Manual de Usuario UPS RT 20kVA
Manual de Usuario UPS RT 20kVA
10~20kVA
Operation Manual
A
4256-8353
All rights reserved.
The information in this document is subject to change without notice.
Publish statement
Thank you for purchasing this series UPS.
This series UPS is an intelligent, three phase in three phase out, high frequency online
UPS designed by our R&D team who is with years of designing experiences on UPS.
With excellent electrical performance, perfect intelligent monitoring and network
functions, smart appearance, complying with EMC and safety standards, This UPS has
become standard product which meets the world’s advanced level.
Read this manual carefully before installation
This manual offers technical support for equipment operator
Contents
1 Safety............................................................................................................................................................ 2
1.1 Safety notes ....................................................................................................................................... 2
1.2 Symbols used in this guide............................................................................................................ 2
2 Main Features ............................................................................................................................................. 3
2.1 Summarization ................................................................................................................................... 3
2.2 Functions and Features .................................................................................................................. 3
3 Installation .................................................................................................................................................. 4
3.1 Unpack checking .............................................................................................................................. 4
3.2 UPS Module Outlook ........................................................................................................................ 4
3.3 PDU Module Outlook (Optional) .................................................................................................... 5
3.4 LCD control panel ............................................................................................................................. 5
3.5 Installation notes .............................................................................................................................. 5
3.6 External Protective Devices ............................................................................................................ 6
3.7 Power Cables ..................................................................................................................................... 7
3.8 Power cable connect ........................................................................................................................ 8
3.9 Battery connection .......................................................................................................................... 11
3.10 UPS Multi Module Installation ................................................................................................. 12
3.10.1 Cabinet installation ........................................................................................................... 12
3.10.2 Parallel cable installation ................................................................................................. 12
3.10.3 Requirement for the parallel system ............................................................................ 12
3.11 Computer access .......................................................................................................................... 13
4 Operation ................................................................................................................................................... 15
4.1 Operation Modes ............................................................................................................................. 15
4.2 Turn on/off UPS ............................................................................................................................... 15
4.2.1 Connecting with Utility ....................................................................................................... 15
4.2.2 Black(Cold) start procedure ............................................................................................. 16
4.2.3 Test procedure ..................................................................................................................... 16
4.2.4 Inverter Off ............................................................................................................................ 17
4.2.5 Disconnecting with Utility ................................................................................................ 17
4.2.6 Parallel setting...................................................................................................................... 17
4.3 The Display ....................................................................................................................................... 19
4.3.1 System LCD display............................................................................................................ 19
4.6 Display Messages/Troubleshooting........................................................................................... 29
4.7 Options .............................................................................................................................................. 30
Appendix 1 Specifications .......................................................................................................................... 32
Appendix 2 Problems and Solution .......................................................................................................... 33
Appendix 3 RS232 communication port definition ............................................................................... 34
Appendix 4 RS485 communication port definition ............................................................................... 35
Appendix 5 BAT_T communication port definition .............................................................................. 36
Appendix 6 Output port definition ............................................................................................................ 36
Appendix 7 MAINTAIN-AUXSWS port definition ................................................................................... 37
Appendix 8 EPO instruction ....................................................................................................................... 38
Appendix 9 BMS communication port definition (Optional) .............................................................. 39
1
1 Safety
Important safety instructions – Save these instructions
There exists dangerous voltage and high temperature inside the UPS. During the
installation, operation and maintenance, please abide the local safety instructions and relative
laws, otherwise it will result in personnel injury or equipment damage. Safety instructions in this
manual act as a supplementary for the local safety instructions. Our company will not assume the
liability that caused by disobeying local safety instructions。
2. For the sake of human being safety, please well earth the UPS before starting it .
3. Don’t open or damage battery, for the liquid spilled from the battery is strongly poisonous
and do harmful to body!
4. Please avoid short circuit between anode and cathode of battery, otherwise, it will cause
spark or fire!
7. Working environment and storage way will affect the lifetime and reliability of the UPS. Avoid
the UPS from working under following environment for long time
◆ Area where the humidity and temperature is out of the specified range(temperature 0
to 40℃, relative humidity 5%-95%)
8. Keep ventilations in good conditions otherwise the components inside the UPS will be
over-heated which may affect the life of the UPS.
