0% found this document useful (0 votes)
659 views17 pages

Grooving Tool Manual

The document is a manual for operating the Grinnell-10A grooving machine. It describes safety features of the machine like protective covers and switches. It provides instructions on setup, operation and maintenance of the machine. Key points include checking that all safety features are in place before use, supporting the pipe properly, only operating the machine when authorized and skilled, and disconnecting power before any maintenance.

Uploaded by

ghada gattouch
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
659 views17 pages

Grooving Tool Manual

The document is a manual for operating the Grinnell-10A grooving machine. It describes safety features of the machine like protective covers and switches. It provides instructions on setup, operation and maintenance of the machine. Key points include checking that all safety features are in place before use, supporting the pipe properly, only operating the machine when authorized and skilled, and disconnecting power before any maintenance.

Uploaded by

ghada gattouch
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 17

464110A 1/17

Mechanical Products

ΜΗΧΑΝΗΜΑΤΑ ΑΥΛΑΚΩΣΗΣ
Grooving tool manual
ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε. Model: GRINNELL-10A

Mechanical
1” - 8” / 25 - 200mm

GR-GRV10A-9/2001

30/04/2007
Μ.Γ.ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.: ΑΘΗΝΑ: ΑΓΡΙΝΙΟΥ 3 ΤΑΥΡΟΣ, ΤΗΛ.:210−4836315−20, ΦΑΧ:210−4817000. ΘΕΣ/ΚΗ: Ο∆ΟΣ ∆Α12α−ΟΤ32 ΒΙ.ΠΕ ΣΙΝ∆ΟΥ, ΤΗΛ.:2310−754681−3, ΦΑΧ:2310−751835
464110A 2/17

ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.

SAFETY FIRST!
Carefully read and understand this manual before
operating the Grinnell-10A grooving tool.

INTRODUCTION
The Grinnell-10A grooving machine is a semi-automatic,
hydraulically operated machine. The machine is equipped for
roll grooving of steel pipe with a diameter between 25 and 200
mm (1" - 8") and a maximum wall thickness of 8 mm. Pipe
grooved with the Grinnell-10A grooving machine, and in
accordance with the specifications as mentioned in this manual,
is then suitable for Grinnell grooved type couplings. Fig 01: Protective cover.

The Grinnell-10A grooving machine is designed to groove steel


or stainless steel pipe, so the pipe can be fitted with Grinnell
couplings and fittings. Do NOT use it for other purposes. This
machine is equipped with a number of safety features. Do not
remove these features:
• Protective cover (Fig 01)
• Foot switch (Fig 02)
• Shaft cover (Fig 03)
• Main switch (Fig 04)

When removed for servicing or repairs, always replace these


safety features before operating the machine. Always
disconnect the power-supply before performing maintenance or Fig 02: Foot Switch.
service on the Grinnell-10A.

Warning! Disabling the safety features on the Grinnell-10A will


result in hazardous situations. Never operate the machine
without these safety features!

Following points should be noted before operating the


Grinnell-10A grooving machine:

GENERAL WARNING!
Although everything possible has been done to make the
Grinnell-10A as safe and user-friendly as possible, certain Fig 03: Shaft Cover.
areas of potential operator-hazard remain.

Never attempt to reach into the top- and bottom roll area whilst
grooving or whilst the rolls are rotating when the Grinnell-10A is
in operation.

Never remove the protective cover for ease of operation (see


Fig 01).

Never remove the protective cover on the engine whilst the


power is switched ON or whilst the power is still connected.

Never perform maintenance or repairs with machine switched


on. Fig 04: Main Switch.

Manual Grinnell-10A grooving tool. Date September 20, 2001 2 of 17


30/04/2007
Μ.Γ.ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.: ΑΘΗΝΑ: ΑΓΡΙΝΙΟΥ 3 ΤΑΥΡΟΣ, ΤΗΛ.:210−4836315−20, ΦΑΧ:210−4817000. ΘΕΣ/ΚΗ: Ο∆ΟΣ ∆Α12α−ΟΤ32 ΒΙ.ΠΕ ΣΙΝ∆ΟΥ, ΤΗΛ.:2310−754681−3, ΦΑΧ:2310−751835
464110A 3/17

ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.

