INVENTIO AG Technical Catalog

Varidor 10
CH--6052 Hergiswil
Group: 1--11.530 Varidor 10 -- Door Drive K 603526 E
Lead Office: MU1 Car Door 0043 Page 1 / 19

CA INSTALLATION SO / CE 1--11.5/2

Contents: Page

1 Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Y1.1 Applications without Door Drive Voltage Supply . . . . . . . . . . . . . . . . . . . . . . . 2

Y1.2 During Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

2 Installation and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.1 Door Drive Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.2 Door Panels Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.3 Door Panels Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Y2.4 Door Panels Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.4.1 Fast Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Y2.4.2 Slow Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Y2.5 Clutch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Y2.6 Clutch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2.7 Adjustment of Toothed Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2.7.1 Belt Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Y2.7.2 Tension at Closed Position of Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.8 Adjustment of Motor Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Y2.9 Adjustment of KSKB Sensibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Y2.10 KET-S Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Y2.11 KET-O Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

Y2.12 KTC Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.13 Clutch Position (doors closed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3 Problems Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1 To Keep the Doors Opened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.2 If Toothed belt outside of Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

to third parties.

Authorization: Processed Reviewed Released

Organizational unit: R&D--ECS R&D--ECS R&D--ECS
Name: F. Kuhn A. Collin A. Kästle
Form. PS--TW 107E94

Date: 00--10--24 00--10--25 00--10--25

K603526E_3

Modification: 1 2 3
Date: 0012 0025 0041
 INVENTIO AG
CH--6052 Hergiswil Varidor 10 -- Door Drive K 603526 E Page 2

CA INSTALLATION SO / CE 1--11.5/2

1 Precaution

1.1 Applications without Door Drive Voltage Supply

To keep doors closed

Dead if no voltage supply

1.2 During Test

Y
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

to third parties.

Modification: 1 2 3
Date: 0012 0025
 INVENTIO AG
CH--6052 Hergiswil Varidor 10 -- Door Drive K 603526 E Page 3

CA INSTALLATION SO / CE 1--11.5/2

2 Installation and Adjutments

2.1 Door Drive Installation

Pulley Axis
1

Car Jamb

2 4mm

Landing Door
Frame

Fig. 1 Version shown: TL Doors

2.2 Door Panels Preparation

any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

to third parties.

Fig. 2 Version shown: TL Doors

Modification: 1 2 3
Date: 0012 --------
 INVENTIO AG
CH--6052 Hergiswil Varidor 10 -- Door Drive K 603526 E Page 4

CA INSTALLATION SO / CE 1--11.5/2

2.3 Door Panels Installation

any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

to third parties.

Fig. 3 Version shown: TL Doors

Modification: 1 2 3
Date: 0012 --------
 INVENTIO AG
CH--6052 Hergiswil Varidor 10 -- Door Drive K 603526 E Page 5

CA INSTALLATION SO / CE 1--11.5/2

2.4 Door Panels Adjustment

2.4.1 Fast Panel

1
2
1
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

to third parties.

1mm Max

Fig. 4 Version shown: TL Doors

Modification: 1 2 3
Date: 0012 0025
 This design and information is our intellectual property.
It must without our written consent neither be copied in
any way nor used for manufacturing nor communicated
to third parties.

Y
CA

Date:
Modification:
Fig. 5
CH--6052 Hergiswil
INVENTIO AG

2.4.2 Slow Panel

1
0012
2
0025
INSTALLATION

3
Version shown: TL Doors
Varidor 10 -- Door Drive

SO / CE
1--11.5/2
K 603526 E
Page 6
 This design and information is our intellectual property.
It must without our written consent neither be copied in
any way nor used for manufacturing nor communicated
to third parties.

Y
CA

Date:
Modification:
Fig. 6
CH--6052 Hergiswil
INVENTIO AG

1
0012
2
0025
INSTALLATION

3
Version shown: TL Doors
Varidor 10 -- Door Drive

SO / CE

5mm
1--11.5/2
K 603526 E

5mm
5mm
5mm
Page 7
 INVENTIO AG
CH--6052 Hergiswil Varidor 10 -- Door Drive K 603526 E Page 8

CA INSTALLATION SO / CE 1--11.5/2

2.5 Clutch Installation

Y
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

to third parties.

Fig. 7 Version shown: TL Doors

Modification: 1 2 3
Date: 0012 --------
 INVENTIO AG
CH--6052 Hergiswil Varidor 10 -- Door Drive K 603526 E Page 9

CA INSTALLATION SO / CE 1--11.5/2

2.6 Clutch Adjustment

Y

Landing Doors Rollers

55 mm
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

to third parties.

