OPERATING WEIGHT   171,870 lbs (77,960 kg)
NET ENGINE POWER   495 hp (SAE J 1349) (370 kW)
MAX PAYLOAD        45 Tons (41 t)
MAX SPEED          40.4 mph (65 kph)
                                                    TR45 RIGID HAUL TRUCK
                   Long life, emission-certified engine with electronic management system
                   Smooth shifting, electronically controlled transmission
                   Dual mode retardation – oil-cooled disc brakes or hydraulic retarder
                   High visibility cab with deluxe interiorA
                                                          TR45 RIGID HAUL TRUCK
FRAME                                                                                    RETARDATION – Modulated lever control of rear disc brakes or hydraulic retarder in
Full box section frame rails, integral front bumper, closed-loop crossmember and         transmission. 700 hp (522 kW) continuous.
torque tubes of 42,000 psi (290 MPa) yield strength steel. Crossmember connections       SECONDARY BRAKE SYSTEM – Push button solenoid control applies service and
are 95,000 psi (655 MPa) steel castings.                                                 parking brakes. Automatically applies when engine is switched off. Parking brake
                                                                                         applies should system pressure fall below a pre-determined level.
ENGINE                                                                                   Brakes conform to ISO 3450, (SAE J 1473 Oct 90).
Model                                                        Cummins QSK19-C525
Type                                                   4 Cycle, Turbocharged / CAC       STEERING
Gross power @ 2,100 rpm (SAE J 1349)                    525 hp              (392 kW)     Independent hydrostatic steering with closed-center steering valve, accumulator
Net power @ 2,100 rpm                                   495 hp              (370 kW)     and pressure compensating piston pump. Accumulator provides uniform steering
Engine emission meets Tier 2 USA EPA / CARB MOH 40 CFR                                   regardless of engine speed. In the event of loss of engine power it provides steering
89 and proposed EU non-road mobile machinery directive.                                  of approximately two lock-to-lock turns. A low pressure indicator light
Maximum torque @ 1,400 rpm                         1,800 lbf ft          (2,441 Nm)      warns of system pressure below 1,200 psi (83 bar). Steering conforms to
Cylinders/configuration                                                      6 in line   ISO 5010, (SAE J 53).
Bore x stroke                                    6.25" x 6.25"       (159 x 159 mm)      Maximum tire steering angle                                                    39˚
Displacement                                          1,150 in3          (18.9 liters)
24 volt negative ground electrical system. Two 12 volt 165 Ah batteries with             HOIST
master disconnect switch. 8.9 kW starter. Neutral start. 70A alternator with integral    Two body hoist cylinders are mounted between the frame rails. Cylinders are
voltage regulator.                                                                       two-stage with power down in the second stage. The body hydraulic system is
                                                                                         independent of the steering hydraulic system.
TRANSMISSION                                                                             System Relief Pressure                             2,750 psi           (190 bar)
Allison M5610AR automatic electronic control with Soft Shift feature. Mounted            Body Hydraulic Pump Flow Rate
mid-frame for ease of access. Integral torque converter and planetary gearing. Six          @ 2,100 rpm engine                                60 gpm           (227 Lpm)
speeds forward, two reverse. Automatic lock-up in all speed ranges. Downshift            Body raise time                                                    13.0 seconds
inhibitor. Hydraulic retarder.                                                           Body lower time                                                     9.0 seconds
Speeds with standard differential:
                           Forward                                   Reverse             BODY
Gear          1       2         3      4        5         6       R1 R2                  Longitudinal ‘V’ type floor with integral transverse box-section stiffeners. The body
Ratio       4.00 2.68          2.01  1.35      1.00     0.67     5.12 3.46               is exhaust heated and rests on resilient impact absorption pads. Full time exhaust
mph          7.0    10.5       13.9  20.8      28.1     40.4      4.4 8.0                is optional. Body wear surfaces are high hardness (360-440BHN) abrasion resistant
km/h        11.3 16.8          22.4  33.4      45.2     65.0      7.1 12.9               steel of yield strength 145,000 psi (1,000 MPa).
