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SBA109158

This Service Bulletin (N° 109-158) issued by Leonardo S.p.A. on March 21, 2023, outlines the disassembly and reassembly procedures for the tail rotor housing and slider group of A109C helicopters. Compliance is required within 100 flight hours or 6 months after the bulletin's issue, with updated maintenance instructions provided to minimize human error. Operators must document compliance in the aircraft logbook and send a compliance form to Leonardo's engineering support.

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0% found this document useful (0 votes)
22 views25 pages

SBA109158

This Service Bulletin (N° 109-158) issued by Leonardo S.p.A. on March 21, 2023, outlines the disassembly and reassembly procedures for the tail rotor housing and slider group of A109C helicopters. Compliance is required within 100 flight hours or 6 months after the bulletin's issue, with updated maintenance instructions provided to minimize human error. Operators must document compliance in the aircraft logbook and send a compliance form to Leonardo's engineering support.

Uploaded by

Carlos Osorio
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 25

Leonardo S.p.A.

Via Giovanni Agusta, 520


21017 Cascina Costa di Samarate (VA) Italy
Tel.: +39 0331 229111 - Fax: +39 0331 229605/222595

SERVICE BULLETIN
N° 109-158
ALERT DATE: March 21, 2023
REV. : / - March 15, 2017

TITLE
ATA 64 – TAIL ROTOR HOUSING AND SLIDER GROUP DISASSEMBLY AND
REASSEMBLY

REVISION LOG
First Issue

An appropriate entry should be made in the aircraft log book upon accomplishment.
If ownership of aircraft has changed, please, forward to new owner.

Page 1 of 24
1. PLANNING INFORMATION

A. EFFECTIVITY
Part I:
All A109C helicopters that have performed maintenance activities requiring the
disassembly of the tail rotor duplex bearing housing after the helicopter delivery.

Part II:
All A109C helicopters.

B. COMPLIANCE
Part I:
Within and not later than 100 (one hundred) flight hours or 6 (six) months, whichever
occurs first, after the issue of this Service Bulletin.

Part II:
At each assembly of the tail rotor duplex bearing housing.

C. CONCURRENT REQUIREMENTS
N.A.

D. REASON
This Service Bulletin is issued in order to prescribe the disassembly and reassembly of
the housing and slider assembly of the tail rotor rotating controls.

E. DESCRIPTION
There have been reported cases of ring-nut tighten loss, likely as a result of poor
maintenance tasks accomplishment of the assembly instructions for the tail rotor
housing and slider group.
In order to minimize the likelihood of occurrence of potential human errors during
maintenance, LH updated the maintenance instructions in order to provide additional
guidelines, including a better identification Vital Points (VP) for the assembly of the tail
rotor duplex bearing support.
As such, this Service Bulletin requires (Part I) to perform the installation of the tail rotor
duplex bearing housing following the IETP updated instructions and (Part II) requires to
follow such updated instructions whenever the TR duplex bearing housing is assembled.
During the procedure, the operator must obey the Local Regulations applicable to the
Vital Points. Interactive Electronic Technical Publications (IETP)

S.B. N°109-158 ALERT


DATE: March 21, 2023
Page 2 of 24 REVISION: /
F. APPROVAL
The technical content of this Service Bulletin is approved under the authority of DOA nr.
EASA.21.J.005.
EASA states mandatory compliance with inspections, modifications or technical
directives and related time of compliance by means of relevant Airworthiness Directives.

G. MANPOWER
To comply with this Service Bulletin, the following MMH are deemed necessary:
Part I: 8 (eight).
Part II: N.A.
MMH are based on hands-on time and can change with personnel and facilities available.

H. WEIGHT AND BALANCE


N.A.

I. REFERENCES

1) PUBLICATIONS
SECTION/PARAGRAPH DESCRIPTION PART
PAR01 00-20-1 Helicopter Safety I
PAR02 64-00-12 Tail rotor hub and blades I
assembly – Removal/Installation
PAR03 64-30-3 Pitch change mechanism – I, II
Removal/Installation

2) ACRONYMS & ABBREVIATIONS


AMDI Aircraft Material Data Information
MM Maintenance Manual
DOA Design Organization Approval
IETP Interactive Electronic Technical Publications
EASA European Aviation Safety Agency
LH Leonardo Helicopters
PTUM Pictorial Tools Usage Manual
MMH Maintenance Man Hours
P/N Part Number
S/N Serial Number

3) ANNEX
Annex A MM Section 64-30 Rev. 5

S.B. N°109-158 ALERT


DATE: March 21, 2023
REVISION: / Page 3 of 24
J. PUBLICATIONS AFFECTED
N.A.

K. SOFTWARE ACCOMPLISHMENT SUMMARY


N.A.

S.B. N°109-158 ALERT


DATE: March 21, 2023
Page 4 of 24 REVISION: /
2. MATERIAL INFORMATION

A. REQUIRED MATERIALS

1) PARTS
N.A.

2) CONSUMABLES
Refer also to AMDI for the consumable materials required to comply with the MM
Paragraphs referenced in the accomplishment instructions.

3) LOGISTIC MATRIX
N.A.

B. SPECIAL TOOLS
Refer to PTUM for the special tools required to comply with the MM Paragraphs
referenced in the accomplishment instructions.

C. INDUSTRY SUPPORT INFORMATION


N.A.

S.B. N°109-158 ALERT


DATE: March 21, 2023
REVISION: / Page 5 of 24
3. ACCOMPLISHMENT INSTRUCTIONS

GENERAL NOTES
a) Place an identification tag on all components that
are re-usable, including the attaching hardware that
have been removed to gain access to the
modification area and adequately protect them until
their later re-use.
b) Shape the cables in order to prevent interference
with the structure and the other existing installations,
using where necessary suitable lacing cords and
plastic cable tiedown.

