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XRAY NT1 Instruction Manual 6

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0% found this document useful (0 votes)
524 views40 pages

XRAY NT1 Instruction Manual 6

Uploaded by

Vincent Man
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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®

BEFORE YOU START


The NT1 is a high-competition, high-quality, 1/10-scale nitro touring car intended for the maximum enjoyment and prevent unnecessary damage. Read carefully and fully
persons aged 16 years and older with previous experience building and operating RC understand the instructions before beginning assembly.
model racing cars. This is not a toy; it is a precision racing model. This model racing Make sure you review this entire manual, the included set-up book, and examine all
car is not intended for use by beginners, inexperienced customers, or by children details carefully. If for some reason you decide the NT1 is not what you wanted or
without direct supervision of a responsible, knowledgeable adult. If you do not fulfill expected, do not continue any further. Your hobby dealer cannot accept your NT1 kit for
these requirements, please return the kit in unused and unassembled form back to the return or exchange after it has been partially or fully assembled.
shop where you have purchased it.
Contents of the box may differ from pictures. In line with our policy of continuous product
Before building and operating your NT1, YOU MUST read through all of the operating development, the exact specifications of the kit may vary without prior notice.
instructions and instruction manual and fully understand them to get

CUSTOMER SUPPORT
We have made every effort to make these instructions as easy to understand as possible. XRAY Europe XRAY USA
However, if you have any difficulties, problems, or questions, please do not hesitate to K Výstavisku 6992 RCAmerica, 167 Turtle Creek Boulevard Suite C
contact the XRAY support team at info@teamxray.com. Also, please visit our Web site 91101 Trenčín Dallas, Texas 75207
at www.teamxray.com to find the latest updates, set-up information, option parts, and Slovakia, EUROPE USA
many other goodies. We pride ourselves on taking excellent care of our customers. Phone: +421-32-7401100 Phone: (800) 519-7221 * (214) 744-2400
Fax: +421-32-7401109 Fax: (214) 744-2401
You can join thousands of XRAY fans and enthusiasts in our online community at: Email: info@teamxray.com Email: xray@rcamerica.com
www.teamxray.com

Failure to follow these instructions will be considered as abuse and/or neglect.

SAFETY PRECAUTIONS
WARNING: This product contains a chemical known to the state of California to cause any third party parts on this model will void guaranty immediately.
cancer and birth defects or other reproductive harm.
CAUTION: CANCER HAZARD Improper operation may cause personal and/or property damage. XRAY and
Wash thoroughly after using. DO NOT use product while eating, drinking or using its distributors have no control over damage resulting from shipping, improper
tobacco products. May cause chronic effects to gastrointestinal tract, CNS, kidneys, construction, or improper usage. XRAY assumes and accepts no responsibility for
and blood. MAY CAUSE BIRTH DEFECTS. personal and/or property damages resulting from the use of improper building
materials, equipment and operations. By purchasing any item produced by XRAY,
When building, using and/or operating this model always wear protective glasses the buyer expressly warrants that he/she is in compliance with all applicable federal,
and gloves. state and local laws and regulation regarding the purchase, ownership and use of the
item. The buyer expressly agrees to indemnify and hold harmless XRAY for all claims
Take appropriate safety precautions prior to operating this model. You are responsible resulting directly or indirectly from the purchase, ownership or use of the product. By
for this model‘s assembly and safe operation! Please read the instruction manual before the act of assembling or operating this product, the user accepts all resulting liability.
building and operating this model and follow all safety precautions. Always keep the If the buyer is not prepared to accept this liability, then he/she should return this kit in
instruction manual at hand for quick reference, even after completing the assembly. new, unassembled, and unused condition to the place of purchase.
Use only genuine and original authentic XRAY parts for maximum performance. Using

IMPORTANT NOTES – GENERAL


• This product is not suitable for children under 16 years of age without the direct • Keep the wheels of the model off the ground when checking the operation of the
supervision of a responsible and knowledgeable adult. radio equipment.
• Carefully read all manufacturers warnings and cautions for any parts used in the • Disconnect the battery pack before storing your model.
construction and use of your model. • When learning to operate your model, go to an area that has no obstacles that can
• Assemble this kit only in places away from the reach of very small children. damage your model if your model suffers a collision.
• First-time builders and users should seek advice from people who have building • Remove any sand, mud, dirt, grass or water before putting your model away.
experience in order to assemble the model correctly and to allow the model to reach • If the model behaves strangely, immediately stop the model, check and clear the
its performance potential. problem.
• Exercise care when using tools and sharp instruments. • To prevent any serious personal injury and/or damage to property, be responsible
• Take care when building, as some parts may have sharp edges. when operating all remote controlled models.
• Keep small parts out of reach of small children. Children must not be allowed to put • The model car is not intended for use on public places and roads or areas where its
any parts in their mouth, or pull vinyl bag over their head. operation can conflict with or disrupt pedestrian or vehicular traffic.
• Read and follow instructions supplied with paints and/or cement, if used (not • Because the model car is controlled by radio, it is subject to radio interference from
included in kit). many sources that are beyond your control. Since radio interference can cause
• Immediately after using your model, do NOT touch equipment on the model such momentary loss of control, always allow a safety margin in all directions around the
as the motor and speed controller, because they generate high temperatures. You model in order to prevent collisions.
may seriously burn yourself seriously touching them. • Do not use your model:
• Follow the operating instructions for the radio equipment at all times. - Near real cars, animals, or people that are unaware that an RC car is being
• Do not put fingers or any objects inside rotating and moving parts, as this may driven.
cause damage or serious injury as your finger, hair, clothes, etc. may get caught. - In places where children and people gather
• Be sure that your operating frequency is clear before turning on or running your - In residential districts and parks
model, and never share the same frequency with somebody else at the same time. - In limited indoor spaces
Ensure that others are aware of the operating frequency you are using and when - In wet conditions
you are using it. - In the street
• Use a transmitter designed for ground use with RC cars. Make sure that no one - In areas where loud noises can disturb others, such as hospitals and
else is using the same frequency as yours in your operating area. Using the same residential areas.
frequency at the same time, whether it is driving, flying or sailing, can cause loss of - At night or anytime your line of sight to the model may be obstructed or
control of the RC model, resulting in a serious accident. impaired in any way.
• Always turn on your transmitter before you turn on the receiver in the car. Always
turn off the receiver before turning your transmitter off. To prevent any serious personal injury and/or damage to property, please be
responsible when operating all remote controlled models.

IMPORTANT NOTES – NITRO ENGINES


• Always test the brakes and the throttle before starting your engine to avoid losing • For proper engine break-in, please refer to the manual that came with the engine.
control of the model. • Do not run near open flames or smoke while running your model or while handling
• Make sure the air filter is clean and oiled. fuel.
• Never run your engine without an air filter. Your engine can be seriously damaged if • Some parts will be hot after operation. Do not touch the exhaust or the engine until
dirt and debris get inside the engine. they have cooled. These parts may reach 275°F during operation!

2
IMPORTANT NOTES – ELECTRICAL
the instructions correctly. Over-charging, incorrect charging, or using inferior
• Insulate any exposed electrical wiring (using heat shrink tubing or electrical tape) chargers can cause the batteries to become dangerously hot. Recharge battery when
to prevent dangerous short circuits. Take maximum care in wiring, connecting necessary. Continual recharging may damage battery and, in the worst case, could
and insulating cables. Make sure cables are always connected securely. Check build up heat leading to fire. If battery becomes extremely hot during recharging,
connectors for if they become loose. And if so, reconnect them securely. Never use please ask your local hobby shop for check and/or repair and/or replacement.
R/C models with damaged wires. A damaged wire is extremely dangerous, and can • Regularly check the charger for potential hazards such as damage to the cable,
cause short-circuits resulting in fire. Please have wires repaired at your local hobby plug, casing or other defects. Ensure that any damage is rectified before using
shop. the charger again. Modifying the charger may cause short-circuit or overcharging
• Low battery power will result in loss of control. Loss of control can occur due to a leading to a serious accident. Therefore do not modify the charger.
weak battery in either the transmitter or the receiver. Weak running battery may also • Always unplug charger when recharging is finished.
result in an out of control car if your car‘s receiver power is supplied by the running • Do not recharge battery while battery is still warm. After use, battery retains heat.
battery. Stop operation immediately if the car starts to slow down. Wait until it cools down before charging.
• When not using RC model, always disconnect and remove battery. • Do not allow any metal part to short circuit the receiver batteries or other electrical/
• Do not disassemble battery or cut battery cables. If the running battery short-circuits, electronic device on the model.
approximately 300W of electricity can be discharged, leading to fire or burns. Never • Immediately stop running if your RC model gets wet as may cause short circuit.
disassemble battery or cut battery cables. • Please dispose of batteries responsibly. Never put batteries into fire.
• Use a recommended charger for the receiver and transmitter batteries and follow

