SBA139450D
SBA139450D
  TITLE
   ATA 62 - MAIN ROTOR DAMPER INSPECTIONS
  REVISION LOG
   Present revision D is issued to add, as last page of Annex B, the figure B4 showing the
   setup parameters for the eddy current inspection instrument. This figure, missing in revision
   C of the Service Bulletin, was already present in the previous issues.
   No other changes are made to the accomplishment instructions and to the compliance time
   scheduling already introduced with the previous revisions.
   Revision A introduced an Eddy current inspection as valid alternative to the ones already
   prescribed with the first issue and limited the checks on the body end up to 1200 FH while
   for body ends having logged more than 1200 FH since new a more stringent inspection
   program was provided in Service Bulletin 139-452.
   Revision B was issued to introduce new MR damper P/N 3G6220V01353, fitting the new
   body end P/N M006-01H046-041.
   Revision C was issued to remove from the effectivity of this Service Bulletin MR damper
   P/N 3G6220V01353, because it is no more subject to the inspections herein described. The
   maintenance program applicable to MR damper P/N 3G6220V01353 has been reported in
   AMPI Chapter 5 Issue 15.
   Revision bars in the outer margin identify changes.
                  An appropriate entry should be made in the aircraft log book upon accomplishment.
                  If ownership of aircraft has changed, please,             forward to new owner.
                                                                                                              Page 1 of 58
 1. PLANNING INFORMATION
A. EFFECTIVITY
                                                NOTE
                      This Service Bulletin cancels and supersedes BT 139-
                      410 Rev. A and BT 139-446.
                                               NOTE
                     MR damper ends marked as per figure 7 are not
                     affected by part I and part II of this Service Bulletin.
                                               NOTE
                     The MR damper exact S/N may be composed of either
                     four or five digits, possibly preceded by letters MCR
                     and/or followed by letters A and/or B. For the purpose
                     of the present instructions, only valid numerical
                     characters are considered, neglecting “MCR”, “A”, “B”
                     and initial zeros.
                     Possible examples follow:
                         S/N 0272 will be referred to as S/N 272;
                         S/N 00344AB will be referred to as S/N 344;
                         S/N MCR1848A will be referred to as S/N 1848;
                         S/N MCR07568 will be referred to as S/N 7568;
                         S/N MCR10755 will be referred to as S/N 10755;
                                                   NOTE
                        Rod end and body end time since new or since
                        overhaul      can     be      computed       based       on
                        removal/installation data recorded on MR damper
                        logcard Section 2.
       Part I:
                 within thirty (30) FH since receipt of this Service Bulletin or at first MR damper
                  removal, whichever comes first, on MR dampers that have logged three
                  hundred (300) FH or more since new.
                 within thirty (30) FH since receipt of this Service Bulletin or when they reach
                  three hundred (300) FH since new, whichever occurs later, on MR dampers that
                  have not already logged three hundred (300) FH.
                 before next installation on the helicopter for MR dampers kept in stock that have
                  logged three hundred (300) FH or more since new.
       Part II:      three hundred (300) FH after the replacement of the rod end assy.
       Part III:
                 for rod end, after the last flight of each day or before the first flight of each day
                  since the rod end has logged three hundred (300) FH or more since new or
                  since overhaul.
                 for body end, after the last flight of each day or before the first flight of each day
                  since the body end has logged three hundred (300) FH or more since new and
                  until it has logged twelve hundred (1200) FH since new.
       Part IV:
                 for rod end
                   within thirthy (30) FH since receipt of this Service Bulletin and then every ten
                     (10) FH for rod ends that have logged less than three hundred (300) FH since
                     new or since overhaul.
                   after the last flight of each day or before the first flight of each day since the
                     rod end has logged three hundred (300) FH or more since new or since
                     overhaul.
                 for body end
                   within thirthy (30) FH since receipt of this Service Bulletin and then every ten
                     (10) FH for body ends that have logged less than three hundred (300) FH
                     since new.
                                                 NOTE
                      For part IV and part V the compliance time must be
                      scheduled starting from the date of the last inspection
                      performed according to BT 139-410, if this has been
                      already accomplished at least one time.
                      For part VI the compliance time must be scheduled
                      starting from the date of the last inspection performed
                      according to BT 139-446 part I, if this has been already
                      accomplished at least one time.
