PROTECTED Do Not Reproduce] TOYOTA ENGINEERING No.: TSL5100G TITLE: General test methods for artificial leathers CLASS: C1 Established'Revised: «Rev. & c Sun, 2017) This standard has been revised 33a reSultof the following changes: (1) the order of items in "Standard'environmental cohdiighs for tests” has been changed. (Section 3.1) uN « (2) addition has been hiede 16 Water to be used. Section 3.4) (3) blue jeans Set for the jeans staining resistance test have been changed, resulting in changes in test conditions. \ (Sections 3.18 and 4-34). ~ (4) statements in “mass measurement! have Been deleted in part. (Section 4.2) (5) statemesits have been modified. Kappordina to new stipulation of TSL2103G, and the stipulation has beenctited. “(Section 4.33)... ra (o).he\lame yotardant triste fe2thas been added (Section 4.38) << Af)thé Calcium chloride dripping testhas been added.\ (Section 4.38. {8) description errors have been corrected. (Sections #:19.1, 4.24.1, and es (2x) Prepared and Written by: ( Design Quality Innovation Div. Organic Material Depts ° | TOYOTA MOTOR CORPORATION Organic Material Engi TDEM 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@9722D Jittrabhanu LamlerttlPROTECTED ‘Do Not Reproduce CaS TOYOTA ENGINEERING STANDARD _ | TSL5100G C1 General test methods for arti leathers 41. Scope ‘This standard covers typical test methods for artificial leather used mainly fér automobile interior tim materials 2. Test tems ‘The test items specified inthis standard are as follows; : (1) Base fabric density measurement SX ‘section 4.1 (2) Mass measurement “ Section 4.2 (9) Tensile test EX Section 4.3, (4) Tear strength (6) Peeling test (6) Bursting test (7) Crease-fiex test (8) Colorfastness to dry crockiey, (9) Colorfastness to wet crackin. Section 4.4 Section 4.5 Section 4.6 Section 4,7 Section 4.8 Section 4.9 (10) Tack free test oe rt Section 4.10 (11)Low temperature resistance test RQeoys Section 4.11 (12)Wear test ne ‘« Section 4.12 (13)Standard light resistance test Ye Section 4.13, (14) Heating loss fen > Section 4.14 (15)Thermaf Ghrinkabiliy test oe Section 4.15 (18) Water immersion shrinkabilty test \<--> Section 4.16 (17) He Zo att Section 4.17 ogres rigiity testa f * Section 4.18, Pr Section 4.19, ayiolei Carbon-arc fade-fieter > rt Section 4.19.1 »Method B: end lainip cae CissWor. C80) Section 4.19.2, Section 4.19.3, Section 4.20 Section 4.21 (2a) spapn fatigue strength Section 4.22 (23}seratch test Section 4,23 (24)Sutfate rubbing resistance test Section 4.24 (25)Surface rubbing resistance test with Wires: Section 4.25 (26)Elongation and set rate under constartioad. Section 4.26 (27)Compressibilty and recovery test 02 Section 4.27 (28)Compounding ingredients qualitati a Section 4.28 (29)Low temperature bending test kde constant load Section 4.29 (80) Outdoor exposure test\'---}) Siel Section 4.30 (31)Amine resistance t test LP Section 4.31 (32)Circular speci en.816stie modulus test Section 4.32 NOTES The mpeg ony gens x gl ar tna Ri “oem cin yaa tm oe ar Cpe epee tance tne hy ev. 8 ‘Tee a ce ctr sac tale Se Spex, Tey aan ee eegu onan wipers Toea eran Jun. 2017 1/48 TDEM 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@9722D Jittrabhanu LamlerttlPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G (23)Stain removability after rubbing 2 Section 4.33 (34) Jeans staining resistance: Section 4.34 (35) Liquid resistance Section 4.35 (38) Friction coefficient Section 4.36 (37)Seat belt webbing color migration test: nace Section 4.37 (88)Flame retardant transfer test: “¢ es Section 4.38 (39)Calcium chloride dripping test Section 4.39 3. General Conditions for Tests a 3.1 Standard Environmental Conditions for Tests < Unless othensise specified, al the items are to beltested under the standard edi shown in (1) or (2) below. The conditions used stil be clarified in the gst results. ‘When the, laboratory cannot be maintained under the standard environmental cgadigns, the temperature and humidity at the time of test shall be repor{#d'with the test data. (1) Temperature: 23:42 °C, Relative.humidity 50:5 % (2) Temperature: 2022 °C, Relative Hutniity:765:+5 % 8.2 Standard State for Fabric The fabric should be stored for at leadh 24 hin a iatertys {ndintained under the standard environmental conditions.before the test. 3.3 Sampling of Spgciméns A (1) Specimens shall sampled fro the Beto (2) Postion within 50 mm from either end: {b) Porton within 1000 mm fEpvthe,béainning or end of weaving or kiting ofthe base fabric alter finishing process. 2) Sambling in longitudinal siren means to ain Bafalll to the waypi=SS ~\N (9) When two or more specimens are to bé used forthe same test, sys not share the same “warp of weftoh the base fabric, ¢ Cn ee Jum, 2017 TDEM 2017/11/09 17:42:14 301528@97220 Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@97220 Jittrabhanu LamierttlPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G stiled Water, or Pified Water 3.4 Water, tap water may be used: 3.5 White Cottdn’ Cloth Normally, distilled or defonized water is used for the test, “Powever, when no specification is given, White cotton cloth sed for the tests must bé-prepared from the plain-weave fabric described in Table “nana hd a ed a oe nr cl cat spn, Tey ated ‘wheats trparian pc amsomen yes amen 1 after being bleached and scourdd without being sized Cc : = » (@) Prepare five specimens each with a width of 30 mm and a length of doen ‘in to directions ~ withthe length parallel to the warp and weft of the fabric ofthe sheet. (b) Scribe two gage marks at an interval of 100 mm, wih tei ge gned ih the engin center of the specimen. (2) Measurement of tensile strength and elongation (at break). u ? (@) Seta specimen on a constant rte-tertension tensile ests shown in Fig. 5. The pretension must be 1.96 N. A? wy ca (6) Pullthe specimen a a speed of 200 mm/min afd ieasure the load needed Tots breskage (N/30 mm) and the distance (mm) between the gaye marks at break.«\ Calcblaié the tensile strength using the formula (2), the 50 % modulus using the formula (and the percent elongation at break using the formula (4). War (3) Reporting ce " For the warp and weft, report the mifimusivensile strength (j6adhatligeak), the minimum percent elongation at break and the mins 50% modulus ofthe Ane sper, - w ia: dstaneA bet een gage marks beGtetosyng (mm) Lu: distance between gage mars (ate (rm) “tne widthot clamp most be/@eteast Sm / es, +8 hoo <— The specimen must be clamped in such a way that its warp and weft are at right angles to each other. Fig. §_(Unit: mm) See ee ee aemmmney| Rev. 8 ‘nnn we erm dear ry ao ets ao. Thy a en ‘nse an hr itt pr itn me oT Mr Cape iad Jun. 2017 9/48 TDEM 2017/11/09 17:42:14 301528@9722D vittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@9722D Jittrabhanu LamlerttlPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G 4.4 Tear Strength 4.4.1 Method A (Single Tongue Method) (1) Preparation of specimens (@) Prepare five specimens each with @ width of 50 mm and a I&A@i'o 160, mm in direction ~ with their length parallel tothe warp and weftof the sheet. |) (b) Cuta 60 mong st paral othe sides a the center ef ane ef ofeach specimen (2) Measurement of tear strength » Ws & (a) Set he specimen on a constant rate-otextensiof tele tester as sho (b) Tear the specimen at a tensile rate of 200 mri determine the tear strength. n (0) Express the tear strength as the mean toad (N}®. viv Eg. 6. a dfection parale othe sito (3) Reporting S Mi Report the minimum value of the méairigad of the five specimens Yor 6ach of the four directions. Note (3): Determination of load IN, NS Determine the average toca mpimum values fron) he recorded chart as shown in Fig. 7. Examplesre’ sehown in Figs. 8 to 14 Exclude abnormal valves. Tewring distance Fig. 7 Rev. 