XRAY NT1 Instruction Manual 6
XRAY NT1 Instruction Manual 6
CUSTOMER SUPPORT
We have made every effort to make these instructions as easy to understand as possible. XRAY Europe XRAY USA
However, if you have any difficulties, problems, or questions, please do not hesitate to K Výstavisku 6992 RCAmerica, 167 Turtle Creek Boulevard Suite C
contact the XRAY support team at info@teamxray.com. Also, please visit our Web site 91101 Trenčín Dallas, Texas 75207
at www.teamxray.com to find the latest updates, set-up information, option parts, and Slovakia, EUROPE USA
many other goodies. We pride ourselves on taking excellent care of our customers. Phone: +421-32-7401100 Phone: (800) 519-7221 * (214) 744-2400
Fax: +421-32-7401109 Fax: (214) 744-2401
You can join thousands of XRAY fans and enthusiasts in our online community at: Email: info@teamxray.com Email: xray@rcamerica.com
www.teamxray.com
SAFETY PRECAUTIONS
WARNING: This product contains a chemical known to the state of California to cause any third party parts on this model will void guaranty immediately.
cancer and birth defects or other reproductive harm.
CAUTION: CANCER HAZARD Improper operation may cause personal and/or property damage. XRAY and
Wash thoroughly after using. DO NOT use product while eating, drinking or using its distributors have no control over damage resulting from shipping, improper
tobacco products. May cause chronic effects to gastrointestinal tract, CNS, kidneys, construction, or improper usage. XRAY assumes and accepts no responsibility for
and blood. MAY CAUSE BIRTH DEFECTS. personal and/or property damages resulting from the use of improper building
materials, equipment and operations. By purchasing any item produced by XRAY,
When building, using and/or operating this model always wear protective glasses the buyer expressly warrants that he/she is in compliance with all applicable federal,
and gloves. state and local laws and regulation regarding the purchase, ownership and use of the
item. The buyer expressly agrees to indemnify and hold harmless XRAY for all claims
Take appropriate safety precautions prior to operating this model. You are responsible resulting directly or indirectly from the purchase, ownership or use of the product. By
for this model‘s assembly and safe operation! Please read the instruction manual before the act of assembling or operating this product, the user accepts all resulting liability.
building and operating this model and follow all safety precautions. Always keep the If the buyer is not prepared to accept this liability, then he/she should return this kit in
instruction manual at hand for quick reference, even after completing the assembly. new, unassembled, and unused condition to the place of purchase.
Use only genuine and original authentic XRAY parts for maximum performance. Using
2
IMPORTANT NOTES – ELECTRICAL
the instructions correctly. Over-charging, incorrect charging, or using inferior
• Insulate any exposed electrical wiring (using heat shrink tubing or electrical tape) chargers can cause the batteries to become dangerously hot. Recharge battery when
to prevent dangerous short circuits. Take maximum care in wiring, connecting necessary. Continual recharging may damage battery and, in the worst case, could
and insulating cables. Make sure cables are always connected securely. Check build up heat leading to fire. If battery becomes extremely hot during recharging,
connectors for if they become loose. And if so, reconnect them securely. Never use please ask your local hobby shop for check and/or repair and/or replacement.
R/C models with damaged wires. A damaged wire is extremely dangerous, and can • Regularly check the charger for potential hazards such as damage to the cable,
cause short-circuits resulting in fire. Please have wires repaired at your local hobby plug, casing or other defects. Ensure that any damage is rectified before using
shop. the charger again. Modifying the charger may cause short-circuit or overcharging
• Low battery power will result in loss of control. Loss of control can occur due to a leading to a serious accident. Therefore do not modify the charger.
weak battery in either the transmitter or the receiver. Weak running battery may also • Always unplug charger when recharging is finished.
result in an out of control car if your car‘s receiver power is supplied by the running • Do not recharge battery while battery is still warm. After use, battery retains heat.
battery. Stop operation immediately if the car starts to slow down. Wait until it cools down before charging.
• When not using RC model, always disconnect and remove battery. • Do not allow any metal part to short circuit the receiver batteries or other electrical/
• Do not disassemble battery or cut battery cables. If the running battery short-circuits, electronic device on the model.
approximately 300W of electricity can be discharged, leading to fire or burns. Never • Immediately stop running if your RC model gets wet as may cause short circuit.
disassemble battery or cut battery cables. • Please dispose of batteries responsibly. Never put batteries into fire.
• Use a recommended charger for the receiver and transmitter batteries and follow
WARRANTY
XRAY guarantees this model kit to be free from defects in both material and maintenance, or user modifications which compromise the integrity of components.
workmanship within 30 days of purchase. The total monetary value under warranty Warranty will not cover components that are considered consumable on RC vehicles.
will in no case exceed the cost of the original kit purchased. This warranty does not XRAY does not pay nor refund shipping on any component sent to XRAY or its
cover any components damaged by use or modification or as a result of wear. Part distributors for warranty. XRAY reserves the right to make the final determination of
or parts missing from this kit must be reported within 30 days of purchase. No part the warranty status of any component or part.
or parts will be sent under warranty without proof of purchase. Should you find a
defective or missing part, contact the local distributor. Service and customer support Limitations of Liability
will be provided through local hobby store where you have purchased the kit, XRAY makes no other warranties expressed or implied. XRAY shall not be liable for any
therefore make sure to purchase any XRAY products at your local hobby store. This loss, injury or damages, whether direct, indirect, special, incidental, or consequential,
model racing car is considered to be a high-performance racing vehicle. As such arising from the use, misuse, or abuse of this product and/or any product or accessory
this vehicle will be used in an extreme range of conditions and situations, all which required to operate this product. In no case shall XRAY‘s liability excess the monetary
may cause premature wear or failure of any component. XRAY has no control over value of this product.
usage of vehicles once they leave the dealer, therefore XRAY can only offer warranty
against all manufacturer‘s defects in materials, workmanship, and assembly at point
of sale and before use. No warranties are expressed or implied that cover damage Take adequate safety precautions prior to operating this model. You are
caused by what is considered normal use, or cover or imply how long any model cars‘ responsible for this model’s assembly and safe operation.
components or electronic components will last before requiring replacement.
