PI734D - Technical Data Sheet
PI734D
                                            SPECIFICATIONS & OPTIONS
STANDARDS                                                            WINDINGS & ELECTRICAL PERFORMANCE
Newage Stamford industrial generators meet the                       All generator stators are wound to 2/3 pitch. This
requirements of BS EN 60034 and the relevant sections                eliminates triplen (3rd, 9th, 15th ) harmonics on the
of other national and international standards such as                voltage waveform and is found to be the optimum design
BS5000, VDE 0530, NEMA MG1-32, IEC60034, CSA                         for trouble-free supply of non-linear loads. The 2/3 pitch
C22.2-100, AS1359.                                                   design avoids excessive neutral currents sometimes seen
Other standards and certifications can be considered on              with higher winding pitches. A fully connected damper
request.                                                             winding reduces oscillations during paralleling. This
                                                                     winding, with the 2/3 pitch and carefully selected pole and
DESCRIPTION                                                          tooth designs, ensures very low levels of voltage waveform
                                                                     distortion.
The STAMFORD PI range of synchronous ac generators
are brushless with a rotating field. They are separately             TERMINALS & TERMINAL BOX
excited by the STAMFORD Permanent Magnet Generator
(PMG). This is a shaft mounted, high frequency, pilot                Standard generators feature a main stator with 6 ends
exciter which provides a constant supply of clean power              brought out to the terminals, which are mounted on the
via the Automatic Voltage Regulator (AVR) to the main                frame at the non-drive end of the generator. A sheet steel
exciter. The main exciter output is fed to the main rotor,           terminal box contains the AVR and provides ample space
through a full wave bridge rectifier, protected by surge             for the customers' wiring and gland arrangements. It has
suppression.                                                         removable panels for easy access.
VOLTAGE REGULATORS
                                                                     SHAFT & KEYS
The PI range generators, complete with a PMG, are
                                                                     All generator rotors are dynamically balanced to better
available with one of two AVRs. Each AVR has soft start
                                                                     than BS6861:Part 1 Grade 2.5 for minimum vibration in
voltage build up and built in protection against sustained
                                                                     operation. Two bearing generators are balanced with a
over-excitation, which will de-excite the generator after a
                                                                     half key.
minimum of 8 seconds.
Underspeed protection (UFRO) is also provided on both
                                                                     INSULATION/IMPREGNATION
AVRs. The UFRO will reduce the generator output voltage
proportional to the speed of the generator below a pre-
                                                                     The insulation system is class 'H', and meets the
settable level.
                                                                     requirements of UL1446.
                                                                     All wound components are impregnated with materials and
The MX341 AVR is two phase sensed with a voltage
                                                                     processes designed specifically to provide the high build
regulation of  1 %. (see the note on regulation).
                                                                     required for static windings and the high mechanical
                                                                     strength required for rotating components.
The MX321 AVR is 3 phase rms sensed with a voltage
regulation of 0.5% rms (see the note on regulation). The
                                                                     QUALITY ASSURANCE
UFRO circuit has adjustable slope and dwell for controlled
recovery from step loads. An over voltage protection
                                                                     Generators are manufactured using production procedures
circuit will shutdown the output device of the AVR, it can
                                                                     having a quality assurance level to
also trip an optional excitation circuit breaker if required.
                                                                     BS EN ISO 9001.
As an option, short circuit current limiting is available with
the addition of current transformers.
                                                                     NOTE ON REGULATION
Both the MX341 and the MX321 need a generator                        The stated voltage regulation may not be maintained in the
mounted current transformer to provide quadrature droop              presence of certain radio transmitted signals. Any change
characteristics for load sharing during parallel operation.          in performance will fall within the limits of Criteria 'B' of EN
Provision is also made for the connection of the                     61000-6-2:2001. At no time will the steady-state voltage
STAMFORD power factor controller, for embedded                       regulation exceed 2%.
applications, and a remote voltage trimmer.
                                                                     Note: Continuous development of our products entitles us to
                                                                     change specification details without notice, therefore they must not
                                                                     be regarded as binding.
                                                                     Front cover drawing is typical of the product range.
                                                                 2
                                                      PI734D
                                                  WINDING 312
CONTROL SYSTEM                  SEPARATELY EXCITED BY P.M.G.
