30000hrs Line 2 CS
30000hrs Line 2 CS
Line And Machine Work Order Status Main Section Start On Tasks Est.
Number Scheduled Duration
Reading
EGC-ALEX AGRI ALX-LN 02 \ 75766/00770 S003044811 Awaiting Approval 30000 CS 42024/11/ 21 5:39
[9000190157] ACHX-070V TGA1000SQ
LEFT
EGC-ALEX AGRI ALX-LN 02 \ 75793/00255 S003044812 Awaiting Approval 30000 CS 42024/11/ 18 3:39
[9000190210] CBP 32-060V TGA1000SQ
HC Z WASF RIGHT
EGC-ALEX AGRI ALX-LN 02 \ 21218/00433 S003044813 Awaiting Approval 30000 CS 42024/11/ 98 27:19
[9000190116] TP A3/F-040V TGA1000SQ
PLH HC 27 FT
EGC-ALEX AGRI ALX-LN 02 \ 75757/00687 S003044824 Awaiting Approval 30000 CS 42024/11/ 31 9:13
[9000189961] CAP 30F-030V TGA1000SQ
HC 27
Total 168 45:50
Meter Code Meter Description Scheduled Meter Completion Meter Completion Meter
Reading Reading Reading On
75766/00770_9999 PROD-TOTAL 30000
WARNING! Before starting any service work, read the safety precaution in the corresponding Maintenance Manual.
Maintenance Manual Operator Manual Spare Parts Catalogue Technical Manual Rebuilding Manual
MM 3235283-0110 OM 3235281-0102 SPC 3169850-0111
2 Part condition good 2 Potential failure CS Customer stock - Tetra Pak supplied
3 Customer decision 3 Part condition good CN Customer stock - non Tetra Pak supplied
4 Insufficient labour available 4 Drop-down value incorrectly selected CR Customer stock - refurbished part
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*18506240 Change Sliding strip MU/TL Qty Required
1550595-2950 Sliding Strip 1
1550595-8853 Sliding Strip 1
2589960-8854 Sliding Strip 1
2699585-0293 Sliding Strip 1
(663651-0700:663609-0300 (741500)) External infeed \ [2948901-0300] Drive And End Unit LINF \ [3008840-0100] Chain Tensioner
LINF }
*8300301 Check Check O-ring Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*8300304 Change O-ring MU/TL Qty Required
3008852-0000 O-Ring 2
3008853-0000 O-Ring 4
(663651-0700:663609-0300 (741500)) External infeed \ [2948901-0300] Drive And End Unit LINF \ [3008842-0300] Outfeed }
*20588909 Check Check Sliding strip Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*20588911 Change Sliding strip MU/TL Qty Required
1550595-2650 Sliding Strip 1
1550595-6100 Sliding Strip 1
2699585-0263 Sliding Strip 1
2699585-0608 Sliding Strip 1
(663651-0700:663610-0400 (741501)) Accumulator \ [2948903-0400] Internal Infeed \ [3169843-0100] Chain tensioner }
*9985503 Check Check Sprocket / bearing Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*9985505 Change Sprocket / bearing MU/TL Qty Required
3169908-0000 Sprocket 1
3169909-0000 D-5506, Retaining Ring 2
90608-3877 Ball bearing, 20.00x47.00x14.00mm 2
(663651-0700:663610-0400 (741501)) Accumulator \ [2948903-0400] Internal Infeed \ [3169846-0100] Infeed Chain - LINF }
*9985679 Check Check Infeed Chain - LINF Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*9985685 Change Infeed Chain - LINF MU/TL Qty Required
3169975-0624 Whole Chain,Infeed,624 Pc 1
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*9985718 Change Sprocket / bearing MU/TL Qty Required
3169908-0000 Sprocket 1
3169909-0000 D-5506, Retaining Ring 2
90608-3877 Ball bearing, 20.00x47.00x14.00mm 2
(663651-0700:663610-0400 (741501)) Accumulator \ [2948903-0400] Internal Infeed \ [3169849-0100] Infeed drive-LINF }
*9985722 Check Check Sprocket Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*9985724 Change Sprocket MU/TL Qty Required
3230695-0000 Sprocket 2
(663651-0700:663610-0400 (741501)) Accumulator \ [2948903-0400] Internal Infeed \ [3169924-0100] Air connection \ [90459-1853]
Filter regulator, MS6-LFR-1/2-D7-ERV-AS }
*16502074 Change Change Filter insert Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*9985857 Change Outfeed Chain - LINF MU/TL Qty Required
3169976-0846 Whole Chain, Outfeed, 846 PC 1
(663651-0700:663610-0400 (741501)) Accumulator \ [2948904-0400] Internal Outfeed \ [3169859-0100] Outfeed drive-LINF }
*9985876 Check Check Sprocket Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*9985882 Change Sprocket MU/TL Qty Required
3230695-0000 Sprocket 2
(663651-0700:663610-0400 (741501)) Accumulator \ [2948904-0400] Internal Outfeed \ [3169861-0100] Chain tensioner }
*9985634 Check Check Sprocket / bearing Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*9985666 Change Sprocket / bearing MU/TL Qty Required
3169908-0000 Sprocket 1
3169909-0000 D-5506, Retaining Ring 2
90608-3877 Ball bearing, 20.00x47.00x14.00mm 2
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*8775605 Change pulley MU/TL Qty Required
2948801-0000 Pulley 1
(663651-0700:663610-0400 (741501)) Accumulator \ [2948905-0300] Spider unit \ [2948934-0300] SPIDER UNIT (Belt Spider-LINF) \
[3030795-0200] Belt Spider Guides }
*9987345 Check Check Belt Spider Guides Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*14741136 Change (Spider Maintenance unit) MU/TL Qty Required
1284400-0021 Belt Spider L MU 1
(663651-0700:663610-0400 (741501)) Accumulator \ [2948905-0300] Spider unit \ [2948934-0300] SPIDER UNIT (Belt Spider-LINF) \
