HVAC Catalogue 2016
HVAC Catalogue 2016
 
 
 
 
 
    Introduction
 
 
    1.   Company Profile
    2.   General Product Range
    3.   Design & Engineering Services
    4.   Centre of Excellence
 
 
    Vibration, Shock & Seismic Control
 
 
    1. HVAC Product Range
    2. Vibration & Seismic Isolation of Building & Equipments
    3. Theory
           An Introduction to Vibration Isolator Selection
           Fallacy and Fact
           Selection of Vibration Isolation Systems
           Determining Isolator Deflection
           Shock & Flexibly Mounted Machines
 
 
 
    Application Data Sheets
 
 
 
    1. Projects
           Isolation of Airconditioning Machinery Installed at Upper Floor
           Rooftop Isolation System for Buildings and Medical Centres
           Dubai- Apartment Building
           Fans and Blowers
           Centrifugal Fan / Blower (Belt Driven)
           Fan & Air Handling Unit
           Air Handling Unit (Wall Mounted)
           Chiller
           Centrifugal Chiller
           Refrigeration Package Chiller (Reciprocating Compressor)
           Cooling Tower
           Pumps
           Closed Coupled Pumps
           Centrifugal Pumps
    Seismic Control
    Buildings & Equipments
 
    1. Building on Seismic Bearings
    2. Spring Viscous Damper, Type: SVD
    3. Seismic Isolation of Equipments
    4. Seismic Snubber
    5. All Directional Seismic Snubber, Type: SSB
    6. Seismic Restrained Buffers, Type: SRB
    7. Seismic Restrained Spring Mounts, Type: SRSM
    8. Seismic Open Restrained Spring, Type: SORS
    9. Universal Expansion Joints for Seismic Base Isolated Buildings,
       Type: RMEJ.UD
    10. Gimbal Expansion Joints for Seismic Base Isolated Buildings,
       Type: RMEJ.GD
 
    Spring Mountings
    Damper Systems
    Inertia Basis
    Rails
 
    1. OEM
    2. Open Spring Mountings, Type: OSB, OS25 & OS50
    3. Enclosed Spring Mountings, Type: ES / ECS
    4. Open Restrained Spring Mountings, Type: ORS
    5. Restrained Spring Mountings, Type: RSM25 & RSM50
    6.  Cup Spring Mountings, Type: CS
    7.  Housed Spring Mountings, Type: HS
            Housed Spring Mountings Types
            Mounting Arrangement - Steel Bases
            Mounting Arrangement – Reinforced Concrete Bases
    8. Spring Damper Systems, Type: SDS
    9. Pre- Compressed Spring Damper, Type: PSD - 30
    10. Open Spring Damper Unit, Type: OSD2
    11. Open Spring Damper Unit, Type: OSD4
    12. Combined Spring Damper, Type: CSD
    13. Floating Inertia Pouring Base Frame, Type: IPF
            Installation Instruction
    14. Rails
 
    Rubber
    Pads & Mountings
 
    1. Turret Rubber Mounts, Type: RM
    2. Circular Vibration & Shock Isolators, Type: CMS
    3. Coniflex Rubber Mounting, Type: CFX
    4. Stabiflex Vibration & Shock Isolators, Type: STB
    5. Flexifloat Rubber Mounting, Type: EFM
    6. Mobiflex Mounting, Type: MOB
    7. Fleximount Rubber Isolator, Type: FM
    8. Genflex Rubber Mounting, Type: GF
    9. Fleximount / Genflex Rubber Isolators
    10. Studded Vibration Isolating Pads, Type: SFP 30
    11. Square Cell Pads, Type: SC
    12. Compression Stud Pad, Type CSP: 15
    13. Studflex Vibration Isolation Pads, Type SFH & SFS
    Expansion Joints
    Rubber-Metallic-PTFE Lined
    SS Sprinkler Connector
 
 
    1. Rubber Expansion Joints
          TISA
                 Single Arch
          SRSA
                 Single Sphere
          SRDA
                 Double Sphere
          SUDA / SFDA
                 Flexible Rubber Union Connector
 
    2.  Metal Expansion Joints With Floating Flanges
    3.  Metal Expansion Joints With Fixed Flanges, Type: RMEJ – WF
    4.  Metal Expansion Joints With Floating Flanges, Type: RMEJ – FF
    5.  Metallic Flexible Connector With Union Ends, Type: RMFC – TU
    6.  PTFE EJ
            PTFE Lined Rubber Expansion Joints, Type RTREJ
            PTFE Lined Metal Expansion Joints, Type RTMEJ
    7. Control Unit
    8. Typical Piping Layouts
            Heating, Ventilating and Air Conditioning
            Typical Piping Layouts
            Typical Installations
            Without Control Units
    9. Installation And Maintenance
    10. Pressure Norms and Drilling standards
    11. Conversion Data
    12. Flexible SS Sprinkler Connector, Type RFSC
 
 
    Flame Resistant
    Flexible Duct Connectors
 
 
    1. Flame Resistant Flexible Duct Assembly
    2. Flame Resistant Flexible Duct Connectors, Type RFDC
    3. Properties of Coated Fiber Glass Fabric
 
 
    Resilient Rubber & Spring Hangers
 
 
    1. Spring & Rubber Hangers, Type: SH & RH
    2. Rubber Hanger, Type: VMH/D
    3. Resilient Hangers, Type: MUP
    4. Rubber Hanger Side Wall System
    5. Rubber Hanger Mode of Installations
    6. Rubber Hanger, Type: SAM/D
    7. Spring and Rubber Composite Hanger, Type: SRC
    8. Open Spring Hanger, Type: OSH
    9. Spring Hangers without connector, Type: SH-WC
    10. Spring Cushion Hanger, Type: SCH
    PIPE
    Riser-Anchor-Support- Seal
 
 
 
     1.   Pipe Riser Guide
     2.   Acoustical Pipe Anchor Type: APA
     3.   Resilient Pipe Support
     4.   Acoustical Pipe Seal Type: APS
 
 
 
    Architectural Isolation
    Floating Floors- Walls- Ceiling- Room
    Jack up Mounts
 
 
 
    1.  Architectural Isolation
    2.  Isolated Floors, Walls & Ceiling System
    3.  Floating Floor
    4.  Floating Concrete Floor
            Typical Mode of Installations
            Resilient Support Pads
            Sectional Detail of internal Floating Floor Periphery
            Typical Installation Using Ready - to - use Floating Floor Panels
            Noisy Mechanical Equipment Room
            Support Channel For Shuttering Profile
    5. Jack-up Floor System, Type: JNM
            Installation Instructions
    6. Floating Wood Floor
    7. Floating Walls & Partitions
    8. Floating Wood Floor Support, Type: WFS
    9. Floating Walls
            Masonry Walls
            Masonry / Dry Wall Construction Resilient Wall Sway Brace
    10. Horizontal Restrain, Type: SBDN
    11. Resilient Wall Sway Brace, Type: SBCT
    12. Resilient Wall Sway Brace, Type: SBCS
    13. Masonry Walls Resilient Wall Support, Type: WSP
    14. Restraining Angle Bracket, Type: RAB
    15. Floating Ceiling
    16. Isolated Floating Room
            Reverberation Chambers at Arai
            Hemi Anechoic Chamber and Dynamometer Test Bed Room at Arai
    17. Installation of
            Reverberation Chambers at Arai
            Hemi Anechoic Chamber and Dynamometer Test Bed Room at Arai
    18. Isolated Machinery Room
Company Profile                                                                                      Vibration Shock Seismic Control
    GREATER NOIDA PLANT
NOIDA OFFICE
                                                                               NOIDA PLANT
                                         UPCOMING CORPORATE OFFICE AT NOIDA
                                                                                                  India's first
                                                                                                  Seismic Base Isolated
                                                                                                  Commercial Building
OUR COLLABORATORS
                             B -103, SECTOR-5, NOIDA - 201 301 Tel.: (0120) 2420321, 2420322, 24220315
     Registered Office : B -15, Friends Colony (West), New Delhi - 110 065 Corporate Identity Number : U74899DL1984PTC019098
        E-mail : sales@resistoflex.in                                                         Mob.: 98182 00361 - 364
	
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Design & Engineering                                                                           Vibration Shock Seismic Control
SERVICES
SUPERVISION OF INSTALLATION
                                                               PERFORMANCE EVALUATION
                                                                                                                                 RPL 320 LGC FEB 13
For more detailed information and technical assistance, please contact our Applications Engineering Group.
         Resistoflex, NOIDA
        have been recognized as a
Center of Excellence on Shock Mounts.
           Commander – QAO
          Warship Equipments
                                                         	
     
 
                                                                 		
              
                                                                         
			
	
	
