July-24

Electrical Mainten
Sr Start Time Completed Time
Duration Area Machine Category
no.
Date Time Date Time
RBH cooling wheel General Work
1 01-07-24 06:35:00 AM 01-07-24 06:50:00 AM 00:15:00
RBH Sensor General Work
2 01-07-24 12:57:00 PM 01-07-24 02:05:00 PM 01:08:00
LPL rope switch General Work
3 01-07-24 07:00:00 AM 01-07-24 07:30:00 AM 00:30:00
M(exhaust) Sensor Breakdown
4 01-07-24 09:15:00 AM 01-07-24 09:30:00 AM 00:15:00

press exhaust Sensor General Work

5 01-07-24 02:15:00 PM 01-07-24 03:00:00 PM 00:45:00

press Sensor General Work

6 01-07-24 03:05:00 PM 01-07-24 03:20:00 PM 00:15:00

press IO module General Work

7 01-07-24 03:25:00 PM 01-07-24 03:40:00 PM 00:15:00
store Material General Work
8 01-07-24 10:30:00 AM 01-07-24 05:00:00 PM 06:30:00
9 01-07-24 08:20:00 PM 01-07-24 08:30:00 PM 00:10:00 Preparation Gate General Work
flaker Gate General Work
10 01-07-24 01:30:00 PM 01-07-24 01:55:00 PM 00:25:00
glue Motor General Work
11 01-07-24 12:50:00 PM 01-07-24 01:30:00 PM 00:40:00

forming line Motor General Work

12 01-07-24 06:00:00 PM 01-07-24 06:20:00 PM 00:20:00
Energy plant Motor General Work
13 02-07-24 07:45:00 AM 02-07-24 08:25:00 AM 00:40:00
pripration rapture disc Breakdown
14 02-07-24 11:30:00 AM 02-07-24 12:30:00 PM 01:00:00

glue cl blender General Work

15 02-07-24 02:45:00 PM 02-07-24 03:00:00 PM 00:15:00
pripration Motor General Work
16 02-07-24 06:00:00 PM 02-07-24 07:00:00 PM 01:00:00
17 02-07-24 03:40:00 AM 02-07-24 03:46:00 AM 00:06:00 glue Motor Breakdown
flaker pulsing General Work
18 03-07-24 07:20:00 AM 03-07-24 08:00:00 AM 00:40:00

Preparation flap General Work

19 03-07-24 10:00:00 AM 03-07-24 11:30:00 AM 01:30:00
20 03-07-24 01:20:00 PM 03-07-24 01:40:00 PM 00:20:00 flaker Motor Breakdown

Page 1
 July-24

lukki Sensor General Work

21 03-07-24 03:15:00 PM 03-07-24 03:30:00 PM 00:15:00
utility power Breakdown
22 03-07-24 03:20:00 PM 03-07-24 03:35:00 PM 00:15:00
dryer Sensor General Work
23 03-07-24 04:10:00 PM 04:30:00 PM 00:20:00
glue Sensor Breakdown
24 03-07-24 06:46:00 PM 03-07-24 07:05:00 PM 00:19:00
Chiller(Utility) temperature Breakdown
25 03-07-24 02:50:00 PM 03-07-24 03:30:00 PM 00:40:00
LPL Motor General Work
26 03-07-24 05:55:00 PM 03-07-24 06:04:00 PM 00:09:00
glue motor fan General Work
27 04-07-24 06:40:00 AM 04-07-24 07:20:00 AM 00:40:00
RBH Sensor Breakdown
28 04-07-24 07:20:00 AM 04-07-24 10:00:00 AM 02:40:00

DD SAW Motor Breakdown

29 04-07-24 09:30:00 AM 04-07-24 01:20:00 PM 03:50:00

SAW exhaust Breakdown

30 04-07-24 10:30:00 AM 04-07-24 01:09:00 PM 02:39:00

pripration flap General Work

31 04-07-24 02:19:00 AM 04-07-24 02:30:00 AM 00:11:00

RBH Sensor Breakdown

32 04-07-24 03:03:00 AM 04-07-24 03:10:00 AM 00:07:00
press exhaust Sensor General Work
33 04-07-24 03:30:00 PM 04-07-24 03:45:00 PM 00:15:00

DD SAW SAW Breakdown

34 04-07-24 08:30:00 PM 04-07-24 01:09:00 AM 04:40:00

Preparation PANEL General Work
35 05-07-24 12:45:00 AM 05/07/24 12:55:00 AM 00:10:00

Preparation FRL General Work

36 05-07-24 04:15:00 PM 05/07/24 05:00:00 PM 00:45:00

Preparation Sensor General Work

37 05-07-24 11:08:00 PM 06/07/24 01:00:00 AM 01:52:00
Preparation Sensor Breakdown
38 06-07-24 03:50:00 AM 06/07/24 03:58:00 AM 00:08:00

Preparation Sensor Breakdown

39 06-07-24 07:30:00 AM 06/07/24 08:00:00 AM 00:30:00

Preparation Motor General Work

40 06-07-24 08:10:00 AM 06/07/24 08:40:00 AM 00:30:00

Preparation Hydraulic cylinder Provision

41 06-07-24 09:00:00 AM 06/07/24 11:30:00 AM 02:30:00

Page 2
 July-24

Preparation Sliding Gate General Work

42 06-07-24 11:40:00 AM 06/07/24 12:00:00 PM 00:20:00
CTS Sending MCC panel General Work
43 06-07-24 09:00:00 AM 06/07/24 10:30:00 AM 01:30:00
Glue- Imal Valve General Work
44 06-07-24 11:57:00 AM 06/07/24 12:20:00 PM 00:23:00
Forming Station Motor General Work
45 06-07-24 02:34:00 PM 06/07/24 03:30:00 PM 00:56:00

flaker Motor General Work

46 06-07-24 08:55:00 PM 06/07/24 09:20:00 PM 00:25:00
utility Gate-2 Voltage supply
47 06-07-24 05:50:00 PM 06/07/24 07:30:00 PM 01:40:00
Forming Motor Checklist
48 06-07-24 04:00:00 PM 06/07/24 05:30:00 PM 01:30:00
Flacker Motor General Work
49 06-07-24 11:53:00 PM 06/07/24 12:30:00 AM 00:37:00
Chipper Sensor General Work
50 06-07-24 03:09:00 AM 06/07/24 03:30:00 AM 00:21:00
Glue Motor General Work
51 06-07-24 03:26:00 AM 06/07/24 03:36:00 AM 00:10:00
Flaker Motor General Work
52 06-07-24 01:00:00 AM 06/07/24 01:20:00 AM 00:20:00

