Troubleshooting
Troubleshooting
TROUBLESHOOTING
Contents
Error Code Description
F-01 Memory error
F-02 Battery voltage fault
F-03 VCM communication error
F-04 ECM communication error
F-05 DCM communication error
F-06 OCM communication error
F-07 MP communication error
F-08 TMS communication error
F-09 Lever type
F-10 Lift lever neutral
F-11 Tilt lever neutral
F-12 Att1 lever neutral
F-13 Att2 lever neutral
F-14 Att3 lever neutral
F-15 ECU communication error
F-16 Shift Lever Abnormal Signal
F-17 Vehicle Speed Abnormal Signal
F-20 Lift lever error
F-22 Tilt lever error
F-24 Att1 lever error
F-26 Att2 lever error
F-28 Att3 lever error
F-29 Joystick Lever Error
F-31 Sensor voltage warning
F-32 Lift oil pressure sensor error
F-34 Vehicle Speed Sensor Abnormal Signal
F-36 Steering Sensor Abnormal Signal
F-38 Tilt sensor error
F-40 Steering Abnormal Signal
F-41 Output Unit Error
F-44 Output Unit PWM Voltage Error
F-45 Output Unit Communication Error
F-46 Input Unit Error
F-49 Input Unit Communication Error
F-50 Lift Up solenoid error
F-52 Lift Down solenoid error
F-54 Lift solenoid leak
F-55 Tilt Forward solenoid error
F-57 Tilt Backward solenoid error
Error
Description Probable cause Check point
Code
F-01
Memory error 1.Controller bad
D-51
1.Connector connection
1.Connector contact bad
check
F-02 Battery voltage fault
2.Harness bad 2.Harness connection check
3.Controller bad
1.Connector connection
1.Connector contact bad
check
F-03
D-53 2.Harness bad 2.Harness connection check
E-03 VCM communication error
P-03 3.Communication line
3.VCM Controller bad
L-03 check
4.Controller bad
F-04 ECM communication error 1.Connector contact bad 1.Connector connection
E-04
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P-04 check
L-04
2.Harness bad 2.Harness connection check
3.Communication line
3.ECM Controller bad
check
4.Controller bad
1.Connector connection
1.Connector contact bad
check
F-05
E-05 2.Harness bad 2.Harness connection check
DCM communication error
P-05 3.Communication line
L-05 3.DCM Controller bad
check
4.Controller bad
1.Connector connection
1.Connector contact bad
check
1.Connector connection
1.Connector contact bad
check
4.Controller bad
1.Connector connection
1.Connector contact bad
check
5.Controller bad
1.Connector connection
1.Connector contact bad
check
2.Diode bad 2.Diode connection check
F-54 Lift solenoid leak 3.Harness bad 3.Harness connection check
4.Lift solenoid connection
4.Lift solenoid bad
check
5.Controller bad
1.Connector connection
1.Connector contact bad
check
2.Diode bad 2.Diode connection check
F-55 Tilt Forward solenoid error 3.Harness bad 3.Harness connection check
4.Tilt Forward solenoid
4.Tilt Forward solenoid bad
connection check
5.Controller bad
1.Connector connection
1.Connector contact bad
check
2.Diode bad 2.Diode connection check
F-57 Tilt Backward solenoid error 3.Harness bad 3.Harness connection check
4.Tilt Backward solenoid 4.Tilt Backward solenoid
bad connection check
5.Controller bad
1.Connector connection
1.Connector contact bad
check
2.Diode bad 2.Diode connection check
F-59 Tilt solenoid leak 3.Harness bad 3.Harness connection check
4.Tilt solenoid connection
4.Tilt solenoid bad
check
5.Controller bad
1.Connector connection
1.Connector contact bad
check
2.Diode bad 2.Diode connection check
F-60 Att1A solenoid error 3.Harness bad 3.Harness connection check
4.Att1A solenoid
4.Att1A solenoid bad
connection check
5.Controller bad
F-62 Att1B solenoid error 1.Connector connection
1.Connector contact bad
check
2.Diode bad 2.Diode connection check
3.Harness bad 3.Harness connection check
4.Att1B solenoid
4.Att1B solenoid bad
connection check
5.Controller bad
1.Connector connection
1.Connector contact bad
check
2.Diode bad 2.Diode connection check
F-64 Att1 solenoid leak 3.Harness bad 3.Harness connection check
4.Att1 solenoid connection
4.Att1 solenoid bad
check
5.Controller bad
1.Connector connection
1.Connector contact bad
check
2.Diode bad 2.Diode connection check
F-65 Att2A solenoid error 3.Harness bad 3.Harness connection check
4.Att2A solenoid
4.Att2A solenoid bad
connection check
5.Controller bad
1.Connector connection
1.Connector contact bad
check
2.Diode bad 2.Diode connection check
F-67 Att2B solenoid error 3.Harness bad 3.Harness connection check
4.Att2B solenoid
4.Att2B solenoid bad
