FORD TRUCKS

MAINTENANCE
CHARTS

VIN :
Plate :
Date :
Work Order No :
Mileage :
1842T (Eu6)
Engine Engine Hour :
Upper Structure :
INTELLIGENT ENGINE MAINTENANCE INTELLIGENT ENGINE MAINTENANCE INTELLIGENT ENGINE MAINTENANCE
150.000 KM 300.000 KM 450.000 KM
(UP TO EVERY 150.000 KM) (UP TO EVERY 150.000 KM) (UP TO EVERY 150.000 KM)

Engine Oil DCU(Urea) Filter Engine Oil DCU(Urea) Filter Engine Oil DCU(Urea) Filter
Oil Filter 1 Steering Oil Filter Oil Filter 1 Air Outer Filter Oil Filter 1 Air Outer Filter
Oil Filter 2 Air Outer Filter Oil Filter 2 A/C Outer Filter Oil Filter 2 Air Inner Filter
Fuel Filter 1 A/C Outer Filter Fuel Filter 1 A/C Inner Filter Fuel Filter 1 A/C Outer Filter
Fuel Filter 2 APU Filter Fuel Filter 2 APU Filter Fuel Filter 2 APU Filter
Coolant Filter Differential Oil* Oil Pan Plug Differential Oil* Coolant Filter Differential Oil*
Oil Pan Plug Pre-Fuel Filter Labor : 57C100 Pre-Fuel Filter Oil Pan Plug Pre-Fuel Filter
Valve Clearence Control Front Wheel Bearing*** Front Wheel Bearing*** Labor : 57C100 Front Wheel Bearing***
Labor : 57C100 Drive Axle Wheel Bearing** Drive Axle Wheel Bearing** Drive Axle Wheel Bearing**
Labor : 25C074 FG Central Grease Fan Belt Coolant (Antifreeze)
Labor : 25C030 F Main Belt Transmission Oil
Labor : 13C005 FG Central Grease Intarder Filter
Labor : 23C036 JF Labor : 25C030 F Central Grease
Labor : 41C161 Labor : 23C036 JF Labor : 25C030 F
Labor : 12C111 Labor : 41C161 Labor : 23C036 JF
Labor : 20C015 Labor : 41C160 Labor : 23C035 JF
Labor : 20C016 Labor : 12C111 Labor : 41C161
Labor : 23C029 AG Labor : 20C015 Labor : 12C111
Labor : 57C201 Labor : 20C016 Labor : 20C015
Labor : 57C101 Labor : 23C029 AG Labor : 20C016
Labor : 57C201 Labor : 23C029 AG
Labor :21C030 FG Labor : 57C201
Labor : 57C101 Labor : 24C003 B
Labor : 16C091
Labor : 25C077 FG
Labor : 57C101

At every maintenance period visit of vehicle, connect with diagnostic program to vehicle then reset maintenance interval, check
DTC and clear passive codes, upgrade modules if available.
5.000 km / 100 Engine Hour is tolerance for engine maintenance and km based fixed maintenance.
Engine oil, oil filters, fuel filters, air outer filter must be replaced at each 18 months notwithstanding mileage.
APU filter must be replaced at each 24 months notwithstanding mileage.
Transmission oil change, each 450K km / 3 year (Whichever comes first)
DPF will be replaced at 600K km / 15.000 Engine Hour (whichever comes first).
Valve clearance control will be performed at each 1st, 4th, 7th, 10th and going on engine maintenance with 25C074 FG labor code.
Each Labor Code is given for each unit (for example, wheel maintenance labor is valid for one Axle & one side)
*Differential oil change for 510 Type Axle is each 150K km / 1 year (whichever comes first) and for 470 Type Axle is each 450K km /
3 years (whichever comes first).
** Drive Axle wheel maintenance is only performed for 510 Type Axle. It is life time free maintenance for 470 Type Axle wheels.
***Front axle wheel bearing is maintenance free for front axle disc brake vehicle after NM0LKXTP6LKY97456 VIN (after
29/06/2019 production).
GENERAL INSPECTIONS
IN CAB INSPECTION CHECK
Instruments, warning/control lights, controls for external lamps, horn Check the operation .....................
Water sprayers and wipers Check the spraying angle, and adjust if required. Check the wiping capability of wipers, replace if required. .....................
Park brake control Check the operation .....................
Heating system, A/C system, in-cab heatig unit Check the operation .....................
Seatbelts Check the operation of tensioner and buckle. Check the operation of belt warning light. .....................
Air suspension seat Check the operation .....................
Software control “Perform ECU updates for each modules if required. .....................
Underbed stowage/Fridge grease application Check the DTCs and clear with diagnostic device.” .....................

