Low-pressure CVD and PlasmaEnhanced CVD
Ronald Curley, Thomas
McCormack, and Matthew Phipps
CVD overview
Chemical Vapor Deposition
Thin films on substrate
Chemical oven + insert gas = deposited film
CVD overview
Four steps[1]:
1.
2.
3.
4.
Transport gas species to surface
Gas species absorption into surface
Reaction deposits products
Remove unwanted products and leftover
reactant
CVD overview
Velocity ratio (molecules/s, not meters/s!):
Mass transport velocity
Depends on pressure
Surface reaction velocity
Does not depend on pressure
Low ratio -> pure; well-controlled thickness
High ratio -> contaminants; poorly-controlled
thickness
CVD overview
Atmospheric-pressure CVD (APCVD) velocity
ratio too high: ~1:1
Mass transport velocity proportional to
1/pressure[2]
1 atm ~= 100 kPa
LPCVD
LPCVD typical pressure: 10-1000 Pa
Ratio 1:1001:10,000!
Reduced film variation
Increased purity
LPCVD
Substrate inserted
Tube evacuated to 0.1 Pa
Process gas (working gas)
added at 10-1000 Pa
Reaction performed
Substrate removed
Source: [3]
LPCVD
Best for polysilicon, using
SiH4
Oxides, PSG as well
Nitride encapsulation
Source: [4]
LPCVD
Advantages:
Disadvantages:
Excellent uniformity of
thickness & purity
Simple
Reliable/reproducible
Homogenous layer
Slows down deposition rate
Requires high temperatures,
<600C
PECVD
Plasma added with reactive gases
RF voltage excites plasma
Only electrons are hot, not ions: low
temperatures possible
PECVD
Picture: http://timedomaincvd.com/CVD_Fundamentals/plasmas/capacitive_plasma.html
Film
Reactive Gas
Silicon Nitride
Silicon dioxide
SIH4 or S1H2C12 &
NH3
SiH4 & O2
Amorphous silicon
SiH441
Thermal Deposition
CVD (Celsius)
750
Plasma Enhanced CVD
(Celsius)
200-500
350-550
200-400
550-650
200-400
Table: http://www.eng.auburn.edu/~tzengy/ELEC7730/ELEC%207730%20Fall%202003/Fall%202003%20Presentation%201/Park%20%20PECVD.ppt
PECVD
Conformal step coverage of PECVD SixNy
http://www.hitech-projects.com/dts/docs/pecvd.htm
PECVD
Advantages
Disadvantages
Equipment is expensive
Plasma bombardment is
stressful
Small batch sizes: 1-4 wafers,
one side
Compare to LPCVD: at least 25
wafers, both sides[5]
Low temperature
Higher film density
Higher dielectric constant
Good step coverage
Chamber easy to clean
Questions?
References:
[1] A Stoffel, A Kovcs, W Kronast and B Mller, LPCVD against PECVD for micromechanical applications
J. Micromech. Microeng., Vol. 6 No. 1 pp. 20-33, Mar. 1996
[2] Ivanda, Mile, Implementation and Development of the LPCVD Process, [Online], Available:
http://www.irb.hr/en/str/zfm/labs/lmf/Previous_projects/LPCVD/ [Accessed: 24 Nov. 2011]
[3] Dow Corning, Chemical Vapor Deposition, [Online], Available:
http://www.dowcorning.com/content/etronics/etronicschem/etronics_newcvd_tutorial3.asp?DCWS=El
ectronics&DCWSS=Chemical%20Vapor%20Deposition [Accessed: 25 Nov. 2011]
[4] Doolittle, Alan, Thin Film Deposition and Epitaxy, [Online], Available FTP:
http://users.ece.gatech.edu/~alan/ECE6450/Lectures/ECE6450L13and14-CVD%20and%20Epitaxy.pdf
[Accessed: 23 Nov. 2011]
[5] MEMSnet, MEMS Thin Film Deposition Processes, [Online], Available:
http://www.memsnet.org/mems/processes/deposition.html [Accessed: 23 Nov. 2011]
[6] Plasma-Enhanced CVD. Hitech-Projects. 2011. 28 Nov. 2011 <http://www.hitechprojects.com/dts/docs/pecvd.htm>.
[7] Mahalik, Nitaigour. Introduction to Microelectromechanical Systems (MEMS). New Delhi, India. Tata
McGraw-Hill, 2007.
[8] Plasma (Physics). Wikipedia. 29 Nov. 2011. 29 Nov 2011.
<http://en.wikipedia.org/wiki/Plasma_%28physics%29>.
[9] Fundamentals of Chemical Vapor Deposition Plasmas for CVD. TimeDomain CVD, Inc. 2002. 29
Nov. 2011.<http://timedomaincvd.com/CVD_Fundamentals/plasmas/plasma_deposition.html>.