connection check
5.Controller bad
1.Connector connection
1.Connector contact bad
check
2.Diode bad 2.Diode connection check
F-69 Att2 solenoid leak 3.Harness bad 3.Harness connection check
4.Att2 solenoid connection
4.Att2 solenoid bad
check
5.Controller bad
1.Connector connection
1.Connector contact bad
check
2.Diode bad 2.Diode connection check
F-70 Att3A solenoid error 3.Harness bad 3.Harness connection check
4.Att3A solenoid
4.Att3A solenoid bad
connection check
5.Controller bad
F-72 Att3B solenoid error 1.Connector connection
1.Connector contact bad
check
2.Diode bad 2.Diode connection check
1.Connector connection
1.Connector contact bad
check
F-92 Parking brake burning warning 2.Harness bad 2.Harness connection check
3.Parking brake switch bad 3.Switch connection check
4.Controller bad
1.Connector connection
1.Connector contact bad
check
2.Diode bad 2.Diode connection check
F-93 Speed change solenoid1 Error 3.Harness bad 3.Harness connection check
4.Speed change solenoid 4.Speed change solenoid
bad connection check
5.Controller bad
1.Setup data bad 1.Setup data check
F-96 EAT Setting error
2.Controller bad
Error
Description Probable cause Check point
Code
1.Erratic, intermittent, or 1.Throttle switch circuit
incorrect check
2.Erratic, intermittent, or 2.Analog throttle position
incorrect sensor circuit check
D-01 Accelerator sensor 1 warning
3.Analog throttle position
3.Voltage above normal
sensor circuit check
4.Analog throttle position
4.Voltage below normal
sensor circuit check
1.Erratic, intermittent, or 1.Throttle switch circuit
incorrect check
2.Erratic, intermittent, or 2.Analog throttle position
incorrect sensor circuit check
D-02 Accelerator sensor 2 warning
3.Analog throttle position
3.Voltage above normal
sensor circuit check
4.Analog throttle position
4.Voltage below normal
sensor circuit check
1.Fuel rail pressure relief 1.Fuel rail pressure
valve is active problem
2.Erratic, intermittent, or 2.Fuel rail pressure
incorrect problem
3.Fuel rail pressure
D-05 Fuel rail pressure warning (pump) 3.Not responding properly
problem
4.Fuel rail pressure
4.Abnormal rate of change
problem
5.Fuel rail pressure
5.Pressure is high
problem
D-76 Throttle min position error 2.Harness bad 2.Harness connection check
3.Throttle min switch bad 3.Throttle min switch check
4.Controller bad
1.Connector connection
1.Connector contact bad
check
2.Harness bad 2.Harness connection check
D-77 Throttle max position error
3.Throttle max switch
3.Throttle max switch bad
check
4.Controller bad
1.Connector connection
1.Connector contact bad
check
D-78 Throttle origin position error
2.Harness bad 2.Harness connection check
3.Controller bad
1.Connector connection
1.Connector contact bad
check
D-79 Throttle min switch fault 2.Harness bad 2.Harness connection check
3.Throttle min switch bad 3.Throttle min switch check
4.Controller bad
D-80 Air intake throttle position warning 1.Valve position sensor
1.Voltage above normal
check
4.Controller bad
1.Intake manifold air
1.Pressure is severely high
Intake manifold pressure sensor pressure is high
D-92
warning 2.Intake manifold air
2.Pressure is severely low
pressure is low
1.Intake manifold
temperature sensor open or
1.Voltage above normal
short circuit check (Passive
sensors)
Intake manifold temperature sensor 2.Intake manifold
D-93
warning temperature sensor open or
2.Voltage below normal
short circuit check (Passive
sensors)
3.Intake manifold air
3.Temperature is high
temperature is high
1.Air take temperature
1.Voltage above normal sensor open or short circuit
Air intake temperature sensor check (Passive sensors)
D-94
warning 2.Air take temperature
2.Voltage below normal sensor open or short circuit
check (Passive sensors)
1.Fuel rail pressure
1.Pressure is high
problem
2.Fuel rail pressure
2.Pressure is low
problem
D-95 Fuel rail pressure sensor warning
3.Engine pressure sensor
3.Voltage above normal
open or short circuit check
4.Engine pressure sensor
4.Voltage below normal
open or short circuit check
1.Leakage is most severely 1.Fuel rail pressure
D-96 Fuel leak warning
high problem
1.Calibration memory is
erratic, intermittent, or 1.Flash programming
incorrect
D-97 ECM system warning
2.Calibration module is
erratic, intermittent, or 2.ECM memory check
incorrect
1.Soot load percent is 1.DPF collects excessive
