CKE.ITP.01.35.(00).

2012
FACTORY ACCEPTANCE TEST Date Issued : 16th January 2012
CHECKLIST FOR VISUAL INSPECTION OF LOW Revision : -
VOLTAGE ELECTRICAL BOARDS Revision Date : -
Page : 1/5

PROJECT NAME :

MANUFACTURER NAME :

Notes:
1. This form is to be used as a checklist for visual inspection acceptance only. Other acceptance criteria such as dielectric
properties test, insulation resistance test and functional test shall use the forms provided by the manufacturer. S.O Rep is
advised to begin the FAT with the visual inspection test ahead.
2. Prior departure to the factory, SO Representatives (SORs) are recommended to bring together:
 Documents : Approved Shop Drawing of Switchboard, BQ & Material List as per contract
 Tools : Digital Caliper, Measuring Tape, Torchlight, Digital Camera
3. Upon arrival and prior of any testing, SO Representatives are required to check/ensure:
a. Date of calibration status of the instruments to be used for testing. (Calibration validity: 2 years)
b. Certificate of the manufacturer’s competent person who will in charge for the testing. (Min. AO)
c. Brand & Model of the material installed had been approved during construction stage as referred to
material approval list (comply to J-MAL and material list as per contract).
d. Inspect thoroughly compliance of the manufactured switchboard with the approved shop drawing
particularly on the following criteria:
 Rating, Number of Poles & Arrangement of EACH Switchgear and terminals

SPECIFICATION/JKR COMPLIANCE
NO. DESCRIPTION [√: Yes, X : No, - : Not REMARKS
REQUIREMENT Applicable]
Board Name:

Also applicable to PFC

A) Self-Contained Floor Mounted Cubicle Switchboard Board and GSC Board

1 Form of Separation Form 2B Minimum Requirement.

2 Frame Thickness Switchboard ≥ 2.5 mm
3 Panels, Covers & Doors ≥ 2.0 mm
Thickness
4 Panel (Top & Sides) Removable
5 Panels, Covers & Front Cylindrical knurled head (chromed type)
Doors c/w retaining clip
6 Serrated Star Washer At front cover
7 Material for Frame Rolled Steel
8 Anti Rust Treatment Epoxy dry powder
9 Color Enamel Grey (Exterior)
Matt White (Interior)
10 Base Cover Plates Provided
11 Door Espagnolette/cremone bolt, locking
device & satin chrome lever handle at the
center fixing
12 Rear Door Hinged removable & double-leaf type
12.1 Width of Each Leaf < 450 mm
13 Louvers with filter Sides & back
14 Withdrawable switchgear Own compartment with rear connected
busbars
15 Height of indicating ≤ 2000 mm (above the base)
instrument
16 Building automation Separately housed in a compartment
devices, transducers, relays
17 SPD Separate compartment at immediate
lower subsection & totally
compartmentalize
18 Tool Compartment Located at the lowest subsection c/w
lockable with key
19 All secondary wiring Neat Properly labelled with number
sleeves

Cawangan Kejuruteraan Elektrik, JKR Malaysia.

 CKE.ITP.01.35.(00).2012
FACTORY ACCEPTANCE TEST Date Issued : 16th January 2012
CHECKLIST FOR VISUAL INSPECTION OF LOW Revision : -
VOLTAGE ELECTRICAL BOARDS Revision Date : -
Page : 2/5

SPECIFICATION/JKR COMPLIANCE
NO. DESCRIPTION [√: Yes, X : No, - : Not REMARKS
REQUIREMENT Applicable]