Flaker Sensor General Work

53 07-07-24 06:50:00 AM 07/07/24 07:40:00 AM 00:50:00
Prperation Sensor General Work
54 07-07-24 08:45:00 AM 07/07/24 09:15:00 AM 00:25:00
Glue kitchen Sensor General Work
55 07-07-24 09:20:00 AM 07/07/24 09:35:00 AM 00:15:00
Preventive
RBH Sensor
56 07-07-24 02:00:00 PM 07/07/24 05:30:00 PM 03:30:00 Maintenance
glue CL silo Sensor General Work
57 07-07-24 02:50:00 AM 07/07/24 03:20:00 AM 00:30:00

dryer Sensor Breakdown

58 08-07-24 03:30:00 AM 08-07-24 08:50:00 AM 05:20:00
59 08-07-24 11:30:00 AM 08-07-24 01:00:00 PM 01:30:00 Chipper Drug chain General Work
Flaker Sensor General Work
60 08-07-24 12:30:00 PM 08-07-24 01:16:00 PM 00:46:00
61 08-07-24 02:00:00 PM 08-07-24 02:28:00 PM 00:28:00 pripration FRL General Work
Preventive
Press(exhaust) Sensor
62 08-07-24 04:25:00 PM 08-07-24 04:35:00 PM 00:10:00 Maintenance
pripration rapture disc Breakdown
63 08-07-24 03:11:00 PM 08-07-24 03:50:00 PM 00:19:00
RBH alignment Breakdown
64 08-07-24 05:15:00 PM 08-07-24 05:50:00 PM 00:35:00
auxwagon Sensor General Work
65 08-07-24 08:53:00 PM 08-07-24 09:05:00 PM 00:13:00
MCC-4 Motor General Work
66 08-07-24 12:00:00 AM 08-07-24 02:30:00 AM 02:30:00
Chips flaking Sensor General Work
67 08-07-24 05:19:00 AM 08-07-24 06:30:00 AM 01:11:00

chipper pall finger General Work

68 08-07-24 11:30:00 AM 08-07-24 12:00:00 PM 00:30:00
Chips flaking Sensor General Work
69 09-07-24 06:30:00 AM 09-07-24 06:55:00 AM 00:25:00

Page 3
 July-24

LPL cooling wheel General Work

70 09-07-24 07:00:00 AM 09-07-24 08:00:00 AM 01:00:00

Preparation MCC panel Breakdown

71 09-07-24 10:15:00 AM 09-07-24 10:35:00 AM 00:20:00

press exhaust Motor General Work

72 09-07-24 10:40:00 AM 09-07-24 10:55:00 AM 00:15:00

press exhaust Motor General Work

73 09-07-24 11:00:00 AM 09-07-24 11:20:00 AM 00:20:00
Preparation Flow switch General Work
74 09-07-24 02:00:00 PM 09-07-24 02:40:00 PM 00:40:00
MCC-5 AC General Work
75 09-07-24 11:00:00 AM 09-07-24 12:00:00 PM 01:00:00

MCC-5 SAW General Work

76 09-07-24 12:00:00 PM 09-07-24 01:00:00 PM 01:00:00
Flaker Grinding machine General Work
77 09-07-24 10:00:00 AM 09-07-24 10:30:00 AM 00:30:00
Flaker Lighting DB General Work
78 09-07-24 10:50:00 AM 09-07-24 11:30:00 AM 00:40:00
Chipper Cable General Work
79 09-07-24 12:00:00 PM 09-07-24 01:00:00 PM 01:00:00
Preparation UC11 cabinatet General Work
80 09-07-24 02:25:00 PM 09-07-24 02:30:00 PM 00:05:00

Chipper Motor Breakdown

81 09-07-24 02:34:00 PM 09-07-24 02:44:00 PM 00:10:00
Preparation Hydraulic cylinder General Work
82 09-07-24 05:30:00 PM 09-07-24 05:58:00 PM 00:28:00

Chemical plant Circulation pump General Work

83 09-07-24 04:00:00 PM 09-07-24 05:00:00 PM 01:00:00
Chipper pall finger General Work
84 09-07-24 12:20:00 AM 09-07-24 12:45:00 AM 00:25:00
Forming Station Motor General Work
85 09-07-24 11:30:00 PM 09-07-24 12:15:00 AM 00:45:00
86 09-07-24 03:20:00 AM 09-07-24 03:30:00 AM 00:10:00 Press PC General Work
press exhaust Sensor General Work
87 09-07-24 04:10:00 AM 09-07-24 04:35:00 AM 00:25:00
Chipper Motor General Work
88 09-07-24 01:30:00 AM 09-07-24 02:00:00 AM 00:30:00
Flaker Motor General Work
89 09-07-24 02:15:00 AM 09-07-24 02:45:00 AM 00:30:00
90 09-07-24 06:15:00 AM 09-07-24 06:17:00 AM 00:02:00 Chemical plant LVSG General Work
DD SAW flap Breakdown
91 10-07-24 09:35:00 AM 10-07-24 09:55:00 AM 00:20:00
press exhaust Motor General Work
92 10-07-24 09:40:00 AM 10-07-24 12:30:00 PM 02:50:00
Chipper Sensor Breakdown
93 10-07-24 11:35:00 AM 10-07-24 11:45:00 AM 00:20:00