[3230669-0100] Volume kit }
*9987446 Check Check sleeve Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*9987451 Change sleeve bearing / Bushing MU/TL Qty Required
2664459-0000 Retaining ring 1
2855258-0000 Bushing 1
90608-3874 Ball bearing, 8.00x22.00x7.00mm 1
(663651-0700:663610-0400 (741501)) Accumulator \ [2948907-0300] Water system \ [3008982-0300] Spray gun \ [90458-0921] Filter
SP 122-200 }
*255929 Clean Clean Filter insert Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*256316 Change Filter insert MU/TL Qty Required
90458-2541 Strainer, Mesh size 200 1
(663651-0700:663610-0400 (741501)) Accumulator \ [3169995-0100] Dry Lubrication System }
*21484046 Clean Clean Reservoir Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*14845812 Change Brushes MU/TL Qty Required
90606-3401 Brush, Oil Nylon 4
*14845810 Check Check Solenoid valve Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*14845814 Change Solenoid valve MU/TL Qty Required
3386373-0000 Solenoid Valve 2
*14845816 Check Check Pump unit Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*14845818 Change Pump unit MU/TL Qty Required
90603-4475 Hydraulic pumps, 0.5L/Min 28bar 1
(663651-0700:663605-0700 (741503)) Electrical equipment \ [663605-0700] Electrical equipment }
*20592972 Check Check {Sensors} / Photocells Done Changed Part
Condition
Additional Work
DEFAULT Default Task Done Changed Part
Condition
Spares
90459-3809 C6-403, Filter cartridge, *16502074 [2948903-0400] Internal Infeed \ 1 PC
MS6-LFP 40.0µm [3169924-0100] Air connection \
[90459-1853] Filter regulator, MS6-
LFR-1/2-D7-ERV-AS }
Special Resources
1-2 Use lubricant according to TL *20239746 [2948905-0300] Spider unit \
manual. [2948934-0300] SPIDER UNIT (Belt
Spider-LINF) \ [2948937-0300] Belt
spider transmission }
04 Description 10 Suppression
Non-conformities
Meter Code Meter Description Scheduled Meter Completion Meter Completion Meter
Reading Reading Reading On
75793/00255_9999 PROD-TOTAL 30000
WARNING! Before starting any service work, read the safety precaution in the corresponding Maintenance Manual.
Maintenance Manual Operator Manual Spare Parts Catalogue Technical Manual Rebuilding Manual
MM-3427714-0102 OM-3427715-0101 SPC-3427716-0101 3472675-0102 PC23
2 Part condition good 2 Potential failure CS Customer stock - Tetra Pak supplied
3 Customer decision 3 Part condition good CN Customer stock - non Tetra Pak supplied
4 Insufficient labour available 4 Drop-down value incorrectly selected CR Customer stock - refurbished part
(673852-0600:673832-0600 (741598)) Tray forming \ [3223850-0200] Feed unit \ [1287010-0400] Chain lubrication }
*16756189 Set Set / Clean - Nozzles Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*9766977 Change timing belt MU/TL Qty Required
90605-5443 Timing belt, BATK10 2560.0/50.0mm 2
*9884713 Check Check Ball bearings / Free-wheel coupling Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*9767990 Change Ball bearings / Free-wheel coupling MU/TL Qty Required
315751-0116 SG20, Retaining ring, 20.0x1.20mm DIN471 1
351877-6004 Ball bearing, 20.00x42.00x12.00mm 2
90348-0033 Roller bearing, 20.00x47.00x14.00mm 1
(673852-0600:673837-0600 (741603)) Electric equipment \ [3263651-0200] Panel \ [3067588-0100] Cooling air intake }
*13638916 Change Change Filter Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*15293013 Change Level guard MU/TL Qty Required
90274-0052 Level controller, 250V DC 1
(673852-0600:673834-0600 (741600)) Central lubrication \ [1287196-0600] Tray forming lubrication distribution }
*15792893 Check Check pressure switch Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*15792897 Change pressure switch MU/TL Qty Required
90603-1938 Pressure switch, 1800 kPa, 28545-251-2 1
4 After-Maintenance Checks: (9000190210) CBP 32-060V TGA1000SQ HC Z WASF RIGHT \ [673852-0600] Cardboard Packer 32
*12033799 Check Check Cardboard boxes Done Changed Part
Condition
Additional Work
DEFAULT Default Task Done Changed Part
Condition
Spares
599750-0000 Filter *13638916 [3263651-0200] Panel \ 1 PC
[3067588-0100] Cooling air intake }
90459-3809 C6-403, Filter cartridge, *16502074 [2782787-0600] Pattern forming 1 PC
MS6-LFP 40.0µm frame \ [3322000-0200] Pneumatic
cabinet \ [2591888-0800] Air supply
unit \ [90459-1853] Filter regulator,
MS6-LFR-1/2-D7-ERV-AS }
90609-8350 Spare part, MiniBlue II *8934141 [3322048-0100] Hotmelt unit \ 4 PC
Filter insert [2752733-0400] Hotmelt equipment
\ [90459-6328/AB] Hot Melt Gun,
SolidBlue A #1060939 }
Special Resources
90604-1113 Service kit, Saturn Cleaning TL *16498215 [3322048-0100] Hotmelt unit \
[2752733-0400] Hotmelt
equipment }
04 Description 10 Suppression
Non-conformities
Meter Code Meter Description Scheduled Meter Completion Meter Completion Meter
Reading Reading Reading On
21218/00433_103014060 PROD-TOTAL 30000
WARNING! Before starting any service work, read the safety precaution in the corresponding Maintenance Manual.