Disregard of the any of the above cautions may lead to accidents, personal
Due to the high performance level of this model car you will need to periodically injury, or property damage. XRAY MODEL RACING CARS assumes no
maintain and replace consumable components. Any and all warranty coverage responsibility for any injury, damage, or misuse of this product during
will not cover replacement of any part or component damaged by neglect, abuse, assembly or operation, nor any addictions that may arise from the use of
or improper or unreasonable use. This includes but is not limited to damage from this product.
crashing, chemical and/or water damage, excessive moisture, improper or no All rights reserved.
QUALITY CERTIFICATE
XRAY MODEL RACING CARS uses only the highest quality materials, the best racing the car. Products which have been worn out, abused, neglected or improperly
compounds for molded parts and the most sophisticated manufacturing processes of operated will not be covered under warranty.
TQM (Total Quality Management). We guarantee that all parts of a newly-purchased kit We wish you enjoyment of this high-quality and high-performance RC car and wish you
are manufactured with the highest regard to quality. However, due to the many factors best success on the track!
inherent in model racecar competition, we cannot guarantee any parts once you start
In line with our policy of continuous product development, the exact specifications of the kit may vary. In the unlikely event of any
problems with your new kit, you should contact the model shop where you purchased it, quoting the part number. We do reserve all
rights to change any specification without prior notice. All rights reserved.
3
SYMBOLS USED
Part bags used Assemble in the Assemble left and right Pay attention here Assemble as many times as Apply thread lock Apply cyanoacrylate
specified order sides the same way specified (here twice) (CA) glue
BAG
➊ ➋➌
Number of teeth Apply oil Apply grease Follow tip here Ensure smooth Cut off remaining Follow Set-Up Book
(may indicate specific type) non-binding movement material
TOE-IN
TOOLS REQUIRED
HUDY TOOLS Shockabsorber Assembly Tool Wrench Glowplug/Clutchnut Reamer
(HUDY #183010) (HUDY #107581) (HUDY #107600)
Phillips 3.5mm Allen Ball 2.5mm
Flywheel Tool Pinion Tools Pliers Scissors Side Cutters Hobby Knife
(HUDY #182010) (HUDY #182001 & 182002)
EQUIPMENT REQUIRED
Transmitter Receiver & Personal Steering & Throttle Servos Engine Starter Box & Battery Pack Glowplug Igniter
Transponder
Manifold & Exhaust Lexan Paint #309580 Battery Charger Tape Tires
One-Way Lube
4
1. FRONT GEAR DIFFERENTIAL & SOLID AXLE
335030
964031
335030
964050
335010
972050
335010
335080
335010 or
335027
971240
981210
335040
903258
903206
962051
335071
➏
962051
S 5x10x0.2
STEP ➎ ➏ DETAIL
➍ ➎
➌
➎
964050
S 5x15x0.3
➋
➏
972050
O 5x2
981210
P 2x10
➋
➊
962051
S 5x10x0.2
➌
➍ STEP ➎ DETAIL CUTAWAY VIEW
964050 ➏
S 5x15x0.3
972050
O 5x2
5
FRONT GEAR DIFFERENTIAL & SOLID AXLE
964031
S 3.5x10x0.2
903258 971240
SFH M2.5x8 O 24x0.7
➊ ➌ SOLID AXLE
➍ ➋
962051 ➍ ➎
S 5x10x0.2 ➌
➊
Tighten the screws Finish tightening
equally but do in this order ➋
NOT tighten them
completely
964050
S 5x15x0.3 ➋
➌ ➊
➊ ➋
➍ ➌
➍
903206
SFH M2x6
972050
O 5x2
903258
SFH M2.5x8
981210
P 2x10
NOTE
The front diff can be ORIENTATION
easily changed into
a solid axle. Remove
the internal gears and
replace with the solid
axle locking body.
6
1. REAR GEAR DIFFERENTIAL
335030
964031
335030
964050 335060
971240
335060
903258 335080
981210 972050
335070
962051
33 5030 DIFF BEVEL & SATELLITE GEARS (2+4) 97 1240 SILICONE O-RING 24x0.7 (10)
BAG 33
33
5050
5060
REAR GEAR DIFFERENTIAL - SET
COMPOSITE REAR DIFF. CASE & COVER
97 2050
98 1210
SILICONE O-RING 5x2 (10)
PIN 2x10 (10)
33 5070 DIFF OUTDRIVE ADAPTER - HUDY SPRING STEEL™ (2)