Chipper Motor Breakdown

94 10-07-24 01:39:00 PM 10-07-24 01:45:00 PM 00:25:00

Preparation Sensor General Work

95 10-07-24 04:39:00 PM 10-07-24 04:59:00 PM 00:20:00

Page 4
 July-24

CTS Sending printer General Work

96 10-07-24 07:29:00 PM 10-07-24 08:09:00 PM 00:40:00

Chipper PN/PN coupler Breakdown

97 10-07-24 08:58:00 PM 10-07-24 11:10:00 PM 02:12:00
98 10-07-24 11:10:00 PM 11-07-24 01:30:00 AM 02:20:00 Flaker chain conveyor Breakdown
Chipper PN/PN couple r Breakdown
99 11-07-24 02:00:00 AM 11-07-24 02:30:00 AM 00:30:00
Preventive
Dryer Checksheet
100 11-07-24 02:00:00 AM 11-07-24 02:30:00 AM 00:30:00 Maintenance
Preventive
Preparation Checksheet
101 11-07-24 03:00:00 AM 11-07-24 03:30:00 AM 00:30:00 Maintenance

Flaker Motor Breakdown

102 11-07-24 04:55:00 AM 11-07-24 05:45:00 AM 01:00:00

DD SAW sensor Breakdown

103 11-07-24 06:00:00 AM 11-07-24 06:30:00 AM 00:30:00
104 11-07-24 06:25:00 AM 11-07-24 07:15:00 AM 00:50:00 Dryer Moisture meter General Work
CTS Pusher Breakdown
105 11-07-24 09:30:00 AM 11-07-24 11:30:00 AM 02:00:00
Minimax Detector General Work
106 11-07-24 10:10:00 AM 11-07-24 11:00:00 AM 00:50:00

GK nozzle General Work

107 11-07-24 09:30:00 AM 11-07-24 09:40:00 AM 00:10:00
GK Flap General Work
108 11-07-24 09:20:00 AM 11-07-24 09:40:00 AM 00:20:00
CTS printer General Work
109 11-07-24 03:20:00 PM 11-07-24 03:45:00 PM 00:25:00
110 11-07-24 04:45:00 PM 11-07-24 05:05:00 PM 00:20:00 CTS saw Breakdown
Flaker Motor General Work
111 11-07-24 03:30:00 PM 11-07-24 03:55:00 PM 00:25:00
CTS Motor General Work
112 11-07-24 07:05:00 PM 11-07-24 07:15:00 PM 00:10:00
lukki Sensor General Work
113 11-07-24 04:10:00 AM 11-07-24 04:25:00 AM 00:15:00
Glue kitchen Motor General Work
114 11-07-24 01:50:00 AM 11-07-24 02:10:00 AM 00:20:00
115 12-07-24 04:50:00 AM 12-07-24 05:10:00 AM 00:20:00 Flaker Sensor Breakdown
116 12-07-24 08:10:00 AM 12-07-24 08:25:00 AM 00:15:00 wet flack silo Sensor General Work
glue Motor
117 12-07-24 10:00:00 AM 12-07-24 10:20:00 AM 00:20:00 General Work
chipper safety door
118 12-07-24 09:20:00 AM 12-07-24 09:40:00 AM 00:20:00 General Work
119 12-07-24 11:30:00 AM 12-07-24 11:40:00 AM 00:10:00 CTS Sensor General Work
dust silo emergency
120 12-07-24 10:55:00 AM 12-07-24 11:05:00 AM 00:10:00 Breakdown
121 12-07-24 11:00:00 AM 12-07-24 11:05:00 AM 00:05:00 prepration Motor General Work
122 12-07-24 12:15:00 PM 12-07-24 12:30:00 PM 00:15:00 prepration rupture disc Breakdown
Flaker Radar Sensor
123 12-07-24 09:00:00 AM 12-07-24 10:30:00 AM 01:30:00 General Work

Lukki pallets General Work

124 12-07-24 11:30:00 AM 12-07-24 12:30:00 PM 01:00:00

Page 5
 July-24

Glue kitchen Chiller(Utility) General Work

125 12-07-24 12:33:00 PM 12-07-24 12:55:00 PM 00:12:00

Chemical plant MCC panel General Work

126 12-07-24 02:00:00 PM 12-07-24 03:30:00 PM 01:30:00
forming line
Motor General Work
Exhaust
127 12-07-24 03:30:00 PM 12-07-24 05:25:00 PM 01:55:00
Flaker Motor General Work
128 12-07-24 02:55:00 PM 12-07-24 04:50:00 PM 01:55:00
dryer Motor General Work
129 12-07-24 05:00:00 PM 12-07-24 05:35:00 PM 00:35:00
glue Sensor General Work
130 12-07-24 06:06:00 PM 12-07-24 06:17:00 PM 00:10:00
Glue kitchen Motor
131 12-07-24 03:18:00 PM 12-07-24 04:30:00 PM 01:12:00 Breakdown
MINIMAX Sensor General Work
132 12-07-24 10:46:00 PM 12-07-24 11:20:00 PM 00:34:00

Preparation Motor
133 12-07-24 10:40:00 PM 12-07-24 10:50:00 PM 00:10:00 Breakdown

