BA 12.

0023 - EN
.1d3

Ä.1d3ä
Operating Instructions

G-motion

Gearbox G


Product key

Gearbox Gearbox No. of Input design Output design Drive size

type size stages

Servomotor, asynchronous,
G S T Helical gearbox totally enclosed fan-cooled A Solid shaft V R Without flange Example: Motor

Shaft-mounted 0 7 1 C 3 2
G F l helical gearbox Disco variable speed drive D Hollow shaft H K With flange
(through holes)
Hollow shaft with
G K S Helical bevel gearbox Three-phase AC shrink disk S l With flange Example:
motor with Motec E (threaded holes) Mounting flange/free drive shaft
G K R Bevel gearbox
SDS three-phase A Foot mounting, with centring 1 C
AC motor G
G S S
Helical-worm B Foot mounting, without centring
gearbox Example: Mech. variable speed drive
Compact unit K C
Without foot mounting,
with centring 0 7 1 - 1 2 0 2 C
Three-phase AC motor M D Without foot mounting, without centring

Gearbox with bearing flange for

IEC standard motors or NEMA N
DC permanent magnet
motor 13.12x/SGS P
DC motor, smooth housing,
MGFQU / MGFQK Q
DC motor, ribbed housing, MGFRK
R
Servomotor, synchronous, totally enclosed
fan-cooled S
DC shunt motor 13.5xx
T

Three-phase AC motor 13.71x/13.75x U

Gearbox with free drive shaft W

2  BA 12.0023 - EN 4.0
Document history

Material number Version Description

00 386 569 1.0 11/1995 TD09 1st edition for pilot series
00 391 707 1.0 03/1997 TD09 Completely revised

00 407 712 1.0 04/2000 TD09 Addendum to Ch. 4.2.1 Preparatory work
Updated illustrations for Ch. 4.2.11 Gearbox with breather
00 414 547 1.0 12/2000 TD09 Completely revised
Revised product key and position of system modules
Supplement with gearbox 03
Ch. 4.2.13 Gearbox with compensation container in mounting position C
Ch. 4.2.13.1 Spare parts list compensation container
Changes of lubricant quantities
00 425 505 1.0 08/2001 TD09 Ch. 4.2.9 Assembly of shrink disk cover: new
Ch. 4.2.10 Assembly of hoseproof hollow shaft cover: new
Supplement with GKR 05
00 425 505 2.0 11/2001 TD09 Changes of lubricant quantities

00 460 114 1.0 12/2002 TD09 Changes of nameplates

Supplement with GKR 06
Change of company’s name
00 460 114 2.0 02/2003 TD09 Supplement - Warning in Ch. 4

00 474 957 2.1 10/2003 TD09 Changes: Product key and position of system modules
Supplement with Ch. 7.2.1, Roller bearing grease and Ch. 7.2.2, Lubricant table

00474957 3.0 11/2005 TD09 New ”geared motor” nameplate included.

Revision of the lubricant table

13166718 4.0 09/2006 TD27 Revision of the nameplate marking

New nameplate: CSA/UL version
Supplement with Ch. Mounting the shrink disc with a rotating cover
Revision of the Ch. Position of the breathing, oil filler plug and oil drain plug
Addition of the drive sizes: 3F; 4E; 6C and 7C

© 2006 Lenze Drive Systems GmbH, Hans-Lenze-Straße 1, D-31855 Aerzen

No part of this documentation may be reproduced or made accessible to third parties without written consent by Lenze Drive
Systems GmbH.
All information given in this documentation has been selected carefully and complies with the hardware and software described.
Nevertheless, discrepancies cannot be ruled out. We do not take any responsibility or liability for any damage that may occur.
Necessary corrections will be included in subsequent editions.

BA 12.0023 - EN 4.0  3
Nameplate

Gearbox

N and W version

GXX - 002.iso - TD

Pos. Contents
1 Production site
2 Gearbox type
3 Lubricant
4 Ratio
5 Year of manufacture/ week of manufacture
6 Mounting position / position of the system modules
7 Rated torque / rated speed
8 Order number
9 Material number / serial number
10 Additional customer data
11 Bar code

4  BA 12.0023 - EN 4.0
M and N version with motor

GXX - 003.iso - TD

Pos. Contents
1 Production site
2 Gearbox and motor type
3 Rated torque
4 Ratio
5 Year of manufacture/ week of manufacture
6 Position of the system modules
7 Application factor (data if < 1.0)
8 Lubricant
9 Material number / serial number
10 Additional customer data
11 Bar code
12 Rated speed / rated frequency
13 Order number

K (compact unit) and D (Disco) - version

GXX - 004.iso - TD

Pos. Contents
1 Production site
2 Gearbox and motor type
3 Rated frequency
4 Ratio
5 Year of manufacture/ week of manufacture
6 Mounting position / position of the system modules
7 Rated torque / rated speed
8 Lubricant
9 Material number / serial number
10 Additional customer data
11 Bar code
12 Order number

BA 12.0023 - EN 4.0  5
Geared motor
Standard version

GXX - 005.iso - TD

Pos. Contents
1 Production site
2 Motor type / standard
3 Gearbox type
4 Motor type
5 Technical data Ratio
Rated torque
Rated speed and rated frequency
6 Mounting position / position of the system modules
7 Lubricant
8 Brake data (if fitted) Type
AC/DC brake voltage
Braking torque, electrical power consumption
9 Pulse encoder or resolver data (if fitted)
10 Production data Order number
Material number and serial number
Additional customer data
11 Bar code
12 Rectifier identifier
13 Information on operating mode
14 Additional information on Thermal class
motor Degree of protection
Motor protection
15 Applicable conformities and approvals

6  BA 12.0023 - EN 4.0
Pos. Contents
16 Rated data for 5 Hz = output frequency
0 Hz, 60 Hz and 87 Hz kW = motor power
1/min. = motor speed
Range A = voltage tolerances
V = motor voltage
A = motor current
cos ϕ = motor power factor
C 86 = Code 0086, selection code for operation on servo inverter
17 Application factor (data if < 1.0)
18 Year of manufacture/ week of manufacture

BA 12.0023 - EN 4.0  7
CSA/UL version

GXX - 006.iso - TD

Pos. Contents
1 Production site
2 Motor type / standard
3 Gearbox type
4 Motor type
5 Technical data Ratio
Rated torque
Rated speed and rated frequency
6 Mounting position / position of the system modules
7 Lubricant
8 Brake data (if fitted) Type
AC/DC brake voltage
Braking torque, electrical power consumption
9 Power / pulse encoder or resolver data (if fitted)
10 Production data Order number
Material number and serial number
Additional customer data
11 Bar code
12 Rectifier identifier
13 Information on operating mode
14 Additional information on Thermal class
motor Degree of protection
Motor protection
15 Applicable conformities and approvals

8  BA 12.0023 - EN 4.0
Pos. Contents
16 Rated data for 5 Hz = output frequency
0 Hz, 60 Hz and 87 Hz kW = motor power
HP = motor power Horsepower
1/min. = motor speed
V = motor voltage
A = motor current
ALR = Ampere locked rotor
cos ϕ = motor power factor
C 86 = Code 0086, selection code for operation on servo inverter
17 Application factor (data if < 1.0)
18 Year of manufacture/ week of manufacture

BA 12.0023 - EN 4.0  9
Mounting position (A-F) and position of system modules (1-6)
GST Terminal box, Motec, connector: 2, 3, 4, 5
Without terminal box, Motec, connector: 0

A B C D E F

GFL Solid shaft: 6 Foot: 3, 4 Terminal box, Motec, connector: 2, 3, 4, 5

Hollow shaft: 0 Without foot: 0 Without terminal box, Motec, connector: 0
Hollow shaft with shrink disc: 1, 6

A B C D E F

GKS/GSS Solid shaft: 3, 5, 8 (3+5) Flange: 3, 5, 8 (3+5) Terminal box, Motec, connector: 2, 3, 4, 5
Hollow shaft: 0 Without flange: 0 Without terminal box, Motec, connector: 0
Hollow shaft with shrink disc: 3, 5

A B C D E F

GKR Solid shaft: 3, 5, 8 (3+5) Flange: 3, 5, 8 (3+5) Terminal box, Motec, connector: 2, 3, 4, 5
Hollow shaft: 0 Without flange: 0 Without terminal box, Motec, connector: 0
Hollow shaft with shrink disc: 3, 5

A B C D E F

10  BA 12.0023 - EN 4.0
 Contents i

1 Preface and general information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.1 How to use these Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.2 Terminology used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.3 Scope of supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.4 Lenze drive systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.4.1 Labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.4.2 Application as directed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.5 Legal regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1 Personnel responsible for safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2 General safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3 Definition of notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1 Product features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2 Transport weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3 General data/operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3.1 Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3.2 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4 Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.1 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2.2 General information about the assembly of drive systems . . . . . . . . . . . 21
4.2.3 Assembly of transmission elements on solid shafts . . . . . . . . . . . . . . . . 22
4.2.4 Attachment of motors to gearboxes with bearing housing
(input design N) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2.5 Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2.6 Attachment of gearboxes with hollow shafts and keyway . . . . . . . . . . 26
4.2.7 Attachment of gearboxes with hollow shaft and shrink disk . . . . . . . . . 28
4.2.8 Mounting the shrink disc with a rotating cover . . . . . . . . . . . . . . . . . . . . 29
4.2.9 Mounting the fixed cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.2.10 Mounting the hoseproof hollow shaft cover . . . . . . . . . . . . . . . . . . . . . . 31
4.2.11 Gearboxes with breathers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.2.12 Breather position, oil filling screw and drain plug . . . . . . . . . . . . . . . . . . 32
4.2.13 Gearbox with compensation container for mounting position C . . . . . 41

5 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.1 Motor connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.2 Motor options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

BA 12.0023 - EN 4.0  11
i Contents

6 Commissioning and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

6.1 Before switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.2 During operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.1 Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.2 Maintenance operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.2.1 Roller bearing grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.2.2 Table of lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.2.3 Replacing the lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7.2.4 Lubricant quantity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.2.5 Amount of lubricant for combined mounting positions . . . . . . . . . . . . . 56
7.3 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.4 Spare parts list, geared motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.5 Spare parts list, gearbox and gearbox with variable speed drive . . . . . . . . . . . . . 59
7.6 Order form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

8 Troubleshooting and fault elimination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

9 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

12  BA 12.0023 - EN 4.0
 Preface and general information 1
How to use these Operating Instructions

1 Preface and general information

1.1 How to use these Operating Instructions

ƒ These Operating Instructions are intended for safety-relevant operations on and

with the gearboxes G. They contain safety instructions which must be observed.
ƒ All personnel working on and with the gearboxes G must have the Operating
Instructions available and observe the information and notes relevant for them.
ƒ The Operating Instructions must always be complete and perfectly readable.