                      Compliance with part VII and VIII is not required for
                      helicopters / parts that have already accomplished BT
                      139-446 part II or part III respectively.
      C. CONCURRENT REQUIREMENTS
         N.A.
      D. REASON
         This Service Bulletin is issued in order to introduce a new one off and a new periodic
         inspection and to collect the existing periodic inspections of MR damper.
      E. DESCRIPTION
         Some failures of MR damper in the inboard spherical bearing area were experienced
         by AW139 fleet; in addition, cases of rod end loosening were reported. This Service
         Bulletin introduces the inspections to be performed on the MR damper, until
         replacement with P/N 3G6220V01353 when the body end reaches twelve hundred
         (1200) FH.
       If an aircraft listed in the effectivity embodies a modification or repair not LHD certified
       and affecting the content of this Service Bulletin, it is responsibility of the
       Owner/Operator to obtain a formal approval by Aviation Authority having jurisdiction on
       the aircraft, for any adaptation necessary before incorporation of the present Service
       Bulletin.
    G. MANPOWER
       To comply with this Service Bulletin the following MMH are deemed necessary:
       Part I: six (6) MMH;
       Part II: four (4) MMH;
       Part III: half (0.5) MMH
       Part IV: half (0.5) MMH;
       Part V: half (0.5) MMH;
       Part VI: two (2) MMH;
       Part VII:five (5) MMH;
       Part VIII:half (0.5) MMH for each MR damper.
       MMH are based on hands-on time and can change with personnel and facilities
       available.
I. REFERENCES
       1) PUBLICATIONS
          DATA MODULE                               DESCRIPTION                         PART
          DM01       39-A-00-20-00-00A-120A-A       Helicopter on ground for a safe     I thru VII
                                                    maintenance
          DM02       39-A-GG-02-00-00A-066A-A       Platform, left (GG-01-00)           I thru VII
         2) ACRONYMS
            AMDI        Aircraft Material Data Information
            AMP         Aircraft Maintenance Publication
            AMPI        Aircraft Maintenance Planning information
            AR          As Required
            BT          Bollettino Tecnico
            DM          Data Module
            FH          Flight Hours
            ITEP        Illustrated Tools and Equipment Publication
            LHD         Leonardo Helicopter Division
            LS          Local Supply
            MMH         Maintenance-Man-Hours
            MMIR        Maintenance Malfunction Information Report
            MR          Main Rotor
         3) ANNEX
            Annex A     MAG In Service Query Record n° ISQR-16-002
            Annex B     MR damper eddy current inspection
      J. PUBLICATIONS AFFECTED
         N.A.
A. REQUIRED MATERIALS
        1) PARTS
        A MR damper or a rod end assy, as applicable, can be ordered to LHD only in case
        replacement is requested by this Service Bulletin.
                                                       NOTE
                       MR          damper      P/N        3G6220V01353              is     fully
                       interchangeable and mixable on the same MR Hub
                       with a damper with different P/N.
                       If a MR damper P/N 3G6220V01353 is furnished to
                       replace a damper with different P/N, also a new
                       antirotation    block       P/N      3G6220A05353            must       be
                       supplied to replace the existing one.
                       The new anti-rotation block P/N 3G6220A05353 can
                       be used also with damper with different P/N.
        2) CONSUMABLES
        The following consumable materials, or equivalent, are necessary to accomplish this
        Service Bulletin:
  #       Spec./LHD code number                      DESCRIPTION                         Q.TY       NOTE     PART
  1               Commercial                      Masking tape, adhesive                 AR         LS (1)    I, II
                                            Clean, lint-free, dry cloth (C011) or
  2               Commercial                                                             AR         LS (1)    I, II
                                                    absorbent toweling
                                        Penetrant, Type II, Method C, in aerosol
  3            QPL-AMS2644                                                               AR         LS (1)    I, II
                                                      container
                                            Solvent remover, class 2, in aerosol
  4            QPL-AMS2644                                                               AR         LS (1)    I, II
                                                        container
                                                                                                              VII,
  5            MS20995C41                           Safety wire (C241)                   AR          LS
                                                                                                              VIII
         PERMACEL P422 Cod. No.