33 5080 DIFF PIN (2)
➏
962051
S 5x10x0.2
STEP ➎ ➏ DETAIL
➎
➍ ➎
➌
964050
S 5x15x0.3
972050 ➏
O 5x2 ➋
981210
P 2x10
962051
S 5x10x0.2 ➋
➌
➍
964050 STEP ➎ DETAIL CUTAWAY VIEW
S 5x15x0.3
➏
972050
O 5x2
➎
981210
P 2x10
Use tweezers to insert pin
7
REAR GEAR DIFFERENTIAL
964031
S 3.5x10x0.2
971240
O 24x0.7
903258
SFH M2.5x8
➊ ➌
➍ ➋
8
2. REAR SUSPENSION
903310
901305
903310 901303
334050
333450
333420
940613 333460
333010 940508 333080 902308
981208
334040 333060 901312 333460
334120
902312 902308
940508 902306
333130
902308
333050 332630 333130
334110
334130 903310 332315 333240
901308
333020 303123
303241 981210 333240
965070
901406 303122
335450 941016 901308
332070 901316
334140
337310
333310
335810 332315
333110 902308
940613 941016
335510
335320
335210 337254
331100
941016
337250
337252
903308 335255
30 3122 ALU SHIM 3x6x1.0MM (10) 33 5320 DRIVE SHAFT - 60 MM - HUDY SPRING STEEL™
30 3123 ALU SHIM 3x6x2.0MM (10) 33 5450 PUR REINFORCED DRIVE BELT REAR 3 x 177 MM
BAG 30 3241 BALL UNIVERSAL 5.8 MM HEX (4) 33 5510 2-SPEED SHAFT
33 5810 COMPOSITE BELT PULLEY 20T - 2-SPEED-CENTER
33 1100 CHASSIS 3MM - CNC MACHINED - SWISS 7075 T6 33 7250 STEEL PIVOT BALL 8.4 MM (2)
33 2070 COMPOSITE ADJUST. BALL-BEARING HUB (4) 33 7252 ALU ADJUSTING NUT M10x1 (4)
33 2315 COMPOSITE SUSP. ECCENTRIC BUSHING (4) 33 7254 COMPOSITE BALL CUP 8.4 MM (8)
33 2630 ADJ. TURNBUCKLE L/R 25 MM - HUDY SPRING STEEL™ (2) 33 7310 COMPOSITE SUSP. ECCENTRIC BUSHING (4)
33 3010 COMPOSITE LOWER & UPPER BULKHEAD REAR RIGHT
33 3020 COMPOSITE LOWER & UPPER BULKHEAD REAR RIGHT 90 1303 HEX SCREW SB M3x3 (10)
33 3050 COMPOSITE REAR BULKHEAD COVER 90 1305 HEX SCREW SB M3x5 (10)
33 3060 GRAPHITE ROLL-CENTER BRIDGE 90 1308 HEX SCREW SB M3x8 (10)
33 3080 GRAPHITE SHOCK TOWER REAR 3 MM 90 1312 HEX SCREW SB M3x12 (10)
33 3110 COMPOSITE SUSPENSION ARM REAR LOWER 90 1316 HEX SCREW SB M3x16 (10)
33 3130 COMPOSITE REAR UPPER CAMBER LINK BALL JOINT 5.8 MM (4) 90 1406 HEX SCREW SB M4x6 (10)
33 3240 BALL UNIVERSAL 5.8 MM HEX (4) 90 2306 HEX SCREW SH M3x6 (10)
33 3310 COMPOSITE UPRIGHT REAR 90 2308 HEX SCREW SH M3x8 (10)
33 3420 ANTI-ROLL BAR REAR 2.0 MM 90 2312 HEX SCREW SH M3x12 (10)
33 3450 ANTI-ROLL BAR BALL JOINT 5.8 MM (2) 90 3308 HEX SCREW SFH M3x8 (10)
33 3460 COMPOSITE ANTI-ROLL BAR BALL JOINT 5.8 MM (4) 90 3310 HEX SCREW SFH M3x10 (10)
33 4040 BRAKE CAM POST - ALU 7075 T6 94 0508 HIGH-SPEED BALL-BEARING 5x8x2.5 RUBBER SEALED (2)
33 4050 COMPOSITE BRAKE UPPER PLATE + COMPOSITE CLAMPS 94 0613 HIGH-SPEED BALL-BEARING 6x13x5 RUBBER SEALED (2)
33 4110 VENTILATED BRAKE DISK - LASER CUT - PRECISION-GROUND 94 1016 HIGH-SPEED BALL-BEARING 10x16x4 RUBBER SEALED (2)
33 4120 HARDENED STEEL BRAKE PAD - LASER CUT (2) 96 5070 E-CLIP 7 (10)
33 4130 BRAKE PAD FERODO (2) 98 1208 PIN 2x8 (10)
33 4140 BRAKE DISK ADAPTER - ALU 7075 T6 98 1210 PIN 2x10 (10)
33 5210 DRIVE AXLE - HUDY SPRING STEEL™
33 5255 COMPOSITE WHEEL HUB (2)
DETAIL
STEEL FIBRE
PAD PAD
FIBRE STEEL
PAD PAD
HOLE - ROUND
NOTE
ORIENTATION FIBRE PADS FACE
TOGETHER
HOLE - OVAL
9
REAR SUSPENSION
COMPLETED ASSEMBLY
➋
903308
SFH M3x8
➌
➍
➌
940508
BB 5x8x2.5
BEARING ➍
OIL
➊
BEARING
OIL
940613
BB 6x13x5
REAR ARMS
RIGHT REAR
ARM
901308
SB M3x8
1.6mm 1.6mm
LEFT REAR
ARM
REAR DOWNSTOP
ADJUSTMENT 2.5mm 2.5mm
902308
SH M3x8
RIGHT REAR
ARM
There are two different frames, rounded and square,
however both feature the same eccentric holders
-0.5mm ➌
➍
LEFT REAR ➏
ARM
ROLL CENTER
ADJUSTMENT ➐
-0.5mm
10
REAR SUSPENSION
965070
C7
➊ ASSEMBLED VIEW
➎ STEP ➎ DETAIL
➌
901406
SB M4x6
➊
➋
Tighten setscrew
onto flat spot
ASSEMBLED VIEW
NOTE
ORIENTATION
NOTE
➊ ORIENTATION
BEARING
➌ OIL
NOTE ➋
ORIENTATION NOTE
Both bushings must ORIENTATION
be in same position ➊ Both bushings must
be in same position
941016 BEARING
BB 10x16x4
OIL
INITIAL POSITION
903310 Place tab in this notch