A.V.R.                            MX341       MX321
VOLTAGE REGULATION                  1%       0.5 %     With 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT         REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7)
INSULATION SYSTEM                                                                 CLASS H
PROTECTION                                                                            IP23
RATED POWER FACTOR                                                                     0.8
STATOR WINDING                                                               DOUBLE LAYER LAP
WINDING PITCH                                                                   TWO THIRDS
WINDING LEADS                                                                           6
MAIN STATOR RESISTANCE                                0.00114 Ohms PER PHASE AT 22C STAR CONNECTED
MAIN ROTOR RESISTANCE                                                         1.98 Ohms at 22C
EXCITER STATOR RESISTANCE                                                     17.5 Ohms at 22C
EXCITER ROTOR RESISTANCE                                                0.063 Ohms PER PHASE AT 22C
R.F.I. SUPPRESSION                    BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others
WAVEFORM DISTORTION                         NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%
MAXIMUM OVERSPEED                                                               2250 Rev/Min
BEARING DRIVE END                                                               BALL. 6228 C3
BEARING NON-DRIVE END                                                           BALL. 6319 C3
                                                  1 BEARING                                                 2 BEARING
WEIGHT COMP. GENERATOR                                3318 kg                                                 3267 kg
WEIGHT WOUND STATOR                                   1619 kg                                                 1619 kg
WEIGHT WOUND ROTOR                                    1383 kg                                                 1321 kg
                                                                    2
WR INERTIA                                      41.2206 kgm                                               40.2197 kgm2
SHIPPING WEIGHTS in a crate                           3391kg                                                     3336kg
PACKING CRATE SIZE                           216 x 105 x 154(cm)                                        216 x 105 x 154(cm)
                                                      50 Hz                                                      60 Hz
TELEPHONE INTERFERENCE                             THF<2%                                                        TIF<50
COOLING AIR                                  2.69 m/sec 5700 cfm                                       3.45 m/sec 7300 cfm
VOLTAGE STAR                     380/220     400/231       415/240           440/254          416/240    440/254         460/266   480/277
kVA BASE RATING FOR REACTANCE
                                    1615       1650             1650           1620            1815       1935            1975      2015
VALUES
Xd DIR. AXIS SYNCHRONOUS            3.12       2.88             2.67           2.33            3.75       3.57            3.33      3.12
X'd DIR. AXIS TRANSIENT             0.19       0.18             0.16           0.14            0.23       0.22            0.20      0.19
X''d DIR. AXIS SUBTRANSIENT         0.14       0.13             0.12           0.11            0.17       0.16            0.15      0.14
Xq QUAD. AXIS REACTANCE             2.01       1.85             1.72           1.50            2.41       2.30            2.15      2.01
X''q QUAD. AXIS SUBTRANSIENT        0.28       0.26             0.24           0.21            0.34       0.32            0.30      0.28
XL LEAKAGE REACTANCE                0.04       0.03             0.03           0.03            0.04       0.04            0.04      0.04
X2 NEGATIVE SEQUENCE                0.20       0.18             0.17           0.15            0.24       0.23            0.21      0.20
X0 ZERO SEQUENCE                    0.02       0.02             0.02           0.02            0.03       0.03            0.03      0.02
         REACTANCES ARE SATURATED                       VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED
T'd TRANSIENT TIME CONST.                                                             0.137s
T''d SUB-TRANSTIME CONST.                                                             0.01s
T'do O.C. FIELD TIME CONST.                                                           2.25s
Ta ARMATURE TIME CONST.                                                               0.02s
SHORT CIRCUIT RATIO                                                                   1/Xd
                                                                3
               PI734D
50            Winding 312
Hz   THREE PHASE EFFICIENCY CURVES
                  4
               PI734D
60            Winding 312
Hz   THREE PHASE EFFICIENCY CURVES
                  5
                                                                                 PI734D
                                                                              Winding 312
                                                                Locked Rotor Motor Starting Curve
                                                  50
                                         30
                                                  Hz                                       346V               380V      400V     415V       440V
                                         25
                       .