                                                                                                              VII,
  6      900002514 or 900002515 or                   Tape, antifretting                  AR          LS
                                                                                                              VIII
          900002516 or 900002517
            MIL-PRF-85285, Ty. I
  7                                              Polyurethane paint, black               AR         LS (1)    I, II
              Color N° 37038
  8                TT-N-95                       Aliphatic naphtha (C059)                AR          LS        III
  9               Commercial                          Strap, tiedown                       2         LS
        Refer also to AMDI for the consumable materials required to comply with the AMP DM
        referenced in the compliance instructions.
        3) LOGISTIC MATRIX
           N.A.
         B. SPECIAL TOOLS
           The following special tools, or equivalent, are necessary to accomplish this Service
           Bulletin:
    #                  P/N                       DESCRIPTION                      Q.TY   NOTE        PART
           RMGE-DS-06-2010-LH or
    10                                       Platform left (GG-01-00)             AR       LS       I thru VII
             approved alternative
    11                  /                  Magnifying glass (5 power)              1     LS (B1)     I, II, III
    12                  /                       Brush, fine tipped                 1     LS (B1)       I, II
    13           Commercial                         Luxmeter                       1     LS (B1)       I, II
                                    Small, clean, dry, not contamined recipient
    14                  /                                                          1     LS (B1)       I, II
                                              (beaker or equivalent)
    15           Commercial                           Mirror                       1       LS         III, V
                 Commercial         Torque wrench (capability up to 100 Nm -
    16                                                                             1       LS      VI, VII, VIII
                                                   885 lb in)
    17           Commercial                      Spanner 1-5/16”                   1       LS        VII, VIII
    18           Commercial                       Spanner 5/8”                     1       LS      VI, VII, VIII
    19           Commercial                 Digital centesimal caliper             1       LS           VI
           Refer also to ITEP for the special tools required to comply with the AMP DM
           referenced in the compliance instructions.
                                                 NOTE
                        Skip steps 1 thru 3 when performing the inspection on
                        the MR dampers kept in stock.
 1.   In accordance with DM 39-A-00-20-00-00A-120A-A, prepare the helicopter on ground for
      a safe maintenance. Disconnect the battery, all electrical power sources and/or the
      external power supply.
 2.   Put the platform (GG-01-00), or an approved alternative, adjacent to the left side of the
      fuselage.
 3.   Remove the MR dampers. Refer to AMP, see DM n° 39-A-62-22-02-00A-520A-A.
                                                 NOTE
                        It is suggested to start the inspection on all the MR
                        dampers at the same time.
                                                 NOTE
                        As an alternative to the dye penetrant inspection
                        described at following step 4, it is allowed to perform
                        the Eddy Current inspection, according to Annex B.
 4.   With reference to figures 1 thru 6, perform the dye penetrant inspection of the MR
      damper. Operative conditions and inspection sequence shall be compliant with ASTM
      E1417, in particular the following steps shall be followed:
      4.1    Put the MR damper on a suitable work bench, as shown in figure 2.
      4.2    With reference to figure 3, on each spherical bearing, protect the liner with
             masking tape as follows:
                                                 NOTE
                        The areas to be inspected are shown in figure 1 (one
                        side shown, the other is symmetrical), identified by the
                        red boxes.
                                               CAUTION
                        Make sure that the solvent does not come in contact
                        with the spherical bearing liner.
             4.2.1      Clean the surface on both sides of both ends with a clean cloth (C011)
                        soaked with solvent. Let the solvent air dry.
                                              CAUTION
                       Make sure that the adhesive masking tape adheres
                       completely to the damper ends surface, when
                       performing following step 4.2.2.
              4.2.2    Protect the surface all around the areas to be inspected according to
                       figures 3 thru 5, using adhesive masking tape. Make sure that the tape
                       is tangent to the bearing seat, according to figures 4 and 5.
       4.3    Inspect the damper ends as follows:
                                              CAUTION
                       Make sure that, during the inspection, the part is
                       always under appropriate illumination. The lighting
                       system shall provide at least 1000 lx (100 fc) at the
                       examination surface. Use the luxmeter to confirm this
                       condition.
              4.3.1    Clean the areas to be inspected, on both sides of both ends, with a
                       clean cloth (C011) soaked with solvent. Let the solvent air dry.
