0% found this document useful (0 votes)

225 views63 pages

Instruction Manual - M260

Uploaded by

dimosgrammatikos

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

0% found this document useful (0 votes)

225 views63 pages

Instruction Manual - M260

Uploaded by

dimosgrammatikos

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

You are on page 1/ 63

SANDBLASTING EQUIPMENT »DYNAMIKI LTD« Ag.

Anargiron 33, Aspropyrgos, 193 00, Greece

INSTRUCTION MANUAL
FOR INSTALATION, MAINTENANCE AND SAFE WORK
M260 + 610C

Figure 1 : Machine M260 + 610C

DYNABLASTER M260 SERIAL NUMBER: DB-M260 + 610C/XXX-24

FILTER DYNA 610C SERIAL NUMBER: DC-610C/XXX-24

Page 1

Έγγραφο4
All rights reserved according to Copyright and Related Rights Act. Copying and use for unauthorized purposes forbidden.
SANDBLASTING EQUIPMENT »DYNAMIKI LTD« Ag. Anargiron 33, Aspropyrgos, 193 00, Greece

TABLE OF CONTENTS
TABLE OF FIGURES ......................................................................................................... 4
TABLE OF TABLES ........................................................................................................... 5
1 INTRODUCTION ...................................................................................................... 6
1.1 GREETINGS ..................................................................................................... 6
1.2 WARRANTY..................................................................................................... 8
WARRANTY FORM...................................................................................................... 8
1.3 MANUFACTURER’S ADVICE RELATED TO WARRANTY ................................... 9
WARNING AND MANUFACTURER’S ADVICE: ................................................................. 9
1.4 SYMBOLS ...................................................................................................... 10
1.5 GENERAL SAFETY ADVICE ............................................................................. 10
1.6 SAFETY AND ACCIDENT PREVENTION .......................................................... 11
1.7 DELIVERY, UNLOADING, UNPACKING .......................................................... 14
1.8 SIGNS OF PERSONAL PROTECTIVE EQUIPMENT .......................................... 15
2 GENERAL RULES ................................................................................................... 16
3 TECHNICAL SPECIFICATIONS ................................................................................ 19
DOOR SAFETY SWITCHES ............................................................................................. 19
IMPORTANT INFORMATION .................................................................................... 19
4 GENERAL OPERATION DESCRIPTION ................................................................... 22
4.1 THEORY OF OPERATION ............................................................................... 22
4.2 COMPONENTS .............................................................................................. 23
4.3 SANDBLASTING MEDIA ................................................................................ 31
5 ASSEMBLY AND CONNECTIONS ........................................................................... 32
5.1 ELECTRICAL EQUIPMENT ............................................................................. 33
EMERGENCY BUTTON .................................................................................................. 34
GENERAL CHARACTERISTICS .................................................................................... 35
6 FIRST STARTUP ..................................................................................................... 36
6.1 STARTING THE MACHINE ............................................................................. 36
6.2 STOPPING THE MACHINE ............................................................................. 40
7 ELECTRONIC INTERFACE....................................................................................... 41
Page 2

7.1 MAIN OPERATION PAGE .............................................................................. 42

7.2 SETTINGS PAGE ............................................................................................ 44
7.3 HELP PAGE.................................................................................................... 49
7.4 ERROR / WARNING MESSAGES .................................................................... 50
8 AFTER THE INSTALLATION.................................................................................... 53
8.1 MAINTENANCE ............................................................................................. 53

8.2 General tips for maintenance ...................................................................... 58

8.3 DECOMMISSIONING .................................................................................... 59
WARNING FOR THE DISPOSAL OF POLLUTING WASTE ............................................ 59
WARNING FOR THE DISPOSAL OF THE MACHINE .................................................... 60
8.4 GENERAL PRECAUTIONS .............................................................................. 61

Page 3

TABLE OF FIGURES
Figure 1 : Machine M260 + 610C ............................................................................ 1
Figure 2 : Warning switch. ..................................................................................... 20
Figure 3 : Pressure gauges. .................................................................................... 20
Figure 4 : Pressure regulator. ............................................................................... 21
Figure 5 : Overall picture of assembly of the machine. ................................. 22
Figure 6 : Components A,B,C,D. ........................................................................... 23
Figure 7 : Components E,F,G. ................................................................................ 24
Figure 8 : Component H. ........................................................................................ 25
Figure 9 : Components I,J. ..................................................................................... 25
Figure 10 : Component K. ...................................................................................... 26
Figure 11 : Components L,M. ................................................................................ 27
Figure 12 : Component N. ...................................................................................... 28
Figure 13 : Sandblasting machine M260 + 610C (front view, 3D model) ... 29
Figure 14 : Pneumatic components. .................................................................... 32
Figure 15 : Electro cabinet .................................................................................... 33
Figure 16 : Main Switch, located behind the cabin. ........................................ 36
Figure 17 : Key Switch, located on the front side of the cabin. ................... 36
Figure 18 : Welcome Screen of the user’s interface. ...................................... 37
Figure 19 : Main menu (main operation page) of the user’s interface. ..... 37
Figure 20 : Explanation of the STEP mode. Case (a) is the desired object
before sandblasting and (b) is the object after being sandblasted, using
small square Teflon sheets to keep the highlighted areas non -sandblasted.
The gray area depicts the sandblaste d surface. ............................................... 38
Figure 21 : Explanation of the “STEP CM” option. ........................................... 39
Figure 22 : Main menu (main operation page) of the user’s interface. ..... 42
Figure 23 : Bar Graphic page................................................................................. 43
Figure 24 : Settings page. ...................................................................................... 44
Figure 25 : Robot settings page. .......................................................................... 45
Figure 26 : Belt settings page. .............................................................................. 45
Figure 27 : Guns settings page. ............................................................................ 46
Figure 28 : Filter settings page. ............................................................................ 46
Figure 29 : Programme settings page. ................................................................ 47
Figure 30 : Shadow settings page (1). ................................................................. 48
Figure 31 : Shadow settings page (2). ................................................................. 49
Figure 32 : Page 1 of the help page’s interface (NON STOP MODE). .......... 49
Figure 33 : Page 2 of the help page’s interface (STEP MODE). ..................... 50
Figure 34 : Inverter alarm warning message. ................................................... 50
Figure 35 : Door switch open warning message. .............................................. 51
Figure 36 : Thermal overload exhaust error message. Call support. .......... 51
Page 4