IMPORTANT NOTES – NITRO FUEL


• Handle fuel only outdoors. Never handle nitro fuel indoors, or mix nitro fuel in a or synthetic oil, nitro methane etc. The flammability and volatility of these elements is
place where ventilation is bad. very high, so be very careful during handling and storage of nitro fuel.
• Only use nitro fuel for R/C models. Do not use gasoline or kerosene in R/C models • Keep nitro fuel away from open flame, sources of heat, direct sunlight, high
as it may cause a fire or explosion, and ruin your engine. temperatures, or near batteries.
• Nitro fuel is highly inflammable, explosive, and poisonous. Never use fuel indoors • Store fuel in a cool, dry, dark, well-ventilated place, away from heating devices,
or in places with open fires and sources of heat. open flames, direct sunlight, or batteries. Keep nitro fuel away from children.
• Always keep the fuel container cap tightly shut. • Do not leave the fuel in the carburetor or fuel tank when the model is not in use.
• Always read the warning label on the fuel container for safety information. There is danger that the fuel may leak out.
• Nitro-powered model engines emit poisonous vapors and gasses. These vapors irritate • Wipe up any spilled fuel with a cloth
eyes and can be highly dangerous to your health. We recommend wearing rubber or vinyl • Be aware of spilled or leaking fuel. Fuel leaks can cause fires or explosions.
gloves to avoid direct contact with nitro fuel. • Do not dispose of fuel or empty fuel containers in a fire. There is danger of
• Nitro fuel for RC model cars is made of the combination of the methyl alcohol, castor explosion.

R/C & BUILDING TIPS


• Make sure all fasteners are properly tightened. Check them periodically. • Ask your local hobby shop for any advice.
• Make sure that chassis screws do not protrude from the chassis.
• For the best performance, it is very important that great care is taken to ensure the Please support your local hobby shop. We at XRAY Model Racing Cars support all local
free movement of all parts. hobby dealers. Therefore we ask you, if at all possible, to purchase XRAY products at
• Clean all ball-bearings so they move very easily and freely. your hobby dealer and give them your support like we do. If you have difficulty finding
• Tap or pre-thread the plastic parts when threading screws. XRAY products, please check out www.teamxray.com to get advice, or contact us via
• Self-tapping screws cut threads into the parts when being tightened. Do not use email at info@teamxray.com, or contact the XRAY distributor in your country.
excessive force when tightening the self-tapping screws because you may strip out the
thread in the plastic. We recommended you stop tightening a screw when you feel
some resistance.

WARRANTY
XRAY guarantees this model kit to be free from defects in both material and maintenance, or user modifications which compromise the integrity of components.
workmanship within 30 days of purchase. The total monetary value under warranty Warranty will not cover components that are considered consumable on RC vehicles.
will in no case exceed the cost of the original kit purchased. This warranty does not XRAY does not pay nor refund shipping on any component sent to XRAY or its
cover any components damaged by use or modification or as a result of wear. Part distributors for warranty. XRAY reserves the right to make the final determination of
or parts missing from this kit must be reported within 30 days of purchase. No part the warranty status of any component or part.
or parts will be sent under warranty without proof of purchase. Should you find a
defective or missing part, contact the local distributor. Service and customer support Limitations of Liability
will be provided through local hobby store where you have purchased the kit, XRAY makes no other warranties expressed or implied. XRAY shall not be liable for any
therefore make sure to purchase any XRAY products at your local hobby store. This loss, injury or damages, whether direct, indirect, special, incidental, or consequential,
model racing car is considered to be a high-performance racing vehicle. As such arising from the use, misuse, or abuse of this product and/or any product or accessory
this vehicle will be used in an extreme range of conditions and situations, all which required to operate this product. In no case shall XRAY‘s liability excess the monetary
may cause premature wear or failure of any component. XRAY has no control over value of this product.
usage of vehicles once they leave the dealer, therefore XRAY can only offer warranty
against all manufacturer‘s defects in materials, workmanship, and assembly at point
of sale and before use. No warranties are expressed or implied that cover damage Take adequate safety precautions prior to operating this model. You are
caused by what is considered normal use, or cover or imply how long any model cars‘ responsible for this model’s assembly and safe operation.
components or electronic components will last before requiring replacement.
Disregard of the any of the above cautions may lead to accidents, personal
Due to the high performance level of this model car you will need to periodically injury, or property damage. XRAY MODEL RACING CARS assumes no
maintain and replace consumable components. Any and all warranty coverage responsibility for any injury, damage, or misuse of this product during
will not cover replacement of any part or component damaged by neglect, abuse, assembly or operation, nor any addictions that may arise from the use of
or improper or unreasonable use. This includes but is not limited to damage from this product.
crashing, chemical and/or water damage, excessive moisture, improper or no All rights reserved.

QUALITY CERTIFICATE
XRAY MODEL RACING CARS uses only the highest quality materials, the best racing the car. Products which have been worn out, abused, neglected or improperly
compounds for molded parts and the most sophisticated manufacturing processes of operated will not be covered under warranty.
TQM (Total Quality Management). We guarantee that all parts of a newly-purchased kit We wish you enjoyment of this high-quality and high-performance RC car and wish you
are manufactured with the highest regard to quality. However, due to the many factors best success on the track!
inherent in model racecar competition, we cannot guarantee any parts once you start

In line with our policy of continuous product development, the exact specifications of the kit may vary. In the unlikely event of any
problems with your new kit, you should contact the model shop where you purchased it, quoting the part number. We do reserve all
rights to change any specification without prior notice. All rights reserved.

3
SYMBOLS USED
Part bags used Assemble in the Assemble left and right Pay attention here Assemble as many times as Apply thread lock Apply cyanoacrylate
specified order sides the same way specified (here twice) (CA) glue

BAG
➊ ➋➌

Number of teeth Apply oil Apply grease Follow tip here Ensure smooth Cut off remaining Follow Set-Up Book
(may indicate specific type) non-binding movement material

TOE-IN

TOOLS & EQUIPMENT INCLUDED


XRAY Silicone Shock XRAY Silicone Diff Oil Turnbuckle Tool

TOOLS REQUIRED
HUDY TOOLS Shockabsorber Assembly Tool Wrench Glowplug/Clutchnut Reamer
(HUDY #183010) (HUDY #107581) (HUDY #107600)
Phillips 3.5mm Allen Ball 2.5mm

Allen 3.0 / 2.5 / 2.0 / 1.5mm Socket 7.0mm

Flywheel Tool Pinion Tools Pliers Scissors Side Cutters Hobby Knife
(HUDY #182010) (HUDY #182001 & 182002)

EQUIPMENT REQUIRED
Transmitter Receiver & Personal Steering & Throttle Servos Engine Starter Box & Battery Pack Glowplug Igniter
Transponder

Manifold & Exhaust Lexan Paint #309580 Battery Charger Tape Tires
One-Way Lube

200mm Bodyshell #309500 Grease

Transmitter Batteries Air Filter & Oil Tire Truer


Model R/C Car Fuel Receiver Battery Pack Threadlock & CA Glue
(HUDY #102003)
(nitromethane)

4
1. FRONT GEAR DIFFERENTIAL & SOLID AXLE

335030

964031

335030

964050
335010
972050

335010
335080

335010 or
335027
971240
981210
335040
903258

903206
962051
335071

33 5000 FRONT GEAR DIFFERENTIAL - SET 96 2051 WASHER S 5x10x0.2 (10)


33 5010 COMPOSITE FRONT DIFF. CASE, COVER & 27T BELT PULLEY 96 4031 WASHER S 3.5x10x0.2 (10)
BAG 33 5027 COMPOSITE TIMING BELT PULLEY 27T 96 4050 WASHER S 5x15x0.3 (10)
33 5030 DIFF BEVEL & SATELLITE GEARS (2+4) 97 1240 SILICONE O-RING 24x0.7 (10)
33 5040 COMPOSITE SOLID AXLE ADAPTER 97 2050 SILICONE O-RING 5x2 (10)
33 5071 DIFF OUTDRIVE ADAPTER - LONG - HUDY SPRING STEEL™ (2) 98 1210 PIN 2x10 (10)
33 5080 DIFF PIN (2)

90 3206 HEX SCREW SFH M2x6 (10)


90 3258 HEX SCREW SFH M2.5x8 (10)


962051
S 5x10x0.2
STEP ➎ ➏ DETAIL

➍ ➎

964050
S 5x15x0.3



972050
O 5x2

981210
P 2x10



962051
S 5x10x0.2


➍ STEP ➎ DETAIL CUTAWAY VIEW

964050 ➏
S 5x15x0.3

972050
O 5x2

981210 Use tweezers to insert pin


P 2x10

5
FRONT GEAR DIFFERENTIAL & SOLID AXLE

964031
S 3.5x10x0.2

Fill differential up to the


top of the diff pins. DO
NOT fill the diff to the top
of the housing.

