Uroview 2800 Periodic Maintenance Procedure
Uroview 2800 Periodic Maintenance Procedure
Contents
General Instructions ........................................................................................................................................................................4
How To Use The Electronic Checklist Form ...................................................................................................................................4
Getting Started With the Checklist..................................................................................................................................................4
Safety ................................................................................................................................................................................................5
Ingress Of Water And Solutions .....................................................................................................................................................5
Unauthorized Modifications ............................................................................................................................................................5
Motorized Mechanical Operation....................................................................................................................................................6
Trained Service Personnel .............................................................................................................................................................6
Electrical Shock ..............................................................................................................................................................................6
X-radiation Exposure ......................................................................................................................................................................7
Required Tools, Test Equipment, and Supplies............................................................................................................................8
Tools...............................................................................................................................................................................................8
Supplies..........................................................................................................................................................................................8
Test Equipment ..............................................................................................................................................................................9
Safety Inspections ...........................................................................................................................................................................9
Remove Power and Covers............................................................................................................................................................9
Mechanical Inspections ................................................................................................................................................................18
Brakes.......................................................................................................................................................................................18
X-ray-Arm..................................................................................................................................................................................18
Tower Mounting ........................................................................................................................................................................18
Electrical Inspections....................................................................................................................................................................20
Electrical Power Cord ...............................................................................................................................................................20
Interconnect Cable....................................................................................................................................................................20
Hand Control and Foot Switches ..............................................................................................................................................20
Table Motion and X-ray Arm Motion Tests................................................................................................................................20
Power On Inspections ..................................................................................................................................................................24
Initialize without Generator .......................................................................................................................................................24
Fans and Filters ........................................................................................................................................................................24
Table Only Initialization.............................................................................................................................................................30
Initialization With Generator ......................................................................................................................................................30
Fast Stop...................................................................................................................................................................................31
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Miscellaneous.................................................................................................................................................................................47
Dose Area Product Calibration .....................................................................................................................................................47
Battery Replacement ....................................................................................................................................................................48
Table Maintenance .......................................................................................................................................................................49
Completing the PM.........................................................................................................................................................................50
Reinstall the Covers .....................................................................................................................................................................50
Final Power-On.............................................................................................................................................................................50
PM Checklist Printing ...................................................................................................................................................................50
General Instructions
This procedure covers the following service intervals:
• Semi-Annual
• Annual
Use this procedure in conjunction with the UroView 2800 Periodic Maintenance (PM) Checklist form. For the Semi-Annual PM, do
only those procedures listed in the Semi-Annual section of the form. For the Annual PM, do all the procedures in both sections.
Within those sections, the procedure names you see on the form correspond to instructions in this procedure document.
3. Read the elapsed time meter on the Workstation and enter the number on the Checklist.
4. Select whether the PM is semi-annual or annual from the pull-down menu.
5. Complete the customer information: Customer Name, Address, etc.
6. Record the following in the Test Equipment block:
A. Test equipment model numbers
B. Test equipment serial numbers
C. Test equipment calibration due date
Note: Test equipment must have current calibration dates. Do not use test equipment with expired calibration stickers.
Safety
Unauthorized Modifications
Under no circumstances should the safety interlock in the system be a bypassed, jumpered, or otherwise disabled.
Note: All GE OEC systems comply with International Electrotechnical Commission safety standard IEC-60601. Do not
connect any external device to the system that does not meet the requirements of IEC-60601. Only devices provided or
approved by GE OEC Medical Systems, Inc. should be connected to the system.
WARNING: Procedures shall be performed by service personnel specifically trained by GE OEC Medical
Systems, Inc. to calibrate the UROVIEW 2800.
Electrical Shock
WARNING: This system can generate lethal voltages. Practice safe electrical testing procedures when
performing periodic maintenance procedures.
WARNING: After taking X-rays, the high voltage cables can retain a lethal charge, even if you power down
the system. Even though the contacts are recessed, high voltages can arc several inches from
their terminals if the cables are removed from the connector wells. Use caution when
disconnecting high voltage cables even when the power is turned off. If you remove these
connections, immediately discharge their contacts against the high voltage tank case (ground).
WARNING: Use caution when working near the generator and its connections. Remove metal rings and
watchbands that may inadvertently come in contact with the terminals. Severe skin burns could
result if such metal articles were shorted across the generator input terminals.