Figure 37 : Emergency Stop Activated warning message. All machine

functions should have stopped. ........................................................................... 52
Figure 38 : Filter cabinet’s removable hopper. ................................................ 55
Figure 39 : Tightening the conveyor belt. .......................................................... 55
Figure 40 : Applying grease on the conveyor belt’s bearing. ........................ 56
Figure 41 : Maintenance of the sandblasting guns. ........................................ 57

TABLE OF TABLES
Table 1 : Warranty information of the machine : M260 + 610C ..................... 8
Table 2 : Safety signs and their meaning ..................................................................... 12
Table 3 : Signs of personal protective equipment (PPE) and their meaning
...................................................................................................................................... 15
Table 4 : Technical Specification Sheet of the M260 + 610C ......................... 19
Table 6 : Amount of air (CFM) required to operate various nozzles at typical
blast pressures. ........................................................................................................ 20
Table 6 : Table of components / items that accompany the machine. ....... 30

Page 5

1 INTRODUCTION
These pages must be read with full attention before starting to work with the
equipment. Keep this manual for future consultation in a safe place, always
accessible to the operators of the equipment.

1.1 GREETINGS
Dear Customer!

We thank you for the trust you have shown in us with the acquisition of the M260 +
610C.

We have more than 40 years of experience on the field of sandblasting. Our equipment
consists of high-quality materials, which have been tested on various applications, at
domestic customers as well as abroad.

Our technological research department and our continuous technological

development make us one of the worldwide leading manufacturers of sandblasting
equipment.

Semi-automatic and fully automatic blast equipment with the corresponding dust
filter units manufactured by DYNAMIKI LTD in Greece as per customer’s requirements
and delivered through a network of agencies and distributors are the result of a long
and successful Europeanwide cooperation.

The operating instructions are structured to give you detailed information on all the
necessary activities. Each chapter has been in arranged in text and figures in such a
way that they follow the technical work process involved in the use of the machine or
system.

The goal of this manual is to:

Page 6

− Facilitate comprehension and operation of your equipment in order to take

advantage of all the technical features it offers.

− Make maintenance more efficient and functional and help possible

troubleshoot problems and find the right remedies.

− Warn about risks inherent to the use of the equipment when operators fail
to comply withsafety standards.

− Indicate operating limits for safeguarding hygiene and environmental

conditions and forworksite health and safety.

− These pages must be read with your full attention before you start to work
with your blasting equipment.

This manual is an integral part of the product and has been delivered along with
your equipment.

Carefully read the warnings and instructions contained in the manual because they
provide important directives for safety, use and maintenance. Please point out
particularly to your operating personnel the safety advice in the manual and keep it for
future consultation in a safeplace, always accessible to the operators.

All information, diagrams and technical details given in these operating instructions
correspond to the latest status at the time of publication. We nevertheless reserve the
right to make design changes at any time without any obligation to give reasons.

Your equipment is intended only for use for which it has

been specifically conceived. Any other use is considered
improper (non-conformant use) and is therefore
forbidden!

The manufacturer cannot be held responsible for any damage caused by non-
conformant use of the equipment!
Page 7

1.2 WARRANTY

WARRANTY FORM

Table 1 : Warranty information of the machine : M260 + 610C

Cabin Serial Number GB-M260/002-24

Filter Serial Number DC-610C/002-24
Customer
Date of Purchase
Number of Document of Purchase
Manufacturing Date
Warranty (Years) One (1) year from the date of delivery

Page 8

1.3 MANUFACTURER’S ADVICE RELATED TO WARRANTY

WARNING AND MANUFACTURER’S ADVICE:

“IN ORDER TO KEEP THE LIMITED WARRANTY IN EFFECT, THE PRODUCT MUST HAVE
BEEN HANDLED AND USED AS PRESCRIBED IN THESE INSTRUCTIONS.
ACCOMPANYING LIMITED WARRANTY DOES NOT COVER ANY DAMAGE DUE TO
ACCIDENT, MISUSE, ABUSE OR NEGLIGENCE!”
The product you have received has been designed for professional use.
Carefully read and follow ALL instructions before using or servicing your equipment.
Failure to comply with ALL instructions can result in serious injury or death. In the
event that the user or any assistants of the user of the equipment cannot read or
cannot completely understand the warnings and information contained in these
instructions, the employer of the user and his assistants must thoroughly educate and
train them on the proper operation and safety procedures of this equipment.

IMPORTANT: In order to avoid accidents and to achieve the optimum

performance, no conversions may be made to the
machine without the manufacturer's permission. The
machine may likewise only be deployed under the
conditions stipulated by DYNAMIKI LTD. The guarantees
given by the manufacturer do not apply unless original
DYNAMIKI LTD spare parts are used.

Failure to comply with ALL instructions will result in the termination of the warranty period!

Your sandblasting specialist

Page 9

If you have any questions related to our equipment or about the warranty, don’t
hesitate to contact our technical team on the telephone or fax number below:
Tel.: 0030 / (210) 55 70 181
Fax.: 0030 / (210) 55 72 201
or by e-mail: dynamiki@dynamiki.com

1.4 SYMBOLS
In this Manual the symbols shown below symbolize the warnings and suggestions
referring to safe work conditions and dangers that should be avoided.
SAFETY ON THE WORKPLACE
This symbol stands for remarks referring to personal safety.

SAFE MACHINE WORK

This symbol stands for remarks referring to safe machine work, proper operating and
proper maintenance.

IMPORTANT INFORMATION
This symbol stands for general but important information about laws and standards
or about financial aspects of the function of your equipment. Please read them in any
case!

1.5 GENERAL SAFETY ADVICE

All the laws and standards specified in the CE Statement of Compliancewere complied
with during manufacture. All the rules and recommendations dictated by experience
and by the bestrules of the trade have also been applied.
Follow these instructions carefully:

Never intervene in the machine’s working areas when the machine is working in
automatic mode.

If work must be carried out inside the cabinet (e.g., hose replacement, etc.), it is
important that the inside of the cabinet is first rinsed free of blast media so that screw
couplings and threads do not become clogged. It is also imperative for such work that
protective eye- and head-gear is worn to protect against dripping waste media.
Page 10

Give careful attention to maintenance and cleaning instructions and

recommendations for safe work.