                                                                                         Thickness: Floor                                           0.75"              (19 mm)
AXLES                                                                                                 Side                                          0.39"              (10 mm)
TEREX heavy duty axle with single reduction spiral bevel gear differential, full                      Front, lower                                  0.39"              (10 mm)
floating axle shafts, and planetary reduction at each wheel.                             ROPS Cabguard (SAE J 1040 Feb 86. ISO 3471)
                                                     Standard           Optional         Volumes: Struck (SAE Std)                               25.6 yd3             (19.6 m3)
Ratios: Differential                                    3.15:1               3.73:1                  Heaped 2:1 (SAE Std)                        34.0 yd 3
                                                                                                                                                                      (26.0 m3)
        Planetary                                       5.66:1               5.66:1
        Total reduction                                17.83:1             21.11:1       WEIGHTS
                                                                                         Chassis, with hoists                            61,365 lbs          (27,835 kg)
TIRES AND WHEELS                                                                         Body, standard                                  20,500 lbs            (9,300 kg)
Standard: Front and rear                     21.00 R 35 radial        rim width 15"      Net Weight                                      81,870 lbs          (37,135 kg)
Consult tire manufacturers for optimum tire selection and correct ton-mile/h             PAYLOAD, maximum                                90,000 lbs         (40,825 kg)
(t-km/h) capacity for application.                                                       Maximum Gross Weight*                          171,870 lbs         (77,960 kg)
                                                                                         FOR UNIT EQUIPPED WITH OPTIONAL HEAVY DUTY ROCK BODY:
SUSPENSION                                                                               Chassis, with hoists                            61,365 lbs          (27,835 kg)
Front: TEREX manufactured kingpin strut-type independent front wheel suspension          Body, heavy duty, rock                          23,810 lbs          (10,800 kg)
using self-contained, variable rate, nitrogen/oil cylinders.                             Net weight                                      85,175 lbs          (38,635 kg)
Rear: TEREX variable rate nitrogen/oil cylinders with A-frame linkage and lateral        PAYLOAD, maximum                                86,695 lbs         (39,325 kg)
stabilizer bar.                                                                          Maximum gross weight*                          171,870 lbs         (77,960 kg)
Maximum strut stroke: Front                                        9.9" (251 mm)         *Maximum permissible gross vehicle weight with options, attachments, full fuel
                        Rear                                       7.2" (182 mm)         tank and payload.
Maximum rear axle oscillation                                              ± 6.5˚        WEIGHT DISTRIBUTION                            Front Axle           Rear Axle
                                                                                         Empty                                                 48%                   52%
BRAKES                                                                                   Loaded                                                34%                   66%
SERVICE – All hydraulic brake system. Transmission mounted pressure compensat-
ing piston pump provides hydraulic pressure for brakes and steering. Independent         SERVICE DATA
circuits front and rear. Each circuit incorporates a nitrogen/hydraulic accumulator      Engine crankcase and filters                           16.4 gal             (62.0 L)
which stores energy to provide consistent braking response.                              Transmission and filters                               18.0 gal             (68.0 L)
Front:               Dry Disc, diameter                        26"            (660 mm)   Cooling system                                         38.0 gal            (144.0 L)
                      Swept area, total                    928 in2         (5,985 cm2)   Fuel tank                                             160.0 gal            (606.0 L)
                         Pad area, total                   216 in2         (1,395 cm2)   Steering hydraulic tank                                16.0 gal             (61.0 L)
Rear: TEREX multi-plate oil-immersed brakes continuously cooled by oil flow sup-         Steering hydraulic system (total)                      22.5 gal             (85.0 L)
plied by a tandem pump on engine power take-off, and passing through a high              Body hydraulic tank                                    62.0 gal            (235.0 L)
capacity oil/water heat exchanger. Brake packs are sealed from contamination and         Body hydraulic and brake cooling system                97.0 gal            (368.0 L)
are self adjusting.                                                                      Planetaries (total)                                    17.4 gal             (66.0 L)
     Friction Discs (14 total), diameter                     25.5"            (648 mm)   Differential                                           15.8 gal             (60.0 L)
                 Braking surface, total                  5,938 in2        (38,310 cm2)   Front ride strut (each)                                 3.7 gal             (14.0 L)
                      Cooling flow, max                   146 gpm            (553 Lpm)   Rear ride strut (each)                                  4.5 gal             (17.0 L)
PARKING – Application of rear brakes by springs in brake disc pack. Hydraulically        Power take off                                          1.0 gal              (4.0 L)
released.