1. Inspect the grooving machine before operating it. Check whether all parts, protective
covers and other safeties are in place, and mounted as described in this manual.
Checklist:
• 4 legs
• Tap out pin for removal of lower roll
• Depth gauge
• Lower roll 1"
• Lower roll 1¼" – 1½"
• Lower roll 2" - 6"
• Lower roll 8"
• Allen Key (4mm)
• Allen Key (5mm)
• Allen Key (10mm)

2. Make sure the machine is switched "OFF" before plugging in the unit. Always use the
foot-switch for operation.
3. Check the electric engine for exact power requirements. The Grinnell-10A comes with a
220V engine as a standard, but can be supplied with different voltages. Make sure a
proper connection is made by a qualified electrical engineer. Check if the machine is
connected to an internally grounded electrical system. Do NOT operate the machine in a
damp or wet environment.
4. Make sure that the machine is bolted down and fixed to the floor so that it can not be
moved while operating the machine, and is able to help support the weight of the pipe.
Warning! If the machine is not bolted down or fixed to the floor, it will cause a hazardous
situation, since the pipe may come loose of the machine during operation!
5. Pipe should be supported by a proper pipe-support. See page
4 for details. Pipe diameters exceeding 4”/100mm should be
supported with the side roll (See Fig 05). Do not attempt to
groove pieces of pipe with a length shorter than 200 mm (8").
Warning! Grooving pipe shorter than 200 mm will cause a
hazardous situation and can cause operational hazards.
6. When servicing the machine, or when changing roll sets,
always switch off the machine and disconnect the power cord.
7. Regularly service the machine and maintain it as described in
this manual, see page 8 and 9.
8. Do not attempt to groove pipe with a diameter of over 8"/200
mm or with a wall thickness exceeding 8 mm.
Warning! Grooving pipe exceeding wall thickness of 8mm will
cause a hazardous situation and can cause operational
hazards. Fig 05: Side Roll.
9. Make sure that clothing, gloves etc. stay well clear of the
rotating rolls when in operation at a minimum distance of 15
cm.
10. Do not operate the machine when not fully aware of its proper functioning, or when
feeling unable to operate the machine.
11. Wear protective gloves and shoes at all time, when operating the machine.
12. Make sure that the operating area is suited for the purpose. It should have proper
illuminations, be tidy and clean, and should not cause any hindrance when operating the
machine.
13. Only authorized and skilled personnel should operate the machine.

SET UP OF A NEW TOOL

Manual Grinnell-10A grooving tool. Date September 20, 2001 3 of 17


30/04/2007
Μ.Γ.ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.: ΑΘΗΝΑ: ΑΓΡΙΝΙΟΥ 3 ΤΑΥΡΟΣ, ΤΗΛ.:210−4836315−20, ΦΑΧ:210−4817000. ΘΕΣ/ΚΗ: Ο∆ΟΣ ∆Α12α−ΟΤ32 ΒΙ.ΠΕ ΣΙΝ∆ΟΥ, ΤΗΛ.:2310−754681−3, ΦΑΧ:2310−751835
464110A 4/17

ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.
When shipped in a crate, first check whether all components are in place as described on the
packing list.

Checklist:
• 4 legs
• Tap out pin for removal of lower roll
• Depth gauge
• Lower roll 1"
• Lower roll 1¼ " - 1½ "
• Lower roll 2" - 6"
• Lower roll 8"
• Top roll 1" - 6"
• Top roll 8"
• Allen key (4 mm)
• Allen key (5mm)
• Allen key (10 mm)
• Safety covers
• Side roll Fig 06: Arrow on Shaft Cover.
• Measuring tape

For ease of handling, the Grinnell-10A has a hoist point on the back of the machine, see
drawing on page 12. The total weight of the Grinnell-10A is approximately 100 Kg. Only lift the
machine with a hoist on this point.
Warning! Make sure the machine is fastened properly. Failure to do so may cause the
machine to drop from the hoist and cause hazardous situations for the operators. At no time
place yourself under the machine! Place the 4 legs under the grooving-table and secure them
in place. Make sure the bolts are properly tightened (use a torque wrench to reach 85Nm) and
check whether the legs are fixed in position.

Check the local power supply, and compare that with the machine you have just received.
Connect the correct power plug to the cable, and make sure it is suitable for the connection
on site. When connected properly, if switched on, the lower shaft and roll should rotate
counter-clockwise (see the arrow on the shaft cover showing the direction of rotation (Fig
06)).
Warning! All electric connections must be done by a qualified electrical engineer.
Check whether the proper roll set is mounted on the machine. If not, do not attempt to groove
a different pipe-size with a non-corresponding roll set. When needed, change the roll set
according to the steps as described in this manual.

