Risk assessment of Batching plat erection.

Resultant Resultant
Sr No. Task Step Hazards Risk Severity Probability Risk Level Control Measures Additional Control Measures Severity Probablity Risk Level
risk risk.

1.Follw the permit to work system. 1.Caution boards

must be display.
1.Damaged to underground / 1.Serious Injury/ Fatality. 2.Assurence clearence must be required to concern 2.Proper Supervision.
over head cables,earthing. person before start the work. 3. Erect
2.Damage 3.The barriers parallel to overhead lines if required.
1 Excavation 4 4 16 H swing area of the boom must be evacuated from any 4.At least 4 1 4 L
to under ground pipe line. 2.Injury and loss of
3. production. worker. 6m clearance required while working near live
Hitting of bucket to workers. 3.Get Injury / Fatality. 4.TBT given. OH cables.
5.Area Barricaded.
6.Required PPE used.
1.Safe access/egress towards the work location.
1.Slip/Trip/Fall hazard. 2.Training to all
2. Handling heavy 1.Major/Minor injury. workers. 3.Compaction Machine
Prepare the RCC must be inspected before use.
objects. 3. Struck 2.Eye injury.
foundation for
by/against heavy equipment.
2 batching plant 3 3 9 M 4.Experienced worker to operate the compacting 3 1 3 L
4.Flying 3.Hearing loss. 4.
(Surface levling machine.
debris. Musculoskeletal disorder
& Compaction) 5.Ensure full time supervision for
5.Vibration. due to vibration.
6.Noise work. 6.Job specific PPE
must be used.
1.Experienced and trained worker to be engaged. 1.Lifeline provided for edge area barricading.
2.Proper tools to be 2.TBT and
1.Failure of Support. used. 3.Safety training given.
2.Fall of material. 1.Major/Minor Injury. helmet,Safety shoes,Hand gloves shall be used. 3.Proper Supervision shall be provided.
3.Fall of 4.All 4.Full body harness shall be
3 Shuttering work 3 4 12 H shuttering material shall be check before used. used. 5.Safety net shall be 3 1 3 L
Person. 2.Property damage.
4.Defective tools. 3.Casualty 4.Electrocution installed
5.Electrical hazard 5.Cable free from damage.
6.All cable through from
30 ma RCCB. 7.All cable
shall be over
1.Insure routed.
correct handling and lifting procedure shall be 1.TBT and training given.
used by worker. 2.Proper supervision shall be
2.Experienced and trained worker to be engaged. done.
1.Fall of material. 3.Scaffolding 3.Scaffolding platform shall be checked before
1.Back strain.
2.Fall of perosn. platform shall be supported and platform fully covered. use.
2.Cut injury.
2 Steel tie. 3.Hit by reinforcement. 4 3 12 H 4. 4.Loose material did not throw. 4 1 4 L
3.Major/Minor injury due to
4.Edge of Wear Safety helmet,Hand gloves, safety shoes.
hit.
reinforcement/binding wire. 5.Don't load
rebar on working platform.
1.Working with concrete pump 1.TBT given to engaged workers.. 1.Excavated area must be barriaced with hard
2.Contact with Concrete. 2.Equipment must be inspected before use. barrication. 2.Aware
3.Fall 3.Close supervision. to workers about hazards when he fixing the
1.Major/ Minor injury
Of concrete pipe removal of pipe 4.Follow Proper Permit to work system. concrete chute.
2.Casuality
joints. 5.Use of Safety Nets to protect the loose soil. 3.Job specific PPE must be used.
3.Eye Injury
3 Concrete work 4.Topple of TM. 4 3 12 H 6.Authorized operator to be engaged . 4 1 4 L
4.Infection due to
cement water.
5.Soil collapse due to vibration of
5.Property damage.
pump.
6.Fall of
concrete chute.
1.Safe access shall be insured. 1.TBT and training given. .
2.Over load prohibited/restricted. 2.Guide rope shall be used
3.Assure authorized operator to be . 3.TPI shall be available of
1.Failure of sling. operate the crane. crane and lifting gears.
2. Failure of boom while 4.Mandatory PPEs & Hand gloves to be 4.Physical fitness of crane shall
loading and unlaoding by crane. 1.Major/Minor Injury. used. be checked.
Erection of 5.Insure proper supervision shall be done. 5. Crane capacity shall be match with
2.Casuality. 3.Property
4 Batching Plannnt 4 3 12 H load. 6.Ensure activity should be carried in day 4 1 4 L
3.Hit by suspended load. damage.
(Mixer plant) 6.Physical & Medical fitness of light only.
4.Toopling of 4.Electrocution
crane. operator shall be done. 7.Work permit shall be taken before
5.Overhead Electrical lines 7.Signal man shall be deployed. starting the work/activity.
8.Houskeeping shall be 8.Close supervision required.
done. 9.SWL shall be check before use.
 1.Safe access shall be insured. 1.TBT and training given. .
2.Over load prohibited/restricted. 2.Guide rope shall be used
3.Assure authorized operator to be . 3.TPI shall be available of
1.Failure of sling. operate the crane. crane and lifting gears.
2. Failure of boom while 4.Mandatory PPEs & Hand gloves to be 4.Physical fitness of crane shall
5 used. be checked.
loading and unlaoding by crane. 1.Major/Minor Injury.
Conveyour, 5.Insure proper supervision shall be done. 5. Crane capacity shall be match with
2.Casuality. 3.Property
Hoper (Bin) 4 3 12 H load. 6.Ensure activity should be carried in day 4 1 4 L
3.Hit by suspended load. damage.
erection. 6.Physical & Medical fitness of light only.
4.Toopling of 4.Electrocution
crane. operator shall be done. 7.Work permit shall be taken before
5.Overhead Electrical lines 7.Signal man shall be deployed. starting the work/activity.
8.Houskeeping shall be 8.Close supervision required.
done. 9.SWL shall be check before use.