D-98 DPF warning
severely high soot
Error
Description Probable cause Check point
Code
E-21 Air flow meter fault Refer to a service manual Refer to a service manual
E-22 Water temperature sensor fault Refer to a service manual Refer to a service manual
E-23 Throttle sensor fault Refer to a service manual Refer to a service manual
E-24 Accelerator sensor fault Refer to a service manual Refer to a service manual
E-26 O2 sensor heater fault Refer to a service manual Refer to a service manual
E-27 POS sensor fault Refer to a service manual Refer to a service manual
E-28 Phase sensor fault Refer to a service manual Refer to a service manual
E-29 Self shutdown system fault Refer to a service manual Refer to a service manual
E-30 ECCS C/U System fault Refer to a service manual Refer to a service manual
E-31 Throttle control fault Refer to a service manual Refer to a service manual
E-32 Over heat (STEP1) Refer to a service manual Refer to a service manual
E-33 Over heat (STEP2) Refer to a service manual Refer to a service manual
E-34 Ignition system fault Refer to a service manual Refer to a service manual
E-35 F/Inj disconnection Refer to a service manual Refer to a service manual
E-36 Fuel pressure sensor fault Refer to a service manual Refer to a service manual
E-37 Fuel temperature sensor fault Refer to a service manual Refer to a service manual
E-38 LPG result signal fault Refer to a service manual Refer to a service manual
E-39 Mast height switch fault Refer to a service manual Refer to a service manual
E-40 Oil pressure sensor fault Refer to a service manual Refer to a service manual
E-41 Stop lamp switch fault Refer to a service manual Refer to a service manual
E-42 GAS air-fuel ratio malfunction Refer to a service manual Refer to a service manual
E-43 LPG air-fuel ratio malfunction Refer to a service manual Refer to a service manual
E-44 Absolute pressure sensor error Refer to a service manual Refer to a service manual
Error
Description Probable cause Check point
Code
1.Controller bad
S01 OCM Memory error
2.Setting data bad 2.Setting data check
1.Connector connection
1.Connector contact bad
check
S02 OCM Battery voltage fault 2.Harness bad 2.Harness connection check
3.Battery bad 3.Battery check
4.Controller bad
1.Connector connection
1.Connector contact bad
check
2.Harness bad 2.Harness connection check
S03 VCM communication error
3.Communication line
3.VCM Controller bad
check
4.Controller bad
S04 ECM communication error 1.Connector connection
1.Connector contact bad
check
2.Harness bad 2.Harness connection check
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3.Communication line
3.ECM Controller bad
check
4.Controller bad
1.Connector connection
1.Connector contact bad
check
2.Harness bad 2.Harness connection check
S05 DCM communication error
3.Communication line
3.DCM Controller bad
check
4.Controller bad
1.Connector connection
1.Connector contact bad
check
2.Harness bad 2.Harness connection check
S06 OCM communication error
3.Communication line
3.OCM Controller bad
check
4.Controller bad
1.Connector connection
1.Connector contact bad
check
2.Harness bad 2.Harness connection check
S07 MP communication error
3.Communication line
3.Meter panel bad
check
4.Controller bad
1.Connector connection
1.Connector contact bad
check
2.Harness bad 2.Harness connection check
S08 TMS communication error
3.Communication line
3.TMS bad
check
4.Controller bad
1.Connector connection
1.Connector contact bad
check
2.Harness bad 2.Harness connection check
S10 APS1 input signal error
3.Accel position sensor
3.Accel position sensor bad
check
4.Controller bad
1.Connector connection
1.Connector contact bad
check
2.Harness bad 2.Harness connection check
S11 APS2 input signal error
3.Accel position sensor
3.Accel position sensor bad
check
4.Controller bad
S13 APS1/APS2 input signal correlated 1.Connector connection
1.Connector contact bad
error check
2.Harness bad 2.Harness connection check
Error
Description Probable cause Check point
Code
F-16 Shift lever fault 1.Connector contact bad 1.Connector connection check
4.Controller bad
Processing flow
F-16
Y Is only one of
shift lever positions
F, N, and R ON?
Does the
shift lever need to Check the installation state of the shift
be replaced or lever (such as connector engagement)
adjusted?