B) Wall Mounted Switchboard

1 Material Sheet steel
2 Thickness ≥ 2.0 mm
3 Portion of the Front Cover Fibre type
(cut-out & meter)
3.1 Thickness ≥ 5.0 mm
4 Louvers with filter Both sides
5 Serrated Star Washer At front cover
6 Anti Rust Treatment Epoxy dry powder
7 Color Enamel Grey
8 Panels, Covers & Front Cylindrical knurled head (chromed type)
Doors c/w retaining clip
9 All secondary wiring Properly labelled with number sleeves
C) Busbars
1 Mounting Non-hygroscopic insulator
2 Busbar Tinned hard drawn high conductivity
copper
3 Horizontal Busbar & Drawing requirement: Horizontal & Vertical
Compliance:
Vertical Busbar Size (at Tender (mm) Working (mm) Busbar Size (at main
incoming supply) should be
main incoming supply) Size R the same.
Y Size as installed is similar
B or more than as in the
N approved shop drawing.
4 Distrubution Busbar Size Drawing requirement:
Compliance:
similar as approved shop Tender (mm) Working (mm) Size at each Distribution
drawing (Vertical at each R Busbar shall be less than or
equal to the maximum size
outgoing) Y of outgoing circuit breakers
B connected to it.
N
5 Multiple Parallel Busbars Separated by tinned copper spacers (at Spacing=busbar thickness
spacing equal to the busbar thickness)
6 Main Busbar Arrangement R-Y-B-N (from back to front) Front Back
R - Y - B - N
7 Phase Indication/ Painted with colour at appropriate points
Identification to denote the phase
8 Switchboard Earthing Bar Tinned copper
8.1 Size 50 mm x 6 mm Or else otherwise
specified
9 Earthing Bar Identification Painted with green at appropriate points
D) Conductors
1 Sizes As per approved drawing
2 Cabling Neat and tighten
3 Coloured Cable For < 25mm2 cable: shall be colour coded
to identify the phase &neutral conductors
4 Cable End Termination Coloured cable sleeve to identify the
phase and neutral conductors
E) Others
1 Indicating Lamps Easily be replaced from the front of the
panel. LED type
2 Anti Condensation Heater Installed for every 2 sections, excluding
busbar compartment. Heater c/w
enclosure
2.1 Heater c/w automatic thermostat control, ON-
OFF switch & indicating lamp.
3 Labels Engraved with white lettering,black
background & fastened or riveted

Cawangan Kejuruteraan Elektrik, JKR Malaysia.

 CKE.ITP.01.35.(00).2012
FACTORY ACCEPTANCE TEST Date Issued : 16th January 2012
CHECKLIST FOR VISUAL INSPECTION OF LOW Revision : -
VOLTAGE ELECTRICAL BOARDS Revision Date : -
Page : 3/5

SPECIFICATION/JKR COMPLIANCE
NO. DESCRIPTION [√: Yes, X : No, - : Not REMARKS
REQUIREMENT Applicable]

F) Switchgears
1 Switchgears Current rating are accordance with
drawing and/or BQ
2 ACBs Withdrawable metal clad,
flush mounted & horizontal drawout
isolation, c/w shutter
2.1 No. of poles 3 or 4
2.2 Icw Minimum 50 kA at 415V for 1 sec. or
otherwise specified
2.3 Copper tape/bar from Tinned copper
frame (metal) of ACB
to SEB
2.4 Used as Bus-coupler 4 pole
3 MCCBs No. of poles are accordance with drawing
and/or BQ
3.1 Icu Minimum 50 kA at 415V for 1 sec. or
otherwise specified
3.2 Incoming Feeder Provided with panel mounting external If required
Circuit Breaker ≥ 400A operating handle with padlocking
facilities and door interlocking facilities
G) Current Transformers
1 Secondary Rating 5A
2 Rating ≥ 15 VA
3 Accuracy (for measuring & Class 1.0 or otherwise specified
metering)
4 Accuracy (for protection) Class 10P10 or otherwise specified
H) Surge Protection Device
1 Connecting Leads as short as possible Preferably not exceeding
0.5m for the total length.
2 2.1 Isolation of SPD : 4 pole MCCB or fuses or otherwise
MCCB / Fuse specified
2.2 Isolation of SPD : Separate compartment for SPD
Compartment
3 Transparent Window for At front cover of the SPD’s compartment
viewing the SPD indicator for viewing the SPD indicator
4 Label “Amaran” at SPD Sentences as in L-S1 with red lettering on
compartment a white background
I ) Distribution Board
1 Material Sheet steel
2 Thickness 1.2mm to 1.5 mm
3 Serrated Star Washer At front cover
4 Anti Rust Treatment Epoxy dry powder
5 Color Enamel Grey
6 Panels, Covers & Front Cylindrical knurled head (chromed type)
Doors c/w retaining clip
7 Comb / Fork Busbar Insulated type

Cawangan Kejuruteraan Elektrik, JKR Malaysia.

