STRUCTURAL REPAIR MANUAL

CHAPTER 52

LIST OF EFFECTIVE PAGES

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Effective 2 Apr 10/02 315 Nov 30/80
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4 Apr 10/02 317 Nov 30/80
318 Mar 28/90
Table of 1 Nov 30/79
Contents 2 Nov 30/79 52-31-00 1 Aug 31/75
101 Aug 30/77
52-00-00 1 Mar 31/76 102 Aug 30/77
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2 Nov 15/75 103 Aug 30/77

3 Nov 15/75 104 Aug 31/75
301 Aug 30/77 105 Aug 31/75
302 Nov 15/75 106 Aug 30/77
303 Feb 20/76 107 Aug 30/77
304 Nov 30/76 301 Nov 30/79
305 Nov 30/76 302 Nov 30/79
306 Nov 30/76 303 Nov 30/80
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309 Nov 30/76 306 Nov 30/80
310 Nov 30/76
311 May 30/81 52-41-00 1 Aug 30/77
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52-11-00 1 Aug 31/75 102 Aug 30/77
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301 Aug 30/79 110 Aug 30/77
302 Aug 30/79 111 Nov 30/79
303 Mar 28/90 112 May 30/81
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306 Aug 30/79 115 May 30/81
307 Nov 30/80 116 Aug 30/77
308 Nov 30/80 117 Aug 30/77
309 Aug 30/79 118 Aug 30/77
310 Aug 30/79 119 Apr 10/02
311 Nov 30/80 120 Apr 10/02
312 Aug 30/79 121 Aug 30/77
313 Nov 30/80 122 Aug 30/77

52-L.E.P.
Page 1
Apr 10/02
 STRUCTURAL REPAIR MANUAL

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125 Aug 30/77 346 Aug 30/81
301 Feb 28/81 347 Aug 30/81
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308 Feb 28/81 354 Aug 30/81
309 Feb 28/81 355 Aug 30/81

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310 Feb 28/81 356 Aug 30/81
311 Feb 28/81
312 Feb 28/81 52-51-00 1 Nov 15/75
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317 Feb 28/81 52-81-00 1 Oct 15/75
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328 Feb 28/81 110 Nov 30/77
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332 Feb 28/81 114 Nov 30/77
333 Feb 28/81 115 May 30/81
334 Feb 28/81 116 May 30/81
335 Feb 28/81 117 Nov 30/77
336 Feb 28/81 118 May 30/81
337 Feb 28/81 119 May 30/81
338 Feb 28/81 120 May 30/81
339 Feb 28/81 121 Apr 30/76
340 Feb 28/81 122 Aug 30/77
341 Feb 28/81 123 Oct 15/75
342 Feb 28/81 124 Aug 30/77
343 Feb 28/81 201 Nov 15/75

52-L.E.P.
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Apr 10/02
 STRUCTURAL REPAIR MANUAL

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203 Nov 15/75 346 Nov 30/80
301 Aug 30/80 347 Nov 30/80
302 Aug 30/76 348 Aug 30/80
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304 Aug 30/76 350 Aug 30/81
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Apr 10/02
 STRUCTURAL REPAIR MANUAL

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52-81-00 391 Aug 30/80

392 Aug 30/81
393 Aug 30/81
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52-81-11 401 Nov 30/76

402 Feb 28/77
403 Nov 30/76
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408 Nov 30/76
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402 Nov 30/77

52-L.E.P.
Page 4
Apr 10/02
 6G02mc3’Q=-de
STRUCTURAL REPAIR MANUAL
CHAPTER 52

TABLE OF CONTENTS
Chapter
Section
Subject Page
Subiect

GENERAL 52-00-00

1
Description 301
Permissible Damage

PASSENGER/C REW 52-10-OO

52-11-00
PASSENGER/CREw DOORS 1
Description 101
Identification 301
Permissible Damage
52-30-00
CARGO

BAGGAGE COMPARTMENT DOORS 52-31-00

1
Description 101
Identification 301
Permissible Damage

SERVICE 52-40-00

SERVICE DOORS 52-41-00

1
Description 101
Identification 301
Permissible ‘Damage
52-50-00
FIXED INTERIOR

INTERIOR DOORS 52-51-00

1
Description 101
Identification

LANDING GEAR 52-80-00

LANDING GEAR DOORS 52-81-00

1
Description 101
Identification 201
Restricted Areas 301
Permissible Damage

520CONTENTS
Page 1
Nov 30/79
 ck2t.zzaemmir-de
STRIJCTWML REPAH? MANUAL

CHAPTER 52

TABLE OF CONTENTS

Chapter
Section
Subject Subject Page
NOSE LANDING GEAR DOORS 52-81-11
Repair

MAIN LANDING GEAR DOORS 52-81-21

Repair 401

52”CONTENTS
Page 2
Nov 30~79
 Concorde
STRUCTURAL REPAIR MANUAL

GENERAL - DESCRIPTION

1. General

The doors covered in this chapter are those which incorporate

latching mechanisms or quick-release fasteners. For bolted
panels, reference should be made to the Plates/Skin section of
the appropriate Chapter (53 to 57).

Specific identification information for each door is given

in the appropriate section but permissible damage for all
except the main landing gear doors is contained in 52-00-00,
and should be applied as indicated by references to ‘pressurized’
or ‘non-pressurized’ doors, as defined on Fig.1. Permissible
damage for the main landing gear doors is localized in
52-81-00.

Distinction is made between exterior and interior doors by

Figs.1 and 2.

Page 1
Mar 31/76
 Gfomcomde
STRUCTURAL REPAIR MANUAL

REAR CABIN SERVICE DOOR

(52-41-00)
I
FORWARD PASSENGER DOOR INTERMEDIATE PASSENGER DOOR
(52-11-00) (52-11-00)

-..
\—\~. ,/— ,\
~o
a
k!!

UPPER BAGGAGE COMPARTlbENT DOOR

(52-31-00)

INTERMEDIATE CABIN SERVICE DOOR FORWARD CABIN SERVICE DOOR

(52-41-00) (52-41-00)

...
_d\\ a

‘+/-

REAR CABIN SERVICE DOOR

(52-41-00) LOWER BAGGAGECO MPARTMENT
DOOR (52-31-00)
REAR UNDERFLOOR
NOSE LANDING GEAR DOORS
(52-81-00)
DOORS (52-41-00)
OXYGEN CHARGING
ACCESS DOOR (52-41-00)

DOOR (52-41-00) ACCESS DOOR TAIL BUMPER

(52-41-00) DOORS (52-81-00)
WATER TANK
DRAINACCESS DOOR
PRESSURIZED DOORS (52-41-00) MAIN LANDING GEAR
DOORS (52-81-00)
twmnl UNPRESSURIZED DOORS INVERTED PLAN

General - Description
Location of Exterior Doors
Figure 1
Page 2
Nov 15/75
 C70noorde
STRUCTURAL REPAIR MANUAL

<z~’l
FLIGHT COMPARTMENT DOOR TOILET DOORS

INTERIOR PLAN

General =-Description
Location of Interior Doors
Figure ~
52900”00
Page 3
Nov 15/75
 Structural. REPAIR MANUAL

GENERAL - PERMISSIBLE DAMAGE

1. General

Permissible damage tables external doors, with =the

exception of main .landing gear doorst are as follows:-
Skins Table 301
Machined fittings Table 302

NOTE (1): Cumulative damage at any one cross section of a panel

is permitted, provided that individual limits are
reduced so that the total damage does not exceed 100
per cent of the permissible limits.

Damage limits quoted apply after removal of damage

and blending out of the affected area.

NOTE (2): For permissible damage tiables concerning the main

landing gear doors, refer to 52-81-00.

2. Restricted Areas .
Damage in restricted areasf beyond the limits indicated, must
be reported to ttm Cuncorde Support Division, Service Depart-
ment, with full details requesting repair procedures.

3* References

Crack Detection Techniques 51-21-00

Aerodynamic Smoothness 51-22-17

Damage Assessment 51-30-00

Permissible Damage 51-31-00

Protection 51-61-00

52”00”00
Page 30i
Auq 30/77
 con4mwz’Q&e
STRUCTURAL REPAIR MANUAL
,

DAMAGE TYPE AND DESCRIPTION

LIMITATIONS
DENTS pressurized
, NON PREsS.
SKIIJ SKIN
R min = 6t R min = 5t
Max depth d max = 0.10
d = 0.05 in in (2.54 mm)
(1.27 mm)
+
t = local skin thickness
If dent occurs at change of
thickness (Machined skin).
‘R’ is calculated assuming
‘t? of thicker section.
Minimu distance apart = 6 in
(76.2 ~). To be clear from
support structure.
Adjacent attachments to be
checked. Associated scores
are allowed, provided that
depth is not greater than
t
~o; scores to be blended out
Crack detect and reprotect
the area.
SCORES, ABRASIONS AND MILD CORROSION ‘PRESSURIZED SKIN
FASTENER HOLE Y max = ~ For max dimension
1D Min
5 across the bound-
Y ary of blended out
area of 3 in
(76.2 mm) and
Y max = t For max dimension
~ of 20 in (508 ~)
NON PRESSURIZED SKIN
OUTER SKIN - As for pressur-
ized skin.
INNER SKrN - Y max = t for
=
\ the max dimension acr&s the
Boundary
of Blended
out Area boundary of blended out area
of 20 in (508 mm)
~
o
After blending out the damaqe
$ remove
. all traces of corra~-
——
,
a = skin thickness
m is Depth of damage after blending out
z
u
(Min blend out rad = 1 in) and reprotect

Doors - Permissible Damage

Skins
Table 301 (continued)
..
page 302
NOV 15175
 STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION LIMIT~TIONS

RRWSWkIZED ‘SKIN
DAMAGED EDGES
x Max = 2t or 0.1 in (2,54m)
whichever is the le=t
L Max = 3 in (76.2 mm)

Outer skin as for ‘PRESSURIZED

SKIN t.
Rmer skin.
X Max = 2t or 0.15 in (3.8mm)
whichever is the least
..
L Max = 20 in (508 mm)
Min. Local blend out radius
FASTENER ‘ = 1 in (25.4 mm)
HOLE DIA.D
INTEGRAL MACHINED STIFFENERS
Chipped edge depth not to be
~reaker than 0.05 in (1.2 mm)
after blending out as shown.
L Max = ..3 in (76.2 mm)
‘R&TS (Counte~s~nk head)
C Min = 2D for a rivet group
adjacent to the damaged edge.
C?Min may be reduced to 1.8D
for damage associated with
m any two adjacent rivets in
o
0 &he rivet,group.
\

~o~Ts (Countersunk head)

C’min = 1.4D for a bolt group
adjacent to the damaged edge.
‘C’ min may be reduced to 1.3D
for damage associated with any
two adjacent bolts, in the
bolt group.
~O~E 1
For universal head fastener
the above values may be re-
duced by a further O.lD.

Dmrs v Permissible Damage

Skins
Table 301 (continued) 52”00”00
Page 303
Feb 2Q[76.
 G%c2L’me=o.-rcze
STRUCTURAL REP AH! MANUAL

DAMAGE TYPE AND DESCRIPTION

CRACKS, HOLES AND SHARP DENTS NOT PERMITTED

Small edge cracks to be
treated as detailed in
“Dam,aged E,dges”

PANTING NOT PERMITTED

$Rretched or deformed skin may
be released by removing and
replacing adjoining rivets
or repaired,i.f required.

LOOSE FASTENERS AND/OR DEFORMED HOLES Ref. Chapter 51-31-11

Doors - Permissible Damage

Skins
Table 301 (cmcludedj 52”00”00
Page 304
~OV 30/76
 a!20.z-=--&e
STRUCTURAL REPAIR MANUAL

LIMITATIONS
DAMAGE TYPE AND DESCRIPTION

Xmax=~ t (local minimum)

DAMAGED CORNEW
or 0.f15 in (1-27 mm)
INTERN’AL CORNER CHIP t whichever is smaller

In lug areas and internal

corners: (no damage at
edge of hole).

Xmax=~ t (local minimum)

cm 0.03 in (0.76 mm)
whichever is smaller

W max = 3.0 in (76.2 mm)

L min = 2.o in (50.8 MM)
along the edge

Blend out damage as shownr

crack detect and reprotect
the area.
BOUNDARYOF
LUG AREA
NOTE: The section thickness
after blend out must
not be less than
0.9t at heel point
where t is the
a t
thickness of the
o thinner flange.
0
\
m
ml

oA The damage described is

also applicable to cmale’
fittings.
ERGE OF CLEANUP ~
MIN. LOCAL BEND OUT
RAD=l.Oin (25.4 mm)

VIEWONARROWA

x= Depth o!blended out area

t Local thickness
w== Length of blend out
L = Distance apart (to blend
out boundaryl

Doors - permissible Damage

Machined Fittings and Brackets
Table 302 (continued)
52’00”00
Pagz 305
F/OV 30/76
 $cxc3d?mmwrde
. STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

DAMAGED CORNERS
x max = ‘/4 Or 0.05 in
(1.27 mm)
BOUNDARY OF BLENDOUT
whichever is smaller

x max = ‘/8 or 0.03 in

(0.76 mm)
whichever is smaller.

L min = 0.5 in (12.7 mm)

I along the edge

I1-
1

I
I
I
w w max = 0.5 in (12.7 mm)
! \

0.

/’
pi? ---—~ I
\“
REPRESENTATIVE Blend out damage as shown,
I
DAMAGE crack detect area and
t
reprotect.

EDGE OF CLEANUP
0A
MIN. LOCAL BLEND OUT
RAD. - 1.0 in(25.4 mm)

1ox 1ox NOTE: Section thickness

x E 4 * after blend out to
be not less than
J/A _ ,_ 0.9t at heel point,
where ‘t*,is the
thickness of the
VIEWON A
thinner flange.
‘r’’””””’”-

t = Iocal thickness
L= Distance apart (t~blend out boundary)
x = depth of blended out area
W= Dimension of biended area

Doors - Permissible Damage

Machined Fittings and Brackets
Table 302 (continued)
page 306
NOV 30/76
 STRUCTURAL REPAIR MANUAL

LIMITATIONS
DAMAGE TYPE AND DESCRIPTION
w
DAMAGED EDGES Xmax=-- 10
or 0.05 in (1.27 mm)
whichever is smaller
INw
INI In lug areas: (no dama9e
at edge of
hole) .

x max = 0.03 in (0.76 mm)

w max = 1.0 in [25.4 MM)
L min = 1.0 in (25.4 mm)

All edges damaged to

within-the above lirctit-
ations are permitted at a
transverse section.

Blend out damage as shown,

crack detect and reprotect
the area.

BOUNDARY
EDGE OF CLEANUP OF LUG AREA
M\N. LOCAL BLEND OUT
RAD=l.0in(25.4 mm)

.1 lox

NOTE : The damage described

is also applicable
to male fittings.

x= Depth of blended out area

w = Dimension of blended area
L = Distance apart (to biend
outbowiary)
w= Dimension from web
face to flange edge

Doors F Permissible Damage

Machined Fittings and Brackets
Table 302 (contin~@d) Page 307
Nov 30/76
 STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

DAMAGED EDGES x max = ‘/10

or
0.05 in (1.27 mm) which-
ever is the smaller
FASTENER HOLE
DIA. D
C min (edge distance):
/ Pla& holes = 1.8D o
z
Countersunk holes (rivets) 5
Q
OF = 2*2D z
u
Countersunk holes (bolts)
= 2.OD

Zn ‘Lug Areas?
BOUNDARYOF
“LUG AREA”
x rnax = ‘/20 or 0.01 in
(0.25 mm)
REPRESENTATIVE DAMAGE whichever is smaller

EDGEOF CLEAN UI?MIN.

LOCAL BLEND OIJT RAD.
= 1.0 in (25.4 mm)

I lox c
4

‘i
Blend out damage as shown,
crack detect the area and
reprotect.
I
x i

x = depth of blended out area

w= Depth (or effective depth) of flange

Doors - permissible Damage

Machined Fittings and Brackets
Table 302 (continued)
page 308
~OV 30/76
 STRUCTURAL REPAIR MANUAL

LIMITATIONS
DAMAGE TYPE AND DESCRIPTION
&
x mat = ;0
SCORES AND ABRASIONS
or 0.015 in (0.38 mm)
whichever is smaller
~n lug areas: (no damage
at edge of
hole) .
t
x ma~ = --
20
or 0.01 in (0.25 mm)
whichever is smaller
z
W ~a~ = 3.0 in (76.2 MM)
L min = 2.0 in (50q8 ~)
L

Blend out damage as shown,

and polish. Crack detect
DAMAGE the area and reprotect.
/
LUG RAD
\
TYPICAL LUG AREA
(EDGE FACE INCLUDED)

NOTE: Where damage occurs

at a change in
thickness? Y is
calculated using the
lox
10x lower value of t.
t--1
The damage described is
also applicable to ~male~
fittings.
EDGE OF CLEANUP

x = oepthofblendedout area
t = Local thick~ss
w= Dimension of blended area
L = Distance apart (to .
blend out bounda~).