8 ‘Peep echetpereearosrcthprheardapnaes ero Theat Jun, 2017 10 7 48 TDEM 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@97220 Jittrabhanu LamlerttPROTECTED ‘Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G Sueliide the 1/5 Reanye at each ef inser Cpanel eed ‘ie pasanue pyht ertncnaTyee ae Sp Rev. 8 Jun. 2017 u/ 48 TDEM 2017/11/09 17:42:14 301528@9722D Jitrabhanu Lamlerttham 2017/11/09 17:42:14 301528@97220 Jittrabhanu LamlertPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD | TSL5100G 4.4.2 Method B (Trapezoid Method) \, (1) Preparation of specimens (@) Prepare five specimens each wth a width of 80 mm and a length of $62. ection wth their length parallel to the warp and wett of the sheet. \ (b) Draw two oblique ines on the specimen as shown in Fig. 1284 ita 10 mim sit perpendicular to the sides a the center ofthe shorter side ° (2) Measurement of tear strength (@) Set the specimen on a constant rate-o-extension tensile fester with a clamping interval of 100 mm. Clamp the slit side tensed and the opposite side slackeried. (0) Tear the specimen ata tensile rat of200 mpi o detemine the toon Sena, (c) Express the tear strength as the mean toad (ny. \ XS (3) Reporting S >» Report the minimum value ofthe mean load of hefive specimens Kueh ‘3 the four directions Note (4): Determination of load ~ AS Determine the average of'the IdGal maximum values fron in Fig, 13. Examples ate 3 recorded chart as shown Exclude abenormal values. Bxop Ge Shonen Be "ars Taran Geman rcicain diner mem Srethacyaga ieeeto Rev. 8 Sr eset Si i Sn, Th hl dt Gan abi nese apres yess erage 2/48 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@97220 Jittrabhanu Lamlertt TDEMPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G ead this. Noes ie ign “erp st tel engi Te {Sram ah fhe ode an mene ns Tee an npr apg tm ave Rev. 8 Jun, 2017 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@97220 Jittrabhan TDEM \u Lamlertt!PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G 4.5 Peeling Test N From both the longitudinal and lateral directions on the sheet, take five specimens with = wiath of 30 mmm anda eng of 150 mm, Peel the bate fabric and he vn fm for alg Sn" vinyl film Pull the peeled base fabric ad Vinyl film with a tensile tester®”at 200 mm/min. Determine the mean toad! during the tear ahd.expressitin Nicm. Report the’ minimum values both forthe londitudinal and lateral direction, “The load must be applied uniformly over the peeling area. Data from an uneven loading shoulitbe extluded as testresulisy, Note (5): To péelthe vity film from the base Yabrie, apply a solvent such as methyl ethyl Ketone to the base fabiie, Do not apply aly. stregs to the vinyl film during the peeling. Allow this $pebimen 1 dry at room femperature for a least 6h before the test. sa win ey Rev. 8 en Ty th ad Jun. 2017 TDEM 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlertt!PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G 4,7 Crease-flex Test From both the longitudinal and lateral directions on the sheet, take two specimens. ae a yidth of approximately 30 mm and a length of approximately 120 mm. Overlay one gpecimer with another of the same lrectionalty with their fabric sides facing each other. Set them,on a Scatt type crease-flex tester with a clamp span of 30 mm. Narrow the span so that the specimens bend against each other, making a hollow space in between, until the specimens are pressed agalst each other with a load of 9.8 N. Repeat narrowing and widening the span for 1000 cyclégvunles$ otherwise speciied, at 120 cycies/min witha stroke length of 50 mm. Using a magnifying dias (to 15x), check for cracks and damages on the viny| surface and the state of separation-betweet te base fabric Bhd the vinyl fm For te creasesflex test, two specimens are need bolt he longudina and (eta destin, ZA Aaa Be... 50 mn 4.8 Colorfastness to Bry Creeks 4.8.1 Method A (1) Preparation’ (a) Prepare ona specimen each df 80 rift in width and 250 mm in length forall design patterns. However, ial colors cannéttie included ina single specimen because ofthe patter of the (“abv ube more spesimenséo that all colors can be tested. {e) Prepare the some bimbe oF white cotonnaths of 8% 50 mates fort ‘he specimens. CQ) Coloriasiness to deycrbtking test NS SY ° {a))Set he specitien o he colorastnest testeh shown in Fig, 20, taking Care not to cause any VY slackening: Dobe coated adhesive tape will be helpful for frm setting “(b) Cover, {iclidy Surface of e testers peg with the white cotton cloth and secure the cloth using the attached jig. < so Wh ile applying a load of 1:96.N by placing the. “weight ‘on'the peg, rub the specimen over a ~distahes'of 100 mm for 100 cytes at a rate of 30 oyClesimin, Seater ‘the completion of the test, remove.the-whité}cotton cloth from the peg and examine the ~\ state of staining VA (6) Evaluate the degree of staining ¢ #/Gradle sing the Gray Scale for Staining. however, the white cotton cloth is stained with ¢hromalc eplor, check the degree of staining for individual ig the Color Scale for Staining earl siya Crp Tare seam one hand wen ey Rev. 8 "Corte ster cumnerscecmnsenea smc ene mon hy tot id Jun, 2017 15 / 48 TDEM 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlertt Ranke PayeePROTECTED Do Not Reproduce] TOYOTA ENGINEERING STANDARD TSL5100G (3) Reporting For each of the design patterns, report the worst result as the degree of (sang one white cotton cloth OD AB cotton ctor 4.8.2 Method B/\\, (1) Preparation of spetimens (2) Prepare on® specimen eas B50 mm in width and 130 mm in length fr all design patterns ~However, when al colors carigebe included in a single specimess because of the pattern of “th fabric, use mote/spebimens so that all. colors can be tested WhPsepare the same umber of white cotton clos of 80 x 50mm 88 for he specimens. \ (Q) Calorfastness ta.diyoracking test cS NY GY Set the specinien tothe crockmeter -epeciicd in ISQ/ 4081 2 (Fig?21), taking care not to. Y slackening. Double éoéted. adhesive tape will be helpful for firm setting. (©) Goverthe tein surface of messes peg with the wht cto cloth and secure the cloth usitig the attached jig. “S\SS" <{e) Place he eg on the speciish (total load/&2.N) hd rub the specimen for 10 cycles over a )» é Ye) Evaluate the degree of staining ag aphe Using the Gray Seale fer Sting, however, the white cottor/isth's stained with chromatic colors, check the degree of staining for individual tongs: and évaiuate as &oréde vee Colgate fo Bring the specimen over 2 SForeach ofthe design pattems and for eack(6T the tw etficlal perspiration solutions, report the SAoFstresut as the degree of staining ofthe white eatton cloth 1 mena een in cay nnn tr lenge essary duet the the work cnemetrtherenacn saan oe ‘Renegade ei Smt hain aegis eer pnp ae ed th ny atures Teh Capon Dleiots a7 / 48. TDEM 2017/11/09 17:42:14 301528@97220 Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlertt!PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G 4.92 Colorfastness to Wet (Perspiration Cloth) Crocking Method 8 Se (1) Preparation of specimens (a) Prepare two specimens each of S80 mm in with and 130 mm in tengoca'design patterns. However, when all colors cannot be included in a single specimen because ofthe pattem of the fabric, use more specimens so that all colors can be tested. (b) Prepare the same rumber of white cotton cloths of 60» 50 fhm 8b fr the specimens. (2) Colorfasness to wet crocking test {@) Set the specimen on the crockmeter specified in ISO 105X12%se6 Fig. 21), taking care not to cause any siackening. Double coated adhesive tape>wil be helpful for fray Setting (b) Immerse the white cotton cloth in artificial acidic erspiration solution for 10 min, then wring it gently so that the moisture content of the