	
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                                      ROOF TOP EQUIPMENTS
FLOATING FLOOR
SERVICE FLOOR
PLANT ROOM
An Introduction to
Vibration Isolator Selection
The Purpose of Isolators                                         This equation can be plotted as shown in Figure 2 and it may be
                                                                 seen when 2 = k/m force transmission becomes infinite.
a)      To reduce the transmission of forces from the
        mounted equipment to the supporting structure.           This is known as the state of resonance when the oscillation
b)      To protect sensitive equipment from the motion of the    amplitude would also be infinite without any damping. The other
        supporting structure.                                    curves shown on this plot show the effect of adding damping such
                                                                 as provided by natural rubber or fluid filled dampers.
Disturbances maybe steady state oscillations, non-
repeating transients or a combination of both.
                                                                                  TRANSMISSIBILITY
At present virtually all isolators are passive using steel
springs, rubber mouldings or air bellows to form the             Figure 2
flexible elements. They absorb energy in one part of an
oscillation and give it back in another. Thus energy is not
dissipated except for a small amount of heat generated by
internal (or material) damping. The force transmitted is that
required to dynamically deform the isolators.
                       SINGLE DEGREE OF FREEDOM MODEL            Rather than transmissibility it is common to quote isolator
                                                                 efficiency which is given by:
Efficiency = (1 - T) x 100 %
Where:
Natural rubber materials show internal friction which may        BEWARE: Many engineers may only analysis motion in the
be approximated to viscous damping with a ratio of               vertical mode. Can you be sure that other natural
C = 0.05. If C = 1 there is a condition known as Critical        frequencies are not lying in wait? If the body itself is not truly
Damping, when a mass if displaced and released will just         rigid, then the whole body motion may be affected by internal
not overshoot equilibrium.                                       resonances within its own structure.
licensed in 1992 by
Figure 6
Figure 4
ON VIBRATION ISOLATION
Vibration Isolation is only a part time concern of most designers and engineers. The subject, however,
is a complex one, and we have found that a significant number of popular fallacies have evolved. These
can be misleading, or even mystifying, to someone who only occasionally is faced with the problem of
controlling dynamic disturbances.
Actually, vibration control is a precise science which follows logic and physical laws. A clearer
understanding of it will promote more efficient application of its principles and techniques, and
improve overall engineering competence wherever products are exposed to hostile dynamic
environments.
Presented here are the more common fallacies, along with the facts that properly apply.
FALLACY : Isolation can be achieved without            FALLACY : The terms "damping: and "isolation"
permitting relative motion between the                 are synonymous.
supported body and vibration source.
                                                       FACT : Damping controls system response at or near
FACT : The Only way to reduce vibration transmitted    resonance. Damping is accomplished by converting
from a vibration source to the supported body is to    mechanical energy to heat, effectively removing the
permit relative motion. This is the function of the    energy from the system. At or near resonance, damping
vibration isolator. The more isolation required, the   (or dissipation) is the only means of controlling motion
more relative motion needed.                           because the other two factors affecting system
                                                       response, mass and stiffness, cancel at each other out.
                                                       Isolation is the reduction of magnitude of force or
                                                       amplitude transmitted from equipment to its support.
FALLACY : Natural and synthetic rubbers are inter-                  FALLACY : Shock and vibration requirements can
changeable across the board.                                        be fulfilled independently of each other.
FACT : Each basic polymer has its own specific
characteristics which vary in differing degrees from
those of other polymers. Materials can be added                     FACT : Generally, once the shock requirement for a
which greatly modify these properties, and polymers                 system is fixed, its natural frequency (hence
are sometimes blended with other polymers.                          isolation efficiency) is also fixed. Conversely,
Interchanging elastomers without knowing the                        establishing system natural frequency automatically
characteristics of each can lead to serious problems.               fixes the shock response. Thus, a mounting system
A 50 durometer Neoprene is entirely different from a                cannot be designed for incompatible shock and vibraton
50 durometer natural rubber. A 50 durometer natural                 requirements. It is sometimes possible to design for
rubber from another manufacturer will not have the                  seemingly incompatible requirements through use of
same characteristics as a 50 durometer natural                      mountings with carefully controlled non -linear spring
rubber from "RESISTOFLEX".                                          rates.
confined.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
 Range of Open and Enclosed Spring Mountings, Hangers, Rubber Pads & Mountings, Inertia
       Pouring Frames, Floating Floor Systems, Rubber Expansion Joints & Bellows.
licensed in 1992 by
The graph Figure 1 illustrates the Vibration Isolator deflection required to reduce the transmission of Vibration to
a given percentage of the Vibratory forces generated by the item of plant or equipment concerned. To use the
graph:
(1)Consider the disturbing frequency to be the lowest rotational speed of the equipment.
(2)Move vertically to the slanted line corresponding to the percentage transmissibility which can be tolerated.
(3)Then move horizontally to determine the minimum static deflection and corresponding vertical natural
frequency of the required Vibration Isolation. The graph indicates the maximum permissible transmissibility for
typical situations as follows:
NON CRITICAL: e.g. Basement and ground floor locations not adjacent to noise critical spaces.
GENERAL: e.g. First floor and other suspended floor locations with less than a 10m span not adjacent to noise
critical spaces.
CRITICAL: e.g. Suspended floor with greater than 10m span or locations immediately adjacent to noise critical
spaces.
Figure 1 provides preliminary guidance for the Vibration Isolator characteristics required, although it
presupposes that the Vibration Isolator is a "perfect spring" and is therefore linear over the deflection range
considered. It ignores non-linear effects which are normally present in "real springs" at higher frequencies which
may detrimentally affect the isolation efficiency actually achieved. This simple presentation also assumes that
the Vibratory forces are vertical and does not give consideration to horizontal forces or couples which create
motion in the other linear and rotational modes.
licensed in 1992 by
The table Figure 2 give general guidance for the isolation of common items of plant or equipment in typical
situations as described in subsequent sections of this Data Sheet.
This Data Sheet is for general guidance only, particularly for use when full details of plant and equipment and
their precise locations may be unknown. Prior to final selection of vibration isolation systems, please consult our
Applications Engineering Departments who, upon receipt of full details, will be pleased to recommend/vet final
Vibration Isolator selections.
Figure 2
LOCATION
                                                  I                            II                               III
DATA SHEET
SELECTION
             EQUIPMENT
                                                  Mounting                                                      Mounting
                                                                Min. Deflne.   Mounting Type     Mirt. Defln.                    Min. Defln.
                                                  Type see                                                      Type see
                                                                (mm)           see Section 3.0   (mm)                            (mm)
                                                  Section 3.0                                                   Section 3.0
                                                  IP F + RM     6              IPF + OS          10             IPF + OS         25
               Pumps - Base Mounted Pumps-        IP F + RM     6              IPF + OS          10             IPF + OS         25
 2.1           Belt Driven Pumps - Close          RM (+FSB)     3              RM (+ FSB)        6                               20
                                                                                                                IPF + OS
               Coupled Pressurization Units       RM (+ FSB)    3              RM (+ FSB)        6                               20
                                                                                                                FSB + OS
                                                                                                                ES + RP
 2..2          AHU's                              ES                15         ES                25
                                                                                                                (Two sta ge)
                                                                                                                                 25 + 3
2. 6 Boilers RP 3 RP 6 — —
 2. 7
               Internal Combustion Engines &      Genflex           15         ES                20             ES + Genflex
                                                                                                                                 25+15
               DG Sets                                                                                          {Two S ta ge )
licensed in 1992 by
2.1 PUMPS
2.1.1 These are normally direct drive units running at 1450/2900 rpm or belt driven from a motor mounted on
top of the pump at variable speeds but normally in the range 800 -1300 rpm.
2.1.2 In basement plant rooms most pumps can be successfully isolated using rubber pad type isolators
"sandwiched" in a builders work plinth. Select to give 2-3mm deflection. This should have a weight equal to the
pump for direct drive pumps and twice the weight for belt driven sets with maximum plan dimensions for stability.
Minimum depth 150mm.
2.1.3 For installation in plant rooms above or adjacent to occupied areas concrete filled inertia bases with open
or enclosed springs mountings with nominal 25mm deflection should be used. These can be replaced with
rubber mountings with 6mm nominal deflection for pumps running at 2900 rpm. Base weight should not be less
than the pump weight but ideally a 1:1.5 or 1:2 ratio is advisable for top heavy belt driven units.
2.1.4 A large shallow base will always be more stable than a small deep base of the same weight. An economic
and technically preferable method of using a large base is to mount the duty and stand by pumps on a common
base.
2.1.5 Pipe work should always be supported independently and connected to the pump using Rubber
Expansion Joints after the mountings have been adjusted to support the pump and base at the required height.
2.2.1 Generally air handling units will be supplied to site with internal Vibration Isolators supporting the fans and
motors. For fan speeds below 1500 rpm these will be open or enclosed spring devices at 25mm nominal
deflection and above this speed rubber mountings at 6mm deflection.
2.2.2 In noise critical areas it is a wise precaution to mount the complete AHU on rubber compression stud pads
or square cell pads (2-3mm deflection). Steel spreader plates may be required with a friction pad if the support
frame channel is very narrow
2.2.3 For installations on raised steel structures, it is sometimes necessary to use external spring mountings
with additional rigid steel sub frames. Where the motor is mounted outside the AHU casing the fan / motor
section may be externally mounted and coupled to the other section with a flexible section.
2.2.4 All ductwork and pipe work connections to AHU's must include flexible connections.
2.3.1 The two general types used are axial direct drive and centrifugal belt driven units. The former usually
operate at 1450 or 2900 rpm and are located in horizontal or vertical ductwork runs with flexible connections on
either side. Centrifugal units are mainly floor mounted and can operate at a fixed speed between 200 and 3000
rpm or they may have a dual speed system and more often recently an infinitely variable speed TASC drive
2.3.2 Axial fans may be suspended from the ceiling using rubber hangers with 6mm nominal deflection.
However a more satisfactory method is to provide a rigid steel cradle from the ceiling with Rubber Conical Turret
mountings between the underside of the fan and frame. This avoids the pendulum effect hangers with drop rods.
In extreme cases where low frequency vibration may be a problem 25mm deflection spring hangers or mountings
may be used on larger fans operating at 1450 rpm. Vertical fans can be supported from cantilever brackets using
rubber or spring mountings as appropriate.
Centrifugal fans with their generally lower operating speed range should be isolated using Enclosed Spring
Mounting with nominal 25mm deflection. It is not normally necessary to use 50mm deflection mountings unless
the fan is likely to be operated at less than 500 rpm. OPEN SPRING MOUNTINGS can be used but these are
more susceptible to "short circuiting" by the ingress of site debris if not enclosed in an AHU.
licensed in 1992 by
2.4.1 These are either roof mounted Air Cooled units or Water Cooled sets located in plant rooms at any level in
a building.
2.4.2 Air Cooled models produce vibration from the large propeller type fans and internal reciprocating
compressors. The fan speeds can be very low, e.g. 360 rpm, however the vibration produced is negligible and
therefore a high degree of isolation at these frequencies is not necessary. The GENFLEX High Deflection rubber
mounting is best suited to the larger units with deflections between 10 and 16mm. However, for small units the
ENCLOSED CAPTIVE SPRING MOUNTING is more economical.
2.4.3 Water cooled chillers are generally larger with higher power compressors. These can be reciprocating
(usually 1450 rpm) centrifugal or screw type, the former being the most severe in terms of vibration. The latter
two types normally run at high speeds, e.g. 2900 rpm and above producing high frequency vibration and noise.
The GENFLEX HD mounting again is the best selection for most applications. Pad type mountings can be used
on the high speed centrifugal and screw type units in some basement areas with no noise sensitive areas in
close proximity.
2.4.4 Stability problems can be experienced when tall, slender chillers are located directly on mountings. To
avoid such problems steel subframes or even Inertia Pouring Frames may be required. The mounting transverse
centres should be greater than the vertical distance to the unit's centre of gravity position.
2.4.5 As with all isolated equipment, pipework connections must incorporate flexible connections, non metallic
where practical.
2.5.1 These units which are generally roof mounted incorporate integral axial or centrifugal fans. However,
some designs now have the fan mounted independently with a flexible connection to the water tower.
2.5.2 Towers with integral fans have the disadvantage of being extremely heavy when full of water making
isolation of fan vibration expensive. The weight does, however, work rather like an inertia base for the fans. Quite
often vibration from the usually low speed fans (200 - 900 rpm) is negligible compared to the unit weight. High
deflection spring mountings are often specified to give high isolation of the speed fans which is quite
unnecessary in most cases. The use of these devices gives rise to practical problems with installation resulting in
the springs being "short circuited ". Also excessive motion can result in high winds and vertical movement when
draining down requires restraint to avoid over stressing flexible pipework connections.
2.5.3 To avoid all the problems in paragraph 2.5.2 high deflection rubber mountings should be used giving
reasonable vibration isolation down to 500 rpm, but more importantly vastly superior isolation in the audible
frequency range. If a specifier is inflexible then the OPEN RESTRAINED SPRING should be used preferably at
not more than 25mm nominal deflection.
2.6 BOILERS
2.6.1 As with cooling towers, boilers have a high weight with negligible vibration which emanates from the
burners and associated fan/motor. The vibration, however, is high frequency and thus creates mainly airborne
noise problems.
2.6.2 Structural transmission of the vibration/noise can be most practically and Economically avoided using
Compression Stud pads with steel spreader plates for narrow channel construction frames. A deflection of 2-
3mm is adequate. Where for acoustic reasons a concrete slab is required beneath the boiler this can be cast on
a layer of rubber pads covered with steel sheets.
licensed in 1992 by
2.7.1 These are usually for emergency power supply only and are therefore sometimes located in unsuitable
areas where extreme annoyance is caused during regular test running periods. Effective vibration isolation is
therefore required.
2.7.1 ENCLOSED CAPTIVE SPRING MOUNTINGS (nominal 25mm deflection) or GENFLEX HD rubber
mountings will be suitable for the majority of applications which operate at a standard speed of 1500 rpm. For
installations directly above or adjacent to noise critical areas, a complex two stage mounting system may be
necessary. These applications together with those which produce continuous power supply to a building should
be referred directly to RESISTOFLEX.
2.8 PIPEWORK
2.8.1 Vibration emanating from pumps, compressors etc will be present in most systems despite flexible
connections. This is because the flexibility is compromised by the liquid flowing through it, the tie bars and the
strength required to with stand the liquid pressure. Vibration is also produced by fluid pressure surges and
turbulence created by change of direction etc.
