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Continuous Vacuum Regulators: Service Manual

Aspiradores de aire continuos de grado medico
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0% found this document useful (0 votes)
546 views43 pages

Continuous Vacuum Regulators: Service Manual

Aspiradores de aire continuos de grado medico
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 43

Continuous Vacuum

Regulators
Service Manual

MED
400
300
100
80 120 500
-mmHg 50
60 140 60 40
LOW

70 30 200

HIGH
40 High Flow
160 600 High Vacuum
80 20
20
180 100
90 10
200 700 100
a
F U L L VA C - kP
Hg
-m m
User Responsibility
This Product will perform in conformity with the description thereof contained in this manual and accompa-
nying labels and/or inserts, when assembled, operated, maintained and repaired in accordance with the
instructions provided. This Product must be checked periodically. A malfunctioning Product should not be
used. Parts that are broken, missing, plainly worn, destroyed or contaminated, should be replaced immedi-
ately. Should such repair or replacement become necessary, Ohmeda Medical recommends that a tele-
phonic or written request for service advice be made to the nearest Ohmeda Medical Service Office. This
Product or any of its parts should not be repaired other than in accordance with written instructions pro-
vided by Ohmeda Medical, or altered without the prior written approval of Ohmeda Medical’s Safety
Department. The user of this Product shall have the sole responsibility for any malfunction which results
from improper use, faulty maintenance, improper repair, damage, or alterations by anyone other than
Ohmeda Medcial.
Important: Federal law in the U.S.A. and Canada restricts this device to sale by or on the order of a li-
censed medical practitioner.
Important: This document is not to be reproduced in any manner, nor are the contents herein to be dis-
closed to anyone without the express authorization of Ohmeda Medical.

Technical Competence
The procedures described in this service manual should be performed by competent individuals who have
a general knowledge of and experience with devices of this nature. No repairs should ever be undertaken
or attempted by anyone not having such qualifications.
Genuine replacement parts manufactured or sold by Ohmeda Medical must be used for all repairs.
Read completely through each step in every procedure before starting the procedure; any exceptions may
result in a failure to properly and safely complete the attempted procedure.

Abbreviations Used In This Manual


CCW Counterclockwise (Anti-clockwise)
MAX Full Line Vacuum
in Hg Inches of mercury
kPa Kilo pascals (kPa x 7.50 = mm Hg)
LPM Liters per minute
mm Hg Millimeters of mercury (mm Hg x .133 = kPa)
°C Degrees Celsius
°F Degrees Fahrenheit
N-m Newton-Meter (N-m x .737 = ft-lb)
ft-lb Foot-Pound Force (ft-lb x 1.356 = N-m)
oz Ounces
DISS Diameter Index Safety System
OES Oxequip Suction
NCG National Compressed Gases (Chemetron)
NPT National Pipe Thread (USA)
NPTF National Pipe Thread Female (USA)
MPTS Multi-Purpose Therapy Stand
gal Gallon
®
PTFE Teflon
Table of Contents
1/Precautions
1.1 Definitions .............................................................................................................................................1-1
1.2 Warnings ............................................................................................................................................... 1-1
1.3 Cautions ................................................................................................................................................1-2

2/Scope
2.1 North American Vacuum Regulators. ................................................................................................... 2-1
2.2 International Vacuum Regulators .......................................................................................................... 2-2

3/Description and Specifications


3.1 Description ............................................................................................................................................3-1
3.2 Specifications ........................................................................................................................................ 3-2

4/Operation
4.1 Equipment Set-up ................................................................................................................................. 4-1
4.2 Attaching the Safety Trap ...................................................................................................................... 4-2
4.3 Mode Selection .....................................................................................................................................4-3
4.4 Setting the Suction Level ...................................................................................................................... 4-4
4.5 Pre-Use Checkout Procedure ............................................................................................................... 4-4
4.6 Patient Set-up .......................................................................................................................................4-7

5/Cleaning and Sterilization


5.1 Cleaning ................................................................................................................................................5-1
5.1.1 Routine Exterior Cleaning ..................................................................................................................5-1
5.1.2 Internal Component Cleaning ............................................................................................................5-1
5.2 Sterilization ...........................................................................................................................................5-1

6/Troubleshooting

7/Service - Disassembly and Assembly


7.1 Service Tools and Equipment .............................................................................................................. 7-1
7.2 Continuous Vacuum Regulators (All Models) ...................................................................................... 7-1
7.2.1 Disassembly .......................................................................................................................................7-1
7.2.2 Assembly ............................................................................................................................................7-3
7.3 Suction Level Limit Setting - Low Models ONLY .................................................................................. 7-3
7.3.1 Low Vacuum Limiting Screws ............................................................................................................7-3
7.3.2 Vacuum Relief Valve Adjustment ....................................................................................................... 7-4
7.4 Regulator Module .................................................................................................................................. 7-4
7.4.1 Disassembly .......................................................................................................................................7-4
7.4.2 Assembly ............................................................................................................................................7-5

i
Table of Contents
8/Service Checkout Procedure
8.1 Set-up ...................................................................................................................................................8-1
8.2 Flow Test ..............................................................................................................................................8-1
8.3 Gauge Test ...........................................................................................................................................8-2
8.3.1 High Vacuum Gauges ONLY .............................................................................................................8-2
8.3.2 Standard and Low Vacuum
Gauges ONLY ....................................................................................................................................8-2
8.4 Regulation Test .....................................................................................................................................8-2
8.5 Low Vacuum Regulators ONLY ............................................................................................................8-2
8.6 Bleed Test .............................................................................................................................................8-2
8.7 Leak Test - Supply Side ........................................................................................................................8-3
8.8 Leak Test - Patient Side ........................................................................................................................8-4

9/Maintenance
9.1 General Maintenance of Suction Equipment ........................................................................................ 9-1
9.2 Recommended Maintenance Schedule ................................................................................................9-1
9.2.1 Maintenance Schedule .......................................................................................................................9-1
9.3 Repair Policy ......................................................................................................................................... 9-2
9.4 Technical Assistance ............................................................................................................................ 9-2
9.5 Return Instructions ................................................................................................................................9-2

10/Ordering Information
10.1 Illustrated Parts .................................................................................................................................10-1
10.2 Service Kits .......................................................................................................................................10-2
10.3 Fittings and Adapters ........................................................................................................................10-2
10.4 North American .................................................................................................................................10-3
10.4.1 Regulator Options ..........................................................................................................................10-3
10.4.2 Other Options .................................................................................................................................10-4
10.5 International ......................................................................................................................................10-5
10.5.1 Regulator Options ..........................................................................................................................10-5
10.5.2 Other Options .................................................................................................................................10-6

Appendix
Installation procedure for Adapters/Probes and Fittings. ........................................................................... A-1

ii
1/Precautions
1.1 Definitions
Note: A Note provides additional information to clarify a point in the text.
Important: An Important statement is similar to a note but of greater emphasis.
CAUTION: A CAUTION statement is used when the possibility of damage to the equipment exists.
WARNING: A WARNING statement is used when the possibility of injury to the patient or the operator exists.
w = Attention. Alerts you to a warning or caution in the text.

MAX = maximum

High Flow
High Vacuum = high flow, high vacuum

High Flow
Low Vacuum = high flow, low vacuum

I (On) = on
O (Off) = off

= European Union Representative

1.2 Warnings
After patient use, regulators may be contaminated. Handle in accordance with your hospital’s infection
control policy.
Clean and sterilize all suction equipment before shipment or service to ensure transportation personnel
and/or service personnel are not exposed to any hazardous contamination.

Connect the Vacuum Regulator to the vacuum source only and check its operation before attaching the
patient connection. Connection to pressure sources even momentarily could injure the patient or operator
and damage the equipment.
Do not use this device in the presence of flammable anesthetics. Static charges may not dissipate and a
possible explosion hazard exists in the presence of these agents.

If the Vacuum Regulator is repaired or disassembled in any manner, the Service Checkout Procedure
must be performed before using the equipment on a patient.
The patient port of the regulator must be occluded when setting the prescribed suction level so that the
patient does not receive higher than required suction levels.
The Low Vacuum Limit Setting Procedure must be followed when repairing Low Vacuum Regulators.
Failure to do this may result in suction exceeding the prescribed level.
The Pre-Use Checkout Procedure must be performed before using this equipment on each patient. If the
regulator fails any part of the Pre-Use Checkout Procedure, it must be removed from service and repaired
by qualified service personnel.

