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8042 Rev5

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0% found this document useful (0 votes)

959 views269 pages

8042 Rev5

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Хелфор Украина

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(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL

Item Part No. Qty. Description Serial No./Date of Change

ROUGH TERRAIN
VARIABLE REACH
FORK LIFTS

TL 8042
MASTER PARTS MANUAL REV. 07/00-5

Machine Serial No. _________________________

The information and illustrations in this manual have been approved as

accurate at the time of printing. However, the manual may contain
information on options not present on your machine. ARDCO/Traverse
Lift L.L.C. reserves the right to make changes and improvements in its
product at anytime without notice or obligation.

a subsidiary of PETTIBONE L.L.C.

P.O. Box 451960 / Houston, TX 77245-1960
Ship to address:
322 Riley Road / Houston, TX 77047-7132
Main Switchboard: (713) 433-6751

TL8042 Rev. 07/00-5 1 CALL 1-800-33-ARDCO

This manual contains all the information and illustrations that were available for this
machine at the time of publication. ARDCO/Traverse Lift, L.L.C. reserves the right to
make changes and improvements in its product at anytime without notice or obligation.

Manuals are updated as new material becomes available. If your machine has features
that are not listed in this manual, contact Technical Publications or Engineering at
ARDCO/Traverse Lift, L.L.C. (713-433-6751) to check whether revisions to the manual
are available and to request any updated sections.

ARDCO/Traverse Lift’s Service Department is also available to assist with technical

questions regarding this machine.

TL 8042 MASTER PARTS MANUAL

Revision 07/00-45

Copyright July 11, 2000

ARDCO/Traverse Lift, L.L.C.
Technical Publications
P.O. 451960
Houston, TX 77245-1960

TL8042 Rev. 07/00-5 2 CALL 1-800-33-ARDCO

Item Part No. TLQty.8042 TABLE OF CONTENTS

Description Rev.
Serial 4 of Change
No./Date

NOMENCLATURE ............................................................................................................................ 7
PARTS ORDERING INSTRUCTIONS ............................................................................................ 8
ORGANIZATION OF PUBLICATION ............................................................................................. 9
HOW TO USE THIS MANUAL ........................................................................................................ 9
USING THE MANUAL ON CD-ROM ............................................................................................. 9
UNDERSTANDING THE BILL OF MATERIAL ......................................................................... 10
ABBREVIATIONS USED IN THIS MANUAL ............................................................................. 11

AXLE GROUP FRONT - CUC SERIES ......................................................................................... 13

TL-100, AXLE, FRONT (LPP00248) ........................................................................................................ 14
TL-100A, AXLE, FRONT, BOX & COVERS .......................................................................................... 16
TL-100B, AXLE, FRONT, 45% L. SLIP DIFFERENTIAL ..................................................................... 18
TL-100C, AXLE, FRONT, HUB REDUCTION R=6.23 .......................................................................... 20
TL-100D, AXLE, FRONT, 10 DISCS BRAKE ......................................................................................... 24
TL-100E, AXLE, FRONT, INTEGRATED CYLINDER .......................................................................... 26
TL-100F, AXLE, FRONT, OSCILLATING SUPPORT ............................................................................ 28

AXLE GROUP REAR - CUC SERIES ............................................................................................ 31

TL-101, AXLE, REAR (LPP00249) .......................................................................................................... 32
TL-101A, AXLE, REAR, BOX & COVERS ............................................................................................ 34
TL-101B, AXLE, REAR, DIFFERENTIAL W/O BLOCK ...................................................................... 36
TL-101C, AXLE, REAR, HUB REDUCTION R=6.23 ............................................................................ 38
TL-101D, AXLE, REAR, 10 DISCS BRAKE ........................................................................................... 42
TL-101E, AXLE, REAR, INTEGRATED CYLINDER ............................................................................ 44
TL-101F, AXLE, REAR, OSCILLATING SUPPORT .............................................................................. 46

AXLE GROUP - CCD SERIES ........................................................................................................ 49

TL-664025, ASSEMBLY, AXLE, DANA SPICER (NLP01527) .............................................................. 50

DECAL GROUP ................................................................................................................................ 61

TL-241, KIT, DECAL (APP00838) ........................................................................................................... 62

DRIVELINE GROUP ....................................................................................................................... 71

TL-197, DRIVELINE ASSEMBLY ........................................................................................................... 72

ENGINE GROUP .............................................................................................................................. 75

TL-242, AIR INTAKE ASSEMBLY (CUMMINS ENG.) ........................................................................ 76
TL-207, ENGINE ACCESSORIES (CUMMINS ENG.) .......................................................................... 78
TL-245, EXHAUST ASSEMBLY (CUMMINS ENG.) ............................................................................ 80
TL-123, RADIATOR ASSEMBLY (CUMMINS ENG.) .......................................................................... 82

(Continued on next page)

TL8042 Rev. 07/00-5 3 CALL 1-800-33-ARDCO
FRAME GROUP ............................................................................................................................... 85
TL-202, CARRIAGE ASSEMBLY ............................................................................................................ 86
TL-249, BOOM ASSEMBLY 8042, (AL-11872), ...................................................................................... 90
TL-249A, BOOM ASSEMBLY 8042 - DETAIL 1 .................................................................................... 92
TL-249B, BOOM ASSEMBLY 8042 - DETAIL 2 .................................................................................... 94
TL-249C, BOOM ASSEMBLY 8042 - DETAIL 3 .................................................................................... 96
TL-249D, BOOM ASSEMBLY 8042 - DETAIL 4 .................................................................................... 98
TL-249E, BOOM ASSEMBLY 8042 - DETAIL 5 .................................................................................. 100
TL-221, FORK ROTATE CARRIAGE ASSEMBLY ............................................................................. 102
TL-111, QUICK DISCONNECT ............................................................................................................. 104
TL-236, OPERATOR’S COMPARTMENT ............................................................................................ 106
TL-198, AXLE BOLT MOUNTING ....................................................................................................... 108
TL-179, ENGINE MOUNT ASSEMBLY (Cummins Eng.) .................................................................... 110
TL-131, TRANSMISSION MOUNT ASSEMBLY ................................................................................ 112

HYDRAULIC CYLINDER GROUP .............................................................................................. 115

TL-250, BOOM TILT CYLINDER ......................................................................................................... 116
TL-051, CYLINDER, FRAME LEVELING (LPP27552) ...................................................................... 118
TL-251, BOOM LIFT CYLINDER ......................................................................................................... 120
TL-252, BOOM EXTEND CYLINDER ................................................................................................. 122
TL-200, CYLINDER, CARRIAGE TRANSFER (APP00510) .............................................................. 124
TL-220, CYLINDER, FORK ROTATE (LPP20139 - OPTIONAL) ...................................................... 126
TL-253, FRAME STABILIZING CYLINDER ....................................................................................... 128
TL-252, BOOM EXTEND CYLINDER....................................................................................................123A
HYDRAULIC HOSING GROUP ................................................................................................... 131
TL-300, HYDRAULIC DIAGRAM 19800-001, RETURN PUMP SUCTION W/AUX. ..................... 132
TL-300, HYDRAULIC DIAGRAM 19800-001, RETURN PUMP SUCTION W/AUX. ..................... 134
TL-301 Rev. 1, HYD. DIA. 19800-002, STAB. CYL. CTRL W/AUX. W/DUAL SOLENOID ......... 136
TL-301 Rev. 1, HYD. DIA. 19800-002, STAB. CYL. CTRL W/AUX. W/DUAL SOLENOID ........ 138
TL-301 Rev. 1, HYD. DIA. 19800-002, STAB. CYL. CTRL W/AUX. W/DUAL SOLENOID ......... 140
TL-316, HYD. DIA. 19800-011, STAB. CYL. CTRL W/AUX. W/QUAD SOLENOID .................... 142
TL-316, HYD. DIA. 19800-011, STAB. CYL. CTRL W/AUX. W/DUAL SOLENOID ..................... 144
TL-316, HYD. DIA. 19800-011, STAB. CYL. CTRL W/AUX. W/QUAD SOLENOID .................... 146
TL-302, HYD. DIA. 19800-003, JOYSTICK / STEERING W/AUX. .................................................... 148
TL-302, HYD. DIA.19800-003, JOYSTICK / STEERING W/AUX. ..................................................... 150
TL-303 HYD. DIA. 19800-004 BOOM ASSEMBLY W/AUX. ............................................................. 152
TL-304, HYD. DIA. 19800-007, RETURN PUMP SUCTION WO/AUX. ........................................... 154
TL-304, HYD. DIA. 19800-007, RETURN PUMP SUCTION WO/AUX. ........................................... 156
TL-305 Rev. 1, HYD. DIA.19800-008, STAB. CYL. CTRL WO/AUX. W/DUAL SOLENOID ....... 158
TL-305 Rev. 1, HYD. DIA.19800-008, STAB. CYL. CTRL WO/AUX. W/DUAL SOLENOID ....... 160
TL-305 Rev. 1, HYD. DIA.19800-008, STAB. CYL. CTRL WO/AUX. W/DUAL SOLENOID ....... 162
TL-317 Rev. 1, HYD. DIA.19800-012, STAB. CYL. CTRL WO/AUX. W/QUAD SOLENOID ....... 164
TL-317, HYD. DIA.19800-012, STAB. CYL. CTRL WO/AUX. W/QUAD SOLENOID .................. 166
TL-317, HYD. DIA.19800-012, STAB. CYL. CTRL WO/AUX. W/QUAD SOLENOID .................. 168
TL-306, HYD. DIA. 19800-009, JOYSTICK / STEERING WO/AUX. ................................................. 170
TL-306, HYD. DIA. 19800-009, JOYSTICK / STEERING WO/AUX. ................................................. 172
TL-307, HYD. DIA. 19800-010, BOOM ASSEMBLY WO/AUX. ........................................................ 174
TL-318, HYDRAULIC SCHEMATIC .................................................................................................... 176

(Continued on next page)

TL8042 Rev. 07/00-5 4 CALL 1-800-33-ARDCO
(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
TRANSMISSION GROUP ............................................................................................................ 179
TL-103, TRANSMISSION ....................................................................................................................... 180
TL-103A, TRANSMISSION, CONVERTER HOUSING GROUP ....................................................... 182
Item PartTRANSMISSION,
TL-103B, No. Qty. Description Serial No./Date of Change
CASE & PLATE GROUP ....................................................................... 184
TL-103C, TRANSMISSION, TORQUE CONVERTER GROUP ......................................................... 186
TL-103CC, TORQUE CONVERTER GROUP (Effective 05/99) .......................................................... 188
TL-103D, TRANSMISSION, PUMP DRIVE GROUP .......................................................................... 190
TL-103E, TRANSMISSION, CHARGING PUMP GROUP ................................................................. 192
TL-103F, TRANSMISSION, REVERSE IDLER GROUP ..................................................................... 194
TL-103G, TRANSMISSION, REVERSE SHAFT GROUP ................................................................... 196
TL-103H, TRANSMISSION, 3RD & OUTPUT SHAFT GROUP ....................................................... 200
TL-103J, TRANSMISSION, 1ST & 2ND SHAFT GROUP .................................................................. 202
TL-103K, FLANGE PLUG ...................................................................................................................... 206
TL-103L, TRANSMISSION, DISC BRAKE GROUP ........................................................................... 208
TL-103M, TRANSMISSION, CONTROL VALVE GROUP ................................................................. 210
TL-103N, TRANSMISSION, DRIVE PLATE GROUP ......................................................................... 212
TL-103P, CALIPER BRAKE ASSY. (TRC0167) ................................................................................... 214
TL-103Q, CALIPER BRAKE ASSY. (TRC0483) .................................................................................. 216
TL-239, TRANSMISSION SHIFTER, 3-SPEED (LPP00213) ............................................................... 218
TL-239B, TRANSMISSION SHIFTER (NLP01278) ............................................................................. 220

VALVE GROUP .............................................................................................................................. 223

TL-120, VALVE GROUP, W/ULTRA PUMP ........................................................................................ 224
TL-218, VALVE, 6-BANK (APP00806-M) ............................................................................................ 226
TL-218B, VALVE, 5 BANK (NON-AUXILIARY) ................................................................................ 228
TL-247, VALVE, JOYSTICK CONTROL (APP00737) ......................................................................... 230
LPP28495, VALVE, JOYSTICK, VOAC W/SWITCH .......................................................................... 232
TL-068, VALVE, STEERING SELECTOR (NLP00697) ....................................................................... 234
TL-081, POWER STEERING MOTOR (LPP19293 Charlynn) .............................................................. 236
TL-201, POWER STEERING MOTOR (APP00723 Danfoss) .............................................................. 238
TL-248, PUMP, MAIN HYDRAULIC, ULTRA (APP00313) ............................................................... 240
TL-120A, FILTER, RETURN LINE (APP00310) .................................................................................. 242

ELECTRICAL GROUP .................................................................................................................. 245

TL-205, ELECTRICAL SCHEMATIC, TRANSMISSION & STARTING CIRCUIT .......................... 246
TL-206, ELECTRICAL SCHEMATIC, INSTRUMENTS ...................................................................... 248
TL-319, ELECTRICAL DIA. W/MECH. PARK BRAKE, AND TRANS.LOCK OUT (18897) ........ 250

SPARE PARTS LIST ....................................................................................................................... 255

TL8042 Rev. 07/00-5 5 CALL 1-800-33-ARDCO

NOTES

TL8042 Rev. 07/00-5 6 CALL 1-800-33-ARDCO

Item Part No. Qty. Description Serial No./Date of Change

NOMENCLATURE

TL8042 Rev. 07/00-5 7 CALL 1-800-33-ARDCO

PARTS ORDERING INSTRUCTIONS

This manual was prepared as an aid in expediting the acquisition of the exact parts needed for your
machine. Every effort has been made to make this manual as complete and accurate as possible. Proper
use of the manual will ultimately reflect shorter downtime.

Parts orders may be placed with Traverse Lift Parts Distribution Center during regular business
hours of 7:00 a.m. to 6:00 p.m. Central Time, Monday through Friday. Orders may be placed by mail,
telephone or FAX.

Mail orders to: ARDCO/Traverse Lift, L.L.C.

Parts Distribution Center
322 Riley Road
P.O. Box 451960
Houston, TX 77245-1960

Phone orders to: 1-800-332-7396 or 1-713-433-6751

For 24-hour, 7-day/week emergency service, call 1-713-935-2150

FAX orders to: 1-713-433-1478

When ordering, please provide the following information and note the procedures below:

1. Model, serial number and machine hours of the machine.

2. Name of your company and name of person placing the order.
4. Your phone number.
5. Your purchase order number. IMPORTANT: You must fax a hard copy of your purchase order --
with the “ship to” address and method of shipment clearly noted -- before shipment of your order.
6. Quantity, part number and description of each item.
7. Note whether part is right or left hand by referring to your right or left when operating the machine
from the normal operator’s seat position.
8. All orders are F.O.B. shipment point, freight collect, via the cheapest means available, unless other
arrangements are specified on your purchase order (see Item 5).
9. New parts returned by distributor to the factory must be returned within 30 days after issuance of a
“RETURN GOODS AUTHORIZATION” (RGA) and are subject to a 15% handling charge
subtracted from the amount of the parts, unless the parts were sent by mistake from the factory.
10. The order must be checked by you on the day it is received, and the factory must be notified
IMMEDIATELY if any parts are missing from the shipment (other than any parts marked
backordered”).
11. Warranty parts must be returned by prepaid freight, but only after you have obtained an RGA
(RETURN GOODS AUTHORIZATION) from the factory.
12. CONVERSIONS: Circumstances occasionally arise where the factory will offer field replace-
ment, update components or kits for product improvement. It is the responsibility of the customer
and/or dealer to document changes made to a particular machine and, if possible, provide the
information back to the factory for our records.

TL8042 Rev. 07/00-5 8 CALL 1-800-33-ARDCO

This Parts
Item ManualQty.
Part No. has beenDescription
designed to assist you in identifying and order
Serialreplacement
No./Date ofparts for your
Change
Traverse Lift equipment. With the exception of the “ELECTRICAL GROUP”, which is located at the end,
this manual is organized alphabetically by major parts groups. Those assemblies and/or individual parts that
make up the group then follow in a descending order from greater to lesser.

Please see the Table of Contents for location of all components.

HOW TO USE THIS MANUAL

Determine which major group the replacement component is a part of.

Open the manual to the Table of Contents and locate the needed group. Under the group, locate the
component that is needed. The page number at the right shows where the needed information is located.

Turn to the page number listed and use the illustration to identify the part that is needed. Make a note of
the item number that is associated with the part and refer to the “ITEM” column on the part’s BILL OF
MATERIAL. The next column (“PART NO.”) gives the Traverse Lift part number needed to place your
order.

USING THE MANUAL ON CD-ROM

To View: Follow the instructions above using the Table of Contents to determine which component is
needed. Using the “HAND” tool, click on the component to go to the drawing. The Bill of Material for the
part will be on the page following the drawing.

To Print: This manual has been designed to print in a facing-page format so it can be photocopied in its
entirety as a double-sided document. In order to maintain this format, some pages contain the notation “THIS
PAGE INTENTIONALLY LEFT BLANK.”

To print from the CD-ROM, select “FILE”, “PRINT”, then the page(s) desired.

TL8042 Rev. 07/00-5 9 CALL 1-800-33-ARDCO

UNDERSTANDING THE BILL OF MATERIAL

Whenever a part has been changed on a machine, there will be two parts listed on the parts page
under one item number. The first one will be the old part, and the last one will be the new part now being
used. Information regarding the date the change took effect will be listed across from the new part
number in the “SERIAL NO./DATE OF CHANGE” column. For example:

Item Part No. Qty. Description Serial No./Date of Change

4 BEB1234 1 BEARING 4-1-95 & before

4 BEB5678 1 BEARING 4-2-95 & after

NOTE: In cases where there has been only one change, including instances where the part number
has been corrected, the item will look like the example below with the date of change being the date the
part replaced the one in parenthesis:

Item Part No. Qty. Description Serial No./Date of Change

4 BEB1010 1 BEARING (was BEB-2020) 6-1-97

NOTE: In some cases, instead of listing a date of change, the serial number of the machine on
which the change took effect will be cited. For example:

Item Part No. Qty. Description Serial No./Date of Change

4 BEB4321 1 BEARING S/N 80010 & before

4 BEB9876 1 BEARING S/N 80011 & after

Your Traverse Lift machine has been designed to provide you with long, efficient service.
In its manufacture, only high quality parts and compoents have been used.

****IMPORTANT****

THE USE OF PARTS OTHER THAN GENUINE TRAVERSE LIFT PARTS OR

TRAVERSE LIFT-APPROVED PARTS MAY VOID ANY PRODUCT WARRANTY
THAT MAY BE IN EFFECT AT THE TIME OF SUBSTITUTION.

TL8042 Rev. 07/00-5 10 CALL 1-800-33-ARDCO

AR = As Required
Item Part No. Qty.
Assy. Description = Assembly Serial No./Date of Change
BOM = Bill of Material
brg. = bearing
cyl. = cylinder
dwg. = drawing
ft. lbs. = foot pounds
ill. or illus. = illustration
in. lbs. = inch pounds
incl. = includes or including
lbs. = pounds
LH or lh = Left Hand
mtg. = mounting
N/A = Not Applicable
no. = number
N/S = Not Shown (on illustration)
NSS = Not Sold Separately
opt. = optional
pg. = page
qt. = quart
RH or rh = Right Hand
see sep. ill = see separate illustration (located
elsewhere in manual)
S/N = Serial Number (usually of machine)
w/ = with
w/o = without

ADDITIONAL REFERENCES TO NOTE:

In a parts list, when a dotted line appears in the “PART NO.” column (---------), this means that the item
has not been assigned a number and should be ordered by the description given in the next column.

References to “right hand” or “left hand” in this manual are made from the position of the operator’s
seat, facing foward.*

* On Dana Spicer Axles, left hand and right hand references are determined by looking at pinion on
3rd member, NOT BY LOCATION ON UNIT.

TL8042 Rev. 07/00-5 11 CALL 1-800-33-ARDCO

THIS PAGE
INTENTIONALLY
LEFT BLANK

TL8042 Rev. 07/00-5 12 CALL 1-800-33-ARDCO

Item Part No. Qty. Description Serial No./Date of Change

AXLE GROUP FRONT - CUC SERIES

TL8042 Rev. 07/00-5 13 CALL 1-800-33-ARDCO

TL-100, AXLE, FRONT (LPP00248)

TL8042 Rev. 07/00-5 14 CALL 1-800-33-ARDCO

TL-100 AXLE, FRONT (LPP00248) Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

BOX & COVERS (See drawing TL-100A)

45% L. SLIP DIFFERENTIAL (See drawing TL-100B)
HUB REDUCTION R=6.23 (See drawing TL-100C)
10 DISC BRAKE (See drawing TL-100D)
INTEGRATED CYLINDER (See drawing TL-100E)
OSCILLATING SUPPORT (See drawing TL-100F)

TL8042 Rev. 07/00-5 15 CALL 1-800-33-ARDCO

TL-100A, AXLE, FRONT, BOX & COVERS

TL8042 Rev. 07/00-5 16 CALL 1-800-33-ARDCO

TL-100A AXLE, FRONT, BOX & COVERS Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 AXC0096 1 VENT
2 AXC0104 2 COVER, INTERMEDIATE
3 AXC0007 4 O-RING
4 AXC0133 2 O-RING
5 AXC0136 1 HOUSING
6 AXC0148 3 PLUG, MAGNET
7 AXC0067 1 PLUG
8 AXC0068 1 PLUG
9 AXC0013 1 CIRCLIP
10 AXC0135 2 ADAPTOR

TL8042 Rev. 07/00-5 17 CALL 1-800-33-ARDCO

TL-100B, AXLE, FRONT, 45% L. SLIP DIFFERENTIAL

TL8042 Rev. 07/00-5 18 CALL 1-800-33-ARDCO

TL-100B AXLE, FRONT, 45% L. SLOPE DIFFERENTIAL Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 AXC0059 2 BOLT, HEXAGON

2 AXC0116 2 SHET
3 AXC0107 2 NUT, RING
4 AXC0019 2 BEARING, ROLLER, TAPER
5 AXC0117 1 CARRIER, DIFFERENTIAL
6 AXC0051 2 SHIM, .10 MM
N/S AXC0052 2 SHIM, .20 MM
N/S AXC0053 2 SHIM, .30 MM
7 AXC0120 10 DISC
8 AXC0123 1 GEAR SET, BEVEL
9 AXC0122 2 DISC
10 AXC0119 2 GEAR, DIFFERENTIAL SIDE
11 AXC0112 1 RETAINER, SHAFT
12 AXC0113 4 WASHER, FRICTION
13 AXC0111 2 PIN
14 AXC0055 3 PIN, ROLL
15 AXC0063 8 BOLT, HEXAGON
16 AXC0033 24 WASHER, SPRING
17 AXC0118 1 COVER
18 AXC0121 8 DISC
19 AXC0108 4 PINION, DIFFERENTIAL
20 AXC0020 2 BEARING, ROLLER, TAPER
21 AXC0045 1 SHIM, .20 MM
N/S AXC0046 1 SHIM, .25 MM
N/S AXC0047 1 SHIM, .30 MM
N/S AXC0048 1 SHIM, .35 MM
22 AXC0036 1 SHIM, .35 MM
N/S AXC0037 1 SHIM, .40 MM
N/S AXC0038 1 SHIM, .45 MM
N/S AXC0039 1 SHIM, .55 MM
N/S AXC0043 1 SHIM, .50 MM
N/S AXC0044 1 SHIM, .60 MM
23 AXC0156 1 NUT, RING
24 AXC0154 1 COVERPLATE
25 AXC0155 1 NUT
26 AXC0003 1 O-RING
27 AXC0098 1 FLANGE
28 AXC0002 1 SEAL
29 AXC0155 1 SPACER
30 AXC0061 16 BOLT, HEXAGON
31 AXC0110 1 PIN

TL8042 Rev. 07/00-5 19 CALL 1-800-33-ARDCO

TL-100C, AXLE, FRONT, HUB REDUCTION R=6.23

17A

TL8042 Rev. 07/00-5 20 CALL 1-800-33-ARDCO

TL-100C AXLE, FRONT, HUB REDUCTION R=6.23 Page 1 of 2

Item Part No. Qty. Description Serial No./Date of Change

NOTE: AXLE UPDATE KIT COVERS SERIAL NUMBERS 8C1001-CUC THRU 8C1062-CUC.
PLEASE CHECK YOUR UNIT S/N AND CONFIRM WHETHER UPDATE HAS BEEN
COMPLETED BEFORE ORDERING PARTS.

