Busbar & Breaker Protection Guide
Busbar & Breaker Protection Guide
BUSBAR PROTECTION
AND BREAKER FAILURE
PROTECTION
Central unit TSL-9r CU
Binary outputs
for signalling External communication
and recording depending on local requirements.
Touchscreen
Information about
bay connection Logic part
Signalling diodes Fibre optic interface
IEC 870-5-103 / ZP6
Interface RS485
Activation of LRW IEC 870-5-103 / ZP6
from bay protections
Synchronisation
Control system or a local computer workstations
GPS
1. INTRODUCTION
40 years of experience in production of busbar (ZSZ) and breaker failure (LRW)
protections of our specialists, supported by constant technical cooperation with the power
sector enabled us to develop devices, that fill in all the market expectations, including
those defined in the standards of Polish Power System Operator (PSE). In order to meet
the needs and demands set up by users, we offer a new device – busbar protection TSL-9
type, functioning as a busbar and breaker failure protection – which was developed basing
on rich experience in production of previous models, having a greatest focus on the latest
available technologies. The below catalogue represents only brief information, describes
basic functions and principles of operation. It does not contain full description enabling
designing and further exploitation of electric circuits using TSL-9r. Extended materials can
be provided on demand.
The Breaker Failure Protection is meant for quick and selective opening circuit breakers
on the substation in case of fault (not opening) the circuit breaker in a specified bay
despite tripping impulse from its protection. In such instance the device – after specified
time T1 – sends a repeated tripping impulse to this circuit breaker. After unsuccessful
attempt to open that circuit breaker the device – after time T2 – opens all the circuit
breakers of bays connected to the same system or busbar section.
The device enables transmitting of data into local control system of a substation,
and enable remote, on-line communication with the device: observation of its state,
reading of recorded data and change of setup.
3. PRINCIPLE OF OPERATION.
3.1. Principle of operation of the busbar protection.
The busbar protection is equipped with two independent measuring circuits.
The first one – (of a system) working individually for a busbar system (section),
operates on a basis of comparison of current phases and amplitudes, covers bays
of a given system or busbar section. It becomes activated, when current phases of all bays
are concurrent and value of the differential current exceeds set value. Concurrence
of current phases is established within the first 2 ms for each half period, what clearly
identifies internal fault. Phase concurrence after this time does not cause operation of the
measuring circuit as it may result from saturation of current transformers in case of
external fault. Thanks to such solution the current transformers can be saturated up to
5 times, and the protection will continue to operate selectively.
The second one – (of a sum) operates on the differential current basis and covers
all bays of a substation together, regardless which system they are connected to.
It becomes activated when the differential current exceeds set value. This measuring
circuit operates always during internal fault on the busbar.
The value of starting current is set accordingly with the primary current of the
busbar in range 100 – 10000 A.
The busbar protection sends out tripping pulses only if for the same phase both
measuring systems operate (based on the two out of two criterion). In this case the
protection generates tripping pulses for all bays of the switchgear connected to a given
system, regardless values of current flow in those bays. Thanks to solutions and
algorithms used, as well as fast controlling relays the time to operate is less than 10ms.
The Busbar protection is fully selective and operates correctly even in case of faults
happening during re-switching of the switchgear, as well as faults between transformer
and circuit breaker in the busbar coupler bay. The protection also identifies faults in the
dead zone of the outgoing feeder – between current transformer and a circuit breaker.
The primary criterion for activation of the breaker failure protection is coincidence
(synchronous occurrence) of:
- tripping impulse from protection of a given bay,
- information that the circuit breaker is closed.
Overrun of the preset permissible duration of this coincidence denotes, that the circuit
breaker has not opened, and in order to stop fault current inrush to the point of fault all
circuit breakers connected to this point must be opened.
The status of circuit breaker is determined by:
- control over volume of current flow through a given bay (current criterion - KP)
- control over status of auxiliary contacts of a circuit breaker of a bay (circuit breaker
criterion KW)
The circuit breaker failure protection operates in two stages. The first stage is a
repetition of the tripping impulse for its own circuit breaker. This operation is done
instantaneously or with a short delay time (T1) – the so called “re-trip”.