1-1 6700-0072-000 11/30/00 1-1


1/Precautions
1.3 Cautions
Do not lubricate any internal components of the regulator module.

Do not use any Loctite® products to seal the fitting and adapter port threads (or products which contain
Methacrylate Ester as an active ingredient).

Only competent individuals trained in the repair of this equipment should attempt to service it.

To help prevent aspirate from entering the regulator, an Overflow Safety Trap should be attached prior to
its use. Aspirate in the regulator will impair the operation. The use of the Overflow Safety Trap will help
prevent this and extend the life of the suction equipment.

Use of lubricants other than recommended may degrade plastic or rubber components.

Prior to placing the unit back into service after repair or dissassembly, perform the Service Check-out
Procedure.

®Loctite is a registered trademark of the Loctite Corp.

1-2 6700-0072-000 11/30/00 1-2


2/Scope
This service manual contains service, maintenance and parts information on all models of the Continuous
Vacuum Regulator.
North American
International

2.1 North American Vacuum Regulators.


Note: Part numbers given are for Vacuum Regulators without fittings or adapters.

MAX

ME D
MED MED
400
100 300
100 80 120

HI
100 80 120 500

GH
80 120 60 Low Vacuum
-mmHg 60
-mmHg
140 140 200 -mm Hg
60 140

LOW
LOW
LOW

40 mm Hg 600

HIGH
40
HIGH

40 160
160 160
20 100
20 20 700
180 180

200 200

F U L L VA C F U L L VA C

Standard Three Mode Standard Two Mode Low Continuous High Three Mode
Continuous Continuous 6700-1227-900 Continuous
6700-1224-900 6700-1225-900 0-135 mm Hg 6700-1226-900
0-200 mm Hg-FULL VAC 0-200 mm Hg-FULL VAC 0-760 mm Hg

2-1 6700-0072-000 11/30/00 2-1


2/Scope
2.2 International Vacuum Regulators
Important: International Vacuum regulators comply with the requirements of EN ISO 10079-3 and are CE
marked.
Note: Part numbers given are for Vacuum Regulators without fittings or adapters.

400 100
300 400 80
300 120
500
50 500 60
60 40 50 14 12
60 40 140 16 10
70 30 200 8
High Flow 70 30 200 18
High Vacuum High Flow 6 40
600 80 20 High Vacuum 20
600 80 20 4
100
90 10 100 2 20
90 10
700 100 100
700

Pa
- kP
a a -k

Hg
- kP
High Flow m
Hg Hg Low Vacuum -m
-m m -m m

Three Mode High Continuous Two Mode High Continuous Two Mode Low Continuous
6700-1229-900 6700-1230-900 6700-1233-900
CCW CCW CCW
0-760 mm Hg/0-100 kPa 0-760 mm Hg/0-100 kPa 0-135 mm Hg/0-18 kPa

2-2 6700-0072-000 11/30/00 2-2


3/Description and Specifications
3.1 Description
WARNING w Do not use this device in the presence of flammable anesthetics. Static charges
may not dissipate and a possible explosion hazard exists in the presence of
these agents.
The Continuous Vacuum Regulator is a lightweight, compact unit used throughout the hospital primarily for
pharyngeal/tracheal suctioning (airway management). Various models provide regulated or full-line vacuum
for hospital suction procedures.
There are several models of the Continuous Vacuum Regulators. All models contain a vacuum gauge
which indicates suction supplied by the regulator. Each has a positive pressure safety relief valve to
prevent pressurization by either failed injector vacuum (venturi) units or inadvertent cross connection to
pressurized gasses. In addition, the Low Continuous models include a vacuum relief valve to limit maxi-
mum suction.
Some models operate in a regulated or non-regulated (MAX) mode. Others operate only in the regulated
(limited) mode.
In the non-regulated (MAX) mode, the vacuum source is connected directly to the fitting port. The regulator
module is bypassed and full-line vacuum is provided.
In the regulated (limited) mode, the vacuum source is connected through the regulator module which
functions as an automatic valve. Turning the suction control knob adjusts the position of the regulator
module and allows selection of a predetermined level of suction when set according to instructions.
During use, as the flow requirement increases, the valve automatically opens to maintain suction at the
preset level. Conversely, when the flow requirement decreases, the valve automatically closes to maintain
suction at the preset level. The same mechanism compensates for changes in supply vacuum and auto-
matically maintains the pre-set suction level when set according to instructions.
1. Suction Control Knob - Allows easy adjustment of suction to the patient.
2. Mode Selector Switch - Allows quick and easy mode changes.
a. | (On) - Suction can be adjusted with the suction control knob.
b. O (Off) - No suction is supplied to the patient.
c. MAX - Maximum full-line vacuum is supplied to the patient.
3. Vacuum Gauge - The suction level to the patient is displayed during use.

Mode
Selector
Switch

400
300
500
50
60 40
70 30 200
High Flow
Vacuum 600 80
High Vacuum
20
Gauge 90
100
10

700 100
a
- kP
Hg
-m m

Adapter
Port

Suction
Control Knob

Front and Side View Fitting Port

3-1 6700-0072-000 11/30/00 3-1


3/Description and Specifications
3.2 Specifications
Gauge: Accuracy: ±5% of full scale deflection

Flow Rate: 0 to 80 LPM without fittings at full increase setting depending


on supply vacuum and open air flow

Positive Pressure Safety Located in the vacuum supply line to prevent pressurization
Relief Valve: of the patient connection by failed injector vacuum (venturi) units, or
inadvertent cross connection to pressurized gases

Ranges: Gauge Range Regulated Suction


Standard Models 0 to 200 mm Hg/0 to 26 kPa 0 to 760 mm Hg/0 to 100 kPa
High Models 0 to 760 mm Hg/0 to 100 kPa 0 to 760 mm Hg/0 to 100 kPa
Low Models 0 to 160 mm Hg/0 to 21 kPa 0 to 135 mm Hg/0 to 18 kPa*

* When measured with an independent measuring device.

Vacuum Relief Valve 140 mm Hg ± 5 mm Hg/18.7 kPa ± 0.7 kPa


(Low Vacuum models ONLY):

Weight: 11 oz/312 grams


(Less fittings)

Weight
Low Vacuum models: 12 oz/340 grams
(Less fittings)

Dimensions: Height: 5.7 inches/145 mm


(Less fittings) Width: 3.0 inches/76 mm
Depth: 3.8 inches/96 mm

3-2 6700-0072-000 11/30/00 3-2


4/Operation
4.1 Equipment Set-up
Insert the probe into the vacuum wall outlet. If the regulator is mounted elsewhere, connect a vacuum supply hose
between the regulator’s probe adapter and the wall outlet.

WARNING w Connect the vacuum regulator to the vacuum source only and check its operation before
attaching the patient connection. Connection to pressure sources, even momentarily, could
injure the patient or operator and damage the equipment.

Note: For proper installation of Adapters/Probes and Fittings see Appendix.


Connect the collection bottle's vacuum port to the regulator's fitting port or Overflow Safety Trap with the appropriate
vacuum tubing.
Use hospital-supplied suction tubing between the end piece and the collection container, and between the patient
port and the patient (minimum inside diameter is 6 mm [0.25 in.]).
ISO 10079-3 (BS 7259: Part 2, section 5.1.2) states that “the usable volume of the collection container shall not be
less than 500 ml.”
An Ohmeda MedicalHigh Flow Suction Filter should be used between the collection container and regulator to
prevent contamination of the regulator.
Suction Filters
Carton of 20 6730-0350-800 Carton of 200 6730-0351-800

Vacuum Port

Patient Port

Vacuum 400
300
500
Regulator 60
50
40
200
70 30
High Flow
600 High Vacuum
80 20
100
90 10

700 100
a
- kP
Hg
-mm

Disposable
Suction Filter

Connective
Tubing
Overflow
Safety Trap
Collection
Bottle
Underwater Seal Line 2 cm H2O

Made in USA

Equipment Set-up

4-1 6700-0072-000 11/30/00 4-1


4/Operation
4.2 Attaching the Safety Trap
CAUTION w To help prevent aspirate from entering the regulator, wall outlet and pipeline system as a result of
misuse, an Overflow Safety Trap should be attached prior to its use. Aspirate in the regulator, wall
outlet and pipeline system may impair their operation. The use of the Overflow Safety Trap and
suction filter will help prevent this and extend the life of suction equipment.