Machine operators must be made responsible for working safety and the machine
must be used for the purposes for which it was manufactured.

The employer must make sure that the operating and maintenance manual is read
carefully and properly understood by all persons assigned to the task of using the
machine.
Temporary personnel must also be specifically instructed regarding correct machine
operation and use, giving special attention to the safety devices present on the
machine and how they operate.

1.6 SAFETY AND ACCIDENT PREVENTION

Before carrying out any work on the machine, make sure that it is secured.

• MAKE SURE THAT THE MACHINE IS DISCONNECTED FROM ALL ELECTRICAL

SUPPLIES.

• MAKE SURE THAT ALL MOVING PARTS ARE COMPLETELY STOPPED.

• PROPERLY LIGHT THE AREA SURROUNDING THE MACHINE

• WAIT UNTIL THE DUST CONTAINED IN ANNEX INSIDE OF THE MACHINE IS

FULLY SECURED.

• PER ANY OPERATION TO BE CARRIED OUT ON THE

MACHINE(MAINTENANCE AND CLEANING),OPERATORS MUST BE
EQUIPPED WITH THE APPROPRIATE PERSONAL PROTECTIVE
EQUIPMENT(PPE):
▪ ANTISTATIC SAFETY SHOES(CERTIFIED).
▪ ANTISTATIC PROTECTIVE CLOTHING(CERTIFIED).
▪ CASKET
▪ GLOOKING ANTISTATIC CUT.
▪ PROTECTIVE MASKS.
▪ MORE OF THE PROTECTIVE DEVICES REQUIRED BY THE
SAFETY DATA SHEET OF THE TRANSPORTED PRODUCT.
NB: all electrical equipment used for maintenance or cleaning operations carried
out with the machine deactivated must be certified CE APPROVAL

If the interventions are carried out while the machine is functioning, the
electrical equipment used must be IP65 CE APPROVED
Page 11

SYMBOLS ON THE MACHINE

In this manual, depending on the type of system purchased, the illustrations depict
the safety signs applied to the machines and the list contains the description.
Table 2 : Safety signs and their meaning

Pay attention to situations, which can

cause damage to people and/or
machines.

Electrical Danger. Use only specifically

trained electricians

Danger of Slippery Surface

Danger of Fall

Danger of Suspended Loads

Danger of crushing hands

Danger of fingers getting cut in rotating

blades

Danger of fingers getting stuck in gears

Page 12

Danger of arms getting pulled in strap

Danger of arms getting pulled in screw

Danger of flying splinters

Danger of falling materials

Laser beam hazard

Obligation to read the instruction

manual

It is compulsory to use the lifting points

Page 13

1.7 DELIVERY, UNLOADING, UNPACKING

Transportation of blasting equipment must be done with appropriate means of
transport.

Usually, all our standard equipment is delivered packed on pallets, either no-return
(one way) pallets or standard EU-pallets in exchange, except the cabinets, because of
their handy design, they are usually transported without the pallets. Please hand out
the corresponding number of exchange pallets to the forwarder’s driver.

Unloading can be done by a fork lifter. When unloaded, please check immediately if
there is any damage on the packing or even visible damage on the equipment. In
case of such damages, you have to establish a damage report which the forwarder /
driver has to sign.

Please never leave the supplied equipment (still packed or already unpacked)
outside of your buildings! You should transport it immediately after unloading with
the fork lifter to the final place of installation.

When unpacking, please consider the relevant rules for waste deposit in your company!

In no case the forwarder is obliged to take back packing materials.

Page 14

1.8 SIGNS OF PERSONAL PROTECTIVE EQUIPMENT

When working near the machine, both for work operations and for maintenance
and/or adjustments, it is necessary to strictly comply with the general accident
prevention regulations, for this reason it will be important to use the personal
protective equipment (PPE) required for each individual operation.
Here is the complete list of personal protective equipment (PPE) that may be required
for the various procedures:
Table 3 : Signs of personal protective equipment (PPE) and their meaning

Obligation to use protective clothing.

Indicates a requirement for personnel to wear
the specific protective clothing.

Obligation to use safety shoes.

Indicates a requirement for personnel to use
safety shoes to protect their feet.

Obligation to use protective or

insulating gloves.
Indicates a requirement for personnel to use
protective or insulating gloves.

Obligation to use protective goggles.

Indicates a requirement for personnel to use
eye protection goggles

Obligation to use noise protection

devices. Indicates a requirement for
personnel to use headphones or plugs for
hearing protection.

Obligation to use protective dust

masks.
Indicates a requirement for personnel to use
protective masks for the dust that is released
during processing.

Obligation to use protective Full-face

caskets while operate. Indicates a
requirement for personnel to use protective
Page 15

masks for the dust during the sandblasting

operation.

The clothing of those who operate or carry out maintenance on the machine must
comply with the essential safety requirements defined by EU Reg. 2016/425 and with
the laws in force in the country in which it is installed.

2 GENERAL RULES
The machine is suitable for shot blasting of pieces hanging from a hook.
The operating principle, performance and methods of use are described in
the Machine Description and Technical Characteristics sheets.
It is therefore recommended to scrupulously follow the
instructions given in this service manual, as failure to comply
with the restrictions imposed, or improper use of the machine,
can constitute a dangerous condition for the purposes of
personnel safety and the integrity of the vehicle.
In particular, the manual must be read in its entirety and
understood by all operators in charge of installing, running,
and carrying out maintenance on the machine or its
dismantling, whether they are in charge of carrying out these
activities permanently or occasionally.

The employer will have to train the personnel on the risks of accidents, on
the devices set up for the operator's safety, on the risks of noise emission
and on the general accident prevention rules established by international
directives and by the legislation of the country of destination of the
machine.

