KIN00000540/1

KIN00000540 0001
AP/22/[ ]
2
KIN00000540/2
KIN00000540 0002
 22

Installation Guide

I M
This installation guide is an extract f r o m t h e K o o l t h e r m
FM Pipe Insulation Project Specification brochure f o r
building services and HVAC applications.

I M
Kingspan r e c o m m e n d t h a t K o o l t h e r m FM Pipe Insulation
is installed as a c o m p l e t e system including K o o l t h e r m
Insulated Pipe S u p p o r t Inserts (Appendix B2 and A2).

The f o l l o w i n g guide should be used in c o n j u n c t i o n w i t h an

I M
appropriate K o o l t h e r m FM Pipe Insulation Specification.

KIN00000540/3
KIN00000540 0003
Appendix A - Application Instructions

A l Pipework Insulation
a) Straight Pipework

Kooltherm™ FM Pipe Insulation sections should be Self-adhesive aluminium foil vapour barrier tape shal
positioned onto the pipe so that the longitudinal joints be applied centrally at all circumferential butt joints of
are facing sideways. adjoining Kooltherm™ FM Pipe Insulation sections to
provide a secure and vapour tight seal.
Longitudinal joints shall be supported by t w o evenly
spaced circumferential bands of self-adhesive aluminium
vapour barriertape.

Longitudinal joints shall be fully vapour sealed w i t h self- Circumferential seals shall be thoroughly yet gently
adhesive aluminium foil vapour barrier tape. rubbed w i t h a flexible squeegee to ensure a secure,
vapour tight and long-lasting adhesion between the
self-adhesive aluminium foil vapour barriertape and the
aluminum foil vapour barrier jacket.

To ensure maximum adhesion and w i t h o u t crushing

the Insulation, gently pull the self-adhesive aluminium
foil vapour barrier tape tight t o seal all joints, and w i t h
a flexible plastic spatula / felt squeegee gently exert the
necessary amount of pressure.

AP/22/[ ]
4
KIN00000540/4
KIN00000540 0004
«

b) Tees

i) Onsite-fabricated - Equal Tees

With the longitudinal joint positioned upwards, 2 ciean 45° The iength of the branch shali extend at ieast 50 mm t o
angied cuts shall be made with an initiai distance equai to facilitate a vapour seaied joint. A clean verticai cut shail
the outer diameter of the Kooltherm™ FM Pipe Insulation be made.
section to ensure a proper fit of the branch. When the
branch pipe diameter is unequai to the main pipe diameter,
refer to the instructions for unequai tees in the next section.

The iength of the main part shali extend at ieast 50 mm Both parts shail be fitted on the tube with special attention to
on each side of the branch to facilitate a vapour seaied a ciosed fit of t h e coinciding j o i n t s
joint. A ciean verticai c u t shaii be made.

The branch of the tee shail be made by t w o ciean The iongitudinal joints of both parts shaii individuaiiy
verticai 4 5 ° angied cuts. be vapour sealed w i t h an appropriate self-adhesive
aluminium foii vapour barriertape.

KIN00000540/5
KIN00000540 0005
Appendix A - Application Instructions

O i

The branch part o f t h e tee shall be slid Into position When the adjoining Kooltherm™ FM Pipe Insulation
with special attention to a properly closed fit of the sections are fitted and installed, the circumferential
joints. joints shall be vapour sealed w i t h appropriate self-
adhesive aluminium foil vapour barriertape.

The joints of both parts shall be vapour sealed w i t h an All circumferential seals shall be thoroughly rubbed w i t h
appropriate self-adhesive aluminlunn foil vapour barrier a flexible squeegee to ensure a proper, vapour tight and
tape. lasting adhesion between the tape and the aluminium
foil vapour barrier jacket.

All seals shall be thoroughly rubbed w i t h a flexible

squeegee to ensure a proper, vapour tight and lasting
adhesion between the tape and the aluminium foi
vapour barrier jacket.

AP/22/[ ]
6
KIN00000540/6
KIN00000540 0006
ii) Onsite-fabricated - Unequal Tees

With the longitudinal joint positioned upwards a hole The length o f t h e branch insulation part shall e>ctend at
equal to the diameter of the pipe branch shall be made. least 50 m m t o facilitate a vapour sealed joint. A clean
vertical cut shall be made.