80 mm

Fig. 8 Version shown: TL Doors

Modification: 1 2 3
Date: 0012 0025
 INVENTIO AG
CH--6052 Hergiswil Varidor 10 -- Door Drive K 603526 E Page 10

CA INSTALLATION SO / CE 1--11.5/2

2.7 Adjustment of Toothed Belt

2.7.1 Belt Tension

≃600g

4 mm max.
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

Fig. 9
to third parties.

Modification: 1 2 3
Date: 0012 --------
 This design and information is our intellectual property.
It must without our written consent neither be copied in
any way nor used for manufacturing nor communicated
to third parties.

Y
CA

Date:
Modification:
Fig. 10
CH--6052 Hergiswil
INVENTIO AG

1
0012
2
--------
INSTALLATION

3
Varidor 10 -- Door Drive

2.7.2 Tension at Closed position of Belt

5 to 8 mm
SO / CE
1--11.5/2
K 603526 E
Page 11
 This design and information is our intellectual property.
It must without our written consent neither be copied in
any way nor used for manufacturing nor communicated
to third parties.

CA

2.8

Date:
Modification:
Fig. 11
CH--6052 Hergiswil
INVENTIO AG

1
0012
2
--------
Adjustment of Motor Belt
INSTALLATION

3
Varidor 10 -- Door Drive

SO / CE
1--11.5/2
K 603526 E

Axis
Page 12
 INVENTIO AG
CH--6052 Hergiswil Varidor 10 -- Door Drive K 603526 E Page 13

CA INSTALLATION SO / CE 1--11.5/2

2.9 Adjustment of KSKB Sensibility

Y

Fig. 12 Version shown: TL Doors

any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

to third parties.

Modification: 1 2 3
Date: 0012 --------
 INVENTIO AG
CH--6052 Hergiswil Varidor 10 -- Door Drive K 603526 E Page 14

CA INSTALLATION SO / CE 1--11.5/2

2.10 KET-S Adjustment

Y 0 -- 8mm

5 -- 10mm

Car doors
Closed
KET-S=1 KET-S=0
4mm

Magnet

KET-S=1 KET-S=0

14mm
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

Fig. 13 Version shown: TL Doors

to third parties.

Modification: 1 2 3
Date: 0012 0025
This design and information is our intellectual property.
It must without our written consent neither be copied in
any way nor used for manufacturing nor communicated
to third parties.

INVENTIO AG
Y

CA

CH--6052 Hergiswil
2.11
Fig. 14

KET-O Adjustment
0 to 8mm
Version shown: TL Doors

Varidor 10 -- Door Drive

INSTALLATION
5 to 10mm

Magnet

KET-O
Car doors
Opened

KET-0=0
Doors inertia

KET-0=0

SO / CE
KET-0=1

K 603526 E
KET-0=1

1--11.5/2

Page 15
 INVENTIO AG
CH--6052 Hergiswil Varidor 10 -- Door Drive K 603526 E Page 16

CA INSTALLATION SO / CE 1--11.5/2

2.12 KTC Adjustment

≃ 4 mm

Fig. 15 Version shown: TL Doors

2.13 Clutch Position (doors closed)

Y
Unlocking rollers

Car sill
Coupler ramps Closing
1
0
+5
25

Landing sill
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

55 7
to third parties.

Fig. 16 Version shown: TL Doors

Modification: 1 2 3
Date: 0012 0025
 INVENTIO AG
CH--6052 Hergiswil Varidor 10 -- Door Drive K 603526 E Page 17

CA INSTALLATION SO / CE 1--11.5/2

3 Problems Resolution
3.1 To Keep the Doors Opened
Y Car Side

Closind due to Landing

door spring

Landing Side

Friction
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

Axis
to third parties.

Fig. 17

Modification: 1 2 3
Date: 0012 --------
 INVENTIO AG
CH--6052 Hergiswil Varidor 10 -- Door Drive K 603526 E Page 18

CA INSTALLATION SO / CE 1--11.5/2

3.2 If Toothed Belt outside of pulley

Good Locating

Acceptable Locating

Bad Locating

Align belt fixation

center and curved pulley center.

M8 Screw Align
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

Rotate the bearing to align belt fixation center and curved pulley
to third parties.

Fig. 18

Modification: 1 2 3
Date: 0012 --------
 INVENTIO AG
CH--6052 Hergiswil Varidor 10 -- Door Drive K 603526 E Page 19

CA INSTALLATION SO / CE 1--11.5/2

If not efficient (only),

Translate the reduction bearing.

If not efficient (only),

Rotate the reducting support.
any way nor used for manufacturing nor communicated
This design and information is our intellectual property.
It must without our written consent neither be copied in

to third parties.

Fig. 19

Modification: 1 2 3
Date: 0012 --------