Trap fitting

1. Raise the sleeve and insert the trap into the regulator fitting.
2. Turn the trap clockwise about one and a half turns to engage the threads. The trap does not need to be screwed
tight; an O-ring in the regulator fitting provides a vacuum seal. The trap should rotate freely to allow the desired
tubing positioning.
3. Lower sleeve to lock trap in position.
Regulator

Sleeve

DISS fitting

1. Insert trap into the regulator fitting. Situate the tubing in the desired position.
2. Turn the DISS wing nut clockwise to engage threads and tighten (there is no O-ring, so the vacuum seal
depends on a tight
connection).

Regulator

Wing nut

4-2 6700-0072-000 11/30/00 4-2


4/Operation
4.3 Mode Selection

| (On) - Suction can be adjusted with the suction control knob.

2 - Mode Switch

3 - Mode Switch
I/(On)

O (Off) - No suction is supplied to the patient.

2 - Mode Switch

3 - Mode Switch
O/(Off)

MAX - Maximum, full-line vacuum is supplied to the patient.


Note: available on three mode vacuum regulators only.

3 - Mode Switch
MAX

4-3 6700-0072-000 11/30/00 4-3


4/Operation
4.4 Setting the Suction Level

400
300
1. Turn the mode selector switch to I (On). 500
60
50
40
70 30 200

2. Occlude or clamp tubing 600 80


High Flow
High Vacuum
20
100
3. Rotate the suction control knob until the vacuum gauge indicates 700
90

100
10

the required setting. - kP


a

Hg
-m m

WARNING w The regulator fitting port or patient connector


must be occluded when setting the prescribed
suction level so that the patient does not
receive higher than required suction.

Clamp

4.5 Pre-Use Checkout Procedure


WARNINGS w The Pre-Use Checkout Procedure must be
performed before using the equipment on 400
each patient. If the regulator fails any part 500
50
300

60
of the Pre-Use Checkout Procedure, it 70
High Flow
40
30 200

must be removed from service and 600 80


High Vacuum
20
100
repaired by qualified service personnel. 700
90

100
10

a
- kP
Hg
w Connect the vacuum regulator to the vacuum -m m

source only and check it's operation before


attaching the patient connection. Connection to
pressure sources, even momentarily, could
injure the patient or operator and damage the
equipment.

All tests must be performed with supply vacuum of


380 mm Hg (51 kPa) minimum. Clamp
1. Turn the mode selector switch to O (Off).
Rotate the suction control knob one full turn clockwise (increase).
Clamp tubing to occlude the fitting port. The gauge needle should
not move.

4-4 6700-0072-000 11/30/00 4-4


4/Operation
2. Turn the mode selector switch to I (On).
Rotate the suction control knob fully anti-clockwise (decrease).
Clamp tubing. The gauge needle should not move. 400
300
500
50
60 40
70 30 200
High Flow
600 High Vacuum
80 20
100
90 10

700 100
a
- kP
Hg
-m m

Clamp

3. Clamp tubing.
Regulator Setting 400
300

Standard & Low: increase the suction to 100 mm Hg (13 kPa) 500
60
50
40
200
High: increase the suction to 300 mm Hg (40 kPa) 600 80
70
High Flow
High Vacuum
30

20
100
90 10

Slowly open and close the clamped tubing to create various 700 100

- kP
a

flow rates through the regulator. Check that the suction level is -m m
Hg

maintained when the tubing is clamped.


For Standard 2 Mode Continuous, go to step 5.

Clamp

Release
Clamp

4-5 6700-0072-000 11/30/00 4-5


4/Operation

4a. High and Standard 3 Mode Continuous


Turn the mode selector to MAX. Clamp tubing and check 400
300
that the gauge needle indicates the maximum available 500
60
50
40

suction. 600 80
70
High Flow
High Vacuum
30

20
200

100
90
Turn the mode selector to I (On). 700 100
10

a
- kP
Hg
-m m

Clamp

4b. Low Continuous


Clamp tubing and rotate knob fully clockwise (increase) to verify
the suction level does not exceed 150 mm Hg (20 kPa). 120
100
80

12
60
14
140 16 10
18 8
6 40
20
4
2 20

Pa
-k
High Flow m
Low Vacuum -m

Clamp

4-6 6700-0072-000 11/30/00 4-6


4/Operation
5. Reduce the suction level to zero and set the mode
selector switch to O (Off).

400
300
500
50
60 40
70 30 200
High Flow
600 High Vacuum
80 20
100
90 10

700 100
a
- kP
Hg
-m m

4.6 Patient Setup


1. Make sure the Pre-Use Checkout Procedure has been
performed.

2. Turn the mode selector switch to I (On) and clamp


tubing.
400
300
500
50
60 40
70 30 200

3. Set the prescribed suction level. 600 80


High Flow
High Vacuum
20
100
90 10

700 100
a
- kP

WARNING w The regulator must be occluded when -m m


Hg

setting the prescribed suction level so


that the patient does not receive higher
than required suction.

Clamp

Underwater Seal Line 2 cm H2O

Made in USA

4-7 6700-0072-000 11/30/00 4-7


4/Operation
4. Turn the mode selector switch to O (Off).
Patient
Connective
5. Attach tubing to the vacuum Tubing
port of the collection container.
400
300
500
50
60 40
70 30 200
High Flow
600 High Vacuum
80 20
100
90 10

700 100
a
- kP
H g
-mm

Underwater Seal Line 2 cm H2O

Made in USA

6. Turn the mode selector switch to I (On).


400

Important: The Low models do not deliver suction 500


60
50
40
300

in excess of 150 mm Hg (20 kPa). 600 80


70
High Flow
High Vacuum
30

20
200

100
90 10

700 100
a
- kP
Hg
-m m

Underwater Seal Line 2 cm H2O

Made in USA

4-8 6700-0072-000 11/30/00 4-8


5/Cleaning and Sterilization

5.1 Cleaning
wWARNING After patient use, regulators may be contaminated. Handle in accordance with
your hospital’s infection control policy.
5.1.1 Routine Exterior Cleaning
Routine cleaning of the regulator is recommended as a standard procedure after each use.
Wipe all exterior surfaces with a solution of water and mild detergent.
5.1.2 Internal Component Cleaning
CAUTION w Cleaning the gauge may result in damage.
The regulator requires cleaning if it becomes flooded with patient fluid as a result of misuse.
1. Refer to the Service - Disassembly and Assembly instructions.
2. All internal components, with the exception of the gauge, may be cleaned with a solution of warm water
and mild detergent, preferably an enzymatic cleaner.
3. Dry all components with a lint free cloth before assembly.

5.2 Sterilization
WARNING w Following sterilization with ethylene oxide, parts should be quarantined in a well
ventilated area to allow dissipation of residual ethylene oxide gas absorbed by the
material. Follow sterilizer manufacturer’s recommendations for specific aeration
periods required.
CAUTION w Do not steam autoclave or liquid sterilize the Continuous Vacuum Regulator. Severe
impairment to the operation of the regulator will result. The only acceptable method of
sterilization is with gas (ethylene oxide).
CAUTION w Sterilization with ethylene oxide mixtures may cause crazing (minute superficial crack-
ing) of some plastic parts. Crazing will be more pronounced when mixtures containing
Freon® are used.
Note: The Vacuum Regulator should only be sterilized if it is contaminated or maintenance is to be per-
formed.
1. The regulator should be sterilized with the mode selector switch in the | (On) position.
2. The only acceptable method of sterilization is with ethylene oxide. Ethylene oxide mixtures can be used
at temperatures of 125 to 135 °F (52 - 57 °C). If this temperature cannot be obtained, room temperature
sterilization with 100% ethylene oxide can also be used. Sterilization is not recommended as a standard
procedure after each use.
3. After each sterilization, check the condition of the internal filter. If the filter appears to have shrunk,
replace it before placing the regulator back in service.
4. Adequately aerate the regulator prior to disassembly, shipment or use. Aerate parts prior to reassembly.

®Freon is a registered trademark of the DuPont Company.

5-1 6700-0072-000 11/30/00 5-1


5/Cleaning and Sterilization
Notes

5-2 6700-0072-000 11/30/00 5-2


6/Troubleshooting
Place the regulator in the vertical position
and connect to a supply vacuum of 500 mm Hg ±
10 mm Hg (67kPa ± 1.3 kPa).