Exhaust Sensor

134 13-07-2024 12:35:00 AM 13-07-2024 12:48:00 AM 00:13:00 Breakdown

Exhaust Sensor

135 13-07-2024 01:15:00 AM 13-07-2024 01:30:00 AM 00:15:00 Breakdown

Minimax Sensor General Work

136 13-07-2024 10:40:00 PM 13-07-2024 12:20:00 AM 01:05:00

prepration rapture disc General Work

137 13-07-2024 12:50:00 AM 13-07-2024 02:00:00 AM 01:10:00
Glue kitchen SL blender General Work
138 13-07-2024 02:10:00 AM 13-07-2024 02:35:00 AM 00:25:00

Minimax Sensor General Work

139 13-07-2024 02:55:00 AM 13-07-2024 05:30:00 AM 02:35:00

Glue kitchen SL blender General Work

140 13-07-2024 02:30:00 PM 13-07-2024 06:30:00 PM 04:00:00
SL,CL and
ALL silos oversize silo General Work
141 13-07-2024 08:30:00 PM 13-07-2024 10:30:00 PM 02:00:00 sensor
Screen-2 Sensor General Work
142 13-07-2024 05:30:00 AM 13-07-2024 05:50:00 AM 00:20:00

Minimax Sensor General Work

143 13-07-2024 06:00:00 AM 13-07-2024 06:15:00 AM 00:15:00
Glue kitchen PANEL General Work
144 13-07-2024 06:40:00 AM 13-07-2024 06:50:00 AM 00:10:00

Page 6
 July-24

prepration Sensor General Work

145 13-07-2024 06:55:00 AM 13-07-2024 08:30:00 AM 01:35:00
Lukki SCADA General Work
146 13-07-2024 10:30:00 AM 13-07-2024 11:10:00 AM 00:40:00
Flaker Motor General Work
147 13-07-2024 01:50:00 PM 13-07-2024 02:30:00 PM 00:40:00
Minimax Sensor
148 13-07-2024 09:00:00 AM 13-07-2024 12:00:00 PM 03:00:00
149 13-07-2024 03:00:00 PM 13-07-2024 05:30:00 PM 02:30:00 chipper Lighting General Work
chipper Lighting General Work
15-07-2024 03:30:00 PM 15-07-2024 04:30:00 PM 01:00:00
moving flore Motor General Work
15-07-2024 04:30:00 PM 15-07-2024 05:10:00 PM 00:40:00

glue Sensor General Work

15-07-2024 08:00:00 PM 15-07-2024 09:10:00 PM 01:10:00

chipper Sensor General Work

15-07-2024 06:45:00 PM 15-07-2024 06:50:00 PM 00:05:00
imal,glue,exhust Motor General Work
15-07-2024 07:00:00 PM 15-07-2024 09:45:00 PM 02:45:00
Preparation Motor General Work
15-07-2024 05:10:00 PM 15-07-2024 05:20:00 PM 00:10:00
glue Motor General Work
15-07-2024 10:44:00 PM 15-07-2024 11:08:00 PM 00:24:00

chipper Sensor General Work

15-07-2024 05:10:00 PM 15-07-2024 05:20:00 PM 00:10:00

chipper Motor General Work

15-07-2024 03:01:00 AM 15-07-2024 03:10:00 AM 00:09:00
dust silo Sensor General Work
15-07-2024 02:16:00 AM 15-07-2024 02:35:00 AM 00:19:00
RBH Sensor General Work
15-07-2024 02:30:00 AM 15-07-2024 02:45:00 AM 00:15:00
Forming
line,Forming Motor General Work
15-07-2024 23:20:00 PM 15-07-2024 12:30:00 AM 01:10:00 station
LPL Sensor General Work
15-07-2024 06:00:00 AM 15-07-2024 06:15:00 AM 00:15:00
reject silo Sensor Breakdown
16-07-2024 07:00:00 AM 16-07-2024 08:40:00 AM 01:40:00
dust silo Sensor Breakdown
16-07-2024 09:00:00 AM 16-07-2024 09:50:00 AM 00:50:00
Preparation Sensor Breakdown
16-07-2024 09:55:00 AM 16-07-2024 10:30:00 AM 00:35:00
Flaker Motor General Work
16-07-2024 10:40:00 AM 16-07-2024 11:20:00 AM 00:40:00
Flaker Sensor General Work
16-07-2024 10:30:00 AM 16-07-2024 11:30:00 AM 01:00:00
Preparation Motor General Work
16-07-2024 11:40:00 AM 16-07-2024 12:00:00 PM 00:20:00
dust silo and reject
Motor and sensor General Work
silo
16-07-2024 09:30:00 AM 16-07-2024 10:30:00 AM 01:00:00
16-07-2024 10:45:00 AM 16-07-2024 11:20:00 AM 00:35:00 dust silo Sensor General Work

Page 7
 July-24

Glue kitchen Sensor General Work

16-07-2024 11:20:00 AM 16-07-2024 11:30:00 AM 00:10:00
glue
Motor General Work
kitchen,preparation
16-07-2024 02:00:00 PM 16-07-2024 05:10:00 PM 03:10:00
Flaker Motor General Work
16-07-2024 16-07-2047 00:00:00
flaker Motor General Work
16-07-2024 02:30:00 PM 16-07-2048 03:15:00 PM 00:45:00