Is continuity of each N
Abnormal shift lever switch
signal normal?*1
Does Y
replacement of panel meter Abnormal panel meter
solve the problem?
Does
replacement of VCM Y
Abnormal VCM controller
controller solve the
problem?
Error
Description Probable cause Check point
Code
F-17 Speed error 1.Connector contact bad 1.Connector connection check
4.Controller bad
Processing flow
F-17
Are parameter N
settings Set parameters again
normal?
Does
replacement of vehicle Y Abnormal vehicle
speed sensor solve the speed sensor
problem?
Does
replacement of VCM Y Abnormal VCM
controller solve the controller
problem?
Abnormal harness
Error
Description Probable cause Check point
Code
1.Connector contact bad 1.Connector connection check
4.Controller bad
Error code F-34 Error name Vehicle Speed Sensor Abnormal Signal
Processing flow
F-34
Does
replacement of vehicle Y Abnormal vehicle
speed sensor solve the speed sensor
problem?
Does
replacement of VCM Y Abnormal VCM
controller solve the controller
problem?
Abnormal harness
Error
Description Probable cause Check point
Code
F-36 Wheel sensor error 1.Connector contact bad 1.Connector connection check
5.Controller bad
Error criteria The steering angle sensor level is outside the specified range.
Threshold: 0.27 V or less, or 4.86 V or more
Duration: 400 ms or more
Error cause 1. Abnormal installation of steering sensor 4. Abnormal controller
2. Abnormal steering sensor
3. Abnormal harness
Processing flow
F-36
N
Continuous change to 1V?
N
Continuous change to 4V?
(Continued)
Abnormal harness
Error
Description Probable cause Check point
Code
F-40 Steering fault 1.Connector contact bad 1.Connector connection check
4.Controller bad
Error criteria 1. The steering wheel angle does not change even though the steering angle has changed.
2. When the current steering wheel angle is corrected while the steering wheel angle neutral switch is
input, the difference between and after correction is 330 degrees or more.
3. The neutral switch is not input while the steering rotation is 380 degrees or more.
Error cause 1. Abnormal installation of steering angle sensor 4. Abnormal steering sensor
2. Abnormal steering angle sensor 5. Abnormal harness
3. Abnormal installation of steering sensor 6. Abnormal controller
Processing flow
F-40
*2
As with left turn, turn the steering wheel to right to check
that the current steering angle display changes 180
degrees each time a half turn is made
Y N
(Continued)
Abnormal harness
Error
Description Probable cause Check point
Code
1.Connector contact bad 1.Connector connection check
5.Controller bad
Error criteria ·Unload solenoid current is abnormal (outside the specified range).
Threshold Check: (1) 160 mA or less, or (2) 2.4 A or more
Duration: (1) 1,800 ms or more, or (2) 200 ms or more
Error cause 1. Abnormal unload solenoid
2. Abnormal harness
3. Abnormal controller
Processing flow
F-75
Y
Is installation normal?
Y
Is resistance near 0 ohm?
Replace the VCM controller Does resistance remain near Y Abnormal harness
0 ohm? (short circuit)
Does
replacement of VCM Y Abnormal VCM
controller solve the controller
problem?
Does
replacement of unload Y Abnormal unload
solenoid solve the solenoid
problem?
Abnormal harness
Error
Description Probable cause Check point
Code
F-77 Liftlock solenoid error 1.Connector contact bad 1.Connector connection check
5.Controller bad
Error code F-77 Error name Lift Lock Valve Abnormal Signal
Error criteria ·Lift lock solenoid current is abnormal (outside the specified range).
Threshold Check: (1) 160 mA or less, or (2) 3.4 A or more
Duration: (1) 1,800 ms or more, or (2) 200 ms or more
Error cause 1. Abnormal lift lock solenoid
2. Abnormal harness
3. Abnormal controller
Processing flow
Note) This error occurs only in VCM-I.
F-77
Y
Is resistance normal?
Y
Is resistance near 0 ohm?
Replace the VCM controller Does resistance remain near Y Abnormal harness
0 ohm? (short circuit)
Does
replacement of VCM Y Abnormal VCM
controller solve the controller
problem?
Does
replacement of lift Y Abnormal lift lock
lock solenoid solve solenoid
the problem?
Abnormal harness
Error
Description Probable cause Check point
Code
F-79 Unload solenoid leak 1.Connector contact bad 1.Connector connection check
5.Controller bad
Error code F-79 Error name Unload Solenoid/Lift Lock Valve Leak Signal
Processing flow
* This lift lock solenoid is VCM- I only.