Secure the Grinnell-10A grooving machine to the floor, making sure it is placed level.
Warning! An unstable machine is a potential hazard. It may cause the pipe to drop-off the
lower roll while grooving!

SOUND PRESSURE LEVEL


During tests it was established that, when recorded at 1.5 meter height and at a distance of
0.5 meter from the machine, the Grinnell-10A produces less than 75 dB(A) sound pressure
level. This area can be compared to the place where the operator will normally be positioned.
Depending on local rules, ear protection may or may not be needed.

PIPE DETAILS
Make sure that pipe ends are square cut. Weld bead or seams (in- and outside) must be
ground flush with the pipe surface over a distance of 50 mm. Any dirt, scale, debris or other

Manual Grinnell-10A grooving tool. Date September 20, 2001 4 of 17


30/04/2007
Μ.Γ.ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.: ΑΘΗΝΑ: ΑΓΡΙΝΙΟΥ 3 ΤΑΥΡΟΣ, ΤΗΛ.:210−4836315−20, ΦΑΧ:210−4817000. ΘΕΣ/ΚΗ: Ο∆ΟΣ ∆Α12α−ΟΤ32 ΒΙ.ΠΕ ΣΙΝ∆ΟΥ, ΤΗΛ.:2310−754681−3, ΦΑΧ:2310−751835
464110A 5/17

ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.
foreign matter should be removed from the pipe ends since this may interfere with proper tool
operation.

PIPE SUPPORT
Any pipe-length exceeding 1.5 m (or shorter if so
required) must be supported by a proper pipe support.
It will prove necessary that large diameter pipe is
supported even when working with shorter lengths. Any
pipe length under 200 mm should not be grooved since
this may cause danger to the operator of the grooving
machine. When in doubt, contact your dealer or your
nearest Grinnell Sales & Distribution office. The pipe-
support must be placed just beyond one-half of the
pipe length from the tool. Pipe should be level with the
tool, or at a maximum of ½ ° below level.

The pipe support should be moved at around ½° to the right, when facing the tool. When
placed like this, the pipe will track properly
and will be held against the back-flange of the
lower roll.
Should the pipe-end start flaring (increasing
outside diameter) whilst grooving, the angle
that is used is too big, and should be reduced
(either the angle towards the machine or
towards the horizontal position). Pipes
exceeding the outside diameter of 4”/100mm
must be supported with the side roll. This
prevents the pipe for jumps and thumps
during the grooving process.

Also check the section "Trouble Shooting" page 10 of this manual.

GROOVING OPERATIONS
Checklist before operating

• Check power connection


• Check main switch
• Check safety (clothing, gloves, shoes)
• Check the safety features on the Grinnell-10A
• Check the stability of the machine (bolted to the floor)
• Check the roll set for proper sizing
• Check whether the pipe-preparation is satisfactory

Check whether the protective cover is in place. Always wear Fig 07: Main Switch.
safety-shoes and gloves when operating the Grinnell-10A.
Beware of loose clothing, ties, scarves etc.

After having checked whether the correct roll-set is in place, make


sure the main switch (Fig 07) is in the OFF position. The machine can
now be connected to the proper power supply. Make sure the
machine is fixed to the floor and grooving can commence.

Always use gloves and safety footwear when operating the


Grinnell-10A.

Fig 08: Hydraulic Hand Pump.


Manual Grinnell-10A grooving tool. Date September 20, 2001 5 of 17
30/04/2007
Μ.Γ.ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.: ΑΘΗΝΑ: ΑΓΡΙΝΙΟΥ 3 ΤΑΥΡΟΣ, ΤΗΛ.:210−4836315−20, ΦΑΧ:210−4817000. ΘΕΣ/ΚΗ: Ο∆ΟΣ ∆Α12α−ΟΤ32 ΒΙ.ΠΕ ΣΙΝ∆ΟΥ, ΤΗΛ.:2310−754681−3, ΦΑΧ:2310−751835
464110A 6/17

ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.

Open the valve on the hydraulic hand pump. The upper-roll block will now come up. Rotate
and raise the adjustable stop and locking nut into top position. Now close the valve on the
hydraulic hand-pump (Fig 08). Make sure that the upper- and lower rolls are properly aligned.
If not aligned, the roll-set may be damaged. Check whether the proper roll set is mounted.

Lay the pipe over the lower roll,


against the back flange (Fig 09).
By operating the hand pump,
lower the upper-roll until it is in
contact with the pipe (Fig 10).

