PT6A 20 Overhaul
PT6A 20 Overhaul
                        Publisher
                    Mike Fitzgerald
    Executive Editor/Writer
               Justin Lazzeri
             Consultant/Writer
                                                Slow, But Sure Comeback.
                                                	 As we move into the Summer of 2010, there has          gles gained 2.6%, up three quarters in a row. In any
                 Leslie Chesley
                                                never been a market so fractured, with so many           other economy, we’d call that a trend. However,
                        Columnist               ups and downs. Or, does it just seem that way after      there is no way to tell how future buyers will adjust
                      Dave Conover              a dismal 2009, when everything raced toward the          to a market that has clearly moved off the bottom.
                                                bottom – together? There are numerous influenc-          	 The rising tide did not float all boats. If an air-
                     Art Director               es, positive and negative, and each one is a worthy      craft is too needy – poor paint, damage and ancient
                   Michelle Powell              headline. Let’s start with the most important.           radios – it’d better be really cheap.
                                                	 Exports Revive GA. For years, we have                  	 Turboprops Flat, but Active. Another way
                              Artist
                                                thought pitiful airline service was one of the best      to put it is stability. After settling to an all time
                        Bruce Quade
                                                drivers of general aviation. Though the airlines         low, the Vref Turboprop Index has stayed there for
                                                continue to send disgruntled customers our way, it       one year. With steadily increasing activity, there
                                                is the robust export market that has helped breath       is the expectation of higher prices. However, the
                                                life back into everything from Cessna 182s to Gulf-      horde of inventory must thin out before any real
          THE ADVANTAGE                         stream 550s. As offshore economies recover and           price increase is realized. King Air B200s, one of
          MAGAZINE STAFF                        grow, the U.S. remains the best source for private       the industry benchmark turboprops, still has 12%
           REQUESTS YOUR                        aircraft.                                                of the fleet for sale. There has been little change
               FEEDBACK!                        	 Personal Wealth Staggering! It is true that            in that percentage for several quarters.
                                                the personal savings rate in the U.S., Japan and         	 Have we turned the corner? The general consen-
    We would greatly appreciate                 elsewhere is not what it should be. However, for         sus is, we have. However, there are way too many
 hearing from you! Please tell us               a certain upper percentile life has never been bet-      airplanes for too few real buyers to sift through. To-
   what you think of Advantage                  ter. Aircraft dealers estimate that nearly 90% of to-    tal inventory levels are only down about 2% from
          magazine and offer any                day’s transactions are sans loan. This is just as true   early last year. And, then there is still the lending
thoughts you have for improving                 for $500k Cirrus SR22 as it is for a $50M Global Ex-     issue. The perception on the street is that money
        this publication. Our goal              press. That Wealth headline at least partially off-      remains tight. Finally, the issue that trumps all oth-
             is to provide helpful,             sets one of the big negatives in the current market,     ers – The Economy. When the Stock Market had
     interesting information that               Lending Standards Remain Tight. Potential                its 1,000-point hiccup a few weeks ago, the aircraft
                you enjoy reading.              buyers, not in the upper percentile, continue to         resale market got acid reflux disease – thankfully
                                                complain loudly about higher down payments and           just for a day. At this early stage of the recovery,
     Your opinions, suggestions,
                                                other restrictions which keep them out of the mar-       consumer confidence is very easy to shake.
         as well as ideas for new
                                                ket.                                                     	 The Look Ahead: IF the U.S. recovery stays on
         articles and content are
                                                	 Huge Underclass Confounds Market! The                  track, and the European nations keep each other
        important for continuing
                                                large number of repossessed airplanes continue           bailed out, and if banks loosen the purse strings
       improvement and growth
                                                to make the backend of the elephant seem pret-           just a little – ok, a lot – we are poised for a slow, but
   that will serve all our readers.
                                                ty bad. Fortunately, today’s buyer is not going in       sure comeback. •
              Email us at:                      blind – in fact, most are more knowledgeable than
 Advantage@Skytechinc.com                       ever. A professionally marketed, well-maintained
                                                airplane can easily be worth 20 to 30% more than a            WE KNOW THE VALUE
                            Thank you!          derelict, or one that is perceived as such. By the            OF A GOOD AIRPLANE!
