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ACU 2024 Presentations

The ABSA Annual Code Update focuses on the changes to CSA B51:2024, which has been reorganized by lifecycle phases of pressure equipment and includes significant updates to clauses, definitions, and annexes. Key changes include new clauses for quality control programs, responsibilities for design and construction, and updated requirements for high-pressure cylinders and piping systems. The presentation emphasizes that the adoption of the code will not be concluded in this session and encourages questions at the end.

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0% found this document useful (0 votes)
410 views260 pages

ACU 2024 Presentations

The ABSA Annual Code Update focuses on the changes to CSA B51:2024, which has been reorganized by lifecycle phases of pressure equipment and includes significant updates to clauses, definitions, and annexes. Key changes include new clauses for quality control programs, responsibilities for design and construction, and updated requirements for high-pressure cylinders and piping systems. The presentation emphasizes that the adoption of the code will not be concluded in this session and encourages questions at the end.

Uploaded by

tq286rz822
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 260

ABSA Annual Code Update

Changes to CSA B51:2024


Reorganization of Boiler, pressure
vessel, and pressure piping code

October 10 & 24, 2024


Presented by:
Blair Ionel
Authorized Inspector Supervisor (South)
CSA B51:2024
This training will focus on:
• The new format of B51 2024 edition
• Significant minor and major clause changes throughout the
body of the standard
• New clauses and annexes that have been added throughout
the standard
• Questions may be asked at the end of the presentation.

2
CSA B51:2024
The Code changes which we will review in this
presentation are as they are presented in the
Code. The Code adoption or parts thereof, are not
part of this presentation and can only be
addressed by the Administrator.

3
CSA B51:2024

The 2024 Edition of B51 has been completely


re-written and is now organized by lifecycle
phases of pressure equipment.

4
Reorganized Format (1) Scope

(7) Owners (2) Referenced


equipment Publications

(6) Equipment
(3) Definitions
Manufacturing

(4) General or
(5) administrative
Classification of systems and
equipment requirements

5
Reorganized Format
• Noticeable changes throughout
• Part 1
• Part 2
• Part 3
• Clause numbering

6
Clause 1: Scope

Clause 1.1b) was added


• compressed natural gas and hydrogen refuelling station
pressure piping systems and storage pressure vessels.

Clause 1.3 Variances with B51

7
Clause 2: Reference publications &
Clause 3: Definitions
2 Reference publications - number of reference
publications
• 34 existing publications
• 61 total referenced publications

3 Definitions - some new definitions added


• Ammonia, Audit, Authority having jurisdiction, Authorized
Inspection body, Blowoff vessel, competence, lifecycle,
design pressure, cyclic service

8
Clause 4: General or administrative
systems and requirements
4.1 Conformity Assessment

4.1.1 Quality control programs


• Annex S has been added.
Clause 4: General or administrative
systems and requirements

4.1.1.1 Satisfactory demonstration of quality


control system
• Previously listed as Annex F quality programs
requirements for fittings
Clause 4: General or administrative
systems and requirements
4.1.4 Quality program requirements for
organizations performing new construction
inspection
• Annex N added

12
13
Clause 5: Classification of equipment

Clause 5.2.4.12 Sewer discharge


• Needed when the discharge pressure exceeds 5 psi.

14
Clause 5: Classification of equipment
5.2.4.14 Blowoff from multiple boilers
• Temperature limits

5.2.4.15 Location of thermometer well


• A thermowell should be installed

5.2.4.16 Proprietary designs

15
Clause 5: Classification of equipment
5.2.7.1 Applicable Codes
• New clause references 5.2.1, 5.2.7.2 & 5.2.7.3

5.2.7.2 Access openings


• Closed circuit, non-corrosive service, meeting B52 no
manhole required
• Manhole required in vessels greater than 36 in. with
exceptions.

16
Clause 5: Classification of equipment
5.2.10.2 & 5.2.10.4 General requirements &
Design of compressed natural gas and
hydrogen storage vessels for refueling
stations
• Design standards have not changed 5.3.1

Design Codes for Pressure piping systems


• Moved to 5.3.1

17
Clause 5: Classification of equipment
5.3.2 Compressed natural gas and hydrogen
refueling station pressure piping systems
• Final Inspection, Installation, data report

5.3.2.10.4.1 & 5.3.2.10.4.2


• Explains maximum pressures of NG and hydrogen
cylinders

18
Clause 6: Equipment Manufacturing
6.1.1Manufacturer responsibilities
• The responsibility lies with the manufacturer who signs the
MDR.

19
Clause 6: Equipment Manufacturing
6.2.6 Impact testing requirements
• 6.2.6.1 Impact testing requirements for carbon steel pipe,
fittings, and forgings
– These materials shall be impact tested to the lower of
0ºC or the vessel MDMT

20
Clause 6: Equipment Manufacturing
6.2.6.2 Impact testing exemption for pressure
vessels
• Thickness is less than 2.5 mm (0.098 in); or b) for MDMT
not below –46 °C (–50 °F), when the design analysis
shows the stress ratio is equal to or less than 0.3

21
Clause 6: Equipment Manufacturing
6.3.7.1 Impact testing requirements for
carbon steel pipe, fittings, and forgings
• All carbon steel pipe, fittings, and forgings for pressure
vessels shall be impact tested for MDMT’s lower than 0ºC

6.3.7.2 Impact testing exemption for piping


• Thickness is less than 2.5 mm (0.098 in); or stress ratio is
equal to or less than 0.3

22
Clause 6: Equipment Manufacturing

6.6.1 Piping data report


• the piping fabricator or installer shall furnish an
acceptable piping data report to the AHJ.

6.6.5.1 Compliance certification


• a manufacturer’s data report to the AHJ in the
province/territory where the item is intended to be used.

23
Clause 6: Equipment Manufacturing
• 6.6.1 Piping data report
• the piping fabricator or installer shall furnish an acceptable
piping data report to the AHJ.

• 6.6.5.1 Compliance certification


• a manufacturer’s data report to the AHJ in the
province/territory where the item is intended to be used.

24
Clause 7: Owners equipment
7.1.2 Responsibility for design, construction
and installation of piping systems
• The owner is responsible (design)
• The contractor is responsible (construction)

25
Clause 7: Owners equipment
7.4.5.1 Hydrostatic pressure testing
• Hydrostatic pressure testing shall be performed as per
code of construction requirements.

7.4.5.2 Pneumatic pressure testing


• When a hydrostatic pressure test is not the preferred test
method and a pneumatic pressure test is an option
provided by the code of construction, a pneumatic
pressure test may be performed. Annex M

26
Clause 7: Owners equipment
7.6 Integrity management systems (IMS)
• Owners/users are responsible for the safety of their
pressure equipment. Annex Q has guidelines

7.7 Audit programs


• New clause added Guidelines for audit programs are
provided in Annex P.

27
Annexes
Annex A - Burial of pressure vessels
• Added clause reference 7.2.3.2.2

28
29
Annexes
Annex E (informative) - Inspection of welds in
pressure coils exposed to direct radiant heat
• Added clause titles as applicable

30
Annexes
Annex F (informative) - Quality programs for
manufacturers of boilers, pressure vessels,
piping systems, and fittings
• Includes requirements for: quality programs, declaration of
conformity, and ISO programs

31
Annexes
Annex H (informative) - Overpressure
protection devices
• No significant changes other than for clarity

Annex I (normative) - Historical boilers


• Added criteria that would allow PSV servicing interval up to
10 years if acceptable to the AHJ

32
Annexes
Annex M (informative)
• Pneumatic testing of pressure vessels and piping systems
This is similar to our AB-532

Annex N (informative)
• Quality program requirements for performing new
construction inspection

Annex P (informative)
• (Informative) Guidelines for audit programs
33
Annexes
Annex Q (informative)
• Added Annex Q Guidelines for the development and
operation of a Pressure Equipment Integrity Management
Program (IMP)

Annex S (informative)
• Guidelines for registration documentation and inspections
for new construction

Annex U (informative)
• Locations of CSA B51:19 clauses in CSA B51:24
34
35
CSA B51:2024
Reorganization of Boiler, pressure
vessel, and pressure piping code

Questions?
ABSA Annual Code Update
CSA B51 - 2024 Edition
October 10 & 24, 2024
Presented by:
Vinzenz Barut, P.Eng.
Design Survey Supervisor, SCO
Presentation Overview
Scope:
Review important changes CSA B51 Boiler, Pressure Vessel, and Pressure Piping
Code – 2024 Ed.
Adoption of CSA B51 will not be concluded by this presentation.
Materials provided:
A list of significant changes are found in the Preface of the CSA B51 – 2024 Ed.
This presentation will highlight some changes that attendees should be aware of with
respect to designing and submitting designs for registration.
Rules of engagement:
Questions may be asked at the end of the presentation.

2
CSA B51 – 2024 Edition
The Code changes which we will review in this presentation
are as they are presented in the Code. The Code adoption or
parts thereof are not part of this presentation and can only
be addressed by the Administrator.

SCA 65(4) If a code, standard or body of rules is declared in force as amended or replaced from time
to time, any amendments to the code, standard or body of rules or replacement of the code, standard
or body of rules comes into force on the first day of the month following the expiry of 12 months after
the date on which the amendment or replacement is published, unless the Minister publishes an order
in Part I of The Alberta Gazette declaring
(a) that the amendment or replacement will not be in force on the expiry of 12 months following the date on which
the amendment was published, or
(b) that the coming into force of the amendment or replacement is to occur on an earlier or later date

3
Presentation Overview
Example Clause: (NEW) or (REVISED)
Except as indicated in Clause 1.0, this Standard applies to all pressure equipment
including:
Example Clause: (REMOVED)
Except as indicated in Clause 1.2, Part 1 of this Standard applies to all boilers, pressure
vessels, pressure piping, and fittings, as provided for by the Act (as defined in Clause 3)
and identified in Part 1 of this Standard.

➢ Updates, comments and special note


4
Clause 1 - Scope
1.2 Exclusions (NEW)
This Standard does not apply to
a) Pressure retaining components in hydraulic elevators
b) Pressure-containment devices for gas-filled switchgear and control
gear
c) High-pressure cylinders for the on-board storage of hydrogen as
fuel for automotive vehicles (see CSA/ANSI HGV 2)
d) High-pressure cylinders for the on-board storage of natural gas as
fuel for automotive vehicles (see CSA/ANSI NGV 2)
e) Pressure vessels for the transportation of dangerous goods
regulated by Transport Canada

5
Clause 1 - Scope
1.4 Exemptions in Canadian jurisdictions (NEW)
A synopsis of some exemptions in Canadian jurisdictions is provided
in informative Annex R

1.5 Clause numbering between B51:19 and B51:24 (NEW)


Informative Annex U compares the location of clauses between the
2019 and 2024 editions of this Standard

6
Clause 2 – Reference publications
(REVISED)
CSA Group
- B108:21 Package
- B339:18 Cylinders, spheres, and tubes for TDG
- B340:18 Selection and use of cylinders, spheres, tubes, and other containers for
TDG, Class 2
- B365-17 Installation code for solid-fuel-burning appliances and equipment
- B366.1-11 Solid-fuel-fired central heating appliances
- CSA/ANSI HGV 2:23
- CSA/ANSI NGV 2:23, 4.1-2018, 5.2:23
API (American Petroleum Institute)
- RP 580 and RP 584
ASME
- Section XIII Rules for Overpressure Protection ➢ General – ASME Sec. XIII has
- PCC-2, PVHO-1, QAI-1 been referenced throughout this
ASTM International Standard
ULSE Inc.
7
Clause 3 – Definition (REVISED)
- Canadian Central Registration Number CCRN

➢ It is recommended that the designer read each term


carefully.
8
Clause 4 – General or Administrative
Systems and Requirements
4.1 Conformity assessment
4.1.1 Quality Control Programs
➢ Reference to informative Annex S (New) Guidelines for registration
documentation and inspection for new construction.

