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Servi f-11 spv8000

The SPV 8000 terminal unit is designed to control room temperature by regulating air flow and is pressure independent, compensating for changes in duct pressure. It includes detailed installation and calibration instructions for various actuator types and controllers, ensuring optimal performance with specific air flow settings. The document also emphasizes the importance of proper mounting, sealing, and air supply conditions for effective operation.

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0% found this document useful (0 votes)
75 views12 pages

Servi f-11 spv8000

The SPV 8000 terminal unit is designed to control room temperature by regulating air flow and is pressure independent, compensating for changes in duct pressure. It includes detailed installation and calibration instructions for various actuator types and controllers, ensuring optimal performance with specific air flow settings. The document also emphasizes the importance of proper mounting, sealing, and air supply conditions for effective operation.

Uploaded by

abcd5187320
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SPV8000

General Description Installing the Price SPV 8000 Terminal Unit


The SPV 8000 terminal unit controls room temperature by varying The basic SPV 8000 is light enough that it can be supported by the
the flow of warm or cool air to the room. The terminal unit also duct work in which it is installed. Where accessory modules, such
compensates for changes in inlet duct pressure, holding the air as coils, attenuators or multiple outlets are included, the assembly
flow constant unless signaled to change by the thermostat. In other should be supported directly. Use the support method prescribed
words, the SPV 8000 is pressure independent. Note: Because of for the rectangular duct in the job specifications.
this compensating action, if it is necessary to counter a change
in duct pressure, then the damper may be seen closing when the Important: For optimum performance there should be a minimum
thermostat is calling for air flow or opening when the thermostat of 3 duct diameters of straight inlet duct, same size as the inlet,
is satisfied. between the inlet and any transition, take off or fitting. The
Both the room thermostat and the air flow sensor send air pressure assembly must be mounted right side up. It must be level within
signals to the pneumatic controller.The controller in turn modulates ±10 degrees of horizontal, both parallel to the air flow and at
the pneumatic damper actuator. right angles to the air flow. The control side of the assembly is
labelled with an arrow indicating UP.
Receiving Inspection
After unpacking the assembly, check it for shipping damage. If any To prevent excess air leakage, all cleat joints should be sealed with
shipping damage is found, report it immediately to the delivering an approved duct sealer.This would apply to all accessory module
carrier. During unpacking and installation do not handle by the connections as well as the basic assembly.
inlet velocity sensor, damper shaft, or tubing connections. Damage
may result. Control Air Connections
External lines are provided for main air and thermostat connections.
Pipe according to the label on the inlet panel; main air to blue,
thermostat line to white.

NOTE: The main air supply must be clean and dry,


delivered at 15 to 25 psi.

Controller
(CP101 Illustrated)
SP300 Flow
Sensor

Pneumatic
Actuator

Capped tees Thermostat


for field velocity Connection
pressure
measurements Main Air
Connection
(20 psi)

The terminal's side panel is factory marked to identify the mounting Capped tees are provided in the sensing lines from the Inlet Velocity
position for Johnson, Kreuter, Landis & Staefa and Honeywell Sensor.These allow field connection of a differential pressure gauge
pneumatic actuators for both Normally Open or Normally Closed for accurate air flow measurement.
operation (see page 4, Figures 1 and 2).

Damper rotation is always clockwise to the open position. An


identification mark on the end of the shaft indicates the damper
position.

 © Copyright E.H. Price Limited 2006


Product Labelling

All Price SPV8000 units are tagged with


a control assembly label as shown on
the right. This label identifies the model
number, size, location, controller type,
application and controller setpoints for
the unit. The label can be found on the
control side of the terminal unit.

All controllers are tagged with a controller


label as shown. The label identifies the
required sensor velocity pressure for
both minimum and maximum flow
setpoints.

© Copyright E.H. Price Limited 2006 


Actuator Mounting Instructions

The SPV 8000 has been designed to accommodate several manu-


facturers' actuators for both normally open or normally closed
fail-safe operation.

Figure 1 illustrates the standard actuator and linkage orientation


for normally open units. Figure 2 illustrates the orientation of a
normally closed unit.