                                                time a buyer makes an offer on a Cessna Cardinal
                                                RG of a Falcon 900, he or she has probably inspect-                 Vref Aircraft Price Guides
                                                ed a dozen of them, and flown four or five. Most                      Accurate • Complete
           The Pilot-In-Command is solely       of today’s buyers can tell the difference between                      only $195 per year
       responsible for the safe and proper      a good value and a cheap airplane with a cover-up
      operation of his/her aircraft and it is
          the responsibility of the pilot-in-   paint job.                                                       Order Line: 800-773-VREF (8733)
      command to operate that aircraft in       	 Piston Singles Advance! After a decade of                    Fax 913-879-2588 www.vrefpub.com
     compliance with that aircraft’s Pilot’s
                                                falling prices, eager buyers have moved in and
          Operating Handbook and other
           official manuals and directives.     prices are moving up. The Vref Light Single Index
                                                                                                             PO Box 23321 Shawnee Mission, KS 66283
                                                jumped 4.4% in the recent quarter. Complex Sin-
                                                  2
BONUS DEPRECIATION UPDATE.
	 On Monday June 21, 2010, Senate Finance        	 This bill is a major victory for aircraft
Chairman Max Baucus (D-Mont.) and                owners around the country because Florida
ranking member Chuck Grassley (R-Iowa)           is a popular destination both for personal
introduced a bi-partisan legislation that        and business use aircraft. Orlando and
will extend 50% bonus depreciation for           other cities in Florida are major tourist
2010.                                            attractions and many pilots visit Florida
	 Bonus Depreciation Extension to Create         annually for tradeshows like Sun N Fun in
Jobs Act (S.3513) will allow qualified           Lakeland in April, or Simcom for recurring
taxpayers to deduct 50% of the cost of a         training.
new business aircraft purchased in 2010.         	 The new legislation goes into effect on
There is bi-partisan support of the bill in      July 1, 2010 and it will allow non-resident
the Senate. The current language of the bill     aircraft owners to visit Florida without
will extend bonus depreciation retroactive       the risk of incurring a Florida use tax
to January 1, 2010 and it is scheduled to        assessment:
expire on December 31, 2010.                     	 Within 6 months of purchasing an aircraft,
	 There is no consensus as to whether            out-of-state owners will be able to visit
this bill will be passed by both Houses of       Florida with that aircraft for less than a total
Congress and enacted into law, however,          of 21 days for any purpose.
it may be wise to begin planning for the         	 Aircraft purchased within the previous
purchase of a new business aircraft if you       6 months will be able to visit Florida
can benefit from the generous bonus              for an unlimited amount of time for the
depreciation in 2010. With the tightening        exclusive purpose of flight training, repairs,
of credit and the reduced production by          alterations, refitting, or modification
most manufacturers, you may begin the            purposes.                                          and you take delivery of the aircraft in
purchase process so that you are in position                                                        Florida, this transaction will be subject to
to complete the purchase before the end of       FLORIDA FLY-AWAY EXEMPTION                         Florida sales tax, regardless of how soon
the tax year if bonus depreciation returns.                                                         you remove the plane from Florida after
                                                 	 A word of caution in regard to taking            closing.
FLORIDA SALES AND USE TAX UPDATE                 delivery of an aircraft in Florida: this           	 Despite the enactment of the new
                                                 continues to be an area of concern for             Florida legislation exempting non-Florida
	 Florida governor Charlie Crist signed a        many aircraft owners. Florida does have            residents from Florida sales and use tax,
bill which will allow out-of-state non-Florida   a “fly-away” exemption which allows non-           there are many scenarios where a lack of
resident aircraft owners to visit Florida        residents to purchase an aircraft in Florida       proper planning would result in a surprise
without fear of use tax being assessed.          without being subject to Florida sales tax –       tax bill from the State of Florida. •
	 Current Florida legislation states that        provided that some detailed documentation          	 Daniel Cheung, CPA,
an aircraft entering Florida within the first    is submitted to the Florida Department of          	 Member
six months of purchase will be presumed          Revenue within the prescribed time frame
to be purchased for use in Florida and           to claim this exemption.                           Aviation Tax Consultants (ATC) assists aircraft purchasers
may be subject to Florida use tax. This          	 A little known fact about the fly-away           in acquiring aircraft in a tax efficient manner.  Our services
                                                                                                    include the elimination or reduction of sales and use tax
bill does not affect Florida residents and       exemption is that only aircraft purchased          at the time of purchase, maximizing income tax savings,
other individuals that have economic and         from a registered Florida aircraft dealer will     controlling the cost of personal use of the aircraft, avoiding
                                                                                                    passive activity loss rules and complying with Federal
business ties to the state of Florida.           qualify for the exemption. Therefore, if you       Aviation Regulations.   Cooperation with client’s current
                                                 purchase an aircraft from a Florida resident       tax and legal advisors is welcome and encouraged.