1 AXC0143 2 CASE, AXLE

2 AXC0066 2 BOLT, GRUB
3 AXC0028 2 NUT
4 AXC0031 4 FITTING, GREASE
5 AXC0058 24 BOLT, HEXAGON
6 AXC0032 24 WASHER, SPRING
7 AXC0082 2 PIN, PIVOT
8 AXC0083 8 SHIM, .10 MM
N/S AXC0084 2 SHIM, .15 MM
N/S AXC0085 2 SHIM, .50 MM
9 AXC0011 4 SEAL
10 AXC0023 2 BEARNG, ROLLER, TAPER
11 AXC0141 1 CASE, STEERING, RH (From Operator’s Seat)
AXC0170-05 1 CASE, STEERING, RH (From Operator’s Seat) For axle update kit
12 AXC0142 1 CASE, STEERING, LH (From Operator’s Seat)
AXC0170-06 1 CASE, STEERING, LH (From Operator’s Seat) For axle update kit
14 AXC0006 2 O-RING
15 AXC0010 2 SEAL
16 AXC0124 2 SPACER
17 AXC0018 4 BEARING, ROLLER, TAPER
17A AXC0170-03 4 BEARING, ROLLER, TAPER For axle update kit
18 AXC0080 2 HUB, WHEEL
AXC0170-04 2 HUB, WHEEL For axle update kit
19 AXC0072 20 STUD, WHEEL
20 AXC0030 20 NUT
21 AXC0079 2 O-RING
22 AXC0076 2 GEAR, RING
23 AXC0062 16 BOLT, HEXAGON after 7-1-97
24 AXC0126 2 PLATE, LOCKING no longer used as replacement, 7-1-97
25 AXC0087 2 SUPPORT, RING GEAR
26 AXC0125 16 DOWEL after 7-1-97
27 AXC0015 2 RING, SNAP
28 AXC0040 2 SHIM, .15 MM
N/S AXC0041 2 SHIM, .20 MM
N/S AXC0042 2 SHIM, .50 MM
N/S AXC0049 2 (use 1 each items AXC0040 & AXC0160) 7-1-97
N/S AXC0050 2 SHIM, .30 MM
29 AXC0016 12 RING, SNAP
30 AXC0075 12 WASHER, FRICTION

TL8042 Rev. 07/00-5 21 CALL 1-800-33-ARDCO

TL-100C, AXLE, FRONT, HUB REDUCTION R=6.23

17A

TL8042 Rev. 07/00-5 22 CALL 1-800-33-ARDCO

TL-100C AXLE, FRONT, HUB REDUCTION R=6.23 Page 2 of 2

Item Part No. Qty. Description Serial No./Date of Change

31 AXC0074 6 GEAR, PLANET

32 AXC0024 6 BEARING, NEEDLE
33 AXC0073 6 PIN
34 AXC0008 6 O-RING
35 AXC0065 10 BOLT, CYLINDER
36 AXC0099 2 PLUG
37 AXC0034 2 WASHER, SEAL
38 AXC0078 2 CARRIER, PLANET GEAR
39 AXC0069 2 WASHER, FRICTION
40 AXC0054 6 DOWEL
41 AXC0086 2 PINION
42 AXC0137 2 WASHER, FRICTION
43 AXC0077 6 PLATE, LOCKING
44 AXC0060 12 BOLT, HEXAGON
45 AXC0025 2 BEARING, NEEDLE
46 AXC0014 2 RING, SNAP
47 AXC0001 2 SEAL
48 AXC0097 2 EXCLUDER, DUST
49 AXC0139 4 STUD
50 AXC0144 2 JOINT
51 AXC0147 4 PLUG
52 AXC0138 24 STUD*
AXC0165 BOLT*
53 AXC0004 2 O-RING
54 AXC0101 2 BUSHING, REDUCTION
55 AXC0100 2 SEAL
56 AXC0017 2 BEARING, BALL
57 AXC0012 2 CIRCLIP
58 AXC0013 2 CIRCLIP
59 AXC0081 2 PIN, PIVOT
60 AXC0022 2 BEARING, ROLLER, TAPER
61 AXC0140 4 BOLT, ADJUSTING
62 AXC0029 4 NUT
63 AXC0026 28 NUT

*Verify type before ordering

TL8042 Rev. 07/00-5 23 CALL 1-800-33-ARDCO

TL-100D, AXLE, FRONT, 10 DISCS BRAKE

TL8042 Rev. 07/00-5 24 CALL 1-800-33-ARDCO

TL-100D AXLE, FRONT, 10 DISC BRAKE Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 AXC0070 6 BOLT, ADJUSTING

2 AXC0071 6 SPRING
3 AXC0035 6 LOCKWASHER
4 AXC0027 6 NUT
5 AXC0103 2 PLUG
6 AXC0102 2 BOLT, BLEEDING
7 AXC0129 10 DISC, BRAKE-INTERMEDIATE
8 AXC0134 10 DISC, BRAKE
9 AXC0131 1 DISC
10 AXC0130 1 DISC
11 AXC0127 8 O-RING
12 AXC0127 8 RING, BACKUP
13 AXC0132 8 PISTON

TL8042 Rev. 07/00-5 25 CALL 1-800-33-ARDCO

TL-100E, AXLE, FRONT, INTEGRATED CYLINDER

TL8042 Rev. 07/00-5 26 CALL 1-800-33-ARDCO

TL-100E AXLE, FRONT, INTEGRATED CYLINDER Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 AXC0146 2 ROD, TIE, ARTICULATED

2 AXC0145 1 CYLINDER
3 AXC0064 5 BOLT, CYLINDER
4 AXC0005 1 O-RING
N/S AXC0159 1 KIT, SEAL, FOR STEERING CYLINDER added to BOM 5-1-97

TL8042 Rev. 07/00-5 27 CALL 1-800-33-ARDCO

TL-100F, AXLE, FRONT, OSCILLATING SUPPORT

TL8042 Rev. 07/00-5 28 CALL 1-800-33-ARDCO

TL-100F AXLE, FRONT, OSCILLATING SUPPORT Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 AXC0089 4 BUSHING, REDUCTION

2 AXC0090 2 BUSHING, THRUST
3 AXC0088 2 SUPPORT
4 AXC0031 2 FITTING, GREASE

TL8042 Rev. 07/00-5 29 CALL 1-800-33-ARDCO

THIS PAGE
INTENTIONALLY
LEFT BLANK

TL8042 Rev. 07/00-5 30 CALL 1-800-33-ARDCO

Item Part No. Qty. Description Serial No./Date of Change

AXLE GROUP REAR - CUC SERIES

TL8042 Rev. 07/00-5 31 CALL 1-800-33-ARDCO

TL-101, AXLE, REAR (LPP00249)

TL8042 Rev. 07/00-5 32 CALL 1-800-33-ARDCO

TL-101 AXLE, REAR (LPP00249) Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

BOX AND COVERS (See drawing TL-101A)

45% L. SLIP DIFFERENTIAL (See drawing TL-101B)
HUB REDUCTION R=6.23 (See drawing TL101C)
10 DISCS BRAKE (See drawing TL-101D)
INTEGRATED CYLINDER (See drawing TL101E)
OSCILLATING SUPPORT (See drawing TL101F)

TL8042 Rev. 07/00-5 33 CALL 1-800-33-ARDCO

TL-101A, AXLE, REAR, BOX & COVERS

TL8042 Rev. 07/00-5 34 CALL 1-800-33-ARDCO

TL-101A AXLE, REAR, BOX & COVERS Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 AXC0067 1 PLUG
2 AXC0104 2 COVER, INTERMEDIATE
3 AXC0007 4 O-RING
4 AXC0133 2 O-RING
5 AXC0136 1 HOUSING
6 AXC0068 1 PLUG
7 AXC0013 1 CIRCLIP
8 AXC0148 3 PLUG, MAGNET
9 AXC0096 1 VENT
10 AXC0135 2 ADAPTER

TL8042 Rev. 07/00-5 35 CALL 1-800-33-ARDCO

TL-101B, AXLE, REAR, DIFFERENTIAL W/O BLOCK

TL8042 Rev. 07/00-5 36 CALL 1-800-33-ARDCO

TL-101B AXLE, REAR, DIFFERENTIAL W/O BLOCK Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 AXC0059 2 BOLT, HEXAGON

2 AXC0116 2 SHEET
3 AXC0107 2 NUT, RING
4 AXC0019 2 BEARING, RILLER, TAPER
5 AXC0105 1 CARRIER, DIFFERENTIAL
6 AXC0123 1 GEAR SET, BEVEL
7 AXC0114 2 WASHER
8 AXC0108 4 PINION, DIFFEENTIAL
9 AXC0113 4 WASHER, FRICTION
10 AXC0111 2 PIN
11 AXC0055 3 PIN, ROLL
12 AXC0109 2 GEAR, DIFFERENTIAL SIDE
13 AXC0056 8 BOLT, HEXAGON
14 AXC0106 1 COVER
15 AXC0110 1 PIN
16 AXC0020 2 BEARING, ROLLER, TAPER
17 AXC0045 1 SHIM, .20 MM
N/S AXC0046 1 SHIM, .25 MM
N/S AXC0047 1 SHIM, .30 MM
N/S AXC0048 1 SHIM, .35 MM
18 AXC0036 1 SHIM, .35 MM
N/S AXC0037 1 SHIM, .40 MM
N/S AXC0038 1 SHIM, .45 MM
N/S AXC0039 1 SHIM, .55 MM
N/S AXC0043 1 SHIM, .50 MM
N/S AXC0044 1 SHIM, .60 MM
19 AXC0002 1 SEAL
20 AXC0154 1 COVERPLATE
21 AXC0098 1 FLANGE
22 AXC0003 1 O-RING
23 AXC0115 1 NUT
24 AXC0156 1 NUT, RING
25 AXC0155 1 SPACER
26 AXC0033 16 WASHER, SPRING
27 AXC0061 16 BOLT, HEXAGON
28 AXC0112 1 RETAINER, SHAFT

TL8042 Rev. 07/00-5 37 CALL 1-800-33-ARDCO

TL-101C, AXLE, REAR, HUB REDUCTION R=6.23

17A

TL8042 Rev. 07/00-5 38 CALL 1-800-33-ARDCO

TL-101C AXLE, REAR, HUB REDUCTION R=6.23 Page 1 of 2

Item Part No. Qty. Description Serial No./Date of Change

NOTE: AXLE UPDATE KIT COVERS SERIAL NUMBERS8C1001-CUC THRU 8C1062-CUC.

PLEASE CHECK YOUR UNIT S/N AND CONFIRM WHETHER UPDATE HAS BEEN
COMPLETED BEFORE ORDERING PARTS.

1 AXC0093 2 CASE, AXLE

2 AXC0066 2 BOLT, GRUB
3 AXC0028 2 NUT
4 AXC0149 4 PIN, PIVOT
AXC0171-08 4 PIN, PIVOT For axle update kit
5 AXC0031 4 FITTING, GREASE
6 AXC0057 24 BOLT, HEXAGON
7 AXC0150 8 SHIM, .10 MM
N/S AXC0171-07 2 SHIM, .15 MM For axle update kit
N/S AXC0151 2 SHIM, .25 MM
N/S AXC0152 2 SHIM, .50 MM
8 AXC0153 4 EXCLUDER, DUST
9 AXC0009 4 RING
10 AXC0021 4 BEARING, ROLLER, TAPER
11 AXC0091 1 CASE, STEERING, RH (From Operator’s seat)
AXC0171-03 1 CASE, STEERING, RH (From Operator’s seat) For axle update kit
12 AXC0092 1 CASE, STEERING, LH (From Operator’s seat)
AXC0171-04 1 CASE, STEERING, LH (From Operator’s seat) For axle update kit
13 AXC0006 2 O-RING
14 AXC0010 2 SEAL
15 AXC0124 2 SPACER
16 AXC0018 2 BEARING, ROLLER, TAPER
17A AXC0170-03 2 BEARING, ROLLER, TAPER For axle update kit
17 AXC0072 20 STUD, WHEEL
18 AXC0030 20 NUT
19 AXC0015 2 RING, SNAP
20 AXC087 2 SUPPORT, RING GEAR
21 AXC0060 12 BOLT, HEXAGON
22 AXC0077 6 PLATE, LOCKING
23 AXC0078 2 CARRIER, PLANET GEAR
24 AXC0075 12 WASHER, FRICTION
25 AXC0074 6 GEAR, PLANET
26 AXC0024 6 BEARING, NEEDLE
27 AXC0016 12 RING, SNAP
28 AXC0073 6 PIN
29 AXC0034 2 WASHER, SEAL
30 AXC0099 2 PLUG
31 AXC0065 10 BOLT, CYLINDER
32 AXC0008 6 O-RING
33 AXC0069 2 WASHER, FRICTION

TL8042 Rev. 07/00-5 39 CALL 1-800-33-ARDCO

TL-101C, AXLE, REAR, HUB REDUCTION R=6.23

TL8042 Rev. 07/00-5 40 CALL 1-800-33-ARDCO

TL-101C AXLE, REAR, HUB REDUCTION R=6.23 Page 2 of 2

Item Part No. Qty. Description Serial No./Date of Change

34 AXC0054 6 DOWEL
35 AXC0062 16 BOLT, HEXAGON 7-1-97
36 AXC0126 PLATE, LOCKING No longer used as replacement, 7-1-97
37 AXC0125 16 DOWEL 7-1-97
38 AXC0076 2 GEAR, RING
39 AXC0040 2 SHIM, .15 MM
N/S AXC0041 2 SHIM, .20 MM
N/S AXC0042 2 SHIM, .50 MM
N/S AXC0049 2 SHIM, .25 MM -- USE ONE (1) EACH AXC0160 & AXC0040
40 AXC0079 2 O-RING
41 AXC0080 2 HUB, WHEEL
42 AXC0086 2 PINION
43 AXC0137 2 WASHER, FRICTION
44 AXC0025 2 BEARING, NEEDLE
45 AXC0014 2 RING, SNAP
46 AXC0001 2 SEAL
47 AXC0097 2 EXCLUDER, DUST
48 AXC0144 2 JOINT
49 AXC0004 2 O-RING
50 AXC0101 2 BUSHING, REDUCTION
51 AXC0100 2 SEAL
52 AXC0017 2 BEARING, BALL
53 AXC0012 2 CIRCLIP
54 AXC0013 2 CIRCLIP
55 AXC0140 4 BOLT, ADJUSTING
56 AXC0029 4 NUT
57 AXC0026 28 NUT
58 AXC0138 24 STUD*
AXC0165 BOLT*
59 AXC0147 4 PLUG
60 AXC0139 4 STUD

* Verify type before ordering

TL8042 Rev. 07/00-5 41 CALL 1-800-33-ARDCO

TL-101D, AXLE, REAR, 10 DISCS BRAKE

TL8042 Rev. 07/00-5 42 CALL 1-800-33-ARDCO

TL-101D AXLE, REAR 10 DISCS BRAKE Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 AXC0070 6 BOLT, ADJUSTING

2 AXC0071 6 SPRING
3 AXC0035 6 WASHER, LOCK
4 AXC0027 6 NUT
5 AXC0103 2 PLUG
6 AXC0102 2 BOLT, BLEEDING
7 AXC0129 10 DISC, BRAKE - INTERMEDIATE
8 AXC0134 10 DISC, BRAKE
9 AXC0131 1 DISC
10 AXC0130 1 DISC
11 AXC0127 8 O-RING
12 AXC0128 8 RING, BACKUP
13 AXC0132 8 PISTON

TL8042 Rev. 07/00-5 43 CALL 1-800-33-ARDCO

TL-101E, AXLE, REAR, INTEGRATED CYLINDER

TL8042 Rev. 07/00-5 44 CALL 1-800-33-ARDCO

TL-101E AXLE, REAR, INTEGRATED CYLINDER Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 AXC0095 2 ROD, TIE, ARTICULATED

2 AXC0094 1 CYLINDER
3 AXC0005 1 O-RING
4 AXC0064 6 BOLT, CYLINDER
N/S AXC0159 1 KIT, SEAL FOR STEERING CYLINDER

TL8042 Rev. 07/00-5 45 CALL 1-800-33-ARDCO

TL-101F, AXLE, REAR, OSCILLATING SUPPORT

TL8042 Rev. 07/00-5 46 CALL 1-800-33-ARDCO

TL-101F AXLE, REAR, OSCILLATING SUPPORT Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 AXC0089 4 BUSHING, REDUCTION

2 AXC090 2 BUSHING, THRUST
3 AXC0088 2 SUPPORT
4 AXC0031 2 FITTING, GREASE

TL8042 Rev. 07/00-5 47 CALL 1-800-33-ARDCO

THIS PAGE
INTENTIONALLY
LEFT BLANK

TL8042 Rev. 07/00-5 48 CALL 1-800-33-ARDCO

Item Part No. Qty. Description Serial No./Date of Change

AXLE GROUP - CCD SERIES

TL8042 Rev. 07/00-5 49 CALL 1-800-33-ARDCO

TL-664025, ASSEMBLY, AXLE, DANA SPICER (NLP01527)

TL8042 Rev. 07/00-5 50 CALL 1-800-33-ARDCO

TL-644025 ASSY., AXLE, DANA SPICER (NLP01527) Page 1 of 5

Item Part No. Qty. Description Serial No./Date of Change

1 LL-2989-485 1 CARRIER SUB ASSEMBLY

(INCLUDES ITEMS 26 & 27)
2 LL-2989-338 1 BEARING CUP, ROLLER
3 LL-2989-339 1 BEARING CONE, ROLLER
4 LL-2989-334 1 SHIM
5 LL-2989-486 1 SPIRAL BEVEL GEAR & PINION ASSY.
(INCLUDES ITEM 23)
6 LL-2989-335 1 SPACER
7 LL-2989-336 1 BEARING CUP, ROLLER
8 LL-2989-337 1 BEARING CONE, ROLLER
9 AXD0114 1 THRUST WASHER, BEARING (Pettibone: LL-2989-156)
10 AXD0113 1 OIL SEAL (Pettibone: LL-2989-155)
11 AXD0112 1 DEFLECTOR, SEAL (Pettibone: LL-2989-141)
12 LL-2989-341 1 END YOKE (SEE ITEM 148)
13 AXD0010 1 WASHER, PINION NUT (Pettibone: LL-2989-140)
14 AXD0109 1 NUT, PINION (Pettibone: LL-2989-139)
15 LL-2989-480 1 DIFFERENTIAL STANDARD CASE
(SEE ITEM 147)
16 AXD0147 2 THRUST WASHER (Pettibone: LL-2989-142)
17 AXD0146 2 DIFFERENTIAL GEAR (Pettibone: LL-2989-145)
18 LL-2989-344 2 THRUST WASHER
19 LL-2989-343 2 PINION, DIFFERENTIAL
(SEE ITEM 149)
20 LL-2989-342 1 SHAFT, DIFFERENTIAL STD. & T/L
21 LL-2989-346 1 PIN, ROLL
22 LL-2989-347 2 BEARING CONE, ROLLER
23 LL-2989-486 1 SPIRAL BEVEL GEAR & PINION
(INCLUDED IN ITEM 5)
24 AXD0150 12 DRIVE GEAR SCREW (Pettibone: LL-2898-152)
25 LL-2989-348 2 BEARING CUP, ROLLER
26 LL-2989-349 2 DIFFERENTIAL BEARING CAP
(INCLUDED IN ITEM 1)
27 LL-2989-352 4 HEX BOLT
28 LL-2989-351 2 ADJUSTING RING
29 AXD0132 2 ADJUSTING RING CLIP (Pettibone: LL-2989-90)
30 AXD0133 2 FLAT WASHER (Pettibone: LL-2989-87)
31 AXD0134 2 HEX BOLT (Pettibone: LL-2989-180 OR -353)
32 LL-2989-350 1 CARRIER COVER
33 LL-2989-536 14 FLAT WASHER
34 LL-2989-531 14 HEX BOLT
35 AXD0154 1 PLUG, PIPE, INTERNAL DRIVE (Pettibone: LL-2989-171)
36 AXD0154 1 PLUG, PIPE, INTERNAL DRIVE (Pettibone: LL-2989-171)
37 LL-2989-358 24 SPRING, COMPRESSION
38 LL-2989-525 2 GLIDE RING, INNER

TL8042 Rev. 07/00-5 51 CALL 1-800-33-ARDCO

TL-644025, ASSEMBLY, AXLE, DANA SPICER (NLP01527)

TL8042 Rev. 07/00-5 52 CALL 1-800-33-ARDCO

TL-644025 ASSY., AXLE, DANA SPICER (NLP01527) Page 2 of 5

Item Part No. Qty. Description Serial No./Date of Change

39 LL-2989-526 2 O-RING, INNER

40 LL-2989-501 2 PISTON, PARK
41 LL-2989-563 2 O-RING, OUTER
42 LL-2989-527 2 GLIDE RING, OUTER
43 LL-2989-365 2 YOKE, CENTER
(SEE ITEMS 156 & 158)
44 LL-2989-355 4 CROSS U-JOINT (SEE ITEM 155)
45 LL-2898-356 16 SEAL ASSEMBLY
46 LL-2989-366 16 BEARING RACE ASSEMBLY, U-JOINT
47 LL-2989-354 12 SNAP RING
48 LL-2989-548 1 SHAFT, INNER YOKE, LEFT SIDE
(SEE ITEM 152)
48A LL-2989-549 1 SHAFT, INNER YOKE, RIGHT SIDE
(SEE ITEM 157)
49 LL-2989-483 2 AXLE HOUSING
49A LL-2989-520 2 BUSHING, BRONZE
50 LL-2989-481 2 RETAINER, BEARING RING
51 LL-2989-560 2 BEARING, BALL, SINGLE ROW
51A LL-2989-490 2 TUBE, OIL BAFFLE
52 LL-2989-517 2 BEARING, BALL, SINGLE ROW
53 LL-2989-524 2 O-RING
54 LL-2989-488 2 RETAINER, AXLE SHAFT (SEE ITEM 153)
55 LL-2989-521 2 SEAL, OIL
56 LL-2989-534 4 SCREW, SET Item number correct 7/14/00
57 LL-2989-528 2 GLIDE RING, OUTER
58 LL-2989-529 2 O-RING, OUTER
59 LL-2989-502 2 PISTON, SERVICE
60 LL-2989-374 2 O-RING, INNER
61 LL-2989-512 10 PLATE, LINING STOP
62 LL-2989-513 8 FRICTION DISC ASSEMBLY
63 LL-2989-536 36 WASHER, FLAT
64 LL-2989-532 36 BOLT, HEX
65 AXD0054 4 SEAT, INSERT (Pettibone: LL-2989-65)
66 AXD0264 4 SCREW, BLEEDER (Pettibone: LL-2989-211)
67 AXD0265 4 FITTING, HYDRAULIC BRAKE (Pettibone: LL-2989-201)
68 LL-2989-522 2 SEAL, OIL
69 LL-2989-539 2 RING, SNAP
70 LL-2989-553 2 YOKE, END (SEE ITEM 154)
71 LL-2989-387 2 SEAL, OIL
72 LL-2989-523 2 SEAL, OIL
73 LL-2989-518 2 BUSHING, SPINDLE
74 LL-2989-535 2 SCREW, SET
75 LL-2989-555 2 NUT, HEX
76 LL-2989-530 4 O-RING

TL8042 Rev. 07/00-5 53 CALL 1-800-33-ARDCO

TL-644025, ASSEMBLY, AXLE, DANA SPICER (NLP01527)

TL8042 Rev. 07/00-5 54 CALL 1-800-33-ARDCO

TL-644025 ASSY., AXLE, DANA SPICER (NLP01527) Page 3 of 5

Item Part No. Qty. Description Serial No./Date of Change

77 LL-2989-519 1 BUSHING, SYNTHETIC

78 AXD0083 4 FITTING, GREASE (Pettibone: LL-2989-161)
79 AXD0084 16 BOLT, HEX (Pettibone: LL-2989-83)
80 AXD0085 16 WASHER, FLAT (Pettibone: LL-2989-88)
81 LL-2989-562 4 CAP, KING PIN
82 LL-2989-561 AR SHIM, KING PIN
83 LL-2989-506 1 STEERING KNUCKLE, RIGHT SIDE
(SEE ITEM 159)
84 LL-2989-505 1 STEERING KNUCKLE, LEFT HAND
(SEE ITEM 160)
85 AXD0092 4 RETAINER, GREASE (Pettibone: LL-2989-53)
86 BEB0187 4 BEARING CUP (Pettibone: LL-2989-176)
87 AXD0090 4 BEARING CONE (Pettibone: LL-2989-177)
88 LL-2989-44 4 SEAL, GREASE
89 LL-2989-395 2 SEAL, OIL
90 AXD0048 2 BEARING CONE, ROLLER, INNER (Pettibone: LL-2989-74)
91 AXD0047 2 BEARING CUP, ROLLER, INNER (Pettibone: LL-2989-395)
92 LL-2989-397 20 BOLT, WHEEL
93 LL-2989-543 2 HUB, WHEEL
94 AXR0009 20 NUT, WHEEL (Pettibone: LL-2989-398)
95 LL-2989-515 2 BEARING CUP, ROLLER, OUTER
96 LL-2989-516 2 BEARING CONE, ROLLER, OUTER
97 LL-2989-415 2 RING, SNAP
98 LL-2989-544 2 HUB, PLANETARY
99 LL-2989-411 1 PLANETARY RING GEAR
(SEE ITEM 161)
100A LL-2989-491 AR SHIM, .003
100B LL-2989-492 AR SHIM, .002
100C LL-2989-493 AR SHIM, .005
100D LL-2989-494 AR SHIM, .010
100E LL-2989-495 AR SHIM, .020
100F LL-2989-496 AR SHIM, .030
101 LL-2989-540 2 PLATE, RETAINING
102 LL-2989-533 12 BOLT, HEX
103 LL-2989-550 2 GEAR, INPUT
104 LL-2989-423 6 GEAR, PLANETARY
105 LL-2989-431 6 RING, SNAP
106 LL-2989-429 6 SHAFT, PLANETARY GEAR
107 LL-2989-427 12 WASHER, DRIVE FLANGE
108 LL-2989-424 432 BEARING, NEEDLE
109 LL-2989-433 6 WASHER, THRUST
110 LL-2989-547 2 DRIVE FLANGE, PLANETARY
(SEE ITEM 162)
111 LL-2989-412 4 SCREW, SOCKET HEAD

TL8042 Rev. 07/00-5 55 CALL 1-800-33-ARDCO

TL-644025, ASSEMBLY, AXLE, DANA SPICER (NLP01527)

TL8042 Rev. 07/00-5 56 CALL 1-800-33-ARDCO

TL-644025 ASSY., AXLE, DANA SPICER (NLP01527) Page 4 of 5

Item Part No. Qty. Description Serial No./Date of Change

112 AXD0154 2 PLUG, PIPE (Pettibone: LL-2989-171)

113 LL-2989-443 2 SEAL, GREASE
114 LL-2989-489 2 THRUST WAHSER, BEARING
115 LL-2989-439 2 BUSHING, SPINDLE
116 LL-2989-441 2 O-RING
117 LL-2989-445 4 PIN, LOCATING
118 LL-2989-509 1 BEAM, TRUNNION, REAR
(SEE ITEM 166)
119 LL-2989-508 1 BEAM, TRUNNION, FRONT
(SEE ITEM 165)
120 LL-2989-161 2 FITTING, GREASE
121 LL-2989-130 1 VENT
122 LL-2989-420 1 ASSEMBLY, STEERING CYLINDER
123 AXD0085 3 WASHER, FLAT (Pettibone: LL-2989-88)
124 AXD0084 3 BOLT, HEX (Pettibone: LL-2989-83)
125 LL-2989-421 2 ASSEMBLY, SOCKET
126 LL-2989-426 2 WIRE, RETAINING, LARGE
127 LL-2989-425 2 BOOT
128 LL-2989-432 2 WIRE, RETAINING, SMALL
129 LL-2989-428 2 NUT, JAM
130 LL-2989-538 2 PIN, CLEVIS
131 LL-2989-507 2 ARM, STEERING
132 LL-2989-537 4 WASHER, FLAT
133 LL-2989-541 2 RING, SNAP
134 LL-2989-472 1 WIPER (SEE ITEM 167)
135 LL-2989-473 2 U-CUP (SEE ITEM 167)
136 LL-2989-474 1 RING, WEAR (SEE ITEM 153)
137 LL-2989-469 1 ASSEMBLY, CASE
138 LL-2989-475 1 RING, BACKUP (SEE ITEM 167)
139 LL-2989-476 1 O-RING (SEE ITEM 167)
140 LL-2989-468 1 WIRE, RETAINER
141 LL-2989-471 1 CAPSCREW
142 LL-2989-477 1 RING, WEAR (SEE ITEM 167)
143 LL-2989-478 1 SEAL, PISTON (SEE ITEM 167)
144 LL-2989-479 1 EXPANDER (SEE ITEM 167)
145 LL-2989-470 1 ASSEMBLY, PISTON SHAFT
146 LL-2989-467 1 HEAD, CYLINDER
147 LL-2989-558 1 ASSEMBLY, CASE
(INCLUDES ITEMS 15-21)
148 LL-2989-551 1 ASSEMBLY, END YOKE
(INCLUDES ITEMS 11, 12, 13)
149 LL-2989-556 1 KIT, SIDE GEAR & PINION GEAR
(INCLUDES ITEMS 17 & 19)

TL8042 Rev. 07/00-5 57 CALL 1-800-33-ARDCO

TL-644025, ASSEMBLY, AXLE, DANA SPICER (NLP01527)

TL8042 Rev. 07/00-5 58 CALL 1-800-33-ARDCO

TL-644025 ASSY., AXLE, DANA SPICER (NLP01527) Page 5 of 5

Item Part No. Qty. Description Serial No./Date of Change

150 LL-2989-557 1 KIT, DIFFERENTIAL CASE, INNER

(INCLUDES ITEMS 16 THRU 20)
151 LL-2989-484 1 HOUSING, AXLE
(INCLUDES ITEM 49A)
152 LL-2989-499 1 ASSEMBLY, YOKE SHAFT
INCLUDES ITEMS 48, 50 THRU 55,
LEFT SIDE SEE ITEM 156)
153 LL-2989-487 2 ASSEMBLY, RETAINING BEARING
(INCLUDES ITEMS 50 THRU 55)
154 LL-2989-552 2 ASSEMBLY, END YOKE
(INCLUDES ITEMS 69 THRU 72)
155 LL-2989-559 4 ASSEMBLY, CROSS, U-JOINT
(INCLUDES ITEMS 44 & 45)
156 LL-2989-497 2 ASSEMBLY, SHAFT & JOINT, LEFT
(INCLUDES ITEMS 44 & 45)
157 LL-2989-500 1 ASSEMBLY, YOKE SHAFT
(INCLUDES ITEM 48A, 50 THRU 55)
158 LL-2989-498 1 ASSEMBLY, SHAFT & JOINT, RIGHT
(INCLUDES ITEMS 43 THRU 47,
48A, 50 THRU 55, 68 THRU 72)
159 LL-2989-504 1 ASSEMBLY, KNUCKLE, RIGHT SIDE
(INCLUDES ITEMS 72 THRU 75, 77, 83)
160 LL-2989-503 1 ASSEMBLY, KNUCKLE, LEFT SIDE
(INCLUDES ITEMS 72 THRU 75, 77, 84)
161 LL-2989-514 2 ASSEMBLY, RING GEAR
(INCLUDES ITEMS 97 THRU 99)
162 LL-2989-546 2 ASSEMBLY, PLANETARY GEAR
(INCLUDES ITEMS 104 THRU 110)
163 LL-2989-542 2 ASSEMBLY, HUB
(INCLUDES ITEMS 89 THRU 93, 95)
164 LL-2989-554 2 ASSEMBLY, WHEEL END
(INCLUDES ITEMS 96, 100A THRU
100F, 101, 103, 111, 124, 160 THRU 162)
165 LL-2989-510 1 ASSEMBLY, FRONT TRUNNION
(INCLUDES ITEMS 115 THRU 117, 120)
166 LL-2989-511 1 ASSEMBLY, REAR TRUNNION
(INCLUDES ITEMS 115 THRU 117, 120)
167 LL-2989-545 1 KIT, STEERING CYLINDER SEAL
(INCLUDES 134 THRU 136, 138, 139,
142 THRU 144)
168 LL-2989-482 1 ASSEMBLY, CARRIER
(INCLUDES ITEMS 1 THRU 36)