SFH M3x10
A B
11
REAR SUSPENSION
➎ ➌
➍
901303 ➌
SB M3x3
➊
903310
SFH M3x10
940508
BB 5x8x2.5
981208
P 2x8
902308
SH M3x8
901312 ➋
SB M3x12
41.5mm
TECH TIP
Follow this tech tip to install pivot balls into ball ➊ Install pivot ball into ball joint from the ➋ Tighten screw until pivot ball snaps into ball joint
joints. SHINY side
Parts Needed:
• M3 x 16 SH screw
• M3 shim
12
REAR SUSPENSION
Do not fully tighten the setscrew; the joint
must fit over the anti-roll bar wire
901303
SB M3x3
902308
SH M3x8
➌
DETAIL
Only tighten setscrew enough to
901305 ➍ remove excessive free play; anti-
SB M3x5
➌
roll bar must still move freely
➋
➍
➋
903310
SFH M3x10
DETAIL
Wire should be flush
with end of pivot ball
DETAIL
NOTE
ORIENTATION
13
REAR SUSPENSION
6m
m
➊
901316 INITIAL POSITION
SB M3x16
➌ ➎
981210
P 2x10
➋
➍ ➏
941016 BEARING
BB 10x16x4
OIL
BEARING
OIL
REAR CAMBER RISE
ADJUSTMENT
47mm
3.2mm 3mm
14
3. REAR TRANSMISSION
965050
901305
335540 335800
335559
908262
965050
33 5520 CARRIER FOR 2-SPEED GEAR (2nd) - ALU 7075 T6 + BALL-BEARING 90 1305 HEX SCREW SB M3x5 (10)
33 5530 DRIVE FLANGE WITH ONE-WAY BEARING - ALU 7075 T6 90 3306 HEX SCREW SFH M3x6 (10)
BAG 33 5540 COMPOSITE 2-SPEED GEAR BOX SHOE SET 90 8262 HEX SCREW SOCKET HEAD CAP M2.5x12 (10)
33 5554 COMPOSITE 2-SPEED GEAR 54T (2nd) 96 5050 E-CLIP 5 (10)
33 5559 COMPOSITE 2-SPEED GEAR 59T (1st) 98 1210 PIN 2x10 (10)
33 5570 ADAPTER 2-SPEED - HUDY SPRING STEEL™ 98 1212 PIN 2x12 (10)
33 5800 COMPOSITE BELT PULLEY COVER SET 98 3404 ROLLER PIN 4x4 MM (2)
33 5828 COMPOSITE BELT PULLEY 18T - 2-SPEED-SIDE
965050
C5
981212
P 2x12
ASSEMBLED VIEW
STEP ➌ DETAIL
STEP ➊ DETAIL ➊
➍
NOTE ➎
ORIENTATION
15
REAR TRANSMISSION
SHIFT-POINT
SCREW
901305 ➍ ➎
SB M3x5
SHOE-GAP
SETSCREW
➊
➌
➋
DETAIL
Setscrews must
908262 NOT protrude
SCH M2.5x12 ➋
983404
RP 4x4 NOTE
Top of screw head
➊ ORIENTATION
should be level
with hole bottom
edge
54 59
903306
SFH M3x6
NOTE
ORIENTATION
ASSEMBLED VIEW
965050
C5
981210
P 2x10
BEARING
OIL
54
59
IMPORTANT!
Adjust the shoe gap according
to the Set-Up Book
➋ ➊
NOTE
➌ ORIENTATION
ONE WAY
LUBE
TRANSMISSION NOTE
ADJUSTMENT ➎ ➍ ORIENTATION
16
4. FRONT SUSPENSION
332010
335430 337220
902308 332315
332210 332315
332380
901308
332440
332020 332130
332080 972030
941016
332070 337210
981210
332110
332450
902308 332410
335220
901308
335210 337254
902314
941016
332220
903308
337250
337252
335255
33 2010 COMPOSITE LOWER & UPPER BULKHEAD FRONT RIGHT 33 5255 COMPOSITE WHEEL HUB (2)
33 2020 COMPOSITE LOWER & UPPER BULKHEAD FRONT LEFT 33 5430 PUR REINFORCED DRIVE BELT FRONT 3 x 186 MM
BAG 33 2070 COMPOSITE ADJUST. BALL-BEARING HUB (4) 33 7210 FRONT LOWER INNER PIVOT PIN (2)
33 2080 GRAPHITE SHOCK TOWER FRONT 2.5MM 33 7220 FRONT UPPER PIVOT PIN (2)
33 2110 COMPOSITE SUSPENSION ARM FRONT LOWER 33 7250 STEEL PIVOT BALL 8.4 MM (2)
33 2130 COMPOSITE SUSPENSION ARM FRONT UPPER 33 7252 ALU ADJUSTING NUT M10x1 (4)
33 2210 COMPOSITE STEERING BLOCK RIGHT 33 7254 COMPOSITE BALL CUP 8.4 MM (8)
33 2220 COMPOSITE STEERING BLOCK LEFT
33 2315 COMPOSITE SUSP. ECCENTRIC BUSHING (4) 90 1308 HEX SCREW SB M3x8 (10)
33 2380 COMPOSITE CASTER CLIPS (2) 90 2308 HEX SCREW SH M3x8 (10)
33 2410 COMPOSITE FRONT ANTI-ROLL BAR HOLDER & ECCENTRIC (2+2) 90 2314 HEX SCREW SH M3x14 (10)
33 2440 ANTI-ROLL BAR FRONT FEMALE - HUDY SPRING STEEL™ 90 3308 HEX SCREW SFH M3x8 (10)
33 2450 ANTI-ROLL BAR FRONT MALE - HUDY SPRING STEEL™ 94 1016 HIGH-SPEED BALL-BEARING 10x16x4 RUBBER SEALED (2)
33 5210 DRIVE AXLE - HUDY SPRING STEEL™ 97 2030 SILICONE O-RING 3x2 (10)
33 5220 DRIVE SHAFT - 55 MM - HUDY SPRING STEEL™ 98 1210 PIN 2x10 (10)
903308
SFH M3x8
➋ Pre-thread mount ➊
with the setscrew.
17
FRONT SUSPENSION
➎ FRONT ANTI-ROLL BAR
Each anti-roll bar blade has a hex hole at
901308 its end. Use a 1.5mm hex wrench to adjust
SB M3x8 the blades.
