Engineering

Standards
Engineering Standard Number
Name NON-METALLICS

ADMINISTRATIVE SPECIFICATION 10025

Identifier
(GENERAL)

1. Scope
This specification covers the requirements for approving non-metallic materials prior to release for
production, to ensure that the material meets the performance, reliability and durability required
for the Product Item. This specification also covers material processes to fabricate a product (e.g.
o-ring etc.).

Typical situations covered by this specification are the following:

a. Cost reductions
b. Source Approval
c. Product Improvements
d. New Products
e. New Product Environment, e.g., additives to engine fluids
f. Guidance/Recommendations on deviations and material reviews

2. Applicable Documents
Applicable documents listed below may be obtained from the respective organizations listed in
CES 10054, Standards Organizations Addresses.

a. CES 10054, Standards Organizations Addresses

b. CES 10056, Glossary
c. CES 10507, Cylinder Liner O Rings And Crevice Seals
d. CES 10558, Seals, Valve Stem
e. CES 10563, Source Approval Method for Rubber Element Fan Hub Assemblies
f. CES 10564, Elastic Vibration Damper Assemblies
g. CES 10572, Source Approval Methods for Plastic Water Pump Impellers
h. CES 10574, Hose, Rubber
i. CES 10630, Oil, Engine
j. CES 10655, Piston Cooling Nozzle
k. CES 10697, Damper, Vibration Rubber (MidRange)
l. CES 10708, Seal, Oil (Fuel Pump)
m. CES 10727, Compressor, Air
n. CES 10739, Hose, Marine
o. CES 10774, Seal, Fuel Pump Non-Metallic
p. CES 10917, Tube and Hose, Nonmetallic Low Pressure
q. CES 14103, Testing and Evaluation of Coating Material

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 Engineering
Standards
Engineering Standard Number
Name NON-METALLICS

ADMINISTRATIVE SPECIFICATION 10025

Identifier
(GENERAL)

2. Applicable Documents (Continued)

r. CES 14222, Seals, Rotating Shaft
s. CES 14287, Gasket, Edge Molded Silicone
t. CES 14292, Rubber, Static Seals
u. CES 14421, Nonmetallic Low Pressure Plumbing
v. CES 16125, Rubber Bonding of Noise Reduction Isolators Grommets
w. CES 16161, Infra-Red Analysis of Rubber Material
x. CES 16173, Visual Inspection of O-ring
y. CES 16227, Paint
z. CES 16264, Gasket, Cylinder Head
aa. CES 16329, Grommet
ab. CES 16405, Defect, Surface
ac. CES 16496, Bonding, Molded Rubber
ad. CES 16513, Seal, Water Pump
ae. CES 16538, Sea, Water Pump
af. CES 16582, Seal, Water Pump
ag. CES 16607, Gasket, Corrosion Resistance
ah. CES 16663, Flaws, Non-Metallic Items
ai. CES 16712, Semi-Rigid Nonmetallic Low Pressure Fuel Line
aj. CES 60004, Bond, Adhesive
ak. CES 60027, Paint, Finish Appearance
al. CES 60032, Fuel, Additive
am.CES 60033, Engine, High Soot
an. CES 60034, Corrosivity, Oil
ao. CES 60041, Lubricity, Fuel
ap. CES 60046, Oil, High Soot Test-Cummins M11

3. Definitions
Terms used in this standard that have a general definition for usage in Cummins Engineering
Standards are defined in CES 10056, Glossary.

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 Engineering
Standards
Engineering Standard Number
Name NON-METALLICS

ADMINISTRATIVE SPECIFICATION 10025

Identifier
(GENERAL)

4. Specifications
4.1. Significance and Use

4.1.1. This specification covers the following non-metallic materials specifications:

a. Non-Structural, Non-Coating CES 20000 series

b. Non-Structural, Coatings CES 21000 series
c. Plastic CES 22000 series
d. Rubber CES 23000 series
e. Gasket CES 24000 series
f. Hose CES 25000 series
g. Soap CES 26000 series
h. Adhesives CES 27000 series
i. Ceramic CES 28000 series

4.1.2. All non-metallic material specifications shall reference CES 10025 as an applicable
document. Examples of parts using non-metallic materials include but not limited to: o-rings, shaft
seals, gaskets, hoses, plastic components, e.g., valve cover and ceramic components, e.g., injector
plunger.

