Risk assessment of FTC Erection.

Resultant Resultant
Sr No. Task Step Hazards Risk Severity Probability Risk Level Control Measures Additional Control Measures Severity Probablity Risk Level
risk risk.

1.Insure correct handling and lifting procedure shall 1.TBT and training given.
be used by worker. 2.Proper supervision shall be done.
2.Experienced and trained worker to be engaged. 3.Scaffolding platform
Placing of Steel 1.Fall of material. shall be checked before use.
1.Back strain.
reinforcement and 2.Fall of perosn. 3.Scaffolding platform shall be supported and 4.Loose material did not
2.Cut injury.
1 fixing for prepaired 3.Hit by reinforcement. 4 3 12 H platform fully covered. throw. 4 1 4 L
3.Major/Minor injury due to
the crane 4.Edge of 4. Wear Safety helmet,Hand
hit.
foundation reinforcement/binding wire. gloves, safety shoes.
5.Don't load rebar on working
platform.
1.Experienced and trained worker to be engaged. 1.Lifeline provided for edge area barricading.
2.Proper tools to 2.TBT and training
1.Failure of Support. be used. 3.Safety given. 3.Proper
2.Fall of material. 1.Major/Minor Injury. helmet,Safety shoes,Hand gloves shall be used. Supervision shall be provided.
3.Fall of 4.Full body harness shall be used.
2 Shuttering work 3 4 12 H 4.All shuttering material shall be check before used. 5.Safety net shall be installed 3 1 3 L
Person. 2.Property damage.
4.Defective tools. 3.Casualty 4.Electrocution
5.Electrical hazard 5.Cable free from damage.
6.All cable
through from 30 ma RCCB.
1.Working with concrete pump 7.All cable
1.TBT given shall be overworkers..
to engaged routed. 1.Excavated area must be barriaced with hard
2.Contact with Concrete. 2.Equipment must be inspected before use. barrication. 2.Aware to
3.Fall 3.Close supervision. workers about hazards when he fixing the concrete
1.Major/ Minor injury
Of concrete pipe removal of pipe 4.Follow Proper Permit to work system. chute. 3.Job specific
2.Casuality
joints. 5.Use of Safety Nets to protect the loose soil. PPE must be used.
3.Eye Injury
3 Concrete work 4.Topple of TM. 4 3 12 H 6.Authorized operator to be engaged . 4 1 4 L
4.Infection due to
cement water.
5.Soil collapse due to vibration of
5.Property damage.
pump.
6.Fall of
concrete chute.
1.Ensure proper fixing of Mast upto suitable height. 1.Close supervision shall be done. 2.
2.Ensure secure positioning / fastening of tower crane Physical and medical fitness shalll be done of the
support. operator. 3.Guide rope
3.Tools,Nut- Bolt shifting as per number of shall be used. 4.Training and
mast and zib. TBT shall be done
1.Fall of equipment , personnel. 1.Major/Minor injury. 4.Certified slings and equipments
Shifting the 2.Hitting shall be used
4 material to erection against other foundations people. 2.Casuality 4 3 12 H . 5.Full body 4 1 4 L
area 3.Trap in 3.Property harness to be used while working in height.
between damage.
6.Physical inspection shall be done before use of
crane.
7.SWL shall be displayed.

1.Safe access shall be insured. 1.TBT and training given. .

