INJECTION PUMP MODEL DBGFC633-2ii'CM

SUPERSEDES MODEL
SPECIFICATION 3650 CUSTOMER PART NO. E-69707-F
t I
CUSTOMER’S NAME a ADDRESS
EDITION NO. 1 DATED 6-13-78 Waukesha Engine Division
ENGINE VRD310 Dresser Ind., Inc.
FULL LOAD RPM 1500
APPLICATION 1000 W. St. Paul Avenue
GOV. REGULATION 3 % ISSIJEDBY G. DuPont Waukesha, l~isronsin 53186

TEST STAND
NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED RPM
*,0 T 12SDl2
I. INJECTION LINES . . . . . (I ZSDl2 NOZZLES) 3/32” I.D. BY 20” LONC
6. CHECK POINT.. ........ 1500 60-64 60-65
(HOLDER BKB50SD .%OSMM PLATE) l/16” I.D. BY 25” LONG ..........
9. CHECK POINT 1000 56-60
2 TEST OIL TEMPERATURE. . . . . . . . ., 10.1I so F.
IO CHECK POINT .........
3. NOZZLE OPENING PRESSURE. . . . . .(12SDl2
NOZZLES) 2500 PSI I. SET TORQUE SCREW. .....
(HOLDER EKBSOSD 8 O.SMM PLATE) 3000 PSI 2. CHECK SHUT-OFF (WOT). .. 1500 3 MAX.
4. CALIBRATING OIL (S.6 20,)
3. HIGH IDLE (WOT). . . . . . .

A-
1550 12-15
PUMP OPERATING . . . . . . .&‘d,E. . . . . . ENGINE
SPEED. SPEED 4 GOVERNOR CUT-OFF.. ... 1600 7 MAX.
ENGINE FUEL CONSUMPTION. . . . . . . . . . . . . _. 5. LOW IDLE . . . . . . . . . . . . .
PUMP ACCESSORIES
6. TRANS. PUMP PRESS. (WOT)
1. Delivery Valve
7 CHECK SHUT-OFF (WOT). . 400 3 MAX.
2. Speed Advance
8. MIN. CRANK SPEED DEL.. .. 150 30
3. Electric Shut-off (24V. E.T.R.)
4. Speed Droop ‘JOTE: Return Oil to be 200-500~ min. at Rated R
PUMP SETTINGS1 t . ..lTEMS APPLY TO’SERVICE ONLY] 19. NAME PLATE.. .LEFT. . VIEWING TRANS. PUMP END
I. ROLLER TO ROLLER DIMENSION . . . !O. TIMED.. . . . . . . VIEWING
. . . . . LEFT TRANS. PUMP END
1.959 * .0015" 1,. TIMEDTO . ..C.w. (For Relative End of Injection) (24g)
2. GOVERNOR LINKAGE GAP ... ... .. .125”TO.165”
t (USE GAGE NO. 18914) !2. GOVERNOR CONTROL COVER TO BE STAMPED 24 VOLTS.
t 3. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) !3. TIMED TO THIS CYLINDER (FROM T. PUMP END) .-.---. @

FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE AND !4. SPECIAL NOTES:

CLEAR AIR FROM SYSTEM. a. Torque all fasteners Par XL-784 or S.B.106
b. Fuel Line Connector No. 11339 purchased separately.
4. CHECK FOR MINIMUM 18" HG TRANSFER PUMP LIFT AT 400 RPM
5 ADJUST TRANSFER PUMP PRESSURE (WOT) NOTE: I
TO 3
c. Thrust Button No. 10536 and Spring No. 10541 to be
PSI SUPPLY PRESSURE REQUIRED AT PUMP INLET. assembled prior to shipment.
t 6. CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEP 18) d. Assemble Throttle Lever Adj. Spacer and Arm in B4-L
7. AUTO ADVANCE SPEED RESPONSIVE
position per XL528.
a ADVANCE MOVEMENT 4” _o”+lo e. Assemble Adj. S.O. Arm Assembly in R3-L position
CAM per XL400 or S.B.164.
RPM 12s012 1 MOVEMENT 1 RPM S.A.E. f. Electric Shut-off to be set per _ _ _ . S.B.108.
b. 700-900 1 SET 1' 1 g. True End of Injection is 1" (Pump) and 2" (Engine) before
c. By 1300 4" timing mark on cage.
d. h. Speed Droop to be adjusted per XL273 or S.B.97.
II
5. SEALING WIRES:

(NOTE: WAIJKESHA
I’
PART NO. 10408.f..RE UIRFD
(REFERENCEDRAWI:<GXL545 0~ SERVICE BULLETIN 134~)
TO SEAL HIGH IDLf SCREWAND ADVANCEADJ.
SCREWCAP TO ADVANCEHOLE PLUG.
___.___--_~~~~--_~_~~~~ _~ _~_
Gz PART
DESCRIPTION HOUSING P DRIVE GROUP DESCRIPTION
LEO NO. ____________~~

SCREW, cover hold-down 3

LOCKWASHER,cover screw 3
CONNECTORASSY., return line
13521 3 WASHER, cover hold-down screw
12106 1 COVER, governor control
GASKET, governor cover 12054
SEAL, pilot tube 10519 11332 2 SCREW, head locking
SEAL, drive shaft 10453
SHAFT ASSEMBLY, drive 20287
ROLLPIN, drive shaft 19921 12259 1 SCREW, torq. screw hole plug
BUTTON, thrust 10356 10464 1 WASHER, torq. @crew hole plug
SPRING, thrust button 10541
WASHER, drive shaft 10534
NUT. drive shaft 10529 16395 1 STOP, high Idle screw

SCREW, name plate 10401 14846 1 HOUSING ASSEMBLY

PLATE, name : 10394 15093 2 BUSHING, throttle shaft
GASKET. timing line cover 2 10574
SCREW, timing line cover 4 10584
COVER, timing line 2 10567
-
HEAD AND ROTORGROUP
18770 I 1 HYD. HEAD & ROTORASSEMBLY*
PLUNGER, rotor (Basic)

ROLLER, cam
SHOE, cam roller :
11141
20116
-0 /---I”“‘“I 2 13821 1
Use 11077 thru 11080(Sta"dard)
Or 11082 thru 11085(0Versize)
As indicated
VALVE, delivery
on rotor S.B.60R

or 13822 (Oversize)
S.B.li?R
as Keq’d.
CAM RING 1 10374 13839 1 SPRING, delivery valve
16440 1 STOP, delivery valve
13837 1 SCREh', delivery valv?
. SEAL, hydraulic head 1 11304 11437 1 WIRE, vent
SPRING, leaf 1 14247 or (Oversize)
h SCREW, leaf spring adjustin 1 11175 11438 2 SCREW, hydraulic !lead plug
11439 1 WIRE, vent wire ret.liner
/' CONNECTOR.fuel line 12216 1 SCREW, hydraulic nead plug
WASHER,fuel line connector 2 16225 11208 1 RING, rotor retainer
SCREW. fuel line connector 6 11346 RETAINER, rotor
*INDENTED ITEMS INCLUDED
 - -
NODELNO. DBGFC633-27CM - TRANSFER
PUEIPGROUP l-
a 15228 1 P:LUGASSY., end plate adj.

17058 1 s:LEEVE, end plate

I SMI., end plate sleeve

1 ELEMENT,filter
I SSAL, element
ROLLPIN. end plate lot. 1525 ING, sleeve seal
SPRING, Cr.3"~. pumpblade 5699 - : s"PRING, regulating
BLADE, Crensfer pump (Basic) El37 - : 1 PISTON, regulating
Use 20511 or 20512 as req'd ) I SSAL, regulating piston
LINER, transfer pump 6753 -
- 1 PLATE, end
SEAL, transfer pump 1329 1 WASHER, end plate screw
PLATE, thrust 5875 ~- I CREW, end plate
PLUG, end plate pipe 5821 - I I : OCKWASHEK.end plate @crew
- i