Lukki DRIVE General Work

16-07-2024 03:45:00 PM 16-07-2024 04:15:00 PM 00:30:00

SAW Sensor Breakdown

16-07-2024 06:10:00 PM 16-07-2024 07:15:00 PM 01:05:00

Preparation Sensor General Work

16-07-2024 06:40:00 PM 16-07-2024 07:10:00 PM 00:30:00
16-07-2024 07:15:00 PM 16-07-2024 07:30:00 PM 00:15:00 chipper Sensor General Work
RBH Motor Breakdown
16-07-2024 07:00:00 PM 16-07-2024 07:20:00 PM 00:20:00
16-07-2024 10:30:00 PM 16-07-2024 10:45:00 PM 00:15:00 auxwagon Sensor General Work
Minimax Sensor Breakdown
16-07-2024 10:00:00 PM 16-07-2024 01:01:00 AM 03:01:00
glue Sensor General Work
16-07-2024 11:00:00 PM 16-07-2024 11:15:00 PM 00:15:00
SL_Blander Pressure Gauge Breakdown
16-07-2024 02:00:00 AM 16-07-2024 02:27:00 AM 00:27:00

flaker Sensor General Work

16-07-2024 03:50:00 AM 16-07-2024 04:10:00 AM 00:20:00
Preparation Motor General Work
16-07-2024 04:31:00 AM 16-07-2024 04:40:00 AM 00:09:00
Chipper & press Motor General Work
16-07-2024 01:30:00 AM 16-07-2024 03:30:00 AM 02:00:00

Page 8
 July-24

intenance Logbook
Why-3
Problem/Work Action Taken Why-1 Why-2
(Root cause)

cooling wheel left and right side

door not locked door switch checked and reset
stack is on the lifting table fault this fault is coming because
indication T15BGS121R
layup belt area safety rope checked and found rope switch
switch alarm is loose so tithing work done
M21BQ100 dust monitoring sensor checked and cleaning Flying dust have stick
sensor fault indication work done on sensing point. Sensor

switch checked and found in

P10BGS125C Backwash filter side water of the switch then
closed fault switch
sensor PCB replace
checked andwith sensor
found dust
in the sensor sensing
point ,sensor clean and
reinstalled then sensor working
P10BLT103 sensor fault alarm ok.
checked and remove cable from
P04-KFIT1LS I/O module fault I/O module and putting back
alarm then ok
store room DSE sensor check
DSE material and found code
F60KHS12 problem sliding gate jam
gate limit switch check not
Flaker-2 gate not close properly working now ok
3212-M04 & 3213-M03
overload trip reset and start breaker
pressure low alarm checked
and found relesing agent valve
is closed,valve open then start
L46-MA02 Motor not start the motor.

wood croash 102M2 motor trip material jam & overload trip
cable shot and change new
rapture disc alarm cable

multi comp controller checked

cl blender & sl blender multi and found local mode because
comp not in auto power off, putting in auto and ok
new vibration motor starter MPCB ,contactor terminal box
make wiring work done
G42MA05 motor overload trip due to material jam
checked physicaly check
air pulsing (KFBPT250) modification in the program
check the actuator and there
cl air grader flap not not reach potential/ near found gear
in position broken repair
C26MA21 motor drive fault due to material jam

Page 9
 July-24

Lukki wagon Target and actual

value is different and this
lukki transfor drive fault not problem is coming in 2 no
running position alarm reset and start
due to under voltage alarm
sr-4 & sr-2 power off RMU-7 all area reset and start
D53BTS170 dryer recycle air check and reset in sensor
safety temp limited alarm terminal switch and working ok
CL silo radar sensor showing sensor checked and clean now
wrong level ok
checked and clean rediator than
chiller temperature high alarm temp low
inside line top cleaning brush
motor overload trip motor check and reset
G34MA01RSGQ cooling fan not
work check the fan body short
check all the sensor and DSE
board not in position in pallet team check program
check motor and cable found
damage new cable laying and
S32-MA01 saw blade not work connection work done
right bottom suction pressure
sensor fault (due to exeust
suction pipe damage) excust suction pipe change
we go checked found air
CL air grader flap not open in grander not auto mode and
auto mode panel power switch fixed

T12-BGS-108R sensor and we go physicaly check and

T13BGS101R sensor activated clean the sensor
P10BSSS05 EXST Chain Drive Found Sedimentation Tank
Rotation Monitoring Alarm. Scraper Chain Link Open.
Due to edge trim saw
parameter found change by
operator, parameter set work
have done.(suction pipe found
Saw No.2 not come in auto also damage, pipe have
mode. change).
CL air grader flap not opend in Due to panel in local mode, so
auto mode we put auto and reset.
Oversize silo discharge to due to sliding gate FRL found
impact mill 2 sliding gate not damaged,temprary new FRL
open-close. installed.
due to F11 BGS1.2 sensor and
sensor mounting found
damage,cable change and
Flap mounting repaired
Oversize silo level sensor radar sensor reset and start
showing wrong level again,then ok
Checked and found sensor wet
SOV, then cut the wire and
Sensor Showing VST alarm insulation applied.
We checked the motor
CL air grader combs rotation physically and temperature,
over load alarm showing. current taken.
Checked and adjusted for the
Fire lock silo hydraulic cylinder exact position. And new sensor
not working properly. installed. X5630B1PAL10

Page 10
 July-24

Oversize silo discharge to

impact mill 2 sliding gate not adjust the air pressure of sliding
open-close. gate
CTS sending all motors load
checked. Motor load check
Valve 322B1-1005-W presser Checked and valve open and
high alarm. pressure released.
H35-MA04 CL bin Motor tripped Checked and found material
alarm. jam, same reset.
Flaker-1 motor winding Checked and found loose
temperature high alarm connection, same tightness
showing. done and trial taken.
Checked and found protection
Gate not opening, relay not working,
All motors checking done and
Routine checking found Ok.
C71MA21 motor overload soft Due to material jam same
starter tripped. cleared and trial taken.
B10BLS10 sensor connection Checked and new connector
damaged due to wood. installed and trial taken.
3220MA04 motor overload Checked and found Glue stuck
tripped. same cleared and trial taken
C23MA12 motor overload Due to material jam same
breaker tripped, cleared and trial taken.
Cyclone level switch cable
Cyclone level switch installation laying and termination,
work installation work done.
Screen-1 explosion alarm We checked all Rapture disk
showing. cable.
SL water pressure high alarm
showing, Check and found sensor clean.
Blister detector and thickness
sensor all sensor. checked and cleaning done.
Radar sensor miter power off
Radar sensor not working and reset work
D53MA06 Motor flap limit switch
Dryer ID fan and RAV not adjust by program (DSE team
running auto mode bell sir)
Drug chain cleaning work Drug chain cleaning cable all
sensor installed and connection
flaker cyclone plug sensor done
Over size silo FRL Change new FRL connected
P10-MA05,P10-MA06 Motor
rotation sensor alarm sensor position set
the cable found broken new
rapture disc alarm screen-2 cable connection done
side aligner adjustment not manual operated aligner adjust
work and restart
Checked and sensor clean and
BGS132 sensor alarm showing. set and trial taken.
All motors load taken and
Routine checking physically checked.
Checked and clean but not ok
Sensor showing alarm. under progress.
checked and found breaker
tripped same reset and trial
Pall finger breaker tripped. taken.
Checked and found sensor ok.
C72 BLS100 alarm showing . Cleaning done.