Doors - permissible Damage

Machined Fittings and Brackets
Table 302 (continued)
52”00”60
Page 309
Nov 30/76
 cbPA-zK?4GPrde
STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION

LIMITATIONS

SCORES, ABRASIONS OR MILD CORROSION o

x max = t/’10
or not greater than
Of BLENDOUT
0.015 in (0.04 mm)
/& whichever is the smaller
FASTENER HOLE
DIA. D x is calculated using
local value of lt~
/
L min 0.5 in (12.7 mm)
t
w max 0.5 in (12.7 mm)
/
\
c min Fastener hole
/
dia. ‘D’
h ‘Lug Areas’ and across
fastener hole
130u \
LUG AREA w x max = ‘/20 or 0.01 in
/ (0.25 mm)
\
whichever is smaller

REPRESENI TIVE DAMAGE

EDGEOF CLEANUP

Remove damage and all

traces of corrosion, blend
out as shown. Crack
detect the area and re-
protect.

X = Dept}lof biended out area

t = !ocal thickness
W = Dimension of blended area
l-l
m L = Distance apart (to blend ot{t
bmlndary)

Doors - Permissible Damage

Machined Fittings and Brackets
Table 302 (continued)

Page 310
NOV 30/76
 STRUCTURAL REPAIR MANUAL

LIMITATIONS
DAMAGE TYPE AND DESCRIPTION

NOT PERMITTED
-CRACKS
Small edge cracks are to be
treated as detailed in
‘Damaged Edges’ and
‘Damaged Corners’.

NOT PERMITTED
BUCKLES AND PANTS

WEAR LIMITS
Refer 52-11-00 Table 301.
Forward passenger door Refer 52-31-00 Table 301.
Upper baggage door Refer 52-31-00 Table 302.
Lower baggage door Refer 52-41-00 Table 301.
Forward service door Refer 52-41-00 Table 303.
Rear service door Refer 52-41-00 Table 302.
Intermediate service door Refer 52-81-00 Tables 303
Bumper door assetily and 304. -
Refer 52-81-00 Table 3Q5.
Nose landing gear doors Refer 52-81-00 Tab-le 306.–
Nose landing gear doors

Doors - Permissible Damage

Machined Fittings and Brackets
Table 302 (concluded)
524)040
Page 311
May 30/81
 STRUCTURAL REPAIR MANUAL

PASSENGER/CREW DOORS - DESCRIPTION

1. General

This section contains information on the identification,

restricted areas, permissible damage and repair of the
passenger/crew doors. For Permissible Damage, refer to 52-00-~.

2. Forward Passenger Door

The door structure includes a machined, integrally ribbed

n outer skin? vertical and horizontal beams, and a movable
z
~
0
top flap assembly. The structure is partially enclosed
z by boundary members and inner skins.
w

3. Intermediate Passenger Door

The structure is similar to that of the forward passenger door.

5241=00
Page 1
Aug 3~/75
 —
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 STRUCTURAL REPAIR MANUAL

MATERIAL PERMISSIBLE REPAIR

ITEM MADE THICKNESS DAMAGE DATA
No* DESCRIPTION FROM -fN l!!?! TABLE REF/FIG

1 Cross beam No.1 BACM76 52-00-00

302
2 Cross beam No.2 BACM76 52-00-00
302
3 Cross beam NO.3 BACM76 52-00-00
302
4 Cross beam No.4 CMO03 52-00-00
302
5 Cross beam No.5 CMO08 52-00-00
302 z
6 Cross beam NO.6 CMO08 52-00-00 D
w
302 1-
Z
7 Cross beam No.7 CMO08 52-00-00 E
a
302
8 Cross ‘beam NO.8 CM003 52-00-00
302
9 Fwd edge member CMOO1 0.047 1.2
10 Diaphragm C!MOO1 0.039 1.0
11 Diaphragm CMOOl 0.039 1.0
12 Diaphragm CMOOl 0.039 1.0
13 Diaphragm CMOO 1 0.039 1.0
14 Diaphragm CMOO1 0.039 1.0
15 Btm edge member CMOOl 0.047 1.2
16 Aft edge member CMOO 1 0.04’7 1.2
17 Btm inner skin CMOOl 0.039 1.0
18 Outer skin CMO03 52-00-00
301
19 Joint piece CMOQ1 0.047 1.2
20 Gusset plate CMOQ1 0.039 1.0
21 Gusset plate CMOO1 0.039 1.0
22 Reinforcing - CMOOI 0.039 1.0
23 Reinforcing CMOO1 0.039 1*O
24 Reinforcing CMO.01 0.039 1.0
Passenger/Crew Doors - Identification
Figure 101 (Sheet 2 of 3)
52”11”00
Page 102
Aug 30/77
 STRUCTURAL REPAIR MANUAL

MA?ERIAL
——.— PERMISSIBLE REPAIR
MADE - THIC~”ESS DAMAGE DATA
ITEM REF/FIG
DESCRIPTION FROM IN MM TABLE
No ●

25 Reinforcing CMOO 1 0.039 1.0

Reinforcing CMOO 1 0.G39 ~,o

26

27 Top inner skin CMOO1 0.039 1.0

Stiffener CMOOl 0.063 1.6

1
?
;

29 Panel CMOO 1 3.0

0 .(?.3’9

30 Gusset plate . CMOO 1 0.039 1.0

CMOO 3 52-00-00
31 Handle housing
, 302
32 Cleat CMOO I 0.039 1.0

33 Reinforcing CMOO1 0.039 1.0

34 Reinforcing CMOO1 0.039

35 Top edge member CMOO 1 0.047 1.2

36 Flap BACM76 !52-00-00

301
CMO08 52-00-()()
37 Top member aft 302
38 Tq member centre D208169
CMO08 52-00-00
39 Top member fwd 302
40 Btm member aft D208170

41 Btm member fwd D208170

CMOO 3 !j2-00-00
42 Clamp ring 302
43 Gutter CMOO 1 0.039 1.0

CM230 0.031 0.8 52-00-00

44 Bracket 302
45 Reinforcing plate CMC)O1 0.063 1.6

Passenger/Crew Doors - Identification

Figure 101 (Sheet 3 of 3)
52’11’00
Page 103
Aug 30/77-
 STRUCTURAL REPAIR MANUAL

THIS PAGE LEFT INTENTIONALLY BLANK

52”11’00
page 104
Aug 31/75
 a202’2cQ.rd&
STRUCTURAL REPAIR MANUAL
CB12506/OOB
PANEL (ITEM 1
DRG. E27.550

LL=2’kml PANEL (ITEM 47)

DRG. E27.4643

a
t
a
a
a
ka 2

a
a

c1
1 a
c I c tc
c, - c -7 v

a a a a
a > >.
< a
c a a a
—
c Ac J, )
c’ ‘ c. c 7C

a
a a 1 a a ‘11<a
29- J“Q .I;‘L;‘[ L)
*C
a a
c
a a

A,

~ 31 --––––9”– >“ OUTER SKIN THICKNESSES

\
24 ,DENT THICKNESS ,DENT THICKNESS
in i mm
iDENT iDENT Tycp:y
in I1 mm
. .. . . .
I I 1
..,.,,
1 I . . . 1
. ..
u

‘“intermediate PASSENGER DOOR 1 a 10.051 1.31 b I 0.061

““’ 1.5 I c 10.0812.0 I d 10.lj 2.6J

Passenger/Crew Doors - Identification

Figure 102 (Sheet 1 of 3) 52+00
 cozxz?QLr-de
STRUCTURAL REPAIR MANUAL

MATERIAL PERMISSIBLE REPAXR

ITEM MADE THICKNESS DAMAGE DATA
No ● DESCRIPTION FROM IN M.&l TABLE REF/FIG
1 Flap CM(IO3 52-OO-OO
301
2 Fail-safe member CMOO 4 52-00-00
302
3 Fail-safe member CMO08 !52-00-00
302
4 Fail-safe member CMO04 52-00-00 a
302 z
4
a
5 Top edge member CMOO1 0.047 ~os o
z
u

6 Inner skin CMOO 1 0.039 1.0

7 Edge member CMOO1 0.047 1.2

8 Doubler CMOO1 0.039 1.0

9 Former ‘C’ CMO03 52-00-00

302
10 Former ‘A’ CMO03 52-00-00
302
11 Stiffener CMOO1 0.063 1.6
12 Stiffener CMOO1 0.063 1.6
13 Cleat CMOO1 0.039 1*O
14 Cleat CMOO1 0.039 1.0
15 Cleat CMOO1 0.047 1.2
16 Doubler CMOO1 0.047 1.2
17 Intercostal CMOO1 0.047 1.2
18 Intercostal CMOO1 0.039 1.0
19 Intercostal CMOO1 0.039 1.0
20 Rei.nforcLng CMOO1 0.039 1.0
21 Reinforcing CMOO1 0.039 1.0
22 Intercostal CMOO1 0.039 1.0
23 Inner skin CMOO1 0.039 1.0
24 Joint angle CMOO1 0.047 1.2
Passenger/Crew Doors - Identification
Figure 102 (Sheet 2 of 3)
52’11=00
Page 106
Aug 30~T7
 STRUCTURAL REPAIR MANUAL

.MATERIAL PERMISSIBLE REPAIR

MADE THICKNESS DAMAGE DATA
ITEM . REF/FIG
NO. DESCRIPTION FROM IN MM TABLE

25 Doubler CMQOl 0.039 1.0

26 Joint piece CMOO1 0.047 1.2

27 Edge member CMOO1 0.047 1.2

BACM76 52-00-00
28 Dour beam 302
29 Guard L72 0.039 1.0

CMOD3 52-00-00
30 Cross beam No.7 302 ‘
CMOO 8 52-00-00
31 Spigot bracket 302
32 Gusset plate CMOO1 0.039 1.0

33 Gusset plate CMOO1 0.039 1.0

34 Doubler CMOO1 0.039 1.0

35 Edge member CMOO1 0.047 1.2

CMOO 8 52-00-00
36 Cross beam No.5 302
CMO08 52-00-00
37 Cross beam No.6 302
CMOO 3 52-00-00
38 Cross beam No.4 302
52-00-00
39 Cross beam No.3 CMOO 3
302
52-00-00
40 Cross beam No.2 33ACM75 302
52-00-00
41 Roller bracket CMO~ 8 302
42 Cover plate CMOO1 0.o63 1.6

43 Channel stiffener CMOO1 0.063 1.6

44 Cross beam No.1 BACM76 52-00-00

302
45 Cover plate CMOOl 0.047 1.2

46 Top edge bracket CMOO 1 0.039 1.0

47 Outer skin BACM76 ‘52-00-00

301

Passenger/Crew Doors - Identification

Figure 102 (Sheet 3 of 3)
52’WJO
Page 107
Aug 30/77
 .

concord’
STRUCTURAL REPAIR MANUAL

PASSENGER DO(.)RS- PERMISSIBLE DAMAGE

1. General

The Permissible Damage tables in this topic provide

information on Wear Limits only. For all other aspects of
Permissible Damage, refer to 52-00-00.

Forward Passenger Door Wear Limits: Table 301

Main hinge assembly - Hinge arm to doorway hinge

bracket.
Main hinge assembly - Hinge arm to link eye-bolt
Secondary hinge assembly - Fork-end to doorway
z hinge bracket.
Secondary hinge assembly - Hinge fitting to
trunnion block
Secondary hinge assembly - Trunnion block to
spade end.
Stabilizer arm assembly - End fitting to plunger
assembly
Stabilizer arm assembly - End fitting fulcrum

Page 301
Aug 30/79
 STRUCTURAL REPAIR MANUAL
—
DAMAGE TYPE AND DESCRIPTION
LIMITATIONS
MAIN HINGE ASSEMBLY - HINGE ARM
TO DOORWAY HINGE BKACKET Refer to Fits and
Clearances table.

1 Bracket, hinge
2 Bearing
3 Spacer
4 Bolt
5 Arm, main hinge

permissible Damage - Wear Limits

Forward Passenger Door
Table 301 (Sheet 1 of 17) 52”11900
Page 302
AU9 30/79
 concord’
STRUCTURAL REPAIR MANUAL

FITS AND CLEARANCES

PERMISSIBLE PERMISSIBLE
ITEM DIIW3NSIONS WORN CLEARANCE CLEARANCE NOTE
No. NEW DIMENSIONS NEW WORN REF.
IN. MM. IN. MM* IN. MM. IN. MM. *

1 ID 1.001225.4~0
1.000025.400 1.003225.481
0.0002 0.005 0.00020.005 (1)
5.0030 6.076 (2)
2 ‘D = m ,099c3825395
1.001025.425 * “

2 Ill 0.6260 15.9oo

0.628315.959
0.6250 15.875
0.0026 0.066 0.00390.099 (1)
0.0006 OeOl~ (2)
3 OD 0.6244 15.860
0.62s4 15.8sf+ 0.621115.776

3 ID 0.3759 9.479 03773 ~ 583

0.3750 9.525 ● “
w - 000280
. .07~ (1)
0.0005 0.013
4 OD 0.3745 9.512 03722 ~ 454
0.3740 9.500 “ ●

5 ID 0.3756 9.540 03769 ~ 573

‘*3755 9.525 ● “
0.0016 0.041
0.00240.061 (1)
o.ooIo 0.025 (5)
4 OD Uii!!E Mz!2 0373~ 9 477
0.3740 9.500 “ ●

*Refe~ tO NOTES at the end of this table.

Permissible Damage - Wear Limits

5241MO0
Forward Passenger Door Page 303
Table 301 (Sheet 2 of 17) Mar.28/90
C749972
 .

STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION

LIMITATIONS
.MAIN HINGE AS SE.MBLY - HINGE ARM Refer to Fit and
I ‘TO LINK EYE-BOLT
Clearances table.

.. 3

..,
-

b ‘. ., . .. .. ....
... .. . . . . .
. .. ... .
... ... .. . . . :
. . . . .. . .
...
.,,.:$.
. . . . . .. .
..:.
....
......:,
.,.
...
}“..::,
..,
2

1 Eye-bolt
2 Bearing, self lubricating
3 Pin, hinge
4 Arm, main hinge

Permissible Damage - Wear Limits

Forward Passenger Door
Table 301 (Sheeti3 of 17) 52-11=00
page 304
Eov 30/80
 STRUCTURAL REPAIR MANUAL

FITS AND CLEA~CES

PERMISSIBLE PERMISSIBLE
DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
ITEM REF.
NEW DIMENSIONS NEW WORN
No.
IN. MM. IN. MM. IN. MM. IN. MM. *

1 ID 0.8133 20.658 0 8139 20 673 ●

mmzmzm ●

ij.0001 ~*oo3 O.OOOO 0 000 ● (1)

tiOO14 &036 (3)
2 OD 0.8139 20.673 0.8125 20.638
m-
z

2 ID 0.6267 15.918 () 6293 15 984 ●

mm “
0.0033 0.084 o*oo49 O 125 (1)
●

0.0013 0.033 (3)

3 OD.O.6244 15.860 0 6208 15 768 ●

0,6234 m ●

4 ID 0.6257 15.893 0.6262 15.905

-m
0.0006 0.015 OC0007° O 019 ●
(1)
5.0005 5.013
3 OD 0.6255 15.888 () 6243 15 b857
m 15.878 “

*Refer to NOTES at the end of this table.

permissible Damage - Wear Limits

Forward Passenger Door 5241~00
Table 301 (Sheet 4 Of 14) Page 305
~OV 30/80
 ComcoFde
STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

SECONDARY HINGE ASSEMBLY - F’ORK- Refer to Fits and
END TO DOORWAY HINGE BRACKET Clearances table.

4
\ 2

8
●
1 Fork-end
2 Bush
3 Tube, distance
4 Bolt
5 Bearing
6 Sleeve bearing retention (Caravelle)
7 Bracketf stop No.1
8 Bush

Permissible Damage - Wear Limits

Forward Passenger Door
Table 301 (Sheet 5 of 17) 52414)()
Page 306
Awj 30/79
—
 STRUCTURAL REPAIR MANUAL

FITS AND CLEARANCES

PERMISSIBLE PERMISSIBLE
ITEM DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
No. NEW DIMENSIONS NEW WORN REF.
IN. MM. IN. MM. IN. MM. IN. MM. *

~ 11) 0.5307 13.480 0 5312 13 492

●

-- ●

5.0005 5.013 5.0004 5.010 (1)

&OO16 &041 (3)
2 OD 0.5316 13.503 0 5304 13.472
m~ ●

2 ID 0.4207 lo.686 0 4212 LO 9699

-m ●

5.0005
—— 5.013 ~ 0004 G 010
● s (1)
5.0016 6.041 (4)
3 oD 0.4216 lo.709 0 4204 10 678
●

mm ‘

31D 0.3134 ~ 0.3148 7.999

~ 7.938
0.0019 0.o48 * oo28 0 Q071 (1)
-m”

4 OD 0.3120 7.925 0 ~097 7.866

-m’
0.3120
5 ID —— 7.925
0.3131 7.953
0.3105 7.887
0.0005 0.013
— 0.00IL 0.028 (1)
&C)O15 0.038

4 OD 0.3120 7.925 0.3094 7.859

-m
61D o.7505 19.063 ~ 75L2 19 080
●

-TTmzJ “
0.0010 0.025 000012 0,031 (1)
0.0000 0.000 (2}

50D 0.7500 19.050 0 7488 19 9020

-m ‘

*Refer to NOTES at the end of this table.