2.8.2 All pipework of 50mm dia above in plant rooms below occupied areas should be isolated using spring
hangers with 25mm nominal deflection. In less critical areas it is normally sufficient to isolate the first 12m of pipe
from the vibration source, where pipework passes through noise sensitive areas rubber hangers or mountings
with nominal 6mm deflection should be used. OPEN SPRING MOUNTINGS or rubber mountings can be used for
vertical pipe runs depending on location as mentioned above.
2.8.3 Small pipework, i.e. below 50mm dia in critical situations as Para 2.8.2 can be isolated with small range
SPRING HANGERS with deflections of 10 - 20mm. In normal circumstances a 3 - 6mm thick RESILIENT PIPE
CLIP will be sufficient.
2.8.4 Engine exhaust pipework with silencers will require isolation and SPRING HANGERS OR OPEN SPRING
MOUNTING with nominal 25mm deflection will be necessary. Consideration must be given to pipe temperature
and expansion particularly for tall vertical stacks. Please refer such applications to RESISTOFLEX.
For compressed air, water supply, fire fighting, Laundry & Electrical Panels, lifts, escalators etc consult
RESISTOFLEX.
licensed in 1992 by
3.1.0 GENERAL
3.1.1 All Vibration Isolators should be selected to provide the minimum static deflection required which should
be achieved on all Vibration Isolators under normal operating conditions.
3.1.2 All Vibration Isolators must be suitable for the loading, operating and environmental conditions which will
prevail.
3.1.3 All Vibration Isolators shall be colour coded or otherwise clearly marked to facilitate identification during
installation and service.
3.1.4 For higher efficiency of an isolator system external connections such as rigid pipes, electrical conduits,
ducts or shafts be as flexible as possible not only to prevent transmission of vibration through the connections
and allow the system freedom of movement but also to avoid possible failure of the connections.
3.1.5 The Vibration Isolator system should be selected to support the operating weight of the plant and
equipment to be isolated only. All associated pipework, valves, filters, ductwork etc. and their contents must be
supported independently so as not to impose additional forces on the isolator system and all flexible connections
must be selected and arranged to accommodate this requirement.
3.1.6 Where it is proposed to support AHU/enclosed fan units on vibration isolators, it is recommended that
flexible connections are fitted to any external connecting ductwork, pipework, conduits etc regardless of whether
or not the internal fan and motor assembly is supported on vibration isolators and has internal flexible
connections to the unit casings.
3.1.7 All pipework of 50mm diameter and above and high pressured ductwork should be isolated within a
mechanical plant room for a minimum distance of 15 metres from the motor driven plant.
licensed in 1992 by
For more detailed information and technical assistance, please contact our Applications Engineering Group.
                                                                3. VERY CRITICAL
                                                                   (95% to 99%): eg.
                                                                   Suspended floors
                                                                   with greater than
                                                                   10m span or
                                                                   locations immediately
                                                                   adjacent to noise
                                                                   critical spaces
STEP III
                                                                 MOVE VERTICALLY
                                                                 DOWN TO
                                                                 DETERMINE MIN.
                                                                 STATIC DEFLECTION
                                                                 OF ISOLATOR
Shock Isolation System from SIMPLE HVAC equipments to COMPLEX POWER PLANT and NAVAL applications is used in house.
FOR A SINGLE DEGREE OF FREEDOM a computer aided Isolator selection is provided FREE.
FOR SIX DEGREE OF FREEDOM it simultaneously analyses systems comprising several masses linked to each other & a foundation (seating) by resilient elements
& calculates natural frequencies & response to static & dynamic steady state, transient & shock forces for each mass. Forces transmitted from vibrating body to the
supporting structure via a resilient mounting system(s) over a wide frequency range (upto 1 kHz) are predicted. Finite element analysis is used to predict the
response of structures to high frequency excitation.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
Any transient non repeating force or displacement can be considered a shock. Usually the period of such an
event is similar to or shorter than the natural period of motion of the equipment being considered.
The disturbance may be a force as might be created by a short circuit across an alternator or a displacement
such as an earthquake.
The magnitude of a shock is normally large enough to give rise to concern that damage will occur to the machine
or its supports. In some cases the functioning of the machine will be affected during the shock although no
permanent damage will result.
1) Earthquakes - A typical ground motion of about 0.5 g acceleration with most energy below 5 Hz and mainly
horizontal. One earthquake may last 30 seconds and the amplitudes of the ground may be considerably
amplified by most building structures. Mounted equipment may be subject to significant floor motions at well
defined frequencies.
2) Explosions - Short duration impulsive forces which can give rise to long period resonances in buildings or
other structures. Examples include charges used for seismic surveying, quarrying, terrorists' bombs and naval
gunfire or under water mines.
3) Collisions - These include problems with vehicles, items on conveyor belts and packages being dropped.
4) Internal forces - These particularly affect electrical generators and reciprocating machines, as with passing
through resonances during start up, shut down and short circuits.
1) Time history - A model is created on the computer and its responses over successive small time steps are
calculated to form a continuous history of the machine motion.
2) Spectral response method - A more general method based on the theoretical response of a single degree
of freedom damped spring/mass model at each frequency of interest. The individual responses for each mode of
motion are built up in a complex response for three dimensional methods.
licensed in 1992 by
Simplified Models
licensed in 1992 by
ISOLATION OF AIRCONDITIONING
MACHINERY INSTALLED AT UPPER FLOOR
For more detailed information and technical assistance, please contact our Applications Engineering Group.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
BUILDING
For more detailed information and technical assistance, please contact our Applications Engineering Group.
Fan Units, Blowers and such like develop an unbalanced    force to be reacted by the Isolators causing them to
force ('F' in diagrams) equal to the product of the       deflect horizontally or vertically or a combination of
delivery/suction pressure and the outlet/inlet cross      both.
sectional area. This force will be reacted both the       In the majority of cases, the horizontal and vertical
service duct work and the ground via the Vibration        Isolators stiffnesses will compensate, with the
Isolators.                                                movement of the fan being negligible, but in certain
                                                          instances e.g. high duty fan units; additional
Since the duct work will incorporate flexible connections precautions may be necessary as suggested in the
at some point, these will yield leaving most of the       diagram
Where the discharge / inlet is horizontal (or angled)      fitted in convenient positions.
reactive Isolators can be
Where the discharge/inlet is vertical, the Isolator        (and its line of action); when the fan is operating at
selection should allow for the additional force being      maximum duty.
applied
                                                                                                 Vibration Shock Seismic Control
In installations where the support floor is found to be          In these situations, packing should be applied to the
excessively uneven or the machine base frame                     appropriate Isolators to ensure that they are correctly
distorted, final leveling of the machine may result in           adjusted and the load properly distributed
certain of the Isolators being lifted beyond their
maximum allowable working height.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
(BELT DRIVEN)
For more detailed information and technical assistance, please contact our Applications Engineering Group.
These units are typical of all centrifugal machines and        The degree required depends on the increase in
are the most frequently used.                                  forces, the location in the building, beam spans
                                                               and the structure on which the equipment rests.
Vibration results from two sources - rotor unbalance
and forces resulting from impulses of air as the fan           For these reasons there can be sharply defined
blades pass the fan cut off. The frequency of the latter       divisions bur rather overlapping areas where
is equal to the number of fan blades times Fan RPM.            differences in degrees of amplitude are sometimes
Since this is higher than the rotor speed, fan RPM is          disturbing and sometimes not. In view of the above
usually used as the disturbing frequency.                      and based on experience with present equipment
                                                               certain criteria may be established that will result in
The amount of unbalance is of concern to the equip-            trouble free installations.
ment manufacturer. Fans, as they are now produced,
are statically and dynamically balanced to very close          For small units with wheel diameters up to 700
tolerance. This results in very small forces which             mm, the forces transmitted at any speed are so
increase in proportion to the rotor diameter and to the        small that high efficiencies are not required.
square of the fan speed. This means that the disturb-          Accordingly such units may be isolated using
ing forces, working against the inert mass of the              TURRET MOUNTS providing 6 mm static deflec-
machine and the building, require isolation in propor-         tion in no-critical areas and Spring Isolators
tion to their ability to move these masses. Obviously,         providing 12 mm to 20 mm maximum deflections in
small rotor diameters and relatively slow speeds               more critical area.
develop such small forces that they are incapable of
moving large masses and therefore, may easily by               For larger wheel diameters, isolation efficiencies
treated. As rotor speeds and sizes increase, the               should be selected on the basis of speeds as
isolation efficiency must also increase.                       follows:
                                                                                                                  ..........2
                                                                                                   Vibration Shock Seismic Control
In addition to the proper selection of the isolation           All type of RESISTOFLEX Inertia Pouring Frames are
medium, it is also essential to provide proper mechani-        so constructed.
cal support. Each fan and its driving motor must be
mounted on a rigid base, common to, and running the            An inertia mass may be desirable where structural
full length of the fan and motor. Sufficient rigidity is       steel alone does not provide sufficient rigidity or
necessary especially on the drive side in order to resist      where discharge air velocities cause greater reaction
belt pull and eliminate drive distortion which may result      forces. The recommended weight of the inertia mass
in the excessive wear of belts, bearings and shafts, and       depends on the magnitude of the forces to be resisted.
amplify a rocking frequency which may well be                  Lateral restraints may also be required when forces
excessively disturbing.                                        tend to move equipment in a horizontal plane (i.e. high
                                                               pressure air handling units).
     A.H. UNITS
     Factory fabricated sectionalized &                           NORMALLY NOT REQUIRED
     Sprayed Coil Units
Note : Inertia blocks should be used under factory             If fan head is rigidly connected to other compo-
fabricated fan section ONLY when fan head is                   nents - an inertia block need NOT be used.
separated from other components by a flexible
connections.
                                                                                                                                     RPL ADS ACR 522FEB 13
For more detailed information and technical assistance, please contact our Applications Engineering Group.
WALL MOUNTED
If Air Handling Unit is to be resiliently mounted
on wall, besides Vibration Isolators at bottom,
structurally strong snubbers must also be used
at top to prevent the unit from falling away from
the wall.
FAN HEAD
For more detailed information and technical assistance, please contact our Applications Engineering Group.
ABSORPTION UNIT
For more detailed information and technical assistance, please contact our Applications Engineering Group.
MOTOR AND
TURBINE DRIVEN
ENGINE DRIVEN
For more detailed information and technical assistance, please contact our Applications Engineering Group.
CHILLER
(RECIPROCATING COMPRESSOR)
DIRECT DRIVE
V BELT DRIVE
For more detailed information and technical assistance, please contact our Applications Engineering Group.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
VERTICAL PUMP
For more detailed information and technical assistance, please contact our Applications Engineering Group.
Vibration are generated in pumps as a result of rotor                    type isolation or an inertia block extending under the
unbalance vane frequency as the moving vanes on the                      overhang should be used.
impeller pass the fixed vanes, and to some extent by
turbulent flow of the fluid. However, since the ratio of the             Rail type isolation or isolated inertial Mountings also
mass of the impeller inert mass of the motor and pump                    should be used under coupled pumps and motors
housing is relatively small the resulting vibratory                      which are mounted on a common bed plate to avoid
amplitude is small. Because of the high operating                        possible warping of the bed plate that can occur when
speeds (usually 1440 RPM) desired isolation efficiency is                point supported on unit isolators.
attained with Isolator static deflections from 6mm to 20
mm in buildings with spans up to 10 meters. Deflection                   Pumps driven by motors 20 HP and larger should be
up to 50mm should be applied to above grade installation                 mounted on concrete inertia blocks. The weight of the
when column spans are between 10 meters and 15                           block is usually a minimum of 1.5 times the weight of
meters.                                                                  the equipment but not less than 150 mm. It serves not
                                                                         only as a stabilizer at start-up or when subjected to
In addition to the proper design and application of the                  sudden fluid surges when valves are opened or closed
isolation medium, proper mechanical support must be                      but also as a means for supporting elbows when such
provided. Close coupled pumps present a motor base                       supports are required. These inertia block should be
support with the direct connected pumps usually                          “L” or “T” shaped to provide support to elbows
overhung. To avoid tipping when resiliently mounted, rail
For more detailed information and technical assistance, please contact our Applications Engineering Group.
                                                                    SNUBBER INSTALLED
                                                                   ALONGSIDE EQUIPMENT
                                                                     SNUBBER INSTALLED
                                                                      UNDER EQUIPMENT
APPLICATIONS:
For more detailed information and technical assistance, please contact our Applications Engineering Group.
DESIGN
INSTALLATION NOTES
For more detailed information and technical assistance, please contact our Applications Engineering Group.
                                            Equipment Bases
                                            Concrete Inertia Bases
                                            Structural Steel Supports
                                                            G
                                                                                                                             G
A A
A B A B
                                                                              H
               E      C                                                        E            C
      D
                                                                                D
           SRB                                                                              SRB2
Installation Instructions
 Snubbers include a resilient pad to cushion any impact. Snubbers shall be installed so as to be free of
 contact during equipment operation.
 Snubber is to be installed such that the resilient surface will contact a vertical surface on the side of the equipment or
 base once the equipment has been displaced approximately (6mm) toward the restraint.
 A minimum of four Snubbers are required on a given installation. These are to be installed at 90 degrees to one
 another to ensure that there is no direction in which the equipment can move without contacting at least one snubber.
 The Snubber should be fitted only after the isolated equipment is mounted, piped and operating. The Snubber should
 be located with its face (6mm) clear of the equipment. Bolts, if used, should connect to structural steel capable of
 withstanding the maximum loads that can be generated by the restrained equipment. Anchors should be installed in
 accordance to applicable code standards.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
                                                                           	
