User manual for crane ABAS Crane AS 9 Statements & Certificates * ABAS Declaration of conformity © Wire rope & Hook © Cylinder © Winch * Electro motor * Slew bearing— . _ “4” DECLARATION OF CONFORMITY Company name: ABAS Crane as Adress: 6480 Aukra Telephone: +47 70 31 15.00 Telefax: 447711731 40 Date: 13.11.2007 DOC no.: C07-040 Type of crane and lifting equipment. / Krantype med tilharende iafteutstyr: KDE10/12, AKER Braila Hull 95 For safe use of crane and lifting equipment, changed components have to be original ABAS spare parts. / For sikker bruk av kran med tilhorende lefteutstyr skal det bare brukes originale ABAS reservedeler. The crane and lifting equipment must not be applied in other use than stated between ABAS Crane and the owner./Kran med tilhorende lofteutstyr ma ikke anvendes til anmet bruk enn det som er avtalt mellom ABAS Crane og eier. The crane and all iting equipment are produced according to following rules and regulations. ABAS Crane bekreffer at kran med tilhorende lofteutstyr er produsert i henhold til folgende regler og direktiver. Maskindirektivet 98/37/E®, Best.nr. 522 Maskinforskriften, 89/392/CEE, 91/368/CEE, EN 292/1, EN 292/2 and 93/68/CEE. For ABAS CRANE as Freddy J. Lavik freddy, 1. Loa ‘Authorized Person/SERTIFIKAT N Cenc ne Abas Crane AS Best.: 49050 EMS, ‘Mri: KDE 10/12 1122856 - 1 20 06) FORM. NR. 4 Sertifikat for proving og undersokelse av Kjetting, ringer, kroker, sjakler, wvivier, blokker og andre retiskaper!) (Ceca of Tost and Examination of Chains, Rings, Hooks, Shacks, Syivele and Pu Blocks o @ oO @ o Kjenningsar Agivese ay det som er provet *) Avtal | Dato | Anvende her merke av det som | da proven } provevekt erprovet | bleufort Distngting Description ofgee*) ‘Naber “est nd rune orate tied | Dateoftes Corless wire 353 7, 200 hp, Senin x35 mtr, i V8.6 With svivel-took and connection link ‘Thimted in one side, Welded in other side WL streight ft » 1.0 Tonn BR: Corless 35 x7 galv. 200 kp, Samm 36.0 Minium breaking load: 5,500 kp Talurit 10.0nm 1.0 pe. ‘Connection Link YE 7/8 1.0 pe. EKN,PUS, | Svivethook SHS, YE 78 2.9 pe Oz’ Composed of sertif. parts. L MA IKKE VARMEBEMANDLES ‘Ble redskapene undersokt av en sakkyndig person etter | Yes provebelastningen og funnet & ha utholdt belsstningen uten deformasjon of & vere fri for brudd, brist eller dre fell? Were the searexarined by asborized pesone ert teslond ad fan ia ‘iad th tela without ry, dtu ter ero "Nava og adresse fil forhandieren’ Tingstad AS, 6018 Alesund Name ane ages of uplier (@_[ Navn og adresse til den insitusjon, elskap eller rma som Denwire ‘utfarte proven og vndersokelsen ‘Kjucttingfabriken AS Nane td aes of pale save, asocttin, company or Fm, poring ietetead amintion j Go) | Den ansvarshavendes slling l ovennevnteInstitusjon,selskap [Inspector eller firma Postion of sgmtoyof public servis, aston, company or fm Jegateserr herve peg a nme nec uae avenstende we 6% a de oreaneteoppgater AEE {setify that the information given inne 89" above are cores. Alesund ou »den.AL.08, To ladenn Underskrift Sigmure “Her opel rok Geesjne, vs gs mata eu ge erect ena ” 1yge ogsd merknader pa baksiden ‘Seisfomation gon cn the nex P02 1 yartebeharlig nde predusjooet "The dimeasions ofthe gear, the ype of mata of wich itis bade and, where