Permissible Damage - Wear Limits
Foxward Passenger Door
Table 301 (Sheet 6 of 17)
52-IIwOO
Page 307
EioV 30/80

.
 Conc?oz-de
STRUCTURAL REPAIR MAhl UAL
FITS AND CLEARANCES

PERMISSIBLE PERMISSIBLE
ITEM DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
No. NEW DIMENSIONS NEW WORN REF.
IN. MM. IN. MM. IN. MMa IN” MM. *
7 ID 0.8504 ~1.600 O 85~~ 21 615
0.8496 ~ ●
●

0.0005
— 0.013 0 0006 0 015
.—, ●
(1)
&OO08 &OZO “

6 oD 0.8504 21.6oo 0 8490 21 565

0.8499 21.588 “ ●

L ID 0.4207 lo.686 0 4212 I.O699

0.4200 10.668 ●
●

5.0005 5*OU ~ 0004 c 010

— ,—, ●
(1)
5.0016 b.041 “
(3)
8 oD 0.4216 loo709 0 4204 10 678
0.4212 10.668 6 ●

8 ID 0.3134 7*960 Q 3148 7 999

0.3125 7.938 “ ●

o.oO19
— 0.048 0 oo28 0 071
.—, ●
(1)
0.0005 0:013 “
4 oD 0.3120 7.925 0 3097 7 866
0.3115 7.912 “ 9

*Refer to NOTES at the end of this table.

Permissible Damage - Wear Limits

Forward Passenger Door
Table 301 (Sheet 7 of 17) 52=11900
page 308
Nov 30/80
—..
 STRUCTURAL REPAIR MANUAL

THIS PAGE LEFT BLANK INTENTIONALLY

Permissible Damage - Wear Limits

Forward Passenger Door
Table 301 (Sheet ~ of 17)
Page 309
Aug 30/79
 STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

.
SECONDARY HINGE ASSEMBLY - HINGE Refer to Fits and
FITTING TO TRUNNZON BLOCK Clearances table.

/5

o
z
u
-1
3 Q
z
u

1 Fittingr hinge
2 Bolt? shouldered
3 Bush
4 Block, trunnian

Permissible Damage - Wear Limits

Forward Passenger Door
Table 301 (Sheet 9 of 17) 52=11=00
page 310
Aug 30/79
 Co.mcc--de
STRUCTURAL REPAIR MANUAL

FITS AND CLEARANCES

PERMISSIBLE PERMISSIBLE
ITEM DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
No. NEW DIMENSIONS NEW WORN REF.
IN. MM. IN. MM. IN. MM. IN. MM. *
I ID 0.2509 6.373 0 2530 6 426
●

-m”
0.0023
— 0.058
— ~ 0035
● 0.088 (IJ
0.0005 0.013

2 OD .~g
0.2495 6.337
.~ 0.2465 6.261

1 ID 0.37’59 =“ 0.3769 9.573

~ 9.525
0.0013
— 0*033
— o oo~~ 0 048
● (1)
0.0000 0.000 ●

2 OD 0.3750 9.525 0.3731 9.478

0.3746 ~

3 ID 0.3759 9*548 o 3769 9 573

*
tmzmm’
0.0013
—— 0.033 0 oo~~ o 048
● ● (1)
0.0000 O.OQO

2 OD 0.3750 ~9 525 0.3731 9.478

0.3746 .

4 ID 0.5357 13.607 0 5362 ~3 ~19 ●

-~ “
6.0005
— 5.013
— 6.0004 6.010 (1)
5.0012 6.030 (3)

3 OD 0.5361 13.630 0 5354 13 599 ●

-~ “

*Refer to NOTES at the end of this table.

Permissible Damage - Wear Limits

Forward Passenger Door
Table 301 (Sheet 10 of 17)
52-11-00
Page 311
NOV 30/80
 STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

SECONDARY HINGE ASSEMBLY - TRUNNION Refer to Fits and
BLOCK TO SPADE END
Clearances table.

\
4

-0
1 Block, trunnion
2 Bolt, special
3 Bush ~ self-lubricating
4 Spade end

Permissible Damage - Wear Limits

Forward Passager Door
Table 301 (Sheet 11 of 17) 52=11-00
Paqe 312
Aug 30179
 Ooncorde
STRUCTURAL REPAIR MANUAL

FITS AND CLEARANCES

PERMISSIBLE PERMISSIBLE
ITEM DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
No. NEW DIMENSIONS NEW WORN REF.
IN. MM. IN. MM. IN. MM. IN. MM. *
1 ID 0.3134 7.960 0.3154 8.011
-m
0.0023
—— 0.058 * 80034
0.086 (1)
0.0005 0.013

2 OD 0.3120 7.925 0.3091 7.851

mm

1 ID 0.3759 9.548
~ m ‘“3779 9“599
0.0023
—— 0.058 0 0034
● 0.086 (1)
0.0005 0.013
2 OD 0.3745 9.513 ~ 37~~ 9,439
0.3736 ~ “
3 ID 0.3765 9.563 0 3788 9 622
●

~m”
0.0029
—— 0.074 0.0043 0.109 (u
0.0011 0.028
2 OD 0.3745 9.513 ~ 3713 9.431
~m’

4 ID 0.5005 12.713
0.5012 12.730
- 12.700
5.0001
—— 5.0’03
0 0000 0.000
● (1}
6.0012 5.030 (3)
3 OD 0.5012 12.730 0 5000 12 700
●

0.5006 - “

*Refer to NO.TES at the end of this table

Permissible Damage - Wear Limits

Forward Passenger Door
Table 301 (Sheet 12 of 17}
Page 313
Nov 30/8Q
 STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION

LIMITATIONS
STABILIZER ARM ASSEMBLY - END
FITTING TO PLUNGER ASSEMBLY Refer to Fits and
Clearances table.

T 3

/“
1 End-fitting
2 Sleeve (Caravelle)
3 Bearing
4 Shaft

Permissible Damage - Wear Limits

Forward Passenger Door
Table 301 (Sheet 13 of 17) 52”11”00
Page 314
NOV 30/80
 STRUCTURAL REPAIR MANUAL

FITS AND CLEARANCES

PERMISSIBLE PERMISSIBLE
ITEM DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
No. NEW DIMENSIONS NEW WORN REF.
IN. MM. IN. MM. IN. MM. IN. MM. *

1 ID 0.9094 23.099
0.9086 ~ ‘09100 23”114
0.0005
— 0.013
— 0.0006 0.015 (1)
~.0008 ~.020 (2)
2 OD 0.9094 23.099
~~ 0“9080 23”063

2 ID ‘0.8130 20.650 0 ~140 20.676

~ 20.638 “
0.0010 o.Q25 o.0015 0.o38
(1)
0.0000 0.000 (2)

3 ID 0.3750 *9 525 0.3760. 9*550

~.,

0 ,
0.0010
-
0.0000
0.025
.
0.000
0.0015 0.0318 (1)

4 OD 0.3745 - 0.3730 9.474

m 9.500

*Refer to NOTES at the end of this table.

permissible Damage - Wear Limits

Forward Passenger Door
Table 301 (Sheet 14 of 17)
5241=00
Page 315
~OV 30/80
 cxonoozKz&?
STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

.
STABILIZER ARM ASSEMBLY - END Refer to Fits and
FITTING TO FULCRUM Clearances table.
1

so
\
1
1 End-fitting
2 Sleeve (Caravelle)
3 Bearing
4 Bolt
5 Fulcrum

Permissible Damage - Wear Limits

Forward Passenger Door
Table 301 (Sheet 15 of 17) 5241-00
Page 316
Aug 30~79
 Concorde
STRUCTURAL REPAIR MANUAL

PERMISSIBLE PERMISSIBLE
ITEM DIMENSIONS WORN CLEARANCE CLEARANCE SOTE
No. NEW DIMENSIONS NEW WORN REF.
IN. MM. IN. m. IN. MM. IN● MM. *

1 ID 0.8504 21.600 0 ~510 21 615

e
~m “
o.0005” 0.o13 0 boo06 0 Ql~
● (1)
6.0007 0.018 (2)
2 OD 0.8504 21.600 0 ~491 21 567
immm~ 0 “

2 ID 0.7505
:~- 0.7512 19.080
m%im ●

0.00”10
— 0.C125 0.0012 0.031
— (1)
000000 0.000 (2)
3 or)0.7500 - 0.7488 19.020
ETm ●

3 ID 0.3125 7.938 0.3132 7.955

~m
0.0010
—— 0.025 oooo12 0.031 (1)
0.0000 0.000
4 OD 0.3120 7.925
~ m ?’3108 7“894

5 ID 0.3134
= 0.3148 7.996
0.3125 7.938
~e@319
—— 0.048 0 O02S
e 0.071 (1)
0.0005 0.013 (5)
4 OD 0.3120 7.925
Oe3097 7.866
-m

*Refer to NOTES at the end of this table.

Permissible Damage - Wear Limits

Forward Passenger Door
Table 301 (Simet 16 of 17)
5241RO0
Page 317
NOV 30/80
 CO.zx?o=de
STRUCTURAL REPAIR MANUAL

NOTES :

(1) Renew worm or damaged parts.

(2) Renew worn bearings with spun retention sleeves
(Ref.51-72-12).
(3) If fittings are worn, line ream fittings
(Ref.51-55-00) to obtain clearanc~ new, and fit
oversize bushes (up to a maximum oversize of
0.060 in (1.5 mm) in order to obtain design
clearance.
(4) Bush with a standard 1/32 in (0.794 mm) thick
bush ).
(5) Main hinge arm may be line reamed and bushed
using standard bushes 1/32” (0.794mm) thick. ‘
Bushes to be finished flush with hinge faces z
(51-55-00).

Permissible Damage - Wear Limits

Forward Passenger Door
Table 301 (Sheet 17 of 17)
EFFECTIVITY: ALL
52=IIuO0
Page 318
BA C749971 MAR.28/90
——- .-

Concorde
STRUCTURAL REPAIR MANUAL

BAGGAGE COMPARTMENT DOORS - DESCRTPTION

1. General

This section contains information cm the identification and

repair of the baggage compartment dC)QXS. For Permissible
Damage, refer to 52-00-00.

2. Upper Bagqage Door

The
—..— door
— structure includes a machined, integrally ribbed
outer skin, horizontal beams, vertical diaphragms and
surround edge members. The horizcmtal beam ends are chafe
protected.
?!

3. Lower 13aqgage Door

The door structure includes a formed outer skin; lmgitudinal

T-section beams, transverse interc~stals and stiffeners ●The
structure is partially enclosed by boundary angles and
inner skins.

52”31”00
Page 1
Aug 3i/75
 STRUCTURAL REPAIR

CB12508/OOB

d: -1-c d c

I c 1

PANEL (ITEM :
c
J
(/-
DRG. E275254 I c

I
II c II

-24

\ 26

25
OUTER SKIN THICKNESSES
1-
THICKNESS THICKNESS
IDENT “ in mmlDENT in mm
a 1.2 d -().102.5
(),()5
I b o.o(j1.5 e :.12 3*O
29 UPPER BAGGAGE DOOR
44 c 0.07 1*7 :

Baggage Compartment Doors - Identification

Figure 101 (Sheet 1 of 3) 52%14)0
pa’ge 101
AUCI 30/’77
 STRUCTURAL REPAIR MANUAL

MATERIAL PERMISSIBLE REPAIR

ITEM MADE THICKNESS DAMAGE DATA
No. DESCRIPTION FROM ~~ MM TABLE 3EF/l?IG
1 Edge member CM(N1 Q.979 2.0
2 Top edge member CMO08 52-00-00
3 Edge member 302
CMOO1 0.079 2.0
4 Beam 1A CMO08 52-00-00
302
5 Cleat CMO08 52-00-00
302
6 Diaphragm CMO08 52-00-00
302
7 Diaphragm CMO08 52-OOyOo
302
8 Support bracket CMO08 52-00-00
302
9 Chafe protection BACML1 0.022 0.55
10 Beam 2 CMOO 8 52-00-00
302
11 Beam 2A CMO08 52-00-00
302
Beam 3 CMO08 52-00-00
302
13 Beam 3A CMO08 52-00-00
302
14 Beam 4 CMO08 52-00-00
302
15 Beam 4A CMO08 52-00-00
302
16 Beam 5 CMO08 52-00-00
302
17 Angle L.H. CMOO1 0.047 1.2
Beam 5A CMO08 52-00-oQ
302
19 Beam 6 CMO08 52-00-00
302
20 Aft edge CMOOl 0.063 1.6
21 Beam 6A CMO08 52-00-00
302
22 Beam 7 CMO08 52-00-00
302
23 Beam 7A CMO08 52-00-00
302
24 Angle CMO08 52-00-00
302
Baggage Compartment Doors - Identification
Figure 101 (Sheet 2 of 3)
!52”31”00
page 102
Aug 30/77
 STRUCTURAL REPAIR MANUAL

MATERIAL PERMISSIBLE REPAIR

ITEM MADE THICKNESS DAMAGE DATA
No● DESCRIPTION FROM IN MM TABLE REF\FIG

25 Beam 8 CM(3O8 52-00-00

302
26 Chafe protection BACM11 0.022 0.55

27 Corner plate CMOO1 0.079 2.0

28 Btirnedge member CMO08 52-00-00

302
29 Corner plate CMOO1 0.079 2.0

30 Chafe protection BACMll . 0.022 0.55

31 Fwd diaphragm CMO08 52-00-00

302
32 Chafe protection BACM1l . 0.022 0.55

33 Tie channel CMOO1 . 0.047 1.2

34 Fwd edge member CMOO1 0.063

35 Angle CMOO1 0.047 1.2

36 Door panel BACM76 52-00-00

301
37 Tie channel CMOOl 0.047 1.2

38 Box pressing L72 0.063 1.6

39 Cleat D2081o4

40 Housing BACM37 52-00-00

302
41 Panel CMOO 3
42 Tie channel CMOO1 0.047 1.2

43 Diaphragm CMOO 8 52-00-00

302
44 Corner bracket CMO08 52-00-00
302
45 Cleat CMO08 52-00-00
302
46 Support bracket CMO08 52-00-00
302

Baggage Compartment Doors - Identification

Figure 101 (Sheet 3 of 3)
52”31s00
Page 103
Aug 30/77
 ‘3!cx9m?ec--de
STRUCTURAL REPAIR MANUAL

THIS PAGE LEFT INTENTIONALLY BLANK

5231900”
Page 104
Aug 31/75
 Czozze==-=e
STRUCTURAL REPAIR MANUAL

LOWER BAGGAGE DOOR

21

Q
FORWARD

r-l

Baggage Compartment Doors - Identification

Figure 102 (Sheet ~ Of 3)
52”31’00
Page 105
Aug 31/75
 $cicwm?@aui?.z-a2ire
STRUCTURAL REP AH? MANUAL

MATERIAL PERMISSIBLE REPAIR

ITEM MADE THICKNESS ‘DA.MAGE DATA
No ● DESCRIPTION FROM IN TABLE REFIFIG

Cleat C1’Ic)ol
0.039 2.0
2 Stiffener CMOO1 0.039 1.0
3 Cleat CMOO1 0.055 1.4
4 Inner skin CMOO 1 0.039 1.0
5 Cleat CMOO 1 0.039 Z*O
6 Stiffener CMOO 1 0.039 1.0
7 Intercostal CMOOl 0.055 1.4
8 Cleat CMOO1 0.063 1.6
9 Intercostal CMOC)l 0.063 1.6
10 Cleat CMO()1 0.055 1.4
Intercostal CMOO1 0.055 1.4
12 Stiffener CMOO1 0.Q39 1.0
13 Stiffener CMOO 1 0.039 1.0
14 stop BACM63 52-00-00
Upper angle 302
CMOQ1 0.063 1.6
16 Lower angle CMOOl 0.063 1.6
17 Handle Housing CMO03 52-00-00
18 Intercostal 302
0.055 -Je4
19 Cleat 0.063 1.6
20 Cleat 0,055 j.eg
T-section

22 Angle 00071 1.8

23 Stiffener 0.031 0.8

Baggage Compartment Doors - Identification

Figure 102. (Sheet 2 of 3)
52’31’00
Page 106
Aug 30/77
 -..

Cxkxmcortie
STRUCTURAL REPAIR MANUAL

MATERIAL PERMISSIBXJE REPAIR

ITEM MADE ~HICKN~SS DAMAGE DATA
NO. DESCRIPTION FROM IN MM TABLE REF/FIG

24 Cleat CMQO1 0.055 1.4

25 Intercostal C1’mol 0.063 1.6

26 Sealing cleat CMOO1 0.047 1.2

27 Cleat D208114

28 Joint channel CMOO1 0.063 1.6

29 Seal angle D208067

30 Inner skin CMOO1 0=039 1.0

31 Outer skin CMOO1 0.071 1.8

32 Inboard stop BACM63 52-00-00

302
33 Cleat CMOOI 0.039 1.0
.

