Operating and Maintenance Instruction Manual For Professional Ed
Operating and Maintenance Instruction Manual For Professional Ed
ED260 2,215,001
ED340 2,240,001
ED460 2,265,001
ED660 2,290,001
ED900 2,480,001
ED1250 2,470,001
GIRBAU, SA
Crta de Manlleu, km. 1
08500 VIC (Barcelona) • SPAIN
National sales:
T.(+ 34) 902 300 359
comercial@girbau.es
International sales:
T.(+ 34) 938 862 219
sales@girbau.es
Service: EN
T.(+ 34) 902 300 357
sat@girbau.es PROFESSIONAL
www.girbau.es
ED260/ED340
For USA and CANADA:
CONTINENTAL GIRBAU Inc.
ED460/ED660
2500 State Road 44 ED900/ED1250
WI 54904 Oshkosh • USA
Tel. 1(920) 231-8222
info@continentalgirbau.com
www.continentalgirbau.com
CONTENTS
SAFETY INSTRUCTIONS....................................................................................................................................... 5
DANGER!
WARNING
FOR YOUR SAFETY THE INFORMATION IN THIS MANUAL MUST BE FOLLOWED TO MINIMIZE THE
RISK OF FIRE OR EXPLOSION OR TO PREVENT PROPERTY DAMAGE, PERSONAL INJURY OR
DEATH.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY
OF THIS OR ANY OTHER APPLIANCE.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location:
25. This machine MUST BE USED by personnel who are properly trained in how to use it (see Note 1).
26. NEVER START THE MACHINE, OR USE IT, IF THE FOLLOWING ARE ABSENT, INCORRECTLY
POSITIONED OR MALFUNCTIONING:
• COVERS (GUARDS) AND PROTECTIVE DEVICES
• SAFETY DEVICES
• CONTROL ELEMENTS
27. DO NOT USE the machine if you notice any abnormal noise or smell or if you suspect that the machine is
faulty or defective.
28. On completion of the day's work, TURN OFF the manual fluid supply valves and DISCONNECT the
electrical power. To avoid the risk of fire, DO NOT leave HOT AND DRY linen inside the dryers.
29. The inspections required by the regulations applicable to the country where the machine is being used must
be carried out. It is advisable to request an overall, detailed service of the machine by the Authorised
Technical Service every year (see Note 2).
30. WARNING!!
INSPECTION, MAINTENANCE OR REPAIR OPERATIONS
Before carrying out any action on the machine:
• Close and mechanically lock the manual fluid supply valves.
• Check that the bath has COMPLETELY drained, that no part of the machine is at a high temperature
and that no circuits or containers are under pressure.
• Check that all the machine’s moving parts are halted or in their rest position. Securely fix all the
machine’s moving parts that could cause an accident.
To reduce the risk of electric shock:
• COMPLETELY disconnect the machine from the mains power supply and take steps to prevent
accidental reconnection. TURNING OFF THE ON SWITCH OR PRESSING THE STOP KEY IS NOT
ENOUGH.
• Disconnect the electrical connection of any circuit external to the machine; for example external dosing
equipment, central vending units, linen feeders or folders, etc. The electrical connection for these circuits
is independent of the machine’s electrical connection.
• To prevent the risk of electrical discharge caused by residual voltage, wait at least five minutes before
removing any guard or cover from the machine.
Failure to follow these warnings may cause a serious accident.
31. CONTACT the Installation Contractors or the Authorised Technical Service (see Notes 3 and 2) in the event
of any doubt, anomaly or problem.
32. It is advisable to copy and enlarge the SAFETY INSTRUCTIONS and place them in a visible place in the
laundry.
33. THE MANUFACTURER ACCEPTS NO RESPONSIBILITY IF THESE SAFETY INSTRUCTIONS AND ALL
THE INFORMATION IN THE CORRESPONDING MANUALS ARE NOT FOLLOWED.
Refer to instruction
Access prohibited
manual/booklet
NOTES:
(1) Trained personnel refers to those who have read and understood the Instruction Manual, who have been trained by the Authorised
Technical Service or by a representative of the customer present at the start-up who is familiar with the operation of the machine and is
authorised to use it.
(2) Authorised Technical Service (ATS) is one that has been recognised under contract and properly trained by the manufacturer.
(3) Registered Installation Contractors are those officially approved by the government of the country the machine is to be installed.
(4) Customer Technical Service (CTS) is one that has been authorised by the customer and which has sufficient basic technical knowledge
to correctly interpret and carry out the actions attributed to it in this manual. The manufacturer strongly recommends that the customer
should have its own technical service, particularly in laundries with large-scale machinery installations.
With every machine, the manufacturer provides all the necessary technical information and documents required
for its use. KEEP IT IN GOOD CONDITION.
1. PRIOR INFORMATION
This manual applies to PROFESSIONAL CONTROL dryer models ED260, ED340, ED460, ED660, ED900 and
ED1250 in all their different heating and control system versions.
CAUTION!
APPROPRIATE USE:
THIS MACHINE HAS BEEN CONCEIVED AND DESIGNED FOR THE INDUSTRIAL DRYING OF LAUNDRY
ITEMS WASHED IN WATER FREE FROM INFLAMMABLE OR EXPLOSIVE PRODUCTS. ANY USE
OTHER THAN DESCRIBED, CARRIED OUT WITHOUT WRITTEN AUTHORISATION FROM THE
MANUFACTURER, WILL BE TAKEN AS INAPPROPRIATE TO THE TERMS OF USE.