Problem Possible Causes Remedy

A. No gauge indication and no 1. No supply vacuum 1. Correct supply problems


suction in any setting
2. Kinked tube 2. Straighten tube
3. Poor connection 3. Check all connections
and seals
4. Blocked adapter port 4. Unblock port
5. Blocked backplate 5. Clean with soap and
water and pipe cleaner
6. Blocked adapter 6. Replace adapter
7. Blocked wall outlet 7. Unblock outlet

B. No gauge indication but suction 1. Blocked gauge pressure 1. Clean or replace gauge
is being delivered sensing orifice
2. Gauge mechanism locked by 2. Clean or replace gauge
debris
3. Gauge mechanism damaged 3. Replace gauge

C. Gauge indication but no 1. Blocked fitting port 1. Clean port


suction is being delivered
2. Overflow Safety Trap shut-off 2. Reset flow and/or empty trap
3. Blocked external filter 3. Replace filter
4. Blocked fitting 4. Clean fitting

D. Suction level cannot be 1. Mode selector switch in MAX 1. Switch to I(On)


adjusted position
2. Regulator module small 2. Replace rubber compo-
o-ring failure nents with regulator
module replacement kit
3. Regulator module diaphragm 3. Replace rubber compo-
rupture nents with regulator
module replacement kit
4. Regulator module stem 4. Tighten stem screw
screw loose

E. Insufficient flow through 1. Partial blockage in wall supply 1a. Confirm wall supply
regulator open air flow meets
minimum hospital
requirements
1b. Unblock if necessary
2. Partial blockage in regulator 2a. Perform the Flow Test
in the Service Check-
out Procedure Section
of this manual
2b. Clear blockage if
necessary

6-1 6700-0072-000 11/30/00 6-1


6/Troubleshooting

Problem Possible Causes Remedy

F. Inaccurate gauge reading 1. Damaged gauge 1. Replace gauge

Note: All gauge needles


should come to rest within
the zero range bracket or
return to the stop pin when
no suction is being supplied.

G. With the fitting port occluded, 1. Blocked filter and/or orifice 1. Clear orifice and replace
unable to decrease the filter
suction level and gauge
needle does not return to 2. Damaged gauge 2. Replace gauge
zero when switched to
O (Off)

H. No suction in any setting and 1. Positive pressure safety relief 1. Replace positive pressure
whistling noise from inside valve failure safety relief valve
the regulator
2. Vacuum relief valve failure 2. Replace o-ring and ensure
(low models ONLY) that the steel ball is present
and clean

6-2 6700-0072-000 11/30/00 6-2


7/Service-Disassembly and Assembly

7.1 Service Tools and Equipment


CAUTION w Use of lubricants other than recommended may degrade plastic or rubber
components.
The following items should be on hand during any service procedure.
• Supply vacuum: 500 mm Hg/ ± 10 mmHg (67 kPa ± 1.3 kPa) & 50 LPM open air flow minimum
• Supply Vacuum Regulator with Gauge, 760 mm Hg (101.3 kPa) Full Scale.
• Low Vacuum Calibration Gauge, 225 mm Hg (30 kPa) Full Scale* (Ohmeda Medical P/N 6700-0353-800)
• High Vacuum Calibration Gauge, 760 mm Hg (101.3 kPa) Full Scale*(Ohmeda Medical P/N 6700-0352-800)
• 50 LPM Flowmeter (Ohmeda Medical P/N 6700-0355-800)
• Hexagonal Allen Wrench 3/32 inch
• Phillips Head Screwdriver, No. 2
• Flat Head Screwdriver, 1/4 inch
• Pliers
• Dow® 111 Grease (Ohmeda Medical P/N 6700-0074-200)
• Loctite® 242 Removable Thread Locker (Ohmeda Medical P/N 0220-5016-300)
• Tubing Clamp
• Bubble Leak Tester
• Tweezers (Filter Remover)
• Wooden Tooth Pick (O-ring Remover)
• Pipe Cleaner

(*) Accuracy: ±1% of full scale deflection

®Dow is a registered trademark of the Dow Chemical Corporation

7.2 Continuous Vacuum Regulators (All Models)


7.2.1 Disassembly
WARNINGS w If the Vacuum Regulator is repaired or disassembled in any manner, the Service
Checkout Procedure must be performed before using the equipment on a patient.
w Clean and sterilize all suction equipment if contaminated before disassembly, to
ensure service personnel are not exposed to hazardous contamination.
w When servicing a Low Vacuum Regulator, perform the Vacuum Relief Valve Adjust-
ment and Low Vacuum Limit Setting Procedure.
CAUTION w The gauge assembly must be handled with utmost care to retain its precision. If the lens is
removed, do not rest the gauge on its face.

7-1 6700-0072-000 11/30/00 7-1


7/Service-Disassembly and Assembly

2
1. Cover Screw (4)
2. Cover Assembly
3. Low Vacuum Limiting Screws
(2) (Not Shown) (On old versions
of the Low Models Only)

12

11
1
1. Mode Selector Switch
2. Switch Plate 2
3. Screw
4. O-ring, Vacuum Relief Valve 3 5
(Low Models Only) 10
5. Vacuum Relief Valve & O-ring 4
(Low Models Only) 13
14
6. Gauge Assembly (includes 8
gauge, o-rings, and lens) 9
7. Lens 7
8. O-ring (2), Gauge
9. Regulator Module
10. Positive Pressure Safety Relief Valve
11. Filter (Internal) 6
12. Base
13. O-ring, Stem
14. O-ring, Regulator Module

1. Remove the four cover screws from the back of the regulator.
2. Carefully pull the cover assembly off the back body.
3. To remove the gauge assembly, grasp the assembly and
pull straight out. The snap-fit lens can also be removed
(if applicable) for replacement.
4. To remove the regulator module from the cover assembly,
rotate the suction control knob counterclockwise until
the regulator module is free.
5. Using tweezers, remove the filter. Replace with a new filter.
6. Grasp the positive pressure safety relief valve, and pull
Pull down plastic tab
it from the back body. with right index finger
7. Remove the mounting screw from the switch plate while holding gauge
assembly and remove the switch plate and mode switch.
8. Low models ONLY: Grasp the vacuum relief valve
and pull it from the back body. Snap Fit Lens Removal

7-2 6700-0072-000 11/30/00 7-2


7/Service-Disassembly and Assembly
7.2.2 Assembly
wCAUTION To prevent stripping the plastic threads, place the screw in the hole and turn
counterclockwise until it drops into the original thread. Tighten screw.
1. Place the positive pressure safety relief valve in position and push onto the back body.
2. Low models ONLY: Lubricate the vacuum relief valve O-ring and install it in the valve housing.
3. Lubricate the switch gasket surface with a thin coating of Dow 111 Grease. Place the mode switch on
the base with the arrow at 12 o’clock. Place the switch plate onto the switch so that the OFF/O is under
the arrow. Install and tighten the mounting screw. Test the mode switch at all positions.
4. Place the internal filter into the proper cavity and push until it hits the bottom of the base.
5. Place the regulator module into the cover with the screw thread facing the knob. Align the protruding
ears at 3 and 9 o’clock and rotate the suction control knob clockwise until the threads engage.
6. Install the snap-fit lens by placing one of the retaining tabs over the edge of the gauge face, and then
pressing lightly until the other tab snaps onto the gauge face. Rotate the lens to confirm proper installation.
7. Install the gauge assembly by lubricating the gauge o-rings with a thin coating of Dow 111 Grease and
pushing the gauge into the base mount. Ensure that the gauge is properly aligned.
8. Place the cover assembly onto the base and push together until the base and back of the cover are flush.
9. Install the 4 cover screws.

