Annexure-1

Vehicle Health Inspection Checklist

FMS Vehicle Inspection Check List

Reg No.: MP19HA9975 Vehicle Km/Hrs.:126246
Vehicle checked on Date:30/12/2024 Model:5525
Chassis No: MAT828022N2D09359 DOS: 27/05/2022
Customer Name: M/S YADAV Workshop Name/Site/Location : Agarwal Motors
TRANSPORT COMPANY Satna
Customer contact Number: Driver Contact No.:9826858799
Email Id: yadavtpt@gmail.com
(Pleasetick after checking & Mention observation in remarks) Checkbox Remarks

Is vehicle warranty applicable on vehicle Is Driveline warranty applicable on vehicle 

Engine

1 Check all the levels of Aggregates 

2 Engine oil 
3 Steering oil 
4 Transmission oil 
5 Axles oil 
6 DEF Level 
7 Coolant Level 
8 Hydraulic Oil 
9 Clutch Oil 
10 Brake Oil 
11 Gear Oil 
12 Retarder Oil 
Ensure proper fitment of following Tank Cap:
1) Radiator Tank Cap
2) Clutch & Brake Oil Container Cap
13 3) Oil filter cap 
4) DEF Tank Cap
5) Fuel Tank Cap
6) Steering reservoir Cap

14
Start the engine and check oil, coolant leakages and Rectify
if required.

15
Check service indicator and ‘air filter clogging’ indicator on
instrument cluster is ON/Red band indicator.

Check fan belt and rubber hoses conditions
16 Check proper routing of intercooler, radiator, Fuel Line and air 
intake inline.
17
Crank case Breather Tube-Check .Inspect the breather tube
for Kink formation, sludge & debris in the tube.


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18 Drain water from fuel water separator 
19
Check & Correct Oil leakages for Brake, Clutch, Power
steering, Tipping System

Diagnostic

20
Connect the Diagnostic Tool and check for the error code ,take
appropriate action in case any abnormalities found.

Clutch & gear Box
Check for free play movement of clutch pedal. Ensure clutch
21 Functioning in all conditions(engagement, disengagement and 
torque transmission)
22
Check condition & correct off rubber boot of gear lever & gear
linkage bush, ball joints

23 Check smoothness of gear shifting & correct if required 
Air Brakes
Check for proper functioning & any leakage in air system
24
components like Brake actuators, relay valve, QRV, system
protection valve and Dual brake valve and functioning of air

drier & concept unit. Take appropriate action if found leakage.
Drain water and sediments from all air tanks and replace if
25
drain valve found defective / damage.
Check oil seepage in Air dryer/APU and Take appropriate

action. Check visually for oil traces at air drier
Check functioning of brake pedal & vacuum booster, Tandem
26
Master cylinder & wheel cylinders.
Check oil leakages & rectify if required

Check any brake noise / abnormality
27 Check Hand brake operation & correct if required 
Power steering
Check steering pipe lines connections for leakages,
28 steering wheel play, condition of ball joints & rubber 
boots of tie rod /drag link for damage, wear, crack,
dislodging etc.
Electrical

Check Battery for correct electrolyte level.

29 Check terminal condition & rubber cover for in 
tactness Check battery mountings
30 Check all earthling points of electrical system & rectify if 
necessary
Check wiring harness routing, clamps and fix in case any
fouling and rubbing. (For petrol/CNG check Ignition coil & HT
31 cable) 
Check fuses and relays for proper fitment and its correct
ratings. Check for extra load tapping for un-authorized
modifications and
Rectify as per OE.
Check instrument clusters indications, working of switches,
32 gauges, warning lamps, all lights, alternator voltage, and 
buzzers.
Check all electrical and pneumatic controls.
CNG (If Applicable)

33
Check for CNG gas leakages with leakage tester or with
snoop solution & rectify 

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 34
Check Sparkplug/plug top coil rubber boot intactness & to
replace as per service schedule 
General
Check for Propeller shaft UJ cross & sliding yoke
35 condition Check condition of center bearing rubber, 
center bearing kit and universal joint kit. Replace
affected parts, if required.

36
Check CV Shaft rubber boot for cracks or leakage, replace
rubber boot kit if required

37
Visual inspection fuel/DEF tank to ensure no leaks or cracks,
take appropriate action in case any abnormalities found.

Retro

38 Retro activity to be completed as per applicability 

Road Trial Feedback-

Note:-Anyotherissuesandrecommendations:1)

2)

3)

4)

5)

Customer's Signature: Dealer’s Signature/Stamp:

I have under stood the recommendations and estimate provided for

repairs

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 Aggregate Name Serial Number as visible in vehicle
Engine 22D64211085
Gear Box 2715790XX658090
Transaxle 406013XX464307
CWP -
FIP 2210803051565
HP Pump(for CRDi) -
Power Steering Gear Box 02675-04/22
Steering pump 00947-04/22
Alternator F000BLO8ZX
Starter Motor 26024348
Air compressor 5669064
Turbocharger 2204221540

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