appiebl, the hel tater! fective in manafeture should be sed.PROVESERTIFIKAT Test certificate —'*9mmxsm. Sertifikat nr 1122856- 2 Centcate no Mottaker: Coa Best.: 49050E.M.S. Mrk.: KDE 10/12 ABAS CRANE AS ‘Omkretsen av tauet i engelske tommer eller diameter i mm. 9 mm Circumference of rope in English inches, or ameter in mm 36 rt. Konstruksjon, Coriess wire 35 x 7 galv. Construction Slagning (Trosse, kabel, heyre, venstre) Right Lay (hewser, cable, right, lf) 200 ko Bruddbelastning av taupraven.. 5.500 kp Loed at wich sample broke Tillat arbeldsbelastning. Safe working load Denwire Name and adress of public service, association, company or frm making the test TINGSTAD AS Navn og adresse til forhandler ‘Name and adress fo supplier Viattestererherved at de ovamevnte oppgaver er ritige og at undersekelsen ag proven ble foretat av en sakkyndig perso. We sortly nt the above particulars ar correct, ad that he examination and test were cared out by @ competent person. Atesund den 11. august 2006 Oh foam TINGSTAD AS ndersierft SignatureMANUFACTURER'S CERTIFICATE DSIEN 10204 3.1.8 Costumer 116712 ABAS CRANE AS Costumer order no, : 46757, PART 1 Prod. order no. 52663 4 165 Date 2 12.12.2005 Sales order no. 52663 No. of pes. 2 Item no. 1 5066542 SNH30-9(B)D-125/ 80x1015-$(B) -RS:C:FAB. 43.1 8 R/ST. AO 1G.NR. 986-4904-0, M/SMOREN. Dimension: Mat.: Mat. Certificate: Tube: o145x125mm SIS 2172 3.18 Code R190 Rod + 9 80mm SIS 2324 3.18 Code $2613 ‘The hydraulic cylinders have been manufactured and inspected according to Luu’s quality standard EN/Is09001/2000 Lloyds certificate No. cPNO002391/C dated 8. March 2005 ‘The hydraulic testing has been carried out to 350 bar pressure. on completion of the hydraulic tests no defects were found a a Date 1 16.12.2005 } Stamp: P.ORDER/TTEW NO. Evyaraue BW & Surveyor Era hydaule@im. ok Home page: we lim ceCERTIFICATO DI COLLAUDO TEST CERTIFICATE DATA PRODOTTO WINCH [TIPO pare 17/02/06 PRODUCT Vrvee 430. MATRICOLA, ‘ANNO PRODUZIONE (CLIENTE, |SERIAL NO.0402706 PRODUCTION YEAR 2006 DAVID BROWN CUSTOMER ‘ORDINE NO. CONFERMA D'ORDINE (OPERATORE © MALAGUTIA. ‘ORDER NO. 808475-0/1 ORDER CONFIRMATION 05/004353/05 | resrep py (CERTIFICHIAMO CHE IL PRODOTTO SOPRACITATOE [WE HEREBY CERTIFY, THAT THE ABOVE PRODUCT IS TESTED STATO COLLAUDATO IN CONFORMITA ALLA ACCORDING TO DINAMIC OIL STANDARD-TESTING PROCEDURA DI COLLAUDO PREVISTA DAL SISTEMA | QUALITY SYSTEM PROCEDURE, WITH THE STATED TEST QUALITA’ DINAMIC OIL Con IL CARICO DIPROVA | LOADS AND REMARKS. ADICATO E RELATIVE ANNOTAZIONI- Test ESEGUITE EXECUTED TESTS =~ CONTROLLO FUNZIONAMENTO DELL” AKGANO A VUGTO SIA IN SALITA CHEIN DISCESA ‘WINCH TRIAL, ASCENT AND DESCENT UNDER NO LOAD CONDITION. ~ CONTROLLO FUNZIONAMENTO DELL” ARGANO IN SALITA ED IN DISCESA CON CARICO DI PROVA, WINCH TRIAL, ASCENT AND DESCENT UNDER LOAD CONDITION (TEST LOAD) | CONTROLLO DEL FUNZIONAMENTO DEL FRENO CON CARICO DI PROVA (CARICO SOSPESO PER ALCUNIMINUTI) [BRAKE FUNCTION TEST OF WINCH UNDER LOAD CONDITION (LOAD OVERHUNG FOR A FEW MINUTES) = CONTROLLO TENUTE SDRAULICHE DEL PISTONE FRENO INSPECTION OF HYDRAULIC BRAKE PISTON SEALS = CONTROLLO GENERALE DELLE TENUTE STATICHE € OINAMICHE DELL’ OLIO DI LUBRIFICAZIONE FRENO (GENERA. INSPECTION OF STATIC AND DINAMIC SEALS OF BRAKE LUBRICATION OIL ~ CONTROLLO FUNZIONAMENTO VALVOLA DI BLOCCO CON CARICO DIPROVA INSPECTION OF THE OVERCENTER VALVE UNDERTESTLOAD ‘SENSO DI ROTAZIONE | ROTATION LEFT PROVA EFFETTUATA CON UN CARICO DI KG. ais [test 1940. PRESSIONE DI SOLLEVAMENTO bar LIFTING PRESSURE ne ‘APERTURA VALVOLA IN DISCESA CON CARICO DIPROVA — bar L 55 OPENING OF OVERCENTER VALVE IN DESCENT WITH TEST LOAD DINAMIC OIL Spa VIA TOGLIATTI, 15 41030 BOMPORTO ITALY@® LONNE Data Sheet cur ore. sn TASSBA YoU ote: 872 dae ‘esto7 Moth KDE t0MN4 centfate no Tor te0M.oc04 401K KOE 10/12 ‘Abas Crane AS notorype wo: TBAMGOMOA 6480 Aukra mewn ava ouput (kW. 189 oo : See40% speed (min) cow. 175 moment tinea J (kom) : 0.094 mats (ho S95 votage (Vac). a 40 frequency (ee) %0 faring torque G91 (ian 158 nominal outent (Aloe! 246 no load cent (8) a1 Slaring cunent do (i). 410 power factor cos pi... Al4load 0.85 temps curiacd (Kon 388 tompsiceminings (Wcone 7B effcleny (8) AAlond 942 inalaton cas. F otCON 888 nent (PSB ant condensatonhestng: consumption (W) $40 wage Vn220 moti cassicaion: ——_arcording to DNV ambsom asc Ph voltage dielectric test betwen phases ar earring 4 min (Vac) 2000 veond ts cing 18 seconds overoad Que (FLT) 160 ‘ration sverty aecorng NENISO 2573-1874 (nal key)... dass N" ora specied below bearings DEINDE 8209.09 200-08 special eas. SX PTC THERMISTORES 1400 motor sefa\oumbers: _osbeya19s01.0174 (0500/213561-017-2Werksz IMO ‘ear. 91350 Genet Teh op153095-0 Fox HHUPI9VESFd0 eugnis / Test report DIN EN 10204-2.2 ene |ABAS Crane A/S Customer into Zeiennangscurner : eee 2 - 20 0660/2- 04648 a Deena ae Kugeldrehverbindung / Ball slewing ring MO Autregsnummer ito oer ne M2318104 Bereta rier no. Customs 19666 Besielarienummer Pr ng. Custer KDE10 Besteimenge Joven ordered 0 istererae 7 Jovanity deiveres Seriesourim ee IMO RO171/04 006 [Wenanal____Jnratsinnol] —Nennwert rm Be Tawar Feature Unit Nominal Tower | Upper} Actual Tolerance | Tolerance | __ Value Erne mm — 0,05 0,20 DAS ae cee mm —— 0108 0,38 0,28 Ezenrerung AU ae mm 2745 744,80 | 745,00 | 744,86 ertrerong stg sg mm 2 656 655,80 | 656,00 | 655,83 eH mm 6 62,00 | 6400 | 6298 rege Tm 2710 709.40 | 710,60 | 709,69 teenies ee mm 3610 60940 | 61080 | 609,99 rsToNena TW TS OSTEO etrosearcmesser 84 am — 531,76 | 632,443 | 532,17 eiameter of measurement Scrmerborrangan jramandenn Zachara [ebresing mole according to raving uS otros veistangig cio ator compete ok Kose soriing ia pail ciame 920 20,000 anion eat [uncon tested OK. Wirbeststigen We herewith cert: Die geleferen Produkt stinmen mit den gesetzicien baw, vertraglch getordertn und vereinbarten Gutebestimmungen uberein. Die fur den Aufrag verwendeten Materiaion, sowie die Verabeitung und Funtton der Produkte tentsprechen den Qualifatsfetiegungen des Lifervenrages, io Ergebnisse aus nicri-speziecher Profung fan unseren Produkten entsprectin den festgelegien Qualtatsparametern DEZES Felber /OS ‘Quaity inspector “The delvered tems are in compliance with legal or contractual required ard agreed ‘quality regulations. Materats used for produation 28 wel as fabrication ‘methods and functions are In compliance wath contractual quelly requirements, Results rom non-specific Inspections are ecording te defined quay requirements, TA Bethmenn 70S Qualty Inspector PiDa2OE TRevsion? 16032005