1.2 Terminology used

Term In the following text used for

Gearboxes Gearbox of product family G

Drive system Drive system with gearboxes G and other Lenze drive components

1.3 Scope of supply

ƒ The drive systems are combined individually according to a modular design. The
scope of supply can be obtained from the pertinent papers.
ƒ After receipt of the supply, check immediately whether it corresponds with the
accompanying papers. Lenze does not grant any warranty for subsequent claims.
Claim for
– visible transport damages immediately to the forwarder.
– visible deficiencies / incompleteness immediately to the responsible Lenze
subsidiary / agency.

BA 12.0023 - EN 4.0  13
1 Preface and general information
Lenze drive systems
Labelling

1.4 Lenze drive systems

1.4.1 Labelling

Lenze drive systems are uniquely designated by the content of their nameplates.
Manufacturer
Lenze Drive Systems GmbH
Hans-Lenze-Straße 1
D-31855 Aerzen
1.4.2 Application as directed

ƒ Lenze drive systems

– are intended for use in machinery and plant,
– must only be used for the purposes ordered and confirmed,
– must only be operated under the ambient conditions prescribed in these
Operating Instructions,
– must not be operated beyond their corresponding power limits.
Any other use shall be deemed inappropriate!

1.5 Legal regulations

Liability
ƒ The information, data, and notes in the Operating Instructions were state of the art
at the time of printing. Claims referring to drive systems which have already been
supplied cannot be derived from the information, illustrations, and descriptions.
ƒ We do not accept any liability for damage and operating interference caused by:
– inappropriate use,
– unauthorised modifications to the drive system,
– improper working on and with the drive system,
– operating faults,
– disregarding the Operating Instructions.

Warranty
ƒ Conditions of warranty: see terms of sale and delivery of Lenze Drive Systems
GmbH.
ƒ Warranty claims must be made to Lenze immediately after detecting the deficiency
or fault.
ƒ The warranty is void where liability claims cannot be made.

14  BA 12.0023 - EN 4.0
 Safety instructions 2
Personnel responsible for safety

2 Safety instructions

2.1 Personnel responsible for safety

Operator
ƒ An operator is any natural or legal person who uses the drive system or on behalf of
whom the drive system is used.
ƒ The operator or his safety officer must ensure
– that all relevant regulations, instructions and legislation are observed.
– that only qualified personnel work with and on the drive system.
– that the personnel have the Operating Instructions available for all corresponding
operations.
– that non-qualified personnel are prohibited from working with and on the drive
system.
Skilled personnel
Skilled personnel are persons who - because of their education, experience, instructions,
and knowledge about corresponding standards and regulations, rules for the prevention
of accidents, and operating conditions - are authorised by the person responsible for the
safety of the plant to perform the required actions and who are able to recognise potential
hazards.
(See IEC 364, definition of skilled personnel)

2.2 General safety information

ƒ This safety information does not claimed to be complete. In case of questions and
problems, please contact your Lenze representative.
ƒ At the time of delivery the drive system meets the state of the art and ensures safe
basic operation.
ƒ The drive system is a source of danger for persons, for the drive system itself, and for
other material assets of the operator, if
– unqualified personnel works with and on the drive system,
– the drive system is used inappropriately.
ƒ The drive systems must be designed such that they perform their functions after
proper installation and with application as directed in fault-free operation and that
they do not cause hazards for persons. This also applies for their interaction with the
complete plant.
ƒ Be sure to take appropriate measures in the case of drive system failure so that no
material damage occurs.
ƒ Operate the drive system only when it is in a proper state.
ƒ Retrofittings, modifications, or redesigns of the drive system are basically
prohibited. Lenze must be contacted in all cases.

BA 12.0023 - EN 4.0  15
2 Safety instructions
Definition of notes used

2.3 Definition of notes used

The following signal words and symbols are used in this documentation to indicate
dangers and important information:

Safety instructions
Structure of safety instructions:

 Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)

Pictograph and signal word Meaning

Danger of personal injury through dangerous electrical
voltage.
 Danger! Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.

 Danger!
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of property damage.
 Stop! Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.

Application notes
Pictograph and signal word Meaning

 Note! Important note to ensure trouble-free operation

 Tip! Useful tip for simple handling

 Reference to another documentation

16  BA 12.0023 - EN 4.0
 Technical data 3
Product features

3 Technical data

ƒ The most important technical data are given on the nameplate (structure and
contents page 4 to 8).
ƒ The product catalogues contain further technical data.

3.1 Product features

Design
Drive systems have a modular design.
They consist of:
ƒ Reduction gearboxes
– Helical gearboxes
– Shaft-mounted helical gearboxes
– Helical-worm gearboxes
– Helical-bevel gearboxes
– Bevel gearbox
ƒ Variable speed drives
ƒ Motors

Mode of operation
ƒ Torque and speed conversion
Product family Pre-stage 1st stage 2nd stage 3rd stage
Helical gearbox ---
Helical
Shaft-mounted helical gearbox Helical ---
Helical-bevel gearbox Helical Helical
Bevel
Bevel gearbox --- ---
Helical-worm gearbox Helical Worm ---

ƒ The torque reaction must be supported in a suitable manner.

BA 12.0023 - EN 4.0  17
3 Technical data
Transport weights

3.2 Transport weights

Gearbox size Geared motors

Motor frame sizes
063- 071- 080- 090- 100- 112-
G03 < 10 < 10
G04 < 30 < 30 < 40 < 50
G05 < 50 < 50 < 60 < 60 < 70
G06 < 70 < 70 < 80 < 90 < 100 < 125
G07 < 125 < 125 < 150 < 150 < 175
G09 < 200 < 200 < 225 < 225 < 250
G11 < 350 < 375 < 375 < 400
G14 < 625 < 650 < 650

Gearbox size Geared motors Gearboxes

Motor frame sizes
132- 160- 180- 200- 225-
G04 < 30
G05 < 50
G06 < 70
G07 < 200 < 250 < 150
G09 < 275 < 325 < 475 < 550 < 250
G11 < 425 < 450 < 600 < 700 < 850 < 400
G14 < 700 < 750 < 850 < 950 < 1100 < 625
Tab. 1 Transport weight in [kg]

3.3 General data/operating conditions

3.3.1 Temperatures

The permissible temperature range is determined by the following:

ƒ The lubricant specifications in connection with the expected oil temperatures in
operation (see chapter 7.1 and nameplate).
ƒ The thermal class of the motor considering the motor temperature expected during
operation (see nameplate and/or Operating Instructions of the motor).
The operating temperature is determined by the power loss, the ambient temperature and
the cooling system!

18  BA 12.0023 - EN 4.0
 Technical data 3
General data/operating conditions
Ambient conditions

3.3.2 Ambient conditions

ƒ Gearboxes are protected against dust and spray water.

ƒ Motors according to their enclosure (see nameplate and/or Operating Instructions
of the motor).
ƒ Ambient media - especially chemically aggressive - can destroy shaft seals and
coatings (plastic). Abrasive media endanger shaft seals.

BA 12.0023 - EN 4.0  19
4 Mechanical installation
Storage

4 Mechanical installation

 Danger!
Only transport the drive with transport equipment or hoists which are suitable
for this load (see transport weights, chapter 3.2). Ensure a safe fixing. Avoid
shocks!
The motors attached to the gearbox are partially equipped with eyebolts.
These are exclusively determined for motor/gearbox mounting and
dismounting and must not be used for the complete geared motor!

4.1 Storage

If you do not install the gearbox immediately, ensure appropriate conditions of storage.
ƒ Up to one year:
– Without special measures in dry, dust-free and sunlight-protected indoor rooms.
– Store the gearbox with breather such that the breather screw is located at the top.
– Shafts and bright surfaces are delivered with protection against corrosion.
– On motors with condensation drain holes (option), the plug screw must be
removed (see chapter 4.2.1).
ƒ Over a year:
– Requires consultation with the plant.

20  BA 12.0023 - EN 4.0
 Mechanical installation 4
Mounting
Preparation

4.2 Mounting

4.2.1 Preparation

 Stop!
Thoroughly remove anticorrosion agents from output shafts and flange faces.
ƒ As standard, geared motors with the option “condensation drain hole” are delivered
with plug screws. Please ensure the plug screws are removed when the geared
motor is installed or stored. Depending on the mounting position, the plug screws
are at the bottom of the motor.