TL8042 Rev. 07/00-5 59 CALL 1-800-33-ARDCO

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TL8042 Rev. 07/00-5 60 CALL 1-800-33-ARDCO

Item Part No. Qty. Description Serial No./Date of Change

DECAL GROUP

TL8042 Rev. 07/00-5 61 CALL 1-800-33-ARDCO

TL-241, KIT, DECAL (APP00838)

2 3

7 8
5

9
6
13

14 15

TL8042 Rev. 07/00-5 62 CALL 1-800-33-ARDCO

TL-241 KIT, DECAL (APP00838) Page 1 of 4

Item Part No. Qty. Description Serial No./Date of Change

2 APP00454 1 DECAL, “STEERING SELECTOR”

3 APP00457 1 DECAL, “PARKING BRAKE”
5 APP00459 1 DECAL, “OWNER’S / OPERATOR’S MANUAL”
6 LL-7406 1 DECAL, "TRANSMISSION SELECT"
7 DEC00011 1 DECAL, “LOW BRAKE PRESSURE”
8 DEC00012 1 DECAL, “PARKING BRAKE” (LIGHT)
9 DEC00010 1 DECAL, “FASTEN SEAT BELT”
13 1 DECAL, “BOOM ANGLE INDICATOR”
14 LPXL6012-02 1 DECAL, “JOYSTICK”, BOOM
15 LPXL6012-01 1 DECAL, “JOYSTICK”, FORK

TL8042 Rev. 07/00-5 63 CALL 1-800-33-ARDCO

TL-241, DECAL KIT (APP00838)

cm
210 205 200 195 190 185 180 40 35 30 25 20 15 10 5 cm

16
21

18
24
22

20
23
27

25
28

TL8042 Rev. 07/00-5 64 CALL 1-800-33-ARDCO

TL-241 KIT, DECAL (APP00838) Page 2 of 4

Item Part No. Qty. Description Serial No./Date of Change

16 LPP00078 2 DECAL, “MADE IN AMERICA”

17 LPP29227 1 DECAL, “FRAME TRAVEL LOCATION”
18 LPP19071 1 DECAL, “LARGE ARROW”
20 1 DECAL, “BRAKE PRESSURE WARNING”
21 LL-6453 1 DECAL” WELDING & MODIFICATION HAZARD”
22 LL-6454 1 DECAL, “HYDRAULIC OIL ONLY”
23 LL-6455 1 DECAL, “DIESEL FUEL ONLY”
24 LL-6456 1 DECAL, “COMBUSTIBLE & FLAMMABLE FLUIDS”
25 LL-6463 1 DECAL, “MACHINE ROLL AWAY”
26 LL-6457 1 DECAL, “PRE-START MAINTENANCE CHECKLIST”
27 LL-6458 1 DECAL, “SAFE OPERATION CHECKLIST”
28 LL-6465 1 DECAL, “ELECTROCUTION HAZARD”
29 LL-6466 1 DECAL, “EXPLOSION HAZARD”

TL8042 Rev. 07/00-5 65 CALL 1-800-33-ARDCO

TL-241, DECAL KIT (APP00838)

30
31 32

34 38

41 43

36 44

42 37

TL8042 Rev. 07/00-5 66 CALL 1-800-33-ARDCO

TL-241 KIT, DECAL (APP00838) Page 3 of 4

Item Part No. Qty. Description Serial No./Date of Change

30 LL-6467 1 DECAL, “HOT & PRESSURIZED FLUID”

31 LL-6472 1 DECAL, “PERSONAL INJURY HAZARDS”
32 LL-6489 1 DECAL, “FALLING BOOM OR LOAD”
N/S LL-6464 1 DANGER, FALLING BOOM OR LOAD 12” X 12”
33 LL-6482 2 DECAL, “NO RIDING”
34 LL-6474 1 DECAL, “BACKWARD TIP-OVER HAZARD”
35 LL-6490 1 DECAL, “CARRYING PERSONNEL”
36 LL-6469 2 DECAL, “MOVING BELTS & SPINNING BLADES”
37 LL-6477 1 DECAL, “NO STEP”
38 LL-6492 1 DECAL, “CARBON MONOXIDE”
40 LL-6480 4 DECAL, “PINCH POINT”
41 LL-6493 1 DECAL, “INADEQUATE BRAKING ABILITY”
42 LL-6471 1 DECAL, “HOT EXHAUST PIPE”
43 LL-6468 2 DECAL, “NO RIDING”
44 LL-6494 1 DECAL, “HIGH PRESSURE HYDRAULIC FLUID”

TL8042 Rev. 07/00-5 67 CALL 1-800-33-ARDCO

TL-241, DECAL KIT (APP00838)

45 48,
49

TL8042 Rev. 07/00-5 68 CALL 1-800-33-ARDCO

TL-241 KIT, DECAL (APP00838) Page 4 of 4

Item Part No. Qty. Description Serial No./Date of Change

45 DEC0046 1 DECAL, “MACHINE TIPOVER”

46 5 DECAL, “TRAVERSE LIFT”
47 DEC0051 1 DECAL, “LIFT CAPACITY” (TL8042)
48 1 DECAL, “8042” LEFT
49 1 DECAL, “8042” RIGHT
50 LPP29227 1 DECAL, “BOOM EXT. INDICATOR” (4 PC/SET)

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Item Part No. Qty. Description Serial No./Date of Change

DRIVELINE GROUP

TL8042 Rev. 07/00-5 71 CALL 1-800-33-ARDCO

TL-197, DRIVELINE ASSEMBLY

TL8042 Rev. 07/00-5 72 CALL 1-800-33-ARDCO

TL-197 DRIVELINE ASSEMBLY Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 APP00862 4 TIRE, 13.00 X 24 - 12 PLY

2 APP00314 4 WHEEL, 9 X 24
3 LPP00248 1 AXLE, FRONT
4 LPP00249 1 AXLE, REAR
5 LPAF18435B 1 BRACKET, FRAME LEVEL MOUNTING
6 LPAD19500B 1 ASSEMBLY, DRIVESHAFT, FRONT
7 DSM0009 2 U-JOINT
8 LPAD19500B 1 WELDMENT, DRIVESHAFT, FRONT
9 DSM0115 1 YOKE, SLIP
10 LPAD18458B 1 ASSEMBLY, DRIVESHAFT, REAR
11 DSM0009 1 U-JOINT
12 LPAD18458B 1 WELDMENT, DRIVEHAFT, REAR
13 DSM0115 1 YOKE, SLIP

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Item Part No. Qty. Description Serial No./Date of Change

ENGINE GROUP

TL8042 Rev. 07/00-5 75 CALL 1-800-33-ARDCO

TL-242, AIR INTAKE ASSEMBLY (CUMMINS ENG.)

TL8042 Rev. 07/00-5 76 CALL 1-800-33-ARDCO

TL-242 AIR INTAKE ASSEMBLY (CUMMINS ENG.) Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 -------- 4 BOLT, HEX, MOUNTING, 5/16-18 UNC X 1” LG

2 -------- 4 LOCKWASHER, 5/16-18
3 MIY0078 2 ELBOW, 90-DEGREE
4 MIW0021 4 CLAMP, 2-9/16” - 3-1/2”
5 ENE0189 1 TUBIN, ALUMINIZED, 3” DIA. X 15” LONG
6 LPP00184 1 CLEANER, AIR
7 FIF0026 2 CLAMP, MOUNTING
8 LPP17136 1 CAP, AIR STACK
9 LPP21485 1 SERVICE INDICATOR
10 FIF0080 1 VALVE, DUST
11 MIY0084 1 HOSE, HUMP
12 ENE0189 1 TUBING, ALUMINIZED, 3” DIA. X 3” LONG
N/S FIF0078 1 ELEMENT, FILTER

TL8042 Rev. 07/00-5 77 CALL 1-800-33-ARDCO

TL-207, ENGINE ACCESSORIES (CUMMINS ENG.)

NO
DRAWING
AVAILABLE

TL8042 Rev. 07/00-5 78 CALL 1-800-33-ARDCO

TL-207 ENGINE ACCESSORIES (CUMMINS ENG.) Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

ENC0105 1 ALTERNATOR
ENC0100 1 FILTER, PRIMARY FUEL
ENC0108 1 FILTER, SECONDARY FUEL
ENC0106 1 STARTER
ENC0109 1 PAN, OIL
ENC0107 1 FILTER, LUBE
ENC0030 1 BELT, FAN
ENC0232 1 PUMP, FUEL INJECTION
ENC0110 1 FLYWHEEL
ENC0075 1 FAN
ENC0016 1 SPACER, FAN

APP00309 ENGINE, CUMMINS (TURBO)

TL8042 Rev. 07/00-5 79 CALL 1-800-33-ARDCO

TL-245, EXHAUST ASSEMBLY (CUMMINS ENG.)

TL8042 Rev. 07/00-5 80 CALL 1-800-33-ARDCO

TL-245 EXHAUST ASSEMBLY (CUMMINS ENG.) Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 LPAE18713-01 1 WELDMENT, EXHAUST PIPE, FLANGE SECTION

ENC0145 1 FLANGE, EXHAUST (N.S.S. -- included with item #1)
2 LPP00200 1 CONNECTOR, FLEX
3 LPAE19334B 1 WELDMENT, EXHAUST PIPE, FLANGE SECTION
4 EN20951 1 WELDMENT, MUFFLER
5 LPAE17927B 1 TAIL PIPE
6 MIY0028 2 CLAMP, 3” MUFFLER
7 ENC0095 1 CLAMP, EXHAUST FLANGE
8 -------- 4 BOLT, HEX, 3/8 UNC X 3/4 LG.
9 -------- 4 NUT, HEX, 3/8 UNC
10 -------- 4 WASHER, 3/8
11 MIY0001 2 CLAMP, MUFFLER BAND, 3”
12 FIF0026 2 BAND, MOUNTING

TL8042 Rev. 07/00-5 81 CALL 1-800-33-ARDCO

TL-123, RADIATOR ASSEMBLY (CUMMINS ENG.)

TL8042 Rev. 07/00-5 82 CALL 1-800-33-ARDCO

TL-123 RADIATOR ASSEMBLY (CUMMINS ENG.) Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 LPP26312 4 BLOCK, RUBBER

2 LPP17598 1 COOLER, TRANSMISSION
3 APP00486 1 RADIATOR W/SHROUD & FAN GUARD
4 ENR0005 1 HOSE, UPPER RADIATOR
5 ENC0075 1 BLADE, FAN
6 ENC0016 1 SPACER, FAN
7 ENG0091 1 HOSE, LOWER RADIATOR

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TL8042 Rev. 07/00-5 84 CALL 1-800-33-ARDCO

Item Part No. Qty. Description Serial No./Date of Change

FRAME GROUP

TL8042 Rev. 07/00-5 85 CALL 1-800-33-ARDCO

TL-202, CARRIAGE ASSEMBLY

TL8042 Rev. 07/00-5 86 CALL 1-800-33-ARDCO

TL-202 CARRIAGE ASSEMBLY Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 LPAC19300D 1 WELDMENT, CARRIAGE

2 LPP30076 2 BUSHING, BOOM PIVOT
3 LPAP18235B 1 PIN, MAIN PIVOT, OUTER BOOM
4 LPAS17989-01 AR SPACER, 1/4, OUTER BOOM, MT PIVOT
5 LPAS17989-02 AR SPACER, 14 GA., OUTER BOOM, MT PIVOT
6 LPAS17989-03 AR SPACER, 18 GA., OUTER BOOM, MT PIVOT
7 APP00279 1 CYLINDER, SLAVE
8 LPAP18332B 1 PIN, SLAVE CYLINDER, BASE END
9 BEM0022 3 BEARING, CAM ROLLER
10 HWZ0129 3 NUT, NYLOCK, 1-1/8-20, GRADE 8
11 LPAP17407B 2 PIN, CARRIAGE ROLLER
12 LPAP18391B 2 PIN, REAR CARRIAGE ROLLER
13 LPAC17432BP 4 ROLLER, CARRIAGE BOOM
14 LPP26493 4 BUSHING, ROLLER
15 LPAS17329-01 AR SPACER, .125 THK, INSIDE ROLLER, MAST(was LPAS17305-01) 5-1-97
16 LPAS17329-02 AR SPACER, 14 GA., INSIDE ROLLER, MAST (was LPAS17305-02) 5-1-97
17 LPAS17329-03 AR SPACER, 18 GA. INSIDE ROLLER, MAST (was LPAS17305-03) 5-1-97

18 LPAC19316-001B
4 TUBE, 3/4” DIAMETER
-------- 8 NUT, 12 FT. TO 12 ML
or
18 LPAC19316-002B
4 TUBE, 1/2” DIAMETER
-------- 8 NUT, 8 FT. TO 8 ML

19 LPAP17555B 1 PIN, SLAVE CYLINDER, ROD END added to BOM 5-1-97

20 HWZ0045 4 NUT, 1-1/2” - 12 G-8 JAM added to BOM 5-1-97
21 LPAF18725B 4 CLIP, FOR JAM NUT added to BOM 5-1-97
22 LPAP18377B 1 PIN, HOIST CYLINDER added to BOM 5-1-97
23 LPP00171 2 NUT, 2” NYLOCK
24 LL-4397-1 2 Wearpad

TL8042 Rev. 07/00-5 87 CALL 1-800-33-ARDCO

TL-249, BOOM ASSEMBLY 8042 (AL-11872)

TL8042 Rev. 07/00-5 88 CALL 1-800-33-ARDCO

TL-249 BOOM ASSEMBLY 8042 (AL-11872) Page 1 of 2

Item Part No. Qty. Description Serial No./Date of Change

1 NLP01285 1 LARGE BOOM WELDMENT

2 NLP01286 1 MIDDLE BOOM WELDMENT
3 NLP01287 1 SMALL BOOM WELDMENT
4 NLP00616 4 KEEPER
5 NLP01299 1 BOOM EXTENSION CYLINDER
6 NLP01241 1 SHEAVE, EXTENSION CHAIN
7 NLP00612 2 SHEAVE, HOSE
8 NLP01239 1 SHEAVE, RETRACTION CHAIN
9 NLP01296 2 BOOM PIVOT PINS
10 NLP01237 1 PIN, EXTENSION SHEAVE
11 NLP00260 1 PIN, RETRACTION SHEAVE
12 NLP01234 1 PIN, EXTENSION CYLINDER
13 NLP01236 2 PIN, EXTENSION CHAIN
14 NLP01096 2 PIN, RETRACTION CHAIN
15 NLP00259 1 ANCHOR, EXTENSION CHAIN
16 NLP01230 1 ANCHOR, RETRACTION CHAIN
17 NLP00503 1 SPRING, EXTENSION CHAIN Use LL-3414-26
18 NLP00501 1 SPRING, RETRACTION CHAIN
19 -------- 1 FLATWASHER, HARDENED, 1-1/4”
20 -------- 1 FLATWASHER, HARDENED, 1”
21 -------- 1 NUT, UNF NYLOCK, 1-1/4” - 14
22 -------- 1 NUT, UNF NYLOCK, 1” - 12
23 NLP01231 2 SPACER
24 NLP01315 189” CHAIN, 1-1/4” PITCH 4 X 6
25 NLP00588 173” CHAIN, 1” PITCH 4 X 6
26 -------- 4 BOOM SPACER BLOCK
27 NLP00258 1 MANIFOLD BLOCK, STANDARD
27 NLP01229 1 MANIFOLD BLOCK, EXTRA CIRCUIT
28 NLP00556 1 RACE, INNER BEARING
29 NLP00555 1 SHEAVE BEARING
30 NLP01228 2 BEARING SPACER
31 NLP00790 1 BRONZE BUSHING
32 NLP00615 4 WEARPAD, BRASS 11/16” X 2-1/2” X 6”
33 NLP00655 1 WEARPAD, BRASS, 11/16” X 2-1/2” X 12”
34 NLP00659 1 WEARPAD, BRASS 11/16” X 2-1/2” X 9-1/2”
35 NLP00614 10 WEARPAD, NYLATRON 5/8” X 2-1/2” X 6”
36 NLP00664 1 WEARPAD, NYLATRON 5/8” X 2” X 9-1/2”
37 -------- 9 GREASE FITTING, 1/8” NPT STR
38 NLP01233 2 GREASE TUBE ASSEMBLY
39 NLP01217 2 SPACER, 10 GA
40 NLP01218 2 SPACER, 14 GA
41 NLP00728 AR SPACER BLOCK SHIM
42 NLP00729 AR SPACER BLOCK SHIM
43 NLP00730 AR SPACER BLOCK SHIM

TL8042 Rev. 07/00-5 89 CALL 1-800-33-ARDCO

TL-249, BOOM ASSEMBLY 8042 (AL-11872)

TL8042 Rev. 07/00-5 90 CALL 1-800-33-ARDCO

TL-249 BOOM ASSEMBLY 8042 (AL-11872) Page 2 of 2

Item Part No. Qty. Description Serial No./Date of Change

44 -------- 8 3/8” - UNF X 1” HHC

45 -------- 8 3/8” EXTERNAL STAR WASHER
46 -------- 8 COTTER PIN, 1/8” X 1”
47 -------- 4 5/8” - 11 UNC X 3-1/4” HHC
48 -------- 4 5/8” UNF X 2-3/4” HHC
49 -------- 12 5/8” EXTERNAL STAR WASHER
51 -------- 16 1/2” UNC X 1-1/4” HHC
52 -------- 14 1/2” UNC X 7/8” HHC
53 -------- 20 1/2” UNF X 7/8” HHC
54 -------- 33 1/2” UNC HEX NUT
55 -------- 52 1/2” EXTERNAL STAR WASHER
56 -------- 1 3/8” UNC X 3” HHC
57 -------- 1 3/8” UNC X 3” HHC
58 -------- 1 1/2” UNC X 5” HHC
59 NLP01293 1 ROD END LIFT CYLINDER PIN
60 -------- 1 1/2” UNC X 4-1/2” HHC
61 NLP01292 1 PIN, FORK TILT CYLINDER
62 -------- 1 PIN, FORK FRAME PIVOT
63 -------- 2 TUBING ASSEMBLY, 5/8” X 182”, STANDARD
63 -------- 4 TUBING ASSEMBLY, EXTRA CIRCUIT
64 -------- 2 HOSE ASSEMBLY, 1/2” X 175-1/2”, STANDARD
64 -------- 4 HOSE ASSEMBLY, EXTRA CIRCUIT
65 -------- 2 TUBE ASSEMBLY, STANDARD, 5/8” X 194-5/16”
66 -------- 2 TUBE ASSEMBLY, EXTRA CIRCUIT, 1/2” X 194-5/16”
(NONE REQ’D FOR STANDARD)
67 NLP01216 2 #8 NPT - #10 JIC X 90’ FTG
68 -------- 4 #8 NPT - #8 JIC X 90’ FTG EXTRA CIRCUIT
(NONE REQ’D FOR STANDARD)
69 -------- 2 EXTRA CIRCUIT (NONE REQ’D FOR STANDARD)
70 -------- 2 EXTRA CIRCUIT (NONE REQ’D FOR STANDARD)
71 -------- 2 2” - 12 UNF HEX NUT
72 -------- 2 2” LOCKWASHER
73 LPAB19602B 2 Lift Cylinder Uniball Retainer (Not Shown)

TL8042 Rev. 07/00-5 91 CALL 1-800-33-ARDCO

TL-249A, BOOM ASSEMBLY 8042 - DETAIL 1

TL8042 Rev. 07/00-5 92 CALL 1-800-33-ARDCO

TL-249A BOOM ASSEMBLY 8042 - DETAIL 1 Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

48 -------- 4 5/8” UNF X 2-3/4” HHC

49 -------- 12 5/8” EXTERNAL STAR WASHER
65 -------- 2 TUBE ASSEMBLY, STANDARD, 5/8” X 194 15/16”
66 -------- TUBE ASSEMBLY, EXTRA CIRCUIT, 1/2” X 194 15/16”
67 NLP01216 2 #8 NPT - #10 JIC X 90” FTG
68 HF40415 #8 NPT - #8 JIC X 90” FTG

TL8042 Rev. 07/00-5 93 CALL 1-800-33-ARDCO

TL-249B, BOOM ASSEMBLY 8042 - DETAIL 2

TL8042 Rev. 07/00-5 94 CALL 1-800-33-ARDCO

TL-249B BOOM ASSEMBLY 8042 - DETAIL 2 Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

6 NLP01241 1 SHEAVE, EXTENSION CHAIN

10 NLP01237 1 PIN, EXTENSION SHEAVE
13 NLP01236 2 PIN, EXTENSION CHAIN
14 NLP01096 2 PIN, RETRACTION CHAIN
15 NLP00259 1 ANCHOR, EXTENSION CHAIN
16 NLP01230 1 ANCHOR, RETRACTION CHAIN
17 NLP00503 1 SPRING, EXTENSION CHAIN USE LL-3414-26
20 -------- 1 FLATWASHER, HARDENED, 1”
21 -------- 1 NUT, UNF NYLOCK, 1-1/4” - 14
22 -------- 1 NUT, UNF NYLOCK, 1” - 12
26 -------- 4 BOOM SPACER BLOCK
27 NLP00258 1 MANIFOLD BLOCK, STANDARD
27 NLP01229 1 MANIFOLD BLOCK, EXTRA CIRCUIT
33 NLP00655 1 WEARPAD, BRASS, 11/16” X 2-12” X 12”
34 NLP00659 1 WEARPAD, BRASS, 11/16” X 2-1/2” X 9-1/2”
37 -------- 9 GREASE FITTING, 1/8” NPT STR
46 -------- 8 COTTER PIN, 1/8” X 1”
48 -------- 4 5/8” UNF X 2-3/4” HHC
49 -------- 12 5/8” EXTERNAL STAR WASHER
53 -------- 20 1/2” UNF X 7/8” HHC
54 -------- 33 1/2” UNC HEX NUT
55 -------- 52 1/2” EXTERNAL STAR WASHER
58 -------- 1 1/2 UNC X 5” HHC
61 NLP01292 1 PIN, FORK TILT CYLINDER
62 LPXL8006-009
1 PIN, FORK FRAME PIVOT
65 -------- 2 TUBE ASSEMBLY, STANDARD, 5/8” X 194-5/16
66 -------- 2 TUBE ASSEMBLY, EXTRA CIRCUIT, 1/2” X 194-5/16”
(NONE REQ’D FOR STANDARD)

TL8042 Rev. 07/00-5 95 CALL 1-800-33-ARDCO

TL-249C, BOOM ASSEMBLY 8042 - DETAIL 3

TL8042 Rev. 07/00-5 96 CALL 1-800-33-ARDCO

TL-249C BOOM ASSEMBLY 8042 - DETAIL 3 Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

6 NLP01241 1 SHEAVE, EXTENSION CHAIN

10 NLP01237 1 PIN, EXTENSION SHEAVE
26 -------- 4 BOOM SPACER BLOCK
33 NLP00655 1 WEARPAD, BRASS, 11/16” X 2-1/2” X 12”
34 NLP00659 1 WEARPAD, BRASS 11/16” X 2-1/2” X 9-1/2”
35 NLP00614 10 WEARPAD, NYLATRON, 5/8” X 2-1/2” X 6”
37 -------- 9 GREASE FITTING, 1/8” NPT STR
39 NLP01217 2 SPACER, 10 GA
40 NLP01218 2 SPACER, 14 GA
41 NLP00728 AR SPACER BLOCK SHIM
42 NLP00729 AR SPACER BLOCK SHIM
43 NLP00730 AR SPACER BLOCK SHIM
53 -------- 20 1/2” UNF X 7/8” HHC
55 -------- 52 1/2” EXTERNAL STAR WASHER

TL8042 Rev. 07/00-5 97 CALL 1-800-33-ARDCO

TL-249D, BOOM ASSEMBLY 8042 - DETAIL 4

TL8042 Rev. 07/00-5 98 CALL 1-800-33-ARDCO

TL-249D BOOM ASSEMBLY 8042 - DETAIL 4 Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 NLP01285 1 LARGE BOOM WELDMENT

2 NLP01286 1 MIDDLE BOOM WELDMENT
3 NLP01287 1 SMALL BOOM WELDMENT
7 NLP00612 2 SHEAVE, HOSE
8 NLP01239 1 SHEAVE, RETRACTION CHAIN
9 NLP01312 2 BOOM PIVOT PINS
11 NLP00260 1 PIN, RETRACTION SHEAVE
23 NLP01231 2 SPACER
24 NLP01315 189” CHAIN, 1-1/4” PITCH 4 X 6
28 NLP00556 1 RACE, INNER BEARING
29 NLP00555 1 SHEAVE BEARING
30 NLP01228 2 BEARING SPACER
32 NLP00615 4 WEARPAD, BRASS, 11/16” X 2-1/2” X 6”
35 NLP00614 10 WEARPAD, NYLATRON 5/8” X 2-1/2” X 6”
36 NLP00664 1 WEARPAD, NYLATRON 5/8” X 2” X 9-1/2”
37 -------- 9 GREASE FITTING, 1/8” NPT STR
45 -------- 8 3/8” EXTERNAL STAR WASHER
52 -------- 14 1/2” UNC X 7/8” HHC
55 -------- 52 1/2” EXTERNAL STAR WASHER
56 -------- 1 3/8” UNC X 3” HHC
57 -------- 1 3/8” UNC X 3” HHC
64 -------- 2 HOSE ASSEMBLY, 1/2” X 175-1/2” X, STANDARD
64 -------- 4 HOSE ASSEMBLY, EXTRA CIRCUIT

TL8042 Rev. 07/00-5 99 CALL 1-800-33-ARDCO

TL-249E, BOOM ASSEMBLY 8042 - DETAIL 5

TL8042 Rev. 07/00-5 100 CALL 1-800-33-ARDCO

TL-249E BOOM ASSEMBLY 8042 - DETAIL 5 Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

4 NLP00616 4 KEEPER
7 NLP00612 2 SHEAVE, HOSE
8 NLP01239 1 SHEAVE, RETRACTIONCHAIN
11 NLP00260 1 PIN, RETRACTION SHEAVE
12 NLP01313 1 PIN, EXTENSION CYLINDER
13 NLP01236 2 PIN, EXTENSIONCHAIN
14 NLP01096 2 PIN, RETRACTIONCHAIN
32 NLP00615 4 WEARPAD, BRASS, 11/16” X 2-1/2” X 6”
35 NLP00614 10 WEARPAD, NYLATRON 5/8” X 2-1/2” X 6”
36 NLP00664 1 WEARPAD, NYLATRON 5/8” X 2” X 9-1/2”
44 -------- 8 3/8” - UNF X 1” HHC
45 -------- 8 3/8” EXTERNAL STAR WASHER
46 -------- 8 COTTER PIN, 1/8” X 1”
47 -------- 4 5/8” - 11 UNC X 3-1/4” HHC
49 -------- 12 5/8” EXTERNAL STAR WASHER
52 -------- 14 1/2” UNC X 7/8” HHC
55 -------- 52 1/2” EXTERNAL STAR WASHER
64 -------- 2 HOSE ASSEMBLY, 1/2” X 175-1/2” X, STANDARD
64 -------- 4 HOSE ASSEMBLY, EXTRA CIRCUIT

TL8042 Rev. 07/00-5 101 CALL 1-800-33-ARDCO

TL-221, FORK ROTATE CARRIAGE ASSEMBLY

TL8042 Rev. 07/00-5 102 CALL 1-800-33-ARDCO

TL-221 FORK ROTATE CARRIAGE ASSEMBLY Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 HF40273 2 ADAPTER, QUICK DISCONNECT

2 HF40279 2 PLUG, DUST
3 HFP0008 2 ADAPTER
4 APP00891 1 HOSE, 60” LONG
5 APP00890 1 HOSE, 58” LONG
6 HFW0162 2 ELBOW, 90-DEG.
7 -------- 1 BOLT, 7/16-14 X 2-3/4” LONG
8 -------- 1 LOCKNUT, 7/16-14
9 LPAS17312-01 1 SPACER, FORK TILT CYLINDER
10 LPP20139 1 CYLINDER, FORK ROTATE
11 -------- 1 BOLT, 1/4-20 X 2” LONG
12 -------- 1 LOCKNUT, 1/4-20
13 LPAP17632B 1 PIN, TOP CYLINDER MOUNT
14 LPXL8011-001D 1 WELDMENT, TILT MOUNT
15 LPXL6002-1 1 WELDMENT, WIDE TILT CARRIAGE
15 LPXL6013D 1 WELDMENT, NARROW TILT CARRIAGE
N/S LPXL6002-005-10
1 BUSHING, CARRIAGE PIVOT (REPLACEABLE)
16 LPAC17578B 1 BOSS, WITH HOLE, FORK CARRRIAGE
17 LPAC17575B 1 ASSEMBLY, SHAFT, WIDE TILT CARRIAGE
17 LPAC17576B 1 ASSEMBLY, SHAFT, NARROW TILT CARRIAGE
18 LPAC17634B 1 WASHER, PIVOT PIN
19 LPP00077 1 NUT, LOCKING, NUT 1-3/4” NF
20 -------- 1 FITTING, GREASE, 1/8” MALE PIPE
21 -------- 1 BOLT, 1/2-13 X 3-1/2” LONG
22 -------- 1 LOCKNUT, 1/2-13
23 LPP19106 1 BUSHING added to BOM 5-1-97

TL8042 Rev. 07/00-5 103 CALL 1-800-33-ARDCO

TL-111, QUICK DISCONNECT

Casting Part No.