4.1.4 Quality Program requirements for organizations performing new


construction inspections
➢ Reference to informative Annex N (New) Quality program requirements for
performing new construction inspection.

4.1.5 Quality Program requirements for organizations providing design


examination services
➢ Reference to informative Annex O (New) Guidelines for a quality program for
organization that provide design examination services.

9
Clause 4 – General or Administrative
Systems and Requirements
4.2 Canadian Registration Numbers (CRN)
4.2.4 Fitting registration
➢ Removed reference to a centrally registered fitting design.

10
Clause 4 – General or Administrative
Systems and Requirements
4.14 High-pressure cylinders for compressed natural gas and
hydrogen and compressed natural gas and hydrogen refuelling
station pressure piping systems and containers Canadian
Registration Numbers (CRN) (REMOVED)
High-pressure cylinders for compressed natural gas and hydrogen
and compressed natural gas and hydrogen pressure piping systems
and containers shall meet the requirements of Parts 2 and 3 of this
Standard.

11
Clause 5 – Classification of Equipment
5.1.1.8 Boilers and high-energy steam piping systems in
creep-fatigue service (NEW)
a) Design registration requirement – the owner shall issue design
specification, certified by a professional engineer that include:
➢ In subclause (i) monitoring of the boiler and high energy system (HES) piping
system
➢ In subclause (ii) Specific limits or conditions are provided (such as cyclic
service)

b) When an existing boiler operation is changed from non-cyclic to


cyclic service, re-registration is required. A user’s design
specification (UDS) shall be produced to address the new
operating conditions.

12
Clause 5 – Classification of Equipment
5.1.1.8 Boilers and high-energy steam piping systems in
creep-fatigue service (NEW)
c) Boiler is sold individually – re-registration is required. A revised
UDS shall be produced to address the new operating conditions
d) Ownership of a boiler changes – the new owner shall obtain from
the previous owner the documentation related to the boiler design,
construction and operation; address boiler cumulative damage
and:
i. Verify and certify the acceptability of the original user’s design specification
as well as the condition of the boiler and HES piping; or
ii. Have a P.Eng. prepare a new UDS within the limits of the manufacturer’s
design report and resubmit the design for design registration.

13
Clause 5 – Classification of Equipment
5.1.1.9 Construction and installation requirements for boilers and
HES piping systems in cyclic service (NEW)
a) The owner shall:
i. Establish integrity plan
ii. Include requirements of Clause 7.6
iii. Perform engineering assessment
iv. Maintain an appropriate equipment record system. Will need to be retrievable
and legible, and secured to prevent unauthorized or undocumented revisions,
additions, or deletions

b) Owner’s equipment record will include design spec., drawings,


calculations, fab. documents, manufacturer’s design limitations and
operating recommendations, engineering assessments, records,
operation monitoring results, historical information, and present
observations.
14
Clause 5 – Classification of Equipment
5.1.1.9 Construction and installation requirements for boilers
and HES piping systems in cyclic service (NEW)
c) The owner shall establish boiler operation guidelines and integrity
operating windows for operators of the boilers and HES piping
system…
d) The owner shall have a certification process for the training and
competency of the personnel to operate the boilers and HES
piping system.
e) Incidents where the operation of the boilers and HES piping
system deviates from the limits, document:
i. Non-conformities and
ii. Technical justification, by a P.Eng. for continued operation

15
Clause 5 – Classification of Equipment
5.1.1.10 Engineering assessments for boiler systems in cyclic
service (NEW)
➢ Engineering assessment shall be conducted to determine
special risks associated with the equipment.
➢ Competent engineer to perform the assessment
➢ Conducted under the site-specific integrity plan and shall include
and analysis and condition assessment of the boiler and HES
piping system. Assessment shall determine inspection and
maintenance , required changes to the site-specific boiler and
HES piping system integrity plan, and any other actions
necessary for safe operation.
➢ Provides requirements for condition assessment
➢ Provides requirements for the integrity plan
16
Clause 5 – Classification of Equipment
5.2.4.12 Sewer discharge
➢ (NEW) The discharge pressure of the water entering the sewer
system should not exceed 5 psig.

5.2.4.13 Connection to superheated steam source (NEW)


➢ A blowoff vessel connected to a superheated steam source with
prolonged exposure to temperatures in excess of 427˚C (800˚F),
the design shall specify the blowoff vessel material to address
graphitization effects.
➢ CSA B51 adds a note to consider ½% chromium as an alloying element to
prevent change from iron carbide to graphite in carbon steel.

17
Clause 5 – Classification of Equipment
5.2.7.1 Applicable codes (Anhydrous ammonia vessels)
➢ (NEW) specify the applicable codes for anhydrous ammonia
vessels and piping, except those for use in refrigeration service.
➢ (NEW) Vessels in ammonia refrigeration service shall comply with
clauses 5.2.1 (applicable codes), 5.2.7.2 (manhole), and 5.2.7.3*

18
Clause 5 – Classification of Equipment
5.2.7.3 Additional design requirements (NEW) (Anhydrous ammonia
vessels)
All carbon steel pressure vessels intended for use in ammonia service:
➢ subclause (a) minimum UTS < 70000psi (483 MPa)
➢ subclause (b) material in accordance with fine-grain-practice
➢ subclause (c) impact test all flange, pipe, fitting material
➢ subclause (d) PWHT before hydrostatic testing. PWHT with lower
temperature and extended time will not be permitted. No welding after
PWHT
➢ subclause (e) if (d) above is not practical, then the fabrication utilize
controls for welding to minimize risk of stress corrosion cracking
➢ subclause (f) Cat. A and B weld joints to be Type (1) or (2) that will allow
for a joint efficiency of 80% or greater.

19
Clause 5 – Classification of Equipment
5.2.8.2 Exemptions (NEW) (Cushion Tanks)
Cushion tanks with a maximum diameter of 610 mm and a pressure of
207 kPa (30 psi) or less shall not be subject to the requirements of
this Standard.

20
Clause 5 – Classification of Equipment
5.2.10.1 Scope (NEW) (CNG and Hydrogen refueling station
ground storage vessels)
The ground storage vessels covered in this clause are pressure
vessels installed at CNG, and hydrogen refueling stations and
intended to store CNG and hydrogen at pressure for delivery to
vehicle fuel tanks.
5.2.10.6 Requalification of steel ground storage containers
(Design of CNG and Hydrogen storage vessels)
➢ Containers may be requalified for further service as described in
Annex E of NGV 2 or Annex F of HGV 2, as applicable.

21
Clause 5 – Classification of Equipment
5.4.1 Registration scope (Fittings)
➢ Removed reference to a nationally recognized organization that
registers fitting designs

5.4.2.1 Design registration requirements for fitting categories


(Fittings)
➢ Replaces the Statutory Declaration Form with the Declaration of
Conformity Form (Fig. D.6)

➢ Declaration of Conformity Form replaces the Statutory


Declaration Form throughout the Standard. 22
Figure D.6 (NEW)
➢ Statutory Declaration Form
➢ Commissioner of Oaths
➢ Parts of the Form
a) Declaration Nos. and its revision,
b) Manufacturer (name and address)
c) List the Scope of Fitting Designs
d) Listing of Codes Standards,
Guidelines, and other Applicable
documents
e) List of Quality Program Verification
and Manufacturing Sites
f) Declaration statements certified by
the manufacturer

23
Clause 5 – Classification of Equipment
5.7 Service fluid considerations (NEW)
Designers shall consider the characteristics of the service fluid for the
equipment
Note: Annex T includes reference materials that may be considered
where hydrogen is a constituent of the service fluid.

➢ Reference to informative Annex T (NEW) Recommended safe


practices where hydrogen is a constituent of the service fluid. 24
Clause 6 – Equipment manufacturing
6.2.1.1 Design registration by authorities
➢ Majority of the requirements have not changed
➢ (NEW) ASME codes listed in Clause 2, the applicable ASME
code(s) shall be used.
➢ (NEW) Codes and standards recognized under ISO 16528-1 may
be used for design and construction not addressed in ASME codes
listed in Clause 2 provided the engineering philosophy, safety
margins factor, and administrative requirements in the Standard are
followed.
➢ Reference to informative Annex S (NEW) – Guidelines for
registration documentation and inspections for new construction

25
Clause 6 – Equipment manufacturing
6.2.1.1 Design registration by authorities
➢ Notes: (NEW)
➢ (1) Provides guidance for “same engineering philosophy”
➢ (2) Provides examples when ISO 16528-1 may be used
➢ (3) Provides website where additional information regarding ISO 16528 can
be found.

➢ In AB – IB23-030 published to provide guidance. 26


Clause 6 – Equipment manufacturing
6.2.3 Documentation for fitting design registration
(NEW) For the design and manufacture of fittings, the responsibility
for conformity of the end-product with the applicable code of
construction or standard shall lie with the manufacturer who signs the
declaration of conformity or the data report form, as applicable.
➢ No change to the required documentation list or minimum details for
design registration.

27
Clause 6 – Equipment manufacturing
6.2.6.1 Impact testing requirements for carbon steel pipe,
fittings, and forgings (NEW)
Except as indicated in Clause 6.2.6.2, all carbon steel pipe, fittings,
and forgings for pressure vessels listed in the applicable code of
construction shall comply with the following regardless of an allowable
exemption by the applicable code of construction:
a) The carbon steel (CS) shall meet the CVN impact testing
requirements and acceptance criteria of the applicable code of
construction.
b) CS shall be CVN impact tested following the procedures of the
applicable code of construction.
➢ Provides average and minimum test specimen energy values.
➢ Provides guidance for sub-sized specimens
➢ Drawings submitted to ABSA Design Survey for review and registration may need to address Clause 6.2.6.1 impact testing
requirement 28
Clause 6 – Equipment manufacturing
6.2.6.1 Impact testing requirements for carbon steel pipe,
fittings, and forgings (NEW)
Except as indicated in Clause 6.2.6.2, all carbon steel pipe, fittings,
and forgings for pressure vessels listed in the applicable code of
construction shall comply with the following regardless of an allowable
exemption by the applicable code of construction :
c) CVN impact testing temperature and results shall be reported on
the material test reports.

➢ Drawings submitted to ABSA Design Survey for review and registration may need to address Clause 6.2.6.1 impact testing
requirement 29
Clause 6 – Equipment manufacturing
6.2.6.2 Impact testing exemption for pressure vessels (NEW)
Impact testing as specified in Clause 6.2.6.1 is not required:
a) When the thickness of the component is less than 2.5mm (0.098in)
b) For MDMT not below -46˚C (-50˚F), when the design analysis
shows the stress ratio as defined in the applicable code of
construction is equal to or less than 0.3.