CAUTION!
INADVISABLE USE
It is totally prohibited to:
• Operate the machine without the covers and guards correctly in place and secured.
• Dry linen that has been previously treated or washed in petrol, dry cleaning solvents or other flammable or
explosive substances. These substances GIVE OFF VAPOURS that could ignite or explode.
• Iron fabrics or fibres at temperatures above those recommended by the manufacturer of the material.
• Dry articles of linen containing components unable to withstand the drying temperatures.
• Disconnect the power supply until the cooling-down cycle has fully completed, EXCEPT IN AN
EMERGENCY.
• The machine should not be used without covers or guards being fitted, or if any indication of faults,
deterioration or malfunction is detected.
DANGER!
RISK OF SPONTANEOUS COMBUSTION
Because of the temperature of the linen, there is a potential risk of spontaneous combustion of the laundry load
inside the dryer.
To avoid the risk of spontaneous combustion, it is very important to follow these instructions:
• Finish off drying programs with the cooling phase and do not remove the load until the cycle is completely
finished.
• Once the drying cycle has finished or in situations where there is a power failure, remove the linen quickly
from inside the dryer.
• Do not allow lint to accumulate in critical areas of the machine. Lint is readily flammable.
• No washing machine can completely remove oils from fabrics. Never dry articles of linen that are stained
with oil. Never dry articles of linen containing rubber. Use the dryer ONLY to dry fabrics washed in water.
DANGER!
DANGER!
DANGER!
Enables the user to interact with the different operations run by the dryer.
Confirmation/Modification
Screen in text mode. Used in the SETTINGS mode menus. The language for the texts can be selected in
the settings menu. Refer to Section 7.1.
ICON EXPLANATION
Temperature indicator
Heating activated
Deleting a program
Copying a program
Editing a program
3. INTERVENTION MODES
The machine control is divided into THREE MAJOR OPERATION AREAS or user INTERVENTION MODES.
Each of the three modes is accessed through the MAIN MENU made up of three icons identifying each of the
modes.
Start
Menu selection keys.
Displaying in graphic mode. The icons selected in graphical mode are displayed highlighted against a dark
background.
CAUTION!
THE REGULATIONS FOR SAFETY AT WORK AND ACCIDENT PREVENTION MUST BE METICULOUSLY
FOLLOWED.
DO NOT USE THE MACHINE WITHOUT SUITABLE TRAINING AND EXTENSIVE OPERATING
KNOWLEDGE.
NEVER START OR USE THE MACHINE IF ANY OF THE FOLLOWING ARE MISSING, INCORRECTLY
POSITIONED OR MALFUNCTIONING:
• COVERS (GUARDS) AND PROTECTIVE DEVICES
• SAFETY DEVICES
• CONTROL ELEMENTS.
BEFORE HANDLING THE LINEN INSIDE THE DRYER, WAIT UNTIL THE DRUM HAS COMPLETELY
HALTED.
IF THE LINEN IS AT A HIGH TEMPERATURE, PROTECT HANDS WITH THERMALLY INSULATED
GLOVES.
DANGER!
MECHANICAL RISKS
To avoid the risk of being caught up in the machine’s moving parts it is essential for hair to be
tied up and suitable fitted clothing to be worn.
Jewellery must not be worn.
Do not use the machine without all the cover and safety guards correctly in place.
Disconnect the power supply and close the gas supply valves and other sources of heating before
removing any form of protection.
ELECTRICAL RISKS
It is essential for the machine to be connected to external protection (earthed).
FIRE RISKS
Lint and soot are highly flammable substances.
It is essential to avoid these building up inside the machine and the exhaust ducting running from
the machine to the outside.
To achieve this, all the places likely to collect lint and soot must be regularly cleaned (e.g.:
covers, exhaust ducting, filter, fan, etc.).
Also keep the area around the machine free from lint and any other inflammable materials or
substances.
Remove the linen from inside the dryer without delay. This will prevent creases in the fabric and
reduce the risk of spontaneous combustion.
Do not use or store flammable materials in the appliance storage drawer or near this appliance.
Do not spray aerosols in the vicinity of this appliance while it is in operation.
Do not modify this appliance.
This appliance shall not be used to dry off solvents or drycleaning fluids.
• See the dryer measures and the heights of the work areas in the corresponding Installation Instruction
Manual.
• To prevent risks due to high temperature, hands must be protected with heat-insulated gloves.
• Follow the legislation and regulations for health and safety in the workplace in force in the country where the
machine has been installed.
• Programs that can be programmed by the user: Programs that are empty of content, where programs can
be created and stored. (Maximum number of programs that can be programmed: 40.
• Preset programs: Ten preset programs with different drying cycles. Only their names can be changed, not
their content. Its appearance on the program list is optional and can be selected in the OPTIONS menu from
the Tools menu (see Section 7.1.2).
• Manual program. A program that allows the user to program a drying cycle for a single use only, and which
is NOT stored in the dryer’s memory. Its appearance on the program list is optional and can be selected in
the OPTIONS menu from the Tools menu (see Section 7.1.2).
The machine displays four programs per screen in the following order of appearance:
• Top four: List of the four most commonly used programs (either preset or programmed), arranged by
frequency of use. On starting up the dryer for the first time the screen displays the first four pre-recorded
programs. As different programs are run, these are displayed in the top four positions.
• Manual program: If the manual program display is enabled and is not used, it will be positioned after the list
of the top four.
