POWERTEC Generator Set
Powered by Perkins 1103A-33T Engine
Model:PPE70           Prime Power: 48KW/60KVA            Standby Power: 53KW/70KVA
  Genset Fundamental Characteristics                                  Genset Standard Configuration
 ◆ 230/400VAC,50HZ 0.8PF 3 Phases, 4 wires output                ◆ Perkins Engine
 ◆ Frequency drop            ≤3%                                 ◆ Brushless synchronous alternator
 ◆ Voltage modulation         ≤0.3%                              ◆ POWERTEC intelligent controller
 ◆ The steady state frequency       ≤0.5%                        ◆ 40℃ standard ambient temperature
 ◆ The steady state voltage deviation ≤±1%                            Water radiator
 ◆ The transient frequency deviation     ≤+10% ≤-15%             ◆ Modularized case circuit breaker(3P)
 ◆ The transient voltage deviation ≤+20%         ≤-15%           ◆ Float Battery Charger
 ◆ Frequency recovery time       ≤3S                             ◆ Battery connect wire
 ◆ Voltage recovery time      ≤1S(Voltage±3%)                    ◆ Steel base frame(include shock absorbers )
 ◆ THF (Telephone Harmonic Factor)        <3                     ◆ Bottom oil tank
 ◆ TIF (Telephone Influence Factor) <50                          ◆ Bellows、exhaust bend
    Comply to Standard NEMA MG1-22.43                            ◆ Manual book and files
 ◆ Standard equipped with ambient temperature 40℃
    Connecting radiator
 ◆ Inbuilt shock absorber has high performance on shock absorption.
    It’s easy to be transported and installed without embedding and
    Fixing rubber shock pad between the genset and ground
  Genset Optional Configuration
 ◆ 24V Starter Batteries
 ◆ Daily Fuel Tank
 ◆ Oil-water separator
 ◆ Warning function of low water level, low fuel oil
 ◆ Automatically monitoring & controlling system of city power
 ◆ Coolant heater
 ◆ Oil heater
 ◆ Heat exchanger--Water cooling Tower System
 ◆ Soundproof Canopy/ Trailer
 ◆ ISO container
 ◆ Design and construction of environmental protection
    Engineering for the Genset room
                                                         1
 Equipment Instruction
 Performance Description of Diesel Engine
◆ Model: Perkins 1103A-33T
◆ Construction:New designment of 3.3L/4.4L cylinder ensures that
   inner hole roundness will be maintained under different pressure
   working condition and decrease combustion & mechanical noise.
   New designment of cylinder head establish Perkins’ leading position
   in gas control technology
◆ Intake: Turbocharged
◆ Fuel system: Rotary fuel injection pump
◆ Lubrication system: Wet steel sump oil injector and dip stick
◆ Cooling system: Constant temperature control system, with gear
   driven circulating pump and belt driven pusher fan; radiator and
   catheter are embedded
◆ Filtration system: Embedded air cleaner, new generation fuel filter,
   Rotary oil filter
◆ Electrical equipment: 12V starter and 12V, 15A alternator (DC output);
   12V shutdown solenoid, activated; Glow plug Cold start assist device and heater/starter switch;
◆ Lower operating cost: The standard maintenance interval is set to 500 hours.high durability and reliability, extended
   warranty and easy installation procedures
◆ Engine Operating Environment Description:
   The engine can work under the following conditions without modulating power:
   1800r/min engine--altitude less than 1000 m, ambient temperature less than 40 ℃
   1500r/min engine--altitude less than1000 m, ambient temperature less than 40 ℃
 Performance Description Alternator
◆ Optional Alternator: Stamford / Marathon/ Faraday/Engga/Mecc Alt
◆ Brushless, 4 pole rotating magnetic field, single bearing with protective cove
◆ Insulation: H Class.
◆ Standard IP23 grade
◆ Cooling system
◆ AC exciter, rotate rectifying unit
◆ Surface of stator winding is covered with damp-proof epoxy
   Insulation varnish after impregnation proceeding
◆ Rotor and exciter is proceeded with high temperature insulating resin,
   Will be more applicable for harsh environment.
◆ Rotor dynamic balancing comply to standard BS5625,class 2.5
◆ Sealed with advanced lubricating grease prolongs life of bearing.
