Computerized Flat Knitting Machine

MATSUYA

2010.12
MATSUYA

PREFACE

WE THANK YOU YOUR PURCHASE OF OUR M SERIES COMPUTERIZED FLAT

KNITTING MACHINE.

THIS INSTRUCTION MANUAL GIVES THE EXPLANATION ON HOW TO OPERATE

THE MACHINE & WHAT PRECAUTIONS SHOULD BE DONE.

IMUM
PLEASE READ THIS MANUAL THOROUGHLY IN ORDER FOR MAXI
OPERATION OF THE MACHINE PERFORMANCE.

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CONTENT PAGE
1 INSTALLATION -------------------------------------------------------- 07
2 NAME OF EACH PARTS --------------------------------------------------- 08
3 SAFETY REGULATIONS --------------------------------------------------- 09
4 MACHINE OPERATION AND ADJUSTMENT
4.1 MACHINE POWER ----------------------------------------------------- 10
4.2 SWITCH BAR & CARRIAGE MOVEMENT ------------------------------------ 10
4.3 DRIVE MECHANISM --------------------------------------------------- 11
4.3.1 ADJUSTMENT OF MOTOR TIMING BELT -------------------------------------------- 11
4.3.2 ADJUSTMENT OF CARRIAGE TIMING BELT ----------------------------------------- 12
4.4 CARRIAGE --------------------------------------------------------- 12
4.4.1 CARRIAGE CONNECTION -------------------------------------------------------- 12
4.4.2 ENCODER --------------------------------------------------------------------- 13
4.4.3 YARN FEEDER ADJUSTMENT --------------------------------------------- 13
4.4.4 BRUSH ADJUSTMENT ----------------------------------------------------------- 13
4.4.5 NEEDLE DETECTOR ADJUSTMENT -------------------------------------------------- 14
4.4.6 ADJUSTMENT OF CARRIAGE STOPPER ---------------------------------------------- 14
4.4.7 BEARING ADJUSTMENT --------------------------------------------------------- 15
4.4.8 CARRIAGE NO. ---------------------------------------------------------------- 15
4.4.9 YARN CHANGE DEVICE ---------------------------------------------------------- 16
4.5 NEEDLE BEDS -------------------------------------------------------- 17
4.5.1 TYPES OF NEEDLES ------------------------------------------------------------ 17
4.5.2 DRAWING OF REST NEEDLES ----------------------------------------------------- 17
4.6 TAKE-
TAKE-DOWN DEVICE -------------------------------------------------- 18
TAKE-DOWN MOTOR ---------------------------------------------------
4.6.1 TAKE- 18
TAKE-DOWN ROLLER ----------------------------------------------
4.6.2 AUX. TAKE- 18
4.6.3 FABRIC DROP DETECTOR ----------------------------------------------- 19
ROLL-IN DETECTOR --------------------------------------------
4.6.4 FABRIC ROLL- 19
4.7 RACKING DEVICE ---------------------------------------------------- 19
4.7.1 RACKING MECHANISM ------------------------------------------------- 19
ADJUSTMENT OF RACKING ORIGIN SENSOR ----------------------------------
4.7.2 ADJUSTMENT 20
4.8 ADJUSTMENT OF YARN TENSIONER -------------------------------------- 20
4.8.1 MAIN TENSIONER ---------------------------------------------------- 20
4.8.2 SIDE TENSIONER --------------------------------------------------- 21
4.8.3 PILOT LAMP ------------------------------------------------------ 21
5 MACHINE MAINTENANCE
5.1 CLEANING ----------------------------------------------------------- 22
5.2 OILING ------------------------------------------------------------ 22
6 PATTERN DESIGN
6.1 EXPLANATION OF CAM DATA ---------------------------------------------- 23
6.2 CAM DRAWINGS
DRAWINGS INDICATING POSITIONS ----------------------------------
INDICATING THEIR POSITIONS 24
6.3 PATTERN SAMPLES ----------------------------------------------------- 26

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CONTENT PAGE
7 EXPLANATION OF CONTROL PANEL
7.1 PROCEDURE TO STAND THE TOUCH PANEL TO ITS VERTICAL POSITION ---------- 28
7.2 CONFIGURATION OF M-M-100 CONTROL DISPLAY --------------------------- 29
7.2.1 RUN DISPLAY ------------------------------------------------------ 30-
30-32
7.2.1.1 TEST DISPLAY (1, 2, 3) ------------------------------------------- 33-37
7.2.1.2 RESET MESSAGE
MESSAGE -------------------------------------------------- 3 8- 39
7.2.1.3 WASTE KNITTING DISPLAY ------------------------------------------ 40-
40-41
7.2.1.4 PIECE COUNT WINDOW ---------------------------------------------- 42
7.2.1.5 FILE DISPLAY --------------------------------------------------- 42
7.2.1.6 EDIT DISPLAY --------------------------------------------------- 44
7.2.1.7 SPEED WINDOW --------------------------------------------------- 46
7.2.1.8 DISPLAY FOR SETTING --------------------------------------------- 47
7.3 TROUBLE SHOOTING --------------------------------------------------- 53
8 APPENDIX
8.1 WIRING DIAGRAM (MAIN CIRCUIT)
8.2 CONSTANT YARN TENSION FEEDER (MEMMINGER) (OPTION)

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1．INSTALLATION
1. INSTALLATION OF TOP TENSIONER.
TENSIONER.

SCREWS
B
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86 ㎜

C
A THE PITCTURE IS BEFORE INSTALLATION.

B LOOSE THE SCREWS AND ADJUST THE POSITION OF THE TOP TENSION SATND.

C THIS PITURRE IS AFTER INSTALLATION.

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2. PLACE THE MACHINE ON THE FLAT GROUND TO MAKE SURE THERE IS NO VIBRATION WHEN MACHINE IS
OPERATING.
3. LEVEL THE MACHINE WITH THE 4 LEVELLING BOLTS

4. MACHINE VOLTAGE: 220V, SINGLE-

SINGLE-PHASE (TRANSFORMER IS REQUIRED FOR DIFFERENT VOLTAGE)

MATSUYA

LEVELLING BOLTS×4

K N I T T I N G
MODEL L1(mm) L2(mm) WEIGHT(KG)
W I D T H
M-100 40″(1016mm) 1162 1705 356

NOTE：
TAKE MOST CAUTION WHEN TRANSPORTING THE MACHINE.

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2．NAME OF EACH PARTS

2 3
6 MATSUYA

4 5

7 8

13 12 10 11

18

17

15

1 PILOT 10 DRIVE MOTOR

16 2 DISPLAY 11 TAKE-DOWN SET LEVER
3 YARN BOBBIN TABLE 12 TRANSFORMER
4 CATERPILLAR 13 ELECTRONIC BOX
14 5 CARRIAGE 14 AUX.ROLLER
6 SIDE TENSIONER 15 TAKE-DOWN ROLLER
7 SYSTEMSWIFT 16 FABRIC DROP DETECTOR
8 EMERGENCY STOP 17 FABRIC ROLL-IN DETECTOR
9 RACK MOTOR 18 MAIN TENSIONER

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3．SAFETY REGULATIONS
RULESIBIT

1. PLEASE FOLLOW THE PROCESS IN THE OPERATION MANUAL AND THE WARNINGS.

2. IT IS A MUST TO PRECEDE THE PROCESS OF ALL SAFETY REGULATIONS.

3. IT IS A MUST TO KEEP THE MACHINE CLEAN AT ALL TIMES.

4. PLEASE SHUT DOWN THE MACHINE POWER BEFORE CLEANING THE MACHINE.

5. PLEASE SHUT DOWN THE MACHINE POWER

POWER BEFORE DOING MAINTENANCE.

PROHIBITS

1. DO NOT RUN THE MACHINE WITHOUT FULLY UNDERSTAND THE OPERATION.

2. DO NOT LEAVE THE MACHINE WHEN NOT SURE THAT THE MACHINE IS NOT AT SAFE CONDITION.

3. DO NOT REMOVE THE SAFETY DEVICES OF THE MACHINE.

4. DO NOT WEAR LOOSE CLOTHES, LONG HAIR AND LONG NECKLACES OR HAND CHAINS WHEN

OPERATING THE MACHINE.

5. DO NOT RUN THE MACHINE DURING LIGHTNING OR THUNDER. THIS MAY EASILY DAMAGE THE

ELECTRONIC SYSTEMS.

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4．MACHINE OPERATION AND ADJUSTMENT
4.1 MACHINE POWER

CIRCUIT
EMERGENCY
BREAKER
SYSTEM SWIFT STOP

LEFT STAND(REAR) LEFT STAND(FRONT) RIGHT STAND(FRONT)

1． MAKE SURE THE CARRIAGE IS AT THE LEFT END BEFORE SWITCHING ON THE MACHINE.
2． TURN OFF THE MACHINE POWER DURING MACHINE REPAIRING OR LONG-
LONG-TERM
STOPPING OF THE MACHINE.
3． MACHINE SYSTEM SWITCH IS AT THE FRONT LEFT STAND OF THE MACHINE. TURN
CLOCKWISE FOR
FOR “ON”
ON”.
4． IT IS ADVISABLE TO KEEP 30 SECONDS TIME LAP BEFORE STARTING THE MACHINE
AGAIN AFTER TURNING OFF THE MACHINE TO PREVENT DAMAGING
DAMAGING THE P.C. BOARDS.
5． MACHINE WILL STOP WHEN EMERGENCY STOP BUTTON IS PRESSED.