Remove the nozzle of the


GEAR DIFF ADJUSTMENT bottle to allow easy filling
of the diff.

903258 971240
SFH M2.5x8 O 24x0.7

After disassembling the differential the large O-ring


may have an increased size and may be more difficult to
re-install. We recommend either replacing the O-ring
or carefully inserting the O-ring in the diff cover.

➊ ➌ SOLID AXLE

➍ ➋
962051 ➍ ➎
S 5x10x0.2 ➌


Tighten the screws Finish tightening
equally but do in this order ➋
NOT tighten them
completely
964050
S 5x15x0.3 ➋
➌ ➊
➊ ➋
➍ ➌

903206
SFH M2x6
972050
O 5x2

903258
SFH M2.5x8

981210
P 2x10
NOTE
The front diff can be ORIENTATION
easily changed into
a solid axle. Remove
the internal gears and
replace with the solid
axle locking body.

6
1. REAR GEAR DIFFERENTIAL

335030

964031

335030

964050 335060
971240

335060

903258 335080

981210 972050

335070

962051

33 5030 DIFF BEVEL & SATELLITE GEARS (2+4) 97 1240 SILICONE O-RING 24x0.7 (10)
BAG 33
33
5050
5060
REAR GEAR DIFFERENTIAL - SET
COMPOSITE REAR DIFF. CASE & COVER
97 2050
98 1210
SILICONE O-RING 5x2 (10)
PIN 2x10 (10)
33 5070 DIFF OUTDRIVE ADAPTER - HUDY SPRING STEEL™ (2)
33 5080 DIFF PIN (2)

90 3258 HEX SCREW SFH M2.5x8 (10)


96 2051 WASHER S 5x10x0.2 (10)
96 4031 WASHER S 3.5x10x0.2 (10)
96 4050 WASHER S 5x15x0.3 (10)


962051
S 5x10x0.2

STEP ➎ ➏ DETAIL

➍ ➎

964050
S 5x15x0.3

972050 ➏
O 5x2 ➋

981210
P 2x10

962051
S 5x10x0.2 ➋



964050 STEP ➎ DETAIL CUTAWAY VIEW
S 5x15x0.3

972050
O 5x2

981210
P 2x10
Use tweezers to insert pin

7
REAR GEAR DIFFERENTIAL

964031
S 3.5x10x0.2

Fill differential up to the


top of the diff pins. DO
NOT fill the diff to the top
of the housing.

Remove the nozzle of the


bottle to allow easy filling
GEAR DIFF ADJUSTMENT of the diff.

971240
O 24x0.7

After disassembling the differential the large O-ring may


have an increased size and may be more difficult to
re-install. We recommend either replacing the O-ring or
carefully inserting the O-ring in the diff cover.

903258
SFH M2.5x8

➊ ➌
➍ ➋

Tighten the screws equally Finish tightening


but do NOT tighten them in this order
completely

8
2. REAR SUSPENSION
903310
901305
903310 901303
334050
333450
333420
940613 333460
333010 940508 333080 902308
981208
334040 333060 901312 333460
334120
902312 902308

940508 902306
333130
902308
333050 332630 333130
334110
334130 903310 332315 333240
901308
333020 303123
303241 981210 333240
965070
901406 303122
335450 941016 901308
332070 901316
334140
337310
333310
335810 332315
333110 902308
940613 941016
335510
335320
335210 337254
331100
941016

337250
337252
903308 335255

30 3122 ALU SHIM 3x6x1.0MM (10) 33 5320 DRIVE SHAFT - 60 MM - HUDY SPRING STEEL™
30 3123 ALU SHIM 3x6x2.0MM (10) 33 5450 PUR REINFORCED DRIVE BELT REAR 3 x 177 MM
BAG 30 3241 BALL UNIVERSAL 5.8 MM HEX (4) 33 5510 2-SPEED SHAFT
33 5810 COMPOSITE BELT PULLEY 20T - 2-SPEED-CENTER
33 1100 CHASSIS 3MM - CNC MACHINED - SWISS 7075 T6 33 7250 STEEL PIVOT BALL 8.4 MM (2)
33 2070 COMPOSITE ADJUST. BALL-BEARING HUB (4) 33 7252 ALU ADJUSTING NUT M10x1 (4)
33 2315 COMPOSITE SUSP. ECCENTRIC BUSHING (4) 33 7254 COMPOSITE BALL CUP 8.4 MM (8)
33 2630 ADJ. TURNBUCKLE L/R 25 MM - HUDY SPRING STEEL™ (2) 33 7310 COMPOSITE SUSP. ECCENTRIC BUSHING (4)
33 3010 COMPOSITE LOWER & UPPER BULKHEAD REAR RIGHT
33 3020 COMPOSITE LOWER & UPPER BULKHEAD REAR RIGHT 90 1303 HEX SCREW SB M3x3 (10)
33 3050 COMPOSITE REAR BULKHEAD COVER 90 1305 HEX SCREW SB M3x5 (10)
33 3060 GRAPHITE ROLL-CENTER BRIDGE 90 1308 HEX SCREW SB M3x8 (10)
33 3080 GRAPHITE SHOCK TOWER REAR 3 MM 90 1312 HEX SCREW SB M3x12 (10)
33 3110 COMPOSITE SUSPENSION ARM REAR LOWER 90 1316 HEX SCREW SB M3x16 (10)
33 3130 COMPOSITE REAR UPPER CAMBER LINK BALL JOINT 5.8 MM (4) 90 1406 HEX SCREW SB M4x6 (10)
33 3240 BALL UNIVERSAL 5.8 MM HEX (4) 90 2306 HEX SCREW SH M3x6 (10)
33 3310 COMPOSITE UPRIGHT REAR 90 2308 HEX SCREW SH M3x8 (10)
33 3420 ANTI-ROLL BAR REAR 2.0 MM 90 2312 HEX SCREW SH M3x12 (10)
33 3450 ANTI-ROLL BAR BALL JOINT 5.8 MM (2) 90 3308 HEX SCREW SFH M3x8 (10)
33 3460 COMPOSITE ANTI-ROLL BAR BALL JOINT 5.8 MM (4) 90 3310 HEX SCREW SFH M3x10 (10)
33 4040 BRAKE CAM POST - ALU 7075 T6 94 0508 HIGH-SPEED BALL-BEARING 5x8x2.5 RUBBER SEALED (2)
33 4050 COMPOSITE BRAKE UPPER PLATE + COMPOSITE CLAMPS 94 0613 HIGH-SPEED BALL-BEARING 6x13x5 RUBBER SEALED (2)
33 4110 VENTILATED BRAKE DISK - LASER CUT - PRECISION-GROUND 94 1016 HIGH-SPEED BALL-BEARING 10x16x4 RUBBER SEALED (2)
33 4120 HARDENED STEEL BRAKE PAD - LASER CUT (2) 96 5070 E-CLIP 7 (10)
33 4130 BRAKE PAD FERODO (2) 98 1208 PIN 2x8 (10)
33 4140 BRAKE DISK ADAPTER - ALU 7075 T6 98 1210 PIN 2x10 (10)
33 5210 DRIVE AXLE - HUDY SPRING STEEL™
33 5255 COMPOSITE WHEEL HUB (2)

Roughen steel plates with sandpaper


before gluing fibre pads

DETAIL

Tighten both screws


until ends are flush
with outer edge of
bulkhead
902312
SH M3x12

STEEL FIBRE
PAD PAD
FIBRE STEEL
PAD PAD

HOLE - ROUND

NOTE
ORIENTATION FIBRE PADS FACE
TOGETHER

HOLE - OVAL

9
REAR SUSPENSION
COMPLETED ASSEMBLY


903308
SFH M3x8



940508
BB 5x8x2.5

BEARING ➍
OIL

BEARING
OIL
940613
BB 6x13x5

REAR ARMS

RIGHT REAR
ARM
901308
SB M3x8

1.6mm 1.6mm
LEFT REAR
ARM

REAR DOWNSTOP
ADJUSTMENT 2.5mm 2.5mm

Use (-0.5mm) suspension holders for initial assembly

902308
SH M3x8
RIGHT REAR
ARM
There are two different frames, rounded and square,
however both feature the same eccentric holders

REAR ROLL CENTER INSERT POSITIONS


903308
SFH M3x8

-1.5mm -0.5mm +0.5mm +1.5mm


INITIAL
SETTING

-0.5mm ➌


LEFT REAR ➏
ARM
ROLL CENTER
ADJUSTMENT ➐
-0.5mm

10
REAR SUSPENSION

965070
C7
➊ ASSEMBLED VIEW

➎ STEP ➎ DETAIL


901406
SB M4x6



Tighten setscrew
onto flat spot

ASSEMBLED VIEW
NOTE
ORIENTATION

NOTE
➊ ORIENTATION
BEARING
➌ OIL
NOTE ➋
ORIENTATION NOTE
Both bushings must ORIENTATION
be in same position ➊ Both bushings must
be in same position
941016 BEARING
BB 10x16x4
OIL

The brake disk must freely move


between the brake pads. If not,
loosen the two screws holding
the brake pads.

