CRESCON PROJECTS &

SERVICES PVT LTD

THE EPC COMPANY
 BACKGROUND & COPORATE CULTURE

ABOUT CRESCON PROJECTS CORPORATE GOVERNENCE & RESPONSIBILITY

Crescon was founded in 2011 and has grown to be a highly regarded Crescon’s Management and Board of coordinators are committed to

Contracting company with competencies across all aspects of civil the principles of ethical corporate governance. We are constantly

construction. mindful of our responsibilities as guardians of the natural environment,

The business offers a highly skilled operational work force, while performing profitably in the built environment.

along with modern, reliable plant and equipment and technical Our long-term goals include meeting ever-higher sustainability
services capabilities, including design, survey and systems
targets, improving conditions for our employees to ensure we are an
management.
This ensures we can deliver projects to the highest possible employer of choice, and enhancing the environment for the benefit of

standards within budget and in accordance with required construction the wider community. Our commitment to this has been recognized
programs. Innovative project delivery and on-site methodologies are
through repeated orders from customers. The success of our business
key factors in our success within a highly competitive industry.
We have earned our reputation as specialists in the Industrial is underpinned by strict adherence to meeting Indian standards relating

Projects by continuously delivering project objectives, providing to Quality and EHS for all stakeholders associated with our business
innovative engineering solutions and building positive relationships
activities.
with our clients

“Our philosophy of developing strong, open working relationships with our clients has made it possible to complete all of or works safely and provide quality workmanship .”
 BRIEF INTRODUCTION

CPS is a world class EPC service providing company specializing in Industrial infrastructure construction & MEP. we
can provide our services as per client avenue
 Design/Build Construction
 Bid & Specification Construction
 General Contracting
Since 2011, CPS has successfully delivered high-value, vendor independent solutions to clients’ needs in over 12
States in India and in some of the most demanding environments.
With a presence in India, we are able effectively to offer our delivery capability on nation basis. We have delivered
around 185 projects and engagements for over 65 clients, including Data center, Chemical, Pharma, Food, Automobile, Oil and Crescon Projects
Gas, Manufacture and Public Sector Company. (Headquarter)
Company Name: CRESCON PROJECTS & SERVICES PVT LTD

Founded November 2011

Managing Director V. Prasath

Annual Turnover ~ 2000 Million

Registered Office No. 45Y, Ram Nagar, First Street, Kutchery Medu Street, Gobichettipalayam, Erode
District, Tamil Nadu- 638 452

Headquarters Address No.158, 3rd Floor, Gulecha Towers, Vadapalani, Chennai – 600 0026

Engineering Office Address Plot No. 70 8th Street Sector- 2 K.K. Nagar, Kk Nagar, Chennai-600078

Business Engineering, Procurement & Commissioning of Industrial projects

Employee 1750& More ( January 2022)

 WHAT MAKE CRESCON DIFFERENT?
 Customer Focus
We aim to understand your business and projects so we can tailor our services to suit your particular needs. We then proactively assist you and your
team to deliver your projects. We care so much about our customers and the projects we are involved with we have been known to step beyond our
contractual obligations to ensure the successful delivery of projects.

 Value and Cost-Effectiveness

We adopt a rigorous commercial approach to the engineering design process, and actively encourage value engineering processes within the project
team. Our aim is for the current project to be more cost-effective than the last, whilst still maintaining the serviceability, functionality and quality required
by the client and end user.

 Communication
We understand that the key to success is good communication between project team members, stakeholders and external parties. Only when there is
good communication can coordinated, effective design be delivered. We actively engage with all the project team to drive forward the technical and
commercial success of our clients’ projects.

 The Right Sized Company

Crescon Projects has the resources and capability to deliver projects more than INR 200 Crores in value but has retained its family feel, where
employees feel they belong and enjoy a sense of ownership of our project work. We have the breadth of capability to provide services across a range of
disciplines, but have the cohesion and close management structure to deliver these in a coordinated and effective way.

 Innovation and Sustainability

Our experience across a range of sectors and disciplines creates a springboard for lateral thinking, innovation and successful transfer of concepts.
Nowhere is this more important than in the area of sustainability where recycling, re-use and intelligent management of materials and resources can help
reduce both the commercial cost and environmental impact of projects.
 OUR MANAGEMENT

V.Prasath
R.Vaikunth M.Janakiraman

Managing Director Executive Director Head - Operation

Mechanical Engineer possessing more

Experienced about 35 years in the field Experienced about 20 years in the field
than 20 years of Technical Expertise. He
of General Management and Internal of Contract management. Also heading
had worked in India and South East
audits. He got relieved as the Managing Business development, costing & Supply
countries handling plenty of Electro-
Director – Commercial of the reputed Chain. He had worked in India and gulf
Mechanical projects. also served Saud
Saud Bhawan Group in the year May countries. Technical expertise in CSA &
Bahwan Group, Muscat as an efficient
2012. MEP
Project Manager..
 KEY PERSONS

ARUN KUMAR KOTTESWARAN

Heading Mechanical Project team Heading the Project HSE team & Facilities
Possessing more than 12 years experience in Possessing more than 13 years experience in
Mechanical Projects including 2 DC Projects MEP Projects worked pan India.

SANJEEV MURUGAN KARTHIK KSA

Heading Electrical Project team Heading Testing & Commissioning team
Possessing more than 12 years experience in Possessing more than 23 years experience in
Electrical Projects including 2 DC Projects MEP field.

MATHAVAN PREMANAND
Heading QA & QC team
Heading Planning team Possessing more than 12 years experience in
Possessing more than 10 years experience in MEP Projects including 2 DC projects
MEP Projects & contracts management
 KEY PERSONS

RAJESHWAR SELVAKUMAR
Senior Project Head Heading Design & Engg team
Possessing more than 25 years experience in Possessing more than 16 years experience in
Industrial Projects as a Project manager. CSA and Coordination

AMUDHAN
A.PRASATH
SURESH Heading QA &- CSA
QC team
Supply chain
Senior Construction Manager Possessing
Possessing more
more than
than 12
10 years
years experience
experience in
in
Possessing more than 16 years experience in MEP Projects including 2 DC projects
supply chain management
Industrial Projects as a Construction Manager

KARTHIK KARUNAKARAN
Sr. Quality Manager – CSA.
Sr. Quantity surveyor – CSA. Possessing more than 20 Years experience in
Possessing more than 15 Years experience in Civil quality assurance and control. Handled
Industrial civil projects. Industrial civil projects. In abroad and india.
 CHARTS

50.0% FOOT PRINTS

VALUEWISE SECTORS (FY2021)
45.0%

40.0%

35.0% 34% 1750+

30.0%

25.0%

20.0% 18% 19%

14% 15%
15.0%

10.0%

5.0%

0.0%

Series 1

GROWTH HISTORY

1,380 1,750
 OUR EXPERTISE

 Pioneer in the field of construction in various industrial and infrastructure sectors

 Nature of essence of customer relationship and bonding

 Own Design Department for preparing, checking and monitoring of drawing & design with specialized

associates for planning and architectural services and own Fabrication Unit.

 Highly qualified and experienced team of engineers and professionals for implementation of all

engineering project and IT Infrastructure.

 Foster innovation with emphasis on value addition

 Integrity and trust as fundamental of functioning

 Ensuring timely and quality construction.

 Large Construction Equipment Base.

 Pan India presence

 CORE VALUES

Vision
To be the market leader in project delivery, achieving
sustainable growth through the quality of our people and
the strength of our relationships. EFFECTIVE
PEOPLE PROCESS
DELIVERY

Values
EFFICIENT
• Safety: Safety and health are what matter most.
PROJECT
• People: The people we have are the strength of
MGMT
SYSTEMATIC
our business. CREATIVE
PROCESS
• Leadership: We take ownership and lead by THINKING
IMPROVEMENT
example at all levels.
• Teamwork: We work together and support each
other to achieve success. CREATIVE /
• Client Relationships: We have trusting TECHNOLOGY
relationships with our clients.
• Community: We show respect for the community,
Indigenous Indian and the environment.
 MANAGEMENT STRUCTURE
ORGANIZATION STRUCTURE

V.PRASATH HEAD OFFICE

MD
+91-98400 40758
M.JANAKIRAMAN
PROJECT COORDINATOR
+91-98400 45270

SELVAKUMAR SAMEEULLAH KOTESS ARUN KUMAR M.SANJEEVI S.SANKAR A.PRASATH

SRI VIJAYA PLAN& PLAN& MATHAVAN
HAKKEEM BABU DESIGN & DESIGN & WARAN PREM PLAN& PLAN&
VELRAJAN COORDINATION COORDINATION PLANING &
HR / ADMIN PURCHASE ENGG ENGG EHS QA & QC COORDINATION COORDINATION
FINANCE ELECTRICAL HVAC QS
(PROJECT) (CONSUL) MECH PROCESS

SITE TEAM
PROJECT MANAGER

SAFETY QA & QC INFRASTRUC HVAC MECHANICAL ELECTRICAL MATERIAL ONSITE

OHC TEAM PROJECT
SITE ADMIN INCHARGE HEAD TURE HEAD HEAD HEAD HEAD T& C HEAD HANDLING PURCHASE
PLANNER
INCHARGE COORDINATOR

QA & QC ARICHITECT /
HOUSE SCOFFOLDING HIGHSIDE AIR & WATER HT T& C QUANTITY MH STORE
SAFETY MECH & COORDINATI
KEEPING ENGINER ENGINEERS ENGINEER ENGINEERS ENGINEERS SURVEYOUR SURPERVISORS TEAM
OFFICERS HVAC ON

EHS EHS QA & QC CIVIL &

LOWSIDE GAS LT ONSITE OPERATORS /
STEWARDS SUPERVISORS ELECTRICAL STRUC
SECURITY ENGINEERS ENGINEER ENGINEERS DESIGN TEAM RIGGERS
CRES CREW & ELV ENGINEER
 WORK FLOW & RESPONSIBILITY
Pre – Construction Phase Construction Phase Post-Construction Phase
MAS APPROVAL SCHEDULE
TESTING
PLANNING TEAM
PURCHASE PROJECT TEAM
TEAM
EXECUTION
PROJECT TEAM COMMISIONING
SHOP DRAWING PROJECT TEAM
APPROVAL QUALITY CHECK
DESIGN &
DETAILED ENGG DESIGN TEAM
QC TEAM PUNCH LIST
PHASE
SITE BILLING PROJECT TEAM
DESIGN & ENGG
TEAM MOBILIZATION QS TEAM
AS BUILT
PROJECT
COORDINATION CASH FLOW DESIGN TEAM
& ADMIN TEAM
FINANCE TEAM
HANDING OVER
EHS
STATUTORY QC TEAM
COMPLIANCE
COMPLIANCE
HSE TEAM
HR TEAM RETENTION /
DLP
LIASONING
BG / INSURANCE FINANCE
PROJECT
FINANCE TEAM COORDINATION
TEAM
 SAMPLE ESCALATION MATRIX

MD
V.PRASATH
9840040758
v.prasath@cresconprojec
ts.com

5TH LEVEL
COORDINATOR
M.JANAKIRAMAN
9840045270 2ND LEVEL
m.janakiraman@cresconproje
cts.com
INCHARGE-1
B.E WITH 6-8YRS EXP

4TH LEVEL 3RD LEVEL

PROJECT COORDINATORS PROJECT MANAGER
ARUNKUMAR / SANJEEVI / SANKAR B.E WITH 15 YRS EXP INCHARGE-2
9840671453 / 9384001228 B.E WITH 6-8YRS EXP
Ars.arunkumar@cresconprojects.com
m.sanjeevmurugan@cresconprojects.com

1ST LEVEL
HSE & QC DRAWINGS TDS & PROCUR PLANNING CONSTRUCTION
RESPECTIVE INCHARGES C.SELVAKUMAR BABU MATHAVAN
r.prem@cresconprojects.com 9940238718 9944978387 RESPECTIVE ENGINNERS
9840370071 5YRS EXP
s.kotteswaran@cresconprojects.com c.selvakumar@cresconprojects.com Babu.m@cresconprojec mathavan@cresconprojects.com
ts.com
 STATUTORY APPROVALS Sample Flow Sheet

S.NO Scope of Works Name of the

Department

1 Factory building Plans Approval DISH

2 Site Appraisal Committee Approval DISH

Labour and
3 SAC Government Order
Employment
Fire & Rescue
4 Fire - No Objection Certificate
department

5 Pollution Control Board Approval (CTE & CTO) PCB

6 Electrical NOC & Safety certificate CEIG & EB

Director of Drugs
7 Drug License & cGMP certificate Control

8 Explosive license CCOE

9 Pressure vessel testing certificate DISH

Development
10 Building plan approval ( PPA)
Authorities
 PHARMA & BIO PHARMA

MANUFACTURING

AUTOMOBILES
 CLIENTELE

CHEMICAL INDUSTRIES

FOOD INDUSTRIES
CONSULTANTS
 CIVIL , STRUCTURAL &
ARCHITECTURAL WORKS
 EXPLORED SECTORS
RCC STRUCTURES STRUCTURAL STEEL

 Multistoried Process Plant Buildings.  Industrial PEB Buildings.