After unsuccessful attempt to open its own circuit breaker in the first stage of LRW
operation and following the lapse of the second stage time (T2), tripping pulses for all
circuit breakers connected to the same busbar system (section) are generated. Those
tripping pulses are always generated in both tripping circuits.
There are separate time delay elements, T1 and T2, provided for each phase and
for three-phase activations coming from protections “with” and “without current”.
Time delay elements operating in circuits in which current flow is used as the
criterion for indicating the CB status have two adjusting elements (T2.J) whereas the
circuits in three-phase activations from protections “without current” which as the criterion
of CB status use its auxiliary contacts, have a separate adjusting element (T2.W).
The TSL-9r devices are mounted in a 19” EURO chassis made from chromed
aluminium, providing sufficient protection for EMC interferences.
The central unit of TSL-9r is mounted in a 6U chassis. Bay units of the TSL-9r are
mounted in chassis 3U high, or in a case of versions with doubled tripping circuits - 5U.
Bay units of TSL-9r E are fitted inside a half of the 3U chassis what enables mounting of
two such units in one 3U chassis.
1 ROZD Z.
3
WYŁĄCZENIE
4
ZAKŁÓCENIE
5
ZASILANIE
6
450
8,5 466 245
483 300
PRĄDY
L1 1 POLE
2
1 2
L2
3
WYŁĄCZENIE
3 4 4
L3
ZAKŁÓCENIE
5
5 6 ZASILANIE
N OW I L1 L2 L3
6
7 8 9 10 11 7
I II OWI I L1 L2 L3
8
15 16 12 13 14
WYŁĄCZENIA
450
8,5 466 245
483 300
Picture. 4.2. External dimensions of the Bay Unit TSL-9r BU versions A and C.
PRĄDY
1 POLE
L1
2
1 2
L2
3
WYŁĄCZENIE
3 4 4
L3
ZAKŁÓCENIE
5
5 6 ZASILANIE
N OW I L1 L2 L3
6
7 8 9 10 11 7
I II OWI I L1 L2 L3
8
15 16 12 13 14
WYŁĄCZENIA
450
8,5 466 245
483 300
Picture. 4.3. External dimensions of the Bay Unit in TSL-9r BU versions B and D.
1 POLE 1 POLE
2 2
3 3
WYŁĄCZENIE WYŁĄCZENIE
4 4
ZAKŁÓCENIE ZAKŁÓCENIE
5 5
ZASILANIE ZASILANIE
6 6
7 7
8 8
450
8,5 466 245
483 300
Picture. 4.4. External dimensions of the Bay Unit in TSL-9r BU version E (two in one chassis).
8 signalling diodes with text fields are located on the left side of the front panel. The
most needed signals can be chosen from the list provided in the programme delivered
along with the device, and assigned to a specified diode. The colour of the LED (yellow,
red, green, blue, violet) can be set with a programme.
When the function of busbar protection is active the basic screen provides
information on error (differential) current in % of primary current of the busbar. Changing
the preview of error (differential) current measured for the whole busbar system, and each
system separately is done by pushing the arrow situated next to values of measured
currents displayed on the screen.
Touch screen buttons, enabling the following operations are located In the bottom of
the screen:
- RESET – confirmation of operation of the protection and resetting signals from the
central and all bay units
- ZSZ – changing preview into setup of busbar protection (possible only for devices
with active function of busbar protection)
- OPTIONS – preview of i.a. mimic diagram of specified bays as well as blocking and
unblocking of functions.
- SIGNALS – preview of chosen interference signals from the device.
Picture. 4.6. Layout of connection terminals on the back panel of the central unit - TSL-9r CU
The MGB concentrator can be maximally equipped with four transmission channels
on different physical layers: RS232, RS485, fibre-optic cable and Ethernet.
The Ethernet enables connection with maximally four independent users at the
same time. Each channel may operate in IEC 870-5-103 protocol or factory protocol ZP-6.
One of the channels may be used for communication with the GPS module. The RS485
connection is delivered in 2-conductor standard or optionally – 4-conducotor.