7.3 Suction Level Limit Setting-Low Models ONLY


WARNING w This Low Vacuum Limit Setting Procedure must be followed when repairing Low Vacuum
Regulators. Failure to do this may result in suction exceeding the prescribed level.
The design of the low continuous vacuum regulator has been changed to eliminate the low vacuum limiting
set screws located inside the cover behind the suction control knob. The vacuum relief valve has also been
changed to limit the vacuum to the same level as the set screws did. This new vacuum relief valve has four
vent holes; the old valve had two. If a new cover is used, a new vacuum relief valve must be used.
Versions with limiting screws have two means of limiting the suction level:
1. Low vacuum limiting screws in the cover; these can be set at 140 mmHg ± 10 mmHg (19 kPa ± 1.3 kPa).
2. Vacuum relief valve; this can be set at 165 mmHg ± 15 mmHg (22 kPa ± 2 kPa).
These vacuum limit settings may be reduced to accommodate user requirements. If the vacuum limit
settings are reduced, the vacuum relief valve must be set 25 mmHg ± 15 mmHg (3 kPa ± 2 kPa) higher
than the vacuum limiting screws.
Versions without the limiting screws use only the relief valve to limit the suction level. The relief valve can
be set at 140 mmHg ± 5 mmHg (18.7 kPa ± 0.7 kPa).
7.3.1 Low Vacuum Limiting Screws
CAUTION w When adjusting the vacuum limiting screws,
be sure to adjust them to an equal height.
Cover
CAUTION w Remove the “Increase” label carefully. and Knob
Press firmly in place when replacing. Assembly
1. Remove the “Increase” label and place it aside. Be careful
not to damage the face or glued back of the label.
2. Adjust the two vacuum limiting screws located behind the
suction control knob until they are the same height in
the case. Use a 3/32” hexagonal allen wrench. Allen
3. Connect the vacuum supply to the adapter port Wrench
and occlude the fitting port. Increase Label

4. Be certain that the screws remain at an equal height by Set Screws


adjusting both low vacuum limiting screws the same amount
and in the same direction. Adjust the screws to supply
a maximum vacuum of 150 mm Hg (20 kPa) and not less Setting the Vacuum Limiting Screws
than 130 mm Hg (17 kPa).

7-3 6700-0072-000 11/30/00 7-3


7/Service-Disassembly and Assembly
7.3.2 Vacuum Relief Valve Adjustment
1. Remove the cover.
Valve
2. Connect the supply vacuum to the adapter port. Body
3. Turn the mode selector switch to I/ON.
4. Occlude the fitting port. Steel Loctite
Ball 242
5. Slowly pull the regulator module away from the O-Ring
base. Note the suction level at which the relief valve
opens. The relief valve should open at 165 mmHg ± Screw
15 mmHg (22 kPa ± 2 kPa) on units with w/Magnet
limiting setscrews and140 mmHg ± 5 mmHg
(18.7 kPa ± 0.7 kPa) for units without limiting Vacuum Relief Valve
setscrews.
6. If adjustment is required, grip the vacuum relief valve firmly with pliers and rotate the screw about 1/8
turn with a screwdriver. Repeat the previous step and check the suction level at which the valve opens.
Note: Clockwise rotation will increase the suction level at which the relief valve opens. Counterclockwise
rotation will decrease it.
WARNING w Excess Loctite® may seal the steel ball to the seat. This will disable the vacuum
relief valve and may allow suction to exceed the preset limit.
CAUTION w When Loctite is used on the vacuum relief safety valve, ensure that it only contacts the
metal parts. Loctite causes many plastic parts to deteriorate.
7. Lock the adjusting screw with a drop of removable thread locker such as Loctite 242. Repeat step 5 to
verify the vacuum relief valve setting.
® Loctite is a registered trademark of the Loctite Corporation.

7.4 Regulator Module


WARNING w If repairing or replacing a regulator module on a Low Vacuum Regulator, you must
perform the Suction Level Limit Setting-Low Models ONLY Procedure. Failure to do
this may result in suction exceeding the prescribed level.
CAUTION w Do not lubricate any internal components of the regulator module.
w The cap screws can strip the regulator module housing threads if they are screwed in too tight.
7.4.1 Disassembly
11
1. Remove the cap screws (2) and remove the cap.
10
2. Remove the o-rings (2).
3. Observe the psition of the 9 11
8
diaphragm convolution to aid in assembly.
7
4. Withdraw the diaphragm/stem 6
assembly from the housing.
5
5. Remove the spring.
1. O-ring, Stem
6. Grasp the stem with your fingers
2. O-ring
and unscrew the stem screw. 4 3. Housing
3
7. Remove the retainer, diaphragm 4. Stem
and piston from the stem. 5. Spring
6. Piston
2 7. Diaphragm
8. Retainer
1 9. Stem Screw
10. Cap
11. Cap Screw

Regulator Module Parts and Descriptions

7-4 6700-0072-000 11/30/00 7-4


7/Service-Disassembly and Assembly

7.4.2 Assembly
1. Return the diaphragm to its original position (convoluted), with the molded number facing the retainer.
2. Assemble the diaphragm onto the retainer by lining up their center holes as shown in the diagram.
3. Insert the piston into the diaphragm and ensure that the retainer mates with the recess in the piston.
4. Insert the stem through the piston.
5. Holding the retainer/diaphragm/piston/stem as an assembly with your fingers, insert the stem screw
and tighten.
6. Place the spring in the housing.
7. Insert the retainer/diaphragm/piston/stem assembly through the spring and into the cavity in the
housing. Fit the diaphragm bead into the groove in the housing.
8. Install the cap and the two cap screws.
9. Apply a small amount of Dow® 111 Grease to the o-rings only.
10. Install o-rings onto the stem and housing.

Retainer

Stem

Stem Screw

Piston
Diaphragm

Diaphragm Assembly

7-5 6700-0072-000 11/30/00 7-5


7/Service-Disassembly and Assembly
Notes

7-6 6700-0072-000 11/30/00 7-6


8/Service Checkout Procedure
WARNING w If the Vacuum Regulator is repaired or disassembled in any manner, the Service
Checkout Procedure must be performed before using the equipment on a patient.
Important: This entire Service Checkout Procedure must be performed in numerical order.

8.1 Set-up
1. Verify that there is 500 mmHg ± 10 mmHg (67 kPa ± 1.3 kPa) vacuum on the supply gauge.
2. The supply open flow must be 50 LPM minimum.
3. Connect the supply vacuum to the adapter port.

8.2 Flow Test


1. Connect the regulator's fitting port to the flowmeter with tubing.
2. Rotate the suction control knob fully clockwise (increase).
3. Turn the mode selector switch to I (On) and verify that the flow rate exceeds 30 LPM.
4. Turn the mode selector switch to MAX (if available) and verify that the flow rate exceeds 30 LPM.
5. Turn the mode selector switch to O (Off).
6. Disconnect the flowmeter.

Supply Vacuum Gauge


0-760 mm Hg (0-101.3 kPa)
Mode
Selector
Switch

MED

100
80 120
60
mmHg
140 Supply Vacuum
LOW

500 mm Hg (67 kPa)


HIGH

40
160
20
180 Supply Vacuum Reg. set to Minimum and
200 500 mm Hg ± 10 mm Hg Open Flow of
F U L L VA C (64 kPa ± 1.3 kPa) 50 LPM Minimum

Occluded

High Vacuum Low Vacuum


Calibration Gauge Calibration Gauge
760 mm Hg/101.3 kPa 225 mm Hg/30 kPa
Flowmeter
50 LPM
Service Checkout Tests

8-1 6700-0072-000 11/30/00 8-1


8/Service Checkout Procedure
8.3 Gauge Test
Note: All Ohmeda Medical gauges are supplied with an accuracy of ±5% of full scale deflection throughout
their range. The table below is provided for reference.
Gauge Range Tolerance
Standard Vacuum 0-200 mmHg (0-26 kPa) ±10 mmHg (1.3 kPa)
Low Vacuum 0-160 mmHg (0-20 kPa) ±8 mmHg (1.1 kPa)
High Vacuum 0-760 mmHg (0-100 kPa) ±38 mmHg (5 kPa)
Note: All gauge needles should come to rest within the zero range bracket or return to the stop pin when
no suction is being supplied. Gauges which do not comply may be out of calibration.
When checking gauge accuracy, be sure that the calibration gauge has an accuracy of 1% of full scale
deflection or better.
8.3.1 High Vacuum Gauges ONLY
1. Connect the regulator's fitting port to the high calibration gauge with tubing.
2. Turn the mode selector switch to I (On).
3. Assure that the gauge is in agreement with the high vacuum calibration gauge within the ±38 mmHg
(5 kPa) tolerance. Recommended test points are 100, 300, and 500mm Hg.
8.3.2 Standard and Low Vacuum Gauges ONLY
1. Connect the regulator's fitting port to the low calibration gauge with tubing.
2. Turn the mode selector switch to I (On).
3. Assure that the gauge is in agreement with the low vacuum calibration gauge within the ±10 mmHg (1.3
kPa) or the ±8 mmHg (1.1 kPa) tolerance for standard and low gauges respectively. Recommended test
points are 40, 80, and 140 mmHg.
4. For the Standard Gauge ONLY: Rotate the suction control knob fully clockwise (increase) and verify its
reading is in the FULL VAC range.

