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MCC & PLC (Slewing Stcaker)

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Ranga Raj
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0% found this document useful (0 votes)
34 views132 pages

MCC & PLC (Slewing Stcaker)

Uploaded by

Ranga Raj
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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COMPLIANCE REPORT FOR TAKRAF INDIA PVT LTD

Project Name:C/7664 _ACL FARAKKA CEMENT GRINDING UNIT, WEST BENGAL

Inspection Date: 30.09.2024 to 11.10.2024 (LNVT INSPECTION COMPLINACE POINT )

Corrective Action Taken


SR.NO. OBSERVATION POINTS Date
Photo After Rectification Status TAKRAF REPLY as on 17.10.2024

Column1

All accessories, labels, Paint touch-up points, stickers, hardware, torque markers ,Ferrule , Short link,all
1 copper Busbar should be Straight, etc. As per the requirement & approved GAD to be fitted before packing 15.10.2024 DONE Noted. CLOSE Noted, Point closed
& dispatch of MCC CUM VFD Panel, Junction Boxes, PLC , Control Desk & UPS.

2 PLC Midia Convertor missing 15.10.2024 DONE Please Note. Not in approved drawing,attached mail enclosed. CLOSE Noted, Point closed

3 PLC to E House JB Spare Cable & Photos to be provided before dispatch 15.10.2024 DONE Noted and We have provided as per approved cable chart. CLOSE Noted, Point closed

4 VFD communication profinet card & Photos to be provided before dispatch 15.10.2024 DONE Noted and we will provided at site CLOSE Noted, Point closed

5 E House JB 1 & 2 Dressing & Sleeve with photos to be provided before dispatch 15.10.2024 DONE CLOSE Noted, Point closed

6 SMPS missing in Operating Cabin 15.10.2024 DONE Noted. Please provide short supply clearness for the same. CLOSE Noted, Point closed

LT MCC CUM VFD Panel CLOSE

7 As per GAD Feeder Name plate mismatch in between 6F2 & 6 F3 15.10.2024 DONE Noted and updated in as-built drawing CLOSE Noted, Point closed

8 As per GAD Name plate rating not match at actual rating in Feeder 6F5 15.10.2024 DONE Noted and updated in as-built drawing CLOSE Noted, Point closed

9 As per GAD X6 terminal block not found in cable chamber 1 15.10.2024 DONE CLOSE Noted, Point closed

10 As per BOM 2C/O Relay base Part no not match ( Req- PY081 Obs-PYF08-N) 15.10.2024 DONE Noted and updated in as-built drawing CLOSE Noted, Point closed

As per BOM Rotatory Drive kit missing in Control Transformer feeder & Lighting Service Transformer feeder As per discussed during drawing approval, both feeder door handle
11 15.10.2024 DONE CLOSE Noted, Point closed
not require, same has removed from As Built BOM

12 As per BOM Part no not match of MCCB 32A in Sr. No -6, O/G Feeder Slew Drive 15.10.2024 DONE Noted and updated in as-built drawing CLOSE Noted, Point closed

Noted. In BOM 4KW Normal duty part code mention, however same
13 As per BOM VFD KW rating not match (Req- 3KW obs- 4KW) 15.10.2024 DONE part code applicable for 3 KW Heavy duty. thire will be no techanical CLOSE Noted, Point closed
divation .

14 As per BOM Profinet IO fieldbus adaptor module missing 15.10.2024 DONE Repeted point no.4 CLOSE Noted, Point closed
Noted. In BOM 37KW Normal duty part code mention, however same
15 As per BOM VFD KW rating not match at actual ( Req-30KW obs-37KW) in Sr.No 7- O/G Feeder Travel Drive 1 to 4 15.10.2024 DONE part code applicable for 30 KW Heavy duty. thire will be no techanical CLOSE Noted, Point closed
divation .

Noted. Given fuse rating recommended and updated in as built


16 As per BOM Amp Rating Not match of semiconductor fuse ( Req-80Amp Obs-100Amp) in in Sr.No 7- O/G Feeder Travel Drive 1 to 4 15.10.2024 DONE CLOSE Noted, Point closed
drawing.