• Programs created by the user: List of the created programs. If no programs have yet been created, the
machine displays the preset programs directly.
• Preset programs: List of ten programs preset in the machine’s memory. The display of the preset programs
is activated by default. The display can be disabled in the OPTIONS menu in the tools menu.
• Press the START PROGRAM key. After a few seconds the Fig. 4.1
drum will begin to rotate.
If the ADVANCED USAGE SETTINGS option has been enabled, see Section 4.4.1.
Once the cooling stage has ended, the machine informs the user of the end
of the drying program acoustically and on screen.
If the load is not removed immediately on completing the drying program and corresponding cooling phase, the
machine will remain in standby mode. In this state, the machine will rotate the drum every 30 minutes for 1
minute and run the extractor.
The maximum time in standby mode is 120 minutes.
For further information, see comments on the various functions that the dryer executes during the program in
Chapter 5: Edit mode.
During the course of the drying program, a series of informative screens will appear describing the functions that
the dryer is executing. Information about functions is displayed by means of icons.
• Select the desired program using the and keys. Then press to start the program
(Fig. 4.1).
02 Polyester
• Once the program has started, the screen will display
the programmed temperature (Fig. 4.3/A), the internal
temperature of the machine (Fig. 4.3/B), as well as the
heating icon in activation phase (Fig. 4.3/C).
Fig. 4.3
02 Polyester
• During the drying stage, the remaining drying time is
displayed (Fig. 4.4/A), and depending on the type of
drying selected, the Autospeed or speed change
icon appears (Fig. 4.4/B).
Fig. 4.4
Cool down
• When the dryer enters the cooling phase the
programmed cooling temperature is displayed (Fig.
4.5/A), the internal temperature of the machine (Fig.
4.5/B), as well as the time remaining until the end of
the cooling phase (Fig. 4.5/A).
Fig. 4.5
Once the cooling stage has ended, the machine informs the user of the end of the drying cycle acoustically and
on screen.
Example 2: Length of the drying stage in accordance with linen moisture level control
• Select the desired program using the and keys. Then press to start the program
(Fig. 4.1).
01 Towels
• Once the program has started, the screen displays the
programmed temperature (Fig. 4.6/A), the internal
temperature of the machine (Fig. 4.6/B), the heating
icon in activation phase (Fig. 4.6/C), the moisture level
programmed (Fig. 4.6/E) and the time elapsed (Fig.
4.6/D).
Fig. 4.6
01 Towels
• During the drying stage, the drying time elapsed is
displayed (Fig. 4.7/A), and depending on the type of
drying selected, the Autospeed or speed change
icon appears (Fig. 4.7/B).
Fig. 4.7
• When the moisture level detected by the dryer is equal to the level programmed, the dryer will enter the
cooling stage and end of the cycle (see Example 1).
DANGER!
ONCE THE PROGRAM HAS ENDED, THE LINEN AND THE INSIDE OF THE DRUM MAY BE AT
A HIGH TEMPERATURE.
PROTECT HANDS WITH HEAT-INSULATED GLOVES.
If the key is pressed while a program is running, the machine will provide information concerning the
operation of the machine and the content of the program.
Contents of the Information menu:
• Input temperature
• Output temperature
• Moisture
• Drying time limit
• Drying time
• Rotation speed
• Electrical power used by the inverter.
Programmable
Setting Unit Notes
values
Changing the drying time. This option is only
Drying time min 2 - 120 displayed in programs with control by length of
time.
ºC 35 - 90 It does not appear in programs with control by
Drying temperature moisture level.
ºF 104 - 194 Drum Speed: each step alters the speed of
the drum by 2 rpm.
The information key can be used to check the
Drum rotation speed rpm 25 – 45 actual speed of the drum (Section 4.3.7).
Changing settings
Selection order:
Drying time (only in programs with a drying period according to time)
▼
Drying temperature
▼
Drum speed (a setting displayed when accessing the change speed option)
• Change value keys. Press the keys to alter the value of the selected setting. The
alterable value is displayed on the screen highlighted and flashing.
• Drum rotation speed. The number accompanying the change drum speed icon indicates the alteration made
compared with the rotation speed programmed in the Tables menu. Each step changes the speed of the
drum by 2 rpm.
The change value keys disappear from the screen after a few seconds of inaction.
The MANUAL PROGRAM allows the user to create a custom program for immediate use.
Once this program has been used, all the values programmed are deleted.
Once selected, the manual program must be programmed by following the steps in the EDIT mode (Chapter 5).
In this program, the "HEATING" option is always on.
Opening the door during the cooling stage will cause the rotation to halt.
On re-closing the door, the cooling stage will continue.
If the door remains open for more than 10 seconds, the program ends.
Disconnecting the mechanically lockable breaker switch, located at the rear of the machine. COMPLETELY
disconnects the machine from the power supply. Suitable for maintenance procedures and when the machine is
idle for long periods.
Models ED460, ED660 ED900 and ED1250 only. (In ED260 and ED340 models the emergency stop
device is optional).
The machine is fitted with an emergency stop (in accordance to the model) identified by a red button on a yellow
background located on the dryer front. The function of this device is to stop all machine functions immediately
and to KEEP them stopped.
Press in the emergency stop button from the front. An audible warning is produced and emergency stop alarm
code appears on the display.
NEVER LEAVE THE LINEN INSIDE THE DRYER AFTER A DRYING PROCESS, ESPECIALLY IF THE
TEMPERATURE INSIDE THE MACHINE IS HIGH.