 Multistoried Commercial Buildings.  Mezzanine Deck Structures.

 Low rise Office Buildings  Pipe Racks & Over Head Conveyors.

 Circular tank structures (>10M Dia)  Industrial Conventional Buildings.

 Industrial Factory Buildings  Process & Utility Equipment Platforms

 Industrial Utility Buildings / Structures.  Electrical Equipment Platforms.

 RCC Roads & Pavements  Support Structures

 Drainage Structures
INTERIOR & FIT OUT WORKS
 Data Center Interior Works.

 Corporate Interior Works.

 Industrial Interior Works

 CORE CAPABILITIES IN CSA

Crescon Projects have industry specific accreditations coupled with our experience which provides us with the
opportunity to offer our clients an all-round solution to their Buildings and infra projects. We can able to provide all kind of
Civil & structural works for industries, These include:
• Pilling ( bored & driven)
• Earth & shoring works.
• Substructure construction ( footing, pile cap, plinth)
• Superstructure construction ( columns, beams & slabs)
• Machine foundations .
• Flooring & finishes.
• RSC [ roads (asphalt / rcc) , storm water & culvert ]
• Water engg works.
• Fit out / interior works.
• Industrial mech & elec utility structures.
• PEB buildings & structural steel works.
 MAJOR CIVIL NOTABLE PROJECTS
S.N Client Nature of Work Project Project Value Duration Volume
Location (in Cr)
• 38M high G+3 RCC Process Building
• 7500 Cum Concrete
EPC – Civil, MEP & Cuddalore, • 650 MT Steel
1 M/s. DFE Pharma Pvt Ltd 93.5 12 • 170 x 600 Dia BCI Piles
Process Tamilnadu
• 286 MT Struc Steel

• 5800 Sqm Factory , 1MLD ETP RCC Struc + 13 Buildings

• 9800 Cum Concrete
2 GC- Civil & MEP • 600 MT Steel
M/s. Agristo Masa Pvt Ltd, UP Bijnor, UP 74.3 8
Turnkey • 360 MT Struc
• 7500 Sqm RCC Road
• 1240 Cum Concrete
• 3600 Sqm Partition wall
GC- Civil & MEP Ambathur, • 4350 Sqm Epoxy
3 M/s. STT Telecommunication 82.1 6 • 200 RM Precast Trench
Turnkey Chennai
• *2 DG Bed, stack & HSD

• 800 Cum Concrete

GC- Civil & MEP • 2270 Sqm Block wall, 1300 Sqm Partition wall
4 M/s. STT Telecommunication Bangalore 54 5 • 3650 Sqm Epoxy
Turnkey
• 10050 Sqm PU paint
• 4500 MT Steel
5 M/s. Deccan Chemicals Structural Steel Tuni, AP 64 6 • 3.8 KM Pipe rack
• 15,100 sqm plant building & 7 ancillary buildings
• 11500 Cum Concrete
6 M/s. WEG Industries ( India) Pvt Ltd Civil Hosur, TN 24.5 6 • 1500 Sqm Sheet Piling
• 850 MT Steel
• Footings & Pedestal, PB for Expansion Plant
GC- Civil & MEP • Equipment Foundation
7 M/s. Toray India Pvt Ltd Sricity 11.5 8 • RCC Grade Slab
Turnkey
• 30 M High Equipment platform
• 5360 Sqm RCC + PEB building
8 M/s. MRF Fun skool Civil Ranipet 6 4 • 2000 Cum Concrete
• 180 MT Reinforcement steel
 PROJECT MANAGEMENT & MITIGATION
The job site productivity which will be estimated based on the project work conditions which include
following factors
S.No Factors Crescon Approach
Detailed study will be conducted by CPS Audit team before
1 Job size and complexity.
tendering

2 Local Concerns Advisory committee consist of local experts will be formed to

address the issues quickly.
Experienced foremen / supervisors will be deployed for each
3 Labor availability & deployment
work group.
Dedicated plant & machinery team will be deployed through
4 Equipment utilization
out the project period
Contractual agreements with suppliers & Agreements will be made based on the type of construction
5 workforce and specific craft wise.

6 Local climate Detailed forecast plan will be made during tendering time.

7 Local cultural characteristics Form and depute local guidance / advisory team. Master
schedule will be prepared accordingly.
The following factors also play a vital role in project, CPS will provide detailed methodology with minimal to options for all the factors
• Job – site accessibility
• Utilization of Local or non-Local labor
• Use of subcontractors
• Degree of field supervision
 WORKFORCE CAPABILITIES
Crescon provides the majority of project services, with our flexible approach to scalability fulfilled by Labours. Labours are brought on
in specialist areas, as extra resources for demanding deadlines, or in numbers on larger key projects.
All labourers brought on to Crescon projects are monitored for compliance and have undergone assessment to ensure all works are
completed to our quality Crescon standard and as per client practices.
S.No Designation Total Details Yrs. of Exp
1 Project Managers – Civil 6 Min 5 Projects (1Yr) Handled people 20+
2 Construction Manager 8 Min 3 Projects (1Yr) handled people 15+
3 Sr. Engineers 13 Specialists in different area / tasks 8+
5 Engineers 21 Building wise supervision 5+
6 Planner 6 1 Sr. Planner 10+
7 Foreman 36 Labour & Resource Management 5+
8 Quantity Surveyors 6 1 Senior QS with 15+ Yrs Exp 5+
9 Quality Manager 2 Mr.Karunakaran 20+
10 Quality Supervisors 6 Specialists in Material & struc wise 5+
11 Surveyors 8 Geo Technical Investigation 5+
12 Fit out Engineers 6 Min 3 Projects handled people 8+
13 Structural Designers 8 1 Sr.Struc manager with 15+ Yrs Exp 6+
12 Operators 16 Well Experienced and Physically fit 10 +
13 Labourers 500 + 70% Local workers Min 2+
WORKFORCE CAPABILITIES

TOILET FACILITY
LABOUR CAMP FOR 300 PEOPLE

WATER TANKS CLOTH WASHING

 RESOURCE CAPABILITIES
Crescon ensures projects are delivered to the highest quality standards with our extensive range of fit for purpose
equipment and modern fleet. All equipment is maintained as per OEM recommendations. Dedicated P&M Team with well
experienced fitters available .
S.No Description Capacity Qty
1 Batching Plants CP30 & CP18 2
2 Excavator PC 202 2
3 Back hoe loader 8000 Kg 4
4 Mini Compactor 25000 Sft / hr 6
5 Hydra Crane 14 T 5
6 Concrete Mixers RM 800 4
7 Vibrators 2800 RPM 12
8 Mud Pump 5 hp 3
9 Concrete Pumps 18 & 36 Cum / hr 4
10 Aiwa Truck - 2
11 Road Roller 12T 1
12 Water Tanker 6kl 2
13 Mini Tipper 3T 3
14 Mini Truck 1.25 T 1
15 Compressor with breakers & Jack Hammers Set 5
16 Containers 20’ & 40’ 26
17 DG Sets 63 KVA to 125 KVA 13
18 Fully equipped QC Lab. Set 1
 CONSTRUCTION EQUIPMENTS

TOWER CRANE

Batching Plant Fixed Tower Crane

• CP 30 – 1 No • Capacity – 10T
• CP 18 – 1 No • Height - 52 M
• Jib length - 65 M

BATCHING PLANT ( ONSITE)

CONSTRUCTION EQUIPMENTS
PROJECTS
 PROJECT DETAILS
Job Title : - General contracting service for Phase-1 Civil & MEP works
Agristo a Belgian company has establish a food processing industry at six phases, The Phase-1 (production line of
dehydrated potato flakes ) with RM Warehouse, process Rooms and FG warehouse.
o Client - Agristo Masa India Pvt ltd.
o Design Consultant – VMS consultant for civil works & CPS In-house for MEP
o PM Consultant - E3IM, Netherlands
o Project Period – 11 Months
o Start – Apr’21
o Current Status – 98% Civil completion & 95% MEP works completed.
o Total Technical Staffs – 34 ( 4 Managers, 18 Engineers, 4 Safety officers, 8 QC)
o Non Technical Staffs – 12 ( Admin, House keeping, securities, Drivers)
o Peak Labour Strength - 760 Persons

PROCESS FLOW
Packing
Potato in take Peeling Flake Line Pack & Store
Flake
Project Synopsis

• Total Plant Capacity ( Potato Flakes) – 15 MT / Day

• Total Plot Area – 82,000 Sqm
 Scope of Works
Complete Civil and MEP works of production plant and all the ancillary facilities
Civil Works - All the RCC Buildings, structures, Roads and infrastructure works.
Structural & Sheeting Works – Conventional structural structure buildings for Boiler, Pump House & ETP Solid digester
MEP Works - Complete PIR paneling, HVAC, All the black & Clean Utilities, HT & LT Electrical and ELV works.
PIR Panels - (USDA- approved coating) sandwich Polyisocyanurate rigid (PIR)

o Building & Project Details

o Main Plant (5600 Sqm) PEB Building with mezzanine RCC
floors, PIR panels.
o 13TPH Boiler Building ( PEB building with fuel & boiler areas)
o 1MLD ETP Plant with RCC anaerobic reactor (10M Dia, 12M
High) & sludge digester. (11M Dia, 10M High)
o RCC Buildings ( 4800 Sqm) - Villa (G+2) Utility, Admin(G+1) &
Canteen Building
o Pump house (PEB) , Security buildings – 2 Nos
o 7500 Sqm RCC Road, 4M High Masonry compound wall, Weigh
Bridge.
o 1010 KVA DG set
 PROJECT PHOTOS