                                                                           
                                                                           
                                                                           
                                                                           
	
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Seismic Open Restrained Spring
Type SORS
 Seismic open restrained spring isolators have a steel housing assembly to limit both
 lateral and vertical movement of the supported equipment during an earthquake
 without compromising the vibration isolation features during normal equipment
 operating conditions.
 DESIGN
  Vibration Isolation with seismic and wind restraint capabilities for mechanical equipments.
  All directional restraint with vertical limit stops.
  Epoxy coated coils & housing.
  Constant free height & operating height.
  Equipment motion limited to 5mm in all directions, at the isolator.
APPLICATION
  Noise and vibration isolation for mechanical equipment located near critically quiet areas in earthquake prone
  areas.
  Combined coil spring isolator and seismic restraint for indoor and outdoor oor mounted fans, pumps, air
  compressors and other mechanical equipments.
   TYPE SORS
    PART NO.        COLOUR          RATED DEFLECTION                         D I M E N S I O N S (mm)
                     CODE           LOAD at Rated Load
                                     kgs   (mm) +15%
                                                            A     B      C       D      E      F        G    H     J
For more detailed information and technical assistance, please contact our Applications Engineering Group.
                                                                PN
                                                              (Bars)
                                                                          PN 0.25 PN 10 PN 16
SIZE - 25 - 600 mm NB
Ceiling Suspended Universal Metal Expansion Joint for Base Isolated Buildings
Floor Supported Universal Metal Expansion Joint for Base Isolated Buildings
For more detailed information and technical assistance, please contact our Applications Engineering Group.
                                                              PN
                                                            (Bars)
                                                                       PN 0.25 PN 10 PN 16
SIZE - 25 - 600 mm NB
For more detailed information and technical assistance, please contact our Applications Engineering Group.
DESIGN FEATURES
TYPICAL APPLICATION
                                           INSTALLATION NOTES
                                    vRibbed rubber seating pads should always be used when the mounting is seated on concrete or other
                                      rough surfaces.
                                    vWhen using height adjuster at least 3 full threads should be left protruding below the upper plate.
                                    vAll connections to the mounted equipment must include flexible sections offering the maximum
                                     practical flexibility to ensure that isolation efficiency is not impaired, also to avoid possible failure of
                                     the connections.
   INSTALLATION MANUAL              vDO NOT use Open Spring Mountings for external applications without independent restraints.
    Refer to IM 027 for detailed    vFor further applications where control of transient motion is required, e.g. during start up and run
     Installation Instructions       down of large machines, additional mass and viscous dampers may be necessary.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
DESIGN FEATURES
                                                                   TYPICAL APPLICATIONS
                                                                   n   Axial and Centrifugal Fans
                                                                   n   Air Handling Units
                                                                   n   Chillers and Cooling Towers
                                                                   n   Rotary and Multi Cylinder
                                                                       Compressors
                                                                   n   Diesel Generating Sets (ECS only)
                                                                   n   Mechanical Test Rigs
                                                                   n   Isolation of Sensitive Equipment
HSI 416 LES SEP 15
Cooling Tower
                                        TECHNICAL CHARACTERISTICS
                                             CODE                COLOUR          RATED DEFLECTION    NOMINAL DIMENSIONS (mm)
                                                                  CODE           LOAD at Rated Load
                                                                                  (kg)  (mm) +15%   A B C D E        F   G   I
                                          ES-20/10                 Purple           10           20
                                          ES-20/15                 Yellow           15           20
                                          ES-20/20                 Grey             20           20
                                                                                                               63   54 60 76 38         M8    48    M6
                                          ES-20/40                 Green            40           20
                                          ES-20/70                  Red             70           20
                                         ES-15/100                  Blue           100           15
                                         ESB-20/10                 Purple           10           20
                                         ESB-20/15                 Yellow           15           20
                                         ESB-20/20                 Grey             20           20
                                                                                                               65   -   -      -    -   M8    48    -
                                         ESB-20/40                 Green            40           20
                                         ESB-20/70                  Red             70           20
                                        ESB-15/100                  Blue           100           15
                                          ES-25/30                 Yellow           30           25
                                          ES-25/60                 Green            60           30
                                         ES-25/100                  Blue           100           25            88   85 90 110 70 M10 78             M8
                                         ES-25/160                 White           160           25
                                         ES-25/250                  Red            250           25
                                        ECS-25/200                  Red            200
                                        ECS-25/300                 Purple          300
                                        ECS-25/400                 Grey            400
                                        ECS-25/500                Orange           500
                                        ECS-25/600                 Brown           600
                                                                                                 25        127 130 150 180 95 M16 111 M12
                                        ECS-25/700                 Black           700
                                        ECS-25/800                 Black           800
                                       ECS-25/1000                  Blue          1000
                                       ECS-25/1200               Blue/Black*      1200
                                       ECS-25/1400               Blue/Silver*     1400
                                        ECS-50/100                Yellow*          100
                                        ECS-50/200                Green*           200
                                        ECS-50/300                 Blue*           300           50        155 130 150 180 95 M16 111 M12
                                        ECS-50/400                 White*          400
                                        ECS-50/500                 Red*            500
                                      * Internal nested spring
For more detailed information and technical assistance, please contact our Applications Engineering Group.
Type ORS
DESIGN FEATURES
For more detailed information and technical assistance, please contact our Applications Engineering Group.
                                                                     	
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 TECHNICAL CHARACTERISTICS
 PRODUCT       SPRING COLOUR      RATED DEFLECTION                                D I M E N S I O N S (mm)
 CODE                             LOAD at Rated Load
                                                                        TYPE CS                              TYPE CSB
               OUTER     INNER     (kgs)    (mm) +15%       A       B        D        E        A       L         W      R     S
  CS50-020       BLUE       -       020         25
  CS50-040    ORANGE        -       040         29
  CS50-060     BROWN        -       060         25
  CS50-100     BLACK        -       100         21         117     60       M16   M10X25      120     115       63      89    11
  CS50-140    YELLOW        -       140         17
  CS50-160       RED        -       160         10
  CS50-250     GREEN        -       250          9
  CS63-040     BROWN        -       040         23
  CS63-080    ORANGE        -       080         25
  CS63-120     GREEN        -       120         25
  CS63-160       RED        -       160         24
                                                           114     73       M16   M10X25      147     123       76      101   13
  CS63-220     BLACK        -       220         24
  CS63-270     WHITE        -       270         22
  CS63-330       GREY       -       330         20
  CS63-400       BLUE       -       400         18
  CS82-250       RED        -       250         22
  CS82-280       RED      PINK      280         22
  CS82-310       RED      BLUE      310         22
  CS82-330       RED    YELLOW      330         22
  CS82-380     GREEN       -        380         23
  CS82-420     GREEN     BLACK      420         23
  CS82-460     GREEN    YELLOW      460         23
  CS82-500     GREEN     BROWN      500         23
                                                           173     95       M22   M12X30      180     155       101     127   15
  CS82-550     GREEN      RED       550         23
  CS82-580       GREY      -        580         20
  CS82-620       GREY    BLACK      620         20
  CS82-640       GREY     BLUE      640         20
  CS82-700       GREY    BROWN      700         20
  CS82-800       GREY   PURPLE      800         20
  CS82-850       GREY   ORANGE      850         20
  CS82-910       GREY    GREEN      910         20
* ALL MOUNTS HAVE APPROXIMATELY 50% OVERLOAD CAPACITY
* MOUNTING CSB IS STYLE CS BUT WITH AN ADDITIONAL BASE PLATE
For more detailed information and technical assistance, please contact our Applications Engineering Group.
                                          Pumps
                                          Punch presses
                                          DG Sets
                                                                  TECHNICAL CHARACTERISTICS
                                                                   PRODUCT         SPRING           RATED       DEFLECTION
                                                                   CODE            COLOUR           LOAD        at Rated Load
                                                                                                     kgs.            mm
For more detailed information and technical assistance, please contact our Applications Engineering Group.
TYPES
For more detailed information and technical assistance, please contact our Applications Engineering Group.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
Type SDS
                                                                                       ACTIVE ISOLATION OF
                                                                                       * BOILER FEED PUMPS
                                                                                       * COAL CRUSHERS * CENTRIFUGES
                                                    PSD30
                                                                                       * COMPRESSORS * D.G. SETS
                                                                                       * ENGINE TEST BEDS
                                                                                       * FANS & BLOWERS
                                                                                       * FORGING HAMMERS
                                                                                       * FRAGMENTIZERS * POWER PRESSES
                                                                                       * PULVERIZERS * PILE DRIVERS
                                                                                       * ROLLING MILLS * TURBINES BALL
                                                                             SFD
                                                                                         MILLS * TURBO GENERATORS
                                SFD D3
                                                                                       PASSIVE ISOLATION OF
                                      TYPICAL INSTALLATION                             * ANECHOIC CHAMBERS * BUILDINGS
                                                                                       * FINISHING LATHES * LABORATORIES
                                                                                       * MEASURING EQUIPMENTS
                                                                                       * METROLOGY CHAMBERS
                                                                                       * ROLL GRINDERS * SLABS
                                                                                       * TEST & LABORATORY EQUIPMENTS
                                                                     APPLICATIONS
                                                                     PASSIVE ISOLATION of major civil
                                                                     engineering structures such as:
                                                                          ·   ANECHOIC CHAMBERS
                                                                          ·   BUILDINGS
                                                                          ·   LABORATORIES
                                                                          ·   METROLOGY CHAMBERS
                                                                          ·   SLABS
                                                                          ·   ETC., ETC.
                                                                          ·   CENTRIFUGES
                                     165 MT Elecon Coal Crusher on        ·   FORGING HAMMERS
                                         5 Storey Steel Tower at          ·   COMPRESSORS
                                          GEB Wanakbori TPS               ·   PUMPS
                                                                          ·   CRUSHERS
                                                                          ·   PRESSES
                                                                          ·   FANS
                                       View from below
                                                                          ·   PILE-DRIVERS
HSI 430 PSD FEB 13
· ETC., ETC
For more detailed information and technical assistance, please contact our Applications Engineering Group.
Type OSD2
ACTIVE ISOLATION OF :
                                                                         LA    WB       HC    AD     BE
                                            (kgs)           (mm)
       25 MM DEFLECTION
       OSD2-25/400      RED                80-400           5-25
       OSD2-25/600        PURPLE           120-600          5-25
       OSD2-25/800         GREY            160-800          5-25
       OSD2-25/1000       ORANGE          200-1000          5-25
                                                                        300   125      140    135   95
       OSD2-25/1200       BROWN           240-1200          5-25
       OSD2-25/1400   ORANGE/BLACK        280-1400          5-25
       OSD2-25/1600    BROWN/BLACK        320-1600          5-25
       OSD2-25/2000    BLACK/BLACK        400-2000          5-25
       OSD2-25/2400    BLACK/BLACK        480-2400          5-25
       OSD2-25/3900        GREY           2300-3900         5-25
                                                                        450   150      187    150   120
       OSD2-25/4100       BROWN           2400-4100         5-25
       50 MM DEFLECTION
       OSD2-50/200    YELLOW               40-200          10-50
       OSD2-50/400        GREEN            80-400          10-50
       OSD2-50/600         BLUE            120-600         10-50        300   125      163    135   95
       OSD2-50/800         WHITE           160-800         10-50
       OSD2-50/1000      RED/BLACK        200-1000         10-50
       OSD2-50/1500     BLACK/GREY        300-1500         10-50
       OSD2-50/2000   BLACK/ORANGE        400-2000         10-50        450    150     187    150   120
       OSD2-50/2600    BLACK/BROWN        520-2600         10-50
For more detailed information and technical assistance, please contact our Applications Engineering Group.
Type OSD4
ACTIVE ISOLATION OF :
(kgs) (mm) L W H A
          25 MM DEFLECTION
          OSD4-25/2000       ORANGE          400-2000          5-25
          OSD4-25/2400        BROWN          480-2400          5-25
          OSD4-25/2800 ORANGE/BLACK          560-2800          5-25        300     200   140   260
          OSD4-25/3200          BLACK        640-3200          5-25
          OSD4-25/4000    BLACK/BLACK        800-4000          5-25
          OSD4-25/4800    BLACK/BLACK        960-4800          5-25
          OSD4-25/7800          GREY        1500-7800          5-25
                                                                           450     350   187   300
          OSD4-25/8200        BROWN         1640-8200          5-25
          50 MM DEFLECTION
          OSD4-50/1200       PURPLE          240-1200         10-50
          OSD4-50/1600          GREY         320-1600         10-50        300     200   163   260
          OSD4-50/2000       ORANGE          400-2000         10-50
          OSD4-50/3000     BLACK/GREY        600-3000         10-50
          OSD4-50/4000   BLACK/ORANGE        800-4000         10-50        400     320   187   360
          OSD4-50/5200    BLACK/BROWN       1040-5200         10-50
For more detailed information and technical assistance, please contact our Applications Engineering Group.
Type CSD
                                                      1600 MM
                                                   Joflo Centrifuge
                                               in Pharmaceutical Plant
                                                       at Vizag
HSI 440 CSD OCT 16
                             12 MT
                       Sukhras Centrifuge
                         & RCC Block at
                        Daurala Organics
TECHNICAL CHARACTERISTICS
       CODE                  LOAD          EFFECTIVE                      NOMINAL DIMENSIONS
                            RANGE         DEFLECTION
                                                               L        W         H*      CRS        D       T
                               Kg              (mm)          (mm)      (mm)      (mm)     (mm)     (mm)    (mm)
   CSD 1-100/0380           196-380           70-100
   CSD 1-100/0450           215-450           70-100
   CSD 1-100/0600           420-600           70-100
                                                              360       250       377      300      22      M24
   CSD 1-100/0825           578-825           70-100
   CSD 1-100/1025           718-1025          70-100
   CSD 1-100/1250           875-1250          70-100
   CSD 3-100/1250           875-1250          70-100
   CSD 3-100/1680          1176-1680          70-100
   CSD 3-100/1800          1250-1800          70-100          400       280       327      340      26      M36
   CSD 3-100/2450          1715-2450          70-100
   CSD 3-100/3200          2240-3200          70-100
For more detailed information and technical assistance, please contact our Applications Engineering Group.
                                             	
