COMPLIANCE REPORT FOR TAKRAF INDIA PVT LTD
Project Name:C/7664 _ACL FARAKKA CEMENT GRINDING UNIT, WEST BENGAL
Inspection Date: 30.09.2024 to 11.10.2024 (LNVT INSPECTION COMPLINACE POINT )
                                                                                                                                Corrective Action Taken
SR.NO.                                                      OBSERVATION POINTS                                                            Date
                                                                                                                                                                                                 Photo After Rectification                         Status   TAKRAF REPLY as on 17.10.2024
                                                                                                                                                          Column1
         All accessories, labels, Paint touch-up points, stickers, hardware, torque markers ,Ferrule , Short link,all
  1      copper Busbar should be Straight, etc. As per the requirement & approved GAD to be fitted before packing                    15.10.2024                     DONE                                   Noted.                                  CLOSE       Noted, Point closed
         & dispatch of MCC CUM VFD Panel, Junction Boxes, PLC , Control Desk & UPS.
  2      PLC Midia Convertor missing                                                                                                 15.10.2024                     DONE     Please Note. Not in approved drawing,attached mail enclosed.          CLOSE       Noted, Point closed
  3      PLC to E House JB Spare Cable & Photos to be provided before dispatch                                                       15.10.2024                     DONE       Noted and We have provided as per approved cable chart.             CLOSE       Noted, Point closed
  4      VFD communication profinet card & Photos to be provided before dispatch                                                     15.10.2024                     DONE                      Noted and we will provided at site                   CLOSE       Noted, Point closed
  5      E House JB 1 & 2 Dressing & Sleeve with photos to be provided before dispatch                                               15.10.2024                     DONE                                                                           CLOSE       Noted, Point closed
  6      SMPS missing in Operating Cabin                                                                                             15.10.2024                     DONE       Noted. Please provide short supply clearness for the same.          CLOSE       Noted, Point closed
         LT MCC CUM VFD Panel                                                                                                                                                                                                                      CLOSE
  7      As per GAD Feeder Name plate mismatch in between 6F2 & 6 F3                                                                 15.10.2024                     DONE                  Noted and updated in as-built drawing                    CLOSE       Noted, Point closed
  8      As per GAD Name plate rating not match at actual rating in Feeder 6F5                                                       15.10.2024                     DONE                  Noted and updated in as-built drawing                    CLOSE       Noted, Point closed
  9      As per GAD X6 terminal block not found in cable chamber 1                                                                   15.10.2024                     DONE                                                                           CLOSE       Noted, Point closed
  10     As per BOM 2C/O Relay base Part no not match ( Req- PY081 Obs-PYF08-N)                                                      15.10.2024                     DONE                  Noted and updated in as-built drawing                    CLOSE       Noted, Point closed
         As per BOM Rotatory Drive kit missing in Control Transformer feeder & Lighting Service Transformer feeder                                                         As per discussed during drawing approval, both feeder door handle
  11                                                                                                                                 15.10.2024                     DONE                                                                           CLOSE       Noted, Point closed
                                                                                                                                                                                   not require, same has removed from As Built BOM
  12     As per BOM Part no not match of MCCB 32A in Sr. No -6, O/G Feeder Slew Drive                                                15.10.2024                     DONE                  Noted and updated in as-built drawing                    CLOSE       Noted, Point closed
                                                                                                                                                                           Noted. In BOM 4KW Normal duty part code mention, however same
  13     As per BOM VFD KW rating not match (Req- 3KW obs- 4KW)                                                                      15.10.2024                     DONE   part code applicable for 3 KW Heavy duty. thire will be no techanical   CLOSE       Noted, Point closed
                                                                                                                                                                                                        divation .
  14     As per BOM Profinet IO fieldbus adaptor module missing                                                                      15.10.2024                     DONE                            Repeted point no.4                             CLOSE       Noted, Point closed
                                                                                                                                                       Noted. In BOM 37KW Normal duty part code mention, however same
15   As per BOM VFD KW rating not match at actual ( Req-30KW obs-37KW) in Sr.No 7- O/G Feeder Travel Drive 1 to 4                  15.10.2024   DONE   part code applicable for 30 KW Heavy duty. thire will be no techanical   CLOSE   Noted, Point closed
                                                                                                                                                                                     divation .
                                                                                                                                                          Noted. Given fuse rating recommended and updated in as built
16   As per BOM Amp Rating Not match of semiconductor fuse ( Req-80Amp Obs-100Amp) in in Sr.No 7- O/G Feeder Travel Drive 1 to 4   15.10.2024   DONE                                                                            CLOSE   Noted, Point closed
                                                                                                                                                                                     drawing.