17 As per wiring drawing hydrolic return line filter-2 for pump ,TB wire missing PLC to E JB marshallin 15.10.2024 DONE Noted, Point closed

18 E C JB cable dressing & Cable sleeve should be removed bottom side 15.10.2024 DONE CLOSE Noted, Point closed

19 PLC Panel in side din drial power supply wiring to done before dispatch 15.10.2024 DONE CLOSE Noted, Point closed

20 Telephone not available 15.10.2024 DONE CLOSE Noted, Point closed

Noted. Communication cable not in our scope.

21 Patch card cable not availble 15.10.2024 DONE CLOSE Noted, Point closed

22 Slew Left Right button to be change ( Control Desk & LCS ) 15.10.2024 DONE CLOSE Noted, Point closed

23 Spare hole to be provided near US JB Bottom side 15.10.2024 DONE CLOSE Noted, Point closed

24 All Panel Earthing to be done before dispatch 15.10.2024 DONE CLOSE Noted, Point closed

UPS to PLC Fire alarm cable dressing & Cable laying termination pending Noted. Fire alarm panel cable dressing alredy done in
25 15.10.2024 DONE CLOSE Noted, Point closed
E-Room LDB.

26 Anti-collision panel cable not done 15.10.2024 DONE CLOSE Noted, Point closed
27 Safety relay power supply cable missing (24 VDC) 15.10.2024 DONE CLOSE Noted, Point closed

28 As built Correction Refer attached BOM for MCC CUM VFD Panel 15.10.2024 DONE Noted. CLOSE Noted, Point closed

LDB PANEL

29 Wire missing in between LDB to TBPX1.11 & TB marking not matching as per Wiring drawing 15.10.2024 CLOSE Noted, Point closed

Wire missing TBPX 1.5 in 2F3 & 2F4 for tube light Noted. And we have used all tube light connection in DBK and also CLOSE
30 15.10.2024 Noted, Point closed
updated in as-built drawing.

Control desk

31 As per GAD Earthing Busbar not match ( Req-1R*25*6mm Obs-1R*25*5mm) 15.10.2024 CLOSE Noted, Point closed

32 As per GAD Single Closed door key not available 15.10.2024 Noted and updated in as-built drawing CLOSE Noted, Point closed

As per Gad Selector switch tag missing ,Stop Push button missing in Travel Drive & Slew Drive ,Travel drive ,Luff drive & Boom Conveyor
33 15.10.2024 CLOSE Noted, Point closed
Name plate not match

UPS Panel

34 UPS Panel with battery & Cable laying not installation 15.10.2024 CLOSE Noted, Point closed

LCS & E-stop Stations

As per GAD MCCB 250A Name tag missing in Additive Slewing Stacker Land Mounted Junction Box & Incoming cables 3R*3C*300^2mm
35 15.10.2024 CLOSE Noted, Point closed
suitable incoming busbar for Should be change

As per GAD Dimension Not match From Front View Hole to hole in Additive Slewing Stacker Travel Drive Field Instrument Junction Box (
36 15.10.2024 CLOSE Noted, Point closed
Req-280mm obs-275mm)
37 As per GAD ,BOM Quantity Not match in Additive Slewing Stacker Local Control Station Type 1( Req-4Nos obs-3 Nos) 15.10.2024 Noted and we will provided required 4x quntity CLOSE Noted, Point closed

As per GAD depth Dimension not match in Additive Slewing Stacker welding socket Junction Box ( Req 200mm obs-300mm) & MCB
38 15.10.2024 Noted. as disscused with Takraf, please find attached mail format CLOSE Noted, Point closed
Yellow sticker not match ( Req-Q8.1)

39 PJB 4squire mm TB to be 9 nos added 15.10.2024 CLOSE Noted, Point closed

40 As built Correction Refer attached BOM for Junction Box 15.10.2024 Noted and updated in as-built drawing CLOSE Noted, Point closed

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