Name of Student: -______________________________________________________
Name of College: -______________________________________________________
Semester: - ___________
Contact No:- + 9 1
Internship Duration: - DD/MM/YYYY To DD/MM/YYYY
______Weeks
Contact : Satyajeetsinh Zala
(Training Coordinator)
Mobile : 8460660654
Email : satyajeet@sathway.org
Internship
S tandard
O perating
P rocedure
Quality Assurance
Department
Jyoti CNC Unit-3
Safety
Wear Safety Helmet ⛑ properly
Wear Safety goggles 👓
Wear Safety ear buds 🎧
Wear Safety Gloves 🧤
Wear Safety Shoes 🥾
Be careful during Lifting operation by workers
Identify Assembly Point in plant
Identify location of fire extinguisher
Work Safe Today – Productivity Can Wait
G D & T (Geometric Dimensioning and Tolerances)
Angularity Runout Total Runout
Cylindricity Parallelism Perpendicularity
Position Circularity Concentricity
Profile on a line Profile on a curve Straightness
Symmetric Flatness QR Code for GD&T Video
Sr No Name of Test Arrange in Ascending Order
1 Ball Bar Test
2 Coolant Trial
3 DDR/RTT Calibration
4 Final Inspection
5 Geometric Test
6 Laser Calibration
7 Nasa
8 PDI Inspection
9 Practical Test
10 QA Electrical Check
11 Spindle Vibration
Floor Shop No: ___________ Model Number of Machine: _________________ Date: DD/MM/YYYY Time: HH:MM AM/PM
Name of Instrument Used with
Objective of test Parameter Measure Parameter Unit
Test Specification
Ball Bar Test
Floor Shop No: ___________ Model Number of Machine: _________________ Date: DD/MM/YYYY Time: HH:MM AM/PM
Name of Instrument Used with
Objective of test Parameter Measure Parameter Unit
Test Specification & Range
Coolant Trial
Floor Shop No: ___________ Model Number of Machine: _________________ Date: DD/MM/YYYY Time: HH:MM AM/PM
Name of Instrument Used with
Objective of test Parameter Measure Parameter Unit
Test Specification & Range
DDR/RTT Calibration
Floor Shop No: ___________ Model Number of Machine: _________________ Date: DD/MM/YYYY Time: HH:MM AM/PM
Name of Instrument Used with
Objective of test Parameter Measure Parameter Unit
Test Specification & Range
Final Inspection
Floor Shop No: ___________ Model Number of Machine: _________________ Date: DD/MM/YYYY Time: HH:MM AM/PM
Name of Instrument Used with
Objective of test Parameter Measure Parameter Unit
Test Specification & Range
Geometric Test
Floor Shop No: ___________ Model Number of Machine: _________________ Date: DD/MM/YYYY Time: HH:MM AM/PM
Name of Instrument Used with
Objective of test Parameter Measure Parameter Unit
Test Specification & Range
Laser Calibration
Floor Shop No: ___________ Model Number of Machine: _________________ Date: DD/MM/YYYY Time: HH:MM AM/PM
Name of Instrument Used with
Objective of test Parameter Measure Parameter Unit
Test Specification & Range
Nasa
Floor Shop No: ___________ Model Number of Machine: _________________ Date: DD/MM/YYYY Time: HH:MM AM/PM
Name of Instrument Used with
Objective of test Parameter Measure Parameter Unit
Test Specification & Range
PDI Inspection
Floor Shop No: ___________ Model Number of Machine: _________________ Date: DD/MM/YYYY Time: HH:MM AM/PM
Name of Instrument Used with
Objective of test Parameter Measure Parameter Unit
Test Specification & Range
QA Electrical Check
Floor Shop No: ___________ Model Number of Machine: _________________ Date: DD/MM/YYYY Time: HH:MM AM/PM
Name of Instrument Used with
Objective of test Parameter Measure Parameter Unit
Test Specification & Range
Spindle Vibration
Internship
S tandard
O perating
P rocedure
Sheet Metal
Department
Jyoti CNC Unit-3
Sr No Name of Process Arrange in Ascending Order
1 Bending
2 Grinding
3 Inspection
4 Laser Cutting
5 Painting
6 Welding
Name of the products make in Sheet Metal Shop
1 _________________________________
2 _________________________________
3 _________________________________
4 ________________________________
List the Materials of the sheet use in Sheet Metal Shop
1 _________________________________
2 _________________________________
3 _________________________________
4 ________________________________
List the Area of the Sheet metal Workshop
1 _________________________________
2 _________________________________
3 Guard Welding Area
4 ________________________________