LPXL8006-1DC

TL8042 Rev. 07/00-5 104 CALL 1-800-33-ARDCO

TL-111 QUICK DISCONNECT Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

TL8042 Rev. 07/00-5 105 CALL 1-800-33-ARDCO

TL-236, OPERATOR’S COMPARTMENT

TL8042 Rev. 07/00-5 106 CALL 1-800-33-ARDCO

TL-236 OPERATOR’S COMPARTMENT Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 LPP28456 1 BUZZER, EMERGENCY BRAKE

2 LPP28456 1 BUZZER, LOW BRAKE
3 NLP00697 1 VALVE, SELECTOR STEERING
4 NLP01278 1 SHIFTER, TRANSMISSION (was LPP00213) 5-1-97
5 NLP01049 1 INCLINOMETER
6 LPP18141 1 KIT, HORN BUTTON
7 LPP13006 1 HEEL, STEERING W/O HORN
8 LPP23219 1 GAUGE, HOUR METER
9 LPP23221 1 GAUGE, WATER TEMPERATURE
10 LPP27820 1 GAUGE, VOLT METER
11 LPP00214 1 HANDLE, BRAKE LEVER W/SWITCH
N/S BRV0009 1 CABLE, BRAKE added to BOM 5-1-97
N/S EN80130 1 SWITCH, ADJUSTABLE FOR BRAKE HANDLE added to BOM 5-1-97
12 APP00254 1 GAUGE, TRANSMISSION TEMPERATURE
13 LPP23214 1 GAUGE, FUEL
14 LPP23216 1 GAUGE, OIL PRESSURE (used with John Deere engine)
14 APP00261 1 GAUGE, OIL PRESURE (used with Cummins engine)
15 LPAC18519B 1 PANEL, GAUE - PLASTIC
16 LPAD18525B 1 PANEL, DASH ACCESS.
17 LPP00007 1 BRAKE PEDAL VALVE ASSY. (was APP00291) 5-1-97
18 EN20922 1 PEDAL, ACCELERATOR
19 NLP01282 1 SWITCH, IGNITION (was EN80077) 5-1-97
20 LPPAC18521B 1 PANEL BLANK (PLASTIC)
21 LPAC18888C 1 PLATE, MOUNTING, PRIMARY JOYSTICK
22 NLP00580 1 ARMREST
23 LPAM18531B 1 BRACKET, MOUNTING, JOYSTICK ARMREST
24 LPP17742 1 SEAT
25 APP00645 1 BELT, SEAT
26 LPAM18523C 1 FRAME, MOUNTING, SEAT
27 LPP00187 1 CASE, FOR 8-1/2 X 11 OPERATOR’S MANUAL
28 LPP00002 1 TAG, MFG. S/N MODEL CAPACITY
A APP00737 1 VALVE, JOYSTICK CONTROL
B APP00737 1 VALVE, JOYSTICK CONTROL

TL8042 Rev. 07/00-5 107 CALL 1-800-33-ARDCO

TL-198, AXLE BOLT MOUNTING

TL8042 Rev. 07/00-5 108 CALL 1-800-33-ARDCO

TL-198 AXLE BOLT MOUNTING Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 -------- 2 BOLT, HEX, M20 X 2.5 X 140 LG.

2 AXC0089 2 BUSHING, REDUCTION
3 AXC0088 1 SUPPORT, OSCILLATING

NOTE: Item 2 - Reference Parts List TL-100F,

Front Axle Oscillating Support.

Item 3 - Reference Parts List TL-101F,

Rear Axle Oscillating Support.

TL8042 Rev. 07/00-5 109 CALL 1-800-33-ARDCO

TL-179, ENGINE MOUNT ASSEMBLY (Cummins Eng.)

TL8042 Rev. 07/00-5 110 CALL 1-800-33-ARDCO

TL-179 ENGINE MOUNT ASSEMBLY (Cummins Eng.) Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 LPAE18449B-01 2 BAR, FLAT

2 -------- 2 1/2” NC X 1.5” LG BOLT, NUT, F.W. & L.W.
3 LPAE18449B-02 2 BAR, FLAT
4 LAPE18449B-03 1 BAR, FLAT
5 -------- 1 BOLT, HEX, 5/8-11 UNC X 1-1/4” LONG
6 EMG0001 1 MOUNT, ENGINE
7 EMG0005 1 WASHER, ENGINE
8 -------- 1 LOCKNUT, 5/8-11 UNC

TL8042 Rev. 07/00-5 111 CALL 1-800-33-ARDCO

TL-131, TRANSMISSION MOUNT ASSEMBLY

TL8042 Rev. 07/00-5 112 CALL 1-800-33-ARDCO

TL-131 TRANSMISSION MOUNT ASSEMBLY Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 LPAF18420B 1 MOUNT, TRANSMISSION, LEFT SIDE

2 LPAT18416B 1 MOUNT, TRANWMISSION RIGHT SIDE
3 -------- 2 BOLT/NUT, 3/4” NC X 3-1/2” LONG
4 EMG0002 2 MOUNT, RUBBER
5 EMG0003 2 WASHER, TAIL, TRANSMISSION
6 -------- 5 BOLT & LOCKWASHER, HEX, M12-1.75” X 1.5” LONG

TL8042 Rev. 07/00-5 113 CALL 1-800-33-ARDCO

THIS PAGE
INTENTIONALLY
LEFT BLANK

TL8042 Rev. 07/00-5 114 CALL 1-800-33-ARDCO

Item Part No. Qty. Description Serial No./Date of Change

HYDRAULIC CYLINDER GROUP

TL8042 Rev. 07/00-5 115 CALL 1-800-33-ARDCO

TL-250, BOOM TILT CYLINDER
(Ref. AL-10388-2 and NLP01289)

TL8042 Rev. 07/00-5 116 CALL 1-800-33-ARDCO

TL-250 BOOM TILT CYLINDER Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

TL8042 Rev. 07/00-5 117 CALL 1-800-33-ARDCO

TL-051, CYLINDER, FRAME LEVELING (LPP27552)

TL8042 Rev. 07/00-5 118 CALL 1-800-33-ARDCO

TL-051 CYLINDER, FRAME LEVELING (LPP27552) Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

TL8042 Rev. 07/00-5 119 CALL 1-800-33-ARDCO

TL-251, BOOM LIFT CYLINDER NLP01290 (AL-10386-4)

TL8042 Rev. 07/00-5 120 CALL 1-800-33-ARDCO

TL-251 BOOM LIFT CYLINDER Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

Lift Cylinder Assembly NLP01290 (AL-10386-4)

TL8042 Rev. 07/00-5 121 CALL 1-800-33-ARDCO

TL-252, BOOM EXTEND CYLINDER

TL8042 Rev. 07/00-5 122 CALL 1-800-33-ARDCO

TL-252 BOOM EXTEND CYLINDER Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 -------- 1 CYLINDER WELDMENT

2 -------- 1 GLAND CAP
3 NL00146 1 PISTON
4 NL00302 1 NYLOCK NUT, 2-12 UN 3-B
5 NLP00537 1 O-RING, 1/8” X 2” X 2-1/4”
6 NLP00570 1 POLYHONE SEAL
7 NLP00573 1 WEAR RING 5” O.D. .120/.125TH X 3/4”
8 NLP00568 1 WEAR RING - ROD, 1/8” X 1-1/2” X 3”
9 NLP00522 1 O-RING, 1/4” X 4-1/2” X 5”
10 NLP00524 1 BACKUP RING, 1/8” X 4-1/2” X 5”
11 NLP00521 1 BACKUP RING 1/4” SQ. X 3” I.D.
12 NLP00533 1 ROD WIPER 3” TYPE “D”
13 NLP00534 1 SEAL LOADED LIP
14 -------- 1 ROD WELDMENT
15 -------- 4 5/8” UNC X 2” LG HHC
16 -------- 1 STOP TUBE
17 NLP00413 1 OVER CENTER VALVE
18 NLP00531 AR O-RING
19 -------- 2 PROTECTIVE PLUGS
N/S NLP01257 1 SEAL KIT

TL8042 Rev. 07/00-5 123 CALL 1-800-33-ARDCO

EXTEND CYLINDER FOR TL-8042, AL-12052-5

123A
EXTEND CYLINDER FOR TL-8042, AL-12052-5
ITEM PART NUMBER DESCRIPTION REQ’D

1 AL-12051-2 4 1/2 BORE CYLINDER TUBE WELDMENT 1

2 BL-10843-1 3” DIA. CYLINDER SHAFT WELDMENT 1
3 FL-8197-2 STOP TUBE 1
4 BL-10842 PISTON 1
5 LL-3662-7 O-RING, STUB 1

6 LL-3756-12 POLYHONE SEAL 1

7 LL-3756-56 WEAR RING, PISTON 2
8 FL-8697 NUT, NYLOCK STOP, 2 - 12 UN, MODIFIED 1
9 OMIT STOPPER OMIT
10 BL-10845 HEAD 1

11 LL-3756-1 WEAR RING, HEAD 1

12 LL-3662-169 O-RING, HEAD 1
13 LL-3662-170 BACK-UP RING, HEAD 1
14 LL-4905-123 CAPSCREW, HEX HD, 5/8 -11 NC X 2” LG 4
15 LLS-5276-14 LOCKWASHER, 5/8” 4

16 LL-3729-29 COUNTERBALANCE VALVE CARTRIDGE 1

17 LL-5610-12 PROTECTIVE PLUG 2
18 LL-3662-35 ROD WIPER 1
19 LL-3662-129 MODULAR BACK-UP RING 1
20 LL-3662-37 POLYPAK ROD SEAL 1

SERVICE BULLETIN REFERENCE

NUMBER DATE SUBJECT CHANGE
TL-200, CYLINDER, CARRIAGE TRANSFER (APP00510)

TL8042 Rev. 07/00-5 124 CALL 1-800-33-ARDCO

TL-200 CYLINDER, CARRIAGE TRANSFER (APP00510) Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

TL8042 Rev. 07/00-5 125 CALL 1-800-33-ARDCO

TL-220, CYLINDER, FORK ROTATE (LPP20139 - OPTIONAL)

TL8042 Rev. 07/00-5 126 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
CYLINDER, FORK ROTATE
TL-220 (LPP20139 - OPTIONAL) Page 1 of 1
Item Part No. Qty. Description Serial No./Date of Change

TL8042 Rev. 07/00-5 127 CALL 1-800-33-ARDCO

TL-253, FRAME STABILIZING CYLINDER

DRAWING UNAVAILABLE

TL8042 Rev. 07/00-5 128 CALL 1-800-33-ARDCO

TL-253 FRAME STABILIZING CYLINDER Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

TL8042 Rev. 07/00-5 129 CALL 1-800-33-ARDCO

THIS PAGE
INTENTIONALLY
LEFT BLANK

TL8042 Rev. 07/00-5 130 CALL 1-800-33-ARDCO

Item Part No. Qty. Description Serial No./Date of Change

HYDRAULIC HOSING GROUP

TL8042 Rev. 07/00-5 131 CALL 1-800-33-ARDCO

TL-300, HYDRAULIC DIAGRAM 19800-001, RETURN PUMP SUCTION W/AUX.

TL8042 Rev. 07/00-5 132 CALL 1-800-33-ARDCO

HYDRAULIC DIAGRAM 19800-001

TL-300 RETURN PUMP SUCTION W/AUX. Page 1 of 2
Item Part No. Qty. Description Serial No./Date of Change

1 APP00313 1 PUMP, HYDRAULIC

2 1 VALVE, V-20, SIX-SECTION
3 LPAT18064C 1 TANK, HYDRAULIC
4 LPP0007 1 ASSEMBLY, BRAKE PEDAL
5 APP00737 2 VALVE, JOYSTICK
6 TEM0294 1 MANIFOLD, RETURN
7 HAZ0024 1 SCREEN, SUCTION
8 APP00310 1 FILTER, RETURN
9 HFW0061 2 ELBOW, STREET, 90, 1-1/4”
10 PFZ0129 2 NIPPLE, 1-1/4” KING
11 MIW0015 2 CLAMP, HOSE, 1-15/16 TO 2-1/4
12 APP00402 1 HOSE, 881-20 X 17-1/2 LONG
13 PFZ0121 1 ELBOW, STREET, 90, 1-1/4”
14 PFZ0117 1 NIPPLE, 1-1/4” X 2-1/2 LONG
15 HIW0014 1 CLAMP, HOSE, 1-1/16 TO 2
16 PFZ0097 1 NIPPLE, 1 KING
17 HF40073 1 TEE, BRANCH, 3/4 MPT - #12 MJIC
18 HFP0010 1 ADAPTER, ST., 1/2 MPT - #6 MJIC
19 APP00933 1 HOSE, 431-6 X 80 LONG, ST.-90
20 APP00672 1 HOSE, 431-12 X 21-1/2 LONG, ST-90
21 HF40008 1 ADAPTER, ST., 3/4 MPT - #6 MJIC
22 HFP0015 1 TEE, 3/4 FMPT
23 HF40033 1 ADAPTER, 90, 3/4 MPT - #6 MJIC
24 HF40009 1 ADAPTER, ST., 3/4 MPT - #6 MJIC
25 1 ASSEMBLY, TUBE
26 HFW0129 3 ADAPTER, ST., #6 MOR - #6 MJIC
27 1 ASSEMBLY, TUBE
28 HF40119 1 ADAPTER, 90, BULKHEAD #6 MJIC
29 HFW0182 1 ADAPTER, 90, #12 MOR - #16 MJIC
30 APP00799 1 HOSE, 431-16 X 48 LONG, ST.-CLAMP
31 HFW0127 1 ADAPTER, ST., #12 MOR - #16 MJIC
32 APP00934 1 HOSE, 451 AR-16 X 19-1/2 LONG, ST.-90
33 HFW0181 1 ADAPTER, 90, #16 MOR - #16 MJIC
34 HFW0119 3 ADAPTER, ST., #12 MOR - #12 MJIC
35 HFW0174 1 ADAPTER, 90, #12 SWIVEL FMJIC - #12 MJIC
36 N/A
37 N/A
38 N/A
39 N/A
40 APP00818 1 HOSE, 431-12 X 28 LONG, ST.-90
41 APP00935 1 HOSE, 431-12 X 20 LONG, ST-ST
42 HFP0225 1 ADAPTER 90, #32 SPLIT FLANGE - CLAMP
43 HFP0226 1 KIT, 2” SPLIT FLANGE

TL8042 Rev. 07/00-5 133 CALL 1-800-33-ARDCO

TL-300, HYDRAULIC DIAGRAM 19800-001, RETURN PUMP SUCTION W/AUX.

TL8042 Rev. 07/00-5 134 CALL 1-800-33-ARDCO

HYDRAULIC DIAGRAM 19800-001

TL-300 RETURN PUMP SUCTION W/AUX. Page 2 of 2
Item Part No. Qty. Description Serial No./Date of Change

44 MIW0017 2 CLAMP, HOSE, 1-13/16 TO 2-3/4

45 APP00936 1 HOSE, 881-32 X 10 LONG, CLAMP-CLAMP
46 PFZ0204 1 ELBOW, STREET, 45 DEG. 2”
47 PFZ0247 1 NIPPLE, 2 KING
48 MIF0018 1 VALVE, BALL, 2” FULL FLOW
49 PFZ0233 1 NIPPLE, CLOSE 2”
50 HFP0138 1 TEE, SWIVEL BRANCH, #6 JIC
51 APP00765 1 HOSE,431-6 X 15 LONG, ST-90

TL8042 Rev. 07/00-5 135 CALL 1-800-33-ARDCO

TL-301 Rev. 1, HYDRAULIC DIAGRAM 19800-002, STABILIZER CYLINDER CONTROL
W/AUX. W/DUAL SOLENOID

TL8042 Rev. 07/00-5 136 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
HYDRAULIC DIAGRAM 19800-002, STABILIZER CYLINDER
TL-301 Rev. 1 CONTROL W/AUX W/DUAL SOLENOID Page 1 of 3
Item Part No. Qty. Description Serial No./Date of Change

1 APP00313 1 PUMP, HYDRAULIC

2 1 VALVE, V20, SIX-SECTION
3 APP00481 1 ACCUMULATOR
4 LPP0007 1 ASSEMBLY, BRAKE PEDAL
5 LPP29325 1 FILTER, MEDIUM PRESSURE
6 NLP01302 1 VALVE, SEQUENCE
7 APP00783 1 HOUSING
8 HVD0003 1 CARTRIDGE
9 APP00545 1 VALVE, SOLENOID, SINGLE
10 LPP27552 1 CYLINDER, FRONT AXLE TILT
11 TEM0294 1 MANIFOLD, RETURN
12 NLP01324 2 VALVE, SOLENOID, DUAL
13 NLP01305 1 CYLINDER, REAR STABILIZER
14 HF40068 1 ADAPTER, ST., #4MOR - #4 MJIC
15 HF40198 1 CAP, #4 FMJIC
16 HF40142 8 ADAPTER, 90, #6 MOR - #6 MJIC
17 HFW0184 1 ADAPTER, 90, #4 MOR - #4 MJIC
18 HF40072 1 ADAPTER, ST., #8 MORE - #6 MJIC
19 1 ASSEMBLY, TUBE, BRAKE (19881)
20 HFP0016 1 TEE, #6, MJIC
21 APP00794 1 HOSE, 431-6 X 42 LONG, ST-L90
22 APP00937 1 HOSE, 431-6 X 28 LONG, ST-90
23 HFP0138 7 TEE, SWIVEL BRANCH, #6 JIC
24 HFT0003 1 ADAPTER ST., #6 FMJIC - #4 MOR
25 LPP00189 1 SWITCH, LOW ACCUMULATOR PRESSURE
26 HF40135 1 ADAPTER, 90, #16 MOR - #12 MJIC
27 APP00475 1 HOSE, 431-6 X 32 LONG, ST-90
28 APP00474 1 HOSE, 431-4 X 41 LONG, ST-90
29 APP00850 1 HOSE, 431-6 X 32 LONG, ST-90
30 HFP0008 1 ADAPTER, ST., 3/8 MPT - #6 MJIC
31 APP00464 1 VALVE, CHECK, 3/8 FMPT
32 HFP0115 1 ADAPTER, ST., #8 FMJIC - 3/8 MPT
33 HF40120 1 ADAPTER, 90, BULKHEAD, #8 MJIC
34 HF40118 1 ADAPTER, 90, BLKHEAD, #4 MJIC
35 APP00300 1 HOSE, 431-6 X 23 LONG, ST-90
36 APP00980 1 HOSE, 431-6 X 12 LONG, ST-ST was APP00791
37 APP00938 1 HOSE, 431-6 X 13 LONG, ST-ST
38 HFW0132 2 ADAPTER, ST., #12 MOR - #8 MJIC
39 HF40061 1 ADAPTER, ST., #12 MOR - #6 MJIC
40 APP00851 1 HOSE, 431-8 X 28 LONG, ST-45
41 HFW0129 3 ADAPTER, ST., #6 MOR - #6 MJIC
42 N/A
43 HF40206 1 ADAPTER, ST., #8 FMJIC - #4 MJIC
44 HTP0009 5 NUT, #8 TUBE

TL8042 Rev. 07/00-5 137 CALL 1-800-33-ARDCO

TL-301 Rev. 1, HYDRAULIC DIAGRAM 19800-002, STABILIZER CYLINDER CONTROL
W/AUX. W/DUAL SOLENOID

TL8042 Rev. 07/00-5 138 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
HYDRAULIC DIAGRAM 19800-002, STABILIZER CYLINDER
TL-301 Rev. 1 CONTROL W/AUX W/DUAL SOLENOID Page 2 of 3
Item Part No. Qty. Description Serial No./Date of Change

45 HF40087 2 TEE, #6 MOR - #6 MJIC

46 N/A
47 HFW0133 3 ADAPTER, ST., #6 MOR - #8 MJIC
48 HFP0139 3 TEE, SWIVEL BRANCH #8 JIC
49 APP00939 1 HOSE, 431-6 X 19.5 LONG, ST-90
50 APP00849 1 HOSE, 431-6 X 12 LONG, ST-90
51 APP00940 1 HOSE, 451AR-12 X 23 LONG, ST-90
52 APP00981 1 HOSE, 431-6 X 57.5 LONG, ST-90 was APP00848
53 HFW0178 1 ADAPTER, 90, #12 MOR - #12 MJIC
54 APP00941 1 HOSE, 451AR-12 X 52 LONG, ST-90
55 HFW0179 1 ADAPTER, 90, #10 MOR - #12 MJIC
56 HFW0129 2 ADAPTER, ST., #6 MOR - #6 MJIC
57 HFP0019 2 ADAPTER, ST., #6 MOR - #6 MJIC
58 APP00942 1 HOSE, 431-6 X 25 LONG, ST-90
59 APP00943 1 HOSE, 431-6 X 26.5 LONG, ST-90
60 APP00944 1 HOSE, 431-6 X 49.5 LONG, ST-45
61 APP00945 1 HOSE, 431-6 X 48 LONG, ST-45
62 N/A
63 HFP0010 1 ADAPTER, ST., 1/2 MPT - #6 MJIC
64 NLP01304 2 VALVE, CHECK
65 HFW0105 4 ADAPTER, ST., 1/2 MPT - #8 MJIC
66 HFW0188 3 ADAPTER, 90, #8 MOR - #6 MJIC
67 HHA0376 2 HOSE, 431-6 X 72 LONG, ST-45
68 APP00946 1 HOSE, 431-8 X 18 LONG, ST-90
69 APP00947 2 HOSE, 431-8 X 37.5 LONG, ST-ST
70 HF40207 4 ADAPTER, ST., #8 FMJIC - #6 MJIC
71 HF40412 2 TEE, BRANCH, #8 MOR - #8 MJIC
72 HFW0186 4 ADAPTER, 90, #8 MOR - #8 MJIC
73 HFP0151 2 TEE, #8 FMJIC - #8 MJIC
74 NLP01322 2 ORIFICE, 1/16”
75 NLP01323 2 ORIFICE, 1/4”
76 HFW0116 2 COUPLING, #8 MJIC
77 HFP0290 4 ADAPTER, ST., #8 FMJIC - #8 MOR
78 HFW0130 2 ADAPTER, ST., #8 MOR - #8 MJIC
79 APP00948 1 HOSE, 431-8 X 61 LONG, ST-90
80 APP00949 1 HOSE, 431-8 X 26.5 LONG, ST-45
81 APP00950 1 HOSE, 431-8 X 22 LONG, ST-45
82 APP00510 1 CYLINDER, TRANSFER
83 APP00741 1 HOSE, 431-8 X 61 LONG, ST-90
84 APP00742 1 HOSE, 431-8 X 61 LONG, ST-L90
85 HFW0131 4 ADAPTER, ST., #10 MOR - #8 MJIC
86 HTP0009 2 NUT, #8 TUBE
87 HF40206 2 ADAPTER, ST., #8 FMJIC - #4 MJIC

TL8042 Rev. 07/00-5 139 CALL 1-800-33-ARDCO

TL-301 Rev. 1, HYDRAULIC DIAGRAM 19800-002, STABILIZER CYLINDER CONTROL
W/AUX. W/DUAL SOLENOID

TL8042 Rev. 07/00-5 140 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
HYDRAULIC DIAGRAM 19800-002, STABILIZER CYLINDER
TL-301 Rev. 1 CONTROL W/AUX W/DUAL SOLENOID Page 3 of 3
Item Part No. Qty. Description Serial No./Date of Change

88 APP00951 1 HOSE, 431-8 X 15 LONG, ST-90

89 APP00952 1 HOSE, 431-8 X 34 LONG, ST-90
90 HVP0021 1 VALVE, DUAL PILOT CHECK
91 APP00326 1 HOSE, 431-4 X 59 LONG, ST-90
92 APP00953 1 HOSE, 431-4 X 101 LONG, ST-90
93 APP00954 1 HOSE, 431-4 X 44 LONG, ST-ST
94 APP00955 1 HOSE, 431-4 X 42 LONG, ST-90
95 HFP0276 4 ADAPTER, ST., QUICK DISCONNECT - #4 MJIC
96 HFW0120 2 ADAPTER, ST., #10 MOR - #12 MJIC
97 HFP0136 1 TEE, BRANCH, #12 FMJIC - #12 MJIC
98 HF40204 1 ADAPTER, ST., #12 FMJIC - #8 MJIC
99 HFP0001 1 NUT, #12 TUBE
100 HF40137 2 ADAPTER, 90, #16 MOR - #8 MJIC
101 LPP00248 1 AXLE, FRONT
102 LPP00249 1 AXLE, REAR
103 HFP0190 2 ADAPTER, 90, 14 MM - #6 MJIC
104 HFP0189 2 ADAPTER, ST., 14 MM - #6 MJIC
105 HF40205 1 ADAPTER, ST., #6 FMJIC - #4 MJIC
106 HTP0007 1 NUT, #6 TUBE
107 APP00392 2 HOSE, 431-6 X 20 LONG, ST-90
108 LPP00118 1 HOSE, 431-6 X 28 LONG, ST-90
109 LPP00119 1 HOSE, 431-6 X 26 LONG, ST-90
110 1 TUBE, BRAKE PEDAL B PORT (18812)
111 1 TUBE, REAR AXLE BRAKES (18811)
112 1 TUBE, FRONT AXLE BRAKES (18809)
113 HFP0016 3 TEE, #6 MJIC
114 APP00737 2 VALVE, JOYSTICK
115 APP00765 1 HOSE, 431-6 X 15 LONG, ST-90
116 APP00956 1 HOSE, 431-6 X 41 LONG, ST-ST
117 AXD0333 4 O-RING (FOR #103 & 104)
118 AXC0102 5 BLEEDER, SERVICE BRAKE

TL8042 Rev. 07/00-5 141 CALL 1-800-33-ARDCO

TL-316, HYDRAULIC DIAGRAM 19800-011, STABILIZER CYLINDER CONTROL W/AUX.
W/QUAD SOLENOID

TL8042 Rev. 07/00-5 142 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
HYDRAULIC DIAGRAM 19800-011, STABILIZER CYLINDER
TL-316 CONTROL W/AUX W/QUAD SOLENOID Page 1 of 3
Item Part No. Qty. Description Serial No./Date of Change