                                                                                                                                                             3
PT6 Overhaul                                     certain to understand the details of your      possible. They will guide you through each
continued from page 1
                                                 contract in terms of prices, campaigns and     phase of the overhaul, and be your advo-
of parts composed of a myriad of materi-         replacement parts, but there are some          cate to help make decisions once your en-
als to review, repair and rebuild. The ma-       knowledgeable resources who will be in-        gine is on site with the overhauler. They can
jor phases include analysis of competing         volved with you throughout the process         even travel with you, or on your behalf, to
proposals, scheduling, engine removal,           that can help significantly.                   the overhaul site to see your engine while
engine teardown, inspection and cost es-         	 Typically people rely on their regular       it is in process or review any scrap or com-
timate review, reassembly, test and finally      maintenance provider to manage the over-       ponents with you.
re-installation of the overhauled engine         haul process. The two people who will be       	 Most overhaul shops welcome custom-
onto the airframe.                               most involved with your engine once it         ers for a factory tour and scrap review.
	 As with your aircraft itself, every engine     ships will be your service manager, or ap-     There is no substitute for being able to see
is different. Factors for its successful over-   pointed expert at your maintenance facil-      the physical characteristics of your engine
haul include your specific serial number,        ity, and the administrator at the overhaul     components with the experts on site. It is
campaign status, environment and hours/          facility.                                      also impressive to see the specific machin-
cycles. Any of these items can affect both       	 Your primary point of contact will likely    ery, talents and test cells for the engines.
budget and downtime. A little planning           be the service manager at your repair fa-      	 The primary point of contact at the over-
and a brief understanding of the process         cility. Where an individual owner typically    haul facility is the administrator. Some-
and timeline help to allay any concerns          will need to overhaul their engines once       times this person is called a product sup-
about what is happening with your engine.        every 8 to ten years, the service manager at   port representative or customer service
                                                 your local facility oversees many overhauls    manager. They are there to help guide your
What are my resources?                           every year.                                    engine through the process at the facility
                                                 They can provide detailed information and      and make certain they are keeping to the
	 Said another way: How do I make sure           history specific to your aircraft and engine   terms offered to you in its proposal.
that someone is looking out for me and           to the overhaul facility, helping to take as
                                                                                                                     see PT6 Overhaul on page 5
my engine? Of course, you need to make           much guess work out of the estimate as
                                        Overhaul Timeline
      One – Six Weeks Before                               Schedule with Shop, Request detailed quotes,
                                                           Plan for other maintenance/downtime
      First Week of Overhaul                               Complete tear down, Final cost estimate, Receive tear
                                                           down report, Send accessories to appropriate tests
4
PT6 Overhaul                                     	 - Major campaigns that may be optional,       	 Do I have any choices here? Yes – it is
continued from page 4
                                                 	 but recommended                               your engine. You will have choices to make
                                                 	 - Separate line item for testing              regarding new or used parts, exchange
How much will it cost?                           	 - Separate line item for accessories or       parts or optional service bulletins. Work-
                                                 	 outside vendors                               ing closely with your trusted service man-
	 This answer depends on the particular          	 - Rental Engines                              ager to ensure the proper choices are
variables of your engine. After you have         	 •Airframe related expenses: These             made can have a profound effect on the
provided your serial number, campaign            are usually billed through your regular         final cost and effectiveness of your project.
status and basic maintenance information,        maintenance provider, so you will need to       Important points to consider when making
a more detailed quote can be provided.           make certain you have an understanding of       budget choices are, warranty, performance,
Usually overhauls are quoted as “time and        any airframe related maintenance that is        compatibility and the next hot section in-
material” or “flat rate”, but all quotes will    required at the time of the overhaul.           spection.