 CKE.ITP.01.35.(00).2012
FACTORY ACCEPTANCE TEST Date Issued : 16th January 2012
CHECKLIST FOR VISUAL INSPECTION OF LOW Revision : -
VOLTAGE ELECTRICAL BOARDS Revision Date : -
Page : 4/5

SPECIFICATION/JKR COMPLIANCE
NO. DESCRIPTION [√: Yes, X : No, - : Not REMARKS
REQUIREMENT Applicable]
Note : For item J, K & L, the compliance of specification & JKR requirement for item Self-Contained Floor Mounted Cubicle Switchboard
and item Busbar are similar as LV Switchboard above. i.e: Thickness, size, material, etc.
J) Power Factor Correction Board (PFCB)
1 Enclosure Not form part of the switchboard it is
connected to (independent) but match the
height and depth.
1.1 Icu of MCCB / ACB Minimum 50 kA at 415V for 1 sec. or Icu:
otherwise specified Ics:
1.2 Access Front & rear
2 Capacitor
2.1 Category C (min. 40oC)
2.2 Rated Voltage 525V, 50Hz
2.3 Housing/Container Heavy metal sheet steel
2.4 Separation between Min. 80mm
capacitors
3 Reactor Installed in separate compartment of
PFCB c/w rubber pad to reduce noise due
to vibration etc.
3.1 Class H
3.2 kVAR Rating Min. 6%
(Reactance)
3.3 Rated Voltage 440V
4 MCCB
4.1 Icu of MCCB / ACB Minimum 50 kA at 415V for 1 sec. or Icu:
otherwise specified. Ics:
Ics = 100% Icu
4.2 Minimum Continuous Min. 155% of rated capacitor currents
Current Ratings
5 Switching Contactor
5.1 Utilization Category AC-6B
5.2 Minimum Continuous Min. 135% of rated capacitors currents
Current Rating
5.3 Ventilation Van Heavy duty type* c/w filter and *Air Exchange :
automatic shutter Min.200 cubic meter
perhour
6 All secondary wiring Properly labelled with number sleeves
K) Generator Set Switchboard [Essential Board]
1 Enclosure Not form part of the switchboard it is
connected to (independent) but match the
height and depth.
2 Automatic Transfer Transparent protection screen of full
Switching Equipment compartment size shall be provided in front
(ATSE) of automatic changeover contactors / ATSE
2.1 Contactor Utilization AC-33B
Category
2.2 MCCB / ACB type 4 pole
3 Tinned Copper Earthing 25mm x 6mm
Bar
4 All secondary wiring Properly labelled with number sleeves
L) Generator Set Control Board (GSCB) [AMF Board]
1 Enclosure Not form part of the switchboard it is
connected to (independent) but match the
height and depth.
2 Emergency Stop Push- Provided and c/w self-latching mushroom
Button head type
3 Alarm Bell Min.250mm diameter
4 All secondary wiring Properly labelled with number sleeves

Cawangan Kejuruteraan Elektrik, JKR Malaysia.

 CKE.ITP.01.35.(00).2012
FACTORY ACCEPTANCE TEST Date Issued : 16th January 2012
CHECKLIST FOR VISUAL INSPECTION OF LOW Revision : -
VOLTAGE ELECTRICAL BOARDS Revision Date : -
Page : 5/5

COMMENTS (IF ANY)

CHECKED BY [S.O. Representative)

Signature : Position :

Name : Date :
(CAPITALS)

On behalf of :

WITNESSED BY [JKR] *if applicable

Signature : Position :

Name : Date :
(CAPITALS)

On behalf of :

ELECTRICAL CONTRACTOR

Signature : Position :

Name : Date :
(CAPITALS)

On behalf of :

MANUFACTURER

Signature : Position :

Name : Date :
(CAPITALS)

On behalf of :

Cawangan Kejuruteraan Elektrik, JKR Malaysia.

 CKE.ITP.01.28.(00).2012
Date Issued : 16th January 2012
FORM FOR LINE CONTINUITY AND PHASE
Revision : -
SEQUENCE TEST
Revision Date : -
Page : 1/1

LOCATION/PROJECT :

FLOOR/BLOCK NO. :
DATE OF TEST :

INSTALLATION TYPE : New Installation Existing Installation

LOCATION OF TEST (Please √)

MSB SSB

DB Feeder Pillar

PARTICULARS OF THE TEST INSTRUMENT

Instrument Brand Model No. Serial No.

LINE CONTINUITY TEST RESULTS

Circuit No. 1 2 3 4 5 6 7 8 9 10 11
Line Continuity Indicator
(Mark 3 for all indicators are lighted & 1 for one
indicator is lighted)
Remark – if one indicator is lighted, then that phase
line is faulty (please specify R or Y or R phase)

PHASE SEQUENCE TEST RESULTS

Circuit No. 1 2 3 4 5 6 7 8 9 10 11
Phase Sequence
(Please √ for A-B-C indicator is lighted)
Phase Sequence
(Please √ for A-C-B indicator is lighted)

REMARKS:

Tested by (Name) :
Signature :
Date :

Cawangan Kejuruteraan Elektrik, JKR Malaysia.