F-79
N
Is resistance normal?
Using a tester, check unload solenoid resistance at the Disconnect the lift lock
CN1 terminal of the VCM controller solenoid connector
N
N
Is resistance normal?
Y
Disconnect the lift lock
solenoid connector
Y
Is F-79 removed? Abnormal unload solenoid
Does N
replacement of VCM controller solve the Abnormal harness
problem?
Error
Description Probable cause Check point
Code
1.Connector contact bad 1.Connector connection check
5.Controller bad
Error code F-80 Error name Power Steering Correction Valve Solenoid Abnormal Signal
Error criteria Solenoid current is outside the specified range when the solenoid is on.
Threshold: 0.16 A or less, or 2.6 A or more
Duration: 400 ms or more
Error cause 1. Abnormal power steering correction solenoid
2. Abnormal harness
3. Abnormal controller
Processing flow
Note) *1
F-80 ·Active test setting method
1) Click "Active Test" from the "View" menu in
the service tool window to display the Active Test
Connect the service tool and turn on the key window.
(do not start the engine)
2) Select the active test flag and power steering
correction solenoid check box.
Set the VCM controller in active test mode and
set the power steering correction solenoid to on (*1) 3) Click "Write"
N
Note)
Turn off the key *2 Solenoid short circuit ... Resistance: Near 0
ohm
*3 Solenoid open circuit ... Resistance: Several
Using a tester, check power steering correction kilo ohms
solenoid resistance at the CN1 terminal of the
VCM controller
Y
Solenoid short circuit?*2
Y Y
Y Abnormal power
Normal after
steering correction
replacement? solenoid
Error code F-80 Error name Power Steering Correction Valve Solenoid Abnormal Signal
(Continued)
Normal after Y
Abnormal VCM controller
replacement?
Abnormal harness
Error
Description Probable cause Check point
Code
F-84 Knob position solenoid leak 1.Connector contact bad 1.Connector connection check
5.Controller bad
Error code F-84 Error name Power Steering Correction Solenoid/Tilt Lock Valve Leak Signal
Processing flow
F-84
Y
Is resistance normal?
Normal after N
Abnormal harness
replacement?
Error
Description Probable cause Check point
Code
5.Controller bad
Error code F-85 Error name T/M Forward Travel Solenoid Abnormal Signal
Error criteria ·T/M forward solenoid current is abnormal (outside the specified range).
Threshold Check: (1) 250 mA or less, or (2) 3.8 A or more
Duration: (1) 1,800 ms or more, or (2) 200 ms or more
Error cause 1. Abnormal T/M forward solenoid
2. Abnormal harness
3. Abnormal controller
Processing flow
F-85
Y
Is resistance normal?
Y
Is resistance near 0 ohm?
Replace the VCM controller Does resistance remain near Y Abnormal harness
0 ohm? (short circuit)
Does
replacement of VCM Y Abnormal VCM
controller solve the controller
problem?
Does
replacement of T/M Y Abnormal T/M
forward solenoid solve the forward solenoid
problem?
Abnormal harness
Error
Description Probable cause Check point
Code
1.Connector contact bad 1.Connector connection check
5.Controller bad
Error code F-87 Error name T/M Reverse Travel Solenoid Abnormal Signal
Error criteria ·T/M reverse solenoid current is abnormal (outside the specified range).
Threshold Check: (1) 250 mA or less, or (2) 3.8 A or more
Duration: (1) 1,800 ms or more, or (2) 200 ms or more
Error cause 1. Abnormal T/M reverse solenoid
2. Abnormal harness
3. Abnormal controller
Processing flow
F-87
Y
Is resistance normal?
Y
Is resistance near 0 ohm?
Replace the VCM controller Does resistance remain near Y Abnormal harness
0 ohm? (short circuit)
Does
replacement of VCM Y Abnormal VCM
controller solve the controller
problem?
Does
replacement of T/M Y Abnormal T/M
forward solenoid solve the reverse solenoid
problem?
Abnormal harness
Error
Description Probable cause Check point
Code
F-89 Transmission solenoid leak 1.Connector contact bad 1.Connector connection check
5.Controller bad
Processing flow
F-89
N
Is resistance normal?
Using a tester, check unload solenoid resistance at the Disconnect the T/M forward
CN1 terminal of the VCM controller solenoid connector
Y Abnormal T/M
Is F-89 removed?
forward solenoid
N
N
Is resistance normal?
Y
Disconnect the T/M reverse
solenoid connector
Y Abnormal T/M
Is F-89 removed?
reverse solenoid
Does N
replacement of VCM controller solve the Abnormal harness
problem?