white cottan cloth becomes 460: 30;miiass%. Cover the friction surface of the peg with the(cloth and secure the cioti\Using the attached jig Conduct the same test for artificial alkaline perspiration solute, (©) Place the peg onthe specimen (oad 82 N) and rub the peer f6¢ 10 cycles over a distance of 100 mm. (@) Atter the completion of the test state of staining, selhe white cottofclth rom the peg and examine the (6) Evaluate the degree of stainhdias grade using he Gray\Scale fr Staining. Hf, however, the white cotton cloth is Stained ith chromatic colors, heck the degree of staining for individual tones, and evaluate as a rade using the Gal Scale for Staining (3)Reportng i WY For each of thé\desigh\patterns and for éch of thé two artificial perspiration solutions, report the worst resui(as the degree of staining ef the vite cotton clth 49.3 Colorfasiness te Wet (Dsteg water ,Crscking Method A (1) Preparation of specimens (/ @ repare-one specimen:eact(of 30 mm in width and 260 mm insérigth Yor al design patterns Honjever, when alkcelors eatinot be inclydéthin a single specimen becuse of the patern of “ths fabric, use mare Specimens so that al colors can be tasted. SS. // (bpPrepare the Same number of white cotton cloths of 50 x 50 mmr as fo the specimens. (2) Colorfastne to wel (distilled waterLcrdcking test “(a) Set the specif ‘on the colorfastréss tester showrtin Fig. 20; faking care not to cause any slack@hing ‘Double coated adhesive tape will 6é helpful fof firm setting opines the white coton eet i dsied water for 10 min, and then wring it gently so that the ) | Rev. 8 Jun, 2017 TDEM 2017/11/09 17:42:14 301528@97220 Jittrabhanu Lamlerttham 2017/1 1/09 17:42:14 301528@9722D Jittrabhanu Lamlertt!PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G 4.11 Low Temperature Resistance Test From both the longitudinal and lateral directions onthe sheet, take two specimens wth yc of approximately 20 mm and a length of 100 mm, Adjust" a low temperature bath to -25:=2 °C. Lit the dropping unit of the low temperature tester to a height of 50 mm, as shawin in Fig. 22. Fold the specimen with the shorter sides aligned and the vinyl surface facing oi), Clamp the area of about 5 mm from the shorter sides with the specimen holder, and fix the spécimen holder to the tester in such a manner thatthe folding ofthe specimen is positioned at the ari centes, After 5 min, release the dropping unit” to fall onto the specimen, Quickly emove the visighCand detach the specimen holder fom the tester to take outthe specimen. Uncamp the spectnet and ehock fx cs and fesures. Notes: Co SN (6) Cool the inside of the low temperature bath to the specied test temperature by Using ry ice and the mixed solution of methanol Part 1 to 2 and Pat 1 to 3>. The test temperature shall basically be -25::2 °C. This temperature condition, however, Rhay be otherwise Wher ohlition change is agreed upon consultation between the parties concerned. Instead’eh cooling the low temperature bath alone, itis recommended thatthe tesietself be cooled n/a large:cooling chamber. This is because the test result is ikely to/be:alfected by the temperature of Specimen, particularly that of the adhesive applied on base ebic. Wher ‘aking the latter coolita method, leave he tester under the specified temperature fort. with the sample fiked {o'the tester. (7) The total load (ncuding the weigh) ofthe cropping uit shal be 24.5 N. Ce\venpsistire batn Bosna he ep acedy nin wr ee ap ‘hae nad ede ae ‘Ree srnga un apn on cys ero ORS Te es rae bhentig inn acon Seeman ape 3 (nha Spain. Tybee id Jun, 2017 20 7 48 TDEM 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@9722D Jittrabhanu LamlertttPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G 4.12 Wear Test Ds Take a specimen wit a ameter of approximately 120 mm, and altach the $841 ricont aper on the back side. Punch a hole of 66mm atthe contr ofthe paper, and sett ona rotary type Taber's abrasion resistance tester. Perform the test under the conditions avitin Table 6 unless otherwise specified. Report ihe state of wear ofthe viny lm according to the grades inTable 7. Table 6_Wear Test Conditions” Type of aifical Amat oe er ores ee Anplication Abrasion® ZA] ted (Ny less For seals 38 yea Ordinary For ceiling cs Ha. as SS s0 Gihers YS {Ne 00 Note (8): Before using the rubbing whee th test, pois twice th SH f Sandpaper for 60 revolutions under the same load as the|measuring contion. “During tests lasting along time, polish the wheel oncé'every'1600’cycles with. Si ‘paper under the same load as the measuring condition f for 23 revolutions Change = “4 sandpaper each time and do no reuse it i Table 7 Sites Degas of Asrarnal ‘None. - NS ate noiesaTa “Siight}but obvious Aaprecble 7 subsanta Irradiate the side of-vigylfim for 100 hn. nour {aking out the specimen, répiort the degrees of discoloration and deterioration according'tothe.grades inTable 7,” Note (9):,The’ Standard Conditions fof the Fadé-Ometer“até: a single’earbon arc lamp setting; distance «between the light sourcé ahd thé'specimen, 260 mm; temperature inside the instrument, 40 to © 2°60™byBlack panel temperate of speciirien holdéry63-+3 °C; relative humidity, 30 to 50 %; = Nar Soltage, 120 to 145 V; current, 15 1017 & ‘ghd specimen rotation speed, 3 to 4 rimin, Fear et ponnemn| ROW. 8 Jun. 2017 aed nh ae 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlerttham 2017/11/09 17: TDEM 14. 301528 @97220 vittrabhanu Lamlertt!PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G 4.14 Healing Loss Test RY, Hang three specimens whose masses were measured in Section 4.2 for 100.hin a GBeCoven aging tester” adjusted to the temperature specified separately, After removal, et tem stand for at least 1 hata temperature of 20:2 °C and relative humidity of 65:5 %. Measure the ritasses again. Determine the heating loss (%) by the formula (5). Report the greatéstvalue of the three specimens. eating loss lass before heating (e)—Iass after Hiding) cc lass before heating aS y ° ee specimen hanging frames that rotate around the vertical axis at a preferabié rate between five(and tert rotations per minutes. The intemal siz of the-oven chamber shall meet the fol6wing three conditions: the total volume of the specimens fying inside the overychariberfals at 10 % or less of the chamber internal volumespacind-of 19 mm or morg/s allowed between individual specimens; and a spacitg of 50 sini Gr more is allowed between the oven chamber internal wall and specimens. Théairingide the oven haimiber Bhall be circulated forcibly with the sir circulated horidontally at an average airflow rafe of 0.5::0.1 m/s. The oven chamber shall be ventilated ith fresh air at a frequency between 3 and 10 times per hour. Keep the temperatiute inside the chamber within the Fénge of separately specified temperature -t 2°C. Téxecord.the test temperatéte, install’a temperature sensor in the oven chamber. “The mtrils of oven chamber shall &xsude copper and copper alloy. Before starting the tesf/check thatthe ventiation feequency, circulation airflow rate and oven chamber inside “temperature nieet the spedteg valves. 4.16 femal shikabilty Test _ Prepare thie specimens df 220%220 mm. Drafeference lines in parallel with and 10 mm apart om eaci side on the yinytsbiface. Measurg the distances betyisen parallel reference lines at three ‘or hors points and calculate he mean value Heatthese specimens for 100 hin a Horizontal position” in a Geer ven aging tester’ ab 100382 “C. _Aftér Allowing them to cool, measure their sizes again. Caledilate the thermal sherabilty trom theft sizes before and after the heating using the formula (8) For both the longitudinal abd fateral direstions, report the greatest valve of the three species SS : size Guay Sine after heating (on) ~\Qeisibal size (an) *Mheraal sheinkability > ne 100 (8) Note (11): Lay a heat-resistant fa pate(@ Gs ee heater; place the spécimeft on if with the vinyl film facing upwards. 