The behavior of the personnel, maintenance, cleaning, control operators,

etc., must in any case scrupulously comply with the accident prevention
regulations of the country of destination of the machine.
The user is responsible for any operation that has been carried out
erroneously due to failure to observe the instructions provided in this
manual and is therefore required to make sure that his own personnel
have read and understood the contents.
The tampering or unauthorized replacement of one or more parts of the
machine, the use of accessories, tools, consumables other than those
recommended by DYNAMIKI LTD, may represent a risk of injury and relieve
DYNAMIKI LTD of civil and criminal liability.
Page 16

OPERATOR SAFETY

Attention! It is recommended not to wear bracelets, watches,

rings, chains, ties, laces, or the like, which could create risky
conditions during work, as well as hinder the operator's
movements.
Attention! Any maintenance operations on the machine must
be carried out by specialized personnel using, if necessary,
appropriate equipment, lifting means, elevating platforms,
made available by the employer, in order to carry out the work
in conditions of maximum safety.
Other more significant protections and precautions adopted for the
safety of operators and maintenance personnel on the plant are:

• Electrical system built in accordance with EN 60204-1 IEC 64 IEC 364.

• Danger stickers and signs for any residual risks for the operator.
• Timed door opening. Interlock that prevents the door from being
opened at the end of the cycle before a certain period of time set on
the timer has elapsed.
• Safety device mounted on the ABSORBER.
• Lower auger protection plate fixed with bolts or not, simply placed.

Attention! During processing, some grit particles may

be accidentally thrown out of the machine. Adequate
individual safety equipment is required for the
operator. (Safety goggles).

Attention! The safety limit switches located on the machine

perform a function of operator protection. Any unauthorized
modifications to the safety systems and/or tampering can cause
serious harm to people; they must therefore absolutely not be
circumvented, removed, or made ineffective in any way.
Page 17

Attention! The machine can be installed in a suitable foundation

pit. After installing the machine, for safety reasons, it is necessary
to cover the pit with suitable removable gratings or block it off with
suitable parapets.

If the machines have perimeter guards, check that no operator

is inside them before starting the machine.

Attention! In the event that the machine is intended to be inserted

into a work island, and/or in particular situations foreseen in the
sales contract, this can be supplied without some protection
devices, which are essential for the safe functioning of the machine
itself.

Therefore, the machine cannot be put into service without the

installation of said protection devices by the user. These safety
devices must be installed before testing, consulting the
manufacturer and complying with the regulations in force, in
particular according to:

• UNI EN13849

• UNI EN13857

Attention! During maintenance of the machine, completely discharge

the pressure of all the pneumatic components inside the system.

Page 18

3 TECHNICAL SPECIFICATIONS
In this chapter you can find the technical specifications of the machine.
The machine M260 + 610C consists of the high pressure blasting cabin (along with its
control panel) and the dust collector for the cabin.
Table 4 : Technical Specification Sheet of the M260 + 610C

Type : M260 + 610C

Blasting Cabin Ser. Number: GB-M260/002-24
Filter Ser. Number : DC-610C/002-24
Year of production : 2024
Working Principle : Automatic / Manual

The M260 + 610C consists of the sandblasting cabin, the cyclone separator, the control
panel and the dust collector. During the process, the material comes in contact with
the desired surface and is then sucked towards the filter cabin from the side.

DOOR SAFETY SWITCHES

A safety switch is installed at the door. The process will not start if it is opened.

During the operation, do not enter for any reason, FOR YOUR OWN SAFETY!

IMPORTANT INFORMATION
For proper operation, your system requires dry, clean air. Moisture or oil in your
compressed air supply can contaminate abrasive and prevent it from flowing freely,
resulting in inefficient blasting. If a pressure vessel was purchased with the system,
then the unit is equipped with a manual drain separator which will help remove
condensation. However, this separator is not designed to clean grossly contaminated
air.
Compressed-Air Requirements : The size of the compressor required to operate the
cabinet depends on the size of the nozzle and blasting pressure. Unless otherwise
specified, cabinets are supplied with a 3/16’’ nozzle. Table 5 shows air consumption of
nozzles when new. It does not show the recommended compressor size. As nozzles
wear, they will consume up to 70% to 80% more air. Consult with a compressor
supplier for a suggested compressor size based on the air consumption. NOTE : A
Page 19

separate air line is required for the reverse-pulse dust collector.

For any emergency, an emergency stop button has been installed on the electrical box
of the washing machine, which, by pressing it, switches the machine off
instantaneously. To revert, pull the button out and rotate at the same time.
The Table below shows the amount of air (CFM) required to operate the most
commonly used nozzles at typical blast pressures.

Table 5 : Amount of air (CFM) required to operate various nozzles at typical blast pressure s.

Blast Pressure 60 psi 70 psi 80 psi 90 psi 100 psi 120 psi
3/16” nozzle 30 33 38 41 45 ----
orifice
1/4” nozzle orifice 54 61 68 74 81 97
5/16” nozzle 89 101 113 126 137 152
orifice
3/8” nozzle orifice 126 143 161 173 196 220
7/16” nozzle 170 194 217 240 254 300
orifice
1/2” nozzle orifice 224 252 280 309 338 392
5/8” nozzle orifice 356 404 452 504 548 611

When the object reaches the end of the conveyor belt, the warning switch below starts
the warning buzzer. You have to unload your part immediately for your own safety as
well as to avoid any damage on the sandblasted object.

Figure 2 : Warning switch.

In the two figures below you can see the pressure gauges and the regulator. From this
regulator, the user can adjust the pressure of the manual and automatic guns. The
essential pressure for regular sandblasting is 5 – 5,5 bar.

Page 20

Figure 3 : Pressure gauges.

Figure 4 : Pressure regulator.

Page 21

4 GENERAL OPERATION DESCRIPTION

4.1 THEORY OF OPERATION
Blasting : Once the components are correctly set up and turned ON, the cabinet is
ready for operation by the pressing of the button in the control panel. After striking
the object being blasted, the blast media, fines, dust, and byproducts generated by
blasting fall through the grate into the cabinet hopper. These particles are then drawn
into the reclaimer for separation. Media stored in the reclaimer automatically refill the
blast machine when blast machine pressure equalizes, and the pop-up valve drops.

Dust filtering : Dust fines and entering the dust collector are removed from the air
stream as they pass through the filters, discharging clean air.

Page 22

Figure 5 : Overall picture of assembly of the machine.

When the cabinet is set up, the blast machine is ready to blast by actuating the foot
pedal. Pressing the foot pedal opens the normally closed main inlet regulator and
closes the normally open outlet valve. The incoming air pressurizes the blast machine,
and blasting begins. When pressure on the foot pedal is released, the blast machine
depressurizes and blasting stops.

4.2 COMPONENTS
The figures below are used to describe the operation of the machine in a simple way:

A
C

Figure 6 : Components A,B,C,D.