1 APP00313 1 PUMP, HYDRAULIC

2 1 VALVE, V20, 6-SECTION
3 APP00481 1 ACCUMULATOR
4 LPP0007 1 ASSEMBLY, BRAKE PEDAL
5 LPP29325 1 FILTER, MEDIUM PRESSURE
6 NLP01302 1 VALVE, SEQUENCE
7 APP00783 1 HOUSING
8 HVD0003 1 CARTRIDGE
9 APP00545 1 VALVE, SOLENOID, SINGLE
10 LPP27552 1 CYLINDER, FRONT AXLE TILT
11 TEM0294 1 MANIFOLD, RETURN
12 NLP01303 1 VALVE, SOLENOID, QUAD
13 NLP01305 1 CYLINDER, REAR STABILIZER
14 HF40068 1 ADAPTER, ST., #4 MOR - #4 MJIC
15 HF40198 1 CAP, #4 FMJIC
16 HF40142 8 ADAPTER, 90, #6 MOR - #6 MJIC
17 HFW0184 1 ADAPTER, 90, #4 MOR - #4 MJIC
18 HF40072 7 ADAPTER, ST., #8 MOR - #6 MJIC
19 1 ASSEMBLY, TUBE, BRAKE
20 HFP0016 1 TEE, #6 MJIC
21 APP00794 1 HOSE, 431-6 X 42 LONG, ST-L90
22 APP00937 1 HOSE, 431-6 X 28 LONG, ST-L90
23 HFP0138 9 TEE, SWIVEL BRANCH, #6 FMJIC - #6 MJIC
24 N/A
25 LPP00189 1 SWITCH, LOW ACCUMULATOR PRESSURE
26 HF40135 1 ADAPTER, 90, #16 MOR - #12 MJIC
27 APP00475 1 HOSE, 431-6 X 32 LONG, ST-90
28 APP00474 1 HOSE, 431-4 X 41 LONG, ST-90
29 APP00850 1 HOSE, 431-6 X 32 LONG, ST-90
30 HFP0008 1 ADAPTER, ST., 3/8 MPT - #6 MJIC
31 APP00464 1 VALVE, CHECK, 3/8 MPT
32 HFP0115 1 ADAPTER, ST., #8 FMJIC - 3/8 MPT
33 HF40120 1 ADAPTER, 90, BULKHEAD, #8 MJIC
34 HF40118 1 ADAPTER, 90, BULKHEAD, #4 MJIC
35 APP00300 1 HOSE, 431-6 X 23 LONG, ST-90
36 APP00980 1 HOSE, 431-6 X 12 LONG, ST-ST
37 APP00938 1 HOSE, 431-6 X 13 LONG, ST-ST
38 HFW0132 2 ADAPTER, ST., #12 MOR - #8 MJIC
39 HF40061 1 ADAPTER, ST., #12 MOR - #6 MJIC
40 APP00851 1 HOSE, 431-8 X 28 LONG, ST-45
41 HFW0129 3 ADAPTER, ST., #6 MOR - #6 MJIC
42 N/A
43 HF40206 1 ADAPTER, ST., #8 FMJIC - #4 MJIC
44 HTP0009 5 NUT, #8 TUBE

TL8042 Rev. 07/00-5 143 CALL 1-800-33-ARDCO

TL-316, HYDRAULIC DIAGRAM 19800-011, STABILIZER CYLINDER CONTROL W/AUX.
W/DUAL SOLENOID

TL8042 Rev. 07/00-5 144 CALL 1-800-33-ARDCO

HYDRAULIC DIAGRAM 19800-011, STABILIZER CYLINDER

TL-316 CONTROL W/AUX W/QUAD SOLENOID Page 2 of 3
Item Part No. Qty. Description Serial No./Date of Change

45 HF40087 2 TEE, #6 MOR - #6 MJIC

46 N/A
47 HFW0133 3 ADAPTER, ST., #6 MOR - #8 MJIC
48 HFP0139 3 TEE, SWIVEL BRANCH, #8 JIC
49 APP00939 1 HOSE, 431-6 X 19.5 LONG, ST-ST
50 APP00849 1 HOSE, 431-6 X 12 LONG, ST-90
51 APP00940 1 HOSE, 451AR-12 X 23 LONG, ST-90
52 APP00981 1 HOSE, 431-6 X 57.5 LOG, ST-90
53 HFW0178 1 ADAPTER, 90, #12 MOR - #12 MJIC
54 APP00941 1 HOSE, 451AR-12 X 52 LONG, ST-90
55 HFW0179 1 ADAPTER, 90, #10 MOR - #12 MJIC
56 HFW0129 2 ADAPTER, ST., #6 MOR - #6 MJIC
57 HFP0019 2 ADAPTER, ST., #10 MOR - #6 MJIC
58 N/A
59 N/A
60 N/A
61 N/A
62 N/A
63 HFP0010 5 ADAPTER, ST., 1/2 MPT - #6 MJIC
64 NLP01304 2 VALVE, CHECK
65 N/A
66 HFW0188 3 ADAPTER, 90, #8 MOR - #6 MJIC
67 APP00972 1 HOSE, 431-6 X 29 LONG, L90-ST
68 APP00943 1 HOSE, 431-6 X 26.5 LONG, 90-ST
69 APP00973 2 HOSE, 431-6 X 32 LONG, ST-ST
70 APP00974 1 HOSE, 431-6 X 84.5 LONG, L90-ST
71 APP00336 1 HOSE, 431-6 X 82 LONG, 90-ST
72 APP00975 1 HOSE, 431-6 X 59.5 LONG, 45-ST
73 APP00976 1 HOSE, 431-6 X 58 LONG, 45-ST
74 APP00977 1 HOSE, 431-6 X 19 LONG, ST-ST
75 APP00978 1 HOSE, 431-6 X 20.5 LONG, ST-ST
76 N/A
77 N/A
78 N/A
79 N/A
80 N/A
81 N/A
82 APP00510 1 CYLINDER, TRANSFER
83 APP00741 1 HOSE, 431-8 X 61 LONG, ST-90
84 APP00742 1 HOSE, 431-8 X 61 LONG, ST-L90
85 HFW0131 4 ADAPTER, ST., #10 MOR - #8 MJIC
86 HTP0009 2 NUT, #8 TUBE
87 HF40206 2 ADAPTER, ST., #8 FMJIC - #4 MJIC

TL8042 Rev. 07/00-5 145 CALL 1-800-33-ARDCO

TL-316, HYDRAULIC DIAGRAM 19800-011, STABILIZER CYLINDER CONTROL W/AUX.
W/QUAD SOLENOID

TL8042 Rev. 07/00-5 146 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
HYDRAULIC DIAGRAM 19800-011, STABILIZER CYLINDER
TL-316 CONTROL W/AUX W/QUAD SOLENOID Page 3 of 3
Item Part No. Qty. Description Serial No./Date of Change

88 APP00951 1 HOSE, 431-8 X 15 LONG, ST-90

89 APP00952 1 HOSE, 431-8 X 34 LONG, ST-90
90 HVP0021 1 VALVE, DUAL PILOT CHECK
91 APP00326 1 HOSE, 431-4 X 59 LONG, ST-90
92 APP00953 1 HOSE, 431-4 X 101 LONG, ST-90
93 APP00954 1 HOSE, 431-4 X 44 LONG, ST-ST
94 APP00955 1 HOSE, 431-4 X 42 LONG, ST-90
95 HFP0276 4 ADAPTER, ST., QUICK DISCONNECT - #4 MJIC
96 HFW0120 2 ADAPTER, ST., #12 FMJIC - #12 MJIC
97 HFP0136 1 TEE, BRANCH, #12 FMJIC - #12 MJIC
98 HF40204 1 ADAPTER, ST., #12 FMJIC - #12 MJIC
99 HFP0001 1 NUT, #12 TUBE
100 HF40137 2 ADAPTER, 90, #16 MOR - #8 MJIC
101 LPP00248 1 AXLE, FRONT
102 LPP00249 1 AXLE, REAR
103 HFP0190 2 ADAPTER, 90, 14 MM - #6 MJIC
104 HFP0189 2 ADAPTER, ST., 14 MM - #6 MJIC
105 HF40205 1 ADAPTER, ST., #6 FMJIC - #4 MJIC
106 HTP0007 1 NUT, #6 TUBE
107 APP00392 2 HOSE, 431-6 X 20 LONG, ST-90
108 LPP00118 1 HOSE, 431-6 X 28 LONG, ST-90
109 LPP00119 1 HOSE, 431-6 X 26 LONG, ST-90
110 1 TUBE, BRAKE PEDAL, B PORT
111 1 TUBE, REAR AXLE BRAKES
112 1 TUBE, FRONT AXLE BRAKES
113 HFP0016 3 TEE, #6 MJIC
114 APP00737 2 VALVE, JOYSTICK
115 APP00765 1 HOSE, 431-6 X 15 LONG, ST-90
116 APP00956 1 HOSE, 431-6 X 41 LONG, ST-ST
117 AXD0333 4 O-RING FOR ITEMS 103 & 104
118 AXC0102 4 BLEEDER, SERVICE BRAKE

TL8042 Rev. 07/00-5 147 CALL 1-800-33-ARDCO

TL-302, HDRAULIC DIAGRAM 19800-003, JOYSTICK / STEERING W/AUX.

TL8042 Rev. 07/00-5 148 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
HYDRAULIC DIAGRAM 19800-003
TL-302 JOYSTICK / STEERING W/AUX. Page 1 of 2
Item Part No. Qty. Description Serial No./Date of Change

1 LPP09293 1 ORBITROL, CHAR-LYNN

2 NLP00697 1 VALVE, STEERING SELECTOR
3 HFW0184 1 ADAPTER, 90, #4 MOR - #4 MJIC
4 HFW0188 4 ADAPTER, 90, #8 MOR - #6 MJIC
5 HFP0119 4 ADAPTER, 90, #6 FMJIC - #6 MJIC
6 HF40207 5 ADAPTER, ST., #8 FMJIC - #6 MJIC
7 HF40072 4 ADAPTER, ST., #8 MOR - #6 MJIC
8 LPP00116 1 HOSE, 431-6 X 15 LONG, ST-90
9 APP00384 1 HOSE, 431-4 X 23 LONG, ST-45
10 APP00446 1 HOSE, 431-6 X 18 LONG, ST-45
11 APP00387 1 HOSE, 431-6 X 15 LONG, ST-45
12 LPP00105 1 HOSE, 431-6 X 22.5 LONG, ST-45
13 APP00390 1 HOSE, 431-6 X 24 LONG, ST-45
14 LPP00104 1 HOSE, 431-6 X 21 LONG, ST-45
15 APP00389 1 HOSE, 431-6 X 23 LONG, ST-45
16 HF40120 4 ADAPTER, 90, BULKHEAD #8 MJIC
17 1 ASSEMBLY, TUBE, FRONT RIGHT STEERING
18 1 ASSEMBLY, TUBE, FRONT LEFT STEERING
19 1 ASSEMBLY, TUBE, REAR RIGHT STEERING
20 1 ASSEMBLY, TUBE, REAR LEFT STEERING
21 APP00398 1 HOSE, 431-8 X 29 LONG, ST MJIC - 45
22 APP00397 1 HOSE, 431-8 X 17 LONG, ST MJIC - 45
23 APP00967 1 HOSE, 431-8 X 47 LONG, ST MJIC - L90
24 APP00968 1 HOSE, 431-8 X 41 LONG, ST MJIC - ST
25 HFP0191 4 ADAPTER, ST., 18 MM - #8 MJIC
26 HFP0139 1 TEE, #8 FMJIC - #8 MJIC
27 HTP0009 1 NUT, #8 TUBE
28 HF40206 1 ADAPTER, ST., #8 FMJIC - #4 MJIC
29 APP00969 1 HOSE, 431-4 X 111 LONG, ST-ST
30 HFP0276 1 ADAPTER, ST., QUICK DISCONNECT - #4 MJIC
31 LPP00248 1 ASSEMBLY, FRONT AXLE
32 LPP00249 1 ASSEMBLY, REAR AXLE
33 NLP01302 1 VALVE, SEQUENCE
34 HFW0144 1 ADAPTER, 45, #12 MOR - #12 MJIC
35 HVP0021 1 VALVE, DUAL PILOT CHECK
36 HF40135 1 ADAPTER, 90, #16 MOR - #12 MJIC
37 APP00737 2 VALVE, JOYSTICK
38 HF40070 8 ADAPTER, ST., #6 MOR - #4 MJIC
39 APP00788 2 HOSE, 431-4 X 46 LONG, ST-ST
40 APP00763 2 HOSE, 431-4 X 68 LONG, ST-ST
41 APP00846 1 HOSE, 431-4 X 65 LONG, ST-ST
42 APP00787 1 HOSE, 431-4 X 37 LONG, ST-ST
43 APP00847 1 HOSE, 431-4 X 42 LONG, ST-ST
44 APP00790 1 HOSE, 431-4 X 55 LONG, ST-ST

TL8042 Rev. 07/00-5 149 CALL 1-800-33-ARDCO

TL-302, HDRAULIC DIAGRAM 19800-003, JOYSTICK / STEERING W/AUX.

TL8042 Rev. 07/00-5 150 CALL 1-800-33-ARDCO

HYDRAULIC DIAGRAM 19800-003

TL-302 JOYSTICK / STEERING W/AUX. Page 2 of 2
Item Part No. Qty. Description Serial No./Date of Change

45 HF40141 8 ADAPTER, 90, #6 MOR - #4 MJIC

46 HFW0120 1 ADAPTER, ST., #10 MOR - #12 MJIC
47 HFW0131 2 ADAPTER, ST., #10 MOR - #8 MJIC
48 1 BANK VALVE, SIX-SECTION
49 APP00802 2 HOSE, 451AR-12 X 76 LONG, STFS-90
50 APP00803 2 HOSE, 451AR-12 X 73 LONG, STFS - ST
51 LPAC19316-001B
4 ASSEMBLY, TUBE, #12 CARRIAGE
52 LPAC19316-002B
4 ASSEMBLY, TUBE, #8 CARRIAGE
53 APP00800 2 HOSE, 451AR-8 X 73 LONG, 90-STFS
54 APP00801 2 HOSE, 451AR-8 X 76 LONG, L90-STFS

TL8042 Rev. 07/00-5 151 CALL 1-800-33-ARDCO

TL-303 HYDRAULIC DIAGRAM 19800-004 BOOM ASSEMBLY W/AUX.

TL8042 Rev. 07/00-5 152 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
HYDRAULIC DIAGRAM 19800-004
TL-303 BOOM ASSEMBLY W/AUX. Page 1 of 1
Item Part No. Qty. Description Serial No./Date of Change

1 NLP0289 1 CYLINDER, FORK TILT

2 NLP01326 2 VALVE, COUNTERBALANCE
3 NLP012229 1 MANIFOLD, BOOM W/AUX.
4 NLP01229 1 CYLINDER, BOOM EXTEND
5 NLP01290 2 CYLINDER, BOOM LIFT
6 NLP01335 2 VALVE, COUNTERBALANCE
7 HF40279 2 DUST PLUG, QUICK DISCONNECT
8 HF40269 2 QUICK DISCONNECT
9 HFW0102 2 ADAPTER, ST., #8 MJIC - 3/8 MPT
10 APP00963 1 HOSE, 431-8 X 31 LONG, ST - #10 MJIC
11 APP00962 1 HOSE, 431-8 X 32 LONG, ST - #10 MJIC
12 HFW0186 1 ADAPTER, 90, #8 MOR - #8 MJIC
13 HFW0130 3 ADAPTER, ST., #8 MOR - #8 MJIC
14 HF40412 1 TEE, #8 MOR - #8 MJIC
15 APP00959 1 HOSE, 431-8 X 17 LONG, ST - ST
16 APP00960 1 HOSE, 431-8 X 36 LONG, ST - #10 MJIC
17 APP00961 1 HOSE, 431-8 X 38 LONG, ST - #10 MJIC
18 HFW0132 2 ADAPTER, ST., #6 MOR - #8 MJIC
19 APP00438 1 HOSE, 451AR-12 X 63 LONG, ST - 90 FS
20 NLP01216 2 ADAPTER, EXL90, 1/2 MPT - #8 MJIC
21 HFA0006 2 ADAPTER, L90, 1/2 MPT - #10 MJIC
22 2 ASSEMBLY, TUBE, #10 FORK TILT
23 2 ASSEMBY, TUBE, #8 AUX.
24 APP00958 4 HOSE, 431-8 X 175.5 LONG, ST - #10 MJIC
25 4 ASSEMBLY, TUBE, #10 INNER BOOM
26 HF40054 2 ADAPTER, ST., #10 MJIC - #8 MJIC
27 HFW0116 2 ADAPTER, ST., #8 MJIC - #8 MJIC
28 LPAT19800-006B
2 ASSEMBLY, TUBE, #12 LIFT CYLINDER
29 HFW0189 3 ADAPTER, 90, #8 MOR - #12 MJIC
30 HF40288 1 PLUG, #8 MOR
31 N/A
32 HFP0021 5 ADAPTER, ST., #12 MJIC - #8 MOR
33 HFP0287 2 ADAPTER, 90, #12 MJIC - #8 MOR
34 HFW0174 2 ADAPTER, 90, #12 MJIC - #12 FMJIC
35 HFP0188 2 TEE, #12 FMFS - #12 MFS
36 APP00964 2 HOSE, 451AR-8 X 52 LONG, 90-STFS
37 APP00965 2 HOSE, 451AR-8 X 54 LONG, L90 - STFS
38 APP00966 2 HOSE, 451AR-12 X 42 LONG, 90 - STFS
39 APP00435 1 HOSE, 451AR-12 X 63 LONG, 90 - STFS
40 APP00844 1 HOSE, 451AR-12 X 65 LONG, ST - STFS
41 APP00845 1 HOSE, 451AR-12 X 63 LONG, 90 FS - ST

TL8042 Rev. 07/00-5 153 CALL 1-800-33-ARDCO

TL-304, HYDRAULIC DIAGRAM 19800-007, RETURN PUMP SUCTION WO/AUX.

TL8042 Rev. 07/00-5 154 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
HYDRAULIC DIAGRAM 19800-007
TL-304 RETURN PUMP SUCTION WO/AUX. Page 1 of 2
Item Part No. Qty. Description Serial No./Date of Change

1 APP00313 1 PUMP, HYDRAULIC

2 1 VALVE, V-20, 5-SECTION
3 LPAT18064C 1 TANK, HYDRAULIC
4 LPP0007 1 ASSEMBLY, BRAKE PEDAL
5 APP00737 2 VALVE, JOYSTICK
6 TEM0294 1 MANIFOLD, RETURN
7 HAZ0024 1 SCREEN, SUCTION
8 APP00310 1 FILTER, RETURN
9 HFW0061 2 ELBOW, STREET, 90, 1-1/4”
10 PFZ0129 2 NIPPLE, 1-1/4” KING
11 MIW0015 2 CLAMP, HOSE, 1-15/16 TO 2-1/4
12 APP00402 1 HOSE, 881-20 X 17-1/2 LONG
13 PFZ0121 1 ELBOW, STREET, 90, 1-1/4”
14 PFZ0117 1 NIPPLE, 1-1/4” X 2-1/2 LONG
15 HIW0014 1 CLAMP, HOSE, 1-1/16 TO 2
16 PFZ0097 1 NIPPLE, 1 KING
17 HF40073 1 TEE, BRANCH, 3/4 MPT - #12 MJIC
18 HFP0010 1 ADAPTER, ST., 1/2 MPT - #6 MJIC
19 APP00933 1 HOSE, 431-6 X 80 LONG, ST.-90
20 APP00672 1 HOSE, 431-12 X 21-1/2 LONG, ST-90
21 HF40008 1 ADAPTER, ST., 3/4 MPT - #6 MJIC
22 HFP0015 1 TEE, 3/4 FMPT
23 HF40033 1 ADAPTER, 90, 3/4 MPT - #6 MJIC
24 HF40009 1 ADAPTER, ST., 3/4 MPT - #6 MJIC
25 1 ASSEMBLY, TUBE
26 HFW0129 3 ADAPTER, ST., #6 MOR - #6 MJIC
27 1 ASSEMBLY, TUBE
28 HF40119 1 ADAPTER, 90, BULKHEAD #6 MJIC
29 HFW0182 1 ADAPTER, 90, #12 MOR - #16 MJIC
30 APP00799 1 HOSE, 431-16 X 48 LONG, ST.-CLAMP
31 HFW0127 1 ADAPTER, ST., #12 MOR - #16 MJIC
32 APP00934 1 HOSE, 451 AR-16 X 19-1/2 LONG, ST.-90
33 HFW0181 1 ADAPTER, 90, #16 MOR - #16 MJIC
34 HFW0119 3 ADAPTER, ST., #12 MOR - #12 MJIC
35 HFW0174 1 ADAPTER, 90, #12 SWIVEL FMJIC - #12 MJIC
36 N/A
37 N/A
38 N/A
39 N/A
40 APP00818 1 HOSE, 431-12 X 28 LONG, ST.-90
41 APP00935 1 HOSE, 431-12 X 20 LONG, ST-ST
42 HFP0225 1 ADAPTER 90, #32 SPLIT FLANGE - CLAMP
43 HFP0226 1 KIT, 2” SPLIT FLANGE

TL8042 Rev. 07/00-5 155 CALL 1-800-33-ARDCO

TL-304, HYDRAULIC DIAGRAM 19800-007, RETURN PUMP SUCTION WO/AUX.

TL8042 Rev. 07/00-5 156 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
HYDRAULIC DIAGRAM 19800-007
TL-304 RETURN PUMP SUCTION WO/AUX. Page 2 of 2
Item Part No. Qty. Description Serial No./Date of Change

44 MIW0017 2 CLAMP, HOSE, 1-13/16 TO 2-3/4

TL8042 Rev. 07/00-5 157 CALL 1-800-33-ARDCO

TL-305 Rev. 1, HYDRAULIC DIAGRAM 19800-008, STABILIZER CYLINDER CONTROL
WO/AUX. W/DUAL SOLENOID

TL8042 Rev. 07/00-5 158 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
HYDRAULIC DIAGRAM 19800-008, STABILIZER CYLINDER
TL-305 Rev. 1 CONTROL WO/AUX W/DUAL SOLENOID Page 1 of 3
Item Part No. Qty. Description Serial No./Date of Change

1 APP00313 1 PUMP, HYDRAULIC

2 1 VALVE, V20, 5-SECTION
3 APP00481 1 ACCUMULATOR
4 LPP0007 1 ASSEMBLY, BRAKE PEDAL
5 LPP29325 1 FILTER, MEDIUM PRESSURE
6 NLP01302 1 VALVE, SEQUENCE
7 APP00783 1 HOUSING
8 HVD0003 1 CARTRIDGE
9 APP00545 1 VALVE, SOLENOID, SINGLE
10 LPP27552 1 CYLINDER, FRONT AXLE TILT
11 TEM0294 1 MANIFOLD, RETURN
12 NLP01324 2 VALVE, SOLENOID, DUAL
13 NLP01305 1 CYLINDER, REAR STABILIZER
14 HF40068 1 ADAPTER, ST., #4MOR - #4 MJIC
15 HF40198 1 CAP, #4 FMJIC
16 HF40142 8 ADAPTER, 90, #6 MOR - #6 MJIC
17 HFW0184 1 ADAPTER, 90, #4 MOR - #4 MJIC
18 HF40072 1 ADAPTER, ST., #8 MORE - #6 MJIC
19 1 ASSEMBLY, TUBE, BRAKE (19881)
20 HFP0016 1 TEE, #6, MJIC
21 APP00794 1 HOSE, 431-6 X 42 LONG, ST-L90
22 APP00937 1 HOSE, 431-6 X 28 LONG, ST-90
23 HFP0138 7 TEE, SWIVEL BRANCH, #6 JIC
24 HFT0003 1 ADAPTER ST., #6 FMJIC - #4 MOR
25 LPP00189 1 SWITCH, LOW ACCUMULATOR PRESSURE
26 HF40135 1 ADAPTER, 90, #16 MOR - #12 MJIC
27 APP00475 1 HOSE, 431-6 X 32 LONG, ST-90
28 APP00474 1 HOSE, 431-4 X 41 LONG, ST-90
29 APP00850 1 HOSE, 431-6 X 32 LONG, ST-90
30 HFP0008 1 ADAPTER, ST., 3/8 MPT - #6 MJIC
31 APP00464 1 VALVE, CHECK, 3/8 FMPT
32 HFP0115 1 ADAPTER, ST., #8 FMJIC - 3/8 MPT
33 HF40120 1 ADAPTER, 90, BULKHEAD, #8 MJIC
34 HF40118 1 ADAPTER, 90, BLKHEAD, #4 MJIC
35 APP00300 1 HOSE, 431-6 X 23 LONG, ST-90
36 APP00980 1 HOSE, 431-6 X 12 LONG, ST-ST was APP00791
37 APP00938 1 HOSE, 431-6 X 13 LONG, ST-ST
38 HFW0132 2 ADAPTER, ST., #12 MOR - #8 MJIC
39 HF40061 1 ADAPTER, ST., #12 MOR - #6 MJIC
40 APP00851 1 HOSE, 431-8 X 28 LONG, ST-45
41 HFW0129 3 ADAPTER, ST., #6 MOR - #6 MJIC
42 N/A
43 HF40206 1 ADAPTER, ST., #8 FMJIC - #4 MJIC
44 HTP0009 5 NUT, #8 TUBE

TL8042 Rev. 07/00-5 159 CALL 1-800-33-ARDCO

TL-305 Rev. 1, HYDRAULIC DIAGRAM 19800-008, STABILIZER CYLINDER CONTROL
WO/AUX. W/DUAL SOLENOID

TL8042 Rev. 07/00-5 160 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
HYDRAULIC DIAGRAM 19800-08, STABILIZER CYLINDER
TL-305 Rev. 1 CONTROL W/AUX WO/DUAL SOLENOID Page 2 of 3
Item Part No. Qty. Description Serial No./Date of Change

45 HF40087 2 TEE, #6 MOR - #6 MJIC

TL8042 Rev. 07/00-5 161 CALL 1-800-33-ARDCO

TL-305 Rev. 1, HYDRAULIC DIAGRAM 19800-008, STABILIZER CYLINDER CONTROL
WO/AUX. W/DUAL SOLENOID

TL8042 Rev. 07/00-5 162 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
HYDRAULIC DIAGRAM 19800-008, STABILIZER CYLINDER
TL-305 Rev. 1 CONTROL WO/AUX W/DUAL SOLENOID Page 3 of 3
Item Part No. Qty. Description Serial No./Date of Change

88 APP00951 1 HOSE, 431-8 X 15 LONG, ST-90

TL8042 Rev. 07/00-5 163 CALL 1-800-33-ARDCO

TL-317 Rev. 1, HYDRAULIC DIAGRAM 19800-012, STABILIZER CYLINDER CONTROL
WO/AUX. W/QUAD SOLENOID

TL8042 Rev. 07/00-5 164 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
HYDRAULIC DIAGRAM 19800-012, STABILIZER CYLINDER
TL-317 Rev. 1 CONTROL WO/AUX W/DUAL SOLENOID Page 1 of 3
Item Part No. Qty. Description Serial No./Date of Change

1 APP00313 1 PUMP, HYDRAULIC

2 1 VALVE, V20, FIVE SECTION
3 APP00481 1 ACCUMULATOR
4 LPP0007 1 ASSEMBLY, BRAKE PEDAL
5 LPP29325 1 FILTER, MEDIUM PRESSURE
6 NLP01302 1 VALVE, SEQUENCE
7 APP00783 1 HOUSING
8 HVD0003 1 CARTRIDGE
9 APP00545 1 SOLENOID VALVE, SINGLE
10 LPP27552 1 CYLINDER, FRONT AXLE TILT
11 TEM0294 1 MANIFOLD, RETURN
12 NLP01303 1 SOLENOID VALVE, QUAD Use LL-3744-141
13 NLP01305 1 CYLINDER, REAR STABLIZER
14 NF40068 1 ADAPTER, ST., #4 MOR - #4 MJIC
15 HF40198 1 CAP, #4 FMJIC
16 HF40142 8 ADAPTER, 90, #6 MOR - #6 MJIC
17 HFW0184 1 ADAPTER, 90, #4 MOR - #4 MJIC
18 HF40072 7 ADAPTER, ST., #8 MOR - #6 MJIC
19 1 ASSEMBLY, TUBE, BRAKE 19881
20 HFP0016 1 TEE, #6 MJIC
21 APP00794 1 HOSE, 431-6 X 42 LONG, ST-L90
22 APP00937 1 HOSE, 431-6 X 28 LONG, ST-L90
23 HFP0138 9 TEE, SWIVEL BRANCH #6 FMJIC - #6 MJIC
24 N/A
25 LPP00189 1 SWITCH, LOW ACCUMULATOR PRESSURE
26 HF40135 1 ADPATER, 90, #16 MOR - #12 MJIC
27 APP00475 1 HOSE, 431-6 X 32 LONG, ST-90
28 APP00474 1 HOSE, 431-4 X 41 LONG, ST-90
29 APP00850 1 HOSE, 431-6 X 32 LONG, ST-90
30 HFP0008 1 ADAPTER, ST., 3/8 MPT - #6 MJIC
31 APP00464 1 VAVLE, CHECK, 3/8 MPT
32 HFP0115 1 ADAPTER, ST., #8 FMJIC O 3/8 MPT
33 HF40120 1 ADAPTER, 90, BULKHEAD #8 MJIC
34 HF40118 1 ADAPTER, 90, BULKHEAD, #4 MJIC
35 APP00300 1 HOSE, 431-6 X 23 LONG, ST-90
36 APP00980 1 HOSE, 431-6 X 12 LONG, ST-ST
37 APP00938 1 HOSE, 431-6 X 13 LONG, ST-ST
38 HFW0132 2 ADAPTER, ST., #12 MOR - #8 MJIC
39 HF40061 1 ADAPTER, ST., #12 MOR - #6 MJIC
40 APP00851 1 HOSE, 431-8 X 28 LONG, ST-45
41 HFW0129 3 ADAPTER, ST., #6 MOR - #6 MJIC
42 N/A
43 HF40206 1 ADAPTER, ST., #8 FMJIC 3 #4 MJIC
44 HTP0009 5 NUT, #8 TUBE

