Abbhijeet Techno Plast I Pvt Ltd                                                       Supplier Audit Report                                                                                                           Page 01 /02
QM-System Audit, Process Audit, Product Audit                                                                    Audit Date:
Supplier Name & Address:                                                                                                                             Audit Purpose & Type- 1) Initial,
                                                                                                                                                                                  2) Surveillance,
                                                                                                                                                                                  3) Follow Up
                                                                                                                                                                                  4) To develop the new part
Address:-
General Information
                           Contact Person                                          Department                                                                  Contact No                  Fax No.                                E-Mail
Quality System :                                                             Issued By :                                                                                    Issue Date :                           Valid upto :
Audit Summary                                                          No Business awarded, Grade-D
                                                                                                                                                                        Audit Information (Highlights)
Score by Section
                                                                                                                                              Total Score
                                  Quality System
                                            100%
                                            80%                                                                                              100%
                                            60%
                                                                                           Best In Class
                                            40% 0%0%
                                            20%                                                                                              90%
    Sub supplier control                    0%0%           Process Control confirmation                                                                                 Audit Information (Improvements)
                                        0%                                                                                                   80%
                                                                                          Ok For Business
                             Storage & Logistics control                                                                                     70%
                                                                                                                                             60%
            Score Area                      Weightage      Score
                                                                                          No Buisiness Awarded Marginally ok for Buisiness
                                                                                                                                             50%
Quality System                                  40%         0.0%                                                                             40%
                                                                                                                                             30%
Process Control confirmation                    30%         0.0%
                                                                                                                                             20%
Storage & Logistics control                     10%         0.0%
                                                                                                                                             10%
                                                                                                                                                       0.00%
                                                                                                                                              0%
Sub supplier control                            20%         0.0%
Supplier: Please submit your corrective action plan to the Auditor.
Signatures :                   Supplier :                                                                                                                                                  Auditors :
Distribution : 1- Supplier, 2- Supplier Quality Assurance                                                                                                                                                      PUR - F - 16 / Rev.01/01.10.2013
                                                 Evaluation Sheet with observation                                                                                 Page 02/02
        Supplier Name                                                                                                                                       Date
        Auditor Name
        Supplier Representative
S. No                     Criteria                          Questions to be asked                                           Observation during evaluation               Score
 A      Quality System                                                  0%                         Section Weightage -40%                                   0.0%          0
        Is the QMS status inline with customer    Please show QMS certification you have
 1
        requirement                               (IATF)
                                                  1) Show the master list of all products
        Master list of all parts supplied to      supplied to M/s Abhijeet
 2
        customer available                        2) What is frequency of updation of this list.
                                                  3) Linkage between latest change level
                                                  1) Show Quality objectives
                                                  2) Show customer defined target considered
                                                  as target in objectives (Wherever
        Is Quality objectives are defined &
                                                  applicable)
 3      reviewed at decided frequency (Check
                                                  3) Review frequancy of Objectives
        quality targets)
                                                  4) Review done by Top managment or Not
                                                  5) Agenda of review meeting consist of
                                                  Objective points
                                                  1) Check with reference to Master list
        Are the drawings for all the parts
 4                                                2)Take one assembly of part & check for
        including sub components available
                                                  child part drawing availability
                                                  1) Plan for audit
 5      Conduct Internal System Audits            2) Conduction as per plan & Review of NC
                                                  with closing
                                                  1) Plan for audit
        Conduct Internal Process & Product
 6                                                2) Conduction as per plan & Review of NC
        Audits
                                                  with closing
                                                  1) Concern / PPM trend for customer
 7      Customer PPM & Concern tracking
                                                  2) Analysis of concern
                                                  1) All part PPAP
 8      Part approval process
                                                  2) All part PSW approval
                                                1) Identification of Bottle neck
9    Capacity Analysis                          2) Compability of capacity for production
                                                volumes
                                                1) FMEA review
     Is the PFMEA reviewed at decided
10                                              2) Review based on criteria
     frequency
                                                3) Rating of SEV, OCC, Det. Based on?
B    Process Control confirmation                                     0%                     Section Weightage -30%   0.00%   0
     Is setting guideline available for every
11                                              Do you have guideline for set up
     set up.
     Is the start up condition verified by
12                                              Show me the start up sheet for m/c
     operator & Supervisor.
     Does WI contains What , How & Why.      1) Display & Understanding of WI at
13
     Does Quality indicators mentioned on WI relevant stages
                                                1) Show the operator is quailified for the
     Is the trained operators deployed at       operation
14
     relevant stage                             2) Basis of qualification
                                                3) Upgradation of skill level
                                                Show the rework procedure
15   Rework Procedure
                                                Show the rework records
                                                1) List of FTG
     Are the fixtures/gauges identified with
16                                              3) Identification
     calibration due date.
                                                3) Validation of fixtures
                                                1) PFD of all process
17   Control on process                         2) Control plan of all parts
                                                3) verification of control plan
                                                1) Internal PPM tracking
18   Internal Rejection
                                                2) Cause analaysis
                                                1) Show me the calibration plan for the
     Is the Calibration plan for measuring      gauges
19
     equipment and gauges available             2) How do you decide the frequency of
                                                calibration
                                                1) Maintenance history sheet
                                                2) Maintenance monitoring - monthly/
     Maintenance down time monitored on         weekly.
20
     weekly/Monthly basis                       3) Criticle Spare part list for machine
                                                4) Preventive Maintainance adherance for
                                                machines
C    Storage & Logistics control                                      0%                     Section Weightage -10%   0.0%    0
                                              Show the Packaging standard agreed with
21   Is the packing approved by customer.
                                              customer
     WIP & raw material movement in the       1) FIFO
22
     shopfloor                                2) Storage condition
                                              1) FIFO
23   FG storage
                                              2) Storage condition
D    Sub supplier control                                            0%                    Section Weightage -20%   0.0%   0
24   Is there any sustanability initiatives   Reuse / Recycle / Reduce / Kaizens / Plans
                                              1) Concent color - Green / Red
                                              2) Hazardous process if ant
25   Review of MPCB concent - Valid upto
                                              3) Membership for Hazardous material
                                              disposal
                                                                                                                               0.00%