DRYING STAGE
COOL DOWN STAGE
PROGRAM
(COOL DOWN)
TEMP. DURATION CONTROL
limit
no. name ºC ºF function min moisture min ºC ºF
(min)
41 COTTON 80 176 time 30 ----- ----- 5 38 100
42 COTTON 1/2 70 158 time 15 ----- ----- 5 38 100
43 SYNTHETICS 60 140 time 15 ----- ----- 5 38 100
44 SYNTHETICS 1/2 60 140 time 10 ----- ----- 5 38 100
45 IRON DRY 80 176 time 15 ----- ----- 5 38 100
COTTON - moisture
46 CUPBOARD DRY 80 176 ---- dry 50 5 38 100
level
moisture damp for
47 COTTON - IRON DRY 80 176 ---- 50 5 38 100
level ironing
SYNTHETICS - moisture
48 CUPBOARD DRY 60 140 ---- dry 50 5 38 100
level
SYNTHETICS - IRON moisture damp for
49 DRY 60 140 ---- 50 5 38 100
level ironing
moisture
50 TOWELS FOLDING 80 176 ---- extra-dry 50 5 38 100
control
The contents of these programs is based on the basic operating mode. The options in the Configuration menu
(Section 7.1) allow you to modify some settings of the preset programs.
DRYING STAGE
COOL DOWN STAGE
PROGRAM
(COOL DOWN)
TEMP. DURATION CONTROL
limit
no. name ºC ºF function min moisture min ºC ºF
(min)
41 COTTON 80 176 time 30 ----- ----- 5 38 100
42 COTTON 1/2 70 158 time 15 ----- ----- 5 38 100
43 SYNTHETICS 60 140 time 15 ----- ----- 5 38 100
44 SYNTHETICS 1/2 60 140 time 10 ----- ----- 5 38 100
45 IRON DRY 80 176 time 15 ----- ----- 5 38 100
COTTON - moisture
46 CUPBOARD DRY 80 176 ---- dry 40 5 38 100
level
moisture damp for
47 COTTON - IRON DRY 80 176 ---- 40 5 38 100
level ironing
SYNTHETICS - moisture
48 CUPBOARD DRY 60 140 ---- dry 40 5 38 100
level
SYNTHETICS - IRON moisture damp for
49 DRY 60 140 level
----
ironing
40 5 38 100
moisture
50 TOWELS FOLDING 80 176 ---- extra-dry 40 5 38 100
control
The contents of these programs is based on the basic operating mode. The options in the Configuration menu
(Section 7.1) allow you to modify some settings of the preset programs.
PROGRAM
Program number
Number for the order occupied in the list of programs in the dryer’s memory.
Program name
Identifies the program. It can be altered by the user.
TEMPERATURE
Programmed temperature value. Depending on the configuration in the Settings menu (Section 7.1) the
temperature will be displayed in Celsius or Fahrenheit.
DURATION CONTROL
Duration control by time. The length of the drying phase is defined by time.
Duration control by level of moisture. The drying phase ends when the programmed moisture level is
reached. The drying levels are defined in the Configuration menu (Section 7.1)
COOL DOWN
Gradual cooling after the drying stage. During this process, the extraction and rotation are in operation.
Conditions for ending the program:
The value of the temperature inside the dryer is lower than the set temperature.
After the allotted time, provided the temperature is below 60 ºC (140 ºF).
5. EDIT MODE
Before accessing program editing, it is important to be familiar with the main concepts involved in this process.
Function: Each of the actions performed by the dryer during a program. The functions are always performed
following the same sequence or order of execution.
Stage: The grouping of the functions into the order in which they are to be performed is defined as a stage. In a
drying program there are basically two stages: the drying stage and the cooling stage.
EASY operation. In EASY operating mode the drying stage always consists of a single PHASE.
PRO operation. In PRO operating mode, the drying stage may consist of different PHASES up to a maximum of
nine. A PHASE can be understood as the sequential repetition of certain functions.
Program: The combination of the drying and cooling stages, whose aim is to dry the fabrics involved.
Edit: Managing the programs.
Editing options:
• Creating a new program
• Modifying an existing program
• Copying an existing program into a new program. The preset programs can be copied.
• Deleting a program created by the user.
It is important to note that Programs 41 to 50 are factory set. The contents of these programs cannot be
changed or deleted. Only the program name can be modified.
Configuration: The SYSTEM TOOLS (Chapter 6) mode groups together the settings that affect the operation
of the dryer. Modifying the value of these settings allows the operation of the dryer to be adapted to the needs of
the users while using the machine’s possibilities to the maximum.
The dryer leaves the factory with the basic configuration of operation options.
This configuration allows the machine to be programmed with many possibilities but with great
simplicity.
Do not modify the configuration parameters without knowing exactly what purpose they have in the
functioning of the machine as a whole.
contained in the fabrics and the time limit for the duration of this process. The level of moisture contained
in the fabrics is constantly monitored.
When the moisture level falls to the programmed level or the set time limit ends, the program moves on to
the next phase (PRO mode) or on to the cooling stage.
Temperatures
Programming the drying temperatures.
Functions that can be programmed:
• Programming the internal temperature of the drum. A function that can be programmed in EASY
mode and PRO mode. It allows the temperature inside the dryer drum to be programmed.