Fig. 1 Motor with condensation drain holes
 Condensation drain holes

4.2.2 General information about the assembly of drive systems

ƒ Take safety measures prior to any operation:

– Disconnect the machine from the mains, ensure standstill of the machine and
avoid any machine movement.
– Check the proper state of the drive system. Never install and set up damaged drive
systems.
– Check the combination of drive function and machine functions. Check the
direction of rotation.
ƒ The mounting surfaces must be even, without torsion, and free from vibration.
ƒ Align the drive system on the mounting surfaces exactly with the machine shaft to
be driven.
– Ensure that the assembly is without torsion, to avoid additional load.
– Compensate for minor misalignments by using suitable flexible couplings.
ƒ Support the reaction torque appropriately.
ƒ Fixings of accessories and attachments must be secured against loosening. We
recommend that screw connections are glued.

 Stop!
The lubricant fill quantity of the gearboxes is matched to the mounting
position. The mounting position indicated on the nameplate must be observed
to avoid damage to the gearbox.

BA 12.0023 - EN 4.0  21
4 Mechanical installation
Mounting
Assembly of transmission elements on solid shafts

4.2.3 Assembly of transmission elements on solid shafts

ƒ Draw the transmission elements onto the output shaft only by using the centering
thread.

 Stop!
Shocks and blows to the shafts damage the roller bearings.
4.2.4 Attachment of motors to gearboxes with bearing housing (input design N)

1
 2

K12.0621

Fig. 2 Input side design N

 Spider
 Coupling hub

22  BA 12.0023 - EN 4.0
 Mechanical installation 4
Mounting
Hubs

Drive size Motor shaft Assembly Standard hub Clamping hub Key 1) Clamping ring hub
dimension Locking screw
D max. l M Thread Thread Tightening DIN Thread Tightening
torque 6885/1 torque
[ mm ] [ mm ] [ mm ] [ mm ] [ mm ] [ Nm ] [ mm ] [ mm ] [ Nm ]
1A 11 23 23
1B 14 30 30 M4 M3 1.34 * M3 1.34
2B 11 23 23
1C 19 40 25 B6 x 6 x 16
2C 14 40 25
M5 M4 2.9
3C 14 40 25 B5 x 5 x 16
M6 10.5
4C 14 40 25
6C 11 40 25 --- * --- ---
7C 19 40 25 B6 x 6 x 16 M4 2.9
1D 24 50 50 M4 2.9 --- ---
*
2D 19 40-50 50 M4 2.9
1E 28 30-60 30
B8 x 7 x 18
2E 24 30-60 30
M5
3E 19 30-60 30 B6 x 6 x 18
M6 10.5
4E 24 50 50 *
1F 28 30-60 30
B8 x 7 x 18 M5 6
2F 24 30-60 30
3F 24 50 50
1G 38 80 80
*
2G 28 60 60 M6 M8 25
3G 38 80 80
1H 42 110 110
--- ---
2h 48 110 110
3H 38 80 80 M8 M10 69 * M8 35
1K 55 110 110
--- ---
2K 60 140 140
Tab. 2 Attachment of motors to gearboxes with mounting flange
* Use original key for the motor
1) Key for standard hub and clamping hub

4.2.5 Hubs

General

 Note!
Standard hubs, clamping hubs and clamping ring hubs are
maintenance-free.We recommend checking the star-shaped spider and
system components when inspecting the drive.

BA 12.0023 - EN 4.0  23
4 Mechanical installation
Mounting
Hubs

4.2.5.1 Assembly of standard hub / clamping hub

1. Fit motor key (2).
– Fit enclosed key for drive sizes C, E, F.
2. Push the coupling hub over the motor shaft, mounting dimension m (see Fig. 2 and
Tab. 2) must be observed.
3. Secure coupling hub against axial movement using the fixing screw or clamping
screw (1).
4. Lay spider in the coupling claw on the gearbox side.
5. Align claws of the motor-side coupling hub with its counterpart.
6. Slowly push on motor, and bolt on to the gearbox flange.

24  BA 12.0023 - EN 4.0
 Mechanical installation 4
Mounting
Hubs

4.2.5.2 Assembly of clamping ring hub

1
3
2

Fig. 3 Coupling
1 Clamping ring hub
2 Clamping ring
3 Clamping screws (DIN912)

1. Grease the contact surfaces of the motor shaft using a thin-bodied oil, e. g. “Castrol
4 in 1” or “Klüber Quitsch Ex”!

 Stop!
Do not use oil or grease with molybdenum-disulphide or high-pressure
additives, or grease pastes!
2. Push the coupling hub over the motor shaft, mounting dimension “m” (see Fig. 2
and Tab. 2) must be observed.
3. Align the hub and tighten the clamping screws until they have contact.
4. Tighten the screws evenly and crosswise using a torque wrench until the indicated
tightening torque is reached at all screws.
5. Lay spider in the coupling claw on the gearbox side.
6. Align claws of the motor-side coupling hub with its counterpart.
7. Slowly push on motor, and bolt on to the gearbox flange.

4.2.5.3 Disassembly of clamping ring hub

1. Loosen the clamping screws evenly one after the other.
2. Remove the screws next to the forcing threads and screw them into the other
threads until they have contact.
3. Tighten the screws in the forcing threads crosswise and step-by-step so that the
clamping ring is pushed from the tapering clamping ring hub.
4. Clean and grease all contact surfaces including threads and head of the clamping
screws before reassembly.

BA 12.0023 - EN 4.0  25
4 Mechanical installation
Mounting
Attachment of gearboxes with hollow shafts and keyway

4.2.6 Attachment of gearboxes with hollow shafts and keyway

Mounting
1. Draw the gearbox with hollow shaft onto the machine shaft to be driven:
– Use a suitable assembly paste.
– Take up forces only via the hollow shaft, and not via gearbox housing.
2. Secure the gearbox axially:
– The hollow shaft has snap ring grooves for axial securing (Fig. 4). Parts used to fix
the shaft are not included in the scope of supply.

K12.0611

Auxiliary tool (recommended dimensions)

∅dH7 d2 c7
18 M6 4
20
25 M10 5
30 6
35 M12 7
40 M16 8
45 9
50 M16 10
55 M20 11
60 M20 13
70 14
80 M20 16
100 M24 24
Tab. 3 Dimensions in [mm]

26  BA 12.0023 - EN 4.0
 Mechanical installation 4
Mounting
Attachment of gearboxes with hollow shafts and keyway

Dismounting
1. Undo axial gearbox locking in the hollow shaft.
2. Remove the gearbox from the motor shaft using an appropriate auxiliary tool
(Fig. 4).

 Note!
Use suitable extractors for bevel gearbox GKR!

K12.0611

Fig. 4 Dismantling of gearboxes with hollow shaft using the auxiliary tool, not for GKR

Auxiliary tool (recommended dimensions)

∅ dH7 c8 c9
25 10 3
30
35 12 3
40 16 4
45
50 16 5
55 20
60 20 5
70
80 20 6
100 24 8
Tab. 4 Dimensions in [mm]

BA 12.0023 - EN 4.0  27
4 Mechanical installation
Mounting
Attachment of gearboxes with hollow shaft and shrink disk

4.2.7 Attachment of gearboxes with hollow shaft and shrink disk

 Stop!
Do not dismantle new shrink disk.
Never tighten clamping screws before the machine shaft is pushed in.Protect
the shrink disk against contact while in operation by appropriate measure (e.g.
cover).
Degrease hollow shaft bore and machine shaft!

K12.0548

Fig. 5 Hollow shaft with shrink disk

1 Outer ring
2 Inner ring

Hollow shaft bore [mm] 20 25 30 35 40 50 60 65 80 100

Torque [ Nm ] 12 30 30 30 30 30 59 70 59 100
Tab. 5 Tightening torque for the clamping screws

28  BA 12.0023 - EN 4.0
 Mechanical installation 4
Mounting
Mounting the shrink disc with a rotating cover

4.2.8 Mounting the shrink disc with a rotating cover

 Note!
This cover is fitted to the shrink disc on delivery.

2
1

5.
1.

1
2
KL_GFL06_001-dms

Fig. 6
1 Protection cover
2 Clamping screws

1. Remove protective cap (1).

2. Undo clamping screws (2) evenly one after the other, do not unscrew completely!
3. Push drive onto machine shaft.
4. Then tighten clamping screws (2) one after the other in several passes. (For
tightening torque see table on page 28).
– The shrink disk is mounted correctly and fixed when the faces of the outer ring and
the inner ring are aligned (see Fig. 5). Minimum misalignments are permissible.
5. Push protective cap (1) onto the shrink disc.

Dismounting
1. Remove protective cap (1).
2. Loosen the clamping screws (2) evenly one after the other.
3. Press off outer ring (see Fig. 5) if necessary.
4. Remove the drive from the motor shaft.

 Stop!
Dismantle the shrink disk only for cleaning purposes. Afterwards, lubrication is
required.

BA 12.0023 - EN 4.0  29
4 Mechanical installation
Mounting
Mounting the fixed cover

4.2.9 Mounting the fixed cover

 Note!
This cover is supplied loose on delivery!

3x120°

x
1
x
3

Fig. 7
1 Protection cover
2 Cheese head screw
3 Thread reducing sleeve

1. Screw the three reducing bushes (3) into the flange with a screwdriver so they are
flush and staggered by 120°.
2. Fasten the protective cap (1) over the reducing bushes (3) on the flange using three
cheese head screws (2).