X-radiation Exposure
The X-ray tube assembly produces X-radiation when energized. Never operate this device without X-ray shielding in place. Use
lead shielding and draping to protect personnel.
WARNING: Lead aprons, radiation monitors, and appropriate radiation shields must be utilized for the
protection of all personnel in the vicinity while performing tests. Living human anatomy should
never be used as a phantom or demonstration aid. Do not produce radiation in hallways.
CAUTION: Many of the PCB's in this system contain components, which are sensitive to Electro-Static Discharge
(ESD). Observe ESD safety procedures.
Tools
Spline Driver, .048, (00-900921)
High voltage cable wrench
Metric and SAE Allens ( metric set to include half sizes)
Metric and SAE Socket set and or nut drivers (metric set to include half sizes)
Supplies
Alcohol Prep Pads
Laceration Proof Gloves
Safety Glasses
Tungrease (00-902208)
Paint Kit, touchup
Shim, Tower Base, .125SS qty 4 (00-987198-01)
Shim, Tower Base, .250SS qty 4 (00-987198-02)
Test Equipment
Digital multimeter and probes Light meter
Pausch Serial Extension Cable (81-821528) Converging line pair resolution tool
Digital level (00-902160) Perpendicularity tool (00-874185)
Laptop computer Radiographic Alignment Tool (00-871980)
Film densitometer 3 copper filters (00-877682)
Plexi Glass Phantom Kit (00-884334-01) Static wrist strap (00-800221)
Dosimeter RUS Software (00-884048)
Fiber Optic Kit (00-884422-01) RUS Cable (00-901559)
VGA Monitor00-901163-01 Keyboard00-900598-01
Lemo Socket Tool T-00207
Safety Inspections
WARNING: Electrical circuits inside the equipment use voltages that are capable of causing serious injury
or death from electrical shock, even when the Workstation power switch is turned off. Use
appropriate lockout/tag-out precautions.
1. If the system has power applied, place the Workstation power switch in the OFF position
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2. At the facility power distribution box, shut off all power, including as applicable 200-208 VAC and 400-480 VAC. Use
lockout/tag-out procedures in compliance with GE OEC safety policies.
3. Separate generator from tower or wall box. Move generator 3 or 4 feet away from tower or wall.
4. Remove the generator covers.
5. Remove the Workstation rear cover, left side cover, and open the electronic card rack rear door.
6. Remove the Tower top and end covers.
7. Remove table movement mechanism covers.
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Mechanical Inspections
Brakes
Engage the Workstation's wheel brake and then push the Workstation and verify that the caster/wheel assemblies are locked in
position and do not move.
X-ray-Arm
Move the horizontal cross-arm from stop to stop, verifying the following:
1. Easy separation in the exposure position.
2. Easy separation in the park position.
3. Even movement.
4. Positive engagement into the limit positions.
Tower Mounting
Check tower mounting bolts, verifying that they are snug. Check level of tower on the lateral and longitudinal planes at either
lift/tilt roller rail (see following figure). If more that one-half bubble off, shim as necessary to level.
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Roller Rail
Longitudinal Plane
Lateral Plane
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Electrical Inspections
Interconnect Cable
Inspect the interconnect cable; verify that the cable, and pins are not damaged. Verify the LEMO connector strain relief is
tightened securely.
Table Vertical
Check the following table motions:
1. Movement initiated from the hand control unit.
2. Movement initiated from footswitch.
3. Soft start and smooth operation through entire range of travel.
4. Automatic stop in the bottom and top positions.
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Table Tilt
Check the following table motions:
1. Movement initiated from hand control unit.
2. Movement initiated from footswitch.
3. Soft start and smooth operation through entire range of travel.
4. Automatic stop in Trendelenburg position (-20°).
5. Automatic stop in horizontal limit position (0°).
6. Automatic stop in vertical limit position (+88°).
I.I./X-ray Arm
Check the following table motions:
1. Movement initiated from hand control unit.
2. Movement initiated from footswitch.
3. Soft start and smooth operation through entire range of travel.
4. Automatic stop in head-end limit position.
5. Automatic stop in foot-end limit position.
6. Movement initiates from Collimator VFD control panel.
7. No movement with opened film cassette door.
Tabletop Longitudinal
Check the following table motions:
1. Movement initiated from Hand Control.
2. Movement initiated from footswitch.
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Tabletop Latitudinal
Check the following table motions:
1. Movement initiated from the Hand Control.
2. Movement initiated from footswitch.
3. Soft startup and smooth operation through entire range of travel.
4. Automatic stop at each limit position.
5. Automatic stop in the centered position.
Patient Load/Unload
Check the following table motions:
Note: This position equates to the automatic leveling function, and is set at the factory. If you are requested to set this position
according to specific customer preference, a procedure for doing so is provided in the Calibration section of the service
manual.