PART I
1. In accordance with MM Paragraph 00-20-1, prepare the helicopter on ground for a safe
maintenance. Disconnect the battery, all electrical power sources and/or the external
power supply.
2. In accordance with MM Paragraph 64-00-12, remove from the helicopter the tail rotor hub
and blades assembly.
3. In accordance with MM Paragraph 64-30-3, remove the tail rotor pitch change mechanism.
4. In accordance with MM Paragraph 64-30-3, disassemble the tail rotor housing and slider
assembly.

NOTE
Vital Point (VP): the point of a component, assembly or
installation, where incorrect assembly or an undetected
error could cause the loss of rotorcraft and/or fatalities.
5. In accordance with MM Paragraph 64-30-3 Rev. 5 (Ref. Leonardo WebPortal or Annex A
of this Service Bulletin), assemble the tail rotor housing and slider assembly.
6. In accordance with MM Paragraph 64-30-3, install the tail rotor housing and slider
assembly.
7. In accordance with MM Paragraph 64-00-12, install on the helicopter the tail rotor hub and
blades assembly.
8. Return the helicopter to a ready to flight condition and record for compliance with Part I of
this Service Bulletin on the helicopter logbook.
9. Send the attached compliance form to the following mail box:
engineering.support.lhd@leonardo.com

S.B. N°109-158 ALERT


DATE: March 21, 2023
Page 6 of 24 REVISION: /
As an alternative, gain access to My Communications section on Leonardo WebPortal and
compile the “Service Bulletin Application Communication”.

S.B. N°109-158 ALERT


DATE: March 21, 2023
REVISION: / Page 7 of 24
PART II

NOTE
Vital Point (VP): the point of a component, assembly or
installation, where incorrect assembly or an undetected
error could cause the loss of rotorcraft and/or fatalities.
1. During the application of any maintenance operation requiring the assembly of the TR
duplex bearing housing, it is required to perform the relevant assembly procedure in
accordance with MM Paragraph 64-30-3 Rev. 5 (Ref. Leonardo WebPortal or Annex A of
this Service Bulletin) or later published issues.
2. Record for compliance with Part II of this Service Bulletin on the helicopter logbook.
3. Send the attached compliance form to the following mail box:
engineering.support.lhd@leonardo.com
As an alternative, gain access to My Communications section on Leonardo WebPortal and
compile the “Service Bulletin Application Communication”.

 Non cancellare mai questo segnalibro Non cancellare mai interruzione sezione

S.B. N°109-158 ALERT


DATE: March 21, 2023
Page 8 of 24 REVISION: /
ANNEX A

ANNEX A
MM SECTION 64-30 REV. 5

S.B. N°109-158 ALERT


DATE: March 21, 2023
REVISION: / Page 9 of 24
ANNEX A

S.B. N°109-158 ALERT


DATE: March 21, 2023
Page 10 of 24 REVISION: /
ANNEX A

S.B. N°109-158 ALERT


DATE: March 21, 2023
REVISION: / Page 11 of 24
ANNEX A

S.B. N°109-158 ALERT


DATE: March 21, 2023
Page 12 of 24 REVISION: /
ANNEX A

S.B. N°109-158 ALERT


DATE: March 21, 2023
REVISION: / Page 13 of 24
ANNEX A

S.B. N°109-158 ALERT


DATE: March 21, 2023
Page 14 of 24 REVISION: /
ANNEX A

S.B. N°109-158 ALERT


DATE: March 21, 2023
REVISION: / Page 15 of 24
ANNEX A

S.B. N°109-158 ALERT


DATE: March 21, 2023
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ANNEX A

S.B. N°109-158 ALERT


DATE: March 21, 2023
REVISION: / Page 17 of 24
ANNEX A

S.B. N°109-158 ALERT


DATE: March 21, 2023
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ANNEX A

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DATE: March 21, 2023
REVISION: / Page 19 of 24
ANNEX A

S.B. N°109-158 ALERT


DATE: March 21, 2023
Page 20 of 24 REVISION: /
ANNEX A

S.B. N°109-158 ALERT


DATE: March 21, 2023
REVISION: / Page 21 of 24
ANNEX A

S.B. N°109-158 ALERT


DATE: March 21, 2023
Page 22 of 24 REVISION: /
ANNEX A

S.B. N°109-158 ALERT


DATE: March 21, 2023
REVISION: / Page 23 of 24
ANNEX A

S.B. N°109-158 ALERT


DATE: March 21, 2023
Page 24 of 24 REVISION: /
Please send to the following address:
SERVICE BULLETIN COMPLIANCE FORM Date:

LEONARDO S.p.A.
CUSTOMER SUPPORT & SERVICES - ITALY Number:

PRODUCT SUPPORT ENGINEERING & LICENSES DEPT.


Via Giovanni Agusta, 520
21017 Cascina Costa di Samarate (VA) - ITALY Revision:
Tel.: +39 0331 225036 Fax: +39 0331 225988

Customer Name and Address: Telephone:

Fax:

B.T. Compliance Date:

Helicopter Model S/N Total Number Total Hours T.S.O.

Remarks:

Information:

We request your cooperation in filling this form, in order to keep out statistical data relevant to aircraft configuration up-to-date. The form should be filled in all
its parts and sent to the above address or you can communicate the application also via Technical Bulletin Application Communication Section placed in
Leonardo AW Customer Portal - MyCommunications Area. We thank you beforehand for the information given.

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