                                              CAUTION
                       Make sure that the recipient is clean, dry and free from
                       any contaminant.
              4.3.2    Put a few drops of penetrant in a small recipient (beaker or equivalent).
                                              CAUTION
                       Make sure not to apply too much penetrant, when
                       performing following step 4.3.3.
              4.3.3    Apply the penetrant with a clean, dry, fine tipped brush on all the areas
                       to be inspected, according to figure 6 (same application to be carried
                       out on the other side). Let the penetrant dwell.
                                                NOTE
                       Dwell time must be at least one hour and no more than
                       two hours.
              4.3.4    Clean the penetrant in excess by first with a clean, dry, lint-free cloth
                       (C011) or absorbent towelling.
                                                 CAUTION
                        Make sure that the solvent does not come in contact
                        with the spherical bearing liner.
      4.5    Clean all the surfaces on both sides of both ends using a cloth (C011) soaked
             with solvent until all the penetrant has been removed.
      4.6    Mark a black dot, using polyurethane black paint, on the rod end and on the body
             end, in positions shown in figure 7.
      4.7    If you have removed slippage marks, cleaning the damper end surface at step
             4.2.1, restore the slippage mark using the applicable paint colour: yellow, green
             or blue. Use commercially available varnish such as thread securing/sealing
             product or equivalent alternatives. Let dry for one hour at 25°C, or as otherwise
             specified by product specification.
 5.   Install the MR damper/dampers. Refer to AMP, see DM n° 39-A-62-22-02-00A-720A-A.
 6.   Remove the platform (GG-01-00) from the left side of the fuselage.
 7.   Return the helicopter to flight configuration.
 8.   Record for compliance with part I of this Service Bulletin on the MR damper logcard.
 9.   Send the attached compliance form to the following mail box:
      cse.aw139.aw@leonardocompany.com
      As an alternative, gain access to My Communications section on Leonardo WebPortal
      and compile the “Service Bulletin Application Communication”.
                                                     NOTE
                         As an alternative to the dye penetrant inspection
                         described at following step 4, it is allowed to perform
                         the Eddy Current inspection, according to Annex B.
   4.   With reference to figures 1 thru 6, perform the dye penetrant inspection of the affected
        MR damper rod end. Operative conditions and inspection sequence shall be compliant
        with ASTM E1417, in particular the following steps shall be followed:
        4.1    Put the MR damper on a suitable work bench, as shown in figure 2.
        4.2    With reference to figure 3 view B, on the rod end spherical bearing, protect the
               liner with masking tape as follows:
                                                     NOTE
                         The area to be inspected is shown in figure 1 view B
                         (one side shown, the other is symmetrical), identified
                         by the red boxes.
                                                   CAUTION
                         Make sure that the solvent does not come in contact
                         with the spherical bearing liner.
               4.2.1     Clean the surface on both sides of the rod end with a clean cloth
                         (C011) soaked with solvent. Let the solvent air dry.
                                                     NOTE
                         If there are slippage marks in the areas to be
                         inspected, remove the paint, from the damper end
                         surface only, using solvent.
                                                   CAUTION
                         Make sure that the adhesive masking tape adheres
                         completely    to    the   damper    end   surface,   when
                         performing following step 4.2.2.
                                            CAUTION
                     Make sure that, during the inspection, the part is
                     always under appropriate illumination. The lighting
                     system shall provide at least 1000 lx (100 fc) at the
                     examination surface. Use the luxmeter to confirm this
                     condition.
            4.3.1    Clean the areas to be inspected, on both sides of the rod end, with a
                     clean cloth (C011) soaked with solvent. Let the solvent air dry.
                                            CAUTION
                     Make sure that the recipient is clean, dry and free from
                     any contaminant.
            4.3.2    Put a few drops of penetrant in a small recipient (beaker or equivalent).
                                            CAUTION
                     Make sure not to apply too much penetrant, when
                     performing following step 4.3.3.
            4.3.3    Apply the penetrant with a clean, dry, fine tipped brush on all the areas
                     to be inspected, according to figure 6 view B (same application to be
                     carried out on the other side). Let the penetrant dwell.
                                              NOTE
                     Dwell time must be at least one hour and no more than
                     two hours.
            4.3.4    Clean the penetrant in excess by first with a clean, dry, lint-free cloth
                     (C011) or absorbent towelling.