REAR BELT TENSION ADJUSTMENT

INITIAL POSITION
903310 Place tab in this notch
SFH M3x10

A B

TO TIGHTEN REAR BELT TO LOOSEN REAR BELT


Rotate BOTH rear composite Rotate BOTH rear composite
bushings in arrow direction (A) bushings in arrow direction (B)

11
REAR SUSPENSION
➎ ➌


901303 ➌
SB M3x3

➋ Pin must protrude equally on


both sides of camshaft


903310
SFH M3x10

940508
BB 5x8x2.5

981208
P 2x8

902308
SH M3x8

NOTE THE ANGLE DIFFERENCE


BETWEEN THE BALL JOINTS

901312 ➋
SB M3x12

41.5mm

Use ball joints with


NO DOT Follow the TECH TIP below to install the pivot balls

TECH TIP
Follow this tech tip to install pivot balls into ball ➊ Install pivot ball into ball joint from the ➋ Tighten screw until pivot ball snaps into ball joint
joints. SHINY side
Parts Needed:
• M3 x 16 SH screw
• M3 shim

Note that the composite ball joints have two


sides, noticeable around the pivot ball hole: SHINY
one side has a shiny finish, the other side has FINISH SIDE
a regular finish.

SHINY ➌ ➍ Remove screw and shim


FINISH SIDE
Ensure pivot ball moves freely in
ball joint

12
REAR SUSPENSION
Do not fully tighten the setscrew; the joint
must fit over the anti-roll bar wire
901303
SB M3x3

902308
SH M3x8


DETAIL
Only tighten setscrew enough to
901305 ➍ remove excessive free play; anti-
SB M3x5

roll bar must still move freely


903310
SFH M3x10

DETAIL
Wire should be flush
with end of pivot ball

REAR ANTI-ROLL BAR


ADJUSTMENT

DETAIL

NOTE
ORIENTATION

Tighten aluminum hex


NOTE nuts using HUDY Pivot balls must move freely.
ORIENTATION tool #107581
During initial assembly, tighten each
aluminum hex nut until the pivot ball
starts to bind, then loosen slightly.
Verify that the pivot balls move freely.

13
REAR SUSPENSION

6m
m

901316 INITIAL POSITION
SB M3x16

➌ ➎
981210
P 2x10

➍ ➏

941016 BEARING
BB 10x16x4
OIL

BEARING
OIL
REAR CAMBER RISE
ADJUSTMENT

47mm

Use ball joints NOTE THE 90° ANGLE DIFFERENCE


WITH DOT BETWEEN THE BALL JOINTS
REAR CAMBER Follow the TECH TIP on page 13 to
ADJUSTMENT install the pivot balls

Ensure that both suspension


assemblies move freely.

Repeat it AFTER the camber


links are installed.

902306 INITIAL POSITION


SH M3x6

ALU SHIM 1MM


INITIAL SETUP
ALU SHIM 2MM

3.2mm 3mm

REAR ROLL CENTER


ADJUSTMENT
REAR TOE-IN
ADJUSTMENT

14
3. REAR TRANSMISSION

965050
901305

335540 335800

903306 335570 335828


335520
981212
335554 981210
903306
983404
335530

335559

908262

965050

33 5520 CARRIER FOR 2-SPEED GEAR (2nd) - ALU 7075 T6 + BALL-BEARING 90 1305 HEX SCREW SB M3x5 (10)
33 5530 DRIVE FLANGE WITH ONE-WAY BEARING - ALU 7075 T6 90 3306 HEX SCREW SFH M3x6 (10)
BAG 33 5540 COMPOSITE 2-SPEED GEAR BOX SHOE SET 90 8262 HEX SCREW SOCKET HEAD CAP M2.5x12 (10)
33 5554 COMPOSITE 2-SPEED GEAR 54T (2nd) 96 5050 E-CLIP 5 (10)
33 5559 COMPOSITE 2-SPEED GEAR 59T (1st) 98 1210 PIN 2x10 (10)
33 5570 ADAPTER 2-SPEED - HUDY SPRING STEEL™ 98 1212 PIN 2x12 (10)
33 5800 COMPOSITE BELT PULLEY COVER SET 98 3404 ROLLER PIN 4x4 MM (2)
33 5828 COMPOSITE BELT PULLEY 18T - 2-SPEED-SIDE

965050
C5

981212
P 2x12

ASSEMBLED VIEW

STEP ➌ DETAIL

STEP ➊ DETAIL ➊

NOTE ➎
ORIENTATION

15
REAR TRANSMISSION
SHIFT-POINT
SCREW
901305 ➍ ➎
SB M3x5

SHOE-GAP
SETSCREW



DETAIL
Setscrews must
908262 NOT protrude
SCH M2.5x12 ➋

983404
RP 4x4 NOTE
Top of screw head
➊ ORIENTATION
should be level
with hole bottom
edge

Do not overtighten gap-setting


setscrews. Only tighten until roller
pins contact the center hub.

54 59

903306
SFH M3x6

NOTE
ORIENTATION

ASSEMBLED VIEW

965050
C5

981210
P 2x10

BEARING
OIL
54

59
IMPORTANT!
Adjust the shoe gap according
to the Set-Up Book

➋ ➊

NOTE
➌ ORIENTATION
ONE WAY
LUBE
TRANSMISSION NOTE
ADJUSTMENT ➎ ➍ ORIENTATION

16
4. FRONT SUSPENSION
332010

335430 337220

902308 332315

332210 332315

332380
901308
332440
332020 332130

332080 972030
941016
332070 337210
981210
332110

332450
902308 332410

335220
901308
335210 337254
902314
941016

332220
903308
337250
337252
335255

33 2010 COMPOSITE LOWER & UPPER BULKHEAD FRONT RIGHT 33 5255 COMPOSITE WHEEL HUB (2)
33 2020 COMPOSITE LOWER & UPPER BULKHEAD FRONT LEFT 33 5430 PUR REINFORCED DRIVE BELT FRONT 3 x 186 MM
BAG 33 2070 COMPOSITE ADJUST. BALL-BEARING HUB (4) 33 7210 FRONT LOWER INNER PIVOT PIN (2)
33 2080 GRAPHITE SHOCK TOWER FRONT 2.5MM 33 7220 FRONT UPPER PIVOT PIN (2)
33 2110 COMPOSITE SUSPENSION ARM FRONT LOWER 33 7250 STEEL PIVOT BALL 8.4 MM (2)
33 2130 COMPOSITE SUSPENSION ARM FRONT UPPER 33 7252 ALU ADJUSTING NUT M10x1 (4)
33 2210 COMPOSITE STEERING BLOCK RIGHT 33 7254 COMPOSITE BALL CUP 8.4 MM (8)
33 2220 COMPOSITE STEERING BLOCK LEFT
33 2315 COMPOSITE SUSP. ECCENTRIC BUSHING (4) 90 1308 HEX SCREW SB M3x8 (10)
33 2380 COMPOSITE CASTER CLIPS (2) 90 2308 HEX SCREW SH M3x8 (10)
33 2410 COMPOSITE FRONT ANTI-ROLL BAR HOLDER & ECCENTRIC (2+2) 90 2314 HEX SCREW SH M3x14 (10)
33 2440 ANTI-ROLL BAR FRONT FEMALE - HUDY SPRING STEEL™ 90 3308 HEX SCREW SFH M3x8 (10)
33 2450 ANTI-ROLL BAR FRONT MALE - HUDY SPRING STEEL™ 94 1016 HIGH-SPEED BALL-BEARING 10x16x4 RUBBER SEALED (2)
33 5210 DRIVE AXLE - HUDY SPRING STEEL™ 97 2030 SILICONE O-RING 3x2 (10)
33 5220 DRIVE SHAFT - 55 MM - HUDY SPRING STEEL™ 98 1210 PIN 2x10 (10)

903308
SFH M3x8

NOTE CUTAWAY VIEW


ORIENTATION Setscrew should
be flush
901308
SB M3x8

➋ Pre-thread mount ➊
with the setscrew.