➢ Drawings submitted to ABSA Design Survey for review and registration may need to address impact testing exemptions from
Clause 6.2.6.2.
30
Clause 6 – Equipment manufacturing
6.2.7.1 Finite element analysis
➢ No change to the requirements for Finite Element Analysis.
➢ Reference to informative Annex S (NEW) – Guidelines for
registration documentation and inspections for new construction

31
Clause 6 – Equipment manufacturing
6.3.7.1 Impact testing requirements for carbon steel pipe,
fittings, and forgings (NEW)
Except as indicated in Clause 6.3.7.2, all carbon steel pipe, fittings,
and forgings for pressure piping with MDMT lower than 0˚C and
having a stress ratio greater than 0.3, or for materials with a thickness
equal to or greater than 2.5mm (0.098 in), shall comply with the
following:
a) Meet the CVN impact testing requirements and acceptance criteria
of the applicable code of construction.
b) CS shall be CVN impact tested following the procedures of the
applicable code of construction.
➢ Provides average and minimum test specimen energy values.
➢ Provides guidance for sub-sized specimens

32
Clause 6 – Equipment manufacturing
6.3.7.1 Impact testing requirements for carbon steel pipe,
fittings, and forgings (NEW)
Except as indicated in Clause 6.3.7.2, all carbon steel pipe, fittings,
and forgings for pressure piping with MDMT lower than 0˚C and
having a stress ratio greater than 0.3, or for materials with a thickness
equal to or greater than 2.5mm (0.098 in), shall comply with the
following:
c) CVN impact testing temperature and results shall be reported:
i. On the material test reports (MTR); or
ii. On a stamped and certified supplementary document accompanying the
MTR.

33
Clause 6 – Equipment manufacturing
6.3.7.2 Impact testing exemption for piping (NEW)
Impact testing as specified in Clause 6.3.7.1 is not required:
a) Thickness of the component is less than 2.5mm (0.098in) or
b) The stress ratio is equal to or less than 0.3

34
Clause 6 – Equipment manufacturing
6.8 Welded staybolts (REMOVED)
Welded solid staybolts that are 8 in long or shorter shall have telltale
holes in accordance with the dimensional requirements of paragraph
PG-47.1, Section I, of the ASME Code.

35
Clause 7 – Owner’s Equipment
7.1.1 Design basis memorandum (NEW)
The owner shall specify the engineering requirements for fabricated
pressure equipment through the generation of pressure equipment
design documents such as engineering specifications, drawings, and
datasheets:
➢ Provides a list of information needed to include as part of the
design basis memorandum.
➢ Process requirements, design pressure/temperature, MDMT, code of
construction edition, specialty materials, coating, nozzle/flange orientation
and connection type/rating, internals, welding requirements, inspection and
testing, supports, special operating services, and pressure relieving
requirements
➢ The designer should review the information needed as part of the design
basis memorandum.

36
Clause 7 – Owner’s Equipment
7.4.4.3.2 Repairs and alterations specified in Clause 5.2.9
(NEW)
All repairs to and alterations of cold-stretched vessels specified in
Clause 5.2.9 shall be made in accordance with Clauses K.6.4 and
K.6.8.

➢ In AB – ABSA Design Survey will be involved.


➢ In AB – IB23-044 requirements need to be in compliance. 37
Table 5 – Owner’s Equipment
Maximum in-service testing and service intervals for pressure
relief devices
➢ No change noted for the requirements listed in the table
➢ (NEW) Clarifies that a system pressure test in-situ is an option

38
Figure 1 b)
Registration and inspection requirements for pressure vessels
(and pressure vessels registered as Category H fittings)
containing a non-lethal gas or vapour or a non-toxic or a non-
lethal liquid not covered by Figure 1 a).

➢ No change noted on the decision flow chart.

39
Figure 1 c)
Registration and inspection requirements for pressure vessels
(and pressure vessels registered as Category H fittings)
containing a toxic or lethal substances.

➢ No change noted on the decision flow chart.

40
Informative Annex B
Quality control program for defect prevention and in-service
reliability.
➢ Change from “Company” to “Owner/User” throughout this Annex.
➢ Clarifies that the Owner/User is responsible to establish a program,
competence and experience, methods and procedures, etc… when
developing the Quality Control Program.

41
Informative Annex C
Guidelines for safety valve, relief valve, and safety relief valve
repair organizations.
C.1.1 Scope
➢ Clarifies that a certificate of authorization permit is obtained from the authority
having jurisdiction (AHJ).
➢ The authorization may be in a form of a certificate.

42
Informative Annex C
Guidelines for safety valve, relief valve, and safety relief valve
repair organizations.
C.2.2.8 Parts and materials control
C.2.2.2.8.1 Information requirements
➢ (NEW) (f) proof of hydrostatic test, if applicable
C.2.2.2.8.1 Certificate of compliance (NEW)
Certificate of compliance will be obtained, when purchasing parts from a source
other than the valve manufacturer or its approved assemble/distributer
a) The part manufacturer and part designation
b) A statement that either
i. Part was fabricated by the mfg or its approved assembler/distributer
ii. Part was fabricated to the mfg specifications and was fabricated from
materials as identified in mill test certifications

43
Informative Annex D
Figure D.6 Declaration of conformity form for application for
registration of fittings in Canada (NEW)
➢ Replaces Statutory Declaration Form
➢ No requirement for Commissioner of Oaths to certify the form.
➢ Parts of the Declaration of Conformity
a) Declaration Nos. and its revision,
b) Manufacturer (name and address
c) List the Scope of Fitting Designs
d) Listing of Codes Standards, Guidelines, and other Applicable documents
e) List of Quality Program Verification and Manufacturing Sites
f) Declaration statements certified by the manufacturer

44
Informative Annex D
Figure D.9 Request for a Canadian Registration Number for
boilers, pressure vessels, or fitting (NEW)
➢ General application form
➢ Parts of the application form
a) Type of submission (new/revision/renewal) and design (boiler/PV/fitting)
b) Selection to register in multiple jurisdictions (ABSA and TSSA)
c) Design information (DWG #)
d) Submitter/Manufacturer/Billing client information
e) Checklist to include with submission (short)
f) Confirm Codes/Standards applicable
g) Special information for Pressure Vessels, Heat Exchangers, and Boilers
h) Fitting category selection

45
Informative Annex D
Figure D.9 Request for a
Canadian Registration
Number for boilers, pressure
vessels, or fitting (NEW)
46
Informative Annex G
Automotive propane vessel standards (REVISED)
➢ Extensive revision to this annex
➢ Revised to bring this annex into alignment with CSA B149.5 -
Installation code for propane fuel systems and containers on motor
vehicles

➢ Recommend the designer carefully review Annex G 47


Informative Annexes (NEW)
Annex L – Condition assessments for high-energy steam
(HES) piping systems

➢ It is suggested the designer carefully review these


annexes, if applicable 48
Informative Annexes (NEW)
Annex O – Guidelines for a quality program for organizations
that provide design examination services
O.1 Scope
➢ May apply if the jurisdictional government requires design examination prior
to registering a design
➢ Not applicable to a jurisdictional government or AHJ that is an integral part of
the government organization
➢ Design examination will be provided by an AHJ or organization authorized by
the AHJ
➢ The QMS of the examination organization must describe the activities of the
examination process

49
Informative Annexes (NEW)
Annex O – Guidelines for a quality program for organizations
that provide design examination services
➢ Consider:
- Administrative requirements
- Independence, impartiality, and - Collaboration and cooperation
integrity - Internal audit and management
- Confidentiality review
- Organization and management - Preventative action and non-
- Quality program conformance
- Personnel
- Software validation
- Design examination methods,
extent, and procedures
- Records and reports
50
Informative Annexes (NEW)
Annex P – Guidelines for audit programs

Annex Q – Guidelines for the development and operation of a


Pressure Equipment

Annex R – Synopsis of some exemptions in Canadian


jurisdictions
➢ The responsibility falls on the designer to be knowledgeable of the requirements of the
latest Acts and regulation in the applicable Canadian Jurisdiction.

➢ It is suggested the designer carefully review these


annexes, if applicable 51
Informative Annexes (NEW)
Annex S – Guidelines for registration documentation and
inspections for new construction
Registration Documents:
➢ Table S.1 – provides a general list of documentation needed for
registration and inspector guidelines for new construction.
➢ In addition to Table S.1 the following should be consulted -
the requirements as listed in the AHJ legislative documents, provincial
variances, published bulletins, enforceable established documents
(AB-500 documents), and any other AHJ published policy document.

52
Informative Annexes (NEW)
Annex S – Guidelines for registration documentation and
inspections for new construction

53
Informative Annexes (NEW)
Annex T – Recommended safe practices where hydrogen is a
constituent of the service fluid

Annex U – Locations of CSA B51:19 clauses in CSA B51:24

➢ It is suggested the designer carefully review these


Annexes, if applicable 54
Informative Annexes (NEW)

55
Questions?

56
ABSA Annual Code Update
CSA B52 - 2023 Edition

October 10 & 24, 2024


Presented by:
Vinzenz Barut, P.Eng.
Design Survey Supervisor, SCO
Presentation Overview
Scope:
Review important changes CSA B52 Mechanical Refrigeration Code – 2023 Ed.
published in December of 2023.
Adoption of CSA B52 will not be concluded by this presentation.
Materials provided:
A list of changes are found in the Preface of the CSA B52 – 2023 Ed.
This presentation will highlight some changes that attendees should be aware of with
respect to designing and submitting refrigeration designs for registration.
Rules of engagement:
Questions may be asked at the end of the presentation.

2
CSA B52 – 2023 Edition
The Code changes which we will review in this presentation
are as they are presented in the Code. The Code adoption or
parts thereof are not part of this presentation and can only
be addressed by the Administrator.

SCA 65(4) If a code, standard or body of rules is declared in force as amended or replaced from time
to time, any amendments to the code, standard or body of rules or replacement of the code, standard
or body of rules comes into force on the first day of the month following the expiry of 12 months after
the date on which the amendment or replacement is published, unless the Minister publishes an order
in Part I of The Alberta Gazette declaring
(a) that the amendment or replacement will not be in force on the expiry of 12 months following the date on which
the amendment was published, or
(b) that the coming into force of the amendment or replacement is to occur on an earlier or later date

3
Presentation Overview
Example Clause: (NEW) or (REVISED)
Except as indicated in Clause 1.0, this Standard applies to all pressure equipment
including:
Example Clause: (REMOVED)
Except as indicated in Clause 1.2, Part 1 of this Standard applies to all boilers, pressure
vessels, pressure piping, and fittings, as provided for by the Act (as defined in Clause 3)
and identified in Part 1 of this Standard.

➢ Updates, comments and special note


4
Scope 1.2.3(d)
This Standard does not apply to This Standard does not apply to
the following the following
a) the use of water or air as a a) the use of water or air as a
refrigerant; refrigerant;
b) bulk-storage gas tanks not b) bulk-storage gas tanks not
permanently connected to a permanently connected to a
refrigeration system; refrigeration system;
c) refrigeration systems installed c) refrigeration systems installed
on railroad cars, motor vehicles, on railroad cars, motor vehicles,
motor-drawn vehicles, aircraft, or motor-drawn vehicles, aircraft, or
ships; and ships; and
d) refrigeration systems used for d) refrigeration systems used for
air conditioning in private air conditioning in private
residences. residences.
➢ Exemption for private residences removed 5
Clause 3 Definitions and Abbreviations
Definitions Added:
Accredited certification body, air circulation, authorized personnel, connected spaces,
effective dispersal volume, effective dispersal volume charge, independent circuit, listed
equipment, mitigation actions, recycled refrigerants, refrigerant concentration limit,
refrigeration detection system, refrigerant detector, releasable refrigerant charge, safety
shut-off valve, system refrigerant charge, tenant and ventilated enclosure.