Place the depth-gauge under the


depth-adjuster (Fig 11) and
lower the depth-adjuster until it
is in contact with the
corresponding pipe size on the
gauge (Fig 12). Secure and lock Fig 09: Lay pipe over roll. Fig 10: Lower upper roll
the depth-adjuster in place and
remove the gauge.

Put the main switch at the back


in the ON position.

Check whether the pipe is


properly placed on a pipe
support, or firmly hold the pipe
as shown.

Always use gloves when


operating a Grinnell grooving
machine. Fig 11: Depth Adjuster. Fig 12: Depth Gauge.
Start the machine with the foot
switch (Fig 13). The pipe will
now rotate. Make sure that
hands, gloves, loose clothing
etc. stay well clear. Do NOT
attempt to reach into the area of
the top-and bottom roll.

Keep hands and fingers well


clear of the top- and bottom
roll area. Never remove the
Safety-cover and never try to
reach inside the Safety-cover Fig 13: Foot Switch. Fig 14: Hand Pump.
while grooving.

Whilst the pipe is rotating, apply more pressure by operating the hydraulic pump (Fig 14).
Apply pressure evenly and let the pipe make a full rotation after every stroke of the hydraulic
hand pump. Make sure that the pipe stays in full contact with the back-flange. Groove to full
depth as allowed by the adjustable stop. When this point is reached, stop applying pressure
and release the footswitch.

Open the valve on the hydraulic pump (Fig 08), the upper block and top roll will now be
released from the pipe.

Manual Grinnell-10A grooving tool. Date September 20, 2001 6 of 17


30/04/2007
Μ.Γ.ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.: ΑΘΗΝΑ: ΑΓΡΙΝΙΟΥ 3 ΤΑΥΡΟΣ, ΤΗΛ.:210−4836315−20, ΦΑΧ:210−4817000. ΘΕΣ/ΚΗ: Ο∆ΟΣ ∆Α12α−ΟΤ32 ΒΙ.ΠΕ ΣΙΝ∆ΟΥ, ΤΗΛ.:2310−754681−3, ΦΑΧ:2310−751835
464110A 7/17

ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.
Warning! Be careful, unsupported pipe will drop off the lower roll and can create a hazardous
situation.

Now remove the pipe. Carefully check and measure the groove
diameter. If the groove diameter is too big (groove too shallow) raise
the adjustable depth stop. By lowering the adjustable depth stop, the
groove diameter decreases (groove less deep). On the depth-stop,
each point is 0.1 mm. When needed, re-groove another piece of pipe,
until the proper dimensions are obtained.

When the correct groove diameter is reached, grooving can continue


for that size (and wall thickness) without adjusting the grooving
machine. However, periodically recheck the grooves and take proper
action when needed.

During grooving, check the Grinnell-10A for proper operation. Check Fig 15: Measure the groove.
whether a possible pipe support is properly positioned, and inspect
the grooving area for possible loose pieces of pipe that may cause an obstruction.

CHANGING ROLL-SETS
SAFETY FIRST

Warning! Before changing a roll on the machine, or before any other handling or
maintenance is done, make sure that the power is disconnected and the main switch is in the
OFF position.
Check the roll-set mounted on the grooving machine. If incorrect, the roll set must be changed
to groove the pipe size needed.

With each machine, a set of


tools is supplied, needed to
change rolls. This set consists of
an Allen-key 4mm (for the top-
roll), an Allen-key 5mm (for the
protection cover), an Allen-key
10mm (for the legs) and a tap-
out pin (Fig 16).

Remove the locking pin from the


lower shaft by tapping it out with
the pin and using a hammer (Fig
17).
Fig 16: Set of Tools. !!!!!!!!!! Fig 17: Remove locking pin.
Pull the lower roll out of the
lower shaft (Fig 18).

Loosen the Allen- or hexagon


screw in the top roll by using the
4mm Allen key (Fig 19).

Loosen the upper shaft from


behind by carefully tapping it
with the pin and a hammer (Fig
20).

Fig 18: Remove lower roll. Fig 19: Loosen the top roll.

Manual Grinnell-10A grooving tool. Date September 20, 2001 7 of 17


30/04/2007
Μ.Γ.ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.: ΑΘΗΝΑ: ΑΓΡΙΝΙΟΥ 3 ΤΑΥΡΟΣ, ΤΗΛ.:210−4836315−20, ΦΑΧ:210−4817000. ΘΕΣ/ΚΗ: Ο∆ΟΣ ∆Α12α−ΟΤ32 ΒΙ.ΠΕ ΣΙΝ∆ΟΥ, ΤΗΛ.:2310−754681−3, ΦΑΧ:2310−751835
464110A 8/17

ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.
Whilst holding the top roll, pull out the upper shaft. If the top roll is not supported it will fall out
the upper block. Now remove the top roll (Fig 21).