5. Procedure
5.1. General

5.1.1. All non-metallic materials and/or use of that material in an item of product shall meet
the requirements of this specification prior to approval for addition to an existing specification or
issuing a new specification. This specification along with all other applicable specifications, e.g.,
Source Control, Performance and Inspection, which define the item of product shall be met.

5.1.2. All non-metallic materials and/or use of that material in an item of product under the
umbrella of Engineering Standard Work (ESW), released without any Cummins material
specification, shall meet the requirements of this specification.

5.1.3. All non-metallic materials and/or use of that material in an item of product under the
umbrella of Engineering Standard Work (ESW) shall meet the requirements of this specification
and those of all applicable ESW. Cummins personnel driving any of the programs listed in Section
1. Scope on page 1 shall consult with Materials Engineering (CTC) on the test requirements for the
specific material and/or product affected.

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 Engineering
Standards
Engineering Standard Number
Name NON-METALLICS

ADMINISTRATIVE SPECIFICATION 10025

Identifier
(GENERAL)

5.1.4. All part drawings with non-metallic components shall have a Cummins material
specification, which shall be referenced in the Cummins drawing title block.

5.1.5. Figure A1: Non-Metallic Material and Part Source Approval Process-CES 10025 on
page 9 provides the process for approving non-metallic materials.

5.1.6. Figure B1: Specification Relationship on page 11 shows the relationship of CES 10025
to the material specification and other product specifications that defines the part.

5.2. New Material to an Existing Specification

This section applies to cost reductions, second source approval and changes to 1) existing material
formulation, including: raw material, compositions, morphology, particle size, 2) material
processing, or 3) manufacturing site to an existing approved material.

5.2.1. Material Testing

New materials shall be tested according to the applicable specifications, e.g., Performance and Test
Methods, as determined by Materials Engineering (CTC). The properties of the material and/or
material associated with the product item shall be verified in accordance with the material
specification. If no applicable performance specifications or test methods are referenced, Materials
Engineering (CTC) shall determine the applicable specification or criteria for determining the long
term performance equivalence of the new material with existing materials. A Cummins Technical
Report (CTR) documenting the results, conclusions and recommendations shall be issued by
Materials Engineering (CTC) or technical material summary provided to engineering lead for
incorporation into design/ product release documentation/ technical report.

5.2.2. New Material Testing and Engineering Standard Work

New material testing, as determined by Materials Engineering (CTC), shall include the
requirements of this specification and those of all applicable ESW. Cummins personnel driving any
of the programs listed in Section 1. Scope on page 1 shall consult with Materials Engineering
(CTC) on the test requirements for the specific material and/or product affected.

5.2.3. Approval

New materials which are shown to be equivalent to an existing material specification in accordance
with Section 5.2.1. Material Testing on page 4 and other applicable part specifications and
requirements of Section 6. Material Specification, Non-Metallic Materials on page 7, can be added
to the materials specification by issuing an Engineering Job Request (EJR).

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 Engineering
Standards
Engineering Standard Number
Name NON-METALLICS

ADMINISTRATIVE SPECIFICATION 10025

Identifier
(GENERAL)

5.3. Existing Material to a New Application

This section applies to the development of a new part or new part environment, e.g., new coolant
technology, whereby, the applicable Chief Engineer and Materials Engineering (CTC) have
determined that the application has requirements beyond the intended limits outlined in the
material specification and differences could affect long term performance.

5.3.1. Material Testing

Materials Engineering (CTC) in conjunction with the applicable Chief Engineer shall determine
the applicable material performance specification to determine the long term performance for the
specific application. A Cummins Technical Report documenting the performance specification and
the results, conclusions and recommendations shall be issued by Materials Engineering (CTC) or
technical material summary provided to engineering lead for incorporation into design/ product
release documentation/ technical report.

5.3.2. Existing Material Testing and Engineering Standard Work

Testing of an existing material to a new application or new part environment as determined by the
applicable Chief Engineer and Materials Engineering (CTC) shall include the requirements of all
applicable ESW.