WARNING!
CAUTION!
2
2 Main Features
2.1 Summarization
This series UPS is a kind of three-in- three-out high frequency online UPS. The products are
modularized and adopt the N+X redundancy. It can flexibly increase the number of the UPS
modules according to the load capacity which is convenient for flexible allocation and gradually
investment.
The UPS can solve most of the power supply problems, such as blackout, over-voltage,
under-voltage, voltage sudden drop, oscillating of decreasing extent, high voltage pulse, voltage
fluctuation, surge, inrush current, harmonic distortion (THD), noise interference, frequency
fluctuation, etc..
This UPS can be applied to different applications from computer device, automatic equipment,
communication system to industry equipment.
3
3 Installation
3.1 Unpack checking
1. Don’t lean the UPS when moving it out from the packaging
2. Check the appearance to see if the UPS is damaged or not during the transportation, do
not switch on the UPS if any damage found. Please contact the dealer right away.
3. Check the accessories according to the packing list and contact the dealer in case of
missing parts.
Front View
Rear View
Side View
(1) fixing screw hole (2) handles (3)LCD Display (4)Input Terminal (5) Battery Terminal
(6) EPO port (7) Output port (8) MAINTAIN-AUXSWS (9) fan (10) BMS (optional)
(11) Intelligent Slot (SNMP card/ Relay card) (12) RS232 port (13) RS485 (14) Output
Terminal (15) Parallel Port 1 (optional) (16) Parallel Port 2 port (optional)
4
3.3 PDU Module Outlook (Optional)
Front View
Rear View
Side View
(1)Mains Breaker (2)Bypass Breaker (3)Maintenance Breaker (4)Output Breaker (5)handles
(6) Output(to UPS Output) (7) MAINTAIN-AUXSWS(to UPS MAINTAIN-AUXSWS)
(8)Input/ Output Terminal
CAUTION!
An unused battery must be recharged every 6months. Temporarily connecting the
UPS to a suitable AC supply and activating it for the time required for recharging
the batteries are required.
◆The highest altitude that UPS may work normally with full load is 1500 meters. The load
capacity should be reduced when this UPS is installed in place whose altitude is higher than
1500 meters, shown as the following table:
(Load coefficient equals max load in high altitude place divided by nominal power of the UPS )
Altitude(m) 1500 2000 2500 3000 3500 4000 4500 5000
Load coefficient 100% 95% 90% 85% 80% 75% 70% 65%
◆To get the UPS completely monitored by the software, you just simply connect RS232
cable to each end of the computer and the UPS respectively.
The following table shows the recommended capacity of the UPS input/output breaker.
Please choose as needed.
CAUTION!
UPS has large leakage current. It is not recommended to use circuit breakers with
leakage protection.
CAUTION!
The following table shows the recommended preceding stage protection devices to
make the UPS reach the rated short-circuit current limit of 10kA and these protection
devices must comply with the IEC60947 standard.
CAUTION!
In same source single input mode, refer to the recommended model of the bypass
breaker for the input circuit breaker in order to avoid exceptions caused by excessive
single-phase bypass output current.
WARNING
UPON STARTING, PLEASE ENSURE THAT YOU ARE AWARE OF THE
LOCATION AND OPERATION OF THE EXTERNAL ISOLATORS WHICH ARE
CONNECTED TO THE UPS INPUT/BYPASS SUPPLY OF THE MAINS
DISTRIBUTION PANEL.CHECK TO SEE IF THESE SUPPLIES ARE
ELECTRICALLY ISOLATED, AND POST ANY NECESSARY WARNING SIGNS
TO PREVENT ANY INADVERTENT OPERATION
7
Cable Dimension
Cable Dimension
UPS module(KVA) AC Input AC Output DC Input Grounding
(mm2) (mm2) (mm2) (mm2)
10 (3-in 3-out) 4 4 6 4
10 (3-in 1-out/1-in 1-out) 10 10 6 10
15 (3-in 3-out) 6 6 10 6
15 (3-in 1-out/1-in 1-out) 16 16 10 16
20 (3-in 3-out) 8 8 13 8
20 (3-in 1-out/1-in 1-out) 25 25 13 25
CAUTION!