					
                                             						
	
                                             	 	 	 	 	 	 	
                                             	 	 	 	 	 	 	
                                             	 	 	 	 	 
	
                                             	 	 	 
	 	
                                             	
		
		
	
                                             
	 	 	 	 	
                                             	
                                             	
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INSTALLATION INSTRUCTION
For more detailed information and technical assistance, please contact our Applications Engineering Group.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
Type RM
DESIGN FEATURES
TYPICAL APPLICATIONS
    TECHNICAL CHARACTERISTICS
    CODE         COLOUR      RATED DEFLECTION                            NOMINAL DIMENSIONS (mm)                                      APPROX.
                  CODE       LOAD at Rated Load                                                                                         WT.
                                    (mm) +15%
                              (kg)        (mm)       A   B    C   D      E   F                     G   H      J          K    L   M      (kg)
19.100.Y           Yellow      28
    19.100.B       Blue        50          6        80 57 45      9   12 32                        5   41 M8X20         42 13 18         0.11
19.100.R           Red         80
19.101.Y           Yellow      110
    19.101.B       Blue       180          8        95   71 60    9   14 45                        5   56 M10X25 56 18 28               0.25
19.101.R            Red       280
19.102.Y           Yellow     150
    19.102.B       Blue       260          8        150 115 86    11 22 70                         6   82 M12X30 83 27 38               0.73
19.102.R            Red       400
                                                                                                           Load / Deflection and Isolation Efficiency Graphs
For more detailed information and technical assistance, please contact our Applications Engineering Group.
TYPICAL APPLICATIONS
                                       COMPRESSION                                    SHEAR
 CODE No.                          SO                       ME                   SO              ME
                                                                                                         D       H        Ø        L        E
                             kg          mm           kg          mm       kg     mm      kg      mm
     CMS 0607*               1.2         0.4          2.0         0.4      0.5    1.0     0.7     1.0    6       7       M4        10        -
     CMS 1008*               1.9         0.6          3.9         0.6      1.0    1.4     1.8     1.4    10      8       M4        10       4
     CMS 1010*               1.0         0.8          3.1         0.7      0.9    1.9     1.7     1.9    10     10       M4        10       4
     CMS 1508                6.2         0.6         10.4         0.6      2.3    1.4     4.4     1.4    15      8       M4        10       4
     CMS 1515                4.1         1.3          9.2         1.2      2.0    3.2     3.8     3.1    15     15       M4        13       4
     CMS 1520*               4.1         1.9          9.2         1.8      1.6    4.4     3.0     4.4    15     20       M4        13       4
     CMS 2015                9.2         1.2         20.2         1.2      4.1    2.8     7.4     2.7    20     15       M6        15       6
     CMS 2020                8.2         1.8         17.3         1.7      3.8    4.0     6.9     4.0    20     20       M6        15       6
     CMS 2025                7.1         2.2         16.3         2.1      3.1    5.1     5.6     5.2    20     25       M6        15       6
     CMS 2510               30.0         0.7         53.0         0.6      6.7    1.5     12.2    1.5    25     10       M6        18       6
     CMS 2515               16.3         1.2         33.0         1.1      6.5    2.8     11.9    2.7    25     15       M6        18       6
     CMS 2520               14.3         1.9         30.0         1.7      6.2    4.0     11.4    4.0    25     20       M6        18       6
     CMS 2530*              11.2         2.8         26.0         2.9      4.8    6.5     8.9     6.5    25     30       M6        18       6
     CMS 3015               29.0         1.2         54.0         1.1      9.6    2.8     17.3    2.7    30     15       M8        20       8
     CMS 3020               20.0         1.7         45.0         1.7      9.2    4.0     17.0    4.0    30     20       M8        20       8
     CMS 3030               17.0         2.9         38.0         2.6      8.2    6.5     15.1    6.5    30     30       M8        20       8
     CMS 3525*              26.6         2.4         54.4         2.2      12     5.5     22      5.5    35     25       M8        20       8
     CMS 4030                35          2.9          71          2.6      16     6.5     29      6.5    40     30       M8        23       8
     CMS 4035                33          3.4          69          3.1      15     7.8     28      7.7    40     35       M8        23       8
     CMS 4040*                31         4.0          66          3.6      14     9.0     26      8.9    40     40       M8        23       8
     CMS 4540*                41         3.9          89          3.5      19     8.8     35      8.7    45     40      M10        28       10
     CMS 5020                102         1.5         194          1.4      27     3.5     49      8.8    50     20      M10        28       10
     CMS 5030                 61         2.6         133          2.8      25     6.0     48      6.0    50     30      M10        28       10
     CMS 5040                 51         3.7         112          3.5      24     8.5     45      8.4    50     40      M10        28       10
     CMS 5045*               49          4.2         102          4.3      23     9.5     42      11.0   50     45      M10        28       10
     CMS 5050*               49          4.9         102          4.3      22     11.0    42      11.0   50     50      M10        28       10
     CMS 6540                87          3.7         204          3.5      41     8.5     96      8.4    65     40      M10        28       10
     CMS 7045                112         4.3         234          4.0      50     9.7     92      9.7    70     45      M10        30       10
     CMS 7525                255         2.1         459          1.9      61     4.8     112     4.7    75     25      M12        37       12
     CMS 7540                143         3.7         296          3.4      58     8.4     108     8.4    75     40      M12        37       12
     CMS 7550*               122         4.7         265          4.5      57     10.9    102     10.6   75     50      M12        37       12
     CMS 7555*               122         5.5         255          5.0      52     12.2    102     12.1   75     55      M12        37       12
     CMS 10040               347         3.5         663          3.2      108    8.0     196     7.9    100    40      M16        45       16
     CMS 10055               255         5.2         510          4.7      102    11.7    192     11.7   100    55      M16        45       16
    CMS 16070*         652  6.6 1280   6.1                                 260    14.8    490     14.8   160    70      M20        50       20
* Available only on Request
 AVAILABLE
   RUBBER NATURAL (N) NEOPRENE (C) NITRILE (B)
   GRADE
 SUITABLE          GENERAL             WEATHER                  OIL
   FOR             PURPOSE            RESISTANCE            RESISTANCE
Isolators are available with External (E) and / or Internal (I) threads.
INSTALLATION:
* It is advisable to select Mountings of same size even of different type for obtaining uniform deflection of mounted equipment. Twisting of metal
part must be avoided during installation for long life.
* Isolator deflection must not be exceeded for continuous operations.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
TYPICAL APPLICATIONS
                                         lEngines
                                         lCompressors
                                         lGenerators
                                         lTanks
                                         lFixed to road vehicles
                                         lRailway Coaches
                                         lShips
                                         lOperator cabin in Hydraulic Excavators.
RMM 418 CFX AUG 15
TECHNICAL CHARACTERISTICS
TECHNICAL CHARACTERISTICS
For more detailed information and technical assistance, please contact our Applications Engineering Group.
DESIGN
ADVANTAGES
TYPICAL APPLICATIONS
For more detailed information and technical assistance, please contact our Applications Engineering Group.
Type EFM
TYPICAL APPLICATIONS
                                          l   CONTROL CABINETS
                                          l   COMPRESSORS
                                          l   FANS
                                          l   GENERATING SETS
                                          l   HYDRAULIC PUMPS
                                          l   MOTORS
                                          l   MARINE PROPULSION ENGINES
                                          l   MOBILE UNITS
RMM 432 EFM SEP 15
  TECHNICAL CHARACTERISTICS
 PRODUCT        COLOUR            RATED      DEFLECTION                    NOMINAL DIMENSIONS (mm)
 CODE            CODE             LOAD       at Rated Load
                                   (kg)       (mm) ±15%       A     B      C      E      F     H      J      K     L
For more detailed information and technical assistance, please contact our Applications Engineering Group.
SPECIAL FEATURES
                                         TYPICAL APPLICATIONS
                                         Compressors
                                         Diesel Generators
                                         Engines
                                         Fans
                                         Marine Gen. Sets
                                         Pumps etc.
RMM 422 MOB MAR 16
For more detailed information and technical assistance, please contact our Applications Engineering Group.
NITRILE RUBBER
DESIGN
TYPICAL APPLICATIONS
                                                                                               CENTRIFUGALS
                                                                                               COMPRESSORS
                                                                                               CHAMBERS
                                                                                               DIESEL ENGINES
                                                                                               FANS
                                                                                               FURNACES
                                                                                               GENERATING SET
                                                                                               GRINDERS
                        2000 KVA DG Set weighing 13,000 kgs mounted on 14 nos Fleximounts      PUMPS
                                    without foundation at Escorts Heart Centre                 POLISHING MACHINES
RMM 420 LFM FEB 16
                                                                                               PRINTING MACHINE
                                                                                               TEXTILE MACHINES
                                                                                               VIBRATING SCREENS
                                                                                               WASHING MACHINES
FM 50 / 75
FM 500
                                      TECHNICAL CHARACTERISTICS
                                     PART NO.        COLOUR             RATED          DEFLECTION              NOMINAL DIMENSIONS (mm)
                                                      CODE              LOAD            AT RATED
                                                                                          LOAD
                                                                                          ±15%           A
                                                                                                         A         E
                                                                                                                   B     F
                                                                                                                         C       G
                                                                                                                                 D     H
                                                                                                                                       E           J
                                                                                                                                                   F
                                                                         (kg)             (mm)
                                     FM-50A/40           BROWN           120               5.8
                                     FM-50A/50           PINK            160                6.2
                                                                                                         75       85    128     89    M12        11
                                     FM-50A/60           WHITE           240                5.8
                                     FM-50A/70         ORANGE            320                5.3
                                     FM-75X/40           BROWN           270                5.5
                                     FM-75X/50           PINK            380                5.5
                                                                                                         110      148   205     125   M16        17
                                     FM-75X/60           WHITE           480                5.5
                                     FM-75X/70         ORANGE            690                5.0
                                     FM-500S/40          BROWN           800               10.2
                                     FM-500S/50          PINK            1200              10.2                 Please refer to sketch above
                                     FM-500S/60          WHITE           1600              10.3
                                                             ACCESSORIES
Rubber Friction Pad made of oil resistant Nitrile Rubber obviate the necessity of bolting machine to floor.
The pads locate the machine securely and overcome any tendency to "walk". No adhesives are required.
Levelling Device can be provided for machines requiring precision levelling.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
Type GF
                                    DESIGN FEATURES
                                    n First grade natural rubber to metal bonded
                                       rectangular elements inclined to achieve
                                       maximum load and deflection using a
                                       combination of compression and shear loading.
                                    n Rubber elements effectively protected against
                                       oil contamination by the extended top skirt
                                       design of the top casting.
                                    n Two different horizontal stiffness axes enable
                                       optimum system characteristics and vibration
                                       isolation to be achieved using careful
                                       orientation of the mountings.
                                    n Marine/Mobile version available with combined
                                       overload and rebound buffer.
                                    n A ribbed rubber seating pad is available
                                       obviating the need for costly HD bolts for many
TYPICALAPPLICATIONS                    industrial applications.
n   Chillers and Cooling Towers     n Available with Iron Castings as standard and
                                       Steel Castings for ShockApplications.
n   Diesel Generating Sets
n   Engine Test Beds
                                                                                           RMM 310 LGF OCT 15
Stiffness
                                          MOBILE APPLICATIONS
                                             CODE           COLOUR              LOAD           STATIC STIFFNESS DYNAMIC / STATIC FREE
                                                             CODE              RANGE                (KN/m)      STIFFNESS RATIO HEIGHT
                                                                                 (kg)
                                                                                                 Kx      Ky       Kz                              A (mm)
                                        IMPORTANT NOTES:-
                                        l For MOBILE Versions the upper fixing bolt (not supplied) MUST locate to at least 50 mm
                                          and not more than 85 mm thread depth.
                                        l 35 & 75 versions are non stock items and therefore to special order only.
                                        l Mounts available in Oil & environment resistant NITRILE RUBBER. When ordering use
                                          suffix 'B' after part no.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
In the interest of continual development and improvement, the company reserves the right to make modifications to these details without notice.
RUBBER ISOLATORS
For more detailed information and technical assistance, please contact our Applications Engineering Group.
                                                          DESIGN FEATURES
                           3 layer stack                  Load          : UPTO 710 KGS per
                                                          Carpet
                                                          Deflection    : UPTO 3mm
                                                          Unit Loading  : 0.13 Kgs to 0.47 Kgs per
                                                          Sq. cm
                                                          Standard Size : 390mm x 390mm
                                                          Thickness     : 30mm
                                                          TYPICAL APPLICATIONS
                                                          Active Isolation : Pads can be used for
                                                          reducing transmission of Vibration, Noise &
                                                          Shock from a wide range of heavy plant &
                                                          machinery including:
                                                          * BLOWERS                * FANS
                                                          * COMPRESSOR             * POWER
                                                          * DROP STAMPS            * PRESSES
                                                          * D. G . SETS            * PUMPS
                                                          * ENGINE TEST BEDS * HAMMERS
                                                          * STEAM & GAS TURBINES
                                                          * LABORATORIES * PRECISION
                                                          MACHINES * ROLL GRINDERS
                                                          * SENSITIVE APPARATUS * STUDIOS ETC.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
Also AVAILABLE
Selection of 'Resistoflex 'Pads depends upon the                      Load-deflection curves apply only to 'Resistoflex'
operating characteristic, load distribution etc.                      Pads for conditions of sustained vibrations.
Pads work most efficiently when loaded to the                         Pads are designed for and functions very
maximum loading capacity.                                             efficiently in a wide variety of installations where
                                                                      rate of impact is considerable low.
Pads can be used very advantageously in multiple
layers for additional cushioning, specially for                       For impact machinery or where increased
isolation of low disturbing frequencies (in general                   stiffness is desirable next higher capacity Pad or
below 800 rpm or for installations on upper floors)                   increase the Pad bearing area.
and some specialized application where
absorbing Shock and reducing Noise is desirable.                      Impact Shock conditions should be considered
                                                                      individually. Consult 'RESISTOFLEX'.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
                     