Abbreviations Added:
ATEL, EDVC, FCL, OEM, RLA, and VAV

➢ Suggest attendees review the definitions and abbreviations carefully


6
Clause 4 System Selection and
Application Requirements
4.3 Classification of refrigeration systems
4.3.2 Removed reference to Table 1 (Refrigerant classifications and
quantities) and Table 2 (System application requirements)
(a) High-probability systems – no content change
(b) Low-probability systems – no content change

➢ Table 1 – contents moved to annexes


➢ Table 2 – removed
7
Clause 4 System Selection and
Application Requirements
4.4 Classification by refrigerant
4.4.1 Removed reference to Table 1 (Refrigerant classifications and
quantities)
4.4.2 Refrigerant data
- ASHRAE 34 Table 4-1 Refrigerant Data and Safety Classification
- ASHRAE 34 Table 4-2 Refrigerant Data and Safety Classification for Refrigerant
blends
- Annex M (Normative) Frequently Used Refrigerants (NEW)

➢ Use ASHRAE 34 Table 4-1 or 4-2, as applicable


➢ Annex M lists the frequently used refrigerants 8
Clause 4 System Selection and
Application Requirements
4.4 Classification by refrigerant
4.4.3 Refrigerant classification notes (NEW)
- *ASHRAE 34 will prevail over Annex M
- Refrigerant Concentration Limits (RCL) shall be the lowest quantities calculated
in accordance with
- ASHRAE 34 or
- Acute Toxicity Exposure Limit (ATEL),
- Oxygen Deprivation Limit (ODL),
- Flammable Concentration Limit (FCL) 25% of the Lower Flammability Limit (LFL)
- Adjustments for altitude shall be considered

➢ Provides requirements for RCL


➢ Altitude adjustment conversion are provided, previously in Table 1 9
Clause 4 System Selection and
Application Requirements
Figures:
Figure 3A renumbered to Figure 4 – no change to the content
Figure 4 renumbered to Figure 5 – no change to the content
Figure 5 renumbered to Figure 6 – no change to the content

➢ Figure 6 provides
clarity for
exemptions
described later in
this presentation

Figure 7 (a) and (b) System refrigerant charge limit compliance path (NEW)
10
Clause 4 System Selection and
Application Requirements
4.5 System Application Requirements
4.5.1 Overview (NEW)
System application requirements necessitate determining the system refrigerant charge
limit within the effective dispersal volume. This shall be determined in accordance with
Clause 4.5 and the normative Annexes N, O, P, and Q, and also based on the
occupancy, leakage probability, and refrigerant classification specified in Clauses 4.2,
4.3.2, and 4.4 respectively.

➢ Reference to Table 2 and Table 3 removed


➢ Significant changes to Clause 4.5
11
Clause 4 System Selection and
Application Requirements
4.5 System Application Requirements
4.5.2 Application restrictions by refrigerant safety group and
system type
4.5.3 Effective dispersal volume
4.5.4 System refrigerant charge limits
4.5.5 High‐ probability systems using A2L refrigerants for human comfort
4.5.6 High probability systems using A2L refrigerants for applications
other than human comfort
4.5.7 High‐ probability systems using A2 refrigerants for system
applications other than human comfort
4.5.8 Equipment location and installation requirements
4.5.9 Refrigerant quality
➢ Table 2 and Table 3 removed – requirements are now listed in 4.5.2 through 4.5.9.
➢ Suggest reviewing these clauses carefully. 12
Clause 4 System Selection and
Application Requirements
4.6 Additional requirements for institutional, public assembly,
residential, and commercial occupancies
4.6.1 Public stairway, stair landing, or exit
4.6.2 Public hallway or lobby

➢ 4.6 Removed. Requirements are moved to Clause 4.5


13
Clause 5 Equipment Design and
Construction
5.1 Drawings, specifications, and data reports
5.1.1 Note (NEW)
ASHRAE 15 no longer includes requirements for refrigeration systems using
ammonia as a refrigerant, and therefore, ammonia refrigeration system design
should consider requirements provided in IIAR-2 (e.g., safety features of system
components not currently covered by this Standard.)

➢ IIAR-2 – American National Standard for Design of Safe Closed-Circuit Ammonia


Refrigeration System.
14
Clause 5 Equipment Design and
Construction
5.2 Certified factory assembled refrigeration systems (NEW)
Certified factory assembled refrigeration systems (including piping and all
categories of fittings and excluding pressure vessels) may be exempt from
registration, have an alternative approach for design, construction, and testing,
provided that the following conditions in Items a) through f) are met:

a) The refrigerant is classified as:


i. A1 or A2L (refrigerant classification)
1) The single refrigeration system shall have a prime mover nameplate rating of 500 kW or
less
2) More than one system is installed in a single location
A. Independent of each other and not connected with a common header on the
refrigerant side or other means such that failure of one system will not impact on
another system; or
B. Interconnected and the total of all prime movers added together does not exceed
500 kW.

15
Clause 5 Equipment Design and
Construction
5.2 Certified factory assembled refrigeration systems (NEW)
Certified factory assembled refrigeration systems (including piping and all
categories of fittings and excluding pressure vessels) may be exempt from
registration, have an alternative approach for design, construction, and testing,
provided that the following conditions in Items a) through f) are met:

a) The refrigerant is classified as:


ii. Other than A1 or A2L
1) The single refrigeration system shall have a prime mover nameplate rating of 125 kW or
less
2) More than one system is installed in a single location
A. Independent of each other and not connected with a common header on the
refrigerant side or other means such that failure of one system will not impact o
another system; or
B. Interconnected and the total of all prime movers added together does not exceed
125 kW.

16
Clause 5 Equipment Design and
Construction
5.2 Certified factory assembled refrigeration systems (NEW)
b) The refrigeration system is covered by one of the following Standards
and is tested and certified by an accredited certification body at the
factory and does not include testing using CSA SPE-1000 or other
field evaluations
i. CAN/CSA-C22.2 No. 60335-2-24
ii. CAN/CSA-C22.2 No. 60335-2-40, CAN/CSA-C22.2 No. 117, or CAN/CSA-
C22.2 No. 236
iii. CAN/CSA-C22.2 No. 60335-2-89 or CAN/CSA-C22.2 No. 120; and
iv. CAN/CSA-C22.2 No. 128
Note CAN/CSA-C22.2 No. 60335-2-89 will supersede CSA C22.2 No. 120 on
September 29, 2024

17
Clause 5 Equipment Design and
Construction
5.2 Certified factory assembled refrigeration systems (NEW)
c) It is a refrigeration system where all components, except for field-
installed piping and fittings, are tested and certified by an accredited
certification body; any field piping shall follow the requirements for
pressure piping in CSA B51 and this Standard.
d) Modifications shall be verified by the original equipment manufacturer
and its accredited certification body. Otherwise, any modifications
executed need to follow CSA B51 and this Standard, and be reviewed
by the authority having jurisdiction. Welding and brazing performed in
the field shall follow CSA B52/B51.

18
Clause 5 Equipment Design and
Construction
5.2 Certified factory assembled refrigeration systems (NEW)
e) Site installation inspections will be subject to authority having
jurisdiction requirements, and overall site conditions. Design
registration, fabrication inspections, and field testing will not be
required for certified factory-assembled refrigeration systems that
meet the requirements of this Clause.
f) All other provisions of this Standard shall be complied with, including
the total quantity of refrigerant per occupied space, occupancy
classification, and the use of a machinery room.

19
Clause 5 Equipment Design and
Construction
5.2 Certified factory assembled refrigeration systems (NEW)
Note:
CAN/CSA-C22.2 No. 60335-2-24 has superseded CSA C22.2 No. 63
March 1, 2020
CAN/CSA-C22.2 No. 60335-2-40 has superseded CSA C22.2 No. 92
May 15, 2018
CAN/CSA-C22.2 No. 60335-2-40 has superseded CSA C22.2 No. 236 and CSA
C22.2 No. 117
January 2, 2024

20
Clause 5 Equipment Design and
Construction
Table 4 Minimum Design Pressures
Refrigerant number revisions
R-449C, R-454A, R-454B, R-463A, R-514A, R-515B, R-516A

➢ Review the Refrigerant number and Minimum design pressure carefully

21
Clause 5 Equipment Design and
Construction
5.6 Refrigerant-containing pressure vessels
5.6.1.1 (NEW)
Refrigerant-containing pressure vessels shall comply with CSA B51.
Refrigerant-containing pressure vessels in ammonia service shall be
exempt from CSA B51, Clause 7.6.3 [5.2.7.3 – 2024ed.], if all of the
requirements in Clause 5.6.1.2 of this Standard are met.

➢ Clause 7.6.3 of CSA B51-19: Except for vessels used in refrigeration systems,
pressure vessels intended for use in anhydrous ammonia service shall:
a) be subjected to post-weld heat treatment before the hydrostatic test; and
b) have head and shell materials produced in accordance with fine-grain practice. 22
Clause 5 Equipment Design and
Construction
5.6 Refrigerant-containing pressure vessels
5.6.1.2 (NEW)
Pressure vessels containing ammonia, except for vessels primarily
containing oil, shall be manufactured, and operated as follows to
minimize risk of stress corrosion cracking
a) with hot formed heads, or cold formed heads that have been stress relieved;
b) with all welds post‐weld heat treated as practical; and
c) with a means of removing oxygen and other non‐condensable gases from the
system, such as an auto purger, or inspection with manual purge
Note: An example of vessel construction that cannot be post‐weld heat treated is a vessel
with materials, such as gaskets, used for internals which cannot tolerate temperatures used
for post‐weld heat treatment. For further information, refer to Appendix H in IIAR ‐2.

23
Clause 5 Equipment Design and
Construction
5.7 Refrigerant piping, fittings, evaporator and condenser coils, and
associated headers
5.7.1
a) registered in accordance with CSA B51 and shall be designed, constructed,
and tested in accordance with ASME B31.5 or the ASME Boiler and Pressure
Vessel Code, Section VIII, Division 1; or

Note (NEW): With approval of the authority having jurisdiction, where a


non‐adjustable overpressure protection device limits the system pressure to a
maximum of 120% of the maximum operating pressure, for copper tubing
consider maximum operating pressure should be considered for calculating
minimum pipe thickness in accordance with ASME B31.5, Section 502.2.3. This
is permitted where appropriate for variations from normal operation, such as in
the case of redundancy in overpressure protection. For overpressure protection
device limits, refer to Clause 7.2.2.
24
Clause 5 Equipment Design and
Construction
5.7 Refrigerant piping, fittings, evaporator and condenser coils,
and associated headers
5.7.1
b) part of refrigeration systems that complies with requirements of
Clause 5.2.

➢ Reference to exemption in Clause 5.2 25


Clause 5 Equipment Design and
Construction
5.7 Refrigerant piping, fittings, evaporator and condenser coils,
and associated headers
5.7.3 Evaporator and condenser coils and associated headers shall be
either
a) registered in accordance with CSA B51 and shall be designed, constructed, and
tested in accordance with ASME B31.5 or the ASME Boiler and Pressure Vessel
Code, Section VIII, Division 1; or
b) part of refrigeration systems that comply with the requirements of Clause 5.2.
Note (NEW): For qualification of the pressure‐temperature rating of heat transfer
components, such as heat exchanger coils and headers, a three times pressure test
is permitted by ASME B31.5. UL 207 certification would satisfy this pressure test
qualification requirement.