Protective earth cable: Connect each cabinet to the main ground system.
For Grounding connection, follow the shortest route possible 。
WARNING!
FAILURE TO FOLLOW ADEQUATE EARTHING PROCEDURES MAY RESULT
IN ELECTROMAGNETIC INTERFERENCE OR IN HAZARDS INVOLVING
ELECTRIC SHOCK AND FIRE
Left: Input Ground, Mains Neutral/ Bypass Neutral, Mains L1/ Bypass L1, Mains L2/ Bypass L2
& Mains L3/ Bypass L3
Middle: Bat Positive/ Bat Neutral/Bat Negative
Right: Output Ground/Output Neutral/Output L1/Output L2/Output L3
8
AC Input UPS Input UPS Output AC Output
Choose appropriate power cable, and pay attention to the diameter of the
connection terminal of the cable that should be greater than or equal to that of the
connection poles;
WARNING!
In the case of “split bypass” operation, make sure the cable or copper
wire between each input lines have been removed. The AC input and the
AC bypass supplies must be referenced to the same neutral point.
WARNING!
If the load equipment is not ready to accept power on the arrival of the
commissioning engineer then ensure that the system output cables are
safely isolated at their ends
CAUTION!
The earthing and neutral bonding arrangement must be in accordance
with local and national codes of practice.
10
CAUTION
Dual input wiring method for different sources: Main input N and bypass input N
must be short connected!
Note
The BAT+ of the UPS connect poles is connected to the anode of the positive battery, the
BAT- is connected to the cathode of the positive battery and the anode of the negative battery,
the BAT- is connected to the cathode of the negative battery。
Factory default setting for battery quantity is 30pcs and for battery capacity is 65AH (charger
current 6A). When connecting 32/34/36/38/40/42/44/46/48pcs or 50pcs batteries, please re-set
desired battery quantity and its capacity after UPS starts at AC mode. Charger current could be
adjusted automatically according to battery capacity selected. All related settings can be done
through LCD panel or monitoring software.
CAUTION!
Ensure correct polarity battery string series connection. i.e. inter-tier and inter
block connections are from (+) to (-)terminals.
Don’t mix batteries with different capacity or different brands, or even mix up new
and old batteries, either.
WARNING!
Ensure correct polarity of string end connections to the Battery Circuit
Breaker and from the Battery Circuit Breaker to the UPS terminals i.e. (+) to
(+) / (-) to (-) but disconnect one or more battery cell links in each tier. Do not
reconnect these links and do not close the battery circuit breaker unless
authorized by the commissioning engineer.
11
3.10 UPS Multi Module Installation
The basic installation procedure of a parallel system comprising of two or more UPS
modules is the same as that of single module system. The following sections introduce the
installation procedures specified to the parallel system.
Make sure each UPS input breaker is in “off” position and there is no any output from each
UPS connected. Battery groups can be connected separately or in parallel, which means the
system itself provides both separate battery and comman battery.
WARNING!
Make sure the N、A(L1)
、B(L2)
、C(L3)lines are correct, and grouding is well
connected.
12
1) All UPS modules must be of the same rating and be connected to the same bypass
source.
2) The outputs of all the UPS modules must be connected to a common output bus.
3) The length and specification of power cables including the bypass input cables and the
UPS output cables should be the same. This facilitates load sharing when operating in
bypass mode.
◆A window of “Software Parameter Setting” comes out as below, COM choose according to the
UPS , baud rate choose 9600, protocol choose “HIP”, then save this setting.
◆On the main page of Muser4000, click the button of “Append”, then goes to a window of
“Append equipment”.
13
◆Put the UPS name into “Equipment Name”, and UPS’ ID address into “Equipment address”.
◆Click the button “Append”, then the connection between UPS & computer is accomplished.