                                                                                                                                                                                                                                                                                                                                      SPECIFICATIONS
TR45 PERFORMANCE DATA (GRAPHS BASED ON 0% ROLLING RESISTANCE)
                                                               GRADEABILITY                                            VEHICLE WEIGHT                                                                                            RETARDATION                                                VEHICLE WEIGHT
                                                                                  30        40       50 60         80 100   140    200                 300 400                      lb x 1,000                                                        30        40        50 60         80 100   140    200                     300 400                        lb x 1,000
                          lbf x                                                        15     20          30        40   50 60        80 100               150 200                  kg x 1,000                                                             15     20           30         40     50 60          80 100            150 200                  kg x 1,000
                                            kN        kgf x
                          1,000
                                                      1,000
                           140             600         60
                           120                                                                                                                                                                                                       Max. Retardation
                                           500         50                                                                                    50       40        30 25     20                                                         to 500m (1,600')                                                               50 40               30 25      20
                                  100
                                           400         40
                                   80                                                                                                                                      15                                                                                                                                                                       15
                                                                                                                   Net              Gross
                                           300         30                                                          VW                VW
                                                                                                                                                                                                                                                                                                                                                                   TOTAL % RESISTANCE Rolling minus Grade
                                                                                                                                                                           12                                                                                                           Net                Gross                                    12
                                   60
                                                                                                                                                                                         TOTAL % RESISTANCE Rolling plus Grade
                                                                                                                                                                           10                                                                                                           VW                  VW                                      10
                                   50                                                                                                                                      9                                                                                                                                                                         9
                                           200         20                                                                                                                  8                                                                                                                                                                         8
                                   40                              1C                                                                                                      7                                                                                                                                                                         7
                                           150                                                                                                                                                                                                    1
                                                       15                                                                                                                  6                                                                                                                                                                        6
                                   30                                                                                                                                                                                                                      2
                                                                                                                                                                           5                                                                                                                                                                        5
                                                                             1L
      TRACTIVE EFFORT (RIMPULL)
                                                                                                                                                                                                                                                                      3
                                           100         10                                                                                                                  4                                                                                                                                                                        4
                                   20                                                                                                                                                                                                                                          4
                                            80                                         2
                                                         8                                                                                                                 3                                                                                                                          5                                             3
                                   15
                                            60                                                                                                                                                                                                                                                                                    6
                                                         6
                                                                                                 3
                                            50           5                                                                                                                     2                                                                                                                                                                    2
                                                                                                          4
                                   10
                                            40           4
                                    8
                                            30           3
                                                                                                                                5
                                    6
                                    5                                                                                                                       6
                                            20           2
                                    4
                                            15         1.5
                                    3
                                            10         1.0
                                                    km/h 0                  10               20               30           40                    50             60                 70                                            0               10              20                30               40                  50              60                70
                                                  SPEED
                                                   mile/h 0             5              10            15            20      25               30             35        40             45                                           0           5             10             15            20           25            30            35          40            45
Instructions: From intersection of Vehicle Weight with Percentage resistance line read across to determine maximum Gear attainable, and then downwards for Speed.
TR45 DIMENSIONS
                                                                                                                                                                                                                                                                                                                                                 13' 4"
                                         Max 3' 11"                                                                                                                                                                                                                                                                                             (4.0 m)
                                        Body (1.2 m)
                                        Depth                                                                                                                                                                                                                                                                                          12' 6"
                                                                                                                                                                                                                                                                                                                                      (3.8 m)
