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The document is a user's and installer's manual for the LINCE automation system, detailing safety instructions, package contents, automation features, installation guidelines, and technical specifications. It emphasizes compliance with European safety standards and provides warnings for both users and technicians regarding proper installation and maintenance. The manual includes specific dimensions and requirements for installation to ensure optimal functionality and safety of the product.

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János Tóth
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© © All Rights Reserved
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0% found this document useful (0 votes)
57 views14 pages

Lince en

The document is a user's and installer's manual for the LINCE automation system, detailing safety instructions, package contents, automation features, installation guidelines, and technical specifications. It emphasizes compliance with European safety standards and provides warnings for both users and technicians regarding proper installation and maintenance. The manual includes specific dimensions and requirements for installation to ensure optimal functionality and safety of the product.

Uploaded by

János Tóth
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 14

EN

LINCE
LINCE
USER’S AND INSTALLER’S MANUAL

v12.4
REV. 12/2024
00. CONTENT 01. SAFETY INSTRUCTIONS
INDEX
This product is certified in accordance with European Community
01. SAFETY INSTRUCTIONS (EC) safety standards.
STANDARDS TO FOLLOW 1B
This product complies with Directive 2011/65/EU of the European
02. PACKAGE Parliament and of the Council, of 8 June 2011, on the restriction
INSIDE PACKAGE 4A of the use of certain hazardous substances in electrical and
03. AUTOMATION
electronic equipment and with Delegated Directive (EU) 2015/863
CHANGE MOTOR DIRECTION from Commission.
4B
MANUAL RELEASE 5B (Applicable in countries with recycling systems). This marking on
TECHNICAL SPECIFICATIONS 6A the product or literature indicates that the product and electronic
accessories (eg. Charger, USB cable, electronic material, controls,
04. INSTALLATION
HEIGHT OF THE SUPPORTS
etc.) should not be disposed of as other household waste at the
6B
end of its useful life. To avoid possible harm to the environment
INTERIOR OPENING INSTALLATION DIMENSIONS 7
or human health resulting from the uncontrolled disposal
EXTERNAL OPENING INSTALLATION DIMENSIONS 8 of waste, separate these items from other types of waste and
INSTALLATION STEPS 9A recycle them responsibly to promote the sustainable reuse
INSTALLATION MAP 10 of material resources. Home users should contact the dealer
05. TROUBLESHOOTING where they purchased this product or the National Environment
FINAL CONSUMERS INSTRUCTIONS Agency for details on where and how they can take these items
11
INSTRUCTIONS FOR SPECIALIZED INSTALLERS
for environmentally safe recycling. Business users should contact
11
their vendor and check the terms and conditions of the purchase
06. COMPONENTS TEST agreement. This product and its electronic accessories should
230V/110V MOTOR 12A not be mixed with other commercial waste.
24V MOTOR 12B
This marking indicates that batteries should not be discarded like
07. MAINTENANCE other household waste at the end of their useful life. Batteries
MAINTENANCE 13A must be delivered to selective collection points for recycling.
The different types of packaging (cardboard, plastic, etc.) must be
subject to selective collection for recycling. Separate packaging
and recycle it responsibly.
This marking indicates that the product and electronic accessories
(eg. charger, USB cable, electronic material, controls, etc.) are
susceptible to electric shock by direct or indirect contact with
electricity. Be cautious when handling the product and observe
all safety procedures in this manual.
1A 1B
EN EN
01. SAFETY INSTRUCTIONS

