(Conor Dos Net Reproduce TOYOTA ENGINEERING STANDARD No. TSM5515G TITLE: Potyacotat resin moiding materials CLASS: c2 Established/Revised: Rev. 14 Feb, 2021 This standard has beer revised as a result ofthe changes of weatnerabity (ight resistance) test (Secion 435). Prepared and Witten by Design Quality Innovation Dent. nut & Patt Design Dept TOYOTA MOTOR CORPORATION Moblity Matevial Engineering Die Copright © TOYOTA MOTOR CORPORATION janispotvin Michel Plastics 2O2UINDINT 29:41°37 inohin NARNIA lane Benin 9904147 941-2PROTECTED Do Nea Raprozaco—] TOYOTA ENGINEERING STANDARD __ | TSM5515G C2 Polvacetal resin molding materials 1. Seope “This standard covers the general popes of palace resin moti nator (lrenaerrefared {08s"moling matorats) used fer automate paste pats The molting materia shal moat he at pertmanoe cra and mri! speccations in separa sandr, ‘The part made of mates proved by ts standard shal emp wth TSZ0001G, 2. Catan and Designation ‘The Casicaton and designation of the molding malas thal confrm o Table 1, Fora molding ‘malta equting spel pstomance, the folowing sules Shall be added to ts mata! code. (Chemical resistance (rig temperate ight ol esstance d H: Heataging resistance 0) « Lan resistace f ‘tow VOC Woktle Oran Conon) S We Weather ; Examples TSHS5156~ it Z 7. Surtex eitication SS a Toe laksa of Ho Materials eT = iow | ratiuctn [Szeto — comer | renssisos0__|mvom io erator 12°C rac vnerratnae rorya | iw wage Vecsapaetnavmnny | enrereeteere cans | sauce rma een conn (| toesoce | tet gopeeinn| Sa eta es eee fone EEE cineca Feb, 2001 Janispotvin Michel Plastics 2O2OONT 23:41°37 intvin NARNDA ane PeWin ITA 281-97 innhint NIAAA tain Brine MNES,PROTECTED Bo Not Reproduce] TOYOTA ENGINEERING STANDARD _ | TSM5515G 3.ouaty “The quay ofthe mong materials can be vals in principle in accord wth cher oe ofthe follwing, depending on the Japanese or intratnal standard to whi he sesooed test mchod shal eonerm ‘New JS oF SO Standart > TSMOsO6G a SX Famers 0 frmer ASTM Standard “> TSMOSO1G . Regoatess of te applsbe standard, the quality fhe adn aia shall meet the propty requirements specie in Table 2 or 3 an Table when toy ar fest under te test condos "specie Secon 4 and tha et results are evant) accordance withthe itera spectog Seaton 6. ino specie requrements have been eeabishe however TSMOE00G shal spy Nie tht because the moling mataals covered hen are hl sens to sng ack seo he ‘materials sabe prone wnere the matri are st to cnt wi tong se Table 2 Requremens fo General Mechanica ropes (when miesulemen method comphing with ISO 1 Sander is sed 7 ae Sas ae ee a Tae aa = —— a a) ora eee a a sete | aah oT eo qe — age Tae Pra See TF eat pete een = a Table 3 even tor Goer ania! Propet (a measrement method complying wh omer Seas See eee nn eee ee te a = Rev.14 Feb, 2021 ae Michel Plastics 2021/02/17 23:41:37 inotvint @NARNDA ani Privin NOAM 24197 innhint NIAAA tanie Drie MOTSAISS aPROTECTED ‘Do Nat Reproduce TOYOTA ENGINEERING STANDARD TSM5515G Tao Ofer Poze Reatenet = 2 PS er eee eh geen | om a _ roe wosirce | Teleste oY ae eer poe maces [pcmgmmrenses LS | oem a feed ow voce uns | see FE ©) Bee! |). > NEE Gas Ss Soo 4 Teed X 4 Teton Accordance th 180 or Now. 15S 461) Tee Specimen reper / Prepare tes specie acca wih Sten 2 of TSMOEDEG, 5 ae. The pace ‘conden ferinjecten-moling te te snes