17   As per wiring drawing hydrolic return line filter-2 for pump ,TB wire missing PLC to E JB marshallin                          15.10.2024   DONE                                                                                    Noted, Point closed
18   E C JB cable dressing & Cable sleeve should be removed bottom side                                                            15.10.2024   DONE                                                                            CLOSE   Noted, Point closed
19   PLC Panel in side din drial power supply wiring to done before dispatch                                                       15.10.2024   DONE                                                                            CLOSE   Noted, Point closed
20   Telephone not available                                                                                                       15.10.2024   DONE                                                                            CLOSE   Noted, Point closed
                                                                                                                                                                  Noted. Communication cable not in our scope.
21   Patch card cable not availble                                                                                                 15.10.2024   DONE                                                                            CLOSE   Noted, Point closed
22   Slew Left Right button to be change ( Control Desk & LCS )                                                                    15.10.2024   DONE                                                                            CLOSE   Noted, Point closed
23   Spare hole to be provided near US JB Bottom side                                                                              15.10.2024   DONE                                                                            CLOSE   Noted, Point closed
24   All Panel Earthing to be done before dispatch                                                                                 15.10.2024   DONE                                                                            CLOSE   Noted, Point closed
     UPS to PLC Fire alarm cable dressing & Cable laying termination pending                                                                           Noted. Fire alarm panel cable dressing alredy done in
25                                                                                                                                 15.10.2024   DONE                                                                            CLOSE   Noted, Point closed
                                                                                                                                                       E-Room LDB.
26   Anti-collision panel cable not done                                                                                           15.10.2024   DONE                                                                            CLOSE   Noted, Point closed
27   Safety relay power supply cable missing (24 VDC)                                                                                          15.10.2024   DONE                                                                       CLOSE   Noted, Point closed
28   As built Correction Refer attached BOM for MCC CUM VFD Panel                                                                              15.10.2024   DONE                                Noted.                                 CLOSE   Noted, Point closed
     LDB PANEL
29   Wire missing in between LDB to TBPX1.11 & TB marking not matching as per Wiring drawing                                                   15.10.2024                                                                              CLOSE   Noted, Point closed
     Wire missing TBPX 1.5 in 2F3 & 2F4 for tube light                                                                                                             Noted. And we have used all tube light connection in DBK and also   CLOSE
30                                                                                                                                             15.10.2024                                                                                      Noted, Point closed
                                                                                                                                                                                     updated in as-built drawing.
     Control desk
31   As per GAD Earthing Busbar not match ( Req-1R*25*6mm Obs-1R*25*5mm)                                                                       15.10.2024                                                                              CLOSE   Noted, Point closed
32   As per GAD Single Closed door key not available                                                                                           15.10.2024                        Noted and updated in as-built drawing                 CLOSE   Noted, Point closed
     As per Gad Selector switch tag missing ,Stop Push button missing in Travel Drive & Slew Drive ,Travel drive ,Luff drive & Boom Conveyor
33                                                                                                                                             15.10.2024                                                                              CLOSE   Noted, Point closed
     Name plate not match
     UPS Panel
34   UPS Panel with battery & Cable laying not installation                                                                                    15.10.2024                                                                              CLOSE   Noted, Point closed
     LCS & E-stop Stations
     As per GAD MCCB 250A Name tag missing in Additive Slewing Stacker Land Mounted Junction Box & Incoming cables 3R*3C*300^2mm
35                                                                                                                                             15.10.2024                                                                              CLOSE   Noted, Point closed
     suitable incoming busbar for Should be change
     As per GAD Dimension Not match From Front View Hole to hole in Additive Slewing Stacker Travel Drive Field Instrument Junction Box (
36                                                                                                                                             15.10.2024                                                                              CLOSE   Noted, Point closed
     Req-280mm obs-275mm)
37   As per GAD ,BOM Quantity Not match in Additive Slewing Stacker Local Control Station Type 1( Req-4Nos obs-3 Nos)            15.10.2024            Noted and we will provided required 4x quntity             CLOSE   Noted, Point closed
     As per GAD depth Dimension not match in Additive Slewing Stacker welding socket Junction Box ( Req 200mm obs-300mm) & MCB
38                                                                                                                               15.10.2024   Noted. as disscused with Takraf, please find attached mail format   CLOSE   Noted, Point closed
     Yellow sticker not match ( Req-Q8.1)
39   PJB 4squire mm TB to be 9 nos added                                                                                         15.10.2024                                                                       CLOSE   Noted, Point closed
40   As built Correction Refer attached BOM for Junction Box                                                                     15.10.2024                Noted and updated in as-built drawing                  CLOSE   Noted, Point closed