 CKE.ITP.01.29.(00).2012
Date Issued : 2nd February 2012
RECORD OF CONTINUITY AND INSULATION
Revision : -
RESISTANCE TEST
Revision Date : -
Page : 1/2

This Record Of Continuity and Insulation Resistance Test form shall be used for the reporting on the condition of All Final Circuit Wiring
(except Ring Final Circuits) for New Installation before final connection of the switches, sockets, electrical accessories, fittings and DB.
A. PARTICULARS OF THE INSTALLATION [Please tick (√ ) the relevant boxes and enter details as appropriate]
Project Name
Drawing No./Installation
Address
Block No./Floor

DB Designation Single phase, Phase R Y B Three phase

System of Wiring Loop-in system Tee system

B. TEST INSTRUMENT USED

Instrument Brand Model No. Serial No. Calibration Date
Insulation & Continuity Tester
Insulation Tester

C. TEST RESULTS (Please X where not applicable. Please refer to Page 2 for notes and test procedures)
Circuit Number And Phase
Type of Wiring [see note 2]
Circuit Reference [see note 3]
Number of Points
Phase (mm²)
Cable Size
CPC (mm²)
C1. CONTINUITY TEST (Choose either Test Method 1 or 2)
Neutral & CPC,
(ohms)
[see Test Method 1]
Phase & CPC,
(ohms)
[see Test Method 2]
Confirmation of CPC in the circuit is continous
(Mark Y for YES and N for NO)
C2. INSULATION RESISTANCE TEST
Phase to Neutral (L-N) (Mohms)
Phase to CPC (L-E) (Mohms)
Neutral to CPC (N-E) (Mohms)
Phase & Neutral to G.I Conduit/Trunking (Mohms)

D1. INSULATION TEST VOLTAGE (Volts) E. REMARKS (If Any)

D2. INSULATION TEST RESISTANCE (Mohms)

F. PENGAKUAN ORANG KOMPETEN

G. PENGESAHAN JABATAN
(BAGI PIHAK KONTRAKTOR ELEKTRIK)
Diuji Oleh : Disaksi Oleh :
(Nama Pendawai) (Nama)
Tandatangan : Tandatangan :
No. Kekompetenan : Jawatan :
Tarikh Ujian : Tarikh :
Nama & Cop :
Kontraktor

Cawangan Kejuruteraan Elektrik, JKR Malaysia.

 CKE.ITP.01.29.(00).2012
Date Issued : 2nd February 2012
RECORD OF CONTINUITY AND INSULATION
Revision : -
RESISTANCE TEST
Revision Date : -
Page : 2/2

(Notes & Test Procedure)

A. NOTES

1.0 FORMS NUMBER FOR CONTINUITY AND INSULATION RESISTANCE TESTS

1.1 FORM NO: CKE.ITP.01.29.(00).2012 is for single phase points in a single phase DB or single phase points in a
three phase DB for ALL CIRCUITS except Ring Final Circuits
1.2 FORM NO: CKE.ITP.01.30.(00).2012 is for single phase points in a single phase DB or single phase points in a
three phase DB for RING FINAL CIRCUITS only
1.3 FORM NO: CKE.ITP.01.32.(00).2012 is for three phase points, submain cables, armoured underground
cable and street lighting cables

2.0 CODES FOR TYPE OF WIRING

H
A B C D E F G
(Other - please state)
PVC PVC
PVC PVC
Cables in Cables in PVC Mineral
Cables in Cables in PVC/PVC
surface concealed Cables in Insulated
surface GI concealed Cables
UPVC UPVC trunking Cables
conduit GI conduit
conduit conduit

3.0 CIRCUIT REFERENCE

L SSO A/C W/H K&E S Other - (Please state)
Keluar
Socket - Water
Lighting Air Cond. Sign Spare
Radial Cct Heater
EL

B. TEST PROCEDURES (FOR LIGHTING CIRCUITS ONLY)

It should be noted that the continuity and insulation resistance tests for lighting circuit described below can only be
applied to a 'loop-in' wiring system only

1.0 CONTINUITY OF CPC IN LIGHTING CIRCUIT

1.1 Test method 1 (CPC conductor terminated at the last point of the circuit and using the neutral conductor
as a return lead)
1.1.1 Connect the neutral conductor to the CPC conductor (earth wire) at the last point of the circuit under test.
1.1.2 Test between neutral and earth of the circuit at the DB.
1.1.3 Record the test result obtained.
1.1.4 The readings should be compared with the "Resistance of copper conductors" table for a particular length
and size.