            4.3.5    If penetrant in excess remain, remove it with a solvent dampened lint-
                     free cloth (C011) or towel, until the penetrant in excess has been
                     completely removed. Let the solvent air dry.
            4.3.6    Let the penetrant develop for at least thirty minutes without developer.
            4.3.7    Inspect the areas shown in figure 1 using the magnifying glass.
                     4.3.7.1 If you don’t find indication of cracks, go to step 4.4.
                     4.3.7.2 If you find indication of cracks, confirm the crack by wipe-off.
                                                    CAUTION
                          Make sure that the solvent does not come in contact
                          with the spherical bearing liner.
        4.5    Clean all the surfaces on both sides of the rod end using a cloth (C011) soaked
               with solvent until all the penetrant has been removed.
        4.6    Mark a black dot, using polyurethane black paint, on the rod end, in position
               shown in figure 7.
        4.7    If you have removed slippage marks, cleaning the damper end surface at step
               4.2.1, restore the slippage mark using the applicable paint colour: yellow, green
               or blue. Use commercially available varnish such as thread securing/sealing
               product or equivalent alternatives. Let dry for one hour at 25°C, or as otherwise
               specified by product specification.
   5.   Install the MR damper. Refer to AMP, see DM n° 39-A-62-22-02-00A-720A-A.
   6.   Remove the platform (GG-01-00) from the left side of the fuselage.
   7.   Return the helicopter to flight configuration.
   8.   Record for compliance with part II of this Service Bulletin on the MR damper logcard.
   9.   Send the attached compliance form to the following mail box:
        cse.aw139.aw@leonardocompany.com
        As an alternative, gain access to My Communications section on Leonardo WebPortal
        and compile the “Service Bulletin Application Communication”.
                                                  NOTE
                        Refer to the “Compliance” section to define the
                        applicability of the following steps 3 thru 5.
 3.   With reference to figure 8, turn the MR head to move the applicable MR damper above
      the platform and get access to the work area.
                                                  NOTE
                        As an alternative to the detailed inspection described
                        at following step 4, it is allowed to perform the Eddy
                        Current inspection, according to Annex B, on the areas
                        shown in figure 19.
 4.   With reference to figures 8 and 19, perform a detailed inspection on the MR damper,
      using the magnifying glass and mirror:
                                                  NOTE
                        The areas to be inspected on the MR damper are
                        shown in figure 19 (top side shown, bottom side is
                        symmetrical).
                                                CAUTION
                        Make sure that the aliphatic naphtha (C059) does not
                        come in contact with the spherical bearing liner.
      4.1    Clean the surface to be inspected, on both sides of both ends, with a clean cloth
             (C011) soaked with aliphatic naphtha (C059).
      4.2    Do a detailed inspection of the damper rod end (3) for cracks. If you find cracks,
             contact Product Support Engineering (CSE.AW139.AW@leonardocompany.com)
             for further instruction.
      4.3    Do a detailed inspection of the damper body end (2) for cracks. If you find cracks,
             contact Product Support Engineering (CSE.AW139.AW@leonardocompany.com)
             for further instruction.
 5.   Repeat steps 3 and 4 until you have checked all the applicable MR dampers.
 6.   Remove the platform (GG-01-00) from the left side of the fuselage.
                                                  NOTE
                        Refer to the “Compliance” section to define the
                        applicability of the following steps 2 thru 4.
 2.   With reference to figure 8, get access to the work area.
                                                  NOTE
                        Damper (1) and/or rod end (3) removal is not
                        necessary to perform the inspection.
 3.   With reference to figures 8 and 9 perform the inspection as follows:
      3.1   Examine the bearing of the rod end (3) for rotation in the damper seat by looking
             for slippage marks misalignment. If you find rotation (as shown in figure 9),
             replace the rod end. Refer to AMP, see DM n° 39-A-62-22-02-01A-921A-B.
      3.2   Examine the bearing of the body end (2) for rotation in the damper seat by looking
             for slippage marks misalignment. If you find rotation (as shown in figure 9),
             replace the damper (1). Refer to AMP, see DM n° 39-A-62-22-02-00A-520A-A
             and 39-A-62-22-02-00A-720A-A.