30  BA 12.0023 - EN 4.0
 Mechanical installation 4
Mounting
Mounting the hoseproof hollow shaft cover

4.2.10 Mounting the hoseproof hollow shaft cover

3x120°

4
1
3

Fig. 8
1 Protection cover
2 Cheese head screw
3 Thread reducing sleeve
4 Seal

1. Screw the three reducing bushes (3) into the flange with a screwdriver so they are
flush and staggered by 120°.
2. Fit seal (4) between flange and protective cap (1).
3. Fasten the protective cap (1) over the reducing bushes (3) on the flange using three
cheese head screws (2).

4.2.11 Gearboxes with breathers

When using gearbox sizes 03, 04 and GKR05, 06 it is not necessary to provide special
breathing measures.
Breather elements are included for gearbox sizes 09 to 14. When using these gearbox sizes
in mounting position C, we recommend the use of an oil compensation container.
Gearboxes supplied with a breather element bear a corresponding label on the gearbox.

BA 12.0023 - EN 4.0  31
4 Mechanical installation
Mounting
Breather position, oil filling screw and drain plug

 Stop!
Ensure breathing is provided prior to initial commissioning!
ƒ Rotate gearbox to the mounting position shown on the nameplate (see
nameplate and 7.2).
ƒ With gearbox types GST-3, GFL-3, GSS-3 and GKS-4, the
pre-stage is separately ventilated.
ƒ Remove the sealing plug as indicated for the corresponding mounting
position (see the following drawing) and replace it by the supplied breather
element.
For breather elements with brackets:
ƒ Mount the bracket onto the gearbox as indicated.
Caution! The inner thread must be at top after the mounting (according to
the mounting position). Screw the breather element into the bracket.
4.2.12 Breather position, oil filling screw and drain plug

Helical gearbox GST 05 ... 09-1

A B C

1
2 GST09
1

2 GST05

GST05 1

GST05

D E F
2
GST05

2 1
1

1 2

A...F Mounting positions Breathing / oil filler plug

 opposite Oil drain plug
 on both sides Oil-control plug
Pos. 1 or 2 depending on version

32  BA 12.0023 - EN 4.0
 Mechanical installation 4
Mounting
Breather position, oil filling screw and drain plug

Helical gearbox GST 05 ... 14-2

A B C

 2 1
GST09...14

1
2

 
2
D E F

2
1

1
2
2

1 GST05...06 GST07...14

A...F Mounting positions Breathing / oil filler plug

 opposite Oil drain plug
 on both sides Oil-control plug
Pos. 1 or 2 depending on version

BA 12.0023 - EN 4.0  33
4 Mechanical installation
Mounting
Breather position, oil filling screw and drain plug

Helical gearbox GST 05...14-3

A B C

 1 GST 14

2
1 2

1
2


D E F


2
2

1
2

A...F Mounting positions Breathing / oil filler plug

 opposite Oil drain plug
 on both sides Oil-control plug
Pos. 1 or 2 depending on version

34  BA 12.0023 - EN 4.0
 Mechanical installation 4
Mounting
Breather position, oil filling screw and drain plug

Shaft-mounted helical gearbox GFL 05 ... 14-2

A B C
2
GFL 09...14
1

1
2

D E F

2
2 
1

GFL 09...14

1
2

A...F Mounting positions Breathing / oil filler plug

 opposite Oil drain plug
 on both sides Oil-control plug
Pos. 1 or 2 depending on version

BA 12.0023 - EN 4.0  35
4 Mechanical installation
Mounting
Breather position, oil filling screw and drain plug

Shaft-mounted helical gearbox GFL 05 ... 14-3

A B C

1 GFL 14

2
2 1

2
1

D E F

 

1 2

GFL 09...14 1

2 
A...F Mounting positions Breathing / oil filler plug
 opposite Oil drain plug
 on both sides Oil-control plug
Pos. 1 or 2 depending on version

36  BA 12.0023 - EN 4.0
 Mechanical installation 4
Mounting
Breather position, oil filling screw and drain plug

Helical bevel gearbox GKS 05...14-3

A B C

2 1 GKS09...14
 1 GKS05...09

2

GKS09...14
GKS05...07

1 
2 GKS09...14

D E F

GKS09...14
GKS09...14

GKS09...14
2 1
2
GKS09...14
2
GKS05...07

1
1 GKS05...07
GKS09...14
GKS05...07
GKS09...14 GKS05...07

A...F Mounting positions Breathing / oil filler plug

 opposite Oil drain plug
 on both sides Oil-control plug
Pos. 1 or 2 depending on version

BA 12.0023 - EN 4.0  37
4 Mechanical installation
Mounting
Breather position, oil filling screw and drain plug

Helical bevel gearbox GKS 05 ... 14-4

A B C

GKS14 
2 1
1 2

GKS05...07
1


2 GKS05...07 GKS09...14
 
GKS09...14 


D E F

GKS09...14
GKS09...14
GKS09...14

GKS09...14
GKS05...07
GKS05...07
GKS05...07

2 2 1
GKS05...07
1 1
GKS09...14
 GKS09...14 2
GKS05...07

A...F Mounting positions Breathing / oil filler plug

 opposite Oil drain plug
 on both sides Oil-control plug
Pos. 1 or 2 depending on version

38  BA 12.0023 - EN 4.0
 Mechanical installation 4
Mounting
Breather position, oil filling screw and drain plug

Helical-worm gearbox GSS 05...07-2

A B C

 2 1
1 

1 
2
D E F

2
2 2

1
1

A...F Mounting positions Breathing / oil filler plug

 opposite Oil drain plug
 on both sides Oil-control plug
Pos. 1 or 2 depending on version

BA 12.0023 - EN 4.0  39
4 Mechanical installation
Mounting
Breather position, oil filling screw and drain plug

Helical-worm gearbox GSS 05...07-3

A B C

1
2

2
1

2
 
D E F

1
2 2

1 1

 2

A...F Mounting positions Breathing / oil filler plug

 opposite Oil drain plug
 on both sides Oil-control plug
Pos. 1 or 2 depending on version

40  BA 12.0023 - EN 4.0
 Mechanical installation 4
Mounting
Gearbox with compensation container for mounting position C

4.2.13 Gearbox with compensation container for mounting position C

GST GFL GKS

K12.0956

4.2.13.1 Spare-parts list compensation reservoir

K12.0956

1 Intermediate cover 5 Cover

2 Fixing screw 6 Breather filter
3 Sealing rings 7 Hexagon head cap screw
4 Housing 8 Seal

BA 12.0023 - EN 4.0  41
4 Mechanical installation
Mounting
Gearbox with compensation container for mounting position C

Mounting
1. Mount gearbox in mounting position C (motor on top).
2. Remove the plug from the intermediate cover (9).
3. Mount housing (4) using fixing screw (2) to the intermediate cover (instead of the
plug).

 Note!
Insert two sealing rings between counterbores of intermediate cover and
housing.
4. Use hexagon nut to bolt the breather filter to the lid.
5. Mount lid and seal to the cover.

 Stop!
For transport the compensation reservoir must be removed and the plug must
seal the gearbox (pos. 9).

42  BA 12.0023 - EN 4.0
 Electrical installation 5
Motor connection

5 Electrical installation

 Danger!
Electrical connections must only be carried out by skilled personnel!

5.1 Motor connection

To correctly connect the motor, please observe:

ƒ the notes in the terminal box of the motor
ƒ the notes in the Operating Instructions of the motor
ƒ the technical data on the motor nameplate.

5.2 Motor options

To correctly connect the motor options, e. g. Lenze spring-applied brakes, please observe:
ƒ the notes in the corresponding terminal box
ƒ the notes in the corresponding operating instructions
ƒ the technical data on the corresponding motor nameplate.

BA 12.0023 - EN 4.0  43
6 Commissioning and operation
Before switching on

6 Commissioning and operation

 Stop!
The drive may only be commissioned by skilled personnel!

6.1 Before switching on

Check:
ƒ Is the mechanical fixing o.k.?
ƒ Are the electrical connections o.k.?
ƒ Are all rotating parts and surfaces that may become hot protected against contact?
ƒ For gearboxes with breathing:
– Is the plug removed from the breather screw?

6.2 During operation

 Stop!
The helical-worm gearboxes reach their full performance only after a short
running-in period of 24 ... 48 hours at rated torque!
ƒ During operation, check the drive periodically and take special care of:
– unusual noises or temperatures,
– leakages,
– loose fixing elements,
– the condition of the electrical cables.
ƒ If any interference should occur, proceed according to the troubleshooting list in
chapter 8. If the interference cannot be eliminated, please contact the Lenze Service.

44  BA 12.0023 - EN 4.0
 Maintenance 7
Maintenance intervals

7 Maintenance

Lenze gearboxes and geared motors are filled with a drive and design-specific lubricant
filling upon delivery. This original filling corresponds to the lubricant listed in the column
of the respective gearbox type from Lenze. The important factors for the lubricant filling
on ordering are the mounting position and the design.

 Note!
Gearboxes of size 03 and 04 are lubricated for life. Because of the minimum
thermal load it is not necessary to replace the lubricant.

7.1 Maintenance intervals

ƒ The mechanical power transmission system is free of maintenance.

ƒ Gearboxes as of size 05 require regular lubricant replacement.
– The type of lubricant is indicated on the nameplate. Replace the lubricant only
with the same type.
– Maintenance interval: see Tab. 6
ƒ Shaft seals:
– The service life depends on the operating conditions.
– Replace seals in case of leakage to avoid consequential damage.