Check whether the upper and


lower roll matches in size. Clean
all parts and lubricate the upper
and lower shaft. Use a standard
lubricant. Now, with the text on
the front side, place the top roll
into position. Insert the upper
shaft through the top roll (Fig
22).

Check the exact location on the


shaft and tighten the Allen screw
in the shaft using the 4mm Allen Fig 20: Loosen the upper shaft. Fig 21: Pull out the upper shaft.
key. Properly fasten the screws
to secure the upper roll (Fig 19).

Place the bottom roll in the lower


shaft with the marking "X" on the
bottom roll placed opposite the
mark "X" on the lower shaft (Fig
23).

Place the locking pin in the lower


shaft from the side where the
mark "X" stands. Check whether
all marks are in the right position
before operating the machine. Fig 22: Check rolls. Fig 23: ‘X’ marks.
Secure the locking pin by
tapping it lightly with a hammer
(Fig 24). Make sure the locking
pin is below the surface of the
lower roll. When the locking pin
is above the level of the lower
roll, this will cause operational
problems, but also means that
the lower roll is not secured, or
improperly installed. Check and
re-install if needed.
Warning! An unsecured lower
roll may cause a dangerous
Fig 24: Locking Pin. Fig 25: Lubricating Points.
situation with operator hazard.

MAINTENANCE AND MACHINE ADJUSTMENT


SAFETY FIRST

Before doing any maintenance or service, or before any other handling is done, make sure
that the power is disconnected and the main switch is in the OFF position.

At regular intervals, service the lubricating points on the grooving machine (Fig 25). Also,
lubricate the drive chain with lightweight grease every 100 hours and before any lengthy
storage. Any commercial/industrial lubricant can be used.

Manual Grinnell-10A grooving tool. Date September 20, 2001 8 of 17


30/04/2007
Μ.Γ.ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.: ΑΘΗΝΑ: ΑΓΡΙΝΙΟΥ 3 ΤΑΥΡΟΣ, ΤΗΛ.:210−4836315−20, ΦΑΧ:210−4817000. ΘΕΣ/ΚΗ: Ο∆ΟΣ ∆Α12α−ΟΤ32 ΒΙ.ΠΕ ΣΙΝ∆ΟΥ, ΤΗΛ.:2310−754681−3, ΦΑΧ:2310−751835
464110A 9/17

ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.

Disconnect power supply by putting the main switch in the OFF


position. Do not do any maintenance on the machine with the power
connected and switched on, unless otherwise specified.

Should the hydraulic pressure be insufficient, remove the filler plug en


check the oil level. The level should be above the plunger, which can
be seen when the filler plug is removed.
If needed, refill with hydraulic oil only. Hydraulic oil with a visco-index
of 100° and an ISO Vg of 68 are suitable for this (e.g. Shell Telkus 68
or Esso Terreso 68).

If the oil level is sufficient, increase the hydraulic pressure. This can
be done by removing the filler plug and inserting a screwdriver into the Fig 26: Filler plug oil reservoir.
hydraulic container. By turning the set screw the pressure can be
increased or decreased. Normal factory setting of hydraulic power
however, should enable you to groove pipe with a maximum wall
thickness.

When needed, always order original spare parts from your supplier.
Do not use other than original parts. If in doubt, contact Grinnell. For
proper and adequate repairs, always contact Grinnell for instruction.
Do not attempt to alter or adjust the machine without consulting
Grinnell.

GENERAL REMARK
Fig 27: Adjust oil pressure.
Grinnell reserves the right to change any product or product
specification, design and standard equipment without notice and without incurring obligation.

Manual Grinnell-10A grooving tool. Date September 20, 2001 9 of 17


30/04/2007
Μ.Γ.ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.: ΑΘΗΝΑ: ΑΓΡΙΝΙΟΥ 3 ΤΑΥΡΟΣ, ΤΗΛ.:210−4836315−20, ΦΑΧ:210−4817000. ΘΕΣ/ΚΗ: Ο∆ΟΣ ∆Α12α−ΟΤ32 ΒΙ.ΠΕ ΣΙΝ∆ΟΥ, ΤΗΛ.:2310−754681−3, ΦΑΧ:2310−751835
464110A 10/17

ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.