r
GOVERNOR
GROUP

1F-
A
1827'5 1 ROD ASSFNBLY,control
SPRING, control 1 3560
ARM, governor 1 4691 - 1355,b 1 P'IN, control spring
SHAFT, governor arm pivot 1 2214 - 1355 3 1 sIEAL, control rod guide
1357:2 1 kIASHER,control rod guide
129615 1 ;EAL, adjusting cap
SEAL, pivot shaft 2 1588
2 2288 1356'7 1 (u ASSEMBLY,adjusting
NUT, pivot shaft retainer
1161101 IHIM. meterine valve
GUIDE. control rod 1 6629 \IALVE, metering
2084'91
ARM ASSY., metering Valve 4680 ()r 22102 O'size (S.B.336)
SLEEVE, governor thrust : 4483
19595 1 IlETAINERASSY., gov. weight
WEIGHT, governor 6 1658 - 195281 RET, ASSY..nov. wt.(l)asiC)
195271 RETAINER,,,v. weight
W&%ER, go". thrust sleeve 1 0222 - 189861 HUBASSEMBLY,go". weight
RING, go". cage retaining 1 2205 - 175131 RING, flexible retainer
- -
=
-
1 SlZRRW,adj. shut-off PO::.
NUT, S.O. adj. screw
arm 1 2173 - 1 SI3REW, adj. shut-off ret..
1 w,RSHER, adj. 6.0. ret. screw
SCREW,shut-off arm adj. 1 2165 -
LEVER, throttle shaft 1 2221 ) 1 ASHER,adj. 5.0. pas. :lCZew
W.
i I ARMASSPISLY, adj. shut-off
SEAL, throttle shaft 2 2040 - 5 1 SCREW,*Cop lever fitting
WASHER,throttle shaft st 2 4408 - 5 1 SCREW,shut-off arm adj.
SHAFTASSEMBLY,throttle 1 2019 - i ! NUT, S.O. arm adj. screw
NUT, low idle screw adj. 1 2173 - 7 1 sHAFTASSEMBLY,shut-off
SCREW,low idle adj. 1 2972 -
SPACER,ChroCCle lever a< 1 6135 - CAM. shut-off
SCREW,high idle adj.
SCREW,throttle lever pot 1 2051 B:UT, high idle adj.
ARM, adjusting spacer 1 6136 HOOKASSEMBLY,go"". linkage
SCREW,gov. link. hook adj.
.2649 - WASHER,go". link. hook adj.
LEVERASSPIBLY, throttle 1
HOOK, governor linkage
LINK. ASSY., gov.link. adj.
SPRING, throttle lever 1 3003 SlPRING, governor linkage
RETAINER,throttle lever 1 3010
SCREW,throttle lever BP, 1
-
6137 2
-r
*Assemble with Part No. PLUG, piston hole (pooer)
cowards piston hole plug
SEAL, piston ring 1 15750 RING, piston
*PISTON, power 1 16241
WASHER,slide 1 12622

UASHER,slide 1 12622 SEAL, head lot. scre"

PISTON, spring 1 12753
SPRING, outer advance 1 14259 SCREW
ASSY., head locating
SPRING, inner advance 1 4258
GUIDE. adv. ad?. spring
SE~L;pisco”
SEAL, piston
bile
hole
&US-
plug :
1 4940
2764
0113 8 1543

1276
1CRRW,cam advance

SEAL, adv. screw hole plug

PLUG. piston (spring) 1 15453 1276 1?LUG. adv.screw hole
SCXEI,‘, advance adj . 1 14544
SEAL, adv. adj. acre" 1 12040

9
NUT, adv. adj. 8cre" 1 13807
CAP, ad". edj. screw -1 11611
Install Grou"dl"g strap ELECTRICSHUT-OFFGROUP(E.T R )
on Right Side Viewing
Trans. pumpper XL-683 LOCKNUT,terminal contacf
WASHER,terminal co"tQCC
L STRAP, terminal grounding
LOCKWASHER,cover screw 1 18493 1 LOCKWASHER. term. contact
2 18501
> NUI, terminal contact
WASHER.terminal contact > WASHER,terminal insulating

1 21677 L SOLENOIDFRAMEb ARMASSEMBLI