                                                 	
	
                                                 	 
 
 
 
	
  
                                                 
                                                 
                                                 
                                                  
 
 
   
  
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                                         FLEXIBLE
                                    PIPE CONNECTORS
DESIGN
ADVANTAGES
APPLICATIONS
                                          n   Residential Houses
                                          n   Commercial Buildings
                                          n   Industrial Plants
                                          n   Sewage Treatment Plants
                                          n   Chemical Plants
                                          n   Power Plants
                                          n   Marine Systems
                                                                                                                              CAUTION :
                                                                                                                              After installation
                                                                                                                              Control Units
                                                                                                                              require setting
                                                                                                                              at site for
                                                                                                                              E/2 and C/2
REJ for anchored / guided pipelines REJ with Control Units for all other lines
TECHNICAL CHARACTERISTICS
                                 DIMENSIONS                            MAXIMUM ALLOWABLE MOVEMENTS ( Not Simultaneous )
                                DESIGN
SPHERICAL
                                Moulded Rubber Joint with a single
                                SPHERICAL SHAPED arch is self cleaning
                                and allows pressure to exert uniformly in all
                                directions thus reducing the force exerted on
                                equipments & pipe lines.
ADVANTAGES
APPLICATIONS
                                n   RESIDENTIAL HOUSES
                                n   COMMERCIAL BUILDINGS
                                n   INDUSTRIAL PLANTS
                                n   SEWAGE TREATMENT PLANTS
                                n   CHEMICAL PLANTS
                                n   POWER PLANTS
                                n   MARINE SYSTEMS
                                                                                                                          CAUTION :
                                                                                                                          After installation
                                                                                                                          Control Units
                                                                                                                          require setting
                                                                                                                          at site for
                                                                                                                          E/2 and C/2
REJ for anchored / guided pipelines REJ with Control Units for all other lines
TECHNICAL CHARACTERISTICS
                                DIMENSIONS                        MAXIMUM ALLOWABLE MOVEMENTS ( Not Simultaneous )
                                   DESIGN
SPHERICAL
                                   Double Sphere Joints are used exactly as
                                   their single sphere counterparts. However, its
                                   unique shape and longer length allows
                                   greater compression, elongation, lateral and
                                   angular movement. This minimizes water
                                   hammer, increases noise suppression and
                                   dampens hydraulic surge and shock in any
                                   system.
ADVANTAGES
APPLICATIONS
                                                                                                                         CAUTION :
                                                                                                                         After installation
                                                                                                                         Control Units
                                                                                                                         require setting
                                                                                                                         at site for
                                                                                                                         E/2 and C/2
REJ for anchored / guided pipelines REJ with Control Units for all other lines
TECHNICAL CHARACTERISTICS
                                DIMENSIONS                        MAXIMUM ALLOWABLE MOVEMENTS ( Not Simultaneous )
DESIGN
ADVANTAGES
TYPICAL APPLICATIONS:
USED IN
MARINE INSTALLATIONS
SUDA
                                                                    Deflection           o
 4             Unions              Malleable Cast Iron                Angle
                                                                                    45
  Applicable     Water, Sea Water, Hot Water, Air,                 Temperature      -10° to +70°C (Optional -20° to +110°C)
    Media        Compressed Air, Oil, Acid, Alkali, etc.
                                                                                                      1 bar = 0.1 Mpa = 1 Kg/cm² = 14.5 psi
TECHNICAL CHARACTERISTICS
                         MAIN CONNECTING DIMENSION                  MAXIMUM ALLOWABLE MOVEMENTS (not Simultaneous)
        CODE               NOMINAL BORE        NEUTRAL           AXIAL               AXIAL                LATERAL         ANGULAR
                                               LENGTH          EXTENSION          COMPRESSION            DEFLECTION       MOVEMENT
                          DN(mm)      DN(inch)  L(mm)            E (mm)              C (mm)                D (mm)           (Deg.)
     REJ-SUDA-0015           15           ½           200            6                       22             22                 45
     REJ-SUDA-0020           20           ¾           200            6                       22             22                 45
     REJ-SUDA-0025           25          1            200            6                       22             22                 45
                                           1
     REJ-SUDA-0032           32          1 /4         200            6                       22             22                 45
     REJ-SUDA-0040           40          11/2         200            6                       22             22                 35
     REJ-SUDA-0050           50          2            200            6                       22             22                 35
                                           1
     REJ-SUDA-0065           65          2 /2         265            6                       22             22                 30
     REJ-SUDA-0080           80          3            285            6                       22             22                 30
                                                                                                                                              REJ 430 SUDA NOV 16
Consult Resistoflex for special sizes, end connections, handling medium, operating Conditions
TYPICAL APPLICATIONS:
USED IN
MARINE INSTALLATIONS
ADVANTAGES
SFDA
                                                                    Deflection
 4             Unions                           D.I.                  Angle
                                                                                    45
                                                                                         o
  Applicable     Water, Sea Water, Hot Water, Air,                 Temperature      -10° to +70°C (Optional -20° to +110°C)
    Media        Compressed Air, Oil, Acid, Alkali, etc.
                                                                                                      1 bar = 0.1 Mpa = 1 Kg/cm² = 14.5 psi
TECHNICAL CHARACTERISTICS
                        MAIN CONNECTING DIMENSION                  MAXIMUM ALLOWABLE MOVEMENTS (not Simultaneous)
         CODE              NOMINAL BORE        NEUTRAL           AXIAL              AXIAL              LATERAL            ANGULAR
                                               LENGTH          EXTENSION         COMPRESSION          DEFLECTION          MOVEMENT
                           DN(mm)     DN(inch)  L(mm)            E (mm)             C (mm)              D (mm)              (Deg.)
      REJ-SFDA-0015          15           ½            200           6                       22             22                 45
      REJ-SFDA-0020          20           ¾            200           6                       22             22                 45
      REJ-SFDA-0025          25          1             200           6                       22             22                 45
                                           1
      REJ-SFDA-0032          32          1 /4          200           6                       22             22                 45
      REJ-SFDA-0040          40          11/2          200           6                       22             22                 35
      REJ-SFDA-0050          50          2             200           6                       22             22                 35
                                           1
      REJ-SFDA-0065          65          2 /2          265           6                       22             22                 30
      REJ-SFDA-0080          80          3             285           6                       22             22                 30
                                                                                                                                              REJ 430 SFDA NOV 16
Consult Resistoflex for special sizes, end connections, handling medium, operating Conditions
   5. Temperature                                   :         Operating           :
                                                              Ambient             :
   6. (a)      Movement Direction                   :         Elongation / Compression / Lateral / Angular
      (b)      Movement Amount                      :
   7. Need for Control Unit                         :         Based on System Anchoring
   8. Flange Drilling Standard                      :         BS, ASME, IS, ISO, DIN, etc.
You can also select from our standard design conditions given below :
    DESIGN CONDITIONS
                              TYPE                                  PN 2.5            PN 10          PN 16*          PN 25*
               Maxm. Working                     Kgf/cm²              2.5               10              16              25
                 Pressure
          Design / Test Pressure                 Kgf/cm²              3.8               15              24              38
Resistoflex has been supplying RE Joints for over 50 years. Our reputation for superior
products and technical support sets us apart from our competition.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
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    +<'52)250,1*WHFKQLTXH                                                                %HOORZV)RUPLQJ7HFKQLTXH
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    UROOHUIRUPLQJSURFHVV                                                                  /21*(5                        6+257(5
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DESIGN
APPLICATIONS
ADVANTAGES
TECHNICAL CHARACTERISTICS
                                     DIMENSIONS                       MAXIMUM ALLOWABLE MOVEMENTS ( Not Simultaneous )
DESIGN
APPLICATIONS
TECHNICAL CHARACTERISTICS
                                     DIMENSIONS                         MAXIMUM ALLOWABLE MOVEMENTS ( Not Simultaneous )
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Typical Piping Layouts                                                                           Rubber Expansion Joints
Stresses caused by changes in temperature in Heating                 They are used on the header connections to the
and Air Conditioning systems in addition to vibration and            condenser and to the cooler, also in the water
noise characteristics of pumps or other pulsating                    circulating lines on both the hot and chilled water
equipment are effectively relieved by the installation of            lines.
Flexcons Expansion Joints in the line.
                                                                     Where extreme changes in temperatures occur,
                                                                     control units must be installed.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
1. All Pipelines are to be properly supported, so that           6. Proper size Bolts with Washers should be
   the “Resistoflex” Expansion Joints do not carry                  inserted from the Steel Retaining Ring side