1.2 Test method 2 (CPC terminated at the switch panel and using the phase conductor as a return lead)
1.2.1 Connect the phase conductor (phase wire) to the CPC conductor (earth wire) at the switch panel.
1.2.2 Test between the phase and earth of the circuit at the DB.
1.2.3 Record the test result obtained.
1.2.4 The readings should be compared with the "Resistance of copper conductors" table for a particular length
and size.

2.0 INSULATION RESISTANCE IN LIGHTING CIRCUIT

2.1 A d.c voltage not less than twice (2x) the nominal voltage of the circuit concerned (r.m.s value for an a.c supply)
shall be applied for the measurement of insulation resistance, provided that the test voltage need not exceed 500
V d.c for installations rated up to 500V.

2.2 Test method (CPC conductor terminated at the last point of the circuit)
2.2.1 Test between the phase (join together all phase conductors at the switch panel) and the neutral at the DB.
2.2.2 Repeat the test for phase to CPC.
2.2.3 Test between the neutral and the CPC at the DB.
2.2.4 A value of less than 100MΩ on a final circuit is to be unacceptably low and require further investigation.

Cawangan Kejuruteraan Elektrik, JKR Malaysia.

 CKE.ITP.01.30.(00).2012
RECORD OF CONTINUITY AND INSULATION Date Issued : 2nd February 2012
RESISTANCE TEST FOR RING FINAL Revision : -
CIRCUIT Revision Date : -
Page : 1/2

This Record Of Continuity and Insulation Resistance Test form shall be used for the reporting on the condition of Ring Final Circuit
Wiring only for New Installation before final connection of the switches, sockets, electrical accessories, fittings and DB.
A. PARTICULARS OF THE INSTALLATION [Please tick (√ ) the relevant boxes and enter details as appropriate]
Project Name
Drawing No./Installation
Address
Block No./Floor

DB Designation Single phase, Phase R Y B Three phase

B. TEST INSTRUMENT USED

Instrument Brand Model No. Serial No. Calibration Date
Insulation & Continuity Tester
Insulation Tester

C. TEST RESULTS (Please X where not applicable. Please refer to Page 2 for notes and test procedures)
Circuit Number And Phase
Type of Wiring [see note 2]
Circuit Reference [see note 3]
Number of Points
Phase (mm²)
Cable Size
CPC (mm²)
C1. CONTINUITY TEST (See Test Procedure 1.0)
Phase (ohms)
Neutral (ohms)
CPC (ohms)
Confirmation of Ring Final Phase &
(ohms)
Circuit is wired in a Ring Neutral
(Mark Y for YES and N for NO) Phase &
(ohms)
(See Test Procedure 2.0) CPC
C2. INSULATION RESISTANCE TEST
Phase to Neutral (L-N) (Mohms)
Phase to CPC (L-E) (Mohms)
Neutral to CPC (N-E) (Mohms)
Phase & Neutral to G.I Conduit/Trunking (Mohms)

D1. INSULATION TEST VOLTAGE (Volts) E. REMARKS (If Any)

D2. INSULATION TEST RESISTANCE (Mohms)

F. PENGAKUAN ORANG KOMPETEN

G. PENGESAHAN JABATAN
(BAGI PIHAK KONTRAKTOR ELEKTRIK)
Diuji Oleh : Disaksi Oleh :
(Nama Pendawai) (Nama)
Tandatangan : Tandatangan :
No. Kekompetenan : Jawatan :
Tarikh Ujian : Tarikh :
Nama & Cop :
Kontraktor

Cawangan Kejuruteraan Elektrik, JKR Malaysia.

 CKE.ITP.01.30.(00).2012
RECORD OF CONTINUITY AND INSULATION Date Issued : 2nd February 2012
RESISTANCE TEST FOR RING FINAL Revision : -
CIRCUIT Revision Date : -
Page : 2/2

(Notes & Test Procedure)

A. NOTES

1.0 FORMS NUMBER FOR CONTINUITY AND INSULATION RESISTANCE TESTS

1.1 FORM NO: CKE.ITP.01.29.(00).2012 is for single phase points in a single phase DB or single phase points in a
three phase DB for ALL CIRCUITS except Ring Final Circuits
1.2 FORM NO: CKE.ITP.01.30.(00).2012 is for single phase points in a single phase DB or single phase points in a
three phase DB for RING FINAL CIRCUITS only
1.3 FORM NO: CKE.ITP.01.32.(00).2012 is for three phase points, submain cables, armoured underground
cable and street lighting cables

2.0 CODES FOR TYPE OF WIRING

H
A B C D E F G
(Other - please state)
PVC PVC
PVC PVC
Cables in Cables in PVC Fire
Cables in Cables in PVC/PVC
surface concealed Cables in Resistance
surface GI concealed Cables
UPVC UPVC trunking Cables
conduit GI conduit
conduit conduit

3.0 For Ring Final Circuits, Regulations 612.2.2 of BS7671:2008 calls for the continuity of EACH live conductor (phase
and neutral) and the protective conductor to be verified.