Note
14
4 Operation
4.1 Operation Modes
The UPS is a double-conversion on-line UPS that may operate in the following alternative
modes:
Normal mode
The rectifier/charger derives power from the AC Mains and supplies DC power to the
inverter while floating and boosting charge the battery simultaneously. Then, the inverter
converts the DC power to AC and supplies to the load.
Bypass mode
If the inverter is out of order, or if overload occurs, the static transfer switch will be activated
to transfer the load from the inverter supply to bypass supply without interruption to the critical
load. In the event that the inverter output is not synchronized with the bypass AC source, the
static switch will perform a transfer of the load from the inverter to the bypass with power
interruption to the critical AC load. This is to avoid paralleling of unsynchronized AC sources.
This interruption is programmable but typically set to be less than an electrical cycle e.g. less
than 15ms (50Hz) or less than 13.33ms (60Hz).
ECO Mode
When the UPS is at AC Mode and the requirement to the load is not critical, the UPS can be
set at ECO mode in order to increase the efficiency of the power supplied. At ECO mode, the
UPS works at Line-interactive mode, so the UPS will transfer to bypass supply. When the AC is
out of set window, the UPS will transfer from bypass to Inverter and supplies power from the
battery, then the LCD shows all related information on the screen.
To achieve a higher capacity and / or increase reliability, the outputs of up to four UPS
modules can be programmed to operate in parallel and the built-in parallel controller in each UPS
ensures automatic load sharing.
CAUTION!
MAKE SURE GROUNDING IS PROPERLY DONE!
◆ Set the Battery Breaker to the “ON” position according to the user’s manual.
CAUTION!
Follow these procedures when the input AC Utility Failure, but battery is normal
CAUTION!
Wait f or approximately 30 seconds before you press the black start key
CAUTION!
The UPS is operating normally.It may take 60 seconds to boost up
the system and perform self-test completely.
◆ Switch off the MAINS to simulate utility failure, the rectifier will turn off and the battery
should feed the inverter without interruption. At this time, the LEDs of battery should be turned
on.
◆ Switch on the MAINS to simulate utility recovery, the rectifier will restart automatically
after 20 seconds and the inverter will supply to the load. It is suggested to use Dummy loads
for testing. The UPS can be loaded up to its maximum capacity during load test。
16
4.2.4 Inverter Off
When the Utility is normal, press “Off” button for approx. 1 sec until beep sounds, the inverter
LED will extinguish, the bypass LED on, then the UPS turns to bypass supply.
When the UPS is on battery mode or without AC, press “Off” button for approx. 1 sec until
beep sounds, the output of the UPS is off, fan stop spinning.After 60 seconds, all the LED on the
LCD display extinguish.
CAUTION!
This procedure should be followed to completely shut down the UPS and the
LOAD. After all power switches, isolators and circuit breakers are opened,
there will be no output.
◆After the inverter is off, turn the Utility and battery breakers to “OFF”, then the
LCD display will extinguish completely and fan stops spinning in 60 seconds.
If there are external battery packs connected, please also turn the battery
breaker to “OFF”.
WARNING!
Wait for about 5 minutes for the internal D.C. bus bar capacitors to be
completely discharged.
17
◆Click ‘Set” at “User Set” window;
◆At the window of “Data Set”, click “Work Mode”,, choose “Parallel” for the value, then
click “Set” as shown in below picture. If the UPS sounds a “beep”, that means the setting is
correct.
◆At the window of “Data Set”, click “Ups ID”, write a value for the parallel UPS ID at the
right side, such as “1”, then click “Set” as shown in below picture. If the UPS sounds a “beep”,
that means the setting is correct.
18
CAUTION
After changing the parallel system ID, the connection between
Muser4000 and equipment might be interrupted. If it occurs, please
re-connect in accordance with the instruction described before.
CAUTION
Parallel cable cannot be connected when setting the parallel parameters.
◆After setting the UPSes needed to be paralleled, power off all the UPSes. Connect all the
UPSes according to “parallel cable installation”, and then power on the UPSes.
(1)LED indicator (2)LCD Display (3)scroll button: enter to next item (4)OFF button
(5)ON button
Note: The operation will be available when all the above buttons are pressed and kept for 1s.
19
Introduction
The display provides more functions than those described in this manual.