BOILER HOUSE TRANSFORMER PUMP HOUSE & MODULAR TANKS 2X1010 DG SETS

PUMP HOUSE UTILITY BUILDING AIR COMPRESSORS LT PANELS

 PROJECT DETAILS
Job Title : - EPC for MCC expansion ( 750 MTM) and Ancillary facilities.
DFE Pharma India Pvt Ltd expanding their MCC manufacturing plant at their cuddalore plant.
o Client – DFE Pharma India Pvt Ltd
o Job Title – EPC for Civil, Process, Utility and all the MEP Services.
o Design Consultant – Crescon Design Team
o Project Period – 14 Months
o Start – Mar’22
o Current Status – site grading & BCI piling ( 167 Nos) completed, pile cap works in
progress.
o Total Technical Staffs – 62 ( 8 Managers, 28 Engineers, 3 Safety officers, 11 Safety
supervisors, 12 QC)
o Peak Labour Strength - 415 Persons
o Building & Floor Details
o MCC Plant - 5600 Sqm, G+3 RCC Building with wet and dry section.
o Process Equipment – Complete from Raw material storage to FG transfer
o Utility Systems – 600 KLD RO cum DM Plant, 240 KLD Disc RO & 80 KLD MEE
o Electrical – 22KV Switch yard, DG sets, Complete process and plant distribution.
o Process Automation – High Level DCS Automation.
o HVAC – Chillers, AHU, Clean Rooms etc.,
 CIVIL - PROJECT PHOTOS

ETP – SETTIING & AERATION DIGESTOR TANK ANAEROBIC REACTOR

AIR BLOWER HOUSE

SOLID DIGESTER MCC ROOM
CIVIL - PROJECT PHOTOS
CIVIL- PROJECT PHOTOS
CIVIL- PROJECT PHOTOS
MECHANICAL WORKS
 NOTABLE MECHANICAL PROJECTS
S.No Project Consultant Value Completion
(Millions)
1 Toshiba JSW TPSC 110 May 2015
2 Saint Gobain India Pvt Ltd CR Narayana Rao Architects 100 Feb 2016
3 Clariant Medical Specialities NNE Pharma 100 Jul 2017
4 ITC-Warehouse CR Narayana Rao Architects 150 Mar 2018
5 Novozymes South Asia Ltd NNE Pharma 110 June 2018
6 Gulf Oil Excel Consultants 180 Feb 2018
7 Thermax Limited CR Narayana Rao Architects 150 Feb – 2019
8 ITC Ltd., Trichy Lead Consultancy & Engineering Services 530 Mar – 2019

9 Ball Corporation ATP Architects 600 Mar-2019

10 ITC – Hyderabad ITC 75 Dec 2019
11 Tata Chemicals JACOBS 480 Dec 2019
12 Voltas Beko VMS 250 Jan 2020
14 TRDS ARCHTYPE 190 Mar 2020
15 Swing stetter cheyyar Tata Consulting Engineers 105 Aug 2020
16 Hero Motorcorp, Sricity Design Build 200 Aug 2020
17 Grasim Chemicals, Vilayat Jacobs 130 Sep 2021
18 Deccan Chemicals Internal Design 180 Aug 2021
20 Agristo Masa VMS 260 June 2022
 PROCESS WORKS
As a proven construction partner, Crescon projects executed vast process industrial contracts. Our expertise includes front-end definition services, process

installation, upgrades, expansions, new process plant construction, and commissioning.

For more than 10 years, Crescon has provided construction services to a number of industries, including Pharma, bio-Pharma, chemical, clean manufacturing,

industrial manufacturing.

We perform projects in the pan India and delivers projects using EPC, design-build, construction management, and general contracting models. We self-

perform critical scope activities to drive certainty of cost and schedule. For us, collaboration is key. Our accomplished teams work closely with clients and engineers to

deliver process plant projects that maximize value and exceed your business objectives. This is evidenced by our 85% repeat customer rate.

. CPS having good exposure in following process and equipment,

1. Freezers, refrigeration & cold storage

2. Grinding, Milling & Size reduction

3. Ingredients and additives

4. Packaging and labeling equipments

5. Process automation and robotics

6. Separation, filtration and purification equipment

7. Sterilization and extraction systems.

 PIPING WORKS
As system integrator Crescon projects provide a comprehensive piping service to the chemical, petro chemical, food, energy, fertilizers,
pharma ,heavy engineering etc.,
We have worked around 10+years in various industries, having good association with process industries consistently. Our Engineering
and Execution team having good exposure & hands on skills in piping requirements of industries. Our expert team have divided to following
sections to ensure the quality service
• Storage & Equipments
• Pumping & Transfer
• Piping & Distribution ( Process, Black & Clean Utilities)
• Control & Automation
SERVICES OFFERED
Key remarks
o Pipe routing design and implementation
• Maximum Dia of pipes handled – 2.5M
o Pipe design support and installation
• Maximum Ht of Erection – 35M from FFL
o Piping and instrumentation diagram
• Maximum UG works – (-) 15M from FFL
development and implementation
• Total RM of piping works – 3650 KM (10 Years)
o Pipe material selection
• Total Support works – 24,000 MT
o Manual and control valve selection
o Pipe installation
o Pipe testing
o Pipe painting and labelling
o Pipe insulation and heat tracing
 TYPES OF PIPES HANDLED
Metallic Pipes Non-metallic Pipes
• PE/HDPE Pipes
Ferrous Non-ferrous
• uPVC/PVC/CPVC Pipes
• PP pipes
• Reinforced thermoplastic pipes or RTPs
• Mild Steel Pipes • Aluminum & Al alloy.
• Galvanized Iron pipes • Copper and Cu alloy. • ABS Pipes
• Carbon steel pipes • Nickel and Ni alloy • Composite pipes like GRE/GRP/FRP Pipes
• Stainless steel pipes • Cement and Asbestos Cement Pipes
• DSS pipes • Vitrified clay pipes
• Cast Iron pipes
• Alloy Steel pipes
• Ductile Iron pipes, etc ASTM A106, A333, A53, and API 5L (CS and LTCS pipes)
Types of Pipes based on the manufacturing method ASTM A312 Series 300 and 400 (SS pipes with grades 304, 316, 321, 347)
ASTM A335 Grades P5 to P91 (Alloy steel pipes)
ASTM A790/A928 (DSS and SDSS pipes)
Nickel alloys (Inconel, Hastelloy, Cupronickel, Monel, Nickel 200
 SERVICES OFFERED BY OUR ENGG CREW
Piping Design Engineering
Stress Analysis
• Piping 2D/3D modeling
• Preparation of critical line list from the piping system design line
• Performing piping studies list according to design standard
• Preliminary piping layout, including nozzle orientation • Modelling in software to form isometrics

• Preparation of preliminary & detailed GADs, BOMs/MTOs, • Prepare stress isometrics

• Nozzle datasheets
etc.
• Accurate reporting from prescribed software
• Preparation of equipment datasheets
Piping Support Engineering
• Piping design and drafting services help with the development
• Special support preparation
of design and standard drawings
• Preparation of datasheets and requisition for spring hangers,
• Expansion of piping material specifications (PMS) expansion joints, snubbers, slide plates, etc.
• Construction of line list according to P&ID • Pipe design & drafting support layouts

• Preparation of isometrics • Pipe support detail drawings

• Pipe support markings based on industry standards and special
• Final GADs/BOM
requirements
• IFC isometrics
• Standardization of pipe support
 PARAMETERS FOR
STRUCTURAL STEEL WORKS PIPE RACKS
As an EPC Contractor, we can able to provide a Safe and quality steel works to the chemical, Width &
Walkway
petro chemical, Oil & Gas, food, energy, fertilizers, pharma ,heavy engineering Industries., Shapes &
Loading
Support

We have worked around 10+years in various industries, having good association with process
industries consistently. Our Structural analysis, supply chain , Fabrication and erection team having vast Clearanc Design
e Codes
experience and knowledge about structural steel requirements of various industries. Our expert team
have divided to following sections to ensure the best quality service
PIPE
Expansio RACKS Future
•Pre Engineered Buildings ( Warehouse, Mixed commercials, Sheds etc.,) n Loops Space

•Industrial Support structures ( Platforms, Pipe racks, Secondary Platforms, Suspenders etc.,)

Anchor
Loading
•Tanks, Vessels with / without rotary parts Bays

Hot &
•Transit structures ( Conveyors, trestles, lifters, sky bridges etc.,) Spacing
Cold Lines

The Cresson's Engineering team will prepare all drawings using Tekla Structures, the latest and leading program in the market for 3D steel work detailing,
design and material listing systems.
A 3D model of the structure is created, including all the relevant information required for manufactured construction.
All drawings, material and bolt lists are produced automatically from the model. They are downloaded across the network, together with the data for the CNC
fabrication equipment in the workshop. This means that the workshop productivity is increased and site erection performance is improved.
PROJECT – GRASIM INDUSTRIES LTD
Name of the Tank : Scrubber
Scope of Works – Fabrication and Erection of Process & Utility Tanks and Piping
No of Tank : 4 Nos

Weight of the Tank : 45 Ton each

Specialized:

• Positioning: 50 mtr away from the location

• Erection : 13.5 mtr Elevation from ground

PROJECT – GRASIM INDUSTRIES LTD
Name of the Tank : Adsorber Tank
No of Tank : 20 Nos
Weight of the Tank : 22.5 Ton each
Specialized:
• Positioning: 15 mtr away from the location
• Erection : 6 mtr Elevation from ground

Name of the Tank : FRP

Tank
No of Tank : 2 Nos
Weight of the Tank : 5 Ton
each
PROJECT – GRASIM INDUSTRIES LTD
Name of the Tank : Sulphur Tank
No of Tank : 6 Nos
Weight of the Tank : 10.6 Ton each
Specialized:
• Positioning: 5 mtr away from the
location
• Erection : 0.7 mtr Elevation from
ground
PROJECT – GRASIM INDUSTRIES LTD

Name of the Tank: Quenching Cooler

Name : Induced Draft Blower Name of the Tank : Nitrogen tank
Weight of the Tank: 13.5 MT No of Tank : 4 Nos No of Tank : 5 Nos
Weight of the Tank : 7.5 Ton each Weight of the Tank : 15 Ton each
No of Tank- 4 Nos
SPARY DRYER TOWER

Client – TAT A Chemicals

Max.Working Height – 37 M
Vessel Max Dia - 7.5 M
Vessel height - 27.5 M
Total Vessels & Tanks - 18 Nos
PIPE RACK PROJECT

Client – Deccan Chemicals

Max.Working Height – 20 M
Max Length of struc – 18 M
Total Structural Qty - 4,500 MT
PLATFORMS PROJECT

Project – Tata Chemical Ltd, Mambattu, Andhra Pradesh.