B. TEST PROCEDURES

1.0 CONTINUITY OF RING FINAL CIRCUIT CONDUCTORS

1.1 The phase, neutral and CPC conductors are identified and the end-to-end resistance of each conductor is
measured separately. Record the resistance readings. The readings should be compared with the "Resistance of
copper conductors" table for a particular length and size.
1.2 A finite reading confirms that there is continuity on the ring conductors under test.

2.0 CONFIRMATION OF RING FINAL CIRCUIT IS WIRED IN A RING (4 ends joined method)
2.1 Phase and neutral conductors cross-connected.
2.1.1 Connect the outgoing phase (P1) conductor to the returning neutral (N2) conductor. (P1 to N2)
2.1.2 Connect the returning phase (P2) conductor to the outgoing neutral (N1) conductor. (P2 to N1)
2.1.3 Measure the resistance across (P1 to N2) and (P2 to N1) and record the reading.
2.1.4 Measure the resistance at each socket on the ring between phase & neutral.
2.1.5 If the readings obtained from those Sockets wired into the ring are all the same and equal to the resistance
across (P1 to N2) and (P2 to N1) then the ring final circuit is confirmed.
2.1.6 If the readings are different, this will indicate the presence of a bridge or maybe due to incorrect
connections of the ends of the ring.
2.1.7 If they are connected P1 to N1 and P2 to N2 then the readings will increase or decrease as successive
measurements round the ring are taken.

2.2 Phase and CPC conductors cross-connected.

2.2.1 The above steps is then repeated but with the phase and CPC conductors cross-connected.

Cawangan Kejuruteraan Elektrik, JKR Malaysia.

 CKE.ITP.01.31.(00).2012
Date Issued : 2nd February 2012
RECORD OF EARTH ELECTRODE
Revision : -
RESISTANCE TEST
Revision Date : -
Page : 1/1

A. PARTICULARS OF THE INSTALLATION

Project Name
Installation Address / Block No.
MSB/SSB/DB or CU Designation

B. DETAILS OF TEST [Please tick (√ ) the relevant boxes]

Others
Electrical Installation Telephone Installation Gen Set Installation
(Please state)

MSB Main DB …...... SDF ….. Frame Earth

SSB DB CU Main DP Neutral Earth

C. TEST INSTRUMENT USED

Instrument Brand Model No. Serial No. Calibration Date
Insulation & Continuity Tester
Earth Tester

D. DETAILS OF EARTH ELECTRODES

Total No. of Earthing Earth Rod Size
Earth Rod Brand Rod to tape / rod to cable connections
Points (dia. x driven depth)
16mm x 1500mm CADWELD

16mm x 3000mm CLAMP (Please State Clamp Type)

E. INDIVIDUAL EARTH ELECTRODE RESISTANCE F. OVERALL RESISTANCE

Individual Earth Electrode Resistance (with Overall Resistance to Earth of the Whole Earthing
Earth remaining earth disconnected) System (bonding not included)
Electrode (ohms) (ohms)
No. Test 1 Test 2 Test 3 Average value Test 1 Test 2 Test 3 Average value
(R1) (R2) (R3) RA=(R1+R2+R3)÷3 (r1) (r2) (r3) ra=(r1+r2+r3)÷3

G. COMMENTS BY JKR (IF ANY)

H. PENGAKUAN ORANG KOMPETEN

I. PENGESAHAN JABATAN
(BAGI PIHAK KONTRAKTOR ELEKTRIK)
Diuji Oleh : Disaksi Oleh :
(Nama Pendawai) (Nama)
Tandatangan : Tandatangan :
No. Kekompetenan : Jawatan :
Tarikh Ujian : Tarikh :
Nama & Cop :
Kontraktor
NOTES FOR ELECTRICAL INSTALLATION TEST
1. Before this test is undertaken, the earthing conductor to the earth electrode must be disconnected either at the electrode
or at the Main Earthing Terminal or Main Earthing Bar (MET/MEB) to ensure that all the test current passes through
the earth electrode alone. This will leave the installation unprotected against earth faults. SWITCH OFF SUPPLY
BEFORE DISCONNECTING THE EARTH.