CAUTION!
The setting of most parameter cannot be set when the UPS is in
inverter mode.
Display item
Process diagram
Temperature
Event and fault
Data : Press key for short time to select Data page, the Data page displays input
data and output data
INPUT : Press Off key for short time to enter Data, the first page is mains input and
bypass input data.
20
OUTPUT : press key for short time to move to the second page, the second page of Data is
Output data.
OUTPUT : press key for short time to move to the third page, the third page of data is
Battery data.
21
LOAD : press key for short time to move to the fourth page, the fourth page of data is Load data.
INSIDE: press key for short time to move to the fifth page, the fifth page of data is Inside data.
22
INFO : Press key for long time to exit Data, and press key for short time move to Info, this
page displays the version of the LCD/LED, DSP and the UPS type.
SETTING-User : press key for short time to move to the setting page, then press OFF key
to enter setting-user page. Press key to change item, press OFF key
to enter item and press key to change value, press OFF key
confirm the setting.
23
Test Now : Press OFF key to enter test now item, press to select test value and press
OFF to confirm. The Battery manual test command can test battery discharge for 10s,
10min and to EOD.
Maintenance : Press + OFF key to enter maintenance and display a password window,
press change the number and press OFF to select the value, the password is “1121”.
24
Maintenance-System : press OFF key to enter item and confirm value, press change value.
Operating mode : Normal, Parallel, ECO
V_Output Grade : 220/230/240
F_Output Grade : 50 and 60
F_mode : CVCF and Non-CVCF
Test type : 10s, 10min and EOD
Test Cycle : 1~30 days
Equipment ID : Device address is 1~15, it is the MODBUS device address used for RS232
& RS485 communication ports. ①Press to set the address 1~15. When
battery temperature sensor is open, choose 1~10 & 13~15; If it’s parallel
mode and device address <= parallel quantity, device address= parallel ID.
②Press “ON” to exit the device address setting and save the device
address setting value and parallel ID setting. (Note: Under single UPS mode,
until this device address setting save and exit, single UPS setting is done.)
Temp. Sensor SW : ON or OFF. OFF means turn off the sensor switch, ON means turn on
the sensor switch, send query command to sensor with address 11,12
every second.
25
Maintenance-Bypass : press OFF key to enter item and confirm value, press change value.
Upper Limit : 5%, 10%, 15%, 20%, 25%
Lower Limit : -10%, -20%, -30%, -45%
F_Range : 1%, 2%, 4%, 5%, 10%
Maintenance-Battery : press OFF key to enter item and confirm value, press change value.
Number : 16/18/20 PCS Total (Note: there are 8/9/10pcs for each “+” string and “-“ string)
Capacity : 7~2000Ah
Boost charge : Enable or disable
Group : 1~8
V-Boost : 2.30~2.40, step is 0.01V
V-Float : 2.20~2.29, step is 0.01V
V-EOD :1.75V or 1.80V
I-Maxcharge : 1~10A
26
Maintenance-Parallel : This item can be selected after the work mode is set to parallel. Press OFF
key to enter item and confirm value, press change value.
27
Record-Fault : Press to select Up or Down or Delete. Press OFF key to confirm.
28
4.6 Display Messages/Troubleshooting
This section lists the event and alarm messages that the UPS might display. The messages
are listed in alphabetical order. This section is listed with each alarm message to help you
troubleshoot problems .