Baggage Compartment Doors - Identification

FiguKe 102 (Sheet 3 of 3)

Page 307
Aug 3~/?~
 STRUCTURAL REPAIR MANUAl-

BAGGAGE COMPARTMENT DOORS

- PERMISSIBLE DAMAGE

1. General

The Permissible Damage tables in this topic provide

information on Wear Limits only. For all other
aspects of Permissible Damage, refer to 52-00-00

Upper Door Wear Limits Table 301

Shoot bolt - Shoot bolt to bracket

Lower Baggage Door Wear Limits Table 302

Hinge - Hinge arm to hinge bracket

2. References

Bushes (Standard and oversize) 51-55-00

Page 301
Nov 30/79
 a’3kam2cxzMr-GiKiiiE9
STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

SHOOT BOLT - SHOOT BOLT TO BRACKET Refer to Fits and

Clearances table

4 “3

1 Bracket (Ref.53-49-00 Fig.101)

2 Bush
3 Bush
4 Shoot bolt

Permissible Damage - Wear Limits

Upper Baggage Door
Table 301 (Sheet 1 of 2) 52”3140
Page 302
Nov 30/79
 STRUCTURAL REPAIR MANUAL

o FITS AND CLEARANCES

ITEM
NO. DIMENSIONS
PERMISSIBLE
WORN CLEARANCE
PERMISSIBLE
CLEARANCE NOTE
ON NEw DIMENSIONS NEW WORN REF.
FIG . IN. MM. IN. MM. IN. MM. IN. MM. *

1 ID 0.7508 19.070 0 ,515 19 088

—— ●

0.7500 19.050 ●

&OO06
—— 5.015 ~ 0004 ~ Olo (1)
●

&OO19 &048 ● (2)

3 OD 0.7519 19.098 0 ~504 19 060●

0.7514 m ●

3 ID 0.6290 15.977 0 6965 17 691●

0.6250 m ●

0.1330 3.378
—0.1995 5.o67 (1)
0.1280 3.251
4 OD 0.4970 12.624
— 0.4255 10.808
- 12.598

1 ID 0.6882 17.480 0 6886 17 490

—— ●

0.6875 17.463 ●

0.0000 0.000
—0.0000 0.000 (1)
0.0011 &028 (2)
2 OD 0.6886 17s490 o.6875 17.463
——
0.6882 17.480

NOTES :
(1) Renew worn or damaged parts.

(2 If fittings are worn, line ream fittings (Ref.51-55-00

to obtain clearance new{ and fit oversize bushes
(up to a maximum oversize of 0.060 in (1.5 mm)) in
order to obtain design clearance.

permissible Damage - Wear Limits

Upper Baggage Door
Table 301 (Sheet 2 of 2)
52=31=00
Page 303
NOV 30/80
 —.

COZ2C?OZV2F”
STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

o
HINGE - HINGE ARM TO HINGE B~CKET Refer to Fits and
Clearances table.

1 2

s i
i

o .

7 6

1 Hinge arm
2 Bush
3 Bush
4 Bolt
5 Hinge bracket (Ref.53-43-00 fig.101)
6 Bush
~ Bush

Permissible Damage - Wear Limits

Lower Baggage Door
Table 302 (Sheet 1 of 3) 52=314)0
Page 304
Nov 30/79
 co
STRUCTURAL REPAH? MANUAL
FITS AND CLEARANCES

ITEM PERMISSIBLE PERMISSIBLE

NO. DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
ON NEW DIMENSIONS NEW WORN PEF .
FIG . IN. MM. IN. MM. IN. MM. IN. MM* *

1 ID 0.5125 13.018 .
0.5139 13.053
0.5118 13.000
0.0019 0.048
—0.0029 0.074 (1)
0.0008 0.020 (2)
(3)
2 OD 0.5110 12.979
0.5089 12.926
0.5106 12.968
z
2 ID 0.3946 10.022
‘— 0.3957 10.051
0.3937 10.000
0.0013 0.033
—0.0020 00051 (1)
0.0000 0.000 (2)
3 OD 0.3937 10.000 (3)
0.3917 9.949
‘m
3 ID 0.2509
—— 6.373
0.2531 6.429
0.2500 6.350
0.0024 0.O6l
—0.0036 0.091 (1)
0.0005 0.013
4 OD 0.2495
—— 6.337
6.259
0.2485 6.312 0“2464

5 ID 0.3943 10.015 0 3946 lo 023 ●

0.3937 - ●

0.0000 0.000
—0.0000 0.000 (1)
~.0009 &023 (2)
6 OD 0.3946 10.o24
—— 0.3937 10.000
0.3943 10.015

6 XD 0.2509
—— 6.373
0.2500 6.350 0“2531 6“429
0.0024 0.O6l
—0.0036 0.091 (1)
0.0005 0.013
4 OD 0.2495 6.337 oC2464 6.259
0.2485 6.312

*Refer to NOTES at the end of this Table.

Permissible Damage - Wear Limits

Lower Baggage Door
Table 302 (Sheet 2 of 3)
Page 305
NoV 30/80
 Concorde?
STRUCTURAL REPAH? MANUAL

o
FITS AND CLEMQNCES

ITEM PERMISSIBLE PERMISSIBLE

NO. WORN CLEARANCE CLEARANCE NOTE
ON NEW DIMENSIONS NEW WORN REF.
FIG . IN. MM* IN. MM. IN. MM. IN 9 MMe *

5 ID ——
0.3943 10.015
0.3937 10.()()0
0“3952 10.038
0.0010 0.025
—0.0015 0.038 (1)
0.0000 0.000 (2j
7 OD 0.3937 10.000
003933 9.991 003922 9.962
7 ID 0.2509 6.373
0.2531 6.429
0.2500 6.350
0.0024 0.061
—0.0036 0.091 (1)
0.0005 0.013
.4 oD 0.2495 6.337 0 2464
— — 6.259
0.2485 6.312 “
NOTES :
(1) Renew worn or damaged parts.
(2) If fittings are worn, line ream fitt$ngs (Ref.51-55-00).
to obtain clearance new, and fit oversize bushes
(up to a maximum oversize of 0.060 i- (1.5 mm)) in
order to obtain design clearance.
(3) If ~eKleW~ny bush j-te~ z, bore of bU~~ is to be
finished to 0.3946/0.3937 in (10,022\10,000 mm)
on assembly.

,.
Permissible Damage - Wear Limits
Lower Baggage Door
Table 302 (Sheet 3 of 3)
52431=00
Page 306
NOV 30/80
 STRUCTURAL REPAIR MANUAL

SERVICE DOORS - DESCRIPTION

1. General

This section contains information on the identification and

repair of the service doors. For Permissible Damage, refer
to 52-00-00.
#
2. Forward, Intermediate and Rear Service Doors

. The door structures include a machined, integrally ribbed

outer skin, horizontal beams, vertical diaphragms and a
movable top flap assembly. The structures are partially
enclosed by boundary members and inner skins.

3. Access Doors ●

The doors which provide personnel access under the nose

fuselage include a formed outer skin, longitudinal channel
beams, tranverse intercostal, skin cleats and stiffeners.
The systems access door hasF in additionp two longitudinal
box ribs. The door structures are partially enclosed by
boundary angles and inner skins.

The system access C300rs under the nose fuselage, and the rear
underfloor service compartment doors~ each consist of a
machined panel, hinges and quick-release fasteners~

52”41’00
Page 1
Aug 30/77
 49QncQFde
STRUCTURAL REPAIR MANUAL
cB12509/ooB

(ITEM 45:
274642

11

OUTER SKIN THICKNESSES

THICKNESS
THICKNESS ,DENT THlcKNEss IDENT in mm
IDENT ]n ~nl in mm
.
d ‘.1O 2.5 g 0.27 b.8
0.05 1.2
: 0.06 1 ●5 e 0.’3 5.8
27
DOOR c ‘.08 2.’ f 0.25 6.3

Service Doors - Identification !52’4’’lmoo

Figure 101 (Sheet 1 of ~~ Page 10~
Aug 30/’77
 c’k3Jr24mcaz’-ai%E3
STRUCTURAL REPAIR MANUAL

MATERIAL Permissible .REPAIR

ITEM MADE THICKNESS DAMAGE DATA
No+ DESCRIPTION FROM -r~ -~~ TABL3 P.EF,IFIG
1 Top flap 13ACM76
2 Fail-safe member CMO08 52-00-00
302
3 Top inner skin CMOO1 0.039 1.0 52-00-00
301
4 Beam No.1 CMO03 52-00-00
302
5 Diaphragm CMOO1 0.039 1.0
6 Beam No.2 CMO08 52-00-00
302
7 Beam No.3 CMO08 52-00-00
302
8 Beam No.4 CMO03 52-00-00
302
9 Beam No.5 CMO03 52-00-00
302
10 Beam No.6 ICMO03 52-00-00
302
11 Bottom inner skin CMOOI 0.039 1.0 52-00-00
301
12 Diaphragm CMOO1 0.047 1.2
13 Diaphragm CMOO1 0.047 1.2
14 Trunnion bracket CMO08 52-00-00
302
1!5 Doubler CMOOl 0.047 1*2

16 Cleat CMOO1 0.047 1.2

17 Guard CMOOl 0.039 1.0
18 Guard L72 0.039 1.0
19 Gusset plate CMOOl 0.039 1.0
20 Cleat CMOO1 0.047 1.2
21 Diaphragm CMOO1 0.039 1.0
22 Angle CMOO1 0.047 1.2 .

23 Support diaphragm CMOOI 0.047 1.2

24 Support bracket CM204 52-00-00
302
Service Doors - Identification
Figure 101 (Sheet 2 of 4)

Page 102
Aug 30/77
 >’ .

c%z?Jr24!=’Q’de
STRUCTURAL REPAIR MANUAL

MATERIAL PERMISSIBLE REPAIR

ITEM MADE THICKNESS DAMAGE DATA
NO e DESCRIPTION FROM IN MM TABLE .REF/FIG
25 Mounting plate CMO02 0.098 2.5 52-00-00
302
26 Hinge bracket CM204 52-00-00
302
27 Edge member CMOO1 0.047 1*2

28 Doubler Cl!lool 0.047 1.2 .

29 Guide pin CM23 3

30 Bracket CMO08 52-00-00
302
31 Bracket CMO08 52-00-00
302
32 Edge member CMOOI 0.04’7 1.2

33 Doubler CMUO1 0.039 1.0

34 Clamp ring CMOO 8 52-00-00

302
35 Gusset plate CMOO1 0.(239 1.0

36 Doubler CMOO1 0.039 1.0

37 Reinforcing CMOOl 0.C?39 1.0

38 Doubler CM(X)1 0.039 1’0

39 Support bracket CMO03 52-00-00

302
40 Stiffener CMOO1 0.063 1.6

41 Throat piece CMOO 1 0.098 2.5

42 Diaphragm CMOO1 0.039 1.0

43 Top edge member CMOOI 0.04’? 1.2

44 Support bracket CMO03 52-00-00

302
45 Outer skin btim. BACY476 52-00-00
301
46 Handle housing CMOo 3 52-00-00
302
47 Access panel CMOO1 0.063 1.6

48 Reinforcing angle CM301 0.063 1.6

Service Doors - Identification

Figure !01 (Sheet 3 of 4)

Page 103
Aug 30/77
,,-.
 Cka.zz?zc’oz-de
STRUCTURAL REPAIR MANUAL

49 Support bracket CM(IO1 0.063 1.6

50 Flap BACM76 Ref. sht. l 52-00-00

301

Service Doors - Identification

Figure 101 (Sheet 4 of 4)

Page 104
Aug 30/77
 4czk2z2zco-z-de
STRUCTURAL REPAIR MANUAL

CB 12510/OOB

b’ c b bb bb
PANEL (IT EM 2) b bb b
DRG . E 27.5503 a aa a c a .a a m) a a
/ u
G a
6l.. ~~ ~~:< x 9
5 1! u u u
u

-/!,

I / II
-c

“’ilflld

-c
PANE :L (:ITEM
DRG. E2 !7.46

— . . .,- .
\\9- fl-r-hu”.l ALL THICKNESS DIMENSIONS
GIVEN+TO NEAREST 0,005in (0.1 mm)
THICKNESS, IDENT Tlp N::s -
27 OUTER
IDENT in
SKIN a 0.055 ::3 0.080 2.0
THICKNESSES b 0.06d 1.5 : 0.105 2.6
26
“-
25
/
7 INTERMEDIATE
SERVICE DOOR
24

Service Doors - Identification

5241’00
Figure 102 (Sheet 3 1of 3) page 105
Aug 30/77
 ●

c%cw?’2a3K3Jir-de
STRUCTURAL REPAIR MANUAL

MATERIAL PERMISSIBLE REPAIR

ITEM .MADE THICXNESS DAM-Z!*GE DATA
.\o. DESCRIPTION
hl
FROLM ~~J ~&w~ ~>*~~~ REF\FIG
1 Fail-safe member D208170
Ref.Sht.l 52-00-00

I
2 Top flap CMO03
301
3 Fail-safe member CMO08 52-00-00
302
4 Fail-safe member D208169

5 Bracket CMOO1 0.063 1.6

6 Fail-safe member CMO08 52-00-00

302
7 Cleat CMOO1 0.031 0.8

8 Cleat CMOO1 0.039 1.0

9 Edge member top CMOO1 0.047 1.2

10 Access panel CMOOl 0.039 l.O

Inner skin top CMOO1 0.039 1.(3 52-00-00

301
12 Bracket CM204 52-00-00
. 302
Catch bracket CMOO1 0.047 1.2

14 Trunni.on bracket CMO03 52-00-00

302
15 Flanged gusset CMOO1 0.039 1.0

Edge member aft CMOO1 0.047 1.2

17 Channel CMOO1 0.063 1.6
18 Gusset plate CMOOI 0.039 1.0
Diaphragm CMOQl ()*()39 1*O

20 Intercostal CMOO1 0.039 1.0

Diaphragm CMOOI 0.039 1.0
22 Inner skin btm. CMOOl 0.039 l.O 52-00-00

I
301
23 Bracket BACM76 52-00-00
302
24 Edge member btm. CMOO1 0.047 1.2

Service EoOrs - Identification

Figure 102 (Sheet 2 of 3) ,

page 106
Auq 30/77
 WWCTWU REPAIR MANUAL

MA’EERZAL PERMISSIBLE REPAIR

ITEM MADE T’HXC4KNESS DA.MAGE DATA
No@ DESCRIPTION FROM -J-N MM TABLE REF/’FIG
25 Crossbeam No.6 CMO03 52-00-00
26 Doubler 302
CMool 0.039 1.0
2-7 Joint piece CMOOl 0.047
28 Crossbeam No.5 CMO03 52-00-00
29 302
Diaphragm 0.039 1.0
30 Intercostal CMC?Ol 0.039
31 Intercostal CMOO1 0.039
32 Doubler CMOO1 0.039
33 Crossbeam No.4 CMO03 52-00--oo
302
34 Edge member fwd. CMOO1 0.047 1.2
35 Crossbeam No.3 CMO03 52-00-00
302
36 Doubler CMOO1 0.039 1.0
37 Crossbeam No.2 CMO03 52-00-00
302
38 Channel ICMOOI 0.063 1.6
39 Support bracket CMO03 52-00-00
302
40 Crossbeam. No.1 CMOO 3 52-00-00
302
41 Skin BACM76 Ref.Sht.l 52-00-00
301
42 Doubler CMOO1 0.039 1.0
43 Hinge link CMO08 52-00-00
302

Service Doors - Identification

Figure 102 (Sheet 3 of 3) ‘
52541”00
-KE 107
‘AEg 30/77
 cazE?z2c@=-de
STRUCTURAL REPAIR MANUAL

/’r’”v

0
FORWARD

/ DOOR
, (SEE SHEET 2AND3)

REALR SERVICE!X30RM) SHOWN

REAR SERV!CE DOOR {R H) SIMIMR

52414)0
Page 108
Wig 30/77
 .-

4!5kv2?2Pe3QQ?-de
STRUCTURAL REPAIR MANUAL

E!il

.
z

El

7/
87 85

I’cl

6 REAR SERWCE DOOR

/ (CONTINUED)

Service Doors - Identification

Figure 103 (Sheet 2 of 8)
52541”00
Page 209
Aug 30/77
 Co-zm==--de
STRUCTURAL REPAIR MANUAL

7?
\
A

I 1
I I z
a

H
44

42
46
ri3I
43

I
M II

b4

ml\\\ \\\m\’w-”
\~
37-39 I II

\
/
@3’$q- 5’* 41
XkA

40 ~
8/ ‘-e ‘6
WI
REAR SERVICE DOOR /
(CONTINUED) t !
Service Doors - Identification
Figure 103 (Sheet 3 of “8)
52”41”00
Page 110
Aug 30/77
 ,

ConeoFde
STRUCTURAL REPAIR MANUAL

82 85 86 75

REAR SERVICE DOOR-FLAP

74
7
73

TEM 76
/
84
I
81
I
83
[
72
(DGR. E; 70020)
r
.4

m
—

PANEL ITEM I c.
(DGR. E2701O3)

.
.
c
OUTER SKIN THICKNESSES

I ‘DENT
Fi=-i
a
I 1.5
I
0.059

I b I 1.6 I O. 062 I

I d I 2.5 I 0.098

I e
! 3.0
I
O. 118

I f I 3.5 I 0.138
.