➍ After anti-roll bar is inserted,


install and tighten the setscrew.
➋➍

17
FRONT SUSPENSION
➎ FRONT ANTI-ROLL BAR
Each anti-roll bar blade has a hex hole at
901308 its end. Use a 1.5mm hex wrench to adjust
SB M3x8 the blades.
Do not insert ball
into cup too deeply
1.5mm
or bars will bind
during operation

DETAIL

902314
SH M3x14

➍ Ensure that the suspension arms move freely.


Ensure that the eccentric holders move freely.

STEP ➐ DETAIL

2.5mm

2.5mm
FRONT ANTI-ROLL BAR ➏
ADJUSTMENT ➊ ➐
DOWNSTOP ADJUSTMENT ➋


NOTE
➊ ORIENTATION NOTE
ORIENTATION
Both bushings must
➌ BEARING be in same position
OIL

BEARING
941016 OIL
BB 10x16x4 ➊

NOTE
ORIENTATION
Both bushings must
be in same position ➋

Use (-0.5mm) suspension holders for initial assembly




902308
SH M3x8 +0.5mm
1.5mm There are two different frames, rounded and square,
1mm ➋ however both feature the same eccentric holders
➑ 0.5mm
FRONT ROLL CENTER INSERT POSITIONS
➑ ➍
NOTE ➎
Left and right ➏ -1.5mm -0.5mm +0.5mm +1.5mm
arms are identical INITIAL

SETTING

FRONT BELT TENSION ADJUSMENT


INITIAL POSITION
Place tab in this notch

B A

FRONT ROLL CENTER TO LOOSEN FRONT BELT TO TIGHTEN FRONT BELT


ADJUSTMENT Rotate BOTH front composite Rotate BOTH front composite
bushings in arrow direction (B) bushings in arrow direction (A)

18
FRONT SUSPENSION
NOTE DETAIL
ORIENTATION

Tighten the aluminum


hex nuts using HUDY
tool #107581
Pivot balls must move freely.
Use the composite ball
During initial assembly, tighten each
cup #337254 from BAG
aluminum hex nut until the pivot ball
starts to bind, then loosen slightly.
Verify that the pivot balls move freely.



BEARING
OIL
941016 ➋
BB 10x16x4


BEARING
981210 OIL
BB 10x16x4

STEERING BLOCK STEERING BLOCK

DETAIL
STEERING BLOCK

972030 4.3mm
O 3x2

3.7mm
Ensure that the front
suspension moves freely

CUTAWAY VIEW
DIFF WHEEL STEERING BLOCK
ADAPTER AXLE
Ensure sufficient play
FRONT WHEELBASE &
CAMBER ADJUSTMENT

902308
SH M3x8

19
5. FRONT TRANSMISSION

336230

336250
965050 335800 335859

335720 903308
333070
940613 950510
336230 333070
335710
902312
335800
902308
903308
903308

903308 335441
335800
981212
965050
335885
335886

33 3070 BELT TENSIONER SET 33 6250 COMPOSITE BATTERY MOUNT L+R (2)
BAG 33
33
5441
5710
PUR REINFORCED DRIVE BELT SIDE 3 x 390 MM
FRONT MIDDLE SHAFT 90 2308 HEX SCREW SH M3x8 (10)
33 5720 COMPOSITE FRONT MIDDLE SHAFT HOLDER 90 2312 HEX SCREW SH M3x12 (10)
33 5800 COMPOSITE BELT PULLEY COVER SET 90 3308 HEX SCREW SFH M3x8 (10)
33 5859 COMPOSITE BELT PULLEY 19T - MID-CENTER 94 0613 HIGH-SPEED BALL-BEARING 6x13x5 RUBBER SEALED (2)
33 5885 COMPOSITE BELT PULLEY 25T - MID-SIDE 95 0510 BALL-BEARING FR85ZZ 5x10x4 FLANGED (2)
33 5886 COMPOSITE BELT PULLEY 26T - MID-SIDE 96 5050 E-CLIP 5 (10)
33 6230 COMPOSITE RADIO PLATE MOUNTS (1+1) 98 1212 PIN 2x12 (10)


903308
SFH M3x6

Use the belt pulley cover 19T


from BAG


STEP ➌ ➍ DETAIL

940613
BB 6x13x5

965050 ➏
C5

BEARING
OIL
981212
P 2x12


BEARING
➊ OIL

20
FRONT TRANSMISSION
Use the belt pulley cover
25T from BAG

965050
C5 ➎ ➊


981212
P 2x12

STEP ➋ DETAIL

Use the composite collar


from BAG
NOTE
ORIENTATION

NOTE
ORIENTATION
903308
SFH M3x8

NOTE
ORIENTATION

903308
SFH M3x8

ASSEMBLED VIEW

902308 DETAIL
SH M3x8 To adjust the belt tensioner:
NOTE
ORIENTATION
• Release upper screw
• Move belt tensioner as needed
• Re-tighten upper screw


902312 ➌
SH M3x12

950510
BB 5x10x4

21
6. STEERING
940508

332500

332510

902310 902308

332510
332660

333240 332510
332610
902308 333240

332610
332660

332660

332500
333240
332500
902308
970100

940508

332500

903308

33 2500 SERVO SAVER COMPLETE SET 90 3308 HEX SCREW SFH M3x8 (10)
BAG 33 2510 COMPOSITE SERVO SAVER 94 0508 HIGH-SPEED BALL-BEARING 5x8x2.5 RUBBER SEALED (2)
33 2610 ADJ. TURNBUCKLE L/R 42 MM - HUDY SPRING STEEL™ (2) 97 0100 O-RING 10 x 1.5 (10)
33 2660 COMPOSITE STEERING & SERVO BALL JOINT 5.8 MM (4+2)
33 3240 BALL UNIVERSAL 5.8 MM HEX (4)

90 2308 HEX SCREW SH M3x8 (10)


90 2310 HEX SCREW SH M3x10 (10)

INITIAL PRELOAD

902310
SH M3x10

970100
O 10x1.5

1mm


STEP ➊ DETAIL

22
STEERING
Follow the TECH TIP on page
12 to install the pivot balls

70.6mm

70.6mm

ACKERMANN SETTINGS

INITIAL
902308 SETTING
SH M3x8
D
A D
A
B C C B

There are two different Ackermann inserts


labeled AD and CB. You can insert each
of the Ackermann inserts in two different
orientations which will result in the different
Ackermann settings. Note the orientation of
the mounting positions.

NOTE
ORIENTATION

BEARING
➍ OIL STEP ➎ DETAIL

903308
SFH M3x8

BEARING
➋ OIL
940508 ➎
BB 5x8x2.5

ACKERMANN ➏
ADJUSTMENT

902308
SH M3x8

23
7. FUEL TANK & ELECTRONICS

306310
902312 Throttle Servo
336030 (not included)

902308 336120
Receiver Battery
(not included)
907206 336120

902308
336150

902306
903306 336190
Personal Transponder
903306 (not included)
336000
336000
336120 902308

902306

903308
336110

902310
336120
336120 338685
303241
338600
Steering Servo 902308 903310
(not included) 338685
901312
902316 338600
336200
332660 905258

303241
338600 338600
Servo Screw

30 3241 BALL UNIVERSAL 5.8 MM HEX (4) 33 8685 FUEL TANK MOUNTING GROMMET (3)
30 6310 ANTENNA TUBE (2)
BAG 90 1312 HEX SCREW SB M3x12 (10)
33 2660 COMPOSITE STEERING & SERVO BALL JOINT 5.8 MM (4+2) 90 2306 HEX SCREW SH M3x6 (10)
33 6000 COMPOSITE RECEIVER CASE 90 2308 HEX SCREW SH M3x8 (10)
33 6030 RUBBER RECEIVER CASE COVER 90 2310 HEX SCREW SH M3x10 (10)
33 6110 GRAPHITE RADIO PLATE 90 2312 HEX SCREW SH M3x12 (10)
33 6120 COMPOSITE STEERING SERVO HOLDER - SET 90 2316 HEX SCREW SH M3x16 (10)
33 6150 COMPOSITE BATTERY PLATE 90 3306 HEX SCREW SFH M3x6 (10)
33 6190 COMPOSITE ROLL-OVER BAR 90 3308 HEX SCREW SFH M3x8 (10)
33 6200 STEERING SERVO ARMS - SET 90 5258 SCREW PHILLIPS 2.5x8 (10)
33 8600 FUEL TANK 75CC - SET 90 7206 SCREW PHILLIPS M2x6 (10)