 5.   Return the helicopter to flight configuration and record for compliance with Part IV of this
      Service Bulletin on the helicopter logbook.
   3.   With reference to figure 11, do a visual inspection of the lag damper broached ring nut
        (6).
                                                   NOTE
                          Damper (1) and rod end (3) removal is not necessary
                          to perform the inspection. The parts are shown
                          removed/disassembled for better clarity purposes only.
        3.1    With reference to figures 11 and 12, using a mirror, check the four teeth of the
               broached ring (5) and relative four damper piston slots (4) for damage, correct
               engagement and alignment.
        3.2    In case of findings (a sample of possible damage is shown in figure 13) contact
               Product Support Engineering (CSE.AW139.AW@leonardocompany.com) for
               further instruction.
   4.   Repeat step 3 to inspect the other MR dampers.
   5.   Return the helicopter to flight configuration and record for compliance with Part V of this
        Service Bulletin on the helicopter logbook.
   6.   Send the attached compliance form to the following mail box:
        cse.aw139.aw@leonardocompany.com
        As an alternative, gain access to My Communications section on Leonardo WebPortal
        and compile the “Service Bulletin Application Communication”.
                                                   NOTE
                         Before starting the friction check, lightly rotate the body
                         end around the damper axis to put it near the middle
                         position (0°).
      4.1    Perform a bearing friction torque check of the damper body end according to
             figure 18 view G. If the value is higher than 30.0 Nm (265.5 lb in), proceed with
             step 4.1.1, otherwise go to step 4.2.
             4.1.1       Replace the MR damper (see AMP DM n° 39-A-62-22-02-00A-520A-A
                         and DM n° 39-A-62-22-02-00A-720A-A).
             4.1.2       Go to step 4.3.
      4.2    Perform a bearing friction torque check of the damper rod end according to figure
             18 view H. If the value is higher than 30.0 Nm (265.5 lb in), replace the damper
             rod end (see AMP DM n° 39-A-62-22-02-01A-921A-B), otherwise proceed with
             step 4.3.
      4.3    With reference to figures 16 and 17 do a detailed inspection for wear of the
             damper anti-rotation block as follows:
             4.3.1       Mark a reference line on the MR hub lower arm at a distance of 55 mm
                         (2.16 in) from the body end blocking ring, according to figure 17 view
                         E. Use a digital centesimal caliper to measure the distance and an
                         erasable ink pen to mark the reference line.
             4.3.2       With reference to figure 16 section D-D, move the body end to the fully
                         up position using a torque wrench, in order to measure dimension “A”.
             4.3.3       Measure dimension “A” from the lower surface of the MR hub arm to
                         the lower surface of the body end, alongside the reference line
                         previously marked, using a digital centesimal caliper, as shown in
                         figure 17 view F.
                                                NOTE
                       Do not remove the damper rod end (2) from the pitch
                       control lever during this procedure. The damper (1) is
                       shown removed in some figures for better clarity
                       purposes only.
 5.   With reference to figure 14 section C-C, do a visual inspection of the damper rod end
      installation.
      5.1     Make sure that the special washer P/N 3G6220A05052 is installed.
      5.2     If the special washer P/N 3G6220A05052 is present, go to step 6.
      5.3     If the special washer P/N 3G6220A05052 is not present, do as follows:
              5.3.1    Remove the MR damper. Refer to AMP, see DM n° 39-A-62-22-02-
                       00A-520A-A.
              5.3.2    Perform disassembly, inspections and assembly of the damper as
                       prescribed by the compliance instructions (paragraph 8) in Annex A.
                                               CAUTION
                       Install special washer P/N 3G6220A05052 according to
                       BT 139-402 when you install the lag damper at
                       following step 5.3.3.
              5.3.3    Install the MR damper. Refer to AMP, see DM n° 39-A-62-22-02-00A-
                       720A-A.
              5.3.4    Go to step 7.
 6.   With reference to figure 14 view A and to figure 15, check the torque of the damper
      broached ring nut (3) on the first MR damper.
                                                   NOTE
                          Identify and record the wiring scheme before removing
                          the safety wire.
       6.3    Cut and remove the safety wire from the damper. Discard the safety wire.
       6.4    With reference to figures 14 and 15, move the ring nut (3) away from the
              broaching of the rod end (2) toward the damper body (1). Use a plastic mallet
              and a soft plunger to disengage it from the broaching of the rod end (2). When
              you do this operation, make sure not to disengage the ring nut (3) from the lock
              ring (5).