TL8042 Rev. 07/00-5 165 CALL 1-800-33-ARDCO

TL-317, HYDRAULIC DIAGRAM 19800-012, STABILIZER CYLINDER CONTROL WO/
AUX. W/QUAD SOLENOID

TL8042 Rev. 07/00-5 166 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
HYDRAULIC DIAGRAM 19800-012, STABILIZER CYLINDER
TL-317 CONTROL WO/AUX W/QUAD SOLENOID Page 2 of 3
Item Part No. Qty. Description Serial No./Date of Change

45 HF40087 2 TEE, #6 MOR - #6 MJIC

46 N/A
47 HFW0133 3 ADAPTER, ST., #6 MOR - #8 MJIC
48 HFP0139 3 TEE, SWIVEL, BRANCH #8 JIC
49 APP00939 1 HOSE, 431-6 X 19.5 LONG, ST-ST
50 APP00849 1 HOSE, 431-6 X 12 LONG, ST-90
51 APP00940 1 HOSE, 451AR-12 X 23 LONG, ST-90
52 APP00981 1 HOSE, 431-6 X 57.5 LONG, ST-90
53 HFW0178 1 ADAPTER, 90, #12 MOR - $12 MJIC
54 APP00941 1 HOSE, 451AR-12 X 52 LONG, ST-90
55 HFW0179 1 ADAPTER, 90 #10 MOR - #12 MJIC
56 HFW0129 2 ADAPTER, ST., #6 MOR - #6 MJIC
57 HFP0019 2 ADAPTER, ST., #10 MOR - #6 MJIC
58 N/A
59 N/A
60 N/A
61 N/A
62 N/A
63 HFP0010 5 ADAPTER, ST., 1/2 MPT - #6 MJIC
64 NLP01304 2 CHECK VALVE
65 N/A
66 HFW0188 3 ADAPTER, 90, #8 MOR - #6 MJIC
67 APP00972 1 HOSE, 431-6 X 29 LONG, L90-ST
68 APP00943 1 HOSE, 431-6 X 26.5 LONG, 90-ST
69 APP00973 2 HOSE, 431-6 X 32 LONG, ST-ST
70 APP00974 1 HOSE, 431-6 X 84.5 LONG, L90-ST
71 APP00336 1 HOSE, 431-6 X 82 LONG, 90-ST
72 APP00975 1 HOSE, 431-6 X 59.5 LONG, 45-ST
73 APP00976 1 HOSE, 431-6 X 58 LONG, 45-ST
74 APP00977 1 HOSE, 431-6 X 19 LONG, ST-ST
75 APP00978 1 HOSE, 431-6 X 20.5 LONG, ST-ST
76 N/A
77 N/A
78 N/A
79 N/A
80 N/A
81 N/A
82 APP00510 1 CYLINDER, TRANSFER
83 APP00741 1 HOSE, 431-8 X 61 LONG, ST-90
84 APP00742 1 HOSE, 431-8 X 61 LONG, ST-L90
85 HFW0131 4 ADAPTER, ST., #10 MOR - #8 MJIC
86 HTP0009 2 NUT, #8 TUBE
87 HF40206 2 ADAPTER, ST., #8 FMJIC - #4 MJIC
88 APP00951 1 HOSE, 431-8 X 15 LONG, ST-90

TL8042 Rev. 07/00-5 167 CALL 1-800-33-ARDCO

TL-317, HYDRAULIC DIAGRAM 19800-012, STABILIZER CYLINDER CONTROL WO/
AUX. W/QUAD SOLENOID

TL8042 Rev. 07/00-5 168 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
HYDRAULIC DIAGRAM 19800-012, STABILIZER CYLINDER
TL-317 CONTROL WO/AUX W/QUAD SOLENOID Page 3 of 3
Item Part No. Qty. Description Serial No./Date of Change

89 APP00952 1 HOSE, 431-8 X 34 LONG, ST-90

90 HVP0021 1 VALVE, DUAL PILOT CHECK
91 APP00326 1 HOSE, 431-4 X 59 LONG, ST-90
92 APP00953 1 HOSE, 431-4 X 101 LONG, ST-90
93 APP00954 1 HOSE, 431-4 X 44 LONG, ST-ST
94 APP00955 1 HOSE, 431-4 X 42 LONG, ST-90
95 HFP0276 4 ADAPTER, ST., QUICK DISCONNECT - #4 MJIC
96 HFW0120 2 ADAPTER, ST., #10 MOR - #12 MJIC
97 HFP0136 1 TEE, BRANCH, #12 FMJIC - #12 MJIC
98 HF40204 1 ADAPTER, ST., #12 FMJIC - #12 MJIC
99 HFP0001 1 NUT, #12 TUBE
100 HF40137 2 ADAPTER, 90, #16 MOR - #8 MJIC
101 LPP00248 1 AXLE, FRONT
102 LPP00249 1 AXLE, REAR
103 HFP0190 2 ADAPTER, 90, 14MM - #6 MJIC
104 HFP0189 2 ADAPTER, ST., 14 MM -#6 MJIC
105 HF40205 1 ADAPTER, ST., #6 FMJIC - #4MJIC
106 HTP0007 1 NUT, #6 TUBE
107 APP00392 2 HOSE, 431-6 X 20 LONG, ST-90
108 LPP00118 1 HOSE, 431-6 X 28 LONG, ST-90
109 LPP00119 1 HOSE, 431-6 X 26 LONG, ST-90
110 1 TUBE, BRAKE PEDAL B PORT 18812
111 1 TUBE, REAR AXLE BRAKES 18811
112 1 TUBE, FRONT AXLE BRAKES 18809
113 HFP0016 3 TEE, #6 MJIC
114 APP00737 2 VALVE, JOYSTICK
115 APP00765 1 HOSE, 431-6 X 15 LONG, ST-90
116 APP00956 1 HOSE, 431-6 X 41 LONG, ST-ST
117 AXD0333 4 O-RING FOR ITEMS 103 & 104
118 AXC0102 4 BLEEDER, SERVICE BRAKE

TL8042 Rev. 07/00-5 169 CALL 1-800-33-ARDCO

TL-306, HDRAULIC DIAGRAM 19800-009, JOYSTICK / STEERING WO/AUX.

TL8042 Rev. 07/00-5 170 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
HYDRAULIC DIAGRAM 19800-009
TL-306 JOYSTICK / STEERING WO/AUX. Page 1 of 2
Item Part No. Qty. Description Serial No./Date of Change

1 LPP09293 1 ORBITROL, CHAR-LYNN

TL8042 Rev. 07/00-5 171 CALL 1-800-33-ARDCO

TL-306, HDRAULIC DIAGRAM 19800-009, JOYSTICK / STEERING WO/AUX.

TL8042 Rev. 07/00-5 172 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
HYDRAULIC DIAGRAM 19800-009
TL-306 JOYSTICK / STEERING WO/AUX. Page 2 of 2
Item Part No. Qty. Description Serial No./Date of Change

45 HF40141 8 ADAPTER, 90, #6 MOR - #4 MJIC

46 HFW0120 1 ADAPTER, ST., #10 MOR - #12 MJIC
47 N/A
48 1 BANK VALVE, 5-SECTION
49 APP00802 2 HOSE, 451AR-12 X 76 LONG, STFS-90
50 APP00803 2 HOSE, 451AR-12 X 73 LONG, STFS - ST
51 LPAC19316-001B
4 ASSEMBLY, TUBE, #12 CARRIAGE
52 LPAC19316-002B
4 ASSEMBLY, TUBE, #8 CARRIAGE
53 APP00800 2 HOSE, 451AR-8 X 73 LONG, 90-STFS
54 APP00801 2 HOSE, 451AR-8 X 76 LONG, L90-STFS

TL8042 Rev. 07/00-5 173 CALL 1-800-33-ARDCO

TL-307, HYDRAULIC DIAGRAM 19800-010, BOOM ASSEMBLY WO/AUX.

TL8042 Rev. 07/00-5 174 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
HYDRAULIC DIAGRAM 19800-010
TL-307 BOOM ASSEMBLY WO/AUX. Page 1 of 1
Item Part No. Qty. Description Serial No./Date of Change

1 NLP0289 1 CYLINDER, FORK TILT

2 NLP01326 2 VALVE, COUNTERBALANCE
3 NLP00258 1 MANIFOLD, BOOM WO/AUX.
4 NLP01229 1 CYLINDER, BOOM EXTEND
5 NLP01290 2 CYLINDER, BOOM LIFT
6 NLP01335 2 VALVE, COUNTERBALANCE
7 N/A
8 N/A
9 N/A
10 N/A
11 N/A
12 HFW0186 1 ADAPTER, 90, #8 MOR - #8 MJIC
13 HFW0130 3 ADAPTER, ST., #8 MOR - #8 MJIC
14 HF40412 1 TEE, #8 MOR - #8 MJIC
15 APP00959 1 HOSE, 431-8 X 17 LONG, ST - ST
16 APP00960 1 HOSE, 431-8 X 36 LONG, ST - #10 MJIC
17 APP00961 1 HOSE, 431-8 X 38 LONG, ST - #10 MJIC
18 N/A
19 APP00438 1 HOSE, 451AR-12 X 63 LONG, ST - 90 FS
20 N/A
21 HFA0006 2 ADAPTER, L90, 1/2 MPT - #10 MJIC
22 2 ASSEMBLY, TUBE, #10 FORK TILT
23 N/A
24 APP00958 4 HOSE, 431-8 X 175.5 LONG, ST - #10 MJIC
25 2 ASSEMBLY, TUBE, #10 INNER BOOM
26 HF40054 2 ADAPTER, ST., #10 MJIC - #8 MJIC
27 N/A
28 LPAT19800-006B
2 ASSEMBLY, TUBE, #12 LIFT CYLINDER
29 HFW0189 3 ADAPTER, 90, #8 MOR - #12 MJIC
30 HF40288 1 PLUG, #8 MOR
31 N/A
32 HFP0021 5 ADAPTER, ST., #12 MJIC - #8 MOR
33 HFP0287 2 ADAPTER, 90, #12 MJIC - #8 MOR
34 HFW0174 2 ADAPTER, 90, #12 MJIC - #12 FMJIC
35 HFP0188 2 TEE, #12 FMFS - #12 MFS
36 APP00964 2 HOSE, 451AR-8 X 52 LONG, 90-STFS
37 N/A
38 APP00966 2 HOSE, 451AR-12 X 42 LONG, 90 - STFS
39 APP00435 1 HOSE, 451AR-12 X 63 LONG, 90 - STFS
40 APP00844 1 HOSE, 451AR-12 X 65 LONG, ST - STFS
41 APP00845 1 HOSE, 451AR-12 X 63 LONG, 90 FS - ST

TL8042 Rev. 07/00-5 175 CALL 1-800-33-ARDCO

TL-318, HYDRAULIC SCHEMATIC

7
22 23 REAR STEERING

T
L

T
LS 6 5

R P

21 TO BRAKES DECLUTCH
(NEUTRAL SWITCH) 16 8
B
27

A C
FRONT STEERING 24 3

19 11 25
10
9
T

17
1C 1B
2 1 2
A1 RS1

ø0.063 2 1
3 1 3 ORIFICE
T1
1D 1A

A2 RS2

1200 PSI
ø0.063 P
ORIFICE
PRECHARGE T2
20 18
A G
26
16 4

LS1

BOOM HOIST
P 7
C1 V1
P P
EF 13 13
FORK V2
TILT 5
X

C2 V C C V

6
C2 V2

SG
C1 V1 14 15
12

BOOM
4 CARRIAGE
TRANSFER EXTEND

1 C V

5 7 4

1 B A B A B A B A B A
1
3000 PSI 3000 PSI
X

X X
8

6 8 3 2

TL8042 Rev. 07/00-5 176 CALL 1-800-33-ARDCO

TL-318 HYDRAULIC SCHEMATIC Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 APP00313 1 ASSEMBLY, PUMP

2 APP00806 1 ASSEMBLY, MAIN CONTROL VALVE
3 APP00310 1 ASSEMBLY, RETURN FILTER
4 APP00510 1 ASSEMBLY, CARRIAGE TRANSFER CYLINDER
5 HVP00021 1 VALVE, CHECK, DUAL PILOT Use LL-1803-521 2/19/04
6 NLP01289 1 ASSEMBLY, FORK TILT CYLINDER
7 NLP00564 REF ASSEMBLY, COUNTERBALANCE VALVE
8 NLP01302 1 VALVE, SEQUENCE
9 HCT0119-01 1 CARTRIDGE, CHECK VALVE, DOUBLE PILOT
10 LPP27552 1 ASSEMBLY, FRAME LEVEL CYLINDER
11 HCT0119 REF ASSEMBLY, VALVE BLOCK
12 NLP01290 2 ASSEMBLY, BOOM HOIST CYLINDER
13 NLP00565 REF ASSEMBLY, COUNTERBALANCE VALVE
14 NLP01299 1 ASSEMBLY, BOOM EXTEND CYLINDER
15 NLP00413 REF ASSEMBLY, OVERCENTER CARTRIDGE
16 APP00737 2 ASSEMBLY, JOYSTICK CONTROL VALVE
17 APP00925 1 ASSEMBLY, ACCUMULATOR
18 LPP29325 1 ASSEMBLY, PRESSURE FILTER
19 APP00545 1 ASSEMBLY, SOLENOID VALVE
20 APP00783 1 BODY, PRESSURE REDUCING VALVE
21 LPP00007 1 ASSEMBLY, BRAKE VALVE
22 APP00723 1 ASSEMBLY, STEERING ORBITROL
23 NLP00697 1 ASSEMBLY, STEERING SELECTOR VALVE
24 NLP01305 1 CYLINDER, REAR STABILIZER
25 NLP01324 2 ASSEMBLY, STABILIZER SOLENOID
LL-3744-141 1 ASSEMBLY, STABILIZER SOLENOID
26 LL-2011-468 2 ASSEMBLY, CHECK VALVE
27 LL-2944-160 1 ASSEMBLY, SOLENOID VALVE

TL8042 Rev. 07/00-5 177 CALL 1-800-33-ARDCO

THIS PAGE
INTENTIONALLY
LEFT BLANK

TL8042 Rev. 07/00-5 178 CALL 1-800-33-ARDCO

Item Part No. Qty. Description Serial No./Date of Change

TRANSMISSION GROUP

TL8042 Rev. 07/00-5 179 CALL 1-800-33-ARDCO

TL-103, TRANSMISSION

TL8042 Rev. 07/00-5 180 CALL 1-800-33-ARDCO

TL-103 TRANSMISSION Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

APP00271 TRANSMISSION USED W/JOHN DEERE ENGINE APP00285

LPP00250 TRANSMISSION USED W/CUMMINS ENGINE APP00309

CONVERTER HOUSING GROUP SEE TL-103A

CASE & PLATE GROUP SEE TL0103B
TORQUE CONVERTER GROUP SEE TL-103C
PUMP DRIVE GROUP SEE TL-103D
CHARGING PUMP GROUP SEE TL-103E
REVERSE IDLER GROUP SEE TL-103F
REVERSE SHAFT GROUP SEE TL103-G
3RD & OUTPUT SHAFT GROUP SEE TL-103H
1ST & 2ND SHAFT GROUP SEE TL-103J
OUTPUT SHAFT GROUP SEE TL-103K
DISC BRAKE GROUP SEE TL-103L
CONTROL VALVE GROUP SEE TL-103M
DRIVE LATE GROUP SEE TL-103N
TRC0167 CALIPER BRAKE ASSEMBLY (MICO) SEE TL-103P
TRC0483 CALIPER BRAKE ASSEMBLY (CARLISLE) SEE TL-103Q

TL8042 Rev. 07/00-5 181 CALL 1-800-33-ARDCO

TL-103A, TRANSMISSION, CONVERTER HOUSING GROUP

TL8042 Rev. 07/00-5 182 CALL 1-800-33-ARDCO

TL-103A TRANSMISSION, CONVERTER HOUSING GROUP Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 TRC0202 2 PLUG (HI & 3RD PORT)

2 TRC0202 1 PLUG, REG. PRESSURE PORT
3 TRC0069 1 PLUG
4 TRC0177 1 HOUSING TO PLATE GASKET
5 TRC0179 1 CONVERTER HOUSING
6 TRC0202 2 PLUG (1ST & 2ND PORT)
7 TRC0214 13 CONV. HSG. TO TRANS. CASE SCREW LOCKWASHER
8 TRC0224 13 CONV. HSG. TO TRANS. CASE SCREW
9 TRC0214 3 CONV. HSG. TO TRANS. CASE SCREW LOCKWASHER
10 TRC0224 3 CONV. HSG. TO PLATE SCREW
11 TRC0214 6 CONV. HOSG. TO PLATE SCREW LOCKWASHER
12 TRC0222 6 CONV. HSG. TO PLATE SCREW
13 TRC0200 1 CONV. HSG. TO PLATE SCREW NI.
14 TRC0214 1 CONV. HSG. TO LATE SCREW LOCKWASHER NI.
15 TRC0070 1 CHECK VALVE BORE PLUG NI.

TL8042 Rev. 07/00-5 183 CALL 1-800-33-ARDCO

TL-103B, TRANSMISSION, CASE & PLATE GROUP

TL8042 Rev. 07/00-5 184 CALL 1-800-33-ARDCO

TL-103B TRANSMISSION, CASE & PLATE GROUP Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 TRC0195 1 SENSOR PORT PLUG

2 TRC0210 1 SENSOR PORT PLUG O-RING
3 TRC0176 1 SPACER PLATE
4 TRC0202 1 INLET PRESSURE PORT PLUG
5 TRC0203 1 OUTLET TEMPERATURE PORT PLUG
6 TRC0178 1 PLATE TO TRANSMISSION CASE GASKET
7 TRC0204 1 PLATE TO TRANSMISSION CASE DOWEL PIN
8 TRC0175 1 TRANSMISSION CASE
9 TRC0189 1 FILLER PLUG
10 NOT USED ON THIS MODEL
11 TRC0202 2 PIPE PLUG
12 TRC0195 1 SENSOR PORT PLUG
13 TRC0210 1 SENSOR PORT PLUG O-RING
14 TRC0159 1 SENSOR ADJUSTING BUSHING
N/S TRC0160 AR SENSOR ADJUSTING BUSHING SHIM NI.
15 TRC0068 1 AIR BREATHER
16 TRC0202 2 PIPE PLUG
17 NOT USED ON THIS MODEL
18 TRC0184 1 SENSOR PORT PLUG
19 TRC0228 2 PLUG O-RING
20 TRC0197 2 OIL LEVEL PLUG
21 TRC0131 1 TUBE & SCREEN ASSEMBLY
22 TRC0143 1 OIL SUPPLY TUBE SEAL RING
23 TRC0193 1 RETAINER CLIP SCREW
24 NOT USED ON THIS MODEL
25 TRC0132 1 OIL SUPPLY TUBE RETAINER CLIP
26 TRC0056 1 MAGNETIC DRAIN PLUG
27 TRC0190 1 DRAIN BACK PORT PLUG
28 TRC0204 1 PLATE TO TRANSMISSION CASE DOWEL PIN
29 TRC0080 1 CONVERTER SAFETY VALVE POPPET
30 TRC0165 1 SEAT SNAP RING
31 TRC0214 2 PLATE TO TRANSMISSION CASE SCREW LOCKWASHER
32 TRC0222 2 PLATE TO TRANSMISSION CASE SCREW
33 TRC0214 2 PLATE TO TRANSMISSION CASE SCREW LOCKWASHER
34 TRC0223 2 PLATE TO TRANSMISSION CASE SCREW
35 TRC0079 1 POPPET WASHER
36 TRC0057 1 SAFETY VALVE SPRING
37 TRC0164 1 SAFETY VALVE SEAT
38 TRC0222 5 PLATE TO TRANSMISSION CASE SCREW
39 TRC0214 5 PLATE TO TRANSMISSION CASE SCREW LOCKWASHER
40 TRC0076 1 DIPSTICK TUBE NI.
41 TRC0174 1 DIPSTICK ASSEMBLY NI.

TL8042 Rev. 07/00-5 185 CALL 1-800-33-ARDCO

TL-103C, TRANSMISSION, TORQUE CONVERTER GROUP

TL8042 Rev. 07/00-5 186 CALL 1-800-33-ARDCO

TL-103C TRANSMISSION, TORQUE CONVERTER GROUP Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 TRC0097 1 PLUG, SNAP RING

2 TRC0058 1 TORQUE CONVERTER PLUG
3 TRC0211 1 TORQUE CONVERTER PLUG, O-RING
4 TRC0128 1 IMPELLER HUB SNAP RING
5 TRC0153 1 TORQUE CONVERTER ASSY.
TRC0230 1 TORQUE CONVERTER ASSY.
6 TRC0128 1 IMPELLER HUB SNAP RING
7 TRC0154 1 CONV. HSG. OIL SEAL
8 TRC0142 1 OIL DISTRIBUTOR RING O-RING
9 TRC0141 1 OIL DISTRBUTOR RING
10 TRC0142 1 OIL DISTRIBUTOR RING O-RING
11 TRC0059 1 TORQUE CONV. BEARING
12 TRC0094 1 IMPELLER HUB GEAR (35T)
13 TRC0104 1 STATOR SUPPORT SNAP RING
14 TRC0129 1 STATOR SUPPORT PISTON RING
15 TRC0133 1 STATOR SUPPORT PISTON RING EXPANDER
16 TRC0166 1 STATOR SUPPORT ASSY. (Incl. items 17, 20)
17 TRC0074 1 BUSHING (Incl. in item 16)
18 TRC0083 1 IMPELLER HUB GEAR WASHER
19 TRC0073 1 STATOR SUPPORT SNAP RING
20 TRC0071 1 BEARING (Incl. in item 16)
N/S TRC0527 1 TORQUE CONVERTOR TRANS. MODEL 1106T12366-13
N/S TRC0153 1 TORQUE CONVERTER TRANS. MODEL 1102T12366-17
N/S TRC0230 1 TORQUE CONVERTER TRANS. MODEL 1102T12366-11

TL8042 Rev. 07/00-5 187 CALL 1-800-33-ARDCO

TL-103CC, TORQUE CONVERTER GROUP (Effective 05/99)

TL8042 Rev. 07/00-5 188 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
TORQUE CONVERTER GROUP
TL-103CC Effective 05/99 Page 1 of 1
Item Part No. Qty. Description Serial No./Date of Change

1 TRC0166 1 ASSEMBLY, STATOR SUPPORT (Includes items 2 & 3)

2 TRC0074 1 BUSHING (Included in item 1)
3 TRC0071 1 BEARING (Included in item 1)
4 TRC0129 1 RING, STATOR SUPPORT PISTON
5 TRC0133 1 EXPANDER, STATOR SUPPORT PISTON RING
6 TRC0104 2 SNAP RING, STATOR SUPPORT
7 TRC0154 1 OIL SEAL, CONVERT HOUSING
8 TRC0527 1 ASSEMBLY, TORQUE CONVERTER
9 TRC0058 1 PLUG, TORQUE CONVERTER
10 TRC0211 1 O-RING, TORQUE CONVERTER PLUG
11 TRC0097 1 SNAP RING, TORQUE CONVERTER PLUG
12 TRC0094 1 GEAR, IMPELLER HUB
13 TRC0128 2 SNAP RING, IMPELLER HUB
14 TRC0083 1 WASHER, IMPELLER HUB GEAR
15 TRC0059 1 BEARING, TORQUE CONVERTER
16 TRC0141 1 RING, OIL DISTRIBUTOR

TL8042 Rev. 07/00-5 189 CALL 1-800-33-ARDCO

TL-103D, TRANSMISSION, PUMP DRIVE GROUP

TL8042 Rev. 07/00-5 190 CALL 1-800-33-ARDCO

TL-103D TRANSMISSION, PUMP DRIVE GROUP Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 TRC0110 1 PUMP DRIVE IDLER THRUST WASHER

2 TRC0063 1 IDLER GEAR BEARING
3 TRC0127 1 PUMP DRIVE IDLER GEAR (31T)
4 TRC0155 1 PUMP DRIVE IDLER SHAFT & PIN ASSY. (Incl. item 8)
5 TRC0110 1 PUMP DRIVE IDLER THRUST WASHER
6 TRC0055 1 PUMP DRIVE GEAR RET. SNAP RING
7 TRC0093 1 PUMP DRIVE GEAR (34T)
8 TRC0163 1 ROLL PIN (Included in item 4)

TL8042 Rev. 07/00-5 191 CALL 1-800-33-ARDCO

TL-103E, TRANSMISSION, CHARGING PUMP GROUP

TL8042 Rev. 07/00-5 192 CALL 1-800-33-ARDCO

TL-103E TRANSMISSION, CHARGING PUMP GROUP Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 TRC0198 1 O-RING
2 TRC0183 1 BALL CHECK VALVE ASSY. (Incl. items 1 thru 5)
3 TRC0187 1 PIN
4 TRC0186 1 BALL
5 TRC0149 1 SPRING
6 TRC0125 1 CHARGING PUMP GASKET
7 TRC0118 1 CHARGING PUMP
8 TRC0216 1 PUMP MOUNTING SCREW LOCKWASHER
9 TRC0226 1 PUMP MOUNTING SCREW
10 TRC0225 4 PUMP MOUNTING SCREW
11 TRC0216 4 PUMP MOUNTING SCREW LOCKWASHER
12 TRC0199 1 PUMP MOUNTING SCREW
13 TRC0214 1 PUMP MOUNTING SCREW LOCKWASHER
14 TRC0051 1 FILTER ASSEMBLY (was TRC0469) 6-1-97
15 TRC0168 1 PISTON
16 TRC0169 1 SPRING
17 TRC0054 1 PIN
18 TRC0173 1 SLEEVE
N/S TRC0172 1 REGULATOR VALVE ASSY. (Incl. items 15 thru 18)

TL8042 Rev. 07/00-5 193 CALL 1-800-33-ARDCO

TL-103F, TRANSMISSION, REVERSE IDLER GROUP

TL8042 Rev. 07/00-5 194 CALL 1-800-33-ARDCO

TL-103F TRANSMISSION, REVERSE IDLER GROUP Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 TRC0060 1 IDLER SHAFT SNAP RING

2 TRC0098 1 IDLER & PILOT SHAFT
3 TRC0099 1 THRUST WASHER
4 TRC0064 1 REVERSE IDLER GEAR BEARING
5 TRC0100 1 END PLATE
6 TRC0188 1 END PLATE CAPSCREW WASHER
7 TRC0117 1 REVERSE IDLER END PLATE CAPSCREW
8 TRC0201 1 END PLATE TO SHAFT ROLL PIN
9 TRC0115 1 REVERSE IDLER GEAR (28T)

TL8042 Rev. 07/00-5 195 CALL 1-800-33-ARDCO

TL-103G, TRANSMISSION, REVERSE SHAFT GROUP

TL8042 Rev. 07/00-5 196 CALL 1-800-33-ARDCO

TL-103G TRANSMISSION, REVERSE SHAFT GROUP Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 -------- TURBINE SHAFT FRONT BEARING (SEE CONVERTER GROUP)