Ensure that bar is square


with radio plate

902310
SH M3x10

903308
SFH M3x8

2.5x8

905258
2.5x8

Install insert ONLY if


OPTION ONLY fuel capacity is over
CUTAWAY VIEW the limit
Use 3mm lowering shims
ONLY when using optional
micro-size receiver
battery pack radio plate

CUTAWAY VIEW

24
FUEL TANK & ELECTRONICS

1.5mm
901312
SB M3x12 ➊

36mm

Note the 90° angle difference
Follow the TECH TIP on page between the ball joints
➌ 13 to install the pivot balls

thin thick
Use appropriate inserts
902308 ➍ for your servo, to ensure
SH M3x8
the servo has minimal
play (movement) in the
➋ servo holder

A
A
B
B
➋ Servo
grommet

902316
SH M3x16


SERVO HORN CLEARANCE
Use appropriate shims to ensure
there is at least 1mm clearance ➊
between the servo horn and the ➌

front middle shaft

Use different servo shims depending on


1mm your steering servo.


K = KO, JR, Airtronics, Sanwa Servo
D

C
E

F = Futaba, Robe screw


H = Hitec

E=2.5mm D=1.5mm C=1mm


Servo grommet ➊
902306
SH M3x6


NOTE
ORIENTATION

902312
SH M3x12

25
FUEL TANK & ELECTRONICS
DETAIL

902308
SH M3x8

90°~95°

Servo arm must be perpendicular to


linkage when servo is in neutral

Attach steering linkage to


servo saver

Antenna 3x8 3x6



902306 ➌
SH M3x6

3x8 If the receiver box has 2


Personal Transponder
different-size openings
2x6 ➌ (not included)
for cable entry (narrow
➊ and wider), cut away the
tab for the appropriate
902308 opening to allow the
SH M3x8
cables to fit properly.

907206
2x6
Receiver (not included)

Route servo and transponder leads into


box and seal with silicone sealant

Use an appropriate receiver battery pack. ASSEMBLED VIEW


Battery (not included)
The NT1 accommodates standard 5-cell
receiver packs or optional micro-size packs.

Use tape to mount the receiver


battery pack to the lower holder.

903306
SFH M3x6

26
8. ENGINE & CLUTCH
338584
338585
338586
908316 338521
338556
930150 338510

338516
338584
338585
940508 338586 338580

338574
359050

338594 908310
338560

338590
338530

338570

Manifold (not included) 338550

338540 (OPTION)
338541 (OPTION)

964073
964074 908310
Pipe (not included) 964075
338720

902408

338740 338710

901406
Screw (not included)
903310
338730

33 8510 CLUTCH BELL - HUDY STEEL 33 8710 ALU ENGINE MOUNT (2)
BAG 33 8516 XCA ALU 7075 T6 HARD COATED PINION GEAR - 16T (1ST) 33 8720 ALU STAND FOR ENGINE MOUNT (2)
33 8521 XCA ALU 7075 T6 HARD COATED PINION GEAR - 21T (2ND) 33 8730 EXHAUST MOUNTING WIRE
33 8530 FLYWHEEL - ALU 7075 T6 - HARD COATED 33 8740 EXHAUST WIRE MOUNT
08 33 8540 FLYWHEEL COLLAR 7MM - NOVAROSSI (OPTION)
33 8541 FLYWHEEL COLLAR 6MM - PICCO (OPTION) 35 9050 CLUTCH BELL BALL-BEARING MR105ZZ 5x10x4 (2)
33 8550 FLYWHEEL NUT - HUDY SPRING STEEL™
33 8556 CLUTCH BELL BUSHING - HUDY SPRING STEEL™ 90 1406 HEX SCREW SB M4x6 (10)
33 8560 CLUTCH FLYWEIGHT - BLACK (3) 90 2408 HEX SCREW SH M4x8 (10)
33 8570 CLUTCH DISK - ALU 7075 T6 90 3310 HEX SCREW SFH M3x10 (10)
33 8574 CLUTCH SHOE - WHITE 90 8310 HEX SCREW SOCKET HEAD CAP M3x10 (10)
33 8580 CLUTCH SPRING 90 8316 HEX SCREW SOCKET HEAD CAP M3x16 (10)
33 8584 SHIM 5x7x0.2 (10) 93 0150 CARBIDE BALL-BEARING AXIAL F5-10 5x10x4 WITH GROOVE
33 8585 SHIM 5x7x0.3 (10) 94 0508 HIGH-SPEED BALL-BEARING 5x8x2.5 RUBBER SEALED (2)
33 8586 SHIM 5x7x0.5 (10) 96 4073 WASHER S 7x10x0.2 (10)
33 8590 CLUTCH SPRING CUP - ALU 7075 T6 96 4074 WASHER S 7x10x0.3 (10)
33 8594 CLUTCH PRELOAD ADJ. NUT - HUDY SPRING STEEL™ 96 4075 WASHER S 7x10x0.5 (10)

964073 Tighten the clutch


S 7x10x0.2
nut using HUDY tool
#107581

Use the cone that comes


964074 with your engine
S 7x10x0.3

Shim (for adjusting flywheel distance)

964075 Hold the flywheel using


S 7x10x0.5
HUDY Flywheel Tool
#182010

27
ENGINE & CLUTCH

DETAIL
10~11mm
Adjust with spring
preload collar

NOTE ORIENTATION

9.2 +0.1mm
Adjust with shims
behind flywheel

1) ADJUSTING THE CLUTCH GAP


ENDPLAY SHIMS ➊
A
These shims are used to adjust Install the clutchbell, outer ball-bearing
338584 clutchbell endplay. (small), and thrustbearing assembly on
S 5x7x0.2
the engine crankshaft. DO NOT install
the inner ball-bearing or internal shims.
ø10mm
Push the clutchbell onto the clutch shoe
Push and measure distance A as indicated.
338585
S 5x7x0.3 ø5.2mm
B
ø9.8mm

338586 Pull the clutchbell away from the clutch
S 5x7x0.5
shoe and measure distance B as
ø5.0mm
indicated.
DO NOT INSTALL this bearing Pull
when setting clutch gap

940508 INSTALL this bearing when The clutch gap is A - B;
BB 5x8x2.5
setting endplay the correct gap is 0.6-0.7mm

If the clutch gap is greater than this,


IMPORTANT you can easily calculate the thickness
Degrease this bearing BEARING
of shims required to set correct gap:
with standard bearing cleaner, OIL
Thickness of shims required
359050 and then lubricate with light Insert CLUTCH in mm = A-B-0.7
BB 5x10x4
bearing oil. GAP SHIMS here
CLUTCH GAP SHIMS For example, using the values A=5.5mm, B=4.5mm
These shim are used Shim thickness = 5.5-4.5-0.7=0.3mm
to adjust clutch gap.
Place shims on the small collar, outside the thrustbearing assembly.
930150
BA 5x10
2) ADJUSTING THE ENDPLAY
Measure endplay with this bearing installed

Apply shims on crankshaft to set endplay


908316 To meassure the clutch gap to 0.05-0.15mm
SCH M3x16
you can also use HUDY
Flywheel Tool #182010
Insert ENDPLAY SHIMS here
(Approximately 0.7~1.0mm shim)

DETAIL

➊ ➋

NOTE ORIENTATION

To tighten the 21T pinion gear To tighten the 16T pinion gear
use the optional #182002 use the optional #182001
HUDY Pinion Tool. HUDY Pinion Tool.

28
ENGINE & CLUTCH
➌ The engine should be installed on the split mounts as
follows:

STEP 1: Attach lower mounts to chassis.


903310
SFH M3x10
STEP 2: Attach upper mounts to lower mounts.

Adjust gear mesh so there is minimal play STEP 3: Attach engine to upper mounts.
between the gears.
STEP 4: Loosen lower mount screws, adjust gear mesh,
Too tight gear mesh will put excessive and then retighten lower mount screws.
strain on all parts and damage the parts.
Too loose gear mesh may result in stripped After the gear mesh is initially set, you can remove
gears. the engine AND upper mounts as one assembly by
removing the screws holding the upper mounts to the
908310 lower mounts. When re-installing the engine, you will
SCH M3x10
➋ not have to re-adjust the gear mesh.