1. Move the table to random tilt and vertical positions, and X-ray arm to a random position.
2. Press the Patient Load/Unload button on the hand control.
3. Verify that the table and X-ray arm move to the preset positions.
4. Repeat the test using the controls at the Collimator Control panel.
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Power On Inspections
Note: One VFD is located on the Collimator housing, and the other one is on the X-ray Control Console.
3. Verify that the workstation and tower elapsed time meters are functional.
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MONITOR FANS
(1 EACH SIDE)
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MONITOR
FILTER (1)
CPU
FAN
POWER
SUPPLY
FAN (1)
REAR
WORKSTATION
FAN (FILTER
ON REAR COVER)
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Generator Fans
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Tower Fans
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Fast Stop
Check Fast Stop switches, located on the table and X-ray Control Console, as follows:
1. Place the workstation power switch in the ON position.
2. Press either of the FAST STOP switches and verify the following:
• Table motion is disabled
• The message FAST STOP BUTTON PRESSED – UNLOCK THE BUTTON TO CONTINUE is displayed on the VFD
displays.
• X-ray generation is disabled.
3. Release the FAST STOP switch and reboot by placing the workstation power switch in the OFF position for five seconds and
then back to ON.
4. Verify system initialization conditions (see System Initialization, above).
5. Verify operation of the other Fast Stop Switch.
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Functional Inspection
If any of the requirements of the following inspections are not met, correct them according to the applicable sections of the
service manual.
Imaging Functions
WARNING: Some of the following procedures produce X-rays. Take appropriate precautions.
Image Orientation
To verify image orientation operation, make sure the Image Invert key inverts and re-inverts the image.
Image Resolution
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Note: A gray image will be displayed on the FPD if the selected video source is not present at the VSC.
4. Press the Video Shift button and verify that the optional source is now displayed on the Flat Panel Display.
5. Press the PIP button and verify that the currently selected video source is now visible in the PIP window.
6. Press Video Shift again and verify that the full screen image and PIP image swap places.
7. Press PIP again and verify that the PIP window closes.
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3. Press the MODE switch located on the X-ray Control Console, and verify a dumb beep.
Collimator Control
1. On the collimator housing VFD, press each collimator motion switch and verify that the graphical icon indicates the correct
collimator function.
2. On the XCC, press each collimator switch again while pressing the X-Ray ON switch and verify collimator leaves open and
close.
3. On both the XCC and collimator housing VFD, press the collimator field light. Very that the light visually defines the area to
be exposed to X-rays.
4. Set a collimation size larger than the film size. Press the collimator preset button, verifying that the collimation size reduces
to the film size.
5. Set a collimation size smaller than the film size. Press the collimator preset button, verifying that the collimation size does not
change.
X-Ray Functions
This section provides testing and verification instructions for the following functions Film Exposure, High-level Fluoro, Pulsed
Image, Digital Spot, and Low Dose Mode Operation.
Film Exposure
1. Select FILM mode.
2. Take a 120 kVp 100 mAs shot and verify that three beeps are heard after the exposure and no errors are displayed.
3. Take a 100 kVp 300 mAs shot and verify that three beeps are heard after the exposure and no errors are displayed.
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2. Verify that the kVp tracks accurately according to the following table, as copper filters are taped to the collimator.
3. Record the kVp value in the corresponding table in the Checklist.
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Digital Spot
1. Select DIGITAL SPOT.
2. Press the right hand/foot switch.
3. Verify that a short-term HLF exposure is taken and automatically saved to the Workstation hard drive.
4. Remove the 4 layers of lead aprons from the II.
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Fluoro Alignment
1. With Auto Fluoro enabled, take a NORM field shot and verify all four leaves show in the image.
2. Take a MAG1 field shot and verify all four leaves show in the image.
3. Take a MAG2 field shot and verify all four leaves show in the image.
4. Turn on the Collimator Lamp.
5. Select Fluoro Mode and verify you can collimate to less than 5 cm x 5 cm, as indicated by the illuminated area.
Film Alignment
1. Set the technique to 40 kVp @ 100 mAs and enable AEC mode.
2. Fully open the collimator leaves and collimate the leaves in approximately 1-inch.
3. Take a film exposure and then develop the film.
4. Fold the film and verify longitudinal centering is within 0.45 inches (1% x 45” film SID).
5. Fold the film and verify lateral centering is within 0.45 inches.
6. Take another film shot with the collimator leaves fully open. Verify at least three edges of the X-ray beam can be seen on the
film.
