Electromechanical Energy Basics
Electromechanical Energy Basics
By Yimam A.(MSc.)
1 Introduction
3 Energy Balance
Introduction
  Electrical energy is the most popular form of energy, because:
    1   it can be transmitted easily for long distance, at high efficiency and reasonable
        cost.
    2   It can be converted easily to other forms of energy such as sound, light, heat or
        mechanical energy.
  A device which converts electrical energy into mechanical energy or mechanical
  energy into electrical energy is known as electromechanical energy conversion
  device.
  Electromechanical energy conversions use a magnetic field as the medium of
  energy conversion
  There are Various electromechanical energy conversion devices.
Cont....
Three categories of electromechanical energy conversion devices:
    Transducers (for measurement and control)- small motion
    Transform the signals of different forms. Examples: microphones, sensors and
    speakers.
    Force producing devices (translational force)- limited mechanical motion.
    Produce forces mostly for linear motion drives, Example Actuators - relays,
    solenoids and electromagnets.
    Continuous energy conversion equipment.
    Operate in rotating mode. Examples: motors and generators.
Cont....
   The electrical energy loss (iR ) is due to current (i) flowing in the winding (having
   resistance R) of the energy converter.
   The field loss is the core loss due to changing magnetic field in the magnetic
   core.
   The mechanical loss is the friction and windage loss due to the motion of the
   moving components.
iii Electromechanical energy conversion is a reversible process except for the losses
    in the system.
iv Electromechanical conversion devices are built with air gaps in the magnetic
    circuit to separate the fixed and moving parts. Most of the m.m.f. of the
    windings is required to overcome the air gap reluctance so that most of the
    energy is stored in the air gap and is returned to the electric source when the
    field is reduced.
   By Yimam A.(MSc.)                       Chapter One            March 17, 2022     8 / 60
                   Salient Aspects of Conversion
Cont....
 v The electromechanical energy conversion system can be analysed by using princi-
   ple of conservation of energy, laws of electric and magnetic field, electric circuits
   and Newtonian mechanics.
vi The rotating electrical machines (motors and generators) continuously convert
   electrical energy into mechanical energy or vice versa.
Cont....
An electromechanical converter system has three essential parts:
 1 An electrical system (electric circuits such as windings)
2 A magnetic system (magnetic field in the magnetic cores and air gaps)
Cont....
   During this energy conversion, energy loss occurs due to three causes viz., (i) iR
   loss in the winding of the energy converter (ii) core or field loss due to changing
   magnetic field and (iii) mechanical loss is the friction and windage loss due to
   the motion of moving parts.
   If the energy losses in the electrical system, the coupling magnetic field and the
   mechanical system are grouped with the corresponding terms.
Cont....
   Now consider a differential time interval dt during which an increment of elec-
   trical energy dWe (excluding the iR loss) flows to the system.
   During this time dt, let dWf be the energy supplied to the field (either stored or
   lost, or part stored and part lost) and dWm the energy converted to mechanical
   form (in useful form or as loss, or part useful and part as loss). In differential
   forms, it can be expressed as
   Core losses are usually small, and if they are neglected, dWf will represent the
   change in the stored field energy. Similarly, if friction and windage losses can be
   neglected, then all of dWm will be available as useful mechanical energy output.
Cont....
   Consider the electromechanical system shown below. The movable part can be
   held in static equilibrium by the spring.
   Let us assume that the movable part is held stationary at some air gap and
   the current is increased from zero to a value i. Flux will be established in the
   magnetic system. Obviously,
                                       dWm = 0
   and
                                      dWm = dWe
Cont....
Cont....
   If core loss is neglected, all the incremental electrical energy input is stored as
   incremental field energy. Now
                                             dλ
                                          e=
                                              dt
                                        dWe = eidt
   From the above equations
                                        dWf = idλ
   When the flux linkage is increased from zero to λ, the energy stored in the field
   is                                     Z λ
                                    Wf =      idλ
                                               0
Cont...