       6.5    Protect the rod end (2) with a film of antifretting tape PERMACEL P422 or
              equivalent.
                                                 CAUTION
                          To torque the ring nut at following step 6.6, make sure
                          to rotate the ring nut clockwise (looking outboard from
                          the MR hub), according to figure 15.
       6.6    Set the torque wrench to 53 Nm (469 lb in), lock the rod end with a spanner, and
              try to torque the ring nut (3).
              6.6.1       Verify that the ring nut (3) does not rotate with respect to the rod end
                          (2).
              6.6.2       If rotation is not found go to step 6.7, otherwise proceed with following
                          step 6.6.3.
              6.6.3       Remove the MR damper. Refer to AMP, see DM n° 39-A-62-22-02-
                          00A-520A-A.
              6.6.4       Perform disassembly, inspections and assembly of the MR damper as
                          prescribed by steps 8 thru 23 of the compliance instructions (paragraph
                          8) in annex A.
              6.6.5       Install the MR damper. Refer to AMP, see DM n° 39-A-62-22-02-00A-
                          720A-A.
                                                NOTE
                       If the damper is in new condition (zero FH since new),
                       when performing the torque check according to Annex
                       A, do not apply steps 8.7 thru 8.16.
 2.   Send the attached compliance form to the following mail box:
                            cse.aw139.aw@leonardocompany.com
      As an alternative, gain access to My Communications section on Leonardo WebPortal
      and compile the “Service Bulletin Application Communication”.
      Areas to be inspected (two on body end and two on rod end) shown in red boxes
                         (one side shown, the other is symmetrical)
Figure 1
Damper must be removed from the helicopter and positioned on a suitable work bench
Figure 2
Body end and rod end must be protected with masking tape as shown (on both sides)
Figure 3
 On the rod end apply the masking tape as shown. Red line (shown on the picture for
 reference only) is tangent to the spherical bearing seat (yellow line, shown on the
 picture for reference only).
Figure 4
Figure 5
VIEW B VIEW A
   Apply dye penetrant on both sides of both ends in the areas shown.
                                            Figure 6
                                       Figure 9
                                                                 S.B. N°139-450 ALERT
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                             Figure 10
S.B. N°139-450 ALERT
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REVISION: D - May 28, 2019               Page 33 of 58
                Figure 11
                                S.B. N°139-450 ALERT
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                                         View A
                                     Figure 12
S.B. N°139-450 ALERT
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                Sample of damage on piston slot
                          Figure 13
                                                      S.B. N°139-450 ALERT
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                             Figure 14
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DATE: April 20, 2016
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                Figure 15
                                S.B. N°139-450 ALERT
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                             Figure 16
S.B. N°139-450 ALERT
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REVISION: D - May 28, 2019               Page 39 of 58
                Figure 17
                                S.B. N°139-450 ALERT
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                             Figure 18
S.B. N°139-450 ALERT
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REVISION: D - May 28, 2019               Page 41 of 58
                Figure 19
                                S.B. N°139-450 ALERT
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Page 42 of 58               REVISION: D - May 28, 2019
                               ANNEX A
                             ANNEX A
         MAG IN SERVICE QUERY RECORD N° ISQR-16-002
                             ANNEX B
              MR DAMPER EDDY CURRENT INSPECTION
REQUIRED EQUIPMENT
  Eddy Current instrument model MIZ-21 SR manufactured by Zetec Inc. (US) (see NOTE
       below),
      90° pencil, absolute shielded probe with frequency range 200kHz-2MHz (manufactured by
       VM Products Inc. USA with adaptor VM99Z21-M/H for Zetec instrument) and relevant
       cable (see NOTE below),
      a flat calibration block be made in 15-5PH Steel with a reference notch of 0.5 mm depth
       manufactured by electro discharge machining (see figure B3),
      adhesive PTFE tape to protect the tip of the probe from wear damage,
      Solvent or aliphatic naphtha (C059).