The length of the main Insulation part shall extend at Both parts shall be fitted on the tube w i t h special
least 50 m m on each side of the Insulated branch t o attention to a closed fit of the coinciding joints,
facilitate a vapour sealed joint. A clean vertical cut shall
be made.

A curved cut is made Identical t o the outer surface of The longitudinal joints of both parts shall Individually
the Insulation on the main pipe. be vapour sealed w i t h an appropriate self-adhesive
aluminium foil vapour barriertape.

KIN00000540/7
KIN00000540 0007
Appendix A - Application Instructions

The branch part o f t h e tee shall be slid Into position W W h e n the adjoining Kooltherm™ FM Pipe Insulation
with special attention to a closed fit of the joints. sections are fitted and installed, the circumferential
joints shall be vapour sealed w i t h appropriate self-
adhesive aluminium foil vapour barriertape.

The coinciding joint shall be vapour sealed w i t h an All circumferential seals shall be thoroughly rubbed w i t h
appropriate self-adhesive vapour barrier tape. Enough a flexible squeegee to ensure a proper, vapour tight and
pressure shall be used t o ensure full contact between lasting adhesion between the tape and the aluminium
the Insulation parts. foil vapour barrier jacket.

All seals shall be thoroughly rubbed w i t h a flexible

squeegee to ensure a proper, vapour tight and lasting
adhesion between the tape and the aluminium foi
vapour barrier jacket.

AP/22/[ ]
8
KIN00000540/8
KIN00000540 0008
«

iii) Pre-fabricated

The milled pre-fabricated Kooltherm™ FM tee, made in When the adjoining Kooltherm™ FM Pipe Insulation
t w o halves shall be positioned onto the pipe. Care shall sections are fitted and installed, the coinciding
be taken that no gaps arise and a closed fit is ensured. circumferential joints shall be vapour sealed with an
appropriate self-adhesive vapour barrier tape.

All longitudinal joints shall be vapour sealed w i t h an All circumferential seals shall be thoroughly rubbed w i t h
appropriate self-adhesive aluminium foil vapour barrier a flexible squeegee to ensure a proper, vapour tight and
tape. lasting adhesion between the tape and the aluminium
foil vapour barrier jacket.

The longitudinal seals shall be thoroughly rubbed w i t h

a flexible squeegee to ensure a vapour tight adhesion
between the tape and the aluminium foil vapour barrier
jacket.

KIN00000540/9
KIN00000540 0009
Appendix A - Application Instructions

c) Bends

i) Onsite-fabricated

A Kooltherm™ FM Pipe Insulation section shall be cut The procedure shall be repeated until the full angle
nto mitred segments. The w i d t h of the mitres shall be of the elbow is achieved and all longitudinal joints are
determined In order to ensure a good contact with the taped.
pipe surface. See the design details of Appendix B for
more information. The first and last mitre should have
one straight side to match the adjoining straight pipe
covers and should have a width of at least 50 mm.

The longitudinal joint of each mitre shall individually All seals shall be thoroughly rubbed w i t h a flexible
be vapour sealed w i t h an appropriate self-adhesive squeegee to ensure a proper, vapour tight and lasting
aluminium foil vapour barriertape. adhesion between the tape and the aluminium foi
vapour barrier jacket.

When positioning the next tapered Insulation element. All circumferential joints shall be vapour sealed with an
care shall be taken that a proper fit is made and no appropriate self-adhesive aluminium foil vapour barrier
gaps arise in the joints. tape. Enough pressure shall be used on the mitred parts
to properly close the circumferential joints.

KIN00000540/10
KIN00000540 0010
All seals shall be thoroughly rubbed w i t h a flexible The connecting circumferential seal shall be thoroughly
squeegee to ensure a proper, vapour tight and lasting rubbed w i t h a flexible squeegee to ensure a proper,
adhesion between the tape and the aluminium foi v a p o u r t i g h t and lasting adhesion between the tape and
vapour barrier jacket. the aluminium foil vapour barrier jacket.

When the adjoining Kooltherm™ FM Pipe Insulation

sections are fitted and installed, the circumferentia
joints shall be vapour sealed w i t h an appropriate self-
adhesive aluminium foil vapour barriertape.

KIN00000540/11
Appendix A - Application Instructions

ii) Pre-fabricated

The milled Kooltherm™ FM pre-fabricated elbow shall When the adjoining Kooltherm™ FM Pipe Insulation
be placed into position. Care shall be taken that no sections are fitted and installed, the coinciding
gaps arise and a close fit is made circumferential joints shall be vapour sealed with an
appropriate self-adhesive aluminium foil vapour barrier
tape.