Communication in accordance with IEC 61850 protocol is provided by communication
module version MGB-9F.1, equipped with communication port with Ethernet slot, and with
two fibre optic slots.
The control systems of a station using communication protocols IEC 870-5-103,
IEC61850 have possibility to receive recorded events, reading current states of faults, and
steering, for example remote resetting.
The Euro-chassis of the TSL-9r bay unit contains a power supply, binary inputs,
current measuring circuit, logic and communication module, relay outputs and tripping
relays. Additionally, bay units in version A, B, C and D are equipped in a testing module
as a standard.
Control fields are located on both sides of the display. In case of activation of a
specified signal the fields light up with a colour (depending on importance of the signal with
yellow or red light). The number of control fields depends on protection functions the
device executes.
The three screen buttons in the bottom of the touch panel „Signals”, “Options”,
“Reset” enable accordingly:
Picture. 4.12. Layout of terminal on the back panel of the bay unit TSL-9r BU in versions A and C.
Picture. 4.13. Layout of terminal on the back panel of the bay unit TSL-9r BU in version B.
Picture. 4.14. Layout of terminal on the back panel of the bay unit TSL-9r BU in version D.
Picture. 4.15. Layout of terminal on the back panel of the bay unit TSL-9r BU in version E (two in a chassis).
Picture. 4.16. Sample placement of TSL-9r units in centralized and decentralized arrangement.
4.3. Construction.
The TLS-9r device has a decentralized construction, adjusted for mounting in
protection cabinets for separate bays.
The bay units, however can be located in one cabinet together with the central unit
– in such centralised solution, the device can be provided as fully assembled in a cabinet
with a terminal strip for the connection of external wiring.
5. FUNCTIONAL SOFTWARE
Along with the TSL-9r user receives a functional software ZPrAE-Edit enabling
configuration and use. The installation package is delivered on a CD. It is possible to
determine password protected access levels.
The software enables:
- preview of current status of the bay disconnectors and breaker, as well as setup of
the bay,
The software informs user i.a. about status of the bay, i.e. about position of
disconnectors and breaker, tripping pulses from ZSZ (IWS), LRW (IWR), defective breaker
(UW), operation in the dead zone, interruptions in mapping (ZO), incorrect mapping (NZO),
lack of continuity of the tripping circuits (NOW), blockade of the breaker (BW), blockade of
the bay and failure of the bay (NSP)
Diode signalisation including status of diodes is presented on the left side of the
window. Each of the 8 diodes can be configured to represent chosen signal from the bay
unit’s signals list.
On the right side of the window following signals are displayed:
- ZSZ – green colour of the diode means that busbar protection is active and
operates properly, yellow colour means that ZSZ function is disabled.
- LRW – same as above, green colour of the diode means that breaker failure
protection is active and operates properly, yellow colour means that LRW function is
disabled. No light of the diode means that the device is not equipped with LRW system.
- ERROR – means that there is a problem with signals connected to the bay unit,
i.e. incorrect mapping, long lasting energizing impulse, loss of one of supplying voltages,
loss of mapping voltage or loss of communication with the central unit.
- POWER SUPPLY – informs about power supply for the device.
Present current flow is presented in the bottom part of the window. User may decide
on the way of presentation of current flow volume:
- as a percentage of nominal current of the current transformer I/In,
- in values on the secondary side of the current transformer Iw,
- in values on the primary side of the current transformer Ip.
Additionally user can block/unblock the bay unit (after entering 3-rd level password),
or reset signals (after entering 1-st level password).
14 ZPrAE Sp. z o.o.
TSL-9r
6. FAULT RECORDER.
The central unit functions as a fault recorder, which is collecting binary and analog
data from bay units via fibre optic connections.
The data are gathered with maintaining mutual synchronism, and written in a cache
memory. In the moment of triggering the recorder data recorded in a specified set period
before the trigger are stored in a non-volatile flash memory. The data after triggering
moment are recorded for as long, as they reach pre-set recording time. The pre-trigger
time can be set with the ZPrAE-EDIT software.