or hose or compression maldng te ft pls to bousedfor punching he tes spesmene sna confor 12180 9688-2 Fo th iction molding Partcuar, molé the est specnens ure the conaions ee ies to MFR ofthe materi by wing @ Se conten to TSMOSOGG ~The eon oki pee, V, sabe determines For easton (9 pen blow. Ve mong speed nmi) ‘esr sectional area (rm) Ve set capocty (i) number eens i io {ross fectonal aa of test specimen at principal parton mm) Rev. 14 Feb, 2021 Janispotvin Machel Plastics DODO 2541-27 inntvin ANARNDA ane Pedin IOUT 9841-97 nahin dANIAND tain Bond MOONE SSNS ,PROTECTED DoNeRepratew —] TOYOTA ENGINEERING STANDARD __ | TSMS5515G 412 Test Spocmen Condtoning ror tote test, concton the est samples and est specimen in accordance wi Seton 24 of ‘TSMas06G,”For the condoning ime, However, campy win ISO 988-2, wen hor ange. 41.9 Ambint Condon of Test Forthe amber condtan ofthe tet, conform to Secon 24 o FSYOSOEC 4.14 Collection of Test Data ‘Collet the estat in accordance wih Secon 2. —¢TSMOSDSG. Ata the tal spacinen malin covers an oe lated dala othe strats 4.15 Number of Test Oat (9) - Tre amber fet ta, rere fr valuing be rope the moling mates sab 10 runs specie speciay. 4.15 Denety Measurement Test) \ ‘Cary othe messirenentnaosice wih Secon 3a TSwOSt6G)) 44.7 Tense Tet \ SS < Comp wih ta tet mato spected in Salon 3.2 of TSMBS8EG Fhe ening speed and ne cond oft test, comply wih SO T0350, a aa The paca! test condone Som a Takes , si Tales will? [een |e aaa Sangeet aa “ 4418 Chany inpat Test In accordance wh Secon 8S TSHBSOEG 419 Deicton Temperature under Loas Measurement In accordance wit Seaton 34 of TSMOSOEG, 44.40 Hardode Test In acoordance wih Secion 3.8, TSMO505G._Ths tes shal be conducted the atmosphere of23 ©, and measurement salbe baeedonM-Seal, ‘42 Testingin Accordance with Former ASTM or Former JIS Unless otherwise spaced, the test shallbe conducted under the condtions specie in Secon 424 0424 nce. seeerarcenrente cement ctenconey] Bev 1 ctakaaraiamrmeeteatniger ern Anat] Bab 20BL Te clk Michel Pasties, NDOT 2941-97 inntvin NAAN tani Prin 20217 2441-97 innhant ANIA tain rinse MNES ,PROTECTED Dea Repetice | TOYOTA ENGINEERING STANDARD _| TSM5515G 421 Conationing Conon the ts ames andor specimens in acordance with Secon 4 TSHAIGONG or ats than24n, 422 AImosphere ‘ in aesordance with Sacto 6, TSMOSO1G 4.23 Preparation of Tet Specimens ( In accordance weh Seaton 3.1, TSMOSOIG 424 Number of Test Specimens In accordance win Secon, TSMOSO1G 425 Specie Gray Test u Wo. In acoordance wih Secon 23, T3050 IK 428 Tense Test SY )} In accordance wth Sdsvon 3, TSMOSOIG. rs test sal be ected ne stmosphere 23 = 20 wih 1Ommin ef eroeshend speed. 427 Haga Ty 2 Insecure wih Socio 93TEMOSOHE. Thi wil Bsl be Eanauted in the atmosphere of23 + 2 jth 20 iin cosshen sped. = ‘42.8 \zod pect Test (> SS Inocaiarce wth Setion 94, TSMagGi6\, ses sabe conuce nthe atmoshere of 23. ze 4209 Hardness Measurement Test Inaecedance wth Section 99, TSMDBOIG. That shal be candvtdin the amosphae 0123 + 2©, and measurement shall bs base on Mt Sale, 42,10 Heat Distortion Terpeire Measurement Test In accordance wt Secton 38, TSMOSOIG. This est sallbe conducted at 1820 KPa and ASS KPa tenure sees 43 Testy Ot Mechanical Properties 43.1 er Asopten Measizoment Test In acorn wih Secon 918, TSMESOIG Rev. 14 Feb, 2021 Janispotvin suche Pastee ‘202W02I17 29:41:37 ioatvin NARA Janis Pein 2N24INDIA7 24.4477 inndint NAAN lane Oanaa MVEMETES SAPROTECTED ‘Bo Ne Reproduce TOYOTA ENGINEERING STANDARD _| TSM5515G 432 Heat Aging Resistance Test (Sut with H) Use he ton est specimens shaped n accordance wih Secton 3.1 of TSMQBOIG. "Condon he tes specimens a follows ° (1) Contin in acardance wah Section 4 of TSMDSOIG. > {@) Leave for 1440 (60 days) na Geer oven adjusts to 119. 