7. Turn on the Collimator Lamp.
8. Select Film Mode and verify you can collimate to less than 5 cm x 5 cm, as indicated by the illuminated area.
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Dose Rate
Entrance exposure is the amount of radiation available at the entrance point of patient anatomy. Entrance exposure is measured
12" (or 30 cm) above the surface of the Image Intensifier in the center of the X-ray beam. This measurement is used to represent
the average thickness of patient anatomy. Refer to the 2800 System Service Manual for directions on performing the Entrance
Exposure calibration.
Workstation Controls
WARNING This procedure produces X-rays. Take appropriate precautions.
1. Verify the EDGE ENHANCEMENT function displays an indicator bar and that the amount of edge enhancement can be
increased and decreased.
2. Verify the NOISE FILTER function displays an indicator bar and that the amount of filtering can be increased and decreased.
The noise in the image should decrease as noise filtering is increased.
3. Verify the ZOOM function displays a square box known as the region of interest (ROI) and that you can magnify the ROI by
touching the 2X and 4X buttons.
4. Verify the NEGATE function reverses the light and dark values on the image displayed on the left monitor.
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5. Verify the CONTRAST function displays an indicator bar and that the amount of contrast can be increased and decreased.
6. Verify the BRIGHTNESS function displays an indicator bar and that the amount of brightness can be increased and
decreased.
7. Verify the AUTO CONTRAST/BRIGHTNESS automatically selects the optimum values of contrast and brightness.
8. Verify the SWAP function exchanges images from the left and right monitors (need to have two different images on the left
and right monitors).
9. Verify the SAVE function saves the image on the left monitor to the Workstation's hard drive.
10. Verify the PATIENT INFORMATION function activates the Patient Information screen. Enter patient information, display
scheduled patients, display saved exams screen.
11. Verify the IMAGE DIRECTORY function allows you to review, print, and archive stored images and dose information.
12. Verify the IMAGE ANNOTATION function allows you to place markers, add comments and crop images.
13. Verify the SPECIAL APPLICATIONS function allows access to additional applications, if available.
14. Verify the CUSTOMIZE function allows access to the Customize screen.
15. Switch on the system. Initiate movement through the entire movement path.
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Options Testing
Refer to the Workstation or UroView 2800 Operator’s Guide for operating instructions if necessary. Check the appropriate boxes
in the corresponding section of the Checklist. Ignore any following sections that are non-applicable to the system.
VCR Test
1. Verify the VCR RECORD function.
2. Verify the VCR PLAY function.
IR Transmitter Test
1. Press the Remote Control Screen key and verify that the remote control screen displays on the monitor.
2. Use the cursor control to move the cursor to an executable button and press the ENTER key.
3. Press the EXIT key to exit.
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2. Verify that an image can be printed to the Instant Film/Paper Printer. Refer to the Operator's Guide Supplement if necessary.
DICOM
1. Verify images can be archived and printed via the DICOM interface.
2. Verify that scheduled exams can be downloaded via the DICOM interface.
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Lubrication
The following table motion systems require service once each six months:
• Lift and Tilt Drive
• I.I./X-ray Arm Carriage
• Latitudinal Drive
• Longitudinal Drive
Warning: The following procedures require operation of the table with access covers removed. While
working inside the machine, follow applicable lockout/tag-out steps. Keep all body parts and
tools clear while motors are running.
3. Apply TUNAP TUNGREASE BS along the full length of the drive screw.
4. Operate the motor through a full cycle of motion, so that parts run on their mating surfaces and grease is spread thoroughly.
Wipe excess grease from non-mating drive screw surfaces with a clean cloth.
5. Repeat this process through at least 6 cycles to thoroughly apply grease.
6. Wipe off old grease from roller rails. Apply a thin coat of fresh TUNAP TUNGREASE BS along the length of each rail.
Latitudinal Drive
1. If not done previously, position the table at full vertical, and remove the cover from below the Latitudinal Drive Assy.