PROCESS PIPING WORKS
TOSHIBA JSW POWER SYSTEMS PVT LTD

CLIENT: TOHSIBA JSW POWER SYSTEMS PVT.LTD

CONSULTANT : TATA CONSULTING ENGINEERS

LOCATION : CHENNAI

PACKAGES

1. Generator Test Bed Cooling system

2. High Speed Balancing Tunnel ventilation System

3. HSBM Lube Oil System

Leading Steam Turbine & Generator Manufacturer
Total Project Value -INR. 80 Million

Project Status - Completed

PROJECT BREIF
High Speed Balancing Tunnel ( 10.5M Dia x 21M Length) Tunnel with 8M depth pit for lube oil system
The Test facility Has four Main Equipment's:
1.Schenck Rotec pedestal
2.Drive Motor-12000kw
3.Gearbox
4.Intermidiate Shaft

The Schenck Pedestal has the bearing the rotor is placed on the bearing
The gap between the bearing to Rotor 0.2m
Working Principle:

The Prime Mover of the Facility is GE MOTOR 12MW capacity @ Rated Speed 3000RPM which is directly connected to Gearbox which
increase the speed up to 5000 Rpm

The intermediate shaft is used to couple the Prime Mover and Turbine or ROTOR

The Rotor tested at 5000 RPM with Vacuum-1Mbar

During this process Vacuum side pumps lubricates the Bearing

Gearbox and intermediate shaft is lubricated by Drive side. The Viscosity Grade of the oil is VG-32
WORK SUMMARY
The Lube oil system divided in to three Area:
III.Vacuum Side :
I. Storage Area
II. Drive side The Vacuum side Contains Following Equipment's:
III. Vacuum side
1.Vacuum side oil Tank 30-KL-1 no
I. Storage Area:
2.Vacum Side Suction Filter-1no
1) 45 KL Clean oil Tank
2) 10 Kl Used Oil Tank 3.Vacum Side MOP-3 Nos
3) Suction Filter-3 Nos
4.Emergency oil Pump-1 no
4) Alfa Laval Oil Purifier
5) Transfer Pump -3 Nos 5.Plate type Heat Exchanger-2 Nos
6.Vacuum Side RFLD -1No
II.Drive side:
7.Drain Oil Transfer Pump-1no
1) Drive side oil Tank 12KL-1 no
8.Jack Oil PUMP
2) Drive Side Suction Filter-1no
3) Drive Side MOP-3 Nos
4) Emergency oil Pump-1 no
5) Plate type Heat Exchanger-1 Nos
6) Drive Side RFLD -1No
HSBM TUNNEL
EQUIPMENT ERECTION
PIPING WORKS
HSBM-CWS
LUBE OIL SYSTEM @ PIT
LUBE OIL STORAGE YARD
INSTALLATION PHOTOS
SS PIPING WORKS
SS PIPING WORKS
GENERATOR TEST BED

• One of the Major Generator Test bed in india

• 15MW Motor (GE) with Gear box

• 21M length (1500MW) stator can be tested.

• 500MT EOT crane for steam & Nuclear generator testing

• Cooling tower capacities are

• 3x380 Cum/hr
• 2x233 Cum/hr
• 1x100 Cum/hr
Total Rm of Piping ~ 5 Km

•Pump Capacities are 3x380 Cum/hr

PIPING WORKS

GTB-CWS
GULF OIL LUBRICANTS LTD – ENNORE

CLIENT: GULF OIL LUBRICANTS LTD

CONCEPT : EXCEL CONSULTANT

LOCATION : CHENNAI

PACKAGES
• LUBE OIL PROCESS PIPING,
• INSTRUMENTATION,
• EQUIPMENT ERECTION, C
• OMPRESSOR AIR PIPING

Total Project Value -INR. 155 Million

Duration – 9 months From July 2017

Project Status - Completed

DESIGN SPECIFICATION
THE CLIENT HAS PROPOSED TO BUILD UP A LUBE Oil Blending Plant at ENNORE.
• Product Key : Additive & base Oil ,Dosing
• Application : Key Lubricants for Automobile
• Nature of Operation : Continuous-Batch Process

THE PROPOSED LOBP PROCESS AUTOMATION IS DIVIDED IN TO

FOLLOWING AREA.
1)TANK FARM AREA.(ADDTIVE-10 NOS +BASE OIL-16NOS+GLYCOL-
1NOS+FINISHED PRODUCT-6 NOS)
2)SIMULTANEOUS METERING BLENDER UNIT 3110
3)DRUM DECANTING SYSTEM 1VF4X3301
4)AUTOMATIC BATCH BLENDER V3201+ METERING HOPPER V3202
5)AUTOMATIC BATCH BLENDING V3211+METERING HOPPER V3212
6)ANTIFOAM UNIT T3401
7)Additive PPD-176
8)SPECIALITY BLENDING
9)FINISHED PRODCUT TANK 18-STATION
10)PIGGABLE MANIFOLD & FILLING STATION
PROJECT ARCHITECTURE
PROJECT SUMMARY

THE PROPOSED LOBP PROCESS AUTOMATION IS Designed, TCS & Main PLC & RIO Panel
supplied by the principle Consultant ABB Cellier France ,

M/S Gulf oil Lubricants Encaged us to Carryout the complete Process Piping, Filed Instrument
Integration with Main PLC
1)Main PLC Panel-1No

2)Remote RIO-Panel-11Nos

3)TOTAL Cable Utilized -55KM(LAPP)

4)TOTAL I/O-4000 NOS

5)Filed Control Boxes -40 nos

6)MAKE: E&H

7)Mode of Communication :profi-bus

PROJECT SUMMARY

LISIT OF INSTRUMENT LISIT OF AUTO VALVE

MAKE - E&H MAKE - L&T Valve with Rotex
For the main Blending Plant Acuator,Samson Control Valves
For the Specialty Blending Plant
Mass flow Meter-8 No For the All Blending Plant
 Level Switch -14
Level Switch-95 No  Flow Switch -1 No  Pneumatic Control Valves-40 Nos
Level Pressure Transmitter-34  DP Pressure Transmitter -5No  Flow control valve -15 Nos
No  Temperature Transmitter -5 No  Ball Valve with Actuator -202 nos
Level Radar Guided -28 No
For the GLYCOL Blending Plant
Pressure Transmitter-11 No
 Pressure Transmitter-18Nos- Simens
Temperature Tranmitter-48 No  Flow Switch -2 Nos -Vega Germany
Pig Launching Station:22 nos  Level Switch -7 Nos- Vega Germany

Pig Receiving Station:3nos

 Mass flow meter-3 nos -Krone Marshall USA
INSTALLATION PHOTOS
PIPING WORKS
PIPING WORKS
USG BORAL BUILDING PRODUCTS LTD

CLIENT: USG BORAL BUILDING PRODUCT LTD

CONCEPT : USG BORAL ENGG TEAM

LOCATION : SRICITY, AP

PACKAGES
• GYPSUM BOARD MFG LINE AUTOMATION,

Total Project Value -INR. 61 Million

Project Status - Completed

PROCESS FLOW

Stucco ( Plaster)
Mixing Forming Drying Finishing
Preparation
PROJECT SUMMARY
THE CLIENT HAS PROPOSED TO BUILD UP A GYPSUM BOARD MANUFACTRING Plant
THE PROPOSED Plant PROCESS AUTOMATION IS DIVIDED IN TO FOLLOWING AREA.

 Calcination Area

 Ball Mill Preparation Area

 Wet Transfer Area

 Dryer Area

 Dry Transfer area

THE PROPOSED Plant PROCESS AUTOMATION IS Designed, TCS & Main PLC & RIO Panel supplied by the Rockwell automation M/S usg
boral Encaged us to Carryout the complete Process Piping, Filed Instrument Integration with Main PLC
 Main PLC Panel-1No

 Remote RIO-Panel-6 Nos

 TOTAL Cable Utilized -96KM(LAPP)

 TOTAL I/O-10000 NOS

 Filed Control Boxes & JB -305 nos

ASIRVAD PIPES, ATTIBELLE

CLIENT: ASHIVAD PIPES PVT LTD

CONSULTANT : MJ ASSOCIATES

LOCATION : ATTIBELLE, BENGALURU

PACKAGES
• UTILITY PIPING AND ELECTRICAL INSTRUMENTATION
• FIELD INTEGRATION

Total Project Value -INR. 30 Million

Duration – 9 Months from Dec 2015

Project Status - Completed

• Product Key uPVC Riser/Drop/Column Pipes

• Application Key Raw Material for Pipe

• Nature of Operation Continuous-Batch Process

PROJECT SUMMARY

 This screen is a start up

screen ,when SCADA will be loaded.

 When the display navigation button

is pressed, It takes

 to the Corresponding screen

CONTROL SYSTEM CONFIGURATION
The Control System configuration comprise as follows

 1) Two PLC’s -1769 –L33ER for redundancy

 2) Drives - 9 VFD’s (2 for future use)

 3) HMI – 2 STAHL HMI’s

 4) RIO – 1794 AENT with RIO’s

 5) Ethernet Adaptor – 16 No’s 1783-ETAP for DLR network

 6) Micrologix PLC – 3 No’s for Utility Status

 7) Festo Controller – 2 No’s for SOV banks

All are connected through Ethernet communication with Ring

Topology
LOADING TANKS

 The loading tanks screen monitors the loading

operation .

 All process data's(like Radar level transmitter ,

Pump Speed, Motor

 Speed ,and Valve status )are monitor in this

screen
SINGLE LOADING TANK DIAGRAM

When the operator presses individual tank on

the screen ,this particular tank screen will pop
up and monitors corresponding tank
information .

 This screen is also used to Start /Stop

corresponding tank loading operation .
MIXING TANKS

 The Mixing tanks screen monitors the

mixing operation .

 All process data's(like Radar level

transmitter , Pump Speed, Motor

 Speed ,Temperature Transmitter

and Valve status )are monitor in this
screen.
REACTOR -1 OVERVIEW SCREEN

 The Reactor -1 overview screen monitors the

loading tanks,

Mixing Tank -1 & Storage Tanks -1.

 All process data's(like Radar level transmitter ,

Pump Speed, Motor

Speed, Temperature Transmitter and Valve

status are monitor in this screen.
REACTOR -2 OVERVIEW SCREEN

 The Reactor -2 overview screen monitors the

loading tanks,

 Mixing Tank -2 & Storage Tanks -2.

 All process data's(like Radar level transmitter ,

Pump Speed, Motor

 Speed ,Temperature Transmitter and Valve

status are monitor in this screen.
REACTOR -3 OVERVIEW SCREEN

 The Reactor -3 overview screen monitors the

loading tanks,

 Mixing Tank -3 & Storage Tanks -3.

 All process data's(like Radar level transmitter ,

Pump Speed, Motor

 Speed ,Temperature Transmitter and Valve

status are monitor in this screen.
WORK SUMMARY

List of Components Installed

 Main PLC Panel-1No

 Remote RIO-Panel-2Nos

 TOTAL Cable Utilized -2KM(LAPP)

 TOTAL I/O-2000 NOS

 Filed Control Boxes & JB -188 nos

 Radar Level Transmitter for Storage & Mixing Tanks-7nos

 Flow switch, Intrinsically Safe for Zone-1,-4nos

 Mass flow meter-4 nos

 Mode of Communication :Ethernet

EQUIPMENT ERECTION
TANK FORMS
PIPING WORKS
TATA CHEMICALS LTD

CLIENT: M/S TATA CHEMICALS LTD

CONSULTANT: M/S JACOBS ENGINEERING

LOCATION: MAMBATTU, AP

PACKAGES:
• PROCESS VESSELS, EQUIPMENTS, PIPING
• UTILITY PIPING AND ELECTRICAL, CLEAN & BLACK
UTILITIES AND FIRE FIGHTNING SYSTEM

TOTAL PROJECT VALUE: 360 MILLION

DURATION: 9 MONTHS FROM nov-2018

STATUS: COMPLETED
PROCESS FLOW
Packing M/C Spray dryer
Raw Material Sugar
Sugar Holding
01 Sugar bags Dissolution

Raw Material Charcoal Carbon Evaporator (Liquid

BIO MASS Reactor Mix Bed Chromatography
02 Fermenter treatment treatment filling)
PROJECT SUMMARY

Tata Chemicals Limited intents to set up a Greenfield Project “FOS (Fructo Oligosaccharide) / GOS (Galacto Oligosaccharide)
Manufacturing Facility” at Nellore, Andhra Pradesh which is 75 KM from Chennai. This Greenfield facility will have adequate space for
production blocks, central utilities, QA/QC & ancillary buildings and will have total manufacturing capacity of 5000 TPA for FOS and 1600 TPA for
GOS. Tata Chemicals Limited owns a land of approximate 40 Acre
This facility will cater to meet current and future market requirements in domestic as well as export

Scope of Works
Engineering, preparing detailed shop drawings, manufacturing, inspection, transportation, unloading / handling, lifting, shifting,
erection, testing, commissioning the process and utility systems complete with all accessories, control & Instrumentation

The complete facility shall be designed to meet regulatory of following requirements.