4.16 Water immersion 5K abit rea Prepare specimengin the Sams manner as described in Section 4.15. Immerse them in water for 24 hat room temperatyres. AMt8r aking out, stretch any wrinkles, and dry in air for 24 h or more. Measure the, aeiie in the same manner as in Section 4.15, Eee Rev. 8 {ees enrol Tiel neocon oc oar, Thy ot Jun, 2017 22 1 48 TDEM 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlertt!2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528 PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G 4.17 Heat Aging Test From both the longitudinal and lateral directions, take two specimens with a width of abafoximately 30 rnin and a length of approximately 130mm. Heat these specimens for 400 hia Geer oven aging tester at specified temperature, After retrieving them from the oven, leave the Specimens to stand until the specimens cool to the standard state. Perform a crease-extest according to Section 4.7, Check eracks and damages on the viy! surface and te state of separation between the base fabric and the vin fim. ‘The tensile strength and elongation change may also be measurde te He heat going inthe same manner as in Section 4.3 in order to evaluate the degree of héat dpterration. > % } Se 4.18 Flexural Rigidity Test “< From both the longtucinal and lateral directions on’ shea take three Kee with a width of 25, mm and a length of 200 mm and measure their masses (mg/cm*) and:hicknésses (mm). Place the specimen on a smooth flat bed having 43° slant on one end: 25's the specimen gently toward the slant face. ighily pressing it against the flat bed with a plate of roughly the same size as the flat bed. Measure the displacement ofthe other end (cm) with a scalel"® when the forward end touches the slant\ Vleasire each specimsi fout times, reversing its direction and tuming it around, and calculate the tnean:- Calculate the flexibility and flexural rigidity using the termula (7) and). Repo maximum value he thee secimens for both te longitudinal and lateral directions. (19) Trusting speed for the speclrenshalbeafroximately 10 mis (14) In some special cases, 6 896 ime displacement (om) is used as an alternative characteristics value, “sane die (eign heat nei we a npn Sm cal ney Rev. 8 ‘Becta nay setae cad wn encoun ne ca aan mek, ett Jun. 2017 2B 48 TDEM 197220 Vittrabhanu Lamlertt!PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G Prepare specimens each measuring about 70 min width ed 200 mm in length. To each specimen nits side opposite tothe vinyl coated side, attach sbiece of slab polyurethane form cut into the size the same as the specinien Place so prepared specimens in a high-temperature fade-Ometer™, and iradiate the specimens with Utraviolet ray. Aflec at least 200 h of irradiation, check the specimens {or discoloration, fedinig and hardening _Evaluattheir discoloration/fading using a gray scale for color change‘ and express the evaluaigrrresui with grades. Report the worst discoloration/facing grade and the presence or absence af iardening Note (15):.The standard conditions forthe high temperature Fade-Ometer are: ‘a single carbon arclanin Setting: dstance between the light sourte im; tempera isidevhs tester, 55 1685 °C; black par nner 1d the specimen, 250 re of the specimen (1) Prepeifation oF specimens ““\ SS,” aA ) Prepare ohe specimen eactt af (65 mm inh an 2450 mm in length for all design patterns XC with ts Tength parallel to the warp of the fabric,” Howwever, when all colors cannot be included Sita single specimen because of the-pattent of thé fabric, use more specimens so that all __yeolars can be tested. The size gfthe-spesimen may be adjusted to fitin the specimen holder “to be used. (b) To the back of the specimen: vattach3steet ot slab urethane foam of the same size as the specimen. iis recommended that he sib urethane foam be sewed tothe specimen wth a thread as shown in Fig: 2, although other method may be used sores amo Rica eta caity deen eee ema ‘cota cin sit nin ep nt whet ohn Rev. ‘heran ee wa ee il ec ya le ar opin hay hi nett pha noma Jun, 2017 m1 48 TDEM 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@97220 Jittrabhanu Lamlertt!PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G (2) High-temperature colorfastness to light test ON (a) As the testing equipment, use Atlas Model Ci35W or Ci4000. yy. (b) Set the specimen tothe holder with its viny-coated side facing upwalds Moke Sire that the irradiated surface of the specimen faces the light source. YA In addition, the irradiated surface of the specimen should not protrdde excedsively from the holder (Fig. 25). (c) With the specimen set to the holder, cover its irradiated surface inion "actual side window Glass specified in Section 3.14 or an equivalent". Mounitthe heldér on the testing equipment and expose the specimen to the specified amountof rays. (d) Then, remove the specimen from the holder, ooh {examine the « Specimen i igcoloration, fading and hardening. Discoloration and Fading. (8) Reporting : For each of the design patterns, report the worst result, ‘Also report the presence or absence of, stein (2) Irragiance: 0.86 Wim? (340 nm)», (b) Fiter: inside: Quartz (service mit: 1000 h) Outside; Borosilicate soda (Service limits 4000 h) (c) Lamp: Water-cooled 8.58 xénon lamp. (6) Black panel meer Specimen rack: SW 50:5 % fokirradiation phas 98355. fornoniadiaton phases AB-Gycle Vine: “BB for iradiatish phase 0h for non-inradiation phase See eet auaniattnty Rev. 8 Riatiareleaaiennstatirens agate teeratnmim Ttstmictmt| Ju, 2017 1 48 TDEM 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@9722 Jittrabhanu Lamlertt!PROTECTED ‘Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G 10 ma, Ultraviolet shielding glass 4.193 Method ©: Xenon Lamp (Sua $0700 or x75) (1) Preparation of specimens {@) Prepare one specimen eack(@F85timin-width and 196% (rit length forall design patterns with its length parallel to the Warp ‘ofthe fabric. However, wtien all colors cannot be included ev fobeused. ina single specimen becabe of thé pattern of the i¢.tise more specimens so that all colors can be tested, The Se ofthe specimen may be agusted i ftin the specimen holder (b) To the back of HS\specimsn,altach a sheet SF¥i urethane fam withthe same size, tis recommended that the slab urethane foam be sewed to the specimen with a thread as shown in Fig, 24, although other method.miay be ised (2) High-temperature colorfasiness 16 ight test (@) AS the 3 testiig equipment, use Suga Model SC-700FT or SX7S. 1B). Set the specimen tothe Holder with the pil lay rected downward fithas pile at iradiated surface Make sure td specimen faces the light source. 