GENERAL WARNINGS • Children shouldn’t play with the product or opening devices to
• This manual contains very important safety and usage information. avoid the motorized door or gate from being triggered involuntarily.
Read all instructions carefully before beginning the installation/ • If the power cable is damaged, it must be replaced by the
usage procedures and keep this manual in a safe place that it can manufacturer, after-sales service or similarly qualified personnel
be consulted whenever necessary. to avoid danger.
• This product is intended for use only as described in this manual. • The device must be disconnected from the electrical network when
Any other enforcement or operation that is not mentioned is removing the battery.
expressly prohibited, as it may damage the product and put people • Ensure that blocking is avoided between the actuated part and its
at risk causing serious injuries. fixed parts due to the opening movement of the actuated part.
• This manual is intended firstly for specialized technicians, and does
not invalidate the user’s responsibility to read the “User Norms” WARNINGS FOR TECHNICIANS
section in order to ensure the correct functioning of the product. • Before beginning the installation procedures, make sure that you
• The installation and repair of this product may be done by qualified have all the devices and materials necessary to complete the
and specialized technicians, to assure every procedure are carried installation of the product.
out in accordance with applicable rules and norms. Nonprofessional • You should note your Protection Index (IP) and operating temperature
and inexperienced users are expressly prohibited of taking any to ensure that is suitable for the installation site.
action, unless explicitly requested by specialized technicians to do • Provide the manual of the product to the user and let them know
so. how to handle it in an emergency.
• Installations must be frequently inspected for unbalance and the • If the automatism is installed on a gate with a pedestrian door, a
wear signals of the cables, springs, hinges, wheels, supports and door locking mechanism must be installed while the gate is in motion.
other mechanical assembly parts. • Do not install the product “upside down” or supported by elements
• Do not use the product if it is necessary repair or adjustment is do not support its weight. If necessary, add brackets at strategic
required. points to ensure the safety of the automatism.
• When performing maintenance, cleaning and replacement of • Do not install the product in explosive site.
parts, the product must be disconnected from power supply. Also • Safety devices must protect the possible crushing, cutting, transport
including any operation that requires opening the product cover. and danger areas of the motorized door or gate.
• The use, cleaning and maintenance of this product may be carried • Verify that the elements to be automated (gates, door, windows,
out by any persons aged eight years old and over and persons blinds, etc.) are in perfect function, aligned and level. Also verify if
whose physical, sensorial or mental capacities are lower, or by the necessary mechanical stops are in the appropriate places.
persons without any knowledge of the product, provided that • The control board must be installed on a safe place of any fluid
these are supervision and instructions given by persons with (rain, moisture, etc.), dust and pests.
experienced in terms of usage of the product in a safe manner and • You must route the various electrical cables through protective
who understands the risks and dangers involved. tubes, to protect them against mechanical exertions, essentially on

2
EN
01. SAFETY INSTRUCTIONS

the power supply cable. Please note that all the cables must enter conditions have been met.
the control board from the bottom. • In the event of tripping of circuits breakers of fuse failure, locate
• If the automatism is to be installed at a height of more than 2,5m the malfunction and solve it before resetting the circuit breaker or
from the ground or other level of access, the minimum safety and replacing the fuse. If the malfunction is not repairable by consult
health requirements for the use of work equipment workers at the this manual, contact a technician.
work of Directive 2009/104/CE of European Parliament and of the • Keep the operation area of the motorized gate free while the gate
Council of 16 September 2009. in in motion, and do not create strength to the gate movement.
• Attach the permanent label for the manual release as close as • Do not perform any operation on mechanical elements or hinges if
possible to the release mechanism. the product is in motion.
• Disconnect means, such as a switch or circuit breaker on the
electrical panel, must be provided on the product’s fixed power RESPONSABILITY
supply leads in accordance with the installation rules.
• Supplier disclaims any liability if:
• If the product to be installed requires power supply of 230Vac or
• Product failure or deformation result from improper installation
110Vac, ensure that connection is to an electrical panel with ground
use or maintenance!
connection.
• Safety norms are not followed in the installation, use and
• The product is only powered by low voltage satefy with control
maintenance of the product.
board (only at 24V motors).
• Instructions in this manual are not followed.
• Parts/products weighing more than 20 kg must be handled with
• Damaged is caused by unauthorized modifications
special care due to the risk of injury. It is recommended to use
• In these cases, the warranty is voided.
suitable auxiliary systems for moving or lifting heavy objects.
• Pay special attention to the danger of falling objects or uncontrolled
movement of doors/gates during the installation or operation of MOTORLINE ELECTROCELOS SA.
this product. Travessa do Sobreiro, nº29
4755-474 Rio Côvo (Santa Eugénia)
WARNINGS FOR USERS Barcelos, Portugal

• Keep this manual in a safe place to be consulted whenever necessary.


• If the product has contact with fluids without being prepared, it SYMBOLS LEGEND:
must immediately disconnect from the power supply to avoid short • Important safety notices • Potentiometer
circuits, and consult a specialized technician. information
• Ensure that technician has provided you the product manual and
• Useful information • Connectors
informed you how to handle the product in an emergency. information
• If the system requires any repair or modification, unlock the
automatism, turn off the power and do not use it until all safety • Programming information • Buttons information

3
EN
02. PACKAGE 03. AUTOMATION
INSIDE PACKAGE CHANGE MOTOR DIRECTION
In the package you will find the following components: This automatism is a product developed exclusively for the automatic opening of swing gates.

