INDIAN OIL CORPORATION LIMITED
BARAUNI REFINERY
JOB SAFETY ANALYSIS
PART-A JSA No. Work Permit No: Date:12.02.2023 Pages: 1
Unit: Location: Work Permit Type: Hot work
JSA done by:
SN. Name & Designation Signature
1 Sudhir rai RCM
Job Title:-
2 Abhit parshar HSE Lead
Hot work 3
4
5
6
Job to be Executed By: 7
PJ PMC Contractor 8.
IOCL TEIPL NRP Projects pvt ltd 9.
10
JSA Reviewed By (HOD’s Name & Designation) Name Designation Department Signature
RCM of PMC: Mr. Malay
CRCM Construction
Verma
HOD of issuing receiving (Execution) Authority
HOD of receiving (Executing) Authority
Sl. Activities Hazards Recommended Actions /Procedures & Complianc Checked By-Name
No. Control Measures e Status of IOCL
(Complied Officer/PMC
/ Not Engineer with
complied) Sign. date & time
1 Mobilization of Lack of awareness 1-Plan the work involving Permit
Manpower Applicant, Permit Issuer& Site supervisor.
2- Provide work specific training
3- Conduct TBT before start of work.
Un Fit Worker 1- Conduct physical fitness test of worker
before his employment from authorized
Practitioner.
2-Visually check the physical fitness of
worker before start of work.
3- Provide close and continues
supervision
2 Uneven Ground Ground Should be Levelled & compacted
Manually shifting Of DA and same is checked to prior of start
& Oxygen cylinder with work by Supervisor.
Trolley at Designated Obstructed Access 1-To be Provide the obstruction free
Area access for safe movement
2- Ensure access shall be even.
Damaged cylinder Trolley 1- Inspect the Gas cylinder trolley before
shifting the cylinder
Unauthorized Gas Cutter 1- Only experienced Gas Cutter Should is
deputed for Welding Work.
3. Gas Cutting Activity Defective and damaged or leak 1-Soap solution test should be carried
in the cylinder. out before start of the activity.
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Damaged Hose 1-Visual inspected the hoses before start
of the activity.
2-Soap test should be carried out.
Flash Back 1-Trained and experienced gas cutter
should be deployed for the activity.
2-Close and continuous supervision.
3-Provision of NRV at both cylinder
regulators.
Hot sparks 1-Prior to start Hot work Permit should
be taken
2- Area should be Barricaded.
3-Use fire blanket for height welding
work.
4-Provision of Apron for gas cutter.
5-Fire extinguisher be available while
working.
4. Manually Shifting Obstructed Access 1- To be Provide the obstruction free
access for man Movement.
of Welding 2- Ensure access shall be even.
Machine at Uneven Ground 1- Ground Should be Levelled &
Location compacted and same is checked to prior
of start work by Supervisor.
Use of Defective and 1-Provide industrial distribution boards
nonstandard Electrical boards and panels
5 Electrical Connection Of Faulty routing of inner 1-ELCB /MCB inspection should be
Welding Machine electrical connections or use of carried out once in month
faulty ELCB/RCBO / RCCB 2- Record should be maintained
3- Daily visual inspection should be done
by Authorized Electrician.
Wet Connection 1- Rain protection should be provided to
all DB.
2- Panel should be installed above the
ground level
Damaged electrical cables 1-Double insulated three core wire
should be used
2-Male female socket should be used for
any joint of cable
Unauthorized Electrician 1- Only certified electrician to manage
the electrical supply management.
Unauthorized Welder 1-Only certified & Experienced Welder
Should be deputed for Welding Work.
2- Conduct the training for welder and
electrician with co-worker.
3- Close and continuous supervision.
6 Welding work Defective and damaged 1- Welding Machine should be checked
welding machine as per Checklist.
2-Calibration should be done before
using the machine.
3-Ensure RCCB 30 mA availability.
4-Close and continuous supervision.
Glare 1-Wearing welding helmet with white &
Black glass
2-Close & continuous supervision.
3-Training should be conducted.
Hot sparks 1-Prior to start Hot work Permit should
be taken 2-
Area should be barricaded.
3- No overlapping work carried out.
4- Remove flammable material.
5- Close and continuous supervision.
6- Housekeeping should be done before
and after welding
Fumes 1- Job Specific PPEs should be wearing by
welder prior to start welding activity.
2- Nose mask should be wear before
start the job.
3- Close & continuous supervision
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7. Grinding and Cutting / Injury due to flying particles / 1-M/C shall be secured from three side
drilling Machine Burns to prevent the flying object and spark (as
applicable)
2- Avoid excess force on the grinding
wheel / drilling beat while grinding /
drilling.