The recorder is triggered by one of the below events:
- any external activation,
- exceeding of set current flow value in phase L1, L2, L3,
- exceeding of the set current flow value I0
- operation of protection
Parameters of recording:
- sampling frequency - 1kHz,
- maximal time of single record - 8 seconds,
- maximal number of stored records in cache memory– 100 (if this number of
records is exceeded, new records replace the oldest records stored)
The software provided along with the device enables visualisation of the records
saved as a COMTRADE file.
Currents can be viewed in values of primary or secondary current of the current
transformers, or in relation to the rated current of the current transformers. An additional
practical option enabled by TSL-9r is a possibility to create virtual channels, for which the
waveforms are calculated based on real measurements (i.e. it is possible to create
differential current waveforms for a system or a section). File with the records presents
current waveforms of all bays, and binary signals of all inputs and outputs. It is possible to
filter out only chosen waveforms. As an example it is possible to filter out only the phase
that caused operation of the ZSZ in the analog channels, and in the binary channels to
choose only those that changed their status during the recording period.
7. EXTERNAL CONNECTION SCHEMES OF TSL-9r.
The below schemes represent the central unit and chosen versions of standard bay
units. Due to the variety of solutions for custom power system objects, the below schemes
should be treated only as an example.
Picture. 7.2. Exemplary connections scheme of the bay unit (version A).
supply
power
Central Unit
Events recorder „CU out of order” + 29 programmable
(standard version)
Faults recorder „ CU out of order” + 29 programmable
Additional relays 5 programmable
Auxiliary
Bay Unit
3 groups of 4 relays.
standard Signalling
In each group „BU out of order” + 3 programmable
Bay Unit 3 groups of 4 relays.
Signalling
version E In each group „BU out of order” + 3 programmable
Making capacity of contacts:
- continuous current 5A
- breaking 220 V DC L/R=40 ms 0,2 A
Recorders
Maximal number of external communication channels active at the same time – 5channels (+ 1 service)
Types of terminals and protocols depending on type of MGB-9 module
Channel 1 / Z41 MGB-9 C / D / E / G Ethernet – terminal RJ-45 - IEC 60870-5-103 / ZP-6
Channel 2 / Z42 MGB-9 A / B / C / D / E / F.1 / G RS232 – IEC 870-5-103 / ZP-6
Communication
Channel 3 / Z43 MGB-9 A / B / C / D / E / F.1 / G Fibre optic terminal ST – IEC 60870-5-103 / ZP-6
Channel 4 / Z44 MGB-9 B / C GPS – antenna terminal SMA - NMEA
Channel 5 / Z45 MGB-9 D Fibre optic terminal ST – IEC 60870-5-103 / ZP-6
Channel 6 / Z46 MGB-9 D Fibre optic terminal ST – IEC 60870-5-103 / ZP-6
Channel 7 / Z47-1,2 MGB-9 E RS485 - 8-pin terminal - IEC 60870-5-103 / ZP-6
Channel 8 / Z47-5,6 MGB-9 E RS485 - 8-pin terminal - IEC 60870-5-103 / ZP-6
Channel 9 / Z48 MGB-9 F.1 Ethernet – Terminal RJ-45 - service
Channel 10 / Z91 MGB-9 F.1 Ethernet - Fibre optic terminal SC - IEC 61850
Channel 11 / Z92 MGB-9 F.1 Ethernet - Fibre optic terminal SC - IEC 61850
Channel 12 / Z93 MGB-9 F.1 Ethernet - Terminal RJ-45 - IEC 61850
Rated voltage of insulation: 250 V
Insulation
1- Rated current 1A
2- Auxiliary voltage 220 V DC
-
3- Activated functions ZSZ and LRW
-
0- Fitting of the central unit: - 16 binary inputs (standard)
0- 3 × (1NZ, 29NO) signalling outputs (standard)
-
A- Bay unit version A
-
15 - number of bay units
-
G- Communication module type MGB-9G
0- Without custom fitting
0- Without additional demands
BUSBAR PROTECTION
AND BREAKER FAILURE
PROTECTION