Cawangan Kejuruteraan Elektrik, JKR Malaysia.

 CKE.ITP.01.32.(00).2012
Date Issued : 2nd February 2012
RECORD OF INSULATION RESISTANCE AND
Revision : -
CONTINUITY TEST
Revision Date : -
Page : 1/1

This Record of Insulation Resistance and Continuity Test form shall be used for the reporting on the condition of three phase points,
Submain Cables, Armoured Cables and Street Lighting Cables.

A. PARTICULARS OF THE INSTALLATION

Project Name
Drawing No./Installation Address
Block No./Floor
MSB/SSB/DB/CU Designation

B. TEST INSTRUMENT USED

Instrument Brand Model No. Serial No. Calibration Date
Insulation & Continuity Tester
Insulation Tester

C. TEST RESULTS
INSULATION RESISTANCE
CONTINUITY
Neutral / OF CPC
Phase / Earth Phase / Neutral Phase / Phase
No. Earth (Ohms)
(Mohms) (Mohms) (Mohms)
Circuit Reference (From – To) (Mohms)
Cable Size and Cable Type RE YE BE NE RN YN BN RY YB BR

10

D1. INSULATION TEST VOLTAGE (Volts) E. REMARKS (If Any)

D2. INSULATION TEST RESISTANCE (Mohms)

F. PENGAKUAN ORANG KOMPETEN

G. PENGESAHAN JABATAN
(BAGI PIHAK KONTRAKTOR ELEKTRIK)
Diuji Oleh : Disaksi Oleh :
(Nama Pendawai) (Nama)
Tandatangan : Tandatangan :
No. Kekompetenan : Jawatan :
Tarikh Ujian : Tarikh :
Nama & Cop :
Kontraktor

Cawangan Kejuruteraan Elektrik, JKR Malaysia.

 CKE.ITP.01.33.(00).2012
Date Issued : 2nd February 2012
RECORD OF POLARITY TEST Revision : -
Revision Date : -
Page : 1/1

A. PARTICULARS OF THE INSTALLATION [Please tick (√ ) the relevant boxes and enter details as appropriate]
Project Name
Drawing No./Installation
Address
Block No./Floor

DB Designation Single phase R Y B Three phase

B. TEST INSTRUMENT USED

Instrument Brand Model No. Serial No. Calibration Date
Insulation & Continuity Tester

C. TEST RESULTS (Please X where not applicable. Please refer to notes for test procedures)
Circuit No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Lighting
Circuits
Sockets
POLARITY (Radial)
Mark P for
Pass and F for Sockets
Fail. (Ring)
Others
(Please
State)

D. REMARKS

E. PENGAKUAN ORANG KOMPETEN

F. PENGESAHAN JABATAN
(BAGI PIHAK KONTRAKTOR ELEKTRIK)
Diuji Oleh : Disaksi Oleh :
(Nama Pendawai) (Nama)
Tandatangan : Tandatangan :
No. Kekompetenan : Jawatan :
Tarikh Ujian : Tarikh :
Nama & Cop :
Kontraktor

NOTES:

1. Regulation 612.6 of BS7671 : 2008 calls for a polarity test to be carried out to establish that :
1.1 All fuses, circuit breakers and single pole switches are connected in the phase conductor only.
1.2 The centre contact of Edison Screw (ES) lampholders are connected to the phase conductor.
1.3 The polarity of socket outlets, other accessories and points of utilisation (eg luminaires) is correct.
2. The polarity of all circuits must be verified before connection to the supply.

3. Polarity testing must be carried with the supply isolated from the installation.

4. There are a number of ways in which polarity can be tested.

4.1 Visual checks where coloured cables are used.
4.2 Polarity test on lighting circuits, for example, can be conducted at the same time as that for continuity of CPC.
4.3 Indicators on RCCB testers and similar.

5. Of all of the above ways, the visual check is usually the easiest and this test is one that is best carried out by the person
installing and terminating cables, rather than by the 'test technicians.

Cawangan Kejuruteraan Elektrik, JKR Malaysia.