7” \\ Inaddition, the irradiated surface of the gpetiqen should not Seu excessively from the “holder (see Fig. 2) (opWitn the spebitten sé the holder, Gr its irradiated surface with’€n actual side window YY glass specifiéd in Section 3.14 ov an equivalent”, / (Mlouint the Holder on the testing equipment and expose the specih the specified amount of rays. ) ‘Thort, remove’ the specinien from thé holder arid examine t the state of discoloration and fading, ‘Bor asbesimen with back veating/exemine.ago the state of hardening and discoloration of “te baakcoating. \ C S < Nenu the degree of discoloration and tain 3p a grade using the Gray Scale for ~\ Discoloration and Fading. (@)Reporing Nora Tenner ait ore cay isn te rn "esp al linge res es ty mpi ee cmd ira ok “Sociedad he Rev. 8 tpn on aa oC Jun, 2017 26/48 TDEM 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlerttham 2017/1 1/09 17:42:14 301528@9722D Jittrabhanu LamlerttlPROTECTED ‘Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G (4) Standard conditions for Suga SC-700FT or SX75 (a) Irradiance: 160 Wim? (300 to 400 nm) (b) Filter: inside; Quartz (service limit: 1000 h) Outside; Borosilicate soda (service limit: 1000 h) (c) Lamp: Water-cooled 7.0 kW xenon lamp (@) Black pane! temperature of specimen rack: 733 °C for irradiation phase 3843 °C for nomirradiation phase (6) Relative humiclty: 50:5 % for radiation phase 95:5 % for non-irradiation phase (f) Cycle time: 38h for irradiation phase 1.0 h for non-irradiation phase ~~ Note (17): Air flow speed between tH glas8 state where the glassis: a nd the specimer( ust not exceed 0.5 m/s. The {an the holder iyshown io Fig, 27 4.20 Plasticizer Mian Te Use the same(sbecitnef as desoxbedtin Section 4.2. Mlepsire itssilass. Place it on a piece of slab polyurttaré foam witha size of 100 x 109 im and sthickness of 20 mm, with the vinyl surface facing owpyerds, Pace a lass plate of 120 120 ny and tckness of Smm anda 1 kg weight on Heat ‘itfoh 400 Win a Geer oven aging y tester at 100.27 /G. “Take it out of the tester to condition for at teast:t hina chamber under the standard coin: jeasure the mass again and calculate the plasticizer migration using the formula (93, poi the greatest value ofthe three specimens, Plasticizer Oris al ths Sw: gh fatter heating 199 re nigration ()” 72—“7( original aass “eameresrtot a tna Rev. 8 a eee cree ttt Tun. 2017 oT 1 48 TDEM 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlertt!PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G 4.21 Seam Strength Test > (1) Preparation of specimens (@) Prepare three pars of specimens each with a width of 100 mm and.a length, of 100 mm in four directions -- with their length parallel to the warp, weft, normaf-Blas and reverse bias directions" of the sheet, ° (0) Sew" each pair of specimens together along the tine he fro th edge with their surface facing inwards, as shown in Fig. 28, to make a specimen assémbi/®. For a knitted fabric, use te specimen prepared from the begining ot nit ‘anctdne react the end of keting (2) Measurement of seam strength (a) Set this specimen assembly on a constante-of tension tensil-testr wath a clang interval of 76.2 mm as shown in Fig. 28. The'Size of the upper and lower clamps is 25.4 x 25.4 mm on the surface and 254m i length and 0.8 mm iawn the back (b) Tear the specimen ata tensile rate 900 mmimin hed pan the load needed for its breakage (N). (@) Reporing Report the minimum value oF Notes: specimens for gachof he four directions, (18) The "normal bias diéction”'s the directo at a opti {erlockvise angle of 45 * relative to the welt on the surface ofthe fabric, while We Yeverse bias direction" is the direction at a clockwise'angle of 45 * relative tothe weft on the surface of the fabric. texture and pattern of the fabric, the ange of bias may be specified otherwise. (19) Sewing thre Depending on the Polyester#8 (150 denier / 2% ae to TSL16006 Sevieg needle: DP~ 17.23 0c DIX 3.123 of Organ needle KK (JAPAN), No. 170 (in Gerinany), No. 087 fin U.S.A}? “Stitch density: 25x AZ Sitch | 100 mm. 20) A specimen with’ searrperpendiculat fo We warp is called Specimen \ vi ‘asta erpendicula (io'the weft is called a 2 Ywarp Specimen.” A "west sécimen.” Specimen assembly Front jaw of upper clamp Back jaw of upper clanp Fig. 28 (Unit: mm) ores eran aa any ig eterna ee ae Spr eps met rn iste ey Rev. 8 ‘Raman it pin da rc sae cnt pen, Ts a tb cd 7 ‘peers on pest oe oer ge cameo 28 1 48 TDEM 2017/11/09 17:42:14 301528@97220 Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@97220 Jittrabhanu Lamlertt!Do Not Reproduce TSL5100G PROTECTED TOYOTA ENGINEERING STANDARD (1) Preparation of specimens directions - wit ther length parallel to the warp, weft, normat bias and reverse bias 422 Seam Fatigue {o} Prepare two pas of specimens each wih a with of 100 mmm and ent 100 mm infor directions" of the sheet. (b) Sew" each pair of specimens fogether along the tine Sn from edge with ther surface facing inwards, as shown in Fig. 29, to make a specimen assembly". For a knitted fabric, use the specimen prepared from the beginning of| yn ‘ene meter the end of knitting a (2) Seth spectro an testa?) shownn Fig, clanging bastion shown Fig. 20 (2) Measurement of seam fatigue LN (b) Under a load of 29.4 N, perform the test for 2500 cycles. (c) Alter the test, apply a static tensile oad bf 29.4 N to thé-specimich assembly. After magnifying the resulting seam opedirg with a magnifying glass, measur its size with a scale, "The slide caliper 6r feeler-uage to be used for the When an slide caliper, or feeler gage measurement shall Have a (3) Reporting INS Repor the maximljn value ofl he specimens torch ofthe four directions ton i considered necessary, it sould be undertaken according fo the mutual nthe parties coneaeed “In this case, perform the test the same way as Nout 92 mmctong siieé at 25 mm \S from tKePatetal/edges, providing a clapping wideh of 50 mm in the middle Sewn by squit( machihe #8 polyestea thread Stitenydengity Se aestehes/100_ nn Specimen it: mm) Note (21): Use the Modi TTD tester made by DAIEI KAGAKU SEIKI MFG, CO, LTD. shown in Fig. 30. ,Whén other fester is used, report the change. The tester used must be compatitle-with Model TTD. Rev. 8 Jun, 2017 TDEM 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@97220 Jittrabhanu LamlerttlPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G Note (22): The size of the expafidd vieédle hole is meastifed laccerding to Fig. 31. Report either dimension (4) or (B); whichever is larger Notes Pe mentta spb Aaa or cay dsp ied “scp any St tohapr mony inna os wal erm aan npr aan cam coda in ey Rev. 8 tn error adn Toe Man Cain, a dca ‘heap iste sometime Jun, 2017 30 7 48 TDEM 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@97220 Jittrabhanu Lamlertt!PROTECTED Do Not Reproduce ] TOYOTA ENGINEERING STANDARD TSL5100G 4.23 Scratch Test \ ‘tach the $36-1 mount paper on the back side ofa specimen of 107mm and punsh Ahole of 46 mm at the center of the paper. Glue this tothe tumtable ofa Taber scratch tester shown in Fig. 92 Place a cutter carefully on the specimen with its edge in contact withthe specimentsurface as shown in Fig. 33, applying a load of 0.98 N. Operate the tester at 0.6 or 1,0/tin, scratch the specimen at least 16 mm in length, And check if the scratch fs found or not. Lit he Welahand turn the specimen to change the cutter position, Increase the load by 0.49 N, and tum and scratch the specimen again, If no scratch is produced, adcitionally increase the Ioad inthe samne fiariné by 0.49 N to test. Visually determine the load which causes any damage or teating of tie’ specimen.»