Page 11
 July-24

Cooling wheel-2 roller conveyor

not run in auto Check the sensor and cleaned.
Checked and found breaker
tripped same reset and made
F72MA22 motor tripped. on.
M30MA01 and M30MA02 motor
bearing temperature high alarm checked with temperature gun
showing. same informed to operator.
checked and found water inside
the impeller same reset and
P10MA01 motor got tripped. made on.
Deluge flow switch alarm flow switch open tightness and
showing. cleaning done.
MCC-5 AC no.1,2,3 filter
AC filter cleaning work. cleaning done.

Check sheet updated,Physically

Routine checking checked and load taken.
Checked and found supply off
Grinding machine not run same made on.
Same checked and fixed
Lighting DB not closed properly. properly.
Cable dressing properly done
Cable dressing not proper and tied with cable tie.
Preparation UC11 cabinet
tripped. Checked and reset.
Motor tripped due to material
B40MA04 motor overload stuck in roller same cleared and
breaker tripped. trial taken.
Fire lock silo hydraulic cylinder Hydraulic pusher adjusted and
not working properly. trial taken.
Checked and found circulation
pump jam same cleared and
Circulation pump jam and trial taken.
breaker reset and made on
Pall finger breaker tripped. after that trial taken found OK
All motors checked and
Routine checking updated in check sheet.
Press SCADA PC display hang EXIT HMI and restart now ok.
P10BFS02-06RS Exhaust main Check and sensor cleaned now
pump flow monitoring sensor. ok
motor load and healthiness All motors healthiness checked
checking work. and load taken.
motor load and healthiness All motors healthiness checked
checking work. and load taken.
Power consumption reading
due to material jam,jam clean
S-25-KHS10H Flap not open and start
waist water pump not working
due to cable damaged motor cable repair
B10BLS10 sensor connector
damaged by wood logs new connector installed

B40MA04 motor overload

breaker tripper due to roller jam clean and braker reset and run
fire lock silo discharge both
screw material capacity
monitoring sensor signal sensor wire interchange with
showing different sensor signal DSE team

Page 12
 July-24

Printer is not working because

boards is not coming in correct
printing not properly working position

B+UH5200 panel PN/PN

GEN watchdog fault chip coupler profinet cable open and
transport=C connector tight and put back
flaker chain conveyor jam removing jam and trial work
GEN watchdog fault chip Chipper all area trial have done
transport=C and running in automode
weekly motors load check sheet
updated all motors load found ok.
weekly motors load check sheet
updated all motors load found ok.
C71ma01 motor fault rotation
and overload alarm due to
jammed jam clear and run
due to suction pipe found
S25 BPT110 RSBL suction damaged,pipe changed by
pressure sensor fault alarm mechanical team.
moisture reading not showing Check & clean then working ok.
Q-19 book pusher mechanical value change in HMI and book
alignment problem pusher alignment work done.
Minimax 724 zoon sensor fault detector check and
indication cleaning,then working ok.
check the nozzle and and pipe
found damage then repeird and
Sl blander nozzle leakage clean
adjust the discharge flap
SL blander discharge flap alarm controler with DSE team
adjust the procedure value in
Printing Machine Fault HMI
rip saw not coming down Reset the power supply.
C26MA21 motor connection Star to Delta, trial and direction
changed check work have done.
130-MA01 motor overload drive
fault alarm Sensor adjustment and start.
Safety limit switch downward,
right side at rear sensor checked and reset
Drain water pump need
temporary power supply. provided.
radar sensor wrong value saw sensor clean and reset
radar sensor wrong value saw sensor clean and reset
motor connection and run motor
west water drain motor pump
safety door open alarm not so check door lock panel side
reset & metal detector alarm reset and reverse run belt
145-BG07 sensor alarm reflactor set and reset
-D5500 Panel emergency push
fabrication team so emergency reset and start
F41-MA06 motor breaker trip due to material jam
Screen-1 rupture disc alarm check jb cable connection tight because of sensor
Provide Air Supply in Radar Connect the PU Air Pipe in malfuction due to
level Sensor Radar level sensor moisture
Count the Pallets, and how
many pallets in each Places
sometimes lukki lift more than and match with SCADA
one pallets Overview