TROUBLESHOOTING

• Pipe runs of the lower • Wrong positioning • See page 5


roll • Wrong technique • See page 6

• Smooth rolls • Replace rolls


• Pipe doesn’t turn while
• Locking pin is missing • Replace locking pin
grooving
• Paint or dirt on bottom roll • Clean bottom roll

• Excessive weld seam • Grid and remove in and outside


• Pipe jumps and
over a distance of 50mm.
thumps while grooving
• Incorrect support • Install Side Support

• Over-tracking of the pipe • Reposition pipe


• While grooving pipe • Pipe is ‘soft’ and has excessive • Grease the back flange of the lower
squeaks contact with lower roll flange roll
• Pipe is not square cut • Cut pipe square

• Pipe support incorrect • See page 5


• Excessive flare on • Pipe support to high • See page 5
pipe • Machine is tilted • See page 5
• Over-tracking of the pipe • Move support to the left

• Excessive pipe hardness • Check with supplier


• Pipe can not be • Low hydraulic oil • See page 9
grooved • Low hydraulic pressure • See page 9
• Pipe wall thickness • Pipe wall thickness exceeding
8.0mm

Manual Grinnell-10A grooving tool. Date September 20, 2001 10 of 17


30/04/2007
Μ.Γ.ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.: ΑΘΗΝΑ: ΑΓΡΙΝΙΟΥ 3 ΤΑΥΡΟΣ, ΤΗΛ.:210−4836315−20, ΦΑΧ:210−4817000. ΘΕΣ/ΚΗ: Ο∆ΟΣ ∆Α12α−ΟΤ32 ΒΙ.ΠΕ ΣΙΝ∆ΟΥ, ΤΗΛ.:2310−754681−3, ΦΑΧ:2310−751835
464110A 11/17

ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.

ROLL GROOVE DIMENSIONS

Pipe Gasket Groove Groove Diameter Groove Minimum Maximum


Size Pipe Outside Diameter seat width C depth D allowable flare
width mm (ref. wall diameter
Nominal Tolerance A B Actual Toler. only) thickness
T
mm mm + - ± 0.8mm ± 0.8mm mm +0.000 mm mm mm
25 33.7 0.4 0.7 15.9 7.1 30.2 -0.38 1.7 1.8 36.3

32 42.4 0.5 0.6 15.9 7.1 39.0 -0.39 1.7 1.8 450
40 48.3 0.5 0.5 15.9 7.1 45.1 -0.38 1.6 1.8 51.1

50 60.3 0.6 0.6 15.9 8.7 57.2 -0.38 1.6 1.8 63.0
65 73.0 0.7 0.7 15.9 8.7 69.1 -0.46 2.0 2.3 75.7

65 76.1 0.8 0.8 15.9 8.7 72.3 -0.46 1.9 2.3 78.7

80 88.9 0.9 0.8 15.9 8.7 84.9 -0.46 2.0 2.3 91.4
100 108.0 1.1 0.8 15.9 8.7 103.7 -0.51 2.1 2.3 110.5

100 114.3 1.1 0.8 15.9 8.7 110.1 -0.51 2.1 2.3 116.8

125 133.0 1.3 0.8 15.9 8.7 129.1 -0.51 2.1 2.9 135.9
125 139.7 1.4 0.8 15.9 8.7 135.5 -0.56 2.1 2.9 142.2

125 141.3 1.4 0.8 15.9 8.7 137.0 -0.56 2.1 2.9 143.8
150 159.0 1.6 0.8 15.9 8.7 154.5 -0.56 2.2 2.9 161.3

150 165.1 1.6 0.8 15.9 8.7 160.9 -0.56 2.2 2.9 167.6

150 168.3 1.6 0.8 15.9 8.7 164.0 -0.56 2.2 2.9 170.9

200 219.1 1.6 0.8 19.0 11.9 214.4 -0.64 2.3 2.9 223.5

A B

• Out of roundness: Difference between


maximum OD and minimum OD T
measured at 90° must not exceed total
OD tolerance listed.
C
OD
• Gasket seat and groove must be free
from scores, seams, chips, rust or scale
which may interfere with proper
D
coupling assembly.