 Note!
When changing the lubricant, Lenze recommends also changing the grease
packing of the bearings and replacing the rotary shaft seals!

 Stop!
For drive systems: Also observe the maintenance intervals for the other drive
components!

BA 12.0023 - EN 4.0  45
7 Maintenance
Maintenance operations
Roller bearing grease

Lubricants Changing intervals

Type Specification Ambient Note
temperature
CLP 460 Oil on mineral basis 0 °C ... +40 °C 16000 hours of operation -
with additives after three years at the latest
(oil temperature 70 ... 80 °C)
CLP PG 220 Oil on synthetic basis -20 °C ... +40 °C Do not mix with 25000 operating hours -
CLP PG 460 (polyglycol) mineral oil! no longer than three years
CLP PG 680 (oil temperature 70 ... 80 °C)
CLP HC 220 Food-compatible oil -20 °C ... +40 °C Approval acc. to 16000 hours of operation -
(H1) on synthetic basis USDA-H1 after three years at the latest
(oil temperature 70 ... 80 °C)
CLP E 320 Biodegradable -20 °C ... +40 °C Water pollution 16000 operating hours -
diester oil on class 0 no longer than three years
synthetic basis (oil temperature 70 ... 80 °C)
CLP HC 320 Oil on synthetic basis -25 °C ... +50 °C Can be mixed with 25000 operating hours -
(synthetic residual mineral oil no longer than three years
hydrocarbon) (oil temperature 70 ... 80 °C)
CLP HC 46 Oil on synthetic basis -40 °C ... 0 °C Good cold-flow 25000 operating hours -
(synthetic behaviour no longer than three years
hydrocarbon)
Tab. 6 Overview of lubricant change

7.2 Maintenance operations

7.2.1 Roller bearing grease

The roller bearings on motors and gearboxes from Lenze are filled with the greases listed
below:
Ambient temperature Manufacturer Type
Gearbox roller bearing
-30 °C ... +50 °C Fuchs Renolit H 443
-30 °C ... +80 °C Klüber Petamo 133N
GST, GFL, GKS, GKR -40 °C ... +60 °C Klüber Microlube GHY 72
Gearbox roller bearing
-30 °C ... +80 °C Klüber Petamo 133N
GSS -15 °C ... +60 °C Klüber Klüberplex BE 11-462
Motor roller bearing
-30 °C ... +70 °C Lubcon Thermoplex 2TML
-40 °C ... +80 °C Klüber Asonic GHY 72
Special grease for gearbox roller bearing
Low temperature grease, -40...+80°C Klüber Asonic GHY 72
note critical starting
performance at low
temperatures!

46  BA 12.0023 - EN 4.0
 Maintenance 7
Maintenance operations
Table of lubricants

The following lubricant quantities are required:

ƒ For fast-running bearings (motor and drive end of gearbox): fill approx. one-third of
the hollow space between rolling bodies with grease.
ƒ For slow-running bearings (in gearbox and driven side of gearbox): fill approx.
two-thirds of the hollow space between roller bearings with grease.

 Note!
Please note that the recommendation of a lubricant/grease or its listing in a
Lenze lubricant table does not mean that Lenze is liable for these lubricants or
damages resulting from incompatibilities of materials used.

7.2.2 Table of lubricants

The lubricants listed in the lubricant table are permissible for Lenze drives. Specialty
lubricants must be used, for example, for long-term storage or special operating
conditions. These corresponding lubricants are available at a surcharge.
During the selection of lubricants, pay attention to the following key for the lubricant
table!
CLP ⇒ Mineral oil
CLP PG ⇒ Polyglycol oil
CLP HC ⇒ Synthetic hydrocarbon or poly-alpha-olefin oil
CLP E ⇒ Diester oil (water pollution class WGK 1)
1) ⇒ No test results are available yet on the lubrication performance of the stated lubricants
for worm gearboxes and GKK07 (hypoid bevel gearboxes). On the use of these oils the
permissible torque is to be reduced to 80% of the catalogue value.
2) ⇒ Polyglycol oils cannot be mixed with other oil types
3) ⇒ At ambient temperatures above 40°C we request consultation on the exact operating
conditions!
4) ⇒ Pay attention to critical starting performance at low temperatures! At temperatures
under -25°C special measures are necessary for the motor bearings and NBR shaft sealing
rings!
⁄⁄ ⇒ Foodstuff oil (approval in accordance with USDA-H1)
≈ ⇒ Biodegradable oil (lubricant for forestry, agriculture and water economy)
* ⇒ Low-temperature oils, observe critical starting performance at low temperatures!
Lubricant ⇒ Lubricants used in the factory

BA 12.0023 - EN 4.0  47
7 Maintenance
Maintenance operations
Table of lubricants

Ambient temperature [°C] DIN 51517-3: CLP Gearbox type Gearbox type
ISO 12925-1: CKC/CKD GST, GFL, GKS, GKR, GSS
-50 0 +50 GKK04 ... 06 GKK07
0 +40 CLP VG 460 Omala 460
-25 +50 3) CLP HC VG 320 Omala HD 320
-10 +50 3) II CLP HC VG 460 Cassida Fluid GL 460
-20 +40 II CLP HC VG 220 Cassida Fluid GL 220
-20 +40 CLP PG VG 220 Tivela S 220 2)
-20 +40 CLP PG VG 460 Tivela S 460 2)
Shell -40 0 4) ∗ CLP HC VG 46 Cassida HF 46
-20 +40 II CLP PG VG 320 Cassida Fluid WG 320 1) 2)
-20 +50 3) ≈ CLP E VG 320 Omala EPB 320 Omala EPB 320 1)
0 +40 CLP VG 460 Klüberoil GEM1 460
Klübersynth
-25 +50 3) ∗ CLP HC VG 320
EG 4-320
-20 +40 CLP PG VG 460 Klübersynth GH 6-460 2)
-20 +40 CLP PG VG 220 Klübersynth GH 6-220 2)
-30 0 4) ∗ CLP PG VG 32 Klübersynth GH 6-32 1) 2)
Klüber Summit
-40 0 4) ∗ II CLP HC VG 46
HySyn FG-46
Klüberoil
-20 +40 II CLP HC VG 220
4 UH1-220N
-20 +40 II CLP PG VG 320 Klübersynth UH 1-320 1) 2)
Klübersynth
-20 +50 3) ≈ CLP E VG 320 Klübersynth GEM 2-320 1)
GEM 2-320
Renolin Unisyn
-25 +50 3) CLP HC VG 320
CLP 320
-20 +40 ≈ CLP E VG 320 Plantogear 320 S Plantogear 320 S 1)
-20 +40 CLP PG VG 460 Renolin PG 460 1) 2)
0 +40 CLP VG 460 Renolin CLP 460
-10 +50 3) II CLP HC VG 460 Eural Gear 460
-25 +40 II CLP HC VG 220 Eural Gear 220
-20 +40 CLP PG VG 460 Degol GS 460 1) 2)
0 +40 CLP VG 460 Degol BG 460
-25 +50 3) CLP HC VG 320 Degol PAS 320
0 +40 CLP VG 460 Blasia 460
-25 +50 3) CLP HC VG 320 Blasia SX 320
0 +40 CLP VG 460 Energol GR-XP 460
-20 +50 3) CLP HC VG 320 Enersyn HTX 320
0 +40 CLP VG 460 Alpha MW 460
0 +40 CLP VG 460 Alpha SP 460
-20 +40 CLP PG VG 460 Alpha PG 460 2) Alpha PG 460 1) 2)
0 +40 CLP VG 460 Spartan EP 460
-20 +40 CLP PG VG 460 Glycolube 460 1) 2)
Spartan Synthetic
-25 +50 3) CLP HC VG 320
EP 320
0 +40 CLP VG 460 Mobilgear 634
-20 +40 CLP PG VG 460 Mobil Glygoyle HE 460 1) 2)
Mobilgear
-20 +50 3) CLP HC VG 320
SHC XMP 320

48  BA 12.0023 - EN 4.0
 Maintenance 7
Maintenance operations
Replacing the lubricant

Ambient temperature [°C] DIN 51517-3: CLP Gearbox type Gearbox type
ISO 12925-1: CKC/CKD GST, GFL, GKS, GKR, GSS
-50 0 +50 GKK04 ... 06 GKK07
Turmogearoil
0 +40 CLP VG 460
460 OM
-25 +50 3) CLP HC VG 320 Turmofluid GV 320
-20 +40 CLP PG VG 460 Turmopoloil 460 EP 1)
-20 +40 CLP PG VG 220 Turmopoloil 220 EP 1)
-40 0 4) ∗ CLP HC VG 46 Turmofluid GV 46
Turmosynthoil
-20 +40 II CLP HC VG 220
GV 220
-20 +40 II CLP PG VG 460 Turmosynthoil PG 460 1) 2)
Turmofluid Biolube Turmofluid Biolube
-20 +50 3) ≈ CLP E VG 320
CLP 320 CLP 320 1)
0 +40 CLP VG 460 Optigear BM 460
Optigear Synthetic
-25 +50 3) CLP HC VG 320
A 320
0 +40 CLP VG 460 Tribol 1100/460
-20 +40 CLP PG VG 460 Tribol 800/460 1) 2)
-25 +40 CLP HC VG 320 Tribol 1510/320
-20 +40 II CLP VG 220 Food Proof 1810/220
-20 +50 3) II CLP PG VG 460 Food Proof 1800/460 1) 2)

7.2.3 Replacing the lubricant

 Stop!
ƒ Gearbox should be warm.
ƒ Secure drive system and machine from inadvertent movement and mains
connection.