20 That gan, conten azcarance wih Secon 4 of FSMOSETG, Using ne test specimens conaioned in (1) and 2, cond tents in accordance with ‘Secon 82 of TSMOE01G. Determine the ene strength een rate Yel fom oeabon a Tensile srngt tenon rat ty § (f= 5S: 100— @) ‘Se: tensile strength after conditioning (1) Sr toni Srengh ar non (2) 43:3 Grease Resistance Test (Sutied wih ©) sete ten tes seins span acces Shon 31 TSMGROLG, conan te specimens allows ) (0) Contin in acetdanca wit Section 4 of TEUDSOIG. (2) Aoply e same geaseo 36 at fox Stal radon use inary oe the spacnen sutaces, and leavojhe spacmens at 110 = 2 (05 + 20) fr 1440 (60 days) Then woe te ‘easel tne specimens, and constion again aceardnce with Section 4 of TSMOSOG {Using he ee specimens cangtionea in) ant 2) sort to onl at acorns with Secton' 2 f TSMOSOTG. Betamin he tonste Seana tenon ale aad rom euston a “Tenshe sirength reeribancal'at viola Sf=3NS, % 100. Sete svengy a ons) Stents) ater oration 2) 43.4 Antrooze Resistance Tes (Sued wih ©) ‘Use the tens test specimens shapeain accordance wih Section 2.1 of TSMOSOIG, Condon the specimens as foows- (4) Condon n acca wth Secon & of TSMOs0 (2) Inmors the fet specmnans unde the foown conden Die the game atoezo as that for acu! podson use by 0% (vd) wih tiled wale, and lnmorsgthespecmans nthe ciuton of 110 % 21 for 440 (0 days) Then, wash om wh water ahi again conditon i acordance wi Secon 4 of TSMOGONG. |Next using he inane condoned in (1) and (2), condet be tensile atm accordance wih Secon 92 of NG.» Determine the tense seongh tenn ata is om equation (8). “Tefisostrongin retention satel ylléS(6)= SiS * 100-~ 4) ‘stole song ater condtionng (1) St tense song afr conationng 2) Rev. 2021 Janispotvin veoh Pasion 202027 29:41:37 Iotvin NARA tani Prin 202417 22.4497 inndint NAAN tae Oninie MEOEMNTES ESAPROTECTED Do Nee Reproduce TOYOTA ENGINEERING STANDARD __| TSM5515G 43.5 Weathoratilty ight Resistance) Test “Thistestsperfomed on W-o -suffxed materalsrequting weahersbaty igh epatnce), and shal be conducios according tthe tes mahod pected in Secon 92061 TSMOSEIG, Depenang on whether he esters wah W- or Lute Inetucton, expose the amount spected in ‘Table 6 using eter senon weatherby tester shown n Table 6, of whch deal sr shown Secon 920 TotosDte . Table 6. _ Sue [Tour | Seka) | viadanmete waco FE Tea ee “08 tis Fots te] — EE 07 ‘Aer exposure inspect th sutace rake ih a SO power Merssape, Also, check st specimens vualy for soration ane ofan, and raat teres msceordance mth ‘heatria given Table 7 . ‘ OS Jats ee [or aroroa SE = ¥ ite Not): Accapate cl iiteence of itr pate ari estan esti sped indi pas nas, Rev. 14 Feb, 2021 Janispotvin ee 2021/02/47 28:41°97 inniint NAAN? ane Brin INUIT 281-97 innhint NIAAA baie Doha NENAPROTECTED TOYOTA ENGINEERING STANDARD TSM5515G 4436 High Temperature Light Oi Resistance Test Prepare toni tst specimens tat have been configured in