Page 13
 July-24

Set the Set point 17 In chiller

Chiller Temp High HMI
pull the cable and terminate in
Cable laying and dressing & Main Switch Panel to PLC
termination Panel
physically check the motor
condition and there temp and fill
fill the check list the check list of the motor
C26MA22,C25MA21&MA22 Star to Delta, trial and direction
motor connection changed check work have done.
D10MA21&MA22 motor Star to Delta, trial and direction
connection changed check work have done.
Emulsion tank no1 showing physically check and clean the
max level sensor
G42 MA10 motor drive fault Due to jam, DOL starter used
alarm and clearing the jam.
Check and reset the alarm in
L794 Spark detector alarm minimax system
F61 MA05 impact mill 1 motor checked and reset the
vibrating conveyor 2 motor breaker,load check L1-1.0,L2-
breaker tripped 1.1,L3-1.1 running load is ok.
Need to be fully
covered and
sensor open and check found Found water drop on Water drops comes checked on
M21BQ100 dust monitoring water into the sensor sensing the top of sensing due to moisture every
sensor fault indication point, sensor clean and reset. point. and not fully rapp shutdown.
Need to be fully
covered and
sensor open and check found Found water drop on Water drops comes checked on
M21BQ100 dust monitoring water into the sensor sensing the top of sensing due to moisture every
sensor fault indication point, sensor clean and reset. point. and not fully rapp shutdown.
Checked and change the SOV
coil now alarm is reset and
L794 Spark detector alarm under observation.
Screen-1&2 rapture disk
Screen-1&2 Rapture disk checked completed, and found
checking work. both circuit ok.
Checked but not rectified need
SL blender cover not closed to checked.
checked all possibility like
cable, sensor, coil and also
panel side any loose connection
L794 Spark detector alarm but not rectified.
SL blender limit switch, sensor,
maintenance switch, and motor
SL blender cover not closed all cleaning and tightness done.
SL,CL, and oversize silo radar
SL,CL, and oversize silo radar sensor checking and cleaning
sensor checking. work done.
Rapture disk cable checked and
rapture disc alarm alarm reset.
checked all possibility like
cable, sensor, coil and also
panel side any loose connection
L794 Spark detector alarm but not rectified.
Glue kitchen not operated in Put in auto mode from Impal
auto mode panel.

Page 14
 July-24

Checked all rapture disk

connectors found one damaged
Rapture disc alarm in SL air same changed and rapping
Gradder. done.
sometimes lukki lift more than Physically count the pallet and
one pallets match with SCADA overwive
C20MA23 motor connection Star to Delta, trial and direction
changed check work have done.
794 minimax short circuit alarm
coming many time check the cable and valve clean
request for light 5 light installed
request for light at chipper
control room, 2 light installed
cable laying and connection
submersible pump installed done
SLUF/MUF/load valve 1(3211-
Y1101) command alarm( due to we have sensor and valve all
opration error) found ok
limit switch check found not
working properly limit switch
chipper hoad cover not open clean and ok
weekly motors load check sheet
updated all found ok
braker reset and start (amp
F41-MA06 motor breaker trip 2.9,2.7,3.0)
G42MA06 motor overload trip
due to material jam jam clear and run
chipper feeding chain conveyor
fault rotation alarm due to we adjust the sensor and
sensor mounting plate lose sensor mounting plate tight

chipper feeding chain conveyor

motor 1 drive fault alarm due to
material stack in chain conveyor material removed and start
Dust silo level sensor ( rada)
malfunctioning sensor clean and reset
Panel is coming pinch rolls fault we go but production is running
indication(T50-BGS101R) we can not check

weekly motors load check sheet

updated all found ok
Lifhting table limit switch lifhting table photo sensor
sensor problem adjust
put the new card because we
Minimax 216 alarm found moisture
Minmax 794 heat detection
alarm found wet sov change sov
Install back the rapture disk
Rapturedisk for mil cyclone sensor after broken
C20MA13 motor connection Star to Delta, trial and direction
changed check work have done.
Bring all the electrical cable and
5S of moving flore install back tray cover
speed sensor alarm and motor reset the braker motor amp-
tripp 1.2,4.6
clean the motor and sensor,put
bck the tag of minimax and
cleaning rapping and tagging rapping
Level sensor mulfunctioning clean the sensor

Page 15
 July-24

sensor installed back install back the pressure sensor

all motor physically checking all motor physically checking

and check list data filap and check list data filap
weekly motors load check sheet
updated all found ok
C20MA13 and MA23 motor Star to Delta, trial and direction
connection changed check work have done.
As per kannan sir we have
lukki transfor drive fault not checked the cable from lukki
running( DSE team working ) cpu to u22TA01 drive
right bottom suction pressure
sensor fault (due to exeust
suction pipe damage) pipe properly set
firelock silo discharge hydrolic
unit pressure faulit max max sensor and sov cleaning and
alarm tighting
Hode cover not open limit switch clean
hand saw cutter machine not
working( motor cable damged) new cable termination
U21-BGS132 sensor fault sensor mounting plate tight
Minimax 794 sensor alarm
coming Temporary new cable pulled
urea storage tank level sensor
mulfunctiong sensor clean and reset
SL-Blander pressure Gauge
damaged new pressure Gauge installed
Moving flore to classic screen
belt conveyor track alarm As per machnical team sensor
coming ( C21BGS01.1LS) adjust 3mm
braker reset and
F61MA05 motor braker tripp run(amp_1.1,1.1,1.1)
weekly motors load check sheet All motors checked and
updated updated in check sheet.