Cont....
   Other useful expressions can also be derived for the field energy of the magnetic
   system. Let
               Hc is magnetic intensity in the core
               Hg is magnetic intensity in the air gap
               lc is length of the magnetic core material
               lg is length of the air gap
   Then
                                    N i = Hc lc + Hg lg
                                         λ = Nϕ
                                         = N AB
Cont....
   Where A is the cross-sectional area of the flux path
        B is the flux density, assumed same throughout
   From the above three equations
                                   Z
                                       Hc lc + Hg lg
                            Wf =                     N AdB
                                             N
   For the air gap
                                              B
                                       Hg =
                                              µo
Cont....
   From the above two equations
                               !
               Z
                           B
      Wf =          Hc lc + lg AdB
                           µo
                                      !
               Z
                              B
           =        Hc dBAlc + dBlg A
                              µo
               Z
                                                           B2
           =       Hc dB × volume of magnetic material +       × volume of air gap
                                                           2µo
           = wf c × Vc + wf g × Vg
           = Wf c + Wf g
Cont....
   Where wf c is the energy density in the magnetic material
         wf g is the energy density in the air gap
         Vc is the volume of magnetic material
         Vg is the volume of the air gap
         Wf c is the energy stored in the magnetic material
         Wf g is the energy stored in the air gap
   In most cases Wf c can be neglected.
   For a linear magnetic system,
                                              Bc
                                        Hc =
                                              µc
Cont....
   Therefore                            Z
                                            Bc      B2
                               wf c =          dBc = c
                                            µc      2µc
   and we know that for air gap
                                                 Bg2
                                        wf g   =
                                                 2µo
Example
The dimensions of the relay system are shown in figure (a) below. The magnetic core
is made of cast steel whose B-H characteristic is shown in Figure (b) . The coil has
250 turns, and the coil resistance is 5 ohms. For a fixed air-gap length lg = 5mm, a
dc source is connected to the coil to produce a flux density of 1 Tesla in the air-gap.
Calculate
  a) The required field current and the voltage of the dc source.
Cont...
Cont...
   For a particular value of the air gap length, the energy stored in the field is
   represented by the area A between the λ axis and the λ − i characteristic.
                                                 Z λ
                                      Wf =             idλ
                                                  0
   The area B between the i axis and the λ − i characteristic is known as the
   coenergy and is defined as
                                                 Z i
                                      Wf′    =         λdi
                                                  0
Cont...
(a) Energy and Coenergy (b) λ−i characteristics for d/t air gap lengths
Cont...
   From the figure of λ − i characteristic,
                                       Wf′ + Wf = λi
   Note that
       if the λ − i characteristic is non linear Wf′ > Wf .
       if the λ − i characteristic is linear Wf′ = Wf .
   The quantity of coenergy has no physical significance. However, it can be used
   to derive expressions for force (torque) developed in an electromagnetic system
Cont...
   For the lossless magnetic energy storage system in differential form,
dWm = fm dx
Cont...
dWf = idλ − fm dx
dWf = idλ
Cont...
   dWf is differential change in magnetic stored energy
   The λ − i characteristics of an electromagnetic system depends on the air gap
   length and B-H characteristics of the magnetic material.
   For a larger air-gap length the characteristic is essentially linear.
   The characteristic becomes non linear as the air-gap length decreases.
Cont...
  For a particular value of air-gap
  length, the field energy is represented
  by the area between λ axis and λ − i
  characteristic.