5.3.3. Approval

A material approved in accordance with Section 5.3.1. Material Testing on page 5 is approved for
use in the new application. If the material is accepted for production by the Chief Engineer, the
applicable product engineering or development group shall have the responsibility to release the
new material specification and other applicable specifications by issuing an EJR and meeting the
requirements of Section 6. Material Specification, Non-Metallic Materials on page 7.

5.4. New Material Requiring a New Specification

This section applies to materials associated with cost reduction, product improvement or
development of new products requiring a new material not covered by a material specification to
meet a performance specification for an item of product.

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 Engineering
Standards
Engineering Standard Number
Name NON-METALLICS

ADMINISTRATIVE SPECIFICATION 10025

Identifier
(GENERAL)

5.4.1. Material Testing

Materials Engineering (CTC) in conjunction with the applicable Engineering Department shall
determine the applicable material performance specification for determining the long term
performance for the specific application. A Cummins Technical Report documenting the new
material specification, results, conclusions and recommendations shall be issued by Materials
Engineering or technical material summary provided to engineering lead for incorporation into
design/ product release documentation/ technical report.

5.4.2. Qualification Testing and Engineering Standard Work

Testing of a new material associated with a product not covered by a material specification as
determined by Materials Engineering (CTC) shall include the requirements of all applicable ESW.

5.4.3. Approval

A new material approved in accordance with Section 5.4.1. Material Testing on page 6 can be
released on a new material specification by issuing an EJR. If the material is accepted for
production by the Chief Engineer, the applicable product engineering or development group shall
have the responsibility to release the new specification in accordance with the requirements of
Section 6. Material Specification, Non-Metallic Materials on page 7.

5.5. Material Deviations and Material Reviews of Approved Materials

This section applies to situations where incoming part inspection does not conform to the material
specification or the part supplier requests prior approval for a deviation from the material
specification.
5.5.1. Material Testing

The Materials Engineering (CTC) Laboratory shall confirm the material property which has been
identified as non conforming. If the nonconformance is confirmed, Materials Engineering (CTC)
shall issue a report documenting the results, conclusions and recommendations based on applicable
performance specifications for that item of product. A Cummins Technical Report documenting
the results, conclusions regarding performance in the application, and recommendations, shall be
issued by Materials Engineering (CTC) or technical material summary provided to engineering
lead for incorporation into design/ product release documentation/ technical report.

5.5.2. Approval

The applicable Chief Engineer decides to accept or reject the recommendations per the applicable
approval process that is in effect at the time of the deviation.

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 Engineering
Standards
Engineering Standard Number
Name NON-METALLICS

ADMINISTRATIVE SPECIFICATION 10025

Identifier
(GENERAL)

6. Material Specification, Non-Metallic Materials

6.1. Material Specification Content

The content of the material specification for non-metallic materials shall be determined by
Materials Engineering (CTC) and shall contain the following information.

6.1.1. All non-metallic materials specifications listed in Section 4.1.1. on page 3 shall
reference CES 10025 as a requirement for approval of the material.

6.1.2. The acceptance data used for inspection of incoming parts shall be established by the
Materials Engineering (CTC), and whenever possible the data will be based on properties from
actual parts.

6.1.3. Non-metallic material specifications shall contain the following paragraph, which
states that Materials Engineering (CTC) is the referee for incoming inspection conflicts:

“Materials Engineering (CTC) shall be the referee when there is a dispute regarding incom-
ing/received material inspection results.”

6.2. Acceptance Data

All acceptance data will be based on test methods at the time the specification is issued. Supplier
data is not approved for material specifications because of differences in procedures among
suppliers. The supplier shall concur with the acceptance data. The specification shall only contain
non-proprietary information prior to releasing the specification.

6.3. Engineer Job Request (EJR)

The EJR releasing a specification change or new specification shall reference the part number and
either attach or reference the Cummins Technical Report (CTR). It shall also state in the EJR that
all other test requirements, e.g., engine test(s), as specified by the applicable engineering standards
have been met or have been waived by the Chief Engineer of the product.