Besides being pratical, safe and powerful, this product has a new function incorporated so that you can
transform a motor to apply on right leaves to left leaves.
This allows greater flexibility in the use of each motor.

• 02 Motors
• 01 Control board

• 02 Remote Upper part Middle part


controls
• 02 Front supports
Lower part

• 01 Photocells set
Motor disassembly and assembly process, in order to transform motor, must be done as follows:

• 02 Rear supports

• 02 Release keys

• 02 Capacitors
[Only available with the 230v
(8µf) and 110v(20µf) models]

210mm

• 01 User’s manual 01 • Loosen the 4 screws that fix the Lower Part to 02 • Remove Lower Part.
800mm (LINCE300)
280mm 1000mm (LINCE600) Middle Part.

4A 4B
EN EN
03. AUTOMATION 03. AUTOMATION
CHANGE MOTOR DIRECTION MANUAL RELEASE

03 • Loosen the 4 screws of the Middle Part. 04 • Remove Middle Part. 01 • Remove the plastic cover from the back. Information engraved on the unlock shaft.
D=Unlock || B=Lock

05 • Rotate Upper Part 180°. 06 • Assemble automation by tightening all


components with the screws. 02 • Insert Release key on the unlock shaft. 03 • Rotate key 180 ° in the direction indicated in
the figure to unlock.

04 • Automation unlocked.

Note • To lock automation so it can work


automatically, must do it by turning the key
07 • Completely transformed automation. anticlockwise.

5A 5B
EN EN
03. AUTOMATION 04. INSTALLATION
TECHNICAL SPECIFICATIONS HEIGHT OF THE SUPPORTS

Model LINCE300 LINCE400 LINCE600 The automation must be installed with a small inclination, to prevent water infiltration through the
extension arm.
230V 230Vac 50/60Hz 230Vac 50/60Hz 230Vac 50/60Hz For this, the front support must be fixed to the gate with a height lower than the height of the rear
• Power Supply 110V 110Vac 50/60Hz 110Vac 50/60Hz 110Vac 50/60Hz support. See example below:
24V 24Vdc 24Vdc 24Vdc
230/110V 230W 230W 230W 17,5
• Power
24V 60W 60W 60W 150
40

230V 1,3A 1,3A 1,3A


• Current 110V 2,5A 2,5A 2,5A
24V 1A to 3A 1A to 3A 1A to 3A Ø12,5

230/110V 1400 RPM 1400 RPM 1400 RPM 80


• Rotational speed
24V 1600 RPM 1600 RPM 1600 RPM
• Noise level LpA <= 50 dB (A) LpA <= 50 dB (A) LpA <= 50 dB (A)
• Force 2300N 2300N 2300N Ø10,5

• Operating temperature -25°C to 65°C -25°C to 65°C -25°C to 65°C 105

• Thermal protection 120°C 120°C 120°C


• Protection class IP54 IP54 IP54
A Rear supports
230/110V 25% 25% 25%
• Working frequency 60 15
24V 55% 55% 55% 40
• Opening time 8 sec. to 13 sec. 13 sec. to 18 sec. 20 sec. to 28 sec. 40
• Course 300mm 400mm 600mm
Ø12,5
• Max leaf length 2500mm 3000mm 4000mm
230V 8µF 8µF 8µF A B
• Capacitor
110V 20µF 20µF 20µF 105
Ø7
230V 20mm/s 20mm/s 20mm/s
• Opening speed B Front supports
24V 23,5mm/s 23,5mm/s 23,5mm/ss
Dimension A • Vertical distance from the floor to the top of the rear support .
Dimension B • Vertical distance from the floor to the top of the c.
The dimensions of the automation in the 300 || 400 || 600 versions are as follows:

A ? mm It can be any dimension of your choice.

B A-10mm 10mm below level dimension A.

962mm || 1162mm || 1562mm Example:


If the height of the rear support (dimension A) is set at 600mm, then the height of the front support
175mm
(dimension B) will be 590mm (600mm-10mm).