2. Verify that the drive screw and guide shaft are free of any debris that could cause damage (see illustrations below).
3. Apply TUNAP TUNGREASE BS along the full length of the drive screw.
4. Operate the motor through a full cycle of motion, so that parts run on their mating surfaces and grease is spread thoroughly.
Wipe excess grease from non-mating drive screw surfaces with a clean cloth.
5. Repeat this process through at least 6 cycles to thoroughly apply grease.
6. Wipe off old grease from guide shaft. Apply a thin coat of fresh TUNAP TUNGREASE BS along the length.
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Longitudinal Drive
1. Move table to horizontal position. Raise foot end of tabletop (supported by gas spring—see illustration below). Remove
access plates located midway along table rails.
Warning: In the next step especially, follow applicable lockout/tag-out steps. Keep all body parts and tools
clear while motors are running.
2. Through access openings, apply TUNAP TUNGREASE BS along the full length of the drive screws.
3. Operate the motor through a full cycle of motion, so that parts run on their mating surfaces and grease is spread thoroughly.
Wipe excess grease from non-mating drive screw surfaces with a clean cloth.
4. Repeat this process through at least 6 cycles to thoroughly apply grease.
5. Re-install access plates and lower the tabletop.
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Guide Shaft
(2 pl)
Drive Screw
(2pl)
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Access Plate
Drive Screw
Drive Screw
Roller Rail
Longitudinal Drive
Assy
I.I. / X-ray Tube
Carriage Assy
Drive Screw
Guide
Shaft
Latitudinal Drive
Assy
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Miscellaneous
Dose Area Product Calibration
The following paragraphs explain how to use the Remote Utilities Tool to calculate the Dose Area Product (DAP). DAP is a
calculation of surface dose at a given distance from the X-ray tube multiplied by the surface area receiving the dose. DAP is
equal for all planes that are perpendicular to the beam axis.
Note: DAP is a measurement of radiation from the X-ray tube, and does not represent the radiation being absorbed by the
patient.
1. Connect the cable from the Service Monitor to the VGA port on the Workstation’s rear panel.
2. Connect the Service Monitor’s AC power plug to the nearest AC receptacle and turn on the monitor.
3. Plug the service keyboard into the keyboard connector on the Workstation rear panel.
4. Start the system and allow it to boot completely.
5. Use serial cable (00-901559) to connect the serial port on the laptop to the ARCNet connector on the rear of the Workstation.
Using your laptop open the Utility Suite.
6. Click on the VIEW pull-down menu and select RUT
7. Click on the CONNECT pull-down menu and select SYSTEM.
8. Click on the FILE pull-down menu, and select: OPEN, FROM SYSTEM, BOTH.
9. From the RUT main menu, click the Dose Area Product Calibration form. The Dose Area Product screen appears.
10. Place the Dosimeter’s Ion Chamber on top of the table.
11. Open the collimator leaves completely, so that you cannot see the leaves when you take an X-ray.
12. Turn the Collimator Lamp on and center the ion chamber within the illuminated area.
13. Set the Dosimeter to read the dose rate in mR/s.
14. If necessary, enter the current temperature and barometric pressure into the Dosimeter.
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Battery Replacement
Every two years, replace the Workstation Motherboard PCB Battery or PC Card battery (Coin type CR2032, 3.0 Volt, Lithium, P/N
74-122905-00).
1. Locate the sticker indicating when the battery was last replaced.
Note: If a sticker is not present, determine the system date of manufacture by locating the System Regulatory Label.
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2. If two years has elapsed or will have elapsed before the next scheduled service date, replace the battery and current sticker.
Indicate the date you replaced the battery on the sticker.
Table Maintenance
1. Check for bearing play (.004 inch max), adjust as required, and clean the guide rails for the following table drive systems:
A. Lift and Tilt
B. I.I/ X-ray Arm Assembly
C. Lateral and Longitudinal
D. Cassette Carriage
E. Horizontal Cross-Arm
2. Check all drive belts for wear, cracking. Check tension, and adjust if required (see Service Manual).
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Completing the PM
Final Power-On
Turn on all facility power and perform the steps of Power-On, previously in this procedure
PM Checklist Printing
To complete the PM Checklist perform the following:
1. If not already done, finish making your electronic entries.
2. Save the PM Checklist to your hard disk using the System ID of the 2800 system.
2. Print the Checklist and sign it.
3. Obtain the customer’s signature.
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