4.2 SWITCH BAR & CARRIAGE MOVEMENT

ORIGINAL
STOP JOG
RUN
STATE A B
STOP ON OFF

A B
ORIGIN OFF OFF
JOG OFF ON
RUN ON ON

OPERATION CAM

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STOP ORIGINAL JOG RUN

NOTE：
1. MAKE SURE THE SWITCH BAR IS ALWAYS AT THE NEUTRAL POSITION.
2. CARRIAGE SHOULD ALWAYS BE AT LEFT SIDE WHEN USING “WTE WTE” OR “ORI”
ORI” KEYS.
3. TAKE-
TAKE-DOWN MOTOR SHOULD ALWAYS BE AT REST POSITION
POSITION WHEN THE MACHINE IS STOPPED .
THIS IS TO PREVENT THE TAKE-
TAKE-DOWN ROLLER FROM CONSTANT ROTATING.TO
ROTATING.TO RESTART THE
MACHINE, TURN THE SWITCH BAR TO STOP POSITION FIRST TO INITIATE THE TAKE-
TAKE-DOWN MOTOR
MOTOR
BEFORE TURNING TO “RUN
RUN” POSITION.

WARNING：
BEFORE
BEFORE STARTING THE MACHINE, THE SWITCH BAR SHOULD BE TURNED TO THE “STOP” STOP”
POSITION IN ORDER TO INITIATE THE TAKE-
TAKE-DOWN MOTOR FOR SUFFICIENT TAKE-
TAKE-DOWN FORCE
TO ENTER EITHER “JOG”
JOG” OR “RUN”
RUN”CONDITION.
CONDITION. THIS IS TO PREVENT INSUFFICIENT
TAKE-
TAKE-DOWN FORCE FROM CAUSING
CAUSING UPRAISING OF THE FABRIC WHICH MAY RESULT IN THE DAMAGING
OF NEEDLES.

4.3 DRIVE MECHANISM

4.3.1 ADJUSTMENT OF MOTOR TIMING BELT ：

AS SHOWN IN LEFT DIAGRAM, LOOSEN THE 4 SCREWS AT

THE MOTOR BASE, ADJUST THE TIMING BELT TO ENABLE
PRESS DOWN OF ABOUT 10MM.AFTER ADJUSTMENT, FASTEN THE
4 SCREWS.

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4.3.2 ADJUSTMENT OF CARRIAGE TIMING BELT :

ADJUSTMENT SCREW
METHOD TO ADJUST：
ADJUST
LOOSEN THE M8 SCREW TO ADJUST THE TENSION
OF THE BELT TO ENABLE PRESS DOWN OF ABOUT
15MM. AFTER ADJUSTMENT, FASTEN THE
TAPE LOCK BLOCK SCREW.
MACHINE LEFT POSITION

BELT TENSIONER
ABOUT 15mm

TIMING BELT
IF THE BELT IS A LITLE TOO STRETCH, MOVE UPWARD THE BELT TENSION ROLLER FOR ADJUSTMENT.

4.4 CARRIAGE
4.4.1 CARRIAGE CONNECTION
ARM

DRIVE TIMING BELT IS

M5 M6
FIXED TO THE CONNECTING
M6 BLOCKS WHERE THEY ARE
JOINED TO THE CONNECTING
CONNECTING BLOCK
PLATE AT ONE END, WITH THE
CONNECTING
OTHER END JOINED
JOINED TO THE REAR
PLATE
CARRIAGE.
TIMING
REAR FRONT
BELT
CARRIAGE CARRIAGE

CONNECTING ENDS OF TIMING

BLOCK BELT BELT

CARRIAGE

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4.4.2 ENCODER

ENCODER READS THE POSITION OF THE

ENCODER CARRIAGE. OPTIMUM ORIGIN SETTING IS
TIMING REQUIRED TO ASSURE THE CORRECT
BELT OPERATION FOR EACH MOVEMENT.

4.4.3 YARN FEEDER ADJUSTMENT

THERE ARE 6 YARN FEEDERS (1-

(1-6) IN THIS
AB
m

MACHINE.AS PER DRAWING, ALL FEEDERS

5m

OU
0.

ARE TO BE ADJUSTED TO HAVE THE 0.5MM

0.
T
OU

5m
AB

CLEARANCE WITH THE NEEDLES. TOO LOW

m

THE POSITION WILL RESULT IN

IN BENDING
THE LATCH OF THE NEEDLES.

4.4.4 BRUSH ADJUSTMENT

AB
OU
T
1m
m
m
5m
0.
UT

AS PER DRAWING, MOUNT THE BRUSH

O
AB

PARALLELTO THE CARRIAGE.

BAD ADJUSTMENT WILL LEAD TO DROP
STITCH.

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4.4.5 NEEDLE DETECTOR ADJUSTMENT
ADJUSTMENT

AS PER DRAWING, TIP OF THE DETECTOR

SHOULD BE SET BETWEEN THE FRONT & REAR
NEEDLE BEDS. TOO HIGH THE POSITION
WILL CONTACT WITH THE YARN FEEDER AND
TOO LOW THE POSITION WILL CONTACT
WITH THE REST YARN. BOTH SITUATION
RESULTS IN FREQUENT STOPPAGE OF THE
MACHINE.

4.4.6 ADJUSTMENT OF CARRIAGE STOPPER (BOTH SIDES)

SIDES)

AS PER BELOW DRAWING, THE POSITION OF THE CARRIAGE STOPPER SHOULD BE ADJUSTED
CORRECTLY FOR SAFETY OPERATION.

REAR CARRIAGE

RAIL CARRIAGE
STOPPER

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4.4.7 BEARING ADJUSTMENT
HORIZONTAL ADJUSTMENT OF THE BEARING：
SLIGHTLY LOOSEN THE 2 M6 SCREW AND NUTS.
NUTS. THEN, TURN THE ECCENTRIC PIN WITH A
SCREWDRIVER UNTIL THE BEARING SLIGHTLY CONTACTS WITH THE RAIL. AFTER THIS,
FASTEN THE NUTS & SCREWS.
VERTICAL ADJUSTMENT OF THE BEARING：
SLIGHTLY LOOSEN THE 2 M6 SCREW UNTIL THE BEARING SLIGHTLY CONTACTS WITH THE RAIL.
AFTER THIS, FASTEN THE M6 SCREWS.
CARRIAGE

FIXED
BEARING BEARING FOR
RAIL HEIGHT ADJUSTMENT

ADJUSTMENT FOR
SET SCREW HEIGHT ADJUSTMENT
ADJUSTMENT NUT FOR
BEARING FOR HORIZONAL
HORIZONAL ADJUSTMENT
ADJUSTMENT(ECCENTRIC PIN)

NOTE：
IT WILL DAMAGE THE BEARING WHEN
WHEN CONTACT WITH THE RAIL IS TOO STRONG.

4.4.8 CARRIAGE NO.

STITCH CAM CARRIAGE 1 STITCH MOTOR

THIS CARRIAGE NO. IS REQUIRED

WHEN DOING MAINTENANCE OR SELF
DIAGNOSIS PROCESS.
#1 #3

#2 #4

CARRIAGE 2

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4.4.9 YARN CHANGE DEVICE

SPRING
ARM

DC SOLENOID PIN

YARN STOPPER
1mm

CARRIER
M4 FIXED SCREW

YARN RAIL
1mm

YARN
YARN CHANGE IS EXERCISED BY THE SOLENOIDS INSIDE THE ARM. SET THE CLEARANCE
AS SHOWN IN BELOW DIAGRAM. THE STOPPER SHOULD BE SET TO AVOID OVERLAPPING
OVERLAPPING
OF THE YARN FEEDERS.

ABOUT 10mm 15mm 15mm

ABOUT 10mm

NEEDLES

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4.5 NEEDLE BEDS

NEEDLE(HIGH、LOW) JACK(HIGH、LOW)

NEEDLE BED

4.5.1 TYPES OF NEEDLES

NEEDLE JACK

HIGH BUTT HIGH BUTT

LOW BUTT LOW BUTT

AS PER ABOVE DIAGRAM, THERE ARE 2 TYPES OF NEEDLES AND JACKS IN THIS MACHINE.
MACHINE.
COMBINATION OF JACKS AND NEEDLES TO MAKE VARIOUS PATTERNS.
PATTERNS.
NEEDLE（
NEEDLE（HIGH，
HIGH，LOW）
LOW）、JACK（
JACK（HIGH，
HIGH，LOW）
LOW）

4.5.2 BRIEF DIAGRAM OF REST NEEDLE

WIRE

THERE IS NO NEED TO TAKE OUT THE NEEDLES THAT ARE NOT USED. REMOVE THE WIRES AND
PUSH DOWN THE NEEDLES AND JACKS TO THE POSITION AS INDICATED IN ABOVE DIAGRAM.
DIAGRAM. AFTER
THIS, PUT BACK THE WIRE TO ITS ORIGINAL POSITION.