5 ________________________________
6 ________________________________
7 ________________________________
8 ________________________________
9 ________________________________
10 ________________________________
11 ________________________________
Date: DD/MM/YYYY Time: HH:MM AM/PM
Laser Cutting Machine Specification
Machine Manufacturer Maximum Maximum Maximum No of
Sr No Name Thickness Length Width Bed
LB1
LB2
LB3
LB4
Crane for Sheet Handle
Type OverHead/Granty/Jib
Loading Capacity in Ton
Type Of Gripper Magnetic/Vacuum
Give Difference Between Magnetic & Vacuum
Magnetic Grippers Vacuum Grippers
Bending Machine Specification
Maximum Maximum Length of
Manufacturer Name Maximum Angle
Thickness of Sheet Sheet
PB1
PB2
PB3
PB4
PB5
PB6
PB7
PB8
Tick the Type of Welding Machine Use For Welding:-
1. TIG
2. MIG
3. Oxy-Acetylene Gas
4. Arc Welding
Write the Full Form of TIG & MIG
TIG:- ____________________________________________
MIG:-____________________________________________
The maximum thickness of sheet in Guard Welding Area is _______mm.
Welding of sheet whose is Thickness between ____mm to _____mm is done in Fabrication Area.
Write the Requirements of the Grinding after Welding on sheet.
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
Type of Inspection done in Inspection Area
1. _____________________________
2. _____________________________
3. _____________________________
4. _____________________________
5. _____________________________
6. _____________________________
Write down the Pre-Process (Chemical) Requires before Painting
1. _____________________________
2. _____________________________
3. _____________________________
Write the type of the painting in paint shop
1. _____________________________
2. _____________________________
Internship
S tandard
O perating
P rocedure
Casting
Department
Jyoti CNC Unit-3
Sr No Name of Process Arrange in Ascending Order
1 Pattern Making
2 Mold making
3 Core Making
4 Pouring
5 Material Melting
6 Mold Breaking
7 Core removal Process
8 Sand Blasting
9 Cleaning of Casting
10 Mold Cooling
11 Inspection of Casting
Type of Crane Total No of Cranes Capacity of Crane Capacity Unit
Material Use for Pattern
Pattern
Advantages Disadvantages
material
Write Function of pattern in Casting.
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
Write the function of core.
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
Furnace Specification
Type
Capacity
List of Casting Defects observed
__________________________
__________________________
__________________________
__________________________
__________________________
__________________________
__________________________
__________________________
__________________________
__________________________
__________________________
__________________________
__________________________
__________________________
__________________________
Casting inspection
Name of Test Objective of test Instrument Used with Specification
Internship
S tandard
O perating
P rocedure
Assembly
Department
Jyoti CNC Unit-3
Sr No Name of Process Arrange in Ascending Order
1 Apply Guard to Basic Structure
2 Assemble APC on Basic Structure
3 Assemble ATC on Basic Structure
4 Assembly of Column & Bed
5 Assembly of X & Y Axis
6 Assembly of X & Z Axis
7 Ball Screw Assembly on X axis
8 Ball Screw Assembly on Y axis
9 Ball Screw Assembly on Z axis
10 Coolant Fitting
11 Fit Motor in each Axis & Spindle
12 HMI Fitting
13 Hydraulic System Fitting
14 LM Guideway Assembly on Y axis
15 LM Guideway Assembly on Z axis
16 LM* Guideway Assembly on X axis
17 Lubrication System Fitting
18 Machine Control Panel Fitting
19 Pneumatic System Fitting
20 Sensor Fitting
21 Three points Leveling
No No
Machine Floor Type of
of X Y Z A B C APC ATC of CSR (Customer Specific Requirement)
Sr No Machine*
Axis Tool
*-Horizontal Turning, Vertical Turning, Turn Mill, VMC, HMC, Universal Milling Machine etc.
Type of Crane Total No of Cranes Capacity of Crane Capacity Unit
Signal Tower
Light Color Meaning
Green
Yellow
Red
Write Function of tapper pin in Assembly.
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
Write the function of torque wrench
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
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