULSE BN032073 .........................................................25
DC223023 ....................................................... 203 YOKE,MECH
WHEELSET,29.5R25,B/S,VLT 216357 .............................................................31
BN034209 .........................................................20 NSI. .................................................................69
WHEELSET,29.5R25,B/S,VLTS
BN034204 .........................................................19

956 ARTICULATED DUMP TRUCK PARTS MANUAL

B40E BN045169 REV D
PIN A840E12 JUNE 2020
BN045169 Rev D (JUNE 2020)