➢ This pressure test is in harmony with para. 504.7(c) of ASME B31.5


26
Clause 5 Equipment Design and
Construction
5.11 Marking and labelling
5.11.1 Nameplates for certified and unit systems, condensing units,
compressors, and compressor units (NEW)
➢ Provides minimum requirements for nameplate information

5.11.2 Additional signs for refrigeration systems (NEW)


➢ Renumbered from 5.11.1

5.13 Secondary coolant systems (NEW)


➢ Designer is to consider how the system can safely withstand the
effects of a refrigerant leak
27
Clause 6 Installation
6.2 Machinery rooms (NEW)
➢ Changes to Mechanical ventilation - leaks or ruptures calculation

6.3 Machinery rooms for flammable refrigerants classified 2L, 2, and 3


(formerly Class T machine rooms) (NEW)
6.4 Machinery rooms – Electrical requirements for A2L and B2L (NEW)

➢ 6.3 and 6.4 - Changes for use of A2L group refrigerants in mechanical rooms

28
Clause 7 Overpressure Protection
7.3.6 Discharge of fusible plugs and other pressure-relief devices
7.3.6.1.2 (NEW) Unless venting is in accordance with Clause 7.3.5.1.3
b), the relief discharge outlet to the atmosphere shall terminate…

➢ Terminate with specific dimension above adjoining ground level


29
Annexes
Annex C – Worst-case composition of fractionation (Removed)
Annex I – CSA B52 Information Bulletin on use of hydrocarbon refrigerants in new
equipment and as drop-in replacements for other classes of refrigerants in existing
systems (Removed)
Annex J - Working with R-744 (CO2) systems — Precautions and potential hazards
(Normative)
J.5.2 Care shall be taken when relieving pressure or transferring liquid carbon dioxide to
guard against blockages caused by solid carbon dioxide, which forms at pressures below
420 kPa (60.9 psig).
(NEW) For depressurization, any location of residual liquid carbon dioxide shall be purged
with gaseous CO2 before reducing the pressure below 420 kPa, typically by supplying
gaseous CO2 at 1380 kPa or above at one end of the hose or pipe which removes liquid
carbon dioxide at the other end. For pressurization, liquid piping shall be pressurized with a
gaseous CO2 source at 1360 kPa or above before introducing liquid carbon dioxide to the
line.
Note: (NEW) For more details on these techniques, see CGA G‐6 and CGA G‐6.4.

➢ Updated with provisions for dry ice.


30
Annexes
Annex L – Infrequently used refrigerants — classification,
quantity, design pressure, and discharge capacity (Normative)
➢ Added and removed refrigerant number. Review the Refrigerant
number and minimum design pressure carefully from Table L.1 and
Table L.2

Annex M – Frequently used refrigerants (Normative) (New)


➢ Review the Refrigerant number from Table M.1, Table M.2, Table M.3
and Table M.4

31
Annexes
Annex N – Effective dispersal volume calculations (Normative)
(NEW)

Annex O – Releasable refrigerant charge calculation (Normative)


(NEW)

Annex P – Manufacturer’s refrigerant detection system


requirements for high-probability systems using A2L refrigerants
for human comfort applications (Normative) (NEW)

32
Annexes
Annex Q – Mechanical ventilation for high-probability systems
using A2L refrigerants for human comfort applications
(Normative) (NEW)

33
Questions?

34
CSA B52:23
Mechanical Refrigeration Code
Changes from 2018 Edition

October 10 & 24, 2024


Presented by:
Blair Ionel
Authorized Inspector Supervisor (South)
Scope

• 2023 significant changes


• A2L refrigerants
• Fatal industry accidents result in Code changes
• Questions may be asked at the end of the
presentation

2
System selection & application
requirements (Clause 4)

3
Refrigerant classification (Fig 6)

4
5
System selection & application
requirements (Clause 4)
Removed:
• Table 2 and System
application rules clause

Replaced with:
• Application restrictions by
refrigerant safety group
and system type (Clause
4.5.2)
6
System selection & application
requirements (Clause 4)

7
4.5.2 Application restrictions by
refrigerant safety group and system type
• General: safety group definitions include the
toxicity, flammability classifications
• Refrigeration systems for high‐probability human
comfort.
• Refrigeration systems other than human comfort
• Higher‐flammability refrigerants

8
4.5.3 Effective dispersal volume
• The effective dispersal volume into which
refrigerant will disperse in the event of a release
shall be in accordance with this Clause
• Volume calculations
• Smallest volume
• Effective dispersal volume

9
4.5.4 System refrigerant charge limits
• Based on specific factors as applicable
• Institutional occupancy refrigerant system charge
limit 550 lbs
• Flammable refrigerants (A2, A3, B2, B3) system
charge limit 1100 lbs
• EDVC calculation following 4.5.4.4
• Releasable refrigerant charge (mrel)
determination
• Release mitigation controls (safety shut‐off
valves)
10
4.5.5 High‐ probability systems using
A2L refrigerants for human comfort
• Systems with air circulation initiated by a refrigerant detector or
continuous air circulation the charge is limited
• Refrigeration systems not meeting the requirements above must
meet Clause 4.5.5.3
• Refrigeration systems shall be certified, installed, identified
• Integral refrigerant detection system must be used for
institutional occupancy, and ducted HVAC systems
• Ignition sources and hot surfaces located in ductwork such as
open‐flame‐producing devices shall not be permanently installed
in the ductwork that serves the space.
• Mechanical ventilation for safety mitigation shall be in
accordance with 4.5.5.7
11
4.5.6 High probability systems using
A2L refrigerants for applications other
than human comfort
• System refrigerant charge limits
• Calculated system refrigerant charge limits in Clause
4.5.4
• Refrigeration systems shall be certified
• A refrigerant detector shall be provided
• Ignition sources located in ductwork shall comply
with Clause 4.5.5.6
• Compressors and pressure vessels located indoors
12
4.5.7 High‐ probability systems using
A2 refrigerants for system applications
other than human comfort
• High‐probability systems using Group A2 refrigerants
for other than human comfort applications, shall be
limited to certified self‐contained systems

13
4.5.8 Equipment location and
installation requirements
• Public stairway, stair landing, or exit
• Public hallway or lobby
• Corridor and lobbies

14
Updated Corridors and
Lobbies
• Previously only A1 was
allowed (e.g. CO2, R-22,
R-134a)

• New rules - 2L, 2, 3


refrigerants allowed
within quantity limits
(flammable refrigerants)

15
4.5.8 Equipment location and
installation requirements

• Industrial occupancies and refrigerated rooms

16
4.5.8.5 Location in a machinery
room or outdoors
• Machinery rooms required by this clause and must
be constructed and maintained in accordance with
clause 6
• Addition of doors to open refrigerated display cases
containing flammable refrigerants

17
4.5.9 Refrigerant quality
• Specified by the equipment manufacturer
• Recovered refrigerants
• Recycled refrigerants
• Reclaimed refrigerants must meet AHRI 700
• Mixing of refrigerants
• Refrigerant or lubricant conversion

18
Nameplates (Clause 5.11)
New Requirements:
• Model number (previously ID#)
• Design or test pressure
• Compressor prime mover

19
5.11.2 Additional signs for
refrigeration systems
• Permanent signs as applicable shall be provided and
indicate:
a) name and address of installer;
b) refrigerant type;
c) lubricant type and amount;
d) total weight of refrigerant required for normal operation;
e) field test pressures applied;
f) refrigeration capacity at design or nominal conditions; and
g) for prime mover(s), the rating in kilowatts (hp) or full‐load
current and voltage.
20
5.13 Secondary coolant systems
• Where there is a potential risk of refrigerant leakage
into a secondary coolant, the system designer or
facility owner, through system design or other
means, shall address how the system can safely
withstand the effects of a refrigerant leak.

21
Code Changes Due to
Fatal Industry Incidents
BC: Fernie Memorial Arena (2017)
BC: Kamloops Ice Making Facility (2022)
Fernie Incident
Technical Safety BC Incident Investigation Report :Link
https://www.technicalsafetybc.ca/regulatory-resources/incident-investigations/fernie-
investigation-report-findings-and-recommendations
Technical Safety BC Incident Investigation Report: Link
https://www.technicalsafetybc.ca/regulatory-resources/incident-
investigations/fernie-investigation-report-findings-and-recommendations
Technical Safety BC Incident Investigation Report: Link
https://www.technicalsafetybc.ca/regulatory-resources/incident-
investigations/fernie-investigation-report-findings-and-recommendations
Technical Safety BC Incident Investigation Report: Link
https://www.technicalsafetybc.ca/regulatory-resources/incident-
investigations/fernie-investigation-report-findings-and-recommendations
Secondary coolant systems (Clause 5.13)
Potential risk of The rising pressure within
refrigerant leak into the brine system eventually
secondary coolant exceeded the strength of the
joint and one of the
couplings separated.
Technical Safety BC Ammonia Release
Investigation Report July 25, 2018
Address how the system
can safely withstand a
refrigerant leak
27
Secondary coolant systems (Added
Clause 5.13)
Risk Mitigation Options:
• Secondary coolant system designed for system
pressure
• Pressure relief device
• System isolation design
• Monitor coolant for leaks
• Timely repairs

28
Flammable refrigerant
machinery rooms (Clause 6.3)
Previously “Class T” machine rooms

29
Flammable refrigerant
machinery rooms (Clause 6.3)
Changes:
• Removed exit through vestibules
• Removed the requirement for one exit directly to
outer air
• Added electrical lockout at 25% LFL for ammonia

30
A2L Refrigerants
Reasons for Code Changes:
• Push refrigerants with low GWP
• Acceptance in the industry has grown (wider
range of use)
• Safety measure requirements to mitigate use of
flammable refrigerants (application
requirements)

31
Refrigerants

32
6.3.2 Special requirements for
machinery rooms containing A2Ls and
B2Ls (other than ammonia)

What makes them unique:


• Refrigerant detector location
• Refrigerant detector conditions
• Alarm requirements

33
Special requirements for A2L and
B2L [other than ammonia] (Clause 6.3)

What makes them unique:


• Ventilation
• Electrical requirements for ammonia

34
PRD Discharge (Clause 7)
Changes:
• Added “adjoining”
accessible roof level to
4.6 m (15 ft)
• Added “adjoining roof
level limited to access by
authorized personnel”
2.1 m (7 ft)

35
PRD Discharge (Clause 7.3.6)
Changes:
• Specified “above” any
window to 7.6 m
(25ft) requirement
• Added 7.6m (25 ft)
from a pedestrian
walkway

36
Maintenance (Clause 8.4)
The first incident discussed led to Clause revisions:
• 8.4.1 note: Asset management planning

• 8.4.2 Secondary coolant testing for evidence of


refrigerant leaks (brine testing)

37
Maintenance of systems (Clause 8)
New Clauses:
Implement a requirement to
• Check ventilation systems assess and verify by test that the
– verify original designed ventilation systems effectively
exhaust the mechanical room
flow rate and circulation. and externally discharge
exhausted air in a manner that
minimizes the risk of exposure
Technical Safety BC Ammonia Release
Investigation Report July 25, 2018

38
Technical Safety BC Incident Investigation
Report: Link

Kamloops Incident https://www.technicalsafetybc.ca/technologies/refrigeration/kamloops-


ammonia-release?utm_source=meltwater-
newswire&utm_medium=referral&utm_campaign=kamloops-ammonia-release
Technical Safety BC Incident Investigation
Report: Link

Kamloops Incident https://www.technicalsafetybc.ca/technologies/refrigeration/kamloops-


ammonia-release?utm_source=meltwater-
newswire&utm_medium=referral&utm_campaign=kamloops-ammonia-release
Technical Safety BC Incident Investigation
Report: Link

Kamloops Incident https://www.technicalsafetybc.ca/technologies/refrigeration/kamloops-


ammonia-release?utm_source=meltwater-
newswire&utm_medium=referral&utm_campaign=kamloops-ammonia-release
Technical Safety BC Incident Investigation Report: Link https://www.technicalsafetybc.ca/technologies/refrigeration/kamloops-ammonia-
release?utm_source=meltwater-
newswire&utm_medium=referral&utm_campaign=kamloops-ammonia-release
Decommissioning (Clause 9.3)
This incident led to adding clause 9.3

Partial and complete


decommissioning Failure to remove ammonia
prior to system disassembly
caused fatal ammonia
release.
Accepted decommissioning Technical Safety BC Incident Investigation
plan (including risk Overview

assessment)
AHJ can request this plan for
review
43
Decommissioning (Clause 9.3)
Risk assessment shall:
• Address refrigerant
• Flammability hazards
• Stored energy due to pressure
• Evacuated and purged with N2 before
dismantling
• Documentation to the owner

44
Questions

45
Significant Changes
to ASME BPV in 2025
Oct 10 & 24, 2024
Presented by:
Djordje Srnić, M.Sc., P. Eng.
Administrator & Chief Inspector
Objective
To inform about:
• The major changes planned for the 2025 Edition of ASME BPVC
Section VIII Division 1;

• Future plans for development of ASME BPVC Section VIII Division 1


beyond 2025; and

• Changes in ASME BPVC Section VIII Division 2 that supports the


changes in Division 1.