Tall longitudinal joints shall be vapour sealed w i t h an The circumferential seals shall be thoroughly rubbed
appropriate self-adhesive aluminium foil vapour barrier w i t h a flexible squeegee to ensure a proper, vapour
tape. tight and lasting adhesion between the tape and the
aluminium foil vapour barrier jacket.

The longitudinal seals shall be thoroughly rubbed w i t h a

flexible squeegee to ensure a proper, vapour tight and
lasting adhesion between the tape and the aluminium
foil vapour barrier jacket.

KIN00000540/12
KIN00000540 0012
«

d) Flange boxes

i) Onsite-fabricated

o ^

Two filling rings shall be cut w i t h a minimum length Self-adhesive vapour barrier tape shall be applied at
equal to the Insulation thickness o f t h e adjoining both ends of the flange. The w i d t h of the tape shall be
nsulated pipe. selected t o facilitate full sealing of the ends.
A clean vertical cut shall be made. The inner diameter of
the filling ring shall be equal to the outer diameter of the
nsulated line. The outer diameter of the filling ring shall
be at least equal to the flange diameter.

The oversized Kooltherm™ FM Pipe Insulation section A snap-off blade knife shall be used to divide the self-
shall be cut t o length. A clean vertical cut shall be adhesive aluminium foil vapour barriertape Into smal
made. tabs.

The filler rings shall be glued into the oversized ring Each tab shall be carefully folded over the end side of
with appropriate contact glue. the flange box

13

KIN00000540/13
KIN00000540 0013
Appendix A - Application Instructions

A flexible squeegee shall be used to ensure a proper, The longitudinal joints shall be individually vapour
v a p o u r t i g h t and lasting adhesion between the tape and sealed with an appropriate self-adhesive aluminium foil
the aluminium foil vapour barrier jacket. vapour barriertape.

A snap-off blade shall be used to remove the excessive The circumferential joints on both sides shall be
tape. Individually vapour sealed with an appropriate self-
adhesive aluminium foil vapour barriertape.

The flange box can be placed on to the pipe. Flanges on All longitudinal and circumferential seals shall be
horizontal lines are to be Insulated w i t h the longitudinal thoroughly rubbed w i t h a flexible squeegee to ensure a
joints facing sideways. Joints should never be facing proper, v a p o u r t i g h t and lasting adhesion between the
upwards or downwards. tape and the aluminium foil vapour barrier jacket.

KIN00000540/14
KIN00000540 0014
«

ii) Pre-fabricated

The Kooltherm™ FM pre-fabricated flange box shall be The circumferential joints on both sides shall be
placed on the pipe. Flanges on horizontal lines are to Individually vapour sealed with an appropriate self-
be insulated w i t h the longitudinal joints sideways to adhesive vapour barriertape.
prevent penetration of moisture.

o o

The longitudinal joint shall be Individually vapour sealed All longitudinal and circumferential seals shall be
with an appropriate self-adhesive vapour barrier tape. thoroughly rubbed w i t h a flexible squeegee to ensure a
proper, v a p o u r t i g h t and lasting adhesion between the
tape and the aluminium foil vapour barrier jacket.

15

AP/22/[
15
KIN00000540/15
KIN00000540 0015
Appendix A - Application Instructions

e) Reductions

i) Onsite-fabricated

The Kooltherm™ FM Pipe Insulation section Is placed The Kooltherm™ FM Pipe Insulation section is temporarily
on the small diameter pipe. Horizontal lines are t o be fitted over the large diameter pipe and slid against the
nsulated w i t h the longitudinal joints facing sideways to small diameter Kooltherm™ FM Pipe Insulation section.
prevent penetration of moisture.

The longitudinal joint shall be vapour sealed w i t h an A circumferential marking o f t h e small diameter
appropriate self-adhesive vapour barrier tape. nsulatlon shall be made on the large diameter front
side.

When the outer diameter of the small diameter is

smaller than the inner diameter o f t h e large diameter
nsulation, a filler ring shall be used.

The longitudinal seal shall be thoroughly rubbed with a A snap-off blade knife shall be used to modify the inner
flexible squeegee to ensure a proper, vapour tight and diameter of the large diameter pipe cover, w i t h a depth
lasting adhesion between the tape and the aluminium egual to the insulation thickness.
foil vapour barrier jacket.