1. USFDA – U.S Food & Drugs Administrator

2. Schedule M - Good Manufacturing Practices for Premises & Materials and Requirements of GMP

in Plant and Equipment.

3. cGMP – Current Goods Manufacturing practice regulations

EQUIPMENT ERECTION
PIPING WORKS
COOLING TOWERS
THERMAX LIMITED

CLIENT: M/S THERMAX LIMITED

CONSULTANT: CRN NARAYANARAOLLP

LOCATION : SRICITY, AP

PACKAGES:

• UTILITY PIPING AND ELECTRICAL TEST BAY WORKS ,FIRE

FIGHTNING SYSTEM

VALUE: 130 MILLION

DURATION: 9 MONTHS FROM MARCH 2018

STATUS: COMPLETED
COOLING TOWER WORKS
PIPING WORKS
PIPING WORKS
 HVAC – ENGG WORKFLOW
NON
CLASSIFIED
CLASSIFIED
AREA
AREA

HEAT & INFILTERATION & INTERNAL

DESIGN SOLAR HEAT PSYCHROMETRIC
PROJECT SURVEY U-FACTOR MOISTURE FLOW VENTILATION &SYSTEM HEAT
CONDITIONS GAIN LOSS S DATA
GAIN

CONTROL MECHANISM VARIABLE REFRIGERANT FLOW

SELECTION HEAT LOAD CALCULATION

AIR COOLED CHILLED WATER

SYSTEM
SYSTEM SELECTION
CONTROL EQUIPMENTS /
INSTRUMENTS
WATER COOLED CHILLED
WATER SYSTEM

EQUIPMENT SELECTION
ENERGY SAVING VENTILATION

SPACE
INDOOR OUTDOOR
MANAGEMENT
 HEAT LOAD SUMMARY SHEET (SAMPLE)
FRESH AIR CALCULATION EMS

Maximum Air Quantity of Dehumidified / As per minimum Acph (CFM)

Fresh Air Type of Filters

Room EXHAUST CFM ( When return air is not recirculated )

Final selected Supply CFM ( considering minimum 100 to
CFM as per
ASHRAE

HEPA Filter (H-14) at Supply air Terminal (F/C)

Minimum Design Air Changes Per Hour

FINAL SELECTED HEATING LOAD-KW

Room Differential Pressure Monitoring

TR (Maximum of Summer / Monsoon)
Heat Dissipation by equipment -KW

Monitoring through oxygen sensor

FRESH AIR 10 % OF SUPPLY AIR

Machine / Direct Exhaust (CFM)

Duct Heating coil capacity-KW

Dust Extractor Exhaust(CFM)
FRESH AIR AS PER ASHRAE

AHU Bleed Off Exhaust CFM

Electric Heater Requirement

Calculated Fresh Air CFM
Supply CFm-Return CFM
Room Relative Humidity

Temperature Monitoring
150 CFM in each room)
ROOM PRESSURE (Pa)

Duct Heating Coil GPM

Type of System (AHU)

HEPA filter(H-14) in AHU Exhaust

Volume (cubic meter)

Monsoon Reheat KW

Pre-filter G-4 at fresh air in AHU

Equipment Selected
Class of cleanliness

Final Fresh Air CFM

Supply Air Location

Return Air Location

CFM AS PER ACPH
Room Temperature

Minimum CFM Per Square feet

Dehumidified CFM

AHU Coil Capcity

Equipment Load

Exfiltration CFM

Infiltration CFM

Super fine filter in AHU F-9

New Room No.

RH Monitoring
Minimum CFM per person
Height(meter)

Monsson TR
Area (sqmtr)

Return CFM

Tower Light
Summer TR
Occupancy

Flameproof
Winter KW

Fine filter in AHU F-7

AHU NO.

Diversity
Sr. NO

Nos.

KW
Area Description

%
°C

NMT Botto
1 Liquid Packaging Area(L95) 1PG19 79.7 5 398 D 20 25 NC 2 7.5 1 7.5 10 0.2 174 1541 ### ### 4686 4700 ### ### ### ### 3.05 ### 3.5 7.5 RC Yes No Yes Yes Yes Top No Yes Yes Yes Yes Yes
25 m
DRAW
THRU
NMT Botto
2 Liquid Packaging Area(L20) 1PG21 32.3 5 161 D 20 25 NC 2 3.7 1 3.7 10 0.2 82 624 ### ### 1897 1900 ### 785 ### 6.23 1.23 4.11 1 4 RC Yes No Yes Yes Yes Top No Yes Yes Yes Yes Yes AHU 8500
AHU-P-01 25 m CFM WITH
BY PASS
NMT Botto (1500
3 Change Room 1PG20 4.4 3 13 D 20 15 NC 1 0 1 0 10 0.2 18 50 153 89 153 200 140 115 175 ### 0.60 0.09 0.33 0.3 RC Yes No Yes Yes Yes Top No No No No No Yes CFM)
25 m
NMT Botto
4 Change Room 1PG22 5.6 3 17 D 20 15 NC 1 0 1 0 10 0.2 21 64 196 95 196 200 140 115 175 ### 0.69 0.13 0.30 0.3 RC Yes No Yes Yes Yes Top No No No No No Yes
25 m
#### ### 6.0 11.2 11.2 ### 700 ### ### ### 0 ### ### 6932 7000 ### 230 0.0 ### ### 22.8 ### 4.5 15.3 ### 5.1 4.0 7.5
AHU-P-01
AHU Capacity with 20% Safety 8400

NMT Botto
5 Air Lock 1QF19 9.0 3 27 D 20 15 NC 1 0 1 0 10 0.2 27 145 318 237 318 350 140 115 325 ### 1.57 0.41 1.03 1 RC Yes No Yes Yes Yes Top No No No No No Yes
25 m
NMT Botto
6 Change 1QF20 11.9 3 36 D 20 25 25 NC 4 0 1 0 10 0.2 63 192 420 364 420 450 230 220 ### 2.19 0.55 0.95 0.9 RC Yes No Yes Yes Yes Top m No No No No No Yes

NMT Botto
7 Media Store 1QF21 13.2 3 40 D 20 15 NC 2 0 1 0 10 0.2 46 213 466 392 466 500 115 385 ### 2.31 0.62 1.17 1.1 RC Yes No Yes Yes Yes Top No No Yes Yes Yes Yes
25 m
NMT Botto
8 Jan 1QF34 5.0 3 15 D 20 5 NC 1 0 1 0 10 0.2 20 81 176 150 176 200 85 115 230 0 ### 0.90 0.25 0.52 0.5 OT Yes No Yes Yes Yes Top No No No No No Yes
25 m
NMT Botto
9 Corridor 1QF36 73.0 3 219 D 20 15 NC 2 0 1 0 0 0.1 47 ### ### ### 2575 2600 575 715 ### ### ### 3.26 8.59 1 7.00 RC Yes No Yes Yes Yes Top No No No No No Yes
25 m

10 Incubator 1QF30 18.1 3 54 D 20 25 NMT NC 1 9.4 1 6.6 10 0.2 45 292 639 ### 1970 2050 115 115 ### ### 5.45 0.44 8.70 2 7.00 RC Yes No Yes Yes Yes Top Botto No No Yes Yes Yes Yes
25 m
NMT Botto
11 Doc. Room 1QF22 7.0 3 21 D 20 5 NC 1 0 1 0 10 0.2 24 113 247 173 247 250 230 480 ### 1.19 0.31 0.70 0.7 RC Yes No Yes Yes Yes Top No No No No No Yes
25 m

NMT Botto
12 Wash & Decon 1QF33 11.6 3 35 D 20 5 NC 1 5.5 1 3.9 10 0.2 33 187 410 ### 1158 1200 115 ### 0 ### 3.30 0.45 5.12 3 2 OT Yes No Yes Yes Yes Top No No No No No Yes DRAW
25 m
THRU
AHU-P-02 AHU
NMT Botto
13 Drying 1QF33A 6.5 3 20 D 20 15 NC 1 1 1 0.7 10 0.2 23 105 229 321 321 350 115 115 350 ### 1.31 0.26 1.18 1.2 RC Yes No Yes Yes Yes Top No No No No No Yes 18000
25 m
CFM WITH
NMT Botto OUT
14 Cool zone 1QF25 10.6 3 32 D 20 25 NC 1 3 1 2.1 10 0.2 30 170 373 804 804 1300 115 ### ### 3.36 0.37 5.79 2 4 RC Yes No Yes Yes Yes Top No No Yes Yes Yes Yes BYPASS
25 m
NMT Botto
15 Air Lock for (cool zone) 1QF25A 4.4 3 13 D 20 15 NC 1 0 1 0 10 0.2 18 71 154 210 210 350 115 115 350 ### 1.10 0.17 1.03 1 RC Yes No Yes Yes Yes Top No No No No No Yes
25 m
NMT Botto
16 Bio Waste Collection 1QF35 5.0 3 15 D 20 0 NC 1 3 1 2.1 10 0.2 20 81 176 667 667 700 85 785 0 ### 1.76 0.13 2.81 2.7 OT Yes No Yes Yes Yes Top No No No No No Yes
25 m
NMT Botto
17 Air Lock (Dying) 1QF32 6.2 3 19 D 20 25 NC 1 0 1 0 10 0.2 22 100 219 162 219 250 230 20 ### 1.11 0.27 0.73 0.7 RC Yes No Yes Yes Yes Top No No No No No Yes
25 m
NMT Botto
18 Colony Counter 1QF31 7.2 3 22 D 20 35 NC 1 0 1 0 10 0.2 24 116 254 267 267 300 115 185 ### 1.30 0.36 0.54 0.5 RC Yes No Yes Yes Yes Top No No Yes Yes Yes Yes
25 m
NMT Botto
19 Media Prep Room 1QF23 37.5 3 113 D 20 25 NC 1 11 1 7.5 10 0.2 83 605 ### ### 2771 2800 115 ### ### 8.78 1.23 ### 2.5 7.50 RC Yes No Yes Yes Yes Top No No Yes Yes Yes Yes
MAJOR CLEAN ROOM PROJECTS
Syngene S15
- Complete turn key for all the MEP services and Lab Equipments, Lab furniture.
- ISO Class 10000 & 100000 clean rooms
- Insulated sandwich panel walls & Ceilings
Syngene Animal House
- Complete turn key for all the MEP services and Lab Equipments for Ground & First Floors.
- ISO Class 10000 & 100000 clean rooms
- Insulated sandwich panel walls & Ceilings
- Black Utilities such as Instrument Air, DM Water, Steam & Chilled water.
- Gas system, Downstream electrical distribution system.
- Data logging , Timer control system, Surveillance systems
Novozymes ( SCO & SCO Expansion Block)
- Complete turn key for all the MEP services for Ground & First Floors.
- Insulated sandwich panel ( Infill – Rockwool / PCGI) walls & Walk able Ceilings
- PCCGI Grid ceiling, with Pharma grade vinyl and wall finishes for Labs .
- ISO Class 10000 & 1000 clean rooms
- Black Utilities such as Instrument Air, DM Water, Steam & Chilled water.
DFE Pharma
- EPC service with complete civil, process & MEP.
- Class 10000 clean room with Puff sandwich panels
- All the process piping , black & clean Utilities such as Instrument Air, DM
Water, Steam & Cellulose supply piping system.
- Worked for Gas lined reactors, Wood pulp, GLR systems.
ELECTRICAL WORKS
 ELECTRICAL WORKS

As an EPC Contractor, we can able to provide a all kind of HT & LT Electrical works including distribution to the chemical, petro chemical, Oil &
Gas, food, energy, , pharma ,heavy engineering Industries.,
We have worked around 10+years in various industries, having good association with Industrial Electrical requirements. Our supply chain and
installation team having great experience and knowledge in electrical systems from switch yard to commissioning . Our expert team have divided to
following sections to ensure the best quality service
•HT Crew ( Switch Yard ( 11 KV to 220 KV ) )
•Panel Team ( Panels, DB Fabrication and installation)
•Cabling & Termination
•Tray fabrication & erection
•Lighting Works
•Power & Sockets
•Earthing & Lightening Protection.
•Testing & Commissioning
•Statutory compliance.