• Programming the temperature of the air input. This is a function that can only be programmed in PRO
mode. This allows the user to program the temperature limit for the exhaust air from the gas burner or for
the series of electric heating elements.
Mechanical action
Functions that can only be programmed in PRO mode.
• Programming the rotation speed.
There are three preset speeds that can be selected in programming.
The rpm for each speed is set in the TABLES menu in System Tools (Section 7.1.3).
• Programming the reverse rotation sequence.
There are five preset sequences that can be selected in programming.
Each sequence has three settings:
• Left turn time (anticlockwise direction). Programming in minutes.
• Pause time. Programming in seconds.
• Right turn time (clockwise direction). Programming in minutes.
The rotation and pause times are set in the TABLES menu in System Tools (Section 7.1.3).
Cool down
Functions programmable in EASY mode and PRO mode.
End of program stage.
During the cooling stage the heating system is switched off and the rotation of the drum and the extraction
continue operating to reduce the temperature of the clothes at the end of the drying program, thereby avoid
creases in the fabrics and the risk of spontaneous combustion.
• Normal cooling. In the corresponding stage, a stage duration and a target temperature are programmed.
The program ends when one of the following conditions is satisfied:
• The programmed time ends and the internal temperature of the dryer is below 60 ºC (140 ºF).
• The internal temperature of the dryer is equal to or less than the programmed target temperature.
• Safety cooling. Cooling that is activated when a drying program is interrupted by pressing the key or
by opening the door during the normal cooling stage. The program ends when the internal temperature of
the dryer is at or below 60 ºC (140 ºF).
VERY IMPORTANT!!!
The cooling stage is intended to reduce the temperature inside the drum, thereby preventing creases in
the fabrics and reducing the risk of spontaneous combustion from static electricity. As a security
measure it is highly advisable to program enough time to allow the fabrics to cool.
Some of the features listed below are only programmable in PRO mode.
Drying mode
• Select the type of control for the length of the drying
period (Fig. 5.3):
by time
Drying time
• If the length of the drying period has been selected by
time, increase or decrease the length of the drying
period with the and keys (Fig. 5.4).
Fig. 5.4
Time limit
• Select the maximum drying time. Increase or decrease
the time limit for the drying period with the and
keys (Fig. 5.6).
Fig.5.6
• If the phase with heating has been selected, the user will
Drying temperature
access the drying temperature programming screen (Fig.
5.8). Increase or decrease the drying temperature with the
and keys.
Rotation speed
• Select the spin speed (Fig. 5.10).
Function that can only be programmed in PRO mode.
Fig. 5.10
Rotation
• Select the reverse spin option (Fig. 5.11).
Function that can only be programmed in PRO mode.
Fig. 5.11
Beep on end
• Select whether an acoustic warning is desired at the end
of the phase (Fig. 5.12).
Function that can only be programmed in PRO mode.
Fig. 5.12
Next phase
• Programme a new phase or access the programming for
cooling. (Fig. 5.13)
Function that can only be programmed in PRO mode.
Fig. 5.13
Cooling time
• Select the cooling time. Increase or decrease the cooling
time with the and keys (Fig. 5.14)
Fig. 5.14
Fig. 5.15
Edit programs
Pressing the key for editing a pre-existing program
accesses the following menus:
• Select the icon to edit a phase of a pre-existing program . The dryer will display a screen with the
editable programs.
• Select the program to be edited.
• In EASY operating mode, having selected the program to edit, follow the same process as that for
programming a new program (Section 5.4. Programming a new program).
Remember that on editing a preset program, only the name of the program can be altered.
• In PRO operating mode the programs allow multiple phases. Once the program to be edited has been
selected, the editing submenu will be displayed (Fig. 5.17) which will allow the user to:
Edit phases
Editing a phase
Inserting a phase before the selected phase
Inserting a phase after the selected phase
Deleting a phase
Fig. 5.17
• Select the icon for copying a program phase . The dryer will display a list of the existing programs.
Copy from
Fig. 5.18
Copy into
• Select the number of the new program: The number of the
target program for the copy.
Fig. 5.19
• Select the icon for deleting a program. The dryer will display the list of programs programmed by the
user.
Delete
Fig. 5.20
The control system provides a group of tools aimed at preparing, personalising, informing and controlling the
overall operation of the dryer.
Within this group, the tools are grouped into different intervention areas:
• CONFIGURING the system.
• INFORMATION regarding the dryer’s features, executed functions and alarms detected by the machine’s control
system.
Information on how to manage and use these areas is displayed on the screen in written text.
Information on how to manage and use these areas is displayed on the screen in
written text.
Use the keys on the control panel to access the different blocks in the TOOLS mode.
Horizontal movement
Vertical movement
Language
Temperature unit
Beep on keypress
General settings Screen contrast
Blink on end
Max. lint f. cl.time
Machine ID:
Operating mode
Manual program
Modif. in proc.
Settings Options
Info view
CONFIGURATION Autospeed
Default programs
(Chapter 7)
Left rotation
No rotation
Right rotation
Tables speed
wet
dry
extra-dry
Access programs
Access codes Access tools
Change code
Model
Software version
Available programs
General
AFS
MSN
INFORMATION
FAN
(Chapter 8)
Working hours
Program count
Work counters
Program counters
Alarm counters
7. CONFIGURATION MENU
The CONFIGURATION menu contains many settings that allow the operation of the dryer to be adapted to the
specific needs of each user.
7.1. Settings
Temperature unit: Permits selecting the unit that the temperature values are displayed in.