Maintenance Manual Operator Manual Spare Parts Catalogue Technical Manual Rebuilding Manual
MM-3573871-0102 OM 3519091-0101 SPC 3554752-0104 TEM-3162994-0104 RM-3466878-0104
(662351-0600 Package
Conveyor 23)
MM 3519092-0101 OM 3212393-0126 SPC 3538917-0101
MM-3212392-0129 OM 3212394-0125
MM 3229771-0103 OM 3212395-0128
MM 3212392-0128
2 Part condition good 2 Potential failure CS Customer stock - Tetra Pak supplied
3 Customer decision 3 Part condition good CN Customer stock - non Tetra Pak supplied
4 Insufficient labour available 4 Drop-down value incorrectly selected CR Customer stock - refurbished part
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*15434882 Change heat exchanger 648575-0400 Valid for MU/TL Qty Required
serial numbers from 21218/00298; 648576-0400
Valid for serial numbers from 21219/00320
3363635-0000 Heat Exchanger 1
3702315-0000 Square ring 4
1 Pre-Maintenance Checks: (648575-0400:648559-0500 (741283)) Machine body \ [2504785-0500] Central module \ [2546500-0400]
Hydraulic system \ [3215132-0100] hydraulic unit }
*9440130 Check Check hydraulic unit Done Changed Part
Condition
1 Pre-Maintenance Checks: (648575-0400:648559-0500 (741283)) Machine body \ [3109936-0200] Superstructure Chemical Unit \
[2504781-0400] Hydrogen peroxide \ [1282896-0300] Tank }
*9430790 Check Check Dilution tank Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*18715459 Clean Tank MU/TL Qty Required
1040808-0000 Gasket 1
1 Pre-Maintenance Checks: (648575-0400:648549-0600 (741285)) Jaw system \ [2552003-0400] Forming unit \ [2855528-0100] Volume
curve piece \ [2885034-0100] Tube flushing }
*16954802 Check Check Water flow Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*15049983 Change Hoses MU/TL Qty Required
315400-0003 TUBO-47, Tube, PUN 6.00x1.00mm Polyureth 1
(648575-0400:648555-0400 (741282)) Superstructure \ [2539450-0500] Drying chamber }
*14636159 Check Check Door - Gas spring Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*14636162 Change Door - Gas spring MU/TL Qty Required
90604-5164 Gas spring, 80.00mm 150N 1
(648575-0400:648555-0400 (741282)) Superstructure \ [2539450-0500] Drying chamber \ [1548892-0500] Calender roller }
*1656514585100674 Set Set proximity switch - Calender roller Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*13956706 Change Rail MU/TL Qty Required
312145-0222 Screw, Slotted Head Flat M3x8 A4 15
312145-0224 Screw, Slotted Head Flat M3x10 A4 5
3564692-0120 UK REPL Air Knife 1
*13956688 Check Check Slide plate Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*13956693 Change Slide plate MU/TL Qty Required
2894560-0000 Slide Plate 3
2894561-0000 Slide Plate 2
(648575-0400:648555-0400 (741282)) Superstructure \ [2528076-0400] Sterile air system \ [1558511-0500] Pipe work-air \
[2550895-0200] Change-over valve }
*16903806 Check Check Bushing Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*9314412 Change diaphragm MU/TL Qty Required
3600405-0201 UK REPL 90187-0110 Diaphragm Valve 1
(648575-0400:648555-0400 (741282)) Superstructure \ [2501290-0600] Filling system \ [2545651-0700] Steam system \
[2552215-0800] steam trap \ [90360-0020/AA] Steam trap / MK36/51 3/8 inch }
*255644 Clean Clean steam trap Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*255650 Change strainer MU/TL Qty Required
90360-0309 Strainer, for MK 36/51 trap 1
90360-0310 Capsule, for MK45-1 trap 1
(648575-0400:648555-0400 (741282)) Superstructure \ [2501290-0600] Filling system \ [2545651-0700] Steam system \
[2552215-0800] steam trap \ [90360-0020/AB] Steam trap / MK36/51 3/8 inch }
*255644 Clean Clean steam trap Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*255650 Change strainer MU/TL Qty Required
90360-0309 Strainer, for MK 36/51 trap 1
90360-0310 Capsule, for MK45-1 trap 1
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*255650 Change strainer MU/TL Qty Required
90360-0309 Strainer, for MK 36/51 trap 1
90360-0310 Capsule, for MK45-1 trap 1
(648575-0400:648555-0400 (741282)) Superstructure \ [2501290-0600] Filling system \ [2545651-0700] Steam system \
[2544199-0500] Steam pipe }
*9308540 Change Change Filter Done Changed Part
Condition
(648575-0400:648559-0500 (741283)) Machine body \ [2504785-0500] Central module \ [2529167-0400] Lubricating system \