KIN00000540/16
KIN00000540 0016
«

ii) Pre-fabricated

A snap-off blade knife shall be used to modify the Inner An appropriate self-adhesive vapour barriertape
diameter o f t h e large diameter pipe cover, w i t h a depth shall be applied o v e r t h e coinciding circumferentia
equal to the insulation thickness. joint. Width o f t h e tape shall be selected to facilitate
a minimum 25 mm cover on both sides of the
circumferential joint.

The Kooltherm™ FM Pipe Insulation section Is The bridging self-adhesive vapour barriertape shall be
permanently fitted over the large diameter pipe with an secured w i t h an additional seal o n t o the small diameter
overlap on the smaller diameter Kooltherm™ FM Pipe Kooltherm™ FM Pipe Insulation section.
Insulation section. Care shall be taken that a closed fit
Is made.

KIN00000540/17
KIN00000540 0017
 Appendix A - Application Instructions

ii) Pre-fabricated

The factory pre-fabricated Kooitherm™ FM milled The circumferential joints on both sides shall be
eccentric or concentric reducer, made in t w o halves, individuaiiy vapour seaied w i t h an appropriate self-
shaii be positioned onto the pipe. Care shali betaken adhesive aluminium foil vapour barriertape. Kooltherm™
that no gaps arise and a ciose fit is made. FM miiled fittings have 50 mm extended ends to
facilitate a proper fit to the adjoining pipe covers

o o

All longitudinai joints shali be vapour sealed w i t h an Ali longitudinai and circumferential seais shali be
appropriate self-adhesive aluminium foii vapour barrier thoroughly rubbed w i t h a fiexible squeegee to ensure a
tape. proper, v a p o u r t i g h t and iasting adhesion between the
tape and the aiuminium foil vapour barrier jacket.

18

AP/22/[
18
KIN00000540/18
KIN00000540 0018
«

A2 Insulated Pipe Support Inserts

For cold applications, the Inner surface o f t h e A flexible squeegee is used to ensure a vapour tight and
Kooltherm™ Insulated Pipe Support Inserts shall be fully lasting adhesion between the tape and the aluminium
coated w i t h an appropriate joint sealant. foil vapour barrier jacket.

The longitudinal joints o f t h e Kooltherm™ Insulated Pipe When the clamp Is Installed, care must be taken
Support Inserts shall also be fully coated w i t h the joint that the aluminium foil vapour barrier jacket of the
sealant. Kooltherm™ Insulated Pipe Support Inserts Is not
damaged in any way.

The Kooltherm™ Insulated Pipe Support Inserts are When the adjoining Kooltherm™ FM Pipe Insulation
placed on the pipe. Support inserts on horizontal lines sections are in place, the coinciding circumferential
are to be insulated w i t h the longitudinal joints facing joints shall be vapour sealed w i t h an appropriate self-
sideways. adhesive aluminium foil vapour barriertape.

The longitudinal joints shall be fully vapour sealed w i t h All circumferential seals shall be thoroughly rubbed w i t h
self-adhesive aluminium foil vapour barriertape. a flexible squeegee to ensure a proper vapour tight and
lasting adhesion between the tape and the aluminium
foil vapour barrier jacket.

19

19
KIN00000540/19
KIN00000540 0019
 Appendix B - Design Details

Bl Pipework Insulation
a) Straight Pipework
Appropriate weatherproof
and / or shock resistant
finishing w h e n prescribed

vapour barriertape

A c c e p t a b l e foils, paints, protective finishes a n d w e a t h e r p r o o f i n g .

R e f e r t o S e c t i o n 2.7 o f t h e P r o j e c t S p e c i f i c a t i o n o f t h e p r o j e c t s p e c i f i c a t i o n f o r m o r e d e t a i l s

Purpose Occurrence Solution

|, ,1
Protection against the The KooithernT •• FM Pipe Insuiation System W h e n t h e aggravating circumstances as described in the Project
ingress of moisture shouid always be faced w i t h afuily S p e c i f i c a t i o n , d o n o t a p p l y , t h e f a c t o r y - a p p l i e d a l u m i n i u m vapour
and water vapour seaied vapour barrier. barrier f o i l w i l l p r o v i d e sufficient p r o t e c t i o n under s t a n d a r d
circumstances. In aii cases, the vapour barrier must be fully vapour
sealed as described in the instructions.