Programmable values : C (degrees Celsius) , F (degrees Fahrenheit)
Factory settings : depending on specification.
Default value : degrees Celcius
Beep when pressing a key: An acoustic warning that the dryer emits when a key is pressed.
Programmable values : YES / NO
Default value : YES
Lint filter cleaning time: This allows the user to set a number of hours after which, if the filter door has
not been opened, the dryer will display a filter cleaning reminder.
Programmable range : from 0 to 48 hours. Programming 0: deactivates the cleaning
reminder
Default value :2
Machine ID: This parameter assigns a network identifier to the dryer. This identifier enables the
communication of the dryer with the environment through a system based on RS-485 protocol.
Programmable range : 0 (disabled communications) … 1-99 (enabled communications)
Default value :0
7.1.2. Options:
Operating mode: This option allows the user to select two operating modes.
Programmable values : EASY. Single phase drying programs
PRO. Multi-phase programs and other programmable functions
Default value : EASY
Manual program: Its activation enables the display and use of the manual program in the program
selection menu (further details in Section 4.5).
Programmable values : YES / NO
Default value : YES
Modification in process: Its activation allows the user to modify programs while a program is running
(further details in Section 4.4).
Programmable values : YES / NO
Default value : YES
INFO view: This option disables the display of the INFO key and access to the information described in
Section 4.3.7.
Programmable values : YES. INFO key enabled
NO. INFO key disabled
Default value : YES
AUTOSPEED: When this option is enabled, the drum speed automatically changes depending on the
moisture level detected in the fabrics (further details in Section 4.4.3).
Programmable values : YES / NO
Default value : YES
Default programs: Its activation enables the display and use of the pre-set programs in the program
selection menu (further details in Section 4.5).
Programmable values : YES / NO
Default value : YES
7.1.3. Tables:
Tables of programmable values and settings, depending on the operating mode and the model of dryer.
Drum rotation without pauses or reversal of the direction of rotation.
To obtain rotation in a single direction and without reversal pauses, the following should be programmed:
No rotation: 0 seconds
Right rotation: 0 minutes.
Criteria for altering the options for drum rotation speed and moisture level.
When altering the values of these options, the order from lowest to highest must be kept at all times. The
value selected must always be higher than the value of the lower option and lower than the value of the
higher option.
8. INFORMATION MENU
8.2. Counters
WORK COUNTERS: Provides information on the hours of operation of the machine and the total number
of programs run.
PROGRAM COUNTERS: Indicates the number of times each program has been executed.
ALARM COUNTERS: Contains a list of all alarms in the machine and the number of times they have
occurred.
Initialising the values of the three counters is an operation reserved exclusively for the Authorised Technical
Service.
ONCE THE PROGRAM HAS ENDED, THE LINEN AND THE INSIDE OF THE DRUM MAY BE AT
A HIGH TEMPERATURE.
PROTECT HANDS WITH HEAT-INSULATED GLOVES.
10. TROUBLESHOOTING
10.2. Alarms
To increase safety levels in operating the dryer and to protect both the linen being dried and the machines
components, the microprocessor has the capacity to detect the presence of the most significant malfunctions that
might possibly occur. An audible alert is automatically activated once the alarm is triggered.
KEY FUNCTION
The occurrence of an alarm automatically causes the heating system to switch off and the cancellation of the
program.
The drum rotation and the exhaust fan continue to work as long as the alarm does not affect the control of these
components.
Once an alarm is detected, press the key . The display will show the report corresponding to the alarm.
Press the key to cancel the audible alert.
Once the problem that caused the alarm has been solved, press the key. The alarm will be cancelled.
CAUTION!
Procedure in the event of an alarm
Any procedure aimed at rectifying the fault provoking an alarm that involves removing the protection covers has
to be performed by the Customer’s Technical Assistance Service or by the Authorised Technical Assistance
Service, and never by the user of the machine.
Never carry out an intervention that is not described in this section.
DANGER!
BEFORE COMMENCING ANY PROCEDURE WHICH INVOLVES REMOVING THE PROTECTION COVERS:
• DISCONNECT AND MECHANICALLY LOCK THE MACHINE’S BREAKER SWITCH.
• CLOSE AND MECHANICALLY LOCK THE MANUAL GAS VALVE (machines heated with gas).
• WAIT A MINIMUM OF FIVE MINUTES TO ELIMINATE THE RISK OF ANY RESIDUAL VOLTAGE AND TO
ENSURE THAT THERE ARE NO PARTS IN MOVEMENT.
• CHECK THAT THE TEMPERATURE OF THE MACHINE IS NOT TOO HIGH TO CARRY OUT THE
PROCEDURES SAFELY.
(*) In ED900 and ED1250 models that are equipped with two inverters, when Alarm 20 corresponding to the fan
inverter is activated, the screen will display this alarm together with the alarm number corresponding to the drum
inverter, indicated in brackets.
The following table shows the inverter’s alarm numbers together with their description:
CODE ALARMS
0 Fault due to communication failure between the microprocessor and the inverter
4 Fault due to disconnection of the motor’s thermal protection (Klixon)
9 Fault due to an error in initialising the inverter or machine model
39 Fault due to general failure of the inverter
41/42/43 Fault due to a failure in the inverter’s output phase
47 Fault due to the inverter being overloaded
48 Fault due to under-voltage in the inverter’s DC bus
49 Fault due to overvoltage in the inverter’s DC bus
50 Fault due to a short circuit in the motor
52 Fault due to a failure in the inverter’s input phase
55 Fault due to inverter over temperature
56 Fault due to a short circuit between the inverter’s output phase and the dryer’s earth.
59 Fault due to inverter overcurrent
32/33/37/38/45
Fault due to a failure of the inverter’s internal control
46/53/54/6/62
10.2.2. Troubleshooting
1 EMERGENCY STOP
2 ASSEMBLY ERROR
Communication fault between the dryer control microprocessor and the drum motor inverter.
