DAILY ACTIVITY Prepared by:
SN Date PIC Category Machine Type
1 5.3.2018 Ariff / HR briefing Not Applicable
2 6.3.2018 Kamal / Arif / Yam Repairing cooling tawer
3 6.3.2018 Kamal / Arif / Yam Repairing cooling tawer
4 7.3.2018 Anuar /Ariff Troubleshooting Press
5 7.3.2018 Anuar /Ariff Preventive Maint. Former
6 8.3.2018 Annuar / Kamal / Arif Repairing Not Applicable
7 8.3.2018 Annuar / Kamal / Arif Repairing Not Applicable
8 8.3.2018 Annuar /Ariff Troubleshooting Former
9 8.3.2018 Annuar / Kamal / Arif Repairing Not Applicable
9.3.2018 Annuar / Kamal / Arif /
10 Repairing Not Applicable
Rosaidi / Saiful
11 9.3.2018 Kamal / Arif Other Not Applicable
12 9.3.2018 Annuar Upgrading / Improvement Former
13 10.3.2018 Kamal / Ariff Other Not Applicable
14 11.3.2018 Annuar / Kamal / Arif Upgrading / Improvement Former
15 12.3.2018 Annuar / Kamal / Arif Upgrading / Improvement Former
16 12.3.2018 Kamal / Ariff Repairing Not Applicable
17 12.3.2018 Annuar /Ariff Troubleshooting Former
18 12.3.2018 Annuar /Ariff Repairing Not Applicable
19 13.3.2018 Annuar / Kamal / Arif Upgrading / Improvement Former
20 13.3.2018 Annuar /Ariff Preventive Maint. Former
21 13.3.2018 Annuar /Ariff Repairing Former
22 14.3.2018 Annuar /Ariff Preventive Maint. Former
23 14.3.2018 Ariff Repairing Not Applicable
24 14.3.2018 Ariff / Kamal Repairing Inline vacum system
25 15.3.2018 Ariff Other Not Applicable
26 15.3.2018 Ariff / Kamal Other Not Applicable
27 15.3.2018 Ariff / Kamal Other Not Applicable
28 16.3.2018 Ariff / Yam Other Not Applicable
29 16.3.2018 Kamal /Ariff / Yam Other Not Applicable
30 16.3.2018 Ariff Other Not Applicable
31 19.3.2018 Ariff / Kamal Repairing Former
32 19.3.2018 Ariff Other Not Applicable
Ariff Ali Verify by : Annuar / Kamal /Khairul
Machine Number Problem / Issue
NA
1 Pump leaked
Chillers was trip due to low cooling tower pump
2 pressure.
9 Hydraulic oil cooling fan trip
6 Preventive Maintenance
1 Pump leaked
NA Delta Therm spare unit repair
9 Autostop issue
NA Warehouse incoming shutter door malfunction
NA Warehouse incoming shutter door malfunction
NA Bomba training
To upgrade the center rail actuator from pinion
4 rack to screw type
NA Bomba training
To upgrade the center rail actuator from pinion
4 rack to screw type
To upgrade the center rail actuator from pinion
4 rack to screw type
NA The main auto gate opening/closing not smooth
9 Top oven zone 6 fuse blown
Slam sound at the main office pantry door when
NA close.
To upgrade the center rail actuator from pinion
4 rack to screw type
4 Preventive Maintenance
6
Trim station movement abnormal
4 Preventive Maintenance
NA PP board rack
13 The brush shaft movement not smooth.
NA Warehouse Maintenance Request
NA Warehouse Maintenance Request
NA Warehouse Maintenance Request
NA Warehouse Maintenance Request
NA Warehouse Maintenance Request
NA Warehouse Maintenance Request
10 loose thread screw
NA Warehouse Maintenance Request
Completed
Activity / Action Taken Remarks
Date
Replace the mechanical seal. Assemble
back all the component. Still found one of 6.3.2018
the seal need to be replaced. Part send to
vendor.
