Risk Assessment Summary Sheet Ref 039
Activity/Workplace; Forklift Truck Operations
Generic Risk Assessment Risk Assessment after application of Control Measures
Likelihood
Likelihood
Severity
Severity
Risk Risk
Rating Rating
Risk before Responsible after
Hazard Risk Group controls CONTROL MEASURES Person controls
Use of Forklift Vehicle hazards Only trained operators to operate forklift trucks
Truck (traffic movement Selection of suitable Fork Lift Truck and equipment /
3 5 15 1 5 5
etc.) accessories, audible warning devices and flashing beacons
fitted. Safe systems of work required.
Nips, traps, Suitable workplace transport arrangements and procedures –
crushing injuries no obstructions, reasonably flat. Roads gangways and aisles
2 5 10 of sufficient width and overhead clearance, sharp bends 1 5 5
avoided, one way traffic systems, pedestrian walkways,
Falling objects warning notices and directional signage, edges of loading bays
3 5 15 and barriers marked, secure parking area 1 5 5
Suitable system of planned preventative maintenance in place.
Report all accidents and incidents to line manager. Do not
Fire/explosion
make temporary repairs.
2 5 10 Provision of suitable PPE as necessary, maintenance, storage 1 5 5
as appropriate. Any guards should not be removed.
Employees Line
FLT operators must not be under the influence of alcohol or
Slips, trips and Management
drugs
falls Visitor
2 4 8 Safe working loads must be adhered to, weight of attachments 1 4 4
Employees
taken into consideration
No working at height on fork arms or anything balanced on
arms, safety cages used
No passengers to be carried in the cab, on the forks or on the
side of the truck
Carry out and record daily and weekly checks as per LCC
procedures
Before leaving the truck - use parking brake and any automatic
Electricity cut off devices. Ensure forks are fully lowered, controls are at
2 5 10 1 5 5
neutral, brakes applied and key removed
Care with raised loads; positioning loads, take account of
weight, load centre distance and height. Ensure safe braking
distance from vehicle in front, look around before moving off,
look in the direction of travel and watch for pedestrians. Slow
down whilst turning; care near or on kerbs, slopes, potholes
and loose or wet surfaces. Carry out all reversing operations
Revision 1 (2nd March 2015) Page 1 of 2
Risk Assessment Summary Sheet Ref 039
Activity/Workplace; Forklift Truck Operations
Generic Risk Assessment Risk Assessment after application of Control Measures
Likelihood
Likelihood
Severity
Severity
Risk Risk
Rating Rating
Risk before Responsible after
Hazard Risk Group controls CONTROL MEASURES Person controls
carefully, drive smoothly, keep arms inside cab, carry loads as
near to the ground as possible, use both forks for lifting, do not
lift defective pallets, care with wide / long loads, do not tow,
drag or push loads, ensure ground will support the weight of
the truck and its load. Always face load uphill, if no load face
forks downhill, do not turn on a gradient or leave truck
unattended on a gradient, keep to left, use horn when
appropriate, avoid violent braking. Face the truck when
dismounting
Available seatbelt and / or other restraining equipment must be
worn
Keys must be kept in a safe place to prevent unauthorised use
All Operatives to receive Relevant toolbox talks on an on going
basis.
Revision 1 (2nd March 2015) Page 2 of 2