159mm
It is very important that these dimensions are respected! Only this way can be assured the
correct functioning and durability of the automation!
It is also very important to have a levelled ground/terrain!
647mm || 747mm || 947mm 104mm
6A 6B
EN EN
04. INSTALLATION
INTERIOR OPENING INSTALLATION DIMENSIONS
In the diagrams illustrated below and on the next page, the dimensions for the installation of
automations are defined. 300 (W: 895 ~ 900)

X
Axis of rotation of the Y
(EXTERIOR) 140 150 160
motor, on the front support
140 98˚ 94˚ 91˚
Axis of rotation of the gate Stopper at the
(hinge axis) closing of the gate 150 94˚ 91˚
160 90˚

Y 400 (W: 1095 ~ 1100)

W X
Y
170 180 190 200 210 220 230

Axis of rotation of the


X 170 108˚ 107˚ 103˚ 100˚ 97˚ 95˚ 93˚

motor, on the rear support 180 108˚ 103˚ 100˚ 97˚ 95˚ 93˚ 91˚
Opening 190 103˚ 99˚ 96˚ 94˚ 92˚ 90˚
(INTERIOR) direction
200 99˚ 96˚ 93˚ 91˚
210 95˚ 92˚ 90˚
Stopper at the opening of
the gate (Optional) 220 92˚

LEGEND
600 (W: 1494 ~ 1500)
Dimension X Horizontal distance between hinge axis of the gate and the rear axle of the motor.
X
Dimension Y Vertical distance between hinge axis of the gate and the rear axle of the motor. Y
200 210 220 230 240 250 260 270 280 290 300 320 340 360 380 400
Dimension W Distance between axis of the motor supports. 220 105˚ 107˚ 110˚ 112˚ 114˚ 116˚ 118˚ 119˚ 114˚ 111˚ 108˚ 104˚ 101˚ 98˚ 96˚ 95˚
230 105˚ 107˚ 109˚ 111˚ 113˚ 115˚ 117˚ 115˚ 111˚ 109˚ 106˚ 102˚ 99˚ 97˚ 95˚ 93˚
240 104˚ 106˚ 109˚ 111˚ 113˚ 115˚ 116˚ 112˚ 109˚ 106˚ 104˚ 100˚ 98˚ 95˚ 93˚ 92˚
250 104˚ 106˚ 108˚ 110˚ 112˚ 114˚ 112˚ 109˚ 106˚ 104˚ 102˚ 98˚ 96˚ 94˚ 92˚ 91˚
When installing the automation, it is mandatory to respect the dimensions x and y, indicated
in the tables. Within this area, it is possible to identify the maximum opening angle that the 260 104˚ 106˚ 108˚ 110˚ 112˚ 113˚ 109˚ 106˚ 103˚ 101˚ 100˚ 97˚ 94˚ 92˚ 91º
gate reaches in these dimensions. 270 103˚ 105˚ 107˚ 109˚ 111˚ 109˚ 106˚ 103˚ 101˚ 99˚ 97˚ 95˚ 93˚ 91˚
280 103˚ 105˚ 107˚ 109˚ 110˚ 106˚ 103˚ 101˚ 99˚ 97˚ 96˚ 93˚ 91˚
X, Y and W shown in (mm)
290 103˚ 105˚ 107˚ 108˚ 106˚ 103˚ 100˚ 98˚ 96˚ 95˚ 94˚ 91˚
300 103˚ 104˚ 106˚ 106˚ 103˚ 100˚ 98˚ 96˚ 94˚ 93˚ 92˚
320 102˚ 104˚ 102˚ 99˚ 97˚ 95˚ 93˚ 92˚ 90˚
It is very important that these dimensions are respected! Only this way can be assured 340 102˚ 98˚ 96˚ 93˚ 92˚ 90˚
the correct functioning and durability of the automation!
360 94˚ 92˚ 90˚

7
EN
04. INSTALLATION
EXTERNAL OPENING INSTALLATION DIMENSIONS
In the diagrams illustrated below and on the next page, the dimensions for the installation of 300 (W: 595 ~ 600)
automations are defined.
X
Y
150 160 170