Condensation controi When ambient circumstances are such The external surface shali b e f i n i s h e d w i t h a m a t t e a n d preferably
that a high risk of condensation may occur, dark grey or biack paint or mastic in accordance w i t h the project
e.g. tropical areas or humid environments. .spsaffceiiDn;
Decorative finish When pipework is instalied in areas that T h e e x t e r n a l s u r f a c e s h a l i b e f i n i s h e d w i t h a paint or c o a t i n g t h a t is
arevisibie. compatible w i t h the vapour barrier material and is in accordance
with t h e p r o j e c t specification

Mechanical protection When pipework is instalied in areas where T h e s u r f a c e shall be f i n i s h e d w i t h

the risk of damage to the vapour barrier 1. Metal cladding, applied in a c c o r d a n c e w i t h the project
is high.
specification,
2. Glass cloth r e i n f o r c e d vapour barrier mastic applied in
a c c o r d a n c e w i t h the project s p e c i f i c a t i o n ,
3. Heavy duty vapour b a r r i e r foil applied in accordance w i t h the
project specification
Weatherproofing When pipework is instalied externaiiy. T h e surface s h a l l be f i n i s h e d w i t h
1. Weatherproof, watertight metal cladding, applied in accordance
w i t h the p r o j e c t s p e c i f i c a t i o n ;
2. Glass cloth reinforced weatherproof vapour barrier mastic
a p p l i e d in a c c o r d a n c e w i t h t h e p r o j e c t s p e c i f i c a t i o n ,
3. Weatherproof, watertight aluminium / butyl vapour barrier foi
a p p l i e d in a c c o r d a n c e w i t h t h e p r o j e c t s p e c i f i c a t i o n

20

AP/22/[ ]
20
KIN00000540/20
KIN00000540 0020
Equal Tees

Unequal Tees

KIN00000540/21
Appendix B - Design Details

d) Bends ( 3 S / 1 . 5 D )

W i d t h D1 & D 2 o f M i t r e d E l b o w S e g m e n t s

W i d t h D l & D2 o f m i t r e d e l b o w s e g m e n t s ( m m )

Nr. of mitres Thickness Thickness Thickness Thickness Thickness Thickness Thickness

Diameter Radius / elbow 15 m m 20 m m 25 m m 30 m m 35 m m 40 m m 50 m m

{mm) (mm) 90" 45° Dl D2 Dl D2 Dl D2 Dl D2 Dl D2 Dl D2 Dl D2

17 23

21 SS

27 29

34 38

42 48 1 0 70 10 74 6 78 2

48 57 1 0 80 15 84 11 88 7 92 3 96 0

60 76 4 ~1 48 12 49 10 51 8 53 6 55 4 57 2

76 95 4 2 58 16 60 15 62 13 64 11 66 9 68 7 72 3

89 115 4 2 69 22 70 20 72 18 74 16 76 14 78 12 82 8

102 134 4 2 79 27 81 25 82 23 84 21 36 19 88 17 92 13

108 143 4 2 33 29 85 27 87 25 89 23 91 21 93 19 97 15

114 153 4 " 2 88 32 90 30 92 28 94 26 96 24 98 22 102 18

127 175 6 3 66 25 68 24 69 23 70 21 72 20 73 19 76 16

133 181 6 3 69 26 70 25 71 23 73 22 74 21 75 20 78 17

140 191 6 3 72 28 74 26 75 25 76 24 77 23 79 21 81 19

159 216 6 3 81 32 83 30 84 29 85 28 87 27 88 25 90 23

168 229 6 3 86 34 87 33 88 31 90 30 91 29 92 27 95 25

178 229 6 3 37 33 88 31 90 30 91 29 92 27 94 26 96 24

194 270 6 3 100 41 101 40 103 39 104 37 105 36 107 35 109 32

219 305 6 3 112 47 114 46 115 45 116 43 118 42 119 41 122 38

245 340 8 4 94 40 95 39 96 38 97 37 98 36 99 35 101 33

268 378 8 4 103 45 104 44 105 43 106 42 107 41 108 40 110 38

273 381 8 4 105 45 106 44 107 43 108 42 108 41 109 40 111 38

324 457 8 4 124 55 125 54 126 53 127 52 128 51 129 50 131 48

356 534 8 4 143 67 144 66 145 65 146 64 147 63 148 62 150 60

368 534 8 4 144 66 145 65 146 64 1 -17 63 148 62 149 61 151 59

• = Wo mifred terrcf required. 45° cur efcow s M i x used.