Manual Grinnell-10A grooving tool. Date September 20, 2001 11 of 17


30/04/2007
Μ.Γ.ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.: ΑΘΗΝΑ: ΑΓΡΙΝΙΟΥ 3 ΤΑΥΡΟΣ, ΤΗΛ.:210−4836315−20, ΦΑΧ:210−4817000. ΘΕΣ/ΚΗ: Ο∆ΟΣ ∆Α12α−ΟΤ32 ΒΙ.ΠΕ ΣΙΝ∆ΟΥ, ΤΗΛ.:2310−754681−3, ΦΑΧ:2310−751835
464110A 12/17

ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.

INSTRUCTIONS FOR MOUNTING SIDE SUPPORT ON GRINNELL-10A


GROOVING MACHINE.

Manual Grinnell-10A grooving tool. Date September 20, 2001 12 of 17


30/04/2007
Μ.Γ.ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.: ΑΘΗΝΑ: ΑΓΡΙΝΙΟΥ 3 ΤΑΥΡΟΣ, ΤΗΛ.:210−4836315−20, ΦΑΧ:210−4817000. ΘΕΣ/ΚΗ: Ο∆ΟΣ ∆Α12α−ΟΤ32 ΒΙ.ΠΕ ΣΙΝ∆ΟΥ, ΤΗΛ.:2310−754681−3, ΦΑΧ:2310−751835
464110A 13/17

ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.

SPARE PARTS (GENERAL)

NOTE:
For spare parts not mentioned in list, contact Grinnell. Always mention drawing numbers in
combination with POS numbers.

Drawing No: 186.131.0000

POS Grinnell Article No Description POS Grinnell Article No Description


1 2861270048 Depth Gauge 19 Allen bolt M12x30
2 Z1300001 Bottom roll 1” 20 Allen bolt M12x40
3 Z1300002 Bottom roll 2” - 6” 21 Fit screw M8/10x20
4 Z1300003 Bottom roll 8” 22 Set bolt M8x10
5 Shaft cover 23 KM Nut 11 M55x1.5
6 2861300026 Pinion with chain 24 Ring M6
7 2861300028 Protective cover 25 Ring M8
8 Z1300001-A Bottom roll 1¼” - 1½” 26 Pin Ø12x32
9 Hoisting point 27 Spring clip 2mm
10 Z1310004 Top roll 1” - 6” 28 2210100180 Lubricating nipple M10
11 Z1310005 Top roll 8” 29 ALLEN04 Allen key 4mm
12 2861310023 Locking pin for bottom roll 30 ALLEN10 Allen key 10mm
13 Bolt M12x25 31 ALLEN05 Allen key 5mm
14 Bolt M12x30 32 ZKLM015REV Measuring tape
15 Allen bolt M6x10 33 Spring Ø27x95x3.5
16 Allen bolt M6x12 34 Chain 100mm / 400mm
17 Allen bolt M8x35 35 Ring Ø25
18 Allen bolt M10x25

Manual Grinnell-10A grooving tool. Date September 20, 2001 13 of 17


30/04/2007
Μ.Γ.ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.: ΑΘΗΝΑ: ΑΓΡΙΝΙΟΥ 3 ΤΑΥΡΟΣ, ΤΗΛ.:210−4836315−20, ΦΑΧ:210−4817000. ΘΕΣ/ΚΗ: Ο∆ΟΣ ∆Α12α−ΟΤ32 ΒΙ.ΠΕ ΣΙΝ∆ΟΥ, ΤΗΛ.:2310−754681−3, ΦΑΧ:2310−751835
464110A 14/17

ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.

SPARE PARTS (HYDRAULIC PUMP UNIT)

NOTE:
For spare parts not mentioned in list, contact Grinnell. Always mention drawing numbers in
combination with POS numbers.

Drawing No: 186.131.3HYD

POS Grinnell Article No Description POS Grinnell Article No Description


1 Hydraulic cylinder 9 Tee
2 Pump support 10 Hydraulic release valve
3 Handle pump 11 Elbow 6C40MXS
4 2861300025 Hydraulic hand pump 12 Hose L=170
5 Allen bolt M5x30 13 Hose L=350
6 Allen bolt M10x12 14 Hose L=500
7 Straight bolt 15 Handle
8 Elbow 6C6MXS

Manual Grinnell-10A grooving tool. Date September 20, 2001 14 of 17


30/04/2007
Μ.Γ.ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.: ΑΘΗΝΑ: ΑΓΡΙΝΙΟΥ 3 ΤΑΥΡΟΣ, ΤΗΛ.:210−4836315−20, ΦΑΧ:210−4817000. ΘΕΣ/ΚΗ: Ο∆ΟΣ ∆Α12α−ΟΤ32 ΒΙ.ΠΕ ΣΙΝ∆ΟΥ, ΤΗΛ.:2310−754681−3, ΦΑΧ:2310−751835
464110A 15/17

ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.