2
100 years of ASME BPV Section VIII
• 1925 - Boiler and Pressure Vessel Code Section VIII Unfired
Pressure Vessels first issuance

• 1968 Edition – the Code title was changed to Rules for


Construction of Pressure Vessels, Division 1

• 2025 – major changes are planned for 100 years anniversary

3
List of major projects for
the 2025 Edition (100th anniversary)
To provide a new look of ASME BPVC Section VIII, Div.1 after the
Code’s 100th anniversary, ASME is conducting several projects
concurrently to better serve the users:

1. Scope and Exemption Revisions


2. Gender Neutral Language
3. Reshape Project
ASME BPV Section VIII, Div. 1
1. Scope and Exemption Revisions 5
ASME BPV Section VIII, Div. 1
1. Scope and Exemption Revisions (1/3)
History
1930’s A controversy arose in the late 1930’s regarding determining
factors for the Jurisdictions
‒ This was an attempt to help Jurisdictions and harmonize exemptions

1940’s Exemptions were developed and these rules are still in the
Code
‒ 6-inch rule (currently U-1(c)(2)(i)) and
‒ 15 psi (currently U-1(c)(2)(h)(1)) as the minimum limits for the Jurisdictions

After 1940’s More exemptions were added but Jurisdictions are not
consistently applying them. (Jurisdictions apply their own
exemptions)
6
ASME BPV Section VIII, Div. 1
1. Scope and Exemption Revisions (2/3)
Issues
• BPV VIII has received numerous inquiries on the intended scope
– The ASME BPV Codes should not be responsible for determining which vessels
are to be included in or excluded from its scope of applicability
– The Jurisdiction should bear that responsibility.
• BPV VIII issued a generic interpretation in 2008
– This generic interpretation is being used to answer all future scope inquiries
• Pressure equipment that have large accumulated energy or high risk
were exempted without properly informing Jurisdictions
– Example: Long pressure vessels with the high MAWP (above 10,000 psi) and
diameter of just under 6 in were built to unknown codes using these Code
Exemptions without explaining the risk to the Jurisdictions.

7
ASME BPV Section VIII, Div. 1
1. Scope and Exemption Revisions (3/3)
Section VIII Task Group on Scope and Exemptions
• TG has been working on this problem since 2017
• Items approved for 2019 Edition were withdrawn even though they
were ready for publication
• Major comments received from HVAC and small vessel
Manufacturers
• The TG was revised to include as members individuals from the
HVAC industry and is to resolve the comments
• Comments are primarily associated with:
‒ Less than 6 inch diameter rule
‒ Water under storage rule
• The latest proposal of the scope changes passed the ballots in August
• The final discussion occurred during the August 2024 meeting to
address the ballot comments
• ASME’s plan is to resolve the issues and publish the scope revisions
in the 2025 Code Edition. 8
National Board Approach to
Provide Harmonized Approach
To help alleviate some concerns regarding jurisdiction oversight,
the National Board has formed a Task Group to initiate updates to
NB-131 – Recommended Boiler and Pressure Vessel Safety Legislation
NB-132 – Recommended Administrative Boiler and Pressure Vessel
Safety Rules and Regulations

NB-131 and NB-132 should provide a harmonized


approach and replace the exemptions that are
currently in the Scope of ASME BPVC VIII Div. 1
It will be up to Jurisdiction to adopt
NB-131 and NB-132
ASME BPV Section VIII, Div. 1
2. Gender Neutral Language
Diversity, Equity, and Inclusion
• ASME seeks to ensure all members and code users feel welcomed
and included in the ASME community
• ASME initiated a large project that will address any issues related to
diversity, equity, and inclusion throughout all ASME Code books
Identification of Issues
• The first step was to provide the gender-neutral language in the Code
Updating Section VIII to remove gender specific language
throughout the Code has been completed.
ASME’s plan is to publish the revisions in the 2025 Code Edition.
10
ASME BPV Section VIII, Div. 1
3. Reshape Project

11
ASME BPV Section VIII, Div. 1
3. Reshape Project
Purpose
• To create an easier process to use and understand Division 1
• To provide stability within industry for use of Division 1
• To provide a delivery method for Division 1 that industry and users
believe is fit-for-purpose
• To provide a simpler approach for the BPV Section VIII Standards
Committee to approve new editions of Division 1
• To create a greater use of Division 2

12
ASME BPV Section VIII, Div. 1
3. Reshape Project - Six Sub-Projects (1/2)
Phase I - Scope Development – For the 2025 Edition
1. Provide Clarity Rewrite for VIII-1
2. Create new Subsection D – “Requirements for Specific Pressure Vessels
and Components”
A. Part UHX
B. Part UIG
C. Various Mandatory and Non-mandatory Appendices
3. Utilize Common Rules by referring to Division 2 for specific Design Rules
A. Part UHX and Appendix 26 published in the 2023 Edition
B. Additional work for the 2025 Edition (Appendixes 2, 5, 9, 13, 14, 24, EE, FF & LL)

13
ASME BPV Section VIII, Div. 1
3. Reshape Project - Six Sub-Projects (2/2)
Phase I - Scope Development – For the 2025 Edition (cont’d)
4. Technology Upgrades
A. Load Combinations
B. External Loads
5. Complete transition of Accreditation, Quality and Nameplate
requirements to CA-1
6. Combine Part UHA and Part UNF into a single Part

14
3.1 Clarity Rewrite (1/5)
Project priorities
Find a clarity balance between long paragraphs and a bunch of tiny ones
• Break the long sentences in bullet points
• Break long paragraphs in several sub-paragraphs
Focus on improving the existing words to obtain clarity
• Delay technical improvements
The clarity rewrite may result in technical improvements (very limited):
• Clarify: what is the intended meaning?
• Is the intended meaning correct?
• Consolidation of topics?
• Opportunity to review a section holistically
Balance between the number of labels and paragraph breaks
• Six level maximum (combination of numbers and letters)
15
3.1 Clarity Rewrite (2/5)
ASME’s plan is to:
• Revise many Code paragraphs under the Clarity Rewrite Project; and
• Publish these revisions in the 2025 Code Edition.

The next four pages provide the list of


the items approved before Sep. 2024
More items are expected to be approved
in the November Committee meetings
16
3.1 Clarity Rewrite (3/5)
The following UG paragraphs in ASME BPV VIII-1 will be revised:
UG-11 Prefabricated or preformed pressure parts furnished without a
certification mark
UG-14 Rods and bars
UG-16 General
UG-20 Design temperature
UG-24 Castings
UG-77 Material identification
UG-84 Charpy impact tests

17
3.1 Clarity Rewrite (4/5)
The following UW paragraphs in ASME BPV VIII-1 will be revised:
UW-11 Radiographic and ultrasonic examination
UW-12 Joint efficiency
UW-14 Openings in adjacent welds
UW-16 Minimum requirements for attachment welds at openings
UW-40 Procedures for postweld heat treatment

18
3.1 Clarity Rewrite (5/5)
The following UCS paragraphs in ASME BPV VIII-1 will be revised:
UCS-56 Requirements for postweld heat treatment
UCS-65 Scope
UCS-66 Materials
UCS-67 Impact tests of welding procedures
UCS-68 Design
UCS-85 Heat treatment of test specimens

The following UHA paragraphs in ASME BPV VIII-1 will be revised:


UHA-51 Impact tests

19
3.2 Create a New Subsection D (1/2)
A new Subsection D will provide requirements for Specific Types
of Pressure Vessels
Part UAS Vessels with Acrylic Cylindrical Shells (Mandatory Appendix 48)
Part UCC Design Rules for Clamp Connections (Mandatory Appendix 24)
Part UDA Dimpled or Embossed Assemblies (Mandatory Appendix 17)
Part UEB Bellows Expansion Joints (Mandatory Appendix 26)
Part UEJ Flexible Shell Element Expansion Joints (Mandatory Appendix 5)
Part UGL Alternative Requirements for Glass-Lined Vessels (Mandatory
Appendix 27)
Part UHX Rules for Shell-and-Tube Heat Exchangers

20
3.2 Create a New Subsection D (2/2)
A new Subsection D, will provide requirements for Specific
Types of Pressure Vessels
Part UIF Integrally Forged Vessels (Mandatory Appendix 22)
Part UIG Requirements for Pressure Vessels Constructed of Impregnated
Impervious Graphite
Move Mandatory Appendices 36 through 40 to the end of Part UIG
Part UJK Electrically Heated or Gas-Fired Jacketed Steam Kettles
(Mandatory Appendix 19)
Part UJV Jacketed Vessels (Mandatory Appendix 9)
Part UNC Vessels of Noncircular Cross Section (Mandatory Appendix 13)
Part UPX Plate Heat Exchangers (Mandatory Appendix 45)
21
3.3 Common Rules (1/2)
Alignment with Common Rules in ASME BPV VIII-2 will affect:
Part UHX Rules for shell-and-tube heat exchangers to VIII-1 Part 4.18
Appendix 2 Bolted flanges to VIII-2 Part 4.16
Appendix 5 Flexible shell element expansion joint to VIII-2 Part 4.20
Appendix 9 Jacketed vessels to VIII-2 Part 4.11
Appendix 13 Vessels of noncircular cross section to VIII-2 Part 4.12
Appendix 14 Integral flat heads with large single circularly located opening
to VIII-2 Part
Appendix 24 Design rules for clamped connections to VIII-2 Part 4.17
Appendix 26 Bellows expansion joints to VIII-2 Part 4.19

22
3.3 Common Rules (2/2)
Alignment with Common Rules in ASME BPV VIII-2 will affect:
Appendix EE Half-pipe jackets to VIII-2 Part 4.11
Appendix FF Guidance for quick-actuating closures to VIII-2 Part 4.8
Appendix LL Graphical representation Ft,min and Ft,max to VIII-2

All items included in the Common Rules


project are expected to be approved
in the November Committee meetings

23
3.4 Technology Upgrades
Technology Upgrades to Division 1 includes the following
Sub-Projects
UG-22
• Add Load Combinations Equations
– Reference Division 2 for Supplemental Loads
– Resolves issues with ASCE-7
UG-23
• Add Equation for A Value to Replace Table G in Section II.
• Replace Current A-B Charts with Curve Fits Based on ASME VIII-2 Tangent
Modulus from Division 2 Annex 3-D.5

PLACED ON HOLD TO FOCUS ON CLARITY,


COMMON RULES AND SUBPART D
3.5 Transition of Conformity
Assessment Requirements to CA-1
Complete transition of Accreditation, Quality and Nameplate
requirements to CA-1

IT IS PROGRESSING SLOWER THAN


ORIGINALLY PLANNED

25
3.6 Technology Upgrades
Combine Part UHA and Part UNF into a single Part will be
considered for 2025 Edition

IT IS PROGRESSING SLOWER THAN


ORIGINALLY PLANNED

26
ASME BPV Section VIII, Div. 1
3. Reshape Project (1/2)
Phase II - Scope Development – For the 2027 Edition
• Fix any issues in 2025 Edition
• Complete unfinished work from Phase I
• Additional clarity rewrites and common rule changes
• Pressure Limit – ASME B16.5 Class 2500
• Temperature Limit – No Creep
• Evaluate compatibility between Section VIII Division 1 with
API 579/ASME FFS-1.
• Move Section VIII Division 1 to Periodic Maintenance

27
ASME BPV Section VIII, Div. 1
3. Reshape Project (2/2)
Phase III - Scope Development – For the 2029 Edition
• Simple Pressure Vessel Code
– ASME to develop scope of Simple Pressure Vessel Code

28
Use of Appendix 46 &
Division 2 Rules for
Division 1 Designs
29
Use of Appendix 46 and Division 2
Rules for Division 1 Designs (2023 Ed.)
Is the Does the
Does design Yes alternative No Continue vessel
BPVC VIII-1 BPVC VIII-1 rule No Use BPVC VIII-1
rule exist in approach per construction using
design point to BPVC design rules
BPVC VIII-1? UG-16(a) BPVC VIII-1 rules
VIII-2?
used?