Display messages
Operational Status and Mode(s)
LED
item Content Displayed
alarm Bps output Bat. output Mains output
1 Initialized Extinguish Extinguish Extinguish Extinguish
2 Standby Mode Extinguish Extinguish X Extinguish
3 No Output Extinguish Extinguish X Extinguish
4 Bypass Mode Extinguish Light X Extinguish
5 Utility Mode Extinguish Extinguish X Light
6 Battery Mode Extinguish Extinguish Light Extinguish
7 Battery Self-diagnostics Extinguish Extinguish Light Extinguish
8 Inverter is starting up Extinguish X X Extinguish
9 ECO Mode Extinguish X X X
10 EPO Mode Light Extinguish X Extinguish
11 Maintenance Bypass Mode Extinguish Extinguish Extinguish Extinguish
12 Fault Mode Light X X X
Alarm Information
29
16 DC Bus below voltage Beep continuously Fault LED lit
17 DC bus unbalance Beep continuously Fault LED lit
18 Soft start failed Beep continuously Fault LED lit
19 Rectifier Over Temperature Twice per second Fault LED lit
20 Inverter Over temperature Twice per second Fault LED lit
21 Input neutral loss Twice per second Fault LED lit
22 Battery reverse Twice per second Fault LED lit
23 Cable connection error Twice per second Fault LED lit
24 CAN comm. Fault Twice per second Fault LED lit
25 Parallel load sharing fault Twice per second Fault LED lit
26 Battery over voltage Once per second Fault LED blinking
27 Mains Site Wiring Fault Once per second Fault LED blinking
28 Bypass Site Wiring Fault Once per second Fault LED blinking
29 Output Short-circuit Once per second Fault LED blinking
30 Rectifier over current Once per second Fault LED blinking
31 Bypass over current Once per second BPS LED blinking
32 Overload Once per second INV or BPS LED blinking
33 No battery Once per second Battery LED blinking
34 Battery under voltage Once per second Battery LED blinking
35 Battery low pre-warning Once per second Battery LED blinking
36 Internal Communication Error Once per 2 seconds Fault LED blinking
37 DC component over limit. Once per 2 seconds INV LED blinking
38 Parallel Overload Once per 2 seconds INV LED blinking
39 Mains volt. Abnormal Once per 2 seconds Battery LED lit
40 Mains freq. abnormal Once per 2 seconds Battery LED lit
41 Bypass Not Available BPS LED blinking
42 Bypass unable to trace BPS LED blinking
43 Inverter on invalid
44 Reserve
45 inverter not on
46 Output switch not ON Once per 3 seconds
4.7 Options
SNMP card: internal SNMP / external SNMP optional
The slot called SNMP supports the MEGAtec protocol. We advise that NetAgent II-3 port is
also a tool to remotely monitor and manage any UPS system
30
NetAgent II-3Ports supports the Modem Dial-in (PPP) function to enable the remote control
via the internet when the network is unavailable.
In addition to the features of a standard NetAgent Mini, NetAgent II has the option to add
NetFeeler Lite to detect temperature, humidity, smoke and security sensors. Thus, making
NetAgent II a versatile management tool. NetAgent II also supports multiple languages and is
setup for web-based auto language detection.
CAUTION!
The output contacts numbers for a second relay board installed will be 1 to 7.
Contacts are NO (normally open) type.
CAUTION!
RS232 and RS485 interface cannot be used at the same time, you
can only use one of them at one time.
34
Appendix 4 RS485 communication port definition
Definition of port:
Connection between the Device’s RS485 port and UPS RS485 port.
CAUTION!
RS232 and RS485 interface cannot be used at the same time, you
can only use one of them at one time.
35
Appendix 5 BAT_T communication port definition
Definition of port:
Connection between the Temperature senator RJ45 port and UPS RJ45 port.
Definition of port:
Connection diagram:
Function description:
Connect to the Output port on external PDU module (optional), UPS will detect the Output beaker
status(ON/OFF) in PDU module to control the inverter output in parallel mode.
36
Appendix 7 MAINTAIN-AUXSWS port definition
Definition of port:
Connection diagram:
Function description:
Connect to the MAINTAIN-AUXSWS port on external PDU module (optional), UPS will turn off
inverter and transfer to inner BYPASS when it detects the Maintenance Breaker is activated.
37
Appendix 8 EPO instruction
Definition of port:
Connection diagram:
◆A remote emergency stop switch (Dry contact signal and “normally open” - not provided) can be
installed in a remote location and connection through simple wires to the EPO connector.
◆The remote switch can be connected to several UPS’s in a parallel architecture allowing the user to
stops all units at once.
38
Appendix 9 BMS communication port definition (Optional)
Definition of port:
Connection between the Lithium battery BMS equipment RJ45 port and UPS BMS RJ45 port.
◆ Monitor the current operation parameters of battery box (battery capacity and backup time).
39