Do not insert ball
into cup too deeply
1.5mm
or bars will bind
during operation
DETAIL
902314
SH M3x14
STEP ➐ DETAIL
2.5mm
2.5mm
FRONT ANTI-ROLL BAR ➏
ADJUSTMENT ➊ ➐
DOWNSTOP ADJUSTMENT ➋
➌
➋
NOTE
➊ ORIENTATION NOTE
ORIENTATION
Both bushings must
➌ BEARING be in same position
OIL
BEARING
941016 OIL
BB 10x16x4 ➊
NOTE
ORIENTATION
Both bushings must
be in same position ➋
B A
18
FRONT SUSPENSION
NOTE DETAIL
ORIENTATION
➌
➍
➊
BEARING
OIL
941016 ➋
BB 10x16x4
➎
BEARING
981210 OIL
BB 10x16x4
DETAIL
STEERING BLOCK
972030 4.3mm
O 3x2
3.7mm
Ensure that the front
suspension moves freely
CUTAWAY VIEW
DIFF WHEEL STEERING BLOCK
ADAPTER AXLE
Ensure sufficient play
FRONT WHEELBASE &
CAMBER ADJUSTMENT
902308
SH M3x8
19
5. FRONT TRANSMISSION
336230
336250
965050 335800 335859
335720 903308
333070
940613 950510
336230 333070
335710
902312
335800
902308
903308
903308
903308 335441
335800
981212
965050
335885
335886
33 3070 BELT TENSIONER SET 33 6250 COMPOSITE BATTERY MOUNT L+R (2)
BAG 33
33
5441
5710
PUR REINFORCED DRIVE BELT SIDE 3 x 390 MM
FRONT MIDDLE SHAFT 90 2308 HEX SCREW SH M3x8 (10)
33 5720 COMPOSITE FRONT MIDDLE SHAFT HOLDER 90 2312 HEX SCREW SH M3x12 (10)
33 5800 COMPOSITE BELT PULLEY COVER SET 90 3308 HEX SCREW SFH M3x8 (10)
33 5859 COMPOSITE BELT PULLEY 19T - MID-CENTER 94 0613 HIGH-SPEED BALL-BEARING 6x13x5 RUBBER SEALED (2)
33 5885 COMPOSITE BELT PULLEY 25T - MID-SIDE 95 0510 BALL-BEARING FR85ZZ 5x10x4 FLANGED (2)
33 5886 COMPOSITE BELT PULLEY 26T - MID-SIDE 96 5050 E-CLIP 5 (10)
33 6230 COMPOSITE RADIO PLATE MOUNTS (1+1) 98 1212 PIN 2x12 (10)
➋
➌
903308
SFH M3x6
➌
STEP ➌ ➍ DETAIL
➍
940613
BB 6x13x5
965050 ➏
C5
➎
BEARING
OIL
981212
P 2x12
➋
BEARING
➊ OIL
20
FRONT TRANSMISSION
Use the belt pulley cover
25T from BAG
965050
C5 ➎ ➊
➍
981212
P 2x12
➌
➋
STEP ➋ DETAIL
NOTE
ORIENTATION
903308
SFH M3x8
NOTE
ORIENTATION
903308
SFH M3x8
ASSEMBLED VIEW
902308 DETAIL
SH M3x8 To adjust the belt tensioner:
NOTE
ORIENTATION
• Release upper screw
• Move belt tensioner as needed
• Re-tighten upper screw
➋
➊
902312 ➌
SH M3x12
950510
BB 5x10x4
21
6. STEERING
940508
332500
332510
902310 902308
332510
332660
333240 332510
332610
902308 333240
332610
332660
332660
332500
333240
332500
902308
970100
940508
332500
903308
33 2500 SERVO SAVER COMPLETE SET 90 3308 HEX SCREW SFH M3x8 (10)
BAG 33 2510 COMPOSITE SERVO SAVER 94 0508 HIGH-SPEED BALL-BEARING 5x8x2.5 RUBBER SEALED (2)
33 2610 ADJ. TURNBUCKLE L/R 42 MM - HUDY SPRING STEEL™ (2) 97 0100 O-RING 10 x 1.5 (10)
33 2660 COMPOSITE STEERING & SERVO BALL JOINT 5.8 MM (4+2)
33 3240 BALL UNIVERSAL 5.8 MM HEX (4)
INITIAL PRELOAD
➋
902310
SH M3x10
970100
O 10x1.5
1mm
➏
➌
STEP ➊ DETAIL
22
STEERING
Follow the TECH TIP on page
12 to install the pivot balls
70.6mm
70.6mm
ACKERMANN SETTINGS
INITIAL
902308 SETTING
SH M3x8
D
A D
A
B C C B
NOTE
ORIENTATION
BEARING
➍ OIL STEP ➎ DETAIL
➎
903308
SFH M3x8
➌
BEARING
➋ OIL
940508 ➎
BB 5x8x2.5
ACKERMANN ➏
ADJUSTMENT
902308
SH M3x8
23
7. FUEL TANK & ELECTRONICS
306310
902312 Throttle Servo
336030 (not included)
902308 336120
Receiver Battery
(not included)
907206 336120
902308
336150
902306
903306 336190
Personal Transponder
903306 (not included)
336000
336000
336120 902308
902306
903308
336110
902310
336120
336120 338685
303241
338600
Steering Servo 902308 903310
(not included) 338685
901312
902316 338600
336200
332660 905258
303241
338600 338600
Servo Screw
30 3241 BALL UNIVERSAL 5.8 MM HEX (4) 33 8685 FUEL TANK MOUNTING GROMMET (3)
30 6310 ANTENNA TUBE (2)
BAG 90 1312 HEX SCREW SB M3x12 (10)
33 2660 COMPOSITE STEERING & SERVO BALL JOINT 5.8 MM (4+2) 90 2306 HEX SCREW SH M3x6 (10)
33 6000 COMPOSITE RECEIVER CASE 90 2308 HEX SCREW SH M3x8 (10)
33 6030 RUBBER RECEIVER CASE COVER 90 2310 HEX SCREW SH M3x10 (10)
33 6110 GRAPHITE RADIO PLATE 90 2312 HEX SCREW SH M3x12 (10)
33 6120 COMPOSITE STEERING SERVO HOLDER - SET 90 2316 HEX SCREW SH M3x16 (10)
33 6150 COMPOSITE BATTERY PLATE 90 3306 HEX SCREW SFH M3x6 (10)
33 6190 COMPOSITE ROLL-OVER BAR 90 3308 HEX SCREW SFH M3x8 (10)
33 6200 STEERING SERVO ARMS - SET 90 5258 SCREW PHILLIPS 2.5x8 (10)