SPARE PARTS (BOTTOM ROLL UNIT + ENGINE)

NOTE:
For spare parts not mentioned in list, contact Grinnell. Always mention drawing numbers in
combination with POS numbers.

Drawing No: 286.131.3AAN

POS Grinnell Article No Description POS Grinnell Article No Description


1 Locking ring 8 MB-Locking ring 7
2 Bearing block bottom shaft 9 Wedge 8x7x25
3 2861310014 Main shaft bottom roll 10 6101003207 Ball bearing bottom shaft
4 Cil. Bolts M6x12 11 Needle bearing bottom sh.
5 Cil. Bolts M6x16 12 Chain-coupling ¾” z=14
6 Set bolt M8x10 13 Motor 220V/1Ph
7 KM-Nut 07 14 Foot switch

Manual Grinnell-10A grooving tool. Date September 20, 2001 15 of 17


30/04/2007
Μ.Γ.ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.: ΑΘΗΝΑ: ΑΓΡΙΝΙΟΥ 3 ΤΑΥΡΟΣ, ΤΗΛ.:210−4836315−20, ΦΑΧ:210−4817000. ΘΕΣ/ΚΗ: Ο∆ΟΣ ∆Α12α−ΟΤ32 ΒΙ.ΠΕ ΣΙΝ∆ΟΥ, ΤΗΛ.:2310−754681−3, ΦΑΧ:2310−751835
464110A 16/17

ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.

SPARE PARTS (TOP ROLL UNIT)

NOTE:
For spare parts not mentioned in list, contact Grinnell. Always mention drawing numbers in
combination with POS numbers.

Drawing No: 286.131.3TOP

POS Grinnell Article No Description POS Grinnell Article No Description


1 2861300013 Top roll shaft 5 Cil. Bolt M5x10
2 2861310010 Top roll unit 6 Spring ring M5
3 2861310030* Pressure strip 7 3211003203 Ball bearing 3203-2RS
4 Allen bolt M5x16 8 3211003205 Ball bearing 3205-2RS

*) Pressure strip [pos 03] will be delivered with Top Roll Unit [pos 02].

Manual Grinnell-10A grooving tool. Date September 20, 2001 16 of 17


30/04/2007
Μ.Γ.ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.: ΑΘΗΝΑ: ΑΓΡΙΝΙΟΥ 3 ΤΑΥΡΟΣ, ΤΗΛ.:210−4836315−20, ΦΑΧ:210−4817000. ΘΕΣ/ΚΗ: Ο∆ΟΣ ∆Α12α−ΟΤ32 ΒΙ.ΠΕ ΣΙΝ∆ΟΥ, ΤΗΛ.:2310−754681−3, ΦΑΧ:2310−751835
464110A 17/17

ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.

SPARE PARTS (FRAME UNIT)

NOTE:
For spare parts not mentioned in list, contact Grinnell. Always mention drawing numbers in
combination with POS numbers.

Drawing No: 286.131.3FRM

POS Grinnell Article No Description POS Grinnell Article No Description


1 Threaded rod depth adjust. 12 Pin bottom roll holder
2 2861270037 Set nut depth adjustment 13 Allen bolt M6x12
3 2861270040 Leg 14 Allen bolt M6x30
4 2861270044 Locking nut depth adjust. 15 Allen bolt M8x25
5 Side mount left 16 Allen bolt M12x25
6 Side mount right 17 Ring M8
7 Guide 18 Pin Ø8x20
8 Pin for base plate 19 Pin Ø8x32
9 Base plate 20 2210100180 Lubricating nipple M10
10 Top plate 21 Hose clamp
11 Support bottom roll holder

Manual Grinnell-10A grooving tool. Date September 20, 2001 17 of 17


30/04/2007
Μ.Γ.ΧΡΥΣΑΦΙ∆ΗΣ Α.Ε.: ΑΘΗΝΑ: ΑΓΡΙΝΙΟΥ 3 ΤΑΥΡΟΣ, ΤΗΛ.:210−4836315−20, ΦΑΧ:210−4817000. ΘΕΣ/ΚΗ: Ο∆ΟΣ ∆Α12α−ΟΤ32 ΒΙ.ΠΕ ΣΙΝ∆ΟΥ, ΤΗΛ.:2310−754681−3, ΦΑΧ:2310−751835

You might also like