1.Safe access shall be insured. 1.TBT and training given. .

2.Over load prohibited/restricted. 2.Guide rope shall be used
3.Assure authorized operator to be . 3.TPI shall be available of
1.Failure of sling. operate the crane. crane and lifting gears.
2. Failure of boom while 4.Mandatory PPEs & Hand gloves to be 4.Physical fitness of crane shall
loading and unlaoding by crane. 1.Major/Minor Injury. used. be checked.
Cello,Screw 5.Insure proper supervision shall be done. 5. Crane capacity shall be match with
2.Casuality. 3.Property
6 Conveyour 4 3 12 H load. 6.Ensure activity should be carried in day 4 1 4 L
3.Hit by suspended load. damage.
erection. 6.Physical & Medical fitness of light only.
4.Toopling of 4.Electrocution
crane. 5.Overhead Electrical operator shall be done. 7.Work permit shall be taken before
lines 7.Signal man shall be deployed. starting the work/activity.
8.Houskeeping shall be 8.Close supervision required.
done. 9.SWL shall be check before use.

1.Safe access shall be insured. 1.TBT and training given. .

2.Over load prohibited/restricted. 2.Guide rope shall be used
3.Assure authorized operator to be . 3.TPI shall be available of
1.Failure of sling. operate the crane. crane and lifting gears.
2. Failure of boom while 4.Mandatory PPEs & Hand gloves to be 4.Physical fitness of crane shall
7 used. be checked.
loading and unlaoding by crane. 1.Major/Minor Injury.
Cement feeding 5.Insure proper supervision shall be done. 5. Crane capacity shall be match with
2.Casuality. 3.Property
pump,Cello 4 3 12 H load. 6.Ensure activity should be carried in day 4 1 4 L
3.Hit by suspended load. damage.
Pump. 6.Physical & Medical fitness of light only.
4.Toopling of 4.Electrocution
crane. operator shall be done. 7.Work permit shall be taken before
5.Overhead Electrical lines 7.Signal man shall be deployed. starting the work/activity.
8.Houskeeping shall be 8.Close supervision required.
done. 9.SWL shall be check before use.

1.Work permit shall be used. 1.Training and TBT given.