UNDER THE HOOD INSPECTION CHECK

Clutch fluid Check the level, and add if required. .....................
Wiper fluid Check the level, and add if required. .....................
Cab front bushing Check damage and/or wear condition. .....................
Engine coolant level Check the level / add if required. .....................

EXTERNAL INSPECTION CHECK

Headlamp levelling Check the adjustments / adjust if required. .....................
Door and hood lock mechanism and tensioners Check the operation, and adjust if required. Lubricate the tensioner and the locks. .....................
Battery Check the fluid level, add if required.
.....................
Air filter Check dirty air filter warning lamp. Clean the beam where the warning sensor is seated on the filter outlet if required. Clean the terminals /
.....................
Air tanks grease if required. Check the cover ventilation holes, clean if required.
Greasing Check leakage and damage situation. .....................
Trailer Connection Control; (5th wheel lock mechanism, trailer connection plate and kingpin), trailer connection (drawbar housing) Shaft joint spiders and sleeve yoke, front kingpin, leaf spring bushings, leaf spring sleeve pads, balance pin, spare wheel holder wire and hook, .....................
Wheel alignment and balance adjustments (in the first standard maintenance) Check the operation and grease. .....................
Tires Perform wheel alignment if not performed before by the customer or in case of concern. Share results with service engineering team.
.....................
Wheel nuts Check for wear (tread depth) and damage (In case of irregular wear between the tires, interchange the tires of the relevant axle between left
.....................
Radar and right sides. In case of pulling to left or right, check the wheel alignment, if it is out of specification, perform the wheel alignment) Inspect
cold tire pressures (it shall be 125 psi) .....................
Check the tightness and tighten to the proper torque .....................

BY LIFTING THE CAB INSPECTION CHECK

Cabin locking mechanism Check the operation and grease. .....................
Cab suspension “Check damage and/or wear condition. .....................
Cabin lifting mechanism (pump and cylinder) Check the connections / tighten to the proper torque.” .....................
Pipe / Hose / Clamp Inspection; Wiring, cooling system hoses and clamps, oil line, fuel pipes, brake pipes, other pipes and hoses, Radiator and heater hoses, clamps, Turbo Check the fluid level / add if required
.....................
charger and intercooler units and air intake system Check the routing, connections, damage, leaks and check for rubbing.
.....................
Engine Coolant Check the fluid level / add if required. Drain, clean and fill up with a suitable antifreeze
.....................
Turbocharger and intercooler units air intake system Check the turbo intake and intercooler outlet, clean collected, darkened oil as specified
Power steering system Check the fluid level / add if required (bleed the system whenever you add oil) .....................
Valve adjustments Listen to the sound of the valves, and adjust if required .....................
Belts Check the condition and tightness, and adjust if required .....................

UNDER THE VEHICLE INSPECTION CHECK

Steering connections, tie-rods, U-connections of rod arms, rod pipe clamps Check and tighten to the proper torque .....................
Engine, gearbox, drive shaft and differential “Check for damage and/or oil, water, fuel leaks. .....................
Tear/Wear Inspection; Pipes, hoses, wiring, grounding wire, oil line, fuel line, and exhaust Check the engine connection brackets and engine mount bolts, transmission lugs and differential flange bolts / tighten to the proper torque.
.....................
Oil Pan Lubricate the spider and sleeve set on the drive shaft flanges.”
.....................
Intercooler radiator Check the routing, connections, damage, leaks and check for rubbing.
Transmission oil Check damage and leak condition. .....................
Braking system Drain collected oil in the system by loosening the draining bolt .....................
Disk brakes Check the oil level / add if required .....................
Wheel bearings and wheel grease Check the service and park brake connections / tighten to the proper torque .....................
Shock absorber connections, front/rear leaf spring U-connections, leaf spring lugs, leaf spring bushing bolts, Check the front and rear brake adjustments, adjust if required
.....................
Bogie arm connections, front/rear anti-roll bar connection and bushings. Check damage and/or wear condition on the brake lining, calliper and disk, and replace if required
.....................
Shock absorbers, leaf springs and leaf spring pads Check the clearances, and adjust if required
Check and tighten to the proper torque. .....................
Check damage and/or wear condition .....................

OTHER SYSTEMS INSPECTION CHECK

A/C system (if installed) Check the system pressure, compressor cycle period, the temperature on the ventilation grills. Check for damage or leaks in the A/C system .....................
Step fender piping. Add refrigerant if required.
.....................
Noise shields Check the clearance settings, and adjust if required.
Check for damage and wear, adjust if required .....................

“The maintenance specified above is performed by “Ford Service Team” according to “Ford Standards”.

Technician Service Manager The next maintenance for the vehicle is before ____/____/_______ or ______.000 km or _______h (whichever comes first).

Ford Otosan Has All The Rights to make changes on this form depending on technical changes.
Notes Notes