Probable cause:
Fault in the electrical supply from the inverter.
Fault in the communication wiring.
Fault in the inverter’s communication circuits or the microprocessor.
Procedure:
Disconnect the machine from the power supply and reconnect it.
If fault persists, disconnect the power supply and contact Authorised Technical Services.
4 INVERTER OVERCURRENT
Lack of concordance between the inverter operating settings and the microprocessor memory settings.
Probable cause:
Inverter not initialised.
Accidental modification or loss of the inverter configuration settings.
Procedure:
Disconnect the power supply from the machine and reconnect after five minutes.
If fault persists or is frequently repeated, contact Technical Assistance Service.
9 OVER TEMPERATURE
10 HEATING FAULT
The dryer does not detect the increase in the internal temperature when the heating system is on.
Probable cause:
Fault in the heating system.
Fault in the internal temperature detection system.
Procedure:
Disconnect the power supply from the machine and reconnect after five minutes.
If fault persists or is frequently repeated, disconnect the power supply and contact your Authorised Technical
Service.
In dryers with gas heating, close the manual gas inlet valve.
15 ROTATION FAULT
18 HEATING FAULT
19 FAULTY SUCTION
Detection of suction incorrect or out of range in the suction safety pressure switch.
Probable cause:
Damaged or blocked exhaust duct.
Fault in the exhaust motor.
Fault in the suction detection system.
Procedure:
Operations reserved for Customer’s Technical Assistance Service.
Switch off the power supply to the machine.
In dryers with gas heating, close the manual gas inlet valve.
Clean the exhaust ducts.
Check and clean the exhaust fan.
Check that the suction control tube is properly fitted and clean at its ends.
Check the connection for the automatic exhaust switch.
Reconnect the power supply to the machine and check performance.
If fault persists or is frequently repeated, disconnect the power supply and contact your Authorised Technical
Service.
20 FAULTY FAN
Fan failure due to disconnection of the motor protections or, in ED900 and ED1250 models, due to failure of
the extraction fan inverter
Probable cause:
Tripping of the motor’s thermal protection.
Fault in the wiring of the motor’s power supply circuit.
In ED900 and ED1250 models, failure of the fan inverter.
Procedure:
Operations reserved for Customer’s Technical Assistance Service.
Switch off the power supply to the machine.
Check the condition of the automatic protective circuit breaker.
Check for possible mechanical seizing in the extraction motor.
Reconnect the dryer after a period of 10 minutes.
If fault persists or is frequently repeated, disconnect the power supply and contact your Authorised Technical
Service.
In ED900 and ED1250 models, make a note of the inverter alarm number indicated in brackets and inform the
Technical Assistance Service.
Conflict between the model of dryer and the identification jumpers located on the microprocessor board.
Probable cause:
No jumpers on X23 and X24 connectors.
Error in connecting X23 and X24 connectors.
Fault in the dryer control system.
Procedure:
Switch off the power supply to the machine.
Contact Authorised Technical Services.
In dryers with gas heating, close the manual gas inlet valve.
CAUTION!
• Press the key. This action interrupts the drying cycle that is running. The dryer control remains in
operation and extraction continues to operate to cool the machine.
• Open the door. Pull on the door handle to open. The dryer will stop running.
DANGER!
IT IS COMPULSORY TO CARRY OUT ALL THE INSPECTIONS AND TESTS REQUIRED BY THE
EXISTING LEGISLATION IN FORCE IN THE COUNTRY OR AREA IN WHICH THE MACHINE IS TO BE
USED, AT THE FREQUENCY DETERMINED BY THE AFOREMENTIONED LEGISLATION, ESPECIALLY
THOSE CONCERNING GAS APPLIANCES.
BEFORE MANIPULATING ANY OF THE MACHINE’S MECHANISMS, ENSURE THAT:
• THE AUTOMATIC EXTERNAL SWITCH IS DISCONNECTED AND MECHANICALLY LOCKED.
• THE MACHINE’S BREAKER SWITCH IS DISCONNECTED AND MECHANICALLY LOCKED (in
machines fitted with this device) (IF NECESSARY, REMOVE THE SWITCH’S REAR SUPPORT
COVER. THE SWITCH MUST BE IN THE “0” POSITION).
• THE MANUAL GAS SUPPLY VALVE IS CLOSED AND LOCKED (machines with gas heating).
• THERE ARE NO PARTS IN MOVEMENT DUE TO INERTIA.
• THE MACHINE IS COLD THROUGHOUT.
CAUTION!
FOLLOW THE INSTRUCTIONS PROVIDED. DOING SO WILL ENSURE AN EXCELLENT SERVICE,
REDUCE THE LIKELIHOOD OF FAULTS AND EXTEND THE LIFE OF THE DRYER.
USERS MUST REFRAIN FROM CARRYING OUT ANY MANIPULATION RESERVED FOR THE
AUTHORISED TECHNICAL SERVICE OR CLIENT TECHNICAL SERVICE.