contain similar key elements.                    	 You will find that quotes from different
                                                 vendors can appear vastly different, but fre-   Successful Overhaul
	 Key price elements for any overhaul are        quently say the same thing. It is important
as follows:                                      to consider all the factors when reviewing      	 When the six weeks are up, you will have
                                                 your quote – an upfront quote that doesn’t      a safe, well-performing up-to-date engine;
	   •Labor: This covers everything from          include a critical (but not legally required)   adding value and life to your aircraft. Take
	   taking it out of the crate all the way to    campaign may appear less expensive than         time to read the details, know the shop and
	   final inspection. Usually quoted as a flat   a more inclusive quote. So – read the fine      full advantages of all the resources that are
	   rate.                                        print.                                          available to you and you will have a smooth
	   •Parts: these are the specific parts (new    	 So what is a flat rate anyway? Some over-     experience with your PT6 overhaul. •
	   or used) to be replaced in your engine       haulers will offer a flat rate, usually at a
	   •Consumables: fluids, small gaskets          premium, for taking on some of the risk for
	   and other small parts required to            scrapped parts. They typically include all
	   reasemble your engine. Sometimes             of the labor, consumables and known parts
	   quoted as a flat rate.                       for your particular dash model and se-
	   •Exchange parts: parts that have long        rial number range. Even though flat-rated,
	   repair turn-around times and are             most exclude major components, so again
	   replaced with like parts, but not the        - read the fine print. For example, often-
	   originals                                    times replacement CT blades are excluded
	   •Other items that may be included            from the flat rate.
	   or should be considered:
	   - Freight costs for getting the engine
	   to/from the facility
	   - Travel cost for seeing the engine while
	   in production
                                                                                                                                             5
    Turbines, Torque and
    Temperature.
    	 One of the most appealing aspects of           power setting parameter. All other engine        before-overhaul. Operating your engine
    stepping up to turbine powered aircraft          parameters are only monitored to verify          per the power settings set forth in the
    from pistons is the simplicity of operation      they are within acceptable limits. The POH       POH is the manufacturer’s way of ensuring
    they afford. In a lot of ways flying a turbine   / AFM contains power setting information         no undue harm is inflicted on engine
    is as easy as lighting the engine, pushing the   which must be used to determine the torque       components, thus limiting the chances
    power lever forward to go fast and pulling       setting for all ratings which vary according     of making the book power throughout
    back to slow down. Although that isn’t too       to altitude, ambient temperature and             the engine’s life. Even though exceeding
    far from reality, as with all airplanes there    aircraft weight. This is important because       torque limits for brief periods of time
    are certain parameters and limits that a         the P&WC rating philosophy is based on           may seem harmless when I.T.T limits are
    turbine pilot needs to adhere to for safe,       the engine being operated per the POH /          adhered to, the cumulative effect of heat
    reliable and cost effective operation.           AFM and maintained in accordance with            will catch up. It is for this same reason that
    	 A misnomer sometimes heard amongst             the Engine Maintenance Manual and                many corporate operators choose to start
    turbine pilots is that any power setting         Aircraft Maintenance Manual (EMM / AMM)          their engines while connected to a Ground
    is safe as long as you don’t exceed Inter-       including all applicable periodic inspection     Power Unit (GPU). The added power boost
    Turbine-Temperature (ITT) limits. This           recommendations by P&WC.                         of the GPU allows the engine to spool
    belief is wrong and can lead                                                                                    faster, resulting in cooler starts
    to costly repairs or worse.                                                                                     through a minimum amount of
    Whether        the    confusion                                                                                 heat exposure.
    stems from a deficiency                                                                                         	     Furthermore, even though
    in training or a simple                                                                                         a certain “dash-number”
    misunderstanding, there are                                                                                     PT6 may be used on several
    several resources available to                                                                                  different aircraft models, that
    educate and deter operators                                                                                     doesn’t mean that it can be
    from knowingly crossing the                                                                                     operated the same across
    power setting boundaries set                                                                                    the board. Variations in the
    forth in their airplane’s POH.                                                                                  cooling architecture, amount
    	 A recently released Pratt &                                                                                   or type of engine driven
    Whitney Service Information                                                                                     accessories and many other
    Letter (S.I.L. NO. GEN PT6A-                                                                                    aspects are airplane specific.