Service Doors - Identification

Figure 105 (Sheet 4 of 8 )
Page 111
NOV 30/78
 dcdiimcoz”de
STRUCTURAL REPAIR MANUAL

MATERIAL PERMISSIBLE REPAIR

ITEM MADE THICKNESS DAMAGE DATA
NO. DESCRIPTION FROM IN MM TABLE REF/FIG

1 Outer skin CM003 52-00-00

301
2 cross Beam CMO03 )
)
3 Cross beam CMO03 ) 52-00-00
) 302
4 Cross beam CM003 )
)
5 Cross beam CM003 )

6 In,tierskin CMOO1 ().079 2.0

7 Gusset CMOOl 3.079

( 2.0

8 Aft lower stop CMO03

9’ Frame member CM003 52-00-00

302
10 Formed secti~n CMO03

11 Lower cross CMO03 )

beam )
)
12 Frame member CMO03 ) 52-00-00
) 302
13 Fitting CM003 )

14 Formed section CM003

)
Fitting CMO03

I
15
) 52-00-00
) 302
16 Fitting CM003

l-7 Shim CMOOI 0.236

I
6.0

18 Bracket CMOOl 0.079 2.0 52-00-00

I
302
19 Shim CMOO1 0.059 1.5

20 Shim CMOOl 0.055 1.4

21 Tee D200108 ) 52-00-00

) 302
I 22 Fitting CMO03 )
.
23 Shim CMOOl

Service Doors - Identification

Figure 103 (Sheet 5 of 8)
Page 112
May 30/81
 Czoncoree

STRUCTURAL REPAIR MANUAL

o ITEM
NO. DESCRIPTION
MADE
FROM
MATERZAL
THICKNESS
IN MM
PERMISSIBLE
DAMAGE
TABLE
REPAIR
DATA
REF/FIG

24 Frame member CMO03 )

)
25 Frame member CMO03 )
)
26 Frame member CMO03 ) 52-00-00
) 302
27 Support CMO03 )
)
28 Partition CMO03 )
)
29 Junction CM003 )
)
30 Support CMO03 )

31 Web CMOO1 0.032 0.8

32 Frame member CMO03 )

I
)
33 Frame member CM003 ) 52-00-00
) 302
34 Flange CMO03 )

35 Lower plate CMOO1 0.032 0.8

36 Frame member CMO03 )

)
37 Hinge fitting CMO03 ) 303
)
38 Attachment CMO03 ) 52-00-00
Fitting ) 302
)
39 Attachment CMO03 )
Fitting )
)
~() Support CMO03 )

41 Shim CM003

42 Splice CMOO1 0.197 5.0

43 Support CMO03 )
)
44 Support CM003 )
45 Support CMO03 ] 52-00-00
302
46 Bracket D200073 )
)
47 Bracket D2OO1O8

Service Doors - IdentificatiO~~

Figure 105 (Sheet 6 of 8) 52.41.00
Page 113
May 30/81
 0-l
cd u-l
0

i?
G 2
m
:“
z

$2 U
N
c)
0 0
(J 0
-4
t=
zw
o
e

E
h)

o
e
CD

WWw

Uww

(n
u-!
m w
LkA’ (N’ WY
00 00 LAN
MO 00 00
I
No tuo NQ
0 I I
o 1
0 0 0
z 0
em
Pa
 CXoncOrd~
STRUCTURAL REPAIR MANUAL

Mi?iTERLXL PERMISSIBLE REPAIR

~D~ THZCKNESS DAMAGE DATA
my
DESCRXPTZQN FROM ml m TABLE REl?~FZG
No*

72 FittizxJ cMof33

73 Fitting CMO03

74 Fitting CMO03

75 stop 3ONCRl 6

76 skill CMO 01 52--00-00

z .301
77 Fwd lower CMo 03
I stop

Fitting CMO03

Fitting CMO03

stop 3ONCDI 6

stop TA6V

I?ktting CMO03

support CM(IO3

Shim CMOOI

85 Seal D27’3138

86 Seal supper t D200123

87 Seal support CMO03

Service Doors - Identification

Figure 103 (Sheet 8 of 8)
52u41DO0
Page 115
AUCJ 30/77
 Concorde
STRUCTURAL REPAIR MANUAL

SYSTEMS ACCESS DOOR

Q
FORWARD

d
Ln
Cu
15 14

Service Doors - Identification

Figure 104 (Sheet 1 of 2)
52”41”00
Page 116
Aug 30/77
 %!nic29.zuz?ccarde
SI-FUKTLJRAI. Rmw? IVMPNJ

~fJjT7J~~~~
PERMISSIBLE REPAIR
ITEM MADE THICKNESS DAMAGE
NO DATA
● DESCRIPTION FROM IN MM TABLE REF/lVD3

1 Inner skin CMOOI 0.05!5 1.4 5~-oo-~o

301 ~
2 Edge member CMO01 0.063 1.6
3 Edge member RH CMO01 0.055 1.4
4 Joint angle CM()01 0.055 1.4
5 Diaphragm CMO01 0.047 1.2
6 Skin angle mm 01 0.047 1.2
7 Cleat CMO 01 0.047 1.2
8 Rib/pressure box CMO 03 52-00-00
302
9 Cover plate CMOO1 0.047 1.2
10 Angle CMOOI 0.047 1*2
Gusset CMO 01 0.047 1.2
Skin angle CMO 01 0.047 1.2
13 Angle CMO01 0.055 1.4
14 Stiffener CMO 01 0.055 1.4
1!5 Member CMO 01 0.063 1.6

1 16 outer skin CMO02 0.098 2.5 52-00-00

301
17 Angle CMOOl 0.047 1.2
18 Skin angle CMO 01 0.047 1.2
19 Diaphragm CMO 01 0.055 1.4
Spigot fitting CMO 08 52-00-00
302
Stiffener CMO 01 0,055 1.4

s@~v~c~ Identification
Doors -
Figure 104 (Sheet 2 of 2)
52”41=00
Page 117
Aug 30/77
 %50-i =co=-de
STRUCTURAL REPAIR MANUAL

ELECTRICAL ACCESS
DOORS

9 -.
7
A’ \ ~. \ 1 1,2

l-l
m
N
r-l
m
u

Service Doors - Identification

Figure 105 (Sheet 1 of 3)

Page 118
Aug 30/77
 STRUCTURAL REPAIR MANUAL

MATERIAL PERMISSIBLE REPAIR

ITEM MADE THICKNESS DAMAGE DATA
NO. DESCRIPTION FROM IN MM TABLE REF/FIG
1 Top pressing CM001 0.063 1.6

2 Mounting hinge CM008 52-00-00

302
3 Joint angle CM001 0.063 1.6

4 Cleat CM001 0.047 1.2

5 Cover CM001 0.039 1.0

6 Top pressing CM001 0.063 1.6

PRINTED IN ENGLAND

7 Shear plate CM001 0.039 1.0

8 Reinforcing CM001 0.047 1.2

9 Gusset CM001 0.039 1.0

10 Diaphragm CM001 0.039 1.0

11 Diaphragm CM001 0.039 1.0

12 Joint angle CM001 0.063 1.6

13 Sealing channel CM001 0.039 1.0

14 Support block CM008 52-00-00

302
15 Reinforcing CM001 0.047 1.2

16 Diaphragm CM001 0.047 1.2

17 Diaphragm CM001 0.039 1.0

18 Cleat CM001 0.047 1.2

19 Diaphragm CM001 0.039 1.0

20 Cleat CM001 0.039 1.0

21 Top pressing CM001 0.063 1.6

22 Shear plate CM001 0.039 1.0

23 Skin panel CM001 0.063 1.6 52-00-00

301

Service Doors – Identification 52-41-00

Figure 105 (Sheet 2 of 3) Page 119
Apr 10/02
 STRUCTURAL REPAIR MANUAL

MATERIAL PERMISSIBLE REPAIR

ITEM MADE THICKNESS DAMAGE DATA
NO. DESCRIPTION FROM IN MM TABLE REF/FIG
24 Reinforcing plate CM001 0.047 1.2

25 Hinge cleat CM001 0.079 2.0

26 Diaphragm CM001 0.039 1.0

27 Surround pressing CM001 0.063 1.6

28 Reinforcing plate CM001 0.039 1.0

PRINTED IN ENGLAND

Service Doors – Identification 52-41-00

Figure 105 (Sheet 3 of 3) Page 120
Apr 10/02
 STRUCTURAL REPAIR MAWAL
EF . SHT.2)
B
—

!
E!Il WATER TANK DRAIN
ACCESS DOOR

10
\
OXYGEN CHARGING
z
ACCESS DOOR

b 7

/
.-
1/
\ 21 \ m GROUND POWER
ACCESS DOOR

rim TOILET SERVICING

ACCESS DOOR

ALL THICKNESS DIMENSIONS

NOTE: GIVEN+TO NEAREST
BASiC PANEL THICKNESS (RlBSANDlTEM4) REF. SHT.2 0.005 in(O.1 mm)
PANELS: THICKNESS THICKNESS THICKNESS
REDUCED IDENT ‘. iDENT IDENT
in mm in

0.065 t
THICKNESSES

o a 0.050 1.2 b
‘mi-d._
Service Doors - Identification
o~~’o
~ 1.6

Figure I~G (Sheet 1 Of 2)

52”41’00
Page 121
AKlcJ30/77
 STRUCTURAL REPAIR MANUAL

MATERIAL PERMISSIBLE REPAIR

ITEM MADE THICKNESS DAMAGE DATA
NO a DESCRIPTION FROM ~~ LMM TABLE REl?@IG
1 Bracket D208082
2 Hinge arm CMOO1 0.118 3.0
3 Seal BAcM575/55 0.031 0.8
4 Panel CMOO1 0.079 2.0 52-00-00
301
5 Bracket CMOOl 0.047 1.2
z
6 Panel CMO02 Ref.Sht.l 52-00-00
301
7 Cleat CMOO1 0.047 1.2
8 Hinge arm CMO08 52-OO-OO
302
9 Cleat CMOO1 0.04’7 1.2
10 Seal DTD5531/60
Hinge plate CMO08 52-00-00
302
12 Cleat CMOO 1 0.063 1.6
Cleat L72 0.036 0.9
14 Cleat CMOO1 0.063 1.6
15 Hinge plate CMO08 52-00-00
302
16 Cleat L72 0.036 0.9
Bracket L72 0.036 0.9
Seal BACM584/55
19 Panel CMOO 2 Ref.Sht.l 52-00-00
20 301
Cleat CMOO1 0.047 1.2
Hinge plate CMOOl 0.047 1.2
22 Seal CM056/50
23 Panel CMO02 Ref.Sht.l 52-00-00
301

Service Doors - Identification

.
Figure 106 (Sheet.2 of 2)

page 122
mtg 3fl/77
 Cz’&2imcxm!-aze
STRUCTURAL REPAIR MANUAL

z
E!!il
DOORNO.1

-L

7,

i)
4

El DOOR NO.2

PANEL THICKNESSES
REAR UNDERFLOOR
SERVICE COMPARTMENT ‘ ,DrNIT THICKNESS THICKNESS THICKNESS
. h. IDENT , !E?ENT
DOOI?S NOS. lAND2 in mm in mm in mm
a 0.060 1.5 b 0.080 2.0 c ().115 2.9

Service Doors - Identification

Figure 107 (Sheet 1 uf 3)
52”41”00
Page 123
Aug 30/77
 STRUCTURAL REPAIR MANUAi-

12

10

III DOOR NO .3

a \\ \

PANEL THICKNESSES
REAR UNDERFLOOR
THICKNESS TH~CKNESS THICKNESS
SERVICE COMPARTMENT IDENT IDENT , IDENT
DOORS NOS. 3AND4 in mm in mm in mm
a 0.060 1.5 b 0.080 2.0 c 0.115 2.9

Service Doors - Identification

Figure 107 (Sheet 2 of 3)
52”41’00
Page 124
Aug 30/’77
 C’k2Jnco?.de
STRUCTURAL REPIN? MANUAL

MATERIAL PERMISSIBLE REPAIR

ITEM MAD2 THICKNESS DAMAGE DATA
NO. DESCRIPTION FROM XN MM TABLE REF/FIG

1 Door hinge LH CMO08 52-00-00

302
2 Door hinge RH CMO08 52-00-00
302
3 Access door CMOO 3 Ref.Sht.l 52-00-00
301
4 Retaining plate CMOO1 0.024 0.6

5 Sealing ring APL(W)41

6 Access door CMOO 3 Ref.Sht.l 52-00-00

301
7 Hinge arm CMO08 52-00-00
302
8 Hinge arm CMO08 52-00-00
302
9 Access door CMOO 3 Ref.Sht.2 52-00-00
301
10 Hinge bracket CMO08 52-00-00
302
11 Link CMOOl 0.126 3.2

12 Hinge bracket CMO08 52-00-00

302
13 Hinge bracket CMO08 52-00-00
302
14 Access door CMOO 3 Ref.Sht.2 52-00-00
301
15 Hinge arm CMO08 52-00-00
302
16 Hinge a~m C!MO08 52-00-00
302

Service Doors - Identification

Figure 107 (Sheet 3 of 3)
52”41”00
Page 1,25
Auq 30/77
 Conaorde
STRUCTURAL REPAIR MANUAL
SERVICE DOORS - PERMISSIBLE DAMAGE
1. General

The Permissible Damage tables in this topic provide informa-

tion on Wear Limits only. For all other aspects of Permissible
Damage, refer to 52-00-00.

Forward Service Door Wear Limits : Table 301

Main hinge assembly - Hinge arm to doorway hinge

bracket.
Main hinge assembly - Hinge arm to door hinge
bracket.
Secondary hinge assembly - Hinge arm to doorway
hinge bracket.
Secondary hinge assembly - Hinge arm bracket to
trunnion block.
Secondary hinge assembly - Trunnion block to hinge
arm.
Stabilizer arm assembly - End fitting to doorway
fulcrum.
Stabilizer arm assembly - End fitting to plunger
shaft.

Intermediate Service Door Wear Limits : Table 302

Main hinge assembly - Hinge arm to doorway hinge

bracket.
Main hinge assembly - Hinge arm to hinge link.
Secondary hinge assembly - Hinge arm to doorway
hinge bracket.
Secondary hinge assembly - Hinge arm bracket to
trunnion block.
Secondary hinge assembly - Trunnion block to hinge
arm.
Stabilizer arm assembly - End fitting to doorway
bracket.
Stabilizer arm assembly - End fitting to plunger
shaft.

Rear Service Door Wear Limits : Table 303

Main hinge assembly - Hinge arm to doorway hinge

bracket (top attachment).
Main hinge assembly - Hinge arm to doorway hinge
bracket (bottom attachment).

52u41=O0
Page 301
Feb 28/81
 coz2830rc?k!59
STRUCTURAL REPAIR MANUAL

Main hinge assembly - Hinge arm to door hinge

bracket (top and bottom).
Main hinge a=sembly - Crank lever to hinge
arm (top and bottom) .
Dumper strut assembly - Hinge arm lever to dumper
strut.
Dumper strut assembly - Dumper strut hinge bracket.

2. References

Bushes (Standard and Oversize) 51-55-00

Miscellaneous bearings 51-72-12

Page 302
Feb 28181
 czuzzco~de
STRUCTURAL REPAIR MANUAL

INTENTIONALLY LEFT BLANK

52-41=00
Page 303
Feb 28/81
 STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

MAIN HINGE ASSEMBLY - HINGE ARM TO Refer to Fits and

DOORWAY HINGE BRACKET Clearances table.

A .2

I 1

1 Hinge bracket (Ref.53-42-00 fig.101)

2 Bearing
3 Spacer
4 Bolt
5 Hinge arm

Permissible Damage - Wear Limits

Forward Service Door
Table 301 (Sheet 1 of 17)
5241”00
Page 304
Feb 28/81
 Concorde

STRUCTURAL REPAIR MANUAL

FITS AND CLEARANCES

ITEM PERMISSIBLE PERMISSIBLE

NO. DIMIH!?S1ONS WORN CLEARANCE CLEARANCE NOTE
ON NEw DIMENSIONS NEW WORN REF.
FIG . IN. MM. IN. MM. IN. MM. IN. MM. *

1 ID —1.0012 —25.430 ~ ~033 25 484 ●

1.0000 25.400 “
0.0002 0.005 0.0003 0.008 (1)
&O030 &076 (2)
2 OD 1.0030 25.476 0 9997 25 392 ●

1.0010 25.425 “
2 ID 0.6230 15.824 0.6241 15.852
0.6180 15.697
6.0004 6.010 0.0003 ~.008 (1)
iiO064 6.163 (3)
3 OD 0.6244 15.860 0.6183 15.705
0.6234 15.834
3 ID 0.3759 9.548 0 3774 ~ 586
●

0.3750 9.525 ●

0.0019 0.048
—0.0029 0.074 (1)
0.0005 0.013
4 OD 0.3745 — 9.512 0 3721
●
g 9451
0.3740 9.500
5 ID 0.3759 9.548
-~ 0“3774 9“586
0.0019 0.048
—0.0029 0.074 (1)
0.0005 0.013
4 OD 0.3745 9.512
0.3721 9.451
- 9.500

* Refer to NOTES at the end of this Table.