If relocation of the actuator becomes necessary due to a change in


required damper fail-safe position from normally open to normally
closed or vice versa, the following procedure should be used: Figure 1
Normally Open configuration
1. Loosen the crank arm bolt (A) until the damper shaft rotates (Righthand Control only)
freely.

2. Remove the screws (B) securing the actuator mounting bracket


to the base.

3. Relocate the actuator to the proper mounting holes as per


Figure 3 and Table 1.

4. Insure the actuator linkage is in the proper orientation as


per Figure 1 or Figure 2. Install screws (B) securing actuator
mounting bracket to the terminal.

5. Rotate the damper shaft until the damper is in the fail-safe


posi­­tion (full open or full closed) and tighten bolt on the crank Figure 2
arm (A). Normally Closed configuration
(Righthand Control only)
Note: These illustrations are for a right hand unit only.
The opposite orientation is required for left hand units
(Figure 1 normally open, Figure 2 normally closed).
Damper Mounting
Actuator Manufacturer Position Holes
Johnson D3062 N.O. 4
Landis&Staefa — N.O. 4
Kreuter MCP-0305 N.O. 4
Kreuter MCP-8031-3102 N.O. 2
Honeywell MP909E1158 N.O. 4
Johnson D3062 N.C. 3
Landis&Staefa — N.C. 3
Kreuter MCP-0305 N.C. 3
Kreuter MCP-8031-3102 N.C. 1
Honeywell MP909E1158 N.C. 3

Figure 3 Table 1

 © Copyright E.H. Price Limited 2006


CP100 / CP200 CP101
Reset Velocity Controller Reset Velocity Controller

CP100 / CP200 CP101

Description Description
CP100 - Direct Acting Reset (Tan) The CP101 Reset Velocity Controller provides pressure independent
CP200 - Reverse Acting Reset (Grey) operation on the SPV8000 series of variable air volume
terminals.
The CP100 and CP200 Reset Velocity Controllers provide pressure
independent operation on the SPV8000 series of variable air Each controller is equipped with separate adjustment knobs for
volume terminals. minimum and maximum air flow settings. The minimum and
maximum air flow settings are factory calibrated, however, they
Each controller is equipped with separate adjustment knobs for can be readjusted in the field if necessary. (See Page 8)
minimum and maximum air flow settings. The minimum and
maximum air flow settings are factory calibrated, however they The CP101 is used for either direct or reverse acting reset for
can be readjusted in the field if necessary. (See Page 7) normally open or normally closed SPV8000 units. The CP101 has
a factory calibrated reset start point which can be field adjusted,
The CP100 is a direct acting reset controller typically used for and has a factory calibrated reset span which can be field adjusted.
normally open SPV8000 units. The CP200 is a reverse acting reset The reset span is constant regardless of minimum and maximum
controller typically used for normally closed SPV8000 units. set points.
Consult the appropriate Price control diagram for specific Consult the appropriate Price control diagram for specific
applications. applications.

Specifications Specifications
Differential Pressure Range Differential Pressure Range
0 to 1.0" w.g. (249 Pa) 0 to 1.0" w.g. (249 Pa)

Minimum Set Point Range Minimum Set Point Range


0 to 1.0" w.g. (249 Pa) 0 to 1.0" w.g. (249 Pa)

Maximum Set Point Range Maximum Set Point Range


Minimum to 1.0" w.g. (249 Pa) Minimum to 1.0" w.g. (249 Pa)

Reset Pressure Band (CP100) Reset Pressure Span


8.0 ± 0.5 to 13.0 psig (.55 ± .03 to .90 bar) Field adjustable 0.0 to 10.0 psig (0.0 to .69 bar)

Reset Pressure Band (CP200) Main Air Pressure


3.0 ± 0.5 to 8.0 psig (.21 ± .03 to .55 bar) 15 to 30 psig (1.04 to 2.07 bar)

Main Air Pressure Air Consumption


15 to 30 psig (1.04 to 2.07 bar) 1.0 scfm @ 20 psig (.472 I/min @ 1.38 bar)

Air Consumption Ambient Limits


0.5 scfm @ 20 psig (.236 I/min @ 1.38 bar) 40o F to 120o F operating (4o C to 49o C)
-40o F to 140o F shipping (-40oC to 60o C)
Ambient Limits
40o F to 120o F operating (4o C to 49o C)
-40o F to 140o F shipping (-40oC to 60o C)

NOTE: The controller should be supplied with clean, dry control air only. No attempt should be made to use any other medium.