  The area between i axis and λ−i char-
  acteristic is known as the coenergy
     For any function of two independent variables F (x1 , x2 ), the total differential
     equation of F with respect to the two state variables x1 and x2 can be written
                                              ∂F (x1 , x2 )       ∂F (x1 , x2 )
                            dF (x1 , x2 ) =                 dx1 +               dx2
                                                 ∂x1                 ∂x2
     Therefore, for the total differential of Wf
                                                ∂Wf (λ, x)      ∂Wf (λ, x)
                              dWf (λ, x) =                 dλ +            dx
                                                  ∂λ              ∂x
      By Yimam A.(MSc.)                          Chapter One                   March 17, 2022   32 / 60
Determination of Magnetic force and torque from Energy
Cont...
     And we know that
                                          dWf (λ, x) = idλ − fm dx
     By matching both equations, the current:
                                                         ∂Wf (λ, x)
                                                i=
                                                           ∂λ
     Where the partial derivative is taken while holding x constant and the mechanical
     force:
                                             ∂Wf (λ, x)
                                      fm = −
                                                 ∂x
     Where the partial derivative is taken while holding λ constant.
Cont...
     For a linear magnetic system for which λ = L(x)i
                                          Z λ                  Z λ
                                                                      λ        1 λ2
                          Wf (λ, x) =           i(λ, x)dλ =               dλ =
                                           0                    0    L(x)      2 L(x)
Wf′ = iλ − Wf (λ, x)
     By expanding d(iλ):
                                              d(iλ) = idλ + λdi
      By Yimam A.(MSc.)                          Chapter One             March 17, 2022   35 / 60
Determination of Magnetic force and torque from Energy
Cont...
     So, the differential coenergy dWf′ :
Cont...
     From the previous result:
                                                         ∂Wf′ (i, x)
                                                λ=
                                                            ∂i
     where the partial derivative is taken while holding x constant and the mechanical
     force:
                                            ∂Wf′ (i, x)
                                       fm =
                                                ∂x
     where the partial derivative is taken while holding i constant.
      By Yimam A.(MSc.)                          Chapter One           March 17, 2022   37 / 60
Determination of Magnetic force and torque from Energy
Cont...
     For a linear magnetic system for which λ = L(x)i:
                                          Z i                   Z λ
                                                                                       i2
                           Wf′ (i, x) =         λ(i, x)di =           L(x)idi = L(x)
                                            0                    0                     2
     and the force, fm can be found directly:
                                         ∂Wf′ (i, x)
                                                                           !
                                                       ∂       i2                  i2 dL(x)
                         dWf′ (i, x)   =             =    L(x)                 =
                                           ∂x          ∂x      2                   2 dx
                                            ∂Wf (λ, θ)
                                               T =−
                                                ∂θ
     where the partial derivative is taken while holding λ constant.
Cont...
     For a system with a rotating mechanical terminal, the mechanical terminal vari-
     ables become the angular displacement θ and the torque T.
     Therefore, equation for the torque:
                                                         ∂Wf′ (i, θ)
                                               T =−
                                                           ∂θ
     where the partial derivative is taken while holding λ constant.
                                                         ∂Wf′ (i, x)
                                              fm = +
                                                           ∂x
     The positive sign emphasizes that the force acts in a direction to increase the
     coenergy at constant current.
Cont...
     By using inductance function:
                                                         i2 dL(x)
                                                 fm =
                                                         2 dx
       The positive sign emphasizes that the force acts in a direction to increase the
     inductance at constant current.
                       Hg lg
     in which i =       N
                               and dλ = d(N ϕ) = d(N AB) = N AdB
     Therefore                           Z B                     Z B
                                               Hg lg
                                 Wf =                N AdB = Alg     HdB
                                           0    N                 0
Cont...
     However Alg is volume of the air gap.
     dividing both sides of the above equation by the volume Alg results in
                                                       Z B
                                                 Wf
                                            wf =     =     HdB
                                                 Alg    0
     The area between the B-H curve and B axis represents the energy density in the
     air gap.
     In the same manner wf′ = 0H BdH is coenergy per unit volume
                              R
     The area between the B-H curve and H axis represents the coenergy density in
     the air gap.
Cont...
Cont...