                                         20
        PER CENT TRANSIENT VOLTAGE DIP
                                         15
                                         10
                                          0
                                              0         500     1000      1500           2000          2500          3000            3500          4000
                                                                                  LOCKED ROTOR kVA
                                                  60
                                                  Hz                               380V                416V      440V         460V      480V
                                         30
                                         25
              .
                                         20
PER CENT TRANSIENT VOLTAGE DIP
                                         15
                                         10
                                         0
                                              0        500    1000     1500      2000           2500      3000         3500          4000          4500
                                                                                  LOCKED ROTOR kVA
                                                                                     6
                                                                           PI734D
    Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated Speed
                          Based on star (wye) connection.
 50
 Hz                      100000
                                                                                                          SYMMETRICAL
                                                                                                          ASYMMETRICAL
                   CU RR E NT (Am p s)
                                         10000
                                          1000
                                             0.001                0.01             0.1                1                      10
                                                                               TIME (secs)
             Sustained Short Circuit = 5,750 Amps
  60               100000
  Hz
                                                                                                          SYMMETRICAL
                                                                                                          ASYMMETRICAL
             CU RR E NT (Am p s)
                                   10000
                                         1000
                                            0.001                 0.01            0.1                 1                     10
                                                                               TIME (secs)
             Sustained Short Circuit = 6,500 Amps
 Note 1                                                                    Note 2
 The following multiplication factors should be                            The following multiplication factor should be used to convert the
 used to adjust the values from curve between                              values calculated in accordance with NOTE 1 to those applicable
 time 0.001 seconds and the minimum current                                to the various types of short circuit :
 point in respect of nominal operating voltage :
         50Hz                                              60Hz                                                 3-phase   2-phase L-L 1-phase L-N
  Voltage                                Factor      Voltage      Factor   Instantaneous                      x 1.00     x 0.87          x 1.30
   380v                                  x 1.00       416v        x 1.00   Minimum                            x 1.00     x 1.80          x 3.20
   400v                                  x 1.05       440v        x 1.06   Sustained                          x 1.00     x 1.50          x 2.50
   415v                                  x 1.09       460v        x 1.10   Max. sustained duration            10 sec.    5 sec.          2 sec.
   440v                                  x 1.16       480v        x 1.15                     All other times are unchanged
The sustained current value is constant irrespective
of voltage level
                                                                           Note 3
                                                                           Curves are drawn for Star (Wye) connected machines.
                                                                                   7
                                                           PI734D
                                         Winding 312 / 0.8 Power Factor
                                                           RATINGS
     Class - Temp Rise     Cont. F - 105/40C          Cont. H - 125/40C          Standby - 150/40C          Standby - 163/27C
50Hz          Star (V)   380   400    415    440    380    400    415    440    380    400    415     440   380    400    415    440
                  kVA 1500     1535   1535   1505   1615   1650   1650   1620   1675   1720   1720   1685   1715   1770   1770   1735
                  kW 1200      1228   1228   1204   1292   1320   1320   1296   1340   1376   1376   1348   1372   1416   1416   1388
         Efficiency (%) 96.2   96.3   96.4   96.5   96.1   96.2   96.3   96.4   96.0   96.1   96.2   96.3   95.9   96.0   96.1   96.3
             kW Input 1247     1275   1274   1248   1344   1372   1371   1344   1396   1432   1430   1400   1431   1475   1473   1441
60Hz          Star (V)   416   440    460    480    416    440    460    480    416    440    460     480   416    440    460    480
                  kVA 1690     1800   1840   1875   1815   1935   1975   2015   1890   2015   2055   2100   1940   2070   2115   2160
                  kW 1352      1440   1472   1500   1452   1548   1580   1612   1512   1612   1644   1680   1552   1656   1692   1728
         Efficiency (%) 96.2   96.2   96.3   96.4   96.1   96.1   96.2   96.3   96.0   96.0   96.1   96.2   95.9   96.0   96.1   96.1
             kW Input 1405     1497   1529   1556   1511   1611   1642   1674   1575   1679   1711   1746   1618   1725   1761   1798
                                                      DIMENSIONS
                                        Barnack Road  Stamford  Lincolnshire  PE9 2NB
                                       Tel: 00 44 (0)1780 484000  Fax: 00 44 (0)1780 484100
 2006                                                                                               TD_PI734D.GB_10.06_03_GB