33 8600 FUEL TANK 75CC - SET 90 7206 SCREW PHILLIPS M2x6 (10)
902310
SH M3x10
903308
SFH M3x8
2.5x8
905258
2.5x8
CUTAWAY VIEW
24
FUEL TANK & ELECTRONICS
1.5mm
901312
SB M3x12 ➊
36mm
➋
Note the 90° angle difference
Follow the TECH TIP on page between the ball joints
➌ 13 to install the pivot balls
thin thick
Use appropriate inserts
902308 ➍ for your servo, to ensure
SH M3x8
the servo has minimal
play (movement) in the
➋ servo holder
A
A
B
B
➋ Servo
grommet
902316
SH M3x16
➌
SERVO HORN CLEARANCE
Use appropriate shims to ensure
there is at least 1mm clearance ➊
between the servo horn and the ➌
➎
front middle shaft
➏
K = KO, JR, Airtronics, Sanwa Servo
D
C
E
➊
Servo grommet ➊
902306
SH M3x6
➍
NOTE
ORIENTATION
➍
902312
SH M3x12
25
FUEL TANK & ELECTRONICS
DETAIL
902308
SH M3x8
90°~95°
907206
2x6
Receiver (not included)
903306
SFH M3x6
26
8. ENGINE & CLUTCH
338584
338585
338586
908316 338521
338556
930150 338510
338516
338584
338585
940508 338586 338580
338574
359050
338594 908310
338560
338590
338530
338570
338540 (OPTION)
338541 (OPTION)
964073
964074 908310
Pipe (not included) 964075
338720
902408
338740 338710
901406
Screw (not included)
903310
338730
33 8510 CLUTCH BELL - HUDY STEEL 33 8710 ALU ENGINE MOUNT (2)
BAG 33 8516 XCA ALU 7075 T6 HARD COATED PINION GEAR - 16T (1ST) 33 8720 ALU STAND FOR ENGINE MOUNT (2)
33 8521 XCA ALU 7075 T6 HARD COATED PINION GEAR - 21T (2ND) 33 8730 EXHAUST MOUNTING WIRE
33 8530 FLYWHEEL - ALU 7075 T6 - HARD COATED 33 8740 EXHAUST WIRE MOUNT
08 33 8540 FLYWHEEL COLLAR 7MM - NOVAROSSI (OPTION)
33 8541 FLYWHEEL COLLAR 6MM - PICCO (OPTION) 35 9050 CLUTCH BELL BALL-BEARING MR105ZZ 5x10x4 (2)
33 8550 FLYWHEEL NUT - HUDY SPRING STEEL™
33 8556 CLUTCH BELL BUSHING - HUDY SPRING STEEL™ 90 1406 HEX SCREW SB M4x6 (10)
33 8560 CLUTCH FLYWEIGHT - BLACK (3) 90 2408 HEX SCREW SH M4x8 (10)
33 8570 CLUTCH DISK - ALU 7075 T6 90 3310 HEX SCREW SFH M3x10 (10)
33 8574 CLUTCH SHOE - WHITE 90 8310 HEX SCREW SOCKET HEAD CAP M3x10 (10)
33 8580 CLUTCH SPRING 90 8316 HEX SCREW SOCKET HEAD CAP M3x16 (10)
33 8584 SHIM 5x7x0.2 (10) 93 0150 CARBIDE BALL-BEARING AXIAL F5-10 5x10x4 WITH GROOVE
33 8585 SHIM 5x7x0.3 (10) 94 0508 HIGH-SPEED BALL-BEARING 5x8x2.5 RUBBER SEALED (2)
33 8586 SHIM 5x7x0.5 (10) 96 4073 WASHER S 7x10x0.2 (10)
33 8590 CLUTCH SPRING CUP - ALU 7075 T6 96 4074 WASHER S 7x10x0.3 (10)
33 8594 CLUTCH PRELOAD ADJ. NUT - HUDY SPRING STEEL™ 96 4075 WASHER S 7x10x0.5 (10)
27
ENGINE & CLUTCH
DETAIL
10~11mm
Adjust with spring
preload collar
NOTE ORIENTATION
9.2 +0.1mm
Adjust with shims
behind flywheel
DETAIL
➊ ➋
NOTE ORIENTATION
To tighten the 21T pinion gear To tighten the 16T pinion gear
use the optional #182002 use the optional #182001
HUDY Pinion Tool. HUDY Pinion Tool.
28
ENGINE & CLUTCH
➌ The engine should be installed on the split mounts as
follows:
Adjust gear mesh so there is minimal play STEP 3: Attach engine to upper mounts.
between the gears.
STEP 4: Loosen lower mount screws, adjust gear mesh,
Too tight gear mesh will put excessive and then retighten lower mount screws.
strain on all parts and damage the parts.
Too loose gear mesh may result in stripped After the gear mesh is initially set, you can remove
gears. the engine AND upper mounts as one assembly by
removing the screws holding the upper mounts to the
908310 lower mounts. When re-installing the engine, you will
SCH M3x10
➋ not have to re-adjust the gear mesh.
901406 ➊
SB M4x6
902408
SH M4x8
➋ ➎
29
9. CARB LINKAGE & BODYMOUNTS
336401 902308 903308
331210
902306
336400
336400 901303
331220
336400 336400
902310 901303
336401 301322
336400
981212
336400 336401
358950
903310
301332
902312
902308 301322
981212 336180
960030
331200
903310
903308
903308
SFH M3x8
903310
SFH M3x10
960030
N M3 3x8
3x10
30
CARB LINKAGE & BODYMOUNTS
INITIAL
➋ POSITION
902308
SH M3x8 INITIAL
POSITION
981212
P 2x12
902312
SH M3x12
903310
SFH M3x10
901303
SB M3x3 THREADED
902310
SH M3x10
Do not overtighten
Insert rod through hole in screws; pivots must
brake arm. Bend rod to rotate freely
proper shape.