                                                                                                                                                                                                                                                                                                                              11' 7"
                                                                                                                                                                                                                                                                                                                             (3.5 m)
                                                                                    2' 8" 1' 6"
                                                                                   (.8 m) (.5 m)
                                                                                        5' 0"                                                               Vehicle Clearance Diameter (SAE) 69 ft (21 m)
                                                                                       (1.5 m)                                                                                                                                                                                                                           24' 5"
                                                                                  8' 11" (2.7 m)                                                                                                                                                                                                                        (7.5 m)
                                                                                  13' 1" (4.0 m)
                                                                                  13' 11" (4.2 m)
                                                                                   15' 2" (4.6 m)                                                                                                                                      23' 4"
                                                                                                                                                                                                                                      (7.1 m)
                                    Optional                                       14' 4" (4.4 m)                                                                                                                                             18' 0"
                                   Spillguard                                                                                                                                                                                               (5.5 m)
                                                                                                                                                                                                                                                  15' 5"
                                                                                                                                                                                                                                                 (4.7 m)                                                                       1' 5"
                                                                                                                                                                                                                                                                58˚                                                           (.4 m)
                                        14' 10"
                                        (4.4 m)
                                             13' 11"
                                             (4.2 m)
                                                                                                                                        12' 8"
                                                      13' 7"                                                                           (3.9 m)                                                                                                                                                            15˚                  11' 3"
                                                     (4.1 m)                                                                                                                                                                                                                                                                  (3.4 m)
                                                                                             1' 11"                                                                                                                                                                                                1' 11" (.6 m)
                                                                                             (.6 m)
                                                                                       8' 9" (2.7 m)                                                             7' 9" (2.4 m)                                                           12' 11" (4.0 m)                                     7' 11" (2.4 m)
                                                                                  10' 11" (3.3 m)                                                                                                                                         28' 7" (8.7 m)
                                                                                   13' 0" (4.0 m)
                                                                               OPERATING WEIGHT            171,870 lbs (77,960 kg)
                                                                               NET ENGINE POWER            495 hp (SAE J 1995) (370 kW)
                                                                               MAX PAYLOAD                 45 Tons (41 t)
                                                                               MAX SPEED                   40.4 mph (65 kph)
TR45 RIGID HAUL TRUCK
STANDARD AND OPTIONAL EQUIPMENT
STANDARD EQUIPMENT
Cab                                             Speedometer / odometer            General                               Separate steering and body
Air Conditioner R134A 18,500 BTU/h (5.4 kW)     Tachometer / hourmeter            Accumulator steering                     hoist hydraulic systems
Acoustic lining                                 Transmission oil pressure         Air cleaners (2), two stage           Shed plates, rear
Door locks                                      Indicators - Light and Alarm      Body down signal                      Side, tail, stop, direction indicators and
Floor mat                                       Brake pressure, front             Body heating, exhaust                    hazard warning lights
FOPS protection (ISO 3449 / SAE J 231)          Brake pressure, rear              Body hoist, servo actuated            Tow points, front and rear
Heater and defroster, 35,000 BTU/h (10.3 kW)    Steering pressure                 Coolant filter                        Transmission guard
Interior light / Courtesy light                 Steering / brakes oil level       Diagnostic pressure test points       Warning horn
Mug Holder                                      Transmission, “do not shift”      Downshift inhibitor
Radio / Cassette player                         Indicator Lights only             Dual brake system                     OPTIONAL EQUIPMENT
ROPS protection (body cabguard)                 Air cleaner restriction           Engine management system              Automatic lubrication system
   (ISO 3471 / SAE J 1040)                      Alternator not charging           Engine pan guard                      Body, heavy duty
Seat, air suspension with high back, headrest   Body up                           Exhaust muffler, part time            Body wear plates (floor, end, side and
   and 4-point harness                          Brake oil temperature             Fuel sight gauge                         front protection)
Seat, passenger                                 Converter drive                   Headlights - quartz halogen (4)       Body, 40 us ton (36.3T) payload
Seat belts (SAE J 386)                          Coolant level                     Horn, dual electric, 117dB,           Canopy, rops, frame mounted
Steering column - adjustable                    Direction indicators                (SAE J 1105)                        Differential, 3.73:1
Sun visor - full cab width                      Coolant temperature               Mud flaps                             Exhaust muffler, full time
Tinted glass                                    Engine oil pressure               Operator arm guard                    Fan clutch
Utility compartment                             Headlamps, main beam              Parking brake                         Fast fuel adaptor
Windshield wipers, 2 speed, and washers         Parking brake "on"                Rear view mirrors-4                   Fire extinguisher
Controls                                        Retarder "on"                     Radiator, replaceable tube core       Fire suppression system
Battery isolator                                Steering filter restriction       Retarder, rear disc brakes            Flashing reverse light
Automatic transmission shift                    Transmission "check"              Retarder, transmission                Front brake pressure reduction selector
Transmission test button                        Transmission filter               Retarder light - amber, rear          Hoodsides
Power/economy key switch                        Restriction                       Reverse alarm                         Nitrogen inflated tires
Manual mode key switch                          Transmission manual mode          Reversing light - quartz halogen      Spillguard extension, folding
Gauges - electric                               Transmission oil                  Rock ejectors                         Tachograph
Converter temperature                           Temperature                       Secondary brake system                Television monitor, rear view
Engine coolant temperature                      Warning light test                Security kit                          Tool kit, hand
Engine oil pressure                                                                                                     Tires, 18.00 R 33
Fuel
                                                                                                                      Terex reserves the right to change specifications
                                                                                                                      without notice. Illustrations shown and described
                                                                                                                      may include optional equipment, accessories
COMPACT EXCAVATORS                                                                                                    or product specifications which may vary from
WHEEL LOADERS                                                                                                         country to country, see your local agent for details.
TRACTOR LOADER BACKHOES
SOIL COMPACTORS
RIGID HAUL TRUCKS
ARTICULATED HAUL TRUCKS
SCRAPERS
TELEHANDLERS
Terex
8800 Rostin Road                                                                                                     All Parts and Service Support is U.S. Based
Southaven MS 38671
662.393.1800 phone 662.393.1700 fax
sales@terexca.com
www.terex.com                                                                                                                            TX04.TR45.01.1102.05.PRAD