                                                                       B
     For a linear magnetic circuit, B = µH or H =                      µ
                                                                         ,   energy density:
                                            Z B              Z B
                                                                      B      B2
                                    wf =           HdB =                dB =
                                               0                 0    µ      2µ
     and coenergy density:
                                          Z H              Z H
                                                                                µH 2
                                  wf′ =            BdH =             µHdH =
                                           0                 0                   2
     In this case, it is obvious that wf′ = wf .
Example
     The λ − i relationship for an electromagnetic system is given by
                                                                !2
                                                          λg
                                                  i=
                                                         0.09
     which is valid for the limits 0 < i < 4A and 3 < g < 10 cm. For current i = 3A
     and air gap length g = 5cm, find the mechanical force on the moving part using
Rotating Machines
     Most of the energy converters, particularly the higher-power ones, produce ro-
     tational motion.
     The essential part of a rotating electromagnetic system is shown in the figure.
     The fixed part is called the stator,the moving part is called the rotor.
     The rotor is mounted on a shaft and is free to rotate between the poles of the
     stator
     Let consider general case where both stator & rotor have windings carrying
     current ( is and ir )
Cont...
Cont...
     Assume general case, both stator and rotor have winding carrying currents (non-
     uniform air gap – salient pole rotor)
     The system stored field energy, Wf can be evaluated by establishing the stator
     current is and rotor current ir and let system static, i.e. no mechanical output
     Stator and rotor flux linkage λ is expressed in terms of inductances L (which
     depends on position rotor angle θ)
     Considering the system to be static,that is mechanical energy output wm is
     zero,the stored field energy dWf is equal to the electrical energy input dWe and
     given by
Cont...
     The stored field energy is
                                       dWe = dWf = es is dt + er ir dt
                                                 = is dλs + ir dλr
                                              λs = Lss is + Lsr ir
                                              λr = Lrs is + Lrr ir
                                            λs  L   Lsr   i
                                               = ss     = s
                                            λr  Lrs Lrr   ir
Cont...
     Stored field energy
Cont...
In a linear magnetic system, energy and coenergy are the same, that is, Wf′ = Wf
                                    ∂Wf′ (i, θ)
                                T =
                                        ∂θ
                                    1 2 dLss 1 2 dLrr         dLsr
                                   = is       + ir    + is ir
                                    2 dθ        2 dθ           dθ
Cont...
     First two terms represents torques produced in the machine because of variation
     of self inductance with rotor position.
     This component of torque is called the reluctance torque and do not depend on
     the direction of currents in stator or rotor windings.
     The third term represents torque produced by the variation of the mutual in-
     ductance between the stator and rotor windings. This component of torque is
     called the alignment torque or Electromagnetic torque or interaction torque.
     This torque is developed by the interaction of stator and rortor magnetic fields
     and depends on the direction of the currents in the stator and rotor.
Example
     In a electromagnetic system, the rotor has no winding (i.e. we have a reluctance
     motor) and the inductance of the stator as a function of the rotor position θ is
     Lss = Lθ + L2 cos 2θ The stator current is is = Ism sin ωt
        1   Obtain an expression for the torque acting on the rotor
        2   Let θ = ωm t + δ where ωm is the angular velocity of the rotor and δ is the rotor
            position at t = 0 Find the condition for the non-zero average torque and obtain
            the expression for the average torque. t
2
      By Yimam A.(MSc.)                          Chapter One   March 17, 2022   57 / 60
 Forces and torques in systems with permanet magnet
Cont...
Cont...
    The dc magnetizing curve of the permanent magnet is drawn in Figure (a) which
    upon linear extrapolation at the lower B-end.
                              ′            µR AHc′ d2
                            Wf (x) =
                                      2 [d + 2(µR/µO )X]
The force on the armature is given by
                                                       ABr2
                                  Ff =        h                      i
                                          µo 1 + 2 (µr/µo ) (x/d)2
Thank You!