8.4 Regulation Test


1. Disconnect the calibration gauge and occlude the fitting port.
2. If using a High Vacuum Regulator, set its gauge to 300 mmHg (40 kPa). If using a Low or Standard
Vacuum Regulator, set its gauge to 100 mmHg/14 kPa.
3. Open and close the fitting port several times.
4. With the fitting port occluded, the gauge should return to the setting listed in step 2 within a tolerance of:
±38 mmHg (5 kPa) for high vacuum gauge
or
±10 mmHg (1.3 kPa) for the standard vacuum gauges
or
±8mmHg (1.1 kPa) for the low vacuum gauge.

8-2 6700-0072-000 11/30/00 8-2


8/Service Checkout Procedure
8.5 Low Vacuum Regulators ONLY
1. Occlude the fitting port.
2. Rotate the suction control knob fully clockwise (increase).
3. Verify that the suction delivered does not exceed 150 mm Hg (20 kPa) or the maximum suction re-
quested by the clinician.
Note: For setting the Suction level limit, refer to Suction Level Limit Setting-Low Models ONLY.

8.6 Bleed Test


1. Occlude the fitting port and set the vacuum level to 100 mm Hg (14 kPa).
2. Turn the selector switch to O (Off) and observe the gauge needle. It must return to the zero range
bracket or stop pin within 10 seconds.

8.7 Leak Test - Supply Side


1. Connect the supply vacuum tubing to port “A” of the Bubble Leak Tester.
2. Connect port “B” of the Bubble Leak Tester to the regulator adaptor port.
3. Turn the mode selector switch to O (Off). Allow the fitting port to be open to air.
4. Wait 20 seconds. No More than 6 bubbles should appear in the next ten seconds.
Important: Prior to venting port "A" of the Bubble Leak Tester to atmosphere (i.e. turning the supply
regulator off), ensure the tubing from port "B" has been disconnected from the adapter port of the vacuum
regulator.

Supply Vacuum Gauge


0-760 mm Hg (0-101.3 kPa)
Vacuum
Regulator

Supply Regulator Supply


500 mm Hg (67 kPa) Vacuum
Adapter Port

Port A
Port B
Sealed
Fitting Port

1/4" I.D.
Clear Tubing
1.0 In.
Water

Bubble Leak
Tester

Bubble Leak Test - Supply Side

8-3 6700-0072-000 11/30/00 8-3


8/Service Checkout Procedure
8.8 Leak Test - Patient Side
1. Connect the supply vacuum tubing to the regulator adaptor port.
2. Connect the regulator fitting port to port “A” of the Bubble Leak Tester with tubing. Allow port “B” of the
Bubble Leak Tester to be open to air.
3. Rotate the suction control knob a minimum of one full turn clockwise (increase). No bubbles should
appear in the next ten seconds.
4. Rotate the suction control knob fully counterclockwise (decrease).
5. Turn the mode selector switch to I (On). No bubbles should appear in the next ten seconds.

Mode
Selector
Switch

MED Port B
100
80 120
mmHg
60 140
LOW

Port A 1/4" I.D.


HIGH

40
160
20 Clear Tubing
Vacuum 180

Regulator 200 Sealed


F U L L VA C

1.0 In.
Suction Water
Control Knob
Bubble Leak
Tester

Bubble Leak Test - Patient Side

8-4 6700-0072-000 11/30/00 8-4


9/Maintenance
WARNING w The Pre-Use Checkout Procedure must be performed before using this equipment
on each patient. If the regulator fails any part of the Pre-Use Checkout Procedure,
it must be removed from service and repaired by qualified service personnel.
WARNING w Clean and sterilize all suction equipment if contaminated before disassembly, to
ensure service personnel are not exposed to hazardous contamination.
Continuous Vacuum Regulators should be kept in use or used on a rotating basis. Unused equipment may
tend to deteriorate.
Maintenance of the vacuum piping system is as important as maintenance of the suction equipment. The
use of Collection Bottles with reliable shut-off valves, Overflow Safety Trap assemblies and disposable
suction filters will protect the regulator and piping system. The flow rate at the wall outlet should be
checked on a yearly basis and suitable cleaning of the outlets should be performed. The flow rate mea-
surement should meet local standards.
Routine maintenance and inspection are important to the performance of suction equipment. The following
is a recommended list for care of suction equipment after each patient use.
1. Perform a thorough cleaning by washing all bottles, tubing, metal connectors, etc, and removing all
residue.
2. Wipe all exterior surfaces with a solution of water and mild detergent.
3. Perform a careful visual inspection.
4. Check that the High Flow Disposable Suction Filter is clean and in good condition.
5. Check that all tubing is in good condition and connected securely to the correct ports.
6. Check the floats in the Overflow Safety Trap and Collection Bottle for correct operation.
7. Perform the Pre-Use Checkout Procedure.

9.2 Recommended Maintenance Schedule


In addition to the Pre-Use Checkout Procedure, the following periodic maintenance should be performed.
9.2.1 Maintenance Schedule
Item Minimum Frequency Comments
Service Checkout Every 12 months If the regulator does not pass the
Procedure Service Checkout Procedure,
refer to the Troubleshooting section of
this manual. Repair as necessary.

Elastometric As Required Cleaning and replacement interval


Components,O-rings, and environmental conditions.
switch gasket, Replace and repair as necessary.
reg. module diaphragm,
positive pressure safety
valve) and Internal Filter

9-1 6700-0072-000 11/30/00 9-1


9/Maintenance
9.3 Repair Policy
WARNING w Clean and sterilize all suction equipment before shipment or service to ensure
transportation personnel and/or service personnel are not exposed to any hazard-
ous contamination.
CAUTIONS w Do not steam autoclave or liquid sterilize the Continuous Vacuum Regulator. Severe
impairment to the operation of the regulator will result. The only acceptable method of
sterilization is with gas (ethylene oxide).
w Only competent individuals trained in the repair of this equipment should attempt to
service it.
Do not use malfunctioning equipment. Make all necessary repairs. Have the equipment repaired by quali-
fied service personnel or by Ohmeda Medical. Parts listed in the service manual for this product may be
repaired or replaced by a competent, trained person who has experience in repairing devices of this
nature. After repair, perform the Service Checkout Procedure to ensure that it is functioning properly, and
complies with the published specifications.

9.4 Technical Assistance


If technical assistance is required, contact Ohmeda Medical technical support or field operations listed on
the back cover.

9.5 Return Instructions


1. Call 800-345-2700 or 608 221-1551 for a returned goods authorization.
2. Clean and sterilize the Vacuum Regulator.
3. Package the Vacuum Regulator securely for protection; preferably in the original container.
4. Include a letter describing in detail any difficulties experienced with the Vacuum Regulator. Include the
person, title, and telephone number to contact for functional questions.
5. If the Vacuum Regulator is less than three years old, include warranty information that came with the
device and a copy of the invoice.
6. Include a purchase order to cover repair of a regulator not under warranty.
7. Ship the Vacuum Regulator prepaid. Write your return address and billing address information on the
package or letter that comes with the package.

For all Repairs Contact your nearest Ohmeda Medical office or authorized Ohmeda Medical Distributor.

9-2 6700-0072-000 11/30/00 9-2


10/Ordering Information
10.1 Illustrated Parts

2 Description Part Number


1. Cover Screw (4) ................................. 6700-0152-400
2. Cover Assembly
Low* .................................................... 6700-0629-850
Std/High .............................................. 6700-0628-850
1 3. Low Vacuum Limiting Screw (2)
3 (Not Shown) (Low Models Only) ...... 6700-0058-400

* If current unit does not have limit screws inside the cover behind the
control knob and the relief valve has 4 vent holes, the Std/High part can
be purchased.