\The scratches are determined using a magnifying glass (4x to 15x), If the Specimen has directional grainsyturn the specimen at least one full urn before scratching, Sit nade by taper Fig. 33° (Unit: mn) 42k Dey Siface Rubbing ( - + Frem batt longitudinal fd iaieal directions f@ka.a specimen with a ‘Wath 3E76 mm and atenath of 300.1, and attach a piece’af slab urethane foam 5 ‘Specified iti'Section 3.40 with a wicth of 70 mm and a leigh of 200 ith, dn the back side of the-sncitien. Fix the snecityen in a 6% stretched condition toa tester as-stiow in Fig. 94. cRubithe Specimen surface 10000 sires with a rubbing head” at 60 2 ogy underaload of 9& 0,008 N wih stoke length of 140 mm. According to Table 36 for components to be evaluated, Fig. 34 "eee acaeganmeareeeeeonena Cee ee annoy] Bev 8 Se eee sem 2017 a / 48 TDEM 2017/11/09 17:42:14 301528@97220 Jitrabhanu Lamlerttham 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamiertt! oko Poge eatPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G Note (23): As shown in Fig. 35, the rubbing head shall be a stee! block 10 mm inoue of cava covered with No. 6 canvas (Section 3.6) Movisi diregtion Ste@l_bldck 4.24.2 Wet Surface Rubbing (1) Preparation of specimen (2) Prepare a specimen with’ width of 70 mm and a) with 25300 mm in wo directions — with the length parallel to the,warp ahd wilt of the sheet. // (b) Attach a piece of slabUutetharie foam speéified in Section 3.10 with a width of 70 mm and a length of 20 fn on the Bak sie fhe sbeeineh (2) Wet surface rubbing Yest (2) Foc the specimen in 35 % stretched cation toa tester as shown in Fig. 24. (b) Immerse the cotton duck specified in Section 3.6 in dstiled water for 10 min. After that put it between absorbent paper and iress\on it gently so that the moisture content of the cotton hick becomes 180:+ 10 mass S.Thien cover the peg withthe duck™ {eBid ine specimen surtacé 19000 ¢ycles at 6010 cycles/min under. a load of 8.830.098 N With a stoke length of 140 tnt During the test, immerse the Géttor duck which covers the rubbing head every 2600 cycles using either ofthe methods deseribed in (b), Fig. 3641), of i. 262) état the moisture conte ofthe ere cto dick Beto equivalent the _Zrealue mentionedin (b). — ‘basin Fig. 36-(2) Rev. 8 Jun. 2017 ‘hc gn on arp nna Ton a on 82 / 48 TDEM 2017/11/09 17:42:14 301528@97220 Jittrabhanu Lamlerttham 2017/1 1/09 17:42:14 301528@9722 Jittrabhanu Lamlertt!PROTECTED: ‘Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G ohne san dn "Geter kin inaranaieemensnrn stem (3) Reporting Report the apearanée conditions of the’Specimeti and also those of the replaced cotton duck every 2500 ayeles for each ofthe cirection (4) Observe the wear condition on the surface of the specimen after the testi Bach direction Refer to Table 7 for evaluation. For the portions to be evaluated, see Fig. 37.2 Check thes center portion. ofthe abraded) sri ramCgrtneaerain y Rev. 8 Deke petonttntpeaieaprerantmnaieea barman Jun. 2017 33) 48 2017/11/09 17:42:14 301528@9: TDEM 7220 Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlertt!PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G 4.25 Surface Rubbing Resistance Test with Wire A Folow the procedure described in Section 4.24, except the folowing. As shown ii Ba. atach a wire of 4,5:0.050 mm on the bottom surface along the centerline ofa piece of sat polyurethane foam specified in Section 3.10 which is the same size as the specithén, and clamp the wire wih the specimen and sab polyurethane foam. Rub te spect slong the wre. The number of rubbing cycles in this test shall be 25000 times. Note (24): The properties of wires are specified in Section 3.18... cotton canvas. Specimen S64.5:40. 030) faze —o\ Figs Jt mm) gation ‘Sbd Set Rate under Constant Load SO From bot ine longitudinal afd lateral crections, take three specimens th a width of 60 mm and a Arenath:of.250 mm, Places the spetimen on a flat bed Which does set cause aly unnatural wrinkle or “sagging. Draw gage harks Soirthe specimet ‘along its centerling at a interval of 100 mm. Clamp the lupper end of the specieren and attach 10 kg mass including the clap mass tothe lower end, as shown in Fig. 391; Afte40 min, measure thé gage length, .Caleulate-the elongation and set rate using the-forilas (40) and (14 Tens taney ia ee aor a “ea ac er a Capen pn cea Meee ey Rev. 8 Jun, 2017 TDEM 2017/11/09 17:42:14 301528@97220 Jittrabhanu Lamleritham 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlertt!PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G Blongation under constant 10a ($= ae Set rate G)= 100 where, Lx: gage length before test (mm) Lz: gage length after 10 min of loading (mm) Ls: gage length after 10 min of unloading (mm) ake Ns Sin vats 0 (27 Compiessibilty and Raxevery Test YS Plage specimen of 50 50 fm on a fat Ti Apply a prepad tt 0.882,N With a pressure plate 11.3 mit diameter (gréatomr). Measure the thibkness To after 1§ sof foading®. Then, apply a load of 39.2N, Measure the thickness Trafter6 fin of loading and remove the load quickly. Three minutes: tater. ‘measure the thickness Tender a loadof 01882 Ni'Calculate the compressibility and recovery /usidg the formulas (12) and{13). 725. Noté (25):The téstr shall be equipped with a gage f heating the distance between the bed and SO pressure pate accurately. (12) SE 03 Bn = ems ema lp pica tae dain ween natant “hemes ity yews pe upp aa anal ba ey Rev. 8 ‘a ta a vate ae hy hob dnd ‘Dens ws prensa Jun, 2017 3 a8 TDEM 2017/11/09 17:42:14 301528@97220 Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@97220 Jittrabhanu LamlerttlPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G 428 Compounding Ingredient Gualtatve Analysis ibe Remove the base fabric and polyurethane completly from the specimen. Chap tint 20 3 mm sauiare pieces. Using approximately 50g of hem, extract he compounding ingrésients (mainly plasticizer) with carbon tetrachloride in a Soxhlet extractor (1) Apply the extract to an NaCl plate or equivalent cm) after compiately vltizing the extractant. (2) Concentrate the extract; then inject iin a gas chromatogranh?0 réacure the chromatogram. {@) Referring o the peaks of standard infrared spectrum and staidard chromstogtagh, qualitatively analyze the ingredients of the compounding. Notes: ea (26) Soxhlet extraction conditions x (2) Extractant: 100 mL. carbon tetrachloride” S., (b) Extraction time: 6h (c) Extraction temperature: 90+: (27) Measuring conditions (a) Column: 3 % OV-22, Chromosor 60 to 80 mesh Perfo the following procedure: Measure he inafed spectrum (4000 to 600" ©) Sromientes ase °c \ (4) Deteofor iniet température: 320 ee 4.29 Low Teiteratirs Bending Testundst Corstant Load From-both the longitudinal and iterations, take three specimens witha width of 25 mm and a length of.160 min. Bend the épectinen according to the procedure degcribedkin the following, Datetiine the minimum nbmiber of bendings of the thyee specimens before a crack occurs on the G resin ayer Surface. ( Ne ‘TeeAnimended to chécitor cracking every 500 ‘bendirfgs. TA procedures) S¥ (1) Maintain the 16t2°and specimens 16opi hour 31202 *,/>” (2) Agjistthe maxirium cistancé between the upp fixed block énd the lower moving block of the o tester to. /O.inm. SS, ~ @ Draw-gaije marks on the specimen at an intéeva amp three specimens at intervals of at. feast 20 mn, nile the gage marks with the edges of Wie Upper and lower blocks (Fig. 41)”, Clamping patterns with the resin layer surface having odentact and having no contact with thé pressure plate are called “outer bending’ and “inner bending," respectively. (Fig, 42) (4) Adjust the position of the spridg holder nat‘ load of 1.96 N is applied to each specimen when the lower block is at the top.dead carter.” Maintain this position for atleast 5 min (6) Bend the specimens 50 time’ for pasition checking (6) Adjust the position 6f the spring/holder so that a load of 1.96 N is applied to each specimen and fic it (7) Sart the bending test.) Note (28): The procedures and after (2) shall be performed at 20:2 *. NOPE Ts mney Sant sag ny espe eg dt ‘evap aay Sener enue ae Sper epee mens at iste hy Rev. 8 ‘Tana cs ne oy lb ed Tate Sti. Th alte hd ‘inne norm prt inl atywibt por ies cme f Teer Cpem Jun. 2017 36 7 48 DEM 2017/11/09 17:42:14 301528@97220 Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@97220 Jittrabhanu Lamlertt!PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G “hep ly ali NOPE Tc eaten aia oengentaiy omwnm teagl ier bee erro fap nme nan a ‘eosin mayne kee en tna Deiberininatangencnsecattateceie ee Jun, 2017 ten hr Rey. 8 a7 7 48 TDEM 2017/11/09 17:42:14 301528@97220 Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlertt!PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G roe ask vive ack Rin layer surface 4 ase-farie layer surface Bove-fabric Pressure plate layer surface Sy ~ Pressure plate 1 Lower moving block ‘Spring ler ‘Outer bending 4.30 Outdoor Exposure Test (1) Preparation of specimen’: (a) Prepare one specimen each of 50 x 50 mae al gn patiers. However, when all colors cannot be incluetkin a single specimen because 6f the pattem ofthe fabric, use more specimens $0 that all colors can be tested. (b) To the back okthe specimen, attach a s lab urethane foam of the same size as the specimen. (2) Outdoor éxpdsuresiest a (a) Sébure the Specimen to the specimen holder of the test box™” 0) ler Quidoor exposure for thie'spetified time of to the specified quantity of irradiation, remove specimen from the. holder aiid ‘examine the state of discoloration “2nd fading. ~1@) Chk the specimen for the degree of ciscélration and facing, and evaluate the result as a “arse using the Gray Scale for Discolpation ad Facing. \.