2 TRC0085 1 CLUTCH GEAR THRUST WASHER
3 TRC0084 1 CLUTCH GEAR THRUST WASHER BEARING
4 TRC0085 1 CLUTCH GEAR THRUST WASHER
5 TRC0084 1 CLUTCH GEAR THRUST WASHER BEARING
7 TRC0085 1 CLUTCH GEAR THRUST WASHER
8 TRC0077 1 END PLATE SNAP RING
9 TRC0090 1 END PLATE
10 TRC0082 6 INNER DISC - REVERSE CLUTCH
11 TRC0081 6 OUTER DISC - REVERSE CLUTCH
12 TRC0088 1 RETAINER SNAP RING
13 TRC0101 1 SNAP RING RETAINER
14 TRC0156 1 DISC SPRING ASSY., (Incl. 5 springs)
15 TRC0087 1 CLUTCH PISTON WEAR PLATE
16 TRC0086 1 CLUTCH PISTON
17 TRC0078 1 CLUTCH PISTON SEAL - OUTER
18 TRC0075 1 CLUTCH PISTON SEAL - INNER
19 TRC0122 1 TURBINE SHAFT DRUM & PLUG ASSY.
20 TRC0075 1 CLUTCH PISTON SEAL - INNER
21 TRC0078 1 CLUTCH PISTON SEAL - OUTER
22 TRC0086 1 CLUTCH PISTON
23 TRC0087 1 CLUTCH PISTON WEAR PLATE
24 TRC0156 1 DISC SPRING ASSY., (Incl. 5 springs)
25 TRC0101 1 SNAP RING RETAINER
26 TRC0088 1 RETAINER SNAP RING
27 TRC0081 6 OUTER DISC - FORWARD CLUTCH
28 TRC0082 6 INNER DISC - FORWARD CLUTCH
29 TRC0090 1 END PLATE
30 TRC0077 1 END PLATE SNAP RING
31 TRC0085 1 CLUTCH GEAR THRUST WASHER
32 TRC0084 1 CLUTCH GEAR THRUST WASHER BEARING
33 TRC0085 1 CLUTCH GEAR THRUST WASHER
34 TRC0085 1 CLUTCH GEAR THRUST WASHER
35 TRC0084 1 CLUTCH GEAR THRUST WASHER BEARING
36 TRC0085 1 CLUTCH GEAR THRUST WASHER
37 TRC0092 1 TURBINE SHAFT REAR BEARING
38 TRC0062 3 PISTON RING
39 TRC0120 1 OIL DISTRIBUTOR SLEEVE
40 TRC0192 1 RETAINER SCREW
41 TRC0089 1 BEARING - REVERSE CLUTCH GEAR
42 TRC0091 1 SPACER - REVERSE CLUTCH GEAR
43 TRC0089 1 BEARING - REVERSE CLUTCH GEAR

TL8042 Rev. 07/00-5 197 CALL 1-800-33-ARDCO

TL-103G, TRANSMISSION, REVERSE SHAFT GROUP

TL8042 Rev. 07/00-5 198 CALL 1-800-33-ARDCO

TL-103G TRANSMISSION, REVERSE SHAFT GROUP Page 2 of 2

Item Part No. Qty. Description Serial No./Date of Change

44 TRC0111 1 REVERSE CLUTCH GEAR & BEARING ASSY. (Incl. items 41 thru 43)
45 TRC0112 1 FORWARD CLUTCH GEAR & BEARING ASSY. (Incl. items 46 thru 48)
46 TRC0089 1 BEARING - FORWARD CLUTCH GEAR
47 TRC0091 1 SPACER - FORWARD CLUTCH GEAR
48 TRC0089 1 BEARING - FORWARD CLUTCH GEAR

TL8042 Rev. 07/00-5 199 CALL 1-800-33-ARDCO

TL-103H, TRANSMISSION, 3RD & OUTPUT SHAFT GROUP

TL8042 Rev. 07/00-5 200 CALL 1-800-33-ARDCO

TL-103H TRANSMISSION, 3RD & OUTPUT SHAFT GROUP Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 TRC0106 1 SLEEVE LOCATING SCREW

2 TRC0121 1 OIL DISTRIBUTOR SLEEVE
3 TRC0062 2 PISTON RING
4 TRC0182 1 BEARING & SEAL ASSEMBLY
5 TRC0206 1 GEAR HUB SNAP RING
6 TRC0152 1 3RD SHAFT, DRUM & PLUG ASSY.
7 TRC0075 1 CLUTCH PISTON INNER SEAL
8 TRC0078 1 CLUTCH PISTON OUTER SEAL
9 TRC0135 1 CLUTCH PISTON & BALL SEAT ASSY.
10 TRC0087 1 CLUTCH PISTON WEAR PLATE
11 TRC0156 1 DISC SPRING ASSY. (Incl. 5 springs)
12 TRC0101 1 SNAP RING RETAINER
13 TRC0088 1 RETAINER SNAP RING
14 TRC0081 5 OUTER DISC - 3RD CLUTCH
15 TRC0082 5 INNER DISC - 3RD CLUTCH
16 TRC0090 1 END PLATE
17 TRC0077 1 END PLATE SNAP RING
18 TRC0085 1 CLUTCH GEAR THRUST WASHER
19 TRC0084 1 CLUTCH GEAR THRUST WASHER BEARING
20 TRC0085 1 CLUTCH GEAR THRUST WASHER
21 TRC0095 1 THRUST WASHER RETAINING SNAP RING
22 TRC0065 1 3RD CLUTCH GEAR BEARING
23 TRC0109 1 REAR BEARING
24 TRC0227 1 REAR BEARING RETAINING SNAP RING
25 TRC0227 1 OUTPUT SHAFT BEARING SNAP RING
26 TRC0061 1 OUTPUT SHAFT BEARING
27 TRC0205 1 OUTPUT SHAFT BEARING RETAINING SNAP RING
28 TRC0119 1 PLUG - CAPPED END
29 TRC0208 1 OIL SEAL SLEEVE O-RING
30 TRC0227 1 OUTPUT SHAFT BEARING SNAP RING
31 TRC0116 1 1ST DRIVE GEAR (27T)
32 TRC0146 1 3RD GEAR & SHAFT (46T)

TL8042 Rev. 07/00-5 201 CALL 1-800-33-ARDCO

TL-103J, TRANSMISSION, 1ST & 2ND SHAFT GROUP

TL8042 Rev. 07/00-5 202 CALL 1-800-33-ARDCO

TL-103J TRANSMISSION, 1ST & 2ND SHAFT GROUP Page 1 of 2

Item Part No. Qty. Description Serial No./Date of Change

1 TRC0106 1 SLEEVE LOCATING SCREW

2 TRC0126 1 OIL DISTRIBUTOR SLEEVE
3 TRC0062 2 PISTON RING
4 NOT USED ON THIS MODEL
5 TRC0182 1 BEARING & SEAL ASSEMBLY
6 TRC0085 1 CLUTCH GEAR THRUST WASHER
7 TRC0084 1 CLUTCH GEAR THRUST WASHER BEARING
8 TRC0085 1 CLUTCH GEAR THRUST WASHER
9 TRC0085 1 CLUTCH GEAR THRUST WASHER
10 TRC0084 1 CLUTCH GEAR THRUST WASHER BEARING
11 TRC0085 1 CLUTCH GEAR THRUST WASHER
12 TRC0077 1 END PLATE SNAP RING
13 TRC0090 1 END PLATE
14 TRC0082 10 INNER DISC - 1ST CLUTCH
15 TRC0081 10 OUTER DISC - 1ST CLUTCH
16 TRC0088 1 RETAINER SNAP RING
17 TRC0101 1 SNAP RING RETAINER
18 TRC0157 1 1ST CLUTCH DISC SPRING ASSY. (Incl. 7 springs)
19 TRC0087 1 CLUTCH PISTON WEAR PLATE
20 TRC0107 1 CLUTCH PISTON
21 TRC0078 1 CLUTCH PISTON SEAL - OUTER
22 TRC0075 1 CLUTCH PISTON SEAL - INNER
23 TRC0134 1 1ST & 2ND SHAFT, DRUM & PLUG ASSY.
24 TRC0075 1 CLUTCH PISTON SEAL - INNER
25 TRC0078 1 CLUTCH PISTON SEAL - OUTER
26 TRC0107 1 CLUTCH PISTON
27 TRC0087 1 CLUTCH PISTON WEAR PLATE
28 TRC0156 1 2ND CLUTCH DISC SPRING ASSY. (Incl. 5 springs)
29 TRC0101 1 SNAP RING RETAINER
30 TRC0088 1 RETAINER SNAP RING
31 TRC0081 5 OUTER DISC - 2ND CLUTCH
32 TRC0082 5 INNER DISC - 2ND CLUTCH
33 TRC0090 1 END PLATE
34 TRC0077 1 END PLATE SNAP RING
35 TRC0085 1 CLUTCH GEAR THRUST WASHER
36 TRC0084 1 CLUTCH GEAR THRUST WASHER BEARING
37 TRC0085 1 CLUTCH GEAR THRUST WASHER
38 TRC0085 1 CLUTCH GEAR THRUST WASHER
39 TRC0084 1 CLUTCH GEAR THRUST WASHER BEARING
40 TRC0085 1 CLUTCH GEAR THRUST WASHER
41 TRC0206 2 2ND CLUTCH GEAR HUB SNAP RING
42 TRC0130 1 REAR BEARING

TL8042 Rev. 07/00-5 203 CALL 1-800-33-ARDCO

TL-103J, TRANSMISSION, 1ST & 2ND SHAFT GROUP

TL8042 Rev. 07/00-5 204 CALL 1-800-33-ARDCO

TL-103J TRANSMISSION, 1ST & 2ND SHAFT GROUP Page 2 of 2

Item Part No. Qty. Description Serial No./Date of Change

43 TRC0113 1 1ST CLUTCH GEAR & BEARING ASSY. (Incl. items 44 & 45)
44 TRC0089 1 BEARING - 1ST CLUTCH GEAR
45 TRC0089 1 BEARING - 1ST CLUTCH GEAR
46 TRC0114 1 2ND CLUTCH GEAR & BEARING ASSY. (Incl. items 47 & 48)
47 TRC0089 1 BEARING - 2ND CLUTCH GEAR
48 TRC0089 1 BEARING - 2ND CLUTCH GEAR
49 TRC0123 1 3RD DRIVEN GEAR (18T)

TL8042 Rev. 07/00-5 205 CALL 1-800-33-ARDCO

TL-103K, FLANGE PLUG

TL8042 Rev. 07/00-5 206 CALL 1-800-33-ARDCO

TL-103K TRANSMISSION, OUTPUT SHAFT GROUP Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 TRC0185 1 FLANGE PLUG

2 TRC0144 1 OUTPUT FLANGE & PLUG ASSY. (Inc. Item 1)
3 TRC0227 1 OUTPUT SHAFT BEARING SNAP RING
4 TRC0208 1 OIL SEAL SLEEVE O-RING
5 TRC0066 1 OUTPUT SHAFT OIL SEAL
6 TRC0103 1 OIL SEAL SLEEVE
7 TRC0061 1 OUTUT SHAFT BEARING
8 TRC0227 1 OUTPUT SHAFT BEARING SNAP RING
9 TRC0205 1 FLANGE RETAINING RING
10 TRC0205 1 GEAR RETAINING RING
11 TRC0227 1 OUTPUT SHAFT BEARING O-RING
12 TRC0061 1 OUTPUT SHAFT BEARING
13 TRC0103 1 OIL SEAL SLEEVE
14 TRC0066 1 OUTPUT SHAFT OIL SEAL
15 TRC0208 1 OUTPUT SHAFT SLEEVE O-RING
16 TRC0227 1 OUTPUT SHAFT BEARING 0-RING
17 TRC0151 1 OUTPUT SHAFT & BRAKE FLANGE (5C)
18 TRC0124 1 OUTPUT SHAFT GEAR (40T)

TL8042 Rev. 07/00-5 207 CALL 1-800-33-ARDCO

TL-103L, TRANSMISSION, DISC BRAKE GROUP

TL8042 Rev. 07/00-5 208 CALL 1-800-33-ARDCO

TL-103L TRANSMISSION, DISC BRAKE GROUP Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 TRC0213 2 CALIPER ASSY. CAPSCREW LOCKING NUT

2 TRC0167 1 *CALIPER BRAKE ASSEMBLY (MICO BRAKE)
2 TRC0483 1 *CALIPER BRAKE ASSEMBLY (CARLISLE BRAKE)
3 TRC0191 2 CALIPER ASSY. MTG CAPSCREW (MICO BRAKE)
3 TRC0496 2 CALIPER ASSY MTG CAPSCREW (CARLISLE BRAKE)
4 TRC0150 1 BRAKE DISC (was TRC0482) 6-1-97
5 TRC0481 4 BRAKE DISC CAPSCREW LOCKWASHER
6 TRC0229 4 BRAKE DISC CAPSCREW

*ITEM NO. 2 - CARLISLE BRAKE ASSY., SEE PARTS LIST TL103P

*ITEM NO. 2 - MICO BRAKE ASSY., SEE PARTS LIST TL-103Q

NOTE: BOTH THE CARLISLE AND MICO BRAKES ARE

COMPLETELY INTERCHANGEABLE AND SERVICEABLE.

BRAKE SHOULD BE SERVICED AS PER TRANSMISSION

MODEL NUMBER AND SERIAL NUMBER OR PART NUMBERS

TL8042 Rev. 07/00-5 209 CALL 1-800-33-ARDCO

TL-103M, TRANSMISSION, CONTROL VALVE GROUP

TL8042 Rev. 07/00-5 210 CALL 1-800-33-ARDCO

TL-103M TRANSMISSION, CONTROL VAVLE GROUP Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 TRC0102 2 MODULATOR VALVE HOUSING

2 TRC0212 2 MODULATOR HOUSING O-RING
3 TRC0067 2 STOP PIN
4 TRC0072 2 SPRING, INNER
5 TRC0139 2 SPRING, MIDDLE
6 TRC0170 2 PIN, UPPER
N/S TRC0171 2 PIN, LOWER
7 TRC0209 2 SLEEVE O-RING
8 TRC0137 2 MODUMATION HOUSING SLEEVE
9 TRC0180 2 REGULATOR SPOOL
10 TRC0105 2 SPRING
11 TRC0138 2 SPRING SPACER
12 TRC0136 2 STRING RETAINER
13 TRC0181 2 ACCUMULATOR SPOOL
14 TRC0140 2 SPRING, OUTER
15 TRC0215 2 COVER SCREW LOCKWASHER
16 TRC0194 2 COVER SCREW
17 TRC0148 1 PROTECTIVE COVER
18 TRC0161 4 VALVE CARTRIDGE RETAINER NUT
19 TRC0220 4 NUT TO COIL O-RING
20 TRC0096 4 SOLENOID COIL - 12 VOLT
21 TRC0220 4 COIL TO CARTRIDGE O-RING
22 NOT USED ON THIS MODEL -- SEE ITEM 30
23 NOT USED ON THIS MODEL -- SEE ITEM 29
24 NOT USED ON THIS MODEL -- SEE ITEM 28
25 NOT USED ON THIS MODEL -- SEE ITEM 27
26 TRC0217 5 CARTRIDGE O-RING
27 TRC0218 4 CARTRIDGE O-RING
28 TRC0219 5 CARTRIDGE O-RING
29 TRC0221 5 CARTRIDGE O-RING
30 TRC0147 4 VALVE CARTRIDGE, 4-WAY (Incl. items 26, 27, 28 & 29)
USED AT 1ST, 2ND, 3RD, FWD & REV.
N/S TRC0108 1 SOLENOID BORE PLUG (Incl. 1 ea. of items 26, 28 & 27)
USED AT FWD, HI & LOW
N/S TRC0158 4 SPOOL TYPE SOLENOID CARTRIDGE ASSY.
(Incl. 4 ea. of items 18 thru 21 and item 30)

TL8042 Rev. 07/00-5 211 CALL 1-800-33-ARDCO

TL-103N, TRANSMISSION, DRIVE PLATE GROUP

TL8042 Rev. 07/00-5 212 CALL 1-800-33-ARDCO

TL-103N TRANSMISSION, DRIVE PLATE GROUP Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 TRC0052 6 DRIVE PLATE MOUNTING SCREW

2 TRC0053 6 DRIVE PLATE MOUNTING SCREW LOCKWASHER
3 TRC0145 1 DRIVE PLATE BACKING RING
4 N.S.S. DRIVE PLATE (Incl. in item 5)
5 TRC0162 1 DRIVE PLATE ASSEMBLY KIT (Incl. items 1 thru 4)

TL8042 Rev. 07/00-5 213 CALL 1-800-33-ARDCO

TL-103P, CALIPER BRAKE ASSY. (TRC0167)

TL8042 Rev. 07/00-5 214 CALL 1-800-33-ARDCO

TL-103P CALIPER BRAKE ASSY. (TRC0167)* Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 N.S.S. HOUSING
2 TRC0239 1 LINING KIT
3 N.S.S. SPRING
4 N.S.S. CAM PLATE
5 N.S.S. BALL
6 N.S.S. CAPSCREW
7 N.S.S. BODY
8 TRC0480 1 LEVER
9 N.S.S. NUT
10 N.S.S. BELLEVILLE SPRING
11 N.S.S. RETAINER
12 N.S.S. RETAINER RING
13 N.S.S. PISTON
14 N.S.S. CAPSCREW
15 TRC0478 1 PISTON & MODULE ASSY. KIT
(Incl. items 4, 7, 8, 10, 11, 12 & 13)
16 TRC0479 1 BALL & CAM REPAIR KIT (Incl. item 4 & 5)
17 TRC0167 1 CALIPER ASSY. (MICO CALIPER BRAKE) (Incl. items 1 thru 14)

ON TRANSMISSION MODEL 1102T 12366-11 and 1102T 12366-15

TL8042 Rev. 07/00-5 215 CALL 1-800-33-ARDCO

TL-103Q, CALIPER BRAKE ASSY. (TRC0483)

TL8042 Rev. 07/00-5 216 CALL 1-800-33-ARDCO

TL-103Q CALIPER BRAKE ASSEMBLY (TRC0483) Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 TRC0493 1 JAM ADJUST NUT

2 TRC0492 1 ADJUSTING NUT
3 TRC0491 1 HARDENED WASHER
4 TRC0490 1 STAINLESS STEEL WASHER
5 N.S.S. 1 THRUST WASHER (see item 20)
6 TRC0489 1 LEVER
7 N.S.S. 1 BOOT (see item 20)
8 TRC0486 1 CAM
9 N.S.S. 1 ID SEAL (see item 20)
10 TRC0488 3 BALL
11 TRC0487 1 PLASTIC RETAINER
12 N.S.S. 1 TORQUE PLATE FRONT (Part of item 18)
13 N.S.S. 1 CARRIER & LINING ASSY. (see item 19)
14 N.S.S. 1 TORQUE PLATE REAR (Part of item 18)
15 TRC0484 2 MOUNTNG SLEEVE
16 TRC0485 1 ADJUSTING BOLT
17 N.S.S. 1 SPRING (see item 19)
N/S TRC0483 1 BRAKE ASSY (CARLISLE CALIPER BRAKE) (Incl. items 1 thru 17)
N/S TRC0495 1 BRAKE ASSY. LINING KIT (Incl. items 13 and 17)
N/S TRC0494 1 HARDWARE PARTS KIT (Incl. items 5,7,9 and 19)

NOTE: FOR TRANSMISSION NO. 1102T12366-17

TL8042 Rev. 07/00-5 217 CALL 1-800-33-ARDCO

TL-239, TRANSMISSION SHIFTER, 3-SPEED (LPP00213)
(Replaced July 1997 with NLP01278)

TL8042 Rev. 07/00-5 218 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
TRANSMISSION SHIFTER, 3-SPEED (LPP00213)
TL-239 (Replaced July 1997 with NLP01278) Page 1 of 1
Item Part No. Qty. Description Serial No./Date of Change

3 TRC0497 1 CAP, HANDGRIP

4 TRC0503 1 HANDGRIP ASSY.
5 TRC0501 1 STICKER, SHIFT IDENTIFICATION
6 TRC0500 1 GAITER, RUBBER
7 TRC0507 1 BRACKET
8 TRC0499 1 LEVER, NEUTRAL LOCK
9 TRC0506 1 HOUSING
12 TRC0514 1 CAP
13 TRC0513 1 RING
14 TRC0512 1 SPACER
15 TRC0511 1 WASHER
16 TRC0510 1 RING
17 TRC0509 1 WASHER
18 TRC0504 1 CAM
19 TRC0508 1 SHAFT
20 TRC0505 1 SPRING
21 TRC0524 1 BALL
22 TRC0520 1 BLOCK
23 TRC0498 5 MICROSWITCH
24 TRC0516 2 SCREW
25 TRC0517 2 WASHER
26 TRC0517 2 WASHER
27 TRC0515 2 SCREW
28 TRC0502 1 GASKET
29 TRC0519 6 SCREW
32 TRC0523 1 PLATE, FORWARD & REVERSE
33 TRC0522 1 BALL, FORWARD & REVERSE
34 TRC0521 1 SPRING, FORWARD & REVERSE

TL8042 Rev. 07/00-5 219 CALL 1-800-33-ARDCO

TL-239B, TRANSMISSION SHIFTER (NLP01278)

NO DRAWING
AVAILABLE

TL8042 Rev. 07/00-5 220 CALL 1-800-33-ARDCO

TL-239B TRANSMISSION SHIFTER (NLP01278) Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

NLP01278 1 TRANSMISSION SHIFTER, (replaces LPP00213) 6-1-97

TL8042 Rev. 07/00-5 221 CALL 1-800-33-ARDCO

THIS PAGE
INTENTIONALLY
LEFT BLANK

TL8042 Rev. 07/00-5 222 CALL 1-800-33-ARDCO

Item Part No. Qty. Description Serial No./Date of Change

VALVE GROUP

TL8042 Rev. 07/00-5 223 CALL 1-800-33-ARDCO

TL-120, VALVE GROUP, W/ULTRA PUMP

TL8042 Rev. 07/00-5 224 CALL 1-800-33-ARDCO

TL-120 VALVE GROUP, W/ULTRA PUMP Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 LPAT18064C 1 TANK, HYDRAULIC

2 HAZ0007 1 AUGE, SIGHT LEVEL
3 APP00310 1 FILTER, RETURN
N/S APP00566 1 ELEMENT, RETURN FILTER
4 APP00310-04 1 GAUGE, SIGHT PRESSURE
5 APP00806 1 VALVE, 6-BANK (GRESEN)
6 LPP27830 1 ACCUMULATOR (PARKER) Used on early Model TL6035
6 APP00481 1 ACCUMULATOR (HYDAC) Used on Model TL040 (See Note 3)
7 HVD0003 1 VALVE, PRESSURE REDUCING
8 LPP29325 1 FILTER, MEDIUM PRESSURE
N/S LPP00240 1 ELEMET, MEDIUM PRESSURE FILTER
9 LPP00189 1 SWITCH, LOW PRESSURE BRAKE
10 APP00313 1 PUMP, MAIN HYDRAULIC, CLOCKWISE (ULTRA PUMP)
11 LPP17598 1 COOLER, OIL
12 LPAT18052D 1 TANK, FUEL
13 APP00723 1 MOTOR, STEERING (DANFOSS ORBITROL)
14 NLP00697 1 VALVE, STEERING SELECTOR
15 LPP00007 1 VALVE ASSY., BRAKE PADAL (was APP00311)

NOTE 1: Refer to Parts List TL-201, Danfoss Power Steering Motor,

Part No. APP00723. Check product name of power steering motor
on vehicle. Direct replacement for LPP19293 Char-Lyn orbitrol.

NOTE 2: Refer to Parts List TL-120A, Return Line Filter, P/N APP00310

NOTE 3: LPP27830 not used after Oct. 96; replaced by APP00481.

TL8042 Rev. 07/00-5 225 CALL 1-800-33-ARDCO

TL-218, VALVE, 6-BANK (APP00806-M)

TL8042 Rev. 07/00-5 226 CALL 1-800-33-ARDCO

TL-218 VALVE, 6-BANK Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 HVG0114 1 SECTION, INLET

2 HVG0105 4 SECTION
3 HVG0111 2 SECTION
4 HVG0133 1 SECTION, MID INLET
N/S HVG0134 1 VALVE, CUSHION
5 HVG0115 2 VALVE, RELIEF
N/S HVG0113 1 KIT, HYDRAULIC POSITIONER
6 HVG0137 2 RELIEF, A & B PORTS
7 HVG0108 2 KIT, SOLENOID AND COIL SECTION
N/S HVG0115 1 VALVE, RELIEF
N/S HVG0112 4 SOLENOID, 12 VOID DC COIL
N/S HVG0161 1 KIT, O-RING

TL8042 Rev. 07/00-5 227 CALL 1-800-33-ARDCO

TL-218B, VALVE, 5 BANK (NON-AUXILIARY)

TL8042 Rev. 07/00-5 228 CALL 1-800-33-ARDCO

TL-218B VALVE, 5-BANK (NON-AUXILIARY) Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 HVG0114 1 SECTION, INLET

2 HVG0105 4 SECTION
3 HVG0111 1 SECTION
4 HVG0133 1 SECTION, MID INLET
N/S HVG0134 1 VALVE, CUSHION
5 HVG0115 1 VALVE, RELIEF
N/S HVG0113 1 KIT, HYDRAULIC POSITIONER
6 HVG0137 2 RELIEF, A & B PORTS
7 HVG0108 1 KIT, SOLENOID AND COIL SECTION
N/S HVG0115 1 VALVE, RELIEF
N/S HVG0112 2 SOLENOID, 12 VOID DC COIL
N/S HVG0161 1 KIT, O-RING

TL8042 Rev. 07/00-5 229 CALL 1-800-33-ARDCO

TL-247, VALVE, JOYSTICK CONTROL (APP00737)

TL8042 Rev. 07/00-5 230 CALL 1-800-33-ARDCO

TL-247 VALVE, JOYSTICK CONTROL (APP00737) Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 APP00882 1 CAP
2 APP0883 1 HANDLE, PUSH BUTTON
3 APP00884 1 PIN
4 APP00737-08 2 HOLDER, HAND LEVER
5 APP00737-01 2 SWITCH
6 APP00737-18 1 CABLE
7 APP00737-09 1 HANDLE
8 APP00737-17 1 NUT, SCREW
9 APP00737-12 1 HANDLE, PILOT CONTROL VALVE (ATTACHMENT)
10 APP00737-13 1 RUBBER
11 APP00737-05 1 SPRING, SELECTING
12 APP00737-19 1 JOINT, HARDENED & TEMPERED
13 APP00737-14 4 RING
14 APP00737-20 4 KIT, PUSHER
15 APP00737-16 4 RING
16 APP00737-03 4 RING
17 APP00737-02 4 RING
18 APP00737-04 4 GUIDE, SPRING
19 APP00737-10 4 SPRING
20 APP00737-11 4 SPRING
21 APP00737-15 8 RING
22 APP00737-06 4 ROD
23 APP00737-07 1 BODY
24 APP00737-21 1 KIT, PISTON (consists of items 14 thru 22)

TL8042 Rev. 07/00-5 231 CALL 1-800-33-ARDCO

LPP28495, VALVE, JOYSTICK, VOAC W/SWITCH

TL8042 Rev. 07/00-5 232 CALL 1-800-33-ARDCO

LPP28495 VALVE, JOYSTICK, VOAC W/SWITCH Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

LPP28495-01 1 ASSEMBLY, HANDLE

2 LPP28495-02 1 HOOD
3 LPP28495-03 1 RING, LOCK, HOOD
4 LPP28495-04 1 SWITCH
5 LPP28495-05 1 HANDLE ONLY
6 LPP28495-06 1 ROCKER, CONTROLLER
7 LPP28495-07 1 BELLOW

TL8042 Rev. 07/00-5 233 CALL 1-800-33-ARDCO

TL-068, VALVE, STEERING SELECTOR (NLP00697)

TL8042 Rev. 07/00-5 234 CALL 1-800-33-ARDCO

TL-068 VALVE, STEERING SELECTOR (NLP00697) Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 HVB0030 1 SHAFT
2 HVB0031 1 *RING, BACKUP SHAFT
3 HVB0032 1 *O-RING, SHAFT
4 HVB0033 1 HOUSING
5 HVB0034 1 *WASHER, THRUST
6 HVB0035 1 *BEARING, THRUST
7 HVB0036 1 ROTOR
8 HVB0037 1 BALL, DETENT
9 HVB0038 1 *O-RING, HOUSING
10 HVB0039 1 SPRING, DETENT
11 HVB0040 1 *WASHER, SPACER
12 HVB0041 4 *SCREW, BODY (torque 35-35 in. lbs.)
13 HVB0042 1 BODY
14 HVB0043 4 SPRING, PRESSURE SEAL
15 HVB0044 4 &SEAL, PRESSURE
16 HVB0045 4 O-RING, PRESSURE SEAL
17 HVB0046 8 RING, PRESSURE SEAL BACKUP
18 HVB0047 1 PIN, LOCATING
19 HVB0048 1 PIN ROTOR ROLL
20 HVB0049 1 NAMEPLATE
21 HVB0050 1 KNOB
22 HVB0051 1 HANDLE
23 HVB0052 2 SETSCREW, HANDLE
N/S HVB0054 1 ASSY., HANDLE (Incl. items 21, 22 and 23)
N/S HVB0053 AR SHIM, LOCATED BETWEEN ITEM 4 and ITEM 5
N/S HVB0055 1 *KIT, REPAIR F/STEERING SELEVTOR VALVE (NLP00697)
(Incl. items 2, 3, 5, 6 9, 11, 12 and 15)