Dismantle the cooling tower pump
strainer. Found the strainer was clogged.
Found the pump cooiling fin was chip off. 6.3.2018
Replace the strainer and install back to
the pump. Tested and found the cooling
pump work back as expected.
Reset the overload button. Increase the 7.3.2018
overload setting.
To continue rectify the paralellism issue.
Add 0.04" shim at the FS trim upper 7.3.2018
toggle. The final paralellism
Replace the mechanical seal. Assemble TBA
back all the component. To be continued,
Install all the repaired pump motor and
piping. Test the unit at workshop and 8.3.2018
found the unit run as
Troubleshoot the autostop issue. The
machine stop at the middle of run. Check
and cannot found any abnormality at the
form station. Reset / cycle machine few
time also does not help. Monitor the
machine input output throught plc TBA
program. Suspect the autostop issue
come from the NS form safety pin.
Temporary try to bypass the safety pin
and monitor the result. If machine
continue run smooth, to replace the
sensor.
Troubleshoot the door opening / closing
issue. Dismantle back the cable for the
door opening/closing. Also fine tune the 9.3.2018
door open/close sensor. Still failed. To be
continue.
Troubleshoot the door opening / closing
issue. Dismantle back the cable for the
door opening/closing. Retighten back the
door spring tension. Check with supplier 9.3.2018
and get their advise. Found the the door
safety stopper is malfunction. Temporary
bypass the safety stopper and the shutter
roller/door back to work.
Training with Bomba Kulai for 3 days
(9/10/17 March). Learn the Fire Act and 17.3.2018
necessary items for factory fire
protection.
Prepare the necessary items for 11.3.2018
upgrading.
Training with Bomba Kulai for 3 days
(10/10/17 March). Learn the Fire Act and 17.3.2018
necessary items for factory fire
protection.
Replace old far side and near side form
rail width actuator. Assemble all the new 11.3.2018
item and perform rail validation
programme setting.
Continue to troubleshoot the center rail
issue and perform rail validation. The new 12.3.2018
center rail actuator still does not work as
expected. Get back to PJ for help.
Replace the auto motor cover and adjust
the base mounting. Setting back the rack 12.3.2018
and pinion gate level.
Troubleshoot the heaters. Found the
cable is shorted to ground/body. Isolate
the shorted wire and assemble back the 12.3.2018
cable after repaired. Replace new 10A
fuse.
Adjust the door closer setting. The slam 12.3.2018
sound minimized.
Reconfigure the servo motor conversion
value base on value provided by PJ team. 12.3.2018
Tested and the rail now move as required.
To perform rail validation during PM
Perform 3 month maintenance. Greasing
all toggles,shut height, and all machine
greasing point. Service all mac valve. 14.3.2018
Perform rail qualification. To be
continued.
Readjust the gibbs screws. Also lubricate 13.3.2018
the NS toggle cylinder rod.
Continue machine validation. Found form
station paralellism out of specification. 14.3.2018
Add shim as required. No major issue
found.
Repair and spot weld the frame PP board 14.3.2018
rack
Dismantle the inline vacuum system and
replace new shaft. Test the unit and the 14.3.2018
unit run smoothly.
Fabricated L bar for keep wooden at load 15.3.2018
bay.
Fabricated L protector for storage plastic
pallet area. 15.3.2018
Fabricated platform for battery water with 15.3.2018
auto filling system.
Fabricated L bar for keep wooden at load 16.3.2018
bay and install L bar
Fabricated L protector for storage plastic
pallet area. Polish with cut brass and 16.3.2018
make a bore 10mm event 2feet
distenance.
Fabricated platform for battery water with
auto filling system. Design and fabricated 16.3.2018
the platform.
bore the new hole 5mm and rethread the 19.3.2018
hole using die drive stripped
Fabricated platform for battery water with
auto filling system. Fabricated the 19.3.2019
platform and Install .
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