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MAINTENANCE MANUAL
TOOLS AND EQUIPMENT — SYSTEM DESCRIPTION
1. Description
A. General
(1) Tools and Special Support Equipment
The following table lists tools and special support equipment used on the aircraft:
PART NO. NOMENCLATURE APPLICATION
02-7825-0100 Axle Jack (20 Ton) Special jack to fit between wheels of
(Aircraft 1000 - 1213 nose and main landing gears (Tronair).
excluding 1183 having
ASC 190 or ASC 266
and 1183, 1214 and
subsequent )
2928 Axle Jack (17 Ton) Special jack to fit between wheels of
(Aircraft 1000 - 1213 nose and main landing gears (Regent
excluding 1183 not Jack Manufacturing Company, Inc.).
having ASC 190 or ASC Jack P/N 2928 may be replaced by P/N
266 ) 02-7825-0100 for Aircraft 1000 - 1213
excluding 1183.
159SEM30015 Windshield Sling Assembly Used for removal and installation of
front windshields.
115940000-1 DOL Engine Dressing / Parking Stand Used to support engine after removal.
115940000-1/2-01 Engine Dressing / Parking Stand Used to lift engine off dressing stand.
Extender
115940000-1/P-03
115940010-1IF Leading Edge Template (Left Used to ensure proper alignment of
Inboard) new leading edge.
115940010-1IF Leading Edge Template (Left
Outboard)
115940010-2IF Leading Edge Template (Right
Outboard)
115940010-2IF Leading Edge Template (Right
Inboard)
115940020-1IF Leading Edge Template (Left Middle)
115940020-2IF Leading Edge Template (Right
Middle)
1159C40103-01-02-BSP Torque Adapter Spanner Wrench Used to install control column wheel to
control column.
1159CS20004-TEC Rudder / Elevator Balance Fixture Use to check balance and set balance
of rudder and elevator.
1159CS20006-01-02 Aileron Balance Fixture Used to check and set aileron balance.
ICF
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MAINTENANCE MANUAL
PART NO. NOMENCLATURE APPLICATION
1159CS20005-01-21 Shoe Clearance Tool C Track Used to check and install flap track
CT2 shoe clearance on C track.
1159CS20005-01-21 Shoe Clearance Tool B Track Used to check and install flap track
CT18 shoe clearance on B track.
1159FTESK0004 Air Pressure Regulator Box Used to provide controlled air source
for Bleed Air System - Functional
Check.
1159GSE111-1 Thrust Reverser Ground Lock Used to lock T/Rev in stow position on
ground.
1159GSE111-31 Thrust Reverser Ground Lock Used to lock T/Rev in deploy position
1159GSE40219-1 on ground.
1159GSE113-11 Throttle Retarder Cable Rigging Used in rigging thrust reverser interlock
Gage feedback control system.
1159GSE118-1 Nose Cowl Sling Used to remove nose cowl from engine.
1159GSE40114-5 Nose Cowl Inlet Plug Assembly Used to prevent intrusion of dust and
moisture into nose cowl / thrust
1159GSE40115-11 Thrust Reverser Outlet Plug reverser outlet during storage and
Assembly ground handling.
1159GSE40125-7 Fuel Panel Attachment Point Stabilizing line for lifting aircraft.
1159P41210-1 / -2 HOE Upper Cowl Sling Used to remove upper cowl.
1159P41460-1 / 2 HOE Aft Cowl / Thrust Reverser Sling Used to lift and remove aft cowl / thrust
reverser off aircraft.
1159SB43310-1 Cargo Door Jury Strut Used to maintain cargo door in open
(Aircraft having ASC position.
213, 354)
GSE3200837 Main Gear Nutcracker Switch Test Used to stimulate on ground condition
Box with aircraft on jacks.
1159SEAV20100-1-3 Fuel Quantity Test Cable Used with GTF-1 or TF-20 Quantester
for testing liquid quantity gaging
systems.
1159SEAV20277-5 Probe Selector Box Used to check fuel probes and harness.
1159SEAV20876-905
GSE2700481 Flap Asymmetry Test Box Used to check flap asymmetry.
1159SEAV30099-101 Fuel Adapter Harness Tester Used to check fuel quantity gaging
system. To be used with GTF-1 or
TF-20.
GSE2900401 Hydraulic Test Stand Used to provide additional control
during rigging of thrust reverser door.
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MAINTENANCE MANUAL
PART NO. NOMENCLATURE APPLICATION
1159SEAV30113-1 Hoist Assembly Used to lift and lower electrical
converters from tail compartment.