Permissible Damage - Wear Limits

Forward Service Door
Table 301 (Sheet 2 of 17)
52-41-00
Page 305
Feb 28/81
 STRUCTURAL REPAi R MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

MAIN HINGE ASSEMBLY - HINGE ARM TO Refer to Fits and

DOOR HINGE BIUICKET Clearances table.

s
m 4 21 432i
‘u

1 ~ Hinge bracket
2 Bearing
3 Hinge pin
4 Hinge arm

Permissible Damage - Wear Limits

Forward Service Door
Table 301 (Sheet 3 of 17) 52~41mO0
page 306
Feb 28/81
 Conearcte
STRUCTURAL REPAIR MANUAL
FITS AND CLEARANCES

ITEM PERMISSIBLE PERMISSIBLE

NO. DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
ON NEW DIMENSIONS NEW WORN l?JZF
●

FIG . IN. MM* IN. MM. IN. MM. IN . MM. *

1 ID 0.8133 20.658 0 8138 Z. 671

.
0.8125 20.638 ●

0.0001 0.003
6.0001 6.003 (1)
(2)
2 OD 0.8139 20.673 0 8126 Z. 640
●

- 20.660 “

2 ID 0.6267 15.918
—.
0.6257 15.893 0-6294 15”987
0.0033
0~0.0050 0.127 (1)
0.0013 0.033
3 OD 0.6244 15.860 0 6207 15 766
.
0.6234 15.834 ●

4 ID 0.6260 15.900 0 6266 15 ~16

●

-G “
0.0009
:=O.OO1l 0.029 (1)
0.0005 0.013
3 OD 0.6255 15.888
—0.6239 15.847
0.6251 15.878

*Refer to NOTES at the end of this Table.

Permissible Damage - Wear Limits

Forward Service Door
Table 301 (Sheet 4 of 17) 52D41~O0
Page 307
Feb 28/81
 STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

SECONDARY HINGE ASSEMBLY - HINGE ARM Refer to Fits and

TO DOORWAY HINGE BRACKET Clearances table.

/4 3

5 —-74 /
–E! —/-5?//2
“ ‘.,.xi.xl%i+y-
.........,
.:. ......“
..........:;:.:.:::;.
............
~q-’ y,(.l
6 \

. iii-+$: .
...
. .. ............ 1
7
. -, :.....:..,:.
............
:. ‘

8
I

1 Hinge arm (fork end)

2 Bush
3 Distance tube
4 Bolt
5 Bearing
6 Bearing retention sleeve
7 Hinge bracket (Ref.53-42-O0 fig.101)
8 Bush

Permissible Damage - Wear Limits

Forward Service Door
Table 301 (Sheet 5 of 17)
page 308
Feb 28/81
 Conoorc?e

STRUCTURAL REPAIR MANUAL

FITS AND CLEANCES

ITEM PERMISSIBLE PERMISSIBLE

NO. DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
ON NEW DIMENSIONS NEW WORN REX’
●

FIG . IN. MM. IN. MM. IN. MM. IN. MM. *

2 OD 0.5316 13s5°3 o 53o4 13 472

●

0.5312 13.492 “
z
1 ID 0.4207 10.686
0.4212 10.698
0.4200 10.668
0.0005 0.013
-0.0004- 6.010 (1)
0.0016 0.041 (2)
8 OD 0.4216 10.709 0.4204 10.678
0.4212 10.698
2 ID 0.4207 10.686
0.4212 10.698
0.4200 10.668
0.0005 5.013 5.0004
0.010 (1)
&OO16 6.041 (3)
3 OD 0.4216 10.709
0.4204 10.678
0.4212 10.698

3 ID 0.3134 7.960
0.3148 7.996
0.3125 .7.938
0.0019 0.048 0.0028 0.071 (1)
0.0005 0.013
4 OD 0.3120. 7.925
0.3097 7.866
- 7.912

7 ID 0.8512 210620 0 8524 21 651

●

0.8504 21.600 “
0.0013 0.033
—0.0020 0.051 (1)
0.0000 0.000 (4)
6 OD o.8504 21*6°0 o 8484 21 549
●

‘2L587 “

*Refer to NOTES at the end of this-Table.

Permissible Damage - Wear Limits

Forward Service Door
Table 301 (Sheet 6 of 17)
52=41-00
Page 309
Feb 28/81
 STRUCTURAL REPAIR MANUAL
FITS AND CLEARANCES

ITEM PERMISSIBLE PERMISSIBLE

NO. DIMENSIONS WORN CLEARANCE CLEAW4NCE NOTE
ON NEw DIMENSIONS NEW WORN REF.
FIG . IN. MM* IN. MM. IN. MM. IN. MM. *

6 ID 0.7505 19.063 0 7515 19 .o~8

-- ●

0.0010 0.025
—0.0015 0.038 (5)
0.0000 0.000
5 OD 0.7500 19.050
0.7485 19.012
0.7495 19.037
5 ID 0.3125 7.938
0.3120 7.925 003135 7*963
O.0010 0.025
—0.0015 0.038 (1)
0.0000 0.000
4 OD 0.3120 7.925 0 3105 v 887
●

- 7.912 “

8 ID 0.3134 7.960
O= 7.938 0“3148 7“996
0.0019 0.048
—0.0028 0.071 {1)
0.0005 0.013
4 OD 0.3120 7.925 0 3097 v 866
●

0.3115 m ●

*Refer to NOTES at the end of this Table.

Permissible Damage - Wear Limits

Forward Service Door
Table 301 (Sheet 7 of 17)
52-41-00
Page 310
Feb 28/81
 STRUCTURAL REPAIR MANUAL

(3
z
~
CJ
z
u

LEFT BLANK INTENTIONALLY

Permissible Damage - Wear Limits

Forward Service Door
Table 301 (Sheet 8 of 17)
52=41=00
pa9e 311
Feb 28181
 STRUCTURAL REP AH? MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

SECONDARY HINGE ASSEMBLY - HINGE ARM Refer to Fits and

BRACKET TO TRUNNION BLOCK Clearances table.

1 Hinge arm bracket (Ref.52-41-00 fig.101)

2 Shouldered bolt
3 Bush
4 Trunnion block

Permissible Damage - Wear Limits

Forward Service Door
I Table 301 (Sheet 9 of 17) 52841=00
Page 312
Feb 28/81
 Cozzc?oxwxe

STRUCTURAL REPAIR MANUAL

FITS AND CLEARANCES

ITEM PERMISSIBLE PERMISSIBLE

NO. DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
ON NEW DIMENSIONS NEW WORN REF.
FIG . IN. MM. IN. MM. IN. MM. IN. MM. *

1 ID 0.3759 9.548
0.3750 0.3770 9.576
9.525
—0.0013 .0.033 0.0020 0.051 (1)
0.0000 0.000
2 OD 0.3750 9.525 0.3730 9.474
0.3746 9.515
1 ID 0.2509 6.373
—— 0.2530 6.426
0.2500 6.350
0.0023 0.058
—0.0035 0.089 (1)
0.0005 0.013
2 OD 0.2495 6.337
0.2465 6.261
0.2486 6.314
4 ID 0.5357 13.607
0.5350 13.589 0.5362 13.619
6.0005 5.013 ~ 0004
. 6.010 (1)
0.0016 0.041 (2)
3 OD 0.5366 13.630
0.5354 13.599
0.5362 13.619

3 ID 0.3759 9.548
-G 0“3770 9“576
0.0013 0.033
—0.0020 0.051 (1)
- 0.0000 0.000
2 OD 0.3750 9.525
~ 515 0.3730 9.474
0.3746 .

I *Refer to NOTES at the end of table.

Permissible Damage - Wear Limits

Forward Service Door
Table 301 (Sheet 10 of 17)
52=41”00
Page 313
Feb 28/81
 STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

SECONDARY HINGE ASSEMBLY - TRUNNION Refer to Fits and

BLOCK TO HINGE ARM Clearances table.

1 2—

/TT

1 Trunnion block
2 Special bolt
3 Bearing
4 Hinge arm

Permissible Damage - Wear Limits

Forward Service Door
Table 301 (Sheet 11 of 17) 52E41mO0
Page 314
Feb 28/81
 Cozaco.rde

STRUCTURAL REPAIR MANUAL

FITS AND CLEARANCES

ITEM PERMISSIBLE PERMISSIBLE

No. DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
ON NEw DIMENSIONS NEW WORN REF.
FIG . IN. MM. IN. MM. IN. MM. IN. MM. *

1 ID 0.3759 9.548
0.3780 9.601
0.3750 9.525
0.0023 0.058
0.0035 0.089 (1)
0.0005 0.013
2 OD 0.3745 9.512 0.3715 9.436
- ~

1 ID oc3134 7.960
0.3125 = 0“3155 8’014
0.0023 0.058
0.0035 0.089 (1)
0.0005 0.013
2 OD 0.3120
—— 7.925
0.3090 7.849
0.3111 7.902
4 ID 0.5005 12.713
—0.5011 12.728 ~
o~ 12.700

0.0012 0.030 (2)

3 OD 0.5012 12.730
0.5001 126703
o~ -

3 ID 0.3765 9.563
o~m00378g 9*624
0.0029 0.074
—0.0044 0.112 (1)
0.0011 0.028
2 OD 0.3745
—— 9.512 0 3712 ~ 428
●

0.3736 9.489 ●

*Refer to NOTES at the end of this Table.

Permissible Damage - Wear Limits

Forward Service Door
Table 301 (Sheet 12 of 17) 52-41=00
Page 315
Feb 28/81
 STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

STABILIZER ARM ASSEMBLY - END FITTING Refer to Fits and

TO DOORWAY FULCRUM Clearances table.

rl .

I I I

“3
/
4

1 End fitting (top)

2 Bearing retention sleeve
3 Spherical bearing
4 Bolt
5 Fulcrum (Ref.53-42-O0 fig.101)

Permissible Damage - Wear Limits

Forward Service Door
Table 301 (Sheet 13 of 17)
52s414)0
Page 31S
Feb 28181
 STRUCTURAL REPAIR MANUAL
FITS AND CLEARANCES

ITEM PERMISSIBLE PERMISSIBLE

No ● DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
ON NEw DIMENSIONS NEW WORN REF.
FIG . IN. MM. IN. MM. IN. MM. IN. MM. *
1 ID 0.8504 21.600
0.8496 21.580 0s8510 21.615
.
0.0005 0.013
—u.0006 0.015 (L)
&ooo8 ;.020 (4)
2 OD 0.8504 210600 0 B490 21 565
●

0.8499 21.587 ●

2 ID 0.7505 19.063
0.7500 19.050 0.7515 19.088
0.0010 0.025
—0.0015 0.038 (5)
0.0000 0.000
3 OD 0.7500 19.050
0.7495 19.037 0.7485 19.012

3 ID 0.3125 7.937 0 3133 7 958

●

0.3120 7.925 “
0.0009 0.023
0.0013 0.033 (1)
0.0000 0.000
~ OD o.3120 7“925 o 3107 7 892
— — ●
●

0.3116 7.915

5 ID 0.3129 7.948
ox 7 925 ‘03139
●
7.973
0.0013 0.033
—0.0019 0.048 (1)
0.0000 0.000
4 OD 0.3120 7.925
0.3116 7 .915 0.3101 7.876
.

*Refer to NOTES at the end of this Table. .

Permissible Damage - Wear Limits

Forward Service Door
Table 301 (Sheet 14 of 17)
page 317
Feb 28/81
 STRUCTURAL REP AH? MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

STABILIZER ARM ASSEMBLY - END FITTING Refer to Fits and

TO PLUNGER SHAFT Clearances tabile.

n
~ . ..j ‘L.. T..
r .—--—
.“ “.

( I
)1

nY
u
piiEia‘u\< &i3q
4

1 End fitting (bottom)

2 Bearing retention sleeve
3 Spherical bearing
4 Shaft

Permissible Damage - Wear Limits

Forward Service Door
Table 301 (Sheet 15 of 17)
52=41~00
318
Page
Feb 28/81
 Concorde
STRUCTURAL REPAIR MANUAL
FITS ANl) CLEARANCES

ITEM PERMISSIBLE PERMISSIBLE

No ● DIIW3NSIONS WORN CLEAIWXCE CLEARANCE NOTE
ON NEW DIMENSIONS NEW WORN REF.
FIG . IN. MM. IN. MM. IN. MM. IN. MM. *

1 ID 0.9094 23.099
0.9086 23.078 0.9100 23.114
0.0005 0.013
0.0006 0.015 (1)
0.0008 5.020 (4)
2 OD 0.9094 23.099 0 9080 23.063
- 23.086 ●

2 ID 0.8130 20.650
—. 0.8140 20.676
0.8125 20.637
0.0010 0.025
—0.0015 0.038 (5)
0.0000 0.000
3 OD 0.8125 20.637 0 8110 20 599
●

=20.625 “
3 ID 0.3750 9*525 o 3760 9 550
●

0= 9.512 ●

0.0010 0.025
—0.0015 0.038 (1)
0.0000 0.000
4 OD 0.3745 9.512 ~ 3730 9 474
●

0.3740 9.500 “

*Refer to NOTES at the end of this Table.

Permissible Damage - Wear Limits

Forward Service Door
Table 301 (Sheet 16 of 17) 52-41-00
Page 319
Feb 28/81
 STRUCTURAL REPAIR MANUAL

NOTES :
(1) Renew worn or damaged parts.

(2) Line ream fittings, fit oversize bushes

and line ream as required (Ref.51-55-00) .
Provisional maximum oversize 0.6mm on
original diameter.

(3) Line ream outer bush, fit oversize inner

bush or spacer and line ream as required
(Ref.51-55-00) . Provisional maximum
oversize 0.6mm on original diameter.

(4) Line ream fitting, fit oversize retaining

sleeve and line ream as required
(Ref.51-72-12) . Provisional maximum
oversize 0.6mm on original diameter.

(5) Renew worn bearing and/or retaining sleeve

as required (Ref.51-72-12) .

Permissible Damage - Wear Limits

Forward Service Door
Table 301 (Sheet 17 of 17)
52-414)0
Page 320
Feb 28/81
STRUCTURAL REPAIR MANUAL

LEFT BLANK INTENTIONALLY

52=41=00
page 321
Feb 28/81
 STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

MAIN HINGE ASSEMBLY - HINGE ARM TO Refer to Fits and

DOORWAY HINGE BRACKET Clearances table.

3
4

7“ 8

1 Hinge bracket 5 Hinge arm

(Ref.53-43-00 fig.101) 6 Striker arm
2 Bearing 7 Bearing
3 Spacer 8 Spacer
4 Bolt

Permissible Damage - Wear Limits

Intermediate Service Door
Table 302 (Sheet 1 of 21)
52=41-00
Page 322
Feb 28/81
 STRUCTURAL REPAIR MANUAL
FITS AND CLEARANCES

ITEM PERMISSIBLE PERMISSIBLE

NO. DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
ON NEW DIMENSIONS NEW WORN REF.
FIG . IN. MM. IN. MM. IN. MM. IN. MM. *

I ID 1.0012 25.430 1.0033 25.484

1.0000 25.400
—0.0002 —0.005 0.0003 0.008 (1)
~.0030 ~.076 (2)
2 OD 1.0030 25.476
~0 25.425 0.9997 25.392
t
2 ID 0.6230 15.824
0.6241 15.852
0.6180 15.697
6.0004 5.010 5*0003
5.008 (1)
&O064 5.163 (3)
3 OD 0.6244 15.860
0.6183 15.705
0.6234 15.834
3 ID 0.3759 9.548
0.3775 9.580
0.3750 9.525
0.0019 0.048 0.00300.076 (1)
0.0005 0.013
4 OD 0.3745 9.512
0.372Q 9.449
0.3740 9.500

5 ID 0.3756 9.540
0.3769 9.573
0.3750 =5
0.0016 0.041 0.0024 0.061 (1)
. 0.0005 0.013
4 OD 0.3745 9.512
0.3726 9.464
0.3740 9.500

6 ID 0.9688 24.608
0.9680 24.587 089700 249638
0.0013 0.033
—0.0020 0.051 (1)
0.0000 0.000 (2)
7 OD 0.9680 24.587 0 g660 24 .536
- 24.575 ●

*Refer to NOTES at the end of table.

