Power Tools Inspection Checklist
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THINGS TO BE KNOW THINGS TO BE KNOWPower Tools Inspection Checklist
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THINGS TO BE KNOW THINGS TO BE KNOWTotal time exposure Recommended noise level
8 hours/day 90 dBA
6 hours/day 92 dBA
4 hours/day 95 dBA Body Area
2 hours/day 100 dBA Dry Skin
1 hours/day 105 dBA Wet Skin
½ hours/day 110 dBA Internal body – hand to foot
¼ hours/day 115 dBA Ear to ear
Resistance (ohms)
100,000 to 600,000 Ohms
1,000 Ohms
400 to 600 Ohms
(about) 100 Ohms
U3S ENGITECH (P) LTD.
Doc: U3S/CSMS/PT-IC Rev No: 00
POWER TOOLS INSPECTION CHECKLIST
Date of Audit:
Members Present:
Area:
Inspection Report
Sl. No. Check Point (OK/NOT OK)
ARGON WELDING MACHINE
01 Welding Machine Body
02 All Switches
03 Voltage regulator
04 Condition of electrode welding holder
05 Welding cable condition
06 All Connection Checking
07 ELCB/RCCB
GRINDING MACHINE
01 The Machine equipped with Wheel Guard
02 The guard covers at least 180° of the wheel’s periphery
03 Condition of wheel is not damaged
04 Storage of wheels are in good condition
05 Rear handle is in good or damaged condition
06 Checking of cord (condition)
07 Condition of switch lock
08 Power cable condition
09 All nut and bolts (Tightness)
10 The machine operates at or below the wheel’s max rated speed
11 Condition of the body
CHOP SAW MACHINE
01 The Machine equipped with Wheel Guard
02 The guard covers at least 180° of the wheel’s periphery
03 Condition of wheel is not damaged
04 Storage of wheels are in good condition
05 Rear handle is in good condition
06 Power switch and electrical connections intact
07 Condition of switch lock
08 Power cable condition
09 Machine mounted securely with stable footing
10 Machine runs smoothly without excessive vibrations
GAS CUTTING SET
01 Condition of pressure gauge
02 Check flash back arrestor
03 Check all connecting points with clamp
04 Condition of hose
05 Condition of Torch
HYDRO TEST MACHINE
01 All hydraulic fittings, pipes, and hoses are properly connected
and tightened.
02 Equipment is mounted securely—no loose supports or brackets.
03 Pressure relief valves are installed and operational.
04 All flanges, joints, and welds are completed and visually
inspected.
Pressure Gauge & Instrumentation
05 Pressure gauge is installed at correct location and calibrated
06 Relief valve setting is verified (typically at test pressure +10%).
07 Pressure recorders or data loggers (if used) are ready.
Test Medium oil
Confirm test fluid is clean and compatible (usually water with
08
rustairinhibitor).
All is vented from the system before pressurizing (bleed
09
valves checked).
10 Fill the system fully and ensure there is no air trapped.
Test Pressure Confirmation
11 Required test pressure is confirmed (usually 1.5x working
pressure).
12 Duration of pressure hold is defined and noted (e.g., 30 mins).
General Safety
13 Emergency shutdown procedure is available at site.
14 Safety barricades, signage, and restricted zones are established.
HYDRAULIC FLUSHING MACHINE
Pre-Start Checklist
01 Flushing circuit diagram or route plan is approved.
02 Overall condition of the machine.
03 Signs of rust, damage, oil leakage, or loose components.
04 Machine is clean and free from debris or contaminants.
05 Abnormal noise, vibration, or overheating during running
06 Suction and return lines are correctly installed.
Oil Level & Quality Check
07 Hydraulic oil level in the tank is within the required range.
08 Oil is clean and meets the flushing grade
09 No water, dirt, or foam present in oil.
Filter Element Condition
Check filter element (inlet and outlet) for dirt, clogging, or
10
damage
11 Filter indicators show green or acceptable range.
Tank & Line Cleanliness
12 Flushing tank is cleaned before filling (if reused).
13 All flushing hoses tagged/identified as per route.
Hoses and flushing lines are free from dust, welding slag, or rust
14
particles.
15 Air is purged from the system before starting (bleeding done).
Electrical & Motor Safety
16 Power connection is properly done with earthing.
17 All switches and control buttons are functional.
18 Motor rotation direction is checked (using jog/test run).
Pressure Gauge
19 Flow meter is properly connected and calibrated.
20 Pressure gauge is installed at the correct position and working.
21 Ensure system pressure relief valve is set to safe pressure (as
per design).
General Safety
22 Flushing area is barricade and warning boards placed.
23 Emergency stop switch is tested and functional.
Inspected By : Reviewed by:
Eff. Date: 01.06.2025
Remarks
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