Crescon estimating team have experienced knowledge of the industry to provide an estimate and programme that are both solid and competitive. Where
necessary they will use their expertise to advise the client to guarantee the best results are achieved.
 NOTABLE PROJECT WORKS
ELECTRICAL
• Complete HT & LT electrical works from 33KV SS to downstream – Ball corporation, Tata chemicals.
• Complete Electrical system with 33KV SS, 1250 KVA DG, 200 KVA UPS, 110v frequency converters - TRDS, Nagpur
• Complete 33KV switch yard, MV panels, Power Room, Bus duct, SCADA system – Indus coffee, Voltbek
• Complete LT electrical works ( Panels to lighting, power, trays, ups etc.,) - Tata foodz, Berger, Alstom.
• Complete electrical turn key works in all the MEP services – ITC, XCML Trichy
Value
S. No Project Consultant Completion
(Millions)
1 M/s. ITC Ltd., Trichy M/s Lead Consultancy & Engineering Services 520 Mar – 2019

2 M/s. Thermax Limited M/s. CR Narayana Rao Architects 150 Feb – 2019
4 Volt-Bek VMS 140 Jan 2020
5 Indus Coffee Design Build 80 Jan 2020
Dec 2019
6 Tata Chemicals JACOBS 120

7 Tata Smart foodz FABS 36 Sep 2019

8 ITC – Hyderabad ITC 12 Dec 2019

9 TVS – Warehouse TCE 27 June 2018

10 TRDS ARCHTYPE 95 Mar 2020

11 Shell - 15 Ongoing
12 Alstom CBRE 15 Ongoing

13 Kriya Design Build 40 Ongoing

LICENSE
CABLE SCHEDULE ( SAMPLE)
 FLOW ANALYSIS (SAMPLE)

Load Flow Analysis for Single Branch of - Distribution Scheme – using ETAP

STT Load Flow

Study ID Analysis - 3F
Hall 2 IT Loads
Study Case ID LF

Data Revision Base Load-MW 2.59

Configuration Normal Load-Mvar 1.002

Loading Cat Design Generation-

MW 2.59
Generation Cat Design
Normal Generation- 1.002
Diversity Factor Loading Mvar
Loss-MW 0.019
Buses 4 Loss-Mvar 0.157
Branches 3
Generators 0
Power Grids 1 Mismatch-MW 0
Loads 10 Mismatch-
0
Mvar
 FLOW ANALYSIS

Load side considerations Source side considerations

ID Rating Rated kW kvar Amp % PF % Vtermal %
kV Loading Rated M Am %
ID Rating Mar Generati
285 kV W p PF on
Load1 0.433 257 84.504 370.3 95 97.4 97.45
kVA
285
FROM
Load2
kVA
0.433 257 84.504 370.3 95 97.4 97.45 11KV 350 11 2.5 1.00 145. 93.2
CHNG MVA 9 2 8 6
Load3 285 0.433 257 84.504 370.3 95 97.4 97.45 OVR MVA
kVA
285
Load4 0.433 257 84.504 370.3 95 97.4 97.45
kVA
Load5 285 0.433 257 84.504 370.3 95 97.4 97.45
kVA
Load6 285 0.433 257 84.504 370.3 95 97.4 97.45
kVA
285
Load7 0.433 257 84.504 370.3 95 97.4 97.45
kVA
285
Load8 0.433 257 84.504 370.3 95 97.4 97.45
kVA
285
Load9 kVA 0.433 257 84.504 370.3 95 97.4 97.45
285
Load10 0.433 257 84.504 370.3 95 97.4 97.45
kVA
 SHORT CIRCUIT ANALYSIS

Result - Line to Ground Fault

SYSTEM CONSIDERED FAULT LEVEL IS 100KA

BUS 3, BUS 4 – Were simulated for fault conditions SYSTEM CONSIDERED FAULT LEVEL IS 100KA
Short Circuit Fault Current – 69.92KA BUS 3, BUS 4 – Were simulated for fault conditions
which is less than withstanding level Short Circuit Fault Current – 70.87KA
which is less than withstanding level
 SHORT CIRCUIT ANALYSIS

Result - Line to Ground Fault

SYSTEM CONSIDERED FAULT LEVEL IS 100KA

BUS 3, BUS 4 – Were simulated for fault conditions
Short Circuit Fault Current – 70.87KA
which is less than withstanding level
 EARTHING CALCUALTION

Objective – To design a earthing system to have Ground Resistance Rg less than 1ohm
 EARTHING CALCUALTION

Results – Rg is achieved for 0.567 ohm with sample study

 HARMONIC ANALYSIS

Objective – To Electrical Transient Analyzer Program to check Harmonic Load Flow and
to limit the TDH less than 5%
Sample Analyse Report
 VOLTAGE DROP CALCULATION

FROM PDU FEEDER2 TO RACK 1 FROM UPS OUTPUT PANEL TO PDU – IT – 2A/1

Parameters Parameters
Length 50 m Length 70 m
Number of conductor per phase 1 Number of conductor per phase 2
Phase CSA 6 mm² Phase CSA 300 mm²
Insulation PVC Insulation XLPE
Conductor material Copper Conductor material Copper
Type of cable Multi-core Type of cable Multi-core
Type of load 3Ph+N Type of load 3Ph
Rated voltage 415 V Rated voltage 415 V
Load 7.41 kW Load 271.49 kW
Load Power factor .95 Load Power factor .95
Permissible voltage drop 3% Permissible voltage drop 3%
Frequency 50 Hz Frequency 50 Hz
Voltage drop calculation result Voltage drop calculation result
Voltage drop in % 0.93 Voltage drop in % 0.67
Voltage drop in Volts 3.9 Voltage drop in Volts 2.8
Maximum length for permissible 161.29 m Maximum length for permissible voltage drop 311.81 m
voltage drop
 DESIGN & ENGINEERING

* ABLE TO MAKE FEED DESIGN TO ASBUILT & BIM MODELLING

S.NO DIVISION MANAGER / TEAM

LEAD
1 UTILITY 1 4
2 HVAC 2 6
3 ELECTRICAL 2 6
4 FIRE 2 3
5 ELV & IT 2 4
6 CIVIL & STRUC 2 5
7 PROCESS & INS 4 14
• Focusing In house development 8 BIM 2 9
• Stringent in codes & standards. 9 PDMS 1 4
• Updates in current technologies & trends. TOTAL 18 56
• Cloud based Document management system.
DC - Design Crew
SELVAKUMAR
COORDINATOR

BALA GANESH VIKRAM

ELEC- HVAC - MECH -
MANAGER MANAGER MANAGER

SATHISH SUDHA BILAL GOWTHAM S.VINOTH VENKAT

HT & CALCU ARCHI & LE HVAC & CALC BIM COOR PIPING FPS

ARUN SALAM SATHISH

NAVEEN MUTHU NAKEEF SUPPRESSION
BIM - MECH PHE
LT & FITOUT DUCT &
DISTRI DIST
HARI
SELVAM DINESH BIM - ELEC PRABHU SANTHIYA
ARCHANA ELV
ILLUM & VRF & VENT HSD
STRUC.STEE
PWR RAGHU
L
BIM - CSA
DINES
H VIGNESH
DG BIM - ELEC

DRAFTING TEAM – 13 PERSONS

Design Review BIM EXPERIENCE

STATUTORY Yr of
S.No Name of the Project Details Location LOD
COMPLIANCE completion
1 Ball Corporation MEP Sricity 300 2018
2 Voltas Beko MEP Gujarat 300 2019

OPERATIONAL 3 Gulf Oil Process Chennai 300 2017

COMPLIANCE 4 Toshiba Power systems Testing Facilities Chennai 400 2017
5 TRDS MEP Nagpur 300 2020
6 Ashivad Pipes MEP Bangalore 300 2018
MAINTENANCE 7 Agristo India Pvt Ltd CSA & MEP UP 400 2021
COMPLIANCE
8 STT GDC CSA & MEP Chennai 400 2022

9 ITC MEP Mysore 300 2022

ERECTION 10 STT GDC CSA & MEP Bengaluru 400 2022

FEASIBILITY

CLASH
DETECTION
DESIGN WORK FLOW ( POINT CHECK )

GA DRAWINGS PRELIMINARY DESIGN

(BALANCE ITEMS) (P&ID, SLD, LOGIC,ZONING, SCHEME)

DATA COLLECTION
DESIGN BASIS COMPLETION
FROM
CLEINT & OEM P1
P2
CLARIFICATIONS
DATAS FROM
RESP.STAKEHOLDERS 3D MODELLING WORKS 2D SHOP DRAWINGS

LONG LEAD ITEM

PROCUREMENT
P3

COORDINATION / CLASH DETECTION

DESIGN CONCURENCE P4 VALUE ENGG

DESIGN
FINAL QTY P5 CLOSURE
 RESPONSIBILITY

DRFTSMAN
MANAGE

SR.ENG

COORD
JR.ENG
MATRIX

HOD
ACTIVITY

R
Project Understanding A R I I C
Design Review / Client Meetings R I I A
Documents & Schedule C I I I R A
Design Basis Report A R I I
Calculations A R I C
R – RESPONSIBLE Bill of quantity A R
C I
A – APPROVAL Budget & Estimation
R I C A
I – INFORM Design Deliverables
C I R A
C – CONSULT Outsourcing
C R A
Codes & Standards In-house Software
CIVIL & STRUCTURAL FIRE PROTECTION
SOFTWARES HVAC MECH FPS ELEC CSA
• IS / IRS • NBC – PART 4
• CPWD • IS CODES AUTOCAD    
• AISC / MBMA • NFPA REVIT (BIM)360    
• LOCAL BODIES REGULATIONS • TAC
NAVIS WORKS    
• OISD
HVAC SOLID WORKS
• FM CODES  
• AHSRE
STAADPRO  
• ISHRE
• ISO REGULATIONS PROCESS & UTILITY AVEVA E3D 
• SMACNA • ANSI TEKLA  
• NATIOAL BUILDING CODE • ASME
HAP 
• INDIAN STANDARDS • API
SPRINKCALC
• LOCAL BODIES REGULATIONS • ASTM
• PESO CEASER
ELECTRICAL
• CCOE DIALUX
• IEC 
DC
• CEA ETAP
• Uptime Institute's Tier Standard

• INDIAN STANDARDS
• ANSI/TIA 942-A 2014
• LOCAL BODIES REGULATIONS
 ADVANCED ENGINEERING DESIGN

Engineering Team
Having the in-house engineering team with licensed software. All crew
are well experienced people in industrial projects. All kind of design &
engineering services can be provided. These include:

Ability
• Structural Modeling & Analysis.
• Finite element analysis.
• 2D & isometric detail drawings.
• 3D Modeling.
• Animation & Walkthrough.
• Rebar detailing.
• PEB Design as per MBMA std.
• Contour Map & Topo plan.
• Statutory Approval drawings
PILECAP
 Sample– Analysis & Simulation
AXIAL FORCE LOADINGS:
The following are the loadings considered in the structural analysis and as
indicated in the DBR:
a) Dead Load [Ref : IS:8759Part-I)-1987]
(Excluding self- weight of slab and RC wall)
a. Finishing and Filling
Roof Load = 0.2kN/m2
False ceiling = 0.5kN/m2 additional plant and machinery loads .
b) Live Loads (Imposed Loads) [Ref: IS:875(Part-20-1987]
Roof = 0.2kN/m2
BENDING MOMENT MX C) Wind Loads [Ref: IS: 875( Part-3)-1987
Wind speed, Vb (m/s) : 50
Terrain category :2
Structure class :C
Risk coefficient (k1 factor) :1
Topography (k3 factor) :1
Terrain Height and Structure Size
(K2 factor) : Table2- IS: 875 ( Part3)-1987
Design wind speed Vz (m/sec) : Vb x K1x K2 x K3
Design wind pressure Pz : 0.6 x Vz2
BENDING MOMENT MY d) Seismic Loads ( Ref: IS: 1893- (Part-I)-2002)
Zone considered : Zone III Zone factor
‘Z’ : 0.10
Soil type : III(Medium) Response
Reduction Factor : 3(OMRF)
Importance Factor ‘I’ : 1.0
Damping Ratio ‘DM’ : 0.05
Fundamental Time Period : 0.075h0.75
Loads considered for calculation of Seismic Weight : DL+ 50%LL
BIM WORKS
Codes & Standards In-house Software
CIVIL & STRUCTURAL FIRE PROTECTION
SOFTWARES HVAC MECH FPS ELEC CSA
• IS / IRS • NBC – PART 4
• CPWD • IS CODES AUTOCAD    
• AISC / MBMA • NFPA REVIT (BIM)360    
• LOCAL BODIES REGULATIONS • TAC
NAVIS WORKS    
• OISD
HVAC SOLID WORKS
• FM CODES  
• AHSRE
STAADPRO  
• ISHRE
• ISO REGULATIONS PROCESS & UTILITY AVEVA E3D 
• SMACNA • ANSI TEKLA  
• NATIOAL BUILDING CODE • ASME
HAP 
• INDIAN STANDARDS • API
SPRINKCALC
• LOCAL BODIES REGULATIONS • ASTM
• PESO CEASER
ELECTRICAL
• CCOE DIALUX
• IEC 
DC
• CEA ETAP
• Uptime Institute's Tier Standard

• INDIAN STANDARDS
• ANSI/TIA 942-A 2014
• LOCAL BODIES REGULATIONS
QUALITY CONTROL
A
S
S
U
R
A
N
C “Quality is not an act, it is
E an Habit”
Quality Policy

Quality management at M/s. CRESCON PROJECTS & SERVICES PVT LTD begins with a company-wide drive to improve customer satisfaction by supporting the

customer’s business goals. Effective processes are developed for every project from Estimation, Engineering, Planning, Procurement, Execution, Testing and Commissioning of the

System. The objective is to create high quality system, services and implementing on-going improvements that will meet or exceeds Project needs.

M/s. CRESCON PROJECTS & SERVICES PVT LTD is committed to continuous improvement of its business processes by implementing globally accepted standards such

as ASME, ASTM, ISO, NBC, NFPA, ASHRAE, IEC and ANSI. Our Company operating projects implement the appropriate quality policies that depend upon Customer, types of

System or services, provided and prevailing regulatory requirements.

• Quality Vision
Quality is Core to everything we do, every day.
All Crescon Employees and Contractors are required, engaged, equipped and empowered to deliver Quality Excellence.

• Quality Principles
Quality is everyone's responsibility.
100 % Adherence to this Quality Policy and our procedures is expected
Continuously improvement in Engineering and systems to deliver in better quality sustainably and efficiently

• Our Quality Commitment

Provide a framework for establishing and reviewing quality objectives.
Provide training, coaching, support and an infrastructure to ensure adherence to this policy.
Make sure that managers at all levels visibly lead and ensure this policy is appropriately communicated and applied at all and understood by
all
OUR FAMILY V Prasath
Managing Director
Roja
GRN &
Document
R Premanand Controller
Siddarth
QA/QC - Head

Mechanical & HVAC Electrical Civil

Praveen Kumar MD Alam Arulananthan Karunakaran

Rajesh Asheesh Gupta Yuvaraj

Prakash

Essaki Aravind Dhanasekar Annamalai Devdatt

Malla Venkat Rao Siva Velmurugan Rohit

Suresh Kumar
Manoharan MD SHAHNAWAZ Praveen Sundar

Shankar Ganesh
Kaleshwaran
QUALITY REQUIREMENT
1. Review – Approved BOQ &
Tender Specification

2. Quality Assurance Plan,

10. Preparation of Final Inspection Test Plan Preparation,
Handover Documents MOS & Get Approval from client

9. Prepare Deviation Report for 3. Conduct Quality Induction for

the work carried out against the the Labours/ Staff before Site
GFC Drawing Entry

8. Issue Site Observation report /

SOP
4. Conduct Quality review
Internal NCR – if any work
Meeting / Site Quality Walk
carried out of Tender Spec or
around with the Client
Scope

7. On day to day Site Inspection 5. Welder Qualification as per

& Prepare Checklist based on the approved WPS/PQR)
Inspection carried out
6. Site Incoming Materials
Inspection Based on Approved
Data Sheet, Vendor QAP,
Manufacturer Test Certificate
List of Handover Documents Sample Documents

1. Final Approved BOQ LIST OF QUALITY DOCUMENTS

2. Approved Quality Documents 1. Quality Assurance Plan

3. Design Brief Report 2. Method of Statement

3. Inspection test Plan
4. Factory Acceptance Report
4. Operation Methodology
5. Address and Telephonic Details of Vendors
5. Material Sample Report
6. Maintenance and Service Instruction
6. Incoming Material Inspection report
7. Do’s and Don’t
7. Mock up Report
8. Material Approved Sheet with Data Sheets
8. Quality Training report
9. Certificate of Quality 9. Installation Checklist
10. Certificate of Origin 10. Quality Observation points
11. Field Inspection Reports 11. Non Conformance Reporty
12. Testing and Commissioning Reports 12. Joint Measurement report
13. Training and Demo Report 13. Testing Report

14. As Built Drawing

Quality Plan – concrete pouring Quality Plan – Internal Audit
Pre inspection of Crescon Qa/Qc
working platform Manager Internal
Audit
Conduct quality Maintain Audit
talk with working Documents
team and exceuting Review on Project
team Quality Documents

Prepare Clearance for

observation sheet Deviated items
Approval of all
circulate the
activities is Onsite Inspection
working Team
Organised by on weekly once
quality team basis as per
Post inspection approved Quality
Qa/Qc Manager
report preparation Policy
Re – Inspect Approval for
Approve the for Deviation Deviation
checklist prior to
Exceute the work
Cast the cubes as per Highlight the snag
the frequency conduct and punch point
Collect the sample
the In house testing of and do root cause
of concrete as per
cubes and monitor the analysis
the IS
STANDRADS standard deviation of
casted cubes
 STAGES OF MECHANICAL CONSTRUCTION INSPECTION

INSPECTION – BLASTING & INSPECTION – FABRICATION INSPECTION – ERECTION

PAINTING

1.Surface Profile Inspection 1.Bevel Inspection 1.Torque Inspection

2.Dry Film Thickness 2.Alignment Inspection 2.Visual Inspection Orientation &
3.Relative Humidity 3.Fit-up & Welding Inspection Support Inspection
3.Pressure Test
4.Testing, Commissioning &
Validation

DOCUMENT FLOW

Quality Engineer - Quality In Charge -

PMC Client
Crescon Crescon
 WELDER QUALIFICATION

WELDING TEST
1.Tensile Strength Test – Initial Approval
2.Bend test – Initial Aproval
3.Visual Inspection – 100 %
4.Radiography Test – 100 %
5.Liquid Penetrant Test – 100 %
6.Etching Test - 100%

QUALIFICATION POSITION
1.Pipeline – 6G
2.Structural Steel – 4G/4F

WELDER DOCUMENTS
1.RT REPORT
2.WELDER QUALIFICATION REPORT
3.WELDER ID CARD
 QUALITY INSPECTION - MATERIALS

DESTRUCTIVE TESTING
1.Tensile Strength Test BEND TEST
2.Bend Test
3.Pull Out Test
4.Etching Test

NON DESTRUCTIVE TESTING

5.Radiography Testing
6.Ultrasonic Testing
7.Die Penetrant Testing
PULL OUT ETCHING
8.Visual Inspection Testing TEST TEST
9.PMI Testing
SAMPLES
ENVIRONMENT, HEALTH & SAFETY
( SAFETY DEPARTMENT)
 EHS POLICY

CRESECON PROJECTS AND SERVICES PVT LTD (CPS) establish

EHS policy throughout the entire organization, the concept is that people and
property are our most important company assets, and the protection thereof has
management's highest priority.

CPS acknowledges and accepts its responsibility to provide a safe and

healthy working environment for its employees.
CPS endorses the concept that this responsibility cannot be discharged
passively, but requires the active effort and support of every level of management
through constant training and supervision of its employees and through continued
review of its construction methods.
EHS GOALS & TARGETS
 Lost Time Injuries - Zero  Reportable Environmental Incidents – Zero
 Reportable Injuries - Zero  Site safety induction – 100%
 Occupational Illness –  Compliance to all applicable regulations-
Zero 100%

 Pilferage – Zero  Tool box talk before start of work - 100%

 Safety Statistical Indicators – 100%
 Safety NCR - Zero
 HSE PROCESS APPROACH
Mandatory Personal Protective Equipments
EHS Performance management system. Legal Responsibilities
Continual Improvement Cycle Plan-DO-Check- Act
1. BOCW Act

Policy 2. ESI and PF Act.

3. CAR Policy- WC
POILCY. Roles of Site Safety In charge:
EMPLOYEE ENTRY
Responsible for government and Client’s safety & health
Planning 1.Photo ID proof regulations, including reports and work permits
procedure.
2.Screening form & ID CARD
Implementation  Responsible for implementing the safety standard at site
Auditing & Operation
3.Induction
Responsible to inspect the construction area on regular
4.PPE basis to verify corrective actions and prepare reports to
Checking 5.medical check up) project manager,
Responsible to review the Safety action plan generated by
OHC (Medical Test) the shift/duty supervisor.
Reviewing
Performance 1.Medical Check up Roles of Site Safety Supervisor:
Responsible to inspect and guide the foremen/riggers in
2.Form 32(all Within
Premises) daily site activities and strictly adhere to safety procedures.
3.Form 35 (crane
 Responsible to correct any unsafe acts or conditions
Operators)
immediately when it detected during work.
SAFETY DEPARTMENT ORGANOGRAM
V.PRASATH
MANAGING DIRECTOR

KOTEESWARAN
EHS HEAD

R. SURESH S.SATHISH MR.ABU S. SARAVANAN

SAFETY LEAD SR. SAFETY OFFICER SR. SAFETY OFFICER SR. SAFETY OFFICER

C. SAKTHI DHIMILI DASU TEJO JOSE PUSHBALINGAM

VIKRAM UTTAM MISHRA

SRIKRISHNA ARUNPANDIYAN

MATHAN
BHANU PRASAD LALIT KUMAR P SHANMUGAM

VINAY SATHISHKUMAR
NIRMAL N SARAVANAN
PPE USAGE FOR EACH SPECIAL WORKS

Safety Shoes (category

Foul Weather Clothing

Protective Clothing
Moleskin Sleeves

Air-Fred Helmet
JOB

Immersion Suit

Welding Masks
Air-Fred Masks

Safety Harness
Reflective Vest

Ear Protection
Safety Glasses
Safety Helmet

Fall Arresters
CLASSIFICATION

Respirators
Overalls
Gloves
S3)
General Worker / Staff M M M M R A R A A A A A
Carpenters M M M M R A R A A A A
Pipe Fitters M M M M R A R A A A A
Electricians M M M M R A R A A A A
Mechanics M M M M R A R A R A A
Plumbers M M M M R A R A R A A
Welders M M M R A A R A A A A A M M
Fabricators M M M M R A A R A A A A A A
Crane Operators M M M M R A R A A A A
Scaffolders M M M M R A R A A M A A A
Riggers M M M M R A R A A A A A A
Painters M M M M R A R A A A A A A A
Helpers M M M M R A R A A A A A
Diving Support M M M M R A R A A A A

M = Mandatory R = Recommended A = Assess dependent on risk

 Work at height
1.Working above 1.8 meters height will be considered as work at height and will follow safety precaution as given
below during work at height operation.