2.Panel door shall be closed and locked. 2.Safety helmet,hand gloves, full body harness
1.Electrical hazard. 3.High voltage shall be used.
2.Untarined operator. 1.Casualty. electrical gloves shall be used. 3.Close supervision shall be done.
Electrical 4.Depliyed trained & experienced electrician 4.CO2 type fire extingusher shall be
8 3.Faulty equipment. 2. Major/Minor injury. 4 3 12 H 4 1 4 L
Connection. shall be engaged. displayed near by the panel.
4.Fire. 3.Electrocution
5.Property damage 5.Folow the LOTO system for any 5.All cable shall be routed
rectification job. 6.ITI electrician shall be engaged. through properly to avoid damage /triping.
6.Unauthorized entry shall be restricted.

1.Training & TBT shall be given. 1.Periodic inspection of cement feeder pipe
2.Safety helmet,Safety shoes, Hand gloves,Nose mak shall be done by operator.
1.Major/Minor Injury. shall be used. 2.Inspection of joints shall be done. 3.Close
Plant operation & 1.Untrained worker.
2.Damage 3.Walkway shall be clear. supervision shall be done.
Maintaince 2.Slip/trip/fall.
Equipment. 3.Heat 4.Experienced and trainind worker shall be engaged.
(Cement 3.Damaged Feeder
9 Stroke. 4.De- 4 3 12 H 5. Heat 4 1 4 L
unloading pipe. 4.Health hazard.
hydration. & Cold stress shall be monitored. 6.Provide
through bulker 5.High/Low ambient
5.Skin infection. 6.Burst of fluids to prevent worker dehydration.
into silo) temperature.
feeder pipe.

1.Movement of heavy vehicle 1.Hit to an existing 1.Avoid Overloading. 1.No person should stand under the hopper
(Backoloader). structure. 2.Vehicle checklist should be followed periodically while feeding aggregates. 2. Isolate
2.Unguarded conveyor 2.Property 3. Avoid overloading. the area properly. 3.Avoid
belt. Damage. 4.Insure reverse horn shall be done. wearing loose clothes while working near
Aggregates 3.Failure of Conveyor 3.Major/Minor Injury. 5.Provide proper guard over the conveyor belt. 4.Use
10 feeding into operating system. 4.Dust. 4 3 12 H conveyor belt. Rubber Hand gloves & 4 1 4 L
hopper. 4.Over filling of 6.Adopt lock out tag out system while doing Goggles/Face shield during.
aggregates into hopper. maintenance. 5.Close supervision shall be
5.Movement of 7.Emergency stop push button shall be done. done. 6.Training & TBT shall be
Conveyor belt 8.Avoid overfilling the hopper. done.
1.Contact with chemicals. 1.Skin burn. 1. Use Rubber Hand gloves & Goggles/Face shield 1.Experianced and trained person shall be
2.Damage chemical feeding 2. Eye injury. during handling Admixture. engaged.
pipe. 3.Health 2. Wash hands before eating & drinking and at the end 2.Close supervision shall be engaged.
Chemical
issues. 4.Leakeage of of work. 3.Weekly Maintenance by P&M Engineer
11 mixing with 4 3 12 H 4 1 4 L
chemical 3.MSDS Shall be displayed in local languqage. should be done.
concrete
4.Training & TBT given. 4.Inspection of joint clamps should be done.
5.Periodic inspection of chemical feeder pipe
5.Burst of Pipe. should be done by the Operator.
 1.Cleaning of Mixing Drum. 1.Before entering Mixer Chamber Alert all the personal 1.Provide proper earthing (double earthing).
2.Maintenanceof Conveyor Belt and cut off power source (Apply LOTO) 2.Check
(Greasing of Bearing). 1.Major/Minor injury. 2. Key of the cabin and control panel shall be kept with Capacitor must be discharged before
3.Repairing Of pump And Motor. 2.Skin rash. person who is going inside of mixing drum if required to maintenance work.
Maintaince oe do maintenance 3.Training and TBT shall be done.
3.Crushing by
12 panel & Batching 4.Electrical Hazard. 4 3 12 H 3.Provide limit switch with emergency stop. 4.All electrical cable shall be double insulated. 4 1 4 L
blade.
plant. 5.Flying object 4.Use grease gun for greasing. 5. All
4.Electrocution.
5.Eye injury 5.Use rubber gloves to avoid direct contact with electrical connection shall be done with RCCB.
grease