THERE IS A MANUAL FOR MAINTENANCE OPERATIONS TO BE CARRIED OUT BY THE AUTHORISED
TECHNICAL SERVICE.
CAUTION!
SPECIFIC WARNINGS FOR GAS-HEATED DRYERS
GAS CIRCUIT:
Should the dryer be dismantled, on reassembling pay special attention to the order in which the
components are assembled. Ensure that the seals are fitted correctly and avoid over-tightening self-
tapping threads, since they can crack female components.
DANGER!
LINT AND SOOT ARE HIGHLY FLAMMABLE SUBSTANCES.
IT IS ESSENTIAL TO AVOID THESE BUILDING UP INSIDE THE MACHINE AND THE EXHAUST DUCTING
RUNNING FROM THE MACHINE TO THE OUTSIDE.
IT IS THEREFORE VERY IMPORTANT TO CLEAN THE AREAS EXPOSED TO LINT AND SOOT ON A
REGULAR BASIS (E.G.: COVERS, EXHAUST DUCTS, FILTER, FAN, ETC.). BY APPLYING THE
MAINTENANCE AND CLEANING PLAN SET OUT IN THIS CHAPTER ON A TIMELY BASIS. IN THE CASE
OF MACHINERY OPERATING IN ESPECIALLY DIRTY CONDITIONS, IT IS ESSENTIAL TO CLEAN MORE
FREQUENTLY.
KEEP THE AREA AROUND THE MACHINE FREE OF LINT AND FLAMMABLE SUBSTANCES.
CAUTION!
THE LINT FILTER SHOULD BE CHECKED PERIODICALLY AND CLEANED WHENEVER DEEMED
NECESSARY.
CLEANING THE LINT FILTER IS VERY IMPORTANT.
THE ACCUMULATION OF LINT IN THE FILTER REDUCES THE PERFORMANCE OF THE DRYER AND
INCREASES THE RISK OF SPONTANEOUS COMBUSTION.
CHECK THAT THE LINT FILTER IS NOT TORN OR BROKEN.
A BROKEN LINT FILTER ALLOWS LINT TO PASS INTO THE EXHAUST DUCT. THIS BUILD UP IS AN
IMPEDIMENT FOR EXTRACTION AND POSES A SIGNIFICANT RISK OF FIRE.
NEVER OPERATE THE DRYER WITHOUT THE LINT FILTER OR WITH THE LINT FILTER BROKEN OR
DAMAGED.
FOR GREATER SAFETY, ACTIVATE THE LINT FILTER’S PERIODIC CLEANING INDICATION IN THE
GENERAL PARAMETERS CONFIGURATION MENU.
Fig. 11.1
Fig. 11.2
CAUTION!
THIS SHOULD BE CARRIED OUT BY QUALIFIED PERSONNEL ONLY.
CHECK THE DOOR SAFETY DEVICE DAILY.
TAKE GREAT CARE WHEN CHECKING THE DOOR LOCK.
IF THERE IS A FAULT IN THE DOOR LOCK, KEEP HANDS WELL AWAY FROM THE DRYER LOADING
ORIFICE.
Checking procedure:
• With the machine power supply on, open the door of the dryer. The display reports that the door is open
and no program can be started.
• Close the door.
• Select and run a drying program containing heating.
• When the display shows that the heating system is on, open the door of the dryer.
• The open door image appears on the display.
• Close the door. The display shows a message allowing the program to be resumed or cancelled.
• Cancel the program and open the door.
DANGER!
CAUTION!
THIS SHOULD BE CARRIED OUT BY QUALIFIED PERSONNEL ONLY.
CHECK THE EMERGENCY STOP ON A WEEKLY BASIS.
Applying the emergency stop device (see section 4.6.4).
Checking procedure:
• Switch on the machine and start a drying program.
• Press the emergency stop button.
• The drum will stop rotating and the heating system will turn off.
• The beep will sound and a warning message will be displayed stating that the Emergency Stop is activated.
• Unlock the Emergency Stop button.
• Press the key. The Emergency Stop icon disappears, the beep stops, and the MAIN MENU icons are
displayed on the screen.
DANGER!
NEVER USE THE MACHINE WITHOUT A PROPERLY WORKING EMERGENCY STOP DEVICE.
x
• Check the heating system ignition and combustion (gas heating)
x • Cleaning the lint filter
x • Clean the protective vents of the extraction motor fan
In accordance with safety directives, all electrical devices and mechanisms subjected to high temperatures, are
to be protected by safety guards (covers) to prevent accidental contact with these elements.
DANGER!
Fig. 11.5
Fig. 11.6
Fig. 11.7
CAUTION!
• As a preventive maintenance measure, it is very important to ask the Authorised Technical Service for a
periodic overhaul of the machine.
• Recommended interval: every year or every 3000 cycles.
• If any element is found to be worn or damaged during the inspection, it should be renewed.
Moisture control x x x x x x
Keyboard x x x x x x
Gas valve x x x x x x
Burner control x x x x x x
¾” Rubber seal x x
Ignition electrode x x x x x x
Ionisation electrode x x x x x x
Heating contactor x x x x x x
CAUTION!
• Taking the dryer out of service must be performed by a specialised service or contractor.
• Under no circumstances must the dryer be left unchecked.
• When it comes to handling and transporting the machine, the same precautions and regulations
must be taken into account as for the installation process.
For further information concerning the withdrawal of the dryer from service, consult the corresponding chapter in
the Installation Instruction Manual.