2.Height work will be performed with approved PTW.

3.Proper scaffolding and working platforms with handrails will be provided to ducting and piping works.

4.Tools and loose material will not be left on the scaffolding, to avoid tool dropping.
Things will not be thrown to and from heights. They should be brought down or taken up with the help of ropes.

5.Warning notices will be posted below or barricade the area so as to draw the attention of persons and prevent them
from coming under the falling objects.

6.Defective scaffoldings, damaged ladders, insufficient working platforms etc. will not be permitted.
Wherever necessary, light weight mobile tower scaffolds or hydraulic platforms will be used.

7.Safety nets will be used on required places.

 SOP FOR GROUND DISTURBANCE

PROCEDURE/INSTRUCTIONS:

1.Company will manage their facilities, plant, work environment and tasks to eliminate the risk of associated with Ground Disturbance at their worksites. Where this is not possible,
company will minimize the risks so far as is reasonably practicable.

2.A risk assessment shall be conducted prior to undertaking all Ground Disturbance using the Excavation, Trenching and Underground Services Safe Work Method Statement.
(SWMS)
The SWMS shall be reviewed/ consulted in accordance with this SOP and the company’s Hazard and Risk Management. SWMS / risk assessment must be performed when ground
disturbance occurs:
• When a super saturated trench reaches a depth of 1 m;
• When a dry trench reaches a depth of >1.5 m;
• Change of anticipated excavation dimensions;
• As necessary due to changes in soil type or condition, weather conditions, particularly after
• rainfall;
• Each day before the commencement of work; and
• After a break. The details of the risk assessment must be recorded on the Excavation
• Inspection form for each occasion (e.g. SWMS, WRAP etc.) as per the company’s Hazard and
• Risk Management.
HSE Statistics (5 years)
 LEVERAGING TECHNOLOGY FOR EHS ON SITE
 For Leveraging technology for EHS on site will conduct Both Internal and external audits.

 Third party training( Fire Fighting & First aid) will be arrange for all employee's on regular basis.

 Conduct safety related motivational program's and mock drills at site regularly.

 Implement and circulate all information related site to all through arrange Pep talk or reporting format.

 All incident will be reported for all incident, detail investigation will be conducted at site and same will be circulated and briefed
in meetings.

TRAINING AND SKILL ENHANCEMENT FOR SAFETY AT SITE

• The below training are to be conduct for the purpose of identify the skilled labors to site and to
find the capability of labor's in EHS awareness.

• 1 - Determine Training Needs

• 2 - Identify Training Needs
• 3 - Identify Goals and Objectives
• 4 - Develop Learning Activities
• 5 - Conduct the Training
• 6 - Evaluate the Program
 TRAINING & DEVELOPMENT

Crescon’s HR maintain a secure online induction Crescon employees are trained in various EHS
courses including but not limited to
database for all of our employees and subcontractors. Each
direct and indirect employee working for Crescon has their • Induction
• Manual Handling,
own profile to record their qualifications, licenses, VOC’s,
• Chain of Responsibility
SOA’s and inductions. • Drugs & Alcohol Awareness
• Traffic Management Control
• Confined Space
A TAILORED APPROACH • Asbestos Awareness
To maximize our compliance the system auto-generates • Working Near a Live Electrical Apparatus
• First Aid Training
renewal notifications for licenses and qualifications for each • Environmental Awareness.
individual employee. This platform also allows the individual
All of our drivers and operators are assessed by
24/7 access to their qualifications, our organizations policies, registered training organizations and possess a
procedures, forms and other documents. statement of attainment and/or verification of
competency of any plant or vehicle which they are
required to operate.
 ENVIRONMENT & BEST PRACTICES

COMMUNITY
Crescon Projects with strong family and community values, having a deep understanding of and commitment to corporate
governance requirements. As a good corporate citizen, we are actively involved in the wider community, its interests and activities; as
such, we support numerous community groups both financially and through encouraging employee participation in community
activities.
Crescon’s Management are committed to the principles of ethical corporate governance. We are constantly mindful of our
responsibilities as guardians of the natural environment, while performing profitably in the built environment and enhancing the
amenity and quality of life of the broader community.
ENVIRONMENT
Crescon recognizes that caring for our environment is vital; as such, we are committed to ensuring the highest standards of
environmental excellence in everything we do. Our achievements in environmental management have been recognized with peak
industry awards over many years.
We are committed to minimizing our impact on climate change through auditing and controlling our greenhouse gas emissions,
our overall carbon footprint and energy efficiency.
SAFETY PHOTOS
SAFETY PHOTOS
SAFETY PHOTOS
SCAFFOLDING PHOTOS
Safety Induction Safety Induction
Daily Tool Box Talk Daily Tool Box Talk
Signal Man Provided for Vehicle Movement Warning stickers to avoid the trip hazards
Daily Housekeeping Daily Housekeeping
Maintain proper pathway at store Water points provided at working Floor levels
Checking DB’s With ELCB meter on regular basis Checking Oxygen level at Confined space (shaft)
Provided sponge barricading to avoid the bump Height Work with Proper Barricading
hazard
Materials Storage Area Hazardous Materials stored with proper signage's
Provide Fresh Air ventilation Provide Pedal Type Sanitizer at floor levels
On site Temperature and Pulse checking on daily On site Temperature and Pulse checking on daily
basis basis
Discuss safety related points on regular internal Discuss safety related points on regular internal
meetings meetings
Working at Height proper scaffolding with Working at Height proper scaffolding with
signage’s signage’s
Electrical Distribution box with proper safety Conducted Hazardous materials handling training
measures
Insulation provided to avoid the cable damage Insulation provided to avoid the cable damage
Conducted Heat Stress Training Daily Work permit using with App
Conducted Electrical safety training Conducted Electrical safety training
Hot Work Booth with safety measures Hot Work Booth with safety measures and
barricading
Monthly motivation Program Monthly motivation Program
Gift Distributed to Best workers Gift Distributed to Best workers
SAFETY PHOTOS
CSR ACTIVITIES

Enhancing employee vocational skills Donating foods during Environmental awareness

By conducting sports & cultural meets company annual and function days competitions

* Funding for employee children

educations
* Women empowerment training for
office staffs

Environmental day celebration Training on preventive and

Precaution measures of Covid
 FINANCIAL CREDENTIALS

PARTICULARS 2017-18 2018-19 2019-20 2020-21 2021-22

TOTAL INCOME
946.49 1052.20 1,377.35 1032.41 2250.00
PROFIT BEFORE TAX 59.32 66.50 58.78 80.26 174.92
PROFIT AFTER TAX 40.15 48.16 45.90 68.60 143.44

PARTICULARS 2017-18 2018-19 2019-20 2020-21 2021-22

EQUITY SHARE CAPITAL 10.00 10.00 10.00 10.00 10.00

SHAREHOLDERS FUNDS 100.32 148.48 194.39 262.99 406.42

NON-CURRENT LIABILITIES 10.72 10.00 3.41 1.46 0.90
CURRENT LIABILITIES 376.04 536.01 402.69 457.67 494.92
NON-CURRENT ASSETS 13.69 13.49 39.85 41.15 48.25
CURRENT ASSETS 473.38 681.00 560.64 690.97 780.87
AWARDS AND APPRECIATIONS
CERTIFICATE OF COMPLETION & APPRECIATION
CERTIFICATE OF COMPLETION & APPRECIATION
CERTIFICATE OF COMPLETION & APPRECIATION
CERTIFICATE OF COMPLETION & APPRECIATION
PROJECT SNAPS
FIRE - PROJECT PHOTOS
FIRE - PROJECT PHOTOS
PROCESS & UTILITY - PROJECT PHOTOS
PROCESS & UTILITY - PROJECT PHOTOS
PROCESS & UTILITY - PROJECT PHOTOS
PROCESS & UTILITY - PROJECT PHOTOS
PROCESS & UTILITY - PROJECT PHOTOS
PROCESS & UTILITY - PROJECT PHOTOS
PROCESS PIPING WORKS
EQUIPMENT ERECTION PHOTOS
EQUIPMENT ERECTION PHOTOS
ERECTION- PROJECT PHOTOS
PROJECT – GRASIM INDUSTRIES LTD
Name of the Tank : Scrubber
Scope of Works – Fabrication and Erection of Process & Utility Tanks and Piping
No of Tank : 4 Nos

Weight of the Tank : 45 Ton each

Specialized:

• Positioning: 50 mtr away from the location

• Erection : 13.5 mtr Elevation from ground

PROJECT – GRASIM INDUSTRIES LTD
Name of the Tank : Adsorber Tank
No of Tank : 20 Nos
Weight of the Tank : 22.5 Ton each
Specialized:
• Positioning: 15 mtr away from the location
• Erection : 6 mtr Elevation from ground

Name of the Tank : FRP

Tank
No of Tank : 2 Nos
Weight of the Tank : 5 Ton
each
PROJECT – GRASIM INDUSTRIES LTD

Name of the Tank: Quenching Cooler

Name : Induced Draft Blower Name of the Tank : Nitrogen tank
Weight of the Tank: 13.5 MT No of Tank : 4 Nos No of Tank : 5 Nos
Weight of the Tank : 7.5 Ton each Weight of the Tank : 15 Ton each
No of Tank- 4 Nos
ELECTRICAL- PROJECT PHOTOS

FAT
ELECTRICAL- PROJECT PHOTOS
ELECTRICAL- PROJECT PHOTOS
ELECTRICAL- PROJECT PHOTOS

CEIG INSPECTION
STRUCTURAL- PROJECT PHOTOS
STRUCTURAL- PROJECT PHOTOS
 HVAC - PROJECT PHOTOS

Spiral Duct and pendent Sprinkler

Spiral Duct
EARTH WORKS
PILING WORKS
SITE OFFICE & INFRA
SHEET PILING WORKS
SUBSTRUCTURE WORKS
SUBSTRUCTURE WORKS
REBAR WORKS
PILE WORKS
CONCRETING
 FLOORING & FINISHES

UCRETE
DENSIFICATION
SUPERSTRUCTURE
ROAD WORKS
 WORKS

SLAB SHUTTERING

ANTI TERMITE
BRICK WORKS
SEALING
QC CHECKS
MATERIAL STORAGE
 C O N TA C T :
Prasath. V ( Managing Director)
E - Mail : cresconproj@gmail.com
v.prasath@cresconprojects.com
Phone No : +91 044 – 23664945, 23652551,4216 2637

THANK YOU