Placing a stopper in the 120 95˚ 97˚ 92˚


opening is recommended. 130 95˚ 93˚
*Stopper at the 140 94˚
opening of the gate
Opening 150 90˚
direction
400 (W: 695 ~ 700)
X
(EXTERIOR) Y
170 180 190 200 210 220 230
150 97˚ 99˚ 102˚ 104˚ 101˚ 97˚ 93˚
Axis of rotation of the gate 160 96˚ 99˚ 101˚ 103˚ 98˚ 94˚ 91˚
(hinge axis)
170 95˚ 98˚ 100˚ 100˚ 95˚ 92˚
180 95˚ 97˚ 100˚ 97˚ 93˚
Y Stopper at the 190 94˚ 97˚ 99˚ 94˚ 90˚
W closing of the gate
200 94˚ 96˚ 96˚ 91˚
Axis of rotation of the motor, on the front
(INTERIOR) X support
210 94˚ 96˚ 93˚
220 93˚ 94˚
Axis of rotation of the
motor, on the rear support 230 93˚ 94˚

600 (W: 900 ~ 905)


LEGEND
X
Y
Dimension X Horizontal distance between hinge axis of the gate and the rear axle of the motor. 200 210 220 230 240 250 260 270 280 290 300 320 340 360
200 96˚ 99˚ 101˚ 102˚ 104˚ 106˚ 108˚ 109˚ 111˚ 112˚ 114˚ 105˚ 99˚ 93˚
Dimension Y Vertical distance between hinge axis of the gate and the rear axle of the motor.
210 96˚ 98˚ 100˚ 102˚ 104˚ 105˚ 107˚ 108˚ 110˚ 112˚ 111˚ 103˚ 97˚ 92˚
Dimension W Distance between axis of the motor supports. 220 96˚ 98˚ 99˚ 101˚ 103˚ 105˚ 106˚ 108˚ 109˚ 111˚ 109˚ 101˚ 95˚ 90˚
230 95˚ 97˚ 99˚ 101˚ 102˚ 104˚ 106˚ 107˚ 109˚ 110˚ 107˚ 99˚ 93˚
240 95˚ 97˚ 98˚ 100˚ 102˚ 104˚ 105˚ 107˚ 108˚ 109˚ 104˚ 97˚ 92˚
250 94˚ 96˚ 98˚ 100˚ 101˚ 103˚ 105˚ 106˚ 107˚ 106˚ 102˚ 96˚ 90˚
When installing the automation, it is mandatory to respect the dimensions x and y, indicated 260 94˚ 96˚ 98˚ 99˚ 101˚ 102˚ 104˚ 105˚ 107˚ 104˚ 100˚ 94˚
in the tables. Within this area, it is possible to identify the maximum opening angle that the 270 94˚ 96˚ 97˚ 99˚ 100˚ 102˚ 103˚ 105˚ 105˚ 102˚ 98˚ 92˚
gate reaches in these dimensions.
280 94˚ 95˚ 97˚ 98˚ 100˚ 101˚ 103˚ 104˚ 104˚ 100˚ 96˚ 90˚
290 93˚ 95˚ 97˚ 98˚ 100˚ 101˚ 102˚ 104˚ 102˚ 98˚ 94˚
X, Y and W shown in (mm)
300 93˚ 95˚ 96˚ 98˚ 99˚ 101˚ 102˚ 103˚ 99˚ 96˚ 93˚
320 92˚ 94˚ 96˚ 97˚ 98˚ 100˚ 101˚ 99˚ 95˚ 92˚
340 92˚ 94˚ 95˚ 97˚ 98˚ 99˚ 99˚ 95˚ 92˚
360 92˚ 93˚ 95˚ 96˚ 97˚ 99˚ 95˚ 91˚
It is very important that these dimensions are respected! Only this way can be assured
the correct functioning and durability of the automation! 380 92˚ 93˚ 94˚ 96˚ 97˚ 95˚ 91˚
400 92˚ 93˚ 94˚ 95˚ 95˚ 91˚

8
EN
04. INSTALLATION 04. INSTALLATION
INSTALLATION STEPS INSTALLATION STEPS
04 • Install automation on the supports
Pay attention to installation dimensions mentioned on pages 6B, 7 and 8! • The automation must be placed on both supports
at the same time to avoid leaving the automation
suspended by only one of the supports.
To make the task easier, you should unlock the
It is important to respect this installation order! automation in order to be able to extend/retract arm
Otherwise, it is not possible to ensure correct installation and automation may not work pro- easily (see page 5B),to get the correct position for
perly! supports.