 Stop!
With gearbox types GST-3, GFL-3, GSS-3 and GKS-4, the
pre-stage is separately lubricated–all gearbox components have to be
completely drained!
1. Drain lubricant by removing the oil drain plug.
2. Insert oil drain plug with new seal.
3. Remove oil filler plug/breather element.
4. Fill lubricant through filler.
5. Insert oil filler plug/breather element with new seal.
6. Dispose of waste oil according to the applicable regulations.

BA 12.0023 - EN 4.0  49
7 Maintenance
Maintenance operations
Lubricant quantity

7.2.4 Lubricant quantity

Helical gearbox GST-1 VA / VB

Mounting A B C D E F
position

GST04 0.1 0.37 0.2 0.3 0.25 0.25

0.35 W≥1C
GST05 0.2 0.6 0.35 0.5 0.35 0.35
0.6 M≥90
A ≥80
N ≥1D
GST06 0.4 1.2 0.65 0.85 0.7 0.7
1 W≥1E
GST07 0.7 2.3 1.3 1.5 1.5 1.5
1.3 M≥132 2.7 M≥132 2.2 M≥132
A ≥112 A ≥112 A ≥112
N ≥1G N ≥1G N ≥1G
W≥1G W≥1G W≥1G
GST09 1.2 4.1 2.8 2.7 2.5 2.5
2.5 M≥132 4.8 M≥132 3.7 M≥132
A ≥112 A ≥112 A ≥112
N ≥1G N ≥1G N ≥1G
W≥1G W≥1G W≥1G
Tab. 7 Amount of lubricant in litres
 Drive
A, M, N, W Drive-end version
90 ... 132 Motor size
1A ... 2K Drive size

50  BA 12.0023 - EN 4.0
 Maintenance 7
Maintenance operations
Lubricant quantity

Helical gearbox GST-1 VC

Mounting A B C D E F
position

GST04 0.1 0.3 0.15 0.3 0.2 0.2

0.35 W≥1C
GST05 0.2 0.5 0.2 0.45 0.3 0.3
0.55 M≥90
A ≥80
N ≥1D
GST06 0.4 1 0.45 0.85 0.6 0.6
1 W≥1E
GST07 0.8 1.6 0.85 1.6 1.3 1.3
1.5 M≥132 2.0 M≥132 2.3 M≥132
A ≥112 A ≥112 A ≥112
N ≥1G N ≥1G N ≥1G
W≥1G W≥1G W≥1G
GST09 1.6 3.0 1.7 2.7 2.3 2.3
2.7 M≥132 3.5 M≥132 3.7 M≥132
A ≥112 A ≥112 A ≥112
N ≥1G N ≥1G N ≥1G
W≥1G W≥1G W≥1G
Helical gearbox GST-2; -3 VA / VB
GST03 0.2 0.2 0.2 0.2 0.2 0.2
GST04 0.35 0.5 0.45 0.55 0.3 0.3
GST05 0.7 0.85 0.75 1 0.55 0.55
GST06 1.25 1.5 1.35 1.8 1 1
GST07 2.2 2.5 2.6 3 1.7 1.7
2.6 M≥132 2.9 M≥132 3.7 M≥132 2.1 M≥132 2.1 M≥132
A≥112 A≥112 A≥112 A≥112 A≥112
N≥1G N≥1G N≥1G N≥1G N≥1G
W≥1G W≥1G W≥1G W≥1G W≥1G
GST09 4.2 5.3 5.4 6.1 3.1 3.1
4.8 M≥132 5.9 M≥132 7.3 M≥132 3.7 M≥132 3.7 M≥132
A≥112 A≥112 A≥112 A≥112 A≥112
N≥1G N≥1G N≥1G N≥1G N≥1G
W≥1G W≥1G W≥1G W≥1G W≥1G
GST11 8.5 9.5 10 11.5 7 7
GST14 15 18 18 20 11 11
Tab. 8 Amount of lubricant in litres
 Drive
A, M, N, W Drive-end version
90 ... 132 Motor size
1A ... 2K Drive size

BA 12.0023 - EN 4.0  51
7 Maintenance
Maintenance operations
Lubricant quantity

Helical gearbox GST-2; -3 VC

Mounting A B C D E F
position

GST03 0.17 0.17 0.17 017 0.17 0.17

GST04 0.35 0.45 0.3 0.6 0.3 0.3
GST05 0.55 0.7 0.6 0.95 0.45 0.45
GST06 1.1 1.3 1.1 1.7 0.9 0.9
GST07 1.8 2.4 2.2 2.7 1.5 1.5
2.2 M≥132 2.8 M≥132 3.4 M≥132 1.9 M≥132 1.9 M≥132
A≥112 A≥112 A≥112 A≥112 A≥112
N≥1G N≥1G N≥1G N≥1G N≥1G
W≥1G W≥1G W≥1G W≥1G W≥1G
GST09 3.5 4.5 4.4 5.5 2.8 2.8
4.1 M≥132 5.0 M≥132 6.7 M≥132 3.4 M≥132 3.4 M≥132
A≥112 A≥112 A≥112 A≥112 A≥112
N≥1G N≥1G N≥1G N≥1G N≥1G
W≥1G W≥1G W≥1G W≥1G W≥1G
GST11 7.5 8.5 8.0 10.5 6 6
GST14 13 16 14 18 9.5 9.5
Helical gearbox pre-stage GST-3
GST05 0.12 0.3 0.15 0.3 0.2 0.2
0.15 W≥1C 0.35 W≥1C 0.35 N≥1B
0.4 W≥1C
GST06 0.15 0.4 0.35 0.3 0.3 0.3
0.4 W≥1C
GST07 0.3 0.7 0.5 0.55 0.4 0.4
0.65 M≥90
A ≥80
N ≥1D
GST09 0.6 1.4 1.1 1.2 0.8 0.8
GST11 1.5 2.5 2.1 1.7 1.7 1.7
2.0 M≥132 2.9 M≥132 2.4 M≥132
A≥112 A≥112 A ≥112
N≥1G N≥1G N ≥1G
W≥1G W≥1G W≥1G
GST14 2.7 4.6 4.3 3.2 3 3
4.0 M≥132 5.2 M≥132 4.1 M≥132
A≥112 A≥112 A≥112
N≥1G N≥1G N≥1G
W≥1G W≥1G
Tab. 9 Amount of lubricant in litres
 Drive
A, M, N, W Drive-end version
90 ... 132 Motor size
1A ... 2K Drive size

52  BA 12.0023 - EN 4.0
 Maintenance 7
Maintenance operations
Lubricant quantity

Shaft-mounted helical gearbox GFL-2; -3

Mounting A B C D E F
position

GFL04 0.65 0.6 1.05 0.8 0.75 0.35

GFL05 1.3 1.4 1.7 1.7 1.3 0.7
GFL06 2.0 2.1 3.0 2.8 2.1 1.2
GFL07 4.3 3.8 6.3 5.8 4.6 2.5
GFL09 8.9 7.6 13 11.3 9.5 5.2
GFL11 16 15 25 21 20 9.0
GFL14 32 36 47 42 27 28
Shaft-mounted helical gearbox pre-stage GFL-3
GFL05 0.2 0.2 0.15 0.3 0.12 0.3
0.35 N≥1B 0.15 W≥1C 0.35 W≥1C
0.4 W≥1C
GFL06 0.3 0.3 0.35 0.3 0.15 0.4
0.4 W≥1C
GFL07 0.4 0.4 0.5 0.55 0.3 0.7
0.65 M≥90
A ≥80
N ≥1D
GFL09 0.8 0.8 1.1 1.2 0.6 1.4
GFL11 1.7 1.7 2.1 1.7 1.5 2.5
2.4 M≥132 2.0 M≥132 2.9 M≥132
A ≥112 A≥112 A≥112
N ≥1G N≥1G N≥1G
W≥1G W≥1G W≥1G
GFL14 3.0 3.0 4.3 3.2 2.7 4.6
4.1 M≥132 4.0 M≥132 5.2 M≥132
A≥112 A≥112 A≥112
N≥1G N≥1G N≥1G
W≥1G W≥1G
Tab. 10 Amount of lubricant in litres
 Drive
A, M, N, W Drive-end version
90 ... 132 Motor size
1A ... 2K Drive size