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4.6 TAKE-
TAKE-DOWN DEVICE

4.6.1 TAKE-
TAKE-DOWN MOTOR
TAKE-DOWN ROLLER

CHAIN

3～8mm M6×4 SCREW

TORQUE
MOTOR

RIGHT STAND(REAR)

TAKE-
TAKE-DOWN MOTORA CAN BE FOUND INSIDE THE RIGHT STAND. AFTER ADJUSTING THE TIMING
BELT TO ENABLE PRESS DOWN OF ABOUT 3-
3-8MM, FASTEN THE 4 M6 SCREWS.

4.6.2 AUX. TAKE-

TAKE-DOWN ROLLER

TAKE-DOWN
ROLLER

AUX. TAKE-
TAKE-DOWN ROLLER CAN BE ADJUSTED
BY THE ADJUST SCREWS.

ADJUSTMENT AUX.TAKE-DOWN
SCREW ROLLER

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4.6.3 FABRIC DROP DETECTOR
FABRIC ROLL-IN DETECTOR ROLL-IN SENSOR
3.5mm
WIRE MICRO SWIFT

ADJUST THE POSITION OF THE

SENSOR ACCORDING TO THE
KNITTING WIDTH.
FABRIC

4.6.4 FABRIC ROLL-

ROLL-IN DETECTOR
ROLL-IN SENSOR
3.5mm
WIRE MICRO SWIFT
DURING FABRIC ROLL-
ROLL-IN,THE
IN,THE ANTI
ROLL-
ROLL-IN SENSOR ROD WILL MOVE
TO THE REAR TO CLOSE THE MICRO
SWITCHES AT BOTH ENDS FOR
FABRIC STOPPING THE MACHINE OPERATION.

4.7 RACKING DEVICE

4.7.1
4.7.1 RACKING MECHANISM
NEEDLE BALL SCREW FLANGE

RACKING MOTOR

RACKING DEVICE
1．RACKING DEVICE IS AT RIGHT SIDE OF
NEEDLE BED. RACKING OF REAR NEEDLE
BED IS EXERCISED BY THE BALL SCREW.
AT ORIGIN POSTION, THE EDGE NEEDLE
2．AT
AT FRONT NEEDLE BED IS LEFT 1/2
1/2 PITCH
TO THE EDGE NEEDLE OF THE REAR NEEDLE
BED.
NEEDLE BED（FRONT） ORIGIN SENSOR
RACKING OF REAR NEEDLE BED AT CENTER
3．RACKING
NEEDLE BED（SIGHT SI DE） POSITION IS POSSIBLE FOR 3½P
RACKING.

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4.7.2 ADJUSTMENT OF RACKING ORIGIN SENSOR
BALL SCREW FLANGE
1. AT ORIGIN POSITION, FRONT BED
SHOULD
BE LEFT 1/2 PITCH TO REAR NEEDLE
BED.
2. HERE, AFTER LOOSENING THE FIXED
SCREW, MOVE THE RACKING
RACKING ORIGIN
SENSOR TO THE CORRESPONDENT
POSITION OF THE SENSING PLATE. WHEN
THE LIGHT IS OFF, CONFIRM WHETHER
RACKING ORIGIN SEN SOR
THE FRONT NEEDLE BED IS LEFT 1/2
PITCH TO THE REAR NEEDLE BED.

NOTE：
NOTE
1. NEEDLE BED RETURNS TO ITS ORIGINAL POSITION AFTER EACH ONE
PIECE KNITTING.
2. AFTER ORIGIN RESET, THE SYSTEM WILL AUTOMATICALLY DETECT
TO RESET THE NEEDLE BED TO ITS ORIGIN POSITION.
3. AFTER RACKING MANUALLY, IT IS A MUST TO DO RACKING RESET.
（FOR 2P OR MORE RACKING, PLEASE TAKE CAUTION THAT THE
NEEDLES MAY BEND.）。
BEND.）。

4.8 ADJUSTMENT OF YARN TENSIONER

4.8.1 MAIN TENSIONER

PROPER TENSION ADJUSMENT IS MOST IMPORTANT IN KNITTING.

TENSION ADJUSTME NT SCREW

SMALL KNOT
CATCHER
KNOT TENSION DISC
CATCHER

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4.8.2 SIDE TENSIONER

TENSION
ADJUST SCREW

THERE ARE SIDE TENSIONERS AT BOTH

RIGHT & LEFT SIDES. ADJUST THE
TENSION PROPERLY ACCORDING TO THE
FABRIC.

4.8.3 PILOT LAMP

RED：ERROR STOP
YELLOW：NORMANL STOP
GREEN：IN OPERATION

WHEN MACHINE IS STOPPED BY SWITCH

BAR, RED LAMP
LAMP WILL NOT LIGHT UP.
YELLOW LAMP LIGHTS UP.

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5 MACHINE MAINTENANCE

5.1 CLEANING (EVERY SHIFT)

CLEAN THE MACHINE WITH CLOTH FILLED WITH LOW VISCOSITY LUBRICATION

OIL. ESPECIALLY,

1. NEEDLE BEDS

2. CARRIAGE RAILS

3. YARN RAILS

5.2 OILING
OILING (EVERY SHIFT)

OILING HAS TO BE DONE AFTER CLEANING. ESPECIALLY：

ESPECIALLY

1. CARRIAGE BEARING

2. YARN RAILS

3. YARN PISTONS

NOTE：NEVER
NOTE NEVER DO OILING TO THE TRANSMISSION BELTS.

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6 PATTERN DESIGN
6.1 EXPLANATION OF CAM DATA

ANNOTATE： = HIGH BUTT =LOW BUTT

1 1 0 0 0
TUCK CARRIAGE JACK CAM(0～1)
TUCK CARRIAGE RAISING CAM(0～1)
JACK CAM(0～2)
RAISING CAM(0 ～2)
CENTRE CAM(0～ 2)

CENTER CAM（0～2）
RAISING CAM（0～2） CENTER CAM（0~2）
0：REST
1：ALL IN WORK
2：HALF POSITION
RAISING CAM（0~2）
JACK CAM（0～2）
0：REST
1：ALL IN WORK
2：HALF POSITION
POSITION
REST JACK CAM（0~2）
0：REST
ALL IN WORK
1：ALL IN WORK
2：HALF POSITION
HALF

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6.2
6.2 CAM DRAWINGS INDICATING THEIR POSITIONS
1、REST 2、CENTER CAM D OWN

3、HIGH BUTT JACK KNIT 4、ALL JACK KNI T

5、ALL JACK TUC K 6、ALL NEEDLE KNIT

7、ALL NEEDLE T UCK 8、HIGH BUTT NEEDLE TUCK

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9、HIGH BUTT NEED LE TUCK+ 10、HIGH BUTT KNIT+
HIGH BUTT JACK T UCK ALL JACK KNIT

11、 HIGH BUTT NEEDLE KNIT+ 12、HIGH BUTT NEEDLE KNIT

HIGH BUTT JACK KNIT

13、HIGH BUTT NEE DLE KNIT 3A、HIGH BUTT JACK TUCK

SPECIAL SAMPLES： ADD SHIM TO CENTER CAM

7A、HIGH BUTT NE EDLE KNIT+ 11A、 HIGH BUTT N EEDLE KNIT+

LOW BUTT NEEDL E TUCK HIGH BUTT JACK TUCK

REMOVE SHIM FROM CENTER CAM ADD SHIM TO CENTER CAM

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6﹒3 PATTERN SAMPLE
M-100 CONTROL SCHEME
DESIGN NO．：NT001 CUSTOMER： PAGE：1/1
DESIGN DESCRIPTION：FULL CARDIGAN RACK DATE： PRODUCE BY：
6 D.T.
18G
5
18G
DESIGN 4 A 32s COTTON×3
DRAFT
3

2
1

ANNOTATE：= HIGH BUTT =LOW BUTT

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M-100 CONTROL SCHEME
DESIGN NO．：NT002 CUSTOMER： PAGE：1/1
DESIGN DESCRIPTION：BIRD’S EYE DATE： PRODUCE BY：
6 D.T.