01 • Fix rear support


05 • Test movement
• The Rear support must be fixed to the pillar or wall
using dimensions provided in the previous pages.
• Install the dowels removed earlier on each place with
It can be fixed using screws with mechanical bushing
a small amount of lubricant for less friction.
or chemical welding process, or one of your choice
• Move the gate by hand to check that the gate opens
since that provides proper fixation of the support.
and closes without any hindrance.
This will ensure that automation is not subjected to
problems during operation.

02 • Fix front support


06 • Connecting automation to control board
• The Front support should be fixed to the gate, and configuring control devices.
respecting height dimensions and distance to the rear
support.
This may be fixed by using screws, welding process, or • With the automation installed, connect it to control
another one of your choice, as long as it provides a board for system configuration (see control board
proper fixation of the support. user manual).
Must also configure the desired control devices
(remote controls, push button, etc.) and other
additional components such as antenna, flashing
lamp, key selector, among others.

03 • Remove covers and dowels from motor

SECURITY NOTICE
• Before installing motor, remove covers and dowels
from motor.
At the end of the installation, insulate all the holes for
passing the cables, to prevent the entry of animals and
• At the end of the installation, put back plastic covers
parasites.
for a better visual finish of the automation.
Otherwise, it may jeopardize the proper functioning of
the equipment.

9A 9B
EN EN
04. INSTALLATION
INSTALLATION MAP
• INTERIOR • JUNCTION • EXTERIOR • MOTOR • KEY • FLASHING • ANTENNA • CONTROL
PHOTOCELLS BOX PHOTOCELLS SELECTOR LAMP BOARD

• EXTERIOR
PHOTOCELLS

LEGEND:
• Connection cables

It is important to use stoppers at the opening and closing of the gate. If not respected, compo- It is important to use junction boxes for connections between motors, components and con-
nents of the automation may suffer efforts for which they were not prepared, and as a result trol board. All cables must enter and exit on the bottom of the junction and control board
will be damaged. boxes.

10
EN
05. TROUBLESHOOTING
FINAL CONSUMERS INSTRUCTIONS INSTRUCTIONS FOR SPECIALIZED INSTALLERS

Anomaly Procedure Behavior Procedure II Discovering the origin of the problem

• Motor •Make sure you • Still not working • Consult a qualified 1 • Open control board and check if it has 230V/110V/24V power supply;
doesn't work have power in the MOTORLINE technician. 2 • Check input fuses;
automation control 3 • Disconnect motors from control board and test them by connecting directly to power supply in order to find out if they have problems (see page
board and if it is 12A/12B).
working properly. 4 • If the motors work, the problem is on the control board. Consult the control board manual;
5 • If the motors doesn’t work, remove them from installation site and send to our MOTORLINE technical services for diagnosis.

• Motor • Unlock motor and • Is the gate stuck? • Consult an experienced 1 • Check all motion axis and associated motion systems related with gate and automation (dowels, hinges, etc.) to find out what is the problem.
doesn’t move move gate by hand to gate expert
but makes check for mechanical
noise problems on the • Gate moves easily? • Consult a qualified 1 • Check capacitors, testing automation with new capacitors;
gate. MOTORLINE technician. 2 • If capacitors are not the problem, disconnect motors from control board and test them by connecting directly to power supply in order to find out if
they have problems (see page 12A/12B).
3 • If the motors work, the problem is in control board.
Pull it out and send it to our MOTORLINE technical services for diagnosis;
4 • If the motors doesn’t work, remove them from installation site and send to our MOTORLINE technical services for diagnosis.

• Motor opens • Unlock motor and • Gate opened but 1 • Check if there is any All MOTORLINE control boards have LEDs that easily allow to conclude which devices are with anomalies.
but doesn’t move gate by hand to didn’t close again. obstacle in front of the All safety devices LEDs (LE/LA) in normal situations remain On.
close closed position. photocells; All "START" circuits LEDs (LO/LS) in normal situations remain Off.
Lock motor(s) again 2 • Check if any of the control If LEDs devices are not all On, there is some security systems malfunction (photocells, safety edges), etc.
and turn off power devices (key selector, push If "START" circuits LEDs are turn On, there is a control device sending permanent signal.
supply for 5 seconds. button, video intercom, etc.)
Reconnect it and send of the gate are stuck and A) SECURITY SYSTEMS:
order to open gate sending permanent signal to 1 • Close with a shunt all safety systems on the control board (check manual of the control board).
using remote control. control board; If the automated system starts working normally check which device is problematic.
3 • Consult a qualified 2 • Remove one shunt at a time until you find the malfunction device .
MOTORLINE technician. 3 • Replace it for a functional device and check if the automation works correctly with all the other devices. If you find another one defective, follow the
same steps until you find all the problems.