Approx.15mm
902306
SH M3x6
Screw from
servo
ASSEMBLED VIEW
31
10. SHOCK ABSORBERS
308330
308351
308330
303241 308090
308330
970121
308040
308035
338184
965019
971031
1-4 HOLES
308035 970050
ADJUSTABLE
308035 961032
NON-ADJUSTABLE 965023
NON-ADJUSTABLE PISTONS
3 HOLES 308330
308316
4 HOLES
303241
30 3241 BALL UNIVERSAL 5.8 MM HEX (4) 30 8396 XRAY SPRING-SET D=1.7 (28 LB) VIOLET - REAR (4)
30 8035 COMPOSITE PISTONS ADJUSTABLE + NON-ADJUST. (SET 2+6) 30 8397 XRAY SPRING-SET D=1.8 (33 LB) PURPLE - REAR (4)
30 8040 SHOCK ADJ. NUT ALU + O-RING (4+4)
30 8080 SHOCK ABSORBER MEMBRANES (4) 33 8183 XRAY SPRING-SET D=1.7 (28.5 LB) DARK-BLUE - FRONT (2)
30 8090 SHOCK FOAM INSERTS (4) 33 8184 XRAY SPRING-SET D=1.7 (30.5 LB) VIOLET - FRONT (2)
BAG 30 8301 XRAY SHOCK ABSORBER-SET 4-STEP (2) 33 8185 XRAY SPRING-SET D=1.8 (33 LB) LIGHT-PURPLE - FRONT (2)
30 8316 T2 SHOCK BALL JOINT - OPEN (4) 33 8186 XRAY SPRING-SET D=1.8 (35.5 LB) PURPLE - FRONT (2)
30 8330 T2 COMPOSITE FRAME SHOCK PARTS 4-STEP 33 8187 XRAY SPRING-SET D=1.8 (38.5 LB) LIGHT-RED - FRONT (2
30 8351 T2 SHOCK CAP-NUT ALU (2)
30 8361 T2 HARDENED SHOCK SHAFT (2) 96 1032 WASHER S 3.2 (10)
30 8380 ADDITIONAL XRAY ULTIMATE RACING SPRINGS (20) - REAR 96 5019 E-CLIP 1.9 (10)
30 8390 XRAY SELECTED ULTIMATE RACING SPRINGS (24) - REAR 96 5023 E-CLIP 2.3 (10)
97 0050 O-RING 5x1 (10)
30 8386 XRAY SPRING-SET D=1.7 (25 LB) DARK-BLUE - REAR (4) 97 0121 O-RING 12.1x1.6 (10)
30 8387 XRAY SPRING-SET D=1.8 (30 LB) LIGHT-PURPLE - REAR (4) 97 1031 SILICONE O-RING 3.1x1.6 (10)
30 8388 XRAY SPRING-SET D=1.9 (35 LB) LIGHT-RED - REAR (4)
ADJUSTABLE PISTONS
SHOCK OIL
961032
S 3.2
965023
C 2.3
965019
C 1.9
965023
C 2.3
32
SHOCK ABSORBERS
SHOCK OIL CUTAWAY VIEW
➊
970121
O 12.1x1.6 ➋
SHOCK OIL
SHOCK OIL
971031
O 3.1x1.6
DETAIL
1mm
INCORRECT CORRECT
USE ONLY separate ball-joints (part HINT: Pre-thread the ball joint using an M3 screw.
#308316). DO NOT USE ball joints on WARNING! Be careful not to pre-thread too far, since the
nylon parts frame. ball joint may split or the plastic threads may strip out
SHOCK FILLING
SHOCK
OIL ➊ Fully extend the piston rod so the piston is at the bottom of the shock body.
➋ Hold the shock upright and slightly overfill the shock body with shock oil.
➌ Let the oil settle and allow air bubbles to rise to the top. Slowly move the piston up and down until
no more air bubbles appear. Add shock oil as necessary.
➍ Pull the piston rod most of the way out of the shock body. Let the shock rest for 5 minutes to allow
the air bubbles to escape.
CUTAWAY VIEW
Fully tighten the cap and clean off any excess oil.
After the shock is assembled, the shock rod will push itself
out of the shock body fairly quickly.
33
SHOCK ABSORBERS
REBOUND ADJUSTMENT REBOUND CHECK
REBOUND
RELEASE TIGHTEN
➋ ➌
➊
25%
50%
0%
75%
100%
After the shock is assembled you have to set the Shock Rebound.
1. To set the Shock Rebound, release the shock composite lower cap.
3. After you have set the Rebound Adjustment, re-install the shock lower composite cap.
2. VERY SLOWLY do the following: Fully pull out the shock rod, push it back in fully, and then fully pull
it out once more. Repeat this procedure the following number of times to achieve the desired Shock 4. Check the Shock Rebound setting by pushing the shock rod fully into the shock body, releasing it, and
Rebound setting: observing how far the shock rod extends by itself:
10 times - approximately 75% rebound (high rebound - suggested for very low traction track) * 25% out of the shock body (low rebound)
15 times - approximately 50% rebound (medium rebound - suggested for standard track) * 50% out of the shock body (medium rebound)
20 times - approximately 25% rebound (low rebound - suggested for very high traction track) * 75% out of the shock body (high rebound).
If the shock rod rebounds too much, return to Step 1 and repeat the procedure.
During the Rebound Adjustment procedure shock oil will leak out of the shock body through the O-ring
on the shock rod... this is normal. During the Rebound Adjustment procedure DO NOT open the upper If the shock rod does not rebound enough, you will have to refill the shock with shock oil, and then repeat
shock cap. the bleeding and Shock Rebound procedure.