5
18G
4 B 32s COTTON×3
DESIGN
3
DRAFT
2 A

ANNOTATE：= HIGH BUTT =LOW BUTT

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7 EXPLANATION OF CONTROL PANEL
7. 1 ～ PROCEDURE TO STAND THE TOUCH PANEL TO ITS VERTICAL POSITION
POSITION
PROCEDURE TO STAND THE TOUCH PANEL:

PROCEDURE TO LOWER DOWN THE TOUCH PANEL：

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7.2 ～ CONFIGURATION OF M-
M-100 CONTROL DISPLAY

CONFIGURATION OF M-100 CONTROL DISPLAY

INI.DISP

RUN DISPLAY
7.2.1

STITCH
TEST 1 CAM
YARN
RACK
TKDW
TEST TEST 2
7.2.1.1 LAMP
ENCODER

SW BAR
TEST 3
SENSOR

RSET MESSAGE 1 MESSAGE 2 MESSAGE 3

7.2.1.2

WSTE WASTE KNITTING DISPLAY

7.2.1.3

CNT COUNT WINDOW

7.2.1.4

READ
PRG SAVE
FILE USB FILE DISPLAY
7.2.1.5 DEL
RTN

CLR
COPY↓
DEL DEL DISPLAY
EDIT EDIT DISPLAY
7.2.1.6 INS INS DISPLAY
JMP CRSE JMP CRSE WINDOW

RTN
SPD SPD WINDOW
7.2.1.7

LANG SET
S.COVER
SET SETTING DISPLAY CARR SET
7.2.1.8
VERSION PARAMETER SETTING DISPLAY 1

SETTING CH PSWD WINDOW

PARAMETER SETTING DISPLAY 2

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7.2
7.2.1 ～ RUN DISPLAY

1 2 3
4 5 6
7 8 9

10 11 12

13 15 16 17

18 19 20 21

24
22
23 26
25

27

28 29 30 31 32 33 34 35

NO. TITLE ALTERATION

ALTERATION RIGHTS EXPLANATION OF DISPLAY
MACHINE NO. DESIGNATED BY THE CUSTOMER.
1 PRD. NO. CUSTOMER
FACTORY ORIGINAL SETTIN : “0000”
2 GAGE MATSUYA INDICATION OF MACHINE GAUGE
3 TIME CUSTOMER INDICATION OF PRESENT TIME
4 MFG NO. MATSUYA MACHINE MANUFACTURING NO.
5 BED WIDE MATSUYA INDICATION OF MACHINE BED WIDTH
6 DATE CUSTOMER INDICATION OF PRESENT DATE
7 PAT NO CUSTOMER INDICATION OF PATTERN NAME
8 PCE SET CUSTOMER INDICATION OF NO. OF PCS. TO BE KNITTED
9 PCE KNIT PROGRAM DATA INDICATION OF NO. OF PCS. KNITTED
10 KNIT CRSE PROGRAM DATA INDICATION OF ACTUAL KNITTING COURSES
11 TTL CRSE PROGRAM DATA INDICATION OF TOTAL NO. OF COURSES FOR 1 PCE.
12 PREV-
PREV-TIME PROGRAM DATA INDICATION OF PREVIOUS KNITTING TIME
13 DATA PROGRAM DATA INDICATION OF PRESENT KNITTING COURSE
14 ， PROGRAM DATA INDICATION OF PRESENT CARRIAGE DIRECTION
15 CAM PROGRAM DATA INDICATION OF PRESENT CAM MOVEMENT
16 ST PROGRAM DATA INDICATION OF PRESENT STITCH ADDRESS
17 YRN PROGRAM DATA INDICATION OF PRESENT YARN FEEDER NO.

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NO. TITLE ALTERATION RIGHTS

RIGHTS EXPLANATION OF DISPLAY

PILOT LAMP: INDICATING PRESENT SLOW SPEED KNITTING

18 TENS NIL
CONDITION
19 MAX SPD CUSTOMER INBDICATION OF MAX SPEED SETTING
20 SPD PROGRAM DATA INDICATION OF PRESENT SPEED ADDRESS
21 RACK PROGRAM DATA INDICATION OF PRESENT NEEDLE BED POSITION
22 1 PCE CUSTOMER SETTING OF ONE PIECE KNITTING
23 STRKE PROGRAM DATA INDICATION OF PRESENT STROKE SETTING
24 TKDN PROGRAM DATA INDICATION OF PRESENT TAKE-DOWN ADDRESS
25 JMP PROGRAM DATA INDICATION OF JUMP SETTING & NO. OF TIMES
26 JMP CONT PROGRAM DATA INDICATION OF NO. OF JUMP COMPLETED
27 MSG DISPLAY NIL INDICATION OF SYSTEM MESSAGE
28 TEST NIL PRESS TO ENTER “TEST” DISPLAY
29 RSET NIL PRESS TO EXERCISE MACHINE ORIGIN RESET
30 WSTE NIL PRESS TO ENTER “WASTE” DISPLAY
31 CNT
CNT NIL PRESS TO ENTER POP-UP WINDOW FOR COUNT
32 FILE NIL PRESS TO ENTER “FILE” DISPLAY
33 EDIT NIL PRESS TO ENTER “EDIT” DISPLAY
34 SPD NIL PRESS TO ENTER POP-P WINDOW FOR SPEED
35 SET NIL PRESS TO ENTER PARAMETER SETTING DISPLAY
36 MATSUYA M-100 NIL INDICATION OF MACHINE MODEL

＊NOTE：
： ① AFTER POWER ON & MACHINE RESET, TOUCH PANEL INDICATES THE OPERATION AREA AS BELOW：
BELOW：

AT THIS OPERATION AREA, ALL KEYS CAN BE EXERCISED.

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② DURING MACHINE NORMAL OPERATION, TOUCH PANEL INDICATES BELOW OPERATION AREA
AREA：：

※ A【
A【SPD】、【
SPD】、【CNT
】、【CNT】
CNT】KEYS CAN BE EXERCISED DURING MACHINE OPERATION, WHEREAS

※ B【TEST】、【
TEST】、【RSET
】、【RSET】、【
RSET】、【WSTE
】、【WSTE】、【
WSTE】、【FILE
】、【FILE】、【
FILE】、【EDIT
】、【EDIT】、【
EDIT】、【SET
】、【SET】
SET】KEYS CANNOT BE EXERCISED.

③ WHEN MACHINE STOPS DURING OPERATION,（

OPERATION,（EX. SWITCH BAR TURNS TO “STOP”
STOP”ETC），
ETC），TOUCH
），TOUCH PANEL INDICATES

THE OPERATION AREA AS

AS BELOW:

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※ AFTER SWITCH BAR IS TURNED TO “STOP”
STOP”：

A【CNT】、【
CNT】、【EDIT
】、【EDIT】、【
EDIT】、【SPD
】、【SPD】、【
SPD】、【SET
】、【SET】
SET】KEYS CAN BE EXERCISED TO CHANGE DATA. AFTER THAT, TURN SWITCH BAR

TO “RUN”
RUN” AND MACHINE WILL OPERATE UNDER NEW DATA.

B【TEST】
TEST】KEY CANNOT BE EXERCISED. MACHINE RESET HAS TO BE DONE TO DO SO.

C【FILE】
FILE】KEY CAN READ DATA. HOWEVER, MACHINE RESET “RSET
“RSET”
RSET” HAS TO BE DONE FOR OPERATION.

7.2
7.2.1.1 ～ TEST DISPLAY

TEST TEST ：TESTING OF MOTOR SOLENOIDS & SENSORS ETC. {ENTER THE “TEST” DISPLAY

FROM”RUN” DISPLAY（TOTAL 3 PAGES）}

※TESTS CAN BE EXECUTED ONLY UNDER
UNDER BELOW CONDITIONS：
CONDITIONS

① AFTER MACHINE RESET.

② MACHINE IS STOPPED WITH CARRIAGE AT LEFT END POSITION

（TEST DISPLAY 1） （TEST DISPLAY 2）

（TEST DISPLAY 3）

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：
EXPLANATION：
CLICK 【TEST】
TEST】TO ENTER 【TEST DISPLAY 1】

（TEST DISPLAY 1）

STITCH MOTOR：
MOTOR：TESTING THE MOVEMENT OF STITCH MOTOR

NOTE：
NOTE：PRESS 【ORG】
ORG】KEY TO ENTER THIS TEST.

THERE ARE 3 WAYS OF DOING THIS TEST：

1 ：CLICK OF THE RELEVANT STITCH MOTOR (FRONT OR REAR)

TO BE TESTED, ENTER THE STITCH DATA（-182°～ 182°） AND PRESS 【MOVE】

MOVE】KEY.THE MOTOR WILL

THEN ROTATE TO THE DESIGNATED POSITION.

2【STITCH】
STITCH】+【CONT】
CONT】+【STOP】
STOP】 ：CLICK【
【STITCH】
STITCH】 AND THEN【
【CONT】
CONT】KEYS AND THE STITCH MOTOR

WILL MOVE FROM PRESENT POSITION BACK TO ITS ORIGIN POSITION FOLLOWED BY CONTINUOUS TESTING

OF THE STITCH MOTOR. PRESS【

【STOP】
STOP】TO END THIS CONTINUOUS TESTING.

3 CLICK【
【ORG】
ORG】KEY（FRONT OR REAR）TO TEST THE STITCH MOTOR ORIGIN.（NOTE：

& TO BE ORIGIN LAMPS WHICH WILL TURN TO ORANGE COLOR AT ORIGIN POSITION ）

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CAM：TESTING
CAM OF THE CAM POSITION(NO.1～13)

NOTE：
NOTE：PRESS 【ORG】
ORG】KEY TO ENTER THIS TEST.

THERE ARE 3 WAYS TO DO THIS TEST:

1. CLICK ANY ONE OF【

【1】～【13
】～【13】
13】FOR INDIVIDUAL CAM POSITION TEST. WHEN PRESSING THAT PARTICULAR

KEY, IT WILL TURN BLUE COLOR AND THE REST WILL STAY IN GRAY COLOR.

2. 【CAM
CAM】
CAM + 【CONT】
CONT】 + 【STOP
STOP】COMBINATION
STOP OF THESE 3 KEYS FOR CONTINUOUS TESTING.

CLICK【
【CAM】
CAM】KEY, THEN【
【CONT】
CONT】KEY FOR CONTINUOUS TESTING OF FRONT & REAR CAM POSITION.