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 Engineering
Standards
Engineering Standard Number
Name NON-METALLICS

ADMINISTRATIVE SPECIFICATION 10025

Identifier
(GENERAL)

7. Performance Specification (CES 14000 Series)

7.1. Non Metallic Materials-Test Methods

The performance specification for a material shall outline the test methods and acceptance criteria
for approving a material to a new or existing material specification. This specification is used to
predict the long term performance of the material in the engine environments. Typically, the
performance specification will cover just the mechanical and physical properties. Applicable
performance specifications are listed in Appendix C: Administrative and Performance
Specifications on page 12.

7.2. Non-Metallic Materials-Product Item

The performance specification for the material as supplied on the product item shall outline the test
methods and acceptance criteria for source approving an item of product to a new or existing
material specification. This specification is required when material processing in the
manufacturing of the product item can effect material properties and long term performance. O-
rings are a typical example where a performance specification is required for the material on a
product item. Whereby, the material properties, e.g., compression set, important to the application,
are evaluated and/or may be influenced by the material processing of the part. Applicable
Performance specifications are listed in Appendix C: Administrative and Performance
Specifications on page 12.

8. Inspection Specification (CES 16000 Series)

The inspection specification shall outline specific tests that are critical to the performance of the
item of product. This specification is typically used when non-metallic materials are 1) used in
parts with unique performance requirements, or 2) in conjunction with other materials and/or
processes that form the final item of product. The properties of the individual materials can not
determine the performance of the final product. Visual examination of non-industry recognized
characteristic for an o-ring surface is an example of a need for an inspection standard. The
inspection specification can specify the characteristics and the quality records the supplier shall
maintain to ensure consistent performance for a given part. Inspection specifications for non-
metallic materials are listed in Appendix D: Inspection Specifications on page 14.

9. Test Methods (CES 60000 Series)

Test methods outline the parameters, fixtures and data analysis by which the materials, processes
and/or parts shall be tested and evaluated. Documentation of test methods to support material,
performance, and inspection specifications covered by CES 10025, are the responsibility of Materials
Engineering (CTC). Applicable test methods are listed in Appendix E: Test Methods on page 16.

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 Engineering
Standards
Engineering Standard Number
Name NON-METALLICS

ADMINISTRATIVE SPECIFICATION 10025

Identifier
(GENERAL)

Appendix A: Figures

New Non Metallic

Material

Develop draft
Does A Material No Material specification
Specification Exist?

Does A Material Develop A

Performance No Material Qualification
Specification Exist? Requirement

Yes
Yes

Qualify the Material

Properties

Verify Part Properties CES 2X,xxx Material CES 60,xxx

verification data Test Methods

Pass Verification Test? No Stop Approval Process

Yes

Does Part Performance Part

No No
Specification Exist? Performance
Required?

Yes CES 14,xxx

Performance
Specification CES 60,xxx Yes
Test Method
Part Performance
testing
Develop Performance
Specification

Figure A1: Non-Metallic Material and Part Source Approval Process-CES 10025

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 Engineering
Standards
Engineering Standard Number
Name NON-METALLICS

ADMINISTRATIVE SPECIFICATION 10025

Identifier
(GENERAL)

Appendix A: Figures (Continued)

Figure A2: Non-Metallic Material and Part Source Approval Process-CES 10025 (Continued)

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 Engineering
Standards
Engineering Standard Number
Name NON-METALLICS

ADMINISTRATIVE SPECIFICATION 10025

Identifier
(GENERAL)

Appendix B: Figure

Part Drawing
Requirements

Administrative Non-Metallic Performance Inspection

Standards Materials Standards Standards
CES 10xxx Standards CES 14xxx CES 16xxx
Series CES 22xxx, Series Series
23xxx, 24xxx,
25xxx & 27xxx
Series

Source Source
Approval Approval
Methods Methods
CES 10025 CES 105xx
Series

Figure B1: Specification Relationship

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 Engineering
Standards
Engineering Standard Number
Name NON-METALLICS

ADMINISTRATIVE SPECIFICATION 10025

Identifier
(GENERAL)

Appendix C: Administrative and Performance Specifications

Table C1: Administrative and Performance Specifications

Category CES # Description Comments
Non-Structural, 10630 Oil, Engine (Premium Blue Oil)
Non-Coating