TL8042 Rev. 07/00-5 235 CALL 1-800-33-ARDCO

TL-081, POWER STEERING MOTOR (LPP19293 Charlynn)
(Used on vehicles built July 1995 and before)

TL8042 Rev. 07/00-5 236 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
POWER STEERING MOTOR (LPP19293 Charlynn)
TL-081 (Used on vehicles built July 1995 and before) Page 1 of 1
Item Part No. Qty. Description Serial No./Date of Change

1 HMC0033 7 *CAPSCREW, 6 PT. (E10) TORX DRIVE

2 HMC0034 1 *CAP, END
3 HMC0035 3 SEAL, 73.5 MM (2.89 IN.) ID
4 HMC0036 1 GEROTAR
5 HMC0037 AR SPACER
6 HMC0038 1 *PLATE, SPACER
7 HMC0039 1 DRIVE
8 N.S.S. 1 HOUSING
9 N.S.S. 1 SLEEVE, CONTROL
N/S N.S.S. 1 SPOOL, CONTROL
10 HMC0040 1 PIN, CENTERING
11 N.S.S. 6 **SPRING
12 NOT USED ON THIS MODEL
13 HMC0041 2 ***BEARING RACE
14 HMC0042 1 ***BEARING, NEEDLE THRUST
15 HMC0043 1 **SEAL, 47.2 MM (1.86 IN.) ID
16 HMC0044 1 **SEAL, 25 MM (1 IN.) ID
17 HMC0045 1 **SEAL, QUAD RING 26.57 MM (1.046 IN.) ID
18 HMC0046 1 BUSHING, SEAL GLAND
19 HMC0047 1 RING, RETAINING
20 NOT USED ON THIS MODEL
21 HMC0048 1 RETAINER, CHECK BALL
22 HMC0049 1 BALL, CHECK
23 HMC0050 1 SEAT, CHECK BALL
24 HMC0051 1 **SEAL, 7.7 MM K (.30 IN.) ID
25 HMC0052 1 **SEAL, 9.3 MM (.36 IN.) ID
26 HMC0053 1 SCREW, SET
* HMC0054 1 SERVICE KIT (items 1, 2 & 6)
** HMC0055 1 SEAL KIT (items 11, 15, 16, 17, 24 & 25)
*** HMC0056 1 NEEDLE BEARING KIT (items 13 & 14)
N/S HMC0057 1 SEAL/SPRING CONVERSION KIT (item 17; also incl. in item HMC0055)

NOTE 1: CHECK THE PRODUCT NAME OF POWER STEERING

MOTOR ON VEHICLE

NOTE 2: CHARLYN MOTOR LPP19293 USED WITH

COLUMN STEERING LPP18726

TL8042 Rev. 07/00-5 237 CALL 1-800-33-ARDCO

TL-201, POWER STEERING MOTOR (APP00723 Danfoss)

TL8042 Rev. 07/00-5 238 CALL 1-800-33-ARDCO

TL-201 POWER STEERING MOTOR (APP00723 Danfoss) Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 HAD0021 1 DUST SEAL RING

2 N.S.S. HOUSING, SPOOL & SLEVE
3 HAD0028 1 BALL, DIA. 8, 5 MM
4 HAD0006 1 THREAD BUSHING
5 HAD0020 1 O-RING (USED WITH KIN-RING, ITEM 6)
6 HAD0022 1 KIN-RING
7 HAD0016 1 BEARING ASSY.
8 HAD0008 1 RING
9 HAD0007 1 CROSS PIN
10 NOT USED ON THIS MODEL
11 HAD0011 1 CARDAN SHAFT
12 HAD0015 1 SET OF SPRINGS
13 HAD0019 1 O-RING
14 HAD0005 1 DISTRIBUTOR PLATE
15 HAD0013 1 GEAR WHEEL SET
16 HAD0018 2 O-RING
17 HAD0010 1 END COVER
18 HAD0026 7 WASHER
19 HAD0025 1 ROLLED PIN
20 HAD0009 1 SCREW WITH BORE
21 HAD0023 6 SCREW
22 HAD0017 1 NAME PLATE
23 HAD0024 2 DRIVE SCREW
24 NOT USED ON THIS MODEL
26 NOT USED ON THIS MODEL
27 HAD0027 2 BALL, DIA. 3/16 IN.
29 HAD0012 2 ROLLED PIN
N/S HAD0014 1 SEAL KIT (Incl. items 1, 5, 6, 13, 16 & 18)

NOTE 1: CHECK THE PRODUCT NAME OF POWER STEERING

ON MOTOR ON VEHICLE.

NOTE 2: DANFOSS MOTOR APP00723 USED WITH

COLUMN STEERING APP00724.

TL8042 Rev. 07/00-5 239 CALL 1-800-33-ARDCO

TL-248, PUMP, MAIN HYDRAULIC, ULTRA (APP00313)

NO DRAWING
AVAILABLE

TL8042 Rev. 07/00-5 240 CALL 1-800-33-ARDCO

TL-248 PUMP, MAIN HYDRAULIC, ULTRA (APP00313) Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 APP00313-01 1 SEAL KIT, PUMP #1

2 APP00313-02 1 SEAL KIT, PUMP #2
3 APP00313-03 1 Priority Valve
4 APP00313-04 1 Relief Valve Repair Kit
5 APP00313-05 1 Flange, Mounting
6 APP00313-06 1 Seal Kit
7 APP00313-07 1 Adapter
8 APP00313-08 1 O-ring
9 APP00313-09 1 Charging Valve, Accumulator
10 APP-00313-10 1 Core Plug

Click here for service information

TL8042 Rev. 07/00-5 241 CALL 1-800-33-ARDCO

TL-120A, FILTER, RETURN LINE (APP00310)

TL8042 Rev. 07/00-5 242 CALL 1-800-33-ARDCO

TL-120A FILTER, RETURN LINE (APP00310) Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 APP00310-01 1 SPRING (was APP00310-001) 6-1-97

2 APP00310-02 1 BYPASS VALVE (was APP00310-002) 6-1-97
3 APP00566 1 ELEMENT, RETURN FILTER
4 APP00310-03 1 HOUSING (was AP00310-003) 6-1-97

TL8042 Rev. 07/00-5 243 CALL 1-800-33-ARDCO

THIS PAGE
INTENTIONALLY
LEFT BLANK

TL8042 Rev. 07/00-5 244 CALL 1-800-33-ARDCO

Item Part No. Qty. Description Serial No./Date of Change

ELECTRICAL GROUP

TL8042 Rev. 07/00-5 245 CALL 1-800-33-ARDCO

TL-205, ELECTRICAL SCHEMATIC, TRANSMISSION & STARTING CIRCUIT

TL8042 Rev. 07/00-5 246 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
ELECTRICAL SCHEMATIC
TL-205 TRANSMISSION & STARTING CIRCUIT Page 1 of 1
Item Part No. Qty. Description Serial No./Date of Change

1 NLP01282 1 SWITCH, IGNITION (was EN80088) 7-1-97

2 APP00426 1 BAR, BUSS
3 APP00877-01 1 BLOCK, FUSE (was EN80040) 7-1-97
4 TRC0096 4 COIL, TRANSMISSION SOLENOID, 12V
5 ENC0133 1 PUMP, FUEL INJECTION (CUMMINS-TURBO)
5 ENV0025 1 PUMP, FUEL INJECTION (JOHN DEERE-TURBO)
6 ENC0105 1 ALTERNATOR (CUMMINS-TURBO)
6 ENV0020 1 ALTERNATOR (JOHN DEERE-TURBO)
7 EN80027 1 BREAKER, CIRCUIT, 30 AMP
8 EN80002 1 SWITCH, SOLENOID, 12-VDC
9 ENC0106 1 STARTER (CUMMINS-TURBO)
9 ENV0022 1 STARTER (JOHN DEERE-TURBO)
10 ENY0002 1 BATTERY, 12V STUD, 700 AMP
11 ENN0008 1 ALARM, BACKUP, 12-24 VDC
N/S LPAE18891B 1 HARNESS, JOYSTICK / TRANSMISSION WIRE
N/S APP00739 1 KIT, DASH / WIRE HARNESS (JOHN DEERE-TURBO)
N/S APP00740 1 KIT, DASH / WIRE HARNESS (CUMMINS-TURBO)

TL8042 Rev. 07/00-5 247 CALL 1-800-33-ARDCO

TL-206, ELECTRICAL SCHEMATIC, INSTRUMENTS

TL8042 Rev. 07/00-5 248 CALL 1-800-33-ARDCO

TL-206 ELECTRICAL SCHEMATIC, INSTRUMENTS Page 1 of 1

Item Part No. Qty. Description Serial No./Date of Change

1 LPP00024 1 HORN
2 NLP01282 1 SWITCH, IGNITION (was EN80077) 7-1-97
3 LPP28456 1 BUZZER / LIGHT, LOW BRAKE
4 LPP28456 1 BUZZER / LIGHT, EMERGENCY BRAKE
5 LPP18141 1 KIT, HORN BUTTON
6 LPP13006 1 STEERING WHEEL, W/O HORN BUTTON
7 LPP27820 1 GAUGE, VOLTMETER
8 APP00254 1 GAUGE, TRANSMISSION OIL TEMPERATURE
9 APP00261 1 GAUGE, OIL PRESSURE (CUMINS-TURBO)
9 LPP23216 1 GAUGE, OIL PRESSURE (JOHN DEERE-TURBO)
10 LPP23219 1 GAUGE, HOURMETER
11 LPP23221 1 GAUGE, WATER TEMPERATURE
12 LPP23214 1 GAUGE, FUEL
13 LPP00214 1 HANDLE, BRAKE LEVER W/SWITCH
N/S EN80130 1 SWITCH, BRAKE HANDLE
14 LPP00189 1 SWITCH,LOW PRESSURE BRAKE
15 APP00531 1 SWITCH, RUNNING PRESSURE
16 APP00260 1 SENDER, OIL PRESSURE (CUMMINS-TURBO)
17 APP00255 1 SENDER, TRANSMISSION OIL TEMPERATURE
18 LPP23222 1 SENDER, WATER TEMPERATURE
19 NOT USED
20 APP00426 1 BAR, BUSS
21 APP00877-01 1 BLOCK, FUSE (was EN80040) 7-1-97
22 EN22057 1 SENDER, FUEL LEVEL (was EN20171) 7-1-97
N/S APP00423 1 ENGINE WIRE HARNESS
N/S APP00424 1 INSTRUMENT WIRE HARNESS

TL8042 Rev. 07/00-5 249 CALL 1-800-33-ARDCO

TL-319, ELECTRICAL DIAGRAM W/MECH. PARK BRAKE, AND
TRANSMISSION LOCK OUT (18897)

TL8042 Rev. 07/00-5 250 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
ELECTRICAL DIAGRAM W/MECH. PARK BRAKE
TL-319 AND TRANSMISSION LOCK OUT (18897) Page 1 of 2
Item Part No. Qty. Description Serial No./Date of Change

1 LPP00020 1 GROUND STRAP, 4 GAUGE, 24” LONG

2 APP00531 1 HOBBS 15 PSI NO PRESSURE SWITCH
3 APP00878-02 1 ENGINE OIL SENDER
4 LPP23222 1 ENGINE WATER TEMPERATURE SENDER
5 APP00878-03 1 TRANSMISSION OIL TEMPERATURE SENDER
6 APP00875 1 FUSE, 60 AMP.
7 APP00885 1 WIRE ASSEMBLY
8 APP00878-04 1 WIRE ASSEMBLY
9 EN80027 1 CIRCUIT BREAKER, AUTO RESET
10 EN80002 2 SOLENOID, START
11 APP00878-05 1 WIRE ASSEMBLY
12 LPP00189 1 SWITCH, LOW BRAKE PRESSURE
13 APP00878-06 1 FUEL LEVEL SENDER
14 ENN0021 1 BACK-UP ALARM
15 LPP18726 1 STEERING COLUMN
16 NLP01278 1 TRANSMISSION SHIFT CONTROL
17 APP00878-07 1 WIRE ASSEMBLY
18 APP00878-08 1 WIRE ASSEMBLY
19 APP00878-09 1 WIRE ASSEMBLY
20 NLP01263 2 RELAY
21 APP00878-10 1 FUSE BLOCK
22 APP00878-11 2 WIRE ASSEMBLY
23 APP00878-12 1 WIRE ASSEMBLY
24 LPP28495-01 2 HAND LEVER KIT, VOAC JOYSTICK
25 APP00878-13 2 WARNING LIGHT/BUZZER
26 EN80130 1 PARK BRAKE SWITCH
27 APP00878-15 1 HORN RELAY
28 APP00878-16 1 WIRE ASSEMBLY, IGNITION
29 APP00878-17 1 IGNITION SWITCH
30 APP00878-18 1 FUSE, 2 AMP.
31 APP00878-19 1 WIRE ASSEMBLY, GUAGES
32 LPP00024 1 HORN
33 APP00878-20 1 WIRE ASSEMBLY
34 APP00878-21 1 WIRE ASSEMBLY
35 ENC0105 1 ALTERNATOR
36 ENC0250 1 WIRE ASSEMBLY
37 APP00878-22 1 WIRE ASSEMBLY, WARNING LIGHT
38 ENC0249 1 STARTER MOTOR
39 ENC0169 1 ENGINE KILL SOLENOID
40 APP00545 1 SOLENOID VALVE, SINGLE
41 NLP01303 1 SOLENOID VALVE, QUAD
42 NLP01301 1 SWITCH
43 NLP01300 1 ARM, SWITCH

TL8042 Rev. 07/00-5 251 CALL 1-800-33-ARDCO

TL-319, ELECTRICAL DIAGRAM W/MECHANICAL PARK BRAKE, AND
TRANSMISSION LOCKOUT (18897)

TL8042 Rev. 07/00-5 252 CALL 1-800-33-ARDCO

(c) 2000 ARDCO/Traverse Lift, LLC BILL OF MATERIAL
ELECTRICAL DIAGRAM W/MECH. PARK BRAKE
TL-319 AND TRANSMISSION LOCK OUT Page 1 of 2
Item Part No. Qty. Description Serial No./Date of Change

44 APP00878-1
-03 1 WIRE ASSEMBLY
45 APP00878-1
-02 1 WIRE ASSEMBLY
46 APP00878-1
-01 1 WIRE ASSEMBLY
47 LPP27311 2 LIGHT ASSEMBLY

TL8042 Rev. 07/00-5 253 CALL 1-800-33-ARDCO

THIS PAGE
INTENTIONALLY
LEFT BLANK

TL8042 Rev. 07/00-5 254 CALL 1-800-33-ARDCO

Item Part No. Qty. Description Serial No./Date of Change

SPARE PARTS LIST

TL8042 Rev. 07/00-5 255 CALL 1-800-33-ARDCO

TL8042 RECOMMENDED SPARE PARTS LIST Page 1 of 3

FRAME GROUP:
APP00900 1 MIRROR (was LPP00185 UPPER & LPP21368 LOWER) 7-1-97

FRONT OUTER BOOM:

LPAC17432BP 2 ROLLER
LPP26493 2 BUSHING, ROLLER
LPAB17337-001B 1 PAD, WEAR (NYLATRON)

INNER BOOM:
LPAC17432BP 2 ROLLER
LPP26493 2 BUSHING, ROLLER
LPAB17336B 2 PAD, WEAR (NYLATRON)
LPAC17332B 1 PAD, WEAR, EXTEND CYLINDER

TRAVERSE CARRIAGE:
LPAP17407B 2 PIN, FRONT COTTER
LPAC17432B 4 BUSHING
LPP26493 4 BUSHING
LPAP18391B 2 PIN, REAR ROLLER
LPAS17329-01 12 SPACER, .125 ROLLER
LPAS17329-02 12 SPACER, 14 GAUGE ROLLER
LPAS17329-03 12 SPACER, 18 GAUGE ROLLER

ENGINE GROUP, CUMMINS:

ENC0100 1 FILTER, PRIMARY FUEL
ENC0108 1 FILTER, SECONDARY FUEL
ENC0107 1 FILTER, OIL
ENC0030 1 BELT, FAN
EMG0001 2 MOUNT, RUBBER
ENG0091 1 HOSE, RADIATOR, LOWER
ENR0005 1 HOSE, RADIATOR, UPPER

ENGINE GROUP, JOHN DEERE:

ENV0021 1 FILTER, FUEL
ENV0016 1 FILTER, OIL
ENV0017 1 BELT, FAN
EMG0001 2 MOUNT, RUBBER
LPP00022 1 HOSE, RADIATOR, LOWER
LPP00204 1 HOSE, RADIATOR, UPPER
BRV0009 1 CABLE, EMERGENCY - PARK BRAKE
APP00323 1 CABLE, THROTTLE

TL8042 Rev. 07/00-5 256 CALL 1-800-33-ARDCO

TL 8042 RECOMMENDED SPARE PARTS LIST Page 2 of 3

Item Part No. Qty. Description Serial No./Date of Change

DRIVELINE GROUP:
DSM0009 4 U-JOINT, DRIVELINE
AXC0030 5 NUT, WHEEL
AXC0072 5 STUD, WHEEL
APP00866 1 LUBRIZOL

AXLE GROUP:
AXC0145 1 CYLINDER, INTEGRATED - FRONT AXLE
AXC0094 1 CYLINDER, INTEGRATED - REAR AXLE

TRANSMISSION GROUP:
TRC0051 1 FILTER ASSEMBLY, CHARGING PUMP GROUP
EMG0002 2 MOUNT, RUBBER
NLP01278 1 SHIFTER, TRANSMISSION (was LPP00213) 7-1-97
TRC0118 1 PUMP, CHARGING
TRC0125 1 GASKET, CHARGING PUMP
TRC0167 1 CALIPER, BRAKE ASSY., - MICO BRAKE
TRC0239 1 PAD, BRAKE CALIPER - MICO
TRC0483 1 CALIPER BRAKE ASSY., - CARLISLE BRAKE
TRC0495 1 PAD, DISC BRAKE - CARLISLE

HYDRAULIC GROUP - ULTRA PUMP:

APP00313 1 PUMP, MAIN HYDRAULIC
NLP00697 1 VALVE, SELECTOR STEERING
APP00737 1 VALVE, JOYSTICK CONTROL
APP00737-01 4 SWITCH, MICRO, FOR JOYSTICK HANDLE added to BOM 7-1-97
APP00883 2 ROCKER, JOYSTICK CONTROL VALVE
APP00882 4 BOOT, ROCKER, JOYSTICK CONTROL VALVE
APP00884 2 PIN, ROCKER, JOYSTICK CONTROL VALVE
HVD0003 1 VALVE, PRESSURE REDUCER CARTRIDGE
HAZ0007 1 SIGHT, LEVEL GAUGE
APP00310-04 1 GAUGE, PRESSURE (RETURN FILTER)
HFP0165 1 INDICATOR, MEDIUM PRESSURE REDUCING FILTER

FILTERS:
APP00566 1 ELEMENT, HYDRAULIC FILTER (RETURN)
HAZ0024 1 SCREEN, TANK (SUCTION STRAINER)
LPP00240 1 ELEMENT, HYDRAULIC FILTER (PILOT PRESSURE)
FIF0078 1 FILTER, AIR

TL8042 Rev. 07/00-5 257 CALL 1-800-33-ARDCO

TL 8042 RECOMMENDED SPARE PARTS LIST Page 3 of 3

CYLINDER SERVICE KITS:

HCT0118 1 KIT, SEAL, FRAME LEVELING CYLINDER
HCT0072 1 KIT, SEAL, CARRIAGE TRANSFER CYLINDER
HCT0309 1 KIT, SEAL, FORK ROTATE CYLINDER

ELECTRICAL GROUP:
LPP23214 1 GAUGE, FUEL
LPP23221 1 GAUGE, WATER TEMPERATURE
LPP27820 1 GAUGE, VOLTMETER
APP00254 1 GAUGE, TRANSMISSION OIL TEMPERATURE
LPP23219 1 GAUGE, HOUR METER
EN22057 1 SENDER, FUEL LEVEL (was EN20171) 7-1-97
LPP23222 1 SENDER, WATER TEMPERATURE
APP00255 1 SENDER, TRANSMISSION OIL TEMPERATURE
LPP19105 2 SWITCH, RUNNING PRESSURE & BACKUP PRESSURE
LPP00189 2 SWITCH, LOW BRAKE PRESSURE
EN80002 1 SWITCH, SOLENOID (12 VDC)
NLP01282 1 SWITCH, IGNITION - NEW MARINE TYPE (was EN80077) 7-1-97
EN80078 10 KEY, FOR IGNITION SWITCH (OLD STYLE)
LPP28456 4 BUZZER, PARK BRAKE ENGAGED / LOW BRAKE
LPP00024 1 HORN
LPP18141 1 BUTTON, HORN
ENN0008 1 ALARM, BACKUP 12-VOLT
EN80027 1 BRAKER, CIRCUIT (30 AMP)
EN80130 1 SWITCH, ADJUSTABLE, FOR PARK BRAKE HANDLE added 7-1-97
APP00261 1 SENDER, OIL PRESSURE - CUMMINS ENGINE
LPP23217 1 SENDER, OIL PRESSURE - JOHN DEERE ENGINE
ENC0106 1 STARTER - CUMMINS ENGINE
ENV0020 1 STARTER - JOHN DEERE ENGINE
ENC0105 1 ALTERNATOR - CUMMINS ENGINE
ENV0020 1 ALTERNATOR - JOHN DEERE ENGINE

CAB GROUP:
APP00645 1 BELT, SEAT
NLP01049 1 INCLOMETER (FRAME LEVEL GAUGE)
LPP00214 1 HANDLE, BRAKE LEVER WITH SWITCH

TL8042 Rev. 07/00-5 258 CALL 1-800-33-ARDCO

4301 Quebec Avenue North
Minneapolis, Minnesota 55428
Phone 612-533-1715
Fax 612-533-0082

2PR POWER MASTER SERVICE INSTRUCTIONS

DISMANTLING AND ASSEMBLY

Prior to dismantling the unit ensure that the exterior of the pump and working area are thoroughly
cleaned and free of possible sources of contamination.

1. Mark Body and flange to ensure correct re-assembly.

2. Remove four nuts and washers, or alternatively through bolts if fitted, separate flange and
body using a soft faced hammer.
3. Remove retaining circlip and shaft seal from flange ensuring the shaft seal recess is not
damaged.
4. Grasp driveshaft and remove with balance plate, Finally remove driven gear and lower
balance plate. Note the position of these for correct re-assembly.
5. Remove and discard all seals and clean off all sealant from the flange/body interface.

INSPECTION
Inspect O-ring grove and shaft seal recess in mounting flange, these should be undamaged and
free from burrs.

The pump must be renewed if:

a) The PFE coated bearings in body and flange are worn through revealing the bronze backing.
b) The gear side faces are scored, often operation on contaminated fluid results in a distinct wear
step coincident with the gear tooth root diameter with corresponding wear on balance plates.
c) There is a noticeable wear grove on the driveshaft where the shaft seal lips run.
d) The bronze balance plates are scored.

Note: It is not recommended that damaged gears/bodies, flanges or balance plates are replaced
individually as this will not effect a good repair.

ASSEMBLY

Before assembly, all parts must be perfectly clean and lubricated with Hydraulic Fluid.
Renew all seals using Hydraulic Fluid as a lubricant.
4301 Quebec Avenue North
Minneapolis, Minnesota 55428
Phone 612-533-1715
Fax 612-533-0082

1. Fit the shaft seal into the mounting flange with the garter spring facing into the pump and
refit circlip.
2. Stand pump body on the rear face, fit channel seals and back up rings into groves on balance
plate and feed plate into bore. Ensure that the seals remain in their groove and that the two
small holes in the balance plate are to the low pressure side of the pump
3. Insert drive shaft and driven gear into their original bores.
4. Replace 2nd balance plate into its original position, Small holes to low pressure side, fit
channel seal and back up ring.
5. Fit O-Ring into its groove in the mounting flange and apply a small amount of Loctite sealant
to body lower front face i.e. outboard of oval location. This sealant is to prevent moisture
entering this area and causing corrosion and is not a hydraulic seal.
6. Carefully fit mounting flange in its original position, the 4mm diameter drain hole in the rear
face must be to low pressure side, DO NOT DAMAGE SEAL ON SHAFT.
7. Fit washers and nuts to studs and torque tighten to 65-70 ft. Lbs.
8. Pour a small amount of clean hydraulic fluid into the inlet port and check that the shaft can be
turned without undue force.
PFD and LSPV Service Manual
April 2000

ROUTINE MAINTENANCE

No maintenance is necessary other than periodic checks for tightness of the mounting bolts and port fittings plus visual
examination for oil leaks. The unit should be kept externally clean, especially in the area of the shaft seal as dirt can accelerate
seal wear and cause leakage.

The unit must be operated on clean hydraulic fluid and the systems manufacturer’s directions for periodic renewal of filters must
be adhered to. A fluid cleanliness level of ISO4406 17/14 or better is recommended to give maximum life.

DISMANTALING THE VALVE

1. Before commencing work, the valve must be cleaned externally to remove all accumulations of dirt that could enter the unit
during dismantling.
2. Remove valve from pump.
3. Remove spool plugs 1 and 13 allowing spring, 11, and spool, 10, to be removed. Examine spool and bore for signs of
damage. Remove 'O' rings 2 and 12 and replace with new.
4. Remove core plug (335 0900 155) by drilling a 1/4” hole off center, just to break through. Pop the core plug out by placing
a 5/8” center punch in the hole and prying up. Unscrew relief valve seat
5. Remove relief valve seat, valve, 5, and spring, 4. Inspect for signs of wear or damage Remove 'O' rings 6 and 7 and replace
with new.
6. Thoroughly clean all components.

ASSEMBELING THE VALVE

7. Replace Relief Valve Components ensuring valve remains located in valve seat. Screw in Relief Valve seta to just take up
spring load. Relief valve pressure will require setting on the application.
8. Replace spool, spring, and spool plugs, Torque plug 13 to 100 Nm and plug 1 to 80 Nm.
9. Refit valve to pump ensuring inlet to valve in rear face is over high-pressure side of pump, Semi-circular cut out in bushes.
10. Run pump at normal operating speed, adjust valve pressure setting by screwing in/out relief valve seat until correct pressure
level is reached.
11. Peen valve set in position using a center punch to prevent movement in service. Finally fit new core plug, 9.

SPECIAL NOTES

1. A primary flow can be modified to allow for more flow by enlarging the flow control orifice. To gain access to this orifice,
Heat must be applied to the dampening orifice at the bottom of the spool. Remove dampening plug and enlarge control
orifice and refit dampening plug using Loctite thread locker. See page 3.
-Page 1 -
-Page 2 -
Control Orifice

Dampening Plug
335 0900 170

-Page 3 -
Volume 1, Issue 1
Service Bulletin January 1998

Accumulator Charge Valve

Cut-in/Cut out Pressure Adjustment

Mike McIntosh
Commercial Intertech-VSD Ultra Group

The valve, which may be mounted integrally with a pump, is used to provide flow to charge an accumulator and flow
to hydraulic services. It is based on the Ultra Priority Flow Divider and delivers flow to the accumulator, at a pre-set
rate, which is given Priority over flow to services. When the accumulator pressure reaches a set level all the flow is
switched to services (or tank). The flow to the accumulator is re-established when its pressure drops to about 80% of
its pre-set value. The services flow may be used at pressure above or below the accumulator pressure (within the
pump rating).

Adjustment of the Cut-in/Cut-out pressure

1. Locate Unloader valve cap (8840-003-80C).

2. Remove welch plug (9610-027-00D) by drilling a 5/32” hole off center, just to break through. Pop the welch plug
out by placing a 5/8” center punch in the hole and prying up.

3. With a 10mm socket, loosen lock nut (9113-128-ZPF)

4. With 3mm Hex driver adjust adjustment screw 9114-884-00N. Clockwise will increase the Cut-in/Cut-out
pressures and counter clockwise will decrease the Cut-in/Cut-out pressures.

5. When desired pressure setting has been achieved Lock adjustment screw 9114-884-00N by tightening lock nut
9113-128-ZPF to 4-6Nm.

6. Reset a new welch plug 9610-027-00D.

Note: By increasing or decreasing the Cut-in pressure the Cut-out pressure will also increase or decrease due to
pressure ratio being established via seat area.

Section ‘A-A’

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