1159SEAV40100 324 / 325 Test Point Breakout Box Check resistance of diodes and
grounds in ground spoiler and
nutcracker systems.
1159SEAV40121 Antiskid Check Box Used to check control box voltage,
wheel and valve continuity and
operation.
1159SEAV40122 Pedestal Switch Adjustment Used to verify adjustment of pedestal
Breakout Box switches.
1159SEAV40138 Alternator / Converter Test Harness Used to check alternator and converter
by allowing an alternator to be
connected to a known good converter
or allowing a converter to be connected
to a known good alternator.
1159SEAV40163V1 HMAB Breakout Box Used to fault isolate antiskid system.
1159SEAV40236-1 G Meter Breakout / Test Box Used to perform G Monitor System -
Functional Test.
1159SEAV40238-1 ELWS Breakout Box Used to perform Electrical Load
Warning System - Functional Test.
1159SEFL20097-1 Fuel Vent Screen Assembly Used to protect left and right fuel tank
vents when aircraft is stored.
1159SEFL20278-1 Outboard Fuel Tank Vent Plug Used to plug fuel tank vent when
pressure checking or inerting fuel tanks.
Must be used with 1159SEFL20284-1.
1159SEFL20282-1 Brake Bleed Adapter Assembly Used to assist in brake bleeding.
1159SEFL20284-1 Wing Fuel Tank Pneumatic Adapter Used to permit application of air or gas
Assembly into wing tanks for pressure checking or
inerting. Must be used with
1159SEFL20278-1.
1159SEFL20370-1 Engine Lubricating Oil Replenishing Used to replenish engine lubricating oil
Pump Assembly (Portable Hand if reservoir pump in tail has failed.
Pump)
1159SEM20008-1 Wing Jack Pad Assembly (Left Used with wing jacks to raise left wing.
Hand)
1159SEM20008-2 Wing Jack Pad Assembly (Right Used with wing jacks to raise right
Hand) wing.
1159SEM20027 Rig Pin Used to assist in rigging engine
controls.
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MAINTENANCE MANUAL
PART NO. NOMENCLATURE APPLICATION
1159SEM20028 Push Pull Gage Assembly Used to check cowl latch springs and
power lever friction.
1159SEM20039-9 Auxiliary Power Unit (APU) Sling Used to lift APU when outside aircraft.
Assembly
1159SEM20045-1 Universal Throw Board Assembly Used to check control surfaces.
1159SEM20047-1 Cable Disconnect 3/32 inch Tool Used to assist in joining control cables.
Assembly
1159SEM20048-1 Nose Wheel Door Ground Safety Used to maintain nose wheel door in
Strut Assembly open position when aircraft is on the
ground and not in use.
1159SEM20052-1 Forward Fuselage Jack Pad Used to raise aircraft at forward
Assembly fuselage point.
1159SEM20091-1 Shot Pad Assembly Used to assist in installing wing leading
edge.
1159SEM20092-11 Socket Wrench Used to remove main and nose wheel
axle nut.
1159SEM20095-15 Nose Gear Manual Control Valve Used to maintain landing gear manual
Lock Assembly control valve in open position while
aircraft is on ground.
1159SEM20095-21 Nose Gear Safety Lock Assembly Used to lock nose gear in down
position.
1159SEM20095-5 Main Gear Safety Lock Assembly Used to lock main gear in down
position.
1159SEM20095-9 Main Gear Manual Control Valve Pin Used to open and maintain landing
Safety Lock Assembly gear doors in open position while
aircraft is on ground.
1159SEM20105-1 Door Retaining Cable Assembly Used to prevent airstair door from
dragging on ground when aircraft is
being towed.
1159SEM20262-1 Fuselage Pitot Cover Assembly Used to protect fuselage pitot tubes
against foreign matter when aircraft is
on ground.
1159SEM20264-1 Stabilizer Hoisting Sling Assembly Used to assist in removing stabilizer.
1159SEM20268-1 Stabilizer Access Cover Lifting Bolt Used to remove stabilizer access cover
Wrench to enable attachment of
1159SEM20264-1 Sling Assembly.
1159SEM20269-1 Rudder Removal and Installation Used to assist in rudder removal and
Hoist Assembly installation.
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MAINTENANCE MANUAL
PART NO. NOMENCLATURE APPLICATION
1159SEM20271-11 Quadrant Positioner Protractor Used to position microswitches on
Assembly pedestal assembly.
1159SEM20271-13
1159SEM20271-15
1159SEM20281-1 Stabilizer Torque Wrench Assembly Used to torque stabilizer swivel nut.