Notes: Above data of alternator comes from Stamford. Proper specification is subject to the practice
alternator if customers choose other alternator
                                                          2
 Intelligent Control System
  Standard Detection Function
◆ 3 phases voltage Ua,Ub,Uc              ◆ 33 phases
                                         ◆    phases current
                                                     current La,Lb,Lc
                                                             La,Lb,Lc
◆ Frequency F1                           ◆ Active
                                         ◆ Active power
                                                  power PA
                                                        PA
◆ Apparent power PR                      ◆ Power
                                         ◆ Power factor
                                                  factor PF
                                                         PF
◆ Coolant temperature WT                 ◆ Temperature ℃
                                         ◆ Temperature ℃ display
                                                         display
◆ Oil pressure OP                        ◆ KPa/Psi/Bar
                                         ◆ KPa/Psi/Bar display
                                                       display
◆ Speed RPM                              ◆ Battery
                                         ◆ Batteryvoltage
                                                   voltageVV
◆ HC timer 99999 hours records
◆ Maximum cumulative times of starting can reach 999999
  Standard Protection Function
Genset Protection
◆ Programmable alarm and status input ◆ Emergency stop
 Engine Protection
◆ Stop for over speed                     ◆ Alarm for low/high battery voltage
◆ Alarm/Stop for low oil pressure         ◆ Alarm for shortage of battery
◆ Alarm/Stop for coolant high temperature
◆ Stop for failure to start/jigger
◆ Indication of sensor fault
 Alternator Protection
◆ Stop for over high/low voltage              ◆ Stop for over frequency
◆ Alarm/stop for over current                 ◆ Stop for low frequency
◆ Stop for loss of voltage detection signal
 Control System Components
◆ Control switch—manual/auto/stop/start
◆ Screen menu selection button
◆ Setting button                              ◆ Emergency stop button
◆ Fault status indicators                     ◆ Digital display
  Communication Interface                      (optional function)
  InterfaceCommunicatio
◆ International standard MODBUS communication protocol with error detection as well as RS232/ RS485 (RS485 is
                    n has functions of remote control, telemetry and telesignalling, which are facilitate to monitor
    opto-isolated type)
  Interface
   genset.  Communication
                Interface
Notes: Above data of controller comes from POWERTEC GC6110. Proper specification is subject to customers’
practice controller if other controller is selected.
                                                            3
Data sheet of Genset
                                          Model                           PPE70
                            Prime Rating (kw)                                 48
           Genset
                            Standby Rating (kw)                               53
                            Prime current(A)                                  87
                            Frequency(hz)                                     50
                            Engine Model                                 1103A-33T
                            Gross Engine output-Prime (kw)                   53.8
                            Gross Engine output-Standby (kw)                 59.3
                            Bore * stroke (mm)                             105*127
                            Cylinders and structure                        3 In line
                            Displacement(Liter)                              3.3
                            Compression Ratio                              17.25:1
                            Intake way                                  Turbocharged
                            Max intake resistance (KPa)                       8
                            Air intake (m3/h)                                228
                            Max exhaust back pressure (KPa)                   10
                            Exhaust gas flow (m3/h)                          606
                            Exhaust temp (℃)                                 557
                            Cooling way                             Water Radiator & Fan
                            Fan exhaust flow (m3/min)                         89
                            Coolant capacity (L)                             10.2
                            Highest water temperature(℃)                     112
      Engine & Alternator   Minimum air opening to room (m2)               1.1/0.75
                            Thermostat range (℃)                            82-93
                            Max oil temperature (℃)                          125
                            Lubrication system oil capacity (L)              8.3
                            Fuel consumption(L/H)                            14.6
                            Standard Governor/Class                       Electronic
                                                                  Marathon--- MP-50-4
                                                                  Engga------- EG225-50N
                            Optional Alternator Model
                                                                  Stamford---- S1L2-Y1
                                                                  Faraday----- FD2CL1-4
                            Rated Voltage(V)                               400/230
                            Output Way                                3 Phases, 4 wires
                            Rated power factor                               0.8
                            Exciter                                 Brushless, Self-exciter
                            Max voltage regulation                           ±1%
                            Phase                                             3
                            Protection class                               IP21-23
                            Insulation class                                  H
          Controller        Brand and Model                         POWERTEC GC6110
                                                   4
Dimension and Weight
                             Dimension mm             Weight      Fuel Tank Capacity
            Type
                               (L*W*H)                 KG                 L
         Open Type            1900*850*1320             969                110
         Silent Type          2300*900*1550             1519               250
      Notes::Above data are for reference only. Specific size is subjected to actual measurement.
    Contact Way          Powertec Generator System Co., Ltd
                         Add: Danshui Yanna Industry Zone, Huiyang, Huizhou, Guangdong, China
                         Tel:0752-3911119 / 0752-3911118
                         FAX:0752-3911110
                         Web:www.powertec.com.cn         Email:sales@powertecgs.com