© Copyright E.H. Price Limited 2006 


SP300 Calibration Curves

Calibration Equation Notes


1. Gauge taps are normally supplied with the terminal unit to allow
VP = Q 2
Unit Size K field measurement of the differential pressure at the sensor with
(K ) 4 340 a manometer, magnahelic or other measuring device.
5 426 If the terminal velocity controls utilize a flow-through transducer,
VP - differential pressure at 6 468 a proper velocity pressure reading will NOT be read at the
sensor, inches w.g. 7 673 gauge taps and the calibration curves CANNOT be used for field
Q - air flow rate, cfm at 8 890 measurement. The flow-through transducer operates on the
standard density. 9 1155 principle of mass flow rather than pressure differential.
K - calibration constant 10 1487 Controls utilizing a dead-ended pressure transducer will allow
12 2141 field measurement with the gauge taps and calibration curves
14 3045 provided.
16 4074
2. Setting flow limits for a differential pressure of less than 0.02
24 x 16 7785
inches in NOT recommended. Stability and accuracy of flow
limits may not be acceptable due to low velocity pressure signal.
Performance will vary depending on the terminal unit controls
provided.
3. For field calibration of air flow limits refer to the control contractor's
documentation.

 © Copyright E.H. Price Limited 2006


CP100 / CP200 Calibration Procedure
General CP200
1. Remove the protective metal cover. 6. Adjust the minimum (HI) air flow limit first.

2. Aligned markings on the face and dials of the controller indicate 7. Set the thermostat signal to 0 psi, or disconnect the thermostat
that the factory settings are intact. tube to the controller.

3. Remove the caps from the tees in the HI (red) and LO (green) 8. Turn the minimum (HI) dial on the controller (centre knob) until
tubes leading from the air flow sensor in the assembly inlet. the gauge reads the required differential pressure.Turn the dial
Connect a differential pressure gauge to the tees. A gauge slowly, allowing time for the damper actuator to complete its
with a 0 to 1 inch w.g. scale is recommended. travel in response to the adjustments. (Verify the minimum
set point by cycling the thermostat pressure).
4. Refer to the calibration curve for the size assembly being
serviced. From the curve read the differential pressure across 9. Apply 15 psi minimum air pressure to the thermostat
the sensor for the required air flow. (See Page 6) connection at the controller.

5. Alternately, calculate the differential pressure from the equation 10. Turn the minimum (LO) dial on the controller (outer knob) until
on page 6. the gauge reads the required differential pressure.Turn the dial
slowly, allowing time for the damper actuator to complete its
CP100 travel in response to the adjustments. (Verify the maximum
set point by cycling the thermostat pressure).
6. Adjust the minimum (LO) air flow limit first.

7. Set the thermostat signal to 0 psi, or disconnect the thermostat General


tube to the controller. 12. Reconnect the thermostat tube to the controller if it has been
8. Turn the minimum (LO) dial on the controller (centre knob) removed during the calibration procedure.
until the gauge reads the required differential pressure. Turn 13. Disconnect the gauge and replace the caps on the tees.
the dial slowly, allowing time for the damper actuator to
complete its travel in response to the adjustments. (Verify the 14. Replace the protective cover.
minimum set point by cycling the thermostat pressures).

9. Apply 15 psi minimum air pressure to the thermostat


connection at the controller.

10. Turn the maximum (HI) dial on the controller (outer knob) until
the gauge reads the required differential pressure.Turn the dial
slowly, allowing time for the damper actuator to complete its
travel in response to the adjustments. (Verify the maximum
set point by cycling the thermostat pressure).

© Copyright E.H. Price Limited 2006 


CP101 Calibration Procedure
A. Damper Action 9. Adjust the "HI STAT" dial on the controller (outer knob)
until the gauge reads the required differential pressure for
1. Damper action is factory set. To reset action, loosen damper maximum air volume. Turn the dial slowly, allowing time for
selection switch screw and align desired action with the damper the damper actuator to complete its travel in response to the
position. Retighten screw. adjustments.
2. Actuator must be repositioned to provide appropriate fail safe 10. Cycle the thermostat several times. This can be quickly
position. (See Page 4 for instructions) accomplished by removing the cap from the gauge tap (Port
G) and varying the bleed rate with finger pressure. Replace
B. Reset Start Point cap and check the air flow limits. If set points have changed,
1. Reset start point is factory calibrated to the specified setting repeat steps 4 to 10.
on the control assembly label.
Reverse Acting Cooling or Direct Acting Heating
2. To field adjust, remove the gauge tap cap at "G" and attach
a 0 - 30 psi pressure gauge. 4. Adjust the maximum air flow limit first.