901406 ➊
SB M4x6

902408
SH M4x8

Attach manifold to engine


using appropriate springs

➋ ➎

29
9. CARB LINKAGE & BODYMOUNTS
336401 902308 903308
331210
902306
336400

336400 901303
331220
336400 336400

336401 Servo screw not included 902310

902310 901303

336401 301322

336400
981212
336400 336401
358950

903310
301332
902312
902308 301322
981212 336180
960030
331200

903310

903308

30 1322 FRONT BODY MOUNT SET 6MM


BAG 30 1332 REAR BODY MOUNT SET 6MM 90
90
1303
2306
HEX SCREW SB M3x3 (10)
HEX SCREW SH M3x6 (10)
33 1200 COMPOSITE BUMPER 90 2308 HEX SCREW SH M3x8 (10)
33 1210 COMPOSITE UPPER HOLDER FOR BUMPER 90 2310 HEX SCREW SH M3x10 (10)
33 1220 FOAM BUMPER 90 2312 HEX SCREW SH M3x12 (10)
33 6180 COMPOSITE REAR STIFFENER 90 3308 HEX SCREW SFH M3x8 (10)
33 6400 THROTTLE SYSTEM SET 90 3310 HEX SCREW SFH M3x10 (10)
33 6401 BRAKE SYSTEM SET 96 0030 NUT M3 (10)
98 1212 PIN 2x12 (10)
35 8950 SILICONE TUBING 1M (2.4 x 5.5MM)

903308
SFH M3x8

903310
SFH M3x10

960030
N M3 3x8

3x10

30
CARB LINKAGE & BODYMOUNTS
INITIAL
➋ POSITION

902308
SH M3x8 INITIAL
POSITION

981212
P 2x12

NOTE DIFFERENT TYPES OF SCREWS

902312
SH M3x12

903310
SFH M3x10

901303
SB M3x3 THREADED

K = KO, JR, Airtronics, Sanwa


F = Futaba, Robe
H = Hitec

902310
SH M3x10
Do not overtighten
Insert rod through hole in screws; pivots must
brake arm. Bend rod to rotate freely
proper shape.

Approx.15mm

902306
SH M3x6

Screw from
servo

ASSEMBLED VIEW

31
10. SHOCK ABSORBERS

308330
308351

308330

303241 308090

USE ONLY separate ball joints (part #308316).


308080
DO NOT USE ball joints on #308330 parts frame.

308330

970121

308040
308035
338184

965019

971031
1-4 HOLES
308035 970050
ADJUSTABLE

308035 961032
NON-ADJUSTABLE 965023

2 HOLES 308361 338284


ADJUSTABLE PISTONS

NON-ADJUSTABLE PISTONS
3 HOLES 308330

308316
4 HOLES
303241

30 3241 BALL UNIVERSAL 5.8 MM HEX (4) 30 8396 XRAY SPRING-SET D=1.7 (28 LB) VIOLET - REAR (4)
30 8035 COMPOSITE PISTONS ADJUSTABLE + NON-ADJUST. (SET 2+6) 30 8397 XRAY SPRING-SET D=1.8 (33 LB) PURPLE - REAR (4)
30 8040 SHOCK ADJ. NUT ALU + O-RING (4+4)
30 8080 SHOCK ABSORBER MEMBRANES (4) 33 8183 XRAY SPRING-SET D=1.7 (28.5 LB) DARK-BLUE - FRONT (2)
30 8090 SHOCK FOAM INSERTS (4) 33 8184 XRAY SPRING-SET D=1.7 (30.5 LB) VIOLET - FRONT (2)
BAG 30 8301 XRAY SHOCK ABSORBER-SET 4-STEP (2) 33 8185 XRAY SPRING-SET D=1.8 (33 LB) LIGHT-PURPLE - FRONT (2)
30 8316 T2 SHOCK BALL JOINT - OPEN (4) 33 8186 XRAY SPRING-SET D=1.8 (35.5 LB) PURPLE - FRONT (2)
30 8330 T2 COMPOSITE FRAME SHOCK PARTS 4-STEP 33 8187 XRAY SPRING-SET D=1.8 (38.5 LB) LIGHT-RED - FRONT (2
30 8351 T2 SHOCK CAP-NUT ALU (2)
30 8361 T2 HARDENED SHOCK SHAFT (2) 96 1032 WASHER S 3.2 (10)
30 8380 ADDITIONAL XRAY ULTIMATE RACING SPRINGS (20) - REAR 96 5019 E-CLIP 1.9 (10)
30 8390 XRAY SELECTED ULTIMATE RACING SPRINGS (24) - REAR 96 5023 E-CLIP 2.3 (10)
97 0050 O-RING 5x1 (10)
30 8386 XRAY SPRING-SET D=1.7 (25 LB) DARK-BLUE - REAR (4) 97 0121 O-RING 12.1x1.6 (10)
30 8387 XRAY SPRING-SET D=1.8 (30 LB) LIGHT-PURPLE - REAR (4) 97 1031 SILICONE O-RING 3.1x1.6 (10)
30 8388 XRAY SPRING-SET D=1.9 (35 LB) LIGHT-RED - REAR (4)

ADJUSTABLE PISTONS
SHOCK OIL

Carefully remove the shock pistons from the


frame, and remove all excess plastic flash

ADJUSTABLE PISTONS NON-ADJUSTABLE PISTONS

INITIAL ASSEMBLY 965019 ALTERNATIVE


C 1.9

961032
S 3.2

965023
C 2.3

965019
C 1.9

965023
C 2.3

32
SHOCK ABSORBERS
SHOCK OIL CUTAWAY VIEW


970121
O 12.1x1.6 ➋
SHOCK OIL
SHOCK OIL

Be careful not to cross-thread the


collar on the shock body.

OPTIONAL SHOCK TOOL


970050 (HUDY #183010)
O 5x1
SHOCK OIL

971031
O 3.1x1.6

DETAIL
1mm
INCORRECT CORRECT
USE ONLY separate ball-joints (part HINT: Pre-thread the ball joint using an M3 screw.
#308316). DO NOT USE ball joints on WARNING! Be careful not to pre-thread too far, since the
nylon parts frame. ball joint may split or the plastic threads may strip out

SHOCK FILLING

SHOCK
OIL ➊ Fully extend the piston rod so the piston is at the bottom of the shock body.

➋ Hold the shock upright and slightly overfill the shock body with shock oil.

➌ Let the oil settle and allow air bubbles to rise to the top. Slowly move the piston up and down until
no more air bubbles appear. Add shock oil as necessary.

➍ Pull the piston rod most of the way out of the shock body. Let the shock rest for 5 minutes to allow
the air bubbles to escape.

CUTAWAY VIEW

After you insert the membrane ensure


that it sits properly all around the alu
cup properly.

When installing the shock cap assembly on the shock


body, some oil will leak out... this is normal.

Fully tighten the cap and clean off any excess oil.

After the shock is assembled, the shock rod will push itself
out of the shock body fairly quickly.

Follow the next procedure to adjust the rebound.

33
SHOCK ABSORBERS
REBOUND ADJUSTMENT REBOUND CHECK

REBOUND

RELEASE TIGHTEN
➋ ➌

25%
50%
0%
75%

100%
After the shock is assembled you have to set the Shock Rebound.
1. To set the Shock Rebound, release the shock composite lower cap.
3. After you have set the Rebound Adjustment, re-install the shock lower composite cap.
2. VERY SLOWLY do the following: Fully pull out the shock rod, push it back in fully, and then fully pull
it out once more. Repeat this procedure the following number of times to achieve the desired Shock 4. Check the Shock Rebound setting by pushing the shock rod fully into the shock body, releasing it, and
Rebound setting: observing how far the shock rod extends by itself:
10 times - approximately 75% rebound (high rebound - suggested for very low traction track) * 25% out of the shock body (low rebound)
15 times - approximately 50% rebound (medium rebound - suggested for standard track) * 50% out of the shock body (medium rebound)
20 times - approximately 25% rebound (low rebound - suggested for very high traction track) * 75% out of the shock body (high rebound).
If the shock rod rebounds too much, return to Step 1 and repeat the procedure.
During the Rebound Adjustment procedure shock oil will leak out of the shock body through the O-ring
on the shock rod... this is normal. During the Rebound Adjustment procedure DO NOT open the upper If the shock rod does not rebound enough, you will have to refill the shock with shock oil, and then repeat
shock cap. the bleeding and Shock Rebound procedure.

Cutaway view of
assembled shock absorber

CHECK NEXT
TECH TIP

FRONT SHOCKS
(SHORTER SPRINGS)
Shock length adjustment:
It is VERY important that all shocks are equal length.
Fully extend the shock absorber and measure the end-to-end
length; we recommend using digital calipers to give an accurate
measurement. If a shock absorber is shorter or longer than others,
HARDEST adjust the shock length by tightening or loosening the ball joint on
SOFTEST
4 1 the shock rod.