BA 12.0023 - EN 4.0  53
7 Maintenance
Maintenance operations
Lubricant quantity

Right-angle gearbox
Mounting A B C D E F
position

Helical-bevel gearbox GKS-3; -4

GKS04 0.8 1.4 1.5 1.1 1.3 1.3
GKS05 1.4 2 2.1 1.7 1.9 1.9
GKS06 2.4 3.6 4 3 3.6 3.6
GKS07 4.5 6.7 7.7 5.6 6.5 6.5
GKS09 6 14 16 10 14 14
GKS11 11.5 27 29 21 25 25
GKS14 21 50 56 38 47 47
Helical-worm gearbox GSS-2; -3
GSS04 0.5 1.0 1.0 1.0 0.8 0.8
GSS05 1.2 1.7 1.7 1.7 1.4 1.4
GSS06 1.8 3.0 3.0 3.0 2.6 2.6
GSS07 3.6 5.6 5.9 5.6 4.8 4.8
Pre-stage GKS-4 / GSS-3
G-05 0.12 0.3 0.15 0.3 0.2 0.2
0.15 W≥1C 0.35 W≥1C 0.35 N≥1B
0.4 W≥1C
G-06 0.15 0.4 0.35 0.3 0.3 0.3
0.4 W≥1C
G-07 0.3 0.7 0.5 0.55 0.4 0.4
0.65 M≥90
A ≥80
N ≥1D
G-09 0.6 1.4 1.1 1.2 0.8 0.8
G-11 1.5 2.5 2.1 1.7 1.7 1.7
2.0 M≥132 2.9 M≥132 2.4 M≥132
A ≥112 A ≥112 A ≥112
N ≥1G N ≥1G N ≥1G
W≥1G W≥1G W≥1G
G-14 2.7 3.0 4.3 3.2 3.0 3.0
4.0 M≥132 5.2 M≥132 4.1 M≥132
A ≥112 A≥112 A ≥112
N ≥1G N ≥1G N ≥1G
W≥1G W≥1G
Tab. 11 Amount of lubricant in litres
 Drive
A, M, N, W Drive-end version
90 ... 132 Motor size
1A ... 2K Drive size

54  BA 12.0023 - EN 4.0
 Maintenance 7
Maintenance operations
Lubricant quantity

Bevel gearbox GKR

Mounting position A B C

GKR03 0.35 0.35 0.35 / 0.4 *

GKR04 0.4 0.5 0.7 / 0.8 *
GKR05 0.8 1.3 1.5 / 1.6 *
GKR06 1.5 2.3 3.0 / 3.2 *
Mounting position D E F

GKR03 0.35 0.35 0.35

GKR04 0.7 0.6 0.4
GKR05 1.4 1.5 1.0
GKR06 2.6 3.0 1.8
Tab. 12 Amount of lubricant in litres
* with version VK at the output end

BA 12.0023 - EN 4.0  55
7 Maintenance
Maintenance operations
Amount of lubricant for combined mounting positions

7.2.5 Amount of lubricant for combined mounting positions

For the gearbox sizes 03 ... 06 a combination of different mounting positions with amounts
of lubricant to suit are permissible as per the following tables.

Advantage:
Easier logistics for users who use gearboxes in different mounting positions.

Disadvantage:
On some gearboxes more lubricant is necessary in the gearbox than is necessary
technically. As a result a higher internal pressure is produced.

 Stop!
At drive speeds below 200 1/min. the amount of lubricant may need to be
increased. Consultation with Lenze is required.

Helical gearbox GST03 ... 06-2; V

Versions VR; VL
Mounting position GST03 GST04 GST05 GST06
AEF 0.35 0.7 1.25
BC 0.20 0.50 0.85 1.5
D 0.55 1.0 1.8
Version VK
AEF 0.35 0.55 1.1
BC 0.17 0.45 0.7 1.3
D 0.6 0.95 1.7

Shaft-mounted helical gearbox GFL04 ... 06-2; V

Versions VR; VL
Mounting position GFL04 GFL05 GFL06
ABE 0.7 1.4 2.1
CD 1.0 1.7 2.8
F 0.3 0.7 1.2
Version VK
ABE 0.8 1.4 2.1
CD 1.1 1.7 3.0
F 0.35 0.7 1.2

56  BA 12.0023 - EN 4.0
 Maintenance 7
Repair
Amount of lubricant for combined mounting positions

Helical-bevel gearbox GKS04 ... 06-3; V

Version VR; VL
Mounting position GKS04 GKS05 GKS06
A 0.8 1.3 2.3
BCEF 1.4 2.0 3.8
D 1.0 1.6 2.9
Version VK
A 0.8 1.4 2.4
BCEF 1.5 2.1 4.0
D 1.1 1.7 3.0

Bevel gearbox GKR03 ... 06-2; V

Version VR; VL
Mounting position GKR03 GKR04 GKR05 GKR06
A 0.4 0.8 1.5
BCDE 0.35 0.7 1.5 3.0
F 0.4 1.0 1.8
Version VK
A 0.4 0.8 1.5
0.35
BDE 0.7 1.5 3.0
C 0.4 0.8 1.6 3.2
F 0.35 0.4 1.0 1.8

7.3 Repair

Lenze recommends that repairs are carried out by the Lenze Service.

BA 12.0023 - EN 4.0  57
 7 Maintenance
Spare parts list, geared motors

K12.0715-2
Spare parts list, geared motors
7.4

58  BA 12.0023 - EN 4.0
 Maintenance 7
Spare parts list, gearbox and gearbox with variable speed drive

K12.0715-3
Spare parts list, gearbox and gearbox with variable speed drive
7.5

BA 12.0023 - EN 4.0  59
7 Maintenance
Order form

7.6 Order form

Recipient: Lenze

Postcode / town, city:

Fax no.:

Sender Customer no.

Street / PO box Order no.

Postcode / town, city Originator

Delivery address Telephone

Fax

Invoice recipient * Delivery date

Date Signature

* Please state if different to sender

Position Name Quantity Position Name Quantity

1BA Basic gearbox GST  12BA Spider
Basic gearbox GFL  13BA Coupling hub
Basic gearbox GKS  14BA Free drive shaft
Basic gearbox GKR  15BA Variable speed belt drive
Basic gearbox GSS  16BA Backstop
2BA Output flange 17BA Tacho generator / position encoder
3BA Shrink disc 18BA Handwheel
4BA Pre-stage 19BA Shrink disc cover
5BA Intermediate cover 20BA Hollow shaft cover
6BA Motor 21BA Seal
7BA Fan 22BA Seal
8BA Fan cover 23BA Seal
9BA Spring-applied brake 24BA Seal
10BA Separate fan 25BA Planetary variable speed drive
11BA Mounting flange

60  BA 12.0023 - EN 4.0
 Troubleshooting and fault elimination 8

8 Troubleshooting and fault elimination

If any malfunctions should occur during operation of the drive system, please check the
possible causes using the following table. If the fault cannot be eliminated by one of the
listed measures, please contact the Lenze Service.
Fault Possible cause Remedy
Drive does not turn Voltage supply interrupted Check connection
Incorrect electrical connection Check if nameplate matches voltage supply
Excessive load Reduce load
Check drive-machine assignment
Motor running, gearbox at Fixing elements are missing or Check attachment
standstill defective
Gearbox is defective Contact Lenze Service
Clutch disengaged Engage the clutch
Unusual running noises Overload Reduce load
Check drive-machine assignment
Damage in the gearbox or Contact Lenze Service
motor
Excessive temperature Overload Reduce load
Check drive-machine assignment
Insufficient heat dissipation Improve cooling air supply
Clean gearbox / motor
Insufficient lubricant Refill lubricant as specified
Loose fixing elements Vibrations Avoid vibrations

BA 12.0023 - EN 4.0  61
9 Disposal

9 Disposal

Protect the environment! Valuable materials can be recycled.

What? Where?
Transport material Pallets Return to the manufacturer or
forwarder
Packaging material Cardboard box to waste paper
Plastics to plastics recycling or
residual waste
Reuse or dispose of wood wool
Lubricants Oil, grease Dispose according to current
regulations
Components Housing: Cast iron Separate different types of
Bearings, shafts, gear wheels: Steel material and dispose
Seals: Hazardous waste

62  BA 12.0023 - EN 4.0
 Notes 

BA 12.0023 - EN 4.0  63
 Notes

64  BA 12.0023 - EN 4.0
 Notes 

BA 12.0023 - EN 4.0  65
 Lenze worldwide

Lenze AG Deutschland weltweit CHINA

Lenze Mechatronic Drives
Postfach 10 13 52 Germany worldwide (Shanghai) Co. Ltd.
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Questions générales / Documentation

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ligne
Helpline 24/24 : 0 825 826 117
E-Mail : helpline@lenze.fr
 Lenze worldwide