No Yes Yes
BPVC VIII-1 rule
Use Common rule
points to the BPVC VIII-2 Apply BPVC VIII-2
approach prescribed
design rules with or w/o Part 4 design rules
by BPVC VIII-1
additional requirements

Use alternative approach


Appendix 46 Apply BPVC VIII-2
allowed by UG-16(a)
rules apply Part 4 design rules
of BPVC VIII-1

Is
Appendix 46 Yes Apply BPVC VIII-2
Use U-2(g) Appendix 46
approach used Part 4 or Part 5
approach rules apply
per U-2(g)? design rules

Use either:
No
proof test per UG-101; or
other recognized and generally accepted methods
Use of Appendix 46 and Division 2
Rules for Division 1 Designs (2025 Ed.)
Is the
alternative Does the
Does design Yes No Continue vessel
BPVC VIII-1 approach per BPVC VIII-1 rule No Use BPVC VIII-1
rule exist in construction using
design UG-16(a) point to BPVC design rules
BPVC VIII-1? BPVC VIII-1 rules
allowed & VIII-2?
used?

No Yes Yes
BPVC VIII-1 rule
Use Common rule
points to the BPVC VIII-2 Apply BPVC VIII-2
approach prescribed
design rules with or w/o Part 4 design rules
by BPVC VIII-1
additional requirements

Use alternative approach


Appendix 46 Apply BPVC VIII-2
allowed by UG-16(a)
rules apply Part 4 design rules
of BPVC VIII-1

Is
Appendix 46 Yes Apply BPVC VIII-2
Use U-2(g) Appendix 46
approach used Part 4 or Part 5
approach rules apply
per U-2(g)? design rules

Use either:
No
proof test per UG-101; or
other recognized and generally accepted methods 31
Mandatory Appendix 47
Major Revisions
The changes include
47-1: Rewritten entirely
47-2: Rewritten to remove Responsible Charge and the qualifications based
on being a “Certifying Engineer”, “Engineer”, or “Designer”
47-3: Deleted
47-4: Relocated to 47-3 and partially rewritten
47-5: Deleted
47-6: Deleted

A summary of changes made to other sections of Division 1 are:


3-2: Deleted the definition of “Certifying Engineer” since the term is only
referenced in MA 47.
Endnote: 79 and 80 are deleted since they are only referenced in MA 47.
32
ASME BPV Section VIII, Div. 1
Task Groups
Task Group on electrochemical cell stacks and fuel cells
• Code Case 3078 has been issued and provides Rules for Gasketed
Electrochemical Cell Stacks for Electrolysis
• TG is working on a new Code Case for Section VIII, Div. 1 that should
provide rules for design and construction of fuel cells
Task Group on Additive Manufacturing
• TG is working on a new Code Case for Section VIII, Div. 1 that should allow
the use of additive manufacturing for construction of pressure vessels
components.
• Two processes should be included in a Code Case

33
ASME BPV Section VIII, Div. 2
Major changes
Many revisions of Section VIII, Div. 2 were balloted to address
the impact of the Section VIII, Div. 1 Reshape Project on Div. 2
Some of examples include:
• Certain number of figures and tables have been moved from Div. 1 to Div. 2
• Synchronization of requirements between Div. 1 and Div. 2

Removal of Class 1 vessels from Section VIII, Div. 2


• Entire Code book will be revised to eliminate class 1 vessel rules
• Many Code cases will be revised to eliminate class 1 vessel rules

34
ASME BPV Section VIII, Div’s 1 & 2
Initiatives
Initiative to develop a guideline for pressure tests
Section VIII Committee is considering developing and publishing a guidance
or “best practice” to help users to properly address the safety requirements
before, during and after the pressure test
Proposal for the design rules of components that operate at high
temperatures in the time dependent regime (creep).
When completed, these rules will help designers of large Section I boilers
and specific process vessels designed per Section VIII, Div. 2

35
QUESTIONS?

36
APEGA and the
PESR
October 10 & 24, 2024
Presented by:
Robin Antoniuk, P.Eng.
Vice President Technical Services
Chief and Operating Officer
Objectives
• Review the previous definition of Professional Engineer in the
Pressure Equipment Safety Regulation (PESR)

• Look at the new definition of Professional Engineer in the


Pressure Equipment Safety Regulation (PESR)

• Discuss how this is applied and how it affects ABSA


stakeholders

2
One caveat….
• We are only talking about how this applies to ABSA and the
pressure equipment industry.
• We are not talking about your duties and obligations as a
professional engineer under APEGA. These are different
requirements.
• We’ll discuss this further later in the presentation.

3
Previous PESR Definition of P.Eng.
• 1(2) In this Regulation, a reference to a professional engineer
means a person who is registered as a professional engineer
in a professional organization and authorized to practise
engineering in any province or territory of Canada or in any
state of the United States of America
• This was the definition in the PESR from its inception in 2006
up until November 8th, 2023.

4
Problems with this definition…..
• ABSA had been made aware in the past by Alberta Municipal
Affairs (AMA) that this definition was not in alignment with the
Engineering and Geoscience Professions Act (EGPA).
• It’s the Engineering and Geoscience Professions Act that
defines Professional Engineer.
• The PESR does not have the authority to define what a
Professional Engineer is.

5
Problems with this definition…..
• It was around this time that APEGA’s new authentication
standard came out.
• ABSA and APEGA worked together on a document that
addressed several FAQ’s on how the authentication standard
would be applied to the pressure equipment industry.
• One of the questions in the FAQs addressed this definition
discrepancy.

6
Addressed in the APEGA/ABSA FAQs
Q: If ABSA requires a professional engineer to
authenticate (stamp and seal), does the PESR’s
definition of a professional engineer (s1(2) PESR)
supersede the EGP Act’s requirement that
authentication must be done by Alberta professional
engineers only?
A: No. Until legislative changes can be made, ABSA will not
be using s1(2) of the PESR and will defer to the EGP Act’s
s.1(v) for the definition of a professional engineer.
7
What does the EGPA say?
The Engineering and Geoscience Professions Act defines “Professional
Engineer” in Section 1(v) as:

“an individual who holds a certificate of registration to engage in the practice of


engineering under this Act but does not include
(i) a professional licensee (engineering), or
(ii)a professional technologist as defined in section 86.4(m)”

• This new definition replaced the old definition in the PESR on


November 8th, 2023.

8
How does APEGA apply this?
• APEGA would say where there’s any engineering done, this clause
would apply and the engineer in question must be a professional
member of APEGA, or have this work authenticated by a
professional member of APEGA.

• This would include pressure equipment designs, ITPs, repair plans,


alterations, when an engineer is specifically mentioned in codes and
standards such as CSA B51 and ASME.

9
How does APEGA apply this?
• For example, if you look at Annex J (normative) Requirements regarding
the use of finite element analysis (FEA) to support a pressure equipment
design submission of CSA B51-2019.
• J.3 states “The FEA analysis and reports shall be completed by individuals
knowledgeable in and experienced with FEA methods and pressure
equipment design. The FEA report shall be certified by a professional
engineer.”
• APEGA would say the engineer in question must be a professional
member of APEGA, or have this work authenticated by a professional
member of APEGA, regardless of where they’re located.

10
However…….
• AMA initiated a meeting with ABSA in December, 2023.

• During that meeting the direction given to ABSA by AMA, on behalf


of their legal and policy teams, was that the new definition of
“professional engineer” only applies when specifically mentioned in
the PESR.

• This only occurs in two places:

11
Professional Engineer in the PESR
Complex designs and projects
9 If, in the opinion of a safety codes officer, the size or complexity of a design or project involving pressure equipment
may give rise to safety concerns, the safety codes officer may require that either or both of the following be
undertaken:
(a) all plans, documents and specifications, or any part of them, be affixed with the stamp or seal of a
professional engineer;
(b) the construction, installation, examination or testing of that pressure equipment be reviewed throughout the
course of that work by a professional engineer.

and

Pressure piping systems design submissions


16(2) The information referred to in subsection (1) must bear the stamp or seal of a professional engineer and the
name of
(a) the owner of the design, or
(b) the person who will be the manufacturer of the pressure piping system.

12
Professional Engineer in the PESR
• In both of these cases, the engineer submitting the complex design,
or the piping design, must be an APEGA licensed professional
engineer, or have their work authenticated by an APEGA licensed
professional engineer.

• But for other work, this would not be the case. Let’s revisit our
previous example:

13
How does APEGA apply this?
• For example, if you look at Annex J (normative) Requirements regarding
the use of finite element analysis (FEA) to support a pressure equipment
design submission of CSA B51-2019:
• J.3 states “The FEA analysis and reports shall be completed by individuals
knowledgeable in and experienced with FEA methods and pressure
equipment design. The FEA report shall be certified by a professional
engineer.”
• AMA would say the engineer in question DOES NOT have be a
professional member of APEGA, or have this work authenticated by a
professional member of APEGA.

14
Professional Engineer in the PESR
• Additionally, this means that things like pressure equipment
designs, ITPs, repair plans, alterations, won’t have to be created or
authenticated by an APEGA licensed professional engineer.

• For examples such as these, ABSA will default to the previous


definition in the PESR which stated:
“a person who is registered as a professional engineer in a
professional organization and authorized to practise engineering in
any province or territory of Canada or in any state of the United
States of America.”

15
HOWEVER, keep in mind…
• Everything we’ve talked about in this presentation is limited to the
requirements of the PESR and how ABSA delivers its services
– i.e. “what ABSA requires”

• As a professional engineer registered with APEGA, you are still


bound by the requirements set by APEGA and the Permit to
Practice you are operating under.

16
HOWEVER, keep in mind…
• For example, let’s look at a simple pressure vessel design submitted
to ABSA by a professional engineer outside of Alberta:

– ABSA would not require this engineer to be registered with APEGA or have
the design submission authenticated by an APEGA registered professional
engineer.

17
HOWEVER, keep in mind…
• For example, let’s look at a simple pressure vessel design submitted
to ABSA by a professional engineer:
– If the design is submitted by an APEGA licensed professional engineer, ABSA
would accept this without authentication, but APEGA would say you’re
compelled under the EGPA to authenticate the submission as part of your
duties as a P. Eng.
– ABSA has nothing to do with this. It’s between the APEGA licensed
professional engineer and APEGA.
– What’s acceptable to ABSA might not be acceptable to APEGA.