KIN00000540/22
KIN00000540 0022
i

e) Bends ( 5 S / 2 . 5 D )
50 mm

Self-adhesive alurminiurm
foil vapour barriertape

> 25 mm
^D1-D^
X
D2

> 50 mm

W i d t h D1 & D 2 o f M i t r e d E l b o w S e g m e n t s

W i d t h D l & D2 o f m i t r e d e l b o w segments ( m m )

Nr. of mitres Thickness Thickness Thickness Thickness Thickness Thickness Thickness

Diameter Radius / elbow 15 m m 20 m m 25 m m 30 m m 35 m m 40 m m 50 m m

(mm) (mm) 90° 45° Dl D2 Dl D2 Dl D2 Dl D2 Dl D2 Dl D2 Dl D2

21 43 1 0 57 15 61 10

27 58 ~1 0~ 72 24 76 20 80 16 84 12 88 8 92 4

34 73 1 0 87 34 91 30 95 26 99 22 104 18 108 13 116 5

42 93 4 2 51 22 53 20 55 18 57 16 59 15 60 13 64 9

48 108 4 2 58 27 60 25 62 23 64 21 66 19 68 17 71 13

60 135 71 35 73 33 75 31 77 29 79 27 81 26 84 22

76 175 ~~4 T~ 90 48 91 46 93 44 95 42 97 40 99 38 103 34

89 205 4 2 104 57 106 55 108 53 110 51 112 49 114 47 118 43

102 238 4 2 119 68 121 66 123 64 125 62 127 60 129 58 133 54

108 250 ~~4 T~ 125 71 127 69 129 67 131 65 133 63 135 61 139 57

114 270 ~~4 2~ 134 78 136 76 138 74 140 72 142 70 144 68 148 64

127 3C0 ~6 T~ 99 58 100 57 102 55 1C3 54 104 53 106 51 108 49

133 313 6 3 103 61 105 59 106 58 1C7 57 109 55 110 54 112 51

140 330 6 3 109 64 110 63 111 62 113 60 114 59 115 58 118 55

159 375 ^ 6 T~ 123 73 124 72 126 71 127 70 128 68 129 67 132 64

168 390 6 3 128 76 129 7S~ 131 74 132 72 133 71 135 70 137 67

178 390 ^ 6 ~ 129 75 131 74 132 72 133 71 135 70 136 68 138 66

194 455 6 3 148 90 150 88 151 87 152 86 154 85 155 83 158 81

219 510 6 3 166 101 167 ICC 169 98 170 97 171 95 173 94 175 92

245 580 ^ 8 4 ~ 141 87 142 86 143 85 144 84 145 83 146 82 148 80

268 635 ~~i 4~ 154 95 155 94 156 93 157 92 158 91 159 91 161 89

273 650 8 4 157 98 158 97 159 96 160 95 161 94 162 93 164 91

324 775 8 4 187 117 188 116 189 115 190 114 191 113 192 113 194 111

356 850 8 4 205 129 206 128 207 127 208 126 209 125 210 124 212 122

368 880 " 8 4~ 212 134 213 133 214 132 215 131 216 130 217 129 219 127

3
• =No mitred bend required. 45 cut elbow sftatf be used.

23
Kingspan 3 r
AP/22/[ ]
23
KIN00000540/23
KIN00000540 0023
Appendix B - Design Details

f) Valve & Flange Boxes

i) Assembled Box M e t h o d

Self-adhesive alurminiurm
foil vapour barrier tape

folded overthe end sides in Contact glue

strips cut to size.

KIN00000540/24
KIN00000540 0024
«

g) Reducers

i) Overlap M e t h o d
Extra band of self-
adhesive aluminium foil
vapour barriertape

ii) A s s e m b l e d B o x M e t h o d
Contact glue

Self-adhesive aluminium
foil vapour barrier tape

> 25 mm

KIN00000540/25
 Appendix B - Design Details

B2 Insulated Pipe Support Inserts

Joint sealant 25 mm
Joint Sealant

Self-adhesive aluminium foil

vapour barrier tape

IM
Kooltherm Insulated Pipe Support Inserts are available to suit compressive strength of the relevant density and include a
a full range of pipe diameters and in a full range of Insulation safety factor of five. They are designed to support the maximum
thicknesses as shown in the following table; however, specla static compressive loads imposed by horizontal water filled mild
sizes are available on request. steel and copper pipework with hanger supports spaced at the
IM

lf
maximum centres shown below. Kooltherm Insulated Pipe
Load bearing calculations for the standard range of Kooltherm
Support Inserts are not designed to accommodate pipe anchor
Insulated Pipe Support Inserts are based upon the minimum
loads and stresses.
Steel Pipe