3 2 Damping adjustment:
If you built the adjustable shocks, fully extend the shock rod and turn it
slightly to lock the piston in the shock body.

Turning the shock rod fully CCW aligns 4 holes in the pistons (softest REAR SHOCKS
damping). Turning the shock rod fully CW aligns 1 hole in the (LONGER SPRINGS)
pistons (hardest damping). The shocks have four settings, each of
SHOCK DAMPING
ADJUSTMENT which can be felt by a slight "click".

SPRING RATE SELECTION Set all four shocks initially to position 3 (3 holes open): turn fully

CCW, then turn CW by 1 click.

TECH TIP
Follow this tech tip to properly install pivot balls ➊
into the top pivot and bottom ball joint.
Parts Needed:

• M3 x 16 SH screw
• M3 shim
SHINY
Note that the composite parts have two sides, FINISH SIDE Install pivot balls into top pivot or
noticeable around the pivot ball hole: one side lower ball joint as shown, on the Tighten screw until pivot ball
has a shiny finish, the other side has a regular proper sides. snaps into place
finish.
Note that the lower pivot ball has
SHINY an extra shoulder.
FINISH SIDE ➍

SHINY
FINISH SIDE


Ensure pivot balls move freely

SHINY Remove screw and shim


FINISH SIDE

34
FINAL ASSEMBLY

902306

309402

339801
960240

339800

960240

30 9402 BODY CLIP FOR 6MM BODY POST (4)

33 9800 FRONT WHEELS STARBURST - WHITE (2)


33 9801 REAR WHEELS STARBURST - WHITE (2)

90 2306 HEX SCREW SH M3x6 (10)


96 0240 NUT M4 WITH SERRATED FLANGE (10)

INITIAL POSITION

902306
SH M3x6

FRONT SHOCKS
(SHORTER SPRINGS)

SHOCK POSITION
ADJUSTMENT

35
FINAL ASSEMBLY
INITIAL POSITION

902306
SH M3x6

DETAIL

SHOCK TOWER

ARM
REAR SHOCKS
SHOCK POSITION (LONGER SPRINGS)
ADJUSTMENT

960240
N M4

REAR TIRES
(WIDE)
FRONT TIRES
(NARROW)

TIRES NOT INCLUDED

Cut 2 pieces of silicone tubing and install as follows: • pressure line - between exhaust pipe and fuel tank cap
• fuel line - between fuel tank and carburetor

36
CARB LINKAGE ADJUSTMENT
NEUTRAL (IDLE)
Approx. 0.5mm

IDLE ADJUSTMENT SCREW


Do not allow carburetor to close to less than 0.5mm.

Turn on transmitter and receiver and set the throttle servo trim to the neutral
position.

Adjust the idle adjustment screw on the carburetor to open approx. 0.5-1mm.

Adjust both collars on the carb and brake linkages accordingly. The carb
linkage must have approximately 0.5mm of preload on the spring at neutral.
Approx. 0.5-1mm
DO NOT ADJUST while the engine is running. Engine idling

FULL THROTTLE

With the engine NOT RUNNING but the receiver turned ON, apply full throttle at
the transmitter.

Adjust the transmitter‘s throttle servo high-end point so that the servo horn fully
opens the carburetor when the transmitter‘s throttle control (e.g., throttle trigger)
is at 95% of full throttle. The servo should not have excessive strain when at full
throttle, or throttle/carb damage will result.

If the transmitter does not have throttle high-end point adjustment, adjust the
throttle linkage pivot position on the servo horn until full throttle is obtained.

BRAKE

BRAKE ADJUSTING
COLLAR

Adjust the composite collar on the brake linkage so the brakes work smoothly.

If the brakes apply too much or not enough, adjust the collar accordingly. If your
transmitter has throttle servo low-end point adjustment (or brake adjustment), use
that to set the appropriate amount of throttle servo horn throw.

37
FINAL ASSEMBLY VIEW

PLEASE REFER TO THE NT1 SET-UP BOOK FOR


INFORMATION ABOUT PROPER SETUP OF
YOUR NT1

38
SET-UP SHEET
RACE BASIC SET-UP FRONT REAR

TRACK
CASTER 9.5
AUTOMATICALLY
CALCULATED
NAME BUMPER
CITY / NARROW
COUNTRY
WIDE
CONTACT

TEMPERATURE / AIR TRACK


DATE °F or °C

QUALIFYING BEST FINAL LAPS RACE


POSITION LAPTIME / sec POSITION LENGTH /minutes

WHEELBASE/mm 261
TRACK CONDITION SMOOTH MEDIUM BUMPY
AUTOMATICALLY CALCULATED

TECHNICAL MIXED FAST


6.0 RIDE HEIGHT/mm RIDE HEIGHT/mm 6.5
TRACTION LOW MEDIUM HIGH

UPPER SHOCK POSITION SHIM /mm


FRONT DIFF REAR

80 K GEAR DIFF. OIL/cSt (K) 60 K 3


ONE WAY DIFFERENTIAL YES OFFSET/mm UPSTOP OFFSET/mm
SOLID ONE WAY DIFF. YES +0.75 YES 4 +0.75
3
SOLID AXLE YES SOLID AXLE YES 0 NO 3 2 0
2 1
BALL DIFFERENTIAL -0.75 1 -0.75
3 4
12
LOOSE MEDIUM TIGHT LOOSE MEDIUM TIGHT CAMBER LINK
1 2 LOCATION
GEARING ROLL
PINION

1ST 15 16 17 18 1ST 57 58 59 60 CENTER POSITION


SPUR

2ND 20 21 22 23 2ND 53 54 55

25 26 RATIO 1ST RATIO 2ND 3 4


PULLEY 3 2 1 2
1 0 -1 0
-1 -2 -3 -3 -2
FRONT SHOCKS REAR

SPRING MEASURE UNDER MEASURE UNDER


STEERING BLOCK REAR UPRIGHT
FRONT 1.0 DOWNSTOP / mm 4.0 REAR
600 OIL / cSt 600
50 REBOUND % 50
KIT MEMBRANE KIT TOE /degr. TOE IN 2.5
YES NO FOAM INSERTS YES NO
UPPER ARM
PLASTIC ALU SHOCK BODY PLASTIC ALU OUT 1.0 POSITION
YES NO ADJUSTABLE PISTONS YES NO IN
HOLE IN PISTON /mm
ENGINE MOUNT
OPENED HOLES 0 0.5 1.0 1.5 STANDARD
CLOSED IN PISTON SHIMS BEHIND ARM
MONOBLOCK

FRONT ANTI-ROLL BAR REAR

0° 30° 45° 60° 90° 0° 30° 45° 60° 90° ACKERMANN


WIRE
NO
/mm 2.0
/mm

0
FRONT REAR
LEFT RIGHT TIRES LEFT RIGHT
MANUFACTURER
2.0 LEFT
CAMBER /degr. LEFT
3.0
38 38 SHORE / deg° 40 40
59 59 DIAMETER / mm 61 61 2.0 RIGHT RIGHT
3.0
5 MIN. WEAR /mm
ROLL ROLL
RUBBER TIRES CENTER CENTER
INSERT

ENGINE
ENGINE
CARB. DIA /mm HEAD SHIM /mm PLUG

MUFFLER FUEL
LEFT = RIGHT LEFT = RIGHT
CLUTCH / BRAKE
FLYWHEEL STANDARD OTHER FRONT REAR
CLUTCH FLYWEIGHTS STANDARD OTHER 198 TRACK WIDTH /mm 200
CLUTCH SHOE WHITE YELLOW CLUTCH SPRING STANDARD
COMMENTS
CLEARANCE /mm 0.7 ADJ. NUT /mm

BRAKE PAD STANDARD OTHER

BRAKE SETTING %

BODY STRATUS 3
WING HEIGHT WING POSITION WING ANGLE

39
VER. NT1 1.0 c XRAY
XRAY, K VÝSTAVISKU 6992, 91101 TRENCIN, SLOVAKIA, EUROPE
PHONE: +421-32-740 11 00, FAX: +421-32-740 11 09, info@teamxray.com

RC AMERICA, 167 TURTLE CREEK BLVD. SUITE C, .DALLAS, 752 07 TEXAS, USA
PHONE: 214-744-2400, FAX: 214-744-2401, xray@rcamerica.com

ALL RIGHTS RESERVED. © XRAY. ALL ARTWORK & DESIGN BY XRAY.

8 581703 910305

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