PRESS【
【STOP】
STOP】KEY TO STOP THE TESTING AND CAMS WILL RETURN TO THEIR ORIGIN POSITION.

3. CLICK【
【ORG】
ORG】KEY（FRONT OR REAR）TO TEST THE CAMS ORIGIN POSITION. AT THIS TIME, THE ORIGIN

LAMP WILL TURN ORANGE COLOR.（NOTE： & TO BE

FRONT & REAR CAM ORIGIN KEY & ORIGIN LAMP. WHEN THE CAM RETURNS TO ITS ORIGIN POSITION,

THE ORIGIN LAMP WILL TURN ORANGE COLOR.）

YARN FEEDER SOLENOID：TESTING OF YARN FEEDER SOLENOIDS

NOTE：
NOTE：PRESS 【1】～【
【6】(YARN FEEDER SOLENOIDS）TO TEST NO. 1～6 YARN FEEDER.
THERE
THERE ARE 2 WAYS FOR THIS TEST：
TEST：

1 CLICK ANY ONE OF 【1】～【6

】～【6】 KEY AND THE YARN FEEDER SOLENOID WILL MOVE 5 TIMES. WHEN THE

PLUNGER COMES DOWN, USE YOUR FINGER TO PUSH BACK THE PLUNGER TO NON-WORK POSITION.

2 COMBINATION OF 【YARN
YARN】
YARN + 【CONT】
CONT】+ 【STOP】
STOP】KEYS FOR CONTINUOUS TESTING. FIRST CLICK【
【YARN】
YARN】,

THEN【
【CONT】
CONT】KEY FOR THIS TEST. PRESS【
【STOP】
STOP】KEY TO STOP THE TEST.

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CLICK 【TEST 2】
2】TO ENTER【TEST DISPLAY 2】

（TEST DISPLAY 2）

RACK：
RACK：TESTING OF THE RACKING MOTOR

NOTE：
NOTE：【1】 ～ 【8】KEY REPRESENTS NEEDLE TO NEEDLE POSITION.； （TO BE KEYS）INDICATING

NEEDLE TO TOOTH POSITION BETWEEN ADJACENT 2 NEEDLES. THE KEY BETWEEN【

【4】&【5】 WHEN“ ”

LIGHTS UP, IT INDICATES RACKING ORIGIN POSITION.

NOTE：
NOTE：AFTER CLICKING 【ORG】
ORG】KEY TO DO FOLLOWING TESTS:
TESTS:（AT
TS: THIS TIME, NEEDLE BED WILL RETURN

TO ITS ORIGIN POSITION AND ORIGIN LAMP WILL LIGHT UP)

THERE ARE 3 WAYS TO DO THE TEST:

1. CLICK INDIVIDUAL KEY FOR TESTING THE POSITION OF CERTAIN RACKING MOTOR.

2. COMBINATION OF【RACK
RACK】
RACK + 【CONT】
CONT】 + 【ST
STOP
STOP】KEYS
OP FOR CONTINUOUS TESTING. FIRST CLICK【RACK
RACK】
RACK

KEY, THEN【
【CONT】
CONT】KEY TO RETURN THE RACKING MOTOR FROM THE PRESENT POSITION TO ORIGIN POSITION

AND THEN TESTING OF CONTINUOS MOVEMENT. PRESS【STOP

STOP】TO
STOP STOP THE TEST.

3. CLICK【
【ORG】
ORG】 KEY FOR THE RACK MOTOR ORIGINAND THE ORIGIN LAMP WILL TURN ORANGE COLOR.

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TAKE-DOWN：TESTING THE TORQUE OF THE TAKE-DOWN MOTOR

TAKE-DOWN：

CLICK ANY ONE OF【

【1】～【9
】～【9】KEY FOR TESTING THE TORQUE OF THE TAKE-DOWN MOTOR.
CLICK【
【OFF】
OFF】KEY TO STOP THE TEST.

NOTE：
NOTE：LOOSEN THE TAKE-
TAKE-DOWN DEVICE BEFORE
BEFORE THE TEST TO AVOID DAMAGING THE DEVICE.

LAMP：TESTING THE CONTROL SIGNAL OF THE PILOT LAMP

PILOT LAMP：

TESTING OF THE PILOT LAMP. THE COLOR OF THE KEY CHANGES ACCORDING TO THE KEY PRESSED.

NOTE：
NOTE：RED LAMP：
LAMP：MACHINE STOPS DUE TO PROBLEM.(EX: KNOT, YARN/NEEDLE BREAKAGE…
BREAKAGE…）

YELLOW LAMP：
LAMP：MACHINE STOPS AT NORMAL CONDITION

GREEN LAMP：
LAMP：MACHINE IN OPERATION

ENCODER：TESTING THE SIGNAL OF THE ENCODER

ENCODER：

1 THE VALUE OF THE CARRIAGE ORIGIN IS “0”.

2 READING :CARRIAGE MANUALLY PUSH TO THE RIGHT-INCREASE; TO THE LEFT-DECREASE

CLICK 【TEST 3】
3】KEY TO ENTER 【TEST DISPLAY 3】

（TEST DISPLAY 3）

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BAR：TESTING THE SIGNAL OF THE SWITCH BAR

SWITCH BAR：

ABOVE INDICATION LAMPS:THE RELEVANT LAMP WILL CHANGE TO ORANGE COLOR WHEN SWITCH BAR IS TURNED

TO THAT PARTICULAR POSITION.

NOTE：
NOTE： 1. WHEN SWITCH BAR IS AT ORIGIN POSITION, ALL LAMPS DO NOT LIGHT UP.

2. WHEN SWITCH BAR TURNS TO “RUN”

RUN”, THE “RUN”
RUN” LAMP CHANGES TO ORANGE COLOR.

3. WHEN SWITCH BAR TURNS TO “STOP”

STOP”FROM ORIGIN,“
ORIGIN,“STOP”
STOP”LAMP CHANGES TO ORANGE
ORANGE COLOR.

4. WHEN SWITCH BAR TURNS TO “JOG”

JOG”, THE “JOG”
JOG” LAMP CHANGES TO ORANGE COLOR.

5. AT TESTING CONDITION, MACHINE WILL NOT FOLLOW THE MOVEMENT OF SWITCH BAR.

SENSORS：TESTING OF SENSORS
SENSORS：

※ THE LAMPS ARE GRAY IN COLOR WHEN ENTER THE TEST

TEST DISPLAY. WHEN TESTING MANUALLY CERTAIN SENSOR,

THE RELEVANT INDICATION LAMP WILL CHANGE TO ORANGE COLOR.

CLICK 【RTN】
RTN】KEY TO RETURN BACK TO “RUN” DISPLAY.
7.2.1.2 ～ RESET MESSAGE
CLICK 【RSET】
RSET】KE, THE BELOW MESSAGE ① WILL POP-UP ON THE “RUN” DISPLAY:

（MESSAGE ①：RESET READY,PLEASE TURN SWITDH BAR）

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MANUALLY TURN THE SWITCH BAR TO “RUN” AND THE MESSAGE ② POP-UP AS BELOW:

（MESSAGE ② :UNDER RESET）

AFTER MACHINE FINISHES THE ORIGIN RESET PROCEDURE, MESSAGE ③ POP-UP AS BELOW：

（MESSAGE ○
3 : RESET FINISHED）
AFTER COMPLETION OF RESET, THE MESSAGE“RSET FIN”WILL APPEAR WAITING FOR NEXT
INSTRUCTION ON OPERATION. IF NO INSTRUCTION IS GIVEN IN 3 SECONDS, THE MESSAGE WILL
DISAPPEAR FROM THE SCREEN.
MANUALLY TURN THE SWITCH BAR FOR ENTERING TO“RUN DISPLAY”TO START KNITTING.
WHEN THERE IS ELECTRIC FAILURE DURING OPERATION, TURN ON THE POWER AND CLICK 【RSET】
RSET】KEY .THE FOLLOWING
WINDOW WILL APPEAR ON THE SCREEN:：

1. CLICK 【YES】
YES】KEY AND THE WINDOW WILL DISAPPEAR TO ENTER “RUN” DISPLAY. THIS “RUN” DISPLAY WILL

SHOW THE PREVIOUS DATA AT THE TIME WHEN THE MACHINE SHUT DOWN. THE MACHINE WILL CONTINUE ITS OPERATION

ACCORDING TO THE PREVIOUS DATA BY TURNING THE SWITCH BAR.