A. Front gate of the sandblasting cabinet. It can be opened and closed to inspect
the inside of the cabinet. A tempered glass window is installed so the user has
clear vision of the item inside, and two smaller windows that allow for manual
use.
B. Glass support rails. Their sole purpose is to hold the glass panes in place as they
roll into the machine.
C. Control panel. All the main functions of the machine are controlled through
this user interface.
D. Pneumatic component box. Houses the pneumatic components necessary for
blasting.
Page 23

Figure 7 : Components E,F,G.

E. Electric motor. Powers the absorber of the filter cabinet, sucking out any waste
produced during the process.
F. Air pressure regulator and meter.
G. Front gate of the filter cabinet. Can be opened to inspect the air filters inside.
Page 24

Figure 8 : Component H.

H. Filter unit. Two of these are contained within the filter cabinet and should be
replaced every 1000 hours. Visual check should be made once every 10 – 15
uses.

I
Page 25

Figure 9 : Components I,J.

I. Electric motor. Moves the conveyor belt on top of which the glass panes roll to
get blasted.
J. Conveyor belt. The glass panes roll on top of it to get blasted.

Figure 10 : Component K.

K. Side gate of the sandblasting cabinet. It houses the robot of the machine,
which is responsible for the movement of the blasting guns. It can be opened
and closed to inspect it.

Page 26

Figure 11 : Components L,M.

L. Electric motor. Powers the movement of the robot, which in turn is responsible
for the movement of the blasting guns.
M. Robot. Moves vertically in the desired speed of the user, set through the
control panel.
Page 27

Figure 12 : Component N.

N. Blasting guns. Used to blast the glass at the correct pressure, speed, etc.
Below you can see different perspectives of the machine.

Page 28

Figure 13 : Sandblasting machine M260 + 610C (front view, 3D model)

During the operation, do not enter for any reason, FOR YOUR OWN SAFETY!
Page 29

A table with the components / items that accompany the machine is given below.
Table 6 : Table of components / items that accompany the machine.

Component / Item Description

A Front gate of the sandblasting cabinet
B Glass support rails
C Control panel
D Pneumatic component box
E , I, L Electric Motors
F Air pressure regulator and meter
G Front gate of the filter cabinet
H Filter unit
J Conveyor belt
K Side gate of the sandblasting cabinet
M Robot
N Blasting guns

Page 30

4.3 SANDBLASTING MEDIA

Sand and slag : Sand and slag media are not suitable for cabinet use. Sand should
NEVER be used for media blasting because of the respiratory hazards associated with
media containing free silica. Slags are not recommended because they rapidly break
down and are not recyclable.
Silicon carbide, aluminum oxide, and garnet : These are the most aggressive of the
commonly used media. Aggressive media may be used, but the service life of any
components exposed to the media will be reduced. To avoid unscheduled downtime
and maximize cabinet life, periodically inspect the reclaimer wear plate, blast hose,
and nozzle for wear and replace parts as needed.
When using aggressive media only occasionally, install an optional aluminum oxide kit,
which includes rubber curtains for the cabinet interior and a boron carbide-lined
nozzle. When using aggressive media on a regular basis, install the aluminum oxide kit
and a fully-rubber-lined reclaimer. NOTE : Rubber-lined reclaimers are available as
factory-installed items, or field-installed liners can be installed later on reclaimers if
they have removable tops and are designed to accept liners. Nozzles lined with boron
carbide extend nozzle wear life.
Glass bead: Most beads are treated to ensure free-flow operation, even in
environments of moderately high humidity. Glass beads subjected to excessive
moisture may be reused only after thoroughly drying and breaking up of any clumps.
Lightweight and fine-mesh media: When using lightweight (such as agricultural)
media or fine-mesh (180-mesh and finer) media, the reclaimer inlet baffle may need
to be removed to retain media and avoid carry over. On reclaimer models with bolt-
on removable topes, baffle removal and replacement is easily accomplished.
Reclaimers with welded-on tops require grinding to remove the baffle and once it is
removed it cannot be replaced.
Plastic media: Plastic media requires a blast machine with a 60-degree conical bottom.
Bicarbonate of soda: Bicarbonate of soda is not recommended for use in standard
cabinets. Bicarb is a one-use media, which will quickly saturate the filter cartridge(s).

Page 31

5 ASSEMBLY AND CONNECTIONS

ONLY QUALIFIED PERSONNEL IS ALLOWED TO INSTALL THE EQUIPMENT,

ACCORDINGLY TO THE MANUFACTURERS INSTRUCTIONS GIVEN IN THIS
MANUAL!
Because of the equipment size, in some cases it is delivered dismounted and must be
assembled on site. You must provide an electrical connection and connection of
compressed air. For safe operation with M260 + 610C it is necessary to provide a
suitable place that has the energy connection marked, which must be as close as
possible.

The supply air must be at 6 bar and 3oC (best case scenario)

Figure 14 : Pneumatic components.

Page 32

5.1 ELECTRICAL EQUIPMENT

To prevent static electricity build up, attach an external grounded isolated

yellow/green conductor of 4mm2 cross-section, from a grounded floor to the
grounding contacts on the foot of the machine before connecting it to the electric
mains.
Connection of electrical control cabinet must made by a qualified electrician.
From the bottom side of the electro cabinet is attached a white connection cable with
the appropriate plug in the end, which must be connected to the appropriate socket.

Page 33

Figure 15 : Electro cabinet

Attention! Do NOT interfere with the inverters’ or the PLC’s software or

hardware. For any problem you might face, please contact our technical
department.

EMERGENCY BUTTON
For any emergency, an emergency stop button has been installed on the electrical box
of the machine, which, by pressing it, switches the machine off instantaneously. To
revert, pull the button out and rotate at the same time.

Page 34

GENERAL CHARACTERISTICS
For good and efficient connection of the electrical equipment, we recommend the
following periodic operations as indicated in the Routine Maintenance sheet.

If the equipment contains power electronic components, after having removed their
protective covers, clean the inside of the component, paying particular attention to
the dust deposited on the electronic boards.

• Check the efficiency of the installed fans and clean the dust filters.

• Visual check for the presence of any burns due to flames in the
electromechanical components

• Check for any loosening of the clamps.

For correct maintenance, it is recommended to keep the following material
available as spare parts:

• Dust filters and felts.