Non-Structural, 14103 Testing and Evaluation of Coating

Coating Materials

14222 Test Method for Rotating Shaft Seals Excludes Turbo and
Water Pump Seals
Plastic 10572 Water pump Impeller (Plastic)
10655 Nozzle, Piston Cooling
10727 Compressor, Air

10507 Seal, O-ring and Crevice

10558 Seal, valve Stem (B&C)
10563 Hub, Fan (Rubber Element Assembly)
10564 Damper, Vibration (Elastic)
10599 Seal, PTFE Laydown-Lip
Elastomers
10697 Damper, Rubber Member Vibration
(B&C)
10708 Seal, Oil (Fuel Pump)
10774 Seal, Fuel Pump Non-Metallic
14292 Static Seal, Rubber

Gaskets 14287 Gasket, Silicone Rubber bonded to

Metal

NOTE: Source Approve Specifications containing performance requirements have been

included as an applicable Performance Specification.

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 Engineering
Standards
Engineering Standard Number
Name NON-METALLICS

ADMINISTRATIVE SPECIFICATION 10025

Identifier
(GENERAL)

Appendix C: Administrative and Performance Specifications (Continued)

Table C1: Administrative and Performance Specifications (Continued)

Category CES # Description Comments
10574 Hose
10739 Hose, Marine
Hose 10917 Tube and Hose, Nonmetallic Low For coolant, fuel and
Pressure Fuel oil tube and hose
14421 Nonmetallic Low Pressure Plumbing For coolant, fuel and
oil tube and hose

Soap

Adhesive Ceramic Seats used on Water pump,

Adhesive Bond Strength

Ceramic

NOTE: Source Approve Specifications containing performance requirements have been

included as an applicable Performance Specification.

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 Engineering
Standards
Engineering Standard Number
Name NON-METALLICS

ADMINISTRATIVE SPECIFICATION 10025

Identifier
(GENERAL)

Appendix D: Inspection Specifications

Table D1: Inspection Specifications

Category CES # Description Comments
Non-Structural, 16125 Test for the Rubber Bonding of Not to be used for new
Non-Coating Noise Reduction Isolators Grom- items of product
mets

Non-Structural, 16227 Darlington Paint specifications Not to be used for new

Coating items of product

16161 Infrared Analysis of Elastomers Quality Control Method

Plastics and Gaskets (Updating required)
16663 Flaws, Plastic Items

16173 Visual Inspection of O-ring Not to be used for new

items of product
Elastomer
16496 Adhesive Bond of Rubber to metal Applicable to Head gaskets
Grommets

16264 Composite Head Gasket Not to be used for new

items of product
16329 Adhesive Bond of Rubber to Applicable to Head gaskets
Gasket Metal-Grommets
16607 Corrosion Resistance, Gasket Applicable to metal-rubber
bond Gaskets

Hose 16712 Semi-Rigid Nonmetallic Low

Pressure Fuel Line

Soap

Adhesive 16329 Adhesive Bond of Rubber to Applicable to Head gaskets

Metal-Grommets

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 Engineering
Standards
Engineering Standard Number
Name NON-METALLICS

ADMINISTRATIVE SPECIFICATION 10025

Identifier
(GENERAL)

Appendix D: Inspection Specifications (Continued)

Table D1: Inspection Specifications (Continued)

Category CES # Description Comments
16405 Fluorescent Dye Penetrant method
for Ceramic Components
16513 Water Pump Seals Carbon/Silicone Carbide
Ceramic Faces
16538 Water Pump Seal Silicone Carbide Faces
16582 Water Pump Seal Leakage- Final Rig Test Leakage-Vacuum
Inspection loss

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 Engineering
Standards
Engineering Standard Number
Name NON-METALLICS

ADMINISTRATIVE SPECIFICATION 10025

Identifier
(GENERAL)

Appendix E: Test Methods

Table E1: Test Methods

Category CES # Description Comments
Non-Structural, 60032 Fuel, Additive
Non-Coating L10 Engine, High Soot Replaced CES 60046
60033
60034 Corrosivity, Oil
60041 Lubricity, Fuel
60046 M11 Engine, High Soot

Non-Structural, 60027 Appearance, Paint Finish

Coating

Plastic

Elastomer

Gasket 60004 Bond, Adhesive Gasket material to metal

Hose

Soap

Adhesive

Ceramic

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