[2506776-0300] Central lubrication \ [90415-0033] Oil filter refilling UC-HP-1229-25 }
*255702 Change Change Filter insert Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*18716590 Change pump MU/TL Qty Required
90321-0128 Chemical Pump Unit 081778 1
(648575-0400:648559-0500 (741283)) Machine body \ [3109936-0200] Superstructure Chemical Unit \ [2504781-0400] Hydrogen
peroxide }
*9429211 Check Check Leakage Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*164198405710 Change hose MU/TL Qty Required
0128
1040808-0000 Gasket 1
1282898-0000 Hose 1
351575-0018 Hose, Sikolit 25.00x3.00mm 2
90166-0087 Hose, TRICOCLAIR AL 15.00x4.00mm 1
*9428160 Change (Peroxide pump Maintenance unit) MU/TL Qty Required
1284017-0011 Peroxide Pump MU 1
315229-0105 Gasket, 48.5/55.5x3.7mm Silicone 70D 1
3702315-0000 Square ring 1
3702316-0000 Square ring 1
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*12939881 Change valve 648575-0400 Valid for serial MU/TL Qty Required
numbers from 21218/00155; 648576-0400 Valid
for serial numbers from 21219/00150;
641550-0300 Valid for serial numbers from
21220/00180; 648875-0160 Valid for serial
numbers from 15034/00018; 648675-0100 Valid
for serial numbers from 21222/00001
565250-0000 Washer 1
565251-0000 Valve 1
(648575-0400:648559-0500 (741283)) Machine body \ [3109936-0200] Superstructure Chemical Unit \ [3038080-0300] Integrated
cleaning unit \ [2544326-0500] Integrated cleaning unit \ [927244-0200/AA] pump }
*9440048 Change Change pump Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*15864935 Change Filter MU/TL Qty Required
90415-0052 Foot valve, Type 12565 w.filter ¼" 2
(648575-0400:648549-0600 (741285)) Jaw system \ [2552002-0500] Base unit \ [2872698-0300] Cable connection }
*9285556 Check Check coaxial cable Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*9285558 Change coaxial cable MU/TL Qty Required
3216804-0001 Coaxial Cable 2
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*10955568 Change Busbar MU/TL Qty Required
1498849-0000 Busbar 1
(648575-0400:648549-0600 (741285)) Jaw system \ [2552003-0400] Forming unit \ [2832242-0200] Pressure jaw, right \
[2832245-0200] Inductor right }
*10951323 Check Check / Clean Busbar Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*10951327 Change Busbar MU/TL Qty Required
1498850-0000 Busbar 1
(648575-0400:648549-0600 (741285)) Jaw system \ [2552003-0400] Forming unit \ [2855528-0100] Volume curve piece \
[2885034-0100] Tube flushing }
*16954821 Check Check Nozzle / Air coupling Done Changed Part
Condition
(648575-0400:648584-0400 (741286)) Final folder \ [2789210-0400] Top folder \ [2963300-0200] Folding unit }
*18762214 Change Change Damper Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*256316 Change Filter insert MU/TL Qty Required
90458-2541 Strainer, Mesh size 200 1
(648575-0400:648506-0700 (741287)) Service unit \ [1095608-0300] Panel \ [90458-0921/AB] Filter SP 122-200 }
*255929 Clean Clean Filter insert Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*256316 Change Filter insert MU/TL Qty Required
90458-2541 Strainer, Mesh size 200 1
(648575-0400:648506-0700 (741287)) Service unit \ [1095714-0500] Supply system \ [2708544-0200] Panel \ [2708542-0200]
Pneumatic unit }
*9441495 Check Check Pneumatic unit Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*15050012 Set Pressure MU/TL Qty Required
(648575-0400:648506-0700 (741287)) Service unit \ [1095714-0500] Supply system \ [2708544-0200] Panel \ [2708542-0200]
Pneumatic unit \ [90459-1853] Filter regulator, MS6-LFR-1/2-D7-ERV-AS }
*16502074 Change Change Filter insert Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*272004 Change Adhesive tape MU/TL Qty Required
(648575-0400:648528-0500 (741288)) Automatic Splicing Unit \ [2765667-0300] Strip applicator \ [2771081-0200] Bending roller \
[2737899-0200] Wheel }
*9315726 Clean Clean Guides Done Changed Part
Condition
(648575-0400:648528-0500 (741288)) Automatic Splicing Unit \ [2843884-0300] Strip magazine \ [2765653-0200] Cutting table }
*13401510 Change Change Pad Done Changed Part
Condition
(648575-0400:648528-0500 (741288)) Automatic Splicing Unit \ [2843884-0300] Strip magazine \ [2843883-0200] Mounting sheet \
[2737899-0200] Wheel }
*9315726 Clean Clean Guides Done Changed Part
Condition