Cutaway view of
assembled shock absorber
CHECK NEXT
TECH TIP
FRONT SHOCKS
(SHORTER SPRINGS)
Shock length adjustment:
It is VERY important that all shocks are equal length.
Fully extend the shock absorber and measure the end-to-end
length; we recommend using digital calipers to give an accurate
measurement. If a shock absorber is shorter or longer than others,
HARDEST adjust the shock length by tightening or loosening the ball joint on
SOFTEST
4 1 the shock rod.
3 2 Damping adjustment:
If you built the adjustable shocks, fully extend the shock rod and turn it
slightly to lock the piston in the shock body.
➋
Turning the shock rod fully CCW aligns 4 holes in the pistons (softest REAR SHOCKS
damping). Turning the shock rod fully CW aligns 1 hole in the (LONGER SPRINGS)
pistons (hardest damping). The shocks have four settings, each of
SHOCK DAMPING
ADJUSTMENT which can be felt by a slight "click".
SPRING RATE SELECTION Set all four shocks initially to position 3 (3 holes open): turn fully
➊
CCW, then turn CW by 1 click.
TECH TIP
Follow this tech tip to properly install pivot balls ➊
into the top pivot and bottom ball joint.
Parts Needed:
➋
• M3 x 16 SH screw
• M3 shim
SHINY
Note that the composite parts have two sides, FINISH SIDE Install pivot balls into top pivot or
noticeable around the pivot ball hole: one side lower ball joint as shown, on the Tighten screw until pivot ball
has a shiny finish, the other side has a regular proper sides. snaps into place
finish.
Note that the lower pivot ball has
SHINY an extra shoulder.
FINISH SIDE ➍
SHINY
FINISH SIDE
➌
Ensure pivot balls move freely
34
FINAL ASSEMBLY
902306
309402
339801
960240
339800
960240
INITIAL POSITION
902306
SH M3x6
FRONT SHOCKS
(SHORTER SPRINGS)
SHOCK POSITION
ADJUSTMENT
35
FINAL ASSEMBLY
INITIAL POSITION
902306
SH M3x6
DETAIL
SHOCK TOWER
ARM
REAR SHOCKS
SHOCK POSITION (LONGER SPRINGS)
ADJUSTMENT
960240
N M4
REAR TIRES
(WIDE)
FRONT TIRES
(NARROW)
Cut 2 pieces of silicone tubing and install as follows: • pressure line - between exhaust pipe and fuel tank cap
• fuel line - between fuel tank and carburetor
36
CARB LINKAGE ADJUSTMENT
NEUTRAL (IDLE)
Approx. 0.5mm
Turn on transmitter and receiver and set the throttle servo trim to the neutral
position.
Adjust the idle adjustment screw on the carburetor to open approx. 0.5-1mm.
Adjust both collars on the carb and brake linkages accordingly. The carb
linkage must have approximately 0.5mm of preload on the spring at neutral.
Approx. 0.5-1mm
DO NOT ADJUST while the engine is running. Engine idling
FULL THROTTLE
With the engine NOT RUNNING but the receiver turned ON, apply full throttle at
the transmitter.
Adjust the transmitter‘s throttle servo high-end point so that the servo horn fully
opens the carburetor when the transmitter‘s throttle control (e.g., throttle trigger)
is at 95% of full throttle. The servo should not have excessive strain when at full
throttle, or throttle/carb damage will result.
If the transmitter does not have throttle high-end point adjustment, adjust the
throttle linkage pivot position on the servo horn until full throttle is obtained.
BRAKE
BRAKE ADJUSTING
COLLAR
Adjust the composite collar on the brake linkage so the brakes work smoothly.
If the brakes apply too much or not enough, adjust the collar accordingly. If your
transmitter has throttle servo low-end point adjustment (or brake adjustment), use
that to set the appropriate amount of throttle servo horn throw.
37
FINAL ASSEMBLY VIEW
38
SET-UP SHEET
RACE BASIC SET-UP FRONT REAR
TRACK
CASTER 9.5
AUTOMATICALLY
CALCULATED
NAME BUMPER
CITY / NARROW
COUNTRY
WIDE
CONTACT
WHEELBASE/mm 261
TRACK CONDITION SMOOTH MEDIUM BUMPY
AUTOMATICALLY CALCULATED
2ND 20 21 22 23 2ND 53 54 55
0
FRONT REAR
LEFT RIGHT TIRES LEFT RIGHT
MANUFACTURER
2.0 LEFT
CAMBER /degr. LEFT
3.0
38 38 SHORE / deg° 40 40
59 59 DIAMETER / mm 61 61 2.0 RIGHT RIGHT
3.0
5 MIN. WEAR /mm
ROLL ROLL
RUBBER TIRES CENTER CENTER
INSERT
ENGINE
ENGINE
CARB. DIA /mm HEAD SHIM /mm PLUG
MUFFLER FUEL
LEFT = RIGHT LEFT = RIGHT
CLUTCH / BRAKE
FLYWHEEL STANDARD OTHER FRONT REAR
CLUTCH FLYWEIGHTS STANDARD OTHER 198 TRACK WIDTH /mm 200
CLUTCH SHOE WHITE YELLOW CLUTCH SPRING STANDARD
COMMENTS
CLEARANCE /mm 0.7 ADJ. NUT /mm
BRAKE SETTING %
BODY STRATUS 3
WING HEIGHT WING POSITION WING ANGLE
39
VER. NT1 1.0 c XRAY
XRAY, K VÝSTAVISKU 6992, 91101 TRENCIN, SLOVAKIA, EUROPE
PHONE: +421-32-740 11 00, FAX: +421-32-740 11 09, info@teamxray.com
RC AMERICA, 167 TURTLE CREEK BLVD. SUITE C, .DALLAS, 752 07 TEXAS, USA
PHONE: 214-744-2400, FAX: 214-744-2401, xray@rcamerica.com
8 581703 910305