3- The cutting / grinding wheel shall be
used only until marked area which is
safe.
Cut Injury 1-Job specific PPE like Leather hand
gloves, apron, face shield, leg guard.
2- The grinder shall disconnect the power
source before changing the
grinding/cutting wheel.
3- Loosening of the nut shall be done
with a key, loosening with the hand is
not allowed.
High noise 1- Ear Plug shall be worn while using
grinder / cutting m/c.
Damage of grinding machine 1 Grinding / drilling m/c should be having
and wheel. inspection sticker and colour coded.
2- Purpose to be clear for where pencil
grinder shall be used.
3- The grinder should have dead man
switch.
Cable routing shall be done over heading
on stands or J hook.
4- Ring test shall be done prior to start of
work physically by the grinder.
5- Cutting wheel shall not be used for
grinding.
6- The power supply should be
disconnected during the absence of
grinder or rusted and free of cracks and
expiry date should be checked.
7- All the used grinding wheel should be
stored in proper place and sent back to
store after completion of work.
Slip / trip / fall 1-Material stacking and proper cable
management shall be done before start
of activity.
2-Remove all unwanted material from
path way to avoid slip /trip hazard.
Fire Hazard 1-Fire extinguisher should be available
near the grinding area with fire watch /
fire blanket.
2-All flammable material must be
removed before start grinding work.
Entanglement of hand and
1-The grinder shall not wear loose
clothing
clothing during the use of grinding
machine.
2- Close and continuous supervision.
8. Gas /Plasma cutting
High pressure/Explosion/ 1-Job specific PPE like Leather hand
work
Heat & spark./ gloves, apron, face shield, leg guard.
Radiation/Burn
2-Follow proper storage & transportation
injury/Flying /particle/
procedure.
Fire
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3-Use of valve caps.
4-During handling ensure proper trolley
with chain for tying arrangement and
same at storage.
5-Only experienced or qualified person
engaged for Compressed Gas Cylinders
handling job.
6-No gas cylinder must be kept inside
confined space.
7-If required Fire Blanket to be arranged
for overhead Hot Work. Hoses free from
physical damages. Usage of Flash back
arrester at both ends with valve cap on
DA / Nano Cut& OXYGEN cylinder.
8-Use of job specific PPE like leather
hand gloves, aprons, and leg guard.
9-Use of U/V protected cutting goggles
to be ensured.
10-Correct size of nozzle for cutting of
different type of thickness of plate/
column and should be cleaned prior
tousle.
11-Use of ISI mark & physically sound gas
cutting torch.
12-Only qualified gas cutter to be
engaged in job.
13-Remove flammable material from
working area.
14-Keep fire extinguisher nearby. Keep
gas cylinder away from source of ignition
/spark.
15-Never Keep Compressed Gas Cylinder
inside the Confined Space. Cylinder shall
be properly stacked or kept at Reactor
Top Platform & only hose shall be taken
inside.
16-Use soap solution from checking
leakage of gas from valve & cutting torch.
17-Health check-up for all workers to be
ensured.
18-Discipline fire extinguisher to be
present at site.
19-Rectifier and compressor must be
tested by TPI and valid.
20-NRP inspection sticker must be placed
on all electrical machineries.
Ensure for Hot job both preparations to
arrest parks.
9. Emergency / Evacuation Gas leak / Fire 1-In case of Emergency situation all
works must be stopped, equipment’s to
be switched off and all personnel must
report to the nearest assembly point
considering wind direction.
2-All people to be carried valid IOCL gate
pass and Company ID.
10. Work during dark hours Poor Illumination 1- Provide adequate illumination.
2-Night work shall be executed under
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supervision of execution with safety
person.
Note:
To make JSA process effective, the defined job shall be broken down into sequential steps. Actions / activities for each step
shall be logical & linked with previous & forward action steps. All possible hazards associated with each job step shall be
deliberated among team members and recorded carefully. JSA recommendations / control measures for each hazard / job
step should be validated by team members & recorded in the Part-A of JSA sheet. Use additional JSA sheets as per
requirements.
Review of JSA shall be done by HOD of respective Operation Department and HOD of Concerned Department. After review,
respective HOD to put his signature with name & date.
The Job shall be carried out with safety precautions as per JSA recommendations. HODs/ Fire & Safety & higher
management personnel may also check compliance of JSA recommendations while doing visit & checking of hot jobs during
schedule visit to the unit / area.
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