12

11
1

3 5
10
4
13
14
8
9
7

Description Part Number


1. Switch ................................................. 6700-0078-500 9. Regulator Module
2. Switch Plate Standard/High Models ..................... 6700-1225-800
3 Mode ................................................ 6700-0193-500 Low * ................................................. 6700-0428-800
2 Mode/Low ........................................ 6700-0194-500 10. Positive Pressure Safety Relief
3. Screw .................................................. 6700-0152-400 Valve ................................................. 6700-0115-800
4. O-ring, Vacuum Relief Valve 11. Filter (Internal) .................................. 0206-5159-300
(Low Models Only) ............................ 6700-0135-500 12. Base
5. Vacuum Relief Valve North American Standard & High
& O-ring (Low Models Only) ............. 6700-0660-850 (2 & 3 Mode) ..................................... 6700-0018-203
6. Gauge Assembly (Includes gauge, o-rings and lens) North American Low ........................ 6700-0029-203
North American Standard, International Low ............................. 6700-0029-200
0-200 mmHg ....................................... 6700-0050-200 International High ............................ 6700-0018-200
North American Low, 0-160 mmHg .. 6700-0050-202 13. O-ring, Stem ..................................... 0210-0527-300
North American High, 0-760 mmHg . 6700-0050-201 14. O-ring, Regulator Module ................ 6700-0136-500
International Low ............................... 6700-0050-205
International High .............................. 6700-0050-204 * If current unit does not have limit screws inside the cover behind the
7. Lens .................................................. 6700-0087-500 control knob and the relief valve has 4 vent holes, the Std/High part can
8. O-ring (2), Gauge ............................. 6700-0130-500 be purchased.

10-1 6700-0072-000 11/30/00 10-1


10/Ordering Information
10.2 Service Kits O-rings and Filters Kit ..................... 0221-5871-870
Includes the internal filter and 6 O-rings
Standard and High Models.............. 6700-0043-200
Includes the following parts: Continuous Regulator Module (6) ... 6700-0028-700
Low Cont. Regulator Module (6)* .... 6700-0190-700
O-ring (2), Gauge
Regulator Module
Filter (Internal)
Positive Pressure Safety Relief Valve Replacement Parts Kit (6) ........... 6700-0031-700
Regulator Module Replacement Kit The following kits for U.S. regulators only
Standard Vacuum Gauge (4) .......... 0205-8689-870
Low Models ..................................... 6700-0044-200
High Vacuum Gauge (4) ................. 6700-0097-200
Includes the following parts: Low Vacuum Gauge (4) .................. 6700-0098-200
O-ring (2), Gauge Standard & High Backplate (4) ........ 6700-0194-700
Filter (Internal) Low Backplate (4) ........................... 6700-0198-700
Positive Pressure Safety Relief Valve
Regulator Module Replacement Kit
* If current unit does not have limit screws inside the cover behind the
O-ring, Vacuum Relief Valve control knob and the relief valve has 4 vent holes, the continuous
Increase Label (Universal) regulator modules can be purchased.

Regulator Module
Replacement Kit .............................. 6700-0030-700
Includes the following parts:
O-ring, Stem These parts are available
O-ring only in kit form. If other
Diaphragm parts are needed for re-
Stem Screw placement, the entire
Cap Screw (3) Module must be ordered
(6700-1225-800).

10.3 Fittings and Adapters 1

6
10 11 12 13 14 15
7

Description Part Number


1. Diamond Adapter .............................. 0221-2685-802 8. Medstar Adapter ................................ 0221-0163-300
2. NCG Adapter (Round) ....................... 0221-0204-802 9. 90° Tubing Nipple .............................. 6700-0095-700
NCG Adapter (Rectangle) ................. 0221-0205-800 10. 45° Locking Gland ........................... 6700-0143-700
3. Schrader Adapter .............................. 0221-0690-731 11. 45° Threaded Locking Gland .......... 6700-0141-700
4. DISS Union Nut & Gland ................... 6700-0094-700 12. Tubing Nipple ................................... 0204-9020-535
5. DISS Hand-I-Twist Nut & Gland ........ 0204-6717-800 13. Locking Gland .................................. 6700-0144-700
6. OES Adapter ...................................... 0221-0152-300 14. Threaded Locking Gland ................. 6700-0142-700
7. Puritan Adapter ................................. 0221-0106-300 15. DISS Male ......................................... 0204-7989-535

10-2 6700-0072-000 11/30/00 10-2


10/Ordering Information
10.4 North American
10.4.1 Regulator Options
Instructions: Select the adapter, vacuum regulator, and fitting to form an 11-digit part number.
Example: 6701-1224-901 = 6701 1224 901
Diamond Standard Tubing
Adapter Three Mode Nipple

Adapters 67XX Regulator 12XX Fittings 9XX

No Adapter 6700 MED


No Fitting 900
1/8" NPT 60
80
100
-mmHg
120
140
1/8" NPT Female

LOW
Female

HIGH
40
160
20

200
180
901
F U L L VA C
Tubing Nipple
6701
Ohmeda
Diamond 902
Tubing Nipple and
1224 1/2 Gallon Bottle,
6702 Standard Three with Wall Slide
Ohmeda Mode Continu- (Straight)
Hand-I-Twist ous
903
6703 Locking Gland and
DISS Nut & 80
MED

100
120
1/2 Gallon Bottle with
Gland 60
-mmHg
140
Floor Bracket
LOW

HIGH

40
160
20
180

200

F U L L VA C

6704 904
Schrader Locking Gland

1225
905
6705 Standard Two Locking Gland and
NCG Mode Overflow Safety Trap
Rectangle Continuous

MAX 906
Locking Gland and
6706 300
400

-mm Hg
500
Overflow Safety Trap
200

NCG Round 100


600

700
and 1/2 Gallon Bottle,
with Wall Slide (Straight)

907
6707 DISS Male
Puritan-
Bennett 1226
High Continuous 908
DISS Male & Overflow
6708 Safety Trap, DISS Wing
OES Nut & Gland
ME D

100
80 120
HI
GH

60 Low Vacuum
140
LOW

40 mm Hg
160
20

6709 909
MedStar DISS Male, Overflow
Safety Trap and 1/2
Gallon Bottle, with Wall
6711 Slide (Straight)
90° Tubing
1227
Nipple
Low Continuous

10-3 6700-0072-000 11/30/00 10-3


10/Ordering Information
10.4.2 Other Options (North American)
Instructions: Select the desired configuration and write down the first four and the last three digits of the
part number. Select the vacuum regulator desired (below) and insert the middle four digits in the "XXXX"
section of the selected 11-digit part number.
Example: 6713-1224-907 = Standard Three Mode Continuous Regulator with Rail Bracket

Regulator 12XX Options for Multi-Purpose Therapy Stand (MPTS) and


Additional Accessories

MED

100
80 120
-mmHg
60 140
LOW

HIGH

40

20
160

180
MPTS, Regulator, Regulator, Bracket,
F U L L VA C
200
MPTS Slide and 1/4 Gallon Bottle,
Brackets (2) & 45° Locking Gland
Retaining Clips (2), 6711-XXXX-916
Overflow Safety
Trap
6711-XXXX-914
1224
Standard Three Mode
Continuous

Regulator and
Regulator with 30°
MED

80
100
120
Dovetail Bracket,
Fitting, Overflow Overflow Safety
-mmHg
60 140
LOW

HIGH

40
160
20
180 Safety Trap Trap
200

F U L L VA C 6711-XXXX-930 6711-XXXX-935

1225
Standard Two Mode
Continuous Regulator & MPTS
(Slide) Bracket, Regulator and
Overflow Safety Locking Gland
Trap (Threaded)
MAX
6711-XXXX-913 6711-XXXX-919
400
300
500
200 -mm Hg
600

100
700

Regulator & MPTS


(Slide) Bracket,
Threaded Gland, 45°
1226 Fitting, Regulator with
High Continuous Overflow Safety 45° Locking Gland
Trap (Threaded)
6711-XXXX-915 6710-XXXX-910
ME D

100
80 120
HI
GH

60 Low Vacuum
140
LOW

40 mm Hg
160
20

Regulator with Diamond


Ceiling Mount,
DISS Male
6712-XXXX-907
1227
Low Continuous

10-4 6700-0072-000 11/30/00 10-4


10/Ordering Information
10.5 International
10.5.1 Regulator Options
Instructions: Select the vacuum regulator and fittings to form an 11-digit part number.
Example: 6700-1229-901 = Three Mode High Continuous Regulator w/Tubing Nipple

Regulators Inlet Fittings Probes


6700-12XX-9XX 6700-12XX-9XX

6700-12XX-900 0221-2685-802
500
400
300 w/o Inlet Fittings Diamond
50
60 40
70 30 200
High Flow
600 High Vacuum
80 20
100
90 10

700 100

- kP
a

-m m
Hg 6700-12XX-901 0204-6717-800
w/Tubing Nipple Hand-I-Twist

6700-12XX-902 0221-0205-800
6700-1229-9XX w/Tubing Nipple, NCG (Rectangle)
Three Mode 12" Tubing,
High Continuous 1/2 gal. Bottle,
(Anti-clockwise) Cap & Float 0221-0204-802
Assembly and Wall NCG (Round)
Slide (Straight)
400