    028) addresses this subject                                                                                     Only that particular airplane’s
    in detail.                                                                                                      power setting chart accounts
    	 “In      conjunction      with                                                                                for installation variables.
    the Aircraft Manufacturer                                                                                       	     Turbine      aircraft   are
    (OEM), a mission profile is                                                                                     extremely reliable when
    established for every PT6A                                                                                      operated properly.            Not
    engine application.         This                                                                                adhering to manufacturers’
    mission is used to analyze and                                                                                  recommendations is asking
    establish engine component                                                                                      for a handful of problems.
    lives and durability factors                                                                                    Proper torque settings are
    such as Low Cycle Fatigue                                                                                       essential in limiting the
    (LCF), Creep, Oxidation and                                                                                    engine components’ exposure
    Vibration. Using this data and taking into       	 Operating the engine beyond the                to destructive temperatures and stress.
    consideration airframe influences such           recommended power settings in the POH            Conditions such as blade creep, fatigue,
    as bleed extraction, accessory loading           / AFM for a prolonged period will result in      vibration and other issues can make
    and inlet efficiency, the power setting          accelerated margin deterioration due to hot      for costly (and sometimes pre-mature)
    information is established and then              section component distress and will affect       maintenance events. In some extreme
    published in the POH and Airframe Manual         engine reliability and durability. This effect   cases, the effect of operating an engine
    (AFM).                                           is cumulative and will lead to the engine        outside of acceptable parameters is much
    	 P&WC’s power rating philosophy is to           prematurely reaching an operating limit          more sudden; leaving the pilot to explore a
    ensure the maximum likelihood that your          (usually ITT) before the recommended             new realm of flight in a surprisingly engine-
    PT6A engine will deliver the power specified     power is produced.”                              less airplane. Clearly the best procedure is
    in the POH / AFM throughout its overhaul         	 In short, engines are designed from            to follow your POH, adhere to the indicated
    life. To achieve this, all PT6A engine           the factory to produce a certain amount          torque settings and enjoy all the benefits
    installations use torque as the primary          of power throughout their specified life-        your turbine engine provides. •
6
      for everyone
      who ever got the
      — short end —
      at trade-in time.
      revenge
8
                                                                                                                 see Born to Fly on page 9
Born to Fly                                     passenger loads that weren’t possible          Veterans Airlift Command
continued from page 8
                                                before. This airplane was put to the
Step 2: Gain Turbine Experience –               test as Bob racked up 600 hours in 18          	 One day while standing in line at an
Piper Meridian                                  months of ownership. Just recently, Bob        airline security screening checkpoint,
                                                took delivery of a brand new 2010 Pilatus      Bob witnessed a Military Veteran
	 Bob purchased a 2007 Piper Meridian           PC12/47E NG. The smile on his face             undergoing a demeaning search of his
as a logical step to gain the necessary         (coupled with the around 30 hours in two       prosthetic limbs courtesy of the TSA
turbine experience needed to get him            weeks since delivery) tell you everything      and knew he had to do something to
one step closer to his goal. The Meridian       you need to know about whether he likes        help these returning Heroes travel in the
represented a perfect first-time turbine        the airplane. The transition from the /45      dignity they deserve. The Veterans Airlift
opportunity and was an easy transition          to the new NG was a smooth one for Bob,        Command was exactly the avenue he was
coming from the Mirage. The airplane            because like all other facets in his life he   looking for. Founded by Walt Fricke, a
was very reliable and offered great             went into the process prepared. Among          Vietnam Veteran whose helicopter was
performance, but Bob’s missions needed          other obvious differences (including           shot down and spent six months in a
more size and range than the Meridian           the advanced Honeywell avionics                hospital far away from home recovering,
could offer.                                    package), Bob points to improved low           the Airlift Command strives to transport
                                                speed take-off and landing handling            Veterans to their families, treatment
The Goal is Realized                            characteristics, increased payload and         centers or any other location that can
                                                power as noticeable improvements over          help with the healing process. Bob
	 In the fall of 2008, with all the insurance   his previous Pilatus. The PC12’s abilities     speaks very highly of this organization
requirements        met,     Bob      became    have created opportunities in other            and the effectiveness of their missions
the owner of a well maintained and              areas that Bob has taken on with the           through multiple personal experiences;
equipped 2001 Pilatus PC-12/45. It was          same dedication that every other aspect        saying it is “one of those things you can
the right airplane and made possible            of his life commands.                          do with an airplane that can really make
non-stop flights to destinations with                                                          a difference”.     For more information
                                                                                               on how to join the growing number of
                                                                                               volunteer pilots visit www.veteransairlift.