Steel Pipe Size K o o l t h e r m ™ Insulated Pipe S u p p o r t Inserts

DN DN OD Length Max. Pressure S u p p o r t Distance Density

3
(in) (mm) (mm) (mm) (kg) (M) (m) (kg/m )

V2 15 21.3 75 12 117.7 3 80
3/4 20 26.9 75 15 147.2 3 80
1 25 33.7 75 19 186.4 3 80
1V4 32 42.4 75 23 225.6 3 80
1V2 40 48.3 75 27 264.9 4 80
2 50 60.3 75 33 323.7 4 80
2V2 65 76.1 100 62 608.2 4 80
3 80 88.9 100 73 716.1 4 80
4 100 114.3 100 94 922.1 4 80
5 125 139.7 100 115 1128.2 6 80
6 150 168.3 125 410 4022.1 6 120
8 200 219.1 125 534 5238.5 6 120
10 250 273.0 125 666 6533.5 6 120
12 300 323.9 200 1265 12409.7 6 120
14 350 355.6 200 1389 13626.1 6 120
16 400 406.4 200 1585 15548.9 6 120
18 450 457.0 200 1784 17501.0 6 120
7
Values given ate based upon Koofthetm '- tnsuiated ptpe support inserts 'Mtii an integral spreader plate.

C o p p e r Pipe

Steel Pipe Size K o o l t h e r m ™ Insulated Pipe S u p p o r t Inserts

DN DN OD Length Max. Pressure S u p p o r t Distance Density

3
(in) (mm) (mm) (mm) (kg) (M) (m) (kg/m )

15 75 9 88.3 3 80
22 75 12 117.7 3 80
28 75 15 147.2 3 80
35 75 19 186.4 3 80
42 75 23 225.6 3 80
54 75 30 294.3 4 80
76 100 45 441.5 4 80
108 100 62 608.2 4 80
7
Values given are based upon Kooltherm '- insula ted pipe support inserts with an integral spreader plate.

26

AP/22/[
26
KIN00000540/26
KIN00000540 0026
 KIN00000540/27
KIN00000540 0027
 The rest o f Europe (excluding Turkey, M a l t a & Cyprus)

UK, Ireland & Gibraltar a n d Russia

K i n g s p a n Industrial Insulation Ltd K i n g s p a n Insulation N.V.

Pembridge, Leominster, Herefordshire, HR691A, United Kingdom Visbeekstraat 2 4

Tel:B B - 2 3 0 0 T u r n h o u t , Belgium

Tel:H Tel:

Australasia, Oceania a n d SE Asia as f a r w e s t a n d n o r t h as, Everywhere else e x c l u d i n g C a n a d a , USA, M e x i c o , B e r m u d a ,

a n d i n c l u d i n g , M y a n m a r , C h i n a , M o n g o l i a , Japan t h e C a y m a n Islands, Puerto Rico & St Pierre a n d M i q u e l o n

K i n g s p a n Insulation Pty Ltd PAL Middle E a s t PIR LLC

2 6 6 Berinqarra Ave, Malaqa, W A 6 0 9 0 , Australia P.O. Box 1 1 3 8 2 6 , Dubai Investment Park 2, Dubai, U.A.E.
Tel: | Tel: I
Tel:

www.kingspaninsulation.com TICA®
J t A
Kingspan, Kooltherm and t h e Lion Device are Trademarks of t h e Kingspan Group pic.

Kingspan reserves the right to amend product specifications w i t h o u t prior notice. All information; technical details and fixing instructions etc. included in this literature are given in good faith
and apply to uses described. Recommendations for use should be verified as to t h e suitability and compliance with actual requirements, specifications and any applicable laws and regulations.
For other applications or conditions of use, Kingspan offers a free Technical Advisory Service the advice of which should be sought for uses of Kingspan products that are not specifically
described herein. Please check t h a t your copy o f t h e literature is current by contacting the Marketing Department. AP/22/[ |
Published May 2015
28
KIN00000540/28
KIN00000540 0028