1.Fall of person/equipment. 2.Over load prohibited/restricted. 2.Guide rope shall be used .
2.High wind pressure. 3.Assure authorized 3.TPI shall be available of crane and lifting
3.Power pack failure & operator to be operate the crane. gears.
amp,hydraulic leakage. 4.Topple 1.Major/Minor Injury. 4.Mandatory PPEs & 4.Physical fitness of crane shall be checked.
of crane. 2.Casuality. Hand gloves to be used. 5. Crane capacity
5 Erection of mast. 4 3 12 H 5.Insure proper supervision shall be shall be match with load. 6.Ensure activity should be 4 1 4 L
5.Restricted visibility. 3.Property damage.
6. Foul weather. done. carried in day light only.
7. 6.Physical & 7.Close supervision
Inadequate lighting. Medical fitness of operator shall be done. shall be done.
8.Miscommunication 7.Signal 8.SWL shall be check before
man shall be deployed. use. 9.Height permit shall be
8.Houskeeping shall be done. implimented.
1.Safe access shall be insured. 1.Houskeeping shall be done.
2.Over load prohibited/restricted. 2.Area Shall be barricaded.
1.Fall of person/equipment. 3.Assure authorized 3.TBT and training given. .
2.High wind pressure. operator to be operate the crane. 4.Guide rope shall be used .
3.Topple of crane 1.Major/Minor Injury. 4.Mandatory PPEs & 5.TPI shall be available of crane and lifting
Erection of cated &
6 4.Restricted visibility. 2.Casuality. 4 3 12 H Hand gloves to be used. gears.
cabin.
5. Foul weather. 3.Property damage. 5.Insure proper supervision shall be 6.Physical fitness of crane shall be checked.
6. Inadequate done. 7. Crane capacity
lighting. 7.Miscommunication 6.Physical & shall be match with load. 8.Ensure activity should be
Medical fitness of operator shall be done. carried in day light only.
7.Signal
 1.Over load prohibited/restricted. 1.Houskeeping shall be done.
1.Fall of person/equipment. 2.Assure authorized operator to be 2.Area Shall be barricaded.
2.High wind pressure. operate the crane. 3.TBT and training given. .
3.Topple of crane 3.Mandatory PPEs & Hand gloves to 4.Guide rope shall be used .
1.Major/Minor Injury. be used. 5.TPI shall be available of crane and lifting
4.Missining of lock pin of zib.
7 Erection of zib. 2.Casuality. 4 3 12 H 4.Insure proper supervision shall be done. gears.
5.Restricted visibility.
3.Property damage. 6.Physical fitness of crane shall be checked.
6. Foul weather.
7. Inadequate 5.Physical & Medical fitness 7. Crane capacity
lighting. 8.Miscommunication of operator shall be done. shall be match with load. 8.Ensure activity should be
6.Signal man shall be carried in day light only.
deployed.
1.Over load prohibited/restricted. 1.Houskeeping shall be done.
1.Fall of person/counter weight. 2.Assure authorized operator to be 2.Area Shall be barricaded.
operate the crane. 3.TBT and training given. .
2.High wind pressure. 3.Mandatory PPEs & Hand gloves to 4.Guide rope shall be used .
1.Major/Minor Injury. be used. 5.TPI shall be available of crane and lifting
Erection Of counter 3.Topple of crane
8 2.Casuality. 4 3 12 H 4.Insure proper supervision shall be done. gears.
weight. 4.Restricted visibility.
3.Property damage. 6.Physical fitness of crane shall be checked.
5. Foul weather.
6. Inadequate 5.Physical & Medical fitness 7. Crane capacity
lighting. 7.Miscommunication of operator shall be done. shall be match with load. 8.Ensure activity should be
6.Signal man shall be carried in day light only.
deployed.
1.Panel door shall be closed and locked. 1.Training and TBT given.
2.High voltage 2.Safety helmet,hand gloves, full body harness
electrical gloves shall be used. shall be used.
1.Electrical hazard. 3.Depliyed trained & experienced 3.Close supervision shall be done.
2.Untarined operator. 1.Casualty. electrician shall be engaged. 4.CO2 type fire extingusher shall be displayed
9 Electrification 3.Faulty equipment. 2. Major/Minor injury. 4 3 12 H 4.Folow the LOTO system near by the panel. 4 1 4 L
4.Fire. 3.Electrocution for any rectification job. 5.All cable shall be routed through properly to
5.Property damage 5.ITI electrician shall avoid damage /triping.
be engaged. 6.Unauthorized entry shall be restricted.

1.Ensure proper earthing shall be done.

2.Good quality of materialshall be
used. 3.Proper supervision shall
be done. 4.Safety
Earthing of tower helmet,jacket,safety shoes shall be used.
10 1.Earthing leakage 1.Minor Injury 3 2 6 M 3 1 3 L
crane.
5.Training & TBT shall be done.

1.Proper supervision. 1.Panel door shall be closed and locked.