‘e Permissible Damage - Wear Limits

Intermediate Service Door
Table 302 (Sheet 2 of 21)
52=41EO0
Page 323
I Feb 28/81
 Concorde

STRUCTURAL REPAIR MANUAL

FITS AND CLEARANCES

ITEM PERMISSIBLE PERMISSIBLE

No ● DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
ON NEw DIMENSIONS NEW WORN REF.
FIG . IN. MM* IN. MM. IN. MM. IN. MM. *

7 ID o.6260 150g00 o 6571 16 690 ●

mom ‘
0.0014 0.036 0.0021 0.053 (1)
0.0000 0.000
8 OD 0.6250 150876 0 6229 15 822 ●

0.6246 15.865 “
8 11) —0.3785 . 9.614 0 3813 9 686
●

0.3750 9.525 ●

0.0045 0.114 0.0068 0.173 (1)

0.0005 0.013
4 OD 0.3745 9.512
0.3682 9.352
0.3740 9.500

*Refer to NOTES at the end of this Table.

Permissible Damage - Wear Limits

Intermediate Service Door
Table 302 (Sheet 3 of 21)
52=41=00
Page 324
Feb 28/81
 ConOo~de
STRUCTURAL REPAIR MANUAL

LEFT BLANK INTENTIONALLY

Permissible Damage - Wear Limits

Intermediate Service Door
52-41”00
Table 302 (Sheet 4 of 21)
Page325
Feb 28/81
 STRUCTURAL REP AH? MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

MAIN HINGE ASSEMBLY - HINGE ARM TO Refer to Fits and

HINGE LINK Clearances table.

10

3 7 6 4 89

m
v

1 Hinge link 6 Yoke

(Ref.52-41-00 Fig.102) 7 Eyebolt
2 Bearing 8 Bearing
3 Spacer 9 Hinge pin
4 Bearing 10 Hinge arm
5 Spacer

Permissible Damage - Wear Limits

Intermediate Service Door
Table 302 (Sheet 5 of 21)
52=41=00
Page 326
Feb 28/81
 .

STRUCTURAL REPAIR MANUAL

FITS AND CLEA~CES

ITEM PERMISSIBLE PERMISSIBLE

NO. DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
ON NEW DIMENSIONS NEW WORN REF ●

FIG . IN. MM. IN. MM. IN. MM. IN. MM. *

1 ID 0.8133 20.658
0.8138 20.671
0.8125 20.638
6.0001
— 5.003
. 6.0001 6.003 (1)
&OO14 &036 (2)
2 OD 0.8139 20.673
0.8134 20.660 0.8126 20.640

2 ID 0.6267 15.918
0.6257 15.892 0.6279 15.949
0.0017 0.043
—0.0025 0.064 (1)
0.0003 0.OO8
3 OD 0.6254 15.885
0.6232 15.829
0.6250-15.875
3 ID 0.3756 9.540
4

0.3765 9.563
.
0.3750 9.525
.0.0010 0.02.6
@
0.0015 0.038 (1)
0.0000 0.000
7 OD 0.3750 9.525
0.3735 9.487
0.3746 9.515

1 ID 1.1883
::”;:: 1.1889 30.198
1.1875 9
5.0002 5.005 6.0001
5.003 (1)
6.0015 5.037 (2)
4 OD 1.1890 30.201
1.1876 30.165
1.1885 30.188

4 ID 1.0022 25.456
—.
1.0010 25.425 100039 25”499
0.0023 0.058
—0.0035 0.089 (1)
0.0006 0.015
5 OD 1.0004 25.410 0 9975 25 337 ●

0=25.397 -

*Refer to NOTES at the end of table.

Permissible Damage - Wear Limits

Intermediate Service Door
Table 302 (Sheet 6 of 21)
Page 327
Feb 28/81
 Concorde

STRUCTURAL REPAIR MANUAL

FITS AND CLEARANCES

ITEM PERMISSIBLE PERMISSIBLE

No ● DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
ON NEW DIMENSIONS NEW WORN REF.
FIG . IN. MM. IN. MM. IN. MM. IN. MM. *

5 ID o.8133 2OD658 o 8145 20 688

●

mlimmmm “
0.0013 0.033 0.0020 0.051 (1)
0.0000 0.000
j’ OD 0.8125 20*638 o 8105 20 587
●

-- ●

6 ID 0.3’759 9.548
~0.3770 9.576
- ●

0.0013 0=0.0020 0.051 (1)

0.0000 0.000
7“ OD 0.3750 9.525
f ~ 0.3730 9.474
- ●

6 ID 0.8137 20*668 o 8150 20 701

s
-m “
0.0017 “0.043 0.0025 0.064
—— (1)
0.0000 0.000
7 ol) 0.8125 —e
20*638 o 8100 20 574
8
- 20.625
7 ID 0.8133 —0
209658 0 8138 20 .671
0.8125 20.638
0.0001 0.003 ~ 0001 5 003 (1)
—. ●

&OO14 &036 (2)

8 ol) 0.8139 —.
20~673 o 8126 20 640
.
0.8134 20.660

8 ID 0.6267
—— 15.918
o.6257 15=893 096294 15.987
0.0033 0.084
—0.0050 0.127 (1)
0.0013 0.033
9 OD 0.6244 15.860
‘15.834 0“6207 15.766

*Refer to NOTES at the end of table.

Permissible Damage - Wear Limits

Intermediate Service Door
Table 302 (Sheet 7 of 21)
52=41-00
Page 328
Feb 28/81
 GZoneoz-de

STRUCTURAL REPAIR MANUAL

FITS AND CLEARANCES

ITEM PERMISSIBLE PERMISSIBLE

NO. DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
ON NEw DINU3NS1ONS NEW WORN REF.
FIG . IN. MM. IN. MM. IN. MM. IN. MM. *
10 ID 0.6257 150893 0 6265 15 913
-m “ ●

.
0.0007 0.018
—O.OO1O 0.025 (I)
:.0005 59013
9 OD 0.6255 15.888
0.6250 15.875 0.624Q 15.850

*Refer to NOTES at the end of this Table.

Permissible Damage - Wear Ltiits

Intermediate Service Door
Table 302 (Sheet 7 of 21) 52-41~00
page 329
Feb 28/81
 STRUCTURA1 REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

SECONDARY HINGE ASSEMBLY - HINGE ARM Refer to Fits and

TO DOORWAY HINGE BRACKET Clearances table.

‘5
\
1

m
CJ

1 Hinge arm (fork end) 5 Bearing

2 Bush 6 Bearing retention sleeve
3 Distance tube 7 Hinge bracket
4 Special bolt (Ref.53-43-O0 fig.101)
8 Bush

permissible Damage - Wear Limits

Intermediate Service Door
Table 302 (Sheet 9 of 21)
Page 330
Feb 28/81
 STRUCTURAL REPAIR MANUAL
FIT’SAND CLEAmCES

ITEM PERMISSIBLE PERMISSIBLE

NO. DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
ON NEW DIMENSIONS NEW WORN REF.
FIG ● IN. MM. IN. MM. IN. MM. IN. MM. *

1 ID 0.5307 13.480
0.5312 13.492
0.5300 13.462
0.0005 0.013 -
0.0004 5.010 (1)
6.0016 = (2)
2 OD 0.5316 13.503 0 ~304 13 472
●

0.5312 13.492 “
1 ID 0.4207 10.656 0 4212 lo 698
●

0.4200 10.668 “
0.0005 0.013 -
—0.0004
— 5.010 (1)
0.0016 6.041 (2)
8 OD 0.4216 10.709 0 4204 lo 678
●

0.4212 10.698 “
2 ID 0.4207 10.686
0.4200 m0”4212 10”698
5.0005 5.013 -
0.0004 6.010 (1)
&OO16 &041 (3)
3 OD 0.4216 10.709 0 4204 lo 678
w
0.4212 10.698 “

3 ID 0.3134 7.960 0 3148 7 996

●

0.3125 7.938 “
0.0019 0.048
—0.0028 0.071 (1)
0.0005 0.013
4 OD 0.3120 7.925 0 3097 7 866
●

0.3115 7.912 ●

8 ID 0.3134 7.960
0- 7.938 093148 7*996
0.0019 0.048
—0.0028 0.071 (1)
0.0005 0.013
4 OD 0.3120 7.925 0 3097 7 866
9
0.3115 7.912 “

*Refer to NOTES at the end of table.

Permissible Damage - Wear Limits

Intermediate Service Door
Table 302 (Sheet 10 of 21) 52”41-00
Page 331
Feb 28/81
 STRUCTURAL REPAIR MANUAL
FITS AND CLEARANCES

ITEM PERMISSIBLE PERMISSIBLE

NO. DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
ON NEw DIMENSIONS NEW WORN RJZF.
FIG . IN. MM. IN. MM. IN. MM. IN. MM* *

7 ID 0.8512 21.620
——
0.8504 21.600 0“8524 21”651
0.0013 0.033
—0.0020 0.051 (1)
0.0000 0.000 (4)
6 OD 0.8504 21.600
‘— 0.8484 21.549
0.8499 21.587
6 ID 0.7505 19.063 0 7515 19 .088
——
0.7500 19.050 “
0.0010 0.025
—0.0015 0.038 (5)
O.OQOO 0.000
5 OD 0.7500 19=050 0.7485 19.012
——
0.7495 19.037
5 ID 0.3125 7.938 0 3135 7 963
●

- 7.925 “
0.0010 0.025
—0.0015 0.038 (1)
0.0000 0.000
4 0.3120 7.925
—0.3105 7.887
- 7.912

*~efer to NOTES at the’end of this ‘TabIe.

Permissible Damage - Wear Limits

Intermediate Service Door
Table 302 (Sheet 11 of 21)
52”41”00
Page 332
Feb 28/81
 STRUCTURAL REPAIR MANUAL

o LEFT BLANK INTENTIONALLY

e Permissible Damage - Wear Limits

Intermediate Service Door
Table 302 (Sheet 12 of 21) 52=41-00
I Page 333
Feb 28181
 ST RUCTURA1 REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

SECONDARY HINGE ASSEMBLY - Refer to Fits and

HINGE ARM BRACKET TO T’RUNNION BLOCK Clearances table.

nl!!/ \
1

1 Hinge arm bracket (Ref.52-41-00 Fig.102)

2 Shouldered bolt
3 Bush
4 Trunnion block

permissible Damage - Wear Limits

Intermediate Service Door
Table 302 (Sheet 13 of 21)
52=4140
Page 334
Feb 28.)81
 ckaxx30FcmE?

STRUCTURAL REPAIR MANUAL

FITS AND CLEARANCES

ZTEM PERMISSIBLE PERMISSIBLE

NO. DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
ON NEW DIMENSIONS NEW WORN REF.
FIG . IN. MM. IN. MM. IN. MM. IN. MM. *

1 ID 0.3759 9.548
0.3750 9.525 0“3770 ‘“576
0.0013 0.033
—0.0020 0.051 (1)
0.0000 0.000 (6)
2 OD 0.3750 — 9.525 0 3730
●
~ 474
●

0..3746 9.515
z

o 1 ID 0.2509 6.373
w
t- 0.2530 6.426
2 0.2500 6.350
z
a
0.0023 0.058
0.0035 0.089 (1)
0.0005 0.013 (6)
2 OD 0.2495 6.337
0.2465 6.261
0.2486 6.314

4 ID 0.5357 13.607
0.5362 13.619
0.5350 13.589
6.0005 6.013 ~*ooo4 ~ o~o
●
(~)
5.0016 &041 (2)
3 OD 0.5366 13.630
— 0.5354 13.599
0.5362 13.619

3 ID 0.3759 9.548
0.3750 .9.525 0.3770 9.576
0.0013 0.033
0.0020 0.051 (1)
0.0000 0.000
2 OD 0.3750 9.525
0.3730 9.474
0.3746 9.515
a
*Refer to NOTES at the end of this Table.

Permissible Damage - Wear Limits

Intermediate Service Door
Table 302 (Sheet 14 of 21)
52~41=00
Pagz 335
Feb 28/81
 STRUCTURAL REPAIR MANUAL

.
DAMAGE TYPE AND DESCRIPTION LIMITATIONS
o
SECONDARY HINGE ASSEMBLY - Refer to Fits and
TRUNNION BLOCK TO HINGE ARM Clearances table.

1 2
.3

f
...............
.,..”;.:..:
.........:.............
.... ......
...! ~,.,.: . ..... . .. :0

1 Trunnion block (Ref.Sheet 13)

2 Special bolt
3 Bearing
4 Hinge armf- (Ref.Sheet 9)

Permissible Damage - Wear Limits

Intermediate Service Door
Table 302 (Sheet 15 of 21)
52=41-00
Page 336:
Feb 28/81
 CzMf200z--de

STRUCTURAL REPAIR MANUAL

FITS AND CLEAlU4NCES

ITEM PERMISSIBLE PERMISSIBLE

NO. DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
ON NEW DIMENSIONS NEW WORN REF.
FIG . IN. MM. IN. MM. IN. MM. IN. MM. *

1 ID 0.3759 9.548
0.3780 9.601
0.3750 9.525
0.0023 0.058
0.0035 0.089 (1)
0.0005 0.013 (6)
2 OD 0.3745 9.512
m
0.3715 9.436
9.489

1 ID 0.3134
—— 7.960
0.3125 7.938 0“3155 8“014
0.0023 0.058
—0.0035 0.089 (1)
0.0005 0.013 (6)
2 OD 0.3120 7.925
0.3090 7.849
0.3111 7.902
4 ID 0.5005 12.713
- 12.700 0.5011 12.728
6.0001 5.003 -
0.0001 5.003 (1)
5.0012 6.030 (2)
3 OD 0.5012 12.730
0.5006 12.715 0“5001 12”703

3 ID 0.3765 9.563 ~ 3789

9.624
0.3756 ~ “
0.0029 0.074
0.0044 0.112 (1)
0.0011 0.028
2 OD 0.3745 9.512
0.3736 9.489 0“3712 9.428

I *Refer ttiNOT.7.Sat ‘de end of this Table,

Permissible Damage - Wear Limits

Intermediate Service Door
Table 302 (Sheet 16 of 21) 52~41mO0
Page 337
Feb 28/81
,
 C’k2kz2corde

STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

STABILIZER ARM ASSEMBLY - END FITTING Refer to Fits and

TO DOORWAY BRACKET Clearances table.

1 End fitting
2 Bearing retention sleeve
3 Spherical bearing
4 Special bolt
5 Bracket (Ref.53-43-00 fig.101)

Permissible Damage - Wear Limits

Intermediate Service Door
Table 302 (Sheet 17 of 21)
52-41-00
Page 338
Feb 28/81
 STRUCTURAL REPAIR MANUAL
FITS AND CLEARANCES

ITEM PERMISSIBLE PERMISSIBLE

No. DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
ON NEw DIMENSIONS NEW WORN REX’ ●

FIG . IN. MM. IN, MM. IN. MM. IN. MM. *

1 ID 0.8504 21Q600 o 8510 21 615

●

0.8496 21.580 “
0.0005 0.013
_—O.0006 0.015 (1)
0.0008 0.020 (4)
2 OD 0.8504 21.600
m 21.587 0.8490 21.565
2 ID 0.7505 19.063
ox-0e7515 19”088
0.0010 0.025
—0.0015 0.038 (5)
0.0000 0.000
3 OD 0.7500 19.050
0s7485 19.012
ox 19.037
3 ID 0.3125 7.938
0.3135 7.963
Ox 7.925
0.0010 0.025
‘0.0015 0.038 (1)
0.0000 0.000
4 OD 0.3120 7.925
—0.3105 7.887
0.3115 7.912

5 ID 0.3134 7.960
‘— 0.3149 7.998
0.3125 7.938
0.0019 0.048
0.0029 0.074 (1)
0.0005 0.013 (6)
4 ol) 0.3120 7.925 0 3096 7 864
.
0.3115 7.912 ●

I *Refer to NOTES at the end of this Table.

Permissible Damage - Wear Limits

Intermediate Service Door
Table 302 (Sheet 18 of 21)
52 D41RO0
Page 339
Feb 28/81
 STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

STABILIZER ARM ASSEMBLY - Refer to Fits and

END FITTING TO PLUNGER SHAFT Clearances table.

/-

1 End fitting
2 Bearing retention sleeve
3 Spherical bearing
4 Plunger shaft

Permissible Damage - Wear Limits

Intermediate Service Door
52-41~00
Table 302 (Sheet 19 of 21) Page 340
Feb 28/81
 Concorde

STRUCTURAL REPAIR MANUAL

FITS AND CLEARANCES

ITEM PERMISSIBLE PERMISSIBLE

NO. DIMENSIONS WORN CLEAIU4NCE CLEARANCE NOTE
ON NEw DIMENSIONS NEW WORN REF.
FIG . IN. MM. IN. MM. IN. MM. IN. MM. *

1 ID 0.9094 23.099
0.9100 23.144
0.9086 23.078
0.0005 0.013
0.0006 0.015 (1)
&oo08 &020 (4)
2 OD 0.9094 23.099
0.9080 23.063
0.9089 23.086
z
2 ID 0.8130 20.650
== 0.8140 20.676
0.0010 0.025
— — 0.0015 0.038 (5)
0.0000 0.000
3 OD 0.8125 20.638
0.811o 20.599
-20.625
3 ID 003750 9.525 003760 9e550
0.3745 9.512
0.0010 0.025
0.0015 0.038 (l)
0.0000 0.000
4 OD 0.3745 9.512 0 3730 ~ 474
.. ●

0.3740 mm “

*Refer to NOTES at the end of this Table

Permissible Damage - Wear Limits

Intermediate Service Door
Table 302 “(Sheet 20 of 21)
52R41-00
Page 341
‘Feb 28/81
 Co.zzzeorde

STRUCTURAL REPAi R MANUAL

NOTES :

(1) Renew worn or damaged parts.