B) START SYSTEMS:
1 • Disconnect all wires connected to the START connector.
2 • If the LED turned Off, try reconnecting one device at a time until you find the defective device.

NOTE:
In case procedures described in sections A) and B) don’t result, remove control board and send to our technical services for diagnosis.

• Motor • Unlock motor and • Encountered • Consult an experienced 1 • Check all motion axis and associated motion systems related with gate and automation (dowels, hinges, etc.) to find out what is the problem.
doesn’t make move gate by hand to problems? gate expert
complete check for mechanical
route problems on the • Gate moves easily? • Consult a qualified 1 • Check capacitors, testing with new capacitors;
gate. MOTORLINE technician. 2 • If capacitors are not the problem, disconnect motors from control board and test them by connecting directly to power supply in order to find out if
they are faulty;
3 • If the motors doesn’t work, remove them from installation site and send to our MOTORLINE technical services for diagnosis.
4 • If motors work well and move gate at full force during the entire course, the problem is in the control board. Set force on the control board. Make a
new working time programming, giving sufficient time for opening and closing with appropriate force (see manual of the control board).
5 • If this doesn’t work, remove control board and send it to MOTORLINE technical services services.

NOTE: Setting force of the control board should be enough to open and close the gate without stopping, but should stop with a little effort from a
person.
In case of safety systems failure, the gate can never cause physical damage to obstacles (vehicles, people, etc.).

11
EN
06. COMPONENTS TEST 06. COMPONENTS TEST
230V/110V MOTOR 24V MOTOR
To detect if the malfunction is on the control board or on the motor is, sometimes, necessary to perform To detect which are the components with problems in a 24V automatism installation, it's sometimes
tests with direct connection to a 110V/230V power supply. necessary to run a test directly to a external power supply (24V battery).
For this, it is necessary to intercalate a capacitor on the connection in order to the automatism to work The diagram below shows how to make this connection.
(check the type of capacitor to be used in the product manual). The diagram below, shows how to make
that connection and how to intercalate the different components wires. NOTES:
• To make these tests it isn't necessary to remove it from the location where it is installed, because in
this way, you can understand if the automation connected directly to the external battery is able to
work correctly.
NOTES: • Once you connect the wires to a battery 24V, the motor must work for one direction. To test the opposite
• To perform the tests, there is no need to remove the automatism from the place it is movement, change the position of the wires connected to the battery.
installed, because in this way, it is possible to understand if the automatism can function
properly connected directly to the power.
• You should use a new capacitor during this test to ensure that the problem is not with the
capacitor.

1 Connect the power wires to the terminal, as shown below.


2 Connect the automatism wires in the terminal, intercalate a capacitor in the opening and closing
wires.
24V Battery 24V Battery
3 Once these connections are completed, connect to a 110V/230V power plug, depending on the motor/
control board in test.

Motor's wires
Phase 1 Power Supply 1
A
Motor Neutral
B

C
Neutral
Power Supply 2
3
Phase 2
Motor rotates to one Motor rotates in the
24V Battery direction (eg: right) opposite direction
Ground Wire
(eg: left)
Capacitor
8μF (230V) / 20μF (110V) 1
LEGEND:
A. Black
2
B. Grey 2
C. Brown

All tests must be performed by specialized technicians due to serious danger associated with All tests must be performed by specialized technicians due to serious danger associated with
the bad use of electrical systems! the bad use of electrical systems!

12A 12B
EN EN
07. MAINTENANCE
MAINTENANCE

CHECK MOTOR SUPPORTS


CLEAN THE TUBE • Make sure that supports remain well fixed on the pillars
• With a cloth soaked in lubricant spray, clean all the and gate to ensure proper functioning of the equipment.
residues that accumulate in the automation tube.
• Apply a small amount of lubricant spray on the tube and
using a dry cloth remove the excess, leaving an even layer
on the tube.

LUBRICATE DOWELS
• Remove front and rear covers
• Place a small amount of lubricant on the holes that
contains support dowels.
• Install covers on the respective holders.

These maintenance measures must be applied every year in order to insure proper functioning
of the automation.

13
EN

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