2. CLICK 【NO】
NO】KEY TO LEAVE THE WINDOW AND MESSAGE ① WILL APPEAR ON THE SCREEN.（REPEATING THE PROCEDURE

○
FOR MESSAGE ①～ 3 ）

NOTE：
NOTE：MESSAGE AND WINDOW WILL NOT APPEAR FOR MORE THAN 3 SECONDS. THEY WILL DISAPPEAR FROM THE SCREEN
WHEN THERE IS NO FURTHER INSTRUCTION AFTER 3 SECONDS.
NOTE：
※ RESET OPERATION CANNOT BE DONE DURING MACHINE OPERATION
OPERATION（（AT THIS TIME, THE 【RSET】
RSET】KEY ON
THE ”RUN”
RUN”DISPLAY CANNOT BE EXERCISED.，
EXERCISED.，HOWEVER, WHEN THE CARRIAGE RUNS OUT OF THE KNITTING AREA
AND STOPS, THE【
THE【RSET】
RSET】KEY CAN BE OPERATED. THEN TURN SWITCH BAR TO“
TO“STOP”
STOP” TO STOP KNITTIN
※ STOPPING THE MACHINE DURING OPERATION TO DO MACHINE RESET WILL RESULT IN SEVERE DAMAGE.
(EX. NEEDLE BREAKAGE, FABRIC DROP……
DROP……）
……）
※ WHEN THERE IS MACHINE PROBLEM DURING MACHINE RESET, ERROR MESSAGE WILL APPEAR ON THE “RUN”
RUN”DISPLAY.
PLEASE READ THE ERROR MESSAGE LIST TO CONFIRM THE ERROR POSITION. AFTER CLEARING THE
PROBLEM, REDO THE MACHINE RESET PROCEDURE.

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7.2.1.3 ～ WASTE KNITTING DISPLAY

CLICK 【WSTE】
WSTE】KEY AT “RUN” DISPLAY TO ENTER WASTE KNITTING DISPLAY AS BELOW:

(WASTE KNITTING DISPLAY)

EXPLANATION：
EXPLANATION：CARRIAGE MUST RETURN TO LEFT POSITION TO ENTER THIS TEST

KINDS OF WASTE ：THERE ARE 4 KINDS OF WASTE KNITTING

MAKER’
MAKER’S SET VALUE
KINDS OF WASTE KNITTING STRUCTURE
YARN SPEED STITCH TKDN RACK STRKE

RIB NO.3 3 80 5 45 3

PLAIN 110
PLAIN (FRONT)+ RIB
NO.3 3 5 45 3
RIB 80

PLAIN 110
PLAIN (REAR) + RIB NO.3 3 5 45 3
RIB 80

DRY RUN NIL 5 55 5 45 3

※ NOTE：
NOTE：CLICK THE KEY FOR ANY WASTE KNITTING METHOD AND THE DATA FOR YARN, SPD AND STITCH WILL BE
THE MAKER’
MAKER’SET VALUE AS SHOWN ABOVE. THESE VALUES CAN BE ALTERED
ALTERED ACCORDING TO KNITTING YOUR
CONDITION.

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YARN：THE YARN FEEDERS APPLIED DURING WASTE KNITTING

YARN：

ABOVE NO. 1 TO NO. 6 REFERS TO THE 6 YARN FEEDERS.

SPD：THE SPEED APPLIED DURING WASTE KNITTING

SPD：

ABOVE SHOWN 9 DIFFERENT SPEEDS，1 TO BE “SLOWEST”，9 TO BE “FASTEST”.

STITCH：THE STITCH APPLIED DURING WASTE KNITTING

STITCH：

THE ARROWS“ →、← ”REFER TO THE DIRECTION OF THE CARRIAGE.

NOTE：
NOTE：

A FOR RETIRING FROM WASTE KNITTING, CLICK【
【RTN】
RTN】KEY TO RETURN TO “RUN” DISPLAY.

B ENTER WASTE KNITTING DISPLAY TO ALTER THE MAKER’S SET VALUE FOR YARN, SPEED,
STITCH ETC. AFTER ALTERATION, CLICK【
【CNFM】
CNFM】 AND 【RUN】
RUN】 KEYS,THE CARRIAGE WILL RESET AND MOVE TO
THE LEFT TO KNIT THE FIRST WASTE KNITTING COURSE. AT THE SAME TIME, THE WASTE KNITTING DISPLAY
WILL RETURN TO “RUN” DISPLAY. TURN THE SWITCH BAR TO “RUN”TO START THE WASTE KNITTING.
IF NO ALTERATION ON MAKER’S SET VALUE, CLICK DIRECTLY 【RUN】
RUN】KEY AND THE CARRIAGE WILL RESET AND
MOVE TO THE LEFT TO START THE FIRST COURSE OF WASTE KNITTING. THE WASTE KNITTING DISPLAY WILL RETURN
TO “RUN” DISPLAY. TURN THE SWITCH BAR TO “RUN”TO START THE WASTE KNITTING.

C TO CHANGE THE WASTE KNITTING METHOD, YARN, STITCH ETC DURING WASTE KNITTING
PROCEDURE, WAIT TILL THE CARRIAGE RETURNS TO THE LEFT POSITION, TURN THE SWITCH BAR TO “STOP”
STOP”
AND CLICK 【RSET】
RSET】. AGAIN TURN THE SWITCH BAR TO “STOP
STOP”.
STOP THE DISPLAY WILL RETURN TO WASTE KNITTING
DISPLAY. AFTER ALTERING THE DATA, CLICK 【CNFM】
CNFM】KEY AND 【RUN】
RUN】 KEY. THE MACHINE WILL KNIT WASTE
KNITTING ACCORDING TO THE NEWLY ALTERED DATA.

D TO RETURN TO NORMAL KNITTING FROM WASTE KNITTING, WHEN CARRIAGE IS AWAY FROM
THE KNITTING AREA, TURN THE SWITCH BAR TO“
“STOP”
STOP”，CLICK【
【RSET】
RSET】KEY ，AGAIN TURN THE SWITCH BAR
TO “STOP”
STOP” TO RETURN TO WASTE KNITTING CONDITION.

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7.2.1.4 ～ PIECE COUNT WINDOW

CLICK 【CNT】
CNT】AND COUNT WINDOW WILL POP UP ON “RUN” DISPLAY：

PCE SET: SETTING RANGE - 0～9999

KNIT：NO. OF PCS KNITTED
PCE KNIT：
※ NOTE：
NOTE：THIS DISPLAY CAN BE OPERATED DURING MACHINE OPERATION.
AFTER CLICKING【
【CFM】
CFM】KEY, NEW DATA IS PROMPTLY EFFECTIVE AND RETURN TO “RUN” DISPLAY

7.2.1.5 ～ FILE DISPLAY

CLICK 【FILE】
FILE】KEY TO ENTER FILE DISPLAY（USB FILE，AS BELOW）：

C
(FILE DISPLAY)

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EXPLANATION：
EXPLANATION：

A INDICATING THE PRESENT PAGE

B THE FILE INSIDE THE USB

INDICATING THE PRESENT PATTERN NAME

C INDICATING THE SYSTEM FILE NAME.

CLICK TO CHANGE TO PREVIOUS OR NEXT PAGE.

CLICK THE KEY BEFORE THE TARGET READ FILE NAME AND THE

KEY BECOMES . PRESS“READ” TO READ THE DATA INTO THE

READ
MACHINE.(NOTE：
：ONLY 1 FILE CAN BE READ AT ONE TIME TO THE

USB. PREVIOUS FILE IN THE MACHINE WILL BE DELETED）

CLICK【
【PRG SAVE】
SAVE】KEY TO SAVE THE MACHINE FILE TO THE USB.

NOTE：
NOTE：WHEN THE FILE NAME IS SAME

AS THAT IN THE USB, POP UP WINDOW

PRG AS SHOWN APPEARS. PRESS【
【YES】
YES】
S AVE
D KEY TO OVERLAP THE DATA IN THE USB. IN THE CASE NEW FILE NAME

IS TO BE INPUT, CLICK【
【NO】
NO】KEY AND INPUT FILE NAME TO THE

“PAT NO.”
NO.”

CLICK THE KEY BEFORE THE TARGET FILE NAME TO BE DELETED

AND THE KEY BECOMES . PRESS“DEL”TO DELETE THE FILE。

DEL
NOTE
OTE：
OTE：MORE THAN 1 FILE CAN BE DELETED. THE DELETED FILE(S)

TO BE BE THE FILE(S) INSIDE THE USB.

RTN CLICK THIS KEY TO RETURN TO “RUN” DISPLAY.

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7.2.1.6 ～ EDIT DISPLAY

CLICK 【EDIT】
EDIT】 TO ENTER EDIT DISPLAY AS SHOWN BELOW.

B
(EDIT DISPLAY)
C
EXPLANATION：
EXPLANATION：
EDIT DISPLAY SHOWS 2 COURSES（A），（“→，←”TO BE 1 ROTATION; I.E. 2 COURSES=1 ROTATION）：

A
EDIT DATA MOSTLY ARE "STITCH、CAM、YRN、RACK、SPD、STRKE、TKDN、JMP”. CLICK

ANY WHITE KEY AS SHOWN ABOVE AND A WINDOW WILL POP UP. INPUT THE REQUIRED DATA

AND THEN PRESS 【YES】

YES】. TO END THE PROCESS, PRESS【
【END】
END】TO RETURN TO NORMAL

KNITTING.

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B
AFTER EDITING, CLICK THE WHITE COLOR SPACE NEXT TO THE PAT NO. AND A WINDOW WILL
POP UP. ENTER THE PATTERN NAME.

PREV NEXT ＜＜ ＞＞
：CHANGING 1 PAGE A TIME ：CHANGING 10 PAGES A TIME

CLEAR ALL EDIT DATA TO ZERO（INCLUDING

CLR STITCH, CAM, YRN, RACK, SPD, STRKE, TKDN,

JMP). POP-UP WINDOW FOR CONFIRMATION.