                                                                                               org. In addition to the Veteran’s Airlift
                                                                                               Command, Bob participated, like many
                                                                                               PC12 owners, in the relief efforts after the
                                                                                               devastating earthquake in Haiti.
Full Circle
                                                                                                                                              9
Radar Images: The Devil is in the Details.
 	 Whether planning or conducting a flight,       form the Base Reflectivity radar image.             Reflectivity scan, but for pilots provides
 knowing the capabilities and limitations of      This lower level sweep typically gives you          very critical information of precipitation
 all essential information you are viewing is     a good picture of what is happening on the          and storm development. This upper-
 paramount in ensuring a safe outcome. The        ground with regards to precipitation. Its           atmosphere depiction is extremely
 old saying of “the devil is in the details” is   scan can detect precipitation as low as             important as during the development of
 very accurate in aviation context. Radar         a couple hundred feet when measured                 strong to severe thunderstorms areas of
 images, both those used on the ground            close to the station. This low level focus          light to no precipitation at lower levels
 for pre-flight planning and in-cockpit fed,      makes Base Reflectivity scans the favorite          can be indicative of strong updrafts.
 are not all created equal and knowing the        for ground based activity subjects. Golfing,        Essentially, the Composite image is a
 variety you are viewing can make all the         boating and cookouts all would be keenly            “worst case” scenario and gives pilots
 difference when the storms start building.       interested in this type of scan. For that           the information to avoid such areas of
 	 There is no question that viewing              reason, many popular weather venues                 intense weather. If one were to only check
 NEXRAD radar maps to get an overview of          depict Base Reflectivity scans as their             the Base Reflectivity images these areas
 the weather affecting your intended route        standard radar. The Weather Channel,                could be missed leading to penetration
 is a major benefit for pilots. Radar images      Intellicast, and surprisingly WSI (both             of intense weather. A comparison of both
 are generated thanks to a nationwide             the ground weather station and in-flight            Base and Composite images can be found
 network of individual WSR-88D NEXRAD             variety) all fall into this category. For pilots,   on the Aviation Digital Data Service ADDS
 Doppler weather radars with overlapping          viewing this information is only half the           website (http://adds.aviationweather.noaa.
 coverage. In simple terms, these sites           picture as we are flying at altitudes placing       gov). For in-flight storm information, XM
 shoot a very narrow beam to scan their           us significantly higher than the intended           provides Composite images that highlight
 surrounding area and wait for returns            returns of the Base Reflectivity scans.             the information pilots would be interested
 to paint their picture. These returns of                                                             in for most situations. Caution should
 transmitted power to the radar receiver are      Composite Reflectivity                              always be taken to consider the age of the
 called “Reflectivity” and are measured in                                                            data to ensure accuracy.
 dBZ. Two types of Reflectivity are provided      	 Each radar site in the nationwide network         	 It is clear that determining which type of
 and knowing which one you are viewing is         completes scans of various tilt angles to           radar depiction you are viewing is critical
 very important.                                  take a broader picture of the atmosphere            to knowing the effect weather will have on
                                                  and capture returns of the corresponding            your flight. Base Reflectivity may be useful
 Base Reflectivity                                intensity. The strongest returned energy            for low level information, but Composite
                                                  for each elevation angle in a volume scan is        Reflectivity is a much more detailed view
 	 Each radar site is capable of varying the      complied into one image called Composite            of the higher flight levels that we traverse.
 tilt angle of their scan to capture returns      Reflectivity. The Composite Reflectivity            As with all information, the details are
 at various levels in the atmosphere. The         image needs information from all the tilt           extremely important and the decisions
 returns from the lowest NEXRAD antenna           angles to determine the maximum return.             made with the information can make or
 tilt angle (0.5 degrees above the horizon)       This takes a little more time than a Base           break a flight. •
10
Visit Skytech’s New Website.
Skytech’s website recently underwent a complete
overhaul and is now fully operational. Some of
the highlights of the new site include:
by Dave Conover