// (8) Reporting CRS WA "For each of the design patterns, repéit the worst result 48 the degrés of discoloration and facing “Note (28) Use 4 atural or forced Vertlation type undeialass exposure equipment as shown in Cs (Fig 43. A3 mitnthickpolished glass ust be used. Allow for a distance of at least ~q:mm between the\upper face ofthe spevimen and the glass. The specimen face to “be exposed must be atleast 500) ini above the floor or ground surface. The test box shall be faced exactly to the south (exactly to the north in the southern hemisphere). +The testbox shal be slop owae the-équato tthe ange fom the horizontal, rey, which is nearly equal to tHe fatitude’of the location where the tests are conducted, ‘Any dust adhering tothe lass syrfage must be removed whenever necessary Install an integrating uminancé mseter with its light receptor tited at the same angle as the exposed-surfige of the Specimen, and cover it with an ultraviolet transmission Globe. Remove} ny aust adhering to the globe and the fier of the light receptor whenevef necessary,» ‘ors Te nepatcaag i iantaonag tnayspne mgt h “hee ley keer van at Om face tem nt to Rev. 8 ‘Thane ce i ea un te! oredr ost erp Thay het ae eicesepenaaararoessoer Te eeape pd Jun. 2017 38/48 TDEM 2017/11/09 17:42:14 301528@97220 Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@9722D Jittrabhanu LamlerttlPROTECTED ‘Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G 4.31 Amine Resistance Method AxDirect test method (1) Preparation of Specimen _Prepare a\cireular spec Heat test es ‘Set the specimen as. (OY) Bester spec ‘shown it Fig. 44, andifeatat 80-+2 °c fied/in TSM0503G or in a heating chamber. S Heating C2 in 9 glass fgaing method ‘rs merle telnet bone we te eta rant ” sities a pn ora ny ‘Teal ad whe os Rev. 8 eee eee ea nee Jun, 2017 397 48 TDEM 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@97220 Jittrabhanu Lamlertt!PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G Chiogiea Fiatar paper motetenas] with a0\gu of 33-ivaning eatalyes) Remark: Specimen setting SSS Crumple a 100-mm square-shaped piece offer Babee WDeing a micro-syringe, drop 40 HL of 33-LV amine catalyst (TEDA 30 % glycol soiotion) on the filter paper, and place the fiter papét onthe bottom of the f¢dging jan. Pace an arificial leather cut into 75 mm with the surface’ “facing upward, plage thé specimen over the filter paper, and (3) Reporting IN SP For each of the désignpattems, evaluate the a, using a gray scale for color change. Reporkthe evaluation results with grades. 4.32 Ciruldt Specie Elastic Mody Test > (1) Preparation of Specimens. >> ZAiong the widthwise grain ing 6f sample leather, cutout three circular Sbecimens each measuring 300 mmn’in diameter: With respect o each of other grain linéSi.., lengthwise grain > ine.tie bias line and bias line, cut out three specimens of evan size (Fig. 45). © Meastrement Stefaate modulus < |G) Set a specimen.on grips of a constant: Swetching-spesat gnsie ee. keeping a Y chuck-to‘chuick distance of 200 thint:’ The size ofthe chtick face that comes into contact with the right sidé of the specimen Shai bs 25.4 by 25,4 mm; thatof the chuck face coming into ~coiitact with the back side of the Specimen 264 (langitudial) by 50.8 mm (vertical). These > {ze sbesifications are commidn to both upper and Iyer chucks. The inital tensile load shall QQ Qbe-96 N, ib) Stretch the specimen up to 20 % extefisian at the tensile rate of 200 mm/min. Based on this ‘est results, produce a loadiextersiof clive, » Assuming the extension at the point where the load/extension curve reaches 1.9% int A in Fig. 46) as 0 mm and the chuck-to-chuck distance as 200 mm, identify the léads:(N/25.4 mm) at 5, 10, 15 and 20 % extensions. If the specimen has ruptured eforg reaching 20 % extension, identify the loads (N/25.4 mm) at 5, 10 and 15 % extensions Only. (3) Reporting DY ily ‘With respect to each ofthe specimens with different grain lines, report the average, maximum and minimum loads obtained from three specimens. nora there clase iat eon cnn deranged ere le a oi entre canta Rev. 8 Ione ieee torre chm aaa rSin Tod Jun, 2017 40/48 DEM 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlerttham 2017/1 1/09 17:42:14 301528@97220 Jittrabhanu Lamlertt!PROTECTED Do Not Reproduce ] TOYOTA ENGINEERING STANDARD TSL5100G +? Hisehwize direction Rige Tangthwise nde specimen Cock-to- 200 mm 300 mm in diameter Teue-bias ‘pecinen acres encarta > extension (an) Tay OO NERA = e849 nee sagas up on pon sa een pon lirica niece ero nine ‘hasan lo cb en ed oe anor Tat aeatn. They alte ad Rev. 8 Jun, 2017 a 7 48 TDEM 2017/11/09 17:42:14 301528@97220 Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@97220 Jittrabhanu Lamlertt!PROTECTED ‘Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G 4.38 Stain Removablity aftr Rubbing NX (1) Preparation of specimens OS (2) Gut th whit caton ch speed in Secon 3.5 nto 0>80 mm pigs, “in peces ae required per specimen, S (6) Prepare two specimens each of 220 mm in width and 30 mv gath (he width means a direction perpendicular to the roll direction). Prepare sufficient humbér of pieces with which all design patterns can be evaluated. A¥ter that, measiire the color ofthe specimens. (c) Prepare staining particles for test according to Section 3,182 TSL21036, (2) Creation of staining cloth A OWS Se Put 0.5 g of the staining particles for test and 10, piéves of the white cottof bin bropared in (1) (a) into an ‘-iter metal can. Close the can with.te lid, shake the can suffiientiy-and then take out the clothes carefully. Itis also allowed to put.t.0 g ofthe staining particles for est and 20 pieces of the white cotton cloth into a 2ulter can, SS. a (Ye (3) Rubbing : » y Set the specimen to a gakushin-typ@ubping tester. Rub the:'speeinei witha piece of the staining cloth created in (2) 20 times {backiand forth) and theh change the cloth. With 20 times of rubbing considered as 1 cy¢l ‘cycles. Rertigve tain every 5 cycles (with an air blower or vacuum cleaner) Srebeversy the orientationof the pécimen set on the tester (4) Removal of stain After 30 cycles are fn half ofthe stained fplion, and wipe off the other half using distilled water andthe authorized cleaner. 5 (8) Evaluation S WY Inspect the degree of Staining at the cenfehof the Specimen, and evaluate in grades the stained portion and wwipéd-off portion shown if fe “42 respectively using the Grey Scale for Staining specified in 180 105-893, R (©) Reporting \ LOS Repoftihe grades after the stai ig femoved using distilled water and after the stain is removed sing the Suthorized cleaner régpentively. oN Nol GOKE 9 Brand nate: Drivejoy.