2.Crane to be inspected before used. 2.High voltage
3.All tools shall be inspected electrical gloves shall be used.
1.Untrained worker. and assure physical condition shall be in good 3.Depliyed trained & experienced
1.Fatility.
2.Slip/trip/fall. condition. 4.TBT& training shall be done. electrician shall be engaged.
Testing & 2.Major/minor injury.
11 3.Damaged hydraulic. 4 3 12 H 5.Experiance worker's shall be 4.Folow the LOTO system
commissioning 3.Property damage.
4.Electrocution engage. 6.Full body harness shall be for any rectification job.
5.Electrical hazard used. 7.Railing and platform must be 5.ITI electrician shall
check before install. be engaged. 6.All cable shall
be routed through properly to avoid damage /triping.
1.uloading area shall be free from obstruction. 1.Guide rope shall be used to control the material.
1.Fall of person/material. 2.Over load
2.High wind pressure. prohibited/restricted. 2.TBT and training given. .
3.Topple of crane. 3.Assure authorized operator to be operate the 3.TPI shall be done
1.Major/Minor Injury. crane. of crane and lifting gears.
Tower crane
12 2.Casuality. 4 3 12 H 4.Mandatory PPEs & Hand gloves to be used. 4.Physical fitness of crane shall be
operation 4.Restricted visibility.
3.Property damage. 5.Insure checked.
5. Foul weather.
6. Inadequate proper supervision shall be done. 5. Crane capacity shall be match with load.
lighting. 7.Miscommunication
6.Physical & Medical fitness of 7.Close supervision shall be done.
operator shall
1.Assure be done.
authorized 8.SWL shall
operator to be operate the crane. 1.TPI shall be done of crane and lifting gears.

2.Mandatory PPEs & Hand gloves to be used. 2.Crane capacity shall be match
1.Power pack failure & 3.Insure proper with load.
1.Major/Minor Injury. supervision shall be done. 3.Close supervision shall be done.
Extenction of amp,hydraulic leakage.
13 2.Casuality. 4 3 12 H
mast 2.Fall of mast.
3.Property damage. 4.Physical & Medical fitness of operator shall
3.Damage sling
be done.
5.Signal man shall be deployed.
6.Inspection of crane shall be done before
height the
1.Assure no crane.
welding work on wet location. 1.Fire cylinder must be available.
2. Welding machine 2.Fire blanket used in case work at height.
must be check before use. 3.Barricade the work area with fire blanket to prevent
3. All electrical connection must be route the flying fire spark.
1.Elctrocude. from RCCB. 4.Job specific PPE to be used.
2.Fire burnt. 4.Fire extingushet to be present near 5.Barricade the work area with fire blanket to
3.Property hot work area. prevent the flying fire spark.
1.Electrocution. Damage. 4.Major/ Minor 5.Job specific PPE used. 6.Full body harness shall be used.
2.Fire. body injury. 6.Housekeeping shall be 7.Woking platform shall be used as per standard.
Tower crane
14 3.Smoke/Spark of the welding 5.Eye 4 3 12 H insured. 7.Job specific PPE's
support
work. injury. used. 8.Work area
4.Fall of person 6.Inhaling of toxic smoke free from combustable material. 9.Close supervision.
lead to breathing difficulty. 10.Job
specific training given.
7.Casuality 11.TBT given.
12.All electrical cable and lead shall be free
from damage.
13.Dployment of trained worker.
 1.Assure no welding work on wet location. 1.Fire cylinder must be available.
2. Welding machine 2.Fire blanket used in case work at height.
must be check before use. 3.Barricade the work area with fire blanket to prevent
3. All electrical connection must be route the flying fire spark.
1.Elctrocude. from RCCB. 4.Job specific PPE to be used.
2.Fire burnt. 4.Fire extingushet to be present near 5.Barricade the work area with fire blanket to
3.Property hot work area. prevent the flying fire spark.
1.Electrocution. Damage. 4.Major/ Minor 5.Job specific PPE used. 6.Full body harness shall be used.
2.Fire. body injury. 6.Housekeeping shall be 7.Woking platform shall be used as per standard.
Tower crane
14 3.Smoke/Spark of the welding 5.Eye 4 3 12 H insured. 7.Job specific PPE's
support
work. injury. used. 8.Work area
4.Fall of person 6.Inhaling of toxic smoke free from combustable material. 9.Close supervision.
lead to breathing difficulty. 10.Job
specific training given.
7.Casuality 11.TBT given.
12.All electrical cable and lead shall be free
from damage.
13.Dployment of trained worker.
1.Before maintaince alert all the personal and cut off 1.Provide limit switch with emergency stop.
power source. 2.Grease gun shall be used for greasing.
1.Major/Minor injury. 2.LOTO system shall be implimented. 3.Use rubber gloves to avoid
1.(Greasing of Bearing).
2.Skin rash. 3.Key of the cabin and control panel shall be kept direct contact with grease
3.Repairing Of pump And Motor.
Tower crane 3.Crushing by with person who is going inside of mixing drum if 4.Training & tbt shall be done.
15 4 3 12 H
maintaince blade. required to do maintenance
4.Electrical Hazard.
4.Electrocution.
5.Flying object.
5.Eye injury