1159SEM20283-1 Fastener O-ring Insertion Tool Set Used to assist in replacement of
O-rings on rivets when repairing fuel
leaks.
1159SEM20358-1 Protractor (Pendulum) Used to check and set trim tab throw.
1159SEM20375-1 Pressure Gun with Nozzle Used to provide lubrication of nose gear
door and flap rollers.
159SEM30001-3 Main Landing Gear Jack Pad Used to raise aircraft by main landing
(Aircraft 1000 - 1080 Assembly gear for work on wheel and / or brake
not having ASC 190 or (-3 and -5 are replaced by -11 when
ASC 266 ) used with jack P/N 02-7825-0100).
See Note in
APPLICATION column.
1159SEM30001-5
(Aircraft 1081 - 1213 NOTE
excluding 1183 not 1159SEM30001-11 replaces jack
having ASC 190 or ASC adapters 1159SEM30001-7 and -9.
266 )
See Note in
APPLICATION column.
1159SEM30001-11
(Aircraft 1000 - 1213 NOTE
excluding 1183 having The -7 and -9 jack adapters must not
ASC 190 or ASC 266 & exceed 67,800 pounds jacking weight.
1183, 1214 - 1424 )
1159GSE40214-1 The 1159GSE40214-1 jack adapter
(Aircraft 1425 and comes with bushing required to install
subsequent). jack adapter in axle of aircraft. Aircraft
See Note in 1425 and subsequent do not have
APPLICATION column. bushings installed in axles.
NOTE
Damage to axle will occur if jack
adapter is used without bushings on
Aircraft 1425 and subsequent.
1159SEM30336-5 Fly Away Towbar Assembly (3 piece) Used to tow aircraft. Designed to be
stowed and carried in aircraft.
1159SEMP20296-3 Auxiliary Power Unit Exhaust Plug Used to protect APU exhaust against
Assembly intrusion of foreign matter.
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MAINTENANCE MANUAL
PART NO. NOMENCLATURE APPLICATION
1159SEMP20298-1 Air Conditioning Ram Air Exhaust Used to protect ram air outlet duct
Cover Assembly against intrusion of foreign matter.
1159SEMP20298-2 Air Conditioning Ram Air Scoop Inlet Used to protect ram air scoop against
Plug Assembly (Left Hand) intrusion of foreign matter.
1159SEMP20298-2 Air Conditioning Ram Air Scoop Inlet
Plug Assembly (Right Hand)
1159SEMP20299-1 Cabin Out Flow Valves Cover Used to protect against intrusion of
Assembly foreign matter into cabin out flow ducts.
1159GSE20006-5 Spline Adapter Installation Tool Used to install engine alternator spline
adapter.
1159GSE20006-7 Spline Adapter Installation Tool Used to install APU alternator spline
adapter.
1159SEP30100-5 Spline Adapter Installation Tool Used to install engine and APU
alternator spline adapters.
1159SEP30101-3 Spline Adapter Removal Tool Used to remove engine and APU
alternator spline adapters.
1159SEP30110-1 Spline Adapter Installation Tool Used wih 1159SEP30100-5 to install
APU alternator spline adapter.
1159SEP30110-3 Spline Adapter Installation Tool Used wih 1159SEP30100-5 to install
APU alternator spline adapter.
1159SEP30110-3 APU Alternator Adapter Mounting Used to install spline adapter into APU
Tool alternator drive shaft assembly.
1159SEP40000-1 Left Hopper Door Adapter Used to form gasket / seal on hopper
door.
1159SEP40000-2 Right Hopper Door Adapter
1159SEP40001-1 Wing Access Cover Adapter 2 required.
(Inboard)
1159SEP40002-1 Wing Access Cover Adapter 2 required.
(Outboard)
1159TEM20506-1 Tail Attachment Point Used to attach stabilizing line to aircraft
tail for lifting aircraft with airbags.
GTF-1 / TF-20 Capacitance Measuring Equipment Used to validate capacitance of fuel
probes and compensator.
MS-17987C313 Thrust Reverser Control Valve Used to lock control valve in de-armed
Ground Safety Pin position on ground.
SD-20.510 Spanner Torque Wrench Adapter Used for removal / installation of control
column wheel assembly.
ST905-072 Special Wrench Used to torque nose gear axle fitting.
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MAINTENANCE MANUAL
PART NO. NOMENCLATURE APPLICATION
ST905-285 Special Wrench Used to torque upper sheer bolts on
fixed cowl.
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MAINTENANCE MANUAL
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