 CKE.ITP.10.34.(00).2012
Date Issued : 2nd February 2012
RECORD OF RCCB TEST Revision : -
Revision Date : -
Page : 1/2

A. PARTICULARS OF THE INSTALLATION [Please tick (√ ) the relevant boxes and enter details as appropriate]
Project Name
Drawing No./Installation
Address
Block No./Floor

DB Designation Single phase Phase: R Y B 3 phase

B. TEST INSTRUMENT USED

Instrument Brand Model No. Serial No. Calibration Date
RCCB Tester

C. PARTICULARS OF RCCB (Please [√] the relevant box)

Rated Current (In) Brand Model No.
40A DP 63A DP

D. TEST RESULTS (Please X where not applicable. Please refer to Page 2 for notes and test procedures)
Circuit Number And Phase
Circuit Reference
Mark S for Socket and L for Lighting. Others (specify)
Number of Points
RCCB Rated Tripping Current, I∆n (mA)
TEST TP X X X X X X X X X X X X
RCCB Test Button
(i)
(Mark T for Trip & NT for No Trip)
½ I Trip
(ii)
(Mark T for Trip & NT for No Trip)
I Trip at 00 (ms) (iii)
RCCB
0
Trip I Trip at 180 (ms) (iii)
Time 5I Trip at 00 (ms) (if applicable) (iv)
at 0
5I Trip at 180 (ms) (if applicable) (iv)
RCCB Test Button
(after completion of the above tests) (v)
(Mark T for Trip and NT for No Trip)
RCCB Trip Current Test (Ramp Test) (mA) (vi)

E. COMMENTS BY JKR (IF ANY) AND DEPARTURES FROM SPECIFICATION & REGULATIONS

F. PENGAKUAN ORANG KOMPETEN

G. PENGESAHAN JABATAN
(BAGI PIHAK KONTRAKTOR ELEKTRIK)
Diuji Oleh : Disaksi Oleh :
(Nama Pendawai) (Nama)
Tandatangan : Tandatangan :
No. Kekompetenan : Jawatan :
Tarikh Ujian : Tarikh :
Nama & Cop :
Kontraktor

Cawangan Kejuruteraan Elektrik, JKR Malaysia.

 CKE.ITP.10.34.(00).2012
Date Issued : 2nd February 2012
RECORD OF RCCB TEST Revision : -
Revision Date : -
Page : 2/2

(Notes & Test Procedure, TP)

A. NOTES

1. This Test Form is for RCCB, without time-delayed operation to IEC 61008.

2. This Test Form is to be used for testing a two (2) POLE-RCCBs and NOT applicable for four (4) POLE RCCBs.

3. Where is the circuit should the RCCB be tested?

The tests can be carried out immediately on the load side of the RCCB BUT it is preferred at the extremity of the
protected circuit (last point)

4. The RCCB should be tested with the load switch off or the load disconnected from the circuit.

B. TEST PROCEDURE (TP)

(i) RCCB Test Button

The RCCB should be operated first by the test button to check that the RCCB is not faulty before tests on the
installation are made.
The test button does not test the circuit, protective conductors or any earthing conductors or earth. The test button is
to ensure that the electrical and mechanical elements of the RCCB are functioning.

(ii) ½ I Test (Non-Trip Test):

A test at ½ (50%) of the rated tripping current of the RCCB for a period of two (2) seconds.
This acts as a 'no trip' test and the RCCB must not trip. This is intended to verify that the RCCB is not subject to
tripping when spurious 'nuisance' current appear in the circuit being protected.

(iii) I Test (Trip Test):

A Test at 100% of rated tripping current of the RCCB.
This act as a 'trip' test and the RCCB must break t he circuit within 300ms.
The choice of polarity, 0⁰ and 180⁰ enables the trip time to be measured accurately, as some RCCBs performs
differently if the current occurs at the beginning of a positive (0⁰) or a negative (180⁰)cycle.

(iv) 5I Trip Test (Trip Test):

This test mainly for RCCBs rated at not more than 30mA (ie. 30mA & 10mA). The RCCB must break the circuit
within 40ms at a residual current of 5IΔn. The choice of polarity, 0⁰ and 180⁰ enables the trip to be measured
accurately, as some RCCBs performs differently if the current occurs at the beginning of a positive (0⁰) or a
negative (180⁰) cycle.

(v) RCCB Test Button

Having completed the test, the effectiveness of the test button on the RCCB should again be checked to ensure that
everything is satisfactory.

(vi) RCCB Ramp Test

This test is to measure the trip current of an RCCB. Current level is slowly increase from half the rated tripping
current (0.5 x IΔn) of the RCCB. When the RCCB trips, the actual trip current (in milliamps) displayed. Very
useful diagnosing nuisance tripping of RCCB. RCCBs complying with IEC 61008 may operate within the range of
0.5 to 1.0 x rated tripping current of the RCCB. If the RCCB trips less than 0.5 x rated tripping current, replace the
RCCB.

Cawangan Kejuruteraan Elektrik, JKR Malaysia.