Attention! The machines equipped with level probes to signal the presence of
grit are equipped with an adjustment screw to calibrate the operating range. This
screw must be adjusted with an appropriately sized screwdriver and must be
screwed in or unscrewed with great caution by specialized personnel.

Attention! All electronic boards (if provided) must be adjusted by specialized

personnel with adequate tools and/or equipment only with the prior authorization. Page 35

6 FIRST STARTUP
6.1 STARTING THE MACHINE
This section takes the user through the first use of the machine step by step:
1. Turn the yellow/red MAIN SWITCH right (to the ON position). It is located
behind the cabin, on the electro cabinet.

Figure 16 : Main Switch, located behind the cabin.

2. Turn the KEY-SWITCH right (to the ON position). It is located on the main
control panel, on the front side of the machine.

Page 36

Figure 17 : Key Switch, located on the front side of the cabin.

3. After you have turned the switch to the ON position, please wait for the screen
to boot. The first interface that will come up is the one shown below. Press the
arrows in order to go to the main operation screen

Figure 18 : Welcome Screen of the user’s interface.

4. After completing step 3, turn the lights of the cabin ON, from the main
operation page.

Page 37

Figure 19 : Main menu (main operation page) of the user’s interface.

5. Turn the dust collector ON, from the main operation page. (START MODULE
button).
6. All our automatic machines (apart from M120A) can be operated either in NON
STOP (continuous) or STEP mode. Choose ONE of the two to continue.

• NONSTOP
The conveyor belt moves nonstop. Recommended when it is desired to
sandblast the entire surface of an object as a faster alternative.

• STEP
The conveyor belt moves step-by-step. Recommended for making drawings
or complex geometries on the object without using masking foil. To operate
in step mode, you should have a laser cut Teflon sheet to use as a mold. The
mold may be placed into the cabin and, as the object passes behind this
mold, the guns will spray the whole surface of the Teflon sheet but only the
uncovered areas of the desired object will get sandblasted.

(a) (b)

Figure 20 : Explanation of the STEP mode. Case (a) is the desired object before
sandblasting and (b) is the object after being sandblasted, using small square Teflon
sheets to keep the highlighted areas non -sandblasted. The gray area depicts the
Page 38

sandblasted surface .

➢ STEP CM
To the left of the interface, in the “BELT” category, tap on the “STEP CM” option and
insert the distance between the centers of the shapes in cm.

Figure 21 : Explanation of the “STEP CM” option.

➢ SPRAY TIME

To the left of the interface, in the “BELT” category, tap on the “SPRAY TIME” option
and insert the time (in seconds) you desire the guns to spray along the same column.

7. After choosing the operation mode and the variables needed, you
may start the automatic operation by pressing the “START
ROBOT” button. The robot will move to its starting position before
starting the operation. Please, DO NOT press the “START ROBOT”
button multiple times.
Page 39

8. Press the “START BELT” button to activate the movement of the belt. You must
first choose the desired direction.

9. When the desired object enters the cabin, press the “START ROBOT” button
again, so the robot may begin moving from its starting position and the guns
may start spraying the object.

6.2 STOPPING THE MACHINE

To turn off the machine :
• Turn the spray guns OFF
• STOP the Robot function from the red button
• Turn the conveyor belt OFF
• Turn the lights OFF
• Turn the machine OFF from the key switch
• CUT the main electric supply from the MAIN SWITCH (located at the
electric box)

Page 40

7 ELECTRONIC INTERFACE

When the installation is completed by our technician, they are obligated to make a full
demonstration of the machine and conduct a training session of how to use it to the
end user. However the end user is still expected to read and fully comprehend the
instructions manual in order to avoid any mistakes that might cause damage or harm
to the system and employees respectively.
In order to change the pressure, you have to do the following:

• Unlock the keys.

• Press ▼ key for 2 seconds or more. Loc is displayed.
• Loc flashes on the display.
• Press S-key.
• Unl is displayed for approximately 1 sec.
• Keys are unlocked. Current pressure is displayed.
• Change the pressure.
• Press S-key.
• Set the minimum pressure by using the ▼and ▲keys.
• Press S-key.
• Set the maximum pressure by using the ▼and ▲keys.
• Lock keys.
• Lock the keys.
• Press ▲ key for 2 seconds more. Unl is displayed.
• Unl flashes on the display.
• Press S-key.
• Loc is displayed for approximately 1 sec.
• Keys are locked. Current pressure is displayed.

Page 41

7.1 MAIN OPERATION PAGE

The machine is fully operated by using the touch screen located at the left side of the
cabin. More details below.

Figure 22 : Main menu (main operation page) of the user’s interface.

ROBOT
• SPEED (hz) : The user may adjust the frequency of the robot’s movement by
inserting the desired number.
• LIMIT UP (cm) : The height of the glass pane the user desires
• LIMIT DOWN (cm) :
BELT
• SPEED (hz) : The user may adjust the frequency of the belt’s movement by
inserting the desired number.
• STEP (cm) : The user may insert the distance between the centers of the shapes
in cm, if operating in STEP mode.
• SPRAY TIME (sec) : Shows the remaining time of spraying until the conveyor
makes the next step.
• FW (Forward) or RV (ReVersed) : The user must choose the direction of
movement of the belt before turning it ON.
Page 42

GLASS SWITCH : Turn ON so that the automatic guns will start the
blasting process automatically and stop the process when the glass is out
of blasting range.

G-1 to G-3 : Gun 1 to Gun 3 respectively. Turns each spraying gun on and off.
MANUAL MODE : Allows the user to manually use the specific windows of the front
gate of the machine to blast the desired surface with the manual spray gun.

Attention! When using a manual sandblasting gun, it is necessary to wear plastic

protective gloves!
G-MAN : Only used in manual mode. Turns the manual spraying gun on and off.

The Module, Robot and Belt have an indicative light next

to them showing if they’re ON (Green) or OFF (Red).
Additionally, the Robot has one more light indicating
whether its position is the HOME (Green) position or not
(Red).

If you press the BAR GRAF button, this screen appears :

Figure 23 : Bar Graphic page.

Page 43

7.2 SETTINGS PAGE

Upon pressing the “SETTINGS” button, the user is met with the choices below :

Figure 24 : Settings page.