   the Pipe Load. Pipe Weight should not be allowed                 wherever possible.
   to act on the REJ. Main anchors must be provided
   for at following locations:                                   7. Tighten Bolts in equal steps until Rubber
                                                                    Flanges bulges slightly between Retaining
       (a) At a change of Pipe direction.                           Ring and Mating Pipe Flange.
       (b) At the termination of a run of Pipe.
       (c) Where a Shut- off Valve or Reducing Valve             8. All Bolts must be checked for tightness
           is installed between two Expansion Joints.               approximately 10 days after installation.
       (d) At a change in Pipe size.
       (e) At a branching of the Pipe.                           9. Any Gauges in the cover, caused by tools or
                                                                    bolts during the installation should be sealed
2. If Pipeline is not anchored in above manner,                     even though they do not appear serious. This
   Control Units should be used. Control Units                      can be done by coating with Rubber Cement,
   should be used where Pipe Systems have                           thus preventing Oil or Water penetrating the
   insufficient support and on systems where wide                   Fabric Carcass.
   temperature functions occur.
                                                                 10. Do not exceed limits of temperature pressure
3. All Pipes should be reasonably accurately line up.                and movement.
   “Resistoflex” Expansion Joints will readily adjust
   itself to any subsequently misalignment within                11. REJ are to be installed properly without
   limits. “Resistoflex” Expansion Joints are not                    exceeding the movement capabilities.
   intended to compensate for careless installation                  Improper installation will reduce the normal
   procedures.                                                       expected life.
4. Clean all Mating surfaces, removing all old                   12. Once a year re-paint the Joints.
   Gaskets, Materials, Metal burn or loose Rubber
   Trim.                                                         13. Store spare Joints in a dark dry cool place in a
                                                                     flat or flange face position. Do not store with
5. Apply thin film of graphite dispersed in glycerin                 weight on flange edges.
   or water to the face of the rubber flanges before
   installation to prevent the rubber from adhering to
   the metal flanges so that joint can be easily
   removed without damage if dismantling is ever
   necessary. No Grease, Oils or Soaps of any sort
   should be used.
                                                                                                                          RPL ADS ACR 532 FEB 13
For more detailed information and technical assistance, please contact our Applications Engineering Group.
Psi         : Pounds per square inch                       MAWP : Maximum available working pressure
                                                                                                                            RPL ADS ACR 533 FEB 13
For more detailed information and technical assistance, please contact our Applications Engineering Group.
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Conversion Data                                                                            Expansion Joints Division
                                                     2
 PRESSURE                                     1 kg/cm = 1 bar = 14.23 psi
                                                                                                -3
 VACUUM                                       1 Torr = 1mm of Hg = 1.333 x 10 x 10                   bars
                                             765 Torr = 1 bar
TEMPERATURE C = 5 (F-32) / 9
                                                 3
 VOLUME                                       1 M = 1000 litres
                                               1M3 = 35.32 ft 3
                                                   2               2
 AREA                                          1M = 10.76 ft
For more detailed information and technical assistance, please contact our Applications Engineering Group.
FEATURES
TECHNICAL DATA 1
       Available product length and type      700mm to 1800mm (28” to 70”)Braided and Non-braided
       Available square bar length            700mm to 1500mm (28” to 59”)
       Max. working pressure                  14kgf/cm2 (200psi)
       Max. ambient temperature               107℃ (225℉ )
       Minimum Installation Bending Radius    75mm (3”)
       Bending Angles (Flow Direction)        up to 180 Degree
       Largest K factor for 1/2 inch outlet   5.6[gpm/(psi)½]
       Largest K factor for 3/4 inch outlet   14.0[gpm/(psi) 1/2]
       Intended use                           Wet and dry system
TECHNICAL DATA 2
                                                              INSTALLATION
                                                              1. Refer to the relative regulations, codes or
                                                              standards for guidance and determination of the
                                                              desirable location for the unit in use commercial
                                                              ceiling, clean rooms and duct systems, etc.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
                                                                
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Properties of                                                                                      Vibration Shock Seismic Control
Fiberglass cloth
Woven fiberglass cloth offers the widest range and the best control over thickness, weight and strength of all
forms of fiberglass textiles. This offers the materials engineer a wide choice of controlled fabric properties to
satisfy design needs and objectives. In general, woven fiberglass cloth has the following properties:
Dimensional Stability:
Fiberglass cloth has low elongation under load, generally 3% or less. Glass fibers produce fabrics with excellent
dimensional stability under various types of conditions.
Fire Resistance:
Fiberglass cloth is composed of inorganic materials, and are noncombustible, a natural choice where flammability
is of concern.
Durability:
Being inert, fiberglass cloth is unaffected by sunlight, fungus or bacteria.
Economical:
Fiberglass cloth is lower in cost than many other fabrics for similar applications.
                                                                                                                                     RPL ADS ACR 595 FEB 13
For more detailed information and technical assistance, please contact our Applications Engineering Group.
Type SH & RH
DESIGN FEATURES
BLOWER
    TYPE SH
                                 TECHNICAL CHARACTERISTICS - SPRING HANGERS
                                 PART NO.      COLOUR             RATED     DEFLECTION                          DIMENSIONS (mm)                  Max.
                                                CODE              LOAD       AT RATED                                                            Wt.
                                                                               LOAD
                                                                                                     A         B     C        D    E       F
                                                                  (kgs)             (mm)                                                          (kg)
                                 SH 20 / 10     Purple              10               20
                                 SH 20 / 15         Yellow          15               20
                                 SH 20 / 20          Grey           20               20
                                                                                                 100       30.5     40    55       10    M8       0.35
                                 SH 20 / 40         Green           40               20
                                 SH 20 / 70          Red            70               20
                                 SH 15 / 100        Blue           100               15
                                 SH 25 / 30         Yellow          30               25
                                 SH 25 / 60         Green           60               30
                                 SH 25 / 100        Blue           100               25          140       36       70    90       11    M10      1.5
                                 SH 25 / 160        White          160               25
                                 SH 25 / 250         Red           250               25
                                 SH 25 / 200         Red           200               25
                                 SH 25 / 300        Purple         300               25
                                 SH 25 / 400        Grey           400               25
                                                                                                 200       54       95    120      17    M16      4.2
                                 SH 25 / 500    Orange             500               25
                                 SH 25 / 600        Brown          600               25
                                 SH 25 / 800        Black          800               25
                                 SH 50 / 100        Yellow         100               50
                                 SH 50 / 200        Green          200               50
                                 SH 50 / 300        Blue           300               50          200       54       95    120      17    M16      4.2
                                 SH 50 / 400        White          400               50
                                 SH 50 / 500   Red/Black           500               50
                                                    PIPE BORE         WEIGHT PER           LOAD PER HANGER AT TYPICAL SPACINGS (KG)
                                                                        METRE
                                                            50                10                20        25       30     -        -       -       -
                                                            65                14                28        35       42     49       -       -       -
                                                            80               18                 36        45       54     63       -       -       -
                                                            100              26                 52        65       78     91       -       -       -
                                                            125               34                68        85       102   119      136      -       -
                                                           150                44                88       110       132   154      176      -       -
                                                           200                86            172          215       258   301      344    387       -
                                                           250               118            236          295       354   413      472    531      590
                                                           300               153            306          382       459   535      612    689      765
                                                Pipe weights are based on BS. 10255, BS EN 10216-1 and BS EN 10217-1for pipes with
                                                maximum volume of water and standard thermal insulation.
                                                INSTALLATION NOTES
                                                §     Pipes should be supported on either side of changes of direction and additional hangers used to
                                              PIPE BORE           WEIGHT PER        LOAD PER HANGER AT TYPICAL SPACINGS (KG)
                                                                    METRE
                                                      50              10             20         25          30        -         -     -      -
                                                      65              14             28         35          42        49        -     -      -
                                                      80              18             36         45          54        63        -     -      -
                                                      100             26             52         65          78        91        -     -      -
                                                      125             34             68         85         102       119       136    -      -
                                                      150             44             88        110         132       154       176    -      -
                                                      200             86             172       215         258        -         -     -      -
 INSTALLATION MANUAL
  Refer to IM 029 for detailed
   Installation Instructions
For more detailed information and technical assistance, please contact our Applications Engineering Group.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
                                        	