accordance wth Sdebon 2 of TTSMOEOIG. Condon te above specimens according tthe folowing procodres (0) Conston the specimens under be procedures specadin Sacto 4 of TSMOSO%G (2 Immerse the specimens inthe high hub standardight ot (F-90882) mace by Hata (Co. With ne container covered ght, sare tf SOO s¢ 100. + 2°. Repace fe ight a with resh quantity an store ne container fortes SOD at 100 = 2°. Take he spectnens ‘outof he container, wipe the of caretuly of the specs nd condton them under the procedures speci in Socten 4 of TSHOS01G. ‘fer competion othe espectve proceduos() ard 2p he tes specimens othe tne {est pected in Socton 92 of TSMOSOIG. Delemins he tansiesenginreente a a ed ‘fom equation (5) a elows y Tense stengin retention rat t yl) = SiS. % 10=— (8) vine S . Se tensile stengh ater coaloning i accordance wit raced (1) Stone sang star coptning in aoorésnce wih proesdue (2) 437 voce I Cleat ne cuany ef VOCs evaporated op he tt lac Sores th TSMOSONG. Prepare fou fattest oess earn moasurg 80 * 60 % 2mm sccogsnoe wih TSMOSEE, Section 29, Fig/4s. Cenc ofthe prepared test proces ini > 80 * 2mm, andre the ‘mail futon boas se he reptsement 2 100, % 100{% 3jhm let poss The ompersture ‘sin Garin tet piece moldig sal ba 120% Ush eeting for romowng the mola test, Piece fom the runner.Takg-eare hoo heat thet pecs. Frater molding constions, conerm _sattose fo the product Using equation (6, calculators quanty of evaporates VOCs Inthe caesar the quantity of VOCs evaporates rom one tet ioc by ts mass tet has been © mebsued in vance Fe lest eau rear the quaray of evaporation per unk mass oF 99. ‘sty of evaporates VOCs (ag) (ust of VOCs evaporated rom test pace (gest pieceiass of tat pee (9-16) ‘5, Evaluation of the Test Result 15.1 Numerical Value of Test eeu ‘Calculate he mean valve () nthe standard devin (om the data blaine rm the ‘rocedues gene Seton 4 The metod fr ounding Ie numeral vals fe dened Secton & (oF TSMOS016.- The pune of test specimens i 15 (n= 19, Rev. 2001 eae Michel Plastics ‘202 WO2I17 23:41:37 iotvin NARA? Janis Potvin I00AMOINT 2441-97 inna NAAN Laie Onin MOMTISS SAPROTECTED ‘Do Ne Reproduce TOYOTA ENGINEERING STANDARD _| TSM5515G $52 Evauaton of Test Result ‘dige the numeral values clus in Seton 5.1 a allows > (1) Forlower und vats specie in Tables 2th 4 ‘cept: (Ss ¥ -200™ 2), Rejeat:(S> 4-200 * 9) 5. Tower iit alo f speciation (2) For portent valu pact i Tables 2 tough 4 Aocept: (vB * +200 % 8) ° Reject: (Sy< ¥ +200% =) ‘Si opper it vali speciation here, mea value of test specinens} 6 naiatin of sta! Marking to Pat Inde emotes mating th pew ae gd ea cove bys tance, 3s ‘ven fan - abe seal se | — Ta aa lL “raetse oe Y Tetiste6-18 Povacearesn | [reusstscze| Pate SPE tenssre620 TewESTeG 20 -Aoplicable Standards Tswo5016 ‘Stardrd test methods fr plastic molding matrals “Ts10s08d, Standard test mated fer paste molding materia or compliance wih 's0 ‘TSW0EG86)) “7 Volatie component measurement mathod vlog sanping bag Conitol mated fe substaoes of envonmental conan Paastes- Plyoxymetylene (POM) mouldng and extuson materi — Part Preparation oftst specimens and dteminaton of properties r Plastics ~Acqusiion an pessnistion of comparable sing pot dla y Par Mowing materi. Rev. 14 Feb, 2021 Jantspotvin ee DOD UMDINT 741-97 innint NAAN? ane Behn IMUM 92:44:27 innintMAINONN tain nant NO PIAS |