3. Adjust the thermostat pressure at "T" port to the desired start 5. Set the thermostat signal to 0 psi or disconnect the thermostat
point value with a gradual switch or pressure regulator. (Start tube from the controller.
point is lowest span pressure). 6. Adjust the "LO STAT" dial on the controller (centre knob)
4. Adjust reset start knob until the gauge pressure begins to until the gauge reads the required differential pressure for
increase slightly (greater than zero but less than 0.3). maximum air volume. Turn the dial slowly, allowing time for
the damper actuator to complete its travel in response to the
5. Replace gauge tap cap. adjustments.

C. Reset Span 7. Adjust the minimum air flow limit, after verifying the maximum
air flow limit is set correctly.
1. Reset span is factory calibrated to the specified setting on the
control assembly label. 8. Apply 15 psi minimum air pressure to the thermostat
connection at the controller.
2. To field adjust, remove the gauge tap cap at "G" and attach
a 0 - 30 psi pressure gauge. 9. Adjust the "HI STAT" dial on the controller (outer knob)
until the gauge reads the required differential pressure for
3. Adjust the thermostat pressure at "T" port to above 15 psi. minimum air volume. Turn the dial slowly, allowing time for
4. Adjust reset span knob until the gauge pressure is equal to the damper actuator to complete its travel in response to the
the desired reset span (total span pressure, not end span adjustment.
pressure). 10. Cycle the thermostat several times. This can be quickly
5. Replace gauge tap cap. accomplished by removing the cap from the gauge tap (Port
G) and varying the bleed rate with finger pressure. Replace
D. Air Volume Limits cap and check the air flow limits. If set points have changed,
repeat steps 4 to 10.
1. Remove the caps from the tees in the HI (red) and LO (green)
tubes leading from the air flow sensor in the assembly inlet. General
Connect a differential pressure gauge to the tees. A gauge 11. Always adjust the "LO STAT" dial first.
with a 0 to 1 inch w.g. scale is recommended.
12. After calibration is complete, reconnect the thermostat tube
2. Refer to the calibration curve for the size assembly being to the controller if is has been removed during the calibration
serviced. From the curve read the differential pressure across procedure.
the sensor for the required air flow. (See Page 6)
13. Disconnect the gauge and replace the caps on the tees.
3. Alternately, calculate the differential pressure from the
equations on page 6. 14. Replace the protective metal cover.

Direct Acting Cooling or Reverse Acting Heating

4. Adjust the minimum air flow limit first.

5. Set the thermostat signal to 0 psi or disconnect the thermostat


tube from the controller.

6. Adjust the "LO STAT" dial on the controller (centre knob)


until the gauge reads the required differential pressure for
minimum air volume. Turn the dial slowly, allowing time for
the damper actuator to complete its travel in response to the
adjustments.

7. Adjust the maximum air flow limit, after verifying the minimum
air flow limit is set correctly.

8. Apply 15 psi minimum air pressure to the thermostat


connection at the controller.

 © Copyright E.H. Price Limited 2006


Troubleshooting Guide
General 1. Locate thermostat and cycle — direct acting stat will bleed on
heating.
2. Confirm box size and rating with drawing and box schedule
(check label on terminal). Check position of controller to ensure
it is installed level.
3. For CP101 controller, check the damper selector switch at the
face of the controller. Ensure that switch is set in the correct
mode.
4. Visually check piping and connections to box controls and
motor.
Blue — Main Air (M)
White — Thermostat (T)
Yellow — Actuator (B)
Red — High Port (X - CP100) (Y - CP200)
(H - CP101)
Green — Low Port (Y - CP100) (X - CP200)
(L - CP101)
5. Confirm caps are securely in place on the tees in the sensor
lines between the sensor and the controller.
6. Confirm that the "G" port cap on controller is in place.
7. Confirm main air pressure (15 psi minimum - 25 psi
maximum).
8. Confirm thermostat pressure. Cycle thermostat from full
cooling to full heating.
9. Confirm actuator pressure from controller by cycling
thermostat.
10. Confirm actuator operation by stroking actuator with a hand
pump noting at what pressure the actuator begins to stroke
and is fully stroked.