18
What is on
the Horizon
Oct 10 & 24, 2024
Presented by:
Djordje Srnić, M.Sc., P. Eng.
Administrator & Chief Inspector
2024 and beyond!
What will come next?

A discussion on
possible changes that may be coming

2
Objective
To inform about the possible changes that may
be coming in Regulations, Codes and Standards
used in pressure equipment discipline

Topics for discussion will include expected changes in:


• Alberta Regulations
• CSA
• ASME
– Boiler & Pressure Vessel Code
– Piping Code
• Some Other Considerations

3
Alberta Regulations

Changes in the Alberta Regulations in the last 12 months

Pressure Equipment Safety Regulation was amended in Nov. 2023


• Section 1(2) requirements were synchronized with the Engineering and
Geoscience Professions Act (APEGA)
• Sections 15, 16, 17, and 18 were revised to better define the use of digital
technology (requirements to submit designs in duplicate were removed)

Possible changes in the future:


No activities to amend the Regulations at this moment.

4
New Code Editions (since the last ACU Seminar)
Code editions published in 2023 (Oct. – Dec.)
CSA B52:23 Code

Code editions published in 2024


NFPA 58 (2024 edition)
NFPA 59 (2024 edition)
TEMA 11th Edition
CSA B51:24 Code

5
Adoption of the Code New Editions

The 12-months adoption rule (Section 65(4) of the Safety Codes Act)
PESC recommended to AMA the adoption of
2023 Edition of ASME BPV Codes
2023 Edition of CSA Z662
2024 Edition of NFPA 58
2024 Edition of NFPA 59

PESC and ABSA are reviewing the following Codes in order to provide
recommendations to AMA for adoption of
2024 Edition of CSA B52 (issued Dec. 2023 & will become in force on Jan. 1st, 2025)
2024 Edition of CSA B51 (issued Apr. 2024 & will become in force on May 1st, 2025)
11th edition of TEMA (issued Feb. 2024 & will become in force on Mar. 1st, 2025)
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IB24-002 (the latest revision)
Provides a list of the current in-force editions of the codes,
standards, and bodies of rules declared in force by Section 6 of
the PESR

Explains that
• CSA B51:19 and B52:18 are currently declared in force
• CSA B51:24 and B52:23 may only be used for the specific application
when accepted by the Administrator on a case-by-case basis.

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What’s on the Horizon in CSA
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CSA B51

Reorganization of CSA B51 Technical Sub-Committees is on the way


to better support the reorganized structure of the Code

Development of the new 2029 Edition started in Sep. 2024


• Completion of unfinished items from the previous edition
• Continuation of the modernization project
• Improvements of new reorganized structure
• Expansion of Annex T from recommended safe practices for hydrogen
applications to develop the rules for design and construction of pressure
equipment is hydrogen service.

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CSA B52
Amendments to CSA B52
• To respond to concerns by stakeholders regarding changes in the
2023 edition regarding vestibules, as well as a few other safety items
identified as requiring attention. (formerly Class T machine rooms)
• The amendments will be issued later this year.
CSA B52 Handbook
• New edition of the Handbook should be published in the next several
months
Development of the new 2028 edition started in Sep. 2024
• Completion of unfinished items from the previous edition

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CSA Z662
The development of the new 2027 Edition is on the way
• Completion of unfinished items from the previous Edition

Large number of requests for the Code changes

Further development of Clause 17 for hydrogen and hydrogen


blend pipelines

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CSA B56:25 Power Engineering –
Facility Rating and Staffing (New Standard)
• The CSA B56 Technical Committee (TC) is developing a new
standard for Power Engineering
• The new standard will promote uniform rules related to:
– the classification and rating of boilers and refrigeration facilities; and
– supervision requirements for the safe management and operation of these facilities.
• Tom Leming, ABSA’s Lead Examiner and SOPEEC Coordinator, is the
Chair of this TC.
• Development of the new CSA B56 standard has been progressing well
and the standard draft is ready for the public review
• Public Review: from 2024-08-21 to 2024-10-20
• 1st edition is expected in the middle of 2025
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What’s on the Horizon in ASME
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ASME – Future Meetings
ASME Boiler Code Week meetings will be
two virtual and two in person in 2024 and 2025

ASME Boiler Code meeting schedule for the reminder of 2024


• In person meetings are scheduled for November (Orlando, FL)

ASME Boiler Code meeting schedule for 2025


• Virtual meetings are scheduled for February and August
• In person meetings are scheduled for May (Salt Lake City, UT) and November
(Dallas, TX)

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ASME - TOMC (1/2)
Additive Manufacturing Project
Task Group is working on development of the following Code Cases for
additive manufacturing:
• Additive Material Manufacturing using the Powder Bed Fusion Process
• Code Case for Additive Material Manufacturing using the Direct Energy
Deposition Process with Wire Feedstock

Risk-based Design and Inspection


Task Group has been working on risk-based methods that may be
applicable for the ASME Boiler and Pressure Vessel rules.

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ASME – TOMC (2/2)
Development of elevated temperature material properties
(e.g. creep, fatigue, creep-fatigue)
BPV VIII-2 - Added Part 5.6 for 2025 Edition - Protection Against Creep
Damage

Plant Systems Design


Task Group has been formed and investigate if plant systems designs
should be included in the ASME BPV Codes

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ASME BPV Section I
Modernization of Section I project
• Creep design & Creep-fatigue design rules
– Rules for combining fatigue life usage with creep life usage
• High temperatures rules (e.g. material properties, welding
requirements, PWHT, preheat)

Clarity
• The initiative is to review the Code for clarity and make necessary
editorial changes to improve readability
– The progress is slower than initially expected
– Due to complexity of some of the clarity items and ongoing changes in the Code,
the committee decided to carefully approach these changes and ensure nothing
has been missed
– BPV I SC revised the process in order to address the challenges
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ASME BPV Section I (cont’d)
Additive manufacturing
• CC 3072 - Section I Pressure Relief Valve Bodies and Bonnets or
Yokes Using Additive Manufacturing

TG on Unfired Steam Boilers


• The combined Task Group on Unfired Boilers was formed between
BPV I and BPV VIII.
• The initiative is to investigate possible changes to both Sections to
ensure that clarity is provided for code users for these devices.
• BPV I reviewed and approved a new definition and will continue
working with Section VIII on the code changes.
• The proposal is to move the unfired steam boiler rules in Section I.
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ASME BPV Section II
Materials database development is continuous work in progress
Supports Section I modernization project
• Development of material high temperature properties
Extension of Yield Strength Values Above 1000 F
• Table E-100.6-1 currently provides Yield strength values above 1000 F
for several materials only.
• Testing was done for approximately 50 most commonly used high
temperature materials for Sections I and VIII.

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ASME BPV Section II
Strategic initiatives
• Support development of Code Cases for AM-DED (Direct Energy
Deposition)
• B31.1 to move stress tables in Section II-D
• BPV XIII materials to move stress tables in Section II-D
• N98xxx: SB to be moved to SA specifications and moving in stress
tables
• Supports Section IV project to update material properties

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ASME BPV Section III
Strategic priorities
• Additive manufacturing
– Development of the Code Case for AM-DED (Direct Energy Deposition)
– Evaluating the high temperature performance of AM components
• High temperature reactors
– High temperature design rules
– High temperature materials
o Extending existing materials to 500,000 hours (60 years)
• Enhancement of the seismic design rules

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ASME BPV Section III (cont’d)
Division 2 – Concrete Containment
• Code Case for steel concrete composite construction of containment.
• Development of next generation containment design with advanced
materials, design and construction techniques.

Division 4 – Fusion Energy Devises


• Section III held the first workshop on Division 4 during the Nov. 2023
Code Week.
• Increase interest for this standard to support construction of fusion
energy devices.
• Reports that the projects are underway.

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ASME BPV Section III (cont’d)
Division 5 – High Temperature Reactors
• Large interest for the “Advanced reactors”
• Going forward expecting Division 5 to be a major committee focus
• Development priorities:
– Graphite rules improvements
– New materials are needed
– Rewriting Class A rules and consolidating Code Cases
– Developing Class B Code Case that will provide design life analysis
– Extending the allowable stress tables to 500,000 hours

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ASME BPV Section IV
Review and incorporation of code cases
• The plan for each Code Case is to make recommendations to
incorporate, revise, annul or leave as is.
• Recommendations are handled by each sub-group.
• This is a long-term project.

Gender neutrality
• Review and update of Section IV to achieve gender neutrality.
• Section VI to be reviewed in the next cycle.

Clarity
• A new initiative for the next cycle will be to review the Code for clarity
and make necessary editorial changes to improve readability.
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ASME BPV Section IV (cont’d)
Ongoing projects
• Use of Master Data Reports.
• Consistency in terminologies within BPVC IV and VI.
• Update the allowable stress values in BPVC II, Part D including adding
new materials based on BPVC IV Code Cases incorporations.

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ASME BPV Section V
Gender neutrality
• Review and update of Section V to achieve gender neutrality.
Current activities
• Additive manufacturing
– Working on the rules for the use of Computed Tomography (CT).
• Working with ASNT on development of the future editions of SNT-TC-1
and CP-189.
• Development of BPV V requirements for training, experience,
qualification and certification of NDE Personnel.
• Initiative to relocate the current advance UT techniques (TOFD, PAUT,
FMC) and supporting appendices from Article 4.

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ASME BPV Section VIII
ACU Seminar Presentation Significant Changes to ASME
BPV in 2025 provided the detailed updates

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ASME Section IX
Major activities
• Continued work on addressing issues with welding duplex stainless
steels.
• Special Task Group is working on remote welding qualification
supervision.
– Possibly future Mandatory Appendix
• Supports the Sections I & II Joint Working Group on Creep Strength
Enhanced Ferritic Materials.
Research projects for
• Arc Direct Energy Deposition (DED) metal Additive Manufacturing (AM).
• Gas Metal Arc Welding Wire Additive Manufacturing (GMAW WAM).
Procedure Qualification Requirements for ASME BPVC and B31 use.
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ASME BPV Section XIII
Major completed items (for the 2025 Edition)
Developed rules for
• Changed marking requirements for devices in combination
• Alternative method for setting pilot operated PRVs
• New rules for double disk devices and series rupture disks
• Rupture disk MNFA testing requirements
• Developed Part 6 for spring-actuated non-reclosing devices

Major Activities
• ASME B31 incorporation of BPVC XIII
• Redundant Pressure Relief Valves (LOPA)

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ASME BPV Section XIII
Strategic items
• Relief Device Parts Program – Certificate Holder
• Capacity certification of devices < 15 psig (1 barg)
• Inlet / Outlet size limits relative to nozzle/orifice size
• Develop structural integrity design rules for relief devices
• Design requirements for PRV pilots and related components
• Replacement of Code Case 1750
• Guidance for two phase flow
• Develop guidance for PRV inlet line stability

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Conformity Assessment (CA-1)
Conformity Assessment Committees are working on
• The use of language other than English in Direct Stamping
• Establishing eye examination requirements for inspectors
• Clarification of Certified Individual responsibilities
• Development of uniform AI / ANI inspection requirements

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Other things on the horizon

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ACI
Some of the Discussion Points
• Implementation of new editions of CSA standards (e.g. B51, B52)
• National Board Registration - B51 Data Reports
• CRN - Design Registration National Portal
• SOPEEC projects
• Small Modular Reactor - Design Registration / Inspection
• Hydrogen
– Design - Production - storage - Plant Operations - Distribution - Dispensing -
Utilization
• National Board “VR” Program Initiative

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SOPEEC Projects

SOPEEC Projects discussed at the ACI meeting


• Exam Translation in French
• Online examination invigilation

SOPEEC is planning to start online exams

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QUESTIONS?

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