(648575-0400:648528-0500 (741288)) Automatic Splicing Unit \ [2731220-0300] Material holder \ [2771102-0200] Cutting table }
*19890004 Change Change Blade Done Changed Part
Condition
4 After-Maintenance Checks: (9000190116) TP A3/F-040V TGA1000SQ PLH HC 27 FT \ [648575-0400] Filling Machine Tetra Pak A3/Flex
*9465155 Check Check Central lubrication Done Changed Part
Condition
Additional Work
DEFAULT Default Task Done Changed Part
Condition
Spares
1036623-0000 Guide roller *9352025 [1558497-0600] Frame section,upper 1 PC
\ [2552125-0300] Bending roller \
[2601483-0200] Paper guide }
1349014-0000 Pad *13401510 [2843884-0300] Strip magazine \ 1 PC
[2765653-0200] Cutting table }
2563762-0000 Spacer *255579 [2541680-0400] Hydrogen peroxide \ 1 PC
[2547391-0100] Nozzle }
2826440-0000 Seal Ring *11317837 [2501290-0600] Filling system \ 1 PC
[1558494-0400] Product valve \
[2547410-0200] Product valve \
[576438-0100] B-cylinder }
2826441-0000 Seal Ring *11317868 [2501290-0600] Filling system \ 3 PC
[1558494-0400] Product valve \
[2547410-0200] Product valve \
[576437-0100] C-cylinder }
2826441-0000 Seal Ring *11320482 [2501290-0600] Filling system \ 1 PC
[1558494-0400] Product valve \
[2547410-0200] Product valve \
[576436-0100] A-cylinder }
2930258-0000 Drive Shaft *1666016262202833 [2930255-0300] Waste conveyor } 1 PC
2983134-0000 Damper *18762214 [2789210-0400] Top folder \ 1 PC
[2963300-0200] Folding unit }
2983134-0000 Damper *18762222 [2789210-0400] Top folder \ 1 PC
[2963310-0200] Folding unit }
3024322-0000 Gasket *13503982 [2501290-0600] Filling system \ 4 PC
[2507060-0600] Product lines }
3024322-0000 Gasket *3124569 [2512910-0600] Cleaning system \ 3 PC
[2539452-0400] flow switch }
3034363-0000 Pad *13401510 [2843884-0300] Strip magazine \ 1 PC
[2765653-0200] Cutting table }
315229-0205 Gasket, 47.5X55.5X3.7mm *255579 [2541680-0400] Hydrogen peroxide \ 1 PC
Stainless steel [2547391-0100] Nozzle }
315229-0206 Gasket, 60.2X68.2X3.7mm *255579 [2541680-0400] Hydrogen peroxide \ 2 PC
Stainless steel [2547391-0100] Nozzle }
3190765-0000 Diaphragm *11320482 [2501290-0600] Filling system \ 1 PC
[1558494-0400] Product valve \
[2547410-0200] Product valve \
[576436-0100] A-cylinder }
3407340-0000 Ring *11320482 [2501290-0600] Filling system \ 1 PC
[1558494-0400] Product valve \
[2547410-0200] Product valve \
[576436-0100] A-cylinder }
342850-0202 Gasket, A-L Cl. 42MP ¾" *9165033 [2512910-0600] Cleaning system \ 3 PC
EPDM [2775100-0400] Integrated cleaning
unit }
342850-0303 Gasket, A-L Cl. 40MP 1" *3124569 [2512910-0600] Cleaning system \ 1 PC
Silicone [2539452-0400] flow switch }
342850-0303 Gasket, A-L Cl. 40MP 1" *9165033 [2512910-0600] Cleaning system \ 2 PC
Silicone [2775100-0400] Integrated cleaning
unit }
342850-0304 Gasket, A-L Cl. 40MP 1½" *3124569 [2512910-0600] Cleaning system \ 3 PC
Silicone [2539452-0400] flow switch }
342850-0304 Gasket, A-L Cl. 40MP 1½" *9165033 [2512910-0600] Cleaning system \ 6 PC
Silicone [2775100-0400] Integrated cleaning
unit }
342850-0304 Gasket, A-L Cl. 40MP 1½" *9165041 [2512910-0600] Cleaning system \ 4 PC
Silicone [2833350-0300] Pipe work }
342850-0305 Gasket, A-L Cl. 40MP 2" *765788 [2501290-0600] Filling system \ 2 PC
Silicone [1558494-0400] Product valve }
342850-0305 Gasket, A-L Cl. 40MP 2" *9165033 [2512910-0600] Cleaning system \ 2 PC
Silicone [2775100-0400] Integrated cleaning
unit }
342850-0305 Gasket, A-L Cl. 40MP 2" *9165041 [2512910-0600] Cleaning system \ 3 PC
Silicone [2833350-0300] Pipe work }
342850-0405 Gasket, A-L Cl. 40MP 2" *9370058 [2528076-0400] Sterile air system \ 1 PC
FPM [1499160-0600] Scrubber }
Spares
344323-0235 Filter, BULKHEAD 10U, *15039609 [3446943-0100] {UK Primary Printer 1 PC
37940 A520i} }
344323-0278 DIAPHRAGM & VALVES SP *15039189 [3446943-0100] {UK Primary Printer 1 PC
KIT, 4-0160051SP A520i} }
344323-0285 MAKE-UP MODULE FILTER *15039190 [3446943-0100] {UK Primary Printer 1 PC
I-TECH, EAS000789S A520i} }
344323-0305 FILTER MEDIA MK3, *15039187 [3446943-0100] {UK Primary Printer 1 PC
EPP004077SP A520i} }
344323-0317 AIR FILTER TYPE 5, *15039610 [3446943-0100] {UK Primary Printer 1 PC
EPT011443 A520i} }
351523-0215 O-ring, 19.20x3.00mm *11317837 [2501290-0600] Filling system \ 1 PC
FKM-80A [1558494-0400] Product valve \
[2547410-0200] Product valve \