If Velocity Pressure is Below Specified Value 1. Connect a differential pressure gauge (0 - 1.0" w.g.) to the tees
and the Damper is Fully Open in the sensor lines between the sensor and the controller.
2. Check velocity pressure reading and compare with the value
indicated on the controller label.
3. If the velocity pressure is below the specified value and the
damper is fully open, this would indicate insufficient inlet duct
static pressure, starving.

If the Velocity Pressure Indicated by the 1. If the damper of the control assembly is partially closed, this
indicates the unit is under control.
Gauge Does Not Match the Specified Value.
2. If the velocity pressure indicated by the gauge does not match
the specified value, recalibrate the controller according to the
procedures outlined in this manual.

If Supply Air Flow Measured by 1. If the supply air flow measured by other means (pitot tube
traverse, summation of outlets) is incorrect, inspect the inlet
Other Means is Incorrect
connection to the control assembly.
2. Price recommends a minimum of 3 duct diameters of straight
inlet duct, same size as inlet, between the inlet and any
transition, take off or fitting.

If Velocity Pressure Indicated by the Gauge is • Check the low pressure tubing connection on the controller
Lower then Specified but Actual Air Supply to see if tubing is connected.
Exceeds Design Flow
If the Damper Remains Fully Open, but • The HI sensor port or control line may be plugged. Clear the
Sufficient Static Pressure Exists at the Inlet passage with compressed air.

If the Damper Remains Fully Closed • The LO sensor port or control line may be plugged. Clear the
passage with compressed air.

© Copyright E.H. Price Limited 2006 


10 © Copyright E.H. Price Limited 2006
© Copyright E.H. Price Limited 2006 11
IN THE UNITED STATES
• US Head Office, Laboratory & Testing
Facilities, Manufacturing Facilities &
Distribution Warehouse in Atlanta, Georgia
2975 Shawnee Ridge Court
Suwanee, Georgia USA 30024 • US Representatives in most major cities
Ph: 770.623.8050 Fax: 770.623.6404

IN THE UNITED STATES


• Manufacturing Facilities & Distribution Ware-
house in Casa Grande, Arizona

999 North Thornton Road • US Representatives in most major cities


Casa Grande, Arizona USA 85222-3809
Fax: 520.423.0517

IN CANADA
• Head Office, Export Sales Office,
Laboratory & Testing Facilities,
Manufacturing Facilities & Distribution
638 Raleigh Street Warehouse in Winnipeg, Manitoba
Winnipeg, Manitoba Canada R2K 3Z9
Ph: 204.669.4220 Fax: 204.663.2715 • Canadian Sales Offices in most major cities

Your Local Price Represntative:

The founding principles of our company have never changed – business integrity, first class service and a commitment to people.
Price manufacturing endeavours arose from our belief that we could supply superior products and services at a reasonable price.
Our mission is to become the worldwide supplier of preference for air distribution products and services.
You can rely on Price – our products and services – with confidence.

Product Improvement is a continuing endeavour at Price. Therefore, specifications are subject to change without notice.
Consult your Price sales representative for current specifications or more detailed information.

Warranty: The Company warrants and guarantees that all goods within this catalog that have been manufactured by the Company have been manufactured in accordance with the
specifications published herein and will be free from defects in material and workmanship for a period of twelve (12) months from the date of Bill of Lading issued by the Company.
The Company will replace defective product at its option, but will not be responsible for labor or material charges in replacing product or consequential damages. Any installation
not conforming with the Company's specifications, manuals, bulletins or instructions or any misuse or any modification not authorized by the Company voids this warranty. This
warranty is in lieu of all Provincial, State, and Federal statutory warranties and the conditions herein are in substitution and replacement of such warranties, statutory or otherwise.

® Price is a registered trademark of E.H. Price Limited. © 2006. Lithographed in Canada 02/06

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