(2) Line ream fittings to obtain ‘clearance new’ ,

fit oversize bushes and line ream as required.
Provisional maximum oversize 0.6mm on original
diameter, (Ref.51-55-00).

(3) Line ream outer bush to obtain ‘clearance new’,

fit oversize inner bush or spacer and line ream
as required (Ref.51-55-00) . Provisional maximum
oversize 0.6mm on original diameter.

(4) Line ream fitting to obtain ‘clearance new’ and

fit oversize retaining sleeve. Provisional
maximum oversize 0.6mm on original diameter.
(Ref.51-72-12) . . .

(5) Renew worn bearing and\or retaining sleeve as

required (Ref.51-72-12).

(6) Bush hinge arm with a 0.031 in (0.794 mm) thick

standard bush (Ref.51-55-00) and\or renew bolt.

Permissible Damage - Wear Limits

Intermediate Service Door
Table 302 (Sheet 21 of 21)
52041~00
Page 342
Feb 28/81
 Cxo.iritcoz=ze

STRUCTURAL REPAIR MANUAL

INTENTIONALLY LEFT BLANK

52-41-00
Page 343
Feb 28/81
 STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

MAIN HINGE ASSEMBLY - HINGE ARM TO Refer to Fits and

DOORWAY HINGE BRACKET (TOP ATTACHMENT) Clearances Table.
1 8

[
4 5 6

1 Hinge bracket (Ref. 53-48-00 Fig. 101)

.=J 2 catch
3 Bush
4 Bolt
5 Bush
6 Bush
7 Bush
8 Bearing~ spherical

Permissible, Damage - Wear Limits

Rear Service Door
Table 303 (Sheet 1 of 13)
52’41=00
Page 344
+-g 30/81
 Coz?c?Qrcze
STRUCTURAL REPAIR MANUAL

FITS AND CLEARANCES “

ITEM PERMISSIBLE PERMISSIBLE

NO. DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
ON NEW DIMENSIONS NEW WORN REF.
FIG. IN. MM. IN. MM. IN. MMm IN. MM. *

1 ID 0.5125 13.01.8 0.5138 13.050 (1)

0.5118 130000
0.0018 0.045 0.0026 0.066
0.0006 0.016
5,3,0D 0.5112 12.984 0.5092 12.934 (1)
7 0.5107 12.973

8 ID 0.5000 12.700 0.5O1O 12.726 (3)

0.4995 12.687
0.0012 0.030
0.0018 0.045
0.0002 0.006
6 OD 0.4992 12.681 0.4977 12.642 (1)
mm
2,6 ID 0.3750 9.522 0.3757 9.542 (1)
-5 m
0.0009 0.022 0.0013 0.033
0.0001 0.003
4 OD 0.3744 9.509 0.3732 9.479 (1)
-O mo
5r7,1D 0.3751 9.527 0.3759 9.549 (1)
3 0.3746 9.516
0.0011 0.027
0.0016 0.040
0.0003 0.007
4 OD 0.3744 9.509 (1)
mm 0.3731 9.476

* Refer to NOTES at the end of this Table

Permissible Damage - Wear Limits

Rear Service Door
Table 303 (Sheet 2 of 13 ) _ 52”41=00
Page_?4S
Aug 30/81
 STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

MAIN HINGE ASSEMBLY - HINGE Aw TO Refer to Fits and

DOORWAY HINGE BRACKET (BOTTOM ATTACHMENT) Clearances Table.

2
i\ 1’ h’-h

a
z>
I Hinge bracket (Ref. 53-48-00 Fig=lO~)
%
o 2 Bush
2
u’ 3 Bolt
4 Spacer
5 Bush

Permissible Damage - Wear Limits

Rear Service Door
Table 303 (Sheet 3 of 13) 52’41”00
Page 346
Aug 30/81
 C3izmeoz-de
STRUCTURAL REPAIR MANUAL

FITS AND CLEARANCES

ITEM PERMISSIBLE PERMISSIBLE

NO. DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
ON NEW DIMENSIONS NEW WORN REF.
FIG. IN. MM. IN. MM. IN. MM. IN. MM* *
ID 0.5519 14.018
mm 0.5530 14.046 (1)
0.0014 0./035
0.0020 0.052
0.0002 0.006
5 ol) 0.5509 13.994 0.5491 13.948
(1)
-m
z
5,2 ID 0.3943 10.015 0.3950 10.034
0.3937 m (1)
0.0010 0.026
— 0.0015 0.039
0.0002 ().0()5
4 OD 0.3935 9.995 0.3922 9.961 (1)
Om Cm

6 ID 0.5000 12.700 0.5010 12.726 (3)

0.4995 12.687
0.0012 0.030
— . 0.0018 0.045
0.0002 0.006
2 OD 0.4992 12.681 0.4977 12.642 (1)
0.4988 m

* Refer to NOTES at the end of this Table

Permissible Damage - Wear Limits

Rear Service Door
Table 303 (Sheet 4 of 13) 52=41=00
Page 347
Aug 30/81
 fc’fkIMmcxzwF-de
STRUCTURAL REPAIR MANUAL
#
DAMAGE TYPE AND DESCRIPTION LIMITATIONS

MAIN HINGE ASSEMBLY - HINGE AN TO Refer to Fits and

DOOR HINGE BRACKET (TOP AND BOTTOM) Clearances Table
3 1 2

\\! L

1 Bolt
2 Bush
3 Bush
4 Bush
5 Spacer
i 6 Trunni.on .
7 Bush
i 8 Bush
I

I \
5 I
Permissible Damage - Wear Limits
Rear Service Door
Table 303 (Sheet 5 0% 13) 52”41”00
Page 348
Aug 30/81
 STRUCTURAL REPAIR MANUAL

FITS AND CLEARANCES

ITEM PERMISSIBLE PERMISSIBLE

NO. DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
ON NEW DIMENSIONS NEW WORN REF.
FIG. IN. MM. IN. MM. IN. MM. IN. MM. *
3,5,1D 0.3139 7.973 oe3152 8.007
(4)
6t7 0.3130 7.950
0.0019 0.048
0.0028 0.072
1 OD 0.3124 7.935 0.3102 7.878 0.0006 0.015
0.3120 ~ (4)

2,4 ID 0.5016 :U, ().5024 12.761

z
(2)
0.5006 12.715
0.0013
—
0.034
. 0.0017 0.043
3,7 (ID 0.5007 12.718 0.4989 12.672 0.0001 0.003
0.5003 12.707 (1)

8 ID 0.6267 15.918 0.6272 15.932 -(2)

W7 m
0.0004 0.011 0.0005 0.014
v- -m
5 OD 0.6267 150918 0.6252 15.879
(2)
0.6263 15.907

* Refer to NOTES at the end of this Table.

Permissible Damage - Wear Limits

Rear Service Door
Table 303 (Sheet 6 of 13) 52D41DO0
J-9c_.3M2
“Aug 30/81
 Ckmincommi?e
STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

MAIN HINGE ASSEMBLY - CRANK LEVER TO Refer to Fits and

HINGE ARM (TOP AND BOTTOM) Clearances Table

.1

Jf
L

IN A

2
1%
\
\

1 crank
2 Liner —1
3 Bush

.-.
A
—

Permissible Damage == Wear EhrLi.12s

Rear Service Door
Table 303 (Sheet 7 of 13) 52’4’1”00
Page 350
Aug 3CV’81
 STRUCTURAL REPAIR MANUAL

FITS AND CLEARANCES

ITEM PERMISSIBLE PERMISSIBLE

NO ● DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
ON NEW DIMENSIONS NEW WORN REF.
FIG. IN. MM. IN. MM. IN. MM. IN. MM. *
1 ID 0.8670 22.021 0.8683 22.054
0.8661 mo (1)
to A 0.0016 0.041
0.0024 0.061
0.0003 0.007
2 OD 0.8659 21.993 0.8637 21.939 (1)
0.8654 21.980

1 ID 1.1819 30.021 ~ .1832 30.054 (1)

1.1811 30.000
0.0016 0.041 0.0024 0.061
to B 0.0003 0.007
2 OD 1.1808 29.993 1 .1787 29.939 (1)
1.1803 m
3 ID 1.1279 28.649 1.1288 28.672 (2)
~ 28.608
0.0016 —,
0.041 0.0020 0.051
5.0005 F.013
2 OD 1.1268 28.621 1.1243 28.557 (1)
m 28.608

* Refer to NOTES at the end of this Table

Permissible Damage - Wear Limits

Rear Service Door
Table 303 (Sheet 8 of 13) 52D41=O0
Page 351
Aug 30/81
 STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

DUMPER STRUT ATTACHMENT Refer to Fits and

Clearance Table
2 2

/
4

3/
1 Bolt
‘2 Bush
a “3 Bush
“4 Bolt
‘5 Bearing, spherical
6 Bolt
i

1
!/---J

permissible Damage -=Wear Limits

Rear Service Door
Table 303 (Sheet 9 of 13)
!EwMmoo
Page 352
Aug 30/81
 Concorde
STRUCTURAL REPAIR MANUAL

FITS AND CLEARANCES

ITEM PERNJISSIBLE PERMISSIBLE
NO. DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
ON NEW DIMENSIONS NEW WORN REF.
FIG. IN. MM. IN. MM. IN. MM. IN. MM. *
2 ID 0.3749 9.522 ().3757 9.542
(1)
0.3745 9.512
0.0009 0.022 ().0013 0.033
— .
0.0001 0.003
1,4 OD 0.3744 9.509 ().3732 9.479 (1)
0.3740 m
z
3 ID 0.5016 12.741 0.5024 12.760
(2)
0.5006 12.715
0.0013 0.034 ().0()170.042
F.0001 6.003
2 OD 0.5007 12.718 0.4989 12.673
(1)
0.5003 12.707
5 ID 0.4375 11.113 0.4384 11.136
(1)
0.4370 11.100
0.0010 0.026
0.0015 0.039
0.0001 0.003
6 OD 0.4369 11.097 0.4355 11.061
(’1)
0.4365 11.087

* Refer to NOTES at the end of this Table

Permissible, Damage - Wear Limits

Rear Service Door
Table 303 (Sheet 10 of 13) 52~41=00
Page 353
Aug 30/81
 caMx3e3rde
STRUCTURAL REPAIR MANUAL

DAMAGE TYPE AND DESCRIPTION LIMITATIONS

DISARM LINK ATTACHMENT Refer to Fits and

Clearances Tuble

I
i
II
I
4

1
-f

\,

1 I

\
\,

\.J

1 Bush
2 Bush
3 Bracket (Ref.53-48-00 Fig. 101)
4 Bolt
5 Bearing, Spherical

Permissible Damage - Wear Limits

Rear S“ervice Door
Table 303 (Sheet 11 of 139 52’4’1”00
Page 354
Aug 30/81

.
 Comeord&?
STRUCTURAL REPAIR MANUAL

FITS AND CLEARANCES

ITEM PERMISSIBLE PERMISSIBLE
NO. DIMENSIONS WORN CLEARANCE CLEARANCE NOTE
ON NEW DIMENSIONS NEW WORN REF.
FIG. IN. MM. IN. MM. IN. MM. IN. MM. *

3 ID 0.3352 8.515 (1)

0.3362 8.540
0.3346 8.500
0.0011 0.029
0.0018 0.045
0.0002 0.005
1,2 OD 0.3344 8.495 (1)
0.3329 8.455
0.3341 8.486

1,2 OD 0.2500 6.351 (1)

0.2509 6.374
0.2497 6.342
0.0010 0.026
0.0016 0.040
0.0003 0.008
4 OD 0.2494 6.334 (1)
0.2481 6.302
0.2490 6.325

(1)
5 ID 0.2500 6.350
0.2509 6.374
0.2495 6.337
0.0010 0.025
0.0016 0.040
0.0001 0.003
4 OD 0.2494 6.334 (1)
0.2479 6.297
0.2490 6.325

* Refer to NOTES at the end of this Table

Permissible Damage - Wear Limits

Rear Service Door
Table 303 (Sheet 12 of 13) 52=41=00
Page 355
Aug 30/81
 GilfLmtcwzu?’-cze
STRUCTURAL REPAIR MANUAL

NOTES :

(1) Replace out-of-tolerance parts by new parts.

(2) Replace self-lubricating bearings by repair

bearings (Ref. 51-56-00).

(3) Replace self-lubricating spherical bearings

BAS 7652 by new self-lubricating spherical
bearings BAS 7652 (Ref. 51--56-00).
Replace retention sleeve bushes BAS 7084 by
oversize retention sleeve bushes NSA 5114
(Ref. 51-55-00, 51-72-12).

(4) Replace bolts BAS 7158 or BAS 9083 by 1st

oversize bolts BAS 9052 or 2nd oversize bolts
BAS 9053 (Ref. 5I-52-1O).
Replace bolts BAS 7161 or BAS 9082 by 1st
oversize bolts BAS 9050 or 2nd oversize bolts -
BAS 9051 (Ref. 51-52-11).
Ream for installation of oversize bolts to
BAS 9055 (lst oversize) or BAS 9056 (2nd over-
size) .

Permissible Damage - Wear Limits

Rear Service Door
Table 303 (Sheet 13 of 13) 52’4’14)0
Page 356
Aug 30/81
 ....

Concorde
STRUCTURA1 REPAIR MANUAL

INTERIOR DOORS - DESCRIPTION

1. General

This section contains information on the identification, and

repair of the interior doors, Which include a flight compartment
door and four toilet doors.

2. Flight Compartment Door

The door comprises an inner and outer skin bonded to a spruce

z
frame with internal stiffening members supported by corner
blocks and insulated by foam sheeting. Kickstrips are fitted
to both faces of the door.

30 Toilet Doors

The doors are similar in,constructionr each consisting of two “

panels hinged tQgethex. Each panel comprises an inner and
outer skin bonded to a spruce frame, reinforced by corner plates
and transverse members and insulated by honeycomb material.
Kickstrips are fitted to both faces of the doors.

Page 1
Nov 15/75
 STRUCTURAL REPAIR MANUAL

/’

l-l

/1
/
4

1 L
1
345
\/ ‘+
1 2
‘A
&
,..”.
”.,
t- 1 ....,...:.
.“.”.*
. .“..l..
p— J/ ●“...”.
”....
. ...
......
... .
..
...
. .......
... ..... .... . ..
....
. ..............
.. . ....
... ..
....‘*JW
...
. ..... . ...
. .. ......
....... ‘)
. . . . .. . .. . . . ..
.. . . . . . . ..
& E

4 “ ~ -.
1
4 3 2

B
2 2

FLIGHT COMPARTMENT
DOOR 1

Interior Doors - Identification

Figure 101 (Sheet 1 of 3)

Page 101
Nov 15/75
 ~oneord~
STRUCTURAL REPAIR MANUAL

El
7/- 8
‘\—
1
o
z

AQ
n .2 0
r z

T\7
I

1 r \...““
... ..
w
I I z
............
/B I .. ..
I .........
o
w
i-
I ... Z
o I .“.”
.. .. E
n
.... 11
.......
..
.. .“.”
n-- ..“. .,. .”
...
10 I ...........
...
.......
1 I 8 .

El \
I
I
i
/

\
..... I
................

.....
......
.... ....
.....
. .....

.... ....
,........
.........
....

\
7

El ......
.....
.......
.....

TOILET DOOR

,//

Interior Doors - Identification

Figure 101 (Sheet 2 of 3)
52M514)0
Page 102
Nov 15/75
 Gonoorde
STRUCTURAL REPAIR MANUAL

MATERIAL PERMISSIBLE REPAIR

ITEM MADE THICKNESS DAMAGE DATA
NO. DESCRIPTION FROM IN MM TABLE REF/FIG
1 Frame member CM694
(Glued) Coolag Rigid

2 Insulation Polyurethane
(Bonded) Foam

3 Skin BS3396-3-P2 0.003 0.07

-450E Grade S

z 4 Laminate CM534-037 0.032 0.81

(Bonded)

5 Facia CM531-O1O
(Bonded)

6 Kickstrip L81 0.018 0.45

(Bonded)

7 Capping BS1474HE9
Strip TF

8 Skin CM68 8

9 Core CM681 0.625 15.9

(Bonded)

10 Plate L72 0.035 0.90

(Bonded)

11 Panel BS2572F1 0.046 1.19

(Bonded)

Kickplate L81 0.035 0.90

(Bonded)

Kickplate L81 0.028 0.70

(Bonded)

Interior Doors - Identification

Figure 101 (Sheet 3 of 3)

Page 103
Nov 15/75
END OF THIS
SECTION

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