[576438-0100] B-cylinder }
351523-0301 O-ring, 49.50x3.00mm *11317837 [2501290-0600] Filling system \ 1 PC
FKM-80A [1558494-0400] Product valve \
[2547410-0200] Product valve \
[576438-0100] B-cylinder }
351523-0317 O-ring, 129.50x3.00mm *9370058 [2528076-0400] Sterile air system \ 1 PC
FKM-80A [1499160-0600] Scrubber }
351747-0025 Diaphragm, 600 25M5M *9165033 [2512910-0600] Cleaning system \ 1 PC
88621321 [2775100-0400] Integrated cleaning
unit }
351877-6200 Ball bearing, *9352025 [1558497-0600] Frame section,upper 2 PC
10.00x30.00x9.00mm \ [2552125-0300] Bending roller \
[2601483-0200] Paper guide }
351877-6202 Ball bearing, *9623561 [2504779-0400] Rear module \ 2 PC
15.00x35.00x11.00mm [2504780-0400] Machine body \
[2504784-0300] Bending roller }
3538891-0000 Blade *19890004 [2731220-0300] Material holder \ 2 PC
[2771102-0200] Cutting table }
3660690-0000 Seal ring *765789 [2501290-0600] Filling system \ 2 PC
[1558494-0400] Product valve \
[2547410-0200] Product valve }
539212-0000 Gasket *765789 [2501290-0600] Filling system \ 1 PC
[1558494-0400] Product valve \
[2547410-0200] Product valve }
90091-0237 Rod seal, 20.00/27.3mm *11317837 [2501290-0600] Filling system \ 1 PC
TURCON T24 [1558494-0400] Product valve \
[2547410-0200] Product valve \
[576438-0100] B-cylinder }
90091-0237 Rod seal, 20.00/27.3mm *11317868 [2501290-0600] Filling system \ 1 PC
TURCON T24 [1558494-0400] Product valve \
[2547410-0200] Product valve \
[576437-0100] C-cylinder }
90207-0363 O-ring, 75.00x85.00mm *765789 [2501290-0600] Filling system \ 1 PC
EPDM-- [1558494-0400] Product valve \
[2547410-0200] Product valve }
90207-0365 Gasket, SAN 63x53x1.8mm *765789 [2501290-0600] Filling system \ 1 PC
[1558494-0400] Product valve \
[2547410-0200] Product valve }
90240-0315 Spherical bearing, *1666016262202833 [2930255-0300] Waste conveyor } 2 PC
30.00x47.00x22.00mm
90242-0223 O-ring, 47.35x1.78mm *9440048 [3109936-0200] Superstructure 1 PC
Buna-70A Chemical Unit \ [3038080-0300]
Integrated cleaning unit \
[2544326-0500] Integrated cleaning
unit \ [927244-0200/AA] pump }
90242-0223 O-ring, 47.35x1.78mm *9440048 [3109936-0200] Superstructure 1 PC
Buna-70A Chemical Unit \ [3038080-0300]
Integrated cleaning unit \
[2544326-0500] Integrated cleaning
unit \ [927244-0200/AB] pump }
90242-0224 O-ring, 44.17x1.78mm *9440048 [3109936-0200] Superstructure 1 PC
Buna-70A Chemical Unit \ [3038080-0300]
Integrated cleaning unit \
[2544326-0500] Integrated cleaning
unit \ [927244-0200/AA] pump }
Spares
90242-0224 O-ring, 44.17x1.78mm *9440048 [3109936-0200] Superstructure 1 PC
Buna-70A Chemical Unit \ [3038080-0300]
Integrated cleaning unit \
[2544326-0500] Integrated cleaning
unit \ [927244-0200/AB] pump }
90277-0035 Filter, Disposable ABSOLUT *9318870 [2790920-0200] Pneumatic panel \ 2 PC
[2797505-0200] Valve panel }
90277-0045 Inline filter, Nylon 9.1m3/ *9440716 [2504779-0400] Rear module \ 1 PC
min [2528457-0400] Pneumatic system \
[3182498-0100] Valve panel }
90277-0046 Filter, Disposable 8.5 bar *9440716 [2504779-0400] Rear module \ 1 PC
[2528457-0400] Pneumatic system \
[3182498-0100] Valve panel }
90277-0339 O-ring, for PAll filter *9308540 [2501290-0600] Filling system \ 1 PC
[2545651-0700] Steam system \
[2544199-0500] Steam pipe }
90277-0339 O-ring, for PAll filter *9313621 [2501290-0600] Filling system \ 1 PC
[2545651-0700] Steam system \
[2874694-0300] Steam pipe }
90321-0102 Pump, AISI316 1.6-2.3l/min *9440048 [3109936-0200] Superstructure 1 PC
Chemical Unit \ [3038080-0300]
Integrated cleaning unit \
[2544326-0500] Integrated cleaning
unit \ [927244-0200/AA] pump }
90321-0102 Pump, AISI316 1.6-2.3l/min *9440048 [3109936-0200] Superstructure 1 PC
Chemical Unit \ [3038080-0300]
Integrated cleaning unit \
[2544326-0500] Integrated cleaning
unit \ [927244-0200/AB] pump }
90337-0315 Insert, 64mm SS316L *9308540 [2501290-0600] Filling system \ 1 PC
[2545651-0700] Steam system \
[2544199-0500] Steam pipe }
90337-0315 Insert, 64mm SS316L *9313621 [2501290-0600] Filling system \ 1 PC
[2545651-0700] Steam system \
[2874694-0300] Steam pipe }
90415-0330 Filter element, HR 25.00µm *255702 [2504785-0500] Central module \ 1 PC
[2529167-0400] Lubricating system \
[2506776-0300] Central lubrication \
[90415-0033] Oil filter refilling UC-
HP-1229-25 }