Page 44

ROBOT : When the user presses the “ROBOT” settings, they are met with the menu
below :

Figure 25 : Robot settings page.

BELT : When the user presses the “BELT” settings, they are met with the menu below
:

Page 45

Figure 26 : Belt settings page.

In this menu, the user shall change the options listed in the above figure related to the
belt.

GUNS : When the user presses the “GUNS” settings, they are met with the menu below
:

Figure 27 : Guns settings page.

In this page, the user may turn on and off each spraying gun individually.
FILTER : When the user presses the “FILTER” settings, they are met with the menu
below :

Page 46

Figure 28 : Filter settings page.

In this page, the user may see how many hours the filters have been used for and turn
the vibrator on or off. They may also see the frequency of the function of the filter
valves. The filters must be changed every 1000 hours of use.
PROGRAMME : When the user presses the “PROGRAMME” settings, they are met with
the menu below :

Figure 29 : Programme settings page.

In this page, the user may set the variables (Speed of the robot, belt in Hz and
upper,lower limits for the robot in cm) for a specific programme that is to be saved
and used again for the future. The user may also choose to turn the automatic mode
off for the specific programme, thus disabling all the aforementioned variables.
SHADOW: When the user presses the “SHADOW” settings, they are met with the
menu below :

Page 47

Figure 30 : Shadow settings page (1).

Here the user can have 4 different patterns on the glass, automatically.
In order to operate this feature, the glass switch should be switched OFF.
In this mode, only 1 automatic gun is operating and the user has to bring
the glass into the cabin, just before the 1st gun and start the process.
Before that, the user has to enter the height and the length of the glass
sheet and one of the above patterns that is required.

When you operate on Shadow mode the pressure must be regulated from the valve
shown below and must be set to 0-3 bar. When you switch back to normal mode the
pressure must be set to 0-5bar.
• GLASS HEIGHT & WIDTH : The user may insert the height and the width of the
glass pane they wish to sandblast, respectfully.
• LIGHTS: Enables / Disables the lights.
• ROBOT & BELT SPEED : The user may insert the speed of the robot and the
belt.
• MODULE : Starts / Stops the function of the dust collector.
• SHADOW START : Starts the shadowing operation.
• Pause : Pauses the shadowing operation.
• Settings : Opens the menu below.
Page 48

Figure 31 : Shadow settings page (2).

In this menu, the user shall change the options listed in the above figure related to
shadow mode.

7.3 HELP PAGE

Below you may see the help page interfaces, which are summarized instructions on
how to use the machine’s modes.

Page 49

Figure 32 : Page 1 of the help page’s interface (NON STOP MODE).

Figure 33 : Page 2 of the help page’s interface (STEP MODE).

7.4 ERROR / WARNING MESSAGES

Below you may see the error / warning message interfaces. Each of them is self –
explanatory, illustrating the problem and the course of action you should take.

Page 50

Figure 34 : Inverter alarm warning message.

Figure 35 : Door switch open warning message.

Figure 36 : Thermal overload exhaust error message. Call support.

Page 51

Figure 37 : Emergency Stop Activated warning message. All machine functions should have
stopped.

Page 52

8 AFTER THE INSTALLATION

8.1 MAINTENANCE
ALL REPAIR WORK ON THE MACHINE MUST BE PERFORMED BY A SPECIALIST!

Right sizes and shapes of all the parts and their relations are especially important so
please never try to change any parts which are not of the original size and type!

If you cannot remedy your problems, please refer to our service department! If any of
the motors stop working, first check the fuses in the electric cabinet!

For maintenance works the equipment should be accessible from all sides!

Always shut off electricity before doing any maintenance!

Always check and clean all filters and screens when doing any maintenance!

Always completely follow instruction manual and maintain equipment at

recommended intervals!

When performing electrical maintenance or repair, ensure that the main power switch
is off and secured with a padlock. Electrical work should only be done by a professional
electrician!

Remove solid particles like rubber, small nuts, paint pieces etc., because they can block
up the entire system.

FOR ALL BREAKDOWNS ON THE ELECTRICAL INSTALATIONS SEE THE ELECTRICAL

PLANS AND DRAWINGS!
Page 53

FOR ALL BREAKDOWNS ON THE PNEUMATIC INSTALATIONS SEE THE PNEUMATIC

PLANS AND DRAWINGS!

FOR ALL OTHER BREAKDOWNS CALL A SERVICE FROM THE PRODUCER

WARNING
Prior to doing any maintenance or opening the dust collector, the employer must
meet standards required for safety:
1. Appropriate Respirator
2. Protective Clothing
3. Toxic and Hazardous Substances
4. Fall Protection
Toxicity and health risks vary with type of dust generated by blasting. Identify all
material that is being removed by blasting and obtain a safety data for the blast media.
Waste dust in the collector can cause serious injury or death through inhalation,
absorption, or consumption. The employer shall meet all safety requirements
including those for: confined space, combustible dust, fall protection, and hazard
communication.
Make sure the following conditions are met before performing any maintenance on
the collector.
• Turn off compressed air supply and drain air from pulse manifolds.
• Lockout and tagout electrical power.
Failure to observe the above warnings can result in serious injury from the sudden
release of trapped compressed air.
• Daily, empty and/or replace dust drums. When reattaching the lids, make sure
they are secured to the drums.Check dust drums daily until the dust collection
rate is determined. Setup a program to empty the drums before they are 2/3
full. Dust should never accumulate in the hoppers.
• Daily, check exhaust air for dust during pulse; dust is an indication of a loose
or damaged filter cartridge.
• Daily, check exhaust air for dust during pulse; dust is an indication of a loose
or damaged filter cartridge.
• Once a week, check the inside of the collector for moisture. If moisture is
caused by leaks, repair immediately.
• Once a week, Clean the differential-pressure gauge in-line dust-filter located
behind the gauge panel.
Filter maintenance : The filter module is equipped with filter
valves, which keep the filter cartridges clean. After 1000 hours of
operation they need to be replaced. An optical check of the
cartridge filters every 10- 15 days is needed. To extend the filter
Page 54

cartridges’ life, the air supply should be free of moisture and oil.
The cartridge filters prevent the dust to come out from the
cabin and the waste (non-recyclable abrasive) falls into the
removable hopper. The content of the hopper should be thrown
away frequently.

Figure 38 : Filter cabinet’s removable hopper.