NOTE
     Other instruments and probes can be used provided that the following mandatory
     conditions are observed:
      the probe is absolute and shielded type with central frequency range of 2.0MHz;
      the system “instrument plus probe” shall obtain equivalent results from the calibration;
      the setup is at least carried out by a Level 2 in accordance with EN4179/NAS410 and
        the relevant Work Instruction is approved by the Level 3 in accordance with
        EN4179/NAS410.
COMPLIANCE INSTRUCTIONS
                                                 WARNING
                          THE INSPECTIONS PERFORMED IN ACCORDANCE
                          WITH THIS PROCEDURE SHALL BE CARRIED OUT
                          BY PERSONNEL QUALIFIED AT LEAST LEVEL 2 IN
                          THE EDDY CURRENT METHOD IN ACCORDANCE
                          WITH THE REQUIREMENTS OF EN4179/NAS410.
                                                     NOTE
                          As required by PART I, PART II and PART III of this
                          Service Bulletin, the inspection areas are localised on
                          the body end and rod end close to the spherical
                          bearing. Refer to figures B1 and B2 to identify the
                          areas on body end and rod end, respectively.
                                                  CAUTION
                          Make sure that the solvent does not come in contact
                          with the spherical bearing liner.
   1.   Make sure that the whole surfaces of the areas of inspection are free from any grease,
        scale, conductive sealants or other excessive contaminants that can interfere with the
        inspections. If necessary, clean the surface on both sides with a clean cloth (C011)
        soaked with solvent. Let the solvent air dry.
                                                  CAUTION
                          During the inspection, it is important to:
                           always maintain the probe as perpendicular as
                             possible to the surface;
                           move it slowly and uniformly;
                           take care to the signal from the edge effect.
   2.   Connect the probe on the instrument by relevant cable.
   3.   Switch on the instrument and set up the parameters listed in figure B4.
   4.   Perform instrument calibration as follows:
                                                     NOTE
                          The calibration shall be carried out before the
                          inspection and rechecked after the end of the
                          inspection; it shall be performed on the requested
                          reference block in accordance with steps 4.1 thru 4.3.
        4.1    Put the sensor of the probe on the reference standard away from the notch.
      4.2    Press the compensation key and adjust the phase of the instrument in a way that
             the lift-off signal results in horizontal deflection from the centre to the left, so that
             it is clearly distinguished from the defect indication (see trace A on Figure B4),
      4.3    Perform the scanning inspection on the reference block to verify that, in
             correspondence of the reference notch 0.5 mm deep, a vertical deflection signal
             and at least of four main divisions of the screen or at least 80% of full screen is
             obtained (see trace B on Figure B4).
 5.   Perform the inspection as follows:
                                                   NOTE
                        Figures B1 and B2 are related to body end and rod
                        end, respectively. Performing the inspection described
                        in steps 5.1 thru 5.4, refer to the applicable figure for
                        the component to be inspected.
      5.1    Put the probe on the area identified “balancing/compensation” in figure B1 / B2
             and perform the balancing/compensation. Adjust the phase in a way that the lift-
             off signal results in horizontal deflection.
      5.2    Perform the detailed examination on the inspection areas identified in figure B1 /
             B2 using circular path directions and, if possible, using the chamfering edge to
             drive the sensor.
                                                   NOTE
                        Each indication of crack is typically associated with a
                        rapid variation of the signal on the screen in the
                        direction close to that due to the reference notch.
      5.3    Process and consider relevant any vertical deflection, unless it can be attributed
             to lift-off or edge effect. If any vertical deflection is found, verify the instrument
             calibration and repeat the inspection to confirm the crack.
      5.4    Recheck the instrument calibration as described in step 4.
Upper side
Lower side
Balancing/compensation area
Figure B1
Upper side
Balancing/compensation area
Lower side
Balancing/compensation area
Figure B2
NOTE
        The dimensions are in mm with ± 0,7 mm of tolerances for all the dimensions a
         part from those of the notch (*) that shall be not higher than ± 0.02 mm; the
         surface shall be flat and parallel within ± 0.05 mm; the roughness shall be equal
         or better than 63 RMS.
        The reference notch shall be carried out by machining or EDM
Figure B3
                                                   024 (horizontal,
  DIFFR F1            004         PHASE D1                            OUTPUT           S
                                                   as necessary)
  Typical signal from the calibration (A = lift-off signal, B = indication from reference notch 0.5
                                             mm deep).
Figure B4
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