90415-0357 Filter element, PP 20.00µm *271895 [1095612-0600] Cooling water 1 PC
system \ [2552113-0400] Flow meter
\ [90415-0065] Filter }
90415-0357 Filter element, PP 20.00µm *271895 [2833381-0300] Water system \ 1 PC
[2795888-0300] Filter \ [90415-0065]
Filter }
90459-3809 C6-403, Filter cartridge, *16502074 [1095714-0500] Supply system \ 1 PC
MS6-LFP 40.0µm [2708544-0200] Panel \
[2708542-0200] Pneumatic unit \
[90459-1853] Filter regulator, MS6-
LFR-1/2-D7-ERV-AS }
90459-3809 C6-403, Filter cartridge, *16502074 [2948043-0400] Sampling unit \ 1 PC
MS6-LFP 40.0µm [3166280-0200] pressure regulator \
[90459-1853] Filter regulator, MS6-
LFR-1/2-D7-ERV-AS }
90459-3814 C6-499, Filter cartridge, *187068 [2790920-0200] Pneumatic panel \ 1 PC
MS4-LFP 40.0µm [2797505-0200] Valve panel \
[2797504-0200] Air inlet \
[90459-2339] Filter regulator, MS4-
LFR-1/4-D7-ERV-AS }
90600-4782 Coupling, EKL/20 12/12 *1666016225202830 [2930255-0300] Waste conveyor } 1 PC
L=50mm 21.0Nm
90600-5774 Inline filter, Tank Vent *19157213 [2833381-0300] Water system \ 1 PC
HGT2.5 cm [2879650-0300] Circuit \
[90600-2901] Tank 10l, TANKPE010 }
90603-3538 Ball bearing, *9352025 [1558497-0600] Frame section,upper 2 PC
5.00x16.00x5.00mm \ [2552125-0300] Bending roller \
[2601483-0200] Paper guide }
Spares
90605-3265 Filter Cartridge, PR0G0T0S2 *9445454 [2833381-0300] Water system \ 1 PC
[2879650-0300] Circuit \
[2944191-0300] Sterile water
system }
90606-2726 Seal kit, DN40 1" *13503982 [2501290-0600] Filling system \ 1 PC
[2507060-0600] Product lines }
90606-4996 O-ring, 85.00x3.20mm *271895 [1095612-0600] Cooling water 1 PC
NBR-- system \ [2552113-0400] Flow meter
\ [90415-0065] Filter }
90606-4996 O-ring, 85.00x3.20mm *271895 [2833381-0300] Water system \ 1 PC
NBR-- [2795888-0300] Filter \ [90415-0065]
Filter }
90606-6886 Module, Service *15039188 [3446943-0100] {UK Primary Printer 1 PC
A520i} }
927421-0002 O-ring 12.3x2.4 Silicone *272186 [2541680-0400] Hydrogen peroxide \ 2 PC
[2529485-0400] Spray system }
927421-0003 O-ring 13.3x2.4 Silicone *272186 [2541680-0400] Hydrogen peroxide \ 1 PC
[2529485-0400] Spray system }
927421-0004 O-ring 15.3x2.4 Silicone *272186 [2541680-0400] Hydrogen peroxide \ 3 PC
[2529485-0400] Spray system }
927422-0001 O-ring 19.2x3 Silicone *272186 [2541680-0400] Hydrogen peroxide \ 2 PC
[2529485-0400] Spray system }
927422-0007 O-ring 44.2x3 Silicone *272186 [2541680-0400] Hydrogen peroxide \ 1 PC
[2529485-0400] Spray system }
927422-0009 O-ring 54.5x3 Silicone *272186 [2541680-0400] Hydrogen peroxide \ 1 PC
[2529485-0400] Spray system }
Special Resources
1-2 Use lubricant according to TL *12732034 [2746756-0200] Wheel }
manual.
1-2 Use lubricant according to TL *12732046 [2746765-0200] Wheel }
manual.
1607000-0000 Hydraulic oil, H1-0500 V32 TL *9440127 [2504785-0500] Central module \
bom [2546500-0400] Hydraulic system \
[3215132-0100] hydraulic unit }
1607030-0001 Lubricating Grease (Grease TL *9426620 [2504920-0400] Doors and covers }
H1-0500)
344477-0075 Silicon Grease LOCTITE LB TL *11317837 [2501290-0600] Filling system \
8104, 75 ML [1558494-0400] Product valve \
[2547410-0200] Product valve \
[576438-0100] B-cylinder }
344477-0075 Silicon Grease LOCTITE LB TL *11317868 [2501290-0600] Filling system \
8104, 75 ML [1558494-0400] Product valve \
[2547410-0200] Product valve \
[576437-0100] C-cylinder }
344477-0075 Silicon Grease LOCTITE LB TL *11320482 [2501290-0600] Filling system \
8104, 75 ML [1558494-0400] Product valve \
[2547410-0200] Product valve \
[576436-0100] A-cylinder }
449969-0101 TOOL TL *11317837 [2501290-0600] Filling system \
[1558494-0400] Product valve \
[2547410-0200] Product valve \
[576438-0100] B-cylinder }
449969-0101 TOOL TL *11320482 [2501290-0600] Filling system \
[1558494-0400] Product valve \
[2547410-0200] Product valve \
[576436-0100] A-cylinder }
90600-5773 Tablets for Sanitizing, TL *9445440 [2833381-0300] Water system \
ZWCL01F50 [2879650-0300] Circuit \
[2944191-0300] Sterile water
system }
04 Description 10 Suppression
Non-conformities
Meter Code Meter Description Scheduled Meter Completion Meter Completion Meter
Reading Reading Reading On
75757/00687_9999 PROD-TOTAL 30000
WARNING! Before starting any service work, read the safety precaution in the corresponding Maintenance Manual.