Robot maintenance : Simply clean and wipe with a dry cloth, then apply oil, NOT
GREASE, on the rail.

Conveyor belt maintenance : Release the two nuts and pull the bars to
the direction shown in order to tight (if needed) the conveyor belt.

Page 55

Figure 39 : Tightening the conveyor belt.

Bearings maintenance : At least once a year, apply some grease on the bearing of the
conveyor belt.

Figure 40 : Applying grease on the conveyor belt’s bearing.

Gun maintenance : The gun maintenance can be easily explained using the figure
below. A visual check once every 3 – 4 days shall be done. Turn clockwise if one side
is damaged.

Page 56

Page 57

Figure 41 : Maintenance of the sandblasting guns.

8.2 General tips for maintenance

• Check air nozzles every 3- 4 days and turn clockwise if one side isdamaged.
When both sides are damaged, please replace.
• Check boron carbide nozzles every 10 -15 days.
• Do not put more than four bags (of 25 kg.) in the hopper, in total.
• Do not use the manual gun while the robot is ON.
• Always check the air supply from the compressor to be completely dry.
• Do not turn ON the guns if there is no glass sheet near them.
• Check the abrasive hose every 10- 15 days.
• Do not drag the glass sheet on the conveyor belt while loading/unloading.
• If you notice dust coming out from the exhaust, check the cartridgefilters. At
least one of these has a hole on it. Replace it if so. Also check the blowing valves
and see if they are all working properly.
• Do not try to clean the cartridge filters using the air gun or by othermethod.
Only replace if they are extremely dirty.
• Always stop the robot when the robot arm is at the lower position.
• DO NOT interfere to the INVERTER or PLC parameters and do not make
changes into the main electric box, unless you are authorized todo so.
• Check the suction nozzles every month.
• Check the suction valves every 2- 3 months.
• Be careful when you are loading the aluminium oxide into the cabin.The sand
should be free of any parts bigger than the grit size.
• Check the protection plate of the conveyor belt. Tilt if any holes appear.
• We are strongly recommended to connect a telephone line to the
communication modem, so that we can immediately troubleshoot themachine
from distance if needed.
• Please clean the robot area at the end of each shift.
• Check the waste hopper at the end of each shift and throw the waste.

The filters must be changed after 1000 hours of use

Page 58

8.3 DECOMMISSIONING
If the machine is put out of service for more than three months, before restarting it
is necessary to repeat all the checks you did when you started the machine for first
time.

WARNING FOR THE DISPOSAL OF POLLUTING WASTE

Proceed with the disposal of polluting waste:

• Lubricating oils, hydraulics.

• Grits, powders, any chemical waste from processing.

• Maintenance or cleaning material.

• Electrical components containing acids (accumulators, batteries,

capacitors, etc.).

According to the laws in force in your country (usually collected in authorized deposits
or disposed of by specialized companies) and in any case absolutely avoid dispersing
such waste to the environment in any way.

If the machine is uninstalled to be definitively demolished, it is mandatory to comply

with the laws in force for the protection of the environment.

All ferrous, plastic or otherwise polluting or toxic materials must be collected in

authorized deposits.
Page 59

WARNING FOR THE DISPOSAL OF THE MACHINE

Before dismantling the machine or system, check that there is no electricity
supply.

• Electrically disconnect all electrical consumers.

• Disassemble all electrical, hydraulic and pneumatic accessories.

• Then disassemble any paneling, the metal structure until the machine is
completely disassembled.

Where the use of discs or cutting flames is necessary, make sure that there are
no flammable materials or substances in the immediate vicinity.

CAUTION: REPAIR AND MAINTENANCE MUST BE DONE ONLY BY

AUTHORIZED TECHNICIANS OF THE DYNAMIKI COMPANY. (AS LONG AS THE
WARRANTY IS ACTIVE)
UNATHORIZED PERSONNEL ON MAINTENANCE WILL CAUSE IMMIDIATE
TERMINATION OF THE WARRANTY.

Page 60

8.4 GENERAL PRECAUTIONS

The machine is designed and constructed in accordance with the current regulations
for safe work and health under proper working conditions to avoid any dangerous
situation and/or personal damage or damage on the machine in the case of an
accident.

Most dangerous situations may be caused by the moving components of the machine.
For this reason, the machine is fitted out with protective elements to avoid eventual
accidents. Before starting to work with the peening machine all service doors should
be closed.

For proper machine operating the personnel that will operate the machine have to be
informed about all functions of the machine and all machine parts. They have to follow
this Manual and all the instructions in it to avoid any accident and damages on the
machine and, on the other side, to assure good working results.

To avoid damages and malfunctions on the machine, follow carefully all the
instructions for preventive maintenance contained in this booklet and also the
instructions of other suppliers of the complete system.

Use only original spare parts.

Check the transportation way and working areas daily. They have to be clean and
without any garbage materials and tools.

The operating personnel should be warned to inform the person in charge of

operating or maintenance immediately, in the case of any unusual conditions or
malfunction during the operating of the machine.

Clean the electro-switchboard daily to maintain it in proper condition and

Page 61

functionality. Do not open the door of the electro-switchboard Without an

authorization of the person in charge.

DECLARATION OF CONFORMITY

We, the undersigned

Manufacturer’s Name: DYNAMIKI LTD

Manufacturer’s Address: Location Pigadi Tsoureli 193 00, Aspropyrgos

Contact Detail: Tel. 210 55 70 181, Fax.: 210 55 72 201

www.dynamiki.com, dynamiki@dynamiki.com
Country Greece

Legal representative Tzebelikos Nikolaos

Product Name : DYNA 610C

Model Number : DC-610C / 002-24

Tech. Specifications 4Kw 400V 50Hz 3ph 2800rpm

Restrictive use: According to the instruction manual

2006/42/EC (Machinery Directive), 2014/35/EC (LVD Low Voltage Directive), 2014/30/EC (EMC Directive),
2002/95/EC (ROHS Directive)

EN 1012-1 EN 292-1 EN 292-2 EN60204-1 EN 55014

EU Harmonized Standards EN55014-1 EN 55014-2 EN60555-2 EN60555-3 EN61000-3-2
EN61000-3-3, EN13849

Name and position of person binding the manufacturer or his authorized

Place, date
representative.
Page 62

ATHENS 2024