COPY THE TARGET COURSE TO THE NEXT COURSE.（EX：CLICK →

COPY↓
KEY, THEN CLICK【
【COPY↓
COPY↓】 TO EXERCISE THE MOVEMENT.

SELECT THE COURSE TO BE DELETED（ → ）, THEN CLICK【

【DEL】
DEL】

AND POP-UP WINDOW WILL APPEAR AS BELOW. FOR DELETING 2 COURSES,

CLICK【
【DEL 2 CRSE】
CRSE】. FOR DELETING MORE COURSES, INPUT THE FIRST &

LAST COURSE AND THEN CLICK 【YES】

YES】. TO END JUST PRESS【
【RTN】
RTN】.

C
PLEASE CHECK JUMP VALUE TO EXERCISE DELETE PROCEDURE.

DEL NOTE：
NOTE：THERE ARE 2 SITUATIONS FOR

INPUT OF FIRST & LAST COURSE：

COURSE：

1 FIRST COURSE:ODD NO., LAST

COURSE: EVEN NO. 2 FIRST

FIRST COURSE:

EVEN NO. AND LAST COURSE: ODD NO.

EITHER METHOD WILL NOT RESULT IN WRONG CARRIAGE DIRECTION.

SELECT THE TARGET INSERT COURSE（EX → ），CLICK【

【INS】
INS】KEY

AND POP-UP WINDOW APPEARS）：

1【INS 2CRSE】
CRSE】KEY：
：ADD 2 COURSES TO THE

NEXT COURSE OF THE SELECTED TARGET COURSE

INS
2 ：INPUT COURSES

TO BE INSERTED AND PRESS【

【YES】
YES】.

NOTE: THE COURSE TO BE INSERTED MUST BE EVEN NO.（

NO.（EX. 2、
2、4…）；PLEASE
）；PLEASE

CHECK THE JUMP VALUE IN THE PROGRAM TO AVOID ERROR.

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FOR RAPID APPROACH TO TARGET COURSE,

JMP CRSE CLICK【

【JMP】
JMP】AND WINDOW POP UP. INPUT THE

C COURSE NO. TO BE JUMPED AND PRESS 【YES】

YES】

RTN TO LEAVE EDIT DISPLAY AND RETURN TO “RUN” DISPLAY

7.2.1.7 ～ SPEED WINDOW

CLICK SPD】KEY
【SPD】 AND BELOW WINDOW WILL APPEAR ON “RUN” DISPLAY：

(SPEED WINDOW)

EXPLANATION：

THESE ARE THE 9 DIFFERENT SPEED THAT COMPULSORY CHANGE THE PRESENT SPEED. WHEN PRESS

1 1
CERTAIN SPEED KEY（COLOR CHANGES TO BLUE AS ～ ）THE PREVIOUS KEY CHANGES BACK TO GRAY COLOR.

THIS PRESET SPEED TO BE THE MACHINE MAXIMUM SPEED.

INCREASING/DECREASING OF SPEED FROM PRESENT SPEED

（RANGE:-3～3. HOWEVER, THERE WILL BE NO CHANGE IN THE SPEED

IN THE PROGRAM）

OK PRESS THIS KEY AND THE DATA EDITED BECOMES EFFECTIVE IMMEDIATELY.

※ NOTE：
NOTE：
WHEN ENTERING SPEED WINDOW,
WINDOW, THE DATA SHOWN AT FIRST TO BE THE PREVIOUS SET DATA.

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7.2.1.8 ～ DISPLAY FOR SETTING

CLICK 【SET】
SET】KEY TO ENTER THE DISPLAY FOR SETTING AS BELOW DIAGRAM：

(DISPLAY FOR SETTING)

EXPLANATION：
SETTING OF LANGUAGE：
LANGUAGE：SETTING OF THE LANGUAGE FOR MACHINE OPERATION

MACHINE SET WITH FOLLOWING 2 LANGUAGES：CHINESE / ENGLISH

CLICK【
【CHINESE】
CHINESE】OR【
【ENGLISH】
ENGLISH】KEY TO CHANGE TO THE DESIRED LANGUAGE.

SAFETY COVER：
COVER：SETTING THE WORKING CONDITION FOR SAFETY COVER

THERE ARE 2 WORKING CONDITIONS：【

【VALID】
VALID】AND【
【INVALID】
INVALID】
1 SELECT【
【VALID】
VALID】AND MACHINE WILL STOP AT ANY WORKING CONDITIONS WHEN THE SAFETY
COVER IS OPENED.
2 SELECT【
【INVALID】
INVALID】AND MACHINE WILL NOT STOP WHEN SAFETY COVER IS OPENED.

CARRIAGE SETTING：
SETTING：SETTING OF WORKING CONDITION FOR LEFT/RIGHT CARRIAGE

CARRIAGE CAM WORKING CONDITION：【

【VALID】
VALID】AND【
【INVALID】
INVALID】

1 SELECT【
【VALID】
VALID】 AND ALL CARRIAGE CAMS WILL COME OUT (WORKING CONDITION)

2 SELECT【
【INVALID】
INVALID】AND ALL CARRIAGE CAMS WILL NOT COME OUT. (AT REST CONDITION)

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SOFTWARE VERSION：
VERSION：SETTING THE VERSION FOR CTL、I/O BOARDS & TOUCH PANEL

THE BLACK COLOR AREA INDICATES THE VERSION NO.

EX：
EX：CTL: V103F I/0: V103F TOUCH PANEL：
PANEL：0.99a

SETTING：
SETTING： SETTING OF PARAMETER

SETTING
CLICK【
【SET】
SET】KEY AND WINDOW POP UP. INPUT THE CORRECT PASSWORD IN ORDER TO ENTER THE

【PARAMETER SETTING】DISPLAYS.

1 ENTER PASSWORD“
“9226”
9226”（FACTORY SET PASSWORD） TO ENTER PARAMETER SETTING DISPLAY 1、2

（PARAMETER SETTING 1） （PARAMETER SETTING 2）

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PARAMETER SETTING DISPLAY（
DISPLAY（1、2）
INPUT THE PASSWORD “9226
9226”（FACTORY
9226 SET PASSWORD）TO ENTER PARAMETER 1 DISPLAY

（PARAMETER SETTING 1 DISPLAY）

EXPLANATION：

SETTING OF STROKE：
STROKE：SETTING OF KNITTING STROKE

UNIT: NO. OF NEEDLES

“ORG”
ORG”:SETTING TO START-UP NEEDLE “3”: KNITTING WIDTH(TOTAL NO. OF NEEDLES OF FABRIC)
ST ST
“1”:LEFT 1 GROUP“SMALL STROKE” “2”:RIGHT 1 GROUP“SMALL STROKE”
ND ND
“4”:LEFT 2 GROUP“SMALL STROKE” “5”:RIGHT 2 GROUP“SMALL STROKE”

SETTING OF TAKE-
TAKE-DOWN：
DOWN：SETTING THE TORQUE PARAMETER OF TAKE-DOWN MOTOR

SETTING RANGE: 0-99

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SLOW SPEED SETTING：

SETTING：SETTING OF SLOW SPEED

“CRSE”
CRSE”: THE COURSES SETTING FOR SLOW SPEED “TIME”
TIME”: TIME SETTING FOR SLOW SPEED(M/S)

LUBRICATION DEVICE：
DEVICE：SETTING THE TIME FOR LUBRICATION DEVICE

SETTING IS BY THE “HOUR”

HOUR”. AFTER REACHING THE PRESET TIME, CARRIAGE RUNS AT SLOW SPEED TO THE LEFT

ORIGIN POSITION PASSING THE LUBRICATION DEVICE. THEN, THE CARRIAGE WILL TURN TO ENTER THE KNITTING

AREA AT NORMAL KNITTING AND SPEED.

PROD NO.：
NO.：THE PRODUCTION MACHINE NO. SET BY THE CUSTOMER

THE CUSTOMER THEMSELVES SET THE MACHINE PRODUCTION NO.IN THEIR FACTORIES.

CLICK【
【PARAMETER SETTING 2】
】 TO ENTER PARAMETER SETTING 2 DISPLAY AS BELOW：

（PARAMETER SETTING 2 DISPLAY）

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RACK ADJUST：
ADJUST：SETTING THE RACKING ADJUSTMENT

UNIT: EACH ONE STEP OF RACKING MOTOR

STITCH ADJUST：
ADJUST：SETTING OF STITCH ADJUSTMENT

UNIT: EACH ONE SET OF STITCH MOTOR

SETTING OF MACHINE GAUGE：

GAUGE：SETTING THE MACHINE GAUGE

CLICK【
【GAUGE SET】
】KEY TO INPUT CORRECT PASSWORD IN ORDER TO SET MACHINE GAUGE

NOTE：
NOTE：PLEASE KEEP TIGHT THE PASSWORD AND NEVER CHANGE THE GAUGE UNLESS AT GAUGE CONVERSION.

EX：14G , 18G …。

SETTING OF TIME：
TIME：SETTING THE TIME ON THE TOUCH PANEL

CLICK【
【TIME SET】
】KEY TO INPUT THE TIME AND DATE.