Maintenance Manual Operator Manual Spare Parts Catalogue Technical Manual Rebuilding Manual
MM 3202353-0118 OM 3202368-0113 SPC 3202357-0101 TeM-3472675-0103
(662351-0800 Package
Conveyor 23)
MM 3202367-0117 OM 3202354-0110 SPC 3438003-0101
MM 3202360-0105
2 Part condition good 2 Potential failure CS Customer stock - Tetra Pak supplied
3 Customer decision 3 Part condition good CN Customer stock - non Tetra Pak supplied
4 Insufficient labour available 4 Drop-down value incorrectly selected CR Customer stock - refurbished part
(662950-0300:662901-0300 (740697)) Package line \ [2838654-0300] Belt brake \ [2766990-0200] Brake unit }
*12883932 Lubricat Lubricate ball bearing Hotmelt unit Station chain Belt brake Done Changed Part
Condition
e
TECH CS OnlyWhenStationary 0:15 1000 Hours Not Done Part Source
Reason
(662950-0300:662901-0300 (740697)) Package line \ [3199893-0100] Package positioner \ [3199889-0100] Side adjuster \
[3199891-0100] Drive }
*1698439835103074 Lubricat Lubricate Grease nipple Done Changed Part
Condition
e
TECH CS OnlyWhenStationary 0:15 1000 Hours Not Done Part Source
Reason
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*9106105 Change Bushing / Roller 662950-0300 Valid for MU/TL Qty Required
serial numbers from 75757/00585; 662950-0400
Valid for serial numbers from 75971/00001;
662850-0400 Valid for serial numbers from
75972/00001
2703725-0000 Roller 36
90240-0262 Flange bushing, 12.00x14.00x12.00mm 54
90600-5135 Shaft bushing, 12.00x14.00x8.00mm 18
(662950-0300:662903-0300 (740694)) Screw cap hot melt applicator \ [662903-0300] Screw cap hot melt applicator
*20661663 Check Check {Glue leakage} Done Changed Part
Condition
(662950-0300:662905-0300 (740698)) Machine body \ [2758507-0300] Package conveyor \ [2763616-0103] Conveyor body }
*17438433 Check Check Sliding strip Done Changed Part
Condition
Follow Up Task when inspection fails (NOTE! To be reported on the follow-up work order only)
*17438450 Change Sliding strip MU/TL Qty Required
1550595-9960 250R-231-35, Sliding Strip 4
90600-6183 Rivet, - 3.5mm 6.2mmBrass No 4
(662950-0300:662905-0300 (740698)) Machine body \ [2758507-0300] Package conveyor \ [2763616-0102/AA] Conveyor body }
*15921726 Check Check Sliding strip Done Changed Part
Condition
Spares
90459-3810 Filter Cartridge, MS6-LFX *22955847 [2758513-0200] Air supply \ 1 PC
[2838672-0200] Pneumatic panel \
[2838673-0200] Service unit \
[90459-2771] Filter, MS6-LFX-1/2-R }
90459-3811 Filter cartridge, MS6-LFM *15111388 [2758513-0200] Air supply \ 1 PC
10.0nm [2838672-0200] Pneumatic panel \
[2838673-0200] Service unit \
[90603-4698] Filter, MS6-LFM-1/2-
ARV-DA }
90459-3812 Filter cartridge, MS6-LFM *15111365 [2758513-0200] Air supply \ 1 PC
1.0µm [2838672-0200] Pneumatic panel \
[2838673-0200] Service unit \
[90603-4699] Filter, MS6-LFM-1/2-B-
R-V-DA }
90459-3814 C6-499, Filter cartridge, *22821662 [2758513-0200] Air supply \ 1 PC
MS4-LFP 40.0µm [2838672-0200] Pneumatic panel \
[2838674-0200] Service unit \
[90459-2339] Filter regulator, MS4-
LFR-1/4-D7-ERV-AS }
Special Resources
1607010-0005 Lubricant H1-0500, PAO TL *12883932 [2838654-0300] Belt brake \
v320, 5 L Can [2766990-0200] Brake unit }
1607010-0005 Lubricant H1-0500, PAO TL *1698439835103074 [3199893-0100] Package positioner \
v320, 5 L Can [3199889-0100] Side adjuster \
[3199891-0100] Drive }
1607010-0005 Lubricant H1-0500, PAO TL *1698440414202669 [3199893-0100] Package positioner \
v320, 5 L Can [3199890-0100] Side adjuster \
[3217276-0100] Drive }
1607010-0005 Lubricant H1-0500, PAO TL *20324899 [2838654-0300] Belt brake \
v320, 5 L Can [2766991-0200] Brake unit }
1607050-0005 Lubricant, DLT-333 V32 5 L TL *19411565 [3208664-0200] Central lubrication }
90604-5444 Grease Gun, 3095514 TL *12883932 [2838654-0300] Belt brake \
[2766990-0200] Brake unit }
90604-5444 Grease Gun, 3095514 TL *1698439835103074 [3199893-0100] Package positioner \
[3199889-0100] Side adjuster \
[3199891-0100] Drive }
90604-5444 Grease Gun, 3095514 TL *1698440414202669 [3199893-0100] Package positioner \
[3199890-0100] Side adjuster \
[3217276-0100] Drive }
90604-5444 Grease Gun, 3095514 TL *20324899 [2838654-0300] Belt brake \
[2766991-0200] Brake unit }
04 Description 10 Suppression
Non-conformities