Page 16
 July-24

Doc.No. MIL-HLL-CB-MNT-F-13
Issue No. 1
Issue date 1-6-2023
Rev. No./Date 0
Month Jul-24

Spare
Team Remark
Consume

kamlesh,maulik ok

vinod,AmarNath ok

kamlesh,maulik ok

vinod,sagar ok

spair plat for

WESP using in
this placed vinod,vikash,kamlesh ok

vinod, ok

vinod, ok

sagar,ketan pending
kripal ok

kripal ok

kripal,tushar ok

vinod, ok
gautam,kamlesh,jay
min ok

kamlesh,gautam ok

vinod, ok

utpal,harshad ok,trail work pending

amarNath ,harshad ok

vikash,yong ok

kamlesh,sagar,arunsi
r,anilsir,vikash ok
kamlesh,vikash ok

Page 17
 July-24

vinod, ok

vinod,kripal,sagar ok

vinod,kripal ok

vinod,utpal ok

kripal,dharmendra ok

harshad ok

vikash,jeshing,maulik ok
vikash,maulik,kamles
h,anilsir ok

sagar,kamlesh,jesing,
ketan ok

amarnath,harshad,an
il sir ok

amarNath,haeshad ok

harshad ok

vinod, Mechanical Team Check

vinod,AmarNath, anil
sir, harshad ok

AmarNath,Harshad ok

Vinod,Kripal ok

amarNath, harshad
utpal ok

amarNath,harshad ok

Vikash, Kamlesh,
Gautam ok

Vikash, Ketan Under observation

Vikash, Kamlesh,
Gautam, Sagar improvement

Page 18
 July-24

Vikas Sagar ok

Sagar Kamlesh ok

Sagar, Kamlesh ok

Sagar,Vinod, Kripal ok

Vinod, Kripal, Utpal ok

Ketan pending

kripal Ok

AmarNath, Utpal, Ok
amarNath,
harshad,Utpal Ok

harshad Ok
utpal,harshad,
Amarnath Ok

Kripal, Gautam Trial Pending

Vikash, Kripal,
Gautam

Kripal, Vikash Ok

kripal Ok

harshad,utpal Ok
ok, but need to adjust the
limit switch with DSE
amarNath,kripal team
ketan,jesing Ok

kripal,amarnath ok,trail work pending

kripal Ok

kripal,sagar Ok
rapture disc kripal,sagar,jesing,ket
cable an Ok

kripal,sagar,anil sir Ok

kamlesh,sagar Ok

Kamlesh, Utpal ok

Kamlesh, Utpal work in Progress.

utpal ok
Harshasd,
Sagar ,Kamlesh Under observation

Page 19
 July-24

Harsad, Sagar Ok

Vikash, Sagar,
Harsad Ok

Vikas Ok

Vikasd, Sagar Ok

Vikas,Jay singh Ok

Harsad, Maulik Ok

Hardas, Maulik Ok

ketan,jesing Ok

ketan,jesing Ok

ketan,jesing Ok

ketan,jesing Ok

AmarNath, Harshad Ok
AmarNath,
Harshad,Tushar Ok

Amarnath, Gautam Ok

Utpal, Kamlesh Ok

Utpal, Kamlesh ok
vinod, ok

vinod, Ok

Kamlesh, Utpal Ok

Kamlesh, Utpal Ok
Kamlesh, Ok

kripal,Sagar Ok
Vikas,Jay
singh,maulik Ok

kripal,Sagar Ok

sagar Ok

amarNath,harshad Ok

Page 20
 July-24

amarNath,harshad Trial Pending

amarNath,harshad,ka
mlesh Trial Pending
vinod,kamlesh,utpal trial done

vinod,kamlesh,utpal trial done

kamlesh,utpal ok

kamlesh,utpal ok

vinod,kamlesh,utpal ok

vinod,kamlesh, ok
sagar,kamlesh ok

Sagar,jesing,abhay ok

ok

vikas ok

vikas maulik ok

vikas,jesing,abhay ok
vikas,gautam ok

amarNath, harshad ok

Harshad ok

vinod, ok

tushar
vinod,kamlesh,
jesing,sagar ok

kripal,jeshing ok

kripal,sagar ok
kripal,sagar ok
PU
Pipe(10mm)- kripal,sagar,jeshing ok
15mtr, 3 Nos T jeshing ok
conector &1 kripal,Jeshing,sagar ok
Nos. C
Conector Vikas Ketan Gautam ok

Vikas under observation

Page 21
 July-24

Vikas ok

15 mtr, 1.sq mm Ketan gautam Vikas ok

Vikas Ketan Gautam ok

amarNath,harshad ok

amarNath,harshad ok

utpal,harshad ok

utpal ok
Now ok, need to check in
vinod,kamlesh, morning shift

vinod, Tushar ok

N/A vinod, kamlesh

N/A vinod, kamlesh,Tushar Need to provide canopy

vinod, kamlesh,Tushar under observation

vinod, kamlesh,Tushar Ok

vinod, kamlesh,Tushar Need to be checked

vinod, kamlesh,Tusharchecking work in progress.

Utpal, Jaysingh Ok

Harsad,Utpal Ok

Harsad,Utpal Ok

Harsad,Utpal Ok

vikash,maulik Ok

Page 22
 July-24

Vikash, Kamlesh, Maul Ok

Vikash, Kamlesh, Maulik

vikas,kamlesh

Ketan,kamlesh,rakesh
jesing,katen

utpal,jesing Ok

utpal Ok

vinod,kripal,utpal Ok

kripal,utpal Ok

utpal,kripal Ok

utpal Ok

amarNath,kripal,tushar Ok

amarNath,kripal Ok

amarNath Ok

kripal, tushar Ok
not ok need to check
amarNath thissensor

kripal,tushar Ok

kripal,tushar Ok
Vikas,kamlesh,moulik
use one card ,ketan Ok
1 solenoid valve
use vikas,ketan,kamlesh under ubservation

gautam,vikas Ok

vikas,gautam

moulik,gautam,ketan

vikas,moulik

jay singh,ketan Ok
jaysingh,ketan Ok

Page 23
 July-24

jaysingh,ketan Ok

jaysingh,gautam Ok

vinod,utpal,kamlesh Ok

vinod,utpal Ok

vinod,harshad Ok

utpal Ok
utpal Ok

harshad Ok
tushar Ok
4C*2.5 armer amarNath,harshad,tu
cable(120mtr) shar only termination pending

tushar Ok
one pressure
Gauge amarNath,harshad Ok

amarNath,harshad Ok

tushar Ok

tushar,harshad Ok

Page 24