“ Product name a eeeceees Rev. 8 Ee 42 7 48 TDEM 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlertt!PROTECTED ‘Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G 4.34 Jeans Staining Resistance (1) Preparation of specimen (a) Prepare one specimen of 150 mm. specimen, and calculate the average value. (c) Set the specimen to the test stand of a Martindale abrasion stéc” specified in ISO 12947-41 Note (1) Martindale abrasion tester made by James H, Hea ete” (2) Staining test (0) Using a spectrophotometer or color-iference meter, measure the color én four points onthe (a) Prepare two pieces of blue jeans spect in Sesion’. 184F 8 40mm, ad Specimens. (0) Puta piece of the blue jeans specimen into a beaker filed wth an appropriate amount of pure water. Allow it to sink to the bottom and leave itfgr.30.s: Check chet the aasie blue jeans. specimen absorbs water. (©) Teke out the blue jeans specimen and wine offrneisture gently vita gauze. Then setitto the rubbing head of the Martindale-abrasion tester. At this. tine, te; blue jeans specimen shall have a moisture content of B5t2tass% of its masg~S (¢) Rub the specimen 200 times in:the Lissajous pattern weragerrossure of 12 kPa. the blue jeans specimen every 100 yotations. Replace (6) Using a spectrophotometer or tolo-citference mee Report the aver pein on th stained ports shown ng, 48 ecrardance wth Seton T of TSLOSOTG, tra calelte the average alle (3) Wiping-off test ge value of color difference (UE from the color before staining (a) Prepare fo White cotton cloths of $x 50 ynm. (6) Drop mtof pi ied water onj6'each white cotton cloth, leave itfor 10s, and then set it tothe rubbing head of the crackmetet spetified in ISO 105-X12. (©) Seftha stained specimen created in (2) to the test stand of the crockmeter. {@)Rub the specimen 20 tins (back and forth) with a stroke of 100 fimunder a load of 8.82 N by _ the}rubbing head t toreinove "ihe stain, Replace the white cotton cloth Sangiforth). ery 10 times (back S PN/ (0) Using a spesitephoteriéter or color-afestee Meter, médsur the woiors on fur ferent points on he-wined-off portion as;show a5 Fig. 48, apdealculate the average value. Report tie average value of cole difereice (AE) ftom the calor before staining (4) Reporting MF Repe at steps (1) to (8) three tines Report resis of color ieasurement in steps (2K) and (2), he AE (average value)~\Note thatGolat measurement shall be performed within 12 h ‘Na Tenet See ace te dey Rev. 8 acetic nude saanetomceetieniestecem ae a Jun, 2017 43 1 48 TDEM 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlerttham 2017/1 1/09 17:42:14 301528@97220 Jittrabhanu Lamlertt!PROI TSL5100G TOYOTA ENGINEERING STANDARD Stained geiten v ‘Specimen 4.5 Liquid Resistance (1) Preparation of specimens Prepare specimens as show f aed together with the results. Tée8 he solution which was used shall be reported Seiaion “Spevineysize Quantity Distilied water Calcium chloride solution Authorized cleaner” (18), Stk lp cote Ov A Wavetorin peak value (N) ‘BsWavieforinupper limit value (N) CC: Wavetorm lower limit value (N) W. Weight load (N) ‘smapeseracls een areca saateneae Rev. 8 ds ea nel a ey ad td caer spin, Ty ha ct cad ‘Detseornpac bana waar recast rh Sap * ae soar 1 48 TDEM 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@97220 Jittrabhanu LamlertttPROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G Load cell -~ Pulley (630 mm) Specimen — "7 Seat Belt Webbing Color Migration Test SG) Preparation of specimens LX U9) Prepare one.specinien each of 65-46 rir forall design pattems. However, when all 7 colors caninatbejrcluded in a sipgle > Specimen becalise of the pattern of the fabric, use more specitiers éo that all colors can ti tested (©) Peseare as many bets e640, 45mm a8 then © 2Note (34) Belts are specified’in Section 3.47 mber6f specimens. QO ):Préparé a glass plate of 40. x 45 mm on larger that Gan withstand at least 50 °C and 1 kg of SSmigss _A@)Prepare a weight that can be vlad oath lass plate weighing 1.030-+0.0025 kg including the glass plate. (e) Prepare a glass plate largeF'tian tee soon which can withstand at least 60 °C and 1.5 kg of mass. Se ee Se ee ace ies nntntnto] Rev. 8 ee ee ge = Ree aya ea i re cc Tepe ad Tun, 2017 we TDEM 2017/11/09 17:42:14 301528@97220 Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlertt!PROTECTED Do Not Reproduce TOYOTA ENGINEERING STANDARD TSL5100G (2) Color migration test ae (a) Place a glass plate on the level test board. Place the specimen on the glass plate. Place the prepared belt on the specimen aligning one edge of the belt with that of the” Specimen. (b) Place the other glass plate and the weight consecutively on the webbing. (Fig. 51) (c) Put the whole specimen set including the weight and test board.jn‘the therivio-hygrostat maintained at the temperature of 50:2 °C and relative humidity pf 95%. After 16 h, take the specimen set out of the thermo-hygrostat. \ > (d) After the test, take the specimen out of the set and check) Ris staining condition, (e) Evaluate the resut a a grace using the Gray Scale for Siang specfedin ne Secton 3.1 Align the edge 438 Flame Retardant Transteh Test> (Prepare to 100. x90 mim specimens. ACShowni Fig. 52, @eray de Specimen on the other in such way that the font of ane specimen-has eontatt with the:back of the-other specimen, Sandwich the twe-Spithers between f46 Hlat.glss plates f atleast $00 mm wicth and length Place a weight ot the top glass plate-to apply load of 8 N. The shape ofthe weight is not specie, Leave the specimen’ ithe Sak stato 0°72 hat a teinperature of 45:2 °C anda relative huiisiyof 50 % RH, Measure the phospharus intensity ofthe front ofthe specimen, which hast ‘been in .cpiitact with the back of the other specimen by Using an energy dispersive X-ray Mudteseencs spectrometer or other analyzes "Temes ced celine wt Ny nn apm Osan aaah i Rev. 8 “Tet obs pw a yt nes ase Cp, Tay adda ‘Erbario bia atyeanas preamp Jun, 2017 718 TDEM 2017/11/09 17:42:14 301528@9722D Jittrabhanu Lamlerttham 2017/1 1/09 17:42:14 301528@9722D Jittrabhanu LamlerttlPROTECTED [___DoNot Reproduce | TOYOTA ENGINEERING STANDARD TSL5100G Glass plate Glass plate Fig.62 (undo) — 4,39 Calcium Chloride Dripping Test (1) Preparation of specimens 4 \\ Prepare 3 mass% calcium chiofde sahtion and 300/S%) 300mm specimens, 250 x_ 250 mm specimens prepared acgarding "Section 4.15 of TSEZAORB can also be used for testing. (2) Calcium chloride dripping test (2) Drop 0.3 mi ofthe calcium chlorde solution Onto te center ofa specimen. Dry the specimen for 30min in a drier maintained at a temperature of 80:2 °C. After removing the specimen rin the drier, rub the portion with calcium chloride 10 times by using hands (0) Repeat step (a}tnree times.) (©) Opserve the surface condition f the'specimen (3) Repoiting > _Repott the presencelabsenéé gi Zbpdimality in the surface condition. or abnormality (Evaluation, refer to Table . Applicable Standards 78635336 // > Stow carbon seahviess TsLos1* (C))” Crteyia forest for Gualty of olor shyt aging TSL600G. “ —_Specifeticn for Polyester threads for Séat sewing TStzi0as> General rbles of test meétfiods for fabrics a LTSL2104e" Standard tSst methods for Seat fabrics with regard to items concerning XS inital quality 7 “TeMidso36 Fogging test meth fot nn:metallc materials 180 105-02 Textiles ~ Tests fort ay fastness ~ Part AO2: Grey scale for assessing change irtcolouh 180 105-A03 Textiles. Tests jorcélourfastness ~ Part AO3: Grey scale for assessing 180. 105-12 _, Textile Tests for colour fastness ~ Part X12: Colour fastness to rubbing 180 12947-1_ Textib5““Determination ofthe abrasion resistance of fabrics by the _ \Y/Mtatindale method — Part 4: Martindale abrasion testing apparatus JIS L 0804 |. ~.Gr6y scale for assessing change in colour JIS 0808. SX, Grey scale for assessing staining eoraeae tertrseeniinty| Reve 8 ‘ratcgueastettertemtesiahcrcopaama Nomi Mtatonctce!| Jum, 2017 48/48 TDEM 2017/11/09 17:42:14 301528@97220 Jittrabhanu Lamlerttham 2017/11/09 17:42:14 301528@97220 Jittrabhanu Lamlertt! Dana ges aNH2