	
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     TECHNICAL CHARACTERISTICS
      CODE NO.              RATED LOAD           DEFLECTION                   APPROX. DIMENSIONS
                     TYPE      TYPE      TYPE       ± 15%
                                                                  A      B      C     D      E      F      G
                      45        55        65
                     Kgs.      Kgs.      Kgs.        mm          mm    mm       mm   mm     mm     mm     mm
      TM-19.100       28        50        80           6          80    57      45    9      12     32     5
                                                                                                                               RPL ADS ACR 550 FEB 13
For more detailed information and technical assistance, please contact our Applications Engineering Group.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
                TECHNICAL CHARACTERISTICS
                CODE NO.      RATED LOAD            DEFLECTION           APPROX. DIMENSIONS mm
                            TYPE TYPE TYPE             ±15%
                            S-50 M-60 H-70
                             Kgs.   Kgs.   Kgs.          mm             DØ     B
                                                                               H      C
                                                                                      A      D
                                                                                             B      E
                                                                                                    C
                SAM-40/D      35     55    75             12            12     38    140    55     50
                                                                                                                                RPL ADS ACR 552 FEB 13
For more detailed information and technical assistance, please contact our Applications Engineering Group.
                                         NOMINAL DEFLECTION
                                         20 mm
FAIL-SAFE FEATURE
TYPICAL APPLICATIONS
                                             Acoustic Ceilings
HSI 554 SRC FEB 13
          TECHNICAL CHARACTERISTICS
           PART NO.         COLOUR            RATED    DEFLECTION     DIMENSIONS mm
                             CODE             LOAD      AT RATED
                                                          LOAD
                                               (kgs)       (mm)        A      C    D     E      F
           SRC 25 / 30          Yellow          30          25
           SRC 25 / 60          Green           60          30
          SRC 25 / 100          Blue            100         25       200      70   90    11    M10
          SRC 25 / 160          White           160         25
          SRC 25 / 250           Red            250         25
          SRC 25 / 200           Red            200         25
          SRC 25 / 300          Purple          300         25
          SRC 25 / 400          Grey            400         25       260      95   120   17    M16
          SRC 25 / 500       Orange             500         25
          SRC 25 / 600          Brown           600         25
For more detailed information and technical assistance, please contact our Applications Engineering Group.
TYPICAL APPLICATIONS
Kgs. mm
For more detailed information and technical assistance, please contact our Applications Engineering Group.
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TECHNICAL CHRACTERSTICS
                                                                   RATED        DEFLECTION AT
                                                COLOUR             LOAD          RATED LOAD
                              PART NO.                                                             FREE HEIGHT             D
                                                 CODE              (KGS)            (MM)                H
HSI 442 SCH APR 16
For more detailed information and technical assistance, please contact our Applications Engineering Group.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
        TECHNICAL CHARACTERISTICS
         CODE NO.                        RATED
                        CAPACITY      DEFLECTION
                          Kgs.          15% mm
          APA-225          225             2.5
          APA-1350        1350             2.5
          APA-5400        5400             2.5
         APA-13500        13500            2.5
         APA-22500        22500            2.5
For more detailed information and technical assistance, please contact our Applications Engineering Group.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
TYPICAL APPLICATIONS
For more detailed information and technical assistance, please contact our Applications Engineering Group.
Buildings are usually located near busy streets with heavy vehicular
traffic & many times, near passing Trains & Aircrafts; Heavy
construction Machinery & Diesel Generating Sets etc. Operating
nearby create loud external Noise. Noisy Mechanical equipment rooms
(HVAC) located over prime office space are a source of constant
annoyance. Frequent dropping of heavy articles on floors is a common
occurance. The increasing use of light weight materials & structures in
modern buildings add to the problem of Noise.
An air gap is introduced between relatively air tight constructions to                          VIBRATION ISOLATION
reduce air borne Sound transmission.
Floors are floated to Isolate both actively as well as passively Impact &
mechanically transmitted Noise.
For walls which are high & unstable, Resilient Wall Sway Braces
anchored to the structural wall for protection against buckling or
toppling are used.
All independent walls resting on Resilient Pads and not locked at top
are braced by Sway Braces.
Isolated wall are also used with Floating Floors to reduce Sound
transmission between adjacent spaces.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
The complete floor of a bowling alley is supported on Vibration Isolators to ensure that Vibration & Noise are not
transmitted to the ceiling of the Ground Floor below. Picture shows the isolators in position before final casting of
                                                   the sub-floor.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
   “Resistoflex” Floating Concrete Floor System isolates building structure and significantly attenuates
 Mechanical Equipments and Industrial Noise, Loud Musical Instruments & severe impact Noise sources.
Concrete Floor on Isolation Pads Concrete Floor with Jack-Up & Leveling Mounts
For more detailed information and technical assistance, please contact our Applications Engineering Group.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
Increasing use of light weight materials & structures in        “RESISTOFLEX“ Floating Concrete Floor System
modern buildings require positive improvement in                prevents Noise from passing through the floor slab to
Noise insulation of plant rooms to offices, recording           the neighboring areas.
studios, audiometry rooms, hospitals etc.
                                                                                                                                    RPL ADS ACR 569 FEB 13
For more detailed information and technical assistance, please contact our Applications Engineering Group.
TECHNICAL CHARACTERISTICS
PAD SIZE W H L
                                       75 X 75       86        32
                                      112 X 112      126       48
                                      150 X 150      166       64
For more detailed information and technical assistance, please contact our Applications Engineering Group.
SERVICE FLOOR
             TECHNICAL CHARACTERISTICS
               S.No.        CODE         RATED       DEFLECTION        NOMINAL DIMENSIONS mm
                                         LOAD           ±15%
                                                                        A        B       C        D
                                          (kgs)          (mm)
                 1        JNM-225/40       225              8
                          JNM-315/50       315              8
                          JNM-405/60       405              8          100      25      118      140
                          JNM-590/50       590              8
                          JNM-770/60       770              8
                 2       JNM-1270/50       1270             8
                                                                       100      25      136      160
                         JNM-1590/60       1590             8
For more detailed information and technical assistance, please contact our Applications Engineering Group.
INSTALLATION INSTRUCTIONS
For more detailed information and technical assistance, please contact our Applications Engineering Group.
“Resistoflex” Wooden Floating Floor System on Vibration             Floating Floor passively isolates external Noise from
Isolators provide the desirable elasticity for improvement          buildings structure to recording studios, sound
of the performance & reduction of strain to the legs of             rooms, television and movie studios, audiometering
professional & amateur dance groups or Gymnasts.                    rooms and hospitals etc.
                                                                                          Isolation Mount
                                                                                                                                    RPL ADS ACR 576 FEB 13
                                                                                       Leveling arrangement
                     Isolation Mount
                Height saving arrangement
For more detailed information and technical assistance, please contact our Applications Engineering Group.
“Resistoflex” Resilient Mounting System effectively             Masonary Walls & Gypsom Boards(Dry Wall) partitions
reduce transmission of Noise to adjacent areas and              by supporting them on floating concrete floor, bracing
avoid flanking around floating floors / or resiliently          them for stability with resilient Sway Brace &
supported ceilings by isolating                                 anchoring the top by means of resilient Restraining
                                                                Brackets.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
              TECHNICAL CHARACTERISTICS
              CODE NO.       RATED LOAD            DEFLECTION           APPROX. DIMENSIONS mm
                                                      ±20%
                           TYPE TYPE TYPE                              A      B      C         H
                            45   55   65                                                   MIN. MAX.
                            Kgs.   Kgs.   Kgs.          mm
              WFS-19.100     28     50    80             6             44     22    40     42     52
              WFS-19.101    110    180    280            8             70     35    35     55     70
              WFS-19.102    150    260    400            8            108     54    100    85    105
                                                                                                                               RPL ADS ACR 578 FEB 13
For more detailed information and technical assistance, please contact our Applications Engineering Group.
MASONRY WALLS
For more detailed information and technical assistance, please contact our Applications Engineering Group.
                                                                                      STYLE: SBCT
                                                                                Neoprene Square Cell Pad
                                                                             Interlocked with clips for narrow
                                                                                    Gap/limited space
                                                                                                                                    RPL ADS ACR 580 FEB 13
                                                                                      STYLE: SBCS
                                                                       Channel Shaped with Neoprene Square
                                                                       Cell Pad for light weight horizontal furring
For more detailed information and technical assistance, please contact our Applications Engineering Group.
TYPICAL INSTALLATION
SERVICE FLOOR
               LOAD        Defl.    LOAD      Defl.       LOAD    Defl.   LOAD        Defl.    LOAD     Defl.   LOAD    Defl.
                (kg)       (mm)      (kg)     (mm)         (kg)   (mm)     (kg)       (mm)      (kg)    (mm)     (kg)   (mm)
SBDN-120/60      2.5        2.5         38        3.8      2.6     1.2         5.4     2.5      8.2      3.8    10.7     5.0
SBDN-135/60     120         2.5      182           6
                                                  3.8      16.7    1.2         35      2.5      53       3.8     70      5.0
DEFLECTION + 15%
APPROXIMATE DIMENSIONS IN MM
CODE NO. A B C D K L M N
For more detailed information and technical assistance, please contact our Applications Engineering Group.
                      TECHNICAL CHARACTERISTICS
                       CODE NO.     RATED HORIZONTAL RESTRAINT            MINIMUM         MINIMUM BRACED
                                     & DEFLECTION IF STRESSED             ASSIGNED           WEIGHT TO
                                                                           WEIGHT            ESTABLISH
                                                                                               15 Hertz
                                        LOAD kgs        DEFL. ±15% mm          kgs                mm
APPROXIMATE DIMENSIONS IN MM
                       SWCT-25          95         25    65          11    2         -        4         40
                                                                                                                                         RPL ADS ACR 581 FEB 13
SWCT-50 95 50 65 11 4 24 4 40
For more detailed information and technical assistance, please contact our Applications Engineering Group.
                                      CHARACTERISTICS
                                        Maximum assigned         Minimum braced weight
                                             weight               to establish 15 Hertz
                                                Kgs                       Kgs
                                                90                        45
APPROXIMATE DIMENSIONS IN MM
SBCS-50 85 50 70 11 2 24 55 4 80
For more detailed information and technical assistance, please contact our Applications Engineering Group.
MASONRY WALLS
RESILIENT WALL SUPPORT
TYPE : WSP
                    TECHNICAL CHARACTERISTICS
                    CODE NO.     RATED CAPACITY         DEFLECTION                   Nominal Size
                                  TYPE    TYPE             ±15%
                                                                             Width     Length    Thickness
                                  S-48    H-68
                                  Kgs.       Kgs.            mm               mm         mm           mm
                    WSP-112       3500      7000              2.5             112        900           20
                    WSP-225       7000      14000             2.5             225        900           20
For more detailed information and technical assistance, please contact our Applications Engineering Group.
                     TECHNICAL CHARACTERISTICS
                    TECHNICAL CHARACTERISTICS
                     CODE NO.      APPROXIMATE DIMENSIONS IN mm
For more detailed information and technical assistance, please contact our Applications Engineering Group.
"Resistoflex" Floating Ceiling System very effectively          Resilient Neoprene / Steel Coil Spring Hangers
creates quiet spaces above and / or below noisy                 prevent transmission of high/low frequency Noise /
areas.                                                          Vibrations.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
REVERBERATION CHAMBERS
AT ARAI
For more detailed information and technical assistance, please contact our Applications Engineering Group.
For more detailed information and technical assistance, please contact our Applications Engineering Group.
For more detailed information and technical assistance, please contact our Applications Engineering Group.