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CHANGE OF PASSWORD：
PASSWORD：CHANGE OF PASSWORD (FACTORY SET PASSWORD)

CH PSWD
NOTE：
NOTE：ENTER【
ENTER【PARAMETER SETTING DISPLAY】
DISPLAY】AND INPUT PASSWORD.
CLICK THIS KEY AND POP UP WINDOW APPEARS AS BELOW:
OLD PASSWORD：
PASSWORD：ENTER “PARAMETER SETTING”
DISPLAY

NEW PASSWORD：
PASSWORD：CUSTOMER SET NEW PASSWORD
NOTE：NEW PASSWORD IS 4-DIGIT FIGURE（0～9）

NEW PASSWORD：
PASSWORD：INPUT ONCE AGAIN THE NEW
PASSWORD

【OK】：
OK】：CONFIRM
】： TO EXECUTE THE NEW PASSWORD

【RTN】：
RTN】：DO
】： NOT SET NEW PASSWORD & RETURN BACK
TO THE DISPLAY FOR SETTING.

FACTORY ADJUSTMENT SETTING：

SETTING：INDICATES THE FACTORY ADJUSMENT SETTING

FTY
CLICK【
【FTY ADJUST SET】
SET】KEY TO ENTER PARAMETER SETTING DISPLAY. THIS DISPLAY SHOWS THE VARIOUS

ADJUSTMENT SETTING BY THE MANUFACTURER. THIS IS ONLY FOR REFERENCE BY THE CUSTOMER. THIS IS ONLY

USED BY THE CUSTOMER WHEN THEY LOST THE DATA.

（FACTORY ADJUSTMENT SETTING DISPLAY）

【PARAMETER SETTING1
CLICK【 SETTING1】KEY TO RETURN TO PARAMETER SETTING 1 DISPLAY.;
CLICK【
【RTN】
RTN】KEY TO RETURN TO THE DISPLAY OF SETTING.

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7.3 TROUBLE SHOOTING

TROUBLE SHOOTING
1 Needle Break Left Front!
2 Needle Break Right Front!
3 Needle Break Left Back!
4 Needle Break Right Back!
5 Shock Error Front!
6 Shock Error Back!

※ 7
8
Limit Error Left!
Limit Error Right!
9 Emergency Stop!
10 Safety Cover Error!
MACHINE 11 Top Tension Error!
12 Side Tension Error!
13 Fabric Rollin Error!

※ 14
15
Fabric Drop Error!
Main Motor Encoder Error!
16 Racking Motor Error!
17 Racking Origin Error!
18 Cam Motor Error!
19 Cam Origin Error!
1 File Select Error!
2 File Open Error!
3 File Read Error!
4 File Write Error!
※ 5 System Error!
6 Cam Data Error Left Front!
7 Cam Data Error Right Front!
SYSTEM 8 Cam Data Error Left Back!
9 Cam Data Error Right Back!
10 Yarn Carrier Data Error!
11 Stroke Data Error!
※ 12 Rack Data Error!
13 Jump Data Error!
14 Insert Crse Set Error!
15 Delete Crse Set Error!

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CONSTANT YARN TENSION FEEDER—
FEEDER— MEMMINGER
恒张力进给装置 —— 美名格

1. EFS 620

1. ……………… Barrel tensioner 筒型纱线预张力装置

2. ……………… Tensioner installation positions 纱线预张力装置的安装位
3. ……………… Yarn wheel 送纱转轮
4. ……………… Universal clamp 泛用型夹钳
5. ……………… LED display 发光二极体显示屏幕
6. ……………… Sensor 传感器
7. ……………… Buttons for yarn tension adjustment 纱线张力调整按键
8. ……………… “YARN WINDER”button “送纱转轮储纱”按键
9. ……………… “ ON/OFF ” button“开/关”按键
10. ……………… Signal lamp 讯号指示灯

11. ……………… Output eyelet 出纱瓷导

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2. Operation 操作过程：
操作过程：
2.1 Press “ ON/OFF ” button［9］
按“开/关”键［9］，开启送纱器。
2.2 Lead the yarn through the barrel tensioner［1］and the input eyelet.
引纱线穿过筒型预张力［1］装置和入纱瓷导孔。
2.3 Place the yarn on the left side of the yarn wheel［3］hub and lead it through the
output eyelet.
将纱导引至送纱转轮［3］的左侧并沿下到出纱瓷导。
2.4 Hold the yarn.By briefly pressing the YARN WINDER［8］button,5 windings are wound
around the yarn wheel in clockwise direction
将纱线撑着，轻按“送纱转轮储纱” 键[8]，使送纱转轮以顺时针方向转动5圈储纱。
2.5 Place the yarn on the sensor［6］and lead it to the yarn guide through the output
eyelet.
将纱引至传感器［6］上并引纱线穿过出纱瓷导。
2.6 Adjust the desired yarn tension by preesing the “ – “or“ + ”button［7］
按键“-”或“+” ［7］调整所需设定张力。
NOTE: 注意：
注意：
1）If the EFS 620 is shut down due to a yarn break.only the stop lampis illuminated.The
display shows the adjusted yarn tension.
断纱引发的停机，指示灯亮起，显示屏幕设定张力值。
2）If the EFS 620 is shut down due to stalled motor protection or overload,the stop
lamp is illuminated.the figure “ 88 ” flashes on the display.
动机保护设定或电动机超负荷引发的停机，指示灯亮起，显示屏幕显示数字“88”。
3) The shutdown function is only reset after the fault message has been acknowledged
by pressing the “ON/OFF”button.
引发停机，错误讯息必须在被解读后，再按“开/关”键才完成复位。
4) The EFS 620 will switch off the machine in case of a yarn break only when the yarn
tension is set at 0.7cNor higher.
只有在张力值设定在0.7cN或以上时，遇断纱才会停机。

3. Technical date 技术资讯

3.1 Electrical power 电源 35VA 35VA
3.2 Supply voltage 供应电压 24VAC or 35V DC 24V AC 或 35V DC
3.3 Max.current 最大电流 1.45A 1.45A
3.4 Max.yarn speed 最大纱速度 1500 m/min 1500 米/分
3.5 Yarn tension range 张力值范围 0.3cN to 50Cn 0.3cN 到 50Cn
3.6 Processable yarns 适用纱种 elastic yarns 弹性纱
3.7 Weight 重量 1.2kg 1.2 公斤
3.8 Ambient temperature 环境温度 +10℃ to +50℃ +10℃到+50℃
3.9 Storage temperature 储存温度 +0℃ to +70℃ +0℃到+70℃

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4. Trouble shooting 故障排除

Fault Possible causes Rectification

错误 可能原因 矫正
The EFS 620 does not operate. *The unit has not been properly *Check the input power supply unit
The three red points are not connected to the power supply. as per the connection diagram .
visible on the *Faulty fuse in the EFS 620. Check whether the power supply unit
display. is switched on and whether voltage is
applied to the EFS 620.
送纱器无法操作，显示屏幕上的 *送纱器电流没接通。 *Replace the fuse.
3 条红点不见了。 *送纱器的保险丝烧坏。
*依线路图示检查电源供应箱的输
入电源。电源供应箱的开关是否开
启和电流是否通过送纱器。
*更新保险丝。
The EFS 620 does not operate. *The EFS 620 is switched off. *Switch on the EFS 620
The three red points are visible on
the display.

送纱器无法操作，但显示屏幕上 *送纱器被关闭。 *开启送纱器。

的 3 条红点可见。

The EFS 620 does not operate. *EFS 620 cannot be balanced. *Change the mounting position and
After ON/OFF, the display retry. If required, you have to replace
immediately turns dark . Only the the unit.
three red points are visible.

送纱器无法操作，按“开/关” *送纱器安装不平衡。 *改正安装角度及位置再试。如果不

键后显示屏幕立即变暗，但可见 行，更换一个送纱器
显示屏幕上的3条红点。
The EFS 620 does not operate. *Shutdown of the EFS 620 due to *Check the yarn guidance.
The figure “88” flashes on the stalled motor or overload protection.
display.

送纱器无法操作，数字“88”闪 *关闭送纱器，可能是电动机保护 *检查送纱器所有纱道是否取纱时

烁于显示屏幕上。 启动了或是电动机超负荷 受阻力。

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5. 安装示意图 07 08

01
06

02
10

04
11

05

03
09

13

THE MEMMINGER UNIT INSTALL IN THE LEFT SIDE OF THE MACHINE, AND FACE TO THE USER.

150 ㎜

12
280 ㎜

MACHINE

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M-100/132 PART LIST

NO. PART NO. PART NAME QYI

01 KS0102 INSTALLALTAION LEVER 1

02 MJA0086 ANGLE SUPPORT 2

03 SSB0616-B SCREW M6X16 8

04 NTY0013 NUT 6

05 KS0104 MEMMINGER INSTALL BLOCK 1

06 KS0015 CONNECTING BLOCK 1

07 KS0018 BRACING SHAFT 1

08 S6343 M8 NUT 1

09 KS0016 INSTALLATION HOLDER BLOCK 1

10 KS0019 AUX. BRACING SHAFT 1

11 KS0020 YARN PLATE 1

12 S6116 M6X10 SCREW 1

13 KS0004 MEMMINGER UNIT 1

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A A

BEFORE AFTER
B B

SCREWS

BEFORE AFTER

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M8×
M8×12

FINISH
C

M5×
M5×12

FINISH

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