Agences en France LATVIA PORTUGAL SWITZERLAND

Région France Nord : see LITHUANIA Costa Leal el Victor Lenze Bachofen AG
Z.A. de Chanteloup Electronica-Pneumatica, Lda. Ackerstrasse 45
Rue Albert Einstein LITHUANIA Rua Prof. Augusto Lessa, 269, 8610 USTER
93603 AULNAY-SOUS-BOIS CEDEX Lenze UAB Apart. 52053 Phone +41 (0) 43 399 14 14
Breslaujos g.3 4202-801 PORTO Telefax +41 (0) 43 399 14 24
Lille 44403 KAUNAS Phone +351-22 / 5 50 85 20
59420 MOUVAUX Vente Suisse Romande:
Phone +370 37 407174 Telefax +351-22 / 5 02 40 05
Route de Prilly 25
Strasbourg Telefax +370 37 407175 1023 CRISSIER
67960 ENTZHEIM ROMANIA
Phone +41 (0)21 / 63 72 19 0
LUXEMBOURG see AUSTRIA Telefax +41 (0)21 / 63 72 19 9
Rouen
76500 ELBEUF see BELGIUM
RUSSIA SYRIA
Région France Sud : MACEDONIA Inteldrive Zahabi Co.
Rond point du sans souci Lenze Antriebstechnik GmbH 1-ja Buhvostova Street 12/11 8/5 Shouhadaa Street, P.O.Box 8262
69578 LIMONEST Cedex Pretstavnistvo Skopje Korpus 17-18 Office 213 ALEPPO-SYRIA
ul. Nikola Rusinski 3/A/2 MOSCOW 107076 Phone +963 21 21 22 23 5
Toulouse 1000 SKOPJE Phone +7 495 748 7827 Telefax +963 21 21 22 23 7
31400 TOULOUSE Phone +389 2 30 90 090 Fax/Tel.+7 495 963 9686
Agen Telefax +389 2 30 90 091 TAIWAN
47270 SAINT-PIERRE DE CLAIRAC SERBIA-MONTENEGRO
Lenze Taiwan Representative Office
MALAYSIA see MACEDONIA 4F, No. 5, Lane 83, Sec. 1
GREECE Lenze S.E.A. Sdn Bhd Kuang-Fu Road, San-Chung City
George P. Alexandris S.A. No. 28 Jalan PJU 3/47 SINGAPORE TAIPEI Hsien
12K. Mavromichali Str. Sunway Damansara see MALAYSIA Taiwan 241, R.O.C.
185 45 PIRAEUS Technology Park Phone +886 / (0)2-2995-8529
Phone +30 (0)210 / 41 11 84 15 47810 PETALING JAYA SLOVAC REPUBLIC Telefax +886 / (0)2-2999-3775
Telefax +30 (0)210 / 4 11 81 71 SELANGOR DARUL EHSAN ECS Sluzby spol. s.r.o.
Phone +60 3 7803 1428 ACE Pillar Co., Ltd.
4 12 70 58 Staromlynska 29 2F, No. 7, Lane 83, Sec. 1
183 Monastiriou Str. Telefax +60 3 7806 3728 82106 BRATISLAVA Kuang-Fu Road, San-Chung City
546 27 THESSALONIKI Phone +421 2 45 25 96 06 TAIPEI Shieng
Phone +30 (0)310 / 5 56 65 04 MAURITIUS +421 2 45 64 31 47 Phone +886 / (0)2-2995-8400
Telefax +30 (0)310 / 51 18 15 Automation & Controls Engineering Ltd +421 2 45 64 31 48 Telefax +886 / (0)2-2995-3466
3, Royal Road, Le Hochet, Terre Rouge Telefax +421 2 45 25 96 06
HUNGARY MAURITIUS THAILAND
Lenze Antriebstechnik Handelsgesellschaft Phone +230 248 8211 SLOVENIA see MALAYSIA
mbH Telefax +230 248 8968 Lenze pogonska tehnika GmbH
2040 BUDAÖRS Zbiljska Cesta 4 TUNESIA
Gyár utca 2., P.O.Box 322. MEXICO 1215 MEDVODE
Phone +36 (0)23 / 501-320 AMF Industrielle Sarl
Automatización y Control Phone +386 (0)1 361 61 41 Route de Gremda - Km 0,2
Telefax +36 (0)23 / 501-339 de Energía S.A. de C.V. Telefax +386 (0)1 361 22 88 Immeuble El Madina,
Av. 2 No. 89 Esq Calle 13 Centre Bloc B - 5 ème - appt 52
ICELAND Col. San Pedro de los Pinos SOUTH AFRICA 3002 SFAX
see DENMARK C.P. 03800 MEXICO D.F. S.A. Power Services (Pty.) Ltd. Phone +216 74 403 514
Phone +52 (55) 2636-3540 Unit 14, Meadowbrook Business Estates Telefax +216 74 402 516
INDIA Telefax +52 (55) 2636-3541 Jacaranda Ave, Olivedale
Lenze Mechatronics Pvt. Ltd. Randburg 2158, P.O.Box 1137 TURKEY
Indo German Technology Park MOROCCO RANDBURG 2125 LSE Elektrik
Survey No. 297, 298, 299 GUORFET G.T.D.R Phone +27(11) 462-8810
Elektronik Makine
Village - Urawade Automatisation Industrielle Telefax +27(11) 704-5775
Bd Chefchaouni Route 110 km, 11.500 Otomasyon Mühendislik
Taluka - Mulshi (Pirangut) Sanayi ve Ticaret Ltd. Ωti
PUNE - 412108 No. 353-Aîn-Sabaâ SOUTH KOREA
CASABLANCA Atatürk mah. Cumhuriyet cad.
Phone +91-20-22923065 Hankuk Mechatro Ltd. Yurt sok. No: 7
+91-20-22922908 Phone +212/22-35 70 78 Room# 1409,
Telefax +212/22-35 71 04 ÜMRANIYE/∑STANBUL
Telefax +91-20-22923065 Samhwan officetel 830-295 Phone +90 (0)216 / 316 5138 pbx
Beomil-dong, Dong-Gu
NETHERLANDS Telefax +90 (0)216 / 443 4277
Kolkata Sales office PUSAN
Block No. 81 Lenze B.V., Postbus 31 01 Phone +82 (0)51-635-6663
UKRAINE
8th Floor 5203 DC`S-HERTOGENBOSCH Telefax +82 (0)51-635-6632
Ploegweg 15 SV Altera, Ltd.
Circular Court Lepse ave., 4
8 A.J.C. Bose Road 5232 BR`S-HERTOGENBOSCH SPAIN
Phone +31 (0)73 / 64 56 50 0 KIEV, 03067
KOLKATA - 700017 Lenze Transmisiones, S.A.
Telefax +31 (0)73 / 64 56 51 0 Phone +38 044 496 18 88
Phone +91-33-22893161 (Headquarter)
Telefax +38 044 496 18-18
Telefax +91-33-22893162 Milà i Fontanals, 135-139
NEW ZEALAND 08205 SABADELL
UNITED ARAB EMIRATES
INDONESIA Tranz Corporation Barcelona
343 Church Street Phone +34 937 207 680 LPT (FZC)
see MALAYSIA Executive Suite X4-37
P.O. Box 12-320, Penrose Telefax +34 937 120 215
AUCKLAND P.O. Box: 9304, SAIF ZONE
IRAN Lenze Delegación Bilbao SHARJAH AIRPORT INTERNATIONAL
Phone +64 (0)9 / 63 45 51 1
Tavan Ressan Co. Ltd. P.I. Ibarrabarri. Ed. METRO 2º-E FREE ZONE (SAIF ZONE)
Telefax +64 (0)9 / 63 45 51 8
P.O.Box. 19395-5177, No. 44, Habibi St., 48940 LEJONA Phone +971 6 5573205
South Dastour St., Sadr EXP’Way, Vizcaya Telefax +971 6 5573206
NORWAY
TEHRAN 19396 Phone +34 944 630 510/ 507
Phone +98 212 / 260 26 55 Dtc- Lenze as Telefax +34 944 314 196 UNITED KINGDOM/EIRE
260 67 66 Stallbakken 5, 2005 RAELINGEN
Phone +47 / 64 80 25 10 Lenze Delegación Levante Lenze Ltd.
260 92 99 Cullera, 73 – 4ºD Caxton Road
Telefax +98 212 / 200 28 83 Telefax +47 / 64 80 25 11
46035 BENIMAMET BEDFORD MK 41 OHT
PHILIPPINES Valencia Phone +44 (0)1234 / 32 13 21
ISRAEL Phone +34 963 905 220/335 Telefax +44 (0)1234 / 26 18 15
Zeev Melcer LTD see MALAYSIA
Telefax +34 963 900 647
P.O.B. 10011 USA
HAIFA BAY 26110 POLAND Lenze Delegación Madrid
Arturo Soria, 187 – Of. 8 AC Technology Corp.
Phone +972-50-5266178 Lenze-Rotiw Sp. z o.o.
28043 MADRID 630 Douglas Street
Telefax +972-4-8732577 ul. Ro˝dzieƒskiego 188b
Phone +34 915 103 341 UXBRIDGE, MA 01569
40-203 KATOWICE
Telefax +34 915 102 061 Phone +1 508 / 278-9100
ITALY Phone +48 (0)32 / 2 03 97 73
Telefax +1 508 / 278-7873
Lenze Gerit S.r.l. Telefax +48 (0)32 / 7 81 01 80
SWEDEN Lenze Corporation
Viale Monza 338 Lenze Systemy Automatyki Sp. z o.o.
20128 MILANO Lenze Transmissioner AB 1730 East Logan Avenue
Ul. Rydygiera 47
Phone +39 02 / 270 98.1 P.O.Box 10 74, EMPORIA, KS 66 801
87-100 TORU¡
Telefax +39 02 / 270 98 290 Attorpsgatan, Tornby Ind. Phone +1 620 / 343-8401
Phone +48 (0)56 / 6 58 28 00
58110 LINKÖPING +1 888 / 269-2381
6 45 34 60
JAPAN Phone +46 (0)13 / 35 58 00 Telefax +1 620 / 342-2595
6 45 35 70
Telefax +46 (0)13 / 10 36 23 +1 800 / 469-0931
Miki Pulley Co., Ltd. Telefax +48 (0)56 / 6 45 33 56
1-39-7 Komatsubara Lenze DETO Drive Systems USA, LLC
Zama-city 5912 Sterling Drive
KANAGAWA 228-8577 HOWELL, MI 48843
Phone +81 (0)462 / 58 16 61 Phone +1 517 / 586-4057
Telefax +81 (0)462 / 58 17 04 Telefax +1 517 / 586-4058

VIETNAM
see MALAYSIA
 
Lenze Drive Systems GmbH BA 12.0023 - EN 4.0 09/2006
Hans-Lenze-Straße 1 © 2006
D-31855 Aerzen TD27
Germany
+49 (0) 51 54 82-0
Service 00 80 00 24 4 68 77 (24 h helpline)
¬ Service +49 (0) 51 54 82-1112
E-Mail Lenze@Lenze.de
Internet www.Lenze.com
10 9 8 7 6 5 4 3 2 1