0221-0106-300
300
500
50
60 40
70 30 200
High Flow
600 80

90
High Vacuum
20

10
100
6700-12XX-904 Puritan
700 100

- kP
a w/Locking Gland
Hg
-m m

0221-0163-300
6700-12XX-905 MedStar
w/Locking Gland and
Overflow Safety Trap
6700-1230-9XX 0204-9020-535
Two Mode Tubing Nipple
High Continuous 6700-12XX-906
(Anti-clockwise) w/Locking Gland,
Overflow Safety Trap, 0221-0152-300
12" Tubing, 1/2 gal. OES
Bottle, Cap & Float
500
400

60
50
40
300
Assembly and Wall Slide
600 80
70
High Flow
High Vacuum
30

20
200

(Straight) 0221-0690-731
700
90

100
a
10
100

Schrader
- kP
Hg
-m m

6700-12XX-911
w/Locking Gland, 6700-0094-700
Overflow Safety Trap, DISS Nut &
12"Tubing, 1/2 gal. Gland
6700-1231-9XX Bottle, Cap & Float
Three Mode Assembly and Wall
High Continuous "V" Slide 6700-0095-700
(Anti-clockwise) (International) 90° Tubing
Nipple

100
6700-12XX-912
140
120

16
14 12
10
80

60 w/Tubing Nipple,
12" Tubing, 1/2 gal.
18 8
6 40
20
4

Bottle, Cap & Float


2 20
Pa

-k
Hg

High Flow
Low Vacuum -m
m
Assembly and Wall
"V" Slide
(International)

6700-1233-9XX
Two Mode
Low Continuous
(Anti-clockwise)

10-5 6700-0072-000 11/30/00 10-5


10/Ordering Information
10.5.2 Other Options (International)
Instructions: Select the desired configuration and write down the first four and the last three digits of the
part number. Select the vacuum regulator desired (below) and insert the middle four digits in the "XXXX"
section of the selected 11-digit part number.
Example: 6711-1229-913 = Three Mode High Continuous Regulator with MPTS (Slide) Bracket and
OverflowSafety Trap

Regulator 12XX Options for Additional Accessories

400
300
500
50

Regulator with 30°


60 40

600 80
70
High Flow
High Vacuum
30

20
200
Regulator and
700
90

100
10
100
Fitting, Overflow Dovetail Bracket,
- kP

-m m
a

Hg
Safety Trap Overflow Safety
6711-XXXX-930 Trap
6711-XXXX-935

1229
Three Mode
High Continuous
(Anti-Clockwise)
Regulator & MPTS
(Slide) Bracket,
400
Overflow Safety
500
60
50
40
300
Trap
200

600 80
70
High Flow
High Vacuum
30

20 6711-XXXX-913
100
90 10

700 100
a
- kP
Hg
-m m

1230
Two Mode
High Continuous
(Anti-Clockwise)

100
80
120

12
60
14
140 16 10
18 8
6 40
20
4
2 20
Pa

-k
Hg

High Flow m
Low Vacuum -m

1233
Two Mode
Low Continuous
(Anti-Clockwise)

10-6
10-6 6700-0072-000 11/30/00 10-6
Appendix
Installation procedure for Adapters/Probes and Fittings.
All adapters/probes and fittings should be sealed and installed properly to prevent leaks and to support the
equipment when mounted. Both vacuum regulator ports are 1/8-27 NPTF tapered pipe threads. It is
important to note that adapters/probes and fittings seal on the thread and may have threads exposed after
they have been tightened properly.
Prior to installing the adapter/probe or fitting, seal the thread with Teflon® (PTFE) tape or one of the follow-
ing lubricants:
Dow® 111 (Ohmeda P/N 6700-0074-200)
Ball Vac Kote (37951M) (Ohmeda P/N 0220-0091-300)
CAUTION w Do not use any Loctite products to seal the threads (or products which contain Meth-
acrylate Ester as an active ingredient).
The torque range for installing adapters/probes and fittings is 4.0 ft-lb (5.4 N-m) minimum to 10.0 ft-lb (13.6
N-m) maximum.
Adapters/probes and fittings which are not keyed for specific orientation, should be torqued to approxi-
mately 6.0 ft-lb (8.1 N-m).
Adapters/probes and fittings that are keyed to specific orientation, must be torqued initially to 4.0 ft-lbs.
Additional torque is applied only until orientation is correct.

®
Teflon is a registered trademark of the DuPont Company.

A-1 6700-0072-000 11/30/00 A-1


Appendix
Notes

A-2 6700-0072-000 11/30/00 A-2


Ohmeda Medical
8880 Gorman Road
Laurel MD 20723
USA
410-888-5200
Fax 410-888-0544

Asia/Pacific Europe Latin America,


Caribbean
Japan France
Datex-Ohmeda K. K. Datex-Ohmeda S.A.S. Ohmeda Medical
TRC Annex 9F 17 rue Jean-Elysée Dupuy 8880 Gorman Road
Datex-Ohmeda Ltd. 6-1-1 Heiwajima F-69410 Champagne Au Mont Laurel MD 20723 USA
Ohmeda House Ohta-ku, Tokyo 143-0006 d'Or Tel 410 888 5220
71 Great North Road Japan France Fax 301 483 8340
Hatfield Hertfordshire Tel 81 3 5763 6801 Tel 33 01 30 68 60 00 icss@ohmedamedical.com
AL9 5EN England Fax 81 3 5763 6838 Fax 33 04 78 43 26 58
Tel 44 1707 263570
Fax 44 1707 260065 Datex-Ohmeda K. K. Germany
Technical Center Datex-Ohmeda GmbH
TRC A Bldg. AE 4-8 Dr-Alfred-Herrhausen-Allee 24
North America 6-1-1 Heiwajima D-47228 Duisburg
Ohta-ku, Tokyo 143-0006 Germany
United States Japan Tel 49 2065 691 0
Tel 81 3 5763 6850 Fax 49 2065 691 236
Customer Service and Fax 81 3 5763 6852
Distribution Center Italy
Datex-Ohmeda, Inc. Malaysia Datex-Ohmeda S.p.A.
PO Box 7550 Datex-Ohmeda Via Cassanese, 100
Madison, WI 53707-7550 13 Jalan 223 20090 Segrate, Milan
Tel 1 800 345 2700 Level 2 Bangunan O'connors Italy
Fax 1 608 221 4384 46100 Petaling Jaya Tel 39 2 21693431
Selangor, Malaysia Fax 39 2 26926226
Technical Support Tel 60 3 754 7872
Datex-Ohmeda, Inc. Fax 60 3 757 6948 Netherlands
PO Box 7550 Datex-Ohmeda B.V.
Madison, WI 53707-7550, Singapore Kantemarsweg 18
USA Datex-Ohmeda Pte. Ltd. Post Box 22
Tel 1 800 345 2700 152 Beach Road 3870 CA Hoevelaken
#12-05/07 Gateway East Netherlands
Sales and Service Singapore 189721 Tel 31 33 253 5404
Datex-Ohmeda, Inc. Tel 65 391 8618 Fax 31 33 253 7223
PO Box 7550 Fax 65 291 6618
Madison, WI 53707-7550, Spain
USA Datex-Ohmeda S.L.
Tel 1 800 345 2700 Australia C/Manuel Tovar 26
28034 Madrid
Equipment Service Center Datex-Ohmeda Pty. Ltd. Spain
Datex-Ohmeda, Inc. Units 1 Tel 34 1 334 26 00
1315 West Century Drive 149 Arthur Street Fax 34 1 358 12 84
Louisville, CO 80027-9560 Locked Bag 356
Tel 1 800 345 2700 Homebush United Kingdom
NSW 2140
Australia Datex-Ohmeda Ltd.
Tel 61 1300 722 229 Ohmeda House
Canada 71 Great North Road
Fax 61 2 9746 1796
Hatfield Hertfordshire
Dynamed Health Care Systems AL9 5EN England
235 Shields Court Tel 44 1707 263570
Markham, Ontario L3R 8V2 Fax 44 1707 260191
Canada
Toll Free 800 227 7215
Tel 905 752 3300
Fax 905 752 3304

The addresses listed on this cover are current as of 6/01 please visit our
website www